MS Pile and Pile Cap Anchor Bolt

Download as pdf or txt
Download as pdf or txt
You are on page 1of 47

Document Type

Method Statement
Royal Commission for Jubail and Yanbu

METHOD STATEMENT
BORED PILING WORKS
P&C OF TRUCK WEIGHING STATIONS
CONTRACT NO. 08C-C12
BRANCH OF CHINA NATIONAL CHEMICAL ENGINEERING COMPANY
Method Statement No: CNCEC MS-CE-000- R1
Issued by:
Rev. # Date Description Prepared Checked Approved
7th
0 Dec 2023 Piling Works Site Eng. CM PM
01 11th Dec 2023 Piling Works Site Eng. CM PM
02 Piling Works Site Eng. CM PM

Table of Contents Page no.

1. DESCRIPTION OF WORKS 3

2. LOCATION AND WORKS LIMITS 4

3. ACCESS / EGRESS 6

a. TMP SKETCH REFER COMMENTS -1 7


b. TMP SKETCH REFER COMMENTS -1 8
c. LIFTING CALCULATION REFER REMARKS -2 9
d. AERIAL VIEW OF RIG MACHINE AND CRANE 11

4. PROTECTION AND ISOLATION ARRANGEMENTS 12

5. TASK SPECIFIC EMERGENCY ARRANGEMENTS 13 +14


Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

6. WORK METHODOLOGY 15

a. PILING WORK 16

b. PILE CAP FOUNDATION 17+18

7. RESOURCES 19

a. SITE KEY PERSONNEL AND WORK FORCE 19

b. PLANT AND EQUIPMENT 20

c. MATERIALS AND TOOLS 21

d. TASK SPECIFIC PPE REQUIRED 21

8. INTERFACES 22

9. PERMITS 22

10. REFERENCE DRAWINGS / SPECIFICATIONS 22

11. RISK ASSESSMENT 23

12. THIRD PARTY CERTIFICATES 24 TO 43

2
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

1.DESCRIPTION OF WORKS

This method of statement should be read strictly conjunction with relevant procedure and
technique on how casting of Bored Piling works.
This instruction encompasses all the work activities associated with bored piling work to
be performed by GEC. The concrete materials to be used in casting of piles will be
regularly sampled and tested by an independent 3rd party laboratory. Throughout the
preparatory work needed for pile casting, the QA/QC department of GEC will monitor the
workmanship and compliance of the job was being undertaken as per project specification
and standard. Prior to pile casting, all related items comprised in pile casting shall be
inspected by the QC Inspectors of GEC, CNCEC and RC- representative responsible for the
section of work. Casting of piles shall be in accordance with RC specification 316300 and
as described in project specification.

Site Planning & Preparation

 GEC shall depute experienced Site team who will be familiar with the casting
of bored piling work, IFC drawings, project specifications, equipment to be
used as per approved method statement.
 CNCE Survey personnel’s to be on job site with all survey tools.
 Road ways to be protect and secure the site for entrance of un- authorized
vehicle by CNCE.
 Removal of access materials from site are taken out and ready for Crawler
Crane & Rig close to work area to be done by CNCE.
 Conduct a survey and mark the location of the area to placing of Piles by CNCE
surveyor.
 Contact numbers of safety personnel to be available at site.
 Communication will be by means of mobile phones.
 CNCE shall provide well levelled and compacted working platform for pile
construction works at each weigh station.
 All types of access for heavy equipment movement to be prepared in
advance by CNCE.

3
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

2. LOCATION AND WORK LIMITS (AREA/SITE SPECIFIC LAYOUT)

4
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

PILE TEST LOCATION (TWS 2)

5
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

3.ACCESS/EGRESS

6
CHINA NATIONAL CHEMICAL ENGINEERING
CONTRACT NO. 08C-C12
TRAFFIC MANAGEMENT PLAN
FOR CONSTRUCTION OF P & C TRUCK WEIGHING STATION PILE WORKS
JUBAIL - RAS ALKHAIR HIGHWAY
TYPICAL TRAFFIC MANAGEMENT PLAN FOR STATION TWS ( 5,6 & 9)

