Chillers' Maintenance and Maintenance Manual PDF
Chillers' Maintenance and Maintenance Manual PDF
Chillers' Maintenance and Maintenance Manual PDF
Chillers
Method of application
Maintaining
Simple maintenance
1
Installation and use of equipment
Installation of equipment: installation environment
2
Installation and use of equipment
Installation of equipment: installation of pipelines
good heat dissipation. There should be 1.5m space around the unit.
There should be a space of 3m for the shelter and the vent.2. Operation
and use After the chiller is installed and fixed according to the above
requirements, connect the inlet and outlet water pipes firmly, and the
water tank is filled with enough pure water; after connecting the inlet
and outlet pipes, the water pump is drained; the power supply and the
and alarm temperature, and then it can run. For units with three-phase
power supply, after closing the power MCB, if the power indicator light
turns green, it means that the power phase sequence is correct,
otherwise the phase sequence is wrong, and the power phase sequence
must be adjusted. After the phase sequence is correct, the required
temperature can be adjusted. Start up and run. Note: The phase sequence
of the water pump, fan, and compressor has been adjusted to the same
before leaving the factory. Do not make a single adjustment, otherwise
it will cause damage to the water pump, compressor, etc.
3
Installation and use of equipment
use of equipment(一)
1. Instrument interface description
4
nstallation and use of equipment
use of equipment(二)
Normal temperature set temperature value = low temperature set
temperature + fixed temperature difference fixed temperature
differenceThe default value for fixed temperature difference production
is: 3 (generally no need to adjust)Fixed temperature difference
adjustment method:
if the condenser is
at the top ,you need
to open the door of
the electric control
box from the inside
out to blow air
二、reset switch
6
Maintenance of equipment
Drain the water, and then insert the air gun into the water outlet to inflate and
drain
After the water pump is exhausted, the drain screw is removed and the water is
released, and then installed
3) Use antifreeze as the coolant: when the environment of use is often power-off and
does not have the conditions for the daily coolant to be drained, antifreeze must be
used. The basic liquid of antifreeze is generally composed of alcohol and water. It
requires high boiling point and flash point, high specific heat and conductivity, low
low-temperature viscosity, not easy to foam, and does not corrode metal parts, rubber
hoses, etc. When selecting or mixing antifreeze, its freezing point should be about 5°C
lower than the lowest temperature of the environment
7 in which it is used.
Maintenance of equipment
Sunshine Chemical
Note: Any antifreeze can not completely replace deionized water and
cannot be used for a long time throughout the year. After winter, the
pipeline must be cleaned with deionized or distilled water, and
deionized or distilled water must be used as the coolant. If possible,
we still recommend to improve the electricity environment, keep the
water chiller from shutting down, or upgrade the cooling water circuit
design to make daily cooling water emptying easier and faster
三、 Notes
1. If the machine is shut down for a long time, the water tank should be drained, and
clean air should be used for deep draining. At the same time, drain the water in the
water pump and the filter of the water cooler.
8
Maintenance of equipment
Winter maintenance (equipment drainage)
the user drain the water inside the water tank and the pipeline to
prevent the motor from being damaged due to low temperature and
freezing, and the filter inside the water tank will be blocked due to
1.Drain the water in the water tank from the drain valve at the lower end of
2.Remove the 4 water pipes from the chiller joints and blow air into each of
the joints with an air gun until the remaining water is blown out
3.Remove the drain nut at the lower end of the water pump and drain the
4.Open the filter cup and drain the water out of the deionization cup
9
Maintenance of equipment
Open the side door of the chiller, and you will After opening the top of the tank, you
see the water filling tank of the equipment as will see the suction filter at the bottom
shown in the picture below
of the tank (as shown in the picture
above).
10
Maintenance of equipment
一.
cleaning of Y-type filter
Open the side door of the chiller, and you will see the Y-shaped water filter of the equipment as shown
in the picture below
Use the movable spanner to twist the hexagonal Use an air gun to clean the dirt and impurities
counterclockwise at the lower end of the Y type on the filter screen inside the Y-type water
water filter (need two movable spanners, the filter
left side of the upper goto live, the right
side of the counterclockwise screw down) you
can see the Y type water filter inside the
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filter
Simple maintenance of equipment
Device alarm code
Simple maintenance of equipment
equipment failure(E02)
common
Name picture Function faults Solution
and and
effect code
Check whether
leakage the motor is
protector master control switch short circuit
to ground
Compressor
capacitance
Replace the
capacitance
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Simple maintenance of equipment
equipment failure(E02)
common
name picture Function faults Solution
and and
effect code
Compressor does
not start, no Check whether the
refrigeration power supply
E02 high line is loose
temperature
alarm
No
refrigeration
E02 high
A cooling
component of temperature
Fan a
refrigeration alarm
system
Check the
power
supply
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Simple maintenance of equipment
equipment failure(E02,E03)
Function common
name picture and Solution
faults
effect and code
condenser
The equipment
must be well
E03 ventilated. The
Fluorine operating
pressure temperature of
controlled pressure
alarm the equipment
should be
between 0°C and
40°C. The air
inlet should be
unobstructed
within one meter
, and the air
outlet must be
unobstructed
within three
meters. Check
Protect the normal whether the
operation of fluorine condenser and
system the condenser
dust screen are
dirty or not
15 leaking fluorine
Simple maintenance of equipment
equipment failure(E04)
Function solution
name picture and common
effect faults
and code
a.c. contactor
Inspection
and
replacement
Check whether
the three-phase
phase fire line
rotation Three - E04 voltage is 380V
relay phase phase ±10%
electrical sequence
system in alarm
the
protection
of the motor
running Arbitrarily
direction is replace the two
correct, fire wires
the power between the
supply is main power
normal supply
16
Simple maintenance of equipment
equipment failure(E05)
Function common
name picture and solution
faults
effect and code
Check
E05 whether the
Flow
flow water pipe
switch alarm is dirty and
blocked or
folded.Clean
the filter
screen to
check
whether the
water pump
is running
E05
flow
alarm
Detection of the
water power supply
pump
The main power
of the water
circulation
system
17
Simple maintenance of equipment
equipment failure(E05,E06)
Common
function
name picture and faults solution
effect and
code
Test whether
water the injection add water
level water meets
the design
requirements
E06
low
level
alarm
month
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Simple maintenance of equipment
equipment failure(E05)
Common
function
name picture and faults Solution
effect and
code
T e s t w h e t h e r
Please clean
t h e m o t o r
overload o p e r a t i o n
relay it with
m e e t s t h e
d e s i g n pure water
r e q u i r e m e n t s - -
or softened
water once a
month
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Simple maintenance of equipment
equipment failure(E02)
Common
function
Name Picture and faults solution
effect and code
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