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    Chimney Design

    Uploaded by

    Rathod Indravadan

    Copyright:

    © All Rights Reserved
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    Chimney Design

    Uploaded by

    Rathod Indravadan
    14 views9 pages

    Copyright

    © © All Rights Reserved

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    XLSX, PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    14 views9 pages

    Chimney Design

    Uploaded by

    Rathod Indravadan

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 9

    Concrete Chimney Design

    Height, H 120 m
    External Dia. At top, Dext1 5m
    External Dia. At bottom, Dext2 6m
    Temperature difference 75 C
    Permissible bearing on soil 150 KN/m2
    Thickness of the fire brick lining, tb 100 mm Modular ratio, m 9.33333333333333
    Grade of concrete, Fck 30 N/mm2 Permissible stress in concrete 10 N/mm2
    Grade of reinforcement, fy 415 N/mm2 Permissible stress in steel 230 N/mm2
    Assumed thickness,t 400 mm
    Thermal coefficient,α 0.000011 /C
    Mean radius, Rm 2.8 m
    Shape factor, K 0.7
    Wind inensity calculation

    Location Ahmedabad
    Basic wind speed, Vb 39 m/sec
    Terrain Category 1
    Risk Coeffecient, K1 1.06
    Segments 4
    Height of each segment 30
    Height variation factor, K2 1.15 30 m from bottom Design wind Speed, Vz 47.541
    1.2275 60 m from bottom Design wind Speed, Vz 50.74485
    1.31 90 m from bottom Design wind Speed, Vz 54.1554
    1.276 120 m from bottom Design wind Speed, Vz 52.74984
    Topography factor, K3 1
    Importance factor, K4 1

    Load Calculation

    Weight of chimney 18819.39663 KN


    Weight of fire brick lining 3619.114737 KN
    Total wind load above base 731.152384 KN Note: acting at a height of 60m above base

    Total Dead load above base, W 22438.51137 KN


    B.M at base due to Wind load, Mw 43869.14304 KNm
    Eccentricity, e 1.955082595 m

    Reinforcement
    Assumed percentage of steel,p 1%
    Area of steel, Ast 35185.83772 mm2
    Assume dia of bar, Ø 25 mm
    Area of the bar 490.8738521
    No. of bars 71.68
    Assumed No. of bars 90
    Aree of steel provided, Ast, prov 44178.64669 mm2
    Equivalent thickness of steel ring, ts 2.511160714 mm

    Analysis of stresses at base section


    Assumed subtended angle, α 65 dree
    Eccentricity Calculation
    tc-ts 397.4888393 mm
    sin α 0.906307787 Eccnetricity, e 1967.18864034437 mm
    sin 2α/4 0.191511111 OR
    (pi-α)/2 1.00356432 Nominator 511.84468470777 mm
    (pi-α) cosα 0.848249217 Denominator 728.534665049139 mm
    Mean radius,Rm 2800 mm Fraction 0.70256737155156
    pi*m*ts 73.63107782
    pi*m*ts/2 36.81553891 Eccentricity,e 1.96718864034437 m
    cos α 0.422618262
    pi*m*ts*cosα 31.11783812
    (pi-α) 2.094395102

    Stress Calculation

    Compressive stress in concrete 7.824276193 N/mm2 ok, it is in permissible limit


    Stress in steel 29.63845858 N/mm2 ok, it is in permissible limit
    Design of Hoop Reinforcement

    shear at the base of chimeny 731.152384 KN


    Mean dia at the base 5600 m
    Assume dia of hoops, Ø 12 mm
    Assume spacing of bars, s 150 mm
    Area of the reinforcing bar, At 113.0973355
    stress in hoop reinforcment 108.2277865 N/mm2 ok, it is in permissible limit

    Temperature Stresses calculation


    A. Compression zone (Leeward side)
    Effective cover to steel 40 mm
    assume a 0.6
    p 0.006277902
    б*(1+(m-1)*p) 8.233609839
    m*p 0.05859375
    Ec*a*T*α 9.45