LEGENDS:
WORK AREA

PLASTIC NJB NO SAFETY PLASTIC


GAP W/ LIGHTS.
BARRIER WITH NO GAP
+ LED LIGHTS

TRAFFIC ROAD SIGN

TRAFFIC DIRECTION

CONTACT PERSON

MEDIAN MR. FENGCHAO

Y
CONTACT NUMBER

0591329936

25 m

10 m
50 m
PLASTIC NJB NO
GAP W/ LIGHTS.
150 m

Y
AREA PERMIT NUMBER
500 m. 350m. 150 m.
L= 30 m
TAPER

PILE AT SHOULDER
WORK ‫نهاي ة‬
280 m. 50m. ‫منطق ة اش غال‬ IN PROCESS
END ROAD WORKS

@ EVERY 200 METERS

@ EVERY 200 METERS


‫امام اع ال‬

‫اﻻ ـ ـ مغلقـ ـ ـ ــة‬


‫امام اع ال‬

FLASHING ARROW

FLASHING ARROW
ROAD WORK

ROAD WORK

‫خفـ ـ ـ ــف ال ـ ـ ـ ـ ـ عة‬


‫ال ــ ـ ــار‬
RIGHT LANE
‫كـ ـ‬

٨٠

٦٠
AHEAD

DOWN
‫ـق‬

AHEAD

‫ــ ق‬

SLOW
٥٠٠

CLOSED

١٥٠

‫مغلـ ـ ـ‬

‫مغلـ ـ ـ‬
DURATION OF WORK

‫ال ـ ـ ـ ـ ـ ـ‬

‫ال ـ ـ ـ ـ ـ ـ‬
ONE (1) YEAR

DAY OR NIGHT
DAY WORK ONLY

ALL TRAFFIC CONTROL DEVICE SHALL CONFIRM


TO RC GUIDELINE DETAILS AND SPECIFICATION.

**RC have the right to cancel or modify


the permit or the TMP at any time for
any reasons related to the public
interest and The contractor is not
entitled to submit any complaints.

01 6 - 12- 2023

ED
ED
ED

ITTE
D

OV
KE

VI EW
SI GN
N
AW

BM
EC

PR
REV.No.

DR

RE
DE

SU
CH

AP
ISSUED FOR INFORMATION
Drawing

NOTE:
1- This Traffic Management Plan is typical for all Truck weighing stations ROAD DEPARTMENT

2- Duration of Work: 15 DAYS AT EACH PILE LOCATION


3- Daytime Work Only JUBAIL

4- E-Permit No. IN PROGRESS CITY

5- All traffic control devices conforms to RC Guidelines Details and Specifications (Freeway Standard) CONTRACT No.

NTS TMP -001 REV -1


CHINA NATIONAL CHEMICAL ENGINEERING
CONTRACT NO. 08C-C12
TRAFFIC MANAGEMENT PLAN
FOR CONSTRUCTION OF P & C TRUCK WEIGHING STATION PILE WORKS
JUBAIL - RAS ALKHAIR HIGHWAY
TYPICAL TRAFFIC MANAGEMENT PLAN FOR STATION TWS ( 5,6 & 9)

LEGENDS:

@ EVERY 200 METERS

@ EVERY 200 METERS


FLASHING ARROW

FLASHING ARROW
‫ال ـ ـ ـ ـ ـ ـ‬

‫ال ـ ـ ـ ـ ـ ـ‬

‫خفـ ـ ـ ــف ال ـ ـ ـ ـ ـ ـ عة‬


١٥٠

٥٠٠
٦٠
DOWN
WORK AREA

SLOW

‫اﻻ ـ ـ ـ ـ ـ مغلق ـ ـ ـ ــة‬

‫امام اع ال‬
ROAD WORK
LEFT LANE

‫امام اع ال‬
٨٠

ROAD WORK
CLOSED
‫ال ـ ـ ـ ــار‬

AHEAD

AHEAD
‫مغلـ ـ ـ‬

‫مغلـ ـ ـ‬

‫ـق‬

‫كـ ـ‬
‫ـق‬
SAFETY PLASTIC
BARRIER WITH NO GAP
+ LED LIGHTS
‫نهاي ة‬
‫منطق ة اش غال‬ TRAFFIC ROAD SIGN
END ROAD WORKS
50m. 280 m.
WORK
TAPER 150 m. 350 m. 500 m.
AREA TRAFFIC DIRECTION
L= 30 m
50 m
10 m

