Azud Luxon MFH User's Manual

USER´S MANUAL
MASF0120-01
AZUD LUXON MFH
Model: AZUD LUXON MFH 7200

Filtration degree 125 micron
Voltage 220 V AC
Inlet / Outlet () 8’’ DIN 2576
Max. pressure 10 bar / 145 psi
Min. temperressure 60 ºC / 140 ºF
Production date 2017
Sistema Azud, S.A. Tel. + 34 968 80 84 02  Fax: + 34 968 80 83 02 E-mail: [email protected] www.azud.com
Symbols used in the manual:
During the reading of the present manual, several messages will find that are used as information
about several warnings and risks identification:
The messages have the following format and content:
It indicates instructions and warnings. Not obeying them could cause

damage to people, the Equipment and surrounding areas.
It indicates instructions and warnings. Not obeying them could cause

direct damages derived from an electric risk to the people.
SISTEMA AZUD, S.A. reserves the right to modify the characteristics of its products and
manuals whithout prior notification.
Water Filtration Solutions
1. Introduction
Thanks for trusting in AZUD LUXON systems to solve your filtration requirements. Please, read
carefully the present manual and you will find answer to most of your questions.
TO ANY QUESTION OR ADDITIONAL INFORMATION, CONTACT US PHONING +34 968 808402

OR [email protected].
All the equipments manufactured in Sistema AZUD comply with strict quality controls, and are
manufactured under a productive process that obey the requirements of ISO 9001/2000 Standard.
Sistema AZUD is compromised with the environment, being certified under ISO 14001 of environmental
management.
The present manual includes instructions and warnings to a correct installation,

operation and post-maintenance of the Equipment.
2. Safety Information
AZUD LUXON filtration systems have been designed to filter water according to the Operation
Conditions indicated in the Technical Data and the industrial label of the equipment.
AZUD filtration Systems ARE NOT designed to the filtration of dangerous liquids
(understanding as such the specified in chapter 2 of article 2 of the Directive 67/548/CEE of
the Directive Board, on 27 June of 1967) neither liquids for human use.
This equipment is not standard, it has been designed and manufactured to satisfy the
requirements supplied by the customer. Any additional requirement or change of use can
provoke damages not covered by the guarantee.
Keep the present manual so when the operator using the Equipment can be familiarized with
it. Following general instructions will be find to the correct operation of the Equipment in safe
conditions. These instructions do not form a closed list, the user must take the necessary
measures to guarantee the security. Furthermore, this safety information does not substitute to
the accident prevention measures that must be adopted.
 Follow the instructions of the present manual.

 Do not open the filter when the Equipment has pressure inside; it can cause very serious
damages on people, equipment and surrounding areas.
Use the necessary personal protections (adequate clothes, protection glasses and rest of
elements of personal protection…).
Determine the chemical compatibility between the materials of the Equipment and the
characteristics of the water to be filtered.
Before starting up the Equipment the lids must be completely closed (and threaded with the
necessary par), and the connection will be in perfect state.
Be sure the equipment has not pressure inside (reading the inlet, outlet and drainage
manometers) before contacting the inside of the Equipment with the atmosphere (before
unscrewing the lid etc.)
Do not surpass the maximum and operation intervals (pressure, temperature and flow rate).
Empty the Equipment in case of frost risk.
The Advices and Safety information are for guidance, complete them adopting
all the precaution and accident prevention measures that guarantee your
security and the equipment´s.
The inappropriate used of the Equipment can cause damages on people, the
property and the environment. Any misuse or modification of the Equipment
cancels the guarantee of the same.
3. Characteristics of the Filter
3.1. Exclusive purpose of the filtration Equipment.
Sistema AZUD filtration systems have been designed to filter exclusively water, attending to
the Operation Conditions indicated in the Technical Data and the label of Industrial Equipment,
and in any case to the filtration of dangerous liquids (understanding as such the specified in
chapter 2 of article 2 of the Directive 67/548/CEE of the Board, on 27th of June of 1967) neither
liquids apt for human consumption.
 Directive 2006/42/CE–ANEXO IIA

 Directive 97/23/CE
4
2.2. Identification of the product.

In AZUD, each filter is identified by an industrial label, installed on its housing, with a serial number,
so the factory can identify it.
The modification or elimination of that label cancels any guarantee; and impedes the
identification of the Filter.
The industrial label indicates: Manufacturer,

address, model, manufacturing year, serial
number, max. Pressure and conformity with la
Directiva 2006/42/CE.
2.3. Working description.

AZUD LUXON is a self-cleaning filter with a filtering element, a screen,
which allows retaining the particles of higher or same size than the filtration
grade.
5
TECHNOLOGY
AZUD LUXON filters during the flushing mode, keep the supply of filtered water to the installation.
AZUD LUXON simultaneously makes the filtration and self-cleaning process on each filter, without
interrupt the supply of filtered water to the installation.
The FILTRATION PROCES is made by the flowing of water through the inlet connection of the filter,
to the outlet and the retention of the suspension solids in the screen of the same. Once the SELF-
CLEANING is activated, it is made the suction of the trapped particles in the screen, being
evacuated by the outlet manifold, while the filter continues filtering.
WORKING
Through the connection of inlet to the main, the water comes into the filter, going through a pre-filter
which function is to retain the higher size particles (1).
4
1 2
Once inside the filter, the water flows to the exit, from the inside of the filtering element to the
outside, and the solids in suspension get trapped in the screen (2).
When there is an increase of the differential of pressure or the programmed time passes, the
flushing cycle starts. The hydraulic valve in the outlet of the drainage opens (3), which
provokes a suction in the end of the inner nozzles of the filter (4). These with an helical
movement cover all the filtering surface of the screen, sucking all the filtered particles. The
dirtiness is evacuated by the drainage.
The process length is pre-established by the controller. When it finished, the flushing valve
closes and the cleaning stops, with a minimal consumption of water.
The flushing cycle can by activated by different commands: differential of pressure, time
between flushings and time and pressure combination.
6
2.4. Components and spares of the filter: AZUD LUXON MFH
10 1
5
8
4
6 7
11
18
2
16
3 16
28
Only available as spare the parts with code

number.
Indicate the serial number of the equipment to

request the spares.
7
5
27
19 20
21
22
23
24
33
31 32
30
49
Only available as spare the parts with code

number.
Indicate the serial number of the equipment to

request the spares.
8
13
17
12
14
26 15
Only available as spare the parts with code Indicate the serial number of the equipment to
number. request the spares.
9
un
AZUD LUXON MFH
Nº DESCRIPCIÓN COMPONENTES /
Filtro
2400 4800 7200 9600 12000
1 HOUSING FILTER AZUD LUXON FLANGE CONNECTION 1 -
2 LID- PREFILTER AZUD LUXON FILTER 1 -
3 PISTON LID AZUD LUXON FILTER 1 -
9 ST PROGRAMMER-12 V DC LATCH 189P2T9T

4 1
9 ST-PROGRAMMER-220 V AC 189P109T
5 PISTON HHSF 1 72RM0044
6 2"BSP FT TWO WAYS VALVE 1 72R00535
3 WAYS ELECTROVALVE-12 V DC LATCH (PROGRAMMER-12 V DC) 72R00537

