SP300 Ve

SERVICE NOTES
Contents
1 Structure & Spare Parts 4 Adjustment
1-1 COVERS 1-1 4-1 SPECIAL TOOLS 4-1
1-2 FRAME 1-2 4-2 SERVICE MODE 4-2
1-3 DRIVE UNIT 1-4 4-3 HOW TO UPGRADE FIRMWARE 4-16
1-4 HEAD CARRIAGE 1-6 4-4 HEAD ALIGNMENT 4-19
1-5 BASE FRAME 1-7 4-5 LMIT POSITION & CUT DOWN POSITION INITIALIZE 4-28
1-6 CHASSIS 1-8 4-6 LINEAR ENCODER SETUP 4-32
1-7 PINCH ROLL 1-9 4-7 CROP MARK SENSOR ADJUSTMENT 4-34
1-8 STAY ROLL 1-10 4-8 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT 4-36
1-9 TOOL CARRIAGE 1-11 4-9 PRINT/CUT POSITION ADJUSTMENT 4-39
1-10 WIPER SYSTEM 1-12 4-10 CALIBRATION (FEEDING DIRECTION) 4-41
1-11 PUMP SYSTEM 1-13 4-11 TOOL HEIGHT ADJUSTMENT 4-43
1-12 INK SYSTEM 1-14 4-12 TOOL PREASSURE ADJUSTMENT 4-46
1-13 ACCESSORIES & STAND 1-15 4-13 CARRIAGE WIRE TENSION ADJUSTMENT 4-50
4-14 CAP HEIGHT ADJUSTMENT 4-53
2 Electrical Section
2-1 WIRING MAP 2-1 5 Supplemental Information
2-2 MAIN BOARD 2-2 5-1 SENSOR MAP 5-1
2-3 SERVO BOARD 2-8
2-4 HEATER BOARD 2-14 6 Troubleshooting
2-5 SUB BOARD 2-17 6-1 INK DROPS ON MEDIA / WHITE FINE LINE / BANDING / 6-1
2-6 MAINTENANCE PARTS LIST 2-21 MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
6-2 DOES NOT PRINT AT ALL 6-2
3 Replacement of Main Parts 6-3 SHIFTING IN PRINTING 6-3
3-1 HEAD REPLACEMENT 3-2 6-4 VERTICAL BANDING 6-3
3-2 WIPER REPLACEMENT 3-8 6-5 PRINT DOES NOT MATCH WITH CUT 6-4
3-3 CAP TOP REPLACEMENT 3-10 6-6 STITCH CUT 6-5
3-4 TOOL CARRIAGE REPLACEMENT 3-15 6-7 START AND END POINTS DO NOT MATCH 6-6
3-5 CARRIAGE MOTOR REPLACEMENT 3-19 6-8 DISTORTED FIGURE 6-7
3-6 PUMP REPLACEMENT 3-24 6-9 MEDIA SHIFTING 6-7
3-7 INK TUBE REPLACEMENT 3-28 6-10 MOTOR ERROR 6-8
3-8 BATTERY REPLACEMENT 3-33 6-11 HEATER TEMPERATURE FAILS 6-9
3-9 CARRIAGE WIRE REPLACEMENT 3-35 TO REACH THE PRESET VALUE
3-10 ENCODER SCALE REPLACEMENT 3-40 6-12 DOESN'T CONTROL THE THEMPERATURE 6-9
3-11 PINCH ROLELR REPLACEMENT 3-43 6-13 ERROR MESSAGE 6-10
3-12 CUTTER PROTECTION REPLACEMENT 3-44 6-14 SERVICE CALL 6-10
3-13 SW POWER SUPPLY REPLACEMENT 3-45
3-14 FLEXIBLE CABLE REPLACEMENT 3-46 7 Service Activities
7-1 INSTALLATION CHECK LIST 7-1
7-2 MAINTENANCE CHECK LIST 7-14
7-3 SPECIFICATION 7-16
Third Edition
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. SP-300/300V '05 Jul.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. Copyright©2005 ROLAND DG CORPORATION
8806-02
Revision Record
Revision
Date Description of Changes Approval Issued
No.
0 2005.1.24 First Edition Inagaki Mabuchi
[3-14 FLEXIBLE CABLE REPLACEMENT] has been added.

1 2005.6.17 Kato Mabuchi
[6-10 MOTOR ERROR] <ERROR LIST> has been revised.
[1-13 : ACCESSORY & STAND] The wrong number have been corrected.
2 2005.7.11 [1-14 TUC-1 CONTROLLER], [1-15 TUC-1 OTHERS], Kato Mabuchi
[1-16 TUC-1 ACCESSORIES], [1-17 TU-300] have been added.
1 Structure & Spare Parts
1-1 COVER
S8
S8
S10 S4
7
S8
8 S8
S10 11
S4
10
S3 S12 30
S5
S6 S3 1
S4 28
29 S4 32
9 S7
5 S3
12 S3 S1
13 4 S3
S9
34 30
S3
14
S2 23
S10 S4
31 2
34
34 12 S4 33
S3
22
26
34 S3
29
24
S6 17
18 16
21 19 15 S4
3 25
20
27 6
S11
PARTS LIST -Main Parts- PARTS LIST -Main Parts-

SP- SP-
Parts No. Parts Name Parts No. Parts Name
300 300V
1 22095146 -00 APRON,F AL SP-300 * * 25 W840605010 -00 PANEL BOARD SP-300
2 22095144 -00 APRON,F UNDER SP-300 * * 26 22055600 -00 PLATE,FRONT COVER SP-300
3 22805501 -00 ASS'Y,FRONT COVER SP-300 * * 27 22055356 -00 PLATE,F COVER CM-500
4 23415133 -00 ASS'Y,THERMISTOR CABLE SP-300 * * 28 15099124 -00 SENSOR,US-602SXTLAS 65OFF 50ON
5 23415112 -00 ASS'Y,THERMOSTAT CABLE SP-300 * * 29 22155958 -00 SHAFT,COVER F FJ-540
6 22045135 -00 COVER,INK SYSTEM SP-300 * * 30 21475150 -00 SHEET,HEATER RUBBER SP-300
7 22045114 -01 COVER,MAINTENANCE INKHEAD SP-300 * * 31 21475155 -00 SHEET,PANEL SP-300
22045118 -00 COVER,INK CARTRIDGE SP-300 * * 32 22715354 -00 STAY,HEATER HOLDER F SP-300
8
22045371 -00 COVER,INK CARTRIDGE SP-540V * *1 33 22715355 -00 STAY,PANEL SP-300
22045116 -00 COVER,RAIL F SP-300 * 34 21425110 -00 WASHER,COVER FJ-50
9
22045388 -00 COVER,RAIL F SP-300V *
10 22045134 -00 COVER,SIDE L SP-300 * *
11 22045117 -00 COVER,TOP SP-300 * * PARTS LIST -Supplemental Parts-
12 12239406 -00 CUSHION,TM-96-6 * *
Parts No. Parts Name
22195119 -00 FRAME,COVER F SP-300 *
13
22195160 -00 FRAME,COVER F SP-300V * S1 31329601 -00 CLAMP,INSULOK T-18S
14 21655261 -00 HOLDER,COVER F SP-300 * * S2 31289112 -00 CUPSCREW, M3*10 NI
15 21645106 -00 HOOK,INT SW FJ-540 * * S3 31289102 -00 CUPSCREW, M3*6 NI
16 22495211 -00 KEYTOP,DS-LD1H BLK * * S4 31289111 -00 CUPSCREW, M4*6 NI
17 22495210 -00 KEYTOP,DS-LX1H BLK * * S5 31279106 -00 LABEL,CAUTION HOT SURF NO.778
18 22535287 -00 LABEL,CAUTION CARRIAGE #LA266 * * S6 31149703 -00 RING,E-RING ETW-4 UNI-C
19 22535443 -00 LABEL,MEDIA CLAMP SP-300 * * S7 31019148 -00 SCREW,BINDING M2.6*4 C
20 22535390 -00 LABEL,EMERGENCY STOP #LA496 * * S8 31049169 -00 SCREW,CAP M4*8 BC+PW4*10*0.8
21 22535460 -00 LABEL,ENERGY STAR COLOR #LA668 * * S9 31089110 -00 SCREW,PAN M3*4 C+PW
22 22535453 -00 LABEL,VERSACAMM SP-300 #LA649 * * S10 31139103 -00 SCREW,PLAPOINT M4*6 WH FE
23 22535452 -00 LABEL,VOLTAGE SW SP-300 #LA648 * * S11 31019116 -00 SCREW,BINDING M3*6 BC
24 22535330 -00 LABEL,WARNING SOL INK #LA396 * * S12 31329501 -00 CLAMP SET,PUSH MOUNT RT30SSF5
* 1 Serial Number SP-300V :ZS80350 and above
1-1
1-2 FRAME
S11
S13 4
47 S13
S14 S14
48 37 S5 12
S14
13 41
6 8 S4
38
S7 7
24
40 42
S12
1
S14 34
44
S13
27 43
19 50
7
S7
4
S10 S13
35
1 S5
S14
15 20
10
S9
S4
S8
30 S1
8 S6
32
S14 S12
16
33 22 S3 S14
49 S8
21
S3 S1
25
S14
S3
S12
46
S3
S14 S12
S15
S15 45
26
17 9
S8 51
36 S12
S3
S8
S2
S17
3 5
2
S4 39
11
S16 23
S8
14
S2
S9
S14
29
18 31
28
S14
S4
1-2
1-2 FRAME
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
SP- SP-
300 300V
21905185 -00 ADAPTER,MEDIA CLAMP SP-300 * S1 31029101 -00 BUSH,NB-19
1
21905192 -00 ADAPTER,CLAMP MEDIA SP-540V * S2 31029106 -00 BUSH,SQUARE SB-6025
2 7520501000 -00 ASS'Y,CAP BOTTLE 2 FJ-52 * * S3 31289102 -00 CUPSCREW, M3*6 NI
22845103 -00 BASE,BOTTOM SP-300 * * S4 31289111 -00 CUPSCREW, M4*6 NI
3
22845211 -00 BASE,BOTTOM SP-300V * *1 S5 31119904 -00 PIN,SPRING 2.5*8 SUS STRAIGHT
4 22845104 -00 BASE,RAIL SP-300 * * S6 31149706 -00 RING,E-RING ETW-10 SUS
5 21985126 -00 BRACKET,INK CATCH TANK FJ-52 * * S7 31149705 -00 RING,E-RING ETW-7 SUS
6 12159573 -00 BUSH,80F-0603 * * S8 31409801 -00 SADDLE,LOCKING WIRE LWS-0711Z
7 12159563 -00 BUSH,80F-1006 * * S9 31019149 -00 SCREW,BINDING M2.3*8 BC
8 12159508 -00 BUSH,SHAFT OILES 80F-1206 * * S10 31019116 -00 SCREW,BINDING M3*6 BC
9 23415129 -00 CABLE ASS'Y,FAN SP-300 * * S11 31049142 -00 SCREW,CAP M3*6 BC MEC
10 23415113 -00 CABLE ASS'Y,FRONT COVER SW SP-300 * * S12 31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8
11 23415114 -00 CABLE ASS'Y,MNT. COVER SW SP-300 * * S13 31049137 -00 SCREW,CAP M4*25 BC
12 23415126 -00 CABLE ASS'Y,LOADING SENSOR SP-300 * * S14 31049169 -00 SCREW,CAP M4*8 BC+PW4*10*0.8
13 21745109 -00 COLLAR,LEVER FJ-540 * * S15 31089110 -00 SCREW,PAN M3*4 C+PW
14 22045186 -00 COVER,INK SYSTEM SW SP-300 * * S16 31239125 -00 SCREW,W-SEMS M3*8 SUS
15 22025980 -00 COVER,INT SW FJ-540 * * S17 31369102 -00 SPACER,PCB SUPPORT PCB-8S
22045119 -00 COVER,SCAN MOTOR SP-300 * *
16
22045372 -00 COVER,SCAN MOTOR SP-540V * *2 Serial Number * 1 SP-300V : ZS80350 and above
22045120 -00 COVER,UNDER L SP-300 * * * 2 SP-300V : ZS80570 and above
17
22045374 -00 COVER,UNDER L SP-540V * *2 * 3 SP-300V : ZS80384 and above
22045121 -00 COVER,UNDER R SP-300 * *
* 4 SP-300V : ZS80231 and above
18
22045375 -00 COVER,UNDER R SP-540V * *2
22195106 -00 FRAME,MIDDLE L SP-300 * *
19
22195145 -00 FRAME,MIDDLE L SP-540V * *3
20 22195102 -00 FRAME,MIDDLE R SP-300 * *
21 22195105 -00 FRAME,SCAN MOTOR SP-300 * *
22195104 -00 FRAME,SIDE L SP-300 * *
22
22195161 -00 FRAME,SIDE L SP-300V * *1
23 22195103 -00 FRAME,SIDE R SP-300 * *
24 22305101 -00 GUIDE,LEVER SP-300 * *
25 W84060532 -00 HEATER POWER BOARD SP-300 * *
26 W840605020 -00 JUNCTION BOARD 1 SP-300 * *
27 22485104 -00 KNOB FJ-50 * *
28 31279224 -00 LABEL,ETL/C-ETL NO.E-572 * *
29 22535444 -00 LABEL,READ MANUAL #LA637 * *
30 22535441 -00 LABEL,SET INK SP-300 #LA634 * *
31 22535123 -00 LABEL,STANDARD(131) NO.910 * *
32 22535442 -00 LABEL,USE ONLY ECO-SOL #LA635 * *
33 22535330 -00 LABEL,WARNING SOL INK #LA396 * *
34 22485108 -00 LEVER,CAM PINCH SP-300 * *
35 12399102 -00 MAGNET CATCH TL-105 * *
36 22155763 -00 OILES BUSH 80F-0806 * *
37 22175105 -00 PINCH ROLL SPRING * *
38 W840605080 -00 PINCH U/D SENS BOARD SP-300 * *
39 22055474 -00 PLATE,INK CATCH TANK FJ-52 * *
40 22055589 -00 PLATE,LEVER LINK SP-300 * *
41 22055598 -00 PLATE,SQUARE SHAFT SUPPORT SP-300 * *
42 22145393 -00 SHAFT,JOINT PNC-960 * *
43 22295270 -00 SHAFT,SQUARE SP-300 * *
44 22035196 -00 STAND,LEVER SP-300 * *
45 22715347 -00 STAY,FRAME SIDE R SP-300 * *
22715349 -00 STAY,HEATER BOARD SP-300 * *
46
22715467 -00 STAY,HEATER BOARD SP-540V * *4
47 22715351 -00 STAY,LEVER ADJUSTOR SP-300 * *
48 22715350 -00 STAY,PINCH LEVER SP-300 * *
49 22715348 -00 STAY,INK CARTRIDG SUPPORT SP-300 * *
50 22785101 -00 SUPPORT,FRAME R SP-300 * *
51 23415110 -00 CABLE ASS'Y,VOLT SELECTOR SP-300 * *
1-3
1-3 DRIVE UNIT
S1 33
24 33 S13
S4
24 33
S1
S10 S3 24
S13 S1
S12
35 24
48 S17 S13
57 16
S11
S13 24
S16 11
S2 50
S10 22 S12 43
46 32 49
30 S1 S3 19
26 36
S11
42 S3
S13
S7 S3 S12
37 S3
29 16
51 15 12
S1 S4
29 5
S3 15
S14 56
S4 52
S13 28 23
S4 S18 S12
38
S6 S11 34
21 59
54 55
53 S13 20
S15 S1 38
S13 S16
40 31
44
S13 18 S5 9 3 41
27 38 58 7 S13
S13 S1 S12
S9 45 S12
10
39
S16 S10
17 S8
S4 4
S9 S8 13
S13
14 56
47 2
47 1 S13
6
8
S13
1-4
1-3 DRIVE UNIT
SP- SP-
300 300V
1 22805497 -00 ASS'Y, FEED MOTOR SP-300 * * S1 31289102 -00 CUPSCREW, M3*6 NI
2 22805498 -00 ASS'Y, SCAN MOTOR SP-300 * * S2 31129102 -00 PIPE,POLYCA 4*8*10
3 11869103 -00 BALL,4MM * * S3 31299102 -00 RIVET,NYLON P2655B
4 22845111 -00 BASE,SCAN MOTOR SP-300 * * S4 31409801 -00 SADDLE,LOCKING WIRE LWS-0711Z
5 23415123 -00 CABLE ASS'Y,CUT CAR.ORG. SP-300 * * S5 31019149 -00 SCREW,BINDING M2.3*8 BC
6 23415124 -00 CABLE ASS'Y,GRIT MOTOR SP-300 * * S6 31019703 -00 SCREW,BINDING P-TIGHT 3*8 BC
7 23415127 -00 CABLE ASS'Y,PRI. CAR. ORG. SP-300 * * S7 31049107 -00 SCREW,CAP M3*12 BC
8 23415125 -00 CABLE ASS'Y,SCAN MOTOR SP-300 * * S8 31049170 -00 SCREW,CAP M3*8 NI
9 21365103 -00 CASE,LOCK CJ-70 * * S9 31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8
10 22045130 -00 COVER,CAP MOTOR SP-300 * * S10 31049174 -00 SCREW,CAP M4*15 NI
11 12049138 -00 COVER,TKPO180-2B R50-44 * * S11 31049137 -00 SCREW,CAP M4*25 BC
12 W840605070 -00 CUT ORIGIN BOARD SP-300 * * S12 31069104 -00 SCREW,CAP M4*6+FL C
13 21995122 -00 FLANGE,MOTOR FJ-540 * * S13 31049169 -00 SCREW,CAP M4*8 BC+PW4*10*0.8
14 21995118 -00 FLANGE,MOTOR SCAN CX-500 * * S14 31089110 -00 SCREW,PAN M3*4 C+PW
15 W8406050C0 -00 FLEX1 SP-300 * * S15 31199701 -00 SCREW,SET WP M3*3 C
16 W8406050D0 -00 FLEX2 SP-300 * * S16 31239103 -00 SCREW,W-SEMS M3*8 BC+PW12*1
22195107 -00 FRAME,FEED MOTOR SP-300 * * S17 31249217 -00 WASHER,PLAIN 4*8*1 C
17
22195144 -00 FRAME,FEED MOTOR SP-540V * *1 S18 31149704 -00 RING,E ETW-6 SUS
18 22195108 -01 FRAME,SUPPORT AUTO CUTTER SP-300 * *
19 22195118 -00 FRAME,RAIL SUPPORT SP-300 * *
20 21685149 -00 GEAR,H235S20(B8)T2 * * * 1 Serial Number SP-300V : ZS80355 and above
21 21685128 -00 GEAR,H300 S10(B6C16POM) * *
22 22305102 -00 GUIDE,CUT CARRIAGE CABLE SP-300 * *
23 22305103 -00 GUIDE,CABLE CARD SP-300 * *
24 22135559 -00 GUIDE,TUBE 8 FJ-500 * *
25 21655262 -00 HOLDER,CABLE SP-300 * *
26 21655131 -00 HOLDER,LINEAR SCALE CJ-70 * *
27 22115121 -00 HOUSING,R-BEARING FRAME FJ-540 * *
28 22535388 -00 LABEL,G-ROLLER 170 CJ-540 #LA487 * *
29 22535387 -00 LABEL,G-ROLLER 50 CJ-540 #LA486 * *
30 21895157 -00 L-BEARING,SSR15XW3UE+1500L * *
31 21345110 -00 LOCK,STAY SP-300 * *
32 22055316 -00 PLATE,LINEAR SCALE CJ-70 * *
33 22055591 -00 PLATE,TUBE GUIDE SP-300 * *
34 21975157 -00 PULLEY,HD48.46S16(B35C39.5 F53) * *
35 21975154 -00 PULLEY,UD49.2S4(B4.6C6.6) * *
36 22645116 -00 RAIL,GUIDE SP-300 * *
37 22645117 -00 RAIL,LINEAR SCALE SP-300 * *
38 22175870 -00 BEARING 10-19ZZ * *
39 15229506 -00 SENSOR INTERRUPTER,GP1A05A5 * *
40 22295117 -00 SHAFT,LOCK CJ-70 * *
41 22155963 -00 SHAFT,PULLEY FJ-540 * *
42 21475149 -00 SHEET,LINEAR SCALE SP-300 * *
43 21475141 -00 SHEET,RAIL CABLE FJ-540 * *
44 22185101 -00 SLIDER,LOCK CJ-70 * *
45 22175134 -00 SPRING,A CJ-70 * *
46 22175122 -00 SPRING,BACKUP PNC-960 * *
47 22175157 -00 SPRING,C P-ROLLER CM-500 * *
48 22035172 -00 STAND,PULLEY SP-300 * *
49 22715357 -00 STAY,COVER FLEX CABLE SP-300 * *
50 22715361 -00 STAY,GUIDE RAIL LB SP-300 * *
51 22715379 -00 STAY,GUIDE RAIL LF SP-300 * *
52 22715363 -00 STAY,PULLEY SHAFT SP-300 * *
53 22715356 -00 STAY,GUIDE RAIL SUPPORT SP-300 * *
54 22135346 -00 STOPPER,CAM CM-500 * *
55 22135441 -00 STOPPER,LINEAR SCALE FJ-540 * *
56 22785102 -00 SUPPORT,CABLE SP-300 * *
57 21945145 -00 WIRE,SCAN DRIVE SP-300 * *
58 23415114 -00 CABLE-ASS'Y,MAINT-COVER SW SP-300 * *
59 22805471 -00 ASS'Y,PULLEY HD48.46S16 FJ-540 * *
1-5
1-4 HEAD CARRIAGE
29
29
2
S7 11
S5 17
S1
S5
10
11
30 3 S2 23
6 26
S6
21 S5
16 27 S2
S9 19
S2
7 1
28
1 S13
S2 S2 S5 24
S3 S8
20 5
18
S7
S2
22 S12
S4 4
12 S2
13
S10
9 S2
S10 15
S2
S11
25
S2 14 S2
S9 14
S2
S2
S4

1 21905166 -00 ADAPTER,HEAD FJ-540 S1 31379101 -00 CLAMP,FLAT CABLE FCS-50P
2 11909133 -00 ADAPTER,SCREW 2FAI FJ-50 S2 31289102 -00 CUPSCREW, M3*6 NI
3 22805470 -00 ASS'Y,HEAD INKJET SOL SJ-540 S3 31289111 -00 CUPSCREW, M4*6 NI
4 22845105 -00 BASE,CARRIAGE AL SP-300 S4 31299102 -00 RIVET,NYLON P2655B
5 22845110 -00 BASE,CARRIAGE HOLDER SP-300 S5 31409801 -00 SADDLE,LOCKING WIRE LWS-0711Z
6 23475214 -00 CABLE-CARD,21P1 180L BB S6 31019148 -00 SCREW,BINDING M2.6*4 C
7 23475213 -00 CABLE-CARD,36P1 2000L BB S7 31049169 -00 SCREW,CAP M4*8 BC+PW4*10*0.8
8 22045140 -00 COVER,HEAD BOARD SP-300 S8 31679902 -00 SCREW,C-SEMS,2*8 C
9 22045139 -00 COVER,PRINTING CARRIAGE SP-300 S9 31089121 -00 SCREW,PAN M2.3*8 NI +PW2*6*0.4
10 12049138 -00 COVER,TKPO180-2B R50-44 S10 31199905 -00 SCREW,SET CP M3*16 BC
11 7811801000 -00 ASS'Y,INK DAMPER BK 2FAI SJ-540 S11 31179908 -00 SCREW,UREA M3*20 N-1 WH
12 22195111 -00 FRAME,CARRIAGE SIDE L SP-300 S12 31239103 -00 SCREW,W-SEMS M3*8 BC+PW12*1
13 22195101 -00 FRAME,CARRIAGE SIDE R SP-300 S13 31069104 -00 SCREW,CAP M4*6+FL C
14 22135618 -00 GUIDE,CARRIAGE CAP FJ-540
15 22135440 -00 GUIDE,HEAD AL FJ-540
16 21655262 -00 HOLDER,CABLE SP-300
17 11659149 -00 HOLDER,RING O 2FAI FJ-50
18 21345105 -00 LOCK,CJ-500
19 22395108 -00 MAGNET,CJ-500
20 22055592 -00 PLATE,DAMPER SP-300
21 22055547 -00 PLATE,GND FJ-540
22 W8406050F0 -00 PRINT CARRIAGE BOARD SP-300
23 W840605050 -00 PRINT LINEAR ENCORDER BOARD SP-300
24 22175520 -00 SPRING,HEAD ADJUST 500 FJ-540
25 22175519 -00 SPRING,HEAD PLESS 500 FJ-540
26 22715358 -00 STAY,ENCORDER SENSOR SP-300
27 22715362 -00 STAY,HOLDER CARRAIGEBOARD SP-300
28 22785103 -00 SUPPORT,CARRIAGE BORAD SP-300
29 22805499 -00 ASS'Y,TUBING 2*2000MM SP-300
30 12399352 -00 FILTER(E) FRC-45-12-6.5
1-6
1-5 BASE FRAME S12 S4
14
2
S2/S18
*3
S2/S18 13
7
S4
S12 S15
11 5
S5 S12
S17 S13
17
21
8
S9
27 *3
S16 S2/S18
1 S13
20
S15 12
19 S16
9 S4
3
4 19
S16 S15
19
S15
19 S4
S16 9 22 S3
3
4 S11
S15
18
15 6
16 28
S3 S11
S11
18 6
S11
S7
S10 25 28
S8
S14 S12
S17 S5
S1
S12
S5 S8
24
S17
26 23 15
S13
S10 S1 S7
S7
S6 24
S2 S6
S7
S12 S12
10

SP- SP- SP- SP-
300 300V 300 300V
1 22805502 -00 ASS'Y, GRIT ROLLER SP-300 * * S1 31029101 -00 BUSH,NB-19 * *
2 22095145 -00 APRON,B SP-300 * * S2 31329601 -00 CLAMP,INSULOK T-18S * * *3
3 22115106 -00 BEARING HOUSING A 211-106 * * S3 31289112 -00 CUPSCREW, M3*10 NI * *
4 22175870 -00 BEARING 10-19ZZ * * S4 31289102 -00 CUPSCREW, M3*6 NI * *
5 22005139 -00 BED,SP-300 * * S5 31109802 -00 NUT,HEXAGON M4C * * *4
6 23415118 -00 CABLE ASS'Y,PAPER SENSOR SP-300 * * S6 31129102 -00 PIPE,POLYCA 4*8*10 * *
7 23415133 -00 CABLE-ASS'Y,THERMISTOR SP-300 * * S7 31299102 -00 RIVET,NYLON P2655B * *
8 23415112 -00 CABLE-ASS'Y,THERMOSTAT SP-300 * * S8 31409801 -00 SADDLE,LOCKING WIRE LWS-0711Z * *
9 22165165 -00 COLLAR * * S9 31019148 -00 SCREW,BINDING M2.6*4 C * *
10 21715110 -00 FAN SCBD24H7-016 * * S10 31019703 -00 SCREW,BINDING P-TIGHT 3*8 BC * *
22195109 -00 FRAME,SIDE BED L SP-300 * * S11 31049170 -00 SCREW,CAP M3*8 NI * *
11
22195147 -00 FRAME,SIDE BED L SP-540V * *1 S12 31049137 -00 SCREW,CAP M4*25 BC * *
12 22195110 -00 FRAME,SIDE BED R SP-300 * * S13 31049169 -00 SCREW,CAP M4*8 BC+PW4*10*0.8 * *
13 22535452 -00 LABEL,VOLTAGE SW SP-300 #LA648 * * S14 31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8 * *
14 21545157 -00 PAD,CUTTER SP-300 * * S15 31089110 -00 SCREW,PAN M3*4 C+PW * * *4
15 22055599 -00 PLATE,SHUTTER END SP-300 * * S16 31199704 -00 SCREW,SET WP M3*8 BC * *
22055590 -00 PLATE,SHUTTER SP-300 * * S17 31179106 -00 SCREW,JACK UP SP-540V * *4
16
22055708 -00 PLATE,SHUTTER SP-300V * *1 S18 31329501 -00 CLAMP,PUSH MOUNT RT30SSF5 * *3
17 15099124 -00 SENSOR,US-602SXTLAS 65OFF 50ON * *
18 15099115 -00 SENSOR-INTERRUPTER GP2A25NJ * *
19 22075129 -00 SET,G,ROLLER,FD28.015S10 SP-300 * * * 1 Serial Number SP-300V : ZS80350 and above
20 22295271 -00 SHAFT,FEED SP-300 * * * 2 Serial Number SP-300V : ZS80390 and above
21 21475150 -00 SHEET,HEATER RUBBER SP-300 * *
21625102 -00 SHUTTER,BED SP-300 * * * 3 SP-300V Serial Number: ZS80100 and above
22 31329501-00 CLAMP,PUSH MOUNT RT30SSF5
21625106 -00 SHUTTER,BED SP-540V * *2
23 22125432 -00 SHUTTER,FAN FJ-540 * * SP-300 31329601-00 CLAMP,INSULOK T18S
24 21625103 -00 SHUTTER,HEATER CORD SP-300 * *
* 4 SP-300V Serial Number : ZS80350 and above
22165218 -00 SPACER,BED LOWER SP-300 * *
25 31179106-00 SCREW,JACK UP SP-540V
22165229 -00 SPACER,BED LOWER SP-540V * *1
SP-300,SP-300V Serial Number : ZS80349 and below
22165217 -00 SPACER,BED UPPER SP-300 * *
26 31109802-00 NUT,HEXAGON M4C
22165230 -00 SPACER,BED UPPER SP-540V * *1
g 31089110-00 SCREW,PAN 3*4 C+PW
27 22715353 -00 STAY,HEATER HOLDER B SP-300 * *
28 22715352 -00 STAY,PAPER SENSOR SP-300 * *
1-7
1-6 CHASSIS
18
S3
S2
S13
S2
S2
S3
S13
S6
25 S6
S11 17
23
S1 S11
S4 13
26 5 11
S10 S5
28
29
24 3 S11 31 12
S4 S7 10 S15 8 S6
2 6 30 15
4 S8 S9 21
27 S6 7 19
S14 22
1 14 9 20
S6
16
S5

1 15009101 -00 BATTERY CR2032 S1 31029101 -00 BUSH,NB-19
2 23505631 -00 CABLE-ASSY AC LIVE BROWN PC-600 S2 31029106 -00 BUSH,SQUARE SB-6025
3 23505632 -00 CABLE-ASSY AC NEUTRAL BLUE PC-600 S3 31379101 -00 CLAMP,FLAT CABLE FCS-50P
4 23415268 -00 CABLE-ASSY AC GROUND GREEN SP-540 S4 31329601 -00 CLAMP,INSULOK T-18S
5 23415116 -00 CABLE-ASSY AC POWER SP-300 S5 31289105 -00 CUPSCREW, M3*6 BC
6 23415131 -00 CABLE ASS'Y,JUNBI E SP-300 S6 31289102 -00 CUPSCREW, M3*6 NI
7 23415130 -00 CABLE ASS'Y,POWER H AC SP-300 S7 31289111 -00 CUPSCREW, M4*6 NI
8 23415111 -00 CABLE ASS'Y,POWER H DC SP-300 S8 31279116 -00 LABEL,EARTH MARK-1 NO.E-580
9 23415117 -00 CABLE ASS'Y,POWER MAIN SP-300 S9 31279121 -00 LABEL,FLASH-LIGHTING NO.E-582
10 23415115 -00 CABLE ASS'Y,POWER SERVO SP-300 S10 31279191 -00 LABEL,WARNING FUSE REPLACE #347
11 23415109 -00 CABLE ASS'Y,RELAY JUNCTION SP-300 S11 31409801 -00 SADDLE,LOCKING WIRE LWS-0711Z
12 23415132 -00 CABLE ASS'Y,THERMO JUNC. SP-300 S12 31019116 -00 SCREW,BINDING M3*6 BC
13 23475197 -00 CABLE-CARD 25P1 105L BB S14 31169103 -00 SCREW,FLAT M3*6 BC
14 23475211 -00 CABLE-CARD,14P1 350L BB S15 31369101 -00 SPACER,PCB SUPPORT PCB-8L
15 23475217 -00 CABLE-CARD,18P1 80L BB
16 23475212 -00 CABLE-CARD,24P1 600L BB
17 23475112 -00 CABLE-CARD,26P1 700L BB
18 22815149 -00 CHASSIS,SP-300
19 11769118 -00 CLAMP,FCM2-S6-14
20 22045234 -00 COVER,CHASSIS TYPE 2 SP-300
21 12399352 -00 FILTER(E) FRC-45-12-6.5
22 12559105 -00 FUSE,5X20 21706.3 6.3A/250V
23 W840605310 -00 HEATER CONTROL BOARD SP-300
24 13429702 -00 INLET AC-P01CF01 15A250V
25 22535257 -00 LABEL,CAUTION VOLTAGE #LA167
26 22535117 -00 LABEL,POWER CM-500 NO.893
27 W840605330 -00 POWER JUNCTION BOARD SP-300
28 13129170 -00 POWER SW AJ7201B
29 12429114 -00 POWER UNIT,ZWS150PAF-36/J
30 7840605500 -00 SP-300 MAIN BOARD ASS'Y
31 7840605600 -00 SP-300 SERVO BOARD
1-8
1-7 PINCH ROLLER
S2
11
9
2
10
7
1
3
S1
4 6
12
S3 S1
5
8 S3

1 22805500 -00 ASS'Y, PINCH ROLLER L/R SP-300 S1 31149702 -00 RING,E-RING ETW-3 UNI-C
2 21745101 -00 COLLAR,P-ROLLER PNC-960 S2 31229102 -00 SCREW,TRUSS M2*5 BC
3 22115782 -00 FRAME,PINCH ROLL CX-24 S3 31249211 -00 WASHER,PLAIN 4.3*7*0.5 C
4 22145416 -00 LEVER,P-ROLLER PNC-960
5 22145831 -00 PIN NO.1 (214-831)
6 22145832 -00 PIN NO.2 214-832
7 22055264 -00 PLATE,GUIDE P PNC-960
8 21565102 -00 P-ROLLER TD16S4(B10) TYPE2
9 22625101 -00 SPRING,PINCH LEFT SP-300
10 22625102 -00 SPRING,PINCH RIGHT SP-300
11 22715377 -00 STAY,PINCH SENSOR SP-300
12 11539104 -00 PIN 3*35 SUS M6
1-9
1-8 STAY ROLL
3 2 5
1 6
PARTS LIST -Main Parts-

Parts No. Parts Name
1 22145200 -00 ARM,SP-300
2 21815106 -00 BOLT,SHOULDER PNS-501
3 22485107 -00 LEVER,BRAKE SP-300
4 21545139 -00 PAD,BRAKE PNS-501
5 22295269 -00 SHAFT,SHEET SP-300
6 22245108 -00 STOPPER,SHAFT SP-300
1-10
1-9 TOOL CARRIAGE
S5
S8
7
S13
S5
21
S4
S9 S7
13
10 S11
9
S4
19 6
S3
20
14
11
1
8 15
S14 18
S4
4
16
S7
S4 S10
S12
S1
2 5
12 3
S2
S6
17

