13-3-563

GARDNER DENVER® Version: 07

April 26, 2007

WATER-COOLED
THREE-CYLINDER
LOCOMOTIVE AIR COMPRESSOR
7-7/8 & 5-3/4 x 5

MODEL
WLNA9CG

PARTS LIST
 MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH
GENUINE GARDNER DENVER® COMPRESSOR
PARTS AND SUPPORT SERVICES

Gardner Denver® Compressor genuine parts, manufactured to design tolerances, are developed for optimum
dependability – specifically for Gardner Denver compressor systems. Design and material innovations are the
result of years of experience with hundreds of different compressor applications. Reliability in materials and
quality assurance are incorporated in our genuine replacement parts.

Your authorized Gardner Denver Compressor distributor offers all the backup you’ll need. A worldwide network
of authorized distributors provides the finest product support in the air compressor industry. Your local
authorized distributor maintains a large inventory of genuine parts.

Your authorized distributor can support your Gardner Denver air compressor with these services:

1. Trained parts specialists to assist you in selecting the correct replacement parts.
2. A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner
Denver compressors.
3. Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor.

Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair.
They are ready to respond and assist you by providing fast, expert maintenance and repair services.

For the location of your local authorized Gardner Denver Air Compressor distributor, refer to the yellow pages
of your phone directory or contact:

Factory:
Gardner Denver
1800 Gardner Expressway
Quincy, IL 62301

Phone: (217) 222-5400

Fax: (217) 224-7814

INSTRUCTIONS FOR ORDERING REPAIR PARTS

When ordering parts, specify Compressor MODEL, Method of Cooling, HORSEPOWER and SERIAL NUMBER
(see nameplate on unit). The Serial Number is also stamped on top of the discharge bearing carrier casting.

All orders for Parts should be placed with the nearest authorized distributor.

Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is
required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS
REQUIRED.

DO NOT ORDER BY SETS OR GROUPS.

To determine the Right Hand and Left Hand side of a compressor, stand at the drive end and look toward the
compressor. Right Hand and Left Hand are indicated in parenthesis following the part name, i.e. (RH) and
(LH), when appropriate.

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 TABLE OF CONTENTS

Maintain Compressor Reliability And Performance ...................................................................................... 1

Crankcase Assembly ..............................................................................................................................3 & 4

Crankshaft Assembly .................................................................................................................................... 5

Bearing Housing Assembly ........................................................................................................................... 6

Plate Bearing Cover Assembly ..................................................................................................................... 7

Oil Pump Assembly....................................................................................................................................... 8

Oil Relief Valve Assembly ............................................................................................................................. 9

Low Pressure Cylinder Assembly ............................................................................................................... 10

Low Pressure Valve Assembly ................................................................................................................... 11

High Pressure Cylinder Assembly .............................................................................................................. 12

High Pressure Valve Assembly................................................................................................................... 13

Intercooler Assembly................................................................................................................................... 14

Water Piping...................................................................................................................................... 15 & 16

Unloader Piping........................................................................................................................................... 17

Bare Compressor Reference Drawing ........................................................................................................ 18

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 CRANKCASE ASSEMBLY
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316WLU810-D
(Ref. Drawing)
 Order by Part Number and Description. Reference Numbers are for Your Convenience Only.
CRANKCASE ASSEMBLY
Ref.
No. Description Qty. Part No.
1 CRANKCASE ASSEMBLY (Includes items 2 thru 9 ) .......................................................................................... (303WLU4009)
2 CRANKCASE ........................................................................................................................................................ 1 301WLU013
3 PLUG ..................................................................................................................................................................... 2 64B4
4 DOWEL PIN........................................................................................................................................................... 2 62M48
5 STUD ..................................................................................................................................................................... 2 200WLN110
6 NUT ....................................................................................................................................................................... 2 50B3
7 TUBE ..................................................................................................................................................................... 1 300WLU857
8 PLUG ..................................................................................................................................................................... 4 64B15
9 SCREW ................................................................................................................................................................. 2 76F108
12 INSPECTION PLATE WITH DIP STICK & FLOAT GAGE MOUNTING (Includes item 23) ................................. 1 301WLU052
13 GASKET ................................................................................................................................................................ 1 25C1839
14 SCREW ................................................................................................................................................................. 16 655ED040
15 INSPECTION PLATE ............................................................................................................................................ 1 WAE9
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16 GASKET ................................................................................................................................................................ 1 25C563