7 1
3 WAYS ELECTROVALVE-24 V AC (PROGRAMMMER-220 V AC) 72R00538
8 KIT 3/4" AZUD LUXON AUXILIARY FILTER 1 -
9 1/4"BSP MT PRESSURE GAUGE 10 bar/145 psi 3 17CMF010
10 1”BSP MT TRIPLE EFFECT AIR RELEASE VALVE 1 17VB0000
11 1/8" HYDRALIC RELAY 1 18CE0003
12 SCREEN CARTRIDGE M 1 Kit M-1
13 PREFILTER SCREEN 1 72RM0045
14 SCANNER SHAFT 1 ------
15
NOZZLE WITH NUT Kit M-3 2 un 4 un 6 un 8 un 10 un
26
16 365 x 5 mm O-RING 2 72RM0046 (1 un)
17 U GASKET 1 72RM0047
FLUSHING PRESSURE ADAPTOR (BLUE<7 bar/100 psi, BLACK>7 bar

18 1 KIT M-5
/100 psi)
19 PISTON LID 1 72R00582
20 NAP GASKET-300 63 x 53 x 7 mm 1 KIT M-2
21 DISMANTLING JOINT EQ-16 1 KIT M-2
22 Ni-150 20 x 28 x 5.5 mm GASKET 1 KIT M-2
23 37 x 4 mm O-RING 1 KIT M-2
24 69 x 2.5 mm O-RING 1 KIT M-4
25 PROFILE GASKET - U60VA80 2 72RM0048 (1 un)
27 FLAT GUIDE GASKET – 8.5 -2.5 1 KIT M-2
28 SEALING GASKET 1 72RM0053
30 CENTRAL BUSHING SEPARATE DISC PREFILTER CHAMBER 14x22 1 72RM0043
31 PLUG TURBINE WEAR 1 72RM0051
32 CAMERA DRAIN CENTERING BUSHING HHSF 85x20 1 72RM0042
33 HYDRAULIC FILTER SEPARATOR DISC 301 x 18 1 72RM0054
49 SADDLE FOR NOZZLE AZUD LUXON 72R00727 2 un 4 un 6 un 8 un 10 un
Each code correspond to 1 unit of the requested spare part.
10
KIT DESCRIPTION NUMBERS AZUD LUXON MFH
H-2 PISTON MAINTENANCE KIT 20, 21, 22, 23, 24, 27 72RM0052
H-3 NOZZLE 15, 26 72RH0001
H-4 SEALING GASKETS KIT 19, 24 72R00582
H-5 MAINTENANCE FITTINGS - 72R00555
FILTRATION AZUD LUXON

KIT DESCRIPTION
GRADE MFH 2400 M MFH 4800 M MFH 7200 M MFH 9600 M MFH 12000 M
80 micron 72RM0001 72RM0002 72RM0003 72RM0004 72RM0005
SCREEN CARTRIDGE
H-5 200 micron 72RM0016 72RM0017 72RM0018 72RM0019 72RM0020
AZUD LUXON MFH
Each code corresponds to 1 unit of the requested spare part.
Only available as spare the parts with code number.
KIT 72R00555 un
MALE CONECTOR 8x1/4 1
MALE CONECTOR 8x1/8 1
MALE ELBOW 8x1/4 1
MALE ELBOW 8x1/8 3
UNION ELBOW 8 mm 1
TEE MALE THREAD 8x1/4 1
TEE MALE THREAD 8x1/8 1
ASYMMETRICAL MALE TEE 8x1/8 1
ASYMMETRICAL MALE TEE 8x1/4 1
UNION CONNECTOR 8 mm 1
FEMALE CONNECTOR 8X1/8 1
CONICAL FITTING 1/8 1/4 1
CENTRAL FEMALE TEE 1/8 1

FLUSHING PRESSURE ADAPTATOR <7bar
1
(BLUE)
FLUSHING PRESSURE ADAPTATOR >7bar
1
(BLACK)
11
3. Technical Data
DN CONNECTION
DRAINAGE Max. Flow
INLET – OUTLET Filtering surface
AZUD LUXON FLANGE
FEMALE rate
THREAD
" Mm " Mm Cm2 in2 m3/h gpm
AZUD LUXON MFH 2400 M/4 4" 100 2" 63 2.400 370 80 350
AZUD LUXON MFH 4800 M/6 6" 150 2" 63 4.800 745 150 660
AZUD LUXON MFH 7200 M/6 6" 150 2" 63 7.200 1.115 150 660
AZUD LUXON MFH 7200 M/8 8" 200 2" 63 7.200 1.115 260 1145
AZUD LUXON MFH 9600 M/8 8" 200 2" 63 9.600 1.490 300 1.320
AZUD LUXON MFH 12000 M/10 10" 250 2" 63 12.00 1.860 435 1.915
Flushing flow
Max- Flow V
rate Time
AZUD LUXON Rate
2 ,5 bar/36,3 psi
Flushing
m3/h gpm l/s gpm l gal s

AZUD LUXON MFH 2400 M/4 80 350 0.8 13 15.5 4.1 18
AZUD LUXON MFH 4800 M/6 150 660 1.4 22 45 12 25-30
AZUD LUXON MFH 7200 M/6 150 660 3.3 53 100 26 25-30
AZUD LUXON MFH 7200 M/8 260 1145 3.3 53 100 26 25-30
AZUD LUXON MFH 9600 M/8 300 1.320 5.3 84 160 42 25-30
AZUD LUXON MFH 12000 M/10 435 1.915 6.4 101 215 57 25-30
The flow rate per filter conditions the

frequency of flushes activation.
Data to 125 micron filters and water
Head Loss (bar)
of good quality.
Flow Rate (m3/)
Max. Pressure 10 bar / 145 psi ● Min. Flushing pressure (outlet manifold): 2,5 bar / 36,3 psi
● Max. Temperature 60 ºC / 140 ºF ● Working voltage Battery feeding / 220 V AC
MATERIALS
Carbon steel epoxy-polyester coated.
Housing of filter
(S-235-JR coated EPOXY-POLYESTER).
Filtering element Stainless steel screen AISI-316 -L
Flushing system Stainless steel AISI 304-L
Sealing elements. NBR
Drainage Valve Polypropylene.
Air release valve 1" BSP Triple effect. Manufactured in technical plastic.
12
3.2. Dimensions
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
5. Installation instructions.
5.1. Transport of the filter.
- The installation must be done by QUALIFIED PERSONNEL.

- The location of the filter must be done in firm pavement.
- To avoid accidents to secure the filter to the lifting system.
- Follow the operation and safety indications of the lifting system and movement
manual used.
AZUD LUXON equipment is delivered with a protection packaging on a pallet to its transport. In the
installation the steps to follow are:
1- Transport the filter with the pallet using a lift truck or similar.
2- Unpack the filter carefully and check there are no damages in the same.
3- Confirm all the specified parameters are according to the ones of the filter.
5.2. Connection of the filter to the main.

LOCATION OF THE FILTER
- Position the filter in the installation. The filter must be installed in vertical.
- Face the filter correctly according to the indication arrows in the direction of the flow of water.
- BE SURE THERE IS ENOUGH PLACE TO THE MAINTENANCE LABOURS ONCE THE FILTER
IS INSTALLED. See technical data chapter.
CONNECTION TO THE MAIN.

- Use the necessary and standardized elements to the connection of the filter with the rest of the
installation: inlet connection, outlet connection and drainage.
- The drainage manifold must be free to the atmosphere: To realize short sections, without reduction
of diameter, not to realize negative slopes to facilitate the evacuation to the atmosphere of the
volume of flushing.
- Install the butterfly valves in the inlet and outlet of the filter to ease the maintenance labours.
- Install one check valve to avoid the water hammer in the filter.
- To avoid cuts of supply in the maintenance labours it is recommended to install a by-pass.
5.3. Connection of the filter with its control unit.

