RENCANA MUTU (RM) Document No.

Revision No.
Issue Date
Manufacture Inspection & Uji
No Alur Kerja
Dept. PIC Dok. Ref Record Parameter PIC Dok. Ref Record
Marketing Marketing Manager
Penerimaan - -
1 Order
CEK
DRAWING
Engineering Engineering Dept
Head - -

2 ? Design
NO

YES
Engineering Design and
Development - -
Engineering
3 Design Engineer

Purchasing Perchasing Dept.

Head
4 Purchasing - -

-
- Delivery Order
Receive
5 Inspect - Receiving Inspector
- Dok.Purchasing
- Mill Certificate
Sand Casting Dept.. Operator Pattern
Pattern - -
6 Drawing

Sand Casting Dept.. Operator Pattern

- -
7 Pattern
Making
-
Dimensi QC Inspector
8 -
NO VIS & Bentuk
DIM

Sand Casting Dept.. Opr. Mixer - -

YES
9 Core
Making

Sand Casting Dept.. Opr. Mixer

- -
10 Moulding
13
Sand Casting Dept.. Opr. Mixer
Mould - -
Assembly
11
14 12
 Sand Casting Dept.. Opr. Mixer

11 Manufacture Inspection & Uji

No Alur Kerja
14 12 Dept. PIC Dok. Ref Record Parameter PIC Dok. Ref Record

Sand Casting Dept.. Opr. Furnance - -

12 11 MELTING

QC Lab
Komposisi C, Mn,
-
13 CHEMICAL
ANALYSIS - Si, P, S, Cr, Ni, Mo,

V, Cu, Cb, Ce
Sand Casting Dept.. Opr. Pouring
- -

14
POURING
11

Sand Casting Dept. Opr. Casting

- -
KO / CASTING
15

Sand Casting Dept. Opr. K/O

- -
12
16 SHOT
BLASTING

-
Visual QC Inspector
NO -
17 Dimensi
Visual

YES
Sand Casting Dept. Opr. Gas Cutting
- -

18
GAS CUTTING

Sand Casting Dept. Opr. Grinding

- -

19 GRINDING

Sand Casting Dept. Opr. Heat Treatment

HEAT
TREATMENT
- -
20
21
 Sand Casting Dept. Opr. Heat Treatment

Manufacture Inspection & Uji

No Alur Kerja
Dept. PIC Dok. Ref Record Parameter PIC Dok. Ref Record
21

-
20 14 Dimension QC Inspector
NDT & -
NDT NDT Inspector
VISUAL
DIM Visual
21 NO

YES

22 Sand Casting Dept. Opr. ShotBlasting

22 SHOT - -
BLASTING

Machining Opr. Machining - -

23
MACHINING
Machining Opr. Machining
- -

24 25a 25b 25c 25d

Machining Opr. Machining - -

25a BODY

Machining Opr. Machining

- -
FACING/
25a1 TURNING

Machining Opr. Machining

- -

25a2 RECESING

Machining Opr. Machining

- -
DRILLING 25d
25a3

Machining Opr. Machining

- -
25b
SEAT RING

Machining Opr. Machining

- -
25b1 FACING 25b2
GROUVING

Machining Opr. Machining

- -
Welding Welder
25b2 OVERLAY 25b1
 Manufacture Inspection & Uji
No
25b2 Alur Kerja 25b1
OVERLAY Dept. PIC Dok. Ref Record Parameter PIC Dok. Ref Record

Machining Opr. Machining

- -
25b3 LAPPING 25d
Machining Opr. Machining
- -
25c DISC

Machining Opr. Machining

- -
25c1 GROUVING

Machining Opr. Machining

- -
OVERLAY Welding Welder
25c2
25c3

Machining Opr. Machining

- -
LAPPING
25c2
25c3
25d

25d Machining Opr. Machining

- -
25a3 25b3 25c3

- Visual Dimensional QC Inspector

NO
26 Vis & Dim
-

YES

Assembly Opr. Assembly

- -
25
SETTING SEAT
RING TO BODY Assembly Opr. Welding
- -
Welding
28
WELDING
SEAT TO BODY
- After Weld Defect
QC Inspector
29 NO -
NDE

Assembly Opr. Assembly

- -
30 YES
 Manufacture Inspection & Uji
No Alur Kerja
Dept. PIC Dok. Ref Record Parameter PIC Dok. Ref Record
Assembly Opr. Assembly
31 LAPPING BODY
- -
SEAT RING
ASSY -
-Visual QC Inspector
COMPLETE
-
32 HOLD & CEK -Dimension

Vis , Dim
-Hydrotest
Hydrotest NO -Rust Prevention
Painting Opr Painting
-WFT dan DFT QC Inspector
YES
33 -
PAINTING

34 FINAL
Visual, Dimension,
INSPECTION Hydro test, Chemical
- & Mechanical
Properties, Tag, Heat QC Inspector
No, Serial No, Name
35 Plate, Marking

35
Ware House Ware House
Operator
- -
35
PACKING

Ware House Ware House

Operator
36 PENGIRIMAN

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