L-2728F ProcessCatalog 2021 Web-1
L-2728F ProcessCatalog 2021 Web-1
L-2728F ProcessCatalog 2021 Web-1
PROCESS
FILTRATION
Product Line Overview
Easy-to-Control
Systems
Increased
Process Reliability
Reduced
Operating Costs
Lower Maintenance
Efforts & Costs
About Schroeder Industries Mission Statement
Schroeder Industries is a family company of 76 years which Our success is a product of customer-driven innovation and
manufactures, designs, and markets a complete range of technically advanced fluid conditioning products and services, in
Advanced Fluid Conditioning Solutions®. Headquartered in which our people deliver value to our stakeholders, communities
Leetsdale, PA, we are in the heart of manufacturing country. and environment.
Schroeder Brothers Corporation was founded after Bill Schroeder Quality Policy
returned from WW2. Bill wrote a letter to his brother Jack, a young
Continuous improvement in our business to ensure a quality product,
engineer, describing an opportunity to distribute an important new
shipped on time, without compromise.
product to the mining industry. In the letter, Bill explained that he
believed they could build a business around this technology.
Vision
Schroeder Brothers Corporation grew rapidly, adding additional
To be the global leader of engineered, fluid conditioning products & services.
mining products and eventually becoming the largest mining
equipment distributor in the Appalachia’s. Over time, Schroeder
began to manufacture hydraulic systems and components for the Core Values (F.I.L.T.E.R.S)
mines. The systems came first, and with the systems came issues ■ Fueled: By the success of our customer.
related to contamination.
■ Ingenuity: Engineered solutions for a complex environment.
To this day, underground mining is still one of the most difficult
hydraulic system operating environments. With his system ■ Lead by example: Better every day through continuous
experience, Bill realized that there was a critical need for high improvement.
efficiency filtration. Together with his brothers Jack & Reed, Bill
pioneered the development of many hydraulic and lubrication ■ Together: We excel through clear communication & teamwork.
filtration concepts, products, and standards that are still the
■ Empowering: Employees to provide exceptional quality & service.
benchmarks of performance today. Time continued to march
on, and Schroeder’s business continued to evolve further into a ■ Responsiveness: With determination, we make it happen.
manufacturing company.
■ Safety: We pride ourselves on a safe, fun & family-oriented work
Today, Schroeder Industries serves almost every market where environment.
high efficiency fluid filtration is required. Our Advanced Fluid
Conditioning Solutions® are forged through the real-world
experience gained in the world’s toughest operating environments.
Limitations of Liability
The information contained in the catalog (including, but not limited to, specifications, configurations, drawings, photographs, dimensions and packaging) is for descriptive purposes only. Any description of the products contained
in this catalog is for the sole purpose of identifying the products and shall not be deemed a warranty that the products shall conform to such description. No representation or warranty is made concerning the information
contained in this catalog as to the accuracy or completeness of such information. Schroeder Industries LLC reserves the right to make changes to the products included in this catalog without notice. A copy of our
warranty terms and other conditions of sale are available upon request. A placed order constitutes acceptance of Schroeder’s terms and conditions.
Failure, improper selection or improper use of the products and/or systems described herein or related items can cause death, personal injury and property damage.
This catalog and other documentation from Schroeder Industries provides product information for consideration by users possessing technical expertise.
It is important that the user analyze all aspects of the specific application and review the current product information in the
current catalog. Due to the variety of operating conditions and applications for these products, the user is solely
responsible for making the final product selection and assuring that all performance, safety and warning
requirements of the application are met.
The products described herein, including without limitation, product
features, specifications, design, availability and pricing
are subject to change at any time
without notice.
Schroeder Process Filtration Table of Contents
Page Page
RF4W-3: Backflushing Filter AutoFilt® RF4W-3 38 RMF: Rolling Media Filtration 136
ATF-1: Automatic Twist Flow Strainer ATF 50 LW60: Longwall Filter 146
ATF-2, 2.5, 3: Automatic Twist Flow Strainer ATF 54 Mining Specific Elements 148
Media Filter
Section 5
Mining Products
Section 7
Schroeder Industries, an ISO 9001:2015 certified company, focuses on developing filtration and
fluid service products for our customers in the fluid power industry, and is proud of our proven
track record of providing quality products over the last sixty five years. The designs you see in this
catalog are the result of thousands of hours of field testing and laboratory research and decades
Advanced Fluid Conditioning Solutions ® of experience.
Schroeder was one of the first companies to demonstrate the need for, and benefits of, hydraulic filtration. We pioneered the
development of micronic filtration, helping to set performance standards in industrial fluid power systems. As a result, Schroeder
is now a leader in filtration and fluid conditioning and the proof of our expertise lies in our broad mix of unsurpassed products. Our
mission statement reflects our continuing commitment to excellence:
Partnerships
Innovating products, solutions, processes and services
to improve performance and efficiency in industry.
We design solutions for industry and for the success of our customers by:
■ Optimizing the use of technology with applications
■ Using an efficient, timely customized process to fill specific customer needs
■ Increasing manufacturing capacity and streamlining operations
■ Preserving our reputation for reliability
■ Expanding globally to support our customers and stay current with new technologies
■ Leveraging and sharing our knowledge to meet challenges openly
■ Nurturing a creative, cooperative culture committed to the individual and to providing the best solutions for our customers
Our goal is to be your partner in filtration. Our expertise in filtration technology, superior filter and element technology capabilities and
a level of dedication to customer service and product support are the reasons we’re a worldwide leader in Advanced Fluid Conditioning
Solutions.™
Committed to providing the best available filter products, Schroeder Industries will show how we meet all of the necessary cleanliness
levels at a competitive price. As a cost-effective quality producer, we will work with your purchasing department to supply filtration
technology and develop long-range pricing programs that can improve your company’s bottom line.
6
Introduction to Process Filtration Technology
The keystone product of Schroeder Process Filtration is the RF3 automatic self-cleaning backflush filter. This filter along with bag
filters, cartridge filters and custom designed systems allows Schroeder to offer you complete solutions to your process filtration needs.
Our process filters are used to remove solid contamination from fluids and protect the integrity of high grade components that depend
on low viscosity water or water-based fluids and emulsions. Schroeder offers high performance filters for all municipal and industrial
sectors. Improvements in operational efficiency, reduced downtime, lower maintenance costs and reduced environmental impact can
all be expected.
Schroeder's backflush filters come in many sizes to fit a wide range of applications. From pressures of 150 psi to 5,000 psi and flows
from 20 gpm to 33,000 gpm, there is a backflush solution for many processes. Backflush filters are either automatic or manually
operated. Many are made from stainless steel, but they are also available in carbon steel, with protective coating or from brass.
Backflush filters are generally used more for coarse filtration.
Fine filtration can be achieved in many ways. Schroeder offers bag filters and cartridge filters to filter fluids as low as 0.2 micron. Bag,
cartridge and rolling media filters offer an economical filtration solution. The elements are disposable and easily changed.
The most important aspects of filter selection include performance, efficiency, system parameters and of course, economic impact.
Choosing the proper filter for your specific need is not difficult, but certainly requires some attention and understanding of specific
parameters. This catalog was designed to help you find the right filter to meet your needs.
7
Industries Served
Agriculture
Irrigation is critical to the success of the agriculture industry. Filtering irrigation water will extend the life of
pumps, pipes, nozzles and headers.
Automotive Manufacturing
Better filtration of cutting fluid water emulsions to extend service life and reduce environmental impact.
Treatment of the cooling water allows for a cleaner, less abrasive supply.
Chemical Processing
Improving the product quality by filtration of process fluids.
Industrial
Continuous filtration of cooling water, cutting fluids and other service liquids within the plant increases
component reliability and reduced downtime due to service interventions.
Machine Tool
Improving the condition of emulsified cutting fluids to extend service life and reduce environmental impact.
Marine
Filtration of inlet water used for cooling various components, fire suppression, bilges, ballast and raw stock
for potable water generators.
Mining Technology
Underground spray water filtration for process consistency and improved reliability of pumps and cutting
heads. Treatment of water hydraulics in long-wall applications to increase component life and reduce
environmental impact.
Offshore
Filtration of inlet water used for cooling various components, fire suppression, bilges and raw stock for
potable water generators.
Paper Industry
Protecting screen spray nozzles and dynamic shaft seals through efficient filtration to increase efficiency and
extend service life.
Power Generation
Treatment of inlet cooling water supply for the generators allows for a cleaner, less abrasive supply. Filtration of
the water supply to the dynamic “sliding-ring” water seal on the turbine shaft increases service life of the seal.
Steel Making
Treatment of inlet cooling water supply used for various processes, including rolling mills and furnaces. Nozzles and
pumps in descaling operations are protected by thorough filtration of the water.
Thermal Transfer
Protection of heat exchangers and radiant devices from becoming clogged with solid contaminants in the transfer fluid.
8
Filter Selection
When considering a Schroeder Process Filter for your application, you can select from
three basic designs:
1. B
ackflush Filters (automatic and manual) – Backflushing filters cover a wide range of flows and filtration ratings. Some are
automatic using electronics and pneumatics controlled by a PLC-based panel. Others require an operator to manually back-flush
the filter. The elements in each of the backflush filters are reusable.
2. B
ag Filter Systems – These filter housings come standard sizes 1, 2, 3 and 4. Size 2
multi-bag housings are available for higher flow applications. The filter bags are disposable and available in many types of felt and
mesh. They are suitable for coarse and fine filtration.
3. C
artridge Filter Systems – Cartridge elements utilize depth filtration to increase dirt holding capacity while offering efficient filtration.
The elements are well suited for fine filtration. Housings for these elements are available in polypropylene for single cartridges and
stainless steel for multiple cartridges.
There are eight (8) main considerations in choosing the proper filter housing:
1. F
luid Compatibility – How will the materials of construction and seals for both the housing and element withstand the process
medium?
Materials of Construction
a. Housing Construction – Carbon steel, stainless steel, polypropylene, brass and more.
b. S
eals – Buna, EPDM, Viton, Teflon® (a registered trademark of DuPont Dow Elastomers)
and more.
c. F
ilter Elements – Please see Element Selection Guide and Technical Data Section (page 6)
for more detailed information.
2. Pressure Rating – The maximum sustainable working pressure of the system.
3. P
ressure Drop (loss) – How important is maintaining pressure rating and heat generation in
the system?
4. P
rocess Connection Size – The process piping and specific requirements of the system
determine these criteria.
5. F
ilter Element Options – What is the desired pore size of the element and the requirements of the system (please see Filter
Element Selection)?
6. Overall Efficiency – Based on filter element selection.
7. Accessories – Gauges, system monitoring, control panels.
8. Economic Considerations
The model numbering selection chart on each product spread will provide an easy method to fully define the product you need for
your specific application.
The information provided in this section is for reference only, and should be used as a guide when selecting the proper
filters, elements, materials of construction and determining fluid compatibility. For your specific application, contact
Schroeder Industries at www.schroederindustries.com, by phone at 724.318.1100 or fax at 724.318.1200.
9
Element Selection Guide
Coarsest
Perforated Plate
These are standard round-rolled perforated plates, which are
welded together at the length side, in contrast to the inline
3000 - 10,000 µm Reusable filter elements. The solids remain in the screen basket and
can be easily removed. The flow direction is from the inside
towards the outside.
Slotted Tube
Slotted tubes consist of a spiral profile wire, which is
50 - 3000 µm
Reusable welded with vertical support wires. They can be used
for inline or screen baskets, and the flow direction can
be either.
SuperMesh™
Reusable A combination of square hole
wire mesh and dutch weave
wire mesh.
Finest
10
Element Selection Guide
Filter Elements
The fundamentals of filter element selection will focus upon the type of fluid you are filtering and what filtration level you require.
In some cases, basic filtration is required when coarse materials in the fluid are to be removed. In other instances, extremely fine
filtration may be needed for the specific process or equipment within the system.
There are two classes of filter elements:
1. Reusable
2. Disposable
Once again, we set the standard for environmental stewardship with reusable filter elements. When choosing the proper filter
element, you now have a choice not only based on filtration requirements, but on the materials of construction and the possibility of
environmental impact. As you begin the selection process for filters and filter elements, you will be able to add to your criteria whether
a disposable or reusable element suits your application best. Consideration should be given to all of the environmental consequences,
and we urge you to contact our application engineers during the selection process.
Reusable Elements
Designed to allow the user to replenish the media through cleaning, these elements utilize metallic media for long-term usage.
Reusable elements are easily cleaned. In some cases, “intelligence” is built into the filter housing and through an internal process, the
filter performs the cleaning process itself. This feature is the benchmark of the RF3 backflushing products.
Disposable Elements
Our disposable bag and cartridge elements are manufactured from polypropylene, polyester, nylon and other low cost durable
materials. They are engineered to offer high dirt holding capacity and high efficiency at an economical price. These elements are
reliable and are used for fine filtration.
The graphical representation on the previous page demonstrates five differing element types and their corresponding micronic range.
This is critical to selecting the level of cleaning required in your system. It is important to select the medium that is appropriate to
your application. There are dangers in both undersizing and oversizing of the element. Selecting a pore size too large can have
adverse effects on your process or the equipment you are trying to protect. Selecting a pore size smaller than your requirements will
add unnecessary protection and introduce pressure drop and heat that may affect your process. If you are unsure of your specific
requirements, please contact our application engineers for assistance. The filter model number selection chart on each product spread
will provide an easy method to fully define the product you need for your specific application.
11
Updated Model Codes for Process Filtration Products
How To: Use Model Codes
How to Build a Valid Model Number for a High Efficiency (PPH) Bag Element:
BOX 1 BOX 2 BOX 3 BOX 4 BOX 5
BOX 5
Options
H = Handles (standard)
For particularly complex model codes with many categories and selections within, the model code options may be organized into two
columns. The columns are read in the following order: Left column, top down, right column, top down.
How to Build a Valid Model Number for a Schroeder High Efficiency Bag Element:
PEH – 5H – 2 – F – H
Micron = PEH5H2FH
Bag Type Bag Size Collar Type Options
Rating
Bag Type
PEH = Polyester High Efficiency
PPH = Polypropylene High Efficiency
Micron Rating
1H = 1m High Efficiency
2H = 2m High Efficiency
5H = 5m High Efficiency
Bag Size
1=
2
Collar Type
S = Galvanized Steel
F = F Flange
OSS = OSS Flange
Options
H = Handles (standard)
12
Section 1:
v. 000023
Automatic Backflushing Filters v.122623
RF3-C RF3-0 RF3-1 RF3-2 RF3-2.5 RF3-3 RF3-4 RF3-5 RF3-6 RF3-7 RF3-8
The RF3 Automatic Backflushing Filters are complete filtration systems. These unique products are not only performing the task of filtering low
viscosity liquids, but also the cleaning of their array of reusable conical filter elements via PLC controlled mechanism.
Since particles in process fluids have an influence on the quality of the end product and they increase the attrition rate of system components,
proper protection through efficient filtration is needed. The RF3 self-cleaning filters provide this protection with uninterrupted operation.
The RF3 automatic self-cleaning filters are used for extracting particulate contaminants. The rugged
design and automatic self-cleaning capability give this filter product the ability to make a major
contribution to operational reliability, reduction of maintenance costs and overall efficiency in many
process systems.
The RF3 filters have a special housing design that incorporates an array of filter elements. The special
Slotted Tube and SuperMesh™ elements with pore sizes from 25 to 3000 micron ensure highly effective
removal of particulate contamination from the process medium. The adjustable differential pressure
switch triggers the self-cleaning function. Each individual filter element is cleaned with filtrate in the
reverse flow direction while being totally isolated from the rest of the element array. This is how the RF3
can continue to filter without any interruption of the filtration process during the backflush cycle.
The RF3 filters are a relatively simple mechanical design as illustrated here. Pre-filtered liquid enters
the inlet port and exits through the outlet port after passing through the conical element array. The flow
direction of the elements is from inside out, and particles are collected on the smooth interior surfaces for
easy cleaning. As the level of contamination increases, so does the differential pressure across the filter.
14
Automatic Backflushing Filters
Filter Elements
Installation Guidelines
■ Minimum inlet pressure of 35 psi
■ Maximum 2 psi clean pressure differential between inlet and outlet
■ Minimum 25 psi between the outlet and the backflush line (preferably the backflush line goes to atmospheric pressure)
Industries Served
STEEL PULP & PAPER WASTE WATER MINING INDUSTRIAL POWER MARINE MACHINE
MAKING TREATMENT TECHNOLOGY GENERATION TOOL
15
Automatic Backflushing Filters
Specifications
• ASME Code Design (with or without
2.1. STANDARD CONFIGURATIONS
U-Stamp)
2.1.1 Control Parameters 2.1.9 Internal Corrosion Protection 2.2.3 Flange Connections
• EPT: electro-pneumatic cyclic control • 2K epoxy paint • ANSI
• EU: electrical circulation control (electric
• 2K polyurethane coating • JIS
only)
• PT: pneumatic cyclic control with timer
• rubber lined 2.2.4 Housing Materials
function (pneumatic only)
2.1.2 Connection Voltages 2.1.10 Differential Pressure Gauge • Duplex
• 3 x 400V / 50 Hz with or without neutral
• Aluminum • Superduplex
wire
• 3 x 500V / 50 Hz without neutral wire • Stainless steel • Various qualities of stainless steel
• 3 x 230V / 50 Hz with or without neutral
• Brass 2.2.5 Cover Plate Lifting Device
wire
• 3 x 415V / 50 Hz without neutral wire • Chemical seal • Carbon steel
• 3 x 415V / 60 Hz with neutral wire 2.1.11 Filtration Ratings • Stainless Steel
• 3 x 460V / 60 Hz without neutral wire • 25 μm, 40 μm and 60 μm Super Mesh • Cover plate lifting device for retrofitting
• 3 x 440V / 60 Hz without neutral wire • 50 μm to 3000 μm slotted tube 2.2.6 Material of Internal Parts and Elements
2.1.4 Variable Flange Geometry • 100 bar (on request) 2.2.8 Internal Corrosion Protection
• Stainless steel • Safe in tropical conditions • 3rd parties (TÜV, ABS, Lloyds, etc.)
• Welding procedure specifications
2.1.8 External Corrosion Protection • Customized special solutions (WPS) / Procedure Qualification
Record (PQR)
• 2-coat primer (not required for stainless
2.2.2 Housing Manufacture • Inspection plan
steel housing)
60
°
0.47
(12)
(135)
5.31
(135)
5.31
OUTLET
°
60
(1010)
39.76
6.10
32.61
(828)
(155)
23.90
(607)
MOUNTING PATTERN
19.85
(504)
INLET
(220)
8.66
(100)
3.94
9.84
19.80 (250)
(503)
(220)
8.66
10.75
(273)
17
Backflushing Filter AutoFilt® RF3
RF3
10000
1000
Note: These curves are for 100µm - 3000µm filtration ratings
under clean conditions. The pressure drop increases by 30% for
25µm - 50µm filtration when using sizes RF3-0 through 8. For
RF3-C, the curve shown applies to all filtration ratings.
RF3-0
100
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Pressure drop (psid) = max flow rate (conditions apply)
18
Backflushing Filter AutoFilt® RF3
RF3
– – – – –
Pressure Flange Modification Filter Special
Options
Gauge Position Number Element Set Number
19
Backflushing Filter AutoFilt® RF3
RF3
Pressure Gauge
0 = None
1 = Differential pressure gauge – aluminum pressure chamber
(only up to 25 bar!)