1 22805571 -00 ASS'Y, CARRIAGE SP-300 S1 31029801 -00 BUSH,ROLL 2*4
2 22805292 -00 ASS'Y, CLAMP BLADE CM-500 S2 31029803 -00 BUSH,ROLL 3*5
3 22805291 -00 ASS'Y, HOLDER BLADE CM-500 S3 31329601 -00 CLAMP,INSULOK T-18S
4 22805287 -00 ASS'Y, PLATE CAM SLIDE CM-500 S4 31289102 -00 CUPSCREW, M3*6 NI
5 7488739000 -00 BASE CUTTER CJ-500 S5 31299102 -00 RIVET,NYLON P2655B
6 23415119 -00 CABLE ASS'Y,PINCH SENSOR SP-300 S6 31019118 -00 SCREW,BINDING M3*10 BC
7 22045137 -00 COVER,CARRIAGE BOARD SP-300 S7 31019116 -00 SCREW,BINDING M3*6 BC
8 22025269 -00 COVER,CARRIAGE CM-500 S8 31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8
9 W840605060 -00 CROP MARK BOARD SP-300 S9 31049169 -00 SCREW,CAP M4*8 BC+PW4*10*0.8
10 W8406050E0 -00 CUT CARRIAGE BOARD SP-300 S10 31169103 -00 SCREW,FLAT M3*6 BC
11 22285503 -00 NUT,PENHOLDER S11 31089110 -00 SCREW,PAN M3*4 C+PW
12 21495115 -00 SCREW,BLADE SET CM-500 S12 31229103 -00 SCREW,TRUSS M2*6 BC
13 15099115 -00 SENSOR-INTERRUPTER GP2A25NJ S13 31249402 -00 WASHER,EXTERNAL TOOTH M4 C
14 21475148 -00 SHEET,FILTER CROP CJ-500 S14 31019112 -00 SCREW,BINDING M2.6*4 BC
15 22175122 -00 SPRING,BACKUP PNC-960
16 22175154 -00 SPRING,BLADE UP CM-500
17 22175155 -00 SPRING,SCREW CM-500
18 22715168 -00 STAY,AUTO CUTTER 2 CM-500
19 22715360 -00 STAY,CUT CARRIAGE BOARD SP-300
20 22715359 -00 STAY,CUT CARRIAGE HOLDER SP-300
21 23475207 -00 CABLE-CARD, 15P1 1900L BB
1-11
1-10 WIPER SYSTEM
S5
6
31 30
15 S6
3 12 11
16 32
S1 S5
20
7 S1
8
3
S5
9 S1
1
26 2
10 27
14
3
19 S4
17
3
S1
13
24
23 5
S3
28 S2
S6
18
22 4
11
S1
21 29
25 S1
S6
S7
SP- SP-
300 300V
1 22845107 -00 BASE,WIPER MOTOR SP-300 * * S1 31289108 -00 CUPSCREW, M3*8 NI
2 11929139 -00 BELT,520P2M4-530 * * S2 31049107 -00 SCREW,CAP M3*12 BC
3 12159536 -00 BUSH,B-S6-17 * * S3 31149703 -00 RING,E-RING ETW-4 UNI-C
4 23415128 -00 CABLE ASS'Y,WIPER SENOR SP-300 * * S4 31199701 -00 SCREW,SET WP M3*3 C
5 23415120 -00 CABLE ASS'Y,WIPER MOTOR SP-300 * * S5 31239101 -00 SCREW,W-SEMS M3*6 BC
6 22045141 -00 COVER,SCRAPER SP-300 * * S6 31249952 -00 WASHER,POLYSLIDER 2.6*5*.5 CUT
7 22045129 -00 COVER,SERGE MIST SP-300 * * S7 31139101 -00 SCREW,PLAPOINT M3*6 BK FE
8 22045128 -00 COVER,WIPER SP-300 * *
9 22275119 -00 FILTER(M),SERGE MIST SP-300 * *
10 22275120 -00 FILTER(M),SERGE MIST UNDER SP-300 * *
11 21995104 -00 FLANGE,PULLEY STX-7 * *
12 22195113 -00 FRAME,WIPER B SP-300 * *
13 22195112 -00 FRAME,WIPER F SP-300 * *
14 21685144 -00 GEAR,S53S5(B15) * *
15 21655263 -00 HOLDER,SCRAPER SP-300 * *
16 21655245 -00 HOLDER,WIPER FJ-540 * *
17 22435106 -00 MOTOR,103-593-1041 * *
18 21545195 -00 PAD,WIPER UNDER TYPE2 SP-300 * *
19 22055601 -00 PLATE,SERGE MIST SP-300 * *
20 21975124 -00 PULLEY,T14P2S4 + GEAR,S53 * *
21 21975123 -00 PULLEY,WD6.94S9 * *
22 22645114 -00 RAIL,WIPER GUIDE SP-300 * *
23 22645115 -00 RAIL,WIPER R SP-300 * *
24 15229506 -00 SENSOR INTERRUPTER,GP1A05A5 * *
25 22295132 -00 SHAFT,IDLE PULLEY STX-7 * *
26 22295267 -00 SHAFT,WIPER SP-300 * *
27 22625105 -00 SPRING,SET SERGE MIST SP-300 * *
28 22175140 -00 SPRING,TENSHONER STX-7 * *
21445109 -00 TRAY,WIPER UNDER SP-300 * *
29
21445116 -00 TRAY,WIPER UNDER SP-300V * * 1 Serial Number SP-300V : ZS80196 and above
30 11379105 -00 WIPER,HEAD ASP FJ-50 * *
31 21375107 -00 WIPER,SCRAPER FJ-540 * *
1-12
1-11 PUMP SYSTEM
22
11
36 7
1
S2
19 S2
34 27
15 S2
S2 38
S9 38
S2
41 10 S2 S2 3
S8 29
S4 14 30
S4 S1
S6
18 18
S8
28
37 S2
31 S2
19
12 23
S13
9 5
24 32
35 S15 39
S2
20 15
S2 4 S14
5 26
29 S2
S13 42
S2 28
S2 21
S5
S2
22
13 S10
40 S2
17 25 16 8
33
S4 2
S2
S1 S12
S7

1 12809448 -00 ASS'Y,CAP-TOP FJ-540 31 22295268 -00 SHAFT,TABLE GUIDE SP-300
2 22845109 -00 BASE,BOTTOM CAP SP-300 32 22155957 -00 SHAFT,SCREW M8 FJ-540
3 22845108 -00 BASE,TABLE MOTOR CAP SP-300 33 22165178 -00 SPACER,6FAI FJ-50
4 21925137 -00 BELT,166P2M4-530 34 22175334 -00 SPRING,CAP-HEAD FJ-540
5 12529101 -00 BUSH,80FL-08 35 22175326 -00 SPRING,TABLE FJ-540
7 23415121 -00 CABLE ASS'Y,CAP MOTOR SP-300 36 22175324 -00 SPRING,T-MOTOR FJ-540
8 23415122 -00 CABLE ASS'Y,PUMP MOTOR SP-300 37 22715364 -00 STAY,NUT SP-300
9 22335146 -00 CAP,T-SPRING FJ-540 38 22245104 -00 STOPPER,GUIDE SHAFT SP-300
10 21365121 -00 CASE,CAP-TOP FJ-540 39 21965137 -00 TABLE,CAP CASE SP-300
11 22025671 -00 COVER,CAP-CASE FJ-540 40 7576340000 -03 SC-500 PUMP ASS'Y FOR SOL INK
12 22195152 -00 FRAME,BACKUP CAP TYPE2 SP-300 41 22805477 -00 ASS'Y,TUBING 1.4*30MM FJ-540
13 22195116 -00 FRAME,FRONT CAP SP-300 42 22805572 -00 ASS'Y, TUBING 2*80MM SP-540V
14 22195114 -00 FRAME,MAIN CAP SP-300
15 22195115 -00 FRAME,SIDE CAP SP-300 PARTS LIST -Supplemental Parts-
16 21685122 -00 GEAR,S10S20 Parts No. Parts Name
17 21685120 -00 GEAR,S34S4.3 S1 31049171 -00 SCREW, CAP M3*12 NI
18 22135616 -00 GUIDE,CAP-CASE FJ-540 S2 31289102 -00 CUPSCREW, M3*6 NI
19 22135614 -00 GUIDE,SIDE FRAME FJ-540 S3 31289108 -00 CUPSCREW, M3*8 NI
20 21655264 -00 HOLDER,T-SPRING SP-300 S4 31109601 -00 NUT,SQUARE M3 FE CC
21 21645109 -00 HOOK,CAP CASE TYPE2 SP-300 S5 31149703 -00 RING,E-RING ETW-4 UNI-C
22 22435106 -00 MOTOR,103-593-1041 S6 31409702 -00 SADDLE,LOCKING EDGE LES-1010
23 21575126 -00 NUT,TABLE FJ-540 S7 31409801 -00 SADDLE,LOCKING WIRE LWS-0711Z
24 22055602 -00 PLATE,NUT SP-300 S8 31019116 -00 SCREW,BINDING M3*6 BC
25 22055596 -00 PLATE,PUMP MOTOR CAP SP-300 S9 31019115 -00 SCREW,BINDING M3*4 BC
26 22055597 -00 PLATE,SHUTTER TABLE SP-300 S10 31199701 -00 SCREW,SET WP M3*3 C
27 22055595 -00 PLATE,TABLE MOTOR CAP SP-300 S12 31329601 -00 CLAMP,INSULOK T-18S
28 22565406 -00 PULLEY T20S5(B7) S13 31289110 -00 CUPSCREW,4*8 BC
29 11889107 -00 R-BEARING,D10S6(B3FL) S14 31329501 -00 CLAMP,PUSH MOUNT RT30SSF5
30 15229506 -00 SENSOR INTERRUPTER,GP1A05A5 S15 31029105 -00 BUSH,NB-8
1-13
1-12 INK SYSTEM
S5
10
S2 S1
S4
S2 5
12
1
4
S5 1
5
6
S4 9
13
5
S2 1 11 S2
S3
7
11
S3

1 11909133 -00 ADAPTER,SCREW 2FAI FJ-50 S1 31329601 -00 CLAMP,INSULOK T-18S
2 22845106 -00 BASE,INK CARTRIDGE SP-300 S2 31289102 -00 CUPSCREW, M3*6 NI
3 23415134 -00 CABLE ASS'Y,INK JUNCTION SP-300 S3 31289111 -00 CUPSCREW, M4*6 NI
4 11659218 -00 HOLDER,I/C SC-500 S4 31019120 -00 SCREW,BINDING M3*15 BC
5 11659149 -00 HOLDER,RING O 2FAI FJ-50 S5 31019803 -00 SCREW,BINDING S-TIGHT M3*6 BC
6 W8406050B0 -00 INK JUNCTION BOARD SP-300
7 W8406050A0 -00 JUNCTION BOARD 2 SP-300
8 22055594 -00 PLATE,INK CARTRIDGE HOLDER SP-300
9 22055435 -00 PLATE,INK FJ-500
10 22055593 -00 PLATE,INK JOINT SP-300
11 21475153 -00 SHEET,INK CARTRIDGE SP-300
12 22625103 -00 SPRING,PRESS CARTRIDGE SP-300
13 23475216 -00 CABLE CARD,40P1 1400L BB SP-300
1-14
1-13 ACCESSORY & STAND Revised 2
12 12
44 S4
33
28 30
16
S5 S5
53
41 S1
40 16
40 18 11 9 10
32
46
43 12 12
45 18 39
27 29
37 S5 S5
45
46 42
43
7 8
31
20
51
47
52 240VE 117V 240V 230V

3
13
50 1 2 4 5 6
48
S2
21
49 14
41 22 38
17 23 26 S3
54
36 19 34 35 24 25

SP- SP- SP- SP-
300 300V 300 300V
1 13499111 -00 AC CORD H05VV-F 240VE 10A S * * 22055587 -00 PLATE,SHORT CLAMP MEDIA L SP-300 *
28
2 13499109 -00 AC CORD SJT 117V 10A 3PVC * * 22055692 -00 PLATE,SHORT CLAMP MEDIA L SP-540V *
3 23495117 -00 CABLE-AC,VCTF 100V 12A 3P-S * * 22055624 -00 PLATE,LONG CLAMP MEDIA R SP-300 *
29
4 23495124 -00 AC-CORD 3ASL/100 240VA 10A SAA * * 22055693 -00 PLATE,LONG CLAMP MEDIA R SP-540V *
5 23495125 -00 AC-CORD H05VV 230V 10A S * * 22055588 -00 PLATE,SHORT CLAMP MEDIA R SP-300 *
30
6 13499209 -00 ADAPTER PLUG (100V) * * 22055694 -00 PLATE,SHORT CLAMP MEDIA R SP-540V *
22805503 -00 ASS'Y, LONG MEDIA CLAMP L SP-300 * 31 22035188 -00 STAY,STAND SP-300 * *
7
22805573 -00 ASS'Y, LONG MEDIA CLAMP L SP-540V * 32 22035200 -00 STAND,LEG 2 SP-300 * *
22805504 -00 ASS'Y, LONG MEDIA CLAMP R SP-300 * 33 22245103 -00 RETAINER,CARRIAGE SP-300 * *
8
22805574 -00 ASS'Y, LONG MEDIA CLAMP R SP-540V * 34 12569656 -00 TWEEZERS PTS-01 * *
22805505 -00 ASS'Y, SHORT MEDIA CLAMP L SP-300 * 35 11379105 -00 WIPER,HEAD ASP FJ-50 * *
9
22805575 -00 ASS'Y, SHORT MEDIA CLAMP L SP-540V * 36 STAY MOUNTING BLACKET * *
22805506 -00 ASS'Y, SHORT MEDIA CLAMP R SP-300 * 37 21545195 -00 PAD,WIPER UNDER TYPE2 SP-300 * *
10
22805576 -00 ASS'Y, SHORT MEDIA CLAMP R SP-540V * 38 22335143 -00 CAP,EPDM * *
11 22805507 -00 ASS'Y,CARRIAGE RETAINER SP-300 * * 39 22035201 -00 STAND,ADJUSTER SP-300 * *
12 22845112 -00 BASE,MEDIA CLAMP SP-300 * * 40 22605160 -00 CARTON,ACCESSORY SP-300 * *
13 21845104 -00 BLADE,NAG-5025LC * * 41 22605159 -00 CARTON,COVER SP-300 * *
14 11849102 -00 BLADE,OLFA AUTO CUTTER XB10 * * 42 22605451 -00 CARTON,SET SP-300 * *
16 12339128 -00 CAP,R 7545 B * * 43 22605158 -00 CARTON,SLEEVE SP-300 * *
17 11369115 -00 CASE,PP BOTTLE * * 44 22535281 -00 LABEL,CARTON BEWARE 2 #365 * *
18 12329504 -00 CASTER,DNB50-B * * 45 22535440 -00 LABEL,CARTON SP-300 #LA633 * *
19 ST-037 -00 CLEANER,STICK TX712A * * 46 22535357 -00 LABEL,USE FORKLIFT #LA435 * *
20 21995112 -00 FLANGE,GUIDE PNS-501 * * 47 22635128 -00 PAD,COVER FRONT SP-300 * *
21 22565614 -00 HEXAGONAL WRENCH 6 * * 48 21545173 -00 PAD,L-LEFT SP-300 * *
22 22535144 -00 LABEL,DRAIN BOTTLE #LA29 * * 49 21545174 -00 PAD,L-RIGHT SP-300 * *
23 22535330 -00 LABEL,WARNING SOL INK #LA396 * * 50 21545178 -00 PAD,SPACER RAIL SP-300 * *
26015442 -00 MANUAL,USE EN SP-300 * 51 21545176 -00 PAD,U-LEFT SP-300 * *
26015506 -00 MANUAL,USE EN SP-300V COMMON * 52 21545175 -00 PAD,U-RIGHT SP-300 * *
26015511 -00 MANUAL,INS EN SP-300V ECO-SOL * 53 22735129 -00 STICKER,REP JP/EN SP-300 * *
24
26015441 -00 MANUAL,USE JP SP-300 * 54 21445111 -00 TRAY,SKID SP-300 * *
26015505 -00 MANUAL,USE JP SP-300V COMMON *
26015510 -00 MANUAL,INS JP SP-300V ECO-SOL *
26015452 -00 MANUAL,USE EN SP-300 DRIVER * PARTS LIST -Supplemental Parts-
26015508 -00 MANUAL,USE EN SP-300V DRIVER * Parts No. Parts Name
25
26015451 -00 MANUAL,USE JP SP-300 DRIVER * S1 31279201 -00 LABEL,REPACKAGE #LA16
26015507 -00 MANUAL,USE JP SP-300V DRIVER * S2 31049166 -00 SCREW,CAP M6*12 NI
26 22155133 -00 PIPE,TOOL D9*L150 FJ-540 * * S3 31049157 -00 SCREW,CAP M6*20 BC+PW+SW
22055623 -00 PLATE,LONG CLAMP MEDIA L SP-300 * S4 31139104 -00 SCREW,PLAPOINT M4*6 BK FE
27
22055691 -00 PLATE,LONG CLAMP MEDIA L SP-540V * S5 31229103 -00 SCREW,TRUSS M2*6 BC
1-15
1-14 TUC-1 CONTROLLER Revised 2

1 22805225-00 ASS'Y,COVER GEAR TUC-60/70 S1 31049159-00 CAP,DIPPING VCP-3 BK
2 22805229-00 ASS'Y,GEAR S80S60 TUC-60/70 S2 31109501-00 NUT,WELL-NUT B-832
3 22805226-00 ASS'Y,MOTOR TUC-60/70 S3 31119701-00 PIN,SNAP M14 SUS
4 22805485-00 ASS'Y,FRAME R TUC-1 S4 31149502-00 RING,EXTERNAL C STW-14 SUS
5 21985112-00 BRACKET,TUC-60/70 S5 31019135-00 SCREW,BINDING M3*6 NI
6 23505370-00 CABLE-ASSY 3P FBSW TUC-60/70 S6 31019129-00 SCREW,BINDING M4*15 BC
7 23505371-00 CABLE-ASSY 3P MODESW TUC-60/70 S7 31019151-00 SCREW,BINDING M5*10 BC
8 23505372-00 CABLE-ASSY 4P POWER TUC-60/70 S8 31049120-00 SCREW,CAP M4*6 BC
9 23505373-00 CABLE-ASSY DIN TUC-60/70 S9 31199701-00 SCREW,SET WP M3*3 C
10 13369134-00 CONNECTOR TCS-2230-01-1101 S10 31239101-00 SCREW,W-SEMS M3*6 BC
11 22025669-00 COVER,TUC-1 S11 31239107-00 SCREW,W-SEMS M4*10 BC
12 21995107-00 FLANGE,MOTOR TUC-60/70 S12 31049136-00 SCREW,CAP M4*20 BC
13 21685115-00 GEAR,S24S6(B6.5C12) TUC-60/70
14 21655244-00 HOLDER,ADAPTER TUC-1
15 7599609000-00 MAIN BOARD ASS'Y TUC-1
16 13129170-00 POWER SW AJ7201B
17 22295148-00 SHAFT,M4TAP TUC-60/70
18 22295149-00 SHAFT,SUPPORT TUC-60/70
19 13119310-00 SW,M-2013J-G
20 13119311-00 SW,M-2018J-G
1-16
1-15 TUC-1 OTHERS Revised 2
S1
S5
S4
S7
S4
S4
S4
S7
S2
S3
S3

1 22805231-00 ASS'Y,ARM TUC-60/70 S1 31279149-00 LABEL DO NOT KICK
2 22805227-00 ASS'Y,MIRROR TUC-60/70 S2 31119701-00 PIN,SNAP M14 SUS
3 22805230-00 ASS'Y,SCREW TUC-60/70 S3 31149503-00 RING,C CTW-14 SUS
4 22805228-00 ASS'Y,SENSOR TUC-60/70 S4 31019116-00 SCREW,BINDING M3*6 BC
5 21985113-00 BRACKET,SENSOR TUC-60/70 S5 31049112-00 SCREW,CAP M4*10 BC
6 22115714-00 FRAME,L TUC-60/70 S6 31179902-00 SCREW,UREA M3*6 N-1 BK
7 21655139-00 HOLDER,SLIDER TUC-60/70 S7 31239107-00 SCREW,W-SEMS M4*10 BC
8 21545125-00 PAD,STAY TUC-60/70 S8 31239101-00 SCREW,W-SEMS M3*6 BC
9 22295147-00 SHAFT,TUC-60/70 S9 31239104-00 SCREW,W-SEMS M3*15 BC
10 22185103-00 SLIDER,1 TUC-60/70
11 22185102-00 SLIDER,GUIDE TUC-60/70
12 22715134-00 STAY,MIRROR TUC-60/70
13 22715131-00 STAY,SENSOR LOW TUC-60/70
14 22715132-00 STAY,SENSOR UP TUC-60/70
15 22135337-00 STOPPER,MIRROR TUC-60/70
1-17
1-16 TUC-1 ACCESSORIES Revised 2
117V 240VA 240VE

100V 1
7
2 3 4
230V 230VC
5 6
8
9 10
13
11 12
S3 S4 S5
S1 S2

1 23495214-00 AC CORD VCTF 100V 7A 3P-S S1 31379103-00 CLAMP,FLAT CABLE FCN-3010
2 13499109-00 AC CORD SJT 117V 10A 3PVC S2 31469101-00 CODE-KEEP,K-106
3 23495125-00 AC CORD H05VV 230V 10A S S3 31049147-00 SCREW,CAP M4*20 BC
4 23495124-00 AC CORD 3ASL/100 240VA 10A SAA S4 31049120-00 SCREW,CAP M4*6 BC
5 13499111-00 AC CORD H05VV-F 240VE 10A S S5 31049148-00 SCREW,CAP M8*10 NI
6 13439801-00 CABLE-AC 3P CHINA 10A/250V S
7 13499209-00 ADAPTER PLUG (100V)
8 22605275-00 CARTON,TUC-60/70
9 21995106-00 FLANGE,GUIDE 2 PNS-70
10 26015383-00 MANUAL, USE JP/EN TUC-1
11 22425111-00 POWER UNIT,AC-ADP.DCP-801
12 21935130-00 TOOL,HEXAGON 3 ZN
13 21935131-00 TOOL,HEXAGON 6 ZN
1-18
1-17 TU-300 Revised 2
6 8 9
7 1
10
3
S1 S2 S3 S4
4
11
12
PARTS LIST -Main Parts- PARTS LIST -Supplementai Parts-

1 22645123-00 RAIL,SLIDER TU-300 S1 31119702-00 PIN SNAP M16
2 12339121-00 CAP,50*30 S2 31049120-00 SCREW,CAP 4*6 BC
3 22155140-00 PIPE,TAKE UP TU-300 S3 31049157-00 SCREW,CAP 6*20 BC SPW+WSH
4 22305105-00 GUIDE,MEDIA TU-300 S4 31249209-00 WASHER,PLAIN 4*8*0.5 BC
5 22155136-00 PIPE,MEDIA SUPPORT TU-750
6 22325428-00 SUPPORT,MEDIA TU-550
7 22805230-00 ASS'Y,SCREW TUC-60/70
8 22805406-00 ASS'Y,SLIDER ADJUST TU-550
9 ASS'Y,SLIDER ADJUST TU-300
10 22715383-00 STAY, TUC TU-300
11 7848702000-00 CARTON,SET TU-300
12 260145448 MANUAL, SUP JP/EN TU-300
1-19
PRINT CARR ORG
FRONT COVER SW
MAINTENANCE COVER SW R PINCH POS SENSOR
CUT-CARR ORG
SENSOR BOARD PAPER FRONT
INK INK EXIST/EMPTY GRIT MOTOR CAP WIPE W840605070 PAPER REAR 29
18
JUNCTION BOARD SENSOR ORG ORG
W8406050B0
30
PINCH U/D CUTTING
SENS BOARD 21 22 23 24 20
CARRIAGE W840605060
25
BOARD
2-1 WIRING MAP
19
W840605080
JUNCTION BOARD 2 W8406050E0
37
20 WIPER MOTOR SOLENOID
17 W8406050A0
JUNCTION BOARD 1
MAINTENANCE 26
COVER SW L
15 THERMISTOR W840605020
CN111
FAN
CN113
PANEL BOARD
27
HEATER LCD x 1
34 16 SW x 15
HEATER 28 PUMP MOTOR
36 BUZZER x 1
CN112
THERMOSTAT 14 33
9
SCAN MOTOR W840605010
13 100/200V SW CN2 CN3 CN5
CN103 CN108 CN102 CN105

HEATER
CN4
38
BED HEATER AC POWER
CN5
BOARD
HEATER 40
CN6
CN1
15 THERMISTOR 12 35
CN12
CN115
CN110
39 HEAD
CN10
PRINT
2-1
CONTROL 40
BOARD SERVO BOARD MAIN BOARD CARRIAGE
HEATER 32
CN11
CN11
10 40
CN7
CN8
CN8
11 BOARD
CN114
39
CN9
HEAD
HEATER 40
USB W8406050F0
CN4
CN8
7840605600 8 7840605500
THERMOSTAT 14 W840605310 CN1
CN1 CN6
13 100/200V SW
31
CN106 CN101 CN104 CN107

6
CN109
7 LINEAR ENCODER
W840605320
APRON HEATER AC BOARD
CN51
CN201 +41V
W840605050
1 SP-300 WIRING MAP
L POWER No Parts No. Parts Name No Parts No. Parts Name
E 2 4 5
CN1
1 23505631 CABLE-ASSY JUNBI A PC-600 21 23415128 CABLE-ASSY WIPER CAP SEN SP-300
CN203
CN202
N JUNCTION
2 23505632 CABLE-ASSY JUNBI B PC-600 22 23415123 CABLE-ASSY CUT-CAR ORG SP-300
3 BOARD 3 23505633 CABLE-ASSY JUNBI C PC-600 23 23415127 CABLE-ASSY PRI-CAR ORG SP-300
4 23415116 CABLE-ASSY JUNBI D SP-300 24 23415113 CABLE-ASSY FRONT-COVER SW SP-300
W840605330 SW POWER SUPPLY 5 23415131 CABLE-ASSY JUNBIWIRE E SP-300 25 23415118 CABLE-ASSY PAPER-SENS SP-300
6 23415130 CABLE-ASSY POWER H AC SP-300 26 23415120 CABLE-ASSY WIPER MOTOR SP-300
7 23415115 CABLE-ASSY POWER SERVO SP-300 27 23415121 CABLE-ASSY CAP MOTOR SP-300
8 23415117 CABLE-ASSY POWER MAIN SP-300 28 23415122 CABLE-ASSY PUMP MOTOR SP-300
9 23415125 CABLE-ASSY SCAN MOTOR SP-300 29 23415119 CABLE-ASSY PINCH-SENS SP-300
10 23415111 CABLE-ASSY POWER H DC SP-300 30 23415107 CABLE-ASSY CROP SENS SP-300
11 23415109 CABLE-ASSY RELAY JUNCTION SP-300 31 23415108 CABLE-ASSY LINEAR-ENC SP-300
12 23415132 CABLE-ASSY THERM JUNCTION SP-300 32 23475197 CABLE-CARD 25P1 105L BB
13 23415110 CABLE-ASSY V SELECTOR SP-300 33 23475112 CABLE-CARD 26P1 700L BB
14 23415112 CABLE-ASSY THERMOSTAT SP-300 34 23475216 CABLE-CARD 40P1 1400L BB
15 23415133 CABLE-ASSY THERMISTOR SP-300 35 23475217 CABLE-CARD 18P1 80L BB
16 23415129 CABLE-ASSY FAN SP-300 36 23475211 CABLE-CARD 14P1 350L BB
17 23415134 CABLE-ASSY INK JUNCTION SP-300 37 23475207 CABLE-CARD 15P1 1900L BB
18 23415124 CABLE-ASSY G-MOTOR SP-300 38 23475212 CABLE-CARD 24P1 600L BB
19 23415126 CABLE-ASSY PINCH U/D SENS SP-300 39 23475213 CABLE-CARD 36P1 2000L BB
20 23415114 CABLE-ASSY MAIN-COVER SW SP-300 40 23475214 CABLE-CARD 21P1 180L BB
2
2-2 MAIN BOARD
DIP SW
DIP SW bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit8
SP-300 OFF OFF OFF OFF OFF OFF OFF OFF
SP-300V OFF OFF OFF OFF OFF OFF ON OFF
2-2
VCC3 MD[0..31] MA[0..25]
MD[0..31] MA[0..25]
IC15
TXD2
A0 R183 33 RA0 A15 R106 33 RA15 MD0 29 25 MA1
D0 A0
1
6
1
6
1
6
1
6
VCC3 A1 R182 33 RA1 A16 R108 33 RA16 MD1 31 24 MA2
R138 D1 A1
RA41 RA40 RA39 RA30 A2 R104 33 RA2 A17 R110 33 RA17 MD2 33 23 MA3
D2 A2
10K MD3 35 22 MA4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J D3 A3
VCC3 RA33 EXBV8V330J RA57 EXBV8V330J MD4 38 21 MA5
D4 A4
T109 A3 4 5 RA3 A18 4 5 RA18 MD5 40 20 MA6
4 5 4 5 D5 A5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
A4 3 6 RA4 A19 3 6 RA19 MD6 42 19 MA7
10
10
10
10
R139 3 6 3 6 D6 A6
T110 VCC3 A5 2 7 RA5 A20 2 7 RA20 MD7 44 18 MA8
10K R137 2 7 2 7 D7 A7
A6 1 8 RA6 A21 1 8 RA21 MD8 30 8 MA9
1 8 1 8 D8 A8
MD9 32 7 MA10
D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
10K D9 A9
/WR2 RA34 EXBV8V330J RA59 EXBV8V330J MD10 34 6 MA11
/WR2 D10 A10
PC53VCC3 VCC3 A7 4 5 RA7 A22 4 5 RA22 MD11 36 5 MA12
4 5 4 5 D11 A11
A8 3 6 RA8 A23 3 6 RA23 VCC3 MD12 39 4 MA13
R136 3 6 3 6 D12 A12
VCC1.5 PC56VCC3 A9 2 7 RA9 A24 2 7 RA24 MD13 41 3 MA14
R140 33 2 7 2 7 D13 A13
RRXD2
PC60 CE1u A10 1 8 RA10 A25 1 8 RA25 MD14 43 2 MA15
/IRL3
/IRL2
/IRL1
/IRL0
10K 1 8 1 8 R39 D14 A14
PC59 MD15 45 1 MA16
D15 A15
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
CE1u RA35 EXBV8V330J 0 48 MA17
A16
CE1u PC54 A11 4 5 RA11 17 MA18
4 5 JP1 A17
CE1u A12 3 6 RA12 3 16 MA19
/Cmd_HS_StoM 3 6 /CS0 A18
A13 2 7 RA13 14 9 MA20
2 7 WP/ACC A19
CE1u A14 1 8 RA14 2 26 10 MA21
1 8 CE A20
28
/RRD OE
PC68VCC3 VCC1.5 PC55 VCC1.5 1 11 13 VCC3
/WWE0 WE NC
T112 T114 T111 PC69 CE1u 12 15
DSP03-003-432G /RESET RESET RY/BY
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
VCC3 VCC3 47
BYTE
CE1u VCC3 RA[0..25] 27
RA[0..25] VSS
PC67 CE1u 46 37
R142 VSS VCC
CA
R80
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
VSS
VSS
VSS
NMI
IRL3
IRL2
IRL1
IRL0
VDD
VDD
T98 10K R81 PC25
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
MBM29LV160B-90PFTN(HY29LV320)
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
XTAL2
R144 2.2K CE1u B17 W20 D25 T99 10K CE0.1u
EXTAL2
RD/WR2
VSS-RTC
MD0/SCK
VDDQ D25
VDD-RTC
C16 U18
MD1/TXD2
MD2/RXD2
R141 10K CTS2 DREQ1
A17 U17
TCLK DREQ0
10K B16 V17
MD8/RTS2 RXD RRXD
C15 Y20 D22
/Cmd_HS_MtoS VDDQ D22
VCC3 T113 D15 W19 D24
VSSQ D24 R82 33
B15 Y19 D23 DQM7
R143 10K Cmd_MtoS MD7/TXD D23 DQM7
A16 W18
SCK2/MRESET WE7/CAS7/DQM7/REG R83 33
C14 U16 DQM6
VDD VSSQ DQM6
RA58 10K D14 V16 VCC
VSS VDDQ R84 33
6 5 A25 R145 A18 A15 Y18 DQM3 CN3
A18 WE6/CAS6/DQM6 DQM3
7 A24 A19 B14 W17 MA25 MA1
A19 WE3/CAS3/DQM3/ICIOWR R85 33 20 21
4 A23 C13 Y17 DQM2 MD0 MA2
VDDQ WE2/CAS2/DQM2/ICIORD DQM2 19 22
8 A22 D13 W16 MD1 MA3
VSSQ RD/WR R86 33 18 23
3 A21 A20 A14 U15 /WR MD2 MA4
A20 VSSQ /WR 17 24
9 A20 A21 B13 V15 MD3 MA5
A21 VDDQ R87 33 16 25
2 A19 A22 A13 Y16 /RD MD4 MA6
EXBA10E103J
A22 RD/CASS/FRAME /RD 15 26
1 10 A18 A23 B12 W15 MD5 MA7
A23 RAS R88 33 14 27
C12 U14 /RAS MD6 MA8
VDDQ VSS /RAS 13 28
D12 V14 TP2 MD7 MA9
VSSQ VDD R89 33 12 29
A24 A12 Y15 /CS2
A24 CS2 /CS2 11 30
T121 T123 T118 T115 T122 A25 B11 W14 MD8 MA10
A25 CS3 R90 33 10 31
A11 U12 T82 T80 /CS3 MD9 MA11
R179 MD3/CE2A VSSQ /CS3 9 32
A10 V13 MD10 MA12
MD4/CE2B VDDQ 8 33
10K C11 U13 VCC3 MD11 MA13
VDDQ IC33 DRAK0 7 34
D11 V12 RA24 MD12 MA14
VSSQ DRAK1 6 35
B10 Y14 A2 A2 10 1 MD13 MA15
MD5/RAS2 A2 5 36
A9 W13 A3 A3 2 MD14 MA16
R178 R180 DACK0 A3 4 37
B9 U11 A4 9 MD15 MA17 VCC3
DACK1 VSSQ 3 38
A0 C8 V11 A5 3 MA18
2.2K 2.2K R187 A0 HD6417297BP267 VDDQ 2 39
A0 C10 Y13 A4 A6 8
VDDQ A4 1 40
D10 W12 A5 A7 4
R186 10K VSSQ A5
A1 A1 D8 Y12 A6 A8 7 PS-40PE-D4T1-PN1
EXBA10E103J
A1 A6
10K A8 W11 A9 5 6 IC30
T124 STATUS0 CKIO2
B8 U10 16 2
R185 STATUS1 VSSQ T81 FBK CLKA1
A7 V10 3
MD6/IOIS16 VDDQ R105 33 CLKA2
10K T116 C9 Y11 CLK100 1 14 0
VDDQ CKIO REF CLKA3 R118
D9 Y10 A7 VCC3 15 CLK100_1
VSSQ A7 R92 CLKA4 CLK100_1
VCC3 B7 W10 A8 10K 9 VCC3
2-3
STATUS0 T127 ASEBRK/BRKACK A8 S1 R116
A6 Y9 A9 R119 10K 8 6 33 CLK50_1
STATUS1 T126 TDO A9 S2 CLKB1 CLK50_1
C7 U9 VCC3 7
R146 VDD VSSQ CLKB2 R132
D7 V9 4 10
T117 VSS VDDQ VDD CLKB3 T87 10K
10 T125 B6 W9 A10 RA25 VCC3 13 11
C30 TMS A10 VDD CLKB4
+ A5 Y8 A11 A10 10 1 5 VCC3
10u/16V T129 TCK A11 GND
B5 W8 A12 A11 2 12 IC34
T128 TDI A12 GND
C4 V4 A12 9 2 18
/RESET TRST NC PC47 Cmd_StoM D1 Q1 RRXD
C3 U8 A13 3 CY2308-2 3 17
CKIO2ENB VSSQ CE0.1u RXD2 D2 Q2 RRXD2
C6 V8 A14 8 4 16
R147 NC VDDQ D3 Q3
A4 Y7 A13 A15 4 5 15
VDD-PLL2 A13 D4 Q4 R131
D6 W7 A14 A16 7 6 14
EXBA10E103J
10 VSS-PLL2 A14 D5 Q5
+ C31 B4 U7 A17 5 6 7 13 10K
10u/16V VDD-PLL1 VSS D6 Q6
D5 V7 8 12
VSS-PLL1 VDD D7 Q7
A3 Y6 A15 9 11
VDD-CPG A15 R109 33 D8 Q8
B3 W6 A16 /WE0
VSS-CPG A16 /WE0
A2 U6 1 VCC3
R149 XTAL VSSQ R107 33 STATUS0 E1
A1 V6 DQM0 19
EXTAL VDDQ DQM0 STATUS1 E2
10 C5 Y5 A17
C32 NC A17 R112 33 PC64
+ D16 W5 DQM1 74LVC541
10u/16V NC WE0/CAS0/DQM0 DQM1 CE0.1u
H17 Y4
NC WE1/CAS1/DQM1 R111 33
H18 W4 DQM4 VCC3
NC WE4/CAS4/DQM4 DQM4
N3 Y3
NC WE5/CAS5/DQM5 R117 33
N4 U5 DQM5
NC VSSQ DQM5 PC71
C33 U4 V5
R148 10 NC VDDQ R115 33 CE0.1u
V18 W3 CKE VCC3 VCC3
NC CKE CKE
VCC3
CE22p Y2 R114 33 /WE1
16.666MHz /WE1 R158 R159
C29 VCC1.5
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
PC63 1K TP19 1K TP20
PC72 IC37A IC37B
VCC3 IC38
CE22p CE0.1u 2 1 1 2 3 4 /RESET
J3
J4
J2
J1
F3
F4
F2
F1
P1
P2
P3
P4
VDD OUT /RESET
B2
B1
C2
C1
E4
E3
E2
E1
L1
L2
L3
L4
R1
R2
T1
T2
R3
R4
T3
T4
D4
D3
D2
D1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
N1
N2
U1
U2
V1
V2
Y1
U3
V3
Y2
M1
M2
M3
M4
W1
W2
CE1u 4
R113 NC
VCC3 3 5
10K GND Cd 74LVC14 74LVC14
PC62 T100
RN5VD29A PC73
CE0.1u
PC61CE1u
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
D7
T101
CE1u D[0..63]
T107
A[0..25]
T119
33
33
33
33
33
33
D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41
D1
D14
D0
D15
D3
D12
D2
D13
D5
D10
D4
D11
D7
D6
D8
D9
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D25
D24
D22
D23
D31
D16
D30
D17
D27
D20
D26
D21
D29
D18
D28
D19
R156
10K 1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
R155
R154
R153
R152
R151
R150
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J

