SPC-0804.02-50.02 Rev D2 Piping Material Classes
SPC-0804.02-50.02 Rev D2 Piping Material Classes
SPC-0804.02-50.02 Rev D2 Piping Material Classes
D1 09-Jun-08 D2 15-Jul-08
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NA REVISED BY APPROVED BY NA NA DESCRIPTION ISSUED FOR ITB REVISION ISSUED FOR ITB
AREA CODE OF SITE LOCATION GENERAL AREA: 6000 PTT PLC. CONTRACT NO.
CONTENTS SECTION 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 2.0 3.0 GENERAL PIPING REQUIREMENTS ........................................................3 Scope ...............................................................................................3 Piping Design .....................................................................................5 Selection of Valves............................................................................ 10 Fittings and Flanges........................................................................... 11 Design Considerations for Particular Piping Systems ............................... 14 Considerations of Related Items .......................................................... 20 Installation and Quality Control ........................................................... 24 PIPING MATERIAL CLASSES SUMMARY .............................................. 38 PIPING MATERIAL CLASSIFICATION DATA SHEETS .............................. 39 PIPING MATERIALS - CLASS: D72R......................................................... 39 PIPING MATERIALS - CLASS: D62........................................................... 44 PIPING MATERIALS - CLASS: D31........................................................... 48 PIPING MATERIALS - CLASS: D12........................................................... 52 PIPING MATERIALS - CLASS: D11........................................................... 57 PIPING MATERIALS - CLASS: L72 ........................................................... 60 PIPING MATERIALS - CLASS: L72R ......................................................... 62 PIPING MATERIALS - CLASS: L62 ........................................................... 65 PIPING MATERIALS - CLASS: L31 ........................................................... 68 PIPING MATERIALS - CLASS: L12 ........................................................... 71 PIPING MATERIALS - CLASS: L11 ........................................................... 75 PIPING MATERIALS - CLASS: A60........................................................... 80 PIPING MATERIALS - CLASS: A10........................................................... 83 PIPING MATERIALS - CLASS: G10........................................................... 87
GENERAL PIPING REQUIREMENTS Scope This Specification covers requirements for the design, layout and construction of facility piping for the Petroleum Authority of Thailand (PTT) Onshore Compressor Station 4 Project (OCS 4). It follows the intent of ASME B31.8 and ASME B31.3 for onshore piping.
1.1.1 Code for Pressure Piping Piping shall comply with ASME B31.3 and ASME B31.8 latest editions, as with additional requirements as detailed herein. Piping for fire protection applications shall comply also with NFPA codes and standards. 1.1.2 Codes, Guides and Standards The following documents, latest editions, are referred to in this Specification: API (American Petroleum Institute) Standards: API 5L API RP 520 API RP 521 API 590 API 594 API 599 API 600 API 601 Specification for Line Pipe Pressure Relieving Systems in Refineries Pressure Relief and Depressurizing Systems Steel Line Blanks Wafer Check Valves Steel Plug Valves Steel Gate Valves; Flanged and Butt welding Ends Metallic Gaskets for Raised-Face Pipe Flanges and Flanged Connections (Double-Jacketed Corrugated and Spiral-Wound) Class 150, Cast, Corrosion-Resistant, Flanged-End Gate Valves Compact Steel Gate Valves (Extended Body) Fire Test for Soft-Seated Quarter-Turn Valves Steel Ball Valves - Flanged and Butt welding Ends Butterfly Valves, Lug-Type and Wafer-Type Centrifugal Pumps for General Refinery Services Specification for Pipeline Valves Specification for Fire Test for Valves Installation of Refinery Instruments and Control S ystems
API 603 API 606 API 607 API 608 API 609 API 610 API 6D API 6FA API RP 550
Recommend Practice Design and installation of offshore Production Platform Piping Systems
ASME (American National Standards ): B31.3 B31.8 B16.5 B16.11 B16.20 B16.25 B16.34 B16.9 B16.47 B36.10 Chemical Plant and Petroleum Refinery Piping Gas Transmission and Distribution Piping system Piping Pipe Flanges and Flanged Fittings Forged Fittings Socket Welding and Threaded Metallic Gaskets for Pipe Flanges Ring Joint, Spiral wound and Jacketed Butt Welding Ends for Pipe, Valves Flanges and Fittings Valves- Flanged, Threaded and Welding ends Wrought Steel Butt welding Fittings Large-Diameter Steel Flanges Welded and Seamless Wrought Steel Pipe
Manufacturer's Standard Specifications: MSS SP-44 MSS SP-45 MSS SP-58 MSS SP-69 MSS SP-75 Steel Pipe Line Flanges Bypass and Drain Connection Standard Pipe Hangers and Supports - Material, Design and Manufacture Pipe Hangers and Supports - Selection and Application Steel Butt-Welding Fittings (26 inches and larger)
National Fire Protection Association Hydraulics Institute Standards American Society for Testing and Materials ASTM NACE NACE MR0175 Sulphide Stress Cracking Resistant Material (Annual Books, latest edition)
1.1.3 Government Rules and Regulations Piping shall comply also with Thai National or local regulations where they exist. Contractor shall inform PTT of any instances where this Specification conflicts with Thai National or local regulations. In accordance with the contract documents, Contractor shall be responsible for obtaining all approvals related to the use of Codes of Practice and Regulations to ensure that retroactive action is not required. 1.1.4 Corrosion Considerations The allowance for corrosion or erosion in piping shall be determined by the intended service and shall be on required for a 40 year life span. It shall be added to all surfaces exposed to the flowing medium. The minimum values for corrosion allowance shall be as per ASME B31.3. 1.2 Piping Design
1.2.1 Pipe Grades 1.2.1.1 Non-metallic materials shall meet the requirement of the appropriate Certifying Authority with respect to fire and safety. PTT approval of nonmetallic materials is required and they shall be restricted to nonhydrocarbon service, in on-shore location only.
1.2.2 Sizing Criteria - General 1.2.2.1 The line sizing criteria to be applied shall be fully described and submitted to PTT for approval prior to the contractor's first issue of the P&I Diagrams. 1.2.2.2 All computer programs used for line sizing shall be subject to PTT approval. Contractor shall make an analysis of each piping system to confirm system operability, establish pressure drops, noise levels, pressure-temperature ratings, line sizes, equipment rating conditions, and relief valve set pressures. Contractor shall submit these calculations and data, including a sketch of the system on standardized data sheets, for each system to PTT for approval before requisitioning piping components and related equipment. Design fluid composition and flow quantities at the delivery or interface point(s) shall be as defined by Project Specifications and Process Flow Diagrams. The design fluid quantities to be used in determining line sizes that are within the scope of this Specification shall be those called for on process and utility flow diagrams. Do not use pipe, valves, or fittings in NPS 1-1/4, 2-1/2, 3-1/2, 4-1/2, 5, 7 and 9, except to meet manufacturer's equipment connections. Under these
1.2.2.3
1.2.2.4
circumstances, enlarge at once to the larger required standard size. 1.2.2.5 A piping header shall not be smaller than NPS 1 except for instrument air or gas piping and heat tracing supply which shall not be smaller than NPS 1/2.
1.2.3 Sizing Criteria for Facility Liquid Lines 1.2.3.1 Pump suction lines shall be sized and/or vessel elevation shall be determined to provide the N.P.S.H. required when pumping at the maximum rate specified for the pump. The available N.P.S.H. shall be computed from a point at least one foot below the lowest specified operating level in the suction vessel to the point on the pump that the manufacturer specifies the required N.P.S.H. The economics of increasing line size versus adjusting vessel elevation shall be considered in providing sufficient N.P.S.H. Line shall not be smaller than the pump nozzle and velocity shall not exceed 10 feet/second. Line velocities higher than 6 feet/second require PTT approval. Pump discharge line velocities should conform to the following guidelines: NPS 4 and smaller - 10 ft/sec (max) NPS 6 12 NPS 14 & larger 1.2.3.3 - 15 ft/sec (max) - 20 ft/sec (max)
1.2.3.2
1.2.3.4
When sizing reciprocating pump suction and discharge lines particular attention must be paid to the pre cautions stated in Section 2.3b of API RP 14E. Seawater in 90-10 copper nickel or bare carbon steel pipe shall have a maximum velocity of 10 feet/second. Other corrosive liquids shall have a maximum velocity of 5 feet/second in unlined pipes. Seawater in lined pipe shall have a maximum velocity of 15 feet/second.
Minimum sizes for gravity drains are stated in Section 1.5.6.
1.2.3.5
1.2.4 Sizing Criteria for Single Phase Facility Gas Lines Gas or vapor line velocities higher than 60 feet/ second require prior PTT approval. 1.2.5 Sizing Criteria for Facility Gas/Liquid Two-Phase Lines The sizing criteria for gas/liquid two-phase lines shall be as shown below. 1.2.5.1 The velocity in clean non-corrosive gas/liquid lines in continuous service shall not exceed: V =
or 100 ft/sec, whichever is smaller. 1.2.5.2 1.2.5.3 For fluids carrying sand or other abrasive material the fluid velocity shall not exceed 80% of the figure in 1.2.5.1. Where limited pressure differential is available, and/or compression is necessary, velocity limitations given heretofore shall be considered maximum and the pressure drops used shall be consistent with the available differential.
1.2.6 Pipe Wall Thickness 1.2.6.1 The thickness of piping shall not be less than required by ASME B31.3 or ASME B31.8, as applicable. The pipe thickness based on design pressuretemperature conditions shall be checked by CONTRACTOR to ensure that it is adequate for the combination of other applicable loads. To provide mechanical strength as the specified corrosion allowance is being expended, pipe thickness shall be calculated assuming that the thickness should be no less than about 0.125" for ferritic and 0.05" for austenitic materials, respectively, at retirement. In utility service, NPS 1 and smaller ferritic nipples between equipment and the first block valve and between a header and the first block valve or fitting shall have a minimum thickness of schedule 160. For these nipples in nonferritic piping, the minimum thickness shall be Schedule 80 (socketwelded) and 160 (threaded). Design conditions are defined below: (1) Operating pressure - maximum process pressure shown on the Process Flow Diagram. (2) Design Pressure - highest pressure to which the piping system is subjected which may be: 1) the relief valve set pressure, or 2) the sum of the normal pump suction pressure and the pump shut-off pressure. (3) Operating Temperature - maximum process temperature shown on the Process Flow Diagram, including temporary conditions such as a regeneration cycle which shall be shown as an alternative operating condition. (4) Design Temperature - highest or lowest temperature to which the piping system is subjected which may be: 1) operating temperature, 2) temperature occurring when bypassing a heat exchanger, 3) metal temperature due to solar radiation, or 4) auto-refrigeration temperature accompanying a large pressure drop. Particular care shall be taken when establishing design pressures for lines with long vertical runs full of liquid or subject to hydrostatic test, e.g., pipeline risers. The use of allowances for short term excursions of pressure and temperature permitted by Paragraphs 302.2.4 and A302.2.4 of the ASME B31.3 code may be used if the validity of the excursion duration can be verified.
1.2.6.2
1.2.6.3
1.2.6.4
1.2.6.5
1.2.7 Joint Connections 1.2.7.1 The number of non-welded joints (e.g., flanged and threaded) shall be kept to a minimum with only those necessary for cleaning, maintenance, operation, and inspection. Welding end valves shall be used in services where valve maintenance shall be minimal or where valve maintenance can be done in place. 1.2.7.2 For joint requirement services, threaded construction shall be limited to vent and drain piping down stream of primary vent and drain valves and to instrument piping downstream of the primary instrument block valve, e.g., pressure gauge connections and orifice flange taps. Threaded construction is also permitted in NPS 2 and smaller utility piping. 1.2.7.3 The junction of piping of different pressure classes shall be made only at a valve that conforms to the specifications of the higher pressure class. The junction of piping of the same pressure class, but of different materials shall be made at a flanged joint. 1.2.7.4 No proprietary and special joints shall be used without prior PTT approval. Adhesive belled-end or socket joints in metallic piping are prohibited (318 of ASME B31.3). 1.2.7.5 Proprietary joints such as Dresser and Victaulic couplings shall not be used in flammable or toxic service. In non-flammable, non-toxic service they shall not be used above 150 F nor above 150 psig. They shall not be used to absorb axial expansion on in any service. 1.2.7.6 Proprietary joints such as the Grayloc connector may be considered as alternatives to ASME B16.5 and API 6A flanges for pressure classes 600 and higher. 1.2.7.7 Threaded flanges in which the pipe ends project through to serve as the gasket surface shall not be used without prior PTT approval (314 of ASME B31.3). 1.2.7.8 Expanded joints and flanges having expanded joint inserts shall not be used (308.2.2 and 313 of ASME B31.3). 1.2.7.9 Pipe unions (and other piping joints involving straight threads - see Fig. 335.3.3 of ASME B31.3) shall not be used in severe cyclic conditions. NPS 2 and smaller joints of this type may be used in Category D (air, water, open drain) fluid service. For non-Category D fluid service, they shall not be used in NPS 1-1/2 and larger (314.2.2 of ASME B31.3). 1.2.7.10 Joints using flared, flareless, or compression type fittings shall not be used under severe cyclic conditions. Use of fittings other than bite-type compression fittings requires prior PTT approval (315.2 of ASME B31.3). 1.2.7.11 The use of swivels and their design require prior PTT approval. This includes swivels made in accordance with API 6D. 1.2.8 Expansion and Flexibility 1.2.8.1 Piping expansion stresses and end reactions shall be calculated using the conditions that result in the largest differential temperature, considering: (1) Installation temperature, as established from meteorological data. (2) Design temperature (including any possible regeneration cycle).
Possible upset temperatures (both maximum and minimum). Maximum and minimum operating metal temperatures caused by ambient conditions (e.g., solar radiation). 1.2.8.2 Where pumps, compressors or turbines are connected with common headers, any likely variation in piping temperature, which results from combinations of operating and non-operating equipment shall be considered. 1.2.8.3 Where the routing of a piping system does not inherently provide adequate flexibility, the needed flexibility shall be provided by additional bends, loops, or offsets. 1.2.8.4 The use of any convoluted or proprietary expansion joint for non-Category D fluid service shall not be considered. In Category D fluid service, their usage must be approved by PTT. Additionally, swivel joint, gun-packed and ringpacked slip-type expansion joints are prohibited. 1.2.8.5 A computerized comprehensive analysis of stresses and reactions shall be required for the following piping: (1) All NPS 2 and larger piping connected to rotating equipment. (2) All other piping with a stress index (d x t) greater than 2000 for austenitic and 3000 for ferritic materials, where: d = nominal diameter, inches t = differential temperature (F) (see 2.8.1) 1.2.8.6 The selection of the computer flexibility analysis program is subject to PTT approval. Any computerized stress analysis shall clearly print out input data and computed stresses and reactions for all significant points in the piping system. The analysis shall include applicable test loads, wind, seismic, and weights of piping components (e.g., valves). Also, the analysis shall include linear and angular movements of the equipment to which the piping is attached, significant friction forces at support points, likely deflection of supporting structures, and expected settlement. The analysis shall compute the displacement stress range (SE) and the sum of the longitudinal stresses (SL) for both the sustained loads and for the sum of the sustained loads and the occasional loads. Thermal, pressure, and weight (including applicable wind or seismic, whichever is greater) loads at design conditions shall be combined to calculate the nozzle loads on all connected equipment (e.g., pumps, turbines, compressors, ex changers, pressure vessels). 1.2.8.7 Nozzle loads for the thermal case, the pressure and weight case, the pressure and weight case plus seismic or wind (whichever is greater), and the combined thermal, pressure and weight cases shall be compared with the equipment manufacturer's recommendations. Piping reactions against equipment shall not exceed the manufacturer's recommendations or limits in local codes, whichever is less. Where rotating equipment manufacturers make no recommendations, the reactions shall not exceed the limits in the appropriate API Standard (e.g., API 610). 1.2.8.8 Deleted. 1.2.8.9 Deleted. 1.2.8.10 Relief valve discharge piping shall be designed to accommodate thermal effects of discharge, such as auto-refrigeration of expanding liquified gases or sudden heating during high-temperature release, and for discharge reaction.
1.2.8.11 Expansion bends shall preferably be located in a horizontal plane. 1.2.8.12 Convoluted expansion joints fabricated from reinforced rubber, may be considered for water service, temperature and pressure permitting. 1.2.8.13 The installation arrangement of any expansion joint shall be subject to approval by PTT and should be reviewed by the joint manufacturer. This approval and review shall include service conditions, anchors, guides, supports and piping configuration and all necessary calculations. 1.2.8.14 Piping may be cold sprung subject to PTT approval. Cold spring shall not be permitted at rotating machinery. 1.2.8.15 In addition to stress analysis, piping systems shall be reviewed for the possibility of flow induced vibration, pressure pulse induced vibration and hydraulic surge. This includes, but is not limited to, compressor piping, high velocity gas lines (including relief valve discharge lines), and loading lines. The method of analysis and computer program used for this analysis is subject to PTT approval. 1.3 Selection of Valves 1.3.1 General The following give specific PTT requirements regarding the selection and use of valves. Valves shall be in accordance with piping material class sheets in Section 3.0 and the following: a. b. Drain, bleed or by-pass connections may be tapped into a valve body where necessary to simplify piping or to insure complete drainage. When required for slow warm-up or pressurization, valved bypasses shall be provided on block valves as shown on Project P&I Diagrams. The bypass valve and the fabrication of the bypass shall conform to the same piping classification as the principal valve. The bypass valve shall be of the globe or angle type of an equal or higher pressure class than the main valve. Ball Valves (1) Ball valves shall only be used in clean service. Refer to Project Specification SPC-0804.02-50.21, Pipeline Ball Valves, for further requirements. (2) Welded body ball valves are preferred, however three piece ball valves may be used if the ends, end seals, and through bolting are adequately designed to resist the design hydrostatic end forces, expected bending moments, and design temperatures. (3) Ball valves of the end-assembled type shall not rely on adjacent pipe work for safe operation. (4) Ball valve shall be reduced port type except where specified as fullbore on the P&IDs. In addition, ball valves used for isolation of relief valves shall be full port. Gate Valves
1.3.2.2
1.3.2.3
1.3.2.4
1.3.2.5
Rising stem gate valves shall be provided with a stem thread protector. This thread protector shall be clear or be provided with another method of determining the stem position. A rod attached to the end of the stem and fitted through a weather seal on top of the thread protector is an acceptable alternate. Stems on NPS 2 and smaller gate valves may be protected with a heavy application Globe Valves Globe valves in accordance with ASME B16.34 and metal to metal seats shall be used for limited throttling services. Check Valves (1) Check valves shall not be installed in vertical lines in which the flow is downward. (2) For erosive service and for piping that is to be pigged, only swing check valves shall be used. Block and Bleed Valves for Segregation All isolation valve shall be suitable for block and bleed service, where single valves are indicated on the flow sheet. This shall be a double-seated valve with a drain between the seats in accordance with API 6D. These valves shall be suitable for the service conditions and are subject to PTT approval. Fire test results shall also be subject to PTT approval.