2 = Differential pressure gauge – stainless steel 1.4301 or similar
(group 304/321) pressure chamber
3 = Differential pressure gauge – with stainless steel 1.4301 or
similar (group 304/321) diaphragm seal
4 = Differential pressure gauge – brass pressure chamber
5 = HDA 4700 stainless steel V2A group
6 = HDA 4300 Duplex
Flange Position
1= Filter outlet opposite filter inlet (Standard)
2= Filter outlet offset 90° clockwise to default
3= Filter outlet offset 180° clockwise to default
4= Filter outlet offset 270° clockwise to default
Options
0 = None
A = Certificate of conformance CoC 3.1 according to DIN EN
10204 for design, pressure and functional testing
C = Acceptance test certificate 3.1 according to DIN EN 10204 for
design, pressure and functional testing incl. material inspec-
tion certificates according to EN 10204, 3.1 for pressure-
bearing media-contacting housing parts
D = Material inspection certificates according to EN 10204, 3.1 for
pressure-bearing media-contacting housing parts
E = Russian equipment pass incl. explanation letter for TRCU 032
/ 2013; also declaration of conformity for TRCU 010 / 2011
F = End position switch position indicator for back-flushing valve
(micro)
G = End position switch position indicator for back-flushing valve
(inductive)
H = RAL 7040 top coat
I = Davit
K = Automatic vent valve
L = PE-UHMW clutch bushing with FKM O-rings
M = M12 x 1 male connector for electrical connections
N = Drinking water approval NSF / ANSI 61-G & 372
P = All seals FKM or FP2000
S = Seawater version
T = Marine / ship version
20
Notes
21
Backflushing Filter AutoFilt® RF5 v.122623
The automatic backflushing filter AutoFilt® RF5 has proven its reliable performance successfully for many years in a wide range of
different industries. The new backflushing filter series AutoFilt® RF5 a new budget-priced filter series with a cost-optimized geometry
that offers the same reliable filter performance in a variety of applications.
The fluid to be filtered flows through the slotted tube filter elements of the backflushing filter,
passing from the inside to the outside. Contamination particles then collect on the smooth
inside of the filter elements.
As the level of contamination increases, the differential pressure between the contaminated
and clean sides of the filter increases. When the differential pressure reaches its pre-set
value, backflushing starts automatically.
Size 25 - 40 Size 50 - 90
Installation height H5
Dimensions
Size DN1 DN2 DN3 H1 H2 H3 H4 H5 B1 B2 B3 B4
in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm)
25 9.8 (250) 7.9 (200) 1.6 (40) 47.7 (1212.5) 35.9 (912.5) 24.6 (625) 7.1 (180) 21.7 (550) 11.8 (300) 10.8 (275) 20 (508) 28.7 (728)
30 11.8 (300) 9.8 (250) 1.6 (40) 51.7 (1313.5) 39.4 (1001.5) 28.1 (715) 8.3 (210) 21.7 (550) 11.8 (300) 12.4 (314) 21 (533) 29.6 (753)
40 15.7 (400) 11.8 (300) 2.6 (65) 74.4 (1890.5) 62 (1575.5) 40.6 (1030) 7.1 (180) 41.3 (1050) 14.6 (370) 15 (380) 23 (575) 31.3 (795)
50 19.7 (500) 15.7 (400) 2.6 (65) 74.4 (1888.5) 62.4 (1585.5) 41.3 (1050) 7.5 (190) 41.3 (1050) 17.16 (435) 17.3 (440) 19.1 (485) 27.8 (705)
60 23.6 (600) 19.7 (500) 3.1 (80) 75 (1905.5) 63.3 (1608.5) 42.1 (1070) 7.9 (200) 41.3 (1050) 19.9 (505) 21 (534) 21.3 (540) 29.9 (760)
70 27.6 (700) 23.6 (600) 3.1 (80) 88.1 (2238.5) 74.5 (1903.5) 48.6 (1235) 7.9 (200) 53.1 (1350) 22.4 (570) 22.8 (580) 23.3 (593) 32 (813)
90 35.4 (900) 31.5 (800) 3.9 (100) 91.7 (2328.5) 78.5 (1993.5) 52.2 (1325) 8.9 (225) 53.1 (1350) 27.2 (690) 27.2 (690) 27.5 (698) 36.1 (918)
22
Backflushing Filter AutoFilt® RF5
RF5
Technical Data
Pressure Rating Back Filtration Area Flow Range
Size Inlet Outlet
psi / (bar) flushing in² / cm² gpm (L/min.)
25 145 (10) DN 250 DN 200 DN 40 942 (6120) 748-1408 (170-320)
30 145 (10) DN 300 DN 250 DN 40 1255 (8160) 1276-1980 (290-450)
40 87 (6) DN 400 DN 300 DN 65 2603 (16920) 1760-3302 (6667-12500)
50 87 (6) DN 500 DN 400 DN 65 3905 (25380) 2860-5280 (650-1200)
60 87 (6) DN 600 DN 500 DN 80 7809 (50760) 4400-8360 (1000-1900)
70 87 (6) DN 700 DN 600 DN 80 10920 (70980) 6600-12320 (1500-2800)
90 87 (6) DN 900 DN 800 DN 100 18200 (118300) 11440-18480 (2600-4200)
– – – – – – – – – –
Differential
Filter Control Voltage Material of Backflushing Pressure Modification Element Type
Size Materials Pressure
Series Type Type Internal Parts Valve Range Number & Size
Contol
The automatic backflushing filter AutoFilt® RF3 has proven its reliable performance
successfully for many years in a wide range of different industries. The horizontal
backflushing filter AutoFilt® RF7 supplements our backflushing filter family.
The AutoFilt® RF7 is a compact model range that is specifically designed for
h3
D
applications with small space and height restrictions.
h2
h1
The working principle and control systems of the AutoFilt® RF7 are identical to
those of the AutoFilt® RF3.
Installation height L
l1
la
DN
b
h3
D
DN
d1
h2
h1
l2
L
Dimensions la
DN
l1
DN DN1 l1 b h1 h2 h3 D d1 L l2 G1 G2 la
Size
in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm)
b
CC 2 (50) 1 (25) 19.8 (504) 7.9 (200) 14.2 (360) 4.7 (120) 25.6 (650) 13.4 (340) 8.7 (220) 25 (635) 35.1 (892) G1/4 G1/2 21.7 (550)
DN
d1
0B 3.9 (100) 1 (25) 23.5 (596) 7.9 (200) 15.2 (385) 5.9 (150) 27 (685) 13.4 (340) 8.7 (220) 33.5 (850) 45.9 (1165) G1/4 G1/2 21.7 (550)
1B 5.9 (150) 1.6 (40) 25.5 (647) 10.6 (270) 17.7 (450) 7.4 (189) 31.7 (805) 17.5 (445) 12.8 (324) 35.4 (900) 47.8 (1215) G1/4 G3/4 21.7 (550)
2B 7.9 (200) 2 (50) 30.1 (764) 12.8 (325) 19.7 (500) 8.6 (220) 39.4 (1000) 22.2 (565) 16 (406) 40.2 (1020) 52.6 (1335) G1/4 G3/4 27.6 (700)
2.5B 9.8 (250) 2 (50) 40.3 (1024) 12.8 (325) 19.7 (500) 10.2 (260) 39.4 (1000) 22.2 l2(565) 16 (406) 58.3 (1480) 69.7 (1770) G1/4 G3/4 27.6 (700)
3B 11.8 (300) 2.6 (65) 41.02 (1042) 15 (380) 23.2 (590) 11.02 (280) 47.2 (1200) 26.4 (670) 20 (508) 61.02 (1550) 72.8 (1848) G1/4 G3/4 27.6 (700)
4A 15.7 (400) 3.1 (80) 42.1 (1069) 17.7 (450) 25.6 (650) 13.8 (350) 55.1 (1400) 30.7 (780) 24 (610) 62.05 (1576) 73.7 (1873) G1/4 G3/4 27.6 (700)
1.5"
5A 19.7 (500) 3.1 (80) 44.8 (1139) 21.7 (550) 29.5 (750) 14.6 (370) 62 (1575) 35.2 (895) 28 (711) 62.4 (1585) 75.6 (1920) G1/4 27.6 (700)
Flange
3.9 1.5"
6A 23.6 (600) 45.6 (1159) 24.6 (625) 33.1 (840) 18.7 (475) 68.9 (1750) 43.9 (1115) 36 (914) 66.5 (1690) 80.6 (2046) G1/4 27.6 (700)
(100) Flange
3.9 1.5"
7A 27.6 (700) 47.2 (1200) 29.5 (750) 35.04 (890) 20.1 (510) 74.8 (1900) 48.4 (1230) 40 (1016) 58.1 (1475) 72 (1830) G1/4 27.6 (700)
(100) Flange
5.9 1.5"
8A 3.5 (90) 58.0 (1474) 37.4 (950) 43.3 (1100) 24.4 (620) 88.6 (2250) 55.3 (1405) 48.03 (1220) 83.2 (2114) 96.9 (2460) G1/4 27.6 (700)
(150) Flange
Technical Data
Pressure Rating Connection Connection Weight Empty Volume Amount of Filter Area Backflushing Amount
Size gpm Liters/ Minute
psi (bar) Inlet/Outlet Backflushing Line lbs (kg) Gallons (liters) Filter Elements in2 (cm2) gal (liters)
CC 230 (16) 2" Flange 1" Flange 286 (130) 4 (15) 6 332 (2140) 6.6 (25) 22-124 83-469
0B 150 (10) 4" Flange 1" Flange 342 (155) 7 (25) 6 590 (3810) 6.6 (25) 110-498 416-1885
1B 150 (10) 6" Flange 1.5" Flange 550 (250) 16 (60) 6 960 (6190) 9.2 (35) 396-1118 1499-4232
2B 150 (10) 8" Flange 2" Flange 825 (375) 28 (105) 8 1279 (8250) 13.2 (50) 880-1981 3331-7498
2.5B 150 (10) 10" Flange 2" Flange 1025 (465) 50 (190) 6 1938 (12500) 17.2 (65) 1761-2641 6666-9997
3B 150 (10) 12" Flange 2.5" Flange 1290 (585) 74 (280) 9 2906 (18750) 25.1 (95) 2421-3786 9164-14331
4A 87 (6) 16" Flange 3" Flange 1705 (775) 112 (425) 18 5813 (37500) 55.5 (210) 3566-7484 13498-28330
5A 87 (6) 20" Flange 3" Flange 2290 (1040) 168 (635) 24 8643 (55760) 82 (310) 6604-10787 24998-40833
6A 87 (6) 24" Flange 4" Flange 3635 (1650) 264 (998) 40 13811 (89100) 128.1 (485) 8805-15850 33330-59998
7A 87 (6) 28" Flange 4" Flange 4410 (2000) 358 (1355) 44 16446 (106100) 147 (555) 13208-22014 49997-83332
8A 87 (6) 36" Flange 6" Flange 7960 (3610) 716 (2710) 54 28009 (180700) 190.2 (720) 19813-33022 75000-125001
24
Backflushing Filter AutoFilt® RF7
RF7
– – – – – – –
Drive Control / Housing Material Shut Off Valve Differential Flange Setting/ Modification
Filter Series Filter Size
Connecting Voltage & Coating Material Pressure Gauge Backflushing Line Setting Number
– –
Size of Vessel
Element Set
Element Set Certification
25
Backflushing Filter AutoFilt® RF10 v.122623
RF10
Traditional Automatic Backwash Filters are designed for high pressure applications with medium to
lower loads.
Phase One:
Stripping away the contaminant particles
Phase Two:
Discharging the contaminant particles
The new generation is dependent on influent pressure only and does not require the additional back
pressure of the effluent to influent differential. With a JetFlush reservoir and internally guided JetFlush
valves that can seal the upper lip creating an increased "suction" backflush, the RF10 can handle
almost all difficult filtration applications.
Product Advantages:
Filtration
The medium being filtered enters the filter housing via the filter inlet (A) and
flows through the filter elements of the back-flushing filter from the inside to
C
the outside (B) and leaves the filter via the filter outlet (C). During the filtration
process, the JetFlush reservoir (D) located above the filter elements fills with and
B B
stores medium from the contaminated side. As fluid is filtered, particles collect B B
on the inside of the filter elements. As the level of contamination increases,
the differential pressure between the contaminated and clean side of the filter
increases. When the differential pressure reaches the pre-set trigger point,
back-flushing starts automatically.
Back-Flushing In General
Automatic back-flushing is triggered:
Back-flushing
■W
hen the differential pressure trigger point is exceeded (phase 1)
■ By means of a timer E
■B
y pressing the test button
The gear motor (E) rotates the back-flushing arm (F) to the filter element to be J1
cleaned (G). The back-flush valve (H) opens. The pressure drop between the
filter inlet (A) and the back-flush line (I), combined with the conical geometry of
the filter element, triggers the special JetFlush effect of the AutoFilt® RF10.
H
F
A
26
Backflushing Filter AutoFilt® RF10
RF10
Back-Flushing Phase I
Phase 1 - Strupping away the contamination
In the first phase, unfiltered fluid from the JetFlush reservoir (J1) above flows into the filter element. The conical filter element geometry
produces a core flow here, supplied mainly by the JetFlush reservoir. This core flow is supported by the open JetFlush effect, which also
draws water from the filtrate side into the inside of the filter element.
Back-Flushing Phase II
Phase 2 - Discharging the contamination
J2
K Once the core flow has developed, the JetFlush reservoir located
above the filter element is closed (J2).
When the opening at the top of the filter element closes, the second
phase is initiated, namely discharging the contamination:
B
The moving column of fluid draws water from the filtrate side (K) as
H soon as the fluid supply stops as a result of the filter element closing
at the top.
The conical filter element geometry ensures the whole surface of the filter element is now clean and residue-free. The contamination is
discharged via the back-flush line (I). After cleaning the filter element, the back-flushing arm rotates to the next filter element to be cleaned;
the process is repeated. When the back-flush cycle is finished, the back-flush valve is closed (H).
Industries Served
STEEL PULP & PAPER WASTE WATER MINING INDUSTRIAL POWER MARINE MACHINE
MAKING TREATMENT TECHNOLOGY GENERATION TOOL
27
Backflushing Filter AutoFilt® RF10
RF10
gear motor vent
height filter
installation
elements
control
pressure
sensor
back-flush valve
drain
Specifications
Filter Sizes: 10, 20, 23, 25, 30, 35, 40, 50, 60
Flow Range: 2210-12,940 gpm (580-3420 L/min)
Working Pressure: 87 psi (6 bar)
Max. Working Temperature: 131°F (55°C)
Empty Weight: 10 - 624 lbs. (283 kg), 20 - 981 lbs. (445 kg), 23 - 1021 lbs. (463 kg), 25 - 1213 lbs. (550 kg),
30 - 1560 lbs. (725 kg), 35 - 1934 lbs. (877 kg), 40 - 2619 lbs. (1188 kg), 50 - 2985 lbs. (1354 kg),
60 - 5644 lbs. (2560 kg)
Housing Volume: 10 - 10 gallons (36 L), 20 - 25 gallons (95 L), 23 - 35 gallons (131 L), 25 - 42 gallons (160 L),
30 - 80 gallons (304 L), 35 - 119 gallons (452 L), 40 - 163 gallons (616 L),
50 - 235 gallons (891 L), 60 - 393 gallons (1489 L)
Filter Area: 10 - 558 in.2 (3,600 cm2), 20 - 1,105 in.2 (7,128 cm2), 23 - 1,868 in.2 (12,050 cm2),
25 - 2,241 in.2 (14,460 cm2), 30 - 3,362 in.2 (21,690 cm2), 35 - 4,109 in.2 (26,510 cm2),
40 - 6,724 in.2 (43,380 cm2), 50 - 8,965 in.2 (57,840 cm2), 60 - 14,942 in.2 (96,400 cm2)
No. of Filter Elements Contact Factory
Backflush Flange Size: Contact Factory
Backflush Volume: Contact Factory
Size 60
Size 50
Size 40
Size 35
Flow Rate (gpm)
10000 Size 30
Size 25
Size 20
Size 10
1000
Note: These curves apply to SuperMesh wire mesh filter
elements with a filtration rating of 50 µm. The test points were
at the filter inlet and outlet
28 100
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Pressure drop (psid)
Backflushing Filter AutoFilt® RF10
RF10
Dimensions
DN1 DN2 DN3 DN4 b1 b2 b3 b4 b5 h1 h2 h3 h4 h5 H1
Size in in in in in in in in in in in in in in in
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
10 10 4 25 25 29.8 36 68.7 16 71.7 127.4
RF10-10 G3/4 - - -
(100) (100) (40) (250) (250) (298) (360) (687) (160) (717) (1274)
20 20 6.5 2.5 32 32 30.5 28 29.5 42.5 88.5 16.1 100.5 7.9 155.9
RF10-20
(200) (200) (65) (25) (320) (320) (305) (280) (295) (425) (885) (161) (1005) (79) (1559)
20 20 6.5 2.5 32 32 30.5 28 29.5 42.5 110 16.1 134.1 7.9 189.5
RF10-23
(200) (200) (65) (25) (320) (320) (305) (280) (295) (425) (1100) (161) (1341) (79) (1895)
25 25 6.5 2.5 35 35 30.5 30 29.5 46.2 111.7 13.1 141.4 8.3 129.7
RF10-25
(250) (250) (65) (25) (350) (350) (305) (300) (295) (462) (1117) (131) (1414) (83) (1297)
30 30 6.5 2.5 40 40 62.1 35 33 42 112.6 26.6 8.2 140.9 197.8
RF10-30
(300) (300) (65) (25) (400) (400) (621) (350) (330) (420) (1126) (266) (82) (1409) (1978)
35 35 6.5 2.5 45 45 63.7 41 42 42 113.6 26.6 8.2 XX 199.2
RF10-35
(350) (350) (65) (25) (450) (450) (637) (410) (420) (420) (1136) (266) (82) (1424) (1992)
40 40 8 2.5 52 52 73.5 46 47 47 122.5 30 8.2 142.4 212.5
RF10-40
(400) (400) (80) (25) (520) (520) (735) (460) (470) (470) (1225) (300) (82) (1492) (2125)
50 50 8 4 60 60 77 56 49 49 130 35 10.5 157.6 221
RF10-50
(500) (500) (80) (40) (600) (600) (770) (560) (490) (490) (1300) (350) (105) (1576) (2210)
60 60 10 4 70 70 90 65 61 61 136 33 19.5 159 227
RF10-60
(600) (600) (100) (40) (700) (700) (900) (650) (610) (610) (1360) (330) (195) (1590) (2270)
H2 H3 L1 L2 L3 L4 L5 D1 D2 D3 D4 E1 E2 F1 F2
Size in in in in in in in in in in in in in in in
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
83.7 35 1 18.8 46 64.8 50 37.5 27.3 34 1.8 24 9
RF10-10 G1/2 G1/2
(837) (350) (10) (188) (460) (648) (500) (375) (273) (340) (18) (240) (90)
112.2 55 1.5 24.5 51.7 76.2 50 49 35.56 37 1.8 26.9 12
RF10-20 DN25 G1/2
(1122) (550) (15) (245) (517) (762) (500) (490) (355.6) (370) (18) (269) (120)
145.8 70 1.5 24.5 46 70.5 50 49 35.56 49.6 1.8 35.1 12
RF10-23 DN25 G1/2
(1458) (700) (15) (245) (460) (705) (500) (490) (355.6) (496) (18) (351) (120)
152.3 55 1.5 27 47.7 74.7 50 54 40.64 43 1.8 30.4 12
RF10-25 DN25 G1/2
(1523) (550) (15) (270) (477) (747) (500) (540) (406.4) (430) (18) (304) (120)
153.1 70 1.5 32.3 49.7 82 50 64.5 50.8 54 1.8 38.2 15
RF10-30 G1/2 G1/2
(1531) (700) (15) (323) (497) (820) (500) (645) (508) (540) (18) (382) (150)
154.8 70 1.5 37.8 57.6 95.4 50 75.5 61 64 1.8 45.3 15
RF10-35 G1/2 G1/2
(1548) (700) (15) (378) (576) (954) (500) (755) (610) (640) (18) (453) (150)
161.7 70 1.5 48.5 63.2 111.7 50 86 71.1 72.7 2.7 51.4 15
RF10-40 G1/2 G1/2
(1617) (700) (15) (485) (632) (1117) (500) (860) (711) (727) (27) (514) (150)
170.1 70 2 54.3 69.8 124 50 97.5 81.3 86 3 60.8 20
RF10-50 G1/2 G1/2
(1701) (700) (20) (543) (698) (1240) (500) (975) (813) (860) (30) (608) (200)
175.9 70 2 64.3 79.5 143.8 50 117.5 101.6 104 3.2 73.5 20
RF10-60 G1/2 G1/2
(1759) (700) (20) (643) (795) (1438) (500) (1175) (1016) (1040) (32) (735) (200)
Technical Data
Pressure Filter Area Backflushing
Connection Connection Weight Empty Volume Amount of Filter
Size Rating in2 Amount
Inlet/Outlet Backflushing Line lbs (kg) Gallons (liters) Elements
psi (bar) (cm2) gal (liters)
87 624 10 558 154
10 DN 100 40 6
(6) (283) (36) (3600) (583)
87 981 25 6 1105 330
20 DN 200 65
(6) (445) (95) (7128) (1250)
87 1025 35 1868 374
23 DN 200 65 5
(6) (465) (131) (12050) (1417)
87 1213 42 2241 374
25 DN 250 65 6
(6) (550) (160) (14460) (1417)
87 1598 80 3362 374
30 DN 300 65 9
(6) (725) (304) (21690) (1417)
87 1934 119 4109 374
35 DN 350 65 11
(6) (877) (452) (26510) (1417)
87 2619 163 6724 639
40 DN 400 80 18
(6) (1188) (616) (43380) (2417)
87 2985 235 8965 639
50 DN 500 80 24
(6) (1354) (891) (57840) (2417)
87 5644 393 14942 903
60 DN 600 100 40
(6) (2560) (1489) (96400) (3417)
29
Backflushing Filter AutoFilt® RF10
RF10
How to Build a Valid Model Number for a Schroeder AutoFilt® RF10:
– – – – – – – – –
Filter Pressure Type of Voltage EX Housing Flange Nominal Material of Back-
Filter Size
Series Range Control Supply Protection Material Standard Size Flush Valve: Collar
– – – – –
Material of Pressure Flange Material of Sacrificial Cover Plate
Back-Flush Disc Transmitter Position Internal Parts Anode Lifting Device
30
Backflushing Filter AutoFilt® RF10
RF10
(RF10 model code builder cont.)