- BE SURE THE ELECTRONIC COMPONENTS ARE NOT WET.
- Connect the filter to the electric feeding.
- The programmer is configured from factory with the following program:
- Max. Differential of pressure: 0.5 bar / 7.25 psi.
- Time between flushings: 4 hours.
Adjust the max. Differential pressure and the time between flushing according to your installation.
29
5.4 Connection of the filter to the Control Unit joining the hydraulic command micropipes.
The Control Unit is connected to the filter from factory, joining the hydraulic command micropipes of
the programmer to the connection intakes of the filter.
DESCRIPTION: Use and connection
T: Pressure intake: To the feeding of the whole hydraulic command circuit. It must correspond with
the higher point of pressure of all the installation: the filter inlet is fed from the auxiliary filter.
D: Drainage: Hydraulic command to the drainage of the hydraulic circuit of the electrovalve. It
drains the water in the chamber of the drainage valve at the moment the activation of the flushing of
the corresponding filter starts.
VERY IMPORTANT! IT ALWAYS MUST BE FREE TO THE ATMOSPHERE.
P1: Pressure intake of the inlet manifold, high pressure connection of the differential pressure
gauge. In AZUD LUXON MFH this intake comes from the auxiliary filter.
P2: Pressure intake of the outlet manifold, low pressure connection of the differential pressure
gauge. There is an intake in the outlet of the filter to connect this hydraulic command.
AUTOMATION KEY
SYMBOL DESCRIPTION
15
CONECTION POINT

D
COMMAND
T 11
P2 4 P2 P1 P1 1
3 2
5 E1
EA1
D
8 12
T
9
D
T 7
10
D
T
CONNECTION
COMMAND CONECTIONS POINT
P1 1  2 CONTROL UNIT
E1 56
D 78
T 9  10
T 9  11
D 7  ATMOSPHERE
D 15  ATMOSPHERE
31
PISTON
CONNECTION
EA1 COMMAND CONECTIONS POINT
D
EA1 12 EA1 12  13
14 D 14  ATMOSFERA
13
FITTINGS
FITTING Ø CONECTIONS POINT
8 x 1/8" 7-9
EA1
12
8 x 1/8" 11
8 x 1/4" 5-15
8 x 1/8" 1-8-10-12
8 mm 2-3
32
6. Operation instructions.
6.1. AZUD LUXON filter running up.
-Do not work outside the Operation Conditions.

-Be sure the key of the auxiliary filter is open before running up the filter.
Instructions to the operation of the equipment:
BEFORE THE RUNNING UP.

 Be sure the flow rate, pressure, temperature and pH conditions will be within the filter specifications
when running up the same.
 Be sure the filter is properly closed and without leakages.
 Be sure the key of the auxiliary filter is open.
 Thread the air release valve in the filter. Connect the micropipe in the air release valve of the filter,
avoiding fall down on the filter.
RUNNING UP
 Connect the pump system to the entrance of water. The filter must be installed in horizontal.
 Be sure the Operation Conditions (pressure, temperature, flow rate and pH) are within the
specifications.
 Watch out the head loss of the filter.
 Follow the indications of the Control Unit Manual.
 If the distribution main of filtered water has not pressure and it has not been installed in by-pass,
open the butterfly valve until having a mimimum pressure in the manometer of filtered water, indicating
2,5 bar / 36,3 psi, filling the main progresively. With pressure in the main, open completely the valve
keeping always the mimimal operation pressure of the filter. See technical data.
 Confirm the correct operation and feeding of AZUD FBC Control Unit.
6.2- Opening and closure of the filters.
- Equipment with pressure: Be sure the filter has not pressure inside before
opening it.
-To the handling of the filter use the necessary personal protections (adequate
clothes, gloves, protection glasses, etc…).
-It is recommended to install one valve upstream and another downstream the
system to its isolation in maintenance labours.
To CLOSE the filters, check if there is any strange element in the joint areas. Place carefully the lid
and close the filter. Place the screws and thread.
33
7. Maintenance instructions.
-Be sure the equipment has not pressure before making any operation that set in
contact the interior of the Equipment with the atmosphere.
-The maintenance operations must be done by qualified personnel.
-Before any maintenance operation be sure the filter is not connected to the
electric source.
Plan of Maintenance of the Equipment. The period of revisions depend on the operation conditions,
characteristics of water to be filtered, working time, number of flushings, recovering of the differential of
pressure after flushings…. AZUD recommends twelve months between the different revisions of its
components that imply the disassembly of the filtering element. This period must be determined by
the user according to the particular characteristics of its installation.
To the identification of components check the chart Components and spares.
7.1 Maintenance summary chart.

Diary actions
1. General visual inspection of the filter.
2. Check if there is leakages in the filter.
3. Check the operation conditions (pressure, temperature, flow rate, pH).
4. Watch the head loss of the filter (P1* - P2*).
5. Check the intake filter in the inlet connection.
6. Confirm the programming of the flushing controller.
Periodic actions
1. Prefilter cleaning (Model AZUD LUXON MFH y AZUD LUXON LXE).
2. Check the state of the gaskets.
3. Manual activation of a flushing to check the flushing mode is correct.
4. Scanner revision.
5. Lubricate and check the gaskets.
6. Revision of the pressure intake filter.
7. Revision of the painting of the housing.
8. State of the feeding source.
Eventual Actions.
1. Revision of the scanner.
2. Verify the adjustment and state of the nozzles.
* : P1 and P2 are inlet and outlet pressure. Its difference is the head loss of the filter.
In areas with frost risk, take away the piston when the filter is not working.
34
7.2. General revision of the filter.
Following some general maintenance actions are indicated:
 Make a visual inspection each time the filter starts working.
 Do not allow the dirty dry in the filter, activate one flushing before stopping it when it goes to be
inactive for a long time.
 Watch the head loss of the filter and the recovering of this after a flushing cycle.
 Check the programming.
7.3. Revision of the filters.

7.3.1.- Cleaning of the pre-filter annually .
- Equipment with pressure: Be sure the filter has not pressure inside before opening it).
-Disconnect the filter electrically before any maintenance labour.
1.. Take away the screws and lid

2. Take the pre-filter carefully.
3. Clean with water the pre-filter, erasing the dirtiness.

4. To assemble the pre-filter proceed reversely.
5. Place the gasket correctly. Close the filter.
-Place the filtering element inadequately can cause its breakage.