1.3.3 Valve Sizing Valves required to be full bore for line pigging or other purposes shall be so marked on the Project P&I Diagrams, except that relief valve isolation valves shall be full port. 1.3.4 Valve Pressure and Temperature Rating Steel valves manufactured in accordance with API 6D, 594, 599, 600, 602, 603, 606, 608, and 609 also are acceptable within the pressure-temperature ratings stated in these Standards. 1.3.5 Valve Materials 1.3.5.1 1.3.5.2 1.3.5.3 Valves in hydrocarbon service shall be steel. Materials not listed in the referenced valve standards shall not be used without prior PTT approval. Valve trim for natural gas and condensate line shall be suitable for natural sour (NACE Standard MR-0175) gas service, and for operation at temperatures down to 50F
1.4 Fittings and Flanges 1.4.1 General 1.4.2 Welded Fittings 1.4.2.1 When bends are substituted for butt-welding elbows, the pipe wall thickness at the thinnest point after bending, less corrosion allowance, shall not be less than the calculated thickness required for pressure and temperature. Fabricated fittings, branch connections, and pipe bends shall meet the
1.4.2.2
requirements of Section 1.7. Pipe bends shall only be made from the pipe specified for the service except that only seamless pipe or EFW pipe (which has had 100% radiographic or ultrasonic inspection of the longitudinal seam and an Ej = 1.0) may be used. Neither creased nor corrugated pipe bends may be used (306.2.2 of ASME B31.3). Short radius elbows shall not be used unless approved by PTT. Mitered elbows (or bends) shall not be used without prior PTT approval (306.3.1 of ASME B31.3). When used, they shall: (1) Conform to the requirements of Section 1.7. (2) be made from the pipe specified for the service. (3) have a nominal radius of not less than one and one-half times the diameter of the pipe. (4) not be used without checking pressure drop and flexibility. The use of screwed fittings shall be limited to galvanized malleable iron fittings except couplings may be used in instrument air and water services. The wall thickness of the small end of a swaged nipple shall not be less than that of the larger end. Threaded bushings, street ells, close nipples, and all-thread nipples shall not be used. Couplings shall be steel, minimum Class 3000 rating. Threaded elbolets or full length couplings threaded one end only may be substituted for threadolets for instrument, vent and drain connections on elbows. Solid round pipe plugs shall be used for threaded end closures in flammable, toxic, or corrosive service. Plug material shall have a corrosion resistance equal or greater than the pipe. Branch connections shall be in accordance with the Table 4.1, 4.2. Care should be exercised in the design of small branch connections to prevent mechanical damage or breakage due to vibration or excessive external forces. Connections that may require bracing include sample points, instruments, purges, thermal relief valves, corrosion probes, and vent and drain connections (particularly where double blocks and bleeds are required). The bracing method shall be subject to PTT approval. Care must be taken in the location of small connections in piping subject to thermal movement. Reinforcement for pipe-to-pipe branch connections shall be in accordance with ASME B31.3. Fabricated branch connections other than those shown in Figure 328.5.4E of ASME B31.3 shall not be used for severe cyclic conditions (306.5.2 of ASME B31.3). The use of ribs and gussets shall not be allowed for pressure strengthening of branch connections. Use of ribs, gussets, clamps, and plates, to provide strength for external and thermal loads is permissible with prior PTT approval. Full-sized or reducing branches at angles other than 90 degree shall not be
1.4.3.6
1.4.4.3
1.4.4.4
1.4.4.5
1.4.4.6
1.4.4.7
employed except when required for flow and pressure drop considerations (e.g., flare lines). (1) The angle between the branch and the run of the header shall not be less than 45 degree. The centerline of the branch shall preferably intersect the centerline of the header. Exception - where flow conditions control and PTT has given prior approval, the branch may intersect the header in a tangential or semi-tangential directions provided the angle between the branch and the run of the header is not less than 60 degree and the intersecting surfaces form a welding angle of not less than 45 degree. (2) Integral forged 45 degree fittings (e.g. WFI Vesselets) shall be used for 45o branch connections. Contoured insert branch fittings (e.g. Sweepolet, Vesselet, and Laterolet) which have been qualified in accordance with 304.7 of ASME B31.3 may be used in place of tees. If used, the weld attaching the fitting to run shall be examined as a circumferential butt-weld in accordance with Section 1.7 (304.3.2 (a) of ASME B31.3). Spacing between adjacent branch connections shall not be less than 1-1/2 times their average diameter (304.3.3 (e) of ASME B31.3). General (1) (2)
1.4.5 Flanges 1.4.5.1 Flanges for all Pressure Classes shall be in accordance with ASME B16.5. When used with high yield pipe, the thickness of WN flange hubs shall be checked for adequacy at the design conditions. In no case shall the hubs of WN flanges be thinner than the pipe to which they are attached. Use of ASME B16.5 flanges made from castings and plate is prohibited. The finish required by B16.5 for steel raised-face flanges is also to be used for non-steel metallic flanges, for steel male and female flanges, that is 125 to 250 micro inches. For steel tongue and grove flanges gasket face finish shall be 32-63 micro inches. For NPS 26 and larger, ASME B16.47 SERIES A flanges shall be used. Use SERIES B flanges only when needed to mate with equipment flanges. When attached to pipe with a yield strength greater than 248.4 MPa (36000 psi), the hub thickness requires prior PTT approval. Except for galvanized piping threaded flanges shall not be used without prior PTT approval and then only in steel NPS 2 and smaller. The bore of weld neck flanges to be used in severe cyclic conditions, ie: reciprocating pumps and compressors, or in services with high corrosion rates shall have the same ID as the attached piping. If the ID is not the same, the flange shall be taper bored
(3) (4)
(5)
(6)
(7)
(8)
(1:1.732 to 1:4 taper). The bore of weld neck orifice flanges shall match the ID of the attached pipe. Where metallic flanges are bolted to nonmetallic flanges, both shall be flat face and full-face gaskets shall be used (312 of ASME B31.3). Spacers and spectacle blanks shall be bored to match pipe ID. Insulating flange sets shall be used where indicated on Project P&I diagrams.
1.4.5.3
1.4.5.4
Gaskets Chlorite-graphite filled stainless steel spiral wound gaskets (API 601), shall be used, except ring joint gaskets shall be furnished for ring joint flanges, as per pipe class. No non-asbestos sheet gasket materials shall be used. Spiral Wound gaskets shall be with inner and outer stainless steel ring. Flange Protectors Flange protectors shall be furnished only when required by the Project Specifications. Bolts and Nuts (1) For steel piping operating above 20F, alloy steel studs ASTM A193 Grade B7, with ASTM A194 Class 2H semi-finished heavy hex nuts shall be used except for sulphide stress cracking service where stud bolts shall be ASTM A193 Grade B7M. For steel piping operating below 20F, ie: blowdown service, ASTM A320, Gr L7 studs, with ASTM A194, Gr 7 semi-finished hex nuts shall be used, except for sulfide stress cracking services where stud bolts shall be ASTM A320, Gr L7M. (2) Bolting threads and lengths shall conform to the dimensions listed in the appropriate national or industry flange standard. Headed bolts (rather than stud bolts) shall not be used without prior PTT approval. (3) All bolts and nuts shall be coated with PTFE, or equivalent material. (4) For Austenitic bolting materials shall be in accordance with piping material classification data sheets.
1.4.6 Proprietary Connectors Proprietary connectors shall be used as required by project Specifications. 1.5 Design Considerations for Particular Piping Systems 1.5.1 General This Section contains specific PTT requirements. piping are contained elsewhere. 1.5.2 Flowline and Flowline Accessories Flowline pressure sensors and check valves shall be as indicated in the Project P&I diagrams. Supports are discussed in Section 1.6.4. Requirements for instrument
1.5.3 Process and Utility Piping Valves, instruments, and blanks shall be accessible from decks or platforms and located to not obstruct passageways. Blanks weighing more than 70 pounds shall not be installed in horizontal piping. 1.5.3.2 Launchers and receivers shall be fitted with a NPS 2 (maximum) flanged and valved connection for nitrogen purge. 1.5.3.3 Block valves are required at vessel nozzles where a failure of connecting piping could empty a hazardous liquid from the vessel. Check valves may be considered as an alternate in inlet piping. 1.5.3.4 Deleted. 1.5.3.5 Check valves, where required, shall be installed in a horizontal position against the block valve at the vessel. Preferably, check valves should be installed between the vessel and the block valve to allow servicing of the check valve during vessel maintenance. 1.5.3.6 A valve is not required on a vessel vent connection if it is used only during hydrostatic testing. Vent valves (or connections) shall be fitted with a threaded plug or blind flange. 1.5.3.7 All vessel drains and drains from gauge glasses and other instruments discharging into an oily water sewer shall have permanent piping arranged to permit visual observation of flow. 1.5.3.8 Drains used only during shutdown periods shall be provided with blanks (blinds) or plugs. Drains are sized to drain a vessel in 8 hours (maximum). Vessel drains shall not be used for steamout connections. 1.5.3.9 Instrument connections including those for liquid level controllers and gauge glasses shall be valved to permit the individual maintenance of each instrument. (Also in Section 1.5.4.) 1.5.3.10 Where ESD valves are installed as isolation valves, they shall be located as close as possible to the platform fire/blast wall. 1.5.4 Pneumatic Systems & Instrumentation Instrument connections and block valves shall be not less than NPS 3/4 except that connections to orifice flanges may be NPS 1/2. Instrument connections that require periodic rodding out to overcome plugging shall be considered on an individual basis by Contractor. The details of proposed installations shall be subject to PTT approval. The instrument connections up to, and including, the first instrument block valve shall conform to the same design and material specifications as the line or vessel to which it connects. The first instrument block valve shall be a ball valve. Instrument piping downstream of the first instrument block valve shall consist of austenitic stainless steel tubing, fittings, and valves. (1) Instrument pressure tubing and instrument air tubing shall be Type 316L stainless steel, seamless, annealed in accordance with ASTM A 269. The minimum wall thickness for pressures to 2000 psig shall be: Size, OD Wall Thickness 1.5.3.1
PTT PUBLIC COMPANY LIMITED ENGINEERING SPECIFICATION 1/4 in. 3/8 in. 1/2 in. 0.035 in. 0.042 in. 0.049 in.
Type 316 bite-type compression fittings shall be used except that they shall not be used under severe cyclic service, or above 13800 kPa (2000 psig) without PTT approval. Acceptable fittings is Swagelok. Tubing valve bodies, stems and trim shall be Type 316 stainless steel. Valve stems shall be blow-out proof design. Valve manufacturer shall perform a leakage test to verify that all joints and seat are bubble tight at 100 psi air pressure. Stem packing and seat material shall be capable of withstanding the maximum temperature and pressure encountered in service and during steamout. (2) Tubing shall be supported in accordance with the recommendations in API RP 550, Part l, Section 7, Para. 7.3.4. Method of support shall be subject to PTT approval. In areas where it is possible for mechanical damage to occur, lines shall be protected by a continuous support (e.g., structural steel angle or channel). The minimum size of instrument air (or instrument gas) supply and distribution lines and their material shall be: Number of Threaded Instruments 1 -4 5 - 14 15 23 24 and more (4) Line Size 1/2" 3/4" 1 2" Line Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel
(3)
Supply lines to each instrument, including transmitter and valve positioners, shall have a filter regulator set equipped with a 2-inch dial pressure gage. These lines shall terminate with shutoff valves located not more than 36 in. from the instrument. Piping from the shutoff valve shall be 3/8 in. tubing. The tubing shall be installed with sufficient flexibility to allow for normal equipment movement. Signal transmission tubing between instruments and junction boxes shall be individual tubes 1/4 in. O.D. All instrument pressure piping shall be suitably supported and protected from accidental damage. This is especially true for those pressure gauges subject to vibration which require support separate from the connection. Siphons or pigtail condenser seals shall be provided in connections to close mounted pressure gauges in steam or other condensable vapor service.
(5)
1.5.5.2 1.5.5.3
1.5.5.4 1.5.5.5
1.5.5.6
1.5.5.7
1.5.5.8
1.5.5.9
All safety devices, pressure safety valves, emergency shutdown valves, and flow safety (check) valves shall be provided in accordance with Section VIII of the ASME Pressure Vessel Code, the Project P&I Diagrams, this Specification, and API RP 520 and 521. Pressure relief valve inlet lines shall be kept as short as possible. Pressure drop in inlet piping shall not exceed 3% of the relief valve set pressure. All block valves around relief-valves shall be full bore and provided with a seal or a locking device with a master key for all locks. The locking device shall be of the type and located so that it can be opened quickly in any type of weather. If a seal is furnished, provide a place for future lock. Deleted. Where parallel pressure relief devices are used, each sized for full flow, separate block valves shall be used for each relief device and a NPS 3/4 valved bleeder connection shall be provided between the upstream block valve and the relief valve. The connection may be on the block valve body. The locking device shall be designed to ensure that simultaneous blocking of relief valves cannot occur. Relief valves shall be installed in a vertical position. Pressure relief devices shall be accessible and installed for easy removal from a deck, permanent platform, or from a mobile platform where the space under the valve is accessible and clear of obstructions and the pressure relieving device is not more than 12' above the deck. Pressure relief devices discharging to a closed pressure relief system shall be located higher than the header and discharge down into the header unless otherwise approved by PTT. Pressure relief device vents discharging to the atmosphere shall not be smaller than the relief device outlet. The discharge piping shall be designed and restrained to accommodate axial, lateral and upward reaction forces due to discharge. The discharges shall be directed away from walkways, personnel areas, and equipment. Any discharge piping containing hot fluids shall vent and drain safely away from equipment and personnel. Relief headers shall slope towards the knock-out drum, avoiding pocketing as much as possible. Where pocketing is unavoidable, a client-approved means of continuous draining of the header is required. The Standards of the Hydraulic Institute shall be used for the gravity drain systems from the process, utility, and auxiliary areas. Separate drain systems shall be furnished for non-hazardous and hazardous areas. Separate systems shall be provided so that drains from high pressure sources are kept separate from low pressure sources. Drains from all high pressure sources shall terminate at the drain flash vessel and shall be designed as pressure piping in accordance with this document. Deleted. Open drains shall connect such items as the following to the drain sump: (l) contaminated areas and floor drains, (2) pump base plates, and bleed lines, (3) trayed vessels.
1.5.6.3 1.5.6.4
Drains shall be provided at all low points in piping where liquid may collect such as at control valve manifolds, above a block or check valve and as necessary to completely drain all equipment and piping. Such drains shall be valved. Drain valves shall be fitted with a threaded solid round plug. Sump tanks shall have an atmospheric vent to a safe location and sumps shall be designed so that the pump can easily be maintained. Water discharge from sump tank shall be to the disposal caisson or other clean-up facilities, as dictated by the Project Specification. The minimum piping drain connection shall be NPS 3/4. The minimum gravity drain line shall be NPS 4. The minimum design fluid velocity in a gravity drain line shall be 2.5 feet per second. For liquids with solids entrainment the minimum velocity shall be 4 feet per second. All drain lines shall have a minimum slope of 1:200. See also Section 1.2. Deleted. Unless otherwise specified; piping designed for either scraper or sphere pigs shall have forged bends with a minimum radius of 5D. Where intelligent pigs are to be run (see Project specification) specific requirements shall be checked with the selected supplier. Bends in risers shall be kept to a minimum commensurate with expansion requirements and preferentially be 45 degree & 90 degree. All permanent launchers and receivers shall be fitted with a quick opening closures per ASME Section VIII. Door closures shall have interlocking device that shall not permit the inlet valve to open unless the door is closed. They shall be at minimum elevation above the operating deck but shall be sufficient height to allow contents of the drain lines to be observed. Pressure indicators shall be mounted and be visible from door operating position. Receivers shall be horizontal. The layout at launchers and receivers shall take account of any of the following which may be required: (l) overhead hoist of platform crane access for pigging device removal, (2) winching points to pull pigging device, (3) the inflation and storage of pigging devices. Pig signals shall be provided as shown on P&I Diagrams. Barred tees shall be provided at all line connections to risers requiring pigging if the ratio, diameter of connection to diameter of linepipe, is greater than 25%. Launchers and receivers shall slope towards the trap closure door, and a spillage retention tray with deck drain provided. All sample connections shall consist of a NPS 3/4 line class ball valve, a swaged reducer and a NPS 1/2 needle valve. Sample connections shall be installed in the side of pipe rather than top or bottom. Sample connections shall be located at deck drains. Valved vent connections shall be installed at trapped high points of NPS 3 and
1.5.7.4
1.5.7.5
1.5.7.6 1.5.7.7
1.5.7.8
1.5.8.2
larger piping. Those high point vents which are provided for hydrostatic testing purposes only are an exception and should be provided with a seal welded solid plug but no valve. 1.5.9 References (Deleted) 1.5.10 Rotating Equipment Piping 1.5.10.1 Unless otherwise approved by PTT, block valves shall be provided in the suction and discharge lines at pumps. They shall be located within 10 feet of the pump nozzle and shall be accessible for hand operation without the use of chains or extension stems. Handwheels and stems shall not interfere with removal of pumps or any operational passageway. 1.5.10.2 Pump suction piping should be arranged so that the flow is as smooth (nonturbulent) as practicable at the pump suction nozzle. Suction piping shall be designed to avoid pocketing of vapor or gas. Reducers at horizontal pump suction connections shall be eccentric with straight side up. A concentric reducer shall be used if the reduction occurs immediately adjacent to an elbow on the downcomer from an overhead header. Where practical and economical, long radius reducing ells shall be used. 1.5.10.3 Piping at pumps, compressors and drivers shall be designed and supported so that equipment can be dismantled or removed without adding temporary supports or dismantling valves and piping other than removing spool pieces or reducers adjacent to the equipment connections. Clearances shall permit installing blind flanges against block valves on hazardous fluid lines. Arrange the piping so that the impellers of centrifugal pumps and compressors can be removed without removing piping. 1.5.10.4 Do not locate pumps inside tower skirts or similar structures. Where it is possible to produce pressure heads in excess of the pump casing design, a relief valve shall be installed in the pump discharge line upstream of the first valve. 1.5.10.5 Suction piping block valves shall be line size. However, where a centrifugal pump suction nozzle is two or more sizes smaller that suction line size, the valve may be one size larger than the pump suction nozzle if pressure drop considerations permit. 1.5.10.6 A check valve shall be installed in the discharge line of each centrifugal or rotary pump and compressor. (Check valves normally are not needed in reciprocating pump discharge lines.) The check valve shall be located as close to the equipment as possible, and upstream of the discharge block valve. 1.5.10.7 Where a remotely located valve can be closed against a pump, and the pump does not shut off automatically or cannot be shut off immediately, a recirculating line should be provided from the pump discharge back to the point of suction. The minimum size of the recirculating line should be NPS 3/4. The line shall be equipped with at least one gate valve and an orifice sized to restrict flow to the minimum pumping rate of the pump. 1.5.10.8 A relief valve shall be provided upstream of the first valve on the discharge line of positive displacement pumps and reciprocating compressors unless they and the equipment downstream are designed to withstand the shut off or stalling pressure. Normally, the relief valve discharges into the equipment suction line. In services where a serious heat buildup may occur at the
equipment during blocked discharge, or where the pressure breakdown shall liberate gas, the relief valve discharge line shall be installed to relieve to the suction source; for example, a tank or an accumulator. 1.5.10.9 When the discharge line contains a quick closing valve, the necessity for shock absorbing equipment should be investigated if the closing time of the valve cannot be increased to a safe level. The Contractor shall perform a complete surge analysis to determine the safe closing time. Surge control methods are subject to PTT approval. 1.5.10.10 Temporary strainers with a free area twice the pipe suction area and a mesh size approved by the equipment manufacturer shall be installed in all pump and compressor suction lines. If the cone type, the cone should point upstream. All strainers shall be located in the suction line between the pump and the block valve, and as close to the equipment as possible. Suction piping shall be designed so that the temporary strainers may be easily installed and removed without springing the pipe. 1.5.10.11 Permanent strainers shall be installed in pump suction lines when shown on the P&I Diagrams. Strainer type, location and material shall be subject to PTT approval. The permanent strainer area shall be at least three times the internal pipe area and have a mesh size approved by the pump Manufacturer. Connections shall be provided to enable the differential pressure across any permanent pump strainer to be measured. 1.5.10.12 Auxiliary piping shall conform to the applicable line class specification and shall be arranged and valved to permit easy removal and maintenance of equipment. 1.5.10.13 Casing drains and vents shall be piped to the open edge of the base. 1.5.10.14 Compressor suction piping straight length shall not be less than 3 pipe diameters, in conformance with the ASME Power Test Code. In addition, the inlet pipe size shall be such that the velocity pressure shall be no more than 1% of the static inlet pressure, unless flow straighteners are installed. Suction piping between the knock-out vessel and the compressors shall have no low points that can accumulate liquids. 1.6 Considerations of Related Items 1.6.1 General (Deleted) 1.6.2 Layout The following items give specific PTT Requirements for piping layout. See also Section 1.5 for information relating to piping at various types of equipment. a. Piping shall be routed in neat economic fashion to satisfy process and flexibility requirements, with due regard for safety and maintenance considerations. To achieve flexibility and avoid the use of expansion joints, maximum use shall be made of the piping layout configuration. Consideration shall be given to space requirements for future equipment and possible expansion of facilities in accordance to Project Specifications. b. Lines requiring loops for flexibility shall be grouped together as much as possible.
Provide a welded or flanged fit-up piece for interconnecting piping between adjacent modules. Headers shall be terminated with blind flanges or similar means of inspection and cleaning. Valve stems and handles shall not project into walkway nor shall valves be installed with the stem below horizontal.
f. Valves, instruments, and other equipment which must be observed, adjusted, or serviced during operation shall be located so that they are conveniently accessible from an operating platform deck or ground. In the event this is not practicable, valves larger than NPS 2 may be provided with chain operators or extension handles. Chains shall clear operating level by 3'6".Maximum height of chain operated valves shall be 15' -0" above a platform. Valves NPS 2 and smaller may be accessed from a fixed ladder. g. Piping shall be installed with an allowance of at least 1" clearance between adjacent flanges and adjacent structures and equipment. Where flanges are staggered at least a 1" clearance between edge of flange and' adjacent pipe or insulation shall be allowed. Sufficient clearance shall be provided for operating and maintaining level gauges, pressure gauges, level controllers, regulators, pumps, motors, machinery, and heat exchangers. Clear walkways between piping and equipment shall be a 3'0" minimum. Minimum clearance between piping and equipment shall be a 3'-0" minimum. Minimum clearance between exchanger shells shall be 3'-0". Provide pull-space for tube bundles for shell and tube heat exchangers. All piping connected to the removable sections shall have break-out flanges or other methods to allow removal without cutting any piping. Personnel access to air cooler fans and to headers at the ends of each bay shall be provided. Piping must not obstruct such access. Particular attention shall be paid to clearances required for the removal of pump, compressor and turbine casings and rotors, engine pistons, and exchanger bundles. Piping shall be kept clear of manholes, access openings, inspection points, hatches, davits, overhead cranes, runway beams, clearance areas for instrument removal, tower dropout areas, access ways and emergency escape routes. Pipe, fittings, valve controls access panels or other equipment shall not extend into escape areas. Diesel fuel piping shall not run directly over diesel engines, diesel exhaust piping, or at any location where leaking fuel oil can impinge on hot surfaces. Diesel fuel supply tank shall be at least 12 above the fuel inlet connection on the engine, unless a separate fuel transfer pump is furnished. Prefabricated piping shall provide sufficient field welds to permit the efficient installation of spool pieces and to permit the completion of flanged terminal connections without strain on equipment or piping.
h. i.
j.
k.