Sacrificial Anode
0 = No anode
1 = With sacrificial anode
2 = With flange connection, no sacrificial anode
Cover Plate Lifting Device
0 = No cover plate lifting device
1 = With cover plate lifting device
31
Backflushing Filter AutoFilt® RF4 v.012624
RF4
The automatic backflushing RF4 filter is a self-cleaning system for removing particles from low
viscosity fluids. Its robust construction and automatic backflushing capability make a major
contribution to operational reliability and reduce operating and maintenance costs. The slotted
tube or SuperMesh™ filter elements with filtration rates from 25 to 1000 µm ensure highly
effective separation of contaminating particles from the process medium.
Automatic cleaning starts as soon as the elements become contaminated. The flow of filtrate is
not interrupted during the backflushing procedure. Two sizes allow flow rates from 10-60 gpm.
The RF4 is available as a fully automatic or purely manual version.
Numerous combinations of materials and equipment as well as individually adjustable control
parameters allow optimum adaptation of the filter to any application.
The backflush valve opens and closes during backflushing of each filter element, further minimizing the amount of filtrate needed to effectively
clean the element.
32
Backflushing Filter AutoFilt® RF4
RF4
DP psi
The flow rate ranges indicated apply to 4.5
filtration ratings ≥ 100 µm
3.0
Important
The pressure drop curves apply to water 1.5
RF4-2
Flow (gpm)
Circuit Diagram
Industries Served
STEEL PULP & PAPER WASTE WATER AUTOMOTIVE INDUSTRIAL THERMAL MARINE MACHINE
MAKING TREATMENT MANUFACTURING TRANSFER TOOL
33
Backflushing Filter AutoFilt® RF4
RF4-1 87 psi - 6 bar or 230 psi - 16 bar 32 gpm - 120 L/min
Outlet G1"
16.89
(429)
Ø 5.51
(140) 3.62 3.62
18.78
(477)
(92) (92)
5.83
(148)
Control 0.35
Hole (9)
Outlet G1"
Inlet G1"
Inlet G1"
(160)
(232)
6.3
9.13
4.05
(103)
1.30
(33)
(172)
6.77
5.55
(175)
6.89
(141)
(252)
9.92
10.16
(258)
9.45
(240)
18.78
(477)
5.83
Ø (148)
Control 0.35
Hole Outlet G1"
(9)
Inlet 1.85
(47)
G1"
(232)
9.13
4.05
(103)
(172)
(175)
6.77
6.89
Back Flushing
10.16
(258)
12.17
(309)
NOTES:
1. Metric dimensions in ( ).
2. Drawings may change without notice. Contact factory for certified drawings.
Specifications
Process Connection: G 1" Female
Max Flow: 32 gpm (120 L/min)
Max. Working Pressure: 87 psi (6 bar) or 230 psi (16 bar)
Max. Working Temperature: 194°F (90°C)
Weight: 29 lbs. (13 kg) or 33 lbs. (15kg)
Housing Volume: 0.66 gallons (2.5 L)
34
Backflushing Filter AutoFilt® RF4
RF4-1
– – – – – – – – – –
Differential
Filter Control Voltage Material of Backflushing Pressure Modification Element Type
Size Materials Pressure
Series Type Type Internal Parts Valve Range Number & Size
Contol
Materials
AA = Aluminum head & bowl (only RF4-1, 230 psi)
EE = Stainless Steel head and bowl (only RF4-1, 230 psi)
35
Backflushing Filter AutoFilt® RF4
RF4-2 87 psi - 6 bar or 230 psi - 16 bar 60 gpm - 220 L/min
22.17
(563)
Ø 7.05
22.95
(583)
Ø 7.05 (179)
(179) 0.35 (9)
Outlet
Outlet G1 1/2"
1.85
(47)
G1 1/2"
10.60
(269)
Inlet 4.06
4.06 (103)
11.38
(289)
(103)
(222)
(196)
(242)
8.74
7.71
0.87
(196)
7.72
216)
8.50
(216)
8.50
4.51
8.29 (115)
(211) 9.80
9.80 (249)
(249)
D D A A
RF4-2 RF4-2
w/ Co-Ax Cable, w/ Lateral Valve,
230 psi 230 psi
NOTES:
1. Metric dimensions in ( ).
2. Drawings may change without notice. Contact factory for certified drawings.
Specifications
Process Connection: G11⁄2" Female
Max Flow: 60 gpm (220 L/min)
Max. Working Pressure: 87 psi (6 bar) or 230 psi (16 bar)
Max. Working Temperature: 194°F (90°C)
Weight: 71 lbs. (32 kg) or 140 lbs. (63kg)
Housing Volume: 1.0 gallons (3.7 L)
36
Backflushing Filter AutoFilt® RF4
RF4-2
– – – – – – – – – –
Differential
Filter Control Voltage Material of Backflushing Pressure Modification Element Type
Size Materials Pressure
Series Type Type Internal Parts Valve Range Number & Size
Contol
Materials
NN = Carbon Steel, nickel plated (only RF4-2 230 psi)
EE = Stainless Steel head and bowl (only RF4-2, 230 psi)
AA = Aluminum
37
Backflushing Filter AutoFilt® RF4-3
RF4W-3 232 psi - 16 bar 120 gpm - 450 L/min
NOTES:
1. Metric dimensions in ( ).
2. Drawings may change without notice. Contact factory for certified drawings.
Specifications
Connection Size: • Inlet/Outlet: G2"
• Back-flush line: G¾
Flow Rate Qmax: 450 l/min (120 gpm)
Design Pressure pmax 16 bar (232 psi)
Design Temperature Tmax: 80° C (176°F)
Filtration Rating: 25 — 1000 µm
Filter Elements / Filter Area: 4 pieces: 1430 cm2 (222 in2)
6 pieces: 2140 cm2 (332 in2)
7 pieces: 2500 cm2 (388 in2)
Housing Material: Stainless steel cast 1.4581
Weight: 45 kg (99.2 lbs)
38
Backflushing Filter AutoFilt® RF4-3
RF4W-3
How to Build a Valid Model Number for a Schroeder ATF 2, 2.5 and 3:
– – – – – – – – –
Pressure Number of Filter Base Frame / Control Power Supply Differential Pressure Housing Material
Filter Type Size Version
Range Elements Wall Assembly Type Voltage Monitoring / Coating
– – – –
End Modification Filter Elements / Special
Inner Parts Documentation Number Filtration Rating Number
39
Backflushing Filter AutoFilt® RF12 v.122623
JetFlush valve
50
50
G1 1/2"
G1 1/2"
819
512
629
Installation height,
filter element
100
G1"
162
60
160
115
290
12
M
4x
NOTES:
1. Metric dimensions in ( ).
2. Drawings may change without notice. Contact factory for certified drawings.
Specifications
Process Connection: G 11/2" Female
Max Flow: 21 gpm (80 L/min)
Max. Working Pressure: 145 psi (10 bar)
Weight: 33 lbs. (15 kg)
Housing Volume: 0.48 gallons (1.8 L)
Filter Area: 55 in.2 (356 cm2)
40
Backflushing Filter AutoFilt® RF12
RF12
– – – – – – –
Protective Back-Flushing Differential Pressure Modification Filter Elements /
Filter Series Material Pressure Range
Filter Valve Monitoring Code Filtration Rating
Filter Series
RF12
Protective Filter
EP0 = Electropneumatic control without pilot valves
EP1 = Electropneumatic contol incl. pilot valve
EP2 = Electropneumatic control incl. pilot valve 24 VDC Device connector M12x1 (w/o mating connector)
EP3 = Electropneumatic control incl. pilot valve 230 VAC Device connector DIN En 175301-803 / form A (w/o mating
connector)
EPZ3 = Electropneumatic control incl. pilot valve 230 VAC, with timer control (1 x 230V/N/PE 50 Hz)
EPD3 = Electropneumatic control incl. pilot valve 230 VAC, with differential pressure control (1 x 230V/N/PE 50 Hz)
Material
1= Filter housing: aluminum, internal parts: stainless steel
Back-Flushing Valve
0= Without G1" connection
CO = Coaxial valve, brass
KN = Ball valve, brass nickel-plated
S= Piston control valve, bras
Differential Pressure Monitoring
0= Without differential pressure monitoring
5= 2x HDA 4700 stainless steel (4-20 mA)
7= Fixed value 0.5 bar. Type GW, n.c. contact
Pressure Range
10 = 145 psi (10 bar)
Modification Code
X= Latest version is always supplied
Filter Elements / Filtration Rating
S = Preceded with an additional "S" for SuperFlush non-sticking coating
KSS = Wedge wire 30μm
KSS = SuperMesh wire mesh, sintered, 25 μm / 40 μm / 60 μm; others on request
41
Backflushing Filter AutoFilt® RF14 v.122623
The AutoFilt® RF14 is a self-cleaning system for extracting particles from low viscosity fluids.
Its robust construction and automatic back-flushing capability make a major contribution to
operational reliability and reduce operating and maintenance costs. The slotted or SuperMesh
baskets in the filter with filtration rates from 10 to 100μm ensure highly effective filtration of
contaminating particles from the process medium.
This type of fully automatic self-cleaning screen filter has been used for
decades in applications wherever suspended solids need to be removed
from a pressurized water stream. They are used to remove sand, silt
and algae from raw water taken from lakes, ponds, rivers and canals.
Such filters provide pretreatment before membrane filtration systems for
potable water supply. Other installations include pretreatment for reverse
osmosis and other desalination systems. Many municipal and industrial
wastewater treatment plants use these filters to prepare secondary
effluent for reuse in cooling, irrigation and aquifer recharge systems.
Applications in steel mills filtering grimy, oily cooling water are common
as are those in the automotive and plastics industries. Cement plants
and mining operations use this type of filter for removing solids from
tailings. They are found on deep-sea oil platforms for filtering flood water
and on ships before portable desalination systems and ballast systems.
Filtration
A back-flushing cycle is complete once the basket element has been cleaned. Filter continues to filter and forward flow
is not impeded by backwash cycle.
The fluid to be filtered flows through the slotted filter basket element of the back-flushing filter, passing from the inside to the outside.
Contamination particles then collect on the smooth inside of the filter basket elements. As the level of contamination increases, the differential
pressure between the contaminated and clean sides of the filter increases. When the differential pressure reaches its preset value, back-flushing
starts automatically.
Triggering Automatic Back-Flushing
Back-flushing is triggered automatically: when the triggering differential pressure is exceeded.
Back-flushing can also be started:
■ By means of an adjustable timer (optional)
■ By pressing the TEST key
■ As soon as back-flushing has been triggered, the filter starts to clean the
filter basket
Back-Flushing of the Filter Basket Elements - Back-Flushing Cycle
■ The gear motor rotates the nozzles around the interior of the basket Before Cleaning
■ The back-flushing valve is opened
■ The pressure drop between the filtrate side and the back-flushing line rinses a small partial flow of the filtrate in the opposite direction into
the filter elements to be cleaned. The contamination particles deposited on the inside of the filter basket element are detached and carried
out via the nozzles into the back-flushing line.
42
Backflushing Filter AutoFilt® RF14
RF14
■ After the back-flushing time is complete, the back-flushing valve is closed.
In this way, the nozzles have cleaned all areas of the filter basket.
■ Initiating the most effective and instantaneous back-flush differential at all
areas of the basket filter.
Ready-to-Operate Unit
The filter control unit and differential pressure measuring line are already connected. Once the filter has
been fitted to the pipework, only the auxiliary power supply needs to be connected. After Cleaning
Bypass Valve
Bypass Line
AutoFilt RF3
Backflush Filter
PDISH
Inlet Outlet
Specifications
Filter Operating Pres- Inlet/Outlet Inlet/Outlet Backflush Line Weight Volume Length Width Footprint Clean Pressure
Size sure min-max psi (in) Plain Weave (in) Delta Mesh (in) (lbs) Operating (gal.) (in) (in) (in2) Differential (psi)
10 29-97 4" 5" 2" 584.22 8.98 19.685 19.685 11.811 1.45
15 29-97 6" 8" 2.5" 742.96 17.17 23.622 19.685 11.811 1.45
20 29-97 8" 10" 3" 930.35 38.04 27.559 23.622 15.748 1.45
25 29-97 10" 12" 3" 1,219.15 73.18 27.559 27.559 19.685 1.45
30 29-97 12" 14" 4" 1,924.63 105.67 39.37 27.559 27.559 1.45
35 29-97 14" 16" 4" 2,612.47 108.31 43.307 27.559 31.496 1.45
40 29-97 16" 18" 4" 3,714.78 234.32 47.244 35.433 43.307 1.45
45 29-97 18" 20" 4" 4,166.763 369.05 51.181 43.307 55.118 1.45
50 29-97 20" 24" 5" 5,103.70 446.98 55.118 43.307 59.055 1.45
60 29-97 24" 28" 5" 7,605.94 747.61 62.992 51.181 82.677 1.45
Filter Size Min. Backwash Volume (gal.) Min. Flow (gpm) Max Flow (gpm) w/ Delta Mesh 40 micron
10 10.70 229 616
15 13.91 387 1,166
20 16.91 572 2,288
25 16.91 572 3,036
30 22.20 986 4,400
35 22.20 986 5,000
40 22.20 986 5,280
45 22.20 986 8,800
50 27.75 1,540 11,440
60 27.75 1,540 15,400
43
Backflushing Filter AutoFilt® RF14
RF14
How to Build a Valid Model Number for a Schroeder AutoFilt® RF14:
– – – – – – – –
Connection Flange Standard Connection Explosion Housing / Corrosion Pressure
Filter Type Design Code Control Type
Flange Connection Point Voltage Protection Protection Material Range
– – – – – – – – –
Material Back- Pressure Flange Internal Modification Filter Material Material Nominal
Options
Flush Valve Unit Transmitter Position Parts Number Element Type Type Filtration Rating
44
Backflushing Filter AutoFilt® RF14
RF14
(RF14 model code builder cont.)
Options
0= Without
1= Without integrated protection basket
2= With davit
3= Pressure transmitter in back-flush line
4= Top coat RAL 7040
5= Automatic vent vale (plastic)
6= Automatic vent valve (stainless steel/SuperDuplex)
7= With sacrificial anode (O-ring material made of silicone
element, conductive)
A= Certificate of Conformance CoC
B= Acceptance test certificate 3.1 acc. to DIN EN 10204 for
design, pressure and function test
C= Acceptance test certificate 3.1 acc. to DIN EN 10204 for
design, pressure and function test incl. material cert. acc. to
EN 10204, 3.1 for the pressure bearing vessel parts in contact
with media
D= Material products to EN 10204, 3.1 for pressurized vessel
parts that come into contact with media
P= With back-flush pump
Modification Number
0 = The latest number will be supplied
Filter Element
M = Marine model
J = Industry model
Material Type
H= Stainless steel 1.4404 or similar (group 316)
E= Stainless steel 1.4301, 1.4541 or similar material group
D= Duplex
S= SuperDuplex
Material Type
A = Wire Mesh Plain
B = Wire Mesh ∆ - Mesh
90μm - X 1
* Model recommendation based on experiences with sea-water and serves only as orientation
Seal material of filter element without anode is identical to seal material of the butterfly valve
Seal material of filter element with anode is always silicone
45
Backflush Treatment Unit v.122623
The BTU unit with integral backflushing filter is a turnkey automatic filtration unit for watermiscible cooling lubricants,
oils or washing water which continuously filters solid particles, such as very fine magnetic and non-magnetic metal
particles, corundum, sand particles etc. It provides long-term filtration producing reduced-particle filtrate. The quality
of the filtrate is dependent on the separation limit of the filter used.
The solid particles from the backflushing volume are collected in a bag filter which is suspended under
the twist sieve. When this is full, it is easy to dispose of by pulling open the drawer.
The fluid filtered by the twist sieve or the bag flows back to the buffer tank (BTU1). As soon as the fluid level in the
buffer tank reaches the upper switch point of the level gauge (optional), the tank pump (optional) empties the tank.
Due to the short-term pressure shock when backflushing the automatic filter and due to the tangential inlet flow, the
fluid is filtered by the wire mesh inside the twist sieve. Approx. 70 % of the backflushing volume passes through the twist sieve and is therefore
already filtered when it flows into the buffer tank below the filter via the channel on one side of the twist sieve.
The remaining 30 % of fluid which is heavily contaminated with particles is forced by the centrifugal force and gravity through an opening in
the floor of the twist sieve down into a bag filter. The fluid is filtered though the bag from the inside to the outside. Particles are retained and
the cleaned emulsion flows into the buffer tank. The pressure shock ensures that the wire mesh (TopMesh) is flushed at every backflushing
process, i.e. the twist sieve is self-cleaning and practically maintenance-free.