-Check the chemical compatibility between the lubricant used and the materials of the
filter.
Do not force the screws in the assembly, it can damage the threads.
35
7.4 Revision of components.
Be sure the filter is without pressure before making any maintenance operation
in which the interior of the filter get in contact with the atmosphere.
Be sure the key of the auxiliary filter is closed before opening the auxiliary filter.
7.4.1.- Checking of the auxiliary filter
1. Close the key 2. Unthread the lid of 3. Clean the 4. Place the screen 5. Open the key
of the filter the ¾” filter and take screen with and assemble the of the filter.
away the screen. water filter
Be sure the key of the Auxiliary filter is open before running up the filter.
36
8. Possible problems/causes/solutions.
FLUSHES ARE NOT MADE / WATER DOES NOT EVACUATE THROUGH
DRAINAGE
TOTAL OR PARTIAL CHECK

NON OPERATIVE ELECTROVALVE IS IN
REDUCTION OF FEEDING IN
PROGRAMMER AUTO POSITION
THE HYDRAULIC COMMAND
VERIFY THE STATE OF

VERIFY THE
VERIFY THE
BATTERIES THE DRAINAGE VALVE SCANNER
STATE
CLEAN THE FILTERING

VERIFY THE FEEDING
ELEMENT OF THE
VALVE OF THE
AUXILIARY FILTER. See
AUXILIARY FILTER IS
section “Checking of the
OPEN.
auxiliary filter” in the
manual.
VERIFY THE
CONNECTION TO THE
ATMOSPHERE OF THE
DRAINAGE VALVE
CHECK
ELECTROVALVE
If the problem persist or you have doubts, contact your

distributor.
To the identification of components check the

«Components» section of the manual
37
CONTINUOUS OR TOO FREQUENT

FLUSHES EXCESIVE DIFFERENTIAL
PRESSURE
ACTIVATE ONE FLUSH

AND CHECK THE
PRESSURE IN THE
MANOMETERS OF THE
FILTERS
LESS PRESSURE THAN THE MIN. EQUAL OR HIGHER PRESSURE THAN THE
REQUIRED. See section «Technical MIN. REQUIRED See section «Technical Data» of the
Data» of the manual. manual
INCORRECT PROBLEM IN QUALITY OF FLOWING RATE

DO YOU HAVE
PROGRAMMING THE READING THE INLET HIGHER THAN THE
SUSTAINING ESTIMATED IN THE
OG THE CONTROL OF THE WATER
VALVE? DESIGN
UNIT DIFFERENTIAL INFERIOR
PRESSURE TO THE
NO YES ESTIMATED
IN DESIGN
THE SUSTAINNING
VERIFY THE
VALVE DOES NOT SHORT FLUSHING CHECK THE ADJUST
INSTALLATION
WORK PROPERLY. TIME. Increase the VALUE AS
(POSSIBLE
Check the components value DIFFERENTIAL OF
LEAKAGES)
of the sustaining valve MAX PRESSURE
and the adjustment of
INADEQUATED the pilot
DIMENSIONING OF
THE FEEDING PUMP
VERIFY THE
INLET FLOW HIGHER SHORT TIME BETWEEN
CONNECTIONS OF
THAN THE FLUSHES. Increase the
THE READING
ESTIMATED IN value. See section «time
POINTS. Check they
DESIGN between flushes stages».
are not clogged.
If the problem persist or you have doubts,

contact your distributor.
To the identification of components check the «Components» section

of the manual
38
WATER IN THE DRAINAGE OUTLET.
VERIFY THE STATE OF

THE PROGRAMMER
PROGRAMMER IN PROGRAMMER IN
FILTRATION PROCESS FLUSHING PROCESS
Wait until the flushing cycle
finishes
There are water in the

VERIFY THE HYDRAULIC COMMAND
drainage yet.
FEEDING THE CHAMBER OF THE
HYDRAULIC VALVE.
FLUID BY THE NO CIRCULATION OF

MICROPIPE FLUID IN THE MICROPIPE
FEEDINGTHE CHAMBER FEEDING THE CHAMBER
OF THE VALVE. OF THE VALVE
CHECK THE CHECK THE

CORRESPONDING HYDRAULIC VALVE
ELECTROVALVE
CHECK THERE IS MAKE FLUSHING OPERATIONS

ANYTHING BLOCKING ACTIONING MANUALLY THE
THE DIAPHRAGM FLUSHING repeatedly
VALVE CLOSES: SET

THE ELECTROVALVE IN
AUTO POSITION
If the problem persist or you have

doubts, contact your distributor.
To the identification of components check the «Components» section of the

manual
39
Water Filtration Solutions USER´S MANUAL
CONTROL UNIT AZUD FBC

AZUD LUXON MFH
Model: AZUD LUXON MFH 7200

Filtration degree 125 micron
Voltage 220 V AC
Inlet / Outlet () 8’’ DIN 2576
Max. pressure 10 bar / 145 psi
Min. temperressure 60 ºC / 140 ºF
Production date 2017
Sistema Azud, S.A. Tel. + 34 968 80 84 02  Fax: + 34 968 80 83 02 E-mail: [email protected] www.azud.com
System of symbols used in this manual:
In the reading of this manual you will find some signs used as information points to warn and to
identify risks.
This is the format and content of these messages:
The failure to obey the instructions and warnings could cause damage to
people, the equipment and the surrounding area.
The failure to obey the instructions and warnings could cause direct
damages to people derived from an electric risk
SISTEMA AZUD, S.A. reserves the right to change the characteristics of these products or
this manual without prior warning.
1. Introduction
Thank you very much for your confidence in AZUD FBC control units to solve your Filtration
Equipments Automation needs. Please, read carefully this manual and you will find the answer to most
of your questions.
However, IF YOU HAVE ANY DOUBT OR NEED ADDITIONAL INFORMATION, PLEASE CONTACT
US IN THE FOLLOWING NUMBER +34 968808402 OR IN THE E-MAIL [email protected]
All the control units manufactured in SISTEMA AZUD, S.A are subject to strict quality control tests and
are manufactured under a productive process which meets the requirements of the standard ISO
9001/2000.
Sistema AZUD is also committed with the environment, and is certified under the Environmental
Management System of the standard ISO 14001.
This Manual contains some instructions and warnings which should be observed
to obtain a correct installation, operation and subsequent maintenance of the
Control Unit.
2. Characteristics of the Control Unit.
2.1 Introduction.
AZUD FBC Control Unit is able to control the automatic flushing of the filtration equipments with different
possibilities of start and actuation. AZUD FBC Control Unit integrates the detection, control and
activation systems of the flushing cycle of the filtration systems.
Electronic control system. Integrated controller to control all the detection and activation functions. It is
assembled on an electric cabinet with degree of protection IP 55.
Detection system. Easy reading differential pressure gauge.
Activation system. 24 V DC three-way electrovalves
All these is completely assembled and contains the auxiliary elements which complete the electric and
hydraulic system and which turns the Control Unit into an independent and automatic system.
2.3 Technical Data AZUD FBC Control Unit.
Battery 4 OUTPUTS INPUTS

VOLTAGE 220 V AC 110 V AC x 1,5 V
Type D NUMBER 2 2
12 V DC CONTACT
SOLENOIDS 24 V AC 24 V AC TYPE VOLTAGE FREE OF
LATCH
VOLTAGE
ADMISSIBLE
5 – 60ºC
TEMP.
Do not connect AZUD FBC Control Unit in installations fed by a power

generator. The variations in voltage could damage it.
2.4 Types of activation and flushing cycles.
1- By interval of working time of the installation.