RA55 RA54 RA53 RA38
/RESET
/CS0
/CS1
/CS4
/CS5
/CS6
/RD2
6
1
6
1
6
1
6
1
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
VCC3
DD33
DD46
DD32
DD47
DD35
DD44
DD34
DD45
DD37
DD42
DD36
DD43
DD39
DD40
DD38
DD41
DD1
DD14
DD0
DD15
DD3
DD12
DD2
DD13
DD5
DD10
DD4
DD11
DD7
DD6
DD8
DD9
DD63
DD48
DD62
DD49
DD61
DD50
DD60
DD51
DD59
DD52
DD58
DD53
DD57
DD54
DD56
DD55
DD25
DD24
DD22
DD23
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
DD29
DD18
DD28
DD19
/CS0
/CS1
/CS4
/CS5
/CS6
/RD2
DD[0..63]
/RESET
DD[0..63]
RA52 RA49 RA51 RA48 RA50 RA47 RA37 RA36 RA56 RA46 RA45 RA44 RA31 RA43 RA32 RA42
EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J
2
2
VCC3 VCC3
DD[0..63] MD[0..31] DD[0..63]

DD[0..63] PC20 PC19 MD[0..31] DD[0..63]
CE0.1u CE0.1u RA[0..25]
RA[0..25]
IC14
1 48
LAB/BA /LOE
DD0 2 47 IC19 IC23 IC28 IC31
LB0 LA0
DD1 3 46 4 5 MD0 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB1 LA1 4 5 A0 D0 A0 D0 A0 D0 A0 D0
4 45 3 6 MD1 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
GND GND 3 6 A1 D1 A1 D1 A1 D1 A1 D1
DD2 5 44 2 7 MD2 RA5 25 5 DD50 RA5 25 5 DD34 RA5 25 5 DD18 RA5 25 5 DD2
LB2 LA2 2 7 A2 D2 A2 D2 A2 D2 A2 D2
DD3 6 43 1 8 MD3 RA15 R97 SDBK0 RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
LB3 LA3 1 8 A3 D3 A3 D3 A3 D3 A3 D3
7 42 RA14 EXBV8V330J NON RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
VCC3 VCC3 A4 D4 A4 D4 A4 D4 A4 D4
DD4 8 41 4 5 MD4 R96 SDBK1 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
LB4 LA4 4 5 A5 D5 A5 D5 A5 D5 A5 D5
DD5 9 40 3 6 MD5 0 RA9 31 11 DD54 RA9 31 11 DD38 RA9 31 11 DD22 RA9 31 11 DD6
LB5 LA5 3 6 A6 D6 A6 D6 A6 D6 A6 D6
10 39 2 7 MD6 RA16 R95 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
GND GND 2 7 A7 D7 A7 D7 A7 D7 A7 D7
DD6 11 38 1 8 MD7 NON RA11 33 42 DD56 RA11 33 42 DD40 RA11 33 42 DD24 RA11 33 42 DD8
LB6 LA6 1 8 A8 D8 A8 D8 A8 D8 A8 D8
DD7 12 37 RA13 EXBV8V330J R94 SDBK2 RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
LB7 LA7 A9 D9 A9 D9 A9 D9 A9 D9
DD8 13 36 4 5 MD8 0 RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
HB0 HA0 4 5 A10/AP D10 A10/AP D10 A10/AP D10 A10/AP D10
DD9 14 35 3 6 MD9 RA17 R93 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
HB1 HA1 3 6 A11 D11 A11 D11 A11 D11 A11 D11
15 34 2 7 MD10 NON SDBK0 36 48 DD60 SDBK0 36 48 DD44 SDBK0 36 48 DD28 SDBK0 36 48 DD12
GND GND 2 7 A12 D12 A12 D12 A12 D12 A12 D12
DD10 16 33 1 8 MD11 SDBK1 21 50 DD61 SDBK1 21 50 DD45 SDBK1 21 50 DD29 SDBK1 21 50 DD13
HB2 HA2 1 8 BA1 D13 BA1 D13 BA1 D13 BA1 D13
DD11 17 32 RA12 EXBV8V330J SDRAM 128M/256M Jumper SDBK2 20 51 DD62 SDBK2 20 51 DD46 SDBK2 20 51 DD30 SDBK2 20 51 DD14
HB3 HA3 BA0 D14 BA0 D14 BA0 D14 BA0 D14
18 31 53 DD63 53 DD47 53 DD31 53 DD15
VCC3 VCC3 D15 D15 D15 D15
DD12 19 30 4 5 MD12 /RAS 18 18 18 18
HB4 HA4 4 5 /RAS RAS RAS RAS RAS
DD13 20 29 3 6 MD13 /RD 17 17 17 17
HB5 HA5 3 6 /RD CAS CAS CAS CAS
21 28 2 7 MD14 /WR 16 16 16 16
GND GND 2 7 /WR WE WE WE WE
DD14 22 27 1 8 MD15 /CS3 19 19 19 19
HB6 HA6 1 8 /CS3 CS CS CS CS
DD15 23 26 RA9 EXBV8V330J DQM7 39 39 39 39
HB7 HA7 DQM7 UDQM UDQM UDQM UDQM
24 25 VCC3 DQM6 15 15 15 15
/WR2 HAB/BA /HOE DQM6 LDQM LDQM LDQM LDQM
SN74LVCH16245ADGG-EL CKE 37 37 37 37
R38 CKE CKE CKE CKE CKE
CLK100_1 38 VCC3 38 VCC3 38 VCC3 38 VCC3
10K CLK100_1 CLK CLK CLK CLK
VCC3
VCC3 6 1 6 1 6 1 6 1
GND VCC3 GND VCC3 GND VCC3 GND VCC3
12 3 12 3 12 3 12 3
PC24 /GATE1 GND VCC3 GND VCC3 GND VCC3 GND VCC3
28 9 28 9 28 9 28 9
PC23 CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
41 14 41 14 41 14 41 14
CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
46 27 46 27 46 27 46 27
IC18 52 43 52 43 52 43 52 43
1 48 54 49 54 49 54 49 54 49
LAB/BA /LOE GND VCC3 GND VCC3 GND VCC3 GND VCC3
DD16 2 47
LB0 LA0 PC36 PC38 PC49 PC57
DD17 3 46 4 5 MD16 uPD45128163G5-A75-9JF uPD45128163G5-A75-9JF uPD45128163G5-A75-9JF uPD45128163G5-A75-9JF
LB1 LA1 4 5 CE0.1u CE0.1u CE0.1u CE0.1u
4 45 3 6 MD17
GND GND 3 6
DD18 5 44 2 7 MD18
LB2 LA2 2 7
DD19 6 43 1 8 MD19
LB3 LA3 1 8
7 42 RA11 EXBV8V330J
VCC3 VCC3
DD20 8 41 4 5 MD20
LB4 LA4 4 5
DD21 9 40 3 6 MD21
LB5 LA5 3 6
10 39 2 7 MD22
GND GND 2 7
DD22 11 38 1 8 MD23
LB6 LA6 1 8
DD23 12 37 RA17 EXBV8V330J
LB7 LA7
DD24 13 36 4 5 MD24 DQM5
HB0 HA0 4 5 DQM5
DD25 14 35 3 6 MD25 DQM4
HB1 HA1 3 6 DQM4
15 34 2 7 MD26 DQM3
GND GND 2 7 DQM3
DD26 16 33 1 8 MD27 DQM2
HB2 HA2 1 8 DQM2
DD27 17 32 RA18 EXBV8V330J DQM1
HB3 HA3 DQM1
18 31 DQM0
VCC3 VCC3 DQM0
DD28 19 30 4 5 MD28
HB4 HA4 4 5
DD29 20 29 3 6 MD29
HB5 HA5 3 6
21 28 2 7 MD30
GND GND 2 7
DD30 22 27 1 8 MD31
HB6 HA6 1 8
DD31 23 26 RA19 EXBV8V330J
HB7 HA7
24 25
HAB/BA /HOE
SN74LVCH16245ADGG-EL
DD[0..63] DB[0..15] /INTUSB_0

DD[0..63] DB[0..15] /INTUSB_0
IC6
DD15 18 2 DB15 DB15 /RRD
B0 A0 TP32 /RRD
DD14 17 3 DB14 DB14
B1 A1 TP33
DD13 16 4 DB13 DB13 /WWE0
B2 A2 TP34 /WWE0
2-4
VCC3 DD12 15 5 DB12 DB12
B3 A3 TP35
DD11 14 6 DB11 DB11 /USBCS
B4 A4 TP36 /USBCS
DD10 13 7 DB10 DB10
PC12 B5 A5 TP37
VCC3 VCC3 DD9 12 8 DB9 DB9
CE0.1u B6 A6 TP38
DD8 11 9 DB8 DB8
B7 A7 TP39
MA[0..25] MA[0..25]
PC34 PC35 MA[0..25] MA[0..25]
19
CE0.1u CE0.1u E
1 VCC3
DIR
RA[0..25] IC22
RA[0..25] TP23
1 48 MA0 74LVC245 DB[0..15]
LAB/BA /LOE DB[0..15]
RA0 2 47 IC7
LB0 LA0
1
16
12
35
RA1 3 46 4 5 MA0 MA19 TP24 VCC3 DD7 18 2 DB7 DB7

LB1 LA1 4 5 B0 A0 TP40
4 45 3 6 MA1 DD6 17 3 DB6 DB6 VCC3 IC3
GND GND 3 6 B1 A1 TP41
RA2 5 44 2 7 MA2 MA20 TP25 DD5 16 4 DB5 DB5 VCC3 VCC3 DB0 23 17 MA1
LB2 LA2 2 7 PC13 B2 A2 TP42 D0 A1
RA3 6 43 1 8 MA3 DD4 15 5 DB4 DB4 DB1 24 18 MA2
LB3 LA3 1 8 CE0.1u B3 A3 TP43 C7 D1 A2
7 42 RA23 EXBV8V330J MA21 TP26 DD3 14 6 DB3 DB3 + DB2 25 19 MA3
IOVCC
IOVCC
VCC3 VCC3 B4 A4 TP44 10u/16V PC3 PC16 D2 A3

RA4 8 41 4 5 MA4 DD2 13 7 DB2 DB2 DB3 26 20 MA4 VCC3
LB4 LA4 4 5 B5 A5 TP45 D3 A4 R11
COREVCC
COREVCC
RA5 9 40 3 6 MA5 MA22 TP27 DD1 12 8 DB1 DB1 CE0.1u CE0.1u DB4 27 21 MA5
LB5 LA5 3 6 B6 A6 TP46 D4 A5
10 39 2 7 MA6 DD0 11 9 DB0 DB0 DB5 28 22 MA6 10K
GND GND 2 7 B7 A7 TP47 D5 A6
RA6 11 38 1 8 MA7 MA23 TP28 DB6 29 T2
LB6 LA6 1 8 D6
RA7 12 37 RA22 EXBV8V330J 19 DB7 30 VCC3
LB7 LA7 E D7 R12
RA8 13 36 4 5 MA8 MA24 TP29 1 VCC3 VCC3 DB8 31 45
HB0 HA0 4 5 DIR D8/P0 CS
RA9 14 35 3 6 MA9 DB9 32 44 10K
HB1 HA1 3 6 D9/P1 LWR T3
15 34 2 7 MA10 VCC3 74LVC245 DB10 33 43
GND GND 2 7 PC15 PC4 D10/P2 RD
RA10 16 33 1 8 MA11 DB11 34
HB2 HA2 1 8 CE0.1u CE0.1u D11/P3
RA11 17 32 RA21 EXBV8V330J DB12 37 /INTUSB_0
HB3 HA3 R22 D12/P4
18 31 DB13 38 47
VCC3 VCC3 10K T12 D13/P5 DREQ0 R5
RA12 19 30 4 5 MA12 DB14 39 48
HB4 HA4 4 5 D14/P6 DACK0
RA13 20 29 3 6 MA13 DB15 40 42 0
HB5 HA5 3 6 D15/A0 INT0 R10 27 R8 FL2 C1
21 28 2 7 MA14 /GATE2
GND GND 2 7 /GATE2 NON
RA14 22 27 1 8 MA15 /WR2 0
HB6 HA6 1 8 /WR2 R7 1.5K EXCML16A270U
RA15 23 26 RA20 EXBV8V330J 6 CN1
HB7 HA7 TRON C4
24 25 /WWE1 41 5 1
HAB/BA /HOE /WWE1 HWR/BYTE VBUS NON VCC
7 3 2
TEST D- R9 27 R6 FL1 -Data
SN74LVCH16245ADGG-EL VCC3 4 3
D+ +Data
VCC3 VCC3 14 0 4
R26 R24 10K XIN EXCML16A270U Ground
VCC3 8 13 5A
T1 DACK1 XOUT C6 C2 C5 CASE1A
VCC3 10K 9 + 5B
R25 10K DREQ1 CASE1B
1
6
10 NON C3 NON NON 6A
PC48 TC1 CE0.1u CASE2A
RA8 /INTUSB_1 11 46 6B
GND
GND
GND
PC46 CE0.1u /INTUSB_1 INT1/SOF RST CASE2B

CE0.1u EXBA10E103J
R4
2
IC27 M66291GP 0 DUSB-BRA42-T11(D4T)

15
36
SW1
2
9
3
8
4
7
5
1 48 IC8
10
LAB/BA /LOE
RA16 2 47 DB0 18 2 16 1
LB0 LA0 Q1 D1
RA17 3 46 4 5 MA16 VCC3 DB1 17 3 15 2
LB1 LA1 4 5 Q2 D2
4 45 3 6 MA17 DB2 16 4 14 3
GND GND 3 6 Q3 D3 R28
RA18 5 44 2 7 MA18 DB3 15 5 13 4
LB2 LA2 2 7 PC14 Q4 D4
RA19 6 43 1 8 MA19 DB4 14 6 12 5 /RESET 1M
LB3 LA3 1 8 CE0.1u Q5 D5 /RESET R27
7 42 RA26 EXBV8V330J DB5 13 7 11 6
VCC3 VCC3 Q6 D6 680
RA20 8 41 4 5 MA20 DB6 12 8 10 7
LB4 LA4 4 5 Q7 D7 Y1
RA21 9 40 3 6 MA21 DB7 11 9 9 8
LB5 LA5 3 6 Q8 D8
10 39 2 7 MA22
GND GND 2 7
RA22 11 38 1 8 MA23 1 KHS08
LB6 LA6 1 8 E1 C15
RA23 12 37 RA27 EXBV8V330J 19 /DIPRD 12.00MHz
LB7 LA7 E2 /DIPRD
RA24 13 36 4 5 MA24
HB0 HA0 4 5 TP30 C14 CE22p
RA25 14 35 3 6 MA25 74LVC541
HB1 HA1 3 6 CE22p
15 34 2 7 /CCS5
GND GND 2 7 /CCS5
/CS5 16 33 1 8 /RRD
/CS5 HB2 HA2 1 8 /RRD
/RD2 17 32 RA28 EXBV8V330J
/RD2 HB3 HA3 TP31
18 31
VCC3 VCC3
/WE1 19 30 4 5 /WWE1
/WE1 HB4 HA4 4 5 /WWE1
/WE0 20 29 3 6 /WWE0
/WE0 HB5 HA5 3 6 /WWE0
21 28 2 7
GND GND 2 7 TP21
/WR2 22 27 1 8 /WWR
/WR2 HB6 HA6 1 8 /WWR
/CS1 23 26
/CS1 HB7 HA7 TP22
24 25 RA29
HAB/BA /HOE TP1
EXBV8V330J
SN74LVCH16245ADGG-EL
DAC_A[0..9]
DAC_A[0..9]
IC26
DAC_L0 2 18 R72 150 DAC_A0
D1 Q1
DAC_L1 3 17 R73 150 DAC_A1
T78 D2 Q2
/CCS5 DAC_L2 4 16 R74 150 DAC_A2
/CCS5 D3 Q3
DAC_L3 5 15 R75 150 DAC_A3
T83 D4 Q4
/WWE1 DAC_L4 6 14 R76 150 DAC_A4
/WWE1 D5 Q5
DAC_L5 7 13 R77 150 DAC_A5
T84 D6 Q6
/RRD DAC_L6 8 12 R78 150 DAC_A6
/RRD D7 Q7
DAC_L7 9 11 R79 150 DAC_A7
D8 Q8
CLK50_1 VCC
CLK50_1
1
E1
19
T79 E2 PC42
TC74VHCT541AFT CE0.1u
IC20
DAC_L8 2 18 R48 150 DAC_A8
D1 Q1
MD[0..31] DAC_L9 3 17 R59 150 DAC_A9
MD[0..31] D2 Q2
4 16
R65 D3 Q3
MA[0..25] 5 15 R60 150 /DAC_RESET
MA[0..25] D4 Q4 /DAC_RESET
10K 6 14 R61 150 DAC_LAT0
D5 Q5 DAC_LAT0
7 13 R62 150 DAC_LAT1
D6 Q6 DAC_LAT1
DAC_R8 8 12 R63 150 DAC_B8
D7 Q7
DAC_R9 9 11 R64 150 DAC_B9
D8 Q8
VCC
1
E1
19
/F0_INTREQ
T92 /ALT_DCLK E2 PC37
T76 /ALT_DATA CE0.1u
VCC2.5 VCC3 TC74VHCT541AFT
0
T75
C25 C26
PC44 PC43 CE22p CE22p IC17
MA22
MA21
MA20
MA19
MA18
MA17
MA16
MD31
MD30
MD29
MD28
MD27
MD26
MD25
MD24
MD23
MD22
MD21
MD20
MD19
MD18
MD17
MD16
MD15
MD14
MD13
MD12
MD11
MD10
MD9
MD8
MD7
MD6
MD5
MD4
MD3
MD2
MD1
MD0
Not Use TP CE1u CE1u DAC_R0 2 18 R40 150 DAC_B0
D1 Q1
DAC_R1 3 17 R41 150 DAC_B1
R91
D2 Q2
DAC_R2 4 16 R42 150 DAC_B2
D3 Q3
DAC_R3 5 15 R43 150 DAC_B3
D4 Q4
VCC3 VCC2.5 VCC2.5 VCC3 DAC_R4 6 14 R44 150 DAC_B4
D5 Q5
DAC_R5 7 13 R45 150 DAC_B5
TCK GND D6 Q6
DAC_R6 8 12 R46 150 DAC_B6
TMS VCC(+3.3V) D7 Q7
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
PC45 PC33 PC29 PC30 DAC_R7 9 11 R47 150 DAC_B7
TDI VCC(+3.3V) CE1u CE1u CE1u CE1u D8 Q8
TDO OPEN
1 VCC DAC_B[0..9]
TRST GND E1 DAC_B[0..9]
CS
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
19
IN4
IN3
nCS
nRS
nWS
E2
GND
GND
GND
VCCIO
VCCIO
VCCIO
DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
PC28
VCCINT
VCCINT
1 156 TC74VHCT541AFT
DEV_OE
CLOCK2
TCK DATA0 CE0.1u
2 155
DEV_CLRn
/ALT_CONF_DONE CONF_DONE DCLK
3 154 DAC_L[0..9]
T86 nCEO nCE
4 153
T85 TDO TDI
SAB_LA[0..11] 5 152 DAC_R[0..9]
VCCIO VCCINT
6 151
GND GND
SAB_LA0 7 150 DAC_L0
I/O I/O
SDB_LD[0..15] SAB_LA1 8 149 DAC_L1
I/O I/O
SAB_LA2 9 148 DAC_L2
I/O I/O
IC13 SAB_LA3 10 147 DAC_L3
CLKUSR I/O
SDB_LD0 SDB_LD0 7 5 SAB_LA0 SAB_LA0 SAB_LA4 11 146
T36 D0 A0 T37 I/O VCCIO
SDB_LD1 SDB_LD1 8 4 SAB_LA1 SAB_LA1 SAB_LA5 12 145
T35 D1 A1 T38 I/O GND
SDB_LD2 SDB_LD2 9 3 SAB_LA2 SAB_LA2 SAB_LA6 13 144 DAC_L4
T34 D2 A2 T39 I/O I/O
T33 D3 A3 T40 I/O I/O
T32 D4 A4 T41 I/O I/O
T30 D5 A5 T74 RDYnBUSY I/O
T31 D6 A6 T57 I/O I/O IC29
SDB_LD7 SDB_LD7 16 42 SAB_LA7 SAB_LA7 SAB_LA11 18 139 DAC_L9 T106 FL13
T29 D7 A7 T56 I/O I/O R173
SDB_LD8 SDB_LD8 29 27 SAB_LA8 SAB_LA8 SDB_LD0 19 138 R52 100 SI1_B 1 2 10 EXCML16A270U
T52 D8 A8 T68 INIT_DONE VCCIO 1A 1Y SI1_YB
SDB_LD9 SDB_LD9 30 26 SAB_LA9 SAB_LA9 20 137 3 TP3
T69 D9 A9 T51 GND GND 1Z C41
SDB_LD10 SDB_LD10 31 25 SAB_LA10 SAB_LA10 21 136 DAC_RST T105 FL12 TP4
T53 D10 A10 T67 VCCINT I/O R172 CE220p
SDB_LD11 SDB_LD11 32 24 SAB_LA11 SAB_LA11 22 135 DAC_LLAT0 R53 100 SI1_A 7 6 10 EXCML16A270U
T70 D11 A11 T50 VCCIO I/O 2A 2Y SI1_ZB
SDB_LD12 SDB_LD12 35 21 23 134 DAC_LLAT1 5 T103 FL9
T54 D12 A12 GND I/O 2Z R169
SDB_LD13 SDB_LD13 36 20 SDB_LD1 24 133 DAC_R0 10 EXCML16A270U
T71 D13 A13 I/O I/O SI1_YA
SDB_LD14 SDB_LD14 37 19 SDB_LD2 25 132 DAC_R1 R54 100 SCKH1 9 10 TP5
T55 D14 A14 I/O IC21 I/O 3A 3Y C39
SDB_LD15 SDB_LD15 38 18 SDB_LD3 26 131 DAC_R2 11 T104 FL8 TP6
T72 D15 A15 I/O I/O 3Z R168 CE220p
SDB_LD4 27 130 10 EXCML16A270U
I/O VCCINT SI1_ZA
2-5
R31 0 17 SDB_LD5 28 129 15 14 T94 FL11
/SWEL WE I/O GND 4A 4Y R171
SDB_LD6 29 128 DAC_R3 VCC3 13 10 EXCML16A270U
I/O EP1K50QC208-3 I/O 4Z SCK1_YB
6 22 SDB_LD7 30 127 DAC_R4 4 TP7
T27 CE NC I/O I/O G C40
23 SDB_LD8 31 126 DAC_R5 12 T97 FL10 TP8
R56 0 NC I/O I/O G R170 CE220p
41 28 VCC3 32 125 DAC_R6 10 EXCML16A270U
/SOEL OE NC GND I/O SCK1_ZB
33 124 HD151031FPEL T96 FL7
VCCINT VCCINT R167
40 34 123 VCC3 10 EXCML16A270U
T73 BHE PC18 VCCIO GND SCK1_YA
39 35 122 DAC_R7 TP9
BLE CE0.1u GND I/O C38
SDB_LD9 36 121 DAC_R8 T93 FL6 TP10
I/O I/O PC52 R166 CE220p
CY7C1021BV33-12ZC SDB_LD10 37 120 DAC_R9 10 EXCML16A270U
I/O I/O CE0.1u SCK1_ZA
SDB_LD11 38 119 SCK0
I/O I/O
SDB_LD12 39 118
I/O VCCIO
SDB_LD13 40 117
I/O GND IC25
SDB_LD14 41 116 SCK1 T91 FL23
I/O I/O R202
42 115 SIL0 R49 100 SI0_B 1 2 10 EXCML16A270U
VCCIO I/O 1A 1Y SI0_YB
IC12 43 114 SIL1 3 TP11
GND I/O 1Z C54
SDB_RD0 SDB_RD0 7 5 SAB_RA0 SAB_RA0 SDB_LD15 44 113 SIR0 T90 FL24 TP12
T21 D0 A0 T22 I/O I/O R203 CE220p
SDB_RD1 SDB_RD1 8 4 SAB_RA1 SAB_RA1 /SWEL 45 112 SIR1 R50 100 SI0_A 7 6 10 EXCML16A270U
T20 D1 A1 T23 /SWEL I/O I/O 2A 2Y SI0_ZB
SDB_RD2 SDB_RD2 9 3 SAB_RA2 SAB_RA2 /SOEL 46 111 5 T88 FL19
T19 D2 A2 T24 /SOEL I/O I/O 2Z R198
SDB_RD3 SDB_RD3 10 2 SAB_RA3 SAB_RA3 SAB_RA0 47 110 10 EXCML16A270U
T18 D3 A3 T25 I/O VCCIO SI0_YA
SDB_RD4 SDB_RD4 13 1 SAB_RA4 SAB_RA4 48 109 R51 100 SCKH0 9 10 TP13
T16 D4 A4 T26 VCCINT GND 3A 3Y C52
SDB_RD5 SDB_RD5 14 44 SAB_RA5 SAB_RA5 49 108 11 T89 FL20 TP14
T17 D5 A5 T49 GND MSEL0 3Z R199 CE220p
SDB_RD6 SDB_RD6 15 43 SAB_RA6 SAB_RA6 50 107 10 EXCML16A270U
T14 D6 A6 T66 TMS MSEL1 SI0_ZA
SDB_RD7 SDB_RD7 16 42 SAB_RA7 SAB_RA7 51 106 15 14 T92 FL21
T15 D7 A7 T48 TRST VCCINT 4A 4Y R200
SDB_RD8 SDB_RD8 29 27 SAB_RA8 SAB_RA8 52 105 VCC3 13 10 EXCML16A270U
T44 D8 A8 T60 /ALT_STATUS nSTATUS nCONFIG /ALT_CONFIG 4Z SCK0_YB
SDB_RD9 SDB_RD9 30 26 SAB_RA9 SAB_RA9 4 TP15
T61 D9 A9 T43 G C53
SDB_RD10 SDB_RD10 31 25 SAB_RA10 SAB_RA10 12 T95 FL22 TP16
T45 D10 A10 T59 G R201 CE220p
SDB_RD11 SDB_RD11 32 24 SAB_RA11 SAB_RA11 10 EXCML16A270U
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
LOCK
I/O
I/O
I/O
VCCIO
I/O
I/O
I/O
I/O
I/O
VCCINT
I/O
I/O
I/O
GND
VCC_CKLK
IN1
CLOCK1
IN2
GND_CKLK
GND
I/O
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
VCCINT
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
T62 D11 A11 T42 SCK0_ZB

SDB_RD12 SDB_RD12 35 21 HD151031FPEL T77 FL17
T46 D12 A12 R196
SDB_RD13 SDB_RD13 36 20 VCC3 10 EXCML16A270U
T63 D13 A13 SCK0_YA
SDB_RD14 SDB_RD14 37 19 TP17
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
T47 D14 A14 99 C51
100
101
102
103
104
SDB_RD15 SDB_RD15 38 18 T76 FL18 TP18

T64 D15 A15 PC41 R197 CE220p
10 EXCML16A270U
R30 0 CE0.1u SCK0_ZA
17 VCC2.5 VCC3
/SWER WE
6 22
T13 CE NC PC32 PC31
23 IC11
R55 0 NC CE1u CE1u
41 28 VCC3 LLAT0 R37 100 2 18 R193 100 FL14 EXCML16A270U
/SOER OE NC D1 Q1 LAT0
CCH0 R36 100 3 17 R194 100 FL15 EXCML16A270U
D2 Q2 CH0
40 NNCHG0 R35 100 4 16 R195 100 FL16 EXCML16A270U
SAB_RA1
SAB_RA2
SAB_RA3
SAB_RA4
SAB_RA5
SAB_RA6
SAB_RA7
SAB_RA8
SAB_RA9
SAB_RA10
SAB_RA11
SDB_RD0
SDB_RD1
SDB_RD2
SDB_RD3
SDB_RD4
SDB_RD5
SDB_RD6
SDB_RD7
SDB_RD8
SDB_RD9
SDB_RD10
SDB_RD11
SDB_RD12
SDB_RD13
SDB_RD14
SDB_RD15
/SWER
/SOER
ENC_PHB
ENC_PHA
T65 BHE PC17 D3 Q3 NCHG0

39 LLAT1 R34 100 5 15 R163 100 FL3 EXCML16A270U
BLE CE0.1u D4 Q4 LAT1
CCH1 R33 100 6 14 R164 100 FL4 EXCML16A270U
D5 Q5 CH1
CY7C1021BV33-12ZC SAB_RA[0..11] NNCHG1 R32 100 7 13 R165 100 FL5 EXCML16A270U
D6 Q6 NCHG1
/RESET 8 12
/RESET D7 Q7
SDB_RD[0..15] 9 11
/PS_SENS D8 Q8 C48 C49 C50 C35 C36 C37
1
E1 CE100p CE100p CE100p CE100p CE100p CE100p
19
E2
TC74VHCT541AFT
VCC /HRESET
/SOER
/SWER
/HRESET
/P_SIDE_SENS
DDA_CLK
ENC_PHB
ENC_PHA
DDA_StoM
DDA_MtoS
/ALT_RESET /P_SIDE_SENS
PC27
CE0.1u
2
2
R17 150
PINCHPOS R18 150
HEAD_UD
VCC
C8 C9 CN4
VCC3 100p 100p
1
TP77
2
IC2 RA1 TP78
R20 3
T28 /SW2 2 18 4 5 TP79
/CS0
/MTRERR
/PS_SENS
/SW2 D1 Q1 4 5 4
/RRD
CROP_ON
RESERVE_PORT
NON
/WWE0
LCD_RS 3 17 3 6 TP80
/GATE2
/USBCS
/GATE1
T11
/SERIAL_START
LCD_RS D2 Q2 3 6 5
/SRVBRD_RESET
MAINTENANCECOVER_L
LCD_RW 4 16 2 7 TP81
LCD_RW D3 Q3 2 7 6
EXTOUT LCD_E 5 15 1 8 TP82
LCD_E D4 Q4 1 8 7
/LCD_CS 6 14 TP83
R19 /LCD_CS D5 Q5 8
VCC3 /LED 7 13 EXBV8V330J TP84
/LED D6 Q6 9
NON /SW0 8 12 TP85

/SW0 D7 Q7 10
/SW1 9 11 TP86
/SW1 D8 Q8 11
TP87 TO PANEL BOARD
12
VCC 1 TP88
E1 13
19 TP89
E2 14
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
TP90
PC2 15
TC74VHCT541AFT RA4 TP91
CE0.1u 16
4 5
I5
4 5 17
1 75 3 6 TP92
GND GND 3 6 18
GND
GND
GND
GND
GND
GND
VCC3
VCC3
2 74 2 7
TDI TDI TDO TDO 2 7 19
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
3 73 1 8 TP93
I/O7 A14
I/O6 A12
I/O5 A10
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
/CS1 I/O8 A1 TRST 1 8 20
MA[0..25] 4 72 RA5 RA6
MA[0..25] /CS4 I/O9 A3 I/O55 D1 RTC_DATA 21
5 71 VCC3 EXBV8V103J EXBV8V103J DB[0..15] EXBV8V330J TP94
/CS5 I/O10 A5 I/O54 D3 RTC_WR DB[0..15] 22
6 70 IC9 RA3 TP95
/CS6 I/O11 A7 I/O53 D5 RTC_WDATA 23
MA22 7 69 DB7 18 2 4 5 TP96
I/O12 A9 I/O52 D7 RTC_CLK B0 A0 4 5 24
1
2
3
4
1
2
3
4
MA23 8 68 DB6 17 3 3 6
I/O13 A11 I/O51 D9 RTC_CE B1 A1 3 6
MA24 9 IC5 67 DB5 16 4 2 7 52808-2490
I/O14 A13 I/O50 D11 AD_IN B2 A2 2 7
MA25 10 66 DB4 15 5 1 8
1
2
3
4
1
2
3
4
I/O15 A15 I/O49 D13 /AD_CS B3 A3 1 8
11 65 T6 T10 VCC3 DB3 14 6 RA2
8
7
6
5
8
7
6
5
CLK50_1 I1/CLK0 I/O48 D15 AD_CK B4 A4
12 64 DB2 13 7 4 5
EXBV8V330J
VCC3 I4/CLK3 AD_OUT B5 A5 4 5
DB[0..15] 13 M4A3-128/64 TQFP100 63 DB1 12 8 3 6
DB[0..15] GND GND PC21 B6 A6 3 6
8
7
6
5
8
7
6
5
14 62 DB0 11 9 2 7
/RESET I1/CLK1 VCC3 CE0.1u B7 A7 2 7
DB7 15 61 1 8
I/O16 B15 I3/CLK2 /ALT_STATUS 1 8
DB6 16 60 19
I/O17 B13 I/O47 C15 /ALT_RESET E
DB5 17 59 1 EXBV8V330J
I/O18 B11 I/O46 C13 /ALT_DCLK DIR
DB4 18 58
I/O19 B9 I/O45 C11 /ALT_DATA
DB3 19 57 74LVC245
I/O20 B7 I/O44 C9 /ALT_CONF_DONE
DB2 20 56 /PANEL
I/O21 B5 MACH2 I/O43 C7 /ALT_CONFIG /PANEL
DB1 21 55 /WWR
I/O22 B3 I/O42 C5 /DIPRD /WWR
DB0 22 54 /HRESET
I/O23 B1 I/O41 C3 /SENSOR /HRESET
23 53 VCC
TMS TMS I/O40 C1 /PANEL T4 T8 T5 T9 R23 33
24 52
TCK TCK ENABLE
25 51 VCC3
GND GND
1
6
R21
GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
10K RA15 VCC
PC22 CN5
CE0.1u EXBA10E103J
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
C12 C16 C13 C11 1
VCC3
T7 2
2
9
3
8
4
7
5
10
CE100p CE100p CE100p CE100p 3

