Nitoflor FC150* constructive solutions

Solvent free, high build , epoxy resin floor coating

Uses Specification

Nitoflor FC150 provides a hard wearing, chemical and The epoxy resin floor coating shall be Nitoflor FC150 from
abrasion resistant floor finish. It is ideally suited for use in Fosroc. The total dry film thickness of the coating shall be a
wet areas where a high degree of resistance to chemicals, minimum of 400 microns and shall have a compressive
oils and grease is required such as : strength of 70 N/mm2, flexural strength of 40 N/mm2 and a
tensile strength of 20 N/mm2. The floor shall be prepared
„ Dairies
and the coating mixed and applied in accordance with the
„ Soft drinks production facilities manufacturer's current data sheet.

„ Chemical manufacturing plants

Design criteria
„ Car parks and workshops
Nitoflor FC150 is applied as a floor coating system comprising
of two top coats (depending on the substrate conditions a
Advantages
primer might be required), each top coat to be a minimum of
„ Durable, low maintenance costs. 200 microns thick. To provide a slip resistant texture, the first
top coat can be dressed with Nitoflor Antislip Grains*.
„ Proven against a wide range of industrial chemicals.

„ Solvent free - no odour during application. Properties

„ Slip resistant - different textures available to suit conditions The following values were obtained when tested at 20°C and
to avoid slipping. 30°C.

„ Liquid applied providing complete protection. @ 20°C @ 30°C

„ Available in a wide range of colours to improve the working Pot life : 40 mins 20 mins
environment and identify slip hazard areas. Cure time : 24 hours 18 hours
Maximum time
„ Specially formulated for use in Middle East conditions. between coats : 36 hours 15 hours
Light traffic use after : 24 hours 18 hours
Description Full traffic use after : 48 hours 24 hours
Nitoflor FC150 is a solvent free system based on epoxy resins Resistance to
and curing agents specially selected for their ability to chemical spillage : 7 days 5 days
withstand chemical attack. The system consists of pre- Compressive strength : 70 N/mm2
weighed base & hardener components and a Nitoflor colour Flexural strength : 40 N/mm2
pack, all of which contain reactive elements that are essential Tensile strength : 20 N/mm2
to the installation of the system. Water absorption : 0.06%
(ASTM C 413:1996)
A slip resistant texture can be provided by the use of one of a Shore D Hardness : 85
range of Nitoflor Antislip Grains which have been carefully (ASTM D 2240 : 1996)
graded to ensure an even texture.
Nitoflor FC150*
Nitoflor FC150*