A flushing cycle will be activated each time the programming time passes.
2- By differential of pressure.
A flushing cycle will be activated each time there is a differential of pressure

in the equipment equal or higher than the regulated in the Differential
Pressure Gauge, and after the confirmation time of the pressure gauge
programmed in the FBC.
3- Manually.
You can activate a flushing cycle manually, through the keyboard of your Control Unit. The
backflush will be activated when you keep pressed for some seconds the key OK.
AZUD FBC Control Unit will allow to keep all this options at the same time, or select just some of
them.
2.5.- Working Description.
AZUD FBC Control Unit integrates all the control, detection and operation elements that allow AZUD
LUXON filtration equipment to have complete autonomy. All the components are supplied already
assembled, with the auxiliary elements that complete the electric and hydraulic system, which turn the
Control Unit into an autonomous and automatic system.
The electronic control system and the electric auxiliary elements are placed in a water-tightness housing,
completely isolated from the hydraulic components.
Working Description:
• The start of the sequential self-cleaning process is made when the Control Unit activates the flushing
cycle under one of the possible orders: existing differential of pressure, attending to the frequency of
irrigation, by direct actuation on the keyboard.
 The programmer which integrates the Control Unit, activates the electric contact which supplies
voltage to the solenoid, in charge of activating the station that makes the self-cleaning process;
transforming the electric signal in a hydraulic signal in charge of feeding the chamber of the 2-ways
valve.
When there is an increase of the differential of pressure or the programmed time passes, the flushing
cycle starts. The hydraulic valve in the outlet of the drainage opens, which provokes a suction in the
end of the inner nozzles of the filter. These with an helical movement cover all the filtering surface of
the screen, sucking all the filtered particles. The dirtiness is evacuated by the drainage.
2.6. Safety Innformation

Preserve this manual so that the user of the Equipment could familiarize with it. Below there are some
general instructions for a safe operation of the Equipment. These instructions are not a close list, the
user must adopt as many security measures as necessary to guarantee his security. In this way, this
safety information does not substitute the accident emergency measures which should be adopted.
Any additional requirement or change in its use could cause damages not covered by the
warranty.
-The transmission of electric current to the human body could cause serious burns
and even death.
-Take all the necessary precautions to avoid electric discharges and damages on
people, goods and the equipment.
-The electrical installation should be carried out by a qualified electrician.
-Do use insulating clothing, authorized safety equipments and tools which insulate the
electrical current.
-Do never take away the electrical protection.
-Do not touch the Control Unit with wet hands
-Do not put your hands in the electric boards, circuits ... There is a risk of electrocution.
-An independent earth connection for the equipment should be provided.
-The equipment´s installation should be carried out only
- As far as possible, set the power circuits away from the electrical machines.
- If the inductive circuits, as well as the contactor ones, electrovalves, etc, are installed next to
the system, it is essential not to parasite your bobbin with RC filters.
- The fluctuations of the net are acceptable just up to the indicated tolerances (±5 %).
- Do not connect control circuits (relays, contactors) to the connection terminals of the system
to the net.
- Avoid electromagnetic interferences. This kind of interferences are due mainly to: electric
engines, transformation centres, cables of electric energy transmission, power contactors and
any other electrical power mechanism without the proper electromagnetic insulation.
-Ambient temperature between 5-40ºC.
- Keep the door of the Control Unit closed. If open, it could cause a serious failure and invalidate
the guarantee.
-The Control Unit can only be used by qualified staff.
-Protect the Control Unit from meteorological factors such as sun, humidity, dust and
vibrations as well as from elements which generate interferences in its proper operation.
45
3. Installation Instructions.
3.1 Hydraulic connection of the Control Unit with the Filtration Equipment.
The Control Unit is connected to the filter from factory, joining the micropipes of the hydraulic
command of the programmer to the connection intakes of the filter.
DESCRIPTION: Use and connection
T: Pressure intake: To the feeding of the whole hydraulic command circuit. It must correspond with
the higher point of pressure of all the installation: the filter inlet is fed from the auxiliary filter.
D: Drainage: Hydraulic command to the drainage of the hydraulic circuit of the electrovalve. It
drains the water in the chamber of the drainage valve at the moment the activation of the flushing of
the corresponding filter starts.
VERY IMPORTANT! IT ALWAYS MUST BE FREE TO THE ATMOSPHERE.
P1: Pressure intake of the inlet manifold, high pressure connection of the differential pressure
gauge. In AZUD LUXON MFH this intake comes from the auxiliary filter.
P2: Pressure intake of the outlet manifold, low pressure connection of the differential pressure
gauge. There is an intake in the outlet of the filter to connect this hydraulic command.
AUTOMATION KEY
SYMBOL DESCRIPTION
15
CONECTION POINT
D
 COMMAND
T 11
P2 4 P2 P1 P1 1
3 2
5 E1
EA1
D
8 12
9
D
T 7
10
D
T
CONNECTION
COMMAND CONECTIONS POINT
E1 56
D 78
T 9  10
T 9  11
D 7  ATMOSPHERE
D 15  ATMOSPHERE
47
PISTON
CONEXION
EA1 COMMAND CONECTIONS POINT
EA1 D
12
EA1 12  13
14 D 14  ATMOSPHERE
13
FITTINGS
FITTING Ø CONECTIONS POINT
8 x 1/8" 7-9
EA1
12 8 x 1/8" 11
8 x 1/4" 5-15
8 x 1/8" 1-8-10-12
8 mm 2-3
48
4. Programming of AZUD FBC Control Unit.

4.1. Control Unit Site Map
DP ACTUAL
Differential pressure
DP SET existing in the
Differential pressure installation
value which will
activate a flushing
M
Activate
manual
FLUSH TIME
flushing
flushing time
stations
FLUSH MODE
Time between
ENTER flushing stage
Introduction /
modification /
validation value.
“-” decrease the numeric value ”+” Increase the numeric value
ENTER: To modify the numeric value in the screen

To try selecty the display to modify and validation items.
Push the button to M to activate manual flushing.

Manual cleaning is indicated on the DISPLAY with the symbol
Push the buttons, both, in the same time.

In the Screen appear the time necessary to flushing process again.
If you don´t touch the screen around one minute, the control unit goint to standby.
4.2. Control Unit Information

PRE DWELL
Delay of the differential
pressure
Manual
blackflushing in
process
P flushing from low pressure

inprocess
The Low Battery display appear in the screen.
ACTIVE STATION No.
4.3. Programming of Control Unit.
FLUSH TIME DP SET-POINT FLUSH MODE

flushing time Differential Time between
of each one of pressure value flushing
which will
the stations activate a stages
flushing
TO MODIFY A VALUE IN THE SCREEN Items :

- Increase / decrease the numeric value Number of Active flushing from:
- Validation of the new value
1º Differential pressure
2º Time
3º Manual
4.4.Control Unit configuration.
YES: Selection sustaining

3 seconds valve
NO: No selection sustaining
valve
INCREASE / PRE DWELL

DECREASE THE Anticipation time of
NUMERIC VALUE
the sustaining valve
DWELL TIME
Time between stations
DP DELAY
Delay of the
differential pressure
gauge.
LOOPING LIMIT
1 – 10 Number of
Number of blackflushing loop allow
blackflushing loop
allow NO: Allow infinite looping
DELAY VALVE TIME ALARM

Time to active auxiliar Yes // No
valve
When the
blackflushing loop
number is bigger than
looping limit
OUTPUTS
You can see each of the CALIBRATION OF
PRESSURE UNITS PRESSURE
stations of the control
unit the sustaining valve bar // psi DIFFERENTIAL
and the alarm need a
Yes // No
station
Following the different parameters to be programmed of your Control Unit will be introduced. AZUD FBC
incorporates a standard programming which allow the user to start up the filtration equipment by the first
time and being familiar with the programming to be adapted to the particular conditions of your
installation.
4.5 Anticipation time of the sustaining valve.

Anticipation time of the signal of the sustaining electrovalve, which allows this to reach its regulation of
pressure before starting the flushing cycle.
If your equipment does not have this option press time 0 sec.
4.6 flushing time of each one of the stations.

Time that remains active each one of the filtration stations which made the filtration system. The
programmed time is the same for all the stations. During one cycle of activations it is made sequentially
one activation for each station the system has programmed.
4.7 Time between stations.

Time that passes from the stop of the actuation of one filtration station and the start on the activation of the
following.
During this time the system deactivates all the outlets active (general outlet).
4.8 Time between flushing stages.