17 GASKET ................................................................................................................................................................ 1 25C457
18 SCREW ................................................................................................................................................................. 2 655ED080
19 SCREW ................................................................................................................................................................. 1 75B41
Page 4

20 OIL FILL BODY...................................................................................................................................................... 1 1WBO32

21 GASKET ................................................................................................................................................................ 1 25C2150
22 OIL FILLER PLUG ................................................................................................................................................. 1 WBO152
23 PLUG ..................................................................................................................................................................... 1 64AC3
31 SCREW ................................................................................................................................................................. 4 655EC020
32 OIL LEVEL ROD.................................................................................................................................................... 1 300WLU491
33 GASKET ................................................................................................................................................................ 1 25BC73
35 SCREW ................................................................................................................................................................. 4 75J6C
36 FLOAT GAUGE ..................................................................................................................................................... 1 301WLU303
37 GASKET ................................................................................................................................................................ 1 54C204
41 BREATHER BODY................................................................................................................................................ 1 2WBO32
42 GASKET ................................................................................................................................................................ 1 25C546
43 SCREW ................................................................................................................................................................. 2 75AA1
44 DISCHARGE VALVE CRANKCASE BREATHER ................................................................................................ 1 201WBO307
45 GASKET ................................................................................................................................................................ 1 25BC174
46 CAP ....................................................................................................................................................................... 1 WBO185
47 SEAL-LEAD WIRE................................................................................................................................................. 1 97C2
 Order by Part Number and Description. Reference Numbers are for Your Convenience Only.

CRANKSHAFT ASSEMBLY

203WBO004A-B
(Ref. Drawing)

Ref.
No. Description Qty. Part No.
1 CRANKSHAFT ............................................................................................... 1 203WBO004
2 NUT ................................................................................................................ 1 WXE381
3 SCREW .......................................................................................................... 1 76F1
4 ORIFICE ......................................................................................................... 2 202WBO814
5 DRIVER GEAR............................................................................................... 1 200WXO181
6 PLUG.............................................................................................................. 1 64AC2

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 Order by Part Number and Description. Reference Numbers are for Your Convenience Only.

BEARING HOUSING ASSEMBLY

307WLN810
(Ref. Drawing)

Ref.
No. Description Qty. Part No.
61 BEARING HOUSING ............................................................................ 1 4WAF6
62 ROLLER BEARING............................................................................... 1 12C21
63 PLUG..................................................................................................... 2 64AC1
64 SCREW ................................................................................................. 8 655EF060
65 GASKET................................................................................................ 1 25C524

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 Order by Part Number and Description. Reference Numbers are for Your Convenience Only.

BEARING COVER ASSEMBLY

308WLN810-B
(Ref. Drawing)

Ref.
No. Description Qty. Part No.
71 BEARING COVER PLATE....................................................................... 1 201WBO315
72 SHIM ........................................................................................................ 6 77A134
73 SHIM ........................................................................................................ 6 77A135
74 SHIM ........................................................................................................ 4 77A136
75 GASKET................................................................................................... 2 211WLN715
76 SCREW .................................................................................................... 4 655EF050
77 SCREW .................................................................................................... 1 2009617
78 PLUG........................................................................................................ 1 64AA5
79 OIL RING ................................................................................................. 1 200WLN235
80 PISTON RING.......................................................................................... 2 65A23
81 SCREW .................................................................................................... 1 200WBG655
82 GASKET................................................................................................... 1 25F15
83 SCREW .................................................................................................... 2 655EF050
84 RETAINING RING.................................................................................... 1 65W3
85 OIL SEAL ................................................................................................. 1 60G221
89 ROLLER BEARING.................................................................................. 1 12C21

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 Order by Part Number and Description. Reference Numbers are for Your Convenience Only.