150 m
X

25 m

CONTACT PERSON

MR. FENGCHAO

CONTACT NUMBER
3.8 m

17 m
10 m

MEDIAN
2m

0591329936
WORK PLASTIC NJB NO
AREA GAP W/ LIGHTS.

PERMIT NUMBER

IN PROCESS

45 m 50 m 10 m
800 m. 200 m.
PLASTIC NJB NO
GAP W/ LIGHTS.
X

50m. 280 m. DURATION OF WORK


150 m
‫نهاي ة‬
PLASTIC DRUM WITH 2.5 M GAP

WORK
‫منطق ة اش غال‬ AREA TAPER ONE (1) YEAR

END ROAD WORKS L= 30 m

50 m
W/ LIGHTS.
‫ال ـ ـ ـ ـ ـ عة خف ـ ـ ــف‬

‫ال ـ ـ ـ ـ ـ عة خف ـ ـ ــف‬

25 m
‫امام اع ال‬

DOWN

DOWN
SLOW

SLOW

PLASTIC NJB NO
DAY OR NIGHT
ROAD WORK
‫كـ ـ‬

‫ــ ق‬

GAP W/ LIGHTS.
AHEAD

DAY WORK ONLY

VIBRO EQUIPMENT

BORE MACHINE
ALL TRAFFIC CONTROL DEVICE SHALL CONFIRM
Limit
TO RC GUIDELINE DETAILS AND SPECIFICATION.
50m. 280 m.

17 m
WORK WORK **RC have the right to cancel or modify
AREA TAPER the permit or the TMP at any time for
L= 30 m AREA any reasons related to the public
50 m

Limit
interest and The contractor is not
entitled to submit any complaints.

BORE PILE EQUIPMENT 01 6 - 12- 2023


BORE HOLE

ED
ED
ED

ITTE
D

OV
KE

VI EW
SI GN
N

BM
AW

EC

PR
MIXTURE TRUCK CONCRETE PUMP REV.No.

SU
DR

RE
DE

CH

AP
ISSUED FOR INFORMATION
Drawing
17 m

WORK
AREA

ROAD DEPARTMENT
CONCRETE EQUIPMENT ARRANGEMENT

NOTE: JUBAIL
1- This Traffic Management Plan is typical for all Truck weighing stations
CITY
2- Duration of Work: 15 DAYS AT EACH PILE LOCATION

3- Daytime Work Only


4- E-Permit No. IN PROGRESS CONTRACT No.

5- All traffic control devices conforms to RC Guidelines Details and Specifications (Freeway Standard)
NTS TMP -002 REV - 1
CHINA NATIONAL CHEMICAL ENGINEERING
CONTRACT NO. 08C-C12
TRAFFIC MANAGEMENT PLAN
FOR CONSTRUCTION OF P & C TRUCK WEIGHING STATION PILE WORKS
JUBAIL - RAS ALKHAIR HIGHWAY
TYPICAL TRAFFIC MANAGEMENT PLAN FOR STATION TWS ( 5,6 & 9)

LEGENDS:
WORK AREA

SAFETY PLASTIC
BARRIER WITH NO GAP
+ LED LIGHTS

TRAFFIC ROAD SIGN

R.O.W.
MONUMENT TRAFFIC DIRECTION

CONTACT PERSON

MR. FENGCHAO

R.O.W.
MONUMENT

X-X
CONTACT NUMBER
Inventory of Traffic Control Devices Inventory of Traffic Control Devices
No. of Signboards Signboard Type Figure No. of Signboards Signboard Type Figure
900
0591329936
12
00
ROAD WORK
‫امام اع ـال‬

AHEAD

750
‫ــ ق‬

END ROADWORK
00
12
12
00
‫اﻻ ـ ـ ـ ـ ـ مغلق ـ ـ ـ ــة‬
LEFT LANE
CLOSED
‫ال ـ ـ ـ ــار‬

PERMIT NUMBER
00

MONUMENT
12

IN PROCESS

R.O.W.
12
00

00
12
12

00
00

12

1500 12
00
‫اﻻ ـ ـ مغلق ـ ـ ــة‬
RIGHT LANE

DURATION OF WORK
‫ال ـ ـ ــار‬
CLOSED
750

00

Y-Y
12

ONE (1) YEAR


900

900

600
DAY OR NIGHT
DOWN
SLOW
‫خف ـ ـ ــف ال ـ ـ ـ ـ ـ ـ عة‬

DAY WORK ONLY


900

600

600 600 CNCEC PICK-UP WITH


BEACON LIGHT AND SIGN
‫كـ ـ‬
300

300

ALL TRAFFIC CONTROL DEVICE SHALL CONFIRM


TO RC GUIDELINE DETAILS AND SPECIFICATION.