Minimal frequency to make the activation of a flushing cycle, always the system in active filtration
process.
4.9 Delay of the differential pressure gauge.

It is defined as the necessary time in which the contact must be closed in a continuous way in the
corresponding inlet of the differential pressure gauge for one activation order to be effective and the
flushing cycle is activated. This is a performance especially indicated to avoid unnecessary flushings
provoked by the start of the filling of the installation. (Start-up of the installation).
4.10 Number of Stations of the Filtration Equipment

Select the number of stations of your filtration equipment.
4.11 Alarm activation

It is active when the blackflushing number is bigger than looping limit.
4.12 Activation of the Cleaning cycle by PRESSURE DIFFERENCE..

Indicates the load loss value programmed for the activation of the backwash.
EXAMPLE
NEWLY INSTALLED EQUIPMENT operating at MAXIMUM FLOW gives a PRESSURE DIFFERENCE

of 0.1 bar. It is recommended to take as a value 0.3-0.4 bar.
4.13 Number of consecutive backwash cycles
Indicates the number of consecutive cycles allowed by the control unit (No. between 1-10).
In case of consecutive cleaning cycles due to pressure difference. Check the operating conditions of
your installation and programming values of your Control Unit..
4.14 Activation alarms

It is active when the blackflushing number is bigger than looping limit
4.15 Automatic calibration

Automatic calibration of the electronic differential pressure switch.
4.16 Pressure measurement units

Bar/PSI.
5. Auxiliary Elements
5.1. How to activate backflushes by external signal?
To carry out cleanings by an external differential Presostato
pressure switch, connect it to the DP and G inputs as diferencial
indicated in the photograph. integrado
To do this, disconnect the power supply of the Control

Unit and the cables indicated in the photograph of the
integrated differential pressure switch.
IMPORTANT: IF YOU CONNECT THE EXTERNAL DIFFERENTIAL PRESSURE SWITCH, YOU CAN NOT
PERFORM CLEANINGS THROUGH THE INTEGRATED DIFFERENTIAL PRESSURE SWITCH.
5.2. How to connect a device that temporarily overrides cleanings?
If you want to temporarily cancel the cleaning while To cancel the cleaning
some equipment or element of your installation is in indefinitely, connect (via a
operation: bridge) the inputs CON and G.
Connect a device that provides a potential-free contact

to the inputs CON and G.
5.3. Anticipation signal. Sustaining valve.
This signal can be used for the connection of any element which needs to be activated in advance
and during the flushing cycle.
The sustaining valve is turn on in the last outlet.
AZUD LUXON equipment needs a minimum pressure around the blackflushing process. If your
installation dont garantee the minimum pressure, We could provide the sustaining valve.
HYDRAULIC OPERATION OF THE SUSTAINING VALVE.

The sustaining valve activation allows to regulate the upstream pressure according to the pilot
regulation.
adjusting screw of
upstream pressure
Recommended
pressure according to  Screw: increase pressure
the Equipment's
Technical Data
 Unscrew: decrease pressure
The sustaining valve is an OPTIONAL component of the equipment
55
6. Safety Information
Preserve this manual so that the user of the Equipment could familiarize with it. Below there are some
general instructions for a safe operation of the Equipment. These instructions are not a close list, the
user must adopt as many security measures as necessary to guarantee his security. In this way, this
safety information does not substitute the accident emergency measures which should be adopted.
Any additional requirement or change in its use could cause damages not covered by the
warranty.
-The transmission of electric current to the human body could cause serious burns
and even death.
-Take all the necessary precautions to avoid electric discharges and damages on
people, goods and the equipment.
-The electrical installation should be carried out by a qualified electrician.
-Do use insulating clothing, authorized safety equipments and tools which insulate the
electrical current.
-Do never take away the electrical protection.
-Do not touch the Control Unit with wet hands
-Do not put your hands in the electric boards, circuits ... There is a risk of
electrocution.
-An independent earth connection for the equipment should be provided.
-The equipment´s installation should be carried out only by qualified staff.
-A 6A magneto-thermal switch and a 16 A differential should be installed as a cut-out

switch, close and accessible to the user.
-The equipment should have its own supply.
-The equipment´s feeding should be directly taken from the main switch, avoiding the
connection of any other electric device in/to the same feed-line of the equipment. It is
recommended the 1.5 mm2 H05VV-F3G cable for its connection to the mains.
-As far as possible, set the power circuits away from the electrical machines.
- If the inductive circuits, as well as the contactor ones, electrovalves, etc, are installed
next to the system, it is essential not to parasite your bobbin with RC filters.
- The fluctuations of the net are acceptable just up to the indicated tolerances (±5 %).
- Do not connect control circuits (relays, contactors) to the connection terminals of the
system to the net.
- Avoid electromagnetic interferences. This kind of interferences are due mainly to:
electric engines, transformation centres, cables of electric energy transmission, power
contactors and any other electrical power mechanism without the proper
electromagnetic insulation.
7. Installation Instructions.
7.1 Hydraulic connection of the Control Unit with the Filtration Equipment.
The nomenclature used is the following:
COMMAND DESCRIPTION: use and connection
PRESSURE TAP: For the feeding of all the command circuit. It must match with the
maximum pressure point of all the installation, which usually is the inlet manifold ( it
T feeds from the auxiliary filter). You can also connect the pressure intake circuit with a
pneumatic pressure line which has a pressure greater that the one at the inlet of the
filters.
DRAINAGE: Command for the water drainage of the electrovalves chambers. It

drains the water housed in the valve chamber in the moment in which the
D corresponding filter or station activation stops.
It should ALWAYS have an exit to the atmosphere
Pressure tap in inlet manifold, to be connected to the differential pressure gauge*.

P1 There is an intake in the inlet manifold with a ¼” filter + a 1/8” male elbow to connect
the command.
Pressure tap in outlet manifold, to be connected to the pressure differential
P2 gauge*. There is an intake in the outlet manifold with a ¼” filter + a 1/8” male elbow to
connect the command.
Station 1: Command in charge of the feeding of the hydraulic relay and/ or the three-
E1 way valve chamber for the activation of the station or nº1 filter flushing process, and
its drainage from the moment in which the nº1 electrovalve activation stops.
* GLOSSARY
We understand by station each of the groups of filters which backflush
STATION altogether in the same signal of the Control Unit. A station can be formed by one
or several filters.
DIFFERENTIAL It indicates in the graduated sphere, the differential pressure value between
PRESSURE intake P1 and P2 as well as the stipulated value through which it is established
GAUGE the contact for the activation of a backflush.
RESET
CONTROL PANEL GRAPHIC AZUD FBC 109T 220-110 V AC
Contact closed (Connection With. And G): Cancels cleaning.