Type A B C D E F G
BTU3 with RF3-CG 1162 972 570 330 626 860 917
BTU3 with RF3-0G 1223 972 570 330 626 860 929
Type A B C D E F G H I J
BTU3 with RF3-CG 1877 1210 1460 264 332 867 350 437 1130 1488
BTU3 with RF3-0G 2113 1210 1460 264 332 760 350 446 1110 1600
46
Backflush Treatment Unit
BTU
– – – – – – –
Filtration Bag Filter Bag Filter Twist Sieve Housing/ Modification
Unit Type Control Functions Pump
Rating Material Filtration Rating Buffer Tank Material Number
Unit Type
BTU1 = Add-on unit
BTU3 = Tank-top unit
Filtration Rating
25 = D25
40 = D40
60 = D60
80 = D80
100 = D100
150 = D150
Control Functions
0= Unit without control function
N1 = Level monitoring of buffer tank
N2 = Level monitoring of bag filter
N3 = Level monitoring of buffer tank and bag filter
S= Control complete
Pump
0 = 150 psi (10 bar)
T = Return pump in buffer tank (only possible with BTU1)
Modification Number
X = The latest version is always supplied
47
Backflush Treatment Unit
BTU
– – – – – – –
Housing Backflushing Valve Differential Flange Options Filter
AutoFilt® Control Voltage
Materials Materials Pressure Gauge (RF3 Only) Elements
AutoFilt®
A= RF3-C
B= RF3-CG
D= RF3-0
E= RF3-0G
F= RF3-1
G= RF4-1
H= RF4-2
Control
0 = w/o
E = EPT
Voltage
RF3 RF4
0= w/o control M= with control*; with solenoid valve 230 V AC
1= 3x 400 V/N/PE, 50 Hz N= with control*; with solenoid valve 24 V DC
2= 3x 400 V/X/PE, 50 Hz O= w/o control*; with solenoid valve 230 V AC
3= 3x 500 V/X/PE, 50 Hz P= w/o control; with solenoid valve 24 V DC
4= 3x 230 V/N/PE, 50 Hz
5= 3x 230 V/X/PE, 50 Hz
6= 3x 415 V/X/PE, 50 Hz
7= 3x 415 V/N/PE, 50 Hz
8= 3x 460 V/N/PE, 50 Hz
Housing Materials
RF3 Only RF4-1 Only RF4-2 Only
0 = Carbon steel, external primer ("N") AA = Configuration (AAE): aluminum, aluminum, NN = Configuration (NNE): carbon steel, carbon
1 = Carbon steel, external primer, stainless steel EE = steel, stainless steel
internal coating ("NM") EE = Configuration (EEE): stainless steel, Configuration (EEE): stainless steel,
3 = Stainless steel ("E") stainless steel, stainless steel stainless steel, stainless steel
Filter Elements
RF3 RF4-1 RF4-2
B= KD25 B= KMD25 B= KND25
C= KD40 C= KMD40 C= KND40
D= KD60 D= KMD60 D= KND60
E= KD80 E= KMD80 E= KND80
L= KS50 L= KMS50 L= KNS50
M= KS100 M= KMS100 M= KNS100
N= KS150 N= KMS150 N= KNS150
48
Backflush Treatment Unit
BTU
– – – – – – – –
Filtration Bag Filtration Modification
Unit Type Diameter Housing Material Housing Length Level Switch Bag Filter Material
Rating Rating Number
Unit Type
PTS = Process twist sieve
Filtration Rating
25 = D25
40 = D40
60 = D60
80 = D80
100 = D100
150 = D150
Diameter
180 = Ø 180 mm (only for RF4, without)
180/1 = Ø 180 mm (only for RF4-1, with bracket)
180/2 = Ø 180 mm (only for RF4-2, with bracket)
250 = Ø 250 mm (only for RF3-C and RF3-0)
450 = Ø 450 mm (only for RF3-1)
Housing Material
N = Carbon steel, primed
E = Stainless steel
Housing Length
K = Short (standard for PTS-180)
L = Long (standard for PTS-250/-450)
Level Switch
0 = Without
1 = With level switch stainless steel (only for diameters 250 mm, 450 mm)
Modification Number
X = The latest version is always supplied
49
Automatic Twist Flow Strainer ATF v.122623
ATF
■ Perfect pre-filter
■ Great for high contamination levels
■ Low pressure drop
This filter is a hybrid system consisting of a centrifugal separator and an inline filter. The fluid to be
cleaned enters the housing tangentially, similar to a centrifugal separator, and accelerates down
as a result of the tapered housing. The resulting spiral flow with its centrifugal force carries the
coarsest contamination first (its density is obviously higher than that of the fluid) to the inner wall of
the housing.
Filtration
When pressed against the filter wall, the higher density particles settle at a higher rate in the lower
part of the filter, where they are finally carried out. The remaining smaller, less dense particles are
filtered as the fluid passes through the element and exits the filter.
The conical filter element ensures optimum flow characteristics. On one hand it makes possible
continual self-cleaning of the filter during operation. While on the other, it makes the pressure drop
of the whole filter much lower than compared with a centrifugal separator of a similar size.
Cleaning Procedure
Both the sediment particles and those separated by the filter element finally collect at the
bottom of the housing and are discharged periodically from the system by opening the
contamination flap. During this cleaning procedure (depending on the installation of the
ATF), part of the untreated fluid flow is used for a few seconds to flush the elements and
clean the filter. Because partial flow is used, continuous filtration occurs.
In addition, the ATF is an excellent choice for bypass flow applications which are able to
do without a partial flow for short periods of time.
Depending on the application and the amount of solid particles, the cleaning function can
be adjusted via a timer function.
The ATF is well suited to high levels of contamination and large fluctuations in the solid
particle content of the untreated water.
Due to the use of conical slotted tube and sintered wire meshes, a precise selectivity and
therefore a constant filtrate quality is ensured – independent of fluctuations in operating
pressure or flow rate. Filtration Mode
Backflush Mode
Due to special flow conditions resulting from the element geometry and their arrangement, the pressure drop on the overall unit is relatively
low at < 14.5 psi (1.0 bar).
The pre-filtration of solid particles of a higher density implies that the filter surface area can take a correspondingly higher load and the filter
size can therefore be comparatively smaller.
50
Automatic Twist Flow Strainer ATF
ATF
Pressure Drop Graph
The filter elements are cleaned solely by flushing with untreated fluid.
The ATF saves on space in comparison to conventional separating units, such as lamellar separators or sand filters.
Several ATF’s can be integrated into systems, and as a result, can adapt to the required flow rates.
The filter element of the ATF is maintenance-friendly, as it is equipped with a flange cover. On sizes 2 to 4, it is also possible to
replace the filter element without needing to open the filter.
In order to be able to size the ATF correctly, the following design data should be available:
Industries Served
STEEL PULP & WASTE WATER MINING INDUSTRIAL POWER MARINE MACHINE
MAKING PAPER TREATMENT TECHNOLOGY GENERATION TOOL
51
Automatic Twist Flow Strainer ATF-1 v.122623
52
Automatic Twist Flow Strainer ATF-1
ATF
How to Build a Valid Model Number for a Schroeder ATF 2, 2.5 and 3:
– – – – – – – – – –
Control Housing Discharge Pressure Modification Filtration
Filter Series Size Voltage Accessories Element Set
Type Material Valve Range Number Rating
Pressure Rating
10 = 145 psi (10 bar)
16 = 230 psi (16 bar)
53
Automatic Twist Flow Strainer ATF-2, ATF-2.5, ATF-3 v.122623
Size: 2 2.5 3
Flow Rate: 20-110 gpm (75-416 L/m) 65-260 gpm (246-984 L/m) 85-480 gpm (321-1816 L/m)
Pressure Rating: 145 or 230 psi (10 or 16 bar) 145 or 230 psi (10 or 16 bar) 145 or 230 psi (10 or 16 bar)
Connections Inlet/Outlet: 2" Flange (DN 50) 3" Flange (DN 80) 4" Flange (DN 100)
Connection Discharge Line: 2" Flange (DN 50) 3" Flange (DN 80) 4" Flange (DN 100)
Filter Area: 55 in2 (360 cm2) 150 in2 (966 cm2) 266 in2 (1720 cm2)
Weight: 132 lbs (60 kg) 297 lbs (135 kg) 440 lbs (200 kg)
Volume: 3.5 gal (13.5 L) 7.4 gal (28 L) 14.5 gal (55 L)
54
Automatic Twist Flow Strainer ATF-2, ATF-2.5, ATF-3
ATF
How to Build a Valid Model Number for a Schroeder ATF 2, 2.5 and 3:
– – – – – – – – – –
Control Housing Discharge Pressure Modification Filtration
Filter Series Size Voltage Accessories Element Set
Type Material Valve Range Number Rating
Discharge Valve
0 = None
NN = Butterfly valve, cast housing coated, disc Stainless
Steel, cuff BR (not available on size 1)
NE = Butterfly valve, cast housing coated, disc Stainless
Steel, cuff EPDM (not available on size 1)
NV = Butterfly valve, cast housing coated disc Stainless
Steel, cuff Viton (not available on size 1)
BN = Butterfly valve, cast housing coated, disc Bronze, cuff
NBR (not available on size 1)
BE = Butterfly valve, cast housing caoted, disc Bronze, cuff
EPDM (not available on size 1)
BV = Butterfly valve, cast housing coated, disc Bronze, cuff
Viton (not available on size 1)
E = Ball valve Stainless Steel (size 1 only)
M = Ball valve brass (size 1 only)
Pressure Rating
10 = 145 psi (10 bar)
16 = 230 psi (16 bar)
55
Automatic Twist Flow Strainer ATF-3.5, ATF-4 v.122623
b2 b1
D
NW1
h3
NW1
10.62“ (270)
4“ (100)
H max.
(770)
(850)
30“
33“
d1
h1
(1319)
52“
Ø 0.86 x (4x)
(Ø 22)
Part of Schroeder
NW2
Industries' Energy Sustainability Initiative
Size: 3.5 4
Flow Rate: 350-965 gpm (1324-3652 L/m) 440-1760 gpm (1665-6662 L/m)
Pressure Rating: 145 or 230 psi (10 or 16 bar) 145 or 230 psi (10 or 16 bar)
Connections Inlet/Outlet: 6" Flange (DN 150) 8" Flange (DN 200)
Connection Discharge Line: 4" Flange (DN 100) 6" Flange (DN 150)
Filter Area: 540 in2 (3500 cm2) 605 in2 (3900 cm2)
Weight: 578 lbs (263 kg) 920 lbs (418 kg)
Volume: 34 gal (130 L) 60 gal (230 L)
56
Automatic Twist Flow Strainer ATF-3.5, ATF-4
ATF
How to Build a Valid Model Number for a Schroeder ATF 3.5-4:
– – – – – – – – – –
Control Housing Discharge Pressure Modification Filtration
Filter Series Size Voltage Accessories Element Set
Type Material Valve Range Number Rating
Pressure Rating
10 = 145 psi (10 bar)
16 = 230 psi (16 bar)
57
Process Inline Filter v.122623
E1
E1
D1 D1
DN1
H1
H2
H1
H2
DN1
DN2
h1
h1
h2
X X
h2
L1
L1
b1 b2 DN2
E2 b1 E2
E1 E1
D1
D1
H1
H1
H2
H2
DN1
DN1
DN2
h1
h1
h2
X X
h2
L1
L1
b1 b2 E2 DN2 E2
b1
NOTES:
1. Top row represents the 10 bar version | In-line (1-stage). Bottom row represents the 10 bar version | In-line (2-stage)
2. Drawings of the 16 bar versions, both 1-stage and 2-stage, are also available upon request.
58
Process Inline Filter
PLF1
How to Build a Valid Model Number for a Schroeder PLF1:
– – – – – – – – – – – –
Filter
Filter Filter Element Filter Housing Design Connection Internal Pressure Seal Optional
Housing Accessories
Series Size Type Orientation Material Code Code Parts Ranges Material Fitting
Length
Connection Code
G2 = Thread G2"(size 2 only)
C= DIN DN 50 / 2" ANSI
E= DIN DN 80 / 3" ANSI (size 1 only)
F= DIN DN 100 / 4" ANSI (size 1 only)
K= DIN DN 150 / 6" ANSI (size 1 only)
Internal Parts
E1 = Stainless steel 1.4301 or similar material (group 304)
E2 = Stainless steel 1.4571 or similar material (group 316)
SD = Superduplex (on request)
D= Duplex (on request)
59
Process Inline Filter v.122623
NOTES:
1. The dimensions indicated have ± 10 mm tolerances.
2. Subject to technical modifications.
60
Process Inline Filter
PLF2
How to Build a Valid Model Number for a Schroeder PLF2:
– – – – – – – – –
Length Filter Element
Indicator Filter Housing Material of Pressure
Size of Filter of Filter Diameter & Filter Design Code Bag Size
Code Alignment Material Internal Parts Range
Housing Element Type
– – – –
Sealing Clogging Optional Modification Supplementary
Material Indicator Equipment Number Details
Bag Size
Connection Size Filter Size 6"
L= DIN DN 200 / 8" ASME 3
M= DIN DN 250 / 10" ASME 5
N= DIN DN 300 / 12" ASME 7
Q= DIN DN 400 / 16" ASME 10/13
Pressure Range
6 = PN 6
10 = PN 10
16 = PN 16
61
Clogging Indicators for Process Filters v.122623
General
The PVD Clogging Indicators for Process Filters are designed to indicate visually and/
or electronically when the filter elements must be cleaned or changed. The use of clogging
indicators guarantees both the operational safety of the system and the efficient utilization of the
filter elements.
Seals
V (=Viton) or T (=FEP encapsulated)
Construction
Differential pressure indicators are used on all process filters. They react to the pressure
differential between the filter inlet and filter outlet, which rises as the level of contamination in the
element increases.
For duplex filter housings, the differential pressure indicators and connected using an adapter
block.
Special Indicators
Electrical ATEX indicators:
Optional: electrical indicator for process filters for use in potentially explosive atmospheres
subject to the ATEX equipment directive 94/9/EC and the ATEX operator directive 1999/92/EC.
■P VD..B.1: SW27
■ PVD..C.0: SW30
■ PVD..D.0/L...: SW30
max. torque value: 100 Nm
PVD ..B • • • • •
PVD ..C • • • • •
PVD ..D • • • • •
Differential Pressure
• • On Request •
Gauge
62
Clogging Indicators for Process Filters
PVD
PVD x B.x
Type Of Indication: Visual, red/green band
Automatic reset
Weight: 110 g
Cracking Pressure Or 1 bar + 10% 3 bar + 10%
Indication Range: 1.5 bar + 10% 5 bar + 10%
2 bar + 10% 8 bar + 10%
Perm. Operating Pressure: 6092 psi (420 bar)
Perm. Temperature Range: -20°C to 100°C
Thread: G 1/2
Max. Torque Value: 100 Nm
Switching Type: -
Max. Switching Voltage: -
Electrical Connection: -
Max. Switching Voltage At Resistive Load: -
Switching Capacity: -
Protective Class Acc. DIN 40050: -
PVD x C.x
Type Of Indication: Electrical switch
Weight: 220 g
Cracking Pressure Or 1 bar + 10% 3 bar + 10%
Indication Range: 1.5 bar + 10% 5 bar + 10%
2 bar + 10% 8 bar + 10%
Perm. Operating Pressure: 6092 psi (420 bar)
Perm. Temperature Range: -20°C to 100°C
Thread: G 1/2
Max. Torque Value: 100 Nm
Switching Type: N/C or N/O (change-over contacts)
Max. Switching Voltage: 230 V
Electrical Connection: Male Connection M20x1.5 acc. EN 50262
Female Connector acc. DIN 43650
Max. Switching Voltage At Resistive Load: 60 W =
100 VA ~
Switching Capacity: Ohmic 3 A at 24 V =
Ohmic 0.03 to 5 A at max. 230 V ~
Protective Class Acc. DIN 40050: IP 65 (only if the connector is wired and fitted
correctly)
PVD x D.x / -L
Type Of Indication: Visual indicator and electrical switch
Weight: 250 g
Cracking Pressure Or 1 bar + 10% 3 bar + 10%
Indication Range: 1.5 bar + 10% 5 bar + 10%
2 bar + 10% 8 bar + 10%
Perm. Operating Pressure: 6092 psi (420 bar)
Perm. Temperature Range: -20°C to 100°C
Thread: G 1/2
Max. Torque Value: 100 Nm
Switching Type: N/C or N/O (change-over contacts)
Max. Switching Voltage: 24, 48, 110, 230 V depending on the light insert
Electrical Connection: Male Connection M20x1.5 acc. EN 50262
Female Connector acc. DIN 43650
Max. Switching Voltage At Resistive Load: 60 W =
100 VA ~
Switching Capacity: Ohmic 3 A at 24 V =
Ohmic 0.03 to 5 A at max. 230 V ~
Protective Class Acc. DIN 40050: IP 65 (only if the connector is wired and fitted
correctly)
63
Clogging Indicators for Process Filters
PVD
V01 x VZ.x
Type Of Indication: Visual/analogue indicator and 1 electrical switch-
ing contact at 75% and 100% of the cracking
pressure
Weight: 650 g
Cracking Pressure Or 0.8 bar + 10%
Indication Range: 2.0 bar + 10%
4.3 bar + 10%
Perm. Operating Pressure: 2321 psi (160 bar)
Perm. Temperature Range: -20°C to 100°C
Thread: G 1/4
Max. Torque Value: -
Switching Type: 75% - N/O contact
100% - N/C contact
Max. Switching Voltage: 250 V
Electrical Connection: Threaded connection
M20x1.5 acc. EN 50262
Max. Switching Voltage At Resistive Load: 75% contact 100% contact
120 W = 30 W =
120 VA ~ 60 VA ~
Switching Capacity: Ohmic 2.5 A at 24 V
Ohmic 1 A at 250 V
Protective Class Acc. DIN 40050: IP 55
DS11
Type Of Indication: 2 microswitches, 1-pole change-over contacts,
can be adjusted manually to recommended set
values
Weight: 1.2 - 3.5 kg
Cracking Pressure Or 0 - 1.6 bar
Indication Range: 0 - 4 bar on request
Perm. Operating Pressure: 363 psi (25 bar); 580 psi (40 bar) on request
Perm. Temperature Range: -10°C to 100°C
Thread: G 1/4
Max. Torque Value: -
Switching Type: Change-over contacts
Max. Switching Voltage: U~max = 250 V AC
U~max = 3- V DC
Electrical Connection: Hard-wired numbered cable, cable
connector, 7 pole plug-in connection
Max. Switching Voltage At Resistive Load: Imax = 5 A, Pmax = 250VA,
Imax = 0.4 A, Pmax = 10 W
Switching Capacity: -
Protective Class Acc. DIN 40050: IP 55
64
Clogging Indicators for Process Filters
PVD
– – – –
Cracking Clogging Modification Supplementary
Unit Type
Pressure Indicator Number Details
Unit Type
PVD = Clogging indicator
V01 = Clogging indicator
Cracking Pressure
0.8 = +0.8 bar (only for V01 indicator)
1= +1 bar (PVD indicator)
1.5 = +1.5 bar (PVD indicator)
2= +2 bar (all clogging indicators)
3= +3 bar (PVD indicator)
4.3 = +4.3 bar (only for V01 indicator)
5= +5 bar (only for PVD indicator)
8= +8 bar (only for PVD indactor)
Clogging Indicator
B. = Visual indicator with automatic reset
C. = Electrical indicator
D. = Visual/electrical indicator
VZ. = Visual/analogue indicator with 75% and 100% switch contacts
Modification Number
0 = All clogging indicators
1 = Only B. type
65
Notes
66
Section 2:
v. 000023
Bag Housings and Elements
Schroeder Process Filtration offers a complete line of bag elements and housings to fit a wide variety of
applications. From single bag housings, to high flow multiple bag housings, Schroeder has an economical
filtration solution to fit nearly any application.
The disposable bag elements offered by Schroeder Process Filtration come in a wide variety of materials,
sizes and styles. Bag styles include: steel ring bags (stainless steel optional) that are sewn into top of
bag, and plastic flange bags that have flange sewn at top of bag and draw string. A multitude of options
are available - call factory for details. Polyester and polypropylene felt can be used for filtration as low as
1 micron while monofilament and multifilament bags can be used for more coarse filtration. Felt bags are
either singed or glazed to prevent fiber migration on the clean side of the filter.
Our bags are made in standard industry sizes from 1 through 12. We also have commercial size bags
available with a snap band support ring. The seams on the bags are either sewn or welded depending
upon the systems requirements. Welded bags offer:
■ No needle holes
■ No thread migration
■ Strong, even sealing of the material
Bag Housing
Schroeder Process Filtration bag housings can handle flows as low as 20 gpm and as high as several
thousand gpm. Single bag housings are rated for either 100 psi service or 150 psi. All of our multiple bag
housings and duplex bag housings are rated at 150 psi. Multiple bag housings are manufactured to hold
2 bags to 10 bags and more. Housings are made from either carbon steel or electro-polished stainless
steel. ASME section VII U-stamped housings are available upon request.
Schroeder Industries has long been known for innovation to meet customer needs. Contact the factory if
you have an application that requires special consideration and designs. Multiple housings can be skid
mounted with integrated valves, sensors and controls to meet your specific needs.