1.6.3 Elevations 1.6.3.1 Pockets shall be avoided where practicable. Pipes shall change elevation where entering or leaving a pipe way and, where practicable, at each change of direction.
Overhead clearance in main operating area shall be 7'6". Lines near the ground shall be no closer than 1'0". Minimum headroom and aisle width for personnel access shall be 7'6" and 3', respectively. Piping, instruments, ladder cages, valve handles, etc., shall not project within these limits.
1.6.4 Piping Supports The following gives specific PTT requirements for pipe supports. a. Supports shall be designed and arranged to prevent excessive stresses, strains, deflections, or variations of support effort, and to compensate for possible resonance of imposed vibration, such as may be caused by reciprocating pumps and compressors. The design of supports for piping subject to vibration shall recognize the need for restraint. When designing for wind loading on exposed piping, apply the shape factors for wind loading given in ASME A58.1. Supports for piping at equipment shall be designed so that excessive forces and bending moments caused by temperature changes shall not be transmitted to the equipment. Where deck level pipe supports are required at pumps, compressors or turbines, they shall be supported on integral extensions of the equipment support structure, and not be anchored to the equipment baseplate. Supports shall be placed as near as practicable to both lateral and vertical changes in direction, yet be designed to not interfere with operation or maintenance. The design of all piping supports and pipe supporting elements shall assume that the piping shall be subjected to hydrostatic testing (321.1 of ASME B31.3). Spring supports shall be protected against overload during hydrostatic test. All restraints or stops installed for this purpose shall be removed immediately after the hydro-testing has been satisfactorily completed. The layout and design of piping and its supporting elements shall meet the objectives of Par. 321.1.1 of ASME B31.3 with the further provision that sag between supports during operation shall be limited to 1 in. or 1/4 of the NPS whichever is less. Spacing for overhead pipeway supports shall be based on the piping size mix to secure maximum economy. Where support spacing exceeds allowable spans for small lines (NPS 2 and smaller), they shall be grouped (wherever practicable) to simplify supporting methods. To eliminate an intermediate support for small line, it may be economical to increase line size. Small lines shall not be supported (hung) from larger lines. Instrument tubing shall be continuously supported in areas where mechanical damage is possible. Piping, regardless of operating temperature, shall not be used to support electrical conduits. Only where resting type supports are not practicable may hanging type supports be used. Shop-welded trunnions and lugs are preferred to bolted clamps.
b.
c.
d.
e.
f.
g.
h.
Hanger rods shall not be less than 5/8" diameter. Straps shall not be less than 3/8" thick by 1/2" wide for supporting NPS 1 and smaller, or less than 3/8" thick by 1" wide for supporting NPS 1-1/2 and larger. Bolted clamps used in connection with rod hangers shall have a minimum thickness of 3/16" for NPS 1 and smaller and a minimum thickness of 1/4" for NPS 1-1/2 and larger. Bolts used with these clamps shall have a diameter of 3/8" or larger. Built-up steel supports shall be fabricated from 3/8" plate as a minimum. Rolled shapes less than 3/8" thick (web, flange or plate) shall not be used unless hot-dip galvanized. Use of clamp-type U-bolt supports for vertical lines is limited to moderate temperature (-20o F to 300o F) lines, NPS 2 and smaller. If used for vertical lines, a lug (same material as pipe) shall be welded to the pipe to prevent slippage. U-bolts shall not be used as anchors. When U-bolts are used as guides they shall be nutted to provide a minimum of 2mm clearance between pipe and U-bolt. U-bolt supports for horizontal lines are limited to NPS 1 and smaller. Extreme caution shall be exercised in the design of supports to insure that the piping, bare or insulated, does not rest on concrete. It is recommended that steel standoffs (3/4" minimum) be provided for all heavy metal supports. With standoffs, NPS 18 and larger liquid-filled pipe may need reinforcing pads to prevent permanent deformation at points of support.
(3)
(4)
(5)
(6)
l. j.
Support lines such that control valves and equipment can be removed for maintenance and flanges parted to install blanks. MSS SP-58 support types 1, 2, 5, 6, 7, 9, 10, 11, 12, 15, 16, 19, 20, 23, 28, 29, 30, 41, 43, and 49 shall not be used. Guidance for the selection and application of pipe hangers and supports is contained in MSS SP-69. Each support for a line should carry approximately the same portion of the line weight. When it is anticipated that a line will deflect vertically due to thermal expansion or contraction, and thereby unload some supports and overload others (including equipment nozzles), spring hangers should be provided. If the deflection is of the order of 2" or less, variable spring hangers should be used. For deflections greater than 2", constant support spring hangers should be considered. Maximum allowable variation in supporting effect shall be 25% for the total vertical travel between the hot and cold positions. All springs shall be provided with stops to prevent excessive spring deflection. The stops shall also be able to carry the piping load in the case of spring failure. All spring hangers shall be provided with means to indicate at all times the proper position of the spring with respect to the
k.
l.
hot and cold positions of the piping. Spring supports shall be hot-dip galvanized except that springs shall be neoprene (or equal) coated. m. Where corrugated or bellows type expansion joints are approved for use, anchors and guides shall be provided to force the expansion movement into the joint. These anchors shall be designed to withstand a force equal to the force recommended by the Manufacturer for the operating pressure at which the joint is to be used. If the Manufacturer makes no recommendation, the anchors shall be designed to withstand a force equal to the sum of the pressure end load (maximum working pres-sure times maximum cross-sectional area of expansion joint) and the force necessary to compress the joint (friction factor). Where friction factor is not known, the anchor shall be designed to withstand a force equal to twice the pressure end load. All supports shall be steel. Where the environment makes a galvanic cell possible, insulating material is required between dissimilar clamp type supports and the pipe (e.g. steel supports and cupro-nickel pipe). The use of integral attachments of a material that differs from that of the piping is prohibited. Shims under pipe supports shall be continuously welded to support crossarms after all joints in the pipe are made up.
n.
o. p.
1.6.5 Other Corrosion Considerations PTT shall be consulted regarding protective coating systems for piping. 1.6.6 Pipe, Valves, and Fittings Tables Pipe, valve, fittings and other piping components shall meet the requirements of this piping specification. 1.7 Installation and Quality Control 1.7.1 General 1.7.1.1 The fabrication, erection, inspection, and testing of piping shall be in accordance with the requirements of this Section, and ASME B31.3 or SPC0804.02-50.06 in that order of precedence. The order or precedence shall be changed if specifically stated herein. This Section modifies and supplements the requirements of ASME B31.3 (hereinafter referred to as ASME B31.3). For convenience, the number of the ASME B31.3 paragraph being modified and/or supplemented is shown in parentheses after each heading. All fabrication shall be subject to inspection by the Fabricator and by PTT. PTT inspection shall not relieve the Fabricator of the responsibility of fulfilling all requirements of this Specification. Accurate welding records shall be maintained. Records shall identify welder, X-ray numbers, location and position and other inspection techniques used e.g. dye penetrant, magnetic particle, number and location of repairs. All records shall include inspection acceptance. PTT inspector shall approve all weld repairs.
1.7.1.2
1.7.1.3
1.7.1.4
1.7.1.6
Longitudinal seams in adjoining lengths of welded pipe shall be staggered and shall be so located as to clear openings and external attachments. Clearance and stagger shall not be less than 1 in. Longitudinal seam welds shall be located in the top quadrant of the pipe, when practicable. Pipe, piping components, and fittings shall at all times be protected by caps or other appropriate covers, and shall be properly handled to prevent the unnecessary ingress of rainwater, soil, rocks, and other foreign matter. Accumulated foreign matter shall be cleaned from the pipe and fittings before final installation. The qualification of welding procedures, welders, and welding operators shall be in accordance with ASME B31.3 except as modified below. Welder and welding operator performance qualifications from other employers are not acceptable. The requirements of ASME B31.3 Paragraphs 328.2.1 (b), (c), and (d) have precedence over similar requirements of local codes. In addition, the modifications to Paragraphs 330 and 331 of ASME B31.3, in Paragraphs 1.7.5 and 1.7.6 herein, apply to Paragraph 328.2.1(c). Charpy V-notch impact tests shall be performed as required by Paragraph 323.3 of ASME B31.3, and the values specified shall be equaled or exceeded. These ASME B31.3 requirements have precedence over similar requirements. It is preferred that the ends of pipe, as well as the edges of plate that is to be formed into pipe, be shaped by machine. Other methods of shaping may be employed, provided that a reasonably smooth and clean surface is attained. No flame cutting of quenched and tempered carbon steels (for example, ASTM A672 Classes 50, 51, 52 and 53), high-strength micro-alloyed steels (for example, ASTM A714, API 5L Grade 65 or 70), or steels containing more than 1/2 percent chromium shall be done unless the flame-cut surface is machined or ground to sound metal. At least 1/16 in. of metal shall be removed. Branch connection joints shall be prepared so as to permit full-penetration welds of a quality comparable to the circumferential welds in the same piping system. Backing rings and strips and consumable inserts are not permitted without prior PTT approval. If approved, backing rings and strips shall be removed before examination and testing. The ends of piping components to be joined shall be aligned as accurately as is practicable within existing commercial tolerances on diameter, wall thickness, and out-of-roundness. Where the internal misalignment between piping components exceeds 1/16 in., the component with the wall extending internally shall be trimmed in accordance with ASME B31.3. This misalignment tolerance is not permitted in piping to and from reciprocating compressors (through the second change in direction) or in piping with severe cyclic conditions as defined in ASME B31.3. For such services, the inside diameter of the pipe should be machined or ground to a close tolerance and
1.7.2 Qualification for Welding (328.2 of ASME B31.3) 1.7.2.1 1.7.2.2 1.7.2.3
1.7.2.4
1.7.3 Preparation for Welding and Alignment (328.4 of ASME B31.3) 1.7.3.1
1.7.3.2
1.7.3.3
1.7.3.4
1.7.3.5
1.7.3.6 1.7.3.7
the root pass should be welded by the gas tungsten arc process (GTAW). Unless specified otherwise in the qualified welding procedure, a root gap of 1/8 in. 1/16 in. shall be required for joints (including branch connections), except that where the pipe wall thickness is less than 3/16 in., a 1/16 in. root gap shall be used with a tolerance of +1/16 in. and minus zero. Reinforcement pads shall be so formed that no gap larger than 1/8 in. shall exist between the pad and the branch pipe. No gap larger than 1/16 in., measured before welding, shall exist between the periphery of a reinforcing pad and the pipe to which it is attached. For pressure classes 300 and higher, dimension m of Figure 328.4.4 of ASME B31.3 shall not exceed 1/16 in. Flange bolt holes shall straddle the established centerlines, unless other orientation is required to match the flanged connections on equipment. Slip-on flanges, if used shall be positioned so that the distance from the face of the flange to the pipe end shall be equal to the nominal pipe wall thickness plus 1/8 in. 1/16 in. The seal weld shall be applied so that the flange does not need refacing. All welds in pressure piping (and all welds for structural attachment to it) shall be accordance with ASME B31.3, and the following paragraphs. Unless approved by PTT, the weld at the perimeter of a branch reinforcing pad shall be a full fillet weld. Sizes of fillet welds for attaching socket-welding components and slip-on flanges (if slip-on flanges are used) shall be not less than shown in ASME B31.3 and: a. The weld shall be at least a two-pass weld. b. c. The size of the fillet weld used in attaching the hub of slip-on flange to the pipe shall not be less than 1/4 in. In socket-welding construction, it is necessary to have engagement between the pipe and the socket. Before starting a socket weld, the gap at the bottom of the socket between pipe and valve, fitting, or flange shall be between 1/16" and 3/8". EXCEPTION, for NPS 1/2 and smaller the maximum gap shall be 1/4" (Figure 328.5.2C).
1.7.4.4
When seal welding of threaded connections is required, the following shall apply in addition to Paragraphs 328.5.3 and 335.3.2 of ASME B31.3: a. The seal weld shall be at least a two-pass weld covering all exposed threads. b. Valve and union ends shall be welded with an electric arc welding process to minimize distortion. Valves shall be closed hand tight during welding. Unless approved by PTT, non-metallic seats shall be removed during welding.
1.7.4.5 1.7.4.6
Fabricated lips or stub-ends, shown as types (a), (b), (c) and (e) in Figure 328.5.5 of ASME B31.3, shall not be used. Slugging of welds shall not be permitted.
1.7.5 Preheating of Metals (330 of ASME B31.3) 1.7.5.1 The preheat temperatures listed in Table 330.1.1 of ASME B31.3 are mandatory minimums. Materials shall be preheated to a minimum of 175o F, regardless of thickness and tensile strength, if the weld is under a high degree of restraint, e.g., welding between two anchored points. Preheat shall be uniform and involve the entire weld preparation. When electric resistance heaters are used, they shall be covered with a minimum of 1 in. of insulation. Preheat shall be verified with either thermocouples or temperature indicating crayons, e.g. Tempil sticks. Postweld heat treatment (PWHT) of welds, bends, and forgings shall be in accordance with Table 331.1.1 of B31.3, with the following modifications: a. The maximum hardness of P-1, welds shall be 225 Brinell hardness number (HB). b. Heat treatment shall be based on pipe wall thickness according to ASME B31.3/B31.8 except when required based on fluid such caustic, amine ,moist H2 service piping, etc.
1.7.5.2
1.7.6.2
The exemption of certain fillet welds from PWHT, noted in Paragraph 331.1.3(b) of ASME B31.3, applies only if: a. The welding procedure qualifications yielded hardnesses less than 225 HB. b. c. The weld is made with Inconel filler metal. The piping is not in moist hydrogen sulfide, caustic, or amine service.
1.7.6.3
1.7.6.4 1.7.6.5
1.7.6.6
If PWHT is performed in a furnace, the temperature shall be measured by a minimum of two thermocouples attached to the piping. f local PWHT is performed, each weld shall be equipped with one thermocouple for every 24" length of weld seam being heat treated. Instrumentation used to verify the PWHT temperatures shall have been calibrated within 60 days of the performance of the heat treatment. All machined surfaces shall be protected by a suitable paint or compound (for example, Protect-0-Metal No. 2) to prevent damage from scaling during heat treatment. All piping shall be supported during heat treatment to minimize warpage. Valves shall not be subject to furnace PWHT without PTT approval. The local PWHT of end welds on valves shall be carefully performed so that the valve packing, the bonnet gasket and any hardening of trim parts are not damaged. Heat-treated parts shall be cooled in the furnace or under suitable insulation material to assure slow cooling rates. The maximum cooling rate above 600o F(316o C) shall be 400o F(205 oC) per hour. The exothermic method of heat treatment shall be avoided.
1.7.6.7
1.7.6.8
1.7.7.2
1.7.7.3
1.7.7.4
1.7.7.5
PTT approval of bending and forming procedures, including preheat and postheat treatment is required prior to use. Uniform heating of materials is required before forming and hot bending. Bends may only be made from seamless and electric fusion welded pipe materials (joint factor shall equal 1.0). Bends of other designs (such as creased or corrugated) are not acceptable. The pipe wall thickness at the thinnest point after bending and forming less corrosion allowance, shall not be less than the calculated thickness required for pressure and temperature. Pipe bends and formed components shall be free from wrinkles and bulges after bending (or forming) and heat treatment. Pipe bends and formed components with cracks shall be rejected. Bends of ferritic materials shall have a radius measured to the centerline of the pipe of at least five times the nominal pipe diameter. When induction heat bending of carbon steel pipe is approved by PTT, bending radii equal to 3 pipe diameters may be used (Radii less than 3D require prior PTT approval). Water quenching of non austenitic steel is prohibited except in the induction heat bending processes, which may be used on carbon steel pipe subject to prior PTT approval. Acceptance requires that one test bend per size and weight be produced immediately prior to the production bends. The test bends shall be examined to verify that thicknesses, ovality. and mechanical properties are within specifications. (For pipe with a yield strength over 50000 psi, three tensile specimens shall be taken from the first test bend to verify that the bending process has not diminished the strength of the bend material.) If the induction heat bending process is used for production bends, hardness measurements must be made every 12 in. on both the inside radius and outside radius on each of the first five bends of each size and each thickness. Thereafter, hardness shall be measured on every tenth bend. If any hardness measurement on a bend exceeds 225 HB, stress relieving of that bend is required and hardness measurements shall be made on the previous bends back to one with acceptable hardness and on every successive bend until five consecutive bends meet the 225 HB limit. Tolerances Pipe fabrication tolerances shall be in accordance with PFI Standard SPC0804.02-3, except that: a. The flanges mating to rotating equipment shall be no more than 1/16 in. from being parallel to the equipment flange, measured across any diameter. Also, before bolt-up the axial clearance between mating flanges shall equal the initial gasket thickness plus or minus 1/16 in. PTT reserves the right to have disconnected any pump or compressor piping they have reason to suspect may be "pulled up" on the machine flanges. If flange bolts cannot be reinstalled by hand, Contractor shall be responsible for the necessary modification. The lateral translation of flanges in any direction from the specified direction shall not exceed 1/16 in.
b.
For all pipe sizes, the tolerances on linear dimensions shall not exceed 1/8 in. Tolerances shall not be cumulative. Pipe that has not been postweld heat treated may be heated for minor corrections in fit. Under no circumstances, however, may pipe materials be quenched to correct alignment. Pipe that has been postweld heat treated shall not be heated to correct misalignment without PTT approval. If approval is given, heating shall be performed with electric resistance heaters. After any heating to correct misalignment, hardness shall not exceed 225 HB in any part of the heated area. Heating shall be performed over a 24 in. length, minimum. Heaters shall be fully insulated. Insulation shall extend a minimum distance of 24 in. on either side of the heaters. Insulation shall not be removed until all of the pipe has cooled to at least 600o F (316 oC).
e.
1.7.8.2
Bolted Joints a. All flanged joints shall be brought up flush so that the entire flange face bears uniformly on the gasket. The bolts shall then be tightened to produce uniform bolt stress. b. In such services as hydrogen and LNG, special attention must be given to bolt-up procedures, use of specified bolting and gaskets, and condition of flange facings if leak tight flanged joints are to be obtained. It is recommended that the load-on the bolts be 30,000 psi as a minimum. For bolt sizes 11/2 and above bolt tensioning equipment shall be used. Both flanges in steel-to-cast iron flanged joints shall be flat-faced. Full flat-faced gaskets shall be used. These joints shall be made up with extreme care, taking up on bolts uniformly after fitting flanges into close parallel and lateral alignment in accordance with Paragraphs 1.7.8.1(b), 1.7.8.1 (c), and 1.7.8.2(a). All bolts shall extend completely through their nuts (335.2.3 of ASME B31.3) Bolt extension shall be limited to 3 or fewer threads unless bolt tensioning equipment is to be used. Thread lubricants for bolting shall not contain lead. Thread lubricants for austenitic bolting shall not contain chlorides, sulfur or low melting point metallic constituents. A flange cover shall be kept on all flanged connections to pumps, compressors, turbines, and similar equipment until the piping is ready to be connected. Gaskets and bolting damaged during tests shall be replaced.
c.
d.
e.
f.
g. 1.7.8.3
Taper-Threaded Joints a. Threaded joints that leak during a pressure test shall not be seal welded without PTT approval. Approval to seal weld a threaded j joint shall not be given where the threaded joint has been provided for maintenance or operating reasons. In no event shall a threaded
joint be welded without complete removal of any pipe thread lubricant. b. 1.7.8.4 Threaded joints shall be made up with a lubricant suited for the specific service.
Pipe Supports a. In addition to major supports specified by design drawings, minor supports as found necessary during erection shall also be installed to prevent undesirable vibration, sag, lateral movement or stresses. Anchors and guides shall not be added in the field without prior consultation with a qualified piping stress engineer. b. Spring hangers (including the constant-support type) shall be checked for proper adjustment of travel, and shall be correctly positioned for the cold condition at erection. Factory-set hangers shall be located per support identification number, and travel position shall be checked after installation. Travel stops in vapor line spring hangers shall not be removed until hydrotesting and flushing are complete.
c.
1.7.8.5
Valves and Pipe Plugs a. Valve packing glands shall be checked for quantity of packing. Packing shall be added if required. The type of packing shall be checked where valves have been ordered with a special packing (die-formed flexible graphite packing with a density of 75 to 85 lb/cu.ft. between braided graphite end rings is recommended as a standard packing). b. c. The yoke nut of all gate valves shall be lubricated after the valves are installed. All pipe plugs shall be checked after pressure testing and flushing and before startup to ensure that they are tight and that the proper materials have been used.