600 1500
SOUTHBOUND **RC have the right to cancel or modify
‫مغلـ ـ ـ‬ ‫ال ـ ـ ـ ـ ـ ـ‬ the permit or the TMP at any time for
any reasons related to the public
750
300

ROAD CLOSED
interest and The contractor is not
entitled to submit any complaints.
12
00

NORTHBOUND 01 6 - 12- 2023


00
12

ED
ED
ED

ITTE
D

OV
KE

VI EW
SIGN
N
AW

BM
EC

PR
REV.No.

CH

SU
DR

RE
DE

AP
ISSUED FOR INFORMATION
Drawing

20 M

NOTE: 30 M
500 M 350 M

RC SECURITY CAR
ROAD DEPARTMENT
‫اﻻ ـ ـ ـ مغلق ـ ـ ـ ــة‬
‫اماك اع ـال‬
ROAD WORK

‫امام اع ال‬
ROAD WORK

1- This Traffic Management Plan is typical for all Truck weighing stations

‫خفـ ـ ـ ــف ال ـ ـ ـ ـ ـ ـ عة‬


RIGHT LANE

‫ال ـ ـ ــار‬
AHEAD

٦٠
DOWN
‫ــ ق‬

AHEAD

‫ــ ق‬

SLOW
CLOSED
‫كـ ـ‬

٨٠

١٥٠
٥٠٠

2- Duration of Work: 15 DAYS FOR EACH PILE LOCATION

3- Daytime Work Only TYPICAL PLAN FOR INSTALLING OF SIGNBOARDS (MIDDLE AND FAST LANE)
JUBAIL
4- E-Permit No. IN PROGRESS CITY

5- All traffic control devices conforms to RC Guidelines Details and Specifications (Freeway Standard) CONTRACT No.

NTS TMP -003 REV - 1


Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

D- AERIAL VIEW OF RIG MACHINE AND CRANE

11
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

4.0 PROTECTION AND ISOLATION ARRANGEMENTS (E.G 3RD PARTIES)


CNCEC shall make sure access and egress is clear before mobilization of piling equipment at site.
GEC supervisor shall follow closely with CNCEC to plan for mobilization of heavy equipment at
each weigh station.
All underground and overhead utilities must be clear before start of piling work, CNCE to
provide site clearance certificate to GEC before start of pile bore drilling at approved pile
locations.

Area Protection/Isolation Measures

5.0 TASK SPECIFIC EMERGENCY ARRANGEMENTS


Emergency Response Requirements:
First Aid Supplies
Assembly Areas
Emergency Contact Numbers are available on sign board.
Communication and Alarm System to be Used
Standby Ambulance with Competent Driver
All members in the works area are trained for specific task. And safety tool box are taken.
In case of emergency; the following emergency response will commence:
Stop activity
Call the first aider for proper assessment of the injured person
Notify RC/SABCO personnel regarding the incident
Isolate the incident area
Do not move the injured person, until the first aider arrives at site.
If possible, assist the first aider to move the patient to the ambulance.
If possible, assist the Safety officer investigating the incident.
Safety Manager will notify the Royal Commission Industrial ES&H and Safety & Security
Department about accident location and brief details of the accident.
Nurse brings the injured to the nearest dispensary or hospital.