Welded Bags
Our bag systems provide efficient and economical filtration. Some advantages to bag filtration are:
■ Positive seal to assure zero fluid bypass
■ Quick and easy installation
■ Handles provide easy removal from housings
■ High dirt holding capacity
■ Sturdy construction to prevent bags from failing in operation
■ 100% incinerable
68
Bag Housings and Elements
CHEMICAL INDUSTRIAL MACHINE MINING POWER PULP & PAPER STEEL WASTE WATER
PROCESSING TOOL TECHNOLOGY GENERATION MAKING TREATMENT
69
Single Bag Housings - 100 psi v.122623
H J
C
K
L G
FLOOR MOUNTING
PATTERN
Specifications
Max. Working Pressure: 100 psi (7 bar)
Max. Working Temperature: 167°F (75°C)
Support Leg: Adjustable
Lid Closure: Threaded Clamp
BH1 - 1 BH1 - 2 BH1 - 3 BH1 - 4
Max. Flow: 90 gpm 200 gpm 20 gpm 45 gpm
(333 L/min) (750 L/min) (75 L/min) (167 L/min)
Housing Volume: 7.13 gal (27 L) 12.15 gal (46L) 2.90 gal (11 L) 3.70 gal (14 L)
Empty Weight: 46 lbs. (21 kg) 57 lbs. (26 kg) 31 lbs. (14 kg) 33 lbs. (15 kg)
70
Single Bag Housings - 150 psi
150 psi -10 bar BH1
M K
FLOOR MOUNTING
A PATTERN
E
NOTE:
Drawings may change without notice. Contact factory for certified drawings. G
Specifications
Max. Working Pressure: 150 psi (10 bar)
Max. Working Temperature: 167°F (75°C)
Support Leg: Adjustable
Lid Closure: Swing Bolts
BH1 - 1 BH1 - 2 BH1 - 3 BH1 - 4
Max. Flow: 90 gpm 200 gpm 20 gpm 45 gpm
(333 L/min) (750 L/min) (75 L/min) (167 L/min)
Housing Volume: 6.07 gal (23 L) 9.77 gal (37 L) 1.66 gal (6.3 L) 2.06 gal (7.8 L)
Empty Weight: 75 lbs. (34 kg) 95 lbs. (43 kg) 40 lbs. (18 kg) 46 lbs. (21 kg)
71
Single Bag Housings -100 & 150 psi
BH1
How to Build a Valid Model Number for a Single Bag Housing, 100 & 150 psi:
– – – – – –
Pressure
Filter Series # of Bags Bag Size Material Connection Seal Material
Rating
Filter Series
BH
# of Bags
1
Bag Size
1= Size 1
2= Size 2
3= Size 3
4= Size 4
Material
304S = 304 Stainless Steel
316S = 316 Stainless Steel
316L = 316L Stainless Steel
Connection
1N = 1" NPT
15 = 1.5" NPT
2N = 2" NPT
2F = 2" Flange
25 = 2.5" NPT
25F = 2.5" Flange
3N = 3" NPT
3F = 3" Flange
4N = 4" NPT
4F = 4" Flange
Seal Material
E= EPDM
S= Silicone
V= Viton
W= Teflon Encapsulated Viton
Pressure Rating
0 = 100 psi
1 = 150 psi
72
v.122623 Multi Bag Housings
296-1981 gpm -1500-7500 L/min 150 psi -10 bar BH1 - BH14
M
J
A B
NOTE:
Drawings may change without notice. Contact factory for certified drawings.
2 3" 4.25 108 4.25 108 56.02 1423 22.99 584 0.55 14 20.31 516 14.57 370
4" 5.00 127 5.00 127 58.35 1482 25.98 660 0.55 14 20.31 516 14.57 370
3 3" 4.25 108 4.25 108 58.46 1485 27.01 686 0.55 14 24.33 618 16.02 407
4" 5.00 127 5.00 127 60.79 1544 28.50 724 0.55 14 24.33 618 16.02 407
3" 4.25 108 4.25 108 58.78 1493 27.48 698 0.55 14 27.72 704 16.14 410
4
4" 5.00 127 5.00 127 61.10 1552 29.02 737 0.55 14 27.72 704 16.14 410
6" 5.98 152 5.98 152 65.43 1662 34.49 876 0.55 14 29.29 744 16.34 415
3" 4.25 108 4.25 108 59.17 1503 28.50 724 0.55 14 29.29 744 16.34 415
6
4" 5.00 127 5.00 127 61.50 1562 30.04 763 0.55 14 29.29 744 16.34 415
6" 5.98 152 5.98 152 65.43 1662 34.49 876 0.55 14 29.29 744 16.34 415
4" 5.00 127 5.00 127 70.20 1783 34.02 864 0.55 14 37.87 962 23.27 591
8
6" 5.98 152 5.98 152 72.52 1842 39.02 991 0.55 14 37.87 962 21.46 545
8" 7.24 184 7.24 184 80.63 2048 41.22 1047 0.55 14 37.87 962 25.59 650
6" 5.98 152 5.98 152 79.21 2012 42.99 1092 0.55 14 41.89 1064 26.97 685
10
8" 7.24 184 7.24 184 83.19 2113 42.01 1067 0.55 14 41.89 1064 26.97 685
10" 8.50 216 8.50 216 89.25 2267 47.99 1219 0.55 14 47.83 1215 27.95 710
Specifications
Max. Working Pressure: 150 psi (10 bar)
Max. Working Temperature: 167°F (75°C)
Support Legs: Fixed
Lid Closure: Swing Bolts
73
Multi Bag Housings
BH1 - BH14
How to Build a Valid Model Number for a Multi-Bag Housing, 150 psi:
– – – – – –
Pressure
Filter Series # of Bags Bag Size Material Connection Seal Material
Rating
Bag Size
2 = Size 2
Material
304S = 304 Stainless Steel
316S = 316 Stainless Steel
316L = 316L Stainless Steel
74
v.122623 Duplex Multi Bag Housings
792-3962 gpm - 3000-15,000 L/min 150 psi -10 bar DBH1 - DBH10
Dimensions
A B C D E F G
Inches Inches Inches Inches Inches Inches Inches N1 N2 N3
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
16 6 52 60 75 49 20 Inlet 3 / 150P Outlet 3 / 150P Vent .5 / PT F
(406) (148) (1310) (1520) (1893) (1250) (516) SORF SORF
Specifications
Max. Working Pressure: 150 psi (10 bar)
Max. Working Temperature: 167°F (75°C)
Support Legs: Adjustable
Lid Closure: Swing Bolts
How to Build a Valid Model Number for a Duplex Bag Housing, 150 psi:
– – – – – –
Micron Nominal Gasket/
Unit Type Series Filter Media Flange Type
Rating Length O-Ring Option
Filter Series
DBH
# of Bags
1
2
3
4
5
6
7
8
9
10
Bag Size
2 = Size 2
Material
304S = 304 Stainless Steel
316S = 316 Stainless Steel
316L = 316L Stainless Steel
Connection
3F = 3" Flange (2, 3, 4 and 6 bags)
4F = 4" Flange (2, 3, 4, 6 and 8 bags)
6F = 6" Flange (4, 6, 8, and 10 bags)
8F = 8" Flange ( 8 & 10 bags)
10F = 10" Flange (10 bags)
Seal Material
E= EPDM
S= Silicone
V= Viton
W= Teflon Encapsulated Viton
Pressure Rating
0 = 100 psi
1 = 150 psi
76
Bag Element Operating Guidelines
Recommended change-out:
It is recommended that a liquid filter bag be changed out when the differential pressure (∆P) between the upstream and
downstream sides reaches 20 - 25 psi. Although this is a rule of thumb, some applications may require change-out at a ∆P well
below 20 psi. Under no circumstances should ∆P be allowed to exceed 25 psi.
What is the pH level in order to choose the proper material for the filtration system?
Is the product an acid with a pH of 1-7 or is it Alkaline 7-14?
What is the range of particle size? What size does the customer want to remove and at what efficiency?
The range of particulate size is important in determining which micron rating your filter media should be? Filter bags can be
made with nominally rated material or with high efficiency material.
77
Bag Elements
Step 2 Correct for bag size from the table below if the
size is different than #2 size.
The value obtained in step 3, ∆PB is the clean pressure drop caused by the filter bag.
SUMMARY
System Pressure Drop = ∆PS = ∆PH + ∆PB
For new applications, the ∆PS should be 2.0 psi (0.14 bar) or less. For high contaminant loading applications, this value should be as
low as possible. The lower this value is, the more contaminant a bag will hold. For applications with nominal contaminants, this value
can go to 3.0 psi (0.21 bar) or more. Consult factory for specific recommendations when the clean ∆P exceeds 2.0 psi (0.14 bar).
78
Micron-Rated Bag Elements
How to Build a Valid Model Number for Micron-Rated Bag Elements:
– – – – –
Bag Micron Cover Collar
Bag Size Options
Material Rating Material Type
Polypropylene PPF • • • • • • • •
Nomex NOF • • • • • • •
79
Polyester Phenolic Treatment (PEPT) Liquid Filter Bag
The Polyester Phenolic Treatment (PEPT) design incorporates single or dual layers of fully infused Phenolic Resin treated Polyester
Felt for optimum performance. The PEPT’s non-compressible depth fibers are more effective than conventional filters in retaining
gel-like particles. Inline cartridges, which accumulate debris on the outside of the element and are more prone to debris falling off during
change out, PEPT’s filter bags contain the contaminants securly inside the bag, making filter change-out much cleaner.
The proven gradient density of a dual layer of the PEPT bag coupled with the increased surface area results in enhanced efficiencies
and increased filter life. This not only ensures the integrity of the filtration process, it builds an affective pre-filter cake that promotes
higher efficiencies without high pressure drop or loss of flow capacity.
Features:
■ Micron Ratings from 1 to 100
■ Broad chemical compatibility
■ Handles on all bags
■ Choice of Steel Ring or Plastic Flange
■ Excellent removal of gel-like particles
■ Disc bottom for ease of installation and fit in basket
80
Polyester Phenolic Treatment Liquid Filter Bag
PPA
How to Build a Valid Model Number for an Absolute Rated (PPA) Bag Element:
– – – – –
Bag Micron Collar
Layers Bag Size Options
Material Ratingl Type
Bag Material
PPT = Polyester Phenolic Treatment Rated
Layers
SL = Single Layer
DL = Double Layer
Micron Rating
1= 1 Micron
3= 3 Micron
5= 5 Micron
10 = 10 Micron
15 = 15 Micron
20 = 20 Micron
25 = 25 Micron
50 = 50 Micron
75 = 75 Micron
100 = 100 Micron
Bag Size
P1 = 7.06" x 14"
P2 = 7.06" x 28"
Collar Type
S= Galvanized Steel
SS = Stainless Steel
T= Titanium
P= P Flange
F= F Flange
OSS = OSS Flange
Options
H = Handles (standard)
81
Oil Absorbing Bag Elements
Materials of Construction
Schroeder’s Oil Absorbing Bag Filters (OAB) are a cost-effective solution for removing oil from water while simultaneously filtering
as low as 1 micron. The high capacity bag filter is designed with different layers of micro-fibers that not only retain oil, but increase
overall efficiency to 95% or greater on microns ranging from 1 to 50. The overall construction of this filter bag has 30 plus square feet
of media and can retain 10 pounds or more of oil depending on the micron. These bags are offered in standard bag size 1 or 2.
Applications
■ Food Processing ■ Parts Washing
■ Hydraulic Systems ■ Engine Oil/Transmission Oil
■ Gelatinous Contaminants ■ Natural Gas Sweetening
■ Cutting Oil ■ Natural Gas Dehydration
■ Vacuum Pump ■ Lubrication Oil
How to Build a Valid Model Number for a Oil Absorbing (OAB) Bag Element:
– – – –
Bag Micron Collar
Bag Size Options
Material Rating Type
Bag Material
OAB
Micron Rating
1H = 1m High Efficiency
2H = 2m High Efficiency
5H = 5m High Efficiency
10H = 10m High Efficiency
25H = 25m High Efficiency
50H = 50m High Efficiency
Bag Size
1
2
Collar Type
S = Galvanized Steel
OSS = OSS Flange
F F Flange
Options
H = Handles (standard)
82
High Efficiency Bag Elements
Materials of Construction
High efficiency bag elements are constructed of Polypropylene meltblown microfibers, allowing for very fine particles capture at high
efficiencies. All high efficiency filter bags are over 90% efficient at their suggested micron rating. The bag construction makes this filter
an easy to use, convenient, high performance alternative to filter cartridges. Maximum flow per bag is 60 gpm.
Efficiency
Product Number Suggested Application Rating Efficiency
PPH1H 1.0 micron 93.00%
PPH2H 2.0 micron 94.00%
PPH5H 5 micron 94.00%
PPH10H 10 micron 94.00%
PPH25H 25 micron 97.00%
PPH50H 50 micron 97.00%
How to Build a Valid Model Number for a High Efficiency (PPH) Bag Element:
– – – –
Bag Micron Collar
Bag Size Options
Type Rating Type
Bag Type
PEH = Polyester High Efficiency
PPH = Polypropylene High Efficiency
Micron Rating
1H = 1m High Efficiency
2H = 2m High Efficiency
5H = 5m High Efficiency
10H = 10m High Efficiency
25H = 25m High Efficiency
50H = 50m High Efficiency
90
Bag Size
1
2
Collar Type
S = Galvanized Steel
F = F Flange
OSS = OSS Flange
Options
H = Handles (standard)
83
Absolute Rated Bag Elements
Materials of Construction
The Absolute Rated Bag Elements are constructed of polypropylene meltblown microfibers, allowing for very fine particles capture at
high efficiencies. All Absolute Rated filter bags are over 97% efficient at their suggested micron rating. The bag construction makes
this filter an easy to use, convenient, high performance alternative to filter cartridges. The filter contains over 30 sq. ft. of usable filter
media. This compares with only 4.4 sq. ft. for most filter bags and only .65 sq. ft. for most cartridges. Maximum flow per bag is 40 gpm.
Efficiency
Product Number Suggested Application Rating Efficiency
PPA1A 1.0 micron 97.00%
PPA2A 2.0 micron 97.00%
PPA3A 3.0 micron 97.00%
PPA5A 5.0 micron 97.00%
PPA13A 13.0 micron 97.00%
PPA32A 32.0 micron 97.00%
How to Build a Valid Model Number for an Absolute Rated (PPA) Bag Element:
– – – – –
Bag Micron Cover Collar
Bag Size Options
Material Rating Material Type
Bag Material
PPA = Polypropylene Absolute Rated
Micron Rating
1A = 1 Absolute
2A = 2m Absolute
3A = 3m Absolute
5A = 5m Absolute
13A = 13m Absolute
32A = 32m Absolute
50A = 50m Absolute
75A = 75m Absolute
100A = 100m Absolute
Cover Material
P = Plain, No Cover
Bag Size
2
Collar Type
SS = Stainless Steel
PP = Polypropylene
P= P Flange
F= F Flange
OSS = OSS Flange
Options
H = Handles (standard)
84
v.122623 Bag Type High Flow Filter Cartridges
BR
Flange
Flange
Flange
Flange
Our Bag Type High Flow Filter Cartridges are made of pleated polypropylene depth media and are designed with inside-out flow
direction which is correspondent with the bag filter. The cartridges satisfy processes requiring high purity and possess high flow rates
and long service life. Innovative push-in flanges enable quick and convenient replacements into most commercial bag filter housings.
With advantages of high flow rate and purity, fewer change outs and lower maintenance costs are required.
■ Convertible into most commercial bag filter housings, providing cost-saving options without hardware change
■ High surface area design provides high flow capacity and longer service life
■ Innovative push-in flanges enable quick and convenient change outs
■ Inside-out flow effectively traps contaminants inside the elements
■ Manufactured by advanced thermal welding techniques, cartridges are free of binders and additives
Specifications
Media: Polypropylene
Micron Rating: 1, 3, 5, 25 - 100 µm, 200 µm
Gasket/O-Ring: EPDM, Viton®
Inside Diameter: 3.5" (90mm)
Outside Diameter: 7.25" (184mm)
85
Bag Type High Flow Filter Cartridges
BR
How to Build a Valid Model Number for a Bag Type High Flow Filter Cartridge:
– – – – – –
Micron Nominal Gasket/
Unit Type Series Filter Media Flange Type
Rating Length O-Ring Option
Unit Type
BR = PP Fiber Pleated Filter Cartridge
Series
SH = Bag Type Series
Micron Rating
1= 1 µm
3= 3 µm
5= 5 µm
25 = 25 µm
100 = 100 µm
200 = 200 µm
Filter Media
P = Polypropylene
GF = Glass Fiber
Nominal Length
1 = Size 1 Bag
2 = Size 2 Bag
40 = 40" Length
Gasket/O-Ring Option
E = EPDM
V = Viton®
Flange Type
1 = 183mm
2 = 177mm
N = None
Pressure Drop
Information Based on Flow Rate and Viscosity
86
Schroeder FSI Pall Crossover
Schroeder Replacement
Product Family Pall FSI Product xx = Micron Rating
Standard Felt Filter Bags
Felt Filter Bags PONG PENG
PPFxxG or PEFxxS
POEX Double layer felt bags
PEEX PPFxxG or PEFxxS
Standard Felt Liquid Bags
BHT
NFO
Standard Mesh Filter Bags
Mesh Filter Bags NMO
NMO
Standard Mesh Filter Bags
PEM
PEM
Standard Mesh FIlter Bags
PMO
PPM
VOREX
Cartridges DCE
(CMMF)
87
Notes
88
Section 3:
v.011524
Cartridge Housings and Elements v.122623
Schroeder has depth filtration cartridges for fine filtration and the housings to fit. Standard cartridges are
available in 10, 20, 30 and 40 inch lengths. These meltblown filters come in either a 2.5" or 4.5" diameter. Depth
filter cartridges have larger openings towards the outside of the element and smaller openings near the center.
This allows for higher dirt holding capacity to lengthen the life of the element.
Most common are the elements with a double open end (DOE). Cartridges with either a 222 o-ring seal or a
FIN style are also available. The range of filtration on these elements is from 1 micron up to 100 microns. All of
our elements are made from 100% pure polypropylene fibers to ensure high quality. Elements with center tubes
for support are also available.
The housings for these elements are available with either a 100% polypropylene head and bowl or in electro-
polished stainless steel.
The polypropylene housings accept either the 10" or 20" elements for both 2.5" and 4.5" diameter.
The threaded head and bowl allow for quick and easy changing of the elements. Various sizes of NPT ports
make installation quick and easy and allow flows up to 40 gpm depending upon the housing size. Because the
housings are 100% polypropylene, they are tough and durable. The 2.5" housings are rated up to 125 psi (8.6
bar) at 140°F (60°C) while the 4.5" housings are rated for 100 psi (7.0 bar) at 140°F (60°C).
Stainless steel housings are used for higher flow rates and pressure up to 150 psi (10.0 bar) at 167°F (75°C).
These larger housings hold seven elements in a circular array in all four standard lengths. The quick release
clamp on the lid allows for easy changing of the elements while providing a tight seal. Each one comes
standard with a gauge port in the lid. DOE and 222 style cartridges are accepted by these housings.
Both types of housing are durable, built to last in harsh conditions and have low clean pressure drops.
Features
■ 100% polypropylene construction
■ 222 o-ring seal, FIN style end caps and center support tubes available upon request
Flow
Industries Served
CHEMICAL INDUSTRIAL THERMAL POWER PULP & PAPER STEEL WASTE WATER
PROCESSING TRANSFER GENERATION MAKING TREATMENT
90
Cartridge Housings and Elements
1-5 gpm - 3.6-18.33 L/min 125 psi - 9 bar CH1
NOTE: Drawings may change without notice. Contact factory for certified drawings.
Dimensions
Model C D E N3/N4 N5
inch (mm) inch (mm) inch (mm)
Specifications
CH12
Max. Flow Rate: 5-10 gpm (18.33 to 36.66 L/min
Max. Working Pressure: 100 psi (7 bar)
Max Temperature: 167°F (75°C)
Housing Material: Polypropylene
O-Ring Material: Buna N
Initial Pressure Drop: 1 psi at 10 gpm
Type of Element Accepted DOE
91
Cartridge Housings and Elements
CH1
How to Build a Valid Model Number for a Single Cartridge PP Housing 2.5":
– – – – – – – –
# of Cartridge Cartridge Housing
Filter Series Connection O-Ring Pressure Options
Cartridges Diameter Length Material
Filter Series
CH
# of Cartridges
1 = 1 piece
Cartridge Diameter
2 = 2" diameter
Cartridge Length
10 = 10"
20 = 20"
30 = 30"
40 = 40"
Housing Material
PP* = Polypropylene head and bowl
4 = SUS304
6 = SUS316
Connection
04 = 1/2"
06 = 3/4"
10 = 1"
O-Ring
B= Buna N
E= EPDM
S= Silicone
V= Viton
Pressure
0 = 100 psi
1 = 150 psi
Options
1 = Standard Flat Gasket Double Open Ends & 2 - 222 O-ring Fin/Flat
7 = No Bayonet 2-226 O-ring Fin/Flat
9 = 2-226 O-ring Fin/Flat
92
v.122623 Cartridge Housings and Elements
0-123 gpm - 0-467 L/min 100 psi - 7 bar 150 psi - 10 bar CH3-CH7
NOTE: Drawings may change without notice. Contact factory for certified drawings.