1.7.8.6
Cleaning of Piping a. Scale, dirt, welding electrodes, slag, and other foreign matter shall be removed from the piping after erection. It is desirable that this also be done as erection progresses. Mainline pipe shall be internally pre-cleaned and protected in accordance with the applicable project specifications. b. Unless otherwise specified in the Project Specifications, all piping shall be cleaned by flushing with water at a minimum velocity of 5 ft/sec. Measures shall be employed to prevent the introduction of foreign matter into pumps, compressors, instruments, and other equipment. Temporary strainers shall be used at pumps during the flushing operation, unless spools or valves can be conveniently dropped out and suitable deflectors provided to prevent refuse from entering the machines. Large diameter -piping that can be cleaned manually need not be flushed. Any piping that cannot be
adequately cleaned shall be dismantled for cleaning. Cleaning shall be performed after hydrotesting. c. Particular attention shall be given to the cleaning of compressor and pump inlet piping, as well as fuel gas and diesel fuel supply piping. Special precautions shall be taken during erection to prevent foreign matter from entering the piping system. Protective covers shall not be removed until just prior to final assembly.
d.
1.7.9 Examination and Inspection (340 and 341 of ASME B31.3) 1.7.9.1 In addition to certification that all PTT and ASME B31.3 quality control requirements have been met, the examiner shall provide the owner's inspector with all of the certificates and records listed in Paragraph 341.4.1(c) of ASME B31.3. If any doubt exists in the mind of the owner's inspector as to the quality of any weld, he may request examination of the weld by any method. Welds between dissimilar materials shall be examined by the method used, and to the extent required, for the material requiring the more stringent examination. All forged items and pipe bends shall be cleaned of all scale and subjected to a careful visual examination for cracks and surface laminations. The magnetic particle method or the dye penetrant method of inspection shall be used following the visual examination if any doubt exists as to the nature of a visible surface defect. Hardness measurements are required on ferritic materials when PWHT is required. For such materials, hardness measurements shall be made on both the weld and the heat-affected zone to the extent required by Paragraph 331.1.7 of ASME B31.3. Measurements should be made for every 12 in. of weldment of each weld required for hardness examination. Other inspection requirements for welds are contained in Table 1. ASME B31.3 acceptance criteria for welds shall apply, with the following modifications: a. Internal undercutting is not permitted (applicable to double-welded joints only). b. External weld reinforcement and internal weld protrusion shall be a maximum of 1/8 in. or 50 percent of the wall thickness, whichever is less. All internal weld protrusion shall be removed at orifice flanges. Cracks and lack of fusion shall be removed. After detection, complete removal shall be verified by either magnetic particle or dye penetrant examination. When removing cracks from a weld, the entire weld shall be removed if more than one-quarter of the weld's circumference (cumulative) is involved.
1.7.9.2 1.7.9.3
1.7.9.4
1.7.9.5
1.7.9.6 1.7.9.7
c.
1.7.10 Pressure Testing (345 of ASME B31.3) 1.7.10.1 Piping systems shall be hydrostatically pressure tested with potable water to
1.7.10.2
1.7.10.3
1.7.10.4
1.7.10.5
1.7.10.6
1.7.10.7
1.7.10.8
the greatest extent practicable at the Fabricator's yard before shipment. This test shall be performed regardless of any shop hydrostatic pressure testing of piping spools. Hydrostatic testing shall not be performed when there is an air temperature of 40oF or less, nor during periods of rain or fog. Piping with less than l/2" wall thickness shall not be field pressure tested at metal temperatures below 5o C. Piping 1/2" and thicker shall not be tested at metal temperatures below 60o F unless impact tested materials were used, in which case the minimum metal temperature may be 5o C. Shop and field pressure tests shall be performed in accordance with the provisions of ASME B31.3 or SPC-0804.02-50.06, except that pneumatic testing shall be subject to PTT approval. Any pneumatic test must meet the requirements of Paragraph 345.5 of ASME B31.3. Contractor shall submit all testing procedures and schedules for approval. Pressure gauges and recorders used in the tests shall have been calibrated within the previous 30 days. Care shall be taken to remove all water from piping to be operated below 32oF. This includes relief valves, control valves and other piping components which have been tested in the shop. Regardless of design temperature, all piping systems shall be tested in accordance with the code (ASME B31.8 or ASME B31.3) as shown on the Line Designation Tables or in the P&IDs. This includes category D and those systems designed at 15 psig or less (unless open to atmosphere). Relief or blowdown systems shall be tested in accordance with ASME B31.3; however, in no case shall the test pressure be less than 15 psig. Relief valves and rupture discs shall not be included in the test. Each reinforcing pad (or segment thereof) for pressure openings shall be tested with air at a pressure of 60 to 100 psig. A bubble test solution such as Sherlock, Snoop, or the equivalent shall be applied to inspect all welds. When the inside surface of branch weld reinforcing pads cannot be visually inspected, pressure tightness (as evidenced by no loss of pressure) shall be determined by means of a pressure gauge. Test openings in reinforcing pads shall not be plugged following the test. Even though both hydrostatic and pneumatic tests may be considered impractical, neither the special alternative tests in Paragraph 345.9 of ASME B31.3 nor any other alternate test can be employed without PTT approval. Instrument air supply lines and air lines to air-motor operated valves shall not be tested with water. They shall be tested with dry compressed air (or nitrogen) at a pressure substantially equal to (80 to 100 percent), but not exceeding, the maximum allowable operating pressure for the weakest equipment in the group under test. The test pressure, in any case, shall not be required to exceed the air pressure available at the job site. All joints, welds, and connections shall be swabbed with soap or similar solution to facilitate the detection of leaks during air tests. Should a leak develop in a weld during test, the defect shall be removed by chipping, grinding, flame gouging, or arc-air gouging, and the area shall be rewelded. Either the magnetic particle or the dye penetrant method shall be employed to determine the extent of the defect. All repair welds shall be preheated and postheated as originally required, and the basic principles of the same welding procedure as initially used shall be employed as far as
applicable. After repair, the weld shall be retested. The progressive inspection requirements of Paragraph 341.3.4 of ASME B31.3 apply as they do for defects discovered during inspection.
TABLE 1 INSPECTION REQUIREMENTS FOR CARBON AND AUSTENITIC STEEL WELDS (Paragraph numbers refer to ASME B31.3 unless otherwise indicated) Weld Type Girth butt welds (including miter welds) and insert-type contoured branch fitting welds Longitudinal buttwelds (Note 2) Pipe-to-pipe branch connections (including reinforcing pads) and branches made with 0-let fittings and pipe couplings Socket and seal welds Fillet welds (for example, slip-on flange welds) Structural attachment welds (nonpressure containing welds) A. B. C. Pressure Class 600 and Lower AD Pressure Class 900 and Higher AD
AD AE
AD AE
AF AF AF
AF AF AF
Complete visual examination of all welds per Paragraph 344.2. Random visual examination per Paragraph 341.4.1(a). Random radiography per Paragraph 341.4.l(b). (Note 3). If the weld reject ratio exceeds 5%, RT shall be increased to 100% and shall stay at 100% until the reject rate drops below 5% and stays there for 5 consecutive working days. 100 percent radiography per Paragraph 341.4.l of ASME B31.3. Magnetic particle or dye penetrant examination (final pass and root pass). (See Paragraphs 344.3 and 344.4) Magnetic particle or dye penetrant examination (final pass only). Paragraphs 344.3 and 344.4). (See
D. E. F. G.
Inspection requirements shall use this Table and Table in SPC-0804.0250.06 Page 18 of 19 depend on which one is more stringent.
1. 2.
Not used. These requirements are not applicable to the longitudinal welds in pipe made to API specifications and to the acceptable ASTM Specifications shown in line classification sheets. For random radiography, at least one weld of each welder for every material grouping the welds and weld process he uses shall be radiographed. In process examination (Par. 344.7) may be substituted for random radiography with prior PTT approval. For acceptance criteria see Paragraph 1.7.9.7. This table does not apply to Category D fluid service. Category D piping shall be examined in accordance with Paragraph 341.4.2 except that the examination shall involve a minimum of 10% of the work and progressive examination requirements of 341.3.4 apply. The following abbreviations are used on the Classification Sheets: BB: BC: BWE: ISRS: OS&Y: PSB: SBC: SCRD: SW: UB: WB: DB&B IBBM Bolted bonnet Bolted cover (top entry) Butt weld end Inside screw rising stem Outside stem and yoke Pressure seal bonnet Split body construction Screwed Socket weld Union bonnet Welded bonnet Double Block and Bleed Iron Body-Bronze Mounted
3.
4. 5.
PTT LINE IDENTIFICATION CODES TAG CONFIGURATION: EXAMPLE: AAAA B AREA NUMBER LIST OF FLUID SYMBOLS BP BW D DW E FG FW G GO IA LO N OWS PW SS UA UW V CCC D BURNING PIT BLOWDOWN BOILER FEED WATER DRAIN DEMINERALISED WATER ENGINE EXHAUST FUEL GAS FIRE WATER PROCESS GAS GASOIL INSTRUMENT AIR LUBE OIL NITROGEN OILY WASTE WATER POTABLE WATER SANITARY WATER UTILITY AIR UTILITY WATER VENT AAAA-B-CCC-D-EFG-H-III 5560-G-001-24"-D60-V
UNIQUE LINE NUMBER LINE SIZE (NOMINAL) E A B C D E F G K MATERIAL CODE AUSTENITIC STEEL 3 1/2 NI STEEL KILLED CARBON STEEL CARBON STEEL FOR SERVICE TEMPERATURES UP TO 300C CARBON STEEL FOR SERVICE TEMPERATURES OVER 300C 0.5 MO STEEL 1.25 CR-0.5 MO STEEL ALUMINUM
LINE RATING 1 3 6 7 8 ASME CLASS 150 ASME CLASS 300 ASME CLASS 600 ASME CLASS 900 ASME CLASS 1500
INSULATION CODE A H F S P E J V M N B ACUSTICAL INSULATION HOT INSULATION COLD INSULATION STEAM TRACING WITH LPS PERSONAL PROTECTION (>70 C) ELECTRICAL TRACING JACKETING PAINTING PAINTING (STEAMMED-OUT LINES) NOT INSULATION AND NOT PAINTING BURIED PIPING PROTECTION
III
Doc No. SPC-0804.02-50.02 PTT PUBLIC COMPANY LIMITED ONSHORE COMPRESSOR STATION 4 PROJECT 2.0 SPECIFICATION FOR PIPING MATERIAL CLASSES Rev.D2 Page 38 of 91 Date 09- Jun08
Low Temp Low Temp Low Temp Low Temp Low Temp SS 316L CS CS CS CS CS
98.0 (1421) -28.9 to 148.8 (-20 to 300) 900 3.2 (0.125) Nat Gas Liq HC Sour Service
98.0 (1421) -28.9 to 65.6 (-20 to 150) 600 3.2 (0.125) Nat Gas Liq HC Sour Service
51.0 (740) -28.9 to 37.8 (-20 to 100) 300 1.6 (0.0625) Nat Gas Liq HC Sour Service
13.0 (188) -28.9 to 193.3 (-20 to 380) 150 3.2 (0.125) Nat Gas Liq HC Sour Service
98.0 (1421) -45.6 to 148.8 (-50 to 300) 900 3.2 (0.125) Nat Gas Liq HC Sour Service
98.0 (1421) -45.6 to 65.6 (-50 to 150) 600 3.2 (0.125) Nat Gas Liq HC Sour Service
16 (232) 60 (140)
150
1.6 3.2 1.6 (0.0625) (0.125) (0.0625) Nat Gas HC, Vent HC, Vent Drain & Drain & Liq HC Relief, Relief, Sour Sour Sour Service Service Service
0 0 1.3 0 (0.0) (0.0) (0.05) (0.0) Fuel Gas Instrument Potable U/G Fire Air, water, Fire Water, Demineral Water Sewage, water (above oily drain, ground) closed drain
Note: CONTRACTOR shall design the thickness of piping based on the design pressure-temperature conditions shown on the above table.
PIPING MATERIAL CLASSIFICATION DATA SHEETS PIPING MATERIALS - CLASS: D72R MATERIAL: RATING: P/T LIMITS: CORROSION ALLOWANCE SERVICE: ASME CODE: CARBON STEEL ASME CLASS 900 98.0 barg @148.8 C (1421 PSIG@ 300 F), MIN. TEMP. = -28.9 C (-20 F) 3.2mm (0.125") NATURAL GAS -SOUR (NACE MR 0175) B31.3
Note: All material to comply with NACE MR 0175 COMPONENT DESCRIPTIONS PIPE 2 SCH. 160 CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, PLAIN ENDS 3 24 SCH. 80 CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, BEVELED ENDS 28 - 36 CARBON STEEL, API 5L X65, WELDED WITH FILLER METAL AND 100%RT OF WELD SEAM, BEVELED ENDS 28 = 1.000 WT 30 = 1.125 WT 36 = 1.250 WT SOCKET WELD FITTINGS 9000 FORGED CARBON STEEL, ASTM A105N, ASME B16.11 1" 2" 6000 FORGED CARBON STEEL, ASTM A105N, ASME B16.11 BUTTWELD FITTINGS 3 24 SCH. 80 CARBON STEEL, ASTM A234 GR. WPB, SEAMLESS, BEVELED ENDS, ASME B16.9 28 - 36 CARBON STEEL, MSS SP-75, THICKNESS TO MATCH PIPE O-LET FITTINGS BRANCH CLASS 9000, SOCKET WELD, ASTM A105N, MSS SP97 CLASS WPHY-65, BEVELED ENDS, WALL
1" 2 BRANCH CLASS 6000, SOCKET WELD, ASTM A105N, MSS SP97 3" ABOVE (SEE BRANCH CONNECTION TABLE) BUTT WELD, RUN AND BRANCH SCH. TO MATCH PIPE ASTM A105N, MSS SP97 SOCKET WELD FLANGES 2" CLASS 1500, RING JOINT, ASME B16.5, FORGED CARBON STEEL, ASTM A105N, BORE TO MATCH PIPE WALL THICKNESS WELD NECK FLANGES 3" 24 CLASS 900, RING JOINT, ASME B16.5, FORGED CARBON STEEL, ASTM A105N, SCH 80 BORE 28 - 36 CLASS 900, RING JOINT, ASME B16.47 SERIES A, FORGED CARBON STEEL, ASTM A694 GR.F65, BORE TO MATCH PIPE WALL THICKNESS BLIND FLANGES 2" CLASS 1500, RING JOINT, ASME B16.5, FORGED CARBON STEEL, ASTM A105N, 3" - 24" CLASS 900, RING JOINT, ASME B16.5, FORGED CARBON STEEL, ASTM A105N, 28" - 36" CLASS 900, RING JOINT, ASME B16.5 FORGED CARBON STEEL, ASTM A694 GR. F65 BOLTING ALL SIZES ALLOY STEEL, ASTM A193 B7M STUD BOLTS W/ASTM A194 2HM HEAVY HEX NUTS, MAXIMUM HARDNESS NOT TO EXCEED 22 HRC. FLUOR-POLYMER COATING GASKET - 2" CLASS 1500, RING JOINT GASKET TO SUIT ASME B16.5 FLANGE, LOW CARBON STEEL, OCTAGONAL TYPE, ASME B16.20 3 - 24 CLASS 900, RING JOINT GASKET TO SUIT ASME B16.5 FLANGE, LOW CARBON STEEL, OCTAGONAL TYPE, ASME B16.20 28 - 36 CLASS 900, RING JOINT GASKET TO SUIT ASME B16.47 SERIES A FLANGE, LOW CARBON STEEL, OCTAGONAL TYPE, ASME B16.20
1 (BA-D72R-01FB/RB) CLASS 1500, API 6D, FLANGED RING JOINT TO SUITE ASME B16.5, ASTM A105N BODY, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, RESILIENT SEATS, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607 2" (BA-D72R-02FB/RB) CLASS 1500, API 6D, FLANGED RING JOINT TO SUITE ASME B16.5, ASTM A350 GR. LF2, WELDED BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRE SAFE DESIGN TO API 6FA AND API 607, LEVER OPERATED. SEALANT INJECTION FOR SECONDARY SEAT SEAL AND STEM SEALS. 3" - 24" (BA-D72R-03FB/RB) CLASS 900, API 6D, FLANGED RING JOINT TO SUITE ASME B16.5, ASTM A350 GR. LF2, WELDED BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRE SAFE DESIGN TO API 6FA AND API 607, LEVER OPERATED UP TO 3, WORM GEAR OPERATED 4 AND LARGER. SEALANT INJECTION FOR SECONDARY SEAT SEAL AND STEM SEALS. 26 - 36 (BA-D72R-04FB/RB) CLASS 900, API 6D, FLANGED RING JOINT TO SUIT ASME B16.47 SERIES A, ASTM A350 GR. LF2 WELDED BODY, TRUNNION MOUNTED DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL" SOUR GAS SERVICE, RESILIENT SEATS, FULL OR REDUCED PORT, GEAR OPERATED, FIRESAFE DESIGN TO API 6FA AND API 607. SEALANT INJECTION AS ABOVE.
