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    Broaching Machine

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    VinayakNerkar
    The document discusses broaching, a machining process where material is removed from a workpiece in layers. A broach tool with cutting teeth is used to push or pull material from the workpiece. Broaching can be used to machine keyways, splines, and clutch plates. Broaching machines come in different types based on the direction of broach travel (horizontal, vertical), operation method (push, pull, surface), drive type (mechanical, pneumatic, hydraulic), and operation (external, internal). Broaching provides benefits like high production rates, machining internal and external surfaces, and close tolerances. However, it also has disadvantages such as high tool costs and inability to remove large amounts of material. Bro

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    Broaching Machine

    Uploaded by

    VinayakNerkar
    1K views10 pages
    The document discusses broaching, a machining process where material is removed from a workpiece in layers. A broach tool with cutting teeth is used to push or pull material from the workpiece. Broaching can be used to machine keyways, splines, and clutch plates. Broaching machines come in different types based on the direction of broach travel (horizontal, vertical), operation method (push, pull, surface), drive type (mechanical, pneumatic, hydraulic), and operation (external, internal). Broaching provides benefits like high production rates, machining internal and external surfaces, and close tolerances. However, it also has disadvantages such as high tool costs and inability to remove large amounts of material. Bro

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    The document discusses broaching, a machining process where material is removed from a workpiece in layers. A broach tool with cutting teeth is used to push or pull material from the workpiece. Broaching can be used to machine keyways, splines, and clutch plates. Broaching machines come in different types based on the direction of broach travel (horizontal, vertical), operation method (push, pull, surface), drive type (mechanical, pneumatic, hydraulic), and operation (external, internal). Broaching provides benefits like high production rates, machining internal and external surfaces, and close tolerances. However, it also has disadvantages such as high tool costs and inability to remove large amounts of material. Bro

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    1K views10 pages

    Broaching Machine

    Uploaded by

    VinayakNerkar
    The document discusses broaching, a machining process where material is removed from a workpiece in layers. A broach tool with cutting teeth is used to push or pull material from the workpiece. Broaching can be used to machine keyways, splines, and clutch plates. Broaching machines come in different types based on the direction of broach travel (horizontal, vertical), operation method (push, pull, surface), drive type (mechanical, pneumatic, hydraulic), and operation (external, internal). Broaching provides benefits like high production rates, machining internal and external surfaces, and close tolerances. However, it also has disadvantages such as high tool costs and inability to remove large amounts of material. Bro

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 10

    Title-Broaching Machine

    Group Members1)
    2)
    3)
    4)

    Shraddha Jadhav
    Pradnya Yadav
    Pravin Kshirsagar
    Vishwajeet Pawar

    Broaching is one of the type of machining process in


    which material from the work piece is removed in the
    form of layers of desired width and depth.
    Cutting tool used in this process is known as
    BROACH.
    Broach is a tapered tool on which teeth are cut.
    Material is removed by pushing or pulling action of
    tool.
    Key ways, splines, clutch plates etc can be machined
    by broaching.

    Principle of working:

    Work piece is fixed on fixture and broach is pulled or pushed.


    Sharp edges of broach penetrate into work piece and due to
    shearing action plastic deformation of work piece takes place and
    metal removes in form of chips.

    1) According to type of operation:

    -External broach
    -Internal broach

    2) According to method of Operation:

    -Push broach
    -Pull broach

    3) According to type of construction: -Solid broach


    -built up broach
    -inserted tooth
    -Progressive broach
    4) According to Function :

    -Key way broach


    -Surface broach
    -Spline broach
    -Round Hole Broach

    Types of broaching machines

    A)According to direction of broach travel.


    1) Horizontal broaching machine
    2) Vertical broaching machine
    B)According to Method of operation.
    1) Pull broaching machine
    2) Push broaching machine
    3) Surface broaching machine
    4) Continuous broaching machine
    C)According to Method of drive.
    1) Mechanical Drive machine
    2) Pneumatic drive machine
    3) Hydraulic drive machine
    D)According to type of operation.
    1) External broaching machine
    2) Internal broaching machine

    Horizontal broaching machine.

    Usually pull type.

    Used for internal and external broaching.

    Bed is approximately double size than broach stroke

    Ram is hydraulically operated.

    Used to make keyways, splines, slots etc.

    Advantages of broaching:
    1)High production rate.
    2)Job is prepared in one stroke
    3)High tool life
    4)Internal and external machining can be done
    5)0.8micron finishing can be obtained
    6)Interchangeability of components can be done due to
    tolerances obtained in range.
    7)Roughing and finishing can be done in single stroke

    Disadvantages of broaching:
    1) Costly tool
    2) Not suitable for small batch.
    3) Less amount of material is removed
    4) Proper fixtures are required.
    5) Strains are produced in w/p
    6) Surfaces should be parallel to broach
    travel axis.

    Applications of Broaching
    Machine1) key ways, splined shaft,surface broaching can be
    machined.
    2) Used to produce wide range of parts rifle and gun
    manufacture.
    3) Manufacturing of parts of aircraft engines and
    structures
    4) special gears, bushing and sleeves, rotors, turbine
    blades, compressor wheels, chain sprocket teeth etc.
    5) Automobile parts like crank cases, cylinder head,
    connecting rods, caps, power steering pistons are
    machined by broach

    Thank You

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