Dimensions
Cartridge A B C D E F J K M N3 N4
inch inch inch øinch inch inch øinch øinch inch inch inch
Qty Length
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
CH3220 3 20 11.02 4.72 35.04 7.09 11.81 6.30 0.35 9.29 3.35 ¼ ¾
(280) (120) (890) (180) (300) (160) (9) (236) (85)
CH3230 3 30 11.02 4.72 45.08 7.09 11.81 6.30 0.35 9.29 3.35 ¼ ¾
(280) (120) (1145) (180) (300) (160) (9) (236) (85)
CH7220 7 20 11.02 4.72 35.04 9.13 13.86 6.30 0.35 9.29 3.35 ¼ ¾
(280) (120) (890) (232) (352) (160) (9) (236) (85)
CH7230 7 30 11.02 4.72 45.08 9.13 13.86 6.30 0.35 9.29 3.35 ¼ ¾
(280) (120) (1145) (232) (352) (160) (9) (236) (85)
CH7240 7 40 11.02 4.72 55.12 9.13 13.86 6.30 0.35 9.29 3.35 ¼ ¾
(280) (120) (1400) (232) (352) (160) (9) (236) (85)
Specifications
Number of Elements per Housing: 3 or 7 Elements, 2" Diameter
Max. Working Pressure: 100 psi (7 bar)
Max Temperature: 167ºF (75ºC)
Housing Material: Stainless Steel (304 or 316)
Type of Elements Accepted: DOE (Double Open Ended), -222 O-ring
93
Cartridge Housings and Elements
CH3-CH7
How to Build a Valid Model Number for a Multi-Cartridge Housing, 100 psi:
– – – – – – – –
# of Cartridge Cartridge Housing
Filter Series Connection O-Ring Pressure Options
Cartridges Diameter Length Material
Filter Series
CH
# of Cartridges
3 = 3 pieces
4 = 4 pieces
12 = 12 pieces
Cartridge Diameter
2 = 2" diameter
Cartridge Length
05 = 5"
10 = 10"
20 = 20"
30 = 30"
40 = 40"
Housing Material
4 = SUS304
6 = SUS316
7 = SUS316L
Connection
10 = 1"
15 = 1.5"
20 = 2"
25 = 2.5"
30 = 3"
40 = 4"
O-Ring
B= Buna N
E= EPDM
S= Silicone
V= Viton
Pressure
0 = 100 psi
1 = 150 psi
Options
1 = Standard Flat Gasket Double Open Ends & 2 - 222 O-ring Fin/Flat
7 = No Bayonet 2-226 O-ring Fin/Flat
9 = 2-226 O-ring Fin/Flat
94
v.122623 Cartridge Housings and Elements
150 psi - 10 bar CH3-CH12
NOTE: Drawings may change without notice. Contact factory for certified drawings.
Dimensions
Cartridge A B C D E J K M N3 N4
inch inch inch øinch inch øinch øinch inch inch inch
Qty Length
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
CH3220 3 20 11.02 4.72 33.19 7.13 11.81 0.35 10.47 2.17 ¼ ¾
(280) (120) (843) (181) (300) (9) (266) (55)
CH3230 3 30 11.02 4.72 43.23 7.13 11.81 0.35 10.47 2.17 ¼ ¾
(280) (120) (1098) (181) (300) (9) (266) (55)
CH3240 3 40 11.02 4.72 53.27 7.13 11.81 0.35 10.47 2.17 ¼ ¾
(280) (120) (1353) (181) (300) (9) (266) (55)
CH7220 7 20 11.02 4.72 33.58 9.13 14.09 0.35 11.34 2.56 ¼ ¾
(280) (120) (853) (232) (358) (9) (288) (65)
CH7230 7 30 11.02 4.72 43.62 9.13 14.09 0.35 11.34 2.56 ¼ ¾
(280) (120) (1108) (232) (358) (9) (288) (65)
CH7240 7 40 11.02 4.72 53.66 9.13 14.09 0.35 11.34 2.56 ¼ ¾
(280) (120) (1363) (232) (358) (9) (288) (65)
Specifications
Number of Elements per Housing: 3 or 12 Elements, 2" Elements
Max. Working Pressure: 150 psi (10 bar)
Max Temperature: 167ºF (75ºC)
Housing Material: Stainless Steel (304 or 316)
Type of Elements Accepted: DOE (Double Open Ended), -222 O-ring
95
Cartridge Housings and Elements
CH3-CH12
Flow Rate Volume and Weight
Model # Flow Rate Volume Dry Weight
CH3220 0-26 gpm (100 l / min) 7.13 gal (27L) 66 lbs (30kg)
CH3230 0-40 gpm (150 l / min) 9.51 gal (36L) 77 lbs (35kg)
CH3240 0-53 gpm (200 l / min) 11.88 gal (45L) 88 lbs (40kg)
CH7220 0-62 gpm (233 l /min) 8.98 gal (34L) 77 lbs (35kg)
CH7230 0-92 gpm (350 l / min) 11.88 gal (45L) 88 lbs (40kg)
CH7240 0-123 gpm (467 l / min) 14.52 gal (55L) 101 lbs (46kg)
How to Build a Valid Model Number for a Multi-Cartridge Housing, 100 psi:
– – – – – – – –
# of Cartridge Cartridge Housing
Filter Series Connection O-Ring Pressure Options
Cartridges Diameter Length Material
Filter Series
CH
# of Cartridges
3 = 3 pieces
4 = 4 pieces
Up To
12 = 12 pieces
Cartridge Diameter
2 = 2" diameter
Cartridge Length
10 = 10"
20 = 20"
30 = 30"
40 = 40"
Housing Material
4 = SUS304
6 = SUS316
7 = SUS316L
Connection
10 = 1"
15 = 1.5"
20 = 2"
25 = 2.5"
30 = 3"
40 = 4"
O-Ring
B= Buna N
E= EPDM
S= Silicone
V= Viton
Pressure
1 = 150 psi
Options
1 = Standard Flat Gasket Double Open Ends & 2 - 222 O-ring Fin/Flat
7 = No Bayonet 2-226 O-ring Fin/Flat
9 = 2-226 O-ring Fin/Flat
96
v.122623 Cartridge Housings and Elements
5-40 gpm - 18.33-150 L/min 150 psi - 10 bar CH13-CH173
Model CH12240
Dimensions
Cartridge A B C D E J K M N3 N4
inch inch inch øinch inch øinch øinch inch inch inch
Qty Length
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
CH12240 12 40 27.56 13.78 68.03 12.01 19.69 0.55 16.14 6.02 ½ 1
(700) (350) (1728) (305) (500) (14) (410) (153)
CH14240 14 40 27.56 13.78 76.77 15.98 23.86 0.55 20.31 14.96 ½ 1
(700) (350) (1950) (406) (606) (14) (516) (380)
CH18240 18 40 27.56 13.78 76.77 15.98 23.86 0.55 20.31 14.96 ½ 1
(700) (350) (1950) (406) (606) (14) (516) (380)
CH20240 20 40 27.56 13.78 76.77 15.98 23.86 0.55 20.31 14.96 ½ 1
(700) (350) (1950) (406) (606) (14) (516) (380)
CH24240 24 40 27.56 13.78 76.97 19.13 27.01 0.55 23.46 15.16 ½ 1
(700) (350) (1955) (486) (686) (14) (596) (385)
Specifications
Number of Elements per Housing: 12, 14, 18, 20, or 24, 2" Diameter
Max. Working Pressure: 150 psi (10 bar)
Max Temperature: 167ºF (75ºC)
Housing Material: Stainless Steel (304 or 316)
*Max flow rate is dependent on type of media, particle selection required, fluid viscosity and volume of contamination.
97
Cartridge Housings and Elements
CH13-CH173
Flow Rate Volume and Weight
Model # Flow Rate Volume Dry Weight
CH12240 0-200 gpm (755 l / min) 28.00 gal (107L) 187 lbs (85kg)
CH14240 0-240 gpm (900 l / min) 50.00 gal (198L) 275 lbs (125 kg)
CH18240 0-310 gpm (1170 l / min) 50.00 gal (198L) 275 lbs (125 kg)
CH20240 0-350 gpm (1320 l / min) 50.00 gal (198L) 275 lbs (125 kg)
CH24240 0-415 gpm (1565 l / min) 75.00 gal (286L) 320 lbs (145 kg)
– – – – – – – –
# of Cartridge Cartridge Housing
Filter Series Connection O-Ring Pressure Options
Cartridges Diameter Length Material
Filter Series
CH
# of Cartridges
13 = 13 pieces
14 = 14 pieces
15 = 15 pieces
Up To
173 = 173 pieces
Cartridge Diameter
2 = 2" diameter
Cartridge Length
10 = 10"
20 = 20"
30 = 30"
40 = 40"
Housing Material
4 = SUS304
6 = SUS316
7 = SUS316L
Connection
10 = 1"
15 = 1.5"
20 = 2"
25 = 2.5"
30 = 3"
40 = 4"
Z= 10"
Z1 = 11"
Up To
Z5 = 15"
O-Ring
B= Buna N
E= EPDM
S= Silicone
V= Viton
Pressure
1 = 150 psi
Options
1 = Standard Flat Gasket Double Open Ends & 2 - 222 O-ring Fin/Flat
7 = No Bayonet 2-226 O-ring Fin/Flat
9 = 2-226 O-ring Fin/Flat
98
v.011524 Cartridge Elements
DCE/ACE
Technical Specifications
Media: Polypropylene
Material: 100% Meltblown Micro PP Fiber
Absolute Micron Ratings: 1µm, 3µm, 5µm, 10µm, 20µm, 25µm, 30µm, 50µm, 75µm, 100µm, 150µm
Inside Diameter: 1.1 inch (28 mm)
Outside Diameter: 2.5 inch (63 mm)
Maximum Differential Pressure and 58 psi at 68°F 29 psi at 140°F 14 psi at 176°F
Temperature: (4 bar at 20°C) (2 bar at 60°C) (1 bar at 80°C)
Element Change Out: 29 psid (2.1 bar diff)
Maximum Operating Temperature: 160°F (70°C)
Recommended Max Change-Out 99.98%
Differential Pressure:
How to Build a Valid Model Number for Cartridge Housings and Elements*:
– – – – – –
Micron End Cap
Element Length (in.) O-Rings Certification Diameter
Rating Code *Filter and Media are sold separately.
Element Certification
DCE = Polypropylene Coreless Omit = None
ACE = Polypropylene with core Polypropylene NA = NSF/ANSI 61 w/ core only
ACS = Polypropylene with core Steel
Diameter
Micron Rating Omit = 2" OD
S2 = 0.2 μm 1 = 4.5" ODLSW - Individually Shrink Wrapped
S45 = 0.45 μm
01 μm
Filter Data
1=
2= 02 μm
5= 05 μm
10 = 10 μm
20 = 20 μm
40 = 40 μm
Length (in.)
10 = 10.0"
20 = 20.0"
30 = 30.0"
40 = 40.0"
O-Rings
Omit = None
0.00
B= Buna 2.6 3.2 3.7 4.2 4.8
E= EPDM 5.3 Flow Rate (gpm)
S= Silicone
V= Viton 99
SW Series Precision Wound Filter Cartridges v.122623
SW
Benefits: Applications:
■ Wide range of materials to ensure process ■ Potable water
compatibility ■ Process water
■ Variety of sizes and configurations to
■ Pre-filtration for membrane/reverse
ensure proper sizing, fit and sealing
osmosis (RO) systems
■ High sediment-holding-capacity for longer
■ Food and beverage
time between filter cartridges changes
■ Continuous lengths up to 72" (183 cm) ■ Chemicals, acids, bases
■ Technical Support ■ Oils, fuels and solvents
■ Prompt deliveries ■ Plating solutions, electronics, circuit board
■ Produced water and waste water; fracking
Technical Specifications
Media: Polypropylene Nylon
Cotton Polyester
Acrylic Fiberglass
Rayon
Cartridge ID: 1.09" (2.8 cm) nominal std.
1.22" (3.1 cm) and 1.5" (3.8 cm) optional
Cartridge OD: 1 1/2" (5 cm) to 4½ (11.4 cm)
Length: 3" (7.6 cm) to 72" (183 cm)
special lengths available
Efficiency: 90% nominal; 80% below 3 micron, 98.9% Absolute
Maximum Differential Pressure: 60 PSID (2 bar)
Recommended Max Change-Out 30 PSID (2)
Differential Pressure:
Note: Please contact factory for data on other media and fluids
Max Temperature
Media Polypro Core Polyester Core Tin Core SST Core
Polyproplene 180° F 180° F 180° F 180° F
Cotton 180° F 250° F 250° F 250° F
Acrylic 180° F 250° F 250° F 250° F
Rayon 180° F 275° F 275° F 275° F
Nylon 180° F 275° F 275° F 275° F
Polyester 180° F 300° F 300° F 300° F
Fiberglass 180° F 300° F 400° F 750° F
5μm
2
25 μm
50 μm
0 1 2 3 4 5 6 7 8 9 10
Flow Rate
(GPM Water per 10” Length, 2½” OD)
100
SW Series Precision Wound Filter Cartridges
SW
How to Build a Valid Model Number for a Schroeder SW:
– – – – – – – – –
Cartridge Filter Micron Outside
Grade Diameter Length (in.) Core Type Covers End Cap O-Ring
Type Media Rating
101
High Purity/Absolute Pleated Cartridges v.120123
v.122623
Our Pleated Polypropylene Cartridges are designed to hold 6.5 square feet of filtration media, making
these a great value. These cartridges are constructed with 100% polypropylene materials and are
assembled using the latest thermal bonding equipment. Efficiency Rating is 99.98% (ß5000) for
Absolute, 95% Efficiency Rating for High Efficiency.
Typical Applications:
■ Optimal for DEF Solutions ■ Prefiltration
■ Food and Beverage ■ Process Water
■ Photographic ■ Fine Chemicals
■ Deionized Water ■ Wastewater
■ Reverse Osmosis Membrane
Technical Specifications
Media: Polypropylene, FDA Borosilicate Microfiberglass
Material: 100% Meltblown Micro PP Fiber
End Caps: Polypropylene
Center Core: Polypropylene
Outer Support Cage: Polypropylene, Polyethelene
O-Rings/Gaskets: Buna, Viton®, EPDM
Length: 10 to 40 in. (25.4 to 101.6 cm) nominal
Outside Diameter: 2.5 in. (7.0 cm) nominal
Element Change Out: 35 psi (2.4 bar)
Maximum Operating Temperature: 180°F (82°C)
Efficiency: 99.98%
Pressure Drop
102
High Purity/Absolute Pleated Cartridges
PP
How to Build a Valid Model Number for a Schroeder PP:
– – – – – –
Micron End Cap
Element Length (in.) O-Rings Options Outer Support
Rating Code
Element
PPC = Pleated polypropylene High Efficiency
PPAC = Pleated polypropylene Absolute
Micron Rating
S2 = 0.2 μm
S45 = 0.45 μm
1= 01 μm
2= 02 μm
5= 05 μm
10 = 10 μm
20 = 20 μm
40 = 40 μm
Length (in.)
10 = 10.0"
20 = 20.0"
30 = 30.0"
39.5 = 39.5"
40 = 40.0"
End Cap Code
B= DOE w/ Gasket and Caps
C= 222 w/ Spear
D= 222 w/ Closed Flat Cap
E= 222 w/ Spring
F= 226 w/ Closed Flat Cap
G= 226 w/ Spear
H= 226 w/ Spring
J= Polypropylene Extender
L= Spring
N= SOE Recessed Cap, internal 213 O-Ring
O-Rings
B= Buna
E= EPDM
S= Silicone
V= Viton
T= Teflon Encapsulated Viton
Options
I = Stainless Steel
E = EPDM Insert
S = Silicone HP - Heavy Poly Core
Outer Support
Omit = Polypropylene Cage
N = Polyethelene Netting
103
MTX Resin Bonded Filters v.122623
Economical Depth Filtration at higher flow rates and higher viscosities. Schroeder cartridges have
a two-stage filtration design to maximize particle removal and service life in viscous fluid filtration
applications. Schroeder cartridges are available in several different micron ratings including 1, 2, 3, 5,
10, 25, 50, 75, 100, 125, 150, 200 and 250 to meet a wide variety of performance requirements.
Benefits
The unique winding of continuous polyester media makes it possible to provide:
■ Same rigid structure as industry standard contamination to adversly affect adhesion
resin bonded without the environmentally properties of coatings
harmful phenolic resin ■ Outer layers collect large particles, while
■ True gradient density inner layers control particle removal at
■ Consistent particle removal efficiencies rated size
■ Extended cartridge life ■ Available with optional end treatments
■ Withstands pressure surges up to 100psi
■ PH range from 4 to 10 in most applications
across cartridge
■ Extensive chemical compatiblity
■ Unique polyester media formulation
■ Wide range of effective applications strengthens cartridge for use with fluid
■ Silicon free construction ensures no viscosities up to 15000 SSU
Typical Applications
■ Abrasives ■ Injection Well ■ Plasticizers
■ Adhesives ■ Organic Fluids ■ Printing Inks
■ Animal Oils ■ Organic Solvents ■ Process Water
■ Chemical coatings ■ Paints ■ Resins
■ Emulsions ■ Petroleum ■ Waxes
Technical Specifications
Media: Polyester
Material: Resin Bonded Polyester
End Caps: Polypropylene or 316 SS
Center Core: 304 SS, 316 SS, Tin
Length: 9.75 to 40 in. (24.77 to 101.6 cm) nominal
Outside Diameter: 2.70 in. (6.89 cm) nominal
Inside Diameter: 1.06 in. (2.69 cm) nominal
Element Change Out: 50 psi (3.5 bar)
Maximum Operating Temperature: 250°F (121°C)
Efficiency: 90%
Pressure Drop
104
MTX Resin Bonded Filters
MTX
How to Build a Valid Model Number for a Schroeder MTX:
– – – – –
Micron Cartridge
Element Length Core Options End Caps
Rating Diameter
Element
MTX = Polyester
Micron Rating
1= 01 μm
2= 02 μm
3= 03 μm
5= 05 μm
10 = 10 μm
25 = 25 μm
50 = 50 μm
75 = 75 μm
100 = 100 μm
125 = 125 μm
150 = 150 μm
200 = 200 μm
250 = 250 μm
Cartridge Diameter
A = Standard 2.5"
Length
9.8 = 9.75"
10 = 10"
19.5 = 19.5"
20 = 20"
29 = 29"
29.3 = 29.25"
29.5 = 29.5"
30 = 30"
39 = 39"
40 = 40"
Core Options
A = 304 SS
S = 316 SS
T = Tin Core
End Caps
Blank = DOE
J= Polypropylene Extender
K= Ext. Crimped Core
L= Spring
M= 316 SS Metal Extender
105
Notes
106
Section 4:
v. 000023
This page is intentionally left blank
108
Updated Model Codes for Process Filtration Products
How To: Use Model Codes
Old Model Code
Schroeder’s old model code appeared cluttered and less intuitive:
How to Build a Valid Model Number for a High Efficiency (PPH) Bag Element:
BOX 1 BOX 2 BOX 3 BOX 4 BOX 5
BOX 5
Options
H = Handles (standard)
For particularly complex model codes with many categories and selections within, the model code options may be organized into two
columns. The columns are read in the following order: Left column, top down, right column, top down.