12
CNINA NATIONAL CHEMICAL ENGINEERING COMPANY.
PROJECT TITLE: P&C OF TRUCK WEIGHING STATION IN JUBAIL & RAS AL KHAIR
LOCATION: RAS AL-KHAIR,& JUBAIL INDUSTRIAL CITY, SAUDI ARABIA
EMERGENCY CALL TREE

INCIDENT OR EMERGENCY

FIELD SUPERINTENDENT
Civil: Abdullah Mohamed-0559783819 VIPIN
/ Electrical: SAJJAD ALI - 0582120287 /
Mechanical: MOHAMMAD ASHAR - 0539325836
PUTHOORAN
Site Nurse
0501097164

FENG CHAO GUO SHENG ASIF UR REHMAN Regulatory Agencies/


Project Manager Construction Manager ESH Manager Third Parties
0591329936 0565892976 0550657039

RC Security Jubail - 3417777


TAWFIQ MUSTAFA Qaiser Mehboob Vecirando Anonuevo Ras Al Khair Gate 1 - 1911
RC-Resident Engineer RC-Assistant Resident Engineer RC-Safety Supervisor Fire / Civil Defense - 998
0504963621 0503287587 0501625703 Police - 999
Ambulance – 997
08C-C12 Ambulance - 0509395954

Project to follow up with FAST Report by email to all persons listed in order to confirm the known facts.
This form (FAST) should be sent within 60 minutes of the incident taking place. Regular updates to same distribution
CNINA NATIONAL CHEMICAL ENGINEERING COMPANY
PROJECT TITLE: P&C OF TRUCK WEIGHING STATION IN JUBAIL & RAS AL KHAIR
LOCATION: RAS AL-KHAIR,& JUBAIL INDUSTRIAL CITY, SAUDI ARABIA

EMERGENCY CONTACT NUMBER ROAD MAINTENANCE

DAY SHIFT REPRESENTATIVE NIGHT SHIFT REPRESENTATIVE

0554874355 0534561237
PROJECT MANAGER
0593196393
RC REPRESENTATIVE CONTACT NUMBER
(In case no one responded in contractor)

0504963621
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

14
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

6. WORK METHODOLOGY

A. PILING WORK

Number Activity Description and Sequencing


SURVEY WORKS
Prior to commencing the driving of the temporary steel casings, exact location of each pile will be
1. set out at site by surveyor using surveying instruments , existing TBM point will be shifted on site
pile location as per IFC drawing.

CNCEC surveyor will keep the necessary verification records. Surveyor will check the actual positions
1a. of the bore hole before drilling operations and concrete pouring as well. After completion of pile,
the position will be verified again in order to maintain the actual location/position of pile.

Make the necessary preparation and inspection for bored piling equipment are in good condition:
1b. Rig machine, Crawler crane, Welding machine and water tank, etc. The use of personal protection
equipment shall also be imposed upon all the personnel.

DRILLING OF PILES
GEC will use rotary drive of drilling rig or vibrohammer. Method augmented by conductor casing will
be from provided working platform to dense sub soil layers at each pile borehole location.

Considering the Sub soils conditions, the casing pipe length 6 ~ 6.2m shall be installed by using
Vibrohammer & rotary drill rig and remaining 4 ~ 3.80m uncased bore shall be drilled by maintain
2. hydrostatic pressure by means of adding raw water from top of casing, as the bore drilling is
advanced, water shall be added accordingly until required drilling depth achieved.

Upon completion of pile drilling, the concrete shall be poured by using Tremie method and all
residual water shall be replaced by concrete from bottom of pile to top and concreting shall be
carried out unless green concrete overflowed.

WORKING PILE CONSTRUCTION


As per the design scheme given to contractor the Working Bored Piles will be constructed. The
Working Piles will be constructed from the existing ground level to the designed depths. Working
3.
Test Piles will also be constructed as per IFC drawings. After marking of the bore pile locations by
Client, GEC will start the drilling process. GEC will use vibro hammer for temporary casing
installation up to competent subsoil strata.
4. INSTALLATION OF STEEL CAGE

15
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

Immediately upon completion of bore hole to the required depth and completion of cleaning work
the reinforcement cage will be installed in the bore hole of reinforced pile and held in position by
hanging it from its temporary casing if needed. The quantity, type and size of steel will be according
to the IFC drawings and specifications. Plastic spacers to the cage will provide lateral support and
ensure adequate concrete cover. The steel reinforcement Cages will be installed into the borehole
by the use of a service crane or by the use of the service winch attached to the drill rig.

Steel Reinforcement Cage


to be hold temporarily on top
of steel casing pipe by using
steel lifting hooks “or” Tie
Rods or other means during
the concreting process.
Upon completion of pile
concrete pouring these steel
hooks shall be removed
before extraction of steel
casing pipe.
Steel Hooks

PILE CONCRETING
The concrete of required cylinder strength, slump and mix design as per project specifications will
be provided by GEC at each pile location. The concrete quality will be checked by a third-party
5.
representatives arranged by CNCEC at the site and on satisfaction of desired quality criteria
concrete will be poured in the drilled bore hole of pile.