    Solving above equation, K' is 0.61

    Stress in concrete 9.6075 N/mm2 ok, it is in permissible limit Note: permissible stress in M30 concrete when wind load are also con
    stress in steel 1.47 N/mm2 ok, it is in permissible limit

    B.Tension zone (Windward side)


    p*stress in steel 0.186067332
    p*m 0.05859375
    Ec*T*α 15.75

    Solving above equation, K' is 0.36

    Stress in concrete 5.67 N/mm2 ok, it is in permissible limit Note: permissible stress in M30 concrete when wind load are also con
    stress in steel 35.28 N/mm2 ok, it is in permissible limit

    C. Stresses at neutral axes

    Solving above equation, K is 0.212967896

    stress in concrete 3.354244361 N/mm2 ok, it is in permissible limit


    stress in steel 67.05331203 N/mm2 ok, it is in permissible limit

    Stresses in hoop steel due to temperature

    Assume dia of the bar 12 mm


    Spacing between bars 150 mm
    Area of the bar, As 113.0973355 mm2
    p 0.001884956
    Solving above equation, k' 0.212967896

    Solving above equation we get:


    stress in concrete 3.94 N/mm2 ok, it is in permissible limit
    stress in steel 67.25 N/mm2 ok, it is in permissible limit

    Total stress in hoop steel 175.4777865 N/mm2 ok, it is in permissible limit

    Foundation design for RC chimney

    type: Circular RC slab foundation


    Total vertical load on base 22438.51137 KN
    Bending moment 43869.14304 KNm
    Allowable bearing pressure 150 KN/m2
    Self weight of footing (assume 10%) 2243.851137 KN

    Total load on soil 24682.36251 KN

    Using above formula, D is 14.21878251 m

    Intensity of soil pressure,w 155.4433053 KN/m2


    2a 14.21878251 m
    2b 5.6 m

    B.M. at center of footing,Mt 151.4707995 KNm/m


    M. at junction of foting and chimney walls at radius 2.35 1616.583904 KNm/m

    Design ultimate moment, Mu 2424.875856 KNm/m

    Assume concrete grade 30 N/mm2


    Assume reinforcement grade 415 N/mm2
    Effective depth, d 765.3226808 mm

    Assume d 900 mm Note=Provide 900 mm effective depth and 950 mm overall depth
    Mu/bd2 2.993673896 Note= Refer table in SP16 to readout the percentage reinforcement
    Percentage, p 1%
    Area of steel, Ast 9000 mm2/m
    Assume bar dia, Ø 50 mm
    Area of bar 1963.495408 mm2
    Spacing of bars,s 218.1661565 mm Provide 50 mm bars @100 mm c/c
    Provided spacing 100 mm
    Ast, prov 19634.95408 mm2 Provide 16mm bars@120mm c/c at top on both direcions

    Check for shear

    Intensity of soil pressure,p 155.4433053 KN/m2


    Ultimate soil pressure, pu 233.164958 KN/m2
    Contilever projection 4.109391255 m

    Max. shear force at disance d from support, Vu 748.3175771 KN


    Shear Stress 0.831463975 N/mm2
    100Ast/bd 2.181661565 N/mm2
    shear stress coefficient 0.86 Note: Refer table 19 of IS456-2000 for permissible shear stress
    Permissible shear stress 0.86 N/mm2 ok, it is in permissible limit
    m/sec Design Wind intensity, Pz 1.356088 KN/m2
    m/sec Design Wind intensity, Pz 1.5450239 KN/m2 Avg wind speed 1.5825809
    m/sec Design Wind intensity, Pz 1.7596844 KN/m2
    m/sec Design Wind intensity, Pz 1.6695274 KN/m2

    ok check for closeness

    ok check for closeness


    tress in M30 concrete when wind load are also considered is (1.33*10=13.3N/mm2)

    tress in M30 concrete when wind load are also considered is (1.33*10=13.3N/mm2)
    Foundation design for RC chimney

    type: Circular RC slab foundation

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