DB[0..15] RA10
R3 DB[0..15] 4
IC10 4 5 TP97
TP48
TP49
TP50
10K 4 5 5
VCC3 DB0 18 2 PRINT_CARRIAGE_ORG 3 6 TP98
Q1 D1 3 6 6
CN2 DB1 17 3 PINCH_ROLL_U/D 2 7 TP99
Q2 D2 2 7 7
DB2 16 4 FRONT_COVER 1 8 TP100
1 Q3 D3 1 8 8
VCC3 RA7 DB3 15 5 MAINTENANCE_COVER R TP101
2 TDO Q4 D4 9
8 1 DB4 14 6 REAR_PAPER EXBV8V330J TP102
3 TDI 8 1 Q5 D5 10
7 2 VCC3 DB5 13 7 FRONT_PAPER RA16 TP103
4 7 2 Q6 D6 11
6 3 DB6 12 8 CUTTING_CARRIAGE_ORG 4 5
5 6 3 Q7 D7 4 5 12
/SW1
/SW0
/LED
/SW2
LCD_E
5 4 DB7 11 9 PINCH ROLL U/D 3 6
LCD_RS
/LCD_CS
LCD_RW
/EXTIN
6 TMS 5 4 Q8 D8 3 6 13
/INTDDA
PC11 PC10 2 7
/INTUSB_0
/INTUSB_1
/F0_INTREQ
7 CE0.1u CE0.1u 2 7 14
EXBV8V103J 1 1 8
8 TCK E1 1 8
19 52808-1490
E2 C17 C19 C20 C18
53398-0890 EXBV8V330J
R2 74LVC541
10K /SENSOR CE100p CE100p CE100p CE100p TO JUNCTION BOARD
/SENSOR
TP51
TP52
TP53
/IRL0
/IRL1
/IRL2
/IRL3
2-6
VCC3
IC1
12
CS1
3 13 VCC3 RA60 RA61
RTC_WDATA DIN DOUT RTC_DATA
4 EXBV8V103J EXBV8V103J
RTC_CLK CLK
VCC3 11 14
RTC_CE CS0 TP
D2 2
RTC_WR WE
1
2
3
4
1
2
3
4
CR2032-RTC BACKUP 1SS355
1
2
3
4
1
2
3
4
HOLDER BATTERY BCR20V4
D1 5 VCC
8
7
6
5
8
7
6
5
R1 L1
RBT1 1 2 8 6 TP58
VCC L2
10K 7 VCC
BT1 1SS355 PC1 L3 R162
8
7
6
5
8
7
6
5
9 CN11
CE0.1u L4 10K
BCR20V4 1 10 CN7
GND L5 1 IC37C IC37D
TP104
2 33 1
RTC-4553 TP59 /EXTIN 6 5 8 9 R161 TP105
3 /EXTIN 2
CR2032 3V TP60 TP106
4 3
74LVC14 74LVC14 TP107 TO MONITOR SERIAL
5 4
TP61 TP108
CROPMARK 6 5
7
TP62 53398-0590
PINCHPOS 8
TP63
CROP_ON 9
VCC TP64
/SERIAL_START 10
TP65
/SRVBRD_RESET 11
TP66 VCC
R29 /MTRERR 12
TP67
10K 1% MAINTENANCECOVER_L 13
TP68
RESERVE_PORT 14 R160
15 TO SERVO BOARD 10K
TP69
R16 33 /INTDDA 16
HEAD_TH VCC TP70
HEAD_TH DDA_MtoS 17
TP71
DDA_StoM 18 RXD2
TP54
TP55
TP56
TP57
PC9
CE1u 19 TXD2
TP72
PC5 /Cmd_HS_MtoS 20
TP73
CE0.1u /Cmd_HS_StoM 21
IC4 Cmd_MtoS TP74
Cmd_MtoS 22
3 14 Cmd_StoM TP75
R15 33 CH0 VCC Cmd_StoM 23
P_SIDE 4
P_SIDE CH1 24
5 10 TP76
PC8 CH2 DO AD_OUT DDA_CLK 25
6 11
CE1u CH3 SARS
52808-2590
2 R217
/AD_CS CS 2.2K
9
REF
12 8
R14 33 AD_CK CLK AGND
CROPMARK 13
CROPMARK AD_IN DI
1 7
PC7 NC GND
CE1u TLC0834D
41V_SENSE R13 33
41V_SENSE
PC6
CE1u
VHV0
VHV0
DAC_B[0..9] PC81
DAC_B[0..9] CE0.1u
+41V VHV0 IC16
CN8 DAC_B0 4 22 VCC
D0 VCC45
F3 DAC_B1 3
4 D1 TR1
DAC_B2 2 CN10
3 D2 2SC2873 PC39 C21
DAC_B3 1 20 +
2 FUSE CCF1NTE1.6 D3 NPNB CE0.1u 22u/50V 1
DAC_B4 30 18
1 D4 FB 2
VHV1 DAC_B5 29 16 GND
PC80 D5 PNPB R57 R58 TR3 3
B4P-VH + + DAC_B6 28 COM0_A
PC76 CE0.1u D6 2SC4131 4
F2 DAC_B7 27 24 1 510 GND
CE0.1u C47 C61 D7 VCC5 R68 5
DAC_B8 26 COM0_A
220u/50V 220u/50V D8 43 6
DAC_B9 25 GND
FUSE CCF1NTE1.6 D9 7
9 COM0_A
DP 8
DAC_LAT0 5 11 VCC GND
DAC_LAT0 LAT DP 9
/DAC_RESET 6 12 COM0_B COM0_B
/DAC_RESET RST DP 10
13 GND
DP 11
23 15 COM0_B
TEST DP R69 R98 12
T58 17 GND
DP 43 4.7 /0.25W 13
19 COM0_B
DP PC26 14
8 21 GND
DAOUT DP CE0.1u R66 R67 TR4 15
7 VCC
GND5 2SA1746 16
+41V F1 D5 D4 10 10 510 HEAD_TH
GND45 C23 HEAD_TH 17
14 GND
VOUTGND CE0.022u 18
P_SIDE
FUSE CCF1NTE2 1SS355 1SS355 TR2 P_SIDE 19
/P_SIDE_SENS
E09A19RA 2SA1213 /P_SIDE_SENS 20
IC42 T134 GND
21
L4960 L1 SBC8-221-182 VCC LAT0
LAT0 22
1 7 DAC_A[0..9] GND
1 7 DAC_A[0..9] 23
CH0
CH0 24
IC24 GND
25
6 DAC_A0 4 22 NCHG0
6 R212 D0 VCC45 NCHG0 26
DAC_A1 3 GND
5
4
3
2
270 1% D1 TR6 27
DAC_A2 2 GND
D8 PC78 D2 2SC2873 PC50 28
DAC_A3 1 20 SCK0_YA
D5S6M CE0.1u R213 D3 NPNB CE0.1u SCK0_YA 29
5
4
3
2
DAC_A4 30 18 SCK0_ZA
C58 10K 1/4W D4 FB SCK0_ZA 30
+ + + DAC_A5 29 16 SI0_YA
2.2u/50V D5 PNPB R99 R100 TR7 SI0_YA 31
DAC_A6 28 SI0_ZA
C57 C10 D6 2SC4131 SI0_ZA 32
DAC_A7 27 24 1 510 SCK0_YB
R184 220u/50V 220u/50V D7 D7 VCC5 R123 SCK0_YB 33
DAC_A8 26 SCK0_ZB
C43 R181 15K SML-210MT D8 43 SCK0_ZB 34
DAC_A9 25 SI0_YB
D9 SI0_YB 35
9 SI0_ZB
CE1500p 4.7K C44 DP SI0_ZB 36
5 11 VCC
CE0.033u LAT DP
6 12 COM0_A 36FMN-BTK
RST DP
13
DP
23 15 VCC HEAD0
TEST DP R124 R120
T75 17
DP 43 4.7 /0.25W
19 CN6
DP PC40
8 21
7
GND5 2SA1746 2
VCC3 D3 10 10 510 VHV1
GND45 C27 3
14
VOUTGND CE0.022u 4
VCC3
1SS355 TR10 5 PC77
VCC3 VCC1.5
E09A19RA 2SA1213 6 CE0.1u
IC40 T120
R157 PQ070XZ1HZ VHV1 53398-0690
1K 1 3 VCC
PC70 IC37F IC37E VIN VO
IC36 IC32 CN9
CE0.1u 2 1 13 12 11 10 2 4 R174 C42 + R177 DAC_B0 4 22
GND
VDD OUT VC VADJ 120 1% 100u/25V PC74 10K D0 VCC45 1
4 DAC_B1 3
NC CE0.1u D1 TR13 2
3 5 DAC_B2 2 COM1_A
GND Cd 74LVC14 74LVC14 D2 2SC2873 PC51 C22 3
5
DAC_B3 1 20 + GND
C34 D3 NPNB CE0.1u 22u/50V 4
RN5VD29A DAC_B4 30 18 COM1_A
CE0.01u R175 D4 FB 5
DAC_B5 29 16 GND
D5 PNPB R129 R126 TR8 6
DAC_B6 28 COM1_A
D6 7
2-7
120 1% DAC_B7 27 24 2SC4131 GND
D7 VCC5 1 510 8
DAC_B8 26 R101 COM1_B
D8 43 9
DAC_B9 25 GND
R176 D9 10
9 COM1_B
1K 1% DP 11
DAC_LAT1 5 11 VCC GND
DAC_LAT1 LAT DP 12
6 12 COM1_B COM1_B
RST DP 13
13 GND
DP 14
23 15 VCC
TEST DP R70 R71 15
T102 17 HEAD_UD
DP 43 4.7 /0.25W HEAD_UD 16
VCC3 D9 19 GND
DP PC58 17
8 21 ENC_PH_A
7 GND
1SS355 GND5 2SA1746 19
VCC2.5 10 10 510 ENC_PH_B
GND45 C24 20
T133 14 GND
IC43 LT1086CM VOUTGND CE0.022u 21
GND
TR9 22
3 2 LAT1
VI VO E09A19RA 2SA1213 LAT1 23
GND
C59 R214 24
+ CH1
ADJ
R216 100u/25V PC79 10K CH1 25
GND
120 1% CE0.1u 26
NCHG1
NCHG1 27
1
IC35 GND
28
DAC_A0 4 22 SCK1_ZA
R215 D0 VCC45 SCK1_ZA 29
DAC_A1 3 SCK1_YA
120 1% D1 TR16 SCK1_YA 30
DAC_A2 2 SI1_ZA
C60 D2 2SC2873 PC65 SI1_ZA 31
+ DAC_A3 1 20 SI1_YA
10u/16V D3 NPNB CE0.1u SI1_YA 32
DAC_A4 30 18 SCK1_ZB
D4 FB SCK1_ZB 33
DAC_A5 29 16 SCK1_YB
D5 PNPB R135 R134 TR15 SCK1_YB 34
DAC_A6 28 SI1_ZB
D6 2SC4131 SI1_ZB 35
DAC_A7 27 24 1 510 SI1_YB
D7 VCC5 R133 SI1_YB 36
DAC_A8 26
D8 43
DAC_A9 25 36FMN-BTK
D9
9 HEAD1
DP
5 11 VCC
LAT DP
6 12 COM1_A
RST DP IC39C
13
DP
23 15 6 5
TEST DP R125 R128
VCC D6 T108 17
DP 43 4.7 /0.25W
19 74LVC14
DP PC66
8 21
1SS355 DAOUT DP CE0.1u R130 R127 TR12 IC39D
VCC3 7
GND5 2SA1746
T130 10 10 510 8 9
IC41 LT1086CM GND45 C28
14
VOUTGND CE0.022u
3 2 74LVC14
VI VO TR14
R192 C45 R188 E09A19RA 2SA1213 IC39E
+
ADJ
120 1% 100u/25V PC75 10K 10 11
CE0.1u
1
+41V 74LVC14
R191 IC39F
VCC VCC
R210 12 13
+ C46 120 1% 22K
10u/16V R204 R207
74LVC14
41V_SENSE T131 1K 1K
R190 41V_SENSE IC39A IC39B
R211 ENC_PHAR206 100 2 1 R205 4 3 R208
1K ENC_PHA
120 1%
C55 33 C56 33
74LVC14 74LVC14
CE1000p CE1000p
R189
270 1% T132
ENC_PHB R209 100

ENC_PHB
2
2-3 SERVO BOARD
2-8
2-9
2
DDA_StoMExtin VCC3
DDA_StoMExtin
1 D15 Q4
IC15 VCC3
2 Y1 R97
/Cmd_StoM_out 18 2 DDA_CLK T36 VCC3 R120 3 DTC114EK 1
3 Q1 D1
6
1
17 3 /Cmd_MtoS 220 220
4 Q2 D2
/Cmd_HS_StoM_out 16 4 /Cmd_HS_MtoS C35 SEL-6414E
5 Q3 D3
15 5 DDA_MtoS CE0.1u HC49/U-S 8MHZ RA11
6 Q4 D4
14 6 INTDDA C64
7 Q5 D5 TP19 EXBA10E103J
2
13 7 CE0.1u
8 Q6 D6
12 8 T3
9 Q7 D7
2
9
3
8
4
7
5
11 9 C40 C41
10
10 Q8 D8
/MTRERR R86 CE27p CE27p
11 Slow_Power_On
1 1.8K
12 E1
19 VCC3
/Serial_Start
13 E2
/SERVO_RES
14 HEn_On
8
7
6
5
74LVC541
/MTRERR
15 TP20
6
1
T48 T39 R113 R62
16 /HEncAtoExt
33
33
8
7
6
5
17 T41 T37 RA4
10K NON
RA7
1
2
3
4
18 /HEncBtoExt EXBV8V103J
0
T34
CN12 52808-1891 EXBA10E103J
R112
R110
TP28 TP26
1
2
3
4
DDA_CLK
1
R119
2
9
3
8
4
7
5
10
2 PowerON
/Cmd_StoM
3
/Cmd_MtoS
4
/Cmd_HS_StoM
5
SUB_CLK
6
T8 SUB_LOAD
7
SCLKO
/H8_RES
DDA_StoMout C58 C59 C60
8 DDA_StoMout
DDA_MtoS T30
9
IC20 IC19
10 INTDDA
/RD
/HWR
/LWR
T33 T32 T35 T29 VCC3 D0 11 21 A1 D8 11 21 A1
11 CE470p I/O0 A0 I/O0 A0
RESERVE VCC3 D1 12 23 A2 D9 12 23 A2
G_CWW
G_CW
D8
D9
D10
D11
D12
D13
D14
12 T31 I/O1 A1 I/O1 A1
CE470p CE470p D8 10 6 D2 13 24 A3 D10 13 24 A3
13 MAINTENANCE_HATCH I/O2 A2 I/O2 A2
/MTRERR D9 2 D3 15 25 A4 D11 15 25 A4
14 I/O3 A3 I/O3 A3
/SERVO_RES D10 9 D4 16 26 A5 D12 16 26 A5
15 C65 I/O4 A4 I/O4 A4
/Serial_Start C66 D11 3 D5 17 1 A6 D13 17 1 A6
16 I/O5 A5 I/O5 A5
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
/CropOn D12 8 D6 18 2 A7 D14 18 2 A7
17 /CropOn I/O6 A6 I/O6 A6
PinchPos CE0.1u D13 4 D7 19 3 A8 D15 19 3 A8
18 PinchPos I/O7 A7 I/O7 A7
10K
NON
CE0.1u D14 7 4 A9 4 A9
R64 2.2K
EXBA10E103J
19 A8 A8
R111 NON
CropMark VCC D15 5 1 /LWR 27 5 A10 /HWR 27 5 A10
RA13
T28
RES
20 CropMark /WE A9 /WE A9
GND
GND
STBY
VCC3
6 A11 6 A11
XTAL
R118
R117
PF6/AS
21 A10 A10
EXTAL
PF5/RD
PD0/D8
PD1/D9
PLLVSS
FO_OUT C67 C61 /CS1 20 7 A12 /CS1 20 7 A12
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PLLVCC
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PF3/LWR
PF4/HWR
22 /CS A11 /CS A11
PF0/WAIT
D0 10 6 8 A13 8 A13
23 Maintenance_Cover_L SUB_CLK A12 A12
PF7/CLKOUT
D1 2 /RD 22 9 A14 /RD 22 9 A14
24 SUB_LOAD /OE A13 /OE A13
P50/TXD2/IRQ0
P51/RXD2/IRQ1
T27 CE0.1u CE0.1u D2 9 10 A15 10 A15
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
25 A14 A14
VCC3 109 72 D15 D3 3 VCC3 VCC3 RA3
P52/SCK2/IRQ2 PD7/D15
CN11 110 71 D0 D4 8 14 28 14 28 VCC3 EXBV8V103J
P53/ADTRG/IRQ3 PE0/D0 GND VCC3 GND VCC3
52808-2591 SUB_DATA_OUT 111 70 D1 D5 4 C52 VCC3
SUB_DATA_OUT PH2/CS6/(IRQ6) PE1/D1 R115 10K
P65/TMO1/DACK1/IRQ13
TP39
P63/TMCI1/TEND1/IRQ11
R76 SUB_STORE 112 69 D2 D6 7
SUB_STORE PH3/CS7/OE/(IRQ7) PE2/D2
4
3
2
1
RA14
EXBA10E103J
113 68 D3 D7 5 1 CY7C1399 C51 CY7C1399 CE0.1u
SUB_DATA_IN 10K PG4/BREQO PE3/D3 R114 10K TP40
single:pull_dowm 114 67 R133
PG5/BACK VCC3
multi:pull_up 115 66 D4
4
3
2
1
JP1 NON PG6/BREQ PE4/D4 CE0.1u TP38 10K

116 65 D5 HVref2
5
6
7
8
R77 VCC3 PE5/D5 HVref2

117 64 D6 CN9
JP2 NON CAP_Org NON SOL_CURNT_AD P40/AN0 PE6/D6 TP37
118 63 D7 TCK
WIPE_Org Y_CURNT_AD P41/AN1 PE7/D7 8
5
6
7
8
119 62 VFWE
X_CURNT_AD P42/AN2 FWE 7
VCC3 RA5 120 61 ExtLoad TMS
VM_Voltage P43/AN3 P61/TMRI1/DREQ1/IRQ9 ExtLoad 6
1 5 121 60 ExtStore
VREF P60/TMRI0/DREQ0/IRQ8 ExtStore 5
7 122 59 FANPWM2 /RES HVref1
AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) FANPWM2 T17 T15 T13 HVref1 4
4 SUB_DATA_IN 123 58 FANPWM1 TDI
P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) FANPWM1 3
8 124 57 ExtDin /SERVO_RES HVref0 TDO
P45/AN5 P25/PO5/TIOCB4/(IRQ13) ExtDin HVref0 2
3 125 56 ExtDout /H8_RES T18 T16 T14 T12 /MTD_En2
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) ExtDout /MTD_En2 1
9 126 55 StpBRef /MTD_En1
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) /MTD_En1
2 CAP_Org 127 54 StpARef VCC3 /MTD_En0 53398-0890
/RD
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) /MTD_En0

6 10 WIPE_Org 128 IC16 53 SolPWM
TP33 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) R134
TS1 TS2 129 52
P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) ExtCLK 10K
TP34 EXBA10E103J 130 51
TP32 P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCLKD/EDRAK3 Y_En_Pha C74 C76
131 50
AVSS P16/PO14/TIOCA2/EDRAK2 INTDDA
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CN10 132 49
NC P15/PO13/TIOCB1/TCLKC Y_En_Phb
/MON_HS_toPC 133 48 CE0.1u CE0.1u
1 P35/SCK1/(OE) P14/PO12/TIOCA1
/MON_HS_toPC DDA_CLK 134 47
G_CWW
G_CW
I5
2 R125 P34/SCK0 GND

Sub_to_Servo Rxd Sub_to_Servo 135 46 1 75 VCC3
I/O7
I/O6
I/O5
I/O4
I/O3
I/O2
I/O1
I/O0
3 P33/RXD1 P13/PO11/TIOCD0/TCLKB X_En_Pha GND GND

GND
GND
GND
GND
GND
GND
VCC3
VCC3
Servo_to_Sub 0 136 45 2 74 T10

4 GND P12/PO10/TIOCC0/TCLKA X_En_Phb TDI TDO
DDA_MtoS 137 44 YPWM A1 3 73
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
5 P32/RXD0/IrRXD P11/PO9/TIOCB0 I/O8 A1 TRST
2-10
Servo_to_Sub 138 43 XPWM A2 4 72 R136
P31/TXD1 P10/PO8/TIOCA0 I/O9 A3 I/O55 D1
53398-0590 T20 T23 DDA_StoM 139 42 T55 A3 5 71 10K
P30/TXD0/IrTXD P75/EDACK1/(DACK1) I/O10 A5 I/O54 D3 /HEncB
140 41 T56 A4 6 70
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) I/O11 A7 I/O53 D5 /HEncA
VCC 141 40 T57 D0 7 69
R124 R130 R126 P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) I/O12 A9 I/O52 D7 DDA_StoMExtin
142 39 T58 D1 8 68
P82/ETEND2/(IRQ2) VCC3 I/O13 A11 I/O51 D9 DDA_StoMout
5
7
4
8
3
9
2
10
NON 2.2K NON 143 38 T59 D2 9 67
MD0 NMI I/O14 A13 I/O50 D11 R135
144 37 T38 D3 10 66
Servo_to_Sub C62 MD1 WDTOVF I/O15 A15 I/O49 D13 /GE_PhB NON
RA6 T40 SCLK 11 65
CE470p I1/CLK0 I/O48 D15 /GE_PhA
R122 EXBA10E103J 12 64
VCC3 I4/CLK3
10K VCC3 13 63 T9 T7
Sub_to_Servo IC-CPU HD6432673A06FC GND GND
/CS2 14 62
I1/CLK1 VCC3
5
7
4
8
3
9
2
10
1
6
StpARef 15 61
I/O16 B15 I3/CLK2
StpBRef 16 60
C63 RA15 I/O17 B13 IC11 I/O47 C15
Stp0Decay 17 59
EXBA10E103J I/O18 B11 I/O46 C13
VCC R123 C68 Stp0APWM 18 58 Sol_En
I/O19 B9 I/O45 C11 Sol_En
NON Stp0BPWM 19 M4A3-64/64 TQFP100 57 Sol_PWM-
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
I/O20 B7 I/O44 C9 Sol_PWM-
TP5 TP4 TP3 TP2 TP1 VCC3 Stp0APh 20 56 Sol_PWM+
I/O21 B5 I/O43 C7 Sol_PWM+
1
6
CN13 Stp0BPh 21 55 X_En
CE0.1u I/O22 B3 I/O42 C5 X_En
1
2
3
4
5
6
7
8
9
C57 T43 T49 T42 Stp1Decay 22 54 X_PWM-
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1 CE1u I/O23 B1 I/O41 C3 X_PWM-
R109 33 CE0.1u TMS 23 53 X_PWM+
2 ExtCLK TMS I/O40 C1 X_PWM+
R108 33 R121 TCK 24 52
3 ExtDout TCK ENABLE
R107 33 10K 25 51
4 ExtDin GND GND
R106 33 T26
GND
GND
I/O24 B14
I/O25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
5 ExtStore
R105 33
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
6 ExtLoad CE0.1u
DDA_StoM
JP3 NON T54

7
1 T47 C80 C79
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
5267-07A T53
IC7A IC7B
2 T46
VCC3 1 2 3 4 C77 C75 CE0.1u CE0.1u
3 VFWE CE0.1u SolPWM Y_En
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
Y_En
C18 T52 YPWM Y_PWM-
74LVC14 74LVC14 Y_PWM-
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5 A14
7 A15
4
8
3
9
2
10
CE0.1u T45 XPWM T11 Y_PWM+
Y_PWM+
T51 /LWR
RA8 RA9
R80 RA10
0 VCC3
EXBA10E103J EXBA10E103J EXBA10E103J Head_Power_On
Stp2BPh
T44 Stp2BPh
Stp2APh
Head_Slow_Power_On Stp2APh
1
6
1
6
1
6
VM
Stp1APWM
Stp1BPWM
Stp1APh
Stp1BPh
Stp2Decay
Stp2APWM
Stp2BPWM
Stp2BPWM
T50 Stp2APWM
T24 T21 T25 T22 Stp2Decay
R25
47K
Stp1BPh
5
7
4
8
3
9
2
10
Stp1APh
RA12 Stp1BPWM
Stp1APWM
R73 EXBA10E103J Stp1Decay
SOL_CURNT
SOL_CURNT SOL_CURNT_AD
3.3K VCC3
R74 Stp0BPh
1
6
Y_CURNT VCC3 VCC3
Y_CURNT Y_CURNT_AD Stp0APh
R75 3.3K Stp0BPWM
X_CURNT
X_CURNT X_CURNT_AD R54 Stp0APWM
3.3K R61 Stp0Decay
1.0K T5 IC7C IC7D 1.0K
VCC3 IC8
VCC3 2 1 5 6 9 8 /RES
C22 VDD OUT
4
NC
3 5
D35 D34 D33 D32 CE0.1u GND Cd 74LVC14 74LVC14
C21
1SS355 1SS355 1SS355 1SS355 RN5VD29A CE0.1u
VM_Voltage
2.2K
1.5K
1.5K
1.5K
C73
CE0.022u
C70
CE0.022u
C69
CE0.022u
C72
CE0.022u
R132
R129
R128
R131
+27V
TP42 TP41
IC12 R53
1.2ohm/1W
FANPWM1 2 18
FANPWM1 D1 Q1 D3 D2FS6
FANPWM2 3 17
FANPWM2 D2 Q2 TP46 TP45
/CropOn 4 16 /Crop_ON@
/CropOn D3 Q3 /Crop_ON@ C20
/MTD_En0 5 15 + CN7
/MTD_En0 D4 Q4 10u/100V
/MTD_En1 6 14 IC10
/MTD_En1 D5 Q5 1
/MTD_En2 7 13 1 8 L4
/MTD_En2 D6 Q6 R60 100 Source1 Drain1 2 RESERVE
HEn_On 8 12 HEn_On@ 2 7
HEn_On D7 Q7 HEn_On@ Gate1 Drain1 L RCH895-181K
9 11 3 6 5267-02A
D8 Q8 R59 100 Source2 Drain2 D4 D2FS6
4 5
R116 Gate2 Drain2
1
E1 C19
10K 19 UPA1759 +
E2 10u/100V
74VHCT541 L3
L RCH895-181K
VCC VMTD
C45
C46
CE0.1u CE0.22u/50V
IC17 C44
TP56 TP53
TP18 MTD2005 VMTD
25 8 CE0.22u/50V
TP14 TP16 TP24 VCC VMMA
3 20 D9
ALM VMMB
D1FS6 FL16
5 10 CN5
Stp0APh PHA OUT1
23 12
TP50
TP54
TP58
TP60
D7 Stp0BPh PHB OUT2 D28 EXCML20A390U 1
TP62
TP64
R83 24 14
HVref0 Stp0Decay DECAY OUT3 D1FS6 2
18
OUT4 3
NON NON D11 4
6 7
TP52
TP57
ENA A LG A D1FS6 FL15 5
FAN
TP59
TP61
TP63
TP65
22 21
TP31 TP13 ENA B LG B 6
TP27 9 D26
R71 3.3K NC EXCML20A390U 7
2 15 D1FS6 +A_I0
Stp0APWM VREFA NC 8
26 16 +B_I0
VREFB NC 9
R79 C32 4 19 D10 -A_I0
CR NC 10 PUMP MOTOR
1.0K D1FS6 -B_I0
FL14 11
1 27 +A_I1
VSA VSB 12
CE0.047u D27 +B_I1
EXCML20A390U 13
D1FS6 -A_I1 CAP MOTOR
14
-B_I1
RSA
PG
RSB
15
D14 VCC D12 +A_I2
R93 16
D1FS6 +B_I2
FL13 17 WIPE MOTOR
NON -A_I2
11
13
17
NON R72 R100 C49 18
R84 C31 D24 -B_I2
CE820p EXCML20A390U 19
10K 220 220 D1FS6 20
CE820p
TP10 21
R99 R68 R102 22
C34 0.68ohm/1W Wipe_Org
Stp0BPWM 0.68ohm/1W 23
3.3K CE3900p 24 To JUNCTION BOARD 1
Cap_Org
R96 C48 25
1.0K CE0.047u 26
VCC VMTD
VCC 52808-2690
C53
C54
TP6 C99
CE0.1u CE0.22u/50V CE0.1u
VMTD
IC18 C56
MTD2005F D23
TP8 TP7 TP17 19 1 CE0.22u/50V D1FS6
VCC VMMA FL12
24 14
ALM VMMB TP67
D25 EXCML20A390U
26 3
2-11
Stp1APh PHA OUT1 D1FS6
D13 17 7
R91 Stp1BPh PHB OUT2 TP66
18 8 D19
HVref1 Stp1Decay DECAY OUT3
NON 12 D1FS6
NON OUT4 FL11
27 28 D20 VCC
ENA A LG A EXCML20A390U
16 15 D1FS6
TP12 TP9 ENA B LG B
TP15 HS1
R94 GND R23 R22
23 HS2 D21
Stp1APWM VREFA GND 10K 10K
20 2 D1FS6
3.3K VREFB NC FL10
C47 25 4
R92 CR NC
6 D22
1.0K NC EXCML20A390U
22 9 D1FS6
VSA NC
11
NC IC7E
CE0.047u 13 D17
NC R39
21 D1FS6 11 10
RSA
NC
RSB
VSB FL7 WIPE_Org
D16 VCC 150
R101 C12
D18 EXCML20A390U CE100p 74LVC14
5
NON
13
10
NON R90 R89 R103 D1FS6
C42 C55 IC7F
10K
220 220 CE820p R38
CE820p 13 12
TP11 CAP_Org
R95 R88 R104 150
C11
Stp1BPWM C43 1ohm/1W 1ohm/1W CE100p 74LVC14
3.3K CE3900p
R98 C50
1.0K CE0.047u
VCC VMTD
VMTD
C36
C37 D39
CE0.1u CE0.22u/50V D1FS6 FL6
TP21 IC14 C39 D40 EXCML20A390U
MTD2005F D1FS6
19 1 CE0.22u/50V
TP23 TP22 TP36 VCC VMMA
24 14 D31
ALM VMMB
D1FS6 FL5
26 3
Stp2APh PHA OUT1
D6 17 7 D36
R67 Stp2BPh PHB OUT2 EXCML20A390U
18 8 D1FS6
HVref2 Stp2Decay DECAY OUT3
NON 12
NON OUT4
D37
27 28 D1FS6
ENA A LG A FL4
16 15
TP30 TP25 ENA B LG B
TP35 HS1 D38
R70 GND EXCML20A390U
23 HS2 D1FS6
Stp2APWM VREFA GND
20 2
3.3K VREFB NC
C30 25 4 D29
R69 CR NC
6 D1FS6
1.0K NC FL3
22 9
VSA NC
11
NC D30 EXCML20A390U
13
NC D1FS6
CE0.047u 21
RSA
NC
RSB
VSB
D8 VCC
R82
5
NON 13
10
NON R65 R85

R66 C27 C38
10K 220 220 CE820p
CE820p
TP29
R78 R63 R87
Stp2BPWM C28 1ohm/1W 1ohm/1W
3.3K CE3900p
C33
R81
CE0.047u
1.0K
2
2
VCC3 C107
VM
CE0.22u/50V
C17
2
1
CE0.1u + C5
C105
D44 100u/63V
CE0.22u/50V
IC6A DAN217U
Y_En_Pha 2 1 C104 VCC
3
Y_En_Pha
CE0.22u/50V
CE0.22u/50V
C108
C111 C106
74LVC14 CE1u CE0.01u
CN3
16
18
17
VCC3
IC6B TP69 TP77 TP76 1 Scan_Encoder_Phase_A
IC3
2 Scan_Encoder_Phase_B
5
6
7
8
Y_En_Phb 4 3 9
Y_En_Phb VS TP72 3
Y_PWM+ 7 12
VCP
Y_PWM+ IN1 VS 4
VREF
RA1 Y_PWM- 4 FL18
5
6
7
8
74LVC14 Y_PWM- IN2 5
VBOOT
EXBV8V102J Sol_PWM+ 14 EXCML20A390U
4
3
2
1
Sol_PWM+ IN3 R5 0.1ohm/1W 6
6 Scan_Motor+
IC6C TP78 OUT1 7
Y_En 8 5 Scan_Motor-
Y_En EN1 OUT2 8
4
3
2
1
X_En_Pha 6 5 3 15
X_En_Pha TP75 EN2 OUT3 FL17 TP71
Sol_En 13 EXCML20A390U 5267-08A
Sol_En EN3
RA2
74LVC14
1 8
1 8
2 7 To JUNCTION BOARD 1
GND
GND
GND
GND
SENSE2
SENSE1
IC6D 2 7 R171
3 6
3 6 10K
X_En_Phb 8 9 4 5 L6234
X_En_Phb 4 5
1
2
11
10
20
19
C16 C15 C14 C13 TP80
EXBV8V470J
74LVC14
R15 100K 0.1% R19 R16
12K 0.1% 12K 0.1% TP79
R12 100K 0.1% CE1000p CE1000p
Sol_CURNT CE1000p CE1000p IC1D
Sol_CURNT - 13
IC1B Y_CURNT 14
R168 12K 0.1% Y_CURNT
- 6 + 12
7
VM C103 + 5 3403A R18
R160 R17
CE0.22u/50V 100K 0.1%
R9 12K 0.1% 4.7K 0.1% 4.7K 0.1%
2
1
3403A R10 VCC
C101 D43 100K 0.1% R167 R159
R11
CE0.22u/50V DAN217U VCC 4.7K 0.1%
4.7K 0.1% R163 0 NON
C100
C112
CE0.22u/50V
3
C110
CE0.22u/50V
CE1u C102
CE0.01u
16
18
17
TP70 TP68 TP73
IC2
TP74
9 To CUTTING CARRIAGE BOARD
VS
Sol_PWM- 7 12
VCP
Sol_PWM- IN1 VS TP43
VREF
X_PWM+ 4 +27V VCC
X_PWM+ IN2 R3 FL8
VBOOT
X_PWM- 14 1.0ohm/1W VCC CN6
X_PWM- IN3 R4 0.1ohm/1W FL2 TP82 EXCML20A390U Sol+
6 CN2 TP47 TP48 TP49
OUT1 EXCML20A390U R14 R166 1
Sol_En 8 5
Sol_En EN1 OUT2 1 0 NON 2
3 15 R51 R141 Sol+
EN2 OUT3 2 3
X_En 13 10K 10K
X_En EN3 3 FL9 TP44 4
Sol-
4 Feed_Motor+ EXCML20A390U Sol- 5
5 6
4
C113
R169 R170
GND
GND
GND
GND
SENSE2
SENSE1
6 IC1A CE0.1u PinchPos 7 PinchPos
10K 10K 7 R13 /Crop_ON@ 8 /Crop_ON&HEn_On
L6234 3 R139 0
FL1 TP81 8 R7 0 + 9 CropMark
1
2
R164 R165 1 100
11
10
20
19
R21 100K 0.1% EXCML20A390U 9 CropMark C4 10
12K 0.1% 12K 0.1% 2 R6 /HEncA
10 - CE470p 11
VCC 100K
11 12
IC1C 3403A /HEncB
12 13
- 9 R137 VCC VCC
11
R2 R1 13 TP51 14
X_CURNT 8 VCC NON
X_CURNT 1.0K 1.0K 14 TP55 15
+ 10
IC6E 15
3403A 52808-1591
R20 74LVC14 16 Feed_Motor-
R161 R162 R50 470 C1 17 HEn_On@ C93
100K 0.1% 10 11 R52
4.7K 0.1% 4.7K 0.1% /GE_PhA TP90 TP89 CE0.1u 18 R8 CE0.1u
VCC 10K
R156 R157 R37 470 19 R143
12 13 NON
/GE_PhB 20 IC5A 0
0 NON FeedEn_Ph_A_in
21 R45 470 R138
IC6F 2 1
2-12
C92 22 /HEncA
74LVC14 FeedEn_Ph_B_in
CE1000p 23 0
TP95 TP88 VCC3
C89 24 74LVC14 R142
25 C87
CE1000p /GE_PhA_in NON
26 C84 CE1000p
27 CE0.1u
/GE_PhB_in
28
29 /HEncAtoExt
TP87 TP94 TP86 TP93 TP85 TP92 TP84
R49 33 30
@SUB_CLK R41
SUB_CLK 31
@SUB_LOAD 10K R144
32
@SUB_DATA_OUT 0
R36 33 33 IC5B
@SUB_STORE_OUT
SUB_LOAD 34 R32 470 R140
@SUB_DATA_IN 4 3
35 /HEncB
@Sub_to_Servo 0
R48 33 36
@Servo_to_Sub R145
SUB_DATA_OUT 37 74LVC14
@MAINTENANCE_HATCH C90 NON
38
@Maintenance_Cover_L CE1000p
R35 33 39
SUB_STORE 40
/HEncBtoExt
40FMN
R47 150
SUB_DATA_IN
C88 To JUNCTION BOARD 2
CE100p VCC3
R46 10K
R34 10K
VCC
R30 10K
R33 150 R31 10K

