MS Pile and Pile Cap Anchor Bolt
MS Pile and Pile Cap Anchor Bolt
MS Pile and Pile Cap Anchor Bolt
Method Statement
Royal Commission for Jubail and Yanbu
METHOD STATEMENT
BORED PILING WORKS
P&C OF TRUCK WEIGHING STATIONS
CONTRACT NO. 08C-C12
BRANCH OF CHINA NATIONAL CHEMICAL ENGINEERING COMPANY
Method Statement No: CNCEC MS-CE-000- R1
Issued by:
Rev. # Date Description Prepared Checked Approved
7th
0 Dec 2023 Piling Works Site Eng. CM PM
01 11th Dec 2023 Piling Works Site Eng. CM PM
02 Piling Works Site Eng. CM PM
1. DESCRIPTION OF WORKS 3
3. ACCESS / EGRESS 6
Method Statement
Royal Commission for Jubail
and Yanbu
6. WORK METHODOLOGY 15
a. PILING WORK 16
7. RESOURCES 19
8. INTERFACES 22
9. PERMITS 22
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Document Type
Method Statement
Royal Commission for Jubail
and Yanbu
1.DESCRIPTION OF WORKS
This method of statement should be read strictly conjunction with relevant procedure and
technique on how casting of Bored Piling works.
This instruction encompasses all the work activities associated with bored piling work to
be performed by GEC. The concrete materials to be used in casting of piles will be
regularly sampled and tested by an independent 3rd party laboratory. Throughout the
preparatory work needed for pile casting, the QA/QC department of GEC will monitor the
workmanship and compliance of the job was being undertaken as per project specification
and standard. Prior to pile casting, all related items comprised in pile casting shall be
inspected by the QC Inspectors of GEC, CNCEC and RC- representative responsible for the
section of work. Casting of piles shall be in accordance with RC specification 316300 and
as described in project specification.
GEC shall depute experienced Site team who will be familiar with the casting
of bored piling work, IFC drawings, project specifications, equipment to be
used as per approved method statement.
CNCE Survey personnel’s to be on job site with all survey tools.
Road ways to be protect and secure the site for entrance of un- authorized
vehicle by CNCE.
Removal of access materials from site are taken out and ready for Crawler
Crane & Rig close to work area to be done by CNCE.
Conduct a survey and mark the location of the area to placing of Piles by CNCE
surveyor.
Contact numbers of safety personnel to be available at site.
Communication will be by means of mobile phones.
CNCE shall provide well levelled and compacted working platform for pile
construction works at each weigh station.
All types of access for heavy equipment movement to be prepared in
advance by CNCE.
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Method Statement
Royal Commission for Jubail
and Yanbu
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Method Statement
Royal Commission for Jubail
and Yanbu
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Document Type
Method Statement
Royal Commission for Jubail
and Yanbu
3.ACCESS/EGRESS
6
CHINA NATIONAL CHEMICAL ENGINEERING
CONTRACT NO. 08C-C12
TRAFFIC MANAGEMENT PLAN
FOR CONSTRUCTION OF P & C TRUCK WEIGHING STATION PILE WORKS
JUBAIL - RAS ALKHAIR HIGHWAY
TYPICAL TRAFFIC MANAGEMENT PLAN FOR STATION TWS ( 5,6 & 9)
LEGENDS:
WORK AREA
TRAFFIC DIRECTION
CONTACT PERSON
Y
CONTACT NUMBER
0591329936
25 m
10 m
50 m
PLASTIC NJB NO
GAP W/ LIGHTS.
150 m
Y
AREA PERMIT NUMBER
500 m. 350m. 150 m.
L= 30 m
TAPER
PILE AT SHOULDER
WORK نهاي ة
280 m. 50m. منطق ة اش غال IN PROCESS
END ROAD WORKS
FLASHING ARROW
FLASHING ARROW
ROAD WORK
ROAD WORK
٨٠
٦٠
AHEAD
DOWN
ـق
AHEAD
ــ ق
SLOW
٥٠٠
CLOSED
١٥٠
مغلـ ـ ـ
مغلـ ـ ـ
DURATION OF WORK
ال ـ ـ ـ ـ ـ ـ
ال ـ ـ ـ ـ ـ ـ
ONE (1) YEAR
DAY OR NIGHT
DAY WORK ONLY
01 6 - 12- 2023
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REV.No.
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ISSUED FOR INFORMATION
Drawing
NOTE:
1- This Traffic Management Plan is typical for all Truck weighing stations ROAD DEPARTMENT
5- All traffic control devices conforms to RC Guidelines Details and Specifications (Freeway Standard) CONTRACT No.
LEGENDS:
FLASHING ARROW
ال ـ ـ ـ ـ ـ ـ
ال ـ ـ ـ ـ ـ ـ
٥٠٠
٦٠
DOWN
WORK AREA
SLOW
امام اع ال
ROAD WORK
LEFT LANE
امام اع ال
٨٠
ROAD WORK
CLOSED
ال ـ ـ ـ ــار
AHEAD
AHEAD
مغلـ ـ ـ
مغلـ ـ ـ
ـق
كـ ـ
ـق
SAFETY PLASTIC
BARRIER WITH NO GAP
+ LED LIGHTS
نهاي ة
منطق ة اش غال TRAFFIC ROAD SIGN
END ROAD WORKS
50m. 280 m.
WORK
TAPER 150 m. 350 m. 500 m.
AREA TRAFFIC DIRECTION
L= 30 m
50 m
10 m
150 m
X
25 m
CONTACT PERSON
MR. FENGCHAO
CONTACT NUMBER
3.8 m
17 m
10 m
MEDIAN
2m
0591329936
WORK PLASTIC NJB NO
AREA GAP W/ LIGHTS.
PERMIT NUMBER
IN PROCESS
45 m 50 m 10 m
800 m. 200 m.
PLASTIC NJB NO
GAP W/ LIGHTS.
X
WORK
منطق ة اش غال AREA TAPER ONE (1) YEAR
50 m
W/ LIGHTS.
ال ـ ـ ـ ـ ـ عة خف ـ ـ ــف
ال ـ ـ ـ ـ ـ عة خف ـ ـ ــف
25 m
امام اع ال
DOWN
DOWN
SLOW
SLOW
PLASTIC NJB NO
DAY OR NIGHT
ROAD WORK
كـ ـ
ــ ق
GAP W/ LIGHTS.
AHEAD
VIBRO EQUIPMENT
BORE MACHINE
ALL TRAFFIC CONTROL DEVICE SHALL CONFIRM
Limit
TO RC GUIDELINE DETAILS AND SPECIFICATION.
50m. 280 m.
17 m
WORK WORK **RC have the right to cancel or modify
AREA TAPER the permit or the TMP at any time for
L= 30 m AREA any reasons related to the public
50 m
Limit
interest and The contractor is not
entitled to submit any complaints.
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MIXTURE TRUCK CONCRETE PUMP REV.No.
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Drawing
17 m
WORK
AREA
ROAD DEPARTMENT
CONCRETE EQUIPMENT ARRANGEMENT
NOTE: JUBAIL
1- This Traffic Management Plan is typical for all Truck weighing stations
CITY
2- Duration of Work: 15 DAYS AT EACH PILE LOCATION
5- All traffic control devices conforms to RC Guidelines Details and Specifications (Freeway Standard)
NTS TMP -002 REV - 1
CHINA NATIONAL CHEMICAL ENGINEERING
CONTRACT NO. 08C-C12
TRAFFIC MANAGEMENT PLAN
FOR CONSTRUCTION OF P & C TRUCK WEIGHING STATION PILE WORKS
JUBAIL - RAS ALKHAIR HIGHWAY
TYPICAL TRAFFIC MANAGEMENT PLAN FOR STATION TWS ( 5,6 & 9)
LEGENDS:
WORK AREA
SAFETY PLASTIC
BARRIER WITH NO GAP
+ LED LIGHTS
R.O.W.
MONUMENT TRAFFIC DIRECTION
CONTACT PERSON
MR. FENGCHAO
R.O.W.
MONUMENT
X-X
CONTACT NUMBER
Inventory of Traffic Control Devices Inventory of Traffic Control Devices
No. of Signboards Signboard Type Figure No. of Signboards Signboard Type Figure
900
0591329936
12
00
ROAD WORK
امام اع ـال
AHEAD
750
ــ ق
END ROADWORK
00
12
12
00
اﻻ ـ ـ ـ ـ ـ مغلق ـ ـ ـ ــة
LEFT LANE
CLOSED
ال ـ ـ ـ ــار
PERMIT NUMBER
00
MONUMENT
12
IN PROCESS
R.O.W.
12
00
00
12
12
00
00
12
1500 12
00
اﻻ ـ ـ مغلق ـ ـ ــة
RIGHT LANE
DURATION OF WORK
ال ـ ـ ــار
CLOSED
750
00
Y-Y
12
900
600
DAY OR NIGHT
DOWN
SLOW
خف ـ ـ ــف ال ـ ـ ـ ـ ـ ـ عة
600
300
600 1500
SOUTHBOUND **RC have the right to cancel or modify
مغلـ ـ ـ ال ـ ـ ـ ـ ـ ـ the permit or the TMP at any time for
any reasons related to the public
750
300
ROAD CLOSED
interest and The contractor is not
entitled to submit any complaints.
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Drawing
20 M
NOTE: 30 M
500 M 350 M
RC SECURITY CAR
ROAD DEPARTMENT
اﻻ ـ ـ ـ مغلق ـ ـ ـ ــة
اماك اع ـال
ROAD WORK
امام اع ال
ROAD WORK
1- This Traffic Management Plan is typical for all Truck weighing stations
ال ـ ـ ــار
AHEAD
٦٠
DOWN
ــ ق
AHEAD
ــ ق
SLOW
CLOSED
كـ ـ
٨٠
١٥٠
٥٠٠
3- Daytime Work Only TYPICAL PLAN FOR INSTALLING OF SIGNBOARDS (MIDDLE AND FAST LANE)
JUBAIL
4- E-Permit No. IN PROGRESS CITY
5- All traffic control devices conforms to RC Guidelines Details and Specifications (Freeway Standard) CONTRACT No.
Method Statement
Royal Commission for Jubail
and Yanbu
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Method Statement
Royal Commission for Jubail
and Yanbu
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CNINA NATIONAL CHEMICAL ENGINEERING COMPANY.
PROJECT TITLE: P&C OF TRUCK WEIGHING STATION IN JUBAIL & RAS AL KHAIR
LOCATION: RAS AL-KHAIR,& JUBAIL INDUSTRIAL CITY, SAUDI ARABIA
EMERGENCY CALL TREE
INCIDENT OR EMERGENCY
FIELD SUPERINTENDENT
Civil: Abdullah Mohamed-0559783819 VIPIN
/ Electrical: SAJJAD ALI - 0582120287 /
Mechanical: MOHAMMAD ASHAR - 0539325836
PUTHOORAN
Site Nurse
0501097164
Project to follow up with FAST Report by email to all persons listed in order to confirm the known facts.
This form (FAST) should be sent within 60 minutes of the incident taking place. Regular updates to same distribution
CNINA NATIONAL CHEMICAL ENGINEERING COMPANY
PROJECT TITLE: P&C OF TRUCK WEIGHING STATION IN JUBAIL & RAS AL KHAIR
LOCATION: RAS AL-KHAIR,& JUBAIL INDUSTRIAL CITY, SAUDI ARABIA
0554874355 0534561237
PROJECT MANAGER
0593196393
RC REPRESENTATIVE CONTACT NUMBER
(In case no one responded in contractor)
0504963621
Document Type
Method Statement
Royal Commission for Jubail
and Yanbu
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Method Statement
Royal Commission for Jubail
and Yanbu
6. WORK METHODOLOGY
A. PILING WORK
CNCEC surveyor will keep the necessary verification records. Surveyor will check the actual positions
1a. of the bore hole before drilling operations and concrete pouring as well. After completion of pile,
the position will be verified again in order to maintain the actual location/position of pile.
Make the necessary preparation and inspection for bored piling equipment are in good condition:
1b. Rig machine, Crawler crane, Welding machine and water tank, etc. The use of personal protection
equipment shall also be imposed upon all the personnel.
DRILLING OF PILES
GEC will use rotary drive of drilling rig or vibrohammer. Method augmented by conductor casing will
be from provided working platform to dense sub soil layers at each pile borehole location.
Considering the Sub soils conditions, the casing pipe length 6 ~ 6.2m shall be installed by using
Vibrohammer & rotary drill rig and remaining 4 ~ 3.80m uncased bore shall be drilled by maintain
2. hydrostatic pressure by means of adding raw water from top of casing, as the bore drilling is
advanced, water shall be added accordingly until required drilling depth achieved.
Upon completion of pile drilling, the concrete shall be poured by using Tremie method and all
residual water shall be replaced by concrete from bottom of pile to top and concreting shall be
carried out unless green concrete overflowed.
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Method Statement
Royal Commission for Jubail
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Immediately upon completion of bore hole to the required depth and completion of cleaning work
the reinforcement cage will be installed in the bore hole of reinforced pile and held in position by
hanging it from its temporary casing if needed. The quantity, type and size of steel will be according
to the IFC drawings and specifications. Plastic spacers to the cage will provide lateral support and
ensure adequate concrete cover. The steel reinforcement Cages will be installed into the borehole
by the use of a service crane or by the use of the service winch attached to the drill rig.
PILE CONCRETING
The concrete of required cylinder strength, slump and mix design as per project specifications will
be provided by GEC at each pile location. The concrete quality will be checked by a third-party
5.
representatives arranged by CNCEC at the site and on satisfaction of desired quality criteria
concrete will be poured in the drilled bore hole of pile.
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Method Statement
Royal Commission for Jubail
and Yanbu
SURVEY WORKS
1.
