Chillers' Maintenance and Maintenance Manual PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 20

Hanli Laser

Chillers

Method of application
Maintaining
Simple maintenance

1
Installation and use of equipment
Installation of equipment: installation environment

The equipment is equipped with a brakeable universal rolling


wheel, which is easy to move and can be installed close to the host.
The unit should be placed in a well-ventilated place with good heat
dissipation effect. As shown in the figure, there should be a sp
ace of 1m around the unit, and there should be no obstructions to
dissipate heat. There must be 3m of space in the mouth. The height
above the machine is more than 3 meters.

2
Installation and use of equipment
Installation of equipment: installation of pipelines

Installation and operation of equipment1.


The installation of the equipment

The integrated equipment is equipped with brakeable universal

rolling wheels, which is convenient to move and can be installed close

to the host. The unit should be placed in a well-ventilated place with

good heat dissipation. There should be 1.5m space around the unit.

There should be a space of 3m for the shelter and the vent.2. Operation

and use After the chiller is installed and fixed according to the above
requirements, connect the inlet and outlet water pipes firmly, and the
water tank is filled with enough pure water; after connecting the inlet

and outlet pipes, the water pump is drained; the power supply and the

alarm are connected according to the technical requirements of the


equipment Signal circuit; Turn on the power MCB, set the set temperature

and alarm temperature, and then it can run. For units with three-phase
power supply, after closing the power MCB, if the power indicator light
turns green, it means that the power phase sequence is correct,
otherwise the phase sequence is wrong, and the power phase sequence
must be adjusted. After the phase sequence is correct, the required
temperature can be adjusted. Start up and run. Note: The phase sequence
of the water pump, fan, and compressor has been adjusted to the same
before leaving the factory. Do not make a single adjustment, otherwise
it will cause damage to the water pump, compressor, etc.

3
Installation and use of equipment
use of equipment(一)
1. Instrument interface description

2. Low temperature setting methodPress the set button on the main


interface, when the low temperature set temperature column is flashing,
press the up and down buttons to adjust the set value, press the set
button to confirm and save, and press the power button to exit
3.Normal temperature setting methodOn the main interface, press the key
to switch the normal temperature bar: as follows:

4
nstallation and use of equipment
use of equipment(二)
Normal temperature set temperature value = low temperature set
temperature + fixed temperature difference fixed temperature
differenceThe default value for fixed temperature difference production
is: 3 (generally no need to adjust)Fixed temperature difference
adjustment method:

Press for about 7s at the same time to enter the

administrator menu, the current display interface:

Press setting button to enter the setting,Press the up and down


button to adjust the set value,After pressing the set button
to confirm the save, press the power button to exitGenerally,
the default production settings are as followed:
Summer set temperature value: low temperature 26 normal
temperature 29
Winter setting temperature value: low5 temperature 23 normal
temperature 26
Maintenance of equipment

The summer maintenance


一、clean up dust regularly

if the condenser is
at the top ,you need
to open the door of
the electric control
box from the inside
out to blow air

On both sides of the door side filter screen and condenser

二、reset switch

6
Maintenance of equipment

Winter maintenance (anti-freezing method)


Liquids have a "freezing point". When the temperature of the liquid is lower
than this "freezing point" temperature, it will solidify to form a solid, and
the volume of deionized water or distilled water will become larger during the
solidification process, which will "broke" the water cooling tube and the
sealed connection. damage. In order to avoid damage to the laser tube, output
head, and water cooler caused by the solidification of the cooling liquid,
there are three solutions as follows:
1) In the case of local power failure, do not turn off the water chiller at night. At the same time, for
energy saving considerations, please adjust the low and normal temperature water temperature
to 5 ~ 10 to ensure that the coolant is in a circulating state and the temperature is not lower than
the freezing point.
2) When the equipment is not used for a long time, drain the coolant in the laser and water cooler.
The following is the drainage method:

Drain the water, and then insert the air gun into the water outlet to inflate and
drain

After the water pump is exhausted, the drain screw is removed and the water is
released, and then installed

3) Use antifreeze as the coolant: when the environment of use is often power-off and
does not have the conditions for the daily coolant to be drained, antifreeze must be
used. The basic liquid of antifreeze is generally composed of alcohol and water. It
requires high boiling point and flash point, high specific heat and conductivity, low
low-temperature viscosity, not easy to foam, and does not corrode metal parts, rubber
hoses, etc. When selecting or mixing antifreeze, its freezing point should be about 5°C
lower than the lowest temperature of the environment
7 in which it is used.
Maintenance of equipment

Winter maintenance (anti-freezing option)


Use special antifreeze of a professional brand, do not use ethanol
instead.

It is recommended to use foreign brands such as DowthemSR-1 products

represented by Dow Chemical in the United States or CLARIANT brand.

There are two types of antifreeze suitable for laser systems:

1)Antfrogen®N glycol-water type;

2)ANTFROGEN ®L Propylene Glycol - Water;


Domestic brands recommend LM series products represented by Chaoyang

Sunshine Chemical

Note: Any antifreeze can not completely replace deionized water and
cannot be used for a long time throughout the year. After winter, the
pipeline must be cleaned with deionized or distilled water, and
deionized or distilled water must be used as the coolant. If possible,
we still recommend to improve the electricity environment, keep the
water chiller from shutting down, or upgrade the cooling water circuit
design to make daily cooling water emptying easier and faster

三、 Notes

1. If the machine is shut down for a long time, the water tank should be drained, and
clean air should be used for deep draining. At the same time, drain the water in the
water pump and the filter of the water cooler.