Chemical resistance Old concrete floors

Fully cured Nitoflor FC150 samples have been tested in a A sound, clean substrate is essential to achieve maximum
wide range of aggressive chemicals commonly found in adhesion. As for new concrete floors dry removal of laitance by
industrial environments. Tests were performed in accordance use of mechanical methods is preferable. Oil and grease
to ASTM D 543 standards over 168 hours (7 days) at 23°C+2) penetration should be removed by the use of a proprietary
chemical degreaser or by hot compressed air treatment.
Acids
Lactic acid 10% : Resistant Any damaged areas or surface irregularities should be
Citric acid 10% : Resistant repaired using one of the Nitoflor EU*† range products.
Acetic acid 10% : Resistant
Priming
Hydrochloric acid 50% : Resistant
Sulphuric acid 50% : Resistant Priming is not normally required provided the substrate is
Nitric acid 25% : Resistant sound, untreated and good quality nonporous concrete. If any
doubts exist of the quality of the concrete, or if it is porous it
Alkalis
should be primed with Nitoprime SP*. Contact the local Fosroc
Sodium hydroxide 50% : Resistant office for advice.
Ammonia (0.880) 10% : Resistant
Nitoprime SP should be mixed in the proportions supplied.
Solvents Add the entire contents of the hardener can to the base can.
Petrol : Resistant When thoroughly mixed, preferably using a slow speed drill
Oil : Resistant and paddle, the primer should be applied in a thin continuous
Kerosene : Resistant film, using rollers or stiff brushes. Work the primer well into
Butanol : Resistant the surface of the concrete taking care to avoid ponding or
Skydrol : Resistant over application.
Industrial Methylated spirits : Resistant
The primer should be left to achieve a tack-free condition before
Others applying the top coat. A second coat of primer may be required
Saturated sugar solution : Resistant if the substrate is excessively porous.
Urea (saturated) : Resistant
Mixing the coating
Bleach 5% : Resistant
The base and hardener components of Nitoflor FC150 should
All the above properties have been determined by laboratory
be thoroughly stirred before the two are mixed together. The
controlled tests and are in excess of those expected in practice.
entire contents of the hardener container should be poured
Nevertheless, success in use will be determined by the into the base container and the two materials mixed thoroughly,
implementation of good housekeeping practices. then add the colour pot and mix for at least 3 minutes. The use
of a heavy-duty slow speed, flameproof or air driven drill fitted
Instructions for use with a Fosroc Mixing Paddle (MR3) is desirable. Mix these
components in the quantities supplied taking care to ensure
Surface preparation
all containers are scraped clean. Do not add solvent thinners
The long term durability of any resin floor system is determined at any time.
by the adhesive bond achieved between the flooring material
Standard application
and the substrate. It is most important therefore that
substrates are correctly prepared prior to application. The first coat of Nitoflor FC150 should be applied using a
good quality medium haired pile roller, suitable for epoxy
New concrete floors
application, or squeegee to achieve a continuous coating.
These should normally have been placed for at least 28 days Ensure that loose hairs on the roller are removed before use.
and have a moisture content of less than 5%. Floors should A minimum film thickness of 200 microns should be applied.
be sound and free from contamination such as oil and grease, This can be increased where specifications demand.
mortar and paint splashes or curing compound residues.
When the base coat has reached initial cure (12 hours @
Excessive laitence can be removed by the use of mechanical
20°C or 5 hours at 35°C). The top coat can be applied by
methods. Dust and other debris should then be removed by
medium haired roller, at minimum film thickness of 200
vacuum cleaning.
microns. Care should be taken to ensure that a continuous
film is achieved.

Nitoflor FC150 - Page 2 of 4

Nitoflor FC150*

Antislip application Technical support

If a slip resistant texture is required, the base coat shall be Fosroc offers a comprehensive technical support service to
applied as per the standard application, but at a minimum film specifiers, end users and contractors. It is also able to offer
thickness of 250 microns. The base coat should then be on-site technical assistance, an AutoCAD facility and dedicated
dressed with the chosen Nitoflor Antislip Grain. This should specification assistance in locations all over the world.
be done as soon as possible after laying. The recommended
procedure is to completely blind the base coat i.e. apply excess Estimating
dressing aggregate to completely obliterate the base coating.
Supply
Alternatively, the Nitoflor Antislip Grains can be broadcast in a Nitoprime SP : 4 litre packs
light random dressing to provide a less dense finish. Nitoflor FC150
(Including colour pack) : 4.5 litre packs
When the base coat has reached initial cure (12 hours @ 20°C
Nitoflor Antislip Grains : 20 kg bags
or 5 hours at 35°C), the excess aggregate should be vacuum
Fosroc Solvent 102 : 5 litre cans
cleaned from the surface.

The top coat can now be applied by medium haired roller, at a Standard coverage
rate of 4.0m2/litre. Care should be taken to ensure that a Nitoprime SP : 8m2/litre
continuous film is achieved and the rough surface, caused by Nitoflor FC150 (base coat) : 5.0m2/litre @
the aggregate, is completely sealed. This top coat must be 200 microns wft
applied within 36 hours @ 20°C (15 hours @ 35°C) of the Nitoflor FC150 (top coat) : 5.0m2/litre @
application of the first coat. 200 microns wft
Expansion joints
Coverage - Antislip (approx.)
Expansion joints in the existing substrate must be retained (for medium texture)
and continued through the Nitoflor FC150 topping. Fosroc have Nitoprime SP : 8m²/litre
a range of joint sealants specifically designed for flooring, Nitoflor FC150 (base coat) : 4.0m2/litre @
contact local Fosroc office for advice. 250 microns wft
Cleaning Antislip Grain No 2* : 1.25-3m2/kg
Nitoflor FC150 (top coat) : 4.0m2/litre
Tools and equipment should be cleaned with Fosroc Solvent Estimated system thickness : 1.5 - 2.0mm
102* immediately after use. Spillages should be absorbed
with sand or sawdust and disposed of in accordance with local (for fine texture)
regulations. Nitoprime SP : 8m²/litre
Nitoflor FC150 (base coat) : 4.0m2/litre @
Limitations 250 microns wft
- Nitoflor FC150 should not be applied on to surfaces known to, Antislip Grain No 3* : 1.25 - 3.5m2/kg
or likely to suffer from, rising dampness, potential osmosis Nitoflor FC150 (top coat) : 4.0m2/litre
problems or have a relative humidity greater than 75% as Estimated system thickness : 0.75 - 1.5mm
measured in accordance with BS 8203 Appendix A, or by a * Depending on the type of texture required.
Hammond concrete/mortar moisture tester type COCO.
Note: Coverage figures given are theoretical - due to
- Fosroc does not recommend acid etching as a method of wastage factors and the variety and nature of
floor preparation. If used, the method should be approved substrates, practical coverage figures may be reduced,
by the project consultant. this will vary with site and application conditions.
- In common with all epoxy materials, some slight shade
changes may be experienced over the long term when
placed in adverse exposure conditions. Any such change
in shade is not regarded as being detremental to
performance.