OIL PUMP ASSEMBLY

202WRN810-C
(Ref. Drawing)

Ref.
No. Description Qty. Part No.
90 OIL PUMP ASSEMBLY (Includes items 1 - 9)......................................... 1 200WXO188B
1 BEARING ................................................................................................. 2 12BA11
2 OIL PUMP BODY..................................................................................... 1 200WBO197
3 OIL PUMP ................................................................................................ 1 200WXO188
4 DRIVEN GEAR ........................................................................................ 1 200WXO280
5 GASKET................................................................................................... 1 200WXO715
6 BEARING LOCKNUT............................................................................... 1 50Z2
7 SCREW .................................................................................................... 4 75P190
8 LOCKWASHER........................................................................................ 4 95B2
9 BEARING LOCKWASHER ...................................................................... 1 95N2
91 OIL SUCTION PIPE ................................................................................. 1 300WLU714
92 GASKET................................................................................................... 1 25BC292
93 SCREW .................................................................................................... 2 75A35
94 LOCKWASHER........................................................................................ 2 95B2
95 GASKET................................................................................................... 1 300WLU715
96 SCREW .................................................................................................... 2 655EE050
97 LOCKWASHER........................................................................................ 2 95B5

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 Order by Part Number and Description. Reference Numbers are for Your Convenience Only.

OIL RELIEF VALVE ASSEMBLY

303WLU810
(Ref. Drawing)

Ref.
No. Description Qty. Part No.
OIL RELIEF VALVE ASSEMBLY (Includes Items 1 – 6) ............................. 1 202WBO534
1 OIL RELIEF VALVE BODY .......................................................................... 1 202WBO020
2 PRESSURE RELIEF VALVE ....................................................................... 1 200WBO169
3 SPRING........................................................................................................ 1 78W21
4 ADJUSTMENT SCREW............................................................................... 1 200WBO176
5 GASKET ....................................................................................................... 3 25F23
6 PLUG............................................................................................................ 2 64AA5
101 GASKET ....................................................................................................... 1 205WLN715
102 SCREW ........................................................................................................ 4 655ED090
103 STUD............................................................................................................ 1 2012821
104 OIL FILTER .................................................................................................. 1 26A43

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 Order by Part Number and Description. Reference Numbers are for Your Convenience Only.
LOW PRESSURE CYLINDER ASSEMBLY

331WLN810-B
(Ref. Drawing)

Ref.
No. Description Qty. Part No.
121 CYLINDER ..................................................................................... 1 301WLN002
122 GASKET......................................................................................... 1 25C1813
123 SCREW .......................................................................................... 4 655EG080
124 CYLINDER HEAD .......................................................................... 1 204ASL007
125 SCREW .......................................................................................... 6 655EE060
126 O-RING .......................................................................................... 1 25BC422
127 O-RING .......................................................................................... 1 25BC433
128 UNLOADER PLUNGER................................................................. 1 201WLA184
129 O-RING .......................................................................................... 1 25BC100
130 VALVE (SEE PAGE 11) ................................................................. 1 208ASL529
132 PISTON .......................................................................................... 1 200WLU015
133 BUSHING....................................................................................... 2 12AO14
134 PISTON PIN................................................................................... 1 201WBO505
140 PISTON RING KIT (Includes Items 141, 142 & 157)..................... 1 301WLN6012
141 PISTON RING, OIL CONTROL ..................................................... 1 65AM280
142 PISTON RING ............................................................................... 1 65AA20
150 CONNECTING ROD GROUP (Includes Items 151-156)............... 1 201WBO003B
151 CONNECTING ROD ..................................................................... 1 201WBO003
152 CONNECTING ROD BOLT ASSEMBLY ....................................... 2 1WAG254A
153 SCREW .......................................................................................... 1 75E1
154 WIRE .............................................................................................. 1 97A29
155 CONNECTING ROD BEARING..................................................... 2 200WBO174
156 NUT ................................................................................................ 2 50M10
157 PISTON RING................................................................................ 1 65V32
158 LOCKWASHER.............................................................................. 4 95B20
* NOTE: TWO CYLINDER ASSEMBLIES PER COMPRESSOR.