Sub_to_Servo
C91
CE100p
Servo_to_Sub
R44 33
TP83
IC5D
TP91
8 9
IC5E
R42 150
10 11
74LVC14 Maintenance_Cover_L
C85
74LVC14 CE100p
IC5C IC5F
R43 150
6 5 12 13
MAINTENANCE_HATCH
1
74LVC14 74LVC14 C86
CE100p
2
+41V Q1 2SJ553S +VHEAD

+41V
R158 CN4
D5 1SS355 C109
CN1 +41V 1K/0.5W
CE1000p 4
6 R155 3
5 T19 2
4 VCC IC13 VCC3 15K 1
To SW POWER SUPPLY 3 1
IN OUT
3 R154 R153
B4P-VH
2 2.2K/0.5W 100
1 2 +
3
GND R127
3
B6P-VH + C2 10K
1000u/63V
uPC2933T
Head_Power_On
2 Q7 To MAIN BOARD
DTC114EK 2 Q8
C29 C71 DTC114EK
100u/25V CE0.1u
Head_Slow_Power_On
1
F1 VMTD 2
FUSE MMCT3.15A ET
D1 T1
R152 T2
+41V DE3L20U BR1 VM
1K/0.5W
C97
R26 RXE185
C98 R149
47 CE1000p Q2 47/1W
CE0.1u 2SJ553S D42
IC4 T4 PTZ43A
L1
9 8 +27V
NC NC L RCH895-470K
+41V 10 7
NC SWout
11 6
VIn NC
220u/35V
12 5 R148
B.S Reg
13 4
CE0.047u
NC CE/SS 15K
CE0.1u
14 3 C7
CE1000p
Comp DGND
15 2 + CE0.1u R24
Vref NC D2 R40
16 1 47/1W
NC AGND
C6
D2FS6 1K/1W
C10
R147
C9
SPI8010A C96 R150

2.2K/0.5W R146
C95
100
C8 CE1000p CE0.1u 100
2
R29
470
Q3
1000u/63V
R28 R27 220
3
1 3 2SK2796S
R151 1.0K
12K 0.1% 2 2 Q6
PowerON C94
DTC114EK +
Q5 CE470p
C3
DTC114EK
1
Slow_Power_ON
C23
R55
47
CE0.1u T6
IC9
L RCH895-470K +27V VCC VCC3
9 8 VCC
NC NC L2 CN8
+41V 10 7
NC SWout
11 6 1
VIn NC
12 5 2
B.S Reg
13 4 3
NC CE/SS
14 3 C83 4
CE1000p
Comp DGND
15 2 +
Vref NC 5 To HEATER CONTROL BOARD
CE0.1u
CE0.047u
16 1 D41 CE0.1u
CE0.1u
NC AGND 6
D2FS6
7
330u/16V
C24
SPI8010A 8
C25 9
C81
C82
CE1000p
C78
5267-09A
R57
C26
R56 R58
470
1.8K 100
2-13
2-4 HEATER BOARD
2-14
VCC3 VCC3
1
6
1
RA11 Q1
R57
R62
R51
R43
EXBA10E103J 2 DTA114EKA
2
9
3
8
4
7
5
VCC3
10
R52
10K
10K
10K
10K
/H8S_RESET 220
R50 LED1
VCC3 10K LNJ308G8LRA
R48 220 C16 T56 /SysErr

/RD C18
CE0.1u
/HWR CE100p
T47
T57
C14 T59
CE27p C15 T48
CE27p Apron_Heater_ON
R39 Bed_Heater_ON
Y1 T62
1.8K 8.0MHz /SerialStart
IC6
VCC3 VCC3 D8 11 21 A0
I/O0 A0
D9 12 23 A1
I/O1 A1
1
6
1
6
D10 13 24 A2
I/O2 A2
D11 15 25 A3
I/O3 A3
RA10 T55 RA12 D12 16 26 A4
I/O4 A4
EXBA10E103J EXBA10E103J D13 17 1 A5
I/O5 A5
D14 18 2 A6
I/O6 A6
2
9
3
8
4
7
5
D15 19 3 A7
10
I/O7 A7
4 A8
A8
33
27 5 A9
D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
T46 /HWR WE A9
6 A10
/CS1 A10
20 7 A11
T54 /CS1 CS A11
T51 T43 8 A12
T45 A12
T52 T42 VCC3 22 9 A13
R47
T53 /RD OE A13
D8
D9
D10
D11
D12
D13
D14
10 A14
T44 A14
VCC3
Cmd_StoM
R42 33 14 28
Cmd_MtoS GND VCC3
/Cmd_HS_StoM
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
R40 33 VCC3 PC7 CY7C1399 PC6
/Cmd_HS_MtoS CE0.1u CE0.1u
PC8
R41
RES
GND
GND
2.2K
STBY
VCC3
CE0.1u
XTAL
PF6/AS
EXTAL
PF5/RD
PD0/D8
PD1/D9
PLLVSS
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PLLVCC
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PF3/LWR
PF4/HWR
A[0..15]
PF0/WAIT
PF7/CLKOUT
P50/TXD2/IRQ0
P51/RXD2/IRQ1
VCC3
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
T41 T40
VCC3 109 72 D15 VCC3
P52/SCK2/IRQ2 PD7/D15
VCC3 110 71 D0 10 1
P53/ADTRG/IRQ3 PE0/D0
1
6
R38 10K 111 70 D1 2
PH2/CS6/(IRQ6) PE1/D1
R35 R37 10K 112 69 D2 9
PH3/CS7/OE/(IRQ7) PE2/D2
RA9
RA7 10K 113 68 D3 3
R33 PG4/BREQO PE3/D3
T50 T60 T39 T34 EXBA10E103J 114 67 8 VCC3
10K
10K
PG5/BACK VCC3
10K(NON) 115 66 D4 4
PG6/BREQ PE4/D4
1
6
2
9
3
8
4
7
5
116 65 D5 7
10
VCC3 PE5/D5
EXBA10E103J
117 64 D6 5 6
A/D0 P40/AN0 PE6/D6
118 63 D7 RA8
A/D1 P41/AN1 PE7/D7
R30
R29
119 62 EXBA10E103J
A/D2 P42/AN2 FWE
120 61
A/D3 P43/AN3 P61/TMRI1/DREQ1/IRQ9 T38
2
9
3
8
4
7
5
121 60
10
T33 VREF P60/TMRI0/DREQ0/IRQ8 T37
2-15
122 59
T32 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) T36
123 58
T25 P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) T35
124 57
T24 P45/AN5 P25/PO5/TIOCB4/(IRQ13) T31
125 56
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) T30
126 55
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) T29
VCC3 VCC3 127 54
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) T28
128 53
P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) T27
129 52
T23 P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) T26
VCC R20 R21 R24 R22 R26 130 51
T22 P57/AN15/DA3/IRQ7 IC5 P17/PO15/TIOCB2/TCLKD/EDRAK3 T21
CN4 10K 10K 10K 10K 10K 131 50
T19 AVSS P16/PO14/TIOCA2/EDRAK2 T20
132 49
1 T18 NC P15/PO13/TIOCB1/TCLKC T17
133 48
2 P35/SCK1/(OE) P14/PO12/TIOCA1 T16
SCK_0 134 47
3 P34/SCK0 GND
RxD_0 135 46
4 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCLKB T15
Reserve TxD_0 136 45
5 GND P12/PO10/TIOCC0/TCLKA T14
Port1 137 44
6 P32/RXD0/IrRXD P11/PO9/TIOCB0 T13
Port2 138 43
7 P31/TXD1 P10/PO8/TIOCA0 T12
139 42
8 P30/TXD0/IrTXD P75/EDACK1/(DACK1)
5
7
4
8
3
9
2
10
R23 0 140 41 T11

P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) T10
53398-0890(NON) R19 0 141 40
P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) T9
142 CPU ID:1000 39 RA6
C8 C9 CPUID_0 P82/ETEND2/(IRQ2) VCC3 T8
143 38 EXBA10E103J
CE470p(NON) CE470p(NON) MD0 NMI T7
144 37 VCC3 IC3A
MD1 WDTOVF T6
6
1
VCC VCC3 1
PC5 3
2
10K
10K
5
7
4
8
3
9
2
10
CE0.1u IC4D
74LVC08 9 8
RA5 VCC3 IC3B 74LVC14
R12
R13
EXBA10E103J 4
CN3 PC9 PC3 6 IC4F
6
1
5 13 12
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
5 IC4C IC4E CE0.1u CE0.1u

4 74LVC08 74LVC14
5 6 11 10
3
1
2
3
4
5
6
7
8
9
Monitor
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
2
1 74LVC14 74LVC14
53398-0590 R25 10K
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A[0..15]
VCC3
RA1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
CPUID_1
CPUID_2
CPUID_3
4 5
4 5 CPUID_3
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
3 6 VCC3 VCC3
3 6 CPUID_2
2 7
2 7 CPUID_1 R1 R49
1 8 VCC3 RA2 RA3 RA4
1 8 CPUID_0 1.0K /HeaterReset 1.0K
EXBA10E103J EXBA10E103J EXBA10E103J
EXBV8V102J T5 IC3D T49
IC4A IC4B
6
1
6
1
6
1
VCC3 IC1 IC3C 12

R15 R16 R17 R18 2 1 1 2 3 4 9 11
0 0 0 0(NON) PC1 VDD OUT /H8S_RESET
8 13
3 5 C2 10 C17
CE0.1u GND Cd C1 CE100p 74LVC14 74LVC14 /ServoReset 74LVC08 CE100p
RN5VD29A VCC3 74LVC08
CE0.1u
PC4
CE0.1u
2
to SW Power Supply to Power SW

CN202 CN203
1 1
2 2
3 3
4
B2P3-VH
5
B3P5-VH
CN109
1
2
3 to Power Junction Board
4
B2P(4-2.3)-VH
to Heater Power Board
CN201 FS2A F201 FS2B
CN101
1
2 1
3
PFC-5000 CEE-6.3AT PFC-5000 2 to Apron Thermostat
4 B2P-VH
2 B2P(4-2.3)-VH CN104
1
2
to Apron Heater 1
5
3
RL101 B2P3-VH
C2
NO2
COM2
AJW5212 CN106
Power Junction Board 1

2
3
COM1
to 100/200V SW
NO1
4
C1
5
6
CN114
7
4
1
B4P7-VH
2
to Heater Control Board 3
CN107
4 1
5267-04A
2
3
to Apron Heater 2
B2P3-VH
CN108
1
CN111
2 to Bed Thermostat
1
CN115
2 to Bed Thermistor B2P-VH
CN105
1
53014-02
2 1
to Heater Control Board 3 2
to Bed Heater 1
8
5
CN110
4 3
1
53014-04
to Apron Thermistor RL102 B2P3-VH
C2
NO2
COM2
2
AJW5212 CN103
53014-02
1
2
3
COM1
to 100/200V SW
NO1
4
CN112 CN113
C1
5
1 1 6
to Main Board 2 2 to FAN 7
1
5267-02A 5267-02A B4P7-VH

CN102
1
2
3
to Bed Heater 2
B2P3-VH
Heater Power Board
VCC3
VCC3 VCC +27V VCC3 VCC +27V
CN8
R44 R45
1
+ C21 + C20 + C19 R63 12K 0.1%(NON) 10K 1%
2 10K
3
47u/16V 47u/16V 100u/63V CN6
4
to Servo Board 5
6
A/D0
R46 33
1
2
7 C13
3 to Heater Power Board
8 4
9 CE0.1u
53014-04
5267-09A VCC3
R58 R55
12K 0.1%(NON) 10K 1%
A/D1
R54 33
C12
VCC +27V
CE0.1u
R53 R56 VCC3

15/1W(NON) 390/1W
R36 R34
12K 0.1%(NON) 10K 1%
D1 CN5
T58 T61 D1FL20U
IC7 CN7 A/D2 1
R32 33
R59
1
Source1 Drain1
8
1 C11
2
3
to Reserve Thermistor
0 2 7
Apron_Heater_ON Gate1 Drain1 2 4
R61 0
3
4
Source2 Drain2
6
5
3 to Heater Power Board CE0.1u
53398-0490(NON)
Bed_Heater_ON Gate2 Drain2 4
VCC3
UPA1759 5267-04A
R27 R28
VCC +27V 12K 0.1%(NON) 10K 1%
R64 R60
15/1W(NON) 390/1W A/D3
R31 33
C10
CE0.1u
D2
D1FL20U
VCC3
R6
R5
R4
R3
R2
CN1
10K
10K
10K
1
10K
10K
2
3
@/HeaterReset R11 0
4
IC2
5
@/SerialStart 2 18
6 D1 Q1
@ServoReset R10 100 3 17
7 D2 Q2
/SysErr R9 100 4 16
8 /SysErr D3 Q3
INTDDA 5 15
to Servo Board 9
10
DDA_MtoS T4
T3
6
D4
D5
Q4
Q5
14
Cmd_MtoS
/Cmd_HS_MtoS
C7
C6
C5
C4
C3
DDA_StoM 7 13
11 T2 R14 D6 Q6 /ServoReset
8 12
12 2.2K(NON) D7 Q7 /SerialStart
@/Cmd_HS_MtoS 9 11
13 D8 Q8 /HeaterReset
CE100p(NON)
CE100p
CE100p
CE100p
CE100p
/Cmd_HS_StoM R8 100
14 /Cmd_HS_StoM
@Cmd_MtoS 1
15 E1
Cmd_StoM R7 100 19
16 Cmd_StoM E2
17
DDA_CLK 74LVC541
18 T1 VCC3
52808-1891
PC2
CN2 CE0.1u
1
2
3
4
5
6
7
8
Reserve 9
10
11
12
13
14
15
16
17
18
52808-1891(NON)
2-16
NOT-USE
NOT-USE NOT-USE NOT-USE

2-5 SUB BOARD
NOT-USE
2-17
NOT-USE
NOT-USE
NOT-USE
NOT-USE
NOT-USE
NOT-USE
NOT-USE
NOT-USE
2
2
JUNCTION BOARD 2
J2VCC
R420
10K
J2VCC
CN405
1
Pinch_ud_sens
2
3
To PINCH U/D SENS BOARD
53398-0390
CN407
Maintenance_Cover_L
1
2
J2VCC To Maintenance Cover L
53014-02
J2VCC
R413
1
6
D404 22K TP410
1SS355
RA404 CN401
/RESET
EXBA10E103J Ink_Exist_0
1
J2VCC +
C400 2
2
9
3
8
4
7
5
RA402 Ink_Empty_0
10
R401 2.2u/50V 3
5 4 To Ink 1
10K 5 4 4
isp Download 6 3
6 3
J2VCC 7 2 175487-4
7 2
CN402 8 1 CN403
8 1
Ink_Exist_1
1 EXBV8V101J 1
2 TDO C405 C406 C407 C408 2
Ink_Empty_1
3 TDI CE470p CE470p CE470p CE470p 3 To Ink 2
4 4
5
175487-4
6 TMS
RA403 CN404
7
5 4 Ink_Exist_2
8 TCK 5 4 1
J2VCC 6 3
R400 6 3 2
53014-08 7 2 Ink_Empty_2
10K 7 2 3
8 1 To Ink 3
8 1 4
+ C414
47u/16V C409 C410 C411 C412 EXBV8V101J 175487-4
CN406
To SERVO BOARD J2VCC CE470p CE470p CE470p CE470p Ink_Exist_3
1
J2VCC
2
CN408 J2VCC Ink_Empty_3
3
@SUB_STORE_in R430 NON R432 NON TP405 To Ink 4
1 4
Pinch_ud_sens PC401 R433 NON R435 NON PC400 TP406
2
48
47
46
45
44
43
42
41
40
39
38
37
Maintenance_Cover_L R439 NON R441 NON TP404 CE0.1u IC400 175487-4
3 CE1.0u
Servo_to_Sub TP427 R442 NON R444 NON 1 8
4 GND RXD Ink_RxD
Sub_to_Servo TP426 2 7
5 1-W TXD Ink_TxD
I/O
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
SUB_DATA_out TP425 RA401 3 6
VCC
6 R438 33 NC POL
GND
SUB_STORE_in TP424 5 4 @SUB_DATA_in 1 36 4 5 TP401 TP403
7 5 4 I/O I/O TP420 VDD VPP
SUB_DATA_in TP423 6 3 @SUB_DATA_out 2 35 R443 0 TP400 TP402
8 6 3 I/O I/O TP419
SUB_LOAD_in TP422 7 2 @SUB_LOAD_in 3 34 R440 0 DS2480B
9 7 2 I/O I/O TP418
SUB_CLK_in TP421 8 1 @SUB_CLK_in 4 33 R434 0 CN400
10 8 1 TDI TDI IC401 I/O TP417
J2VCC 5 32 R431 0
11 CLK0/I0 TDO TDO 1
EXBV8V101J C401 C402 C403 C404 6 31
12 NC GND D400 2
GritEncoderPhaseB 7 30
13 CE470p CE470p CE470p GND NC 3
100 8 29
14 RX401 TCK TCK CLK1/I1 /RESET 4
GritEncoderPhaseA CE470p(NON) @Servo_to_Sub 9 28 UDZS 7.5B
15 I/O TMS TMS 5
@Sub_to_Servo 10 27 To INK JUNCTION BOARD
16 R437 100 I/O I/O TP416 6
11 M4A5-64/32-TQFP48 26 R428 0
17 Ink_TxD I/O I/O TP415 7
2-18
Feed_Encoder_Phase_B 12 25 R425 0
18 Ink_RxD I/O I/O TP414 8
R422 0
19 R436 33
Feed_Encoder_Phase_A C413 5267-08A
I/O
I/O
I/O
I/O
VCC
NC
GND
I/O
I/O
I/O
I/O
I/O
20 R403 R402 D401
21 CE470p 10K 10K PC402 J2VCC
22
J2VCC UDZS 7.5B
13
14
15
16
17
18
19
20
21
22
23
24
23
CE1.0u R427 NON R429 NON
24
R424 NON R426 NON
25
R421 NON R423 NON
26
27
J2VCC J2VCC
28 D402
RA400
29
5 4 R404 NON R406 NON
30 5 4
Servo_Grit_Motor- 6 3 R407 NON R409 NON UDZS 7.5B
31 6 3
7 2 R410 NON R412 NON
32 7 2
8 1 R414 NON R416 NON
33 8 1
R417 NON R419 NON
34
EXBV8V103J
35 TP407
36 D403
37 TP413
R418 0
38 TP412
R415 0 UDZS 7.5B
39 TP411
Servo_Grit_Motor+ R411 0
40 TP409
R408 0
40FMN TP408
R405 0 J2VCC
C415
NON C416 CN410

CE0.1u
1
2
GritEncoderPhaseA
3
4
GritEncoderPhaseB
5 Reserve
6
7
8
NON
CN409
Feed_Encoder_Phase_A
1
Feed_Encoder_Phase_B
2
3
4 To Grit Motor
5
Servo_Grit_Motor+
6
Servo_Grit_Motor-
7
5267-07A
J2VCC
C417
CE0.1u
CN1501 CN1601
CN1502 CN1602
1 1
IC105A HEVCC
2 2 2 2
IC104D 1 5 1 5
1 2 12 C600 3 3
11 NON 5268-02A 5268-02A
4 4
13 CN1101 CN1100 HEVCC
VHC14 @FAN+ CN600 U600 CN032-004 CN032-004
VHC32 1 1
@FAN- 1
2 2 1 GND
LENC_PHA 2
2 CH.A
IC100 5267-02A(NON) 5267-02A(NON) 3
3 VCC
1 LENC_PHB 4 INK JUNCTION BOARD 1 INK JUNCTION BOARD 2
OC 4 CH.B
11 CN1701 CN1801
CLK
NON NON CN1702 CN1802
1 1
PD0 2 19 DB0
1D 1Q 2 2 2 2
PD1 3 18 DB1
C106 2D 2Q 1 5 1 5
PD2 4 17 DB2
NON 3D 3Q 3 3
PD3 5 16 DB3 5268-02A 5268-02A
4D 4Q 4 4
PD4 6 15 DB4
5D 5Q
PD5 7 14 DB5 CN032-004 CN032-004
6D 6Q
PD6 8 13 DB6 FAN JUNCTION BOARD HIGHT ENCODER BOARD
7D 7Q
PD7 9 12 DB7
R103 8D 8Q
VHCT574 INK JUNCTION BOARD 3 INK JUNCTION BOARD 4
100
100 IC104A VHC32 LEBVCC
R102
VCC 1 VCC
3 LED102 LEBVCC
R106
3
C104 2 BUSY U800
CE100p VCC VCC 1 5 R800
Q102 330 1 VCC An
+ C111 100 IC104B VHC32 2 SEL6410E TH12 RT LENCB_PHA 2
R101 2 GND 150
47u/16V 4 3
DTD113EK 3 Vout(A)
6 R119 LENCB_PHB 4 6
C103 LED104 4 Vout(B) K
5 R120
CE100p
1
10K SETUP CN800 C800 KE-207
100 IC104C VHC32 CN101 LCD1
R104 NON
CN100 9 VSS NON CABLE-ASSY,LINEAR-ENC SP-300 CE0.1u
1
8 VDD
24 C109 2
10 VCC V0
23 CE100p 3 LED105
/SW2 RS LCD EW162G2GLY R117
22 4
20
3
21
R/W
5
SETUP
LCD_RS PD[0..7] IC101 E 330
20 6 Q108
LCD_R/W PD0 18 2 DB0 DB0 2 SEL6410E TH12 RT
19 B0 A0 7
LCD_E PD1 17 3 DB1 DB1
18 B1 A1 8 DTD113EK
PD0 PD2 16 4 DB2 DB2
17 B2 A2 9 LED106
PD1 PD3 15 5 DB3 DB3 R110
16 B3 A3 10
1
15
PD2 PD4 14
B4 A4
6 DB4 DB4
11
PAUSE
PD3 PD5 13 7 DB5 DB5 180
LINEAR ENCODER BOARD
14 B5 A5 12 Q104
PD4 PD6 12 8 DB6 DB6 2 SEL6410E-TP5
13 B6 A6 13
PD5 PD7 11 9 DB7 DB7
12 B7 A7 14 DTD113EK
PD6 R115 VLED CN1000
11 15
3
PD7 19 VCC VLSS LED107 POWER R111
10 E 16 1
1
/LCD_CS 1 470
9 DIR 2
2 R118 MDF7-16P-2.54DSA 390
8 Q106 Q105 3
/LED VHCT245 10K 2 SLR 343BBT3F
7 To LCD
VCC CABLE-ASSY,CROP SENS SP-300
10
6
1
3
/SW0 DTD113EK DTD113EK SHEET CUT

5 LED103
1
4 Q107 R116
R114 2SK2796S
1
/SW1 U1000
3 10K
VCC NON GP2S40
2
/RESET R113 NON
1
4
2
20
52806-2410
IC107 100 LED100
R100
3
PD1 3
D1 Q1
2 LCD_ON BASE
PD3 4 5 BUSY_LED 180
CROP SENSOR BOARD
From MAIN BOARD D2 Q2
R109 100 PD5 7 6 BASE LED 2 SEL6410E-TP5
D3 Q3
PD7 8 9 BUZZER
D4 Q4
C114 PD6 13 12 PAUSE_LED HEATER CONFIG
D5 Q5 Q100
PD4 14 15 POWER_LED
NON D6 Q6 DTD113EK LED101
1
PD2 17 16 SETUP_LED R108 CN900
D7 Q7
3
PD0 18 19 ALGIN_LED
D8 Q8 1
180 2
2-19
R112 100 11 2 SEL6410E-TP5
CLK 3
1 VCC
CLR
C116 NON
1
3
HCT273 RA102 Q103

NON DTD113EK
1
1 10
10
2 9 U900
VCC 3 8 VCC NON
4 7 BZ100
4
2
5 6
20
1
IC106 EXBA10E103J
3
PD0 2 18 SHEET_CUT SW112 EVQ21305R SHEET CUT 2 BUZZER
A0 B0
PD1 3 17 PAUSE
A1 B1 SW113 PAUSE Q101
PD2 4 16 POWER EVQ21305R 2
A2 B2
PD3 5 15 HEART CONFIG MEB-12C-5
A3 B3 SW114 POWER DTD113EK
PD4 6 14 EVQ21305R
A4 B4
PD5 7 13 PAPERSIDE SENSOR BOARD
A5 B5 SW108
1
PD6 8
A6 B6
12 BASE EVQ21305R HEATER CONFIG
PD7 9 11 COVCC
A7 B7
R107 100
19 VCC
E R1201
C113 1 COVCC U1200
DIR IC105B
3
2
RA101 CN1200 10K

NON VHCT245 1 10 SW101 EVQ21305R BASE 3 4
1 R1200
2 9 4
10
2 470
VCC 3 8 VHC14 3
4 7
IC105C C1200
5 6 53398-0390
20
5 6 CE0.1u
GP1A57HR
5
1
IC103 EXBA10E103J
PD0 2 18 SW102 EVQ21305R LEFT CURSOR
A0 B0 VHC14
PD1 3 17 RIGHT CURSOR
A1 B1 SW105 TOP CURSOR IC105D
PD2 4 16 TOP CURSOR EVQ21305R
A2 B2
PD3 5 15 LEFT CURSOR 9 8
A3 B3 SW106 DOWN CURSOR
PD4 6 14 EVQ21305R
A4 B4
PD5 7 13 ENTER VHC14
A5 B5 SW109 RIGHT CURSOR
PD6 8 12 DOWN CURSOR EVQ21305R
A6 B6 IC105E
PD7 9 11 MENU CUT-CARR ORG SENSOR BOARD
A7 B7 SW103 MENU
R105 100 VCC EVQ21305R 11 10
19
E RA100 SW110 ENTER
C107 1 EVQ21305R VHC14 PUSVCC
DIR
1 10
NON IC105F
VHCT245 2 9
3 8 13 12 PUSVCC R1901 U1900
10
3
2
VCC 4 7 CN1900 NON

5 6 VHCT14 1 R1900
VCC 4
2
20
EXBA10E103J 470
SW100 TEST PRINT 3
IC102 EVQ21305R
PD0 2 18 CUT_CONFIG 53261-0390 C1900
A0 B0 SW104 CLEANING CE0.1u
PD1 3 17 TEST_CUT EVQ21305R
A1 B1 GP1A57HR
5
1
PD2 4 16 CLEANING
A2 B2 SW107 TEST CUT C110 C100 C102 C112 C115 C108 C105 C101
PD3 5 15 TEST_PRINT EVQ21305R
A3 B3 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PD4 6 14
A4 B4 SW111 CUT CONFIG
PD5 7 13 EVQ21305R
A5 B5
PD6 8 12
A6 B6
PD7 9 11
A7 B7
19
E
1
DIR PINCH U/D SENS BOARD
VHCT245
10
PANEL BOARD
2
VHV1
HVCC VHV0
C202 + C201
CE0.1u 10u/50V
C205
+ C203 C208 + C207
CE0.1u
CE0.1u
47u/16V 10u/50V
CN208
36
VHV0 HVCC
0 HEAD CN206
36
VHV1
VHV1
VHV1 HVCC
1 HEAD
35 35
HGND HVCC VHV0 COM1_A HVCC VHV1
34 34
COM0_A HGND
33 33
HGND COM1_A
32 32
COM0_A CN202 HGND CN203
31 31
HGND TP201 COM1_A TP224 VHV1
30 21 30 21
COM0_A HGND HGND HGND
29 20 29 20
HGND COM0_B COM1_B COM1_B
28 19 28 19
COM0_B HGND HGND HGND
27 18 27 18
HGND COM0_B COM1_B COM1_B
26 17 26 17
COM0_B HGND HGND HGND
25 16 25 16
HGND TP204 COM0_B COM1_B TP213 COM1_B
24 15 24 15
COM0_B TP205 TP203 HGND HGND TP214 TP215 HGND
23 14 23 14
HGND HGND HVCC HGND
22 13 22 13
HVCC HVCC HEAD_U/D HVCC
21 12 21 12
HEAD_TH_BU NCHG0 HGND NCHG1
20 11 20 11
HGND HGND ENC_PHASE_A HGND
19 10 19 10
P_SIDE LAT0 HGND LAT1
18 9 18 9
/P_SIDE_Enable HGND ENC_PHASE_B HGND
17 8 17 8
HGND CH0 HGND CH1
16 7 16 7
LAT0 HGND HGND HGND
15 6 15 6
HGND LAT1
14 5 14 5
CH0 SCK0_ZB HGND SCK1_ZB
13 4 13 4
HGND SCK0_YB CH1 SCK1_YB
12 3 12 3
NCHG0 SI0_ZB HGND SI1_ZB
11 2 11 2
HGND SI0_YB NCHG1 SI1_YB
2
10 1 10 1
HGND HGND
9 9
SCK0_YA TP210 TP212 52808-2191 SCK1_ZA TP221 TP223 52808-2191
8 8
SCK0_ZA TP209 TP211 SCK1_YA TP220 TP222
7 7
SI0_YA SI1_ZA
6 6
SI0_ZA SI1_YA
5 5
SCK0_YB SCK1_ZB
4 4
SCK0_ZB SCK1_YB
3 3
SI0_YB SI1_ZB
2 2
SI0_ZB SI1_YB
1 1
36FMN-BTK 36FMN-BTK
HVCC
HVCC
TP200
CN200
HGND TP225 CN201
21
COM0_A HGND
20 21
HGND COM1_A
19 20
COM0_A HGND
18 19
HGND COM1_A
17 18
COM0_A HGND
16 17
HGND COM1_A
15 16
HGND HGND
14 15
HEAD_TH HGND
13 14
HVCC
12 13
HGND HVCC
11 12
NCHG0 HGND
10 11
HGND NCHG1
9 10
TP206 TP208 LAT0 HGND
8 9
TP202 TP207 HGND TP216 TP218 LAT1
7 8
CH0 TP217 TP219 HGND
6 7
CH1
5 6
SCK0_YA
4 5
SCK0_ZA SCK1_YA
3 4
SI0_YA SCK1_ZA
2 3
SI0_ZA SI1_YA
1 2
SI1_ZA
1
52808-2191
52808-2191
HVCC
C204
CE0.1u HVCC
8
IC200A
3 R202
R204 + R200
1 0
2 1K
0 -
CN205
BA10358F R203 HVCC
10K 1% 1
4
2
HVCC CN204
3
4
Reserve
1 5
ENC_PHASE_A
R201 2
ENC_PHASE_B
3 To LINEAR ENCORDER NON
NON 4
HVCC 53261-0490
R205 R208
1
TR200
NON 1K
2 CN207
R210 R209 1
DTB123EK
IC200B 2 Reserve
3
82 100 3
5
+ VR200
7 NON
6 22K
-
BA10358F
HVCC LED200
PRINT CARRIAGE BOARD

R206 2.2K R211
330
C200
CE1000p SEL6410E-TP5
R207
C206 CE1000p 3.3K
D201
1SS355
D200
1SS355
CN303 CN301
FAN+
26 1
25
FAN-
2 FAN
24
FAN+ 5267-02A
23
FAN-
22
21
CN304
20
+A_I0 +A_I0
19 1
+B_I0 -A_I0
18
17
-A_I0 -B_I0
2
3
Ink_Pump
-B_I0 +B_I0
16 4
+A_I1
15
+B_I1 5267-04A
14
-A_I1
13
-B_I1
12
+A_I2 CN307
11
+B_I2 +A_I1
10 1
-A_I2 -A_I1
9 2
-B_I2 -B_I1
8
7
J1VCCB +B_I1
3
4
Cap_UP/DOWN
6 5
5
Wipe_Org 5267-05A
4
3
Cap_Org
2
1
J1VCCB
52808-2691 J1VCCB
+ C302
47u/16V
R300
10K +A_I2
-A_I2
CN311
1
CUTTING CARRIAGE BOARD
2
-B_I2
3
+B_I2
4 Wipe
5
6
5267-06A CCVCC CN502
To Servo Board Sol+
1
J1VCCB
CN500
Sol+
Sol-
2 To Solenoid
15
IL-S-2P-S2T2-EF
14
C300 CN302 Sol-
13
CCVCC
CE0.1u 1 12
CN504
Cap_Org
2
3
Cap_Origin_Sens 11
10 1
4 9
PinchPos
/Crop_ON
PinchPos
2 To Pinchroll
5 8 3
Wipe_Org CropSens
6
7
Wipe_Origin_Sens 7
6 R501 NON
CCVCC
R505 C507
4 Position Sensor
J1VCCB CUT_ENCODER_PHASE_A NON 53398-0490
8 5
1
IC500B 5
4 + 4.7K VR500
C301 53398-0890 CUT_ENCODER_PHASE_B 7 220KVR
3 Q500
6
CE0.1u 2 - DTB123EK
2
1
BA10358F CN503
52793-1590 C501 R500 R507 R506
NON 1
@Crop_ON
To Crop Sensor Board
3
2.2K 82 100 2
R504 @Crop_Sens
NON 3
CCVCC C506 53398-0390
C503CE1000p CE1000p
To Servo Board D501

R502
NON
CCVCC
J1VCCA
NON
CN305 C500 +
C504
1 R503 CE0.1u 47u/16V
PrintCarriage_Origin_sens CCVCC
2 D500 NON
3 NON CCVCC
4
PrintCarriage_Sens
8
5 C502
6 IC500A CE0.1u
3 C505
7 +
1 NON CN501
53398-0790 - 2
1
J1VCCA CN308 BA10358F CUT_ENCODER_PHASE_A
2
CN309 Front_Cover
1
CUT_ENCODER_PHASE_B
3 Reserve
4
14
13
2
3
Front_Cover_SW 4
5
12
53014-03 53261-0590
11
PrintCarriage_Origin_sens
10
9
Front_Cover CN300
8
Maintenance_Cover_R Maintenance_Cover_R
7
6
Rear_Paper
1
2
Maintenance_Cover_R
Front_Paper
5
Cutting_Carriage_Origin 53014-02
4
3
2
CN310
1
1
52808-1490 Rear_Paper
2 Paper Sensor R
3
4
Front_Paper
5
6
Paper Sensor F
53398-0690
CN306
1
Cutting_Carriage_Origin
2
Cutting_Carriage_Origin
To Main Board 3
53398-0390
JUNCTION BOARD 1
2-20
2-6 MAINTENANCE PARTS LIST_Electrical Parts
MAIN BOARD
IC No. Parts No. Description Function
IC3 15249104-00 IC,M66291GP-201 USB
IC42 15199237-00 V.RGL L4960 +5.0V REGULATOR
IC16 15159127-00 IC E09A19RA D/A Converter for HEAD BK&CY
IC24 15159127-00 IC E09A20RA D/A Converter for HEAD BK&CY
IC32 15159127-00 IC E09A21RA D/A Converter for HEAD MG&YE
IC35 15159127-00 IC E09A22RA D/A Converter for HEAD MG&YE
TR3 15129122-00 TR 2SC4131 GB Transistor for Driving HEAD BK&CY
TR4 15129121SZ-00 TR 2SA1746 OY Transistor for Driving HEAD BK&CY 2
TR7 15129122-00 TR 2SC4131 GB Transistor for Driving HEAD BK&CY
TR11 15129121SZ-00 TR 2SA1746 OY Transistor for Driving HEAD BK&CY
TR8 15129122-00 TR 2SC4131 GB Transistor for Driving HEAD MG&YE
TR5 15129121SZ-00 TR 2SA1746 OY Transistor for Driving HEAD MG&YE
TR15 15129122-00 TR 2SC4131 GB Transistor for Driving HEAD MG&YE
TR12 15129121SZ-00 TR 2SA1746 OY Transistor for Driving HEAD MG&YE
F3 22555109-00 FUSE,CCF1NTE1.6 FUSE for HEAD BK&CY
F2 22555109-00 FUSE,CCF1NTE1.6 FUSE for HEAD MG&YE
SERVO BOARD
IC17 15189105-00 IC-LINEAR MTD2005 PUMP MOTOR DRIVER
IC14 15189111-00 IC-LINEAR,MTD2005F-4072 ET WIPE MOTOR DRIVER
IC18 15189111-00 IC-LINEAR,MTD2005F-4072 ET CAP MOTOR DRIVER
IC10 15119119-00 TR,FET UPA1759G-E2 ET FAN DRIVER
F1 12559102-00 FUSE,MMCT 3.15A ET MOTOR POWER FUSE
HEATER CONTROL BOARD