How to Build a Valid Model Number for a Schroeder High Efficiency Bag Element:
PEH – 5H – 2 – F – H
Micron = PEH5H2FH
Bag Type Bag Size Collar Type Options
Rating
Bag Type
PEH = Polyester High Efficiency
PPH = Polypropylene High Efficiency
Micron Rating
1H = 1m High Efficiency
2H = 2m High Efficiency
5H = 5m High Efficiency
Bag Size
1=
2
Collar Type
S = Galvanized Steel
F = F Flange
OSS = OSS Flange
Options
H = Handles (standard)
109
Schroeder Gas Filters Overview
Single / duplex
GFS screen basket filter
Up to 16 bar
Single / duplex
GFL inline filter
Up to 16 bar
Single / duplex
GF4 inline filter
Up to 100 bar
110
Schroeder Gas Filters Overview
Standard
Gas Particle Filter Filter type
pressure range*
Single / duplex
GPF inline filter
Up to 250 bar
Standard
Gas Coalescer Filter Filter type
pressure range*
Single / duplex
GCF inline filter
Up to 250 bar
GCF with
integrated Single / duplex
Up to 250 bar
cyclone pre- inline filter
separator
Standard
Pre-separator Filter type
pressure range*
Cyclone
GCS pre-separator
Up to 250 bar
Demister
GDS Separator
Up to 250 bar
111
Gas Filter, Inline v.122623
GFL
• Features:
• Separation of solid contaminants or aerosols from process gases
• Also available as switchable duplex filter (GFLD)
• Filtration ratings from 0.1 to 500 µm
• Filter material: Chemicron® metal fiber fleece, wire mesh, or
Processmicron® glass fiber fleece
• Standard pressure range up to 16 bar
• Benefits:
• High filtration performance
• Easy handling
• Robust filter materials are ideal for long-term operation
• Optionally regenerable or disposable filter elements possible
• Low operating costs
Model No. in photograph: • Numerous equipment variants
GFLX-50E1
• Areas of application:
• Use in process engineering and chemical plants
• Effective filtration of process gases and protection of downstream
plant components such as compressors, fittings, check or control valves
Technical Specifications
Temperature Range: -50 °F / +560 °F (-46 °C / +295 °C)
Max Pressure: 230 PSI (16 Bar)
Connection Size: 2 - 40 Inch (DN50 – DN1000)
Housing Material: 316 Stainless Steel and Carbon Steel
Filter Material and Chemicron® metal fiber fleece, 0.1 µm – 25 µm
Filtration Rating: Processmicron® glass fiber fleece, 0.1 µm – 25 µm
Wire mesh, 20 µm – 500 µm
112
Model code updated: 1.19.22 Gas Filter, Inline
GFL
How to Build a Valid Model Number for a Schroeder GFL:
– – – – – – – – – – –
Filter Filter Pressure Connection Connection Filtration Clogging Modification Seal Modification
Size Material Equipment
Type Material Rating Type Size Rating Indicator Number Material Number
113
Gas Filter, Model 1 v.122623
GF1
Features:
• Filtration Ratings from 0.1 to 500 μm
• Filter material: Chemicron® metal fiber fleece, wire mesh or
Processmicron® glass fiber fleece
• Available as coalescence and particulate filter
Advantages:
• Minimum pressure loss
• Maintenance-friendly filter service without line dismantling
• No contamination of the clean side during filter element change
• TÜV tested
• Best filtrate quality
• Extremely robust stainless steel filter element technology
• High pressure stability
• No resins used
• No static charge
Areas of Application:
• Filtration technology for hydrogen filling stations up to 1,000 bar
Technical Specifications
Temperature Range: -40 °F / +185 °F (-40 °C / +85 °C)
Max Pressure: 14,500 PSI (1000 Bar)
Connection Type: UNF, VOSS Lok
Housing Material: Duplex (1.4462)
Filter Material and Chemicron® metal fiber fleece, 0.1 μm – 25 μm
Filtration Rating: Wire mesh, 20 μm – 500 μm
114
Model code updated: 1.27.23 Gas Filter, Model 1
GF1
How to Build a Valid Model Number for a Schroeder GF1:
– – – – – – –
Element Filter Filtration Seal Modification
Filter Type Design Connection
Type Material Rating Material Number
Filter Type
GF1 = Gas Filter GF1
Design
1= Standard Design
2= With reservoir (for coalescer only)
3= With liquid sensor (for coalescer only)
4= Mobile (875 bar)
Element Type
P = Particle Filter Element
A = Absorber Filter Element
C = Coalescer Filter Element
Filter Material
M = Chemicron®
D = Wire Mesh
Seal Material
P= O-ring PU EDR
V= O-ring FKM EDR
H= O-ring HNBR LT EDR
K= O-ring FFKM
Modification Number
1 = Inlet and outlet on top
2 = Inline design
115
Elements and Seals for GF1
PF1/CF1/AF1 GF1 Seal Kit
How to Build a Valid Model Number for a Schroeder PF1/CF1/AF1:
– – – – –
Filter Filtration Modification
Element Type Design Seal Material
Material Rating Number
Element Type
PF1HQ = Particle Filter Element
CF1HQ = Coalescer Filter Element
AF1HQ = Adsorber Filter Element
Design
1 = Standard Design
Filter Material
M = Chemicron® metal fiber fleece
D = Wire Mesh
Seal Material
V= O-ring FKM EDR
H= O-ring HNBR LT EDR
K= O-ring FFKM
P= O-ring PU EDR
Modification Number
0 = Latest Provided
How to Build a Valid Model Number for a Schroeder GF1 Seal Kit:
– –
Modification
Element Type Seal Material
Number
Element Type
GF1 = GF1 Seal Kit
Seal Material
V= O-ring FKM EDR
H= O-ring HNBR LT EDR
K= O-ring FFKM
P= O-ring PU EDR
Modification Number
0 = Latest Provided
116
v.122623 Gas Filter, Model 2
GF2
Features:
• Filtration Ratings from 0.1 to 500 μm
• Filter material: Chemicron® metal fiber fleece, wire mesh or
Processmicron® glass fiber fleece
• Available as coalescence and particulate filter
Advantages:
• Best filtrate quality
• High defined separation efficiency and contamination retention capacity
• Excellent differential pressure stability
• Extremely robust stainless steel filter element technology
• High pressure stability
• Highest resistance through non-utilisation of adhesives or grouting
• Maintenance-friendly filter service without line dismantling
• No contamination of the clean side during filter element change
Areas of Application:
• Effective filtration of process gases and protection of downstream plant
components such as compressors, fittings, check or control valves
Technical Specifications
Temperature Range: -50.8 °F / +455 °F (-46 °C / +235 °C)
Max Pressure: 10,150 PSI (700 Bar)
Connection Type: G, NPT, UNF
Housing Material: Duplex (1.4462)
Filter Material and Chemicron® metal fiber fleece, 0.3 μm – 20 μm
Filtration Rating: Processmicron® glass fiber fleece, 0.3 μm – 20 μm
Wire mesh, 25 μm – 200 μm
117
Gas Filter, Model 2 Model code updated: 1.19.22
GF2
How to Build a Valid Model Number for a Schroeder GF2:
– – – – – – –
Element Filter Filtration Connection Seal Modification
Filter Type Design
Type Material Rating (Inlet, Outlet) Material Number
Filter Type
GF2 = Gas Filter GF2
Design
1 = Standard Design
Element Type
P = Particle Filter Element
A = Absorber Filter Element
C = Coalescer Filter Element
Filter Material
M = Chemicron® metal fiber fleece
D = Wire Mesh
B = Processmicron® Glass fiber fleece
Seal Material
V= O-ring FKM EDR
H= O-ring HNBR LT EDR
N= O-ring HNBR EDR
A= O-ring FEPM
K= O-ring FFKM
F= O-ring FVMQ
VS = O-ring FKM standard
NS = O-ring NBR standard
Modification Number
1 = Latest Supplied
118
Elements and Seals for GF2
GF2 Seal Kit PF2/CF2/AF2
How to Build a Valid Model Number for a Schroeder PF2/CF2/AF2:
– – – – –
Filter Filtration Modification
Element Type Design Seal Material
Material Rating Number
Element Type
PF2 = Particle Filter Element
CF2 = Coalescer Filter Element
AF2 = Adsorber Filter Element
Design
1 = Standard Design
Filter Material
M = Chemicron® metal fiber fleece
D = Wire Mesh
B = Processmicron® glass fiber fleece
Seal Material
V= O-ring FKM EDR
H= O-ring HNBR LT EDR
N= O-ring HNBR EDR
A= O-ring FEPM
K= O-ring FFKM
F= O-ring FVMQ
VS = O-ring FKM standard
NS = O-ring NBR standard
Modification Number
0 = Latest Provided
How to Build a Valid Model Number for a Schroeder GF2 Seal Kit:
– –
Modification
Element Type Seal Material
Number
Element Type
GF2 = GF2 Seal Kit
Seal Material
V= O-ring FKM EDR
H= O-ring HNBR LT EDR
N= O-ring HNBR EDR
A= O-ring FEPM
K= O-ring FFKM
F= O-ring FVMQ
VS = O-ring FKM standard
NS = O-ring NBR standard
Modification Number
0 = Latest Provided
119
Gas Filter, Model 3 v.122623
GF3
Features:
• Filtration Ratings from 0.1 to 500 μm
• Filter material: Chemicron® metal fiber fleece, wire mesh or
Processmicron® glass fiber fleece
• Available as coalescence and particulate filter
Advantages:
• Best filtrate quality
• High defined separation efficiency and contamination retention capacity
• Excellent differential pressure stability
• Extremely robust stainless steel filter element technology
• High pressure stability
• Highest resistance through non-utilisation of adhesives or grouting
• Maintenance-friendly filter service without line dismantling
• No contamination of the clean side during filter element change
Areas of Application:
• Effective filtration of process gases and protection of downstream plant
components such as compressors, fittings, check or control valves
Technical Specifications
Temperature Range: -50.8 °F / +455 °F (-46 °C / +235 °C)
Max Pressure: 5,800 PSI (400 Bar)
Connection Type: GThread, NPT, SAE Flange, ASME Flange, EN Flange
Housing Material: 316 Stainless Steel
Filter Material and Chemicron® metal fiber fleece, 0.1 μm – 25 μm
Filtration Rating: Processmicron® glass fiber fleece, 0.1 μm – 25 μm
Wire mesh, 20 μm – 500 μm
120
Model code updated: 1.19.22 Gas Filter, Model 3
GF3
How to Build a Valid Model Number for a Schroeder GF3:
– – – – – – – – – – –
Pressure X - Pressure
Filter Element Filter Type of Connection Filtration Clogging Seal Modification
Size Range of of Clogging
Type Type Material Connection Sizes Rating Indicator Material Number
Flange Indicator
Filter Type Filtration Rating (Select micron rating based on filter material)
GF3 = Gas Filter GF3 M = 0.3 / 1 / 3 / 5 / 10 / 20 / 30 (absolute)
D = 10 / 40 / 60 / 100 / 250
Element Type B = 0.3 / 1 / 3 / 5 / 10 / 20
P = Particle Filter Element
Clogging Indicator
C = Coalescer Filter Element
0= without indicator
Filter Material 1= visual indicator (PVD X B.1)
M = Chemicron® metal fiber fleece 2= visual-electrical indicator (PVD X D.0/-L24)
D = Wire Mesh 6= electrical indicator (PVD X C.0)
B = Processmicron® Glass fiber fleece
X - Pressure of Clogging Indicator (bar)
Size P1 / P1.5 / P2 / P3 / P5 / P8
010 150 bar max pressure
Seal Material
030 400 bar max pressure
060 400 bar max pressure V= O-ring FKM EDR
160 400 bar max pressure H= O-ring HNBR LT EDR
330 400 bar max pressure N= O-ring HNBR EDR
660 400 bar max pressure A= O-ring FEPM
990 400 bar max pressure K= O-ring FFKM
VS = FKM
Type of Connection FS = FVMQ
G= BSP thread (DIN 228-1) MS = VMQ
N= NPT thread (ASME B1.20.1)
Modification Number
S= SAE flange (6000 PSI)
A= ASME flange (B 16.5) 1 = Latest Supplied
F= EN flange (EN 1092-1)
121
Elements and Seals for GF3
PF3/CF3 GF3 Seal Kit
How to Build a Valid Model Number for a Schroeder PF3/CF3:
– – – – –
Filter Filtration Modification
Element Type Size Seal Material
Material Rating Number
Element Type
PF3 = Particle Filter Element
CF3 = Coalescer Filter Element
Size
010 / 030 / 060 / 160 / 330 / 660 / 990
Filter Material
M = Chemicron® metal fiber fleece
D = Wire Mesh
B = Processmicron® glass fiber fleece
Seal Material
V= O-ring FKM EDR
H= O-ring HNBR LT EDR
N= O-ring HNBR EDR
A= O-ring FEPM
K= O-ring FFKM
FS = O-ring FVMQ
VS = O-ring FKM standard
NS = O-ring NBR standard
Modification Number
0 = Latest Provided
How to Build a Valid Model Number for a Schroeder GF1 Seal Kit:
– –
Modification
Element Type Seal Material
Number
Element Type
GF3 = GF3 Seal Kit
Seal Material
V= O-ring FKM EDR
H= O-ring HNBR LT EDR
N= O-ring HNBR EDR
A= O-ring FEPM
K= O-ring FFKM
FS = O-ring FVMQ
VS = O-ring FKM standard
NS = O-ring NBR standard
Modification Number
0 = Latest Provided
122
v.122623 Gas Filter, Model 4
GF4
Features:
• Stainless steel filter
• Also available as switchable duplex filter (GF4D)
• Filtration ratings from 0.1 to 500 μm
• Filter material: Chemicron® metal fiber fleece, wire mesh or
Processmicron® glass fiber Fleece
• Available as coalescence and particulate filter
Advantages:
• Compact design with high flow rates
• No pressure loss during changeover
• Simple filter element change
• High contamination retention capacity
• High fluid compatibility
Areas of Application:
• Effective filtration of process gases and protection of downstream plant
components such as compressors, fittings, check- or control valves
Technical Specifications
Temperature Range: -50.8 °F / +455 °F (-46 °C / +235 °C)
Max Pressure: 1,450 PSI (100 Bar)
Connection Type: G
Housing Material: 316 Stainless Steel
Filter Material and Chemicron® metal fiber fleece, 0.1 μm – 25 μm
Filtration Rating: Processmicron® glass fiber fleece, 0.1 μm – 25 μm
Wire mesh, 20 μm – 500 μm
123
Gas Filter, Model 4 Model code updated: 1.19.22
GF4
How to Build a Valid Model Number for a Schroeder GF4:
– – – – – – – – – – –
Pressure Pressure of
Filter Element Filter Type of Connection Filtration Clogging Seal Modification
Size Range of Clogging
Type Type Material Connection Sizes Rating Indicator Material Number
Flange Indicator
Filtration Rating
M = 0.1 / 1 / 2 / 3 / 5 / 10 / 20 (absolute)
D = 25 / 40 / 60 / 100 / 150 / 200 / 250
B = 0.1 / 1 / 2 / 3 / 5 / 10 / 20
124
Elements and Seals for GF4
GF4 Seal Kit PF4/CF4
How to Build a Valid Model Number for a Schroeder PF4/CF4:
– – – – –
Filter Filtration Modification
Element Type Size Seal Material
Material Rating Number
Element Type
PF4 = Particle Filter Element
CF4 = Coalescer Filter Element
Size
0/1/2/3
Filter Material
M = Chemicron® metal fiber fleece
D = Wire Mesh
B = Processmicron® glass fiber fleece
Seal Material
V= O-ring FKM EDR
H= O-ring HNBR LT EDR
N= O-ring HNBR EDR
A= O-ring FEPM
K= O-ring FFKM
F= O-ring FVMQ EDR
xS = For non EDR seal add "S"
Modification Number
0 = Latest Provided
How to Build a Valid Model Number for a Schroeder GF4 Seal Kit:
– –
Modification
Element Type Seal Material
Number
Element Type
GF4 = GF4 Seal Kit
Seal Material
V= O-ring FKM EDR
H= O-ring HNBR LT EDR
N= O-ring HNBR EDR
A= O-ring FEPM
K= O-ring FFKM
F= O-ring FVMQ EDR
xS = For non EDR seal add "S"
Modification Number
0 = Latest Provided
125
Gas Coalescing Filter v.122623
GCF
Features:
• Single or double inline filter
• Robust design made of high-quality Stainless steel
• Double Block and Bleed variant for applications with high
pressures and hazardous gases
• Low-Pressure variant available for applications with low
pressures (to approx. 50 bar)
• Filtration ratings from 0.1 to 25 μm
• Standard pressure range up to 250 bar
• Filter material: Chemicron® metal fiber Fleece or
Processmicron® glass fiber fleece
Advantages:
• Pressure-loss-optimised design
• Reliable Filtration of fluid and particulate contamination
down to 0.1 μm
• Compact design
• Double-sealing design for hazardous gases
• No welded parts
• No pressure loss caused by switchover process
• Simple filter element change
• High contamination retention capacity
• No reduction in cross-section (particularly change-over
valve and filter element)
Areas of Application:
• Particle and Aerosol Separation for the filtration of humid
gases
Technical Specifications
Temperature Range: -50.8 °F / +455 °F (-46 °C / +235 °C)
Max Pressure: 3,625 PSI (250 Bar)
Connection Size: 1/2" to 2" (DN 15 to DN 50)
Housing Material: 316 Stainless Steel
Filter Material and Chemicron® metal fiber fleece, 0.1 μm – 25 μm
Filtration Rating: Processmicron® glass fiber fleece, 0.1 μm – 25 μm
126
Gas Coalescing Filter
GCF
Features:
• Efficient pre-separation of fluids and coarse contamination
by means of integrated cyclone pre-separator
• Single or duplex inline filter
• Robust design made of high-quality stainless steel
• Double Block and Bleed variant for applications with high
pressures and hazardous gases
• Filtration ratings from 0.1 to 25 μm
• Standard pressure range up to 250 bar
• Filter material: Chemicron® metal fiber Fleece or
Processmicron® glass fiber fleece
Advantages:
• Significant increase in service life of the filter elements
thanks to integrated cyclone pre-separator
• Pressure-loss-optimized design
• Reliable separation of fluid and particulate contaminants
down to 0.1 μm
• Compact design
• Double-sealing design for hazardous gases
• No welded parts
• No pressure loss caused by switchover process
• Simple filter element change
• High contamination retention capacity
• No reduction in cross-section (particularly change-over
valve)
Areas of Application:
• Applications, where moist gases and a large amount of
aerosols, oil mists or condensate can be expected
Technical Specifications
Temperature Range: -50.8 °F / +455 °F (-46 °C / +235 °C)
Max Pressure: 3,625 PSI (250 Bar)
Connection Size: 1/2" to 2" (DN 15 to DN 50)
Housing Material: 316 Stainless Steel
Filter Material and Chemicron® metal fiber fleece, 0.1 μm – 25 μm
Filtration Rating: Processmicron® glass fiber fleece, 0.1 μm – 25 μm
127
Gas Particle Filter
GPF
Features:
• Single or duplex inline filters
• Robust design made of high-quality Stainless steel
• Double Block and Bleed variant available for applications
with high pressures or hazardous gases
• Low-Pressure variant available for applications with low
pressures (approx. up to 50 bar)
Advantages:
• Pressure-loss-optimized design
• Reliable filtration of particulate contamination down to 0.1 μm
• Compact design
• Double-sealing design for hazardous gases
• No welded parts
• No pressure loss caused by switchover process
• Simple filter element change
• High contamination retention capacity
• No reduction in cross-section (particularly change-over
valve and filter element)
Areas of Application:
• Effective filtration of process gases and protection of down-
stream plant components such as compressors, fittings,
check- or control valves
Technical Specifications
Temperature Range: -50.8 °F / +455 °F (-46 °C / +235 °C)
Max Pressure: 3,625 PSI (250 Bar)
Connection Size: 1/2" to 2" (DN 15 to DN 50)
Housing Material: 316 Stainless Steel
Filter Material and Chemicron® metal fiber fleece, 0.1 μm – 25 μm
Filtration Rating: Processmicron® glass fiber fleece, 0.1 μm – 25 μm
128
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129
Gas Particle / Coalescing Filter
GCF / GPF
How to Build a Valid Model Number for a Schroeder GCF/GPF:
– – – – – – – – – – –
Filter Inlet/Outlet Auxiliary Auxiliary Auxiliary Auxiliary Design Seal Modification
Version Size Options
Type Connections Connection 1 Connection 2 Connection 3 Connection 4 Code Material Number
(B16.5 RF) 2= Single Block and Bleed (Plastic Plug) 0 = Not Used 0= Without Valve
F= DIN Flange (1092-1) 3= Double Block (Plastic Plug) A = ASME Flange 1= Single Block (Plastic Plug)
S= SAE Flange 4= Double Block and Bleed (Plastic Plug) (B16.5 RF) 2= Single Block and Bleed (Plastic Plug)
(6000 PSI) 5= Without Valve with Closure (Flange / F = DIN Flange (1092-1) 3= Double Block (Plastic Plug)
N= NPT-F Female Screw Plug) S = SAE Flange 4= Double Block and Bleed (Plastic Plug)
Thread 6= Single Block with Closure (Flange / (6000 PSI) 5= Without Valve with Closure (Flange /
G= Metric Female Pipe Screw Plug) N = NPT-F Female Screw Plug)
Thread 7= Single Block with Bleed and Closure Thread 6= Single Block with Closure (Flange /
R= ASME Flange (Flange / Screw Plug) G = Metric Female Pipe Screw Plug)
(B16.5 RTJ) 8= Double Block with Closure (Flange / Thread 7= Single Block with Bleed and Closure
B= Butt Weld Screw Plug) R = ASME Flange (Flange / Screw Plug)
K= Socket Weld 9= Double Block with Bleed and Closure (B16.5 RTJ) 8= Double Block with Closure (Flange /
W= Swagelok (Flange / Screw Plug) B = Butt Weld Screw Plug)
K = Socket Weld 9= Double Block with Bleed and Closure
W = Swagelok (Flange / Screw Plug)
Design Code
A = 0.3 / 1 / 3 / 5 / 10 / 20 / 30 (absolute)
U = 10 / 40 / 60 / 100 / 250
P = 0.3 / 1 / 3 / 5 / 10 / 20
Seal Material
V= O-Ring FKM EDR
H= O-Ring HNBR LT EDR
N= O-Ring HNBR EDR
A= O-Ring FEPM EDR
K= O-Ring FFKM EDR
F= O-Ring FVMQ EDR
NS = O-Ring NBR standard
VS = O-Ring FKM standard
Modification Number
1 = All sizes with cyclone pre-separator / size 15
2 = From size 20 up without pre-seperator
– – – – – –
Additional Filtration Modification
Element Type Size Rating Filter Material Seal Material Number
Designation
How to Build a Valid Model Number for a Schroeder GCF / GPF Seal Kit:
– – – –
Seal Kit Additional Modification
Element Type Seal Material
Design Designation Number
131
Schroeder Filter Elements
132
Filter Materials
Chemicron® metal fiber
Special features
• Depth filter material (absolute retention rate)
• Pore size is continuously reduced from
contaminated side to clean side → particles
of various sizes are deposited in the depth
structure of the filter layers with minimum
influence on the flow behaviour
• Sintered stainless steel fibers – no fiber
migration possible
• Very high chemical, mechanical and thermal
stability
• Easy to pleat
Technical data • High porosity: up to 80%
• Filter material: stainless steel (1.4404)
Advantages
• Filtration rating: 0.1 μm to 25 μm
• Temperature: up to max +750°F (+400 °C) • Minimum pressure loss thanks to very high
porosity
• No electrostatic charge buildup
• No fiber migration
• Very high pressure stability
• Increased filter element service life
• Very large filter area when fleece folded in
star shape
133
Specification Form - Gas Filters
Advanced Fluid Conditioning Solutions ®
Company: Tel.:
Name: Fax:
Address: Mobile:
Email:
Operating data:
Operating pressure: Design data: Operating temp.: Flow single: Mark applicable measuring unit with a cross
normal design
Pmin bar (g) Pdesign °C Tmin °C
Design data:
Filter Type: Pre-separator: Design code: Filter Element: Materials:
Shell:
Single Double
Yes No AD 2000 EN 13445 ASME U-Stamp Particle Coalescence Filter element:
filter filter
DN INCH P max. clean mbar with flow of: Kg/h Nm3/h scfm
@ 273 K & 1,013 bar(a)
Mark applicable measuring unit with a cross Mark applicable measuring unit with a cross
Explosion protection: If explosion protection is required, please request the ATEX specifications form!