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Order by Part Number and Description. Reference Numbers are for Your Convenience Only.
LOW PRESSURE VALVE ASSEMBLY

241ASL810-A
(Ref. Drawing)

Ref.
No. Description Qty. Part No.
71 DISCHARGE VALVE SEAT ..................................... 1 202WLA203
72 SUCTION VALVE SEAT ........................................... 1 200WLA202
73 SPRING ASSEMBLY ................................................ 17 VA105A
74 VALVE DISC ............................................................. 1 90V57
75 VALVE DISC ............................................................. 1 90V56
76 VALVE DISC ............................................................. 1 90V54
77 O-RING ..................................................................... 1 25BC205
78 O-RING ..................................................................... 1 25BC110
79 SCREW ..................................................................... 1 655EE090
80 SPACER.................................................................... 1 201VEG144
81 SPRING..................................................................... 1 78A174
82 UNLOADER FINGER................................................ 1 202ASL183
83 WASHER................................................................... 1 95F5

* NOTE: TWO VALVE ASSEMBLIES PER COMPRESSOR.

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 Order by Part Number and Description. Reference Numbers are for Your Convenience Only.

HIGH PRESSURE CYLINDER ASSEMBLY

332WLN810-B
(Ref. Drawing)

Ref.
No. Description Qty. Part No.
401 CYLINDER .............................................................................. 1 300WLN002
402 GASKET.................................................................................. 1 25C1813
403 SCREW ................................................................................... 4 655EG080
404 CYLINDER HEAD ................................................................... 1 301WLN007
405 SCREW ................................................................................... 6 655EE060
406 O-RING ................................................................................... 1 25BC109
407 O-RING ................................................................................... 1 25BC134
408 UNLOADER PLUNGER.......................................................... 1 300WLN184
409 O-RING ................................................................................... 1 2009225
410 GASKET.................................................................................. 1 307WLN715
411 VALVE (SEE PAGE 13) .......................................................... 1 300WLN529
421 PISTON ................................................................................... 1 201WLU015
422 ROLLER BEARING................................................................. 2 12GD19
423 RETAINING RING................................................................... 4 65W33
424 PISTON PIN............................................................................ 1 200WBO505
430 PISTON RING KIT (Includes Items 431, 432 & 447).............. 1 300WLN6012
431 PISTON RING......................................................................... 1 65A260
432 PISTON RING, OIL CONTROL .............................................. 1 65AM279
440 CONNECTING ROD GROUP (Includes Items 441-446) ....... 1 200WBO003B
441 CONNECTING ROD .............................................................. 1 200WBO003
442 CONNECTING ROD BOLT ASSEMBLY ................................ 2 1WAG254A
443 SCREW ................................................................................... 1 75E1
444 WIRE ....................................................................................... 1 97A29
445 CONNECTING ROD BEARING.............................................. 2 200WBO174
446 NUT ......................................................................................... 2 50M10
447 RING-PISTON......................................................................... 2 65V31
448 LOCKWASHER....................................................................... 4 95B20

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Order by Part Number and Description. Reference Numbers are for Your Convenience Only.

HIGH PRESSURE VALVE ASSEMBLY

300WLN810-A
(Ref. Drawing)

Ref.
No. Description Qty. Part No.
461 DISCHARGE VALVE SEAT ................................................................. 1 300WLN203
462 SUCTION VALVE SEAT....................................................................... 1 300WLN202
463 SPRING ASSEMBLY............................................................................ 10 VA105A
464 VALVE DISC......................................................................................... 1 90V58
465 VALVE DISC......................................................................................... 1 90V46
466 SCREW................................................................................................. 1 655EE090
467 SPACER ............................................................................................... 1 201VEG144
468 SPRING ................................................................................................ 1 78A174
469 UNLOADER FINGER ........................................................................... 1 300WLN183
470 WASHER .............................................................................................. 1 95F5
471 ROLL PIN.............................................................................................. 2 62R3
472 GASKET ............................................................................................... 1 25BC24
473 SCREW................................................................................................. 3 75P190

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 Order by Part Number and Description. Reference Numbers are for Your Convenience Only.
INTERCOOLER ASSEMBLY

307WLU810-A
(Ref. Drawing)