Nitoflor FC150 - Page 3 of 4

Nitoflor FC150*

Storage Fire

Shelf life Nitoprime SP and Fosroc Solvent 102 are flammable. Do not
expose to naked flames or other source of ignition. No smoking
Nitoflor FC150 has a shelf life of 12 months when stored in
during use. Containers should be tightly sealed when not in
warehouse conditions below 35°C in the original, unopened
use. In the event of a fire, extinguish with CO2 or foam.
packs.
Flash points
Storage conditions
Nitoprime SP : 57°C
Store under warehouse conditions, below 35°C in the original, Fosroc Solvent 102 : 33°C
unopened packs. For further information, refer to the product Material Safety
Data Sheet.
For further information, refer to the Product Material Safety
Data Sheet.
Additional Information
Cleaning and disposal
Fosroc manufactures a wide range of complementary
Spillages of component products should be absorbed on to products which include :
earth, sand or other inert material and transferred to a suitable
„ waterproofing membranes & waterstops
vessel. Disposal of such spillages or empty packing should
be in accordance with local waste disposal regulations. „ joint sealants & filler boards

„ cementitious & epoxy grouts

Precautions
„ specialised flooring materials
Health and safety
Fosroc additionally offers a comprehensive package of
Nitoflor FC150, Nitoprime SP and Fosroc Solvent 102 should
products specifically designed for the repair and
not come in contact with skin and eyes or be swallowed.
refurbishment of damaged concrete. Fosroc’s ‘Systematic
Avoid prolonged inhalation of solvent vapours.
Approach’ to concrete repair features the following :
Some people are sensitive to epoxy resins, hardeners and
„ hand-placed repair mortars
solvents. Gloves, goggles and a barrier cream such as
Kerodex Antisolvent or Rozalex Antipaint should be used. „ spray grade repair mortars
Ensure adequate ventilation and if working in enclosed areas,
„ fluid micro-concretes
use suitable breathing apparatus.
„ chemically resistant epoxy mortars
If mixed resin comes into contact with the skin, it must be
removed before it hardens with a resin removing cream such „ anti-carbonation/anti-chloride protective coatings
as Kerocleanse Standard Grade Skin Cleanser or Rozaklens
„ chemical and abrasion resistant coatings
Industrial Skin Cleanser, followed by washing with soap.
For further information on any of the above, please consult
Should accidental eye contamination occur, wash well with
your local Fosroc office - as below.
plenty of clean water and seek medical advice. If swallowed,
seek medical attention immediately. Do not induce vomiting.
* Denotes the trademark of Fosroc International Limited
†
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service

Head Office
Al Gurg Fosroc telephone: (+9714) 2858606 fax: (+9714) 2859649 email: [email protected]
LLC Regional offices
Dubai, Al Gurg Fosroc telephone: 285 8787 fax: 285 2023 email: [email protected]
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
United Arab Emirates Bahrain, YBA Kanoo telephone: 17735454 fax: 17732828 email: [email protected]
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]

www.fosroc.com
Oman, Al Amana telephone: 771 5080 fax: 771 7554 email: [email protected]
Qatar, Tadmur telephone: 413628 fax: 440812 email: [email protected]

UAE/0079/01/G