GLOBE VALVE, FLANGED - 1 (GL-D72R-01) CLASS 1500, FLANGED RING JOINT, ASTM A105N, BOLTED BONNET, 13% CHROME TRIM, HARD FACED SEAT, OS&Y, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, GRAPHITE PACKING, 125-250 Ra MICRO-INCH GASKET SURFACE, FIRESAFE DESIGN TO API 6FA 2 (GL-D72R-02) CLASS 1500, FLANGED RING JOINT, ASTM A216 WCB, BOLTED BONNET, 13% CHROME TRIM, HARD FACED SEAT, OS&Y, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, GRAPHITE PACKING, 125-250 Ra MICRO-INCH GASKET SURFACE, FIRESAFE DESIGN TO API 6FA 3" - 24 (GL-D72R-03) CLASS 900, FLANGED RING JOINT, ASTM A216 WCB, BOLTED BONNET, 13% CHROME TRIM, HARD FACED SEAT, OS&Y, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, GRAPHITE PACKING, 125-250 Ra MICRO-INCH GASKET SURFACE, FIRESAFE DESIGN TO API 6FA
26 - 36 (GL-D72R-04) CLASS 900, FLANGED RING JOINT TO SUIT ASME B16.47 SERIES A, ASTM A216 WCB, BOLTED BONNET, 13% CHROME TRIM, HARD FACED SEAT, OS&Y, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, GRAPHITE PACKING, 125-250 Ra MICRO-INCH GASKET SURFACE, FIRESAFE DESIGN TO API 6FA CHECK VALVE WAFER LUG TYPE DESIGN - 1 (CH-D72R-01) CLASS 1500, API 6D, WAFER LUG DESIGN WITH THROUGH DRILLED HOLES, RING JOINT FACE, ASTM A105N, DUAL DISC SPRING LOADED TYPE, 13% CHROME TRIM, INCONEL SPRING, HARD FACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE 2 (CH-D72R-02) CLASS 1500, API 6D, WAFER LUG DESIGN WITH THROUGH DRILLED HOLES, RING JOINT FACE, ASTM A216 WCB, DUAL DISC SPRING LOADED TYPE, 13% CHROME TRIM, INCONEL SPRING, HARD FACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE 3" - 24" (CH-D72R-03) CLASS 900, API 6D, WAFER LUG DESIGN WITH THROUGH DRILLED HOLES, RING JOINT FACE, ASTM A216 WCB, DUAL DISC SPRING LOADED TYPE, 13% CHROME TRIM, INCONEL SPRING, HARD FACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE 26 - 36 (CH-D72R-04) CLASS 900, API 6D, WAFER LUG DESIGN WITH THROUGH DRILLED HOLES, RING JOINT FACE TO SUIT ASME B16.47 SERIES A, ASTM A216 WCB, DUAL DISC SPRING LOADED TYPE, 13% CHROME TRIM, INCONEL SPRING, HARD FACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE GATE VALVE, FLANGED - 1 (GA-D72R-01) CLASS 1500, API 602, FLANGED RING JOINT, ASTM A105N BODY, 13% CHROME TRIM, HARDFACED SEATS, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, HAND OPERATED, 125-150 Ra MICROINCH GASKET SURFACE. SUITABLE FOR LOCK OPEN AND LOCK CLOSED 2 (GA-D72R-02) CLASS 1500, API 602, FLANGED RING JOINT, ASTM A216 WCB BODY, 13% CHROME TRIM, HARDFACED SEATS, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, HAND OPERATED, 125-150 Ra MICROINCH GASKET SURFACE. SUITABLE FOR LOCK OPEN AND LOCK CLOSED 3" - 24" (GA-D72R-03) CLASS 900, API 6D, FLANGED RING JOINT, ASTM A216 WCB BODY, 13% CHROME TRIM, HARDFACED SEATS, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, HAND OPERATED UP TO 4, WORM GEAR OPERATED 6 AND LARGER, 125-150 Ra MICRO-INCH GASKET SURFACE. SUITABLE FOR LOCK OPEN AND LOCK CLOSED 26 - 36 (GA-D72R-04) CLASS 900, API 6D, FLANGED RING JOINT, FACE TO SUIT ASME B16.47 SERIES A, ASTM A216 WCB BODY, 13% CHROME TRIM, HARDFACED SEATS, TRIM FOR
-50 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, GEAR OPERATED, 125-150 Ra MICRO-INCH GASKET SURFACE. SUITABLE FOR LOCK OPEN AND LOCK CLOSED SPECTACLE BLIND API 590 FIGURE 8 - 2" RATING : CLASS 1500 TO ASME B16.5 RING JOINT FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: A105N DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 3" - 8" RATING : CLASS 900 TO ASME B16.5 RING JOINT FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: A105N DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 SPACER RING / PADDLE BLIND API 590 FIGURE 8 10" - 24" RATING : CLASS 900 TO ASME B16.5 RING JOINT FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: A105N DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 26" - 42" RATING : CLASS 900 TO ASME B16.47 SERIES A RING JOINT FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: FORGED CARBON STEEL A694 GR.F65 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
CARBON STEEL ANSI CLASS 600 98.0 barg @ 65.6C (1421 PSIG@ 150F) MIN. TEMP = -28.9 C (-20 F) 3.2mm (0.125) GAS & LIQUID -SOUR (NACE MR 0175) B31.3
Note: All material to comply with NACE MR 0175 COMPONENT DESCRIPTIONS PIPE - 2 SCH. 160 CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, PLAIN ENDS 3 - 24 SCH. 80 CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, BEVELED ENDS 30 1.064 MIN. WALL CARBON STEEL, API 5L-X65, WELDED WITH FILLER METAL AND 100% RT OF WELD SEAM, BEVELED ENDS 36 1.250 MIN. WALL CARBON STEEL, API 5L-X65, WELDED WITH FILLER METAL AND 100% RT OF WELD SEAM, BEVELED ENDS SOCKET WELD FITTINGS 2 6000, FORGED CARBON STEEL, ASTM A105N, ASME B16.11 BUTTWELD FITTINGS 3 - 24 SCH. 80 CARBON STEEL, ASTM A234 GR. WPB, SEAMLESS, BEVELED ENDS, ASME B16.9 30 - 36 CARBON STEEL, MSS SP-75, CLASS WPHY-65, BEVELED ENDS, WALL THICKNESS TO MATCH PIPE. O-LET FITTING 2 BRANCH CLASS 6000, SOCKET WELD, ASTM A105N, MSS SP97 2 ABOVE (SEE BRANCH CONNECTION TABLE) BUTT WELD, RUN AND BRANCH SCH. TO MATCH PIPE ASTM A105N, MSS SP97
2 CLASS 600, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A105N, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH WELD NECK FLANGES 3 - 24 CLASS 600, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A105, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH 30 - 36 CLASS 600, RAISED FACE, ASME B16.47 SERIES A, FORGED CARBON STEEL, ASTM 694 GR F65, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICROINCH GASKET SURFACE FINISH BOLTING ALL SIZES ALLOY STEEL, ASTM A193-B7M STUD BOLTS W/ ASTM A194-2HM HEAVY HEX NUTS MAXIMUM HARDNESS NOT TO EXCEED 22 HRC, FLUOR-POLYMER COATING GASKETS 24 CLASS 600, 316SS SPIRAL WOUND W/ FLEXICARB FILLER PER API 601, 316 SS INNER/OUTER RING 26 36 CLASS 600, 316SS SPIRAL WOUND W/ FLEXICARB FILLER TO SUIT FLANGES TO ASME B16.47 SERIES A, 316 SS INNER/OUTER RING BALL VALVE, FLANGED 1 (BA-D62-01FB/RB) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A105N BODY, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, RESILIENT SEATS, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE 2 - 24 (BA-D62-02FB/RB) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A350, GR LF-2 WELDED BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA & API 607, LEVER OPERATED 3., WORM GEAR OPERATED 4 AND LARGER, 125-250 Ra MICRO-INCH GASKET SURFACE. SEALANT INJECTION FOR SECONDARY SEAT SEALS AND STEM SEALS. 26 - 36 (BA-D62-03FB/RB)
CLASS 600, API 6D, FLANGED RAISED FACE, JOINT TO SUIT TO SUIT ASME B16.47 SERIES A, ASTM A350 GR. LF2 WELDED BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, RESILIENT SEATS, FULL OR REDUCED PORT, GEAR OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE. SEALANT INJECTION AS ABOVE. CHECK VALVE, FLANGED 1 (CH-D62-01) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A105N, FULL OPENING, SWING DISC TYPE, PRESSURE SEAL OR BOLTED CAP, 13% CHROME TRIM, HARDFACE SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, 125-250 Ra MICRO-INCH GASKET SURFACE 2 24 (CH-D62-02) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A216 WCB, WAFER LUG TYPE WITH THROUG BOLT HOLES , DUAL DISC SPRING LOADED, INCONEL SPRING, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, 125-250 Ra MICRO-INCH GASKET SURFACE 26 36 (CH-D62-03) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM B16.47 SERIES A, A216 WCB, WAFER LUG TYPE WITH THROUG BOLT HOLES , DUAL DISC SPRING LOADED, INCONEL SPRING, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, 125-250 Ra MICRO-INCH GASKET SURFACE NEEDLE VALVES (NE-D62-01) 6000 PSIG WORKING PRESSURE @ 70oF CARBON STEEL BODY, TFE TEFLON PACKING, 1/2" FEMALE THREADED ENDS, NEEDLE OR REGULATING STEM, CV OF 1 OR GREATER, WHITEY MODEL SS8RF8 WITH T-9K-7 TFE PACKING, FOR 50 F NATURAL SOUR GAS SERVICE GLOBE VALVE, FLANGED 1 (GL-D62-01) CLASS 600, ASME B16.34, FLANGED RAISED FACE, ASTM 105N, BOLTED BONNET, 13% CHROME TRIM, HARD FACED SEAT, OS&Y, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, GRAPHITE PACKING, 125-250 Ra MICRO-INCH GASKET SURFACE, FIRESAFE DESIGN TO API 6FA 2 24 (GL-D62-02) CLASS 600, ASME B16.34, FLANGED RAISED FACE, ASTM A216 WCB, BOLTED BONNET, 13% GHROME TRIM, HARD FACED SEAT, OS&Y, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, GRAPHITE PACKING, 125-250 Ra MICRO-INCH GASKET SURFACE, FIRESAFE DESIGN TO API 6FA 26 36 (GL-D62-03) CLASS 600, ASME B16.34, FLANGED RAISED FACE ASTM B16.47 SERIES A, ASTM A216 WCB, BOLTED BONNET, 13% CHROME TRIM, HARD FACED SEAT, OS&Y, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, GRAPHITE PACKING, 125-250 Ra MICRO-INCH GASKET SURFACE, FIRESAFE DESIGN TO API 6FA
2 4, REDUCE PORT (PL-D62-02) CLASS 600, API 6D, FLANGED RAISE FACE, ASTM A216 WCB, WCC OR A105N BODY, GREASE-LUBRICATED PLUG STYLE WITH PRESSURE BALANCE, WRENCH OPERATE, TRIM FOR -50 F NATURAL GAS OR LPG SERVICE, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE, SUITABLE FOR LOCK OPEN AND LOCK CLOSE. 6 16, VENTURI PATTERN (PL-D62-03) CLASS 600, API 6D, FLANGED RAISE FACE, ASTM A216 WCB, WCC OR A350 LF2 BODY, GREASE-LUBRICATED PLUG STYLE WITH PRESSURE BALANCE, METAL SEATED, TRIM -50 F FOR NATURAL GAS OR LPG SERVICE, BEVEL GEAR OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE. PLUG VALVE, SOCKET WELD END - 1 , REDUCE PORT (PL-D62-06) CLASS 800, API 6D, SOCKET WELD, BOTH ENDS, ASTM A216 WCB, WCC OR A105N BODY, GREASE-LUBRICATED PLUG STYLE WITH PRESSURE BALANCE, WRENCH OPERATE, TRIM FOR -50 F NATURAL GAS SERVICE, FIRESAFE DESIGN TO API 6FA & API 607, SUITABLE FOR LOCK OPEN AND LOCK CLOSE, SPECTACLE BLIND API 590 FIGURE 8 - 8" RATING : CLASS 600 TO ASME B16.5 RAISE FACE: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: A105N DESIGN THICKNESS : ASME B31.3 WITH THE SPECIFIC DESIGN CONDITION DIMENSIONS TO API 590 EXCEPT THICKNESS SPACER RING / PADDLE BLIND API 590 FIGURE 8 10" - 24" RATING : CLASS 600 TO ASME B16.5 RAISE FACE: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: A105N DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 26" - 42" RATING : CLASS 600 TO ASME B16.47 SERIES A RAISE FACE: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: FORGED CARBON STEEL A694 GR.F65 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
CARBON STEEL ASME CLASS 300 51.0 barg @ 37.8C(740 PSIG@ 100F) 1.6mm (0.0625") GAS & LIQUID -SOUR (NACE MR 0175) B31.3
Note: All material to comply with NACE MR 0175 COMPONENT DESCRIPTIONS PIPE - 2 SCH. 80 CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, PLAIN ENDS 3 24 SCH. 40 CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, BEVELED ENDS 30 34 SCH. 30 WALL THICKNESS, CARBON STEEL, ASTM API-5L-GR. X65, SEAMLESS, SAW WITH FILLER METAL AND 100% RT OF WELD SEAM, BEVELED ENDS 36 SCH. 40 WALL THICKNESS, CARBON STEEL, ASTM API-5L-GR. X65, SEAMLESS, SAW WITH FILLER METAL AND 100% RT OF WELD SEAM, BEVELED ENDS 42 0.812 WALL THICKNESS, CARBON STEEL, ASTM API-5L-GR. X65, SEAMLESS, SAW WITH FILLER METAL AND 100% RT OF WELD SEAM, BEVELED ENDS SOCKET WELD FITTINGS - 2 3000 FORGED CARBON STEEL, ASTM A105N, ASME B16.11 BUTTWELD FITTING 3 24 SCH. 40 CARBON STEEL, ASTM A234 GR, WPB, SEAMLESS, BEVELED ENDS, ASME B16.9 26 42 CARBON STEEL, MSS-SP-75, CLASS WPHY-65, SEAMLESS, BEVELED ENDS, WALL THICKNESS TO MATCH PIPE, 100% RT O-LET FITTING 2 BRANCH CLASS 3000, SOCKET WELD, ASTM A105N, MSS SP97 3 ABOVE (SEE BRANCH CONNECTION TABLE) BUTT WELD, RUN AND BRANCH SCH. TO MATCH PIPE ASTM A105N, MSS SP97
- 2 CLASS 300, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A105N, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH WELD NECK FLANGES 3 - 24 CLASS 300, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A105N, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH 30 - 42 CLASS 300, RAISED FACE, ASME B16.47 SERIES A, FORGED CARBON STEEL, ASTM A694 GR.F65, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH BOLTING ALL SIZES ALLOY STEEL, ASTM A193 B7M STUD BOLTS W/ASTM A194 2HM HEAVY HEX NUTS, MAXIMUM HARDNESS NOT TO EXEED 22HRC, FLUOR-POLYMER COATING. GASKET " - 24 CLASS 300, 316SS SPIRAL WOUND WITH FLEXICARB FILLER PER API 601, 316 SS INNER/OUTER RING TO SUIT ASME B16.5 30 42 CLASS 300, 316SS SPIRAL WOUND WITH FLEXICARB FILLER PER API 601, 316 SS INNER/OUTER RING TO SUIT ASME B16.47 SERIES A. BALL VALVE, FLANGED 1 (BA-D31-01FB/RB) CLASS 300, API 6D, FLANGED RAISED FACE TO SUIT ASME B16.5 FLANGE, ASTM A105N BODY, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, RESILIENT SEATS, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE 2 - 24 (BA-D31-02FB/RB) CLASS 300, API 6D, FLANGED RAISED FACE TO SUIT ASME B16.5 FLANGE, ASTM A350, GR LF2 WELDED BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL SOUR (NACE STD MR 0175) GAS SERVICE, SECONDARY SHAFT SEAL, SEALANT INJECTION FOR SECONDARY SEAT SEALS AND STEM SEALS, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA & API 607, LEVER OPERATED 3, WORM GEAR OPERATED 4 AND LARGER, 125-250 Ra MICRO-INCH GASKET SURFACE 26 - 42 (BA-D31-03FB/RB)
CLASS 300, API 6D, FLANGED RAISED FACE TO SUIT ASME B16.47 SERIES A, ASTM A350, GR.LF2 WELDED BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, RESILIENT SEATS, FULL OR REDUCED PORT, GEAR OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE. SEALANT INJECTION AS ABOVE. CHECK VALVE, FLANGED 1 (CH-D31-01) CLASS 300, API 6D, FLANGED RAISED FACE, ASTM A105N, WAFER LUG TYPE WITH THROUG BOLT HOLES , DUAL DISC SPRING LOADED, INCONEL SPRING, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, FIRE TESTED TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE 2 24 (CH-D31-02) CLASS 300, API 6D, FLANGED RAISED FACE, ASTM A216 WCB, WAFER LUG TYPE WITH THROUG BOLT HOLES , DUAL DISC SPRING LOADED, INCONEL SPRING, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, FIRE TESTED TO API 6FA & API 607, 125-250 Ra MICROINCH GASKET SURFACE 26 42 (CH-D31-03) CLASS 300, API 6D, FLANGED RAISED FACE, ASTM B16.47 SERIES A, A216 WCB, WAFER LUG TYPE WITH THROUG BOLT HOLES , DUAL DISC SPRING LOADED, INCONEL SPRING, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, FIRE TESTED TO API 6FA & API 607, 125250 Ra MICRO-INCH GASKET SURFACE NEEDLE VALVES " (NE-D31-01) 5000 PSIG WORKING PRESSURE @ 70oF, CARBON STEEL BODY, TFE TEFLON PACKING, 1/2" FEMALE THREADED ENDS, NEEDLE OR REGULATING STEM, Cv OF 1 OR GREATER, WHITEY MODEL SS8RF8 WITH T-9K-7TFE PACKING, FOR NATURAL SOUR GAS SERVICE GLOBE VALVE, SOCKET WELD ENDS 1" 1 (GL-D31-06) CLASS 800, SOCKET WELD, ASME B16.34, ASTM A216 WCC OR A352 GR LCCBODY FORGED STEEL, BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM , INTEGRAL HARD FACED SEATS, TRIM FOR 50 F NATURAL SOUR GAS, OS&Y, FIRE TESTED TO API 6FA & API 607 GLOBE VALVE, FLANGED ENDS 1 (GL-D31-01) CLASS 300, ASME B16.34, FLANGED RAISED FACE TO SUIT ASME B16.5 FLANGE, ASTM A105N BODY, BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACED SEATS, TRIM FOR 50 F NATURAL SOUR GAS, OS&Y, GRAPHITE PACKING, 125-250 Ra MICRO-INCH FLANGE FACE
2 24 (GL-D31-02) CLASS 300, ASME B16.34, FLANGED RAISED FACE TO SUIT ASME B16.5 FLANGE, ASTM A216 WCB BODY, BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACED SEATS, TRIM FOR 50 F NATURAL SOUR GAS, OS&Y, GRAPHITE PACKING, LEVER OPERATED UP TO 3, WORM GEAR OPERATED 4 AND LARGER, 125-250 Ra MICRO-INCH FLANGE FACE 26 42 (GL-D31-03) CLASS 300, ASME B16.34, FLANGED RAISED FACE TO SUIT ASME B16.47 SERIES A, ASTM A216 WCB BODY, BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACED SEATS, TRIM FOR 50 F NATURAL SOUR GAS, OS&Y, GRAPHITE PACKING, GEAR OPERATED, 125-250 Ra MICRO-INCH FLANGE FACE GATE VALVE FLANGED 1 (GA-D31-01) CLASS 300, API 602, FLANGED RAISED FACE, ASTM A105N BODY, 13 CHROME TRIM, HARDFACED SEATS, TRIMMED FOR 380 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, HAND OPERATED, 125-250 Ra MICRO-INCH GASKET SURFACE. SUITABLE FOR LOCK OPEN AND LOCK CLOSED 2 24 (GA-D31-02) CLASS 300, API 602, FLANGED RAISED FACE, ASTM A216 WCB BODY, 13 CHROME TRIM, HARDFACED SEATS, TRIMMED FOR 380 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, HAND OPERATED, 125-250 Ra MICROINCH GASKET SURFACE, SUITABLE FOR LOCK OPEN AND LOCK CLOSED SPECTACLE BLIND API 590 FIGURE 8 - 12" RATING : CLASS 300 TO ASME B16.5 RAISE FACE: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: A105N DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 SPACER RING / PADDLE BLIND API 590 FIGURE 8 14" - 24" RATING : CLASS 300 TO ASME B16.5 RAISE FACE: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: A105N DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 26" - 42" RATING : CLASS 300 TO ASME B16.47 SERIES A RAISE FACE: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: FORGED CARBON STEEL A694 GR. 65 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