2. If there is still any problem,pls call us at+8613628622086

8
Maintenance of equipment
Winter maintenance (equipment drainage)

If the chiller is not used for a long time, it is recommended that

the user drain the water inside the water tank and the pipeline to

prevent the motor from being damaged due to low temperature and

freezing, and the filter inside the water tank will be blocked due to

fouling. The drainage methods are as followed

1.Drain the water in the water tank from the drain valve at the lower end of

the equipment connecting pipe

2.Remove the 4 water pipes from the chiller joints and blow air into each of

the joints with an air gun until the remaining water is blown out

3.Remove the drain nut at the lower end of the water pump and drain the

water in the pump

4.Open the filter cup and drain the water out of the deionization cup

9
Maintenance of equipment

Water filter cleaning process (water tank built-in filter cleaning)


一.Clean the suction filter at the bottom of the water tank:

Open the side door of the chiller, and you will After opening the top of the tank, you
see the water filling tank of the equipment as will see the suction filter at the bottom
shown in the picture below
of the tank (as shown in the picture
above).

Rotate the suction filter counterclockwise at


the bottom and blow the dirt and impurities on
the filter screen with an air gun

10
Maintenance of equipment

Water filter cleaning process (cleaning of Y-type filter)

一.
cleaning of Y-type filter

Open the side door of the chiller, and you will see the Y-shaped water filter of the equipment as shown
in the picture below

Use the movable spanner to twist the hexagonal Use an air gun to clean the dirt and impurities
counterclockwise at the lower end of the Y type on the filter screen inside the Y-type water
water filter (need two movable spanners, the filter
left side of the upper goto live, the right
side of the counterclockwise screw down) you
can see the Y type water filter inside the
11
filter
Simple maintenance of equipment
Device alarm code
Simple maintenance of equipment

equipment failure(E02)

common
Name picture Function faults Solution
and and
effect code

Check whether
leakage the motor is
protector master control switch short circuit
to ground

The equipment is not energized


and tripped

Compressor does not start E02


high temperature alarm

Compressor
capacitance
Replace the
capacitance

220V compressor accessories

13
Simple maintenance of equipment
equipment failure(E02)

common
name picture Function faults Solution
and and
effect code

Compressor does
not start, no Check whether the
refrigeration power supply
E02 high line is loose
temperature
alarm

compressor Drive the


flow of
refrigerant

Replace the same


capacitor for
220V equipment

No
refrigeration
E02 high
A cooling
component of temperature
Fan a
refrigeration alarm
system
Check the
power
supply

14
Simple maintenance of equipment
equipment failure(E02,E03)

Function common
name picture and Solution
faults
effect and code

condenser

The fluorine system changes from a


gas to a liquid in its interior,
giving off heat

Dust, no refrigeration E02


high temperature alarm
Clean the
condenser once
half a month

The equipment
must be well
E03 ventilated. The
Fluorine operating
pressure temperature of
controlled pressure
alarm the equipment
should be
between 0°C and
40°C. The air
inlet should be
unobstructed
within one meter
, and the air
outlet must be
unobstructed
within three
meters. Check
Protect the normal whether the
operation of fluorine condenser and
system the condenser
dust screen are
dirty or not
15 leaking fluorine
Simple maintenance of equipment
equipment failure(E04)

Function solution
name picture and common
effect faults
and code

a.c. contactor
Inspection
and
replacement

Control the start


and stop of the
motor No
suction
or
power
up or
down

Check whether
the three-phase
phase fire line
rotation Three - E04 voltage is 380V
relay phase phase ±10%
electrical sequence
system in alarm
the
protection
of the motor
running Arbitrarily
direction is replace the two
correct, fire wires
the power between the
supply is main power
normal supply

16
Simple maintenance of equipment
equipment failure(E05)

Function common
name picture and solution
faults
effect and code

Test whether the flow value of the


water circulation system meets the
design requirements

Check
E05 whether the
Flow
flow water pipe
switch alarm is dirty and
blocked or
folded.Clean
the filter
screen to
check
whether the
water pump
is running

E05
flow
alarm
Detection of the
water power supply
pump
The main power
of the water
circulation
system

17
Simple maintenance of equipment
equipment failure(E05,E06)
Common
function
name picture and faults solution
effect and
code

Normal water level


is a necessary
condition for the
initial operation of
the whole system

Test whether
water the injection add water
level water meets
the design
requirements

E06
low
level
alarm

E05 Please clean


Flow
alarm
Small particulate matter it with

Y-filter in a secondary filtratio pure water


n water circulation or softened
system water once a

month

18
Simple maintenance of equipment
equipment failure(E05)
Common
function
name picture and faults Solution
effect and
code

T e s t w h e t h e r
Please clean
t h e m o t o r
overload o p e r a t i o n
relay it with
m e e t s t h e
d e s i g n pure water
r e q u i r e m e n t s - -
or softened
water once a

month

the filtration of large particulate


matter in the water circulation
Suction system
E05
filter
Flow
Alarm

19
Simple maintenance of equipment
equipment failure(E02)
Common
function
Name Picture and faults solution
effect and code

More Please clean


evaporator scale,
Refrigeration
no
it with
parts
refrige pure water
ration
E02
or softened
high water once a
tempera
ture
month
alarm

20

You might also like