IC7 15119119-00 TR,FET UPA1759G-E2 ET RELAY DRIVER
HEATER POWER BOARD

RL101 12869101-00 RELAY,AJW5212 RELAY
RL102 12869101-00 RELAY,AJW5212 RELAY
2-21
5HSODFHPHQWRI0DLQ3DUWV
3 Replacement of Main Parts
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 15min. +HDG 6(592%2$5'5(3/$&(0(17PLQ
7+(50,67(5&+(&. 6(1625&+(&.
+($'$/,*10(17 ,1.&$575,'*(6(1625,1.(037<6(1625&+(&.DQG
+($',1)250$7,21&/($5 3,1&+52//(56(1625
&$3+(,*+7&+(&. &$3 :,3(5&+(&.
722/&5230$5.326,7,21$'-8670(17$GM7LPHPLQ 3803&+(&.
7RWDO7LPHPLQ! )$1&+(&.
$*,1*
722/&$55,$*(5(3/$&(0(17PLQ 722/35(6685($'-8670(17
/,0,7 &87'2:1326,7,21$'-8670(17 &5230$5.6(1625$'-8670(17
722/+(,*+7$'-8670(17 722/&5230$5.326,7,21$'-8670(17
722/35(6685($'-8670(17 35,17&87326,7,21$'-8670(17$GM7LPHPLQ
&5230$5.6(1625$'-8670(17 7RWDO7LPHPLQ!
722/&5230$5.326,7,21$'-8670(17
35,17&87326,7,21$'-8670(17$GM7LPHPLQ +($7(532:(5%2$5'5(3/$&(0(17PLQ
7RWDO7LPHPLQ! +($7(5&+(&. $GM7LPHPLQ
7RWDO7LPHPLQ!
&$37235(3/$&(0(17PLQ SFV
&$3+(,*+7&+(&. $GM7LPHPLQ +($7(5&21752/%2$5'5(3/$&(0(17PLQ
7RWDO7LPHPLQ! +($7(5&+(&. $GM7LPHPLQ
7RWDO7LPHPLQ!
&$55,$*(027255(3/$&(0(17PLQ
6(592/2&.&+(&. -81&7,21%2$5'5(3/$&(0(17PLQ
$*,1* 6(1625&+(&.
02725+2856&/($5$GM7LPHPLQ +($'/2&.6(1625/,0,76(1625)5217&29(56(1625
7RWDO7LPHPLQ! 0$,17(1$1&(&29(56(16256+((7/2$'6(1625
)52173$3(56(16255($53$3(56(1625
38035(3/$&(0(17PLQ &$3 :,3(5&+(&.
38037,0(6&/($5 )$1&+(&.
7RWDO7LPHPLQ! 6&$102725$*,1*$GM7LPHPLQ
7RWDO7LPHPLQ!
0$,1%2$5'5(3/$&(0(17PLQ
',36:6(77,1* -81&7,21%2$5'5(3/$&(0(17PLQ
%$77(5<,167$//$7,21 6(1625&+(&.
),50:$5(,167$//$7,21 6+((7/2$'6(1625,1.&$575,'*(6(1625(037<6(1625
6<67(03$5$0(7(5,1,7,$/,=( )(('02725$*,1*$GM7LPHPLQ
+($'5$1.6(77,1* 7RWDO7LPHPLQ!
6(5,$/180%(5,1387
&$3 :,3(5&+(&. &$55,$*(:,5(5(3/$&(0(17PLQ
&$3+(,*+7$'-8670(17 :,5(7(16,21$'-8670(17
6(1625&+(&. /,0,7 &87'2:1326,7,21,1,7,$/,=(
/,0,7 &87'2:1326,7,21,1,7,$/,=( /,1($5(1&2'(56(783
/,1($5(1&2'(56(783 &877,1*48$/,7<&+(&.$GM7LPHPLQ
722/35(6685($'-8670(17 7RWDO7LPHPLQ!
,1.7<3(6(77,1*
+($'$/,*10(17 /,1($5(1&2'(55(3/$&(0(17PLQ
&$/,%5$7,21 /,1($5(1&2'(56(783$GM7LPHPLQ
&5230$5.6(1625$'-8670(17 7RWDO7LPHPLQ!
722/&5230$5.326,7,21$'-8670(17
35,17&87326,7,21$'-8670(17$GM7LPHPLQ /,1($56&$/(5(3/$&(0(17PLQ
7RWDO7LPHPLQ! /,1($5(1&2'(56(783$GM7LPHPLQ
7RWDO7LPHPLQ!
&877,1*&$55,$*(%2$5'5(3/$&(0(17PLQ
722/83'2:1&+(&. &5230$5.6(16255(3/$&(0(17PLQ
3,1&+52//(56(1625&+(&. &5230$5.6(1625$'-8670(17
&5230$5.6(1625$'-8670(17 722/&5230$5.326,7,21$'-8670(17
722/&5230$5.326,7,21$'-8670(17 35,17&87326,7,21$'-8670(17$GM7LPHPLQ
35,17&87326,7,21$'-8670(17$GM7LPHPLQ 7RWDO7LPHPLQ!
7RWDO7LPHPLQ!
%$77(5<5(3/$&(0(17PLQ
&$55,$*(%2$5'5(3/$&(0(17PLQ %$77(5<)/$*&/($5
7+(50,67(5&+(&. 7RWDO7LPHPLQ!
/,1($5(1&2'(56(783$GM7LPHPLQ
7RWDO7LPHPLQ!
3$1(/%2$5'5(3/$&(0(17PLQ
/&'/('%8=&+(&.
.(<&+(&. $GM7LPHPLQ
7RWDO7LPHPLQ!
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 It can be performed in the [SERVICE MENU] > [FORCE ADJUST].
*4 It can be performed in the [SERVICE MENU] > [KEY CHECK].
*5 It can be performed in the [SERVICE MENU] > [SENSOR CHECK].
*6 It can be performed in the [SERVICE MENU] > [FAN CHECK].
*7 It can be performed in the [SERVICE MENU] > [PUMP CHECK].
*8 It can be performed in the [SERVICE MENU] > [HEATER CHECK].
*9 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].

+($'5(3/$&(0(17
7XUQRQWKH68%32:(56:ZKLOHSUHVVLQJWKH/HIW

5LJKWDQG'RZQNH\VWRHQWHUWKH6(59,&(02'(
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SERVICE MENU
From the User menu, select [INK CONTROL] > [PUMP

2
UP], and remove the INK.
MENU INK CONTROL EMPTY MODE
INK CONTROL EMPTY MODE STOP STOP
INK CONTROL
FILL INK
INK CONTROL
PUMP UP
INK CONTROL
HEAD WASH
INK CONTROL
HEAD REPLACE
Input the HEAD RANK of the head which is going to be

HEAD RANK
installed.
Turn on the SUB POWER SW while pressing the Left,
Right and Down keys to enter the SERVICE MODE.
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[ENTER]

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The HEAD BOARD COVER should be fixed to
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LIVET, because the cover needs to be
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21 From the User menu, select [INK CONTROL] > [HEAD
REPLACE], and press the ENTER key.

INK CONTROL
FILL INK
INK CONTROL
PUMP UP
INK CONTROL
HEAD WASH
INK CONTROL
HEAD REPLACE
22 Enter the SERVICE MODE and perform the following

adjustments.
1. THERMISTOR CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CAP HEIGHT CHECK
5. TOOL / CROP MARK SENSOR POSITION
HOW TO CLEAR THE HEAD INFORMATION

SERVICE MENU
HISTORY MENU
After THERMISTOR CHECK and HEAD ALIGNMENT,
[ ]
clear the HEAD INFORMATION from the SERVICE
HISTORY MENU
MENU > HISTORY MENU > HEAD GROUP. MOTOR GROUP
[ ]
When you replaced the left HEAD, select [CLEAR H1] and HISTORY MENU HEAD GROUP
HEAD GROUP CLEAR H1
press the ENTER key.
When you replaced the right HEAD, select [CLEAR H2]
HEAD GROUP
and press ENTER key. CLEAR H2
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17 Check the AGING.
Go back to the SERVICE MENU, and select [AGING] >
[SCAN] and press the [ENTER] key. Make sure the
SERVICE MENU
machine do the AGING and then, finish it by pressing
AGING
[ENTER] key.
[ ]
Do the AGING with the head set at the HIGH

AGING
SCAN
position for its safety.
Clear the motor working hours.

18 SERVICE MENU
Go back the SERVICE MENU, and select [HISTORY HISTORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [ ]
[CLEAR] and press the [ENTER] key. The motor working HISTORY MENU
hours will be reset to 0. MOTOR GROUP
[ ][ ]
MOTOR HOURS S
1653 hours
[ ]
MOTOR HOURS S
CLEAR
[ENTER]
Fix the I/S COVER.

18
I/S COVER
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IRU LQVXODWLRQ IRU GLVSRVDO RU
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5HPRYH WKH %$77(5< RQ WKH 0$,1 %2$5' E\
SXVKLQJLWGRZQDQGWLOWLQJWRZDUGVULJKW 62&.(7
0$,1%2$5'
5HSODFHWKH%$77(5<ZLWKQHZRQH
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&OHDUWKH%$77(5<)/$*IURPWKH>&/2&.&+(&.@ SERVICE MENU

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CLOCK CHECK B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
'LVSRVHWKH%$77(5<
)2//2:,1*0$<&$86((;3/26,212)%$77(5<
5(&+$5*(6+257&,5&8,7',6$66(0%/<+($7,1*
3877,1*,172),5(
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',6326(%$77(5<:,7+287,168/$7,21

3-9 CARRIAGE WIRE REPLACEMENT
Turn off the MAIN POWER SW.

MAIN POWER SW
Remove the following covers.
2 )52175$,/&29(5
723&29(5
LEFT COVER
I/S COVER
TOP COVER
FRONT RAIL COVER
FRONT COVER
/()7&29(5 ,6&29(5
)5217&29(5
5HPRYHWKH3$1(/&29(5ZLWKGLVFRQQHFWLQJWKH

IOH[LEOHFDEOHFRQQHFWHGWRWKH3$1(/%2$5'
3$1(/&29(5
Loosen the screw fixing the TOOL CARRIAGE to the SCREW

CARRIAGE WIRE.

Loosen the 2 screws and then the ADJUSTMENT
5 $'-8670(176&5(:
SCREW in order to loosen the wire tension.

Remove the CARRIAGE WIRE as shown in the figure.
6
Remove the SPRING, then loosen the screws fixing the

7
MOTOR FLANGE.
)/$1*(
635,1*
Remove the SHAFT STAY and the E RING, then remove

the DRIVE PULLEY from the shaft.
6+$)767$<
(5,1*

Remove the screws fixing the DRIVE GEAR and remove

the CARRIAGE WIRE from the PULLEY.
Fix one end of the new WIRE and fix the DRIVE GEAR to
the DRIVE PULLEY with the screws.
Put the DRIVE PULLEY into the shaft and fix it with the E
11
RING. Then, fix the SHAFT STAY.
6+$)767$<
(5,1*
Wind the CARRIAGE WIRE around the DRIVE PULLEY

12
from bottom to the top, and fix the other end of the WIRE.
Make sure that the CARRIAGE WIRE does

not cross over.

13 Fix the SPRING, then tighten up the 2 screws to fix the
FLANGE with checking the gears mesh without
backlash.
)/$1*(
635,1*
14 Tighten the ADJUSTMENT SCREW and remove the $'-8670(176&5(:

slack in the Wire.
Do not tighten it too tightly.
Rotate the DRIVE PULLEY until the CARRIAGE WIRE

15
comes to its second wind from the top.
Fix the CARRIAGE WIRE to the TOOL CARRIAGE. 6&5(:
0DNHVXUHWKDWWKH7RRO&DUULDJHLVFRQQHFWHG 6&5(:
WR WKH 3ULQWLQJ &DUULDJH DQG DOVR 3ULQWLQJ :,5(
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:$6+(5

&RQQHFWWKH3$1(/&$%/(WRWKH3$1(/%2$5'
DQGIL[WKH3$1(/&29(5
3$1(/&29(5

7XUQRQWKH0$,132:(56:7KHQWXUQRQWKH68%
32:(56:ZKLOHSUHVVLQJWKH/HIW5LJKWDQG'RZQ
[ ], [ ], [ ] + POWER ON
NH\VWRHQWHUWKH6(59,&(02'(
[MENU] key
MENU
SERVICE MENU
6HOHFW>&$3 :,3(5&75/@!>&$3@!>23(1@DQG
SERVICE MENU
CAP&WIPER CTRL
KDQG [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
>(17(5@
0RYHWKH+($'&$55,$*(LQDZKROHZLGWKRIWKH*8,'(

5$,/VHYHUDOWLPHVWRUHPRYHWKHVODFNLQWKH&$55,$*(
:,5(
7KHQFDUU\RXWWKHIROORZLQJDGMXVWPHQWV
:,5(7(16,21$'-8670(17
/,0,7326,7,21 &87'2:1326,7,21,1,7,$/,=(
/,1($5(1&2'(56(783
&877,1*48$/,7<&+(&.

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5HPRYHWKHIROORZLQJFRYHUV

)52175$,/&29(5 723&29(5
/()7&29(5
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723&29(5
)52175$,/&29(5
)5217&29(5
/()7&29(5 ,6&29(5
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[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
6HOHFW>&$3 :,3(5&75/@!>&$3@!>23(1@DQG
SERVICE MENU
CAP&WIPER CTRL
KDQG [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
>(17(5@
0RYHWKH+($'&$55,$*(VORZO\OHIWZDUGV

%HFDUHIXOWKDWWKHKHDGGRHVQRWVWULNHWKH
PHGLDRUPHGLDFODPS

5HPRYHWKH(1&2'(56&$/(E\UHPRYLQJWKH3/$7(
IL[LQJ WKH (1&2'(5 6&$/( DW LWV ULJKW HQG DQG WKH (1&2'(56&$/(
635,1*RQLWVOHIWHQG
(1&2'(53/$7(
635,1* 3/$7(
5HPRYHWKH635,1*3/$7(IURPWKH(1&2'(56&$/(
DQGIL[LWWRWKH(1&2'(56&$/(ZKHUHWKHUHLVQREODFN
GRWZULWWHQRQLW
635,1*3/$7(
%/$&.'27
Make sure not to make scratches or put grease

on the ENCODER SCALE when fixing it.
3XW WKH (1&2'(5 6&$/( LQ EHWZHHQ WKH (1&2'(5

(1&2'(56&$/(
3/$7(DQGWKH*8,'(5$,/
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635,1*RQWKHOHIWHQG
0DNHVXUHWKDWWKH(1&2'(56&$/(LVLQSODFH
'RQRWORRVHQRUWLJKWHQWKHVFUHZVIL[LQJWKH
(1&2'(53/$7(
635,1* (1&2'(53/$7( 3/$7(
0RYHWKH+($'&$55,$*(LQDZKROHZLGWKRIWKH

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(1&2'(502'8/(

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&1

3-14 FLEXIBLE CABLE REPLACEMENT Revised 1
This is a procedure to replace the FLEXIBLE CABLE

FRONT RAIL COVER
between the SERVO BOARD and the TOOL CARRIAGE.
Remove the following covers.

1
LEFT COVER
I/S COVER
FRONT RAIL COVER
LEFT COVER I/S COVER
FRONT COVER
FRONT COVER

2
Right and Down keys to enter the SERVICE MODE.
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and

3 SERVICE MENU
press the [ENTER] key. The CAPPING UNIT moves
CAP&WIPER CTRL
down and allows you to move the HEAD CARRIAGE by
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE slowly leftwards.

4
Be careful that the head does not strike the

3-46
Remove the ENCODER SCALE by removing the PLATE
5
fixing the ENCODER SCALE at its right end and the ENCODER SCALE
SPRING on its left end.
SPRING ENCODER PLATE

PLATE
Turn off the Main Power SW, and disconnect the power
6
cord. Then, remove the CHASSIS COVER.
CHASSIS COVER
MAIN POWER SW
Disconnect the flexible cable at the CN6 of the SERVO

7
BOARD.
Then, remove the 4 screws fixing the 4 corners of the
CHASSIS and open it.
SERVO BOARD
You don't have to take off the CHASSIS from
the machine.
Remove the 2 CABLE HOLDERs that are holding the

8 CABLE HOLDER (Right)
FLEXIBLE CABLE on the RAIL, and remove the rivets CABLE HOLDER (Left)
that are fixing the CABLE GUIDEs.
CABLE GUIDE
3-47
Remove TOOL CARRIAGE TOP COVER from the TOOL TOOL CARRIAGE TOP COVER
9
CARRIAGE.
Disconnect the 3 cables except the FLEXIBLE CABLE

10 TOOL CARRIAGE BOARD
from the TOOL CARRIAGE BOARD, and remove the
TOOL CARRIAGE BOARD from the machine.
CABLE
Remove the FLEXIBLE CABLE and the CABLE GUIDEs

11
from the TOOL CARRIAGE BOARD.
Connect the new FLEXIBLE CABLE to the TOOL

12
CARRIAGE BOARD. Then, fix the 2 new CABLE
GUIDEs with putting the FLEXIBLE CABLE between
them.
Turn over the board and fix

the CABLE GUIDEs with the
rivets.
CABLE GUIDE
3-48
Fix the CABLE GUIDEs on the RAIL with the rivets.
13
CABLE GUIDE (Upper)
CABLE GUIDE (Lower)
Connect the FLEXIBLE CABLE to CN6 of the SERVO

14
BOARD.
SERVO BOARD
Pull the FLEXIBLE CABLE rightward with holding the INNER CABLE GUIDE at the left side so that the
15
FLEXIBLE CABLE fits to the INNER CABLE GUIDE.
If the FLEXIBLE CABLE is not pulled enough or pulled too much, there will be the slack in the CABLE
GUIDE.
TOOL CARRIAGE BOARD
INNER CABLE GUIDE

OK FLEXIBLE CABLE
FLEXIBLE CABLE is not pulled enough.
NG
FLEXIBLE CABLE is pulled too much.
NG
3-49
Fix the FLEXIBLE CABLE with the CABLE HOLDER with
16
keeping the condition of 15 .
CABLE HOLDER
Fix the FLEXIBLE CABLE with the other CABLE

17
HOLDER.
Fix the CABLE HOLDER with pulling the

FLEXIBLE CABLE not to have the slack
between the 2 CABLE HOLDERs.
CABLE HOLDER
Fix the TOOL CARRIAGE BOARD to the TOOL TOOL CARRIAGE BOARD
18
CARRIAGE, and connect the 3 cables.
CABLE
.Put the ENCODER SCALE in between the ENCODER

19
PLATE and the GUIDE RAIL. ENCODER SCALE
Then, fix the right end with the PLATE and hook up the
SPRING on the left end.
Make sure that the ENCODER SCALE is in place.
Do not loosen or tighten the screws fixing the

ENCODER PLATE.
SPRING ENCODER PLATE
PLATE
3-50
Move the HEAD CARRIAGE in a whole width of the
20
machine.
Make sure that the ENCODER SCALE doesn't make
contact with the ENCODER MODULE and also
ENCODER SCALE is between the slit of the
ENCODER MODULE.
Carry out the LINEAR ENCODER SETUP.

21
3-51
4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-056

Tool Name TORQUE DRIVER N6
Purpose HEAD ALIGNMENT
Tool No. ST-002

Tool Name TENSION GAUGE 300g (3N)
Purpose Tool Pressure Adjustment
Tool No. ST-006

Tool Name WHITE DUMMY PEN
Tool Height Adjustment
Tool No. ST-011

Tool Name TENSION METER
Purpose WIRE TENSION ADJUSTMENT
Tool No. ST-013

Tool Name DIAL TENSION METER DT-100 (100g/1N)
Tool No. ST-037

Tool Name CLEAN STICK TX712A
Purpose Manual Head Cleaning
Tool No. 21755107

Tool Name CLEANING LIQUID (SL) 500ML
Purpose HEAD CLEANING (SOL)
Tool No. 22085118

Tool Name KIT,CLEANING (SL)
Purpose HEAD CLEANING (SOL)

* Cleaning Liquid + Cleaning Sticks 10 pcs.
4-1
4-2 SERVICE MODE
[ ], [ ], [ ] + POWER ON
[ MENU ] key
SERVICE MENU HEAD RANK HEAD RANK 1

HEAD RANK HEAD 1 1234567 (1/5)
HEAD RANK HEAD RANK 2

HEAD 2 1234567 (5/5)
This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.
SERVICE MENU SERIAL NO.

SERIAL NO. ZR50000
This menu is used for entering the Serial No. of the machine.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
SERVICE MENU CAP&WIPER CHECK NOW PROCESSING..

CAP&WIPER CHECK
CAP&WIPER CHECK
COMPLETED
This menu is used for checking the CAP & Wiper movement.
1. Move the Carriage to the position where it is above the Platen by hand.
2. Press the [ENTER] key to check the Cap, Wiper, Cap Motor, Cap Sensor, Wiper Motor and Wiper Sensor.
3. Checking finishes when the COMPLETED message appears.
SERVICE MENU FRSHOCPLWcw 1234

SENSOR CHECK *** ** * EC
This menu displays the status of the sensors. When the sensor is ON, * will be displayed.
Alphabet in the menu stands for F: Front Paper Sensor, R: Rear Paper Sensor, S: Crop-mark sensor,
H: Head Lock Sensor, O: Limit Sensor,C: Front Cover Sensor, P: Maintenance Cover Sensor,
L: Sheet Load Sensor, W: Pinch Roller Sensor, c: Capping Sensor, w: Wiper sensor,
P: Display in the Maintenance Cover Sensor
R : I/S Cover is ON.
L : Maintenance Cover is ON.
* : I/S Cover & Maintenance Cover are ON.
Blank : I/S Cover & Maintenance Cover are OFF.
Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty.
Blank : No Cartridge, Ink remaining
C : Cartridge installed, Ink remaining
E : No Cartridge, Ink empty
* : Cartridge installed, Ink empty
SERVICE MENU CARTRIDGE IC CHECK

CARTRIDGE IC CHECK SLOT 1 INSERT
IC CHECK Error
SLOT 1 ERROR
IC CHECK Normal
SLOT 1 OK
Set the cartridge to the slot
in order from SLOT1 to SLOT4.
IC CHECK
COMPLETED
4-2
Detection, writing, and reading of an ink cartridge IC are performed, and a device and a communication way are checked.
The existence of the driver for IC detection are checked first.
It becomes the following display when the abnormalities are found on the driver.
IC CHECK
SYSTEM ERROR
Next, the communication check of cartridge IC is performed for every slot.

When a cartridge is inserted to the slot, it checks by establishing communication with cartridge IC automatically.
When it is able to check normally, [OK] is displayed.
When the cartridge is taken out, the number of the slot put into the next is directed.
The cartridges are checked in order from No.1 to No.12 by taking out and inserting.
If the check is completed to No.12 normally, the following indication is displayed and it ends.
When the [ENTER] key is pressed, it returns to the [IC CHECK] menu.
IC CHECK
COMPLETED
If the communication with cartridge IC are not established, the following indication is displayed and it ends.
CARTRIDGE
SLOT 1 ERROR
Note
* The cartridge with IC is used for checking here.
* No record to the IC is performed at all when checking.
(Although the number of times of taking out and insertion of a cartridge is originally counted,
a part to have taken out and inserted with the check is not counted.)
* Check if the cartridge sensor works correctly before performing this check.
CARTRIDGE SL1 : SERIAL Serial number of the ink cartridge IC

SLOT 1 1402A30C010000A5 is displayed.
SL1 : INK TYPE Ink type of the ink cartridge IC

eSOL K is displayed.
Set the cartridge to the slot
in order from SLOT1 to SLOT4.
SL1 : CAPACITY Ink capacity of the ink cartridge IC
200cc is displayed.
CARTRIDGE SL1 : LOT NO. Lot number of the ink cartridge IC

40218A is displayed.
SLOT 4
SL1 : CONSUM. The amount of the ink used of an ink
1.704cc cartridge IC is displayed.
SL1 : TIME The using time of an ink cartridge

0y000d00h00m00s is displayed.
SL1 : INSERT The number of times of insertion of

1 times an ink cartridge is displayed.
SL1 : FLAG The flag information of an ink cartridge

00000000 is displayed.
The various information currently recorded on the ink cartridge IC is read for every cartridge slot.
It becomes as follows when an error occur in a certain state.
SLOT1
Ink cartridge is not inserted.
NO CARTRIDGE
SLOT1
Ink cartridge without IC is inserted.
NO IC CHIP
SLOT1 The system is abnormal at wire disconnection and short-circuit,
SYSTEM ERROR driver breakage, etc.
SLOT1
Data error
DATA ERROR
SERVICE MENU KEY CHECK

KEY CHECK NONE
This menu is used for checking the panel keys.

[NONE] will be displayed at the bottom row of the LCD if no key is pressed.
The name of the key being pressed will be displayed.
This menu finishes when the [ ] key is pressed or it is left without pressing any key for 10 seconds.
When there is any keythat has not been pressed, the name of the key will be indicated with the beep sound.
Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.
4-3
SERVICE MENU
As per display
LCD/LED/BUZ CHK
This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check of the LCD, LED and the Buzzer
can be performed. All turning ON/OFF test of the LED, Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test,
Displaying the Cursor key of the LCD, all characters of LCD will be displayed.
SERVICE MENU FAN CHECK

FAN CHECK
This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.
SERVICE MENU PRINT _ 25 C

HEATER CHK DRYER 25 C
PRINT _ 40 C
*
DRYER 25 C
This menu is used for checking the heater and thermistor.

When this menu is selected, detected temperature of the PRINT HEATER and the DRYER will be displayed.
You can select PRINT or DRYER with [ ] and [ ] keys.
When ENTER key is pressed, selected heater becomes [ON].
When ENTER key is pressed again, selected heater becomes [OFF].
*In this menu, you can just turn ON and OFF the heater, and the temperature can not be controlled.
Please note the heater may be overheated, if you keep the heater turned on.
When you go out of this menu,heater becomes off automatically.
Please check if the heater temperature goes up if it is turned on, and the heater temperature is near the ambient temperature if it is off.
SERVICE MENU THERMISTOR CHK

THERMISTOR CHK HEAD :26 C/ 77 F
The temperature detected by the thermistor on the Head will be displayed. Temperature will be displayed in Celsius on the left side
and in Fahrenheit on the right side. It tends to display a higher temperature than the environment temperature because there is a
possibility that the device temp. of the Head Board goes up. Check and make sure that the temperature displayed on the LCD is not
extremely low or high.
SERVICE MENU LOWER PINCHROLL *This menu is displayed when the pinch rolls are not downed.
This menu is continued when the pinch rolls are downed.
LINEAR ENCODER
NOW PROCESSING.. LINEAR ENCODER

normal SETUP COMPLETED
(beep 1 time)
LINEAR ENCODER
error (beep 2 times)
SETUP FAILED
This menu is for checking the Linear Encoder. Refer to [LINEAR ENCODER SETUP].
SERVICE MENU NOW PROCESSING.. LINEAR CALIB.

LINEAR CALIB. normal SETUP COMPLETED
(beep 1 time)
LINEAR CALIB.
0.18%
LINEAR CALIB.
SETUP FAILED
This menu is used for checking the calibration value for Encoder Scale. Refer to [Linear Encoder Setup].
SERVICE MENU CAP ADJUST ADJUST POD. Use with [ ] and [ ] keys to change the cap
adjustment value.
CAP ADJUST ADJUST POD. 0.00 -2.00 The setting range is from -2.00 to +2.00.
It can be adjusted in 0.25 mm unit.
The default value is 0.00.
The cap can only be moved in the upward direction
in 0.25 mm unit. When you move in the downward
CHECK GAP direction, press [ ] key to move the cap to the
CAP ADJUST lower end once and then move in the upward
CHECK GAP 0.00 direction in 0.25 mm unit.
To adjust the cap adjustment value and check the height of the cap, refer to the instruction of the [CAP HEIGHT ADJUSTMENT].
4-4
SERVICE MENU CROPMARK SENS MIN 0.7V MAX 2.3V
CROPMARK SENS OUTLEVEL CHECK [ 2.0V ]
This menu is for checking output level of cropmark sensor. Refer to [Cropmark sensor adjustment].
CROPMARK SENS ADJUST

ADJUST +2 +1
0 ~ +2 Default : 0
This menu is for adjusting output level of cropmark sensor. There are three levels, 0, +1, and +2, in a setting value.
When detection of CROP MARK does not work with an default value, detection of CROP MARK may succeed by adjusting this value.
SERVICE MENU FORCE ADJUST 30gf

FORCE ADJUST 30gf 17 16
0~ 30 Default : 17
FORCE ADJUST 200gf

200gf 56 57
31~ 80 Default : 56
This menu is for adjusting the Tool Pressure. Refer to [TOOL PRESSURE ADJUSTMENT].
SERVICE MENU HEAD ADJUST BIAS

HEAD ADJUST BIAS TEST PRINT
BIAS
--- VIEW ---
HEAD ADJUST VERTICAL

VERTICAL TEST PRINT
VERTICAL
--- VIEW ---
HEAD ADJUST HORIZONTAL

HORIZONTAL TEST PRINT
Change parameter with key
HORIZONTAL H2
ADJUST DT1 2
-30~30(0.5unit)
HORIZONTAL H2
ADJUST DT3 2
HEAD ADJUST BI-DIR.DEFAULT

BI-DIR.DEFAULT TEST PRINT
BI-DIR.DEFAULT H1 H2
ADJUST DT1 12 11
0~60(0.5unit)
BI-DIR.DEFAULT H1 H2
ADJUST DT3 12 11
HEAD ADJUST STANDARD HEAD

STANDARD HEAD 1 1
This menu is used for adjusting the head alignment. Refer to [HEAD ALIGNMENT].
4-5
SERVICE MENU SERVO LOCK SERVO LOCK
SERVO LOCK S: 100 S:* 0
SERVO LOCK SERVO LOCK

F: 0 F:* 0
This menu is used for checking whether the Servo Motor can perform the Servo Lock.
This menu makes the Servo free.
The value on the LCD changes depending on the head position when you move the carriage left and right
by hand, if the motor feeds back right. When the [ENTER] key is pressed, the Servo Motor will be excited.
SERVICE MENU M: 1000.123mm

DISP SCAN POS L: 999.222mm
This menu displays the position of the TOOL CARRIAGE and the HEAD CARRIAGE from the standard position.
M : The position of the TOOL CARRIAGE that has been detected by the MOTER ENCODER.
L : The position of the HEAD CARRIAGE that has been detected by the LINEAR ENCODER.
SERVICE MENU AGING SCAN

AGING SCAN NOW AGING
AGING FEED
FEED NOW AGING
AGING BOTH
BOTH NOW AGING
AGING CUTTING
CUTTING NOW AGING
AGING CONNECT
CONNECT NOW AGING
When the [ENTER] key is pressed, the HEAD CARRIAGE stops Aging and moves back to the locking position.
Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from drying up.
SERVICE MENU CALIB.DEFAULT

CALIB.DEFAULT TEST PRINT
CALIB.DEFAULT SETTING
SETTING +0.06% +0.10%
This menu is used for Calibration. Refer to [CALIBRATION].
SERVICE MENU CROP-TOOl ADJ.

CROP-TOOL ADJ. TEST PRINT
CROP-TOOL ADJ. FEED SETTING

FEED SETTING -0.15mm -0.23mm
CROP-TOOL ADJ. SCAN SETTING

SCAN SETTING -0.40mm -0.40mm
CROP-TOOL ADJ. CROP-TOOL ADJ.

AUTO REMOVE CROPMARK
CROP-TOOL ADJ. CROP-TOOL ADJ.

TEST PRINT 2 COMPLETED
This menu is used for adjusting the position of Tool/Crop Mark Sensor. Refer to [Tool/Crop Mark Sensor Position Adjustment].
4-6
SERVICE MENU PRINT&CUT ADJ.
PRINT&CUT ADJ. TEST PRINT
PRINT&CUT ADJ. FEED SETTING

FEED SETTING -0.15mm -0.23mm
PRINT&CUT ADJ. SCAN SETTING

SCAN SETTING -0.40mm -0.40mm
PRINT&CUT ADJ. PRINT&CUT ADJ.

AUTO COMPLETED
PRINT&CUT ADJ.
TEST PRINT 2
PRINT&CUT ADJ. F:+0.30 ----

SETTING 2 S:-0.40 ----
(-5.00~+5.00) 0.01unit
[MENU] key
This menu is used for Print/Cut position Adjustment. Refer to [Print/Cut Position Adjustment].
SERVICE MENU TEST PATTERN

TEST PATTERN HORIZONTAL
It is for checking the Head Alignment in Horizontal.
TEST PATTERN
BI-DIR.
It is for checking the Head Alignment in Bidirection.
TEST PATTERN
FILL
100% fill pattern of all heads will be printed. Printing is done by 720 x 720dpi / 16 pass.
TEST PATTERN
BI-DIR.CHECK
It is for checking the shifting with Bidirection printing. It will be printed in a whole width of the media.
SERVICE MENU CLOCK CHECK B CLOCK CHECK

CLOCK CHECK 0y000d00h00m00s CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started to work will be displayed.
(Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed at the upper right corner of the LCD.
In this case, battery has to be replaced. However, the flag won't be cleared even if battery is replaced.
Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.
SERVICE MENU DIP SW CHECK

DIP SW CHECK 0000 0000
bit # [ 1 2 3 4 5 6 7 8]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #8 of the DIP SW will be displayed as 0 for
OFF and 1 for ON.
SERVICE MENU PUMP CHECK NOW PROCESSING..

PUMP CHECK PUMP SUCTION
PUMP CHECK NOW PROCESSING..

PUMP RELEASE
This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain Direction can be checked.
Rotation check will stop after 5 seconds.
4-7
SERVICE MENU NOW PROCESSING..
WIPER CHECK Finished
WIPER CHECK
FAILED !!
This menu is used for checking the Wiper movement. It moves the wiper back and forth 20 times after moving aside the Tool
carriage. If the machine detects the motor loses steps, an error message appears. But the machine sometimes can't detect it.
It is necessary that the technician himself/herself checks the wiper motor doesn't lose steps by seeing the movement and
hearing the sound.
SERVICE MENU CHANGE INKTYPE

CHANGE INKTYPE e SOL4 e SOL4
It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won't be performed as in the
User's Mode. It is used for correcting the Ink type in case it is set to a wrong type by mistake.
INK TYPE PIG 4 Pigment
DYE 4 Dye
e SOL4 (ECO-SOL)
SUBL.4 *1
UNKNOWN Not being selected
*1 It is displayed when sublimation ink is supported.
SERVICE MENU CAP&WIPER CTRL CAP

CAP&WIPER CTRL CAP OPEN
CAP
UP
CAP&WIPER CTRL WIPER
WIPER FRONT
WIPER
REAR
It is used for moving up / down the cap.
OPEN / UP
Make sure not to open the cap for a long time in order to prevent the ink from drying up.
It is used for moving the wiper back and forth.
It can be moved at two-level [FRONT / REAR].
** Please make sure the position of the Cap and Wiper when you move the Carriage by hand.
Please make sure the position of the Carriage (especially Heads) when you move the Cap and Wiper by hand.
SERVICE MENU DETECTING...