CARBON STEEL ASME CLASS 150 13.0 [email protected] C (188 PSIG @ 380F) MIN. TEMP = -28.9 C (-20 F) 3.2mm (0.125) GAS & LIQUID -SOUR (NACE MR 0175) B31.3
Note: All material to comply with NACE MR 0175 COMPONENT DESCRIPTIONS PIPE - 2 SCH. 80 CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, PLAIN ENDS 3 - 10 SCH. 40 CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, BEVELED ENDS 12 - 24 SCH. STD CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, BEVELED ENDS 26 - 42 MIN. WALL CARBON STEEL, API 5LX65, WELDED WITH FILLER METAL AND 100% RT OF WELD SEAM, BEVELED ENDS 26 28 30 32 34 36 42 = = = = = = = 0.250 0.281 0.281 0.281 0.281 0.312 0.344
SOCKET WELD FITTINGS 2 3000 FORGED CARBON STEEL, ASTM A105N, ASME B16.11 BUTTWELD FITTINGS 3 - 10 SCH. 40 CARBON STEEL, ASTM A234 GR. WPB, SEAMLESS, BEVELED ENDS, ASME B16.9 12 - 24 SCH. STD CARBON STEEL, ASTM A234 GR. WPB, SEAMLESS, BEVELED ENDS, ASME B16.9 26 42 CARBON STEEL, MSS SP-75, CLASS WPHY-65, BEVELED ENDS, WALL THICKNESS TO MATCH PIPE
" - 2 CLASS 150, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A105N, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH WELD NECK FLANGES 3 - 24 CLASS 150, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A105N, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH 26 42 CLASS 150, RAISED FACE, ASME B16.47 SERIES A, FORGED CARBON STEEL, ASTM A694 GR F65, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH BLIND FLANGES " 24 CLASS 150, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A105N, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH 26 42 CLASS 150, RAISED FACE, ASME B16.47 SERIES A, FORGED CARBON STEEL, ASTM A694 GR F65, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH BOLTING ALL SIZES ALLOY STEEL, ASTM A193-B7M STUD BOLTS W/ ASTM A194-2HM HEAVY HEX NUTS MAXIMUM HARDNESS NOT TO EXCEED 22 HRC, FLUOR-POLYMER COATING GASKET 24 CLASS 150, 316SS SPIRAL WOUND W/ FLEXICARB FILLER PER API 601, 316 SS INNER/OUTER RING 26 42 CLASS 150, 316SS SPIRAL WOUND W/ FLEXICARB FILLER, SS316 INNER/ OUTER RING TO SUIT ASME B16.47 SERIES A, 316 SS INNER/OUTER RING BALL VALVE, FLANGED " 1 (BA-D12-01PB RB/FB) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A105N BODY, TRIM FOR 380 F NATURAL GAS SOUR SERVICE, RESILIENT SEATS, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE
2 24 (BA-D1205) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A350, GR.LF2 WELDED BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 380 F NATURAL SOUR GAS SERVICE, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA & API 607, SEALANT INJECTION FOR SECONDARY SEAT SEALS AND STEM SEALS, LEVER OPERATED 3, WORM GEAR OPERATED 4 AND LARGER, 125-250 Ra MICROINCH GASKET SURFACE 26 42 (BA-012-03 FB/RB) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A350, GR.LF2 WELDED BODY, FLANGE ASTM B16.47 SERIES A, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 380 F NATURAL SOUR GAS SERVICE, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA & API 607, SEALANT INJECTION FOR SECONDARY SEAT SEALS AND STEM SEALS, GEAR OPERATED, 125-250 Ra MICRO-INCH GASKET SURFACE CHECK VALVE, FLANGED 1 (CH-D12-01) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A105N, FULL OPENING, SWING DISC TYPE, PRESSURE SEAL OR BOLTED CAP, 13% CHROME TRIM, HARDFACE SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, 125-250 Ra MICRO-INCH GASKET SURFACE 2 24 (CH-D12-02) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A216 WCB, WAFER LUG TYPE WITH THROUG BOLT HOLES , DUAL DISC SPRING LOADED, INCONEL SPRING, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, 125-250 Ra MICRO-INCH GASKET SURFACE 26 36 (CH-D12-03) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM B16.47 SERIES A, A216 WCB, WAFER LUG TYPE WITH THROUG BOLT HOLES , DUAL DISC SPRING LOADED, INCONEL SPRING, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, 125-250 Ra MICRO-INCH GASKET SURFACE GLOBE VALVE, FLANGE END 1 (GL-D12-01) CLASS 150, FLANGE RAISED FACE, ASTM A105N BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACED SEATS, TRIMMMED FOR 380 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, 125-250 Ra MICROINCH FLANGE SURFACE, FIRESAFE DESIGN TO API 6FA 2- 24 (GL-D12-02) CLASS 150, FLANGE RAISED FACE, ASTM A216 WCB BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACE SEATS, TRIMMED FOR 380 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, 125-250 Ra MICRO-INCH FLANGE SURFACE, FIRSAFE DESIGN TO API 6FA
26- 42 (GL-D12-03) CLASS 150, FLANGE RAISED FACE, ASTM B16.47 SERIES A, ASTM A216 WCB BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACE SEATS, TRIMMED FOR 380 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, 125-250 Ra MICRO-INCH FLANGE SURFACE, FIRSAFE DESIGN TO API 6FA GATE VALVE FLANGED 1 (GA-D12-01) CLASS 150, API 602, FLANGED RAISED FACE, ASTM A105N BODY, 13 CHROME TRIM, HARDFACED SEATS, TRIMMED FOR 380 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, HAND OPERATED, 125-250 Ra MICRO-INCH GASKET SURFACE, SUITABLE FOR LOCK OPEN AND LOCK CLOSED 2 24 (GA-D12-02) CLASS 150, API 602, FLANGED RAISED FACE, ASTM A216 WCB BODY, 13 CHROME TRIM, HARDFACED SEATS, TRIMMED FOR 380 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, HAND OPERATED, 125-250 Ra MICROINCH GASKET SURFACE, SUITABLE FOR LOCK OPEN AND LOCK CLOSED 26 42 (GA-D12-03) CLASS 150, API 602, FLANGED RAISED FACE, ASTM B16.47 SERIES A, ASTM A216 WCB BODY, 13 CHROME TRIM, HARDFACED SEATS, TRIMMED FOR 380 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, HAND OPERATED, 125-250 Ra MICRO-INCH GASKET SURFACE, SUITABLE FOR LOCK OPEN AND LOCK CLOSED GLOBE VALVE, SOCKET WELD 1 (GL-D12-06) CLASS 800, SOCKET WELD ENDS, ASTM A105, FORGED STEEL, BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACED SEATS, TRIMMED FOR 380 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, FIRE TESTED TO API 6FA NEEDLE VALVES (NE-D12-01) 5000 PSIG WORKING PRESSURE @ 70oF, CARBON STEEL BODY, TFE TEFLON PACKING, " FEMALE THREADED ENDS, NEEDLE OR REGULATING STEM, Cv OF 1 OR GREATER, WHITEY MODEL SS8RF8 WITH T-9K-7TFE PACKING. SPECTACLE BLIND API 590 FIGURE 8 - 16" RATING : CLASS 150 TO ASME B16.5 RAISE FACE: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: A105N DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 SPACER RING / PADDLE BLIND API 590 FIGURE 8 18" - 24" RATING : CLASS 150 TO ASME B16.5 RAISE FACE: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: A105N DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
26" - 42" RATING : CLASS 150 TO ASME B16.47 SERIES A RAISE FACE: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: FORGED CARBON STEEL A694 GR.F65 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
CARBON STEEL ASME CL. 150 16.0 barg @ 60.0C (232 PSIG @ 140F) 1.6mm (0.0625) FIRE WATER, FIRE PROTECTION B31.3 /NFPA (FIRE PROTECTION)
COMPONENT DESCRIPTIONS PIPE - 2 SCH. 80 CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, PLAIN ENDS 3 - 6 SCH. 40 CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, BEVELED ENDS 8 - 14 SCH. 20 CARBON STEEL, ASTM A106-B OR API 5L-B, SEAMLESS, BEVELED ENDS SOCKET WELD FITTINGS - 2 3000 FORGED CARBON STEEL, ASTM A105, ASME B16.11 BUTTWELD FITTINGS 3 - 6 SCH. 40 CARBON STEEL, ASTM A234 GR. WPB, SEAMLESS, BEVELED ENDS, ASME B16.9 8 - 14 SCH. 20 CARBON STEEL, ASTM A234 GR. WPB, SEAMLESS, BEVELED ENDS, ASME B16.9 SOCKET WELD FLANGES " - 2 CLASS 150, FLAT FACE, ASME B16.5 ASTM A105 FORGED CARBON STEEL, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH WELD NECK FLANGES 3 - 14 CLASS 150, FLAT FACE, ASME B16.5, ASTM A105 FORGED CARBON STEEL, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH BOLTING ALL SIZES ALLOY STEEL, ASTM A193 B7 STUD BOLTS W/ASTM A194 2H HEAVY HEX NUTS, FLUOR-POLYMER COATING
" - 14 CLASS 150, FULL FACE GARLOCK BLUE-GARD STYLE 3000 OR EQUAL, ASME B16.21 GATE VALVE, THREADED " - 2 (GA-D11-06) CLASS 150, BRONZE GATE VALVE, WEDGE DISC, SCREWED OR UNION BONNET, THREADED ENDS, UL/FM APPROVED GATE VALVE, FLANGED 2 - 14 (GA-D11-02) CLASS 150, IBBM GATE VALVE, OS&Y, BOLTED BONNET, WEDGE DISC. FLAT FACE FLANGED ENDS, UL/FM APPROVED GLOBE VALVE, THREADED - 2 (GL-D11-06) CLASS 150, BRONZE GLOBE VALVE, SCREWED OR UNION BONNET, THREADED ENDS, UL/FM APPROVED GLOBE VALVE, FLANGED 2 - 14 (GL-D11-02) CLASS 150, IBBM GLOBE VALVE, OS&Y, BOLTED BONNET, FLAT FACE FLANGED ENDS, UL/FM APPROVED CHECK VALVE, THREADED - 2 (CH-D11-06) CLASS 150, BRONZE CHECK VALVE, SCREWED OR UNION CAP, THREADED ENDS, UL/FM APPROVED CHECK VALVE, FLANGED 2 - 14 (CH-D11-02) CLASS 150, IBBM CHECK VALVE, BOLTED CAP, FLAT FACE FLANGED ENDS, UL/FM APPROVED CHECK VALVE, WAFER 2 - 14 (CH-D11-03) CLASS 150, IBBM CHECK VALVE, SWING TYPE, FLAT FACE FLANGED ENDS, UL/FM APPROVED FIRE HYDRANT CLASS 150, IBBM AWWA C502, CENTER STEM, FLANGED INLET CONNECTION, UL/FM APPROVED
CLASS 150, IRON BODY AND STANDPIPE, ADJUSTABLE HEIGHT, BRONZE CENTER STEM, UL/FM APPROVED FIRE HYDRANT/MONITOR CLASS 150, IBBM AWWA C502, FLANGED INLET CONNECTION, UL/FM APPROVED. HYDRANT SHALL BE BASE FITTING FOR LOW MOUNTED MONITOR. MONITOR SHALL BE FOR A 500 GPM HYDRAULIC MONITOR TO FIT THE HYDRANT BASE FITTING NOTES: 1. 2. 3. 4. ALL FIRE PROTECTION SYSTEM COMPONENTS TO MEET REQUIREMENTS OF NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) CODE. ALL UNDERGROUND PIPING SHALL BE COATED AND WRAPPED IN ACCORDANCE WITH SPECIFICATION SPC-0804.02-50.04 USE GALVANIZED MATERIAL ABOVE GROUND PER CLASS G10. ALL FIRE PROTECTION SYSTEM COMPONENTS SHALL MEET 250 PSI WORKING PRESSURE
LOW TEMP CARBON STEEL ASME CLASS 900 GROUP 1.2 146.2 barg @ 65.6 C(2120 PSIG @ 150F) MIN TEMP -45.6 C (-50 F) 3.2mm (0.125") NATURAL GAS -SOUR (NACE MR 0175) B31.3
Note : All material to comply with NACE MR 0175 COMPONENT DESCRIPTIONS PIPE " - 2" SCH. 160 LT CARBON STEEL, ASTM A333 GR.6 SEAMLESS, PLAIN ENDS IMPACT TESTED @ -150 F 3" - 6" SCH. 80 LT CARBON STEEL, ASTM A333 GR.6 SEAMLESS, PLAIN ENDS IMPACT TESTED @ -150 F 8" - 12" SCH. 100 LT CARBON STEEL, ASTM A333 GR.6 SEAMLESS, PLAIN ENDS IMPACT TESTED @ -150 F SOCKET WELD FITTINGS " - 2" 6000 FORGED LT CARBON STEEL, A350, GR. LF 2, IMPACT TESTED @ 150 F BUTTWELD FITTINGS 3" - 6" SCH. 80 LT CARBON STEEL, ASTM A420, GR. WPL6 SEAMLESS, BEVELED ENDS, ASME B16.9, IMPACT TESTED @ -150 F 8" 12 SCH. 100 LT CARBON STEEL, ASTM A420 GR. WPL6 BEVELED ENDS, ASME B16.9, IMPACT TESTED @ -150 F SOCKET WELD FLANGES 1" - 2" CLASS 1500, RING JOINT, ASME B16.5, FORGED LT CARBON STEEL, ASTM A350, GR. LF2, BORE TO MATCH PIPE WALL THICKNESS
CLASS 900, RING JOINT, ASME B16.5, FORGED CARBON STEEL, ASTM A350, GR.LF2, BORE TO MATCH PIPE WALL THICKNESS BOLTING ALL SIZES ALLOY STEEL, ASTM A 320 Gr. L7 STUD BOLTS W/ASTM A194 GR.4 HEAVY HEX NUTS, MAXIMUM HARDNESS NOT TO EXCEED 22 HRC.IMPACT TESTED. GASKET 1 - 2 CLASS 1500, RING JOINT GASKET, LOW CARBON STEEL, OCTAGONAL TYPE 3 - 12 CLASS 900, RING JOINT GASKET, LOW CARBON STEEL, OCTAGONAL TYPE BALL VALVE, FLANGED " 1 (BA-L72-01 FB/RB) CLASS 1500, API 6D, FLANGED RING JOINT, ASTM A350 GR. LF2 OR A350 GR. LCC, IMPACT TESTED @ -150 F.TRIM FOR 50F NATURAL (SOUR NACE STD MR. 0175) GAS SERVICE, RESILIENT SEATS, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607 2 12 (BA-L72-02 FB/RB) CLASS 900, API 6D, FLANGED RING JOINT, ASTM A350, GR. LF2, WELDED BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F,NATURAL (SOUR PER NACE STD MR. 0175) GAS SERVICE, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRE SAFE DESIGN TO API 6FA AND API 607, LEVER OPERATED 3, WORM GEAR OPERATED 4 AND LARGER. SEALANT INJECTION FOR SECONDARY SEAT SEAL AND STEM SEALS.
CARBON STEEL ASME CLASS 900 98.0 barg @ 148.8C (1421 PSIG @ 300F) MIN TEMP -45.6 C (-50 F) 3.2mm (0.125") GAS & LIQUID (Low Temperature) - SOUR (NACE MR 0175) B31.3
Note: All material to comply with NACE MR 0175 COMPONENT DESCRIPTIONS PIPE " - 2" SCH. 160 CARBON STEEL, ASTM A333 GR.6 SEAMLESS, PLAIN ENDS, IMPACT TESTED AS PER ASTMs REQUIREMENT 3" - 24" SCH. 80 CARBON STEEL, ASTM A333 GR.6 SEAMLESS, PLAIN ENDS, IMPACT TESTED AS PER ASTMs REQUIREMENT SOCKET WELD FITTINGS " 9000 FORGED CARBON STEEL, ASTM A350, GR. LF2, ASME B16.11, IMPACT TESTED AS PER ASTMs REQUIREMENT 1" 2 6000 FORGED CARBON STEEL, ASTM A350, GR. LF2, ASME B16.11, IMPACT TESTED AS PER ASTMs REQUIREMENT BUTTWELD FITTINGS 3" - 24" SCH. 80 CARBON STEEL, ASTM A420, GR. WPL6 SEAMLESS, BEVELED ENDS, ASME B16.9, IMPACT TESTED AS PER ASTMs REQUIREMENT SOCKET WELD FLANGES 2 CLASS 1500, RING JOINT, ASME B16.5, FORGED CARBON STEEL, ASTM A350, GR. LF2, BORE TO MATCH PIPE WALL THICKNESS, IMPACT TESTED AS PER ASTMs REQUIREMENT WELD NECK FLANGES 3 24 CLASS 900, RING JOINT, ASME B16.5, FORGED CARBON STEEL, ASTM A350, GR. LF2 CL.2, BORE TO MATCH PIPE WALL THICKNESS, IMPACT TESTED AS PER ASTMs REQUIREMENT
" 2 CLASS 1500, RING JOINT, ASME B16.5, FORGED CARBON STEEL, ASTM A350, GR. LF2 CL.2, IMPACT TESTED AS PER ASTMs REQUIREMENT 3 24 CLASS 900, RING JOINT, ASME B16.5, FORGED CARBON STEEL, ASTM A350, GR. LF2 CL.2, IMPACT TESTED AS PER ASTMs REQUIREMENT BOLTING ALL SIZES ALLOY STEEL, ASTM A320 GR. L7M STUD BOLTS W/ASTM A194 GR. 7M HEAVY HEX NUTS, MAXIMUM HARDNESS NOT TO EXCEED 22 HRC. FLUOR-POLYMER COATING GASKET - 2 CLASS 1500, RING JOINT GASKET TO SUIT ASME B16.5 FLANGE, LOW TEMP CARBON STEEL, OCTAGONAL TYPE, ASME B16.20 3 - 12 CLASS 900, RING JOINT GASKET TO SUIT ASME B16.5 FLANGE, LOW TEMP CARBON STEEL, OCTAGONAL TYPE, ASME B18.20 GLOBE VALVE FLANGED " 2 (GL-L72R-01) CLASS 1500, API 6D, FLANGED RING JOINT TO SUIT ASME B16.5, ASTM A352 GR. LCC BODY, IMPACT TESTED AS PER ASTMs REQUIREMENT, WRENCH OPERATED, TRIMMED FOR -50 F NATURAL GAS SERVICE FIRESAFE DESIGN TO API 6FA AND API 607, 125-250 Ra MICRO-INCH GASKET SERVICE, SUITABLE FOR LOCK OPEN AND LOCK CLOSE 3 24 (GL-L72R-02) CLASS 900, API 6D, FLANGED RING JOINT TO SUIT ASME B16.5, ASTM A352 GR. LCC BODY, IMPACT TESTED AS PER ASTMs REQUIREMENT, WRENCH OPERATED, TRIMMED FOR -50 F NATURAL GAS SERVICE FIRESAFE DESIGN TO API 6FA AND API 607, 125-250 Ra MICRO-INCH GASKET SERVICE, SUITABLE FOR LOCK OPEN AND LOCK CLOSE BALL VALVE, FLANGED 1 (BA-L72R-01 FB/RB) CLASS 1500, API 6D, FLANGED RING JOINT, ASTM A350 GR. LF2 TRIM FOR 50 F NATURAL SOUR GAS SERVICE, RESILIENT SEATS, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607 2 (BA-L72R-02 FB/RB) CLASS 1500, API 6D, FLANGED RING JOINT, ASTM A350 GR. LF2, WELDED BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F, NATURAL SOUR GAS SERVICE, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP
SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA AND API 607, LEVER OPERATED SEALANT INJECTION FOR SECONDARY SEAT SEAL AND STEM SEALS. 3 24 (BA-L72R-03 FB/RB) CLASS 900, API 6D, FLANGED RING JOINT, ASTM A350, GR. LF2, WELDED BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F, NATURAL SOUR GAS SERVICE, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA AND API 607, LEVER OPERATED 3, WORM GEAR OPERATED 4 AND LARGER. SEALANT INJECTION FOR SECONDARY SEAT SEAL AND STEM SEALS. SPECTACLE BLIND API 590 FIGURE 8 - 2" RATING : CLASS 1500 TO ASME B16.5 RING JOINT FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A350, GR. LF2 CL.2 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 3" - 8" RATING : CLASS 900 TO ASME B16.5 RING JOINT FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A350, GR. LF2 CL.2 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 SPACER RING / PADDLE BLIND API 590 FIGURE 8 10" - 24" RATING : CLASS 900 TO ASME B16.5 RING JOINT FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A350, GR. LF2 CL.2 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
CARBON STEEL ASME CLASS 600 93.1 [email protected] C (1350 PSIG @150 F) MIN.TEMP = -45.6 C (-50F) 1.6mm (0.0625") GAS & LIQUID (Low Temperature) SOUR (NACE MR 0175 B31.3