Open contact (no connection): Performance of the equipment
220-110 V AC according to programming
AZUD FBC 109T
External differential pressure switch connection

DP and G
OUTPUTS
SUSTAINING VALVE IN LAST OUTPUT PRESSURE SWITCH
DIFFERENTIAL
INTEGRATED
THE CONTROL UNIT DOES NOT ALLOW THE SIMULTANEOUS CONNECTION OF THE
INTEGRATED DIFFERENTIAL PRESSURE SWITCH AND AN EXTERNAL PRESSURE
SWITCH.
ANY HANDLING OF CONNECTION / DISCONNECTION OF ELECTRONIC AND / OR
ELECTRICAL COMPONENTS OF THE CONTROL UNIT (PRESSURE SWITCH,
EXTENSION MODULES) MUST BE CARRIED OUT WITH THE POWER SUPPLY
TENSION DISCONNECTED.
4 BATTERY
TIPE D 1.5 V Contact closed (Connection CON. And G): Cancels cleaning.
AZUD FBC Contact open (no connection): Performance of the equipment
209T
according to programming
External differential pressure switch connection DP and G
OUTPUTS
SUSTAINING VALVE IN LAST OUTPUT
INTEGRATED
DIFFERENTIAL
PRESSURE SWITCH
THE CONTROL UNIT DOES NOT ALLOW THE SIMULTANEOUS CONNECTION OF THE
INTEGRATED DIGITAL PRESSURE SWITCH AND AN EXTERNAL PRESSURE SWITCH.
ANY HANDLING OF CONNECTION / DISCONNECTION OF ELECTRONIC AND / OR

ELECTRICAL COMPONENTS OF THE CONTROL UNIT (PRESSURE SWITCH,
EXTENSION MODULES) MUST BE CARRIED OUT WITH THE POWER SUPPLY
TENSION DISCONNECTED.
59
ELECTRIC CONNECTION INSTALLED ON THE CONTROL UNIT FBC 109T IN THE FACTORY FOR A 220 V AC EQUIPMENT
ELECTRIC CONNECTION INSTALLED ON THE CONTROL UNIT FBC 109T IN THE FACTORY FOR A 110 V AC EQUIPMENT
109T/1 - 209T/1
INPUTS FUNCTION TYPE
COMÚN INPUTS
CLEANING ACTIVATION BY PRESSURE

DP DIFFERENCE OR FLUSHING FREE CONTACT
(G)
CLEANING BY EXTERNAL SIGNAL
DISABLE THE CONTROL UNIT TO PROVOKE

CON STOP CLEANING FREE CONTACT
BACKFLUSHES
Your control unit will have 1 free exit. This output will be destined for the sustaining valve
109T/1
OUTPUTS FUNCTION TYPE
OUT A ACTIVATION SOLENOID STATION Nº1 FLUSHING TENSION 24 V AC

C
OUT B ACTIVATION SOLENOID SUSTAINING VALVE SUSTAINING VALVE TENSION 24 V AC
209T/1
OUTPUTS FUNCTION TYPE
OUT A ACTIVATION SOLENOID STATION Nº1 FLUSHING 12 V LATCH

C
OUT B ACTIVATION SOLENOID SUSTAINING VALVE SUSTAINING VALVE 12 V LATCH
7.2 Endless looping problem: too frequent flushings
Looping effect:
When the filtration equipment backflushes 7 consecutive times, by differential of pressure, and the
signal continues being activated, AZUD FBC Control unit alerts from the unusual performance of the
equipment, with an audible signal consisting in 2 beeps each 15 seconds.
When the system enters into the looping effect, the backflushes by differential of pressure are cancelled, and
the system will only backflush by TIME.
What to do?
1º.-Detecting and solving the reason why the consecutives backflushes are being activated.
2º.-Press RESET button, restoring the system so the backflushes can be activated according the
programming.
8. Maintenance Instructions.
Maintenance operations should be made by qualified staff
In this section are described some very useful actions for the preparation of the Equipment´s
Maintenance Plan. The checking period depends on the operation conditions, characteristics of the water
to be filtered, operation hours, ...
AZUD recommends a three months period between the different reviews of the components which
involve the disassembly of each element. However, this period should be determined by the user
according to the unique characteristics of its installation.
DAILY ACTIONS
General visual inspection of the Unit Control.
PERIODICALLY ACTIONS
1. Checking of the hydraulic circuit of the Control Unit.
2. Flush manual activation to check the correct operation of all the electrovalves.
3. Checking of the pressure intake filter.
4. Checking of the electrovalves conditions.
5. Checking of flushing cycle activation by pressure differential.
YEARLY ACTIONS OR WHEN NEEDED
Checking of the programming for its adaptation according to changes in the process
conditions.
9. Possible problems-causes-solutions
BACKFLUSHES ARE NOT MADE
ANY STATION MAKES ONE OR MORE STATIONS

THE BACKFLUSH DO NOT MAKE THE
BACKFLUSH
COMPLETE OR
PARTIAL REDUCTION NON-OPERATIVE
OF THE FEEDING IN CONTROL UNIT
THE COMMAND
VERIFY THE MAINS

SUPPLY OF THE CONTROL
UNIT AND THE FEEDING
FUSE*
VERIFY THAT THE CLEAN THE FILTERING

AUXILIARY FILTER ELEMENT OF THE
FEED VALVE IS AUXILIARY FILTER. See
OPENED section “Auxiliary filter
review” from the Filtration
Equipment Manual CHECK OUTPUTS
FUSES*
CHECK SOLENOIDS
CHECK HYDRAULIC
VALVES
If the problem persists or you have

any doubt, contact your
distributor
For the identification of the components, For the identification of the fuses consult
consult section “Components and Spare section “Electric Circuits” from the Control
parts” of the manual Unit Manual
CONTINUOUS OR TOO FREQUENT

BACKFLUSHES
ACTIVATE A BACKFLUSH
AND CHECK THE
PRESSURE IN THE
OUTLET MANIFOLD
PRESSURE INFERIOR TO THE PRESSURE EQUAL OR SUPERIOR TO THE

MINIMUM REQUIRED. See section MINIMUM REQUIRED. See section “Technical Data”
“Technical Data” from the Filtration Equipment from the Filtration Equipment Manual
Manual
IS IT AN LP PROBLEM IN
INCORRECT INFLUENT A RUNNING
EQUIPMENT? THE
PROGRAMMING WATER QUALITY FLOW
DIFFERENTIAL
OF THE CONTROL INFERIOR TO SUPERIOR TO
PRESSURE
UNIT THE ONE THE ONE
NO YES GAUGE
ESTIMATED IN ESTIMATED IN
DESIGN DESIGN
DOES IT HAVE A CHECK THE
SUSTAINING PUMPING SYSTEM
VALVE? OF THE flushing
TOO SHORT CHECK THE
BACKFLUSHES TIME. REGULATED
Rise the value. See VALUE IN THE
section “flushing time of DIFFERENTIAL
NO YES each station” from the PRESSURE
Control Unit Manual GAUGE. See
section “Differential
CHECK THE THE SUSTAINING Pressure Gauge
INSTALLATION VALVE DOES NOT Regulation” from the
(LEAKAGES ARE WORK PROPERLY. Control Unit Manual
POSSIBLE) Check the components
of the sustaining valve
according to section TOO SHORT TIME
INAPPROPRIATE Maintenance BETWEEN
MEASURE OF THE Instructions from the BACKFLUSHES. Rise
FEED PUMP Manual and the the value. See section
regulation of the Relief “Time between CHECK
Pilot according to backflushes phases” CONNECTIONS OF
section Operating from the Control Unit THE DIFFERENTIAL
Instructions from the Manual PRESSURE GAUGE
INLET FLOW Manual
SUPERIOR TO THE
ONE ESTIMATED IN
DESIGN
If the problem persists or you have any

doubt, contact your distributor
WATER IN THE DRAINAGE

MANIFOLD
CHECK THE CONTROL

UNIT SITUATION
CONTROL UNIT IN CONTROL UNIT IN

BACKFLUSH PROCESS FILTRATION PROCESS
Wait until the flushing cycle is
finished
VERIFY EACH OF THE