16
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

USE OF TREMIE PIPE


The tremie pipe is lowered to pile base and filled with concrete to the top. The tremie will be slowly
lifted to allow the concrete to flow from its bottom. The concrete will flow upward under the head
provided by the full height of tremie column and this concrete will replace the water in the
borehole. The concreting will be continued in this way until concrete is filled to top of pile bore. The
tremie will always be embedded in the concrete minimum approx. 1.5m to ensure a positive head
for concrete. This will ensure a uniform, homogeneous continuous pile section. The concreting will
5a. be continued in this way till the initially poured concrete is spilled over to the surface from the top
of the casing. The pouring of concrete through tremie pipe is continued till the green concrete
comes on the surface, replacing all contaminated concrete. This concreting method will also ensure
that the segregation and bleeding of concrete does not occur. Immediately upon completion of
concreting, temporary casing will be extracted slowly and gradually by closely monitoring the
reinforcement, to ensure no abnormal movement of the steel cage. While retrieving the casing,
sufficient head of concrete will be provided to ensure that the overburden pressure from the
adjacent soil is exceeded by the concrete column.
Concreting will be carried out beyond required cut-off to ensure that a fully completed homogenous
5b. concrete exists up to cut-off level. All construction details of each pile will be recorded on pile
construction record form.
Upon completion of piles construction and during pile construction, the waste mud shall be
5c.
removed on site and off site.
CONSTRUCTION TOLERENCES
The maximum deviation of the pile at cut off elevation from the plan in any horizontal direction
shall be 150mm as per Method Statement. The maximum deviation of a vertical pile from a true
6.
plumb position shall not be more than 1 in 100. Piles drilled diameter shall not be less than the one
specified on the drawings.

B. PILE CAP FOUNDATION

Number Activity Description and Sequencing

SURVEY WORKS
1.
Surveyor to Mark the cut off level of the pile (100mm ) below designed top level of pile cap
EXCAVATION & demolition
2. Excavation shall be done to be approx. 1.0 × 1.0 m by 0.5 depth to be excavated around the casted
pile.

17
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

Using Jack Hammer (850mm) from top level of the casted pile to be demolished up to cut off level.
The dowel bars of the pile (850mm) shall not damage during the demolishing activity, so that
ensuring the full and best connection between pile & pile Cap Reinforcement.

3. After leveling the bottom of the ground, compaction shall be performed as per RC specification.
FORMWORK
Formwork as per approved IFC drawings shall be placed at locations as per the pile cap dimensions
true to face line, survey shall be conducted for elevation control / right angle. Reinforcement shall
be fixed as per the drawing and marking of the layout on lean concrete for the pile cap. Rebar shall
4. be placed as per IFC drawing concrete cover shall be maintained as per approved shop drawing.
spacer shall be used to retain the reinforcement in correct position. Formwork gaps shall be
covered with foam strip to avoid any leakage of cement / water to retain the water cement ratio.

REINFORCEMENT
BBS shall be prepared per the “Approved for Construction” drawings for reinforcement fabrication.
5. The Reinforcement shall be cut using cutting machine or manually as required and bend at the rebar
yard (Laydown area). Expose edge of rebar after cutting shall be protected through fusion epoxy
coating to avoid any oxidation process(touch up ).
FIXING OF REBARS
The re-bars shall be manually fixed into their position, as per approved shop drawing.
5a
Reinforcement of the pile cap shall be lapped with the pile reinforcement as per approved shop
drawing.
ANCHOR BOLT INSTALLATION
Placing and fixing of anchor bolts will be done. Each anchor bolt will be aligned and fixed in line and
true level as per IFC drawings. All anchor bolts center to center distances, dimension shall be as per
gantry manufacturer drawings. All the bolts will be secured and ensured it will not be disturbed
6
during pouring activity, bolt shall be protected with masking tape to avoid contamination of
threads. All anchor bolts top should be checked during /after concrete pouring activity to confirm
levels as per Gantry approved manufacturer shop drawing.