Note: All material to comply with NACE MR 0175 COMPONENT DESCRIPTIONS PIPE - 2 SCH. 160 CARBON STEEL, ASTM A333 GR.6, SEAMLESS, PLAIN ENDS, IMPACT TESTED AS PER ASTMs REQUIREMENT 3 24 SCH. 80 CARBON STEEL, ASTM A333 GR.6, SEAMLESS, PLAIN ENDS, IMPACT TESTED AS PER ASTMs REQUIREMENT SOCKET WELD FITTINGS - 2 6000 FORGED LT CARBON STEEL, ASTM A 350 GR. LF2, ASME B16.11, IMPACT TESTED AS PER ASTMs REQUIREMENT BUTTWELD FITTING 3 24 SCH. 80 CARBON STEEL, ASTM A350 GR. LF2 OR ASTM A420, GR. WPL6, SEAMLESS, BEVELED ENDS, ASME B16.9, IMPACT TESTED AS PER ASTMs REQUIREMENT SOCKET WELD FLANGES - 2 CLASS 600, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A350 GR. LF2, BORE TO MATCH PIPE WALL THICKNESS, IMPACT TESTED AS PER ASTMs REQUIREMENT WELD NECK FLANGES 3 24 CLASS 600, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A350 GR. LF2, SCH. 40 BORE TO MATCH PIPE WALL THICKNESS, IMPACT TESTED AS PER ASTMs REQUIREMENT BLIND FLANGES " 24
CLASS 600, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A350 GR. LF2, SCH. 40 BORE, IMPACT TESTED AS PER ASTMs REQUIREMENT BOLTING ALL SIZES ALLOY STEEL, ASTM A 320 GR L7M, STUD BOLTS W/ASTM A194 GR. 7M HEAVY HEX NUTS, MAXIMUM HARDNESS NOT TO EXEED 22HRC, FLUOR-POLYMER COATING GASKET " - 24 CLASS 600, 316SS SPIRAL WOUND W/ FLEXICARB FILLER PER API 601, SS316 INNER AND OUTER RING, 316 SS INNER/OUTER RING TO SUIT FLANGES TO ASME B16.5 PLUG VALVE, FLANGE 2 3, SIDE ENTRY (PL-L62-02) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A350 LF2 BODY, IMPACT TESTED AS PER ASTMs REQUIREMENT, GREASE-LUBRICATED PLUG STYLE WITH PRESSURE BALANCE, WRENCH OPERATED, TRIMMED FOR HC LIQUID DRAIN SERVICE, FIRESAFE DESIGN TO API 6FA AND API 607, 125-250 Ra MICRO-INCH GASKET SERVICE, SUITABLE FOR LOCK OPEN AND LOCK CLOSE. BALL VALVE, FLANGED 1 , FULL OR REDUCED PORT (BA-L62-01 FB/RB) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A350 LF2, IMPACT TESTED AS PER ASTMs REQUIREMENT. TRIM FOR HC LIQUID DRAIN SERVICE, RESILIENT SEATS, SECONDARY SHAFT SEAL, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE, SUITABLE FOR LOCK OPEN AND LOCK CLOSE 2 24 (BA-L62-02 FB/RB) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A350 LF2 BODY, IMPACT TESTED AS PER ASTMs REQUIREMENT. TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, SECONDARY SHAFT SEAL, SEALANT INJECTION FOR SECONDARY SEAT SEALS AND STEM SEALS, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA & API 607, LEVER OPERATED 3, WORM GEAR OPERATED 4 AND LARGER, 125-250 Ra MICRO-INCH GASKET SURFACE GLOBE VALVE, SOCKET WELD ENDS 1" 1 (GL-L62-06) CLASS 800, SOCKET WELD, ASTM A350 GR. LCC, IMPACT TESTED AS PER ASTMs REQUIREMENT BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACED SEATS, TRIM FOR 50 F NATURAL SOUR GAS, OS&Y, FIRE TESTED TO API 6FA & API 607 GLOBE VLAVE, FLANGED ENDS 2" 24 (GL-L62-02)
CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A352 GR. LCC, IMPACT TESTED AS PER ASTMs REQUIREMENT BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACED SEATS, TRIM FOR 50 F NATURAL SOUR GAS, OS&Y, GRAPHITE PACKING, 125-250 Ra MICRO-INCH FLANGE SURFACE, FIRE TESTED TO API 6FA & API 607, HAND OPERATED 3, WORM GEAR OPERATED 4 AND LARGER CHECK VALVE, FLANGED 1 (CH-L62-01) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A350 LF2, FULL OPENING, SWING DISC TYPE, PRESSURE SEAL OR BOLTED CAP, 13% CHROME TRIM, HARDFACE SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, IMPACT TESTED AS PER ASTMs REQUIREMENT, 125-250 Ra MICRO-INCH GASKET SURFACE 2 24 (CH-L62-02) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A350 LF2, WAFER LUG TYPE WITH THROUG BOLT HOLES , DUAL DISC SPRING LOADED, INCONEL SPRING, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, IMPACT TESTED AS PER ASTMs REQUIREMENT, 125-250 Ra MICROINCH GASKET SURFACE SPECTACLE BLIND API 590 FIGURE 8 1/2" - 8" RATING : CLASS 600 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A350, GR. LF2 CL.2 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 SPACER RING / PADDLE BLIND API 590 FIGURE 8 10" - 24" RATING : CLASS 600 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A350, GR. LF2 CL.2 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
CARBON STEEL ASME CLASS 300 51.0 [email protected] C (740 PSIG @ 100 F) 49.2 barg@60C (714 PSIG @ 140F) MIN.TEMP = -45.6 C (-50F) 1.6mm (0.0625") GAS & LIQUID (Low Temperature) SOUR (NACE MR 0175) B31.3
Note: All material to comply with NACE MR 0175 COMPONENT DESCRIPTIONS PIPE - 2 SCH. 80 CARBON STEEL, ASTM A333 GR.6, SEAMLESS, PLAIN ENDS, IMPACT TESTED AS PER ASTMs REQUIREMENT 3 24 SCH. 40 CARBON STEEL, ASTM A333 GR.6, SEAMLESS, PLAIN ENDS, IMPACT TESTED AS PER ASTMs REQUIREMENT SOCKET WELD FITTINGS - 2 3000 FORGED LT CARBON STEEL, ASTM A 350 GR. LF2, ASME B16.11, IMPACT TESTED AS PER ASTMs REQUIREMENT BUTTWELD FITTING 3 24 SCH. 40 CARBON STEEL, ASTM A350 GR. LF2 OR ASTM A420, GR. WPL6, SEAMLESS, BEVELED ENDS, ASME B16.9, IMPACT TESTED AS PER ASTMs REQUIREMENT SOCKET WELD FLANGES - 2 CLASS 300, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A350 GR. LF2, BORE TO MATCH PIPE WALL THICKNESS, IMPACT TESTED AS PER ASTMs REQUIREMENT WELD NECK FLANGES 3 24 CLASS 300, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A350 GR. LF2, SCH. 40 BORE TO MATCH PIPE WALL THICKNESS, IMPACT TESTED AS PER ASTMs REQUIREMENT
" 24 CLASS 300, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A350 GR. LF2, SCH. 40 BORE, IMPACT TESTED AS PER ASTMs REQUIREMENT BOLTING ALL SIZES ALLOY STEEL, ASTM A 320 GR L7M, STUD BOLTS W/ASTM A194 GR. 7M HEAVY HEX NUTS, MAXIMUM HARDNESS NOT TO EXEED 22HRC, FLUOR-POLYMER COATING GASKET " - 24 CLASS 300, 316SS SPIRAL WOUND W/ FLEXICARB FILLER PER API 601, SS316 INNER AND OUTER RING, 316 SS INNER/OUTER RING TO SUIT FLANGES TO ASME B16.5 PLUG VALVE, FLANGE 2 3, SIDE ENTRY (PL-L31-02) CLASS 300, API 6D, FLANGED RAISED FACE, ASTM A350 LF2 BODY, IMPACT TESTED AS PER ASTMs REQUIREMENT, GREASE-LUBRICATED PLUG STYLE WITH PRESSURE BALANCE, WRENCH OPERATED, TRIMMED FOR HC LIQUID DRAIN SERVICE, FIRESAFE DESIGN TO API 6FA AND API 607, 125-250 Ra MICRO-INCH GASKET SERVICE, SUITABLE FOR LOCK OPEN AND LOCK CLOSE. BALL VALVE, FLANGED 1 , FULL OR REDUCED PORT (BA-L31-01 FB/RB) CLASS 300, API 6D, FLANGED RAISED FACE, ASTM A350 LF2, IMPACT TESTED AS PER ASTMs REQUIREMENT. TRIM FOR HC LIQUID DRAIN SERVICE, RESILIENT SEATS, SECONDARY SHAFT SEAL, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE, SUITABLE FOR LOCK OPEN AND LOCK CLOSE 2 24 (BA-L31-02 FB/RB) CLASS 300, API 6D, FLANGED RAISED FACE, ASTM A350 LF2 BODY, IMPACT TESTED AS PER ASTMs REQUIREMENT. TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, SECONDARY SHAFT SEAL, SEALANT INJECTION FOR SECONDARY SEAT SEALS AND STEM SEALS, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA & API 607, LEVER OPERATED 3, WORM GEAR OPERATED 4 AND LARGER, 125-250 Ra MICRO-INCH GASKET SURFACE GLOBE VALVE, SOCKET WELD ENDS 1" 1 (GL-L31-06) CLASS 800, SOCKET WELD, ASTM A350 GR. LCC, IMPACT TESTED AS PER ASTMs REQUIREMENT BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACED SEATS, TRIM FOR 50 F NATURAL SOUR GAS, OS&Y, FIRE TESTED TO API 6FA & API 607
GLOBE VLAVE, FLANGED ENDS 2" 24 (GL-L31-02) CLASS 300, API 6D, FLANGED RAISED FACE, ASTM A352 GR. LCC, IMPACT TESTED AS PER ASTMs REQUIREMENT BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACED SEATS, TRIM FOR 50 F NATURAL SOUR GAS, OS&Y, GRAPHITE PACKING, 125-250 Ra MICRO-INCH FLANGE SURFACE, FIRE TESTED TO API 6FA & API 607, HAND OPERATED 3, WORM GEAR OPERATED 4 AND LARGER CHECK VALVE, FLANGED 1 (CH-L31-01) CLASS 300, API 6D, FLANGED RAISED FACE, ASTM A350 LF2, FULL OPENING, SWING DISC TYPE, PRESSURE SEAL OR BOLTED CAP, 13% CHROME TRIM, HARDFACE SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, IMPACT TESTED AS PER ASTMs REQUIREMENT, 125-250 Ra MICRO-INCH GASKET SURFACE 2 24 (CH-L31-02) CLASS 300, API 6D, FLANGED RAISED FACE, ASTM A350 LF2, WAFER LUG TYPE WITH THROUG BOLT HOLES , DUAL DISC SPRING LOADED, INCONEL SPRING, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, IMPACT TESTED AS PER ASTMs REQUIREMENT, 125-250 Ra MICROINCH GASKET SURFACE SPECTACLE BLIND API 590 FIGURE 8 1/2" - 12" RATING : CLASS 300 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A350, GR. LF2 CL.2 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 SPACER RING / PADDLE BLIND API 590 FIGURE 8 14" - 24" RATING : CLASS 300 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A350, GR. LF2 CL.2 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
CARBON STEEL ASME CLASS 150 17.9 barg @ 93.3 C (260 PSIG @ 200F ) 15.8 barg @ 150.0 C (230 PSIG @ 302F) MIN.TEMP = -45.6 C (-50 F) 3.2mm (0.125") GAS & LIQUID (Low Temperature) -SOUR (NACE MR 0175) B31.3
Note: All material to comply with NACE MR 0175 COMPONENT DESCRIPTIONS PIPE " - 2 SCH. 80 CARBON STEEL, ASTM A333, GR. 6, SEAMLESS, PLAIN ENDS, IMPACT TESTED AS PER ASTMs REQUIREMENT 3 - 10 SCH. 40 CARBON STEEL, ASTM A333, GR. 6, SEAMLESS, BEVELED ENDS, IMPACT TESTED AS PER ASTMs REQUIREMENT 12 - 24 SCH. STD. CARBON STEEL, ASTM A333, GR. 6, SEAMLESS, BEVELED ENDS, IMPACT TESTED AS PER ASTMs REQUIREMENT 26 - 42 MIN. WALL CARBON STEEL, ASTM A671. GR. CC60 CL.12 S2, WELDED WITH FILLER METAL AND 100% RT OF WELD SEAM, BEVELED ENDS IMPACT TESTED @ - 50 F 26 28 30 32 36 42 = = = = = = 0.375 0.375 0.375 0.375 0.406 0.500
SOCKET WELD FITTINGS " - 2 3000 FORGED LT CARBON STEEL, ASTM A350, GR. LF2 ASME B16.11, IMPACT TESTED AS PER ASTMs REQUIREMENT BUTTWELD FITTINGS 3 - 10 SCH. 40 CARBON STEEL, ASTM A420, GR. WPL6, SEAMLESS, BEVELED ENDS, ASME B16.9, IMPACT TESTED AS PER ASTMs REQUIREMENT 12 - 24
SCH. STD CARBON STEEL, ASTM A420, GR. WPL6, SEAMLESS, BEVELED ENDS, ASME B16.9, IMPACT TESTED AS PER ASTMs REQUIREMENT 26 - 42 SCH. TO MATCH WITH PIPE, CARBON STEEL, ASTM A420, GR. WPL6, SEAM WELDED, THICKNESS TO MATCH PIPE, IMPACT TESTED AS PER ASTMs REQUIREMENT SOCKET WELD FLANGES 2 CLASS 150, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A350, GR. LF2, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH, IMPACT TESTED AS PER ASTMs REQUIREMENT WELD NECK FLANGES 3 - 24 CLASS 150, RAISED FACE, ASME B16.5, FORGED CARBON STEEL, ASTM A350, GR.LF2, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH, IMPACT TESTED AS PER ASTMs REQUIREMENT 26 42 CLASS 150, RAISED FACE, ASME B16.47 SERIES A, FORGED CARBON STEEL, ASTM A350, GR. LF2, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH, IMPACT TESTED AS PER ASTMs REQUIREMENT BOLTING ALL SIZES ALLOY STEEL, ASTM A320 GR. L7M STUD BOLTS W/ASTM A194 7M HEAVY HEX NUTS MAX HARDNESS NOT TO EXCEED 22 HRC., FLUOR-POLYMER COATING GASKET - 24 CLASS 150, 316SS SPIRAL WOUND W/FLEXICARB FILLER PER API 601, 316 SS INNER/OUTER RING TO SUIT FLANGES TO ASME B16.5 26 42 CLASS 150, 316SS SPIRAL WOUND W/FLEXICARB FILLER PER API 601, 316 SS INNER/OUTER RING TO SUIT FLANGES TO ASME B16.47 SERIES A BALL VALVE, FLANGED 1 (BA-L12-01 FB/RB) CLASS 150, API 6D, FLANGED RAISED FACE TO SUIT ASME B16.5, ASTM A350 LF2 BODY, IMPACT TESTED AS PER ASTMs REQUIREMENT, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, RESILIENT SEATS, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE 2 24 (BA-L12-02 FB/RB) CLASS 150, API 6D, FLANGED RAISED FACE TO SUIT ASME B16.5, ASTM A350, GR LF2 WELDED BODY, IMPACT TESTED AS PER ASTMs REQUIREMENT,
TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL GAS SOUR SERVICE, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFEIMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA & API 607, LEVER OPERATED 3, WORM GEAR OPERATED 4 AND LARGER, 125-250 Ra MICRO-INCH GASKET SURFACE. SEALANT INJECTION FOR SECONDARY SEAT SEALS AND STEM SEALS. 26 42 (BA-L12-03 FB/RB) CLASS 150, API 6D, FLANGED RAISED FACE TO SUIT ASME B16.47 SERIES A, ASTM A350, GR LF2 WELDED BODY, IMPACT TESTED AS PER ASTMs REQUIREMENT, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL GAS SOUR SERVICE, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA & API 607, WORM GEAR OPERATED, 125-250 Ra MICRO-INCH GASKET SURFACE. SEALANT INJECTION FOR SECONDARY SEAT SEALS AND STEM SEALS. GLOBE VALVE, FLANGED 1 24 (GL-L12-02) CLASS 150, FLANGED RAISED FACE, ASTM A352 GR. LCC. LT FORGED CS STEEL, IMPACT TESTED @ -50 F BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM, INTERGRAL HARD FACED SEATS, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, FIRE TESTED TO API 6FA, HAND OPERATED 3, WORM GEAR OPERATED 4 AND LARGER CHECK VALVE, FLANGED 1 (CH-L12-01) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A352 LC3, FULL OPENING, SWING DISC TYPE, IMPACT TESTED @ - 50 F ,PRESSURE SEAL OR BOLTED CAP, 13% CHROME TRIM, HARDFACE SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, 125-250 Ra MICRO-INCH GASKET SURFACE 2 - 24 (CH-L12-02) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A352 LC3 BODY, IMPACT TESTED @ - 50 F, WAFER LUG TYPE WITH DRILLED THROUGH HOLES, DUAL FLAP, SPRING LOADED, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, 125-250 Ra MICRO-INCH GASKET SURFACE 26 42 (CH-L12-03) CLASS 150, API 6D, FLANGED RAISED FACE TO SUIT ASME B16.47 SERIES A, ASTM A352 LC3 BODY, IMPACT TESTED @ - 50 F, WAFER LUG TYPE WITH DRILLED THROUGH HOLES, DUAL FLAP, SPRING LOADED, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, 125-250 Ra MICRO-INCH GASKET SURFACE GATE VALVE, FLANGED 2 24 (GA-L12-02) CLASS 150, FLANGED RAISED FACE, ASTM A350 GR. LF2. LT FORGED CS STEEL, IMPACT TESTED @ -50 F BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM, INTERGRAL HARD FACED SEATS, TRIM FOR -50 F NATURAL SOUR GAS
SERVICE, OS&Y, GRAPHITE PACKING, HAND OPERATED UP TO 8, WORM GEAR OPERATED 10 AND LARGER GATE VALVE, SOCKET WELD 1 (GA-L12-06) CLASS 800, SOCKET WELD ENDS, ASTM A182 GR F316 OR A351 GR.CF8M BODY, BOLTED BONNET, OS&Y, 316SS TRIM, INTEGRAL HARD FACED SEATS, GRAPHITE PACKING SPECTACLE BLIND API 590 FIGURE 8 1/2" - 16" RATING : CLASS 150 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A350, GR. LF2 CL.2 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 SPACER RING / PADDLE BLIND API 590 FIGURE 8 18" - 24" RATING : CLASS 150 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A350, GR. LF2 CL.2 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
LT CARBON STEEL ASME CLASS 150 17.9 barg @93.3C (260 PSIG @ 133F) 15.8 barg @ 150.0 C (230 PSIG @ 302F) MIN.TEMP = -45.6 C (-50F) 1.6mm (0.0625") GAS & LIQUID (Low Temperature) -SOUR (NACE MR 0175) B31.3
Note: All material to comply with NACE MR 0175 COMPONENT DESCRIPTIONS PIPE " - 2 SCH. 80 LT CARBON STEEL, ASTM A333, GR. 6, SEAMLESS, PLAIN ENDS, IMPACT TESTED @ - 50 F 3 - 6 SCH. 40 LT CARBON STEEL, ASTM A333, GR. 6, SEAMLESS, BEVELED ENDS, IMPACT TESTED @ - 50 F 8 - 12 SCH. 20 LT CARBON STEEL, ASTM A333, GR. 6, SEAMLESS, BEVELED ENDS, IMPACT TESTED @ - 50 F 14 - 24 SCH. 10 LT CARBON STEEL, ASTM A333, GR. 6, SEAMLESS, BEVELED ENDS, IMPACT TESTED @ - 50 F 26 - 32 SCH. 10 WALL LT CARBON STEEL, ASTM A671. GR. CC60 CL.12 S2 WELDED WITH FILLER METAL AND 100% RT OF WELD SEAM, BEVELED ENDS IMPACT TESTED @ - 50 F 34 42 SCH. STD WALL LT CARBON STEEL, ASTM A671. GR. CC60 CL.12 S2 WELDED WITH FILLER METAL AND 100% RT OF WELD SEAM, BEVELED ENDS IMPACT TESTED @ - 50 F 44 0.406 WT LT CARBON STEEL, ASTM A671. GR. CC60 CL.12 S2 WELDED WITH FILLER METAL AND 100% RT OF WELD SEAM, BEVELED ENDS IMPACT TESTED @ - 50 F
" - 2 3000 FORGED LT CARBON STEEL, ASTM A350 LF2, ASME B16.11, IMPACT TESTED @ - 50 F BUTTWELD FITTINGS 3 - 6 SCH. 40 CARBON STEEL, ASTM A420, GR. WPL6, SEAMLESS, BEVELED ENDS, ASME B16.9, IMPACT TESTED @ - 50 F 8 - 12 SCH. 20 LT CARBON STEEL, ASTM A420, GR. WPL6, SEAMLESS, BEVELED ENDS, ASME B16.9, IMPACT TESTED @ - 50 F 14 - 24 SCH. 10 LT CARBON STEEL, ASTM A420, GR. WPL6, SEAMLESS, BEVELED ENDS, ASME B16.9, IMPACT TESTED @ - 50 F 26 - 32 SCH. 10 LT CARBON STEEL, ASTM A420, GR. WPL6, SEAM WELDED, 100% RT OF WELD SEAM, THICKNESS TO MATCH PIPE, IMPACT TESTED @ - 50 F 34 42 SCH. STD LT CARBON STEEL, ASTM A420, GR. WPL6, SEAM WELDED, 100% RT OF WELD SEAM, IMPACT TESTED @ - 50 F 44 0.406 WT, LT CARBON STEEL, ASTM A420, GR. WPL6, SEAM WELDED, 100% RT OF WELD SEAM, IMPACT TESTED @ - 50 F SOCKET WELD FLANGES - 2 CLASS 150, RAISED FACE, ASME B16.5, FORGED LT CARBON STEEL, ASTM A350, GR. LF2, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICROINCH GASKET SURFACE FINISH, IMPACT TESTED @ - 50 F WELD NECK FLANGES 3 - 24 CLASS 150, RAISED FACE, ASME B16.5, FORGED LT CARBON STEEL, ASTM A350, GR. LF2, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICROINCH GASKET SURFACE FINISH, IMPACT TESTED @ - 50 F 26 - 32 CLASS 150, RAISED FACE, ASME B16.47 SERIES A, FORGED LT CARBON STEEL, ASTM A350, GR. LF2, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH, IMPACT TESTED @ - 50 F 34 - 44
CLASS 150, RAISED FACE, ASME B16.47 SERIES A, FORGED LT CARBON STEEL, ASTM A350, GR. LF2, SCH. STD BORE THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH, IMPACT TESTED @ - 50 F BOLTING ALL SIZES ALLOY STEEL, ASTM A320 GR. L7M STUD BOLTS W/ASTM A194 GR.7M HEAVY HEX NUTS IMPACT TESTED @ - 50 F, MAX HARDNESS NOT TO EXCEED 22 HRC, FLUOR-POLYMER COATING GASKET - 24 CLASS 150, RF, 316SS SPIRAL WOUND WITH FLEXICARB FILLER PER API 601, 316SS INNER/OUTER RING TO SUIT ASME B16.5 26 44 CLASS 150, RF TO SUITE ASME B16.47 SERIES A, 316SS SPIRAL WOUND WITH FLEXICARB FILLER PER API 601, 316SS INNER/OUTER RING BALL VALVE, FLANGED 1 (BA-L11-01 FB/RB) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A350 LF2 BODY, IMPACT TESTED @ -50 F, TRIM FOR 50 F NATURAL SOUR GAS SERVICE, RESILIENT SEATS, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE 2 - 24 (BA-L11-02 FB/RB) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A350, GR LF2 WELDED BODY, IMPACT TESTED @ - 50 F, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, TRIM FOR 50 F NATURAL GAS SOUR SERVICE, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA & API 607, LEVER OPERATED 3, WORM GEAR OPERATED 4 AND LARGER, 125-250 Ra MICRO-INCH GASKET SURFACE. SEALANT INJECTION FOR SECONDARY SEAT SEALS AND STEM SEALS. CHECK VALVE, FLANGED 1 (CH-L11-01) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A352 LC3, FULL OPENING, SWING DISC TYPE, IMPACT TESTED @ - 50 F ,PRESSURE SEAL OR BOLTED CAP, 13% CHROME TRIM, HARDFACE SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, 125-250 Ra MICRO-INCH GASKET SURFACE 2 - 24 (CH-L11-02) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A352 LC3 BODY, IMPACT TESTED @ - 50 F, WAFER LUG TYPE WITH DRILLED THROUGH HOLES, DUAL FLAP, SPRING LOADED, 13% CHROME TRIM, HARDFACED SEAT, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, 125-250 Ra MICRO-INCH GASKET SURFACE
GLOBE VALVE, SOCKET WELD - 1 (CH-L11-06) CLASS 800, SOCKET WELD ENDS, ASTM A352 GR LCC, LT FORGED CS STEEL, IMPACT TESTED @ - 50 F BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACED SEATS, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, FIRE TESTED TO API 6FA GLOBE VALVE, FLANGED 2 24 (GL-L11-02) CLASS 150, FLANGED RAISED FACE, ASTM A352 GR. LCC. LT FORGED CS STEEL, IMPACT TESTED @ -50 F BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM, INTERGRAL HARD FACED SEATS, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, FIRE TESTED TO API 6FA, HAND OPERATED 3, WORM GEAR OPERATED 4 AND LARGER 26 44 (GL-L11-03) CLASS 150, FLANGED RAISED FACE, ASME B16.47 SERIES A, ASTM A352 GR. LCC, LT FORGED CS STEEL, IMPACT TESTED @ -50 F BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM, INTERGRAL HARD FACED SEATS, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, FIRE TESTED TO API 6FA, GEAR OPERATED GATE VALVE, SOCKET WELD - 2 (GA-L11-06) CLASS 800, SOCKET WELD ENDS, ASTM A350 GR LF2, LT FORGED CS STEEL, IMPACT TESTED @ - 50 F BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM, INTEGRAL HARD FACED SEATS, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, GATE VALVE, FLANGED 2 24 (GA-L11-02) CLASS 150, FLANGED RAISED FACE, ASTM A350 GR. LF2. LT FORGED CS STEEL, IMPACT TESTED @ -50 F BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM, INTERGRAL HARD FACED SEATS, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, HAND OPERATED UP TO 8, WORM GEAR OPERATED 10 AND LARGER 26 44 (GA-L11-03) CLASS 150, FLANGED ASME B16.47 SERIES A, RAISED FACE, ASTM A350 GR. LF2. LT FORGED CS STEEL, IMPACT TESTED @ -50 F BOLTED GLAND, BOLTED BONNET, 13% CHROME TRIM, INTERGRAL HARD FACED SEATS, TRIM FOR -50 F NATURAL SOUR GAS SERVICE, OS&Y, GRAPHITE PACKING, GEAR OPERATED SPECTACLE BLIND API 590 FIGURE 8 1/2" - 16" RATING : CLASS 150 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A350, GR. LF2 CL.2 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
SPACER RING / PADDLE BLIND API 590 FIGURE 8 18" - 24" RATING : CLASS 150 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A350, GR. LF2 CL.2 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
STAINLESS STEEL ASME CLASS 600 51.0 barg @100.0C (740 PSIG @ 212F) MIN.TEMP = -28.9C (-20 F) 0.0mm (0.0") FUEL GAS SOUR SERVICE B31.3
Note: All material to comply with NACE MR 0175 COMPONENT DESCRIPTIONS PIPE - 2 SCH. 80S STAINLESS STEEL, ASTM A312 GR. TP316L, SEAMLESS, PLAIN ENDS, ASME B36.19 3 - 12 SCH. 40S STAINLESS STEEL, ASTM A312 GR. TP316L, SEAMLESS, BEVELED ENDS, ASME B36.19 SOCKET WELD FITTINGS - 2 3000 FORGED STAINLESS STEEL, ASTM A182 GR. F316L, ASME B16.11 BUTTWELD FITTINGS 3 - 12 SCH. 40S STAINLESS STEEL, ASTM A403 GR. WP316L, SEAMLESS, BEVELED ENDS, ASME B16.9 SOCKET WELD FLANGES - 2 CLASS 600, RAISED FACE, FORGED STAINLESS STEEL, ASTM A182 GR. F316L, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH, ASME B16.5 WELD NECK FLANGES 3 - 12 CLASS 600, RAISED FACE, FORGED STAINLESS STEEL, ASTM A182 GR. F316L, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH, ASME B16.5 BOLTING ALL SIZES ALLOY STEEL, ASTM A193 GR. B8M STUD BOLTS W/ASTM A194 GR.8M HEAVY HEX NUTS,
- 12 CLASS 600, 316SS SPIRAL WOUND WITH FLEXICARB FILLER PER API 601, 316SS INNER/ OUTER RING TO SUIT ASME B16.5 BALL VALVE, FLANGED 1 (BA-A60-01) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A182 GR.F316L OR A351 GR.CF8M SPLIT BODY, FLOATING BALL, 316SS TRIM AND STEM, PTFE SEATS AND STEM PACKING, SECONDARY SHAFT SEAL, STANDARD PORT, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE 2 - 12 (BA-A60-02 FB/RB) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A182 GR.F316L OR A351 GR.CF8M SPLIT BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, 316SS TRIM AND STEM, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS, NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA & API 607, LEVER OPERATED 3, WORM GEAR OPERATED 4 AND LARGER, 125-250 Ra MICROINCH GASKET SURFACE. SEALANT INJECTION FOR SECONDARY SEAT SEALS AND STEM SEALS CHECK VALVE, FLANGED 2 - 12 (CH-A60-02) CLASS 600, API 6D, FLANGED RAISED FACE, ASTM A182 GR F316L OR A351 GR.CF8M BODY, 316SS WAFER LUG TYPE WITH DRILLED THROUGH HOLES, DUAL FLAP, SPRING LOADED, 316SS TRIM, HARDFACED SEAT, 125-250 Ra MICRO-INCH GASKET SURFACE GLOBE VALVE, SOCKET WELD - 1 (GL-A60-06) CLASS 800, SOCKET WELD ENDS, ASTM A182 GR F316L OR A351 GR.CF8M BODY, 316SS TRIM, INTEGRAL HARD FACED SEATS, OS&Y, GRAPHITE PACKING, FIRE TESTED TO API 6FA GLOBE VALVE, FLANGED 2- 12 (GL-A60-02) CLASS 600, FLANGED RAISED FACE, ASTM A182 GR F316L OR A351 GR.CF8M BODY, BOLTED GLAND, BOLTED BONNET, 316SS TRIM, INTEGRAL HARD FACED SEATS, OS&Y, GRAPHITE PACKING, FIRE TESTED TO API 6FA, HAND OPERATED 3, WORM GEAR OPERATED 4 AND LARGER GATE VALVE, SOCKET WELD - 1 (GA-A60-06) CLASS 800, SOCKET WELD ENDS, ASTM A182 GR F316L OR A351 GR.CF8M BODY, BOLTED BONNET, OS&Y, 316SS TRIM, INTEGRAL HARD FACED SEATS, GRAPHITE PACKING. GATE VALVE, FLANGED
2- 12 (GA-A60-02) CLASS 600, API6D, FLANGED RAISED FACE, ASTM A182 GR F316L OR A351 GR.CF8M BODY, BOLTED BONNET, OS&Y, 316SS TRIM, INTEGRAL HARD FACED SEATS, GRAPHITE PACKING, HAND OPERATED UP TO 8, WORM GEAR OPERATED 10 AND LARGER SPECTACLE BLIND API 590 FIGURE 8 1/2" - 8" RATING : CLASS 600 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A182 GR. F316L DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 SPACER RING / PADDLE BLIND API 590 FIGURE 8 10" - 24" RATING : CLASS 600 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A182 GR. F316L DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 NEEDLE VALVES " (NE-A60-01) 5000 PSIG WORKING PRESSURE @ 70oF, CARBON STEEL BODY, TFE TEFLON PACKING, 1/2" FEMALE THREADED ENDS, NEEDLE OR REGULATING STEM, Cv OF 1 OR GREATER, WHITEY MODEL SS8RF8 WITH T-9K-7TFE PACKING, FOR NATURAL SOUR GAS SERVICE
STAINLESS STEEL ASME CLASS 150 17.9 barg @56.1C (260 PSIG @ 133F) 15.9 barg @93.3C (230 PSIG @ 200F) 14.1 barg @150.0C (205 PSIG @302 F) MIN.TEMP = -110 C (-166 F) 0.0mm (0.0") INSTRUMENT AIR, DEMINERAL WATER, FLARE B31.3
Note : All material to comply with NACE MR 0175 MINIMUM TEMPERATURE -110 C (-166 F) SHALL APPLY ONLY FOR FLARE LINE COMPONENT DESCRIPTIONS PIPE - 2 SCH. 40S STAINLESS STEEL, ASTM A312 GR. TP316L, SEAMLESS, PLAIN ENDS, ASME B36.19 3 - 12 SCH. 10S STAINLESS STEEL, ASTM A312 GR. TP316L, SEAMLESS, BEVELED ENDS, ASME B36.19 14 - 24 SCH. 10S STAINLESS STEEL, ASTM A358 GR. TP316L, EFW, BEVELED ENDS, ASME B36.19, 100%RT 36 0.312 WT STAINLESS STEEL, ASTM A358 GR. TP316L, EFW, BEVELED ENDS, ASME B36.19, 100%RT 44 0.375 WT STAINLESS STEEL, ASTM A358 GR. TP316L, EFW, BEVELED ENDS, ASME B36.19, 100%RT SOCKET WELD FITTINGS - 2 3000 FORGED STAINLESS STEEL, ASTM A182 GR. F316L, ASME B16.11 BUTTWELD FITTINGS 3 - 12 SCH. 10S STAINLESS STEEL, ASTM A403 GR. WP316L, SEAMLESS, BEVELED ENDS, ASME B16.9 14 - 24 SCH. 10S STAINLESS STEEL, ASTM A403 GR. WP316L, WELDED, BEVELED ENDS, ASME B16.9, 100%RT
36 0.312 WT STAINLESS STEEL, ASTM A403 GR. WP316L, WELDED, BEVELED ENDS, 100%RT 44" 0.375 WT STAINLESS STEEL, ASTM A403 GR. WP316L, WELDED, BEVELED ENDS, 100%RT SOCKET WELD FLANGES - 2 CLASS 150, RAISED FACE, FORGED STAINLESS STEEL, ASTM A182 GR. F316L, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH, ASME B16.5 WELD NECK FLANGES 3 - 24 CLASS 150, RAISED FACE, FORGED STAINLESS STEEL, ASTM A182 GR. F316L, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH, ASME B16.5 36 44 CLASS 150, RAISED FACE TO SUITE ASME B16.47 SERIES A, FORGED STAINLESS STEEL, ASTM A182 GR. F316L, BORE TO MATCH PIPE WALL THICKNESS, 125-250 Ra MICRO-INCH GASKET SURFACE FINISH BOLTING ALL SIZES ALLOY STEEL, ASTM A193 GR. B8M STUD BOLTS W/ASTM A194 GR.8M HEAVY HEX NUTS GASKET - 24 CLASS 150, RF, 316SS SPIRAL WOUND WITH FLEXICARB FILLER PER API 601, 316SS INNER/OUTER RING TO SUIT ASME B16.5 36 44 CLASS 150, RF TO SUITE ASME B16.47 SERIES A, 316SS SPIRAL WOUND WITH FLEXICARB FILLER PER API 601, 316SS INNER/OUTER RING BALL VALVE, FLANGED 1 (BA-A10-01) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A182 GR.F316 OR A351 GR.CF8M SPLIT BODY, FLOATING BALL, 316SS TRIM AND STEM, PTFE SEATS AND STEM PACKING, SECONDARY SHAFT SEAL, STANDARD PORT, LEVER OPERATED, FIRESAFE DESIGN TO API 6FA & API 607, 125-250 Ra MICRO-INCH GASKET SURFACE 2 - 24 (GA-A10-02 FB/RB) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A182 GR.F316L OR A351 GR.CF8M SPLIT BODY, TRUNNION MOUNTED, DOUBLE BLOCK AND BLEED, 316SS TRIM AND STEM, SECONDARY SHAFT SEAL, FULL OR REDUCED PORT, PTFE-IMPREGNATED STAINLESS STEEL BEARINGS, PTFE STEM AND LIP SEALS,
NYLON SEAT RING INSERT, FIRESAFE DESIGN TO API 6FA & API 607, LEVER OPERATED 3, WORM GEAR OPERATED 4 AND LARGER, 125-250 Ra MICROINCH GASKET SURFACE. SEALANT INJECTION FOR SECONDARY SEAT SEALS AND STEM SEALS. CHECK VALVE, FLANGED 2 - 24 (CH-A10-02) CLASS 150, API 6D, FLANGED RAISED FACE, ASTM A182 GR F316L OR A351 GR.CF8M BODY, 316SS WAFER LUG TYPE WITH DRILLED THROUGH HOLES, DUAL FLAP, SPRING LOADED, 316SS TRIM, HARDFACED SEAT, 125-250 Ra MICRO-INCH GASKET SURFACE GLOBE VALVE, SOCKET WELD - 1 (GL-A10-06) CLASS 800, SOCKET WELD ENDS, ASTM A182 GR F316L OR A351 GR.CF8M BODY, 316SS TRIM, INTEGRAL HARD FACED SEATS, OS&Y, GRAPHITE PACKING, FIRE TESTED TO API 6FA GLOBE VALVE, FLANGED 2- 24 (GL-A10-02) CLASS 150, FLANGED RAISED FACE, ASTM A182 GR F316L OR A351 GR.CF8M BODY, BOLTED GLAND, BOLTED BONNET, 316SS TRIM, INTEGRAL HARD FACED SEATS, OS&Y, GRAPHITE PACKING, FIRE TESTED TO API 6FA, HAND OPERATED 3, WORM GEAR OPERATED 4 AND LARGER GATE VALVE, SOCKET WELD - 1 (GA-A10-06) CLASS 800, SOCKET WELD ENDS, ASTM A182 GR F316L OR A351 GR.CF8M BODY, BOLTED BONNET, OS&Y, 316SS TRIM, INTEGRAL HARD FACED SEATS, GRAPHITE PACKING. GATE VALVE, FLANGED 2- 24 (GA-A10-02) CLASS 150, API6D, FLANGED RAISED FACE, ASTM A182 GR F316L OR A351 GR.CF8M BODY, BOLTED BONNET, OS&Y, 316SS TRIM, INTEGRAL HARD FACED SEATS, GRAPHITE PACKING, HAND OPERATED UP TO 8, WORM GEAR OPERATED 10 AND LARGER 26 44 (GA-A10-03) CLASS 150, API6D, FLANGED RAISED FACE TO SUITE ASME B16.47 SERIES A, ASTM A182 GR F316L OR A351 GR.CF8M BODY, BOLTED BONNET, OS&Y, 316SS TRIM, INTEGRAL HARD FACED SEATS, GRAPHITE PACKING, WORM GEAR OPERATED SPECTACLE BLIND API 590 FIGURE 8 1/2" - 16" RATING : CLASS 150 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A182 GR. F316 DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
SPACER RING / PADDLE BLIND API 590 FIGURE 8 18" - 24" RATING : CLASS 150 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.5 MATERIAL: ASTM A182 GR. F316L DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3 26" - 44" RATING : CLASS 150 TO ASME B16.5 RAISE FACE FACING: 125 TO 250 MICROINCH PER ASME B16.47 SERIES A MATERIAL: ASTM A182 GR. F316L DESIGN DIMENSIONS TO API 590 EXCEPT THICKNESS SHALL FOLLOW ASME B31.3
CARBON STEEL (GALVANIZED) ASME CLASS 150 17.9 barg @65.6 C (260 PSIG @ 150F) 1.2mm (0.05") POTABLE WATER, UTILITIES AIR, FIRE WATER (ABOVE GROUND) B31.3 COMPONENT DESCRIPTIONS
PIPE " - 3" XS, CARBON STEEL, A106-B OR A53-B SEAMLESS, PLAIN ENDS HOT DIPPED GALVANIZED PER ASTM A153 4 - 10 SCH. 40 CARBON STEEL, A106-B OR A53-B SEAMLESS, PLAIN ENDS HOT DIPPED GALVANIZED PER ASTM A153 FITTINGS " - 3" 3000, MALLEABLE IRON, ASTM A105, SCREWED ENDS, HOT-DIP GALVANIZED PER ASTM A153 4 - 10 BUTTWELD SCH. 40, A234 WPB SEAMLESS, HOT DIPPED GALVANIZED PER ASTM A153, BEVELED ENDS FLANGES " - 3" CLASS 150, RAISED FACE FORGED CARBON STEEL, ASTM A105, HOT-DIP GALVANIZED PER ASTM A153, THREADED 4 - 10 CLASS 150, RAISED FACE FORGED CS, ASTM A105, HOT DIPPED GALVANIZED, WELD NECK, BORED TO MATCH PIPE WALL BOLTING ALL SIZES ALLOY STEEL, ASTM A193-B7 STUD BOLTS W/ASTM A194-2H GALV CARBON STEEL HEAVY HEX NUTS GASKETS - 10 CLASS 150, RF, 316SS SPIRAL WOUND WITH FLEXICARB FILLER PER API 601, 316SS INNER/OUTER RING TO SUIT ASME B16.5
" - 2" (GA-G10-06) CLASS 150, SCREWED, BRONZE, ASTM B62 ALLOY 386, RISING STEM, UNION BONNET, SOLID WEDGE GLOBE VALVE " - 2" (GL-G10-06) CLASS 150, SCREWED, BRONZE, ASTM B62 ALLOY 386, UNION BONNET, PTFE DISC CHECK VALVE " - 2" (CH-G10-06) CLASS 150, SCREWED, BRONZE, ASTM B62 ALLOY 386, SWING "Y" TYPE GATE VALVES, FLANGED 3" - 10 (GA-G10-02) CLASS 150, IBBM GATE VALVE, OS&Y, RISING STEM, BOLTED BONNET, SOLID WEDGE, R.F. FLANGED ENDS, STANDARD PACKING BALL VALVE, FLANGED " 3 (BA-G10-01) CLASS 150, FLANGE RAISED FACE, ASTM B62 ALLOY 386, UNION BONNET, PTFE DIS
Doc No. SPC-0804.02-50.02 PTT PUBLIC COMPANY LIMITED ONSHORE COMPRESSOR STATION 4 PROJECT SPECIFICATION FOR PIPING MATERIAL CLASSES Rev. D2 Date 09-Jun-08
Page 89 of 91
TABLE 4.1 BRANCH CONNECTION TABLE FOR D72R, D62, D31, D12, D11, L72R, L62, L31, A60, A10 BRANCH SIZE
1/2 3/4 1 1-1/2 2 3 4 6 8 R R R R S S S S S S S S S S S S S S S S 3/4 T R R R S S S S S S S S S S S S S S S S 1 T R R S S S S S S S S S S S S S S S S 1-1/2 T R S S S S S S S S S S S S S S S S 2 T S S S S S S S S S S S S S S S S 3 T R R W W W W W W W W W W W W W 4 T R R W W W W W W W W W W W W 6 T R R R R R W W W W W W W W 8 T R R R R R R W W W W W W 10 T R R R R R R W W W W W 12 T R R R R R R R W W W 14 T R R R R R R W W W 16 T R R R R R R R E 18 T R R R R R R E 20 T R R R R R E 24 T R R R R E 28 T R R R E 30 T R R E 36 T R E 42 T E 56 T
MAIN SIZE
10 12 14 16 18 20 24 28 30 36 42 44 56
LEGEND:
Doc No. SPC-0804.02-50.02 PTT PUBLIC COMPANY LIMITED ONSHORE COMPRESSOR STATION 4 PROJECT
TABLE 4.2 BRANCH CONNECTION TABLE FOR L12, L11 (FLARE CONNECTION) BRANCH SIZE
1/2 3/4 1 1-1/2 2 3 4 6 R R R R S S S S S S S S S S S S 3/4 T R R R S S S S S S S S S S S S 1 T R R S S S S S S S S S S S S 11/2 T R S S S S S S S S S S S S 2 T S S S S S S S S S S S S 3 T R 45WP 45WP 45WP 45WP 45WP 45WP 45WP 45WP 45WP 45WP 4 T 45WP 45WP 45WP 45WP 45WP 45WP 45WP 45WP 45WP 45WP 6 T 45WP 45WP 45WP 45WP 45WP 45WP 45WP 45WP 45WP 8 T 45WP 45WP 45WP 45WP 45WP 45WP 45WP 45WP 10 T 45WP 45WP 45WP 45WP 45WP 45WP 45WP 12 T 45WP 45WP 45WP 45WP 45WP 45WP 14 T 45WP 45WP 45WP 45WP 45WP 16 T 45WP 45WP 45WP 45WP 18 T 45WP 45WP 45WP 20 T 45WP 45WP 24 T 45WP 44 T
Rev. D2
Date 09-Jun-08
Page 90 of 91
MAIN SIZE
8 10 12 14 16 18 20 24 44
Doc No. SPC-0804.02-50.02 PTT PUBLIC COMPANY LIMITED ONSHORE COMPRESSOR STATION 4 PROJECT SPECIFICATION FOR PIPING MATERIAL CLASSES Rev. D2 Date 09-Jun-08
Page 91 of 91
TABLE 4.3 BRANCH CONNECTION TABLE FOR G10 BRANCH SIZE 1/2 3/4 1 1-1/2 2 3 4 6 MAIN SIZE 8 10 12 TT TT TT TT TT TH TH TH TH TH 3/4 TT TT TT TT TT TH TH TH TH TH 1 TT TT TT TT TH TH TH TH TH 1-1/2 TT TT TT TH TH TH TH TH 2 TT TT TH TH TH TH TH 3 T TH TH TH TH TH 4 T R R W W 6 T R R R 8 T R R 10 T R 12 T
LEGEND:
TT = SCREWED TEE (FCMB) T = BUTT WELDING TEE TH = THREDOLET (IF REQUIRED) R = REDUCING TEE NOTE : GALV. PIPE ARE NOT ALLOWED TO WELD AFTER HOT-DIPPED.
W = WELDOLET