COMMAND MICROTUBES
WHICH FEED THE HYDRAULIC
VALVES CHAMBERS
PRESENCE OF THE THERE IS NO FLOW OF

FLUID THROUGH ANY THE FLUID IN THE
OF THE MICROTUBES MICROTUBES WHICH
WHICH FEED THE FEED THE VALVES
VALVES CHAMBERS CHAMBERS
CHECK CHECK THE

CORRESPONDING CORRESPONDING
SOLENOID HYDRAULIC VALVE
If the problem persists or you have

any doubt, contact your distributor
10. Warranty
1. Sistema Azud, S.A. agrees formally either to replace any defective component or to
repair any defect that is exclusive responsibility of Sistema Azud, S.A., provided that the
buyer informs Sistema Azud, S.A. about the defects in a maximum period of one year
from the delivery date. Once that the period has expired, either refunds or claims due to
this reason will not be accepted. The warranty will cover no cost of displacement, neither
the shipment of pieces and/or materials, nor the expenses of assembly or disassembling
of the products.
2. The express warranty provided herein is effective only if claim is made by written notice
within the applicable warranty period and postmarked within thirty days after the
discovery of the defect on which the claim is based.
3. This warranty will not cover any defects that result either from a wrong installation of the
products and materials, an incorrect use of them or the non-observance of the User´s
Manual content. And in general, this warranty will not cover any other kind of irregularity
beyond the operation of the product.
4. This warranty will not cover the damage caused by operating the products in places,
installations, natural environments or aims, without suitable conditions and
characteristics to obtain an optimal output.
5. Repairs made during the warranty period will not prolong the duration of the warranty.
6. This warranty will cover only the products and materials or components which have
been manufactured by Sistema Azud, S.A. and have been directly bought from Sistema
Azud, S.A. This warranty is not a consumer or end user warranty and does not extend to
anyone other than those trade costumers who purchase directly in Sistema Azud, S.A.
7. In particular, it is excluded from this warranty damages and failures in the sold materials
that result from fortuitous facts or force majeure; and specifically and without limit, those
caused by insects or rodents; higher pressure than recommended; those caused by
inadequate electrical tensions; by operations made in different conditions to the
specifically rank of the product management; by qualities of water, by acid
environments, decantations, precipitations, bacteria or algae agglutinations. It will be
excluded either the breaking caused by the lack of a pre-filter in the installation, or not
protected installations against water hammer, or other hydraulic or electrical incidents.
8. This warranty will not cover materials which have been either repaired or modified by an
unauthorised person, or have been used, installed or modified without following the
instructions given by Sistema Azud, S.A.
9. Sistema Azud, S.A. will be allowed to check the defects reported by the purchaser using
the means that may be considered appropriate. The purchaser is not allowed to obstruct
the proceedings of the people authorised by Sistema Azud, S.A. to verify the facts.
10. Sistema Azud, S.A. is not liable for direct, indirect, incidental, or consequential damages
during periods of malfunction. Neither Sistema Azud, S.A is liable for any loss or
damage in the property, resulting from installer´s negligence.
11. No person or organisation is authorised to introduce any modification in the present

warranty. Except for the obligations specifically set forth in this warranty statement, in no
event shall Sistema Azud, S.A. be liable for other incidental o damages.
Note down the Equipment´s serial number to request any spare part or to consult about your
Equipment
SERIAL NUMBER ________________________________

MODEL_________________________________________
YEAR OF MANUFACTURE_________________________
Request your spare parts to:
SISTEMA AZUD, S.A.
Polígono Industrial Oeste • Avda. de las

Américas P. 6/6
30820 ALCANTARILLA – MURCIA- SPAIN
Tel. + 34 968 80 84 02
Fax: +34 968 80 83 02
E-mail: [email protected]
http:// www.azud.com

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USER´S MANUAL

AZUD LUXON MFH

Model: AZUD LUXON MFH 7200

It indicates instructions and warnings. Not obeying them could cause

It indicates instructions and warnings. Not obeying them could cause

TO ANY QUESTION OR ADDITIONAL INFORMATION, CONTACT US PHONING +34 968 808402

The present manual includes instructions and warnings to a correct installation,

 Follow the instructions of the present manual.

3. Characteristics of the Filter

3.1. Exclusive purpose of the filtration Equipment.

 Directive 2006/42/CE–ANEXO IIA

2.2. Identification of the product.

The industrial label indicates: Manufacturer,

2.3. Working description.

Only available as spare the parts with code

Indicate the serial number of the equipment to

Only available as spare the parts with code

Indicate the serial number of the equipment to

1 HOUSING FILTER AZUD LUXON FLANGE CONNECTION 1 -

2 LID- PREFILTER AZUD LUXON FILTER 1 -

3 PISTON LID AZUD LUXON FILTER 1 -

9 ST PROGRAMMER-12 V DC LATCH 189P2T9T

5 PISTON HHSF 1 72RM0044

6 2"BSP FT TWO WAYS VALVE 1 72R00535

3 WAYS ELECTROVALVE-12 V DC LATCH (PROGRAMMER-12 V DC) 72R00537

8 KIT 3/4" AZUD LUXON AUXILIARY FILTER 1 -

9 1/4"BSP MT PRESSURE GAUGE 10 bar/145 psi 3 17CMF010

10 1”BSP MT TRIPLE EFFECT AIR RELEASE VALVE 1 17VB0000

11 1/8" HYDRALIC RELAY 1 18CE0003

12 SCREEN CARTRIDGE M 1 Kit M-1

13 PREFILTER SCREEN 1 72RM0045

14 SCANNER SHAFT 1 ------

16 365 x 5 mm O-RING 2 72RM0046 (1 un)

FLUSHING PRESSURE ADAPTOR (BLUE<7 bar/100 psi, BLACK>7 bar

19 PISTON LID 1 72R00582

20 NAP GASKET-300 63 x 53 x 7 mm 1 KIT M-2

21 DISMANTLING JOINT EQ-16 1 KIT M-2

22 Ni-150 20 x 28 x 5.5 mm GASKET 1 KIT M-2

23 37 x 4 mm O-RING 1 KIT M-2

24 69 x 2.5 mm O-RING 1 KIT M-4

25 PROFILE GASKET - U60VA80 2 72RM0048 (1 un)

27 FLAT GUIDE GASKET – 8.5 -2.5 1 KIT M-2

28 SEALING GASKET 1 72RM0053

30 CENTRAL BUSHING SEPARATE DISC PREFILTER CHAMBER 14x22 1 72RM0043

31 PLUG TURBINE WEAR 1 72RM0051

32 CAMERA DRAIN CENTERING BUSHING HHSF 85x20 1 72RM0042

33 HYDRAULIC FILTER SEPARATOR DISC 301 x 18 1 72RM0054

49 SADDLE FOR NOZZLE AZUD LUXON 72R00727 2 un 4 un 6 un 8 un 10 un

Each code correspond to 1 unit of the requested spare part.

KIT DESCRIPTION NUMBERS AZUD LUXON MFH

H-3 NOZZLE 15, 26 72RH0001

H-4 SEALING GASKETS KIT 19, 24 72R00582

H-5 MAINTENANCE FITTINGS - 72R00555

FILTRATION AZUD LUXON

80 micron 72RM0001 72RM0002 72RM0003 72RM0004 72RM0005

100 micron 72RM0006 72RM0007 72RM0008 72RM0009 72RM0010

125 micron 72RM0011 72RM0012 72RM0013 72RM0014 72RM0015

300 micron 72RM0021 72RM0022 72RM0023 72RM0024 72RM0025

500 micron 72RM0026 72RM0027 72RM0028 72RM0029 72RM0030