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    Threaded Mould Tool Design

    Uploaded by

    Akash
    The document discusses different types of mould designs for threaded components including internally and externally threaded components. It describes alternative designs for moulds with internal threads like single interrupted thread, stripping thread, loose threaded core, and unscrewing mould designs. It also discusses layouts and power transmission systems for rotating cavity moulds.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Threaded Mould Tool Design

    Uploaded by

    Akash
    20 views65 pages
    The document discusses different types of mould designs for threaded components including internally and externally threaded components. It describes alternative designs for moulds with internal threads like single interrupted thread, stripping thread, loose threaded core, and unscrewing mould designs. It also discusses layouts and power transmission systems for rotating cavity moulds.

    Original Title

    THREADED MOULD TOOL DESIGN

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    © © All Rights Reserved

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    The document discusses different types of mould designs for threaded components including internally and externally threaded components. It describes alternative designs for moulds with internal threads like single interrupted thread, stripping thread, loose threaded core, and unscrewing mould designs. It also discusses layouts and power transmission systems for rotating cavity moulds.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    20 views65 pages

    Threaded Mould Tool Design

    Uploaded by

    Akash
    The document discusses different types of mould designs for threaded components including internally and externally threaded components. It describes alternative designs for moulds with internal threads like single interrupted thread, stripping thread, loose threaded core, and unscrewing mould designs. It also discusses layouts and power transmission systems for rotating cavity moulds.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 65

    PRESENTATION ON

    MOULD TOOL DESIGN


    Topics :
    •Mould for threaded components
    •Multi-daylight mould.
    •Runner-less mould.
    •Defects on moulded components.
    •Injection moulding of thermoset.
    •Mould cycle.
    Moulds For Threaded
    Components
    Factors
    Type of threads
     Internal
     external
    Method
     Moulded
     Metal inserts
    Type of production
     Manual
     Semiautomatic
     Fully automatic
    Other considerations
    Moulds for Internally Threaded
    Components
    Definition : An internal undercut in that the
    thread forms a restriction which prevents
    straight draw removal of the moulding from the
    core.

    Alternative designs:
    Single interrupted thread design
    Stripping thread design
    Loose threaded core design
    Split core design
    Fixed threaded core design
    Collapsible threaded core design
    Unscrewing mould design
    Unscrewing moulds
    Unscrewing moulds

    Alternative designs :
    Axially fixed rotating core (Without
    Extractor Plate)
    Axially fixed rotating core with extractor
    plate
    Withdrawing Rotating Core
    Rotating cavity
    Axially fixed rotating
    core
    Axially fixed rotating core
    Axially fixed rotating core
    Rotating core with
    extractor plate
    Rotating core with extractor plate
    Rotating core with extractor plate
    Mechanisms for actuating extractor plate

    Screw jack system


    Cam bar system
    Screw jack system
    Screw jack system
    Cam bar-extractor
    plate actuation
    system
    Cam bar extractor plate actuation system
    Cam bar extractor plate actuation system
    Alternative cam bar extractor plate
    actuating system
    Withdrawing rotating
    core design
    Withdrawing rotating core design
    Withdrawing rotating core design
    Typical components
    Working of an withdrawing rotating core
    Rotating cavity design
    Rotating cavity design

    When gate marks are not permitted on


    the external surface of the moulding
    then rotating cavity design considered
    Rotating cavity design
    Rotating cavity design
    Rotating cavity design
    Layout of impressions
    Layout of impressions

    Pitch circle layout


    In-line layout
    Pitch circle layout
    In-line layout
    Power and transmission
    system (pitch circle layout)
    Power and transmission systems

    Factors :
     Number of threads to be unscrewed
     Production requirements

     Component design

     Available machine

     Mould cost
    Types of power & transmission systems
    (pitch circle layout)
    Manually powered
    Machine powered
    Hydraulically or pneumatically powered
    Electrically powered
    Manually powered
    Manually powered

    Chain & sprocket transmission.


    Gear transmission.
    Rack & pinion transmission.
    Ratchet spanner design.
    Chain & sprocket transmission
    Gear transmission
    Rack & pinion transmission
    Ratchet spanner design
    Machine powered
    Machine powered

    Horizontal rack design


    Archimedean screw design
     Rotating helix spindle
     Fix helix spindle
    Horizontal rack design
    Archimedean screw design
    Moulds for externally
    threaded components
    Moulds for externally threaded components
    Types :

    Fixed threaded cavity design


    Automatic unscrewing
    Stripping external threads
    Threaded splits
    Fixed threaded cavity
    Fixed threaded cavity

    In operation this design is similar to the


    fixed threaded core design.
    Fixed threaded cavity design
    Automatic unscrewing
    Automatic unscrewing
    Automatic unscrewing
    Automatic unscrewing
    Stripping external
    threads
    Stripping external threads

    General / Basic Product Requirements:-


     The component has a rolled thread form.
     The thread depth is relatively shallow in
    relation to diameter.
     The moulding material is sufficiently
    elastic.
    Stripping external thread
    Threaded Split
    Split mould for externally threaded components
    Drawback
    Joint line

    Undercut
    Modification to avoid above problems
    Mould construction
    Thank you……..

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