CONCRETE POURING
Approved Concrete mix design shall be poured with sequence of below testing :-
a. Slump test shall be conducted
b. Temperature of delivered concrete shall be recroded.
7 c. Cylinder test / sampling shall be collected
A pump or direct chutes shall deposit the concrete. The falling height of the concrete should not be
more than 1.5 m. The concrete shall be vibrated using 60 mm / 40 mm diameter needle vibrators.
The continuous poring of concrete shall be maintained to avoid any cold construction joint.

CURING
8
After pouring the Concrete and initial setting obtained. The surface of concrete shall be protected

18
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

from physical demage. Burlaps shall be laid on surface of concrete. Polyethylene sheet ( 200
microns ) shall be laid on burlaps. Water shall be poured frequently on surface of concrete to retain
the curing period for not less than seven days. Date of start curing shall be marked and recorded
with QC and will be released upon completion of seven days curing period.

WATER PROOFING
Water proofing (Coal Tar Epoxy) two coats shall be applied consecutively 200 microns per coat shall
9
be performed to achieve total DFT of 400 microns. Thickness shall be recorded through elcometer
duly calibered not more than six months.
BACKFILLING
After application of concrete protection pile cap foundation shall be marked 300mm vertical .
backfilling shall be carried out layer by layer as per marked line on the foundation. Each layer shall
10 be inspected through third party independent agency to obtain FDT not less than 95% as per
backfilling specification. Final layer shall be compacted and tested as per design elevation / FSL
profile.

Grouting
After installation of gantry gap backfilling, base plate and top of concrete shall be filled with
11
approved non-shrinkage grout as per design / manufacturer recommendation. Cube test shall be
collected by third party to obtain the design compressive strength of grout.

7. RESOURCES
A. Site Key Personnel and Workforce

Title No. Required Task Specific Training Required (if applicable)


Is responsible for assuring that adequate tools, equipment and
qualified manpower, foreman and supervisors are provided to
implement the work without delays and performing the work “right the
Project Manager 01 first time” Is full responsible for providing client services, dates, reports
other necessary to complete the work within the required safety
condition, established cost budget and scheduled completion date.

19
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

Title No. Required Task Specific Training Required (if applicable)


The Construction Manager shall be responsible for the overall
Construction implementation and monitoring of all the activities involve in concrete
01
Manager pouring works.
The QC Manager is responsible for the preparation of all quality control
procedures required of the implementation of the approved QC
program and conformance with the contract specification.
QA/QC Manager QC manager is responsible to develop report as per site survey and see
01
the deviation with IFC drawings.

Is responsible for the implementation of all safety measures and health


at site provide risk assessments, give special concerns to health and
environment and to ensure that survey working going on live road are
ESH Manager
01 covered with all safety measures. Flage man are arranged at distance of
800 meter ahead from road survey on going work to bring attention of
public. Also, proper road signage is located on road works area to avoid
any accident and incident
The OA/QC Civil Inspector shall be responsible for the necessary
QC Engineer
01 inspections and tests to be carried out for all the activities involved in
the concrete work.
shall be directly involved in the supervision, planning and execution of
all activities. He shall be responsible for the preparation of work plan
STRUCTURAL
01 prior to commencement of work, Responsible to keep work compliance
ENGINEER
to approved material, drawing, standard and his staff including
foreman, labor, subcontract training and update to last requirements
Surveyor shall set out location and elevation mark on concrete pouring
Surveyor 01 area and control the elevation during pouring and after completion of
task re- check the elevation and setting out areas.
Supervise the work of concrete laborers responsible for preparing,
placing, finishing, and curing concrete. He shall also ensure that works
Foreman 02
are performed with proper tools/equipment, PPE’s and good
housekeeping around the working area

20
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

B. Plant and Equipment :

Item Reason for use


Pile Drilling Rig Machine Will be used for drilling in ground
Is used for lifting of Vibro-hammer, placing of reinforcement steel cage in
Crawler Crane
borehole, tremie pipe and materials loading & un loading
Welding Machine To weld the casing and drilling tools at site, if needed
Measuring Tape To check dimension.
Steel Fixer's hand tools To install steel and tie it.
Hand Shovel To moving material to short distance as soil, concrete
Water Tank For Water storage
Concrete Mixer Trucks To deliver concrete from batch plant to site
Concrete Pump To pump concrete nearest its final location

Tremie To casting concrete on pile


Slump Cone and Cube Use by third party for testing concrete consistency & strength

Temperature Gauge Use by third party for testing concrete temperature

Jack hammer TO use for demolition for top level of pile for preparation for pile cap activity.