Waiting for Data Input
PORT CHECK 00: 0B
USB
Data Input from the USB Port
5A: 1024B
This menu is used for checking the Data Input from the USB port.
The Check Sum and the size of the input data will be displayed on the bottom row.
Check Sum will be indicated on the left side and the size of the input data will be indicated on the right side.
The Check Sum and the size of the input data will be cleared when pressing the [ENTER] key.
SERVICE MENU TIME OUT

TIME OUT 10 sec 10 sec
This menu is used for setting the Time Out.

If the data transmission from the host stops for a set time, the machine recognizes that 1 printing has been done.
Default : NONE
SERVICE MENU MAINTE. MSG.

MAINTE. MSG. NONE 100 hours
This menu is used for setting the Maintenance time. If the printing time reaches the set time, the Maintenance message appears.
SERVICE MENU HEATER ADJUST PRINT HEATER

HEATER ADJUST PRINT HEATER 0 -3
-5~+5
HEATER ADJUST DRYER

DRYER 0 -3
-5~+5
This menu is used for setting the offset value of print heater and dryer. The heater is controlled based on the offset temperature.
4-8
SERVICE MENU PREHEAT TEMP.
PREHEAT TEMP. 35 C 35 C
OFF, 20~40 C
This menu is used for setting the preheat temperature of the print heater.
In this menu, the temperature of [PREHEAT] under the [PREHEATING] in the USER MENU can be set.
The range which user can set by [HEATER CONFIG] becomes more than the temperature set in this menu.
SERVICE MENU HEAT TIMEOUT

HEAT TIMEOUT OFF 10min
OFF,10~30min
This menu is used for setting time to display a check message during temperature control of the print heater when printing starts.
When temperature control is not completed even if time passes, and printing cannot be started, the message of "CHECK HEATER
VOLTAGE SETTING" is displayed.
SERVICE MENU SYSTEM SWITCH SYSTEM SWITCH

SYSTEM SWITCH PAGE1: 00000000 PAGE12:00000000
bit# [87654321]
This menu is for changing the functions of the machine. Normally, it is not necessary to change any switches.
Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.
There are 12 pages of 8 bit System Switch.
Bit Contents Settings Default Setting

PAGE1: Bit 1 Front Cover Sensor 0 : Standard 1: Always closed status 0
PAGE1: Bit 2 I/S Cover Sensor 0 : Standard 1: Always closed status 0
PAGE1: Bit 7 Presetting for Offset Value Menu 0 : Disable 1: Enable 1
PAGE2: Bit 1 Cutting Heavy Mode 0 : Normal 1: Cutting with Heavy Mode 0
0 : Disable 1: Enable
PAGE2: Bit 5 Cartridge exchange during printing 0
* Printing doesn't stop for 5 seconds even if ink cartridge is removed.
PAGE3: Bit 1 Heater support 0 : Disable 1: Enable 1
0 : Reflect 1: No Reflect
PAGE3: Bit 2 Heater -related setting for printing test patterns 0
* When 1 is set, setting of [FULL WIDTHS] and [SCAN INTERVAL]
in the USER MENU is applied for printing on the test pattern.
0 : Disable 1: Enable
PAGE6: Bit 8 Heater operation in the service mode 0
* Heater becomes on even if the machine is in the service mode.
SERVICE MENU HISTORY MENU SHOT COUNT 1 SHOT COUNT 1

HISTORY MENU MOTOR GROUP 26103 KShot CLEAR
All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are
pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom
row. Refer to the table on the next pages. Each parameter can be cleared when the [ENTER] key is pressed
while the CLEAR is displayed in the menu.
SERVICE MENU REPORT SERVICE REPORT

REPORT SERVICE REPORT HEAD H1
H1/H2
REPORT HISTORY REPORT

HISTORY REPORT HEAD H1
H1/H2
REPORT INKCRT. REPORT

INKCRT. REPORT HEAD H1
H1/H2
REPORT
SERIAL
- Service Report will be printed. Information necessary for service activity will be printed together with
the system report. It will be printed in A4 size with either left or right head.
- History Report will be printed.
- Serial Report Menu will be printed through the RS-232C Serial with the special tool.
(9600bps, N, 8, 1 Xon/Xoff)
4-9
Contents of History Report
MOTOR GROUP
Item Contents Unit Reference
MOTOR HOURS F Total time that the Feed Motor has been rotated. hour
MOTOR HOURS S Total time that the Scan Motor has been rotated. hour Life : 2000 hours
PUMP TIMES Total time that the Pump Motor has been rotated. times Life : 50000 hours
CLEAR ALL Clear all the values in the Motor Group.
HEAD GROUP
SHOT COUNT 1 Number of shots fired from the nozzle (H1 left). Shots/1000 Life : 6 billion Shots / nozzle
SHOT COUNT 2 Number of shots fired from the nozzle (H1 right). Shots/1000 Life : 6 billion Shots / nozzle
SHOT COUNT 3 Number of shots fired from the nozzle (H2 left). Shots/1000 Life : 6 billion Shots / nozzle
SHOT COUNT 4 Number of shots fired from the nozzle (H2 right). Shots/1000 Life : 6 billion Shots / nozzle
WIPE H1 Number of times the Wiping has been performed (H1). times Nozzle surface reliability
WIPE H2 Number of times the Wiping has been performed (H2). times Nozzle surface reliability
RUB H1 Number of times the Rubbing has been performed (H1). times Nozzle surface reliability
RUB H2 Number of times the Rubbing has been performed (H2). times Nozzle surface reliability
CLEAN AUTO H1 Number of times the Auto Head Cleaning has been performed (H1). times
CLEAN AUTO H2 Number of times the Auto Head Cleaning has been performed (H2). times
CLEAN N, H1 Number of times the Normal Head Cleaning has been performed (H1). times
CLEAN N, H2 Number of times the Normal Head Cleaning has been performed (H2). times
CLEAN M, H1 Number of times the Medium Head Cleaning has been performed (H1). times
CLEAN M, H2 Number of times the Medium Head Cleaning has been performed (H2). times
CLEAN POW, H1 Number of times the Powerful Head Cleaning has been performed (H1). times
CLEAN POW, H2 Number of times the Powerful Head Cleaning has been performed (H2). times
FILL INK H1 Number of times the Fill Ink has been performed (H1). times
FILL INK H2 Number of times the Fill Ink has been performed (H2). times
HEAD WASH H1 Number of times the Head Wash has been performed (H1). times
HEAD WASH H2 Number of times the Head Wash has been performed (H2). times
PUMP UP H1 Number of times the Pump Up has been performed (H1). times
PUMP UP H2 Number of times the Pump Up has been performed (H2). times
CLEAR H1 Clear all the values of the H1.
CLEAR H2 Clear all the values of the H2.
CLEAR ALL Clear all the values of all the Head.
MAINTENANCE GROUP
COUNT Number of times the Head Maintenance has been performed. times
This value is cleared automatically
TOTAL TIME Lapsed time from the last Head Maintenance. hours
after the Head Maintenance.

PRINTING TIME Printing time from the last Head Maintenance. hours
after the Head Maintenance.
This value is cleared by pressing

the ENTER key after LCD displays
SPONGE HOURS The actual time the machine performs printing. hours [TIME FOR SPONGE REPLACE]
or selecting [CLEAR] in [SPONGE
HOURS] in [MAINTE. GROUP].
CLEAR ALL Clear all the values in the MAINTENANCE GROUP.
WIPE GROUP
WIPING COUNT Number of times the Wiping has been performed. times
after replacement.
RUBBING COUNT Number of times the Rubbing has been performed. times
after replacement.
WIPE REPLACE Number of times the Wipe has been replaced. times
CLEAR ALL Clear all the value in the WIPE GROUP.
PRINT GROUP
PRINTING TIME Total time of printing performed. hours Time of the Test print is not included.
PIGMENT PAGES Number of pages printed with Pigment Ink. pages
DYE PAGES Number of pages printed with Dye Based Ink. pages
ECO-SOL PAGES Number of pages printed with ECO-Sol Ink. pages
SUBL. PAGES Number of pages printed with Sublimation Ink pages
HEAD LOW Number of pages printed with head low pages
HEAD HIGH Number of pages printed with head high pages
CLEAR ALL Clear all the values in the PRINT GROUP.
CUTTING GROUP
CUTTING TIME Total time of cutting performed hours Time of the test print is not included.
DISCONNECT Number of times the cutting carriage is disconnected from printing carriage. times
CLEAR ALL Clear all the values in the CUTTING GROUP.
INK GROUP
CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed. times
CHANGE INK Number of times the Ink Type has been changed. times
CLEAR ALL Clear all the values in the INK GROUP.
4-10
HEATER GROUP
PRINT USE TIME Total hours the print heater has been used. hours
PRINT ON TIME Total hours the print heater has been on. hours
PRINT ON COUNT Total hours the print heater has been powered on. times
DRYER USE TIME Total hours the dryer has been used. hours
DRYER ON TIME Total hours the dryer has been on. hours
DRYER ON COUNT Total hours the dryer has been powered on. times
CLEAR ALL Clear all the values in the HEATER GROUP.
ERROR GROUP
SERVICE CALL Number of times the Service Call has occurred. times
S-CALL HISTORY Service Call Number in the last 5 times. No.
MOTOR ERROR F Number of times the Servo Error (Feed Motor) has occurred. times
MOTOR ERROR S Number of times the Servo Error (Scan Motor) has occurred. times
LOW TEMP.ERR. Number of times the Low Temperature Error has occurred. times
HIGH TEMP.ERR. Number of times the High Temperature Error has occurred. times
PROTECT PUMP Number of times the Protect Pump Error has occurred. times
Number of times it is capped
compulsorily to protect the head
EMERG. CAPPING Number of times the Emergency Capping Error has occurred. times
from drying up when the head is
out of the cap more than 10 min..
START UNCAPPED Number of times the machine starts with the uncapped. times
HEATER VOLTAGE Number of times the Heater Voltage Error has occurred. times
Number of times disconnection, or
an error occurs when an ink
cartridge IC system causes
I/C IC ERR Number of times the ink cartridge IC system is unusual. times
abnormalities and it becomes
impossible to read information from
IC more short.
CLEAR ALL Clear all the values in the ERROR GROUP.
SYSTEM GROUP
POWER ON COUNT Number of times being powered on. times
POWER ON TIME Total times that the machine has been on. hours Sleep time is not included.
SLEEP TIME Total times that the machine has been in sleep mode. hours
It counts Auto Sheet Cut performed

SHEETCUT COUNT Number of times the Sheet Cut has been performed, times
both by command and panel.
CLEAR ALL Clear all the values in the SYSTEM GROUP.
4-11
Service Report
Roland SP-300/300V
Model : SP-300/300V Ink remain(1-4) : 78/70/66/77
Version : 1.20 Head Temperature : 29 C / 84.2 F
Serial No. : ZR50100 Heater temp.(Print) : 36 C / 96 F
Ink type : ECO-SOL 4Color Heater temp.(Dryer) : 37 C / 98 F
Edge detection : ENABLE Length unit :mm

Empty mode : Stop Temperature unit :C
Calibration : 0.00% Menu language : English
Media clamp : SHORT Sleep : ENABLE
Full width scanning : ENABLE Sleep interval : 30 min
: H1 H2 Scan interval : 0.0sec.
Bi-dir. adjust No.1 : 0 0 Vacuum power : AUTO
No.2 : 0 0 Heater setting(Print) : 40 C / 104 F
No.3 : 0 0 Heater setting(Print) : 40 C / 104 F
No.4 : 0 0 Preheating : PREHEAT
Tool Parameter :
Force : 50 gf Cutting calib. (F/S) : 0.00/ 0.00%
Velocity : 20 cm/s Print-cut adjust (F/S) : 0.00/ 0.00%
Offset : 0.250 mm Cutting priority : COMMAND
Up Velocity : 20cm/s Prefeed : DISABLE
Service Report
Head rank H1 : 5CY2F2FVWU0UVQS . . . . . . . . . . . . 30S. . D
H2 : 5E0252FTZVZUVQR . . . . . . . . . . . . 005. . D
Dip SW : 01000000
System SW page1..4 : 01000000 00000000 01100001 00000000
page5..8 : 00000000 00000100 00000000 00000000
H1 H2
Head hori. (DT1) : +1 Maintenance request : NONE
(DT3) : +1.5 Booter version : 1.0
Head bi. (DT1) : +22 +22 Battery : Charged
(DT3) : +18 +18 Heater adjust (Print) : 0C
Limit position : 19.5mm Heater adjust (Dryer) : 0C
Cutter Down Position : 1156.8mm Preheat temperature : 35 C
Calibration default : -0.22% Heating timeout : 20 min
Encorder position (L) : 965.4mm Force adjust 30gf : 16
Encorder position (R) : 203.4mm Force adjust 30gf : 56
Crop-tool adjust (F/S) : - 0.27/ +0.56m
Environment match : +0.042% Print-cut adjust (F/S) : - 0.32/ +0.44m
Encoder calibration : +0.042% Crop sensor adjust (F/S) : 0
Timeout : NONE
4-12
History Report
History Report
Model : SP-300/300V
Version : 1.20 Serial No. : ZR50100
Motor group
Motor hours (feed) : 0 hours
Motor hours (scan) : 0 hours
Pump times : 2,862 times
Head group
Shot count H1 ( 1, 2) : 1,676 9,191 K shot / nozzle
H2 ( 3, 4) : 13,395 2,913 K shot / nozzle
: H1 H2
Wiping count for head : 18 18 times
Rubbing count for head : 0 0 times
Auto cleaning count : 5 5 times
Normal cleaning count : 2 2 times
Medium cleaning count : 0 0 times
Powerful cleaning count : 0 0 times
Fill ink count : 2 2 times
Head wash count : 2 2 times
Pump up count : 0 0 times
Maintenance group
Count : 0 times
Total time : 845 hours
Printing time : 5 hours
Sponge hours : 0 hours
Wiper group
Wiping count : 0 times
Rubbing count : 0 times
Wiper replace count : 0 times
Print group
Printing time : 0 hours
Print pages by Pigment : 0 pages
by Dye ink : 0 pages
by ECO-SOL : 62 pages
Ink group
Cartridge change (1-4) : 0 0 0 0 times
Change ink type : 0 times
Error group
Service call count : 0 times
Service call history : **** **** **** **** ****
Motor error (feed) : 0 times
Motor error (scan) : 1 times
Low temperature error : 0 times
High temperature error : 0 times
Protecting pump error : 0 times
Emergency capping : 0 times
Start uncapped : 6 times
Heater voltage error : 0 times
System group
Power on count : 82 times
Power on time : 34 hours
Sleep time : 0 hours
Sheet cut count : 15 times
Heater group
Heater used time (P/D): 6 5 hours
Heater on time (P/D): 3 2 hours
Heater on count (P/D): 288 196 hours
Cutting group
Cutting time : 0 hours
Disconnect carr. count : 0 times
4-13
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
[ ],[ ] , [ ENTER ] + POWER ON
INITIALIZE ALL The machine becomes on by turning the sub power switch
SYS.PARAMETER while pressing [ ], [ ] and [ENTER] keys.
Initialize can be performed by pressing the [ENTER] key.
It can also be canceled by pressing the [POWER] key.
The power will be off automatically when initialize is completed.
It is necessary to do the LIMIT POSITION INITIALIZE after this operation.
INITIALIZE
The error message [SERVICE CALL 0101] will appear
COMPLETED
if you don't setup the LIMIT POSITION.
DISPLAYED LANGUAGE SERVICE REPORT_PRINTING

AND UNIT
[ MENU ] + POWER ON [ ] + POWER ON Turn on the sub power switch while
pressing [ ] key.
Service Report can be printed on the A4
size media.
Roland SP-300 SERVICE REPORT The printing will be performed in Black.
Ver.1.00
* Please print the [History Report] from
the Service Mode.
MENU LANGUAGE SETUP SHEET

ENGLISH
ENGLISH/JAPANESE
LENGTH UNIT
mm INCH
mm/INCH
TEMP. UNIT
C F
C/ F
4-14
Key Combination
Service Menu
Service Menu Item Combination Key Selection Comments
Press [Menu] and [ ] to enter

Service Mode Sub Power
Service Menu.
[Are you sure?] will be displayed.

Upgrade F/W Sub Power
Press [ENTER] to upgrade F/W.
Use this when the main board is

Main Power
replaced.
Installing F/W
[SUM-ERROR] will be displayed.
Main Power ENTER
Press [ENTER] to upgrade F/W.
System Parameter All parameters will be initialized.

ENTER Sub Power
Initialize Press [ENTER] to start Initialize.
Press [ ] while aligning Carriage

Limit/Cut Down Sub Power to cap Heads.
Press [ENTER] and set up Cut
Down Pos. Press [ENTER].
Select [HISTORY REPORT] and

History Report Service press [ ].
(REPORT) REPORT Select [HISTORY REPORT] Then, select Head and press
Menu
[ENTER] to print History Report.
Service Report (Adjustment value)
Service Report Sub Power
will be printed.
Users Menu
Users Menu Item Combination Key Selection Comments
Press [ ]/[ ] to select

Language/Unit Menu Sub Power
Language.
Select [CLEANING] and Press
[ENTER].
Manual Cleaning Cleaning Sub Power
Carriage moves to the maintenance
position on the left hand side.
Press [ ] one time and

Wiper Replace Cleaning Sub Power
press [ENTER].
4-15
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 3min.)
Connect the PC that the SP-300/300V windows driver

1
is installed in and SP-300/300V with a USB CABLE.
It is necessary to prepare the followings to upgrade the FIRMWARE.

1. Firmware Disk
2. Windows PC (OS Windows2000/XP)
* The SP-300/300V windows driver needs to be installed in the PC.
3. Peck.exe
4. USB cable
Confirm that main power of SP-300/300V is turned "on

2 " and sub power is turned "off".
Double-click Peck.exe to start the Peck.
[SUM ERROR] is displayed when the Main

Power SW is turned on if the new Main board
is replaced. SUM-EEROR
In case of that, press [ENTER] to execute the
installation.
Or refer to step 8 [F/W installation when the
Main Board is replaced].
WAITING
4-16
3 [Peck] screen is displayed.
Click [Select Port] button.
4 [Select Port] screen is displayed.

Select [SP-300] / [SP300V] in the [Product] column.
Confirm that [via USB] is checked.
Click [OK].
[Peck ]screen is displayed again.

5
Click [Firmware Upgrade] button.
[Open] screen is displayed.

6
Select the firmware file, and click [Open].
Peck starts to send the firmware to the machine.
4-17
7 Machine goes into Firmware Upgrade mode
automatically. SP-300 V1.00 NG DATA ERROR
When upgrade is completed, sub power SW will be >
turned off automatically.
ERASING NG DEVICE ERROR

>
WRITING NG DEVICE ERROR

<
VERIFYING NG DEVICE ERROR

<
COMPLETE
[F/W installation when the Main Board is replaced]

8 Make sure the Main power SW is OFF and then turn on
the Main power SW again while pressing [W], [ X] and
[ T] keys.
[ ], [ ], [ ] + MAIN POWER ON
VERSION UP SURE?
9 Press [ENTER] to execute the installation.
Send the firmware using the Peck.
WAITING
4-18
4-4 HEAD ALIGNMENT (Referential Time : 25 min._1 Head Alignment)
[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality.
If the heads are not aligned, printing problems, such as banding, fine lines, gap between bands, could occur.
Remove the I/S COVER.

1 I/S COVER
Remove the CARRIAGE COVER. CARRIAGE COVER

2
Remove the DAMPER PLATE.

3
DAMPER PLATE
4-19
Remove the HEAD BOARD COVER (Clear Cover).
4
HEAD BOARD COVER
Turn on the SUB POWER SW while pressing [ ], [ ]

5
and [ ] keys to enter the SERVICE MODE.
Setup the PET film on the machine.
[ ], [ ], [ ] + POWER ON
[ MENU ] key
Menu
SERVICE MENU
[BIAS ADJUSTMENT]
Select the [BIAS] > [TEST PRINT] menu under the
6 SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key.
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
TEST PATTERN shown in the right figure will be

7
printed.
K&C M&Y
4-20
Loosen the 3 screws fixing the Head in order as shown
8
in the figure.
Loosen the screws fixing the Head for 1/2 turn.

If the screws are loosened too much,
adjustments could not be performed correctly.
Insert the 1.5 mm Hexagonal Wrench to the hole of the

9 HEAD CARRIAGE, then, turn the screw so that the lines
of each color in the test pattern will be straight.
*Reference* Adjustment
Position of the printing moves 1 line by turning Screw
the screw 3/4 turn.
Hole for inserting

the Hexagonal Wrench
- When the upper lines are the left side of the lower
lines, turn the screw CW.
- When the upper lines are the right side of the lower
lines, turn the screw CCW.
4-21
10 Tighten the screws fixing the Head in the reverse order
when fixing with using the TORQUE DRIVER (ST-056).
Torque for tightening is 2kgf • cm (20cNm).

Make sure not to tighten the screws too tightly.
11 Print the test pattern again.

If the result is NG, repeat 6 ~ 10 .
The shifting of lines should be within 1/2 dot.
4-22
[VERTICAL ADJUSTMENT]
Select the [VERTICAL] > [TEST PRINT] under the
12
[HEAD ADJUST] menu and press the [ENTER] key. SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
13 TEST PATTERN shown in the right figure will be

printed.
BK MG BK
Loosen the 3 screws fixing the Head in order as shown

14
in the figure.
Loosen the screws fixing the Head for 1/2 turn.

If the screws are loosened too much,
adjustments could not be performed correctly.
15 Turn the ADJUSTMENT SCREW so that the lines of each

color in the test pattern will be straight.
*Reference*
Position of the printing moves 1 line by turning
the screw 30 degrees.
ADJUSTMENT SCREW
4-23
- When the M lines are above the K lines, turn the
Adjustment Screw CW.
- When the M lines are below the K lines, turn the
Adjustment Screw CCW.
Adjust the M/Y Head on the basis of the K/C

Head. It is not necessary to adjust the K/C
Head.
16 Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).
Torque for tightening is 2kgf • cm (20cNm).

Make sure not to tighten the screws firmly.
17 Print the test pattern again.

If the result is NG, repeat 12 ~ 16 .
The shifting of lines should be within 1/2 dot.
4-24
[ HORIZONTAL ADJUSTMENT ]
Select the [HORIZONTAL] > [TEST PRINT] in the
18
[HEAD ADJUST] menu and press the [ENTER] key. SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
19 Following TEST PATTERN will be printed.

Find the position where the block of M and Y color matches that of the K and C color and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with is the current setting.
H2
DT3 -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
H2
DT1 -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
20 Select [DT1] and [DT3] in the [HORIZONTAL] menu

and enter the parameters checked at 19 with [ ] and
[ ] keys. HEAD ADJUST HORIZONTAL
Press the [ENTER] key to save the settings.
HORIZONTAL H2
ADJUST DT1 2
Parameters can be entered with an

HORIZONTAL H2
increment of 0.5. ADJUST DT3 2
4-25
[BIDIRECTION ADJUSTMENT]
21 Select [BI-DIR.DEFAULT] > [TEST PRINT] in the SERVICE MENU

[HEAD ADJUST] menu and press the [ENTER] key.
HEAD ADJUST
[ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
22 Following TEST PATTERN will be printed.

Find the position where the upper block matches the lower block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with is the current setting.
H2
H1
DT3 0 +9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +40
H2
H1
DT1 0 +9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +40
23 Select [DT1] and [DT3] and in the [BI-DIR. DEFAULT]

menu and enter the parameters checked at 22
with [ ] and [ ] keys. HEAD ADJUST HORIZONTAL
HORIZONTAL H2
Parameters can be entered with an ADJUST DT1 2
increment of 0.5.
HORIZONTAL H2
ADJUST DT3 2
4-26
Fix the HEAD BOARD COVER (Clear Cover).
24
HEAD BOARD COVER
Fix the DAMPER PLATE.

25
DAMPER PLATE
4-27
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]

This is used to detect the distance between the Limit Sensor and the Capping Position. After completing the
detection, the distance from the Cut Down Position to the Limit Sensor will be detected. When the Limit
Position is not correctly set, locking problem could occur.
Remove the I/S COVER.

1 I/S COVER

2
and [ ] keys. [ ],[ ],[ ] + POWER ON
LIMIT INITIALIZE
MENU
MOVE TO CAP POS
Connect the Tool carriage and Head carriage.

3
Push the HEAD CARRIAGE leftward and check if it is
locked.
If it is locked, proceed to the next step.
If it is not locked, move the HEAD CARRIAGE
rightward until it will be locked.
After the HEAD CARRIAGE is locked, push the

Head Carriage to the left until it stops because
there is a play with the HEAD CARRIAGE.
4-28
Cap the HEADs by moving the CAPPING UNIT with
4
[ ] and [ ] keys.
Make sure the HEADs are capped correctly.

If the WHITE GUIDEs of the CAPPING UNIT come
inside from the BLACK GUIDEs of the HEAD
CARRIAGE at either side, the capping position is not BLACK
OK. Proceed to the next step. GUIDE
If the capping position is OK, press [ENTER] and
OK OK
proceed to 12 .
NG NG
WHITE
GUIDE
5 Remove the PUMP COVER.
PUMP COVER
Unlock the carriage, and move the carriage out of the

6
CAPPING UNIT leftward by hand.
4-29
Loosen four screws for fixing the CAPPING UNIT.
7
4 screws for fixing the CAPPING UNIT
Move the HEAD CARRIAGE to the lock position by

8
hand.
After the HEAD CARRIAGE is locked, push the

Head Carriage to the left until it stops because
there is a play with the HEAD CARRIAGE.
Adjust the position of CAPPING UNIT by moving it left

9
and right by hand so that the caps come straight below
the each head.
Move the CAPPING UNIT up and down with the cursor
keys, and cap the heads at that position.
Fix the four screws for fixing the CAPPING UNIT at that
10
position.
Press the [ENTER] key.
4 screws for fixing the CAPPING UNIT
4-30
11 Fix the PUMP COVER.
PUMP COVER
Confirm the CAPPING UNIT is capped at correct

12
position, press [ENTER] Key again.
After the LIMIT POSITION INITIALIZE is completed,
DETECTING..
the message appears as shown in the figure.
SETTING UP
CUTTER DOWN POS
13 TOOL CARRIAGE will be separated from the HEAD

CARRIAGE. Move the TOOL CARRIAGE with your
hand until it makes full contact with the LEFT FRAME
and make the cutter down.
14 Carry out the CUT DOWN POSITION INITIALIZE by

pressing [ENTER] key.
DETECTING..
INITIALIZE
COMPLETED
4-31
4-6 LINEAR ENCODER SETUP (Referential Time : 5min.)
[About LINEAR ENCODER SETUP]

LINEAR ENCODER SETUP is necessary for the machine to recognize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.
Lower the Pinch Rollers.

1
Make sure to unload the media when it is set on the
machine.
[ ], [ ], [ ] + POWER ON
Then, turn on the SUB POWER SW while pressing [ ],
[ ] and [ ] keys to enter the SERVICE MODE.
[ MENU ] key
Menu
SERVICE MENU
Select the [LINEAR ENCODER] menu in the SERVICE

2
MENU and press the [ENTER] key.
SERVICE MENU
LINEAR ENCODER
NOW PROCESSING..
POS: 1361.00mm
Either of the messages will appear at the completion

3 of the set up.
In case of SETUP error, check the followings.
1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE. LINEAR ENCODER
3. ENCODER SCALE is not between the SETUP COMPLETED
ENCODER MODULE.
4. Backlash of the CARRIAGE MOTOR GEAR
LINEAR ENCODER
and the DRIVE GEAR.
SETUP FAILED
5. Fixation between the CARRIAGE and the CARRIAGE
WIRE.
6. Bad Contact in the cables.
4-32
When Linear Encoder Setup is completed, carry out the
4 SERVICE MENU
[LINEAR CALIB.] in the Service Menu. LINEAR CALIB.
[ENTER]
NOW PROCESSING..
LINEAR CALIB.
SETUP COMPLETED
LENEAR CALIB.
0.18%
In case of an error, check the followings.

5
1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the
ENCODER MODULE.
LINEAR CALIB.
4. Backlash of the CARRIAGE MOTOR GEAR
SETUP FAILED
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the
CARRIAGE WIRE.
6. Bad Contact in the cables.
4-33
4-7 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
[About CROP MARK SENSOR ADJUSTMENT]

This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR.
If not adjusted, crop marks can not be read correctly and result in a problem that
the cutting shifts from the printing.
Remove the I/S COVER,LEFT COVER, FRONT

1 COVER and FRONT RAIL COVER.
FRONT RAIL COVER
LEFT COVER
I/S COVER
FRONT COVER
Remove the TOOL CARRIAGE COVER and CARRIAGE BOARD COVER

2
CARRIAGE BOARD COVER.
TOOL CARRIAGE COVER
Turn on the sub power switch while pressing [ ], [ ]

3
Set the SV-GG media on the machine, and lower the [ ], [ ], [ ] + POWER ON
Pinch Rollers.
[ MENU ] key
Menu
SERVICE MENU
4-34
Select [OUTLEVEL CHECK] under the [CROPMARK
4
SENS] menu.
Press the [ENTER] key, and the Crop Mark will be
printed. Then the TOOL CARRIAGE moves on the SERVICE MENU
Crop Mark automatically. CROPMARK SENS
[ ]
CROPMARK SENS
OUTLEVEL CHECK
Adjust the VR on the CARRIAGE BOARD so that the VR

5
"MAX" voltage displayed on the LCD will be 2.5 +/- 0.2V.
The voltage displayed in the LCD decreases

for some degree due to the ink drying.
MIN 1.9V MAX 2.6V

[ 2.4V ]
Perform [OUTLEVEL CHECK] again and make sure

6
that the voltage is correct value.
If it is out of range, adjust it again.
MIN 1.9V MAX 2.6V

[ 2.4V ]
4-35
4-8 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT (Referential Time : 10min.)
[About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT]

This adjustment is for calibrating the shifting in the relative positions of Tool and Crop Mark
Sensor. If it is not adjusted, the position of the Crop Marks can not be detected correctly,
and that results in a problem that the cutting shifts from the printing.
There are two adjusting ways prepared in this Mode, Manual and Auto.
We recommend to carry out the Manual Adjustment for the more accurate adjustment.

1 and [ ] keys to enter the SERVICE MODE.
Set the SV-GG media on the machine and lower the [ ], [ ], [ ] + POWER ON
Pinch Rollers.
[ MENU ] key
Menu
SERVICE MENU
[MANUAL ADJUSTMENT]
Select [TEST PRINT2] under the [CROP-TOOL ADJ.]
2
menu.
Test Pattern will be printed and cut when the [ENTER]
SERVICE MENU
key is pressed.
CROP-TOOL ADJ.
CROP-TOOL ADJ.
TEST PRINT 2
[ENTER]
From the Test Pattern, find the value where the printing
3 <TEST PATTERN>
line matches the cutting line.
+2.0 -2.0
In this case, the correction value for the scanning

direction is "-0.3". Correction-value scale
+1.5 -1.5
+1.0 -1.0
-0.5
+0.5 -0.5
+0.0 -0.0
+2.0 +1.5 +1.0 +0.5 +0.0 Scan
Feed
-2.0 -1.5 -1.0 -0.5 -0.0
Cutting line
4-36
Select [SCAN SETTING] from the [CROP-TOOL ADJ.]
4
menu and enter the correction-value found in the Test
SERVICE MENU
Pattern. CROP-TOOL ADJ.
CROP-TOOL ADJ.
SCAN SETTING
SCAN SETTING
-0.40mm -0.40mm
[ENTER]
Select [FEED SETTING] from the [CROP-TOOL ADJ.]

5
menu and enter the correction-value found in the Test
SERVICE MENU
Pattern. CROP-TOOL ADJ.
CROP-TOOL ADJ.
FEED SETTING
FEED SETTING
-0.15mm -0.23mm
[ENTER]
Select [TEST PRINT] under the [CROP-TOOL ADJ.]

6
menu.
Test Pattern will be printed and cut when the [ENTER]
key is pressed. SERVICE MENU
CROP-TOOL ADJ.
CROP-TOOL ADJ.
TEST PRINT
[ENTER]
If the cutting line is shifted from the printed image, fine

7
adjust the error in Scan Direction and Feed Direction in
the step 4 and 5 .
4-37
[AUTOMATIC ADJUSTMENT]
Setup the Vinyl Sheet (note : Vinyl should be black and
8 the backing should be white.) on the Machine.
[ ], [ ], [ ] + POWER ON
[ MENU ] key
Menu
SERVICE MENU
Select [AUTO] under the [CROP-TOOL ADJ.] menu.

9
Crop Mark will be cut when the [ENTER] key is pressed.
MENU
SERVICE MENU
SERVICE MENU
CROP-TOOL ADJ.
CROP-TOOL ADJ.
AUTO
[ENTER]
While the Vinyl is still set on the Machine, peel off the
10
Crop Mark being cut when the message shown in the
right figure is displayed on the LCD.
Then, press the [ENTER] key.
CROP-TOOL ADJ.
REMOVE CROPMARK
[ENTER]
TOOL / CROP MARK SENSOR ADJUSTMENT will be

11
done automatically.
CROP-TOOL ADJ.
COMPLETED
4-38
4-9 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
[About PRINT / CUT POSITION ADJUSTMENT]

This adjustment is for calibrating the relative positions of printing and cutting.
If it is not adjusted, it could result in a problem that the cutting shifts from printing.
There are two adjusting ways prepared in this Mode, Manual and Auto.
We recommend to carry out the Manual Adjustment for more accurate adjustment.
Before doing this adjustment, perform [ENV.MATCH].
* Make sure to use the SP-300 Firmware Ver.4.0 or later.
1 Turn on the sub power switch while pressing [ ], [ ]

Set the SV-GG media on the machine and lower the
[ ], [ ], [ ] + POWER ON
Pinch Rollers.
[ MENU ] key
Menu
SERVICE MENU
Select [SETTING2] under the [PRINT&CUT ADJ.]

2
menu and press the [X] key to enter the menu in the
SERVICE MENU
right figure. PRINT&CUT ADJ.
Three marks are not printed unless [TEST PRINT&CUT ADJ.

CUT] is pressed in the state of a screen*. SETTING2
[ ]
F: 0.40 ----
S:-0.50 ----
Press the [TEST CUT] key to execute printing the Test

3
Pattern. The marks are printed in the right edge, the
left edge and middle of the media (Three position)
and each frame of the marks is cut.
At this time, if the [TEST PRINT] key is

pressed, the mark is printed in the right edge
of the media (only one position) and a frame
of the mark is cut.
The dotted line shows cutting line.
4-39
Check the gap between the marks and cutting line.
4
The gap of the print & cut might be different.

It depends on the position.
Input the values by pressing [S],[T],[W] and [X] keys

5
to minimize the gap between the print and the cut at the
3 positions. An input is performed per 0.01mm unit. F: 0.40 ----
S:-0.50 ----
(cutting position moves by this operation)
Press [ENTER] to save the adjustment value.
-
F: 0.40 +0.01mm F:
S:-0.50 -0.20mm
To escape from the input screen of an [ENTER]
+
-
+
adjustment value, press the [MENU] button.
Please be careful that the adjustment value
F: 0.41 ----
S:-0.70 ----
S:
changes if the [S],[T],[W] or [X] key is pressed
at this time.
For the check, press the [TEST CUT] key again and
6
perform the printing of a test pattern. Check the mark
printed / cut and gap of each mark and a cut line.
Adjustment has been completed if the quantity of Before
the gap in three points (the right, the left and
middle) is the minimum. If you can still see the large
gap, repeat the procedures 3-5.
After
4-40
4-10 CALIBRATION (FEEDING DIRECTION) (Referential Time : 15min.)
[About CALIBRATION]
CALIBRATION is for calibrating the media feeding amount.
It calibrates the manufacturing tolerance of the Grit Roller diameter to make it possible to feed media for a
correct amount.
Calibration is done by using the PET-G in the Factory.
If it is not adjusted, banding or white lines appears in the printing result with an incorrect printing length.

1
Set the PET-G on the machine and lower the Pinch
[ ], [ ], [ ] + POWER ON
Rollers.
[ MENU ] key
Menu
SERVICE MENU
Select the [TEST PRINT] menu under the [CALIB.