Comments / Accessories:
134
Section 5:
v. 000023
Rolling Media Filtration v.122623
RMF
The Rolling Media Filter (RMF) provides a highly efficient and reliable means of
removing solids from process liquids. This filter is a non pressurized system which
is economical and easy to operate. It can handle occasional system upsets or
overloads without blinding the filter media.
The RMF is a fully automatic system that ensures efficient cleaning of any process
fluid. It optimizes the amount of media used at the same time. The solids are
discharged as a cake for easy handling and disposal.
The liquid to be filtered is pumped or gravity fed into inlet. It is then distributed to
the flood box, which slows the velocity and discharges the liquid over the entire
width of the filter media. The liquid filters through the media, and the solids are left
behind collecting on the filter media surface. The clean liquid is discharged through
the outlet into a tank or discharged into an open system.
As the solids are collected on the filter media, the liquid level rises to a preset level.
A level sensor initiates an index cycle and fresh media is indexed displacing a
portion of the spent media. The media is then discharged to a waste container.
MEDIA
GEAR
MEDIA
INLET
CONTROL
PANEL
Dimensions
A B C Flow Rate
inches mm inches mm inches mm
RMF70 37.00 940 30.00 762 43.25 1099 71
RMF145 34.25 870 40.00 1016 52.75 1340 146
RMF210 34.25 870 52.00 1321 52.75 1340 212
RMF275 34.25 870 64.00 1626 52.75 1340 275
RMF300 41.75 1060 52.00 1321 65.75 1670 300
RMF350 34.25 870 73.00 1854 52.75 1340 350
RMF400 41.75 1060 83.00 1626 65.75 1670 400
RMF500 41.75 1060 73.00 1854 65.75 1670 500
RMF600 41.75 1060 83.00 2108 65.75 1670 600
136
Model code updated: Rolling Media Filtration
RMF
Construction Material: Epoxy coated, Carbon steel
Conveyor Material: 304 stainless steel
Seal Wheels: Aluminum
How to Build a Valid Model Number for a Schroeder Rolling Media Filtration:
– – – – –
Filter Filter Wheel Housing
Wheel Seals Options
Series Size Material Material
Wheel Material
AL = Aluminum
SS = Stainless Steel
– – –
Filter Replacement Micron
Roll Width
Series Type Rating
Filter Series
RMF
Replacement Type
RM = Roll Media
Micron Rating
07 = 7 μm
12 = 12 μm
14 = 14 μm
18 = 18 μm
28 = 28 μm
50 = 50 μm
200 = 200 μm
Roll Width
07 = 7 μm
12 = 12 μm
14 = 14 μm
18 = 18 μm
28 = 28 μm
50 = 50 μm
200 = 200 μm
137
Notes
138
Section 6:
v. 000023
Oil & Gas Products
PPS
The drill water first passes through a twist flow strainer (ATF), which is effective at removing coarse particles through a unique inlet
arrangement and housing design that uses a centrifugal separator and an inline filter to separate solids from the fluid. Raw water
enters tangentially to create a cyclonic flow. Centrifugal force moves the larger, heavier particles to the housing wall where they are
accelerated downward by the decreasing diameter of the housing. While the larger, heavier particles are forced against the outer wall
of the housing then down and out of the unit, the lighter, smaller particles can pass through the 200 micron slotted tube element in the
center of the housing and move on to the backflushing filter (RF3).
The water then enters a backflushing filter (RF3) that captures solid particulate that are smaller in size. Slotted, conical tube element
allows for efficient backwash. The “Wedge Wire” design of the elements provides for a wider opening on the effluent or downstream
side of the element. This precludes particles becoming lodged and blinding the element. In the PPS, the RF3 is fitted with 50 micron
slotted tube elements. A rotating arm allows a reverse jet of water through the elements to provide a back wash flow to the elements.
Because of the way these first two filters operate, they have the added bonus of not requiring the elements to be replaced, and thus
can remain functional indefinitely.
Next in line is a duplex bag filter housing, which features an extremely high dirt holding capacity. Filtered water from the RF3 passes to
the duplex bag filters. Water passes through a progressively tighter series of bag elements: 25, 15 and 10 micron. Unlike the first two
mechanical filters, the bag filters will need to be changed out periodically when they are full or there is indication of pressure drop at the
bag housings. From the bag housings, the filtered water is delivered into a storage container for use at the driller’s discretion.
The PPS can also include an optional last filter, the Schroeder Qsize Filter. This filter, which utilizes element cartridges that are 39” in
length, is available in several micron ratings, and can provide another level of fine filtration if necessary.
140
Oil & Gas Products
PPS
Features
■ Provides a cost-effective means to filter wastewater from drilling operations
■ On-site filtration helps to mitigate costly hauling charges
■ Promotes the closed-loop water reuse concept (protects local resources and offers
cost reduction to the drilling industry)
141
Notes
142
Section 7:
v. 000023
Mining Products
Introduction
For 65 years, Schroeder Industries has been providing superior filtration solutions to the mining industry. With the addition of the
Longwall High Pressure Filter (LW60) and numerous BestFit™ elements for longwall shields and pump cars (MSB and SBF) to its
product line, Schroeder is your turnkey filtration supplier for all mining applications.
Detailed product information on the LW60 and the BestFits for lining applications is provided on the following pages. For information on
the RF3 backflushing filter, consult Schroeder’s Process Filtration Catalog (L-2728). For information on the WQLF15, QT and QLF15/
QF15, please consult Schroeder’s Filtration Products Catalog (L-2520).
Turnkey Filtration
Pump House
Pond, River, or
City Water WQLF15
• Water Service filter
• 500 gpm; 1500 psi
• Utilizes efficiency Excellement®
• Element changeout from top minimizes spillage
RF3
• Self-cleaning backflushing filter
• Ideal for filtering source water on site
• Continues to filter even during backflush
• Virtually maintenance free
Pump Station
Reservoir
Recirculating Loop
QT
• 450 gpm; 100 psi
• Tank-mounted unit saves space & reduces plumbing
• Cap handles facilitate element changeout process
LW60
• Custom design for full flow high efficiency 95/5 fluids
• 300 gpm; 6000 psi
• In-line flow maximizes flow efficiency and minimizes pressure drop
• All steel construction; no aluminum
MSB
• Provide superior protection for roof support valves
• Quality media construction results in lower pressure drop
Shield
• All stainless steel
• Dedicated factory & field support
144
Mining Products
Schroeder Industries currently manufactures over 1,800 BestFit™ performance replacement elements. In addition, Schroeder produces
all of the technical data to support the sale of these products. The BestFit™ family consists of standard elements, cartridge repair
elements and the new SchroederSpun process filtration elements, as well as, mining specific elements. The following products are
currently available for the mining industry:
145
Longwall Filter v.122623
12.32 (313)
58.39 (1483)
6.65 (169)
57.08 (1450)
Port To Port
Outlet Inlet
4.00” HEX
48 (1219)
(both ends)
2.19 (56)
7.50 (191)
12 (305)
Fluid Compatibility
Specifically designed for use with 95/5 fluids in mining longwall applications
146
Longwall Filter
LW60
Features
■ Horizontal alignment allows straight-through flow, maximizing efficiency and minimizing
pressure drop
■ Propriety synthetic media designed specifically for the mining industry, Excellement®-MD, provides level of filtration not achievable
using alternative wire mesh elements because of their lack of absolute ratings
■ Two-inch BSPP ports are easily adaptable to Super Stecko fittings commonly used underground
■ Stainless steel bypass valve that ensures smooth integration with 95/5 fluid
■ Non-bypassing version available with high crush (4500 psid) cleanable metal mesh (25 micron) element
Element Selection Based on Flow Rate edicated on the use of 150 SUS (32 cSt) petroleum based
Element Element selections are pr
bypass valve .
fluid and a 50 psi (3.4*bar)*
-
Pressure Series Part No.
39ZPZ3V
6000 psi Z
Media 39ZPZ5V
39ZPZ10V
39ZPZ25V 50 200 250 300
gpm 0 100 1 00 800 1000 1150
Flow
(L/min) 0 400 6
Sizing of elements should be based on element flow information provided in the Element Selection chart above.
Please note that 95/5 fluid has a lower viscosity than 150 SUS and therefore pressure drops for 95/5 will actually be lower.
147
Mining-Specific Elements
Excellement MD®
The multiple layer construction shown below has evolved from comprehensive laboratory testing to provide extended element life and
system protection. Each successive layer performs a distinct and necessary function. The outermost layer is designed to maintain
element integrity. Beyond this layer, is a spun-bonded scrim, offering coarse filtration and protection for the more delicate filtering
layers within. Multiple sheets of fine filtering media follow, providing intricate passageways for the entrapment of dirt particles. When
combined, the layers of the Excellement©-MD filter media provide the ideal formulation for filtration performance used in severe mine
duty applications. Through the addition of new materials, the strength of our media has been improved when applied in water based
fluids. Soak testing in 95/5 fluids proves that Excellement-MD media scrim and wire mesh maintain their integrity. This new media will
provide better protection for the valves on the longwall shields and extend the pilot element’s service life in any longwall application.
Stainless steel wire fabric provides support and rigidity, eliminating the
potential for rust and abrasion.
Stainless steel wire fabric provides support and rigidity, eliminating the
potential for rust and abrasion.
148
Mining-Specific Elements
2.60
(66)
A
.91 (23)
.38 (9.6)
Specifications
Pressure Drop
Max Pressure: 6,000 psi (400 bar)
0 75 151 227
200 200 Max Differential Pressure: 6,000 psid (400 bar)
180 180
160 Competitor 160 Crush Rating: > 6,000 psid
140 140 End Caps: Stainless Steel
120 120
100 100 Support Tubes: Stainless Steel
80 80
60 60
Metal Mesh: Stainless Steel Wrap
40 Schroeder 40 O-Ring: Buna N
20 20
0
Back-up Ring: Nylon
0 20 40 60
Flow Rating: See Graph
Filter Rating: 80 micron
3.72
(94) A
149
Mining-Specific Elements
Specifications
Pressure Drop
Pressure Drop
Specifications
Max Pressure: 6,000 psi (400 bar)
Max Differential Pressure: 5000 psid (350 bar)
Max Flow Rate: 48 gpm (180 L/min)
Filter Rating 25/40/80/100 Micron
End Caps: Stainless Steel
Support Tubes: Stainless Steel
Metal Mesh: Stainless Steel Wrap
O-Ring: Buna N
Back-Up Ring: Nylon
Support Ring: Stainless Steel
A
SECTION A A -
Pressure Drop
Specifications
Micron Rating: 40 micron
Max Pressure: 4,500 psi (310 bar)
0 75 151 227
Max Differential Pressure: 4,000 psid (310 bar)
6 .41
Crush Rating: >4500 psid
4 .27 End caps: Stainless Steel
Support Tubes: Stainless Steel
2 .13
Metal Mesh: Stainless Steel
0 O-Ring: Buna N
0 20 40 60
Flow Rating: See Graph
Filter Rating: 40 micron
Pressure Drop
Specifications
Max Pressure: 5,000 psi (350 bar)
Max Differential Pressure: 5,000 psid (350 bar)
Competition fails at: 1500 psid (103 bar)
COMPETITOR Max Flow Rate: 0.5 gpm (2 L/min)
Filter Rating: 25 Micron
Body: Stainless Steel
Metal Mesh: Stainless Steel Wrap
O-Ring: Buna N
Back-Up Ring: Nylon
151
Mining-Specific Elements
A
SECTION A A-
Specifications Schroeder BestFitTM P/N
SBF-PF3L-Z12B
SBF-WS3L-150PSB:
Micron Rating: 150μm SBF-WE3L-Z60B
SBF-WE3L-Z10B: 10μm SBF-WS3L-Z10B
Collapse Rating: 150 psid (min) Seebach Element P/N
SA12MB-PF3L-95/5
End Cap: Anodized Aluminum
SA75FBWE3L-Water
Outer Support Tube: Stainless Steel
SA12MB-WS3LP-95/5
Filter Media: SBF-WS3L-150PSB:
Seebach Filter
150μm synthetic
SBF-WE3L-Z10B: 150μm Triple "L" Filter
synthetic Triple "L" Filter
O-Ring: Buna N Triple "L" Filter
*Contact factory for additional filter ratings
Schroeder Part Number: SBF - SALL - 40Z150B & SBF- SALL - 40Z10B
40.08 (1018.03)
A
6.70 (170.20)
4.63 (117.60)
A
SECTION A A -
Specifications
TM
Schroeder BestFit P/N
SBF-SALL-40Z150B: SBF-SALL-40Z150B
Micron Rating: 150μm
SBF-SALL-40Z10B: 10μm SBF-SALL-40Z10B
Collapse Rating: Not Rated Seebach Element P/N
End Caps: Anodized Aluminum SALL40FB-150-Water
Support Tube: None
SALL40G010-95/5
Filter Media: SBF-SALL-40Z150B:
150μm synthetic Seebach Filter
SBF-SALL-40Z10B: 10μm
synthetic 2UC3230-000
O-Ring: Buna N 2UC3230-000
*Contact factory for additional filter ratings
152
Mining-Specific Elements
Specifications
Pressure Drop
38.625 (981.10)
A
SECTION A A
-
Specifications
TM
Schroeder BestFit P/N
SBF-PF3L-Z12B: 12μm SBF-PF3L-Z12B
Micron Rating:
SBF-WE3L-Z60B: 60μm
Collapse Rating: 150 psid (min) SBF-WE3L-Z60B
End Cap: Anodized Aluminum Seebach Element P/N
Support Tube: SBF-PF3L-Z12B: Cold
Roll Steel SA12MB-PF3L-95/5
SBF-WE3L-Z60B:
Stainless Steel SA75FBWE3L-Water
Filter Media: SBF-PF3L-Z12B: 12μm Seebach Filter
synthetic
SBF-WE3L-Z60B: 150μm Triple "L" Filter
synthetic
O-Ring: Buna N Triple "L" Filter
17.27
.68
101.60
4.00
44.45
Ø 1.75
Specifications
Max pressure: 5000 psi (350 bar)
Max Differential Pressure: 5000 psid (350 bar)
Max flow Rate: 105 gpm (400 l/min.)
Filter Rating: 25 micron
Material: Body - Stainless Steel Metal Mesh - Stainless Steel Wrap O-Ring - Buna N
Back-Up Ring - Nylon
154
Glossary
The information provided in this section is for reference only, and should be used as a guide when selecting the proper filters, elements, materials of construction
and determining fluid compatibility. Schroeder Industries presents the information in this medium in good faith, and it is and believed to be accurate and correct. No
representations or warranties as to the completeness or accuracy of the information are made by Schroeder. The persons receiving or using this information must make
their own determinations as to intended use, purpose and application. Schroeder will assume no responsibility for damages or be held liable for any misuse or misapplication
based upon the data within this medium. For your specific application, contact Schroeder Industries at www.schroederpure.com by phone at 724.318.1100 or fax at
724.318.1200.
155
Process Filtration Worksheet
Company______________________________________________________________________________________________
Contact Name________________________________________________________________________________________
Department__________________________________________________________________________________________
Street_______________________________________________________________________________________________
Date_____________________________________________ E-mail___________________________________________
Providing the following information will allow us to determine the most appropriate process filter for your particular
application.
Desired Filter (please check) Single Filter housing Duplex Filter Housing Self-Cleaning Filter No Preference
Characterization of Contamination
Pressurized Air Service?*** No Yes If yes, please indicate pressure _______ psi
Quantity__________________________________________________________________________________________________________
***Please contact factory if the maximum temperature exceeds the fluid’s boiling point.
***Not for the Self-Cleaning Filter.
***Only needed for the use of a Self-Cleaning Filter.
156
Advanced Fluid Conditioning Solutions ®
Hydraulic Lube Filtration Markets Served
Accessories
Filter Systems
Fuel Filtration
Process Filtration
DISTRIBUTED BY:
*To access more information about Schroeder, scan the code with your app-enabled smartphone.
v.012624