Ref. Ref.
No. Description Qty Part No. No. Description Qty Part No.
- INTERCOOLER ASSEMBLY
(Includes item 1-13) .......................... - 2005617 522 ELBOW ................................... 1 1WXE240
1 TANK ................................................ 1 1WXE623 523 GASKET.................................. 2 227WLN715
2 GASKET ........................................... 4 232WLN715 524 SCREW ................................... 8 75AA1
3 INTERCOOLER BAFFLE PLATE ..... 1 2005619 525 GASKET.................................. 2 221WLN715
4 CORE................................................ 1 2005618 526 SCREW ................................... 8 655EE070
5 INTERCOOLER BAFFLE PLATE ..... 1 2005620 527 LOCKWASHER....................... 8 95B5
6 TANK ................................................ 1 1WXE624 528 NUT ......................................... 8 50B5
7 SCREW............................................. 46 75A10 530 SUCTION MANIFOLD............. 1 WBO255
8 LOCKWASHER ................................ 126 95B2 531 GASKET.................................. 1 221WLN715
9 SCREW............................................. 2 75A102 532 SCREW ................................... 8 75AA1
10 PLATE............................................... 1 2005622 533 GASKET.................................. 1 222WLN715
11 GASKET ........................................... 2 231WLN715 534 PRESSURE RELIEF VALVE .. 1 90AR867
12 SCREW............................................. 74 75A33 535 DRAIN COCK.......................... 2 90W1
13 PLATE............................................... 1 2005623 536 PLUG....................................... 1 64AA5
521 ELBOW............................................. 1 WXE240

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 WATER PIPING
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325WLN810-A
(Ref. Drawing)
 Order by Part Number and Description. Reference Numbers for Your Convenience Only.

WATER PIPING

Ref.
No. Description Qty. Part No.

1 PLUG................................................................................................................................ 4 64AC4
2 ADAPTOR ........................................................................................................................ 1 29Z476
3 WATER MANIFOLD......................................................................................................... 1 300WLU072
4 HOSE ............................................................................................................................... 1 29Z299
5 ADAPTOR ........................................................................................................................ 5 29Z225
6 ADAPTOR ........................................................................................................................ 2 86H80
7 DEFLECTOR ................................................................................................................... 1 300WLN104
8 HOSE ............................................................................................................................... 4 29Z294
9 DEFLECTOR ................................................................................................................... 2 300WLN104
10 PIPE NIPPLE ................................................................................................................... 1 63F21
11 TEE .................................................................................................................................. 1 64G6
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12 ADAPTOR ........................................................................................................................ 1 64EB559

13 MANIFOLD....................................................................................................................... 1 2006143
14 GASKET........................................................................................................................... 1 228WLN715
15 SCREW ............................................................................................................................ 2 75A130
Page 16

16 ELBOW ............................................................................................................................ 1 64D5

17 HOSE ............................................................................................................................... 3 29Z298
 Order by Part Number and Description. Reference Numbers are for Your Convenience Only.

UNLOADER PIPING

314WLU810-A
(Ref. Drawing)

Ref.
No. Description Qty. Part No.

351 PIPE NIPPLE.......................................................................... 1 63U4X07G

352 ELBOW................................................................................... 1 64S13
353 AIR CONTROL VALVE .......................................................... 1 90AR864
354 ADAPTOR .............................................................................. 1 86H60
355 HOSE...................................................................................... 2 29Z419
356 ADAPTOR .............................................................................. 5 29Z208
357 ELBOW................................................................................... 2 64D2
358 TEE......................................................................................... 1 64T38
359 PIPE NIPPLE.......................................................................... 1 63D3
360 PIPE CROSS.......................................................................... 1 64K1
361 HOSE...................................................................................... 1 29Z420

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 BARE COMPRESSOR REFERENCE DRAWING
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306WLN800-F
(Ref. Drawing)
 For additional information contact your local representative or
Gardner Denver Compressor and Pump Division,
1800 Gardner Expressway, Quincy, Illinois 62301
Customer Service Department Telephone:
(800) 682-9868 FAX: (217) 224-7814
Sales and Service in all major cities.
Specifications subject to change without notice.
Copyright © 2007 Gardner Denver, Inc. Litho in U.S.A.
http://www.gardnerdenver.com [email protected]