2
DEFAULT] menu and press the [ENTER] key.
SERVICE MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
TEST PATTERN will be printed.

3
Calibrating amount can be calculated with the formula
shown at 4 based on the printing result.
400mm
TEST PATTERN is always printed with Offset

0.00%. Therefore, TEST PATTERN is not
Feed
changed even if you change the value in the

[SETTING] menu. 500mm
Scan
4-41
Calculate the amount to be calibrated with the formula
4
shown at the right figure.
1. CA = Calibrating Amount
2. CL = Commanded Length (=400mm)
3. ML = Measured Length FORMULA
CA = CL - ML x 100
ML
Select the [SETTING] menu under the [CALIB.

5 SERVICE MENU
DEFAULT] menu and change the amount to be
CALIB.DEFAULT
calibrated with [ ] and [ ] keys.
Press the [ENTER] key to save the setting.
CALIB.DEFAULT
SETTING
Parameters can be entered with an increment
of 0.02%.
(MAX. +2.00% ~ MIN. -2.00%)
SETTING
+0.00% +0.14%
4-42
4-11 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
[About TOOL HEIGHT ADJUSTMENT ]

This adjustment is for getting correct Tool Pressure when cutting is performed.
When this adjustment is not performed correctly, lines are cut like dashed lines or
lines may be cut strongly beyond necessity.
Remove the I/S COVER,LEFT COVER,FRONT

1 FRONT RAIL COVER
COVER and FRONT RAIL COVER.
LEFT COVER
I/S COVER
FRONT COVER

2
[ ], [ ], [ ] + POWER ON
[ MENU ] key
Menu
SERVICE MENU
Select [FORCE ADJUST] in the SERVICE MODE.

3
MENU
SERVICE MENU
When you enter the [FORCE ADJUST] menu,
you can move only the TOOL CARRIAGE.
SERVICE MENU
FORCE ADJUST
4-43
Remove the TOOL CARRIAGE COVER.
4
TOOL CARRIAGE COVER
Put the WHITE DUMMY PEN (ST-006) on the TOOL WHITE DUMMY PEN
5
CARRIAGE.
Lower the PINCH ROLLERs at both edges of the GRIT

6
ROLLER.
Move the carriage to the right end of BED.

7
There is no H mark on this machine.
4-44
Turn the ADJUSTMENT SCREW to adjust the
8
clearance between the pen tip and the BED to 2.5 ~
2.6mm.
BED
ADJUSTMENT
SCREW
Carry out [TOOL PRESSURE ADJUSTMENT] after

9
this adjustment.
4-45
4-12 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min.)
[About TOOL PRESSURE ADJUSTMENT]

This adjustment is for having the correct tool pressure.
Perform this adjustment at the right end of BED. There is no H mark.

1 FRONT RAIL COVER
LEFT COVER
I/S COVER
FRONT COVER

2
[ ], [ ], [ ] + POWER ON
[ MENU ] key
Menu
SERVICE MENU
Select [FORCE ADJUST] in the SERVICE MODE.

3
MENU
SERVICE MENU
When you enter the [FORCE ADJUST] menu,
you can move only the TOOL CARRIAGE.
SERVICE MENU
FORCE ADJUST
4-46
Put the WHITE DUMMY PEN (ST-006) on the TOOL
4 WHITE DUMMY PEN
CARRIAGE.
Lower the PINCH ROLLERs at both edges of the GRIT

5
ROLLER.
Move a carriage to the right end of BED.

6
There is no H mark on this machine.
Select [30gf] under [FORCE ADJUST] menu.

7 SERVICE MENU
Press the [TEST CUT] key and move the TOOL down.
FORCE ADJUST
FORCE ADJUST
30gf
30gf
17 16
[TEST CUT]
4-47
Pull up the Handle part of the TOOL HOLDER with the
8
DIAL GAUGE (ST-013) and measure the pressure
when the pen tip leaves the BED. ST-013
Adjust the parameter in the [30gf] menu with [ ] and

[ ] keys so that the pressure will be 25 ~ 35gf(0.25N ~
0.35N).
30gf
TOOL HOLDER 17 16
[ ][ ]
[ENTER]
Select [200gf] under [FORCE ADJUST] menu.

9 SERVICE MENU
FORCE ADJUST
FORCE ADJUST
200gf
200gf
56 57
[TEST CUT]
10 Pull up the Handle part of the TOOL HOLDER with the

TENSION GAUGE (ST-002) and measure the pressure ST-013
when the pen tip leaves the BED.

Adjust the parameter in the [200gf] menu with [ ] and
[ ] keys so that the pressure will be 195 ~ 205gf (1.9N
~ 2.0N).
200gf
TOOL HOLDER 56 57
[ ][ ]
[ENTER]
11 Enter [30gf] menu under [FORCE ADJUST] menu for SERVICE MENU
checking again.
FORCE ADJUST
FORCE ADJUST
30gf
30gf
17 16
[TEST CUT]
4-48
12 Pull up the Handle part of the TOOL HOLDER with the
DIAL GAUGE (ST-013) and confirm the value when the
pen tip leaves the BED. ST-013
If the value is 25 ~ 35gf (0.25N ~ 0.35N), it is OK.
If it is out of the range, adjust it again.
TOOL HOLDER
4-49
4-13 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)

1 FRONT RAIL COVER
LEFT COVER
I/S COVER
FRONT COVER
Loosen the screws shown in the figure.

2
Measure the wire tension with the TENSION METER

3
(ST-011) at the center of the LM GUIDE.
Adjust the tension with the ADJUSTMENT SCREW so

4
that it will be as 6.5lb ~ 7.5lb when replacing the wire, or
4.5lb ~ 5.5lb in other cases.
4.5lb ~ 5.5lb is the optimal wire tension. The value for
the wire tension when replacing the wire is set on the
assumption that the tension will get settled in the
optimal wire tension 4.5lb ~ 5.5lb, due to the stretch of
the wire.
4-50
5
[ ], [ ], [ ] + POWER ON
[ MENU ] key
Menu
SERVICE MENU
Select the [SCAN] menu under the [AGING] menu and

6 press the [ENTER] key to start AGING.
SERVICE MENU
AGING
[ ]
AGING
SCAN
[ ]
After moving the HEAD CARRIAGE back and forth 20

7 times, press the [ENTER] key to finish the AGING.
Then, check the tension again.
If the tension changes, adjust it again.
Tighten the screws shown in the figure after completing

8 the adjustment.
4-51
Check and make sure that the tension is within the
9
range.
If not, adjust it again.
4-52
4-14 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
[About CAP HEIGHT ADJUSTMENT]

CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.
It must be done when you remove or replace the cap unit and replace and adjust the carriage unit. If this
adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly.
This adjustment can be performed in firmware version 2.10 and above.
*CAP OPEN SUCTION is an operation to suck ink without the heads capped. This can remove the ink
accumulated on the Cap surfaces due to the flushing done above the Caps.
Lower the Pinch Rollers.

1
Make sure to unload the media when it is set on the
machine.
Then, turn on the SUB POWER SW while pressing [ ], [ ], [ ], [ ] + POWER ON
[ ] and [ ] keys to enter the SERVICE MODE.
[ MENU ] key
Menu
SERVICE MENU
Select the [CAP ADJUST] menu in the SERVICE

2 SERVICE MENU CAP ADJUST
MENU and select [ADJUST POS.]. CAP ADJUST ADJUST POS.
When the carriage is not in the capping position,

press [ ] key to move the cap lower and then move the
carriage to the capping position.
Carriage
-Note that the caps do not contact the head.

-When you press the [ ] key, the cap moves
to the position in the setting value -2.00 mm.
-It is only possible to move the cap stepwise Cap
to the upward direction in the [ADJUST POS.]
menu. When you move the cap in the
downward direction, press [ ] key to move
the cap lower end once and then move
upward direction in 0.25 mm unit.
4-53
Move the cap upward to the position that the cap
3 contacts exactly to the head, then press [ENTER] to
update the adjustment value.
-When you press [ ] key, the cap moves to the upward
direction in 0.25 mm unit.
-When you press [ ] key, the cap moves to the position in the
setting value -2.00 mm.
-When you press[ ] key, the adjustment value is not updated
Head
and the capping is carried out and then exiting the menu.
Cap
4 Enter the [CHECK GAP.] menu in the [SERVICE

MODE] to check the cap adjustment value.
The cap moves to the same position as the CAP OPEN
SUCTION is performed. Check if there is the gap between the
cap and head.
Gap
[CHECK GAP.] is the menu to check the gap
between the caps and head. For adjustment,
use the [ADJUST POS.] menu.
4-54
5 Supplemental Information
5-1 SENSOR MAP
(Front View of the machine)

LIMIT SENSOR
It detects the origin of the Carriage Moving Direction
and the limit.
FRONT PAPER SENSOR I/S COVER SENSOR
It detects the front edge of the media. It detects whether the I/S Cover is opened or
closed.
FRONT COVER SENSOR HEAD LOCK SENSOR

It detects whether the Front Cover is opened It detects wheter the HEAD CARRIAGE is at locking
or closed. position or not.
(Rear of the machine)

MAINTENANCE COVER SENSOR
REAR PAPER SENSOR
It detects whether the Maintenance Cover is
It detects the rear edge of the media and also
opened or closed.
whether the media is set or not.
SHEET LOAD SENSOR

It detects whether the Sheet Loading Lever
is UP or DOWN.
INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge is installed or not.
INK EMPTY SENSOR

It detects whether the Ink Cartridge is empty or not.
5-1
WIPER SENSOR
It detects the limit position of the Wiper
moving in back and forth.
CAPPING SENSOR
It detects the limit position of the Capping Unit.
ENCODER MODULE
It detects coordinates for Carriage Moving
Direction.
PINCH ROLLER SENSOR
It detects the Pinch Rollers when setting up media.
CROP MARK SENSOR

It detects the Crop Mark. THERMISTOR (HEAD)
It takes the temperature around the Head.
The black and cyan Head is used for the measurement.
THERMOSTAT
If the Heater exceeds the limit temperature, it stops the power supply.
THERMISTOR (HEATER)
It takes the temperature of the Heater.
5-2
6 Troubleshooting
6-1 INK DROPS ON MEDIA / WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING
/ BLURRED PRINTING
NO CHECKING POINT ACTION REFERENCE OUTLINE

Nozzle condition becomes poor due to the foreign substance
Temporary clogging
1 Manual Head cleaning Users Manual attached to the surface of the head or very slight drying of the
in nozzles
ink.
The amount of the ink which can be accepted is different

between the each media. If the ink amount is not proper, the
printing image becomes blotted or banding appears in the
Wrong setting for
2 Apply correct setting printing image because of too much ink. It is necessary to do
the media
the Calibration when printing on the media which has a different
thickness. If the Calibration is not adjusted properly, white lines
or banding appear because of the bad feeding amount.
[3-3 CAP TOP Cleaning is not performed efficiently and the white or dark lines
3 Transformation of Cap Cap Top Replacement
REPLACEMENT] appear in the printing image.
Wiper cannot remove the foreign substances stuck on the

[3-2 WIPER
4 Wiper wears out Wiper Replacement surface of the head. In that condition, ink is not fired properly
REPLACEMENT]
and the white or dark fine lines appear in the printing image.
When foreign substances are stuck on the surface of the head,

ink is not fired properly resulting in the white or dark fine lines in
5 Foreign substances Manual Cleaning Users Manual the printing image. The same thing happens when foreign
substances are stuck on the cleaning wiper or cap, because the
head cleaning cannot be performed efficiently in that condition.
Cleaning is not performed efficiently because ink is not sucked

[3-6 PUMP
6 Pump tube is clogged Pump Replacement well. As a result, white or dark lines appear in the printing
REPLACEMENT]
image.
Ink is not supplied to the head properly. As a result, the white or

7 Ink Damper is clogged Replace Ink Damper dark lines appear in the printing image, or printing becomes
scratchy.
When the ink cartridge is approaching to its empty, the negative

pressure of the ink increases resulting in the scratchy printing or
Ink cartridge is
8 Replace Ink Cartridge missing dot due to lack in ink supply. When the [INK
almost empty
CONTROL] in the menu is set to [LATER], the machine doesn't
stop the job when the ink cartridge becomes almost empty.
When the Bias or Vertical adjustment is not adjusted properly,

[4-4 HEAD white or dark fine lines appear in the printing image. When the
9 Head is out of adjustment Head Alignment
ALIGNMENT] Horizontal or Bi-direction adjustment is not performed properly,
banding appears in the printing image.
[3-1 HEAD Head rank setting affects the amount of the fired ink. If it is not
10 Head Rank is incorrect Set Head Rank
REPLACEMENT] set properly, the printing image becomes light or dark or blurred.
[3-7 INK TUBE When the Ink Tube is broken, ink flows through the head
11 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] nozzles and results in ink dropping.
Broken head Ink cannot be fired correctly and results in missing dot when the
[3-1 HEAD
12 or Head Replacement head is broken or reaches its life. When the head is electrically
REPLACEMENT]
Life of head broken, it sometimes prints unnecessary lines.
Mainboard If the signal sent to the Head is not normal, the Head doesn't
13 Broken Mainboard
Replacement work properly.
6-1
6-2 DOES NOT PRINT AT ALL

When the ink cartridge is approaching to its empty, the negative
Confirm remaining ink. / pressure of the ink increases and ink is not fired properly due to
Ink Cartridge is
1 Replace the Ink Users Manual lack in ink supply. When the [INK CONTROL] in the menu is set
almost empty
Cartridge. to [LATER] the machine doesn't stop the job when the ink
cartridge becomes almost empty.
When foreign substances are stuck on the surface of the head,

2 Foreign substances Manual Cleaning Users Manual
ink is not fired properly.
[3-2 WIPER It cannot remove the foreign substances stuck on the surface of
3 Wiper wears out Wiper Replacement
REPLACEMENT] the head.
If there are air bubbles in the link line, ink is sometimes not fired.
Air bubbles tend to go into the ink line by installing and
4 Air bubbles in Ink line Powerful Cleaning Users Manual uninstalling the ink cartridge so many times. All the air bubbles
inside the lines can be removed by the powerful cleaning.
[3-6 PUMP Cleaning is not performed properly because ink is not sucked
5 Pump Tube is clogged Pump Replacement
REPLACEMENT] efficiently.
Ink Damper is clogged Ink Damper

6 Ink is not supplied to the head properly.
or broken Replacement
[3-7 INK TUBE

7 Broken Ink Tube Ink Tube Replacement Ink is not supplied to the head properly.
REPLACEMENT]
Bad contact with Flexible

When there is a bad contact with the Flexible cable connected to
Cable Re-fix / Replace Flexible
8 the head, or there is a cut line in the Flexible cable, the head
or Cut line in Flexible Cable
doesn't work properly.
Cable
Broken Head
[3-1 HEAD When the head is mechanically or electrically broken, the head
9 or Head Replacement
REPLACEMENT] doesn't work properly.
Life of Head
If the signal sent to the Head is not normal, the Head doesn't
10 Broken Mainboard Mainboard Replacement
work properly.
6-2
6-3 SHIFTING IN PRINTING

Media is not set Media is not set straight. Make sure to set the Media
1 Set Media correctly. Users Manual
correctly. straight referring to the Users Manual.
When Encoder Scale is dirty or broken, the printing
[3-9 Encoder
Encoder Scale is dirty / Clean or Replace image can be shifted in a staircase pattern because the
2 Scale
broken. Encoder Scale. printing position in the scanning direction cannot be
Replacement]
detected correctly.
When Encoder Scale is dirty or broken, the printing
Encoder Module is dirty Clean or Replace image can be shifted in a staircase pattern because the
3
/ broken Encoder Module printing position in the scanning direction cannot be
detected correctly.
When the 2 heads are not aligned, the color shifting
[4-4 HEAD occurs and when the bidirectional and horizontal
4 Head is out of position. Head Alignment.
ALIGNMENT] adjustment is not correct, the shifting occurs in every
band.
When the ABSORPTION FAN is not working, Media
ABSORPTION FAN
5 FAN Replacement floats on the BED and this results in the Shifting in
is not working.
Printing.
6-4 VERTICAL BANDING

When there is scratch or dirt on the Encoder Scale,
the printing image could be affected and the
[3-9 Encoder
Encoder Scale is Clean / Replace vertical bandings could be appeared at the position
1 Scale
dirty. Encoder Scale. Replacement]
where there is scratch or dirt. Use KIMWIPE for
cleaning or replace it. Never use chemicals, such
as alcohol, for cleaning.
When there is dirt on the LM Guide, the Head
carriage has the big moving resistance and the
2 LM Guide is dirty. Clean LM Guide. printing image becomes to be changed from the
other part at the position where there is there is a
dirt . And it results in the vertical banding.
When there is a dirt in the teeth of the Drive Gear,
There is a dirt in the movement of the Head Carriage is changed at
3 Clean Drive Gear.
teeth of Drive Gear. the position where there is a dirt. And it results in
the periodical vertical bandings.
When there is a dirt in the teeth of the Motor Gear,
There is a dirt in the movement of the Head Carriage is changed at
4 Clean Motor Gear.
teeth of Motor Gear. the position where there is a dirt. And it results in
the periodical vertical bandings.
6-3
6-5 PRINT DOES NOT MATCH WITH CUT
Shifting of Printing and Cutting Position within +/-0.5mm

1 Within tolerance Explain to User
or within +/-0.3% of distance traveled is in tolerance.
Media will expand or shrink depending on the

temperature and humidity. Therefore, if the elasticity
differs when printing and when cutting, Printing and
2 Elasticity in Media
Cutting Positions will be shifted. By accustoming the
media to the environment before printing, it could make
the difference of elasticity minimum.
Carry out [ENV. MATCH] in User's menu. Cutting
position in the carriage moving direction is detected by
the Motor ENCODER while the printing position is
detected by the ENCODER SCALE. The ENCODER
SCALE expands and contracts depending on the
The machine's Carry out the environment (temperature & humidity), and it causes the
3 environment is not Environment Uses Manual Print/Cut shifting problem in the carriage moving
optimized. Matching. direction. (The shifting amount becomes bigger as it is
far from the carriage standby position.) This function
adjusts the machine to optimize its state to the
environment where it is used. This function is the same
adjustment as [LINEAR CALIB.] in Service menu.
Offset value of When you are performing printing and cutting, use a
Set the Offset value
4 [CUTTING ADJ.] is not Users Manual value of "0" the menu of [CALIBRATION] -- [CUTTING
to zero (0).
zero (0). . ADJ.]. This setting is using the machine for cutting only.
Print / Cut Position Adjustment is to calibrate the error in

the relative positions of Head and Tool Carriage due to
Print / Cut Position [4-9 Print / Cut
Print / Cut Position the manufacturing tolerance and correct an error in
5 Adjustment is not Position
Adjustment printing and cutting positions. Therefore, if this
correct Adjustment]
adjustment is not performed correctly, printing and
cutting positions will be shifted.
Media Feeding amount is slightly different in each media

Calibration for Carriage
because of the difference in its thickness. When the
6 Moving Direction is not Calibration [4-10 Calibration]
feeding amount changes, landing position of the dots will
correct
be changed and results in banding.
Print / Cut Offset Adjustment can not be done correctly

when the Crop Mark Sensor is dirty. When Crop Mark
Crop Mark Sensor is Clean the Crop Mark
7 Sensor is dirty, relative positions of Printing and Cutting
dirty Sensor
can not be corrected and cause printing and cutting
positions to be shifted.
[4-7 Crop Mark When the sensitivity of Crop Mark Sensor is low, relative
Sensitivity of Crop Mark Crop Mark Sensor
8 Sensor positions of Printing and Cutting can not be corrected
Sensor is low Adjustment
Adjustment] and cause printing and cutting positions to be shifted.
Tool / Crop Mark Sensor Position Adjustment is to
calibrate the error in the relative positions of Tool and
Crop Mark Sensor. Therefore, printing and cutting
Tool / Crop Mark [4-8 Tool / Crop
Tool / Crop Mark positions will be shifted when the relative position of Tool
Sensor Position Mark Sensor
9 Sensor Position and Crop Mark Sensor is shifted from the correct
Adjustment is not Position
Adjustment position. And also, the Print / Cut Offset Adjustment is
correct Adjustment]
supposed to be done based on this adjustment.
Therefore, the printing and cutting position will shift even
if not Crop Marks are not used.
6-4
6-6 STITCH CUT

When blade wears out, it will be caught by the vinyl and
1 Blade tip is wearing out Replace the Blade
results in stitch cut.
Blade holder tip gets caught by the vinyl depending on
Blade Holder tip is Don't use Blade
2 the surface condition or type of media. In this case, try
caught by the media Extension Function
cutting without using the blade extension function.
Cutter Protection is where the blade lands for cutting. If
[3-12 Cutter
Scratch in Cutter Replace the Cutter there is scratch in the Cutter Protection, blade is caught
3 Protection _
Protection Protection by the vinyl because it sticks deeper into the vinyl and
Replacement]
results in stitch cut.
There are bearings inside the Blade Holder. When the

Bearing inside Blade
Replace the Blade bearings don't rotate smoothly, direction of the blade
4 Holder doesn't rotate
Holder slightly shifts from the correct direction and therefore, it
smoothly.
will be caught by the vinyl which results in stitch cut.
When Tool Height is not adjusted, blade hits the Bed
Tool Height is not Tool Height [4-11 Tool Height strongly and bounces which results in stitch cut. In most
5
correct Adjustment Adjustment] cases, stitch cut at the beginning is caused by this
reason.
[4-12 Tool
Tool Pressure is not Tool Pressure When Tool Pressure is not adjusted, blade hits the Bed
6 Pressure
correct Adjustment strongly and bounces which results in stitch cut.
Adjustment]
Holder part of Tool Fix Holder part of
When Holder part of Tool Carriage / Tool Carriage
Carriage / Tool Tool Carriage / Tool [3-4 Tool Carriage
7 ASS'Y are loose, the cutting is unstable and results in
Carriage ASS'Y are Carriage ASS'Y _ Replacement]
the stitch cut.
loose. again.
When Tool doesn't move up and down smoothly, blade
Tool doesn't move Replace the Tool [3-4 Tool Carriage sometimes hits the Bed strongly and bounces which
8
up/down smoothly Carriage _ Replacement] results in stitch cut. In most cases, stitch cut at the
beginning is caused by this reason.
When Solenoid Driver IC breaks, sometimes high
Solenoid Driver IC on Replace IC2 on the
9 pressure will be generated. In this case, blade hits the
Servo Board is broken Servo Board
Bed strongly and bounces which results in stitch cut.
6-5
6-7 START AND END POINTS DO NOT MATCH

Blade used on the machine has offset and therefore, tip
is shifted from its center. When the offset setting done
Blade Offset doesn't
on the machine doesn't match with the blade offset,
1 match with offset set in Match Offset User's Manual
offset correction won't be done. Therefore, the starting
the machine
and ending points won't match especially when cutting
circles.
Cutter Protection is where the blade lands for cutting. If
[3-12 Cutter
Scratch in Cutter Replace the Cutter there is scratch on the Cutter Protection, blade doesn't
2 Protection _
Protection Protection rotate smoothly and therefore, starting and ending point
Replacement]
won't match.
When blade tip wears out, offset will be changed.
3 Blade tip is wearing out Replace the Blade Therefore, as same as 1, the starting and ending point
won't match especially when cutting circles.
Holder slightly shifts from the correct direction and therefore,
smoothly
starting and ending points do not match.
Holder part of Tool Fix Holder part of
[3-4 Tool When Holder part of Tool Carriage / Tool Carriage
Carriage / Tool Tool Carriage / Tool
5 Carriage _ ASS'Y are loose, the cutting is unstable and starting and
Carriage ASS'Y are Carriage ASS'Y
Replacement] ending points do not match.
loose. again.
When Tool Height is not adjusted, blade hits the Bed
Tool Height is not Tool Height [4-11 Tool Height strongly and bounces. Therefore, the cutting at the very
6
correct Adjustment Adjustment] beginning won't be done and cause the starting and
ending points to be shifted.
When Tool Pressure is not adjusted, blade hits the Bed
strongly and bounces. Therefore, the cutting at the very
[4-12 Tool beginning won't be done and cause the starting and
Tool Pressure is not Tool Pressure
7 Pressure ending points to be shifted. And also, when the Tool
correct Adjustment
Adjustment] Pressure is set too high by the user, the blade offset
changes because the blade tip goes deep into the vinyl.
Therefore, the starting and ending points will be shifted.
When Motor Gear is meshed too tight or too loose, Tool
Motor Gear is meshed
8 Adjust Backlash Carriage and Grit Roller will be driven unstable and
too tight or too loose
results in starting and ending points to shift.
6-6
6-8 DISTORTED FIGURE

When Blade Holder is set loose on Tool Carriage, the
Blade Holder is set Secure the Blade
1 User's Manual blade tip becomes very shaky when cutting and results in
loose on Tool Carriage Holder
distorted figure.
Blade used on the machine has offset and therefore, tip
Blade Offset doesn't is shifted from its center. When the offset setting done
2 match with offset set in Match Offset User's Manual on the machine doesn't match with the blade offset,
the machine offset correction won't be done and results in distorted
figure.
When blade tip wears out, offset will be changed.

3 Blade tip is wearing out Replace the Blade
Therefore, it results in distorted figure like the way 2.

Holder slightly shifts from the correct direction and results in
smoothly
distorted figure.
When holder part of Tool Carriage is loose, direction of
Holder part of Tool Replace the Tool [3-4 Tool Carriage
5 the blade slightly shifts from the correct direction and
Carriage is loose Carriage _ Replacement]
results in distorted figure.
Replace the Tool [3-4 Tool Carriage When the Tool Carriage is loose, the blade tip becomes
6 Tool Carriage is loose
Carriage _ Replacement] shaky and results in distorted figure.
When Motor Gear is meshed too tight or too loose, Tool
Motor Gear is meshed
7 Adjust Backlash Carriage and Grit Roller will be driven unstable and
too tight or too loose
results in distorted figure.
6-9 MEDIA SHIFTING

Media Flanges are fixed by the stoppers. If the
Flanges for the Fix the Flanges
1 User's Manual stoppers are not fixed, roll shifts to left and right
Media is loose with Stopper
during media feeding and results in media shifting.
Flanges are not set When the flanges are not fully inserted to the
2 correctly to the Setup Media again User's Manual media tube, media will be fed eccentric and results
Media in media shifting.
The most effective measure against media shifting
is to set the media straight to the machine. Small
Media is not set tilting of the media when setting it up could result in
3 straight to the Setup Media again User's Manual big shifting especially doing long print. It is
machine recommended to setup the media by adding
tension towards front and check the shifting by
prefeed function before actually start printing.
When dust such as pieces of vinyl is stick to the
Clean the Grit grit roller, power to hold the media will be
4 Grit Roller is dirty
Roller weakened and results in media shifting. Use brush
to clean the Grit Roller.
When pinch rollers wear out, power to hold the
Pinch Roller is Replace the Pinch [3-11 Pich Roller media will be weakened and results in media
5
wearing out Roller Replacement] shifting. Referential time for replacement of pinch
roller is 24 months.
When Grit Roller becomes loose, feeding amount
6 Grit Roller is loose Fix the Grit Roller between left and right edges will be different and
results in media shifting.
6-7
6-10 MOTOR ERROR

When the edges of the media curls or the media
absorbs the Ink and becomes to be irregular
Remove cause of
1 Media Jam surface of the media, the Head Carriage catches
Media Jam.
on the media during printing and results in the
Motor Error.
[3-5 Carriage When the Motor is broken or reaches its life, the
Broken / life of the Motor
2 Motor Motor cannot obey the order from the CPU and it
Motor Replacement
Replacement] results in the Motor Error.
Power Supply [3-13 SW Power When the Power Supply voltage for the Motor is
Replace Switching
3 voltage for Motor is Supply not supplied, the Motor cannot move and it results
Power Supply
not supplied Replacement] in the Motor Error.
When the Servo Board is broken, the Power
Mainboard Supply voltage for the Motor is not supplied and
4 Broken Motor Driver
Replacement the Motor cannot move. It results in the Motor
Error.
There is a dirt in When there is a dirt in the teeth of the Drive Gear
5 Clean Drive Gear.
teeth of Drive Gear. and it cannot rotate, the Motor Error occurs.
Weight of Media When the weight of Media is too heavy, the Motor
6 exceeds usable Use usable Media. Error occurs due to the too much load for feeding
Media. Media.
MOTOR ERROR
< ERROR DESCRIPTION
SCAN MOTOR ERROR Display the axis which the Error happens.
CODE : 0000 0000
Record for LAST ERROR

CURRENT ERROR
< ERROR LIST >
Bit
MEANING CAUSE
No.
0001 Feed Motor Deviation Error
Feed Motor Overcurrent Error 1
0004 (Big load is put on the motor movement
instantaneously.)
Feed Motor Overcurrent Error 2
< User side >
0008 (A little load is put on the motor
1. Media Jam
movement for a long time.)
2. Pull or Move the Carriage by hands.
0001 and 0004 occurred at the same
0005 3. Carriage runs into a thing/hands.
time.
Revised 1 4. Media is stuck because the media end is not separated from the
0009 paper tube.
time.
5. Heavy media is used.
0010 Scan Motor Deviation Error
Scan Motor Overcurrent Error 1 < Mechanical Side >
0040 (Big load is put on the motor movement 1. There is a bad contact/cut-line in the cable.
instantaneously.) 2. Screw fixing the tool carriage to wire is shifted.
Scan Motor Overcurrent Error 2 3. Motor is broken./Life
0080 (A little load is put on the motor 4. Head/Servo Board is broken.
movement for a long time.)
0050
time.
Revised 1
0090
time.
6-8
6-11 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE

Defalt Setting : 220V to 240V
If the voltage switches are set to 230V and the
Voltage Switches are Set the Voltage
1 User's Manual voltage of 115V is applied to the Heater, Heaters
not set correctly Switches
don't warm up because enough voltage is not
supplied.
If the fuse is broken, power can't be suppied to the
2 Fuse is broken Fuse Replacement Heaters. Please check the cause of broken fuse
before replacing it. (short-circuit and others)
Heater
3 Cut-line in the Heater
Replacement
If the thermistor can't take the temperature of the

Thermistor
4 Thermistor is broken Heater, the controller can't control the temperature
Replacement
properly.
Thermostat will stop supplying voltage
automatically for the safety if the temperature
Thermostat
5 Thermostat is broken exceeds the limit.
Replacement
If the Thermostat is broken, Heater doesn't warm
up.
6-12 DOESN'T CONTROL THE TEMPERATURE

Defalt Setting : 220V to 240V
If the voltage switches are set to 230V and the
Voltage Switches are Set the Voltage
1 User's Manual voltage of 115V is applied to the Heater, Heaters
not set correctly Switches
don't warm up because enough voltage is not
supplied.
Controller can not control the temperature because
Thermistor
2 Thermistor is broken the thermistor doesn't take the temperature of the
Replacement
Heater.
6-9
6-13 ERROR MESSAGE
CHECKING
NO ACTION REFERENCE OUTLINE
POINT
1 Service Call Refer to Service Call Refer to Service Call
This message is displayed when an unexpected error happens.
In the most case, the error can be fixed by restarting the machine.
2 Internal Error Restart machine If the error still happens in spite of restarting the machine, it
sometimes could be solved by carrying out the Limit Initialization or
changing some setting values.
6-14 SERVICE CALL
CODE
No. MEANING CONTENTS CAUSE ACTION
0002 Sub CPU Disorder of communication with Sub Board does not work correctly. 1) Check Cable Connection between Main Board
Communication Sub CPU Sub CPU does not work correctly. and Servo Board
Error There is a bad connection between Main 2) Servo Board Replacement
Board and Sub Board. 3) Main Board Replacement
0101 Limit Position Limit Initialization in the Service Limit Initialization in Service Mode has 1) Carry out Limit Position Initialize.
Error Mode has not been done. not been done.
0102 Head Lock Even though the machine carries Head Lock Sensor does not work 1) Head Lock Sensor Replacement
Sensor Error out the regular movement, the correctly or is broken. 2) Check the mechanical Backlash or loose with
output of the Head Lock Sensor the scanning axes.
does not reach the expected value.
0103 Limit Sensor Even though the machine carries Limit Sensor does not work correctly or 1) Limit Sensor Replacement
Error out the regular movement, the is broken. 2) Check the mechanical Backlash or loose with
output of the Limit Sensor does not the scanning axes.
reach the expected value.
0104 Cap Unit Even though the machine carries Disorder of Cap Motor 1) Cap Motor Replacement
Protection Error out the regular movement, the Fault of Cap Unit 2) Cap Unit Replacement
output of Cap Sensor does not Fault of Cap Sensor 3) Cap Sensor Replacement
reach the expected value. Cut-line or short-circuit of Cable and 4) Cable and Flexible Cable Replacement
Flexible Cable
0105 Tool Carriage Machine fails to connect the Tool Fault of Tool Carriage Connection 1) Check the mechanical Backlash or loose with
Connection Carriage to the Head Carriage. Loose of Connection Part the Tool Carriage part.
Error Fault of the Limit Position Initialize value 2) Lock Position Adjustment
Limit Sensor does not work correctly or 3) Limit Position and Cut Down Position Initialize
is broken. 4) Limit Sensor Replacement
0106 Tool Carriage Machine fails to disconnect the Disorder of Cap Motor 1) Check the mechanical Backlash or loose with
Disconnection Tool Carriage from the Head Loose of Connection Part the Tool Carriage part.
Error Carriage. Fault of the Limit Position Initialize value 2) Lock Position Adjustment
Limit Sensor does not work correctly or 3) Limit Position and Cut Down Position Initialize
is broken. 4) Limit Sensor Replacement
0107 Unset up of the Linear Encoder Setup has not been Linear Encoder Setup has not been 1) Carry out Linear Encoder Setup.
Linear Encoder done. done.
0109 Wiper Even though the machine carries Disorder of Wiper Origin Sensor 1) Wiper Origin Motor Replacement
Protection Error out the regular movement, the Fault of Wiper Unit 2) Wiper Unit Replacement
output of the Wiper Origin SensorFault of Wiper Origin Sensor 3) Wiper Origin Sensor Replacement
does not reach the expected value.
Cut-line or short-circuit of Cable and 4) Cable and Flexible Cable Replacement
Flexible Cable
0110 Linear Encoder Input value from Linear Encoder is Read error of Linear Encoder 1) Confirm whether Encoder Scale is between the
Error not changed when Linear Encoder Read error of Encoder on Scan Motor slit of Encoder Module in a whole width of the
is set up the Origin. side machine.
When Motor stops during printing, Wire is not fixed to Head Carriage firmly. 2) Linear Encoder Replacement
Motor does not complete the 3) Scan Motor Replacement
movement which is supposed to be 4) Confirm Cable Connection between Linear
done. Encoder Board and Print Carriage Board.
5) Confirm Connection between Wire and Head
Carriage.
6-10
CODE
No. MEANING CONTENTS CAUSE ACTION
0111 Tool / Crop This error occurs when the Tool / Crop Mark Sensor Adjustment 1 ) Tool / Crop Mark Sensor Adjustment
Error machine performs the Auto Crop has not been performed.
Mark Detection or the Auto Print /
Cut adjustment without the Tool /
Crop Mark Sensor Adjustment.
0120 Thermistor Thermistor of the Print Heater Thermistor of the Print Heater is broken. 1) Check the wirings of Print Heater
Error doesn't work correctly. There is a cut-line/short in the wiring of 2) Thermistor Replacement
(Print Heater) the Thermistor.
0121 Thermistor Thermistor of the Dryer doesn't Thermistor of the Dryer is broken. 1) Check the wirings of Dryer
Error work correctly. There is a cut-line/short in the wiring of 2) Thermistor Replacement
(Dryer) the Thermistor.
0125 Heater Error Print Heater doesn't work correctly. There is a cut-line/short in the wiring of 1) Check the wirings of Print Heater
(Print Heater) Temperature of the Print Heater is the Print Heater. 2) Thermostat Replacement
over 60 degree Celsius. Thermostat is broken. 3) Thermistor Replacement
Thermistor is broken.
0126 Heater Error Dryer doesn't work correctly. There is a cut-line/short in the wiring of 1) Check the wirings of Dryer