Before commencement of any casting works, CNCEC will choose and take approval for practical and
appropriate equipment will be used on site.

C. Materials and Tools


Item Reason for use
Ready mix concrete(C35) Materials use to carry compression strength of structural,
manufactured on patching plant under quality, as per approved
mix design 35 MPa.
Water Construction water for pile drilling as per requirement.
Reinforcement steel Steel Reinforcement as per IFC drawing

21
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

Coal Tar Epoxy Protection of concrete


Grout Fill gap between base plate and concrete top.

D. Task Specific PPE Required (Refer control measures from Risk Assessment)

Item Reason for use


Dust masks To protect from dust
Rubber gloves To protect hand, prevent from chemical contact
To protect eye from impact, dust, mists, and
safety goggles
splashes
To protect against dirt or other outside
Disposable coverall
contaminants
Note that all works require mandatory PPE as follows Hardhat, gloves, safety glasses, safety boots,
hi-vis vest.

8. INTERFACES – OTHER SITES, WORK ACTIVITIES, GENERAL PUBLIC ETC

Interfacing party or activity Description of Interface


7A & 7B Commercial Port
8A & 8B Industrial Port (KFIP)

9. PERMITS

Permit Type Issued By Additional Information (Reference No. etc)


Work permit RC / CNCEC
EP construction permit RC

10.REFERENCES DRAWINGS / SPECIFICATIONS / OTHER

Document Number Title


08C-100-20TU-SE-001 STRUCTURAL GENERAL NOTES

22
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

08C-100-20TU-SE-003 TELECOM AND ELECTRICAL CABINET AND PROTECTIVE


BOLLARDS DETIALS
08C-100-20TU-SE-101 GANTRY STRUCTURAL POST PLAN AND FOOTING PLAN
08C-100-20TU-SE-104 TYPICAL PILE FOUNDATION SECTION AND DETAILS
08C-100-20TU-SE-105 CONCRETE PAVEMENT DETAILS
08C-100-20TU-SE-122 ENLARGE LAYOUT ; WEIGH IN MOTION TYPE TWS-1
08C-100-20TU-SE-124 ENLARGE LAYOUT ; WEIGH IN MOTION TYPE TWS-2
08C-100-20TU-SE-125 ENLARGE LAYOUT ; WEIGH IN MOTION TYPE TWS-3
08C-100-20TU-SE-127 ENLARGE LAYOUT ; WEIGH IN MOTION TYPE TWS-4
08C-100-20TU-SE-129 ENLARGE LAYOUT ; WEIGH IN MOTION TYPE TWS-5
08C-100-20TU-SE-131 ENLARGE LAYOUT ; WEIGH IN MOTION TYPE TWS-6
08C-100-20TU-SE-133 ENLARGE LAYOUT ; WEIGH IN MOTION TYPE TWS-7
08C-100-20TU-SE-134 ENLARGE LAYOUT ; WEIGH IN MOTION TYPE TWS-8
08C-100-20TU-SE-135 ENLARGE LAYOUT ; WEIGH IN MOTION TYPE TWS-9
08C-100-20TU-SE-137 ENLARGE LAYOUT ; WEIGH IN MOTION TYPE TWS-10
08C-100-20TU-SE-160 ROAD ; TYPICAL TRUCK WEIGHING STATION SECTION

11.RISK ASSESSMENT

The Risk Assessment must include all Environmental, Safety and Health Hazards and
controls/mitigation for the works.

23
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

A Risk Assessment shall be carried out in-line with the Method statement. The Method
Statement shall then be produced taking into account items identified in the Risk Assessment.
The Risk Assessment may be amended as necessary after the Method Statement is produced.

24
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

1. 3RD PARTY CERTIFICATES

25
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

26
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

27
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

28
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

29
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

30
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

31
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

32
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

33
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

34
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

35
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

36
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

37
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

38
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

39
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

40
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

41
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

42
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

43
Document Type

Method Statement
Royal Commission for Jubail
and Yanbu

44

You might also like