Surveyor to Mark the cut off level of the pile (100mm ) below designed top level of pile cap
EXCAVATION & demolition
2. Excavation shall be done to be approx. 1.0 × 1.0 m by 0.5 depth to be excavated around the casted
pile.
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Method Statement
Royal Commission for Jubail
and Yanbu
Using Jack Hammer (850mm) from top level of the casted pile to be demolished up to cut off level.
The dowel bars of the pile (850mm) shall not damage during the demolishing activity, so that
ensuring the full and best connection between pile & pile Cap Reinforcement.
3. After leveling the bottom of the ground, compaction shall be performed as per RC specification.
FORMWORK
Formwork as per approved IFC drawings shall be placed at locations as per the pile cap dimensions
true to face line, survey shall be conducted for elevation control / right angle. Reinforcement shall
be fixed as per the drawing and marking of the layout on lean concrete for the pile cap. Rebar shall
4. be placed as per IFC drawing concrete cover shall be maintained as per approved shop drawing.
spacer shall be used to retain the reinforcement in correct position. Formwork gaps shall be
covered with foam strip to avoid any leakage of cement / water to retain the water cement ratio.
REINFORCEMENT
BBS shall be prepared per the “Approved for Construction” drawings for reinforcement fabrication.
5. The Reinforcement shall be cut using cutting machine or manually as required and bend at the rebar
yard (Laydown area). Expose edge of rebar after cutting shall be protected through fusion epoxy
coating to avoid any oxidation process(touch up ).
FIXING OF REBARS
The re-bars shall be manually fixed into their position, as per approved shop drawing.
5a
Reinforcement of the pile cap shall be lapped with the pile reinforcement as per approved shop
drawing.
ANCHOR BOLT INSTALLATION
Placing and fixing of anchor bolts will be done. Each anchor bolt will be aligned and fixed in line and
true level as per IFC drawings. All anchor bolts center to center distances, dimension shall be as per
gantry manufacturer drawings. All the bolts will be secured and ensured it will not be disturbed
6
during pouring activity, bolt shall be protected with masking tape to avoid contamination of
threads. All anchor bolts top should be checked during /after concrete pouring activity to confirm
levels as per Gantry approved manufacturer shop drawing.
CONCRETE POURING
Approved Concrete mix design shall be poured with sequence of below testing :-
a. Slump test shall be conducted
b. Temperature of delivered concrete shall be recroded.
7 c. Cylinder test / sampling shall be collected
A pump or direct chutes shall deposit the concrete. The falling height of the concrete should not be
more than 1.5 m. The concrete shall be vibrated using 60 mm / 40 mm diameter needle vibrators.
The continuous poring of concrete shall be maintained to avoid any cold construction joint.
CURING
8
After pouring the Concrete and initial setting obtained. The surface of concrete shall be protected
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Method Statement
Royal Commission for Jubail
and Yanbu
from physical demage. Burlaps shall be laid on surface of concrete. Polyethylene sheet ( 200
microns ) shall be laid on burlaps. Water shall be poured frequently on surface of concrete to retain
the curing period for not less than seven days. Date of start curing shall be marked and recorded
with QC and will be released upon completion of seven days curing period.
WATER PROOFING
Water proofing (Coal Tar Epoxy) two coats shall be applied consecutively 200 microns per coat shall
9
be performed to achieve total DFT of 400 microns. Thickness shall be recorded through elcometer
duly calibered not more than six months.
BACKFILLING
After application of concrete protection pile cap foundation shall be marked 300mm vertical .
backfilling shall be carried out layer by layer as per marked line on the foundation. Each layer shall
10 be inspected through third party independent agency to obtain FDT not less than 95% as per
backfilling specification. Final layer shall be compacted and tested as per design elevation / FSL
profile.
Grouting
After installation of gantry gap backfilling, base plate and top of concrete shall be filled with
11
approved non-shrinkage grout as per design / manufacturer recommendation. Cube test shall be
collected by third party to obtain the design compressive strength of grout.
7. RESOURCES
A. Site Key Personnel and Workforce
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Royal Commission for Jubail
and Yanbu
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Jack hammer TO use for demolition for top level of pile for preparation for pile cap activity.
Before commencement of any casting works, CNCEC will choose and take approval for practical and
appropriate equipment will be used on site.
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D. Task Specific PPE Required (Refer control measures from Risk Assessment)
9. PERMITS
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11.RISK ASSESSMENT
The Risk Assessment must include all Environmental, Safety and Health Hazards and
controls/mitigation for the works.
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A Risk Assessment shall be carried out in-line with the Method statement. The Method
Statement shall then be produced taking into account items identified in the Risk Assessment.
The Risk Assessment may be amended as necessary after the Method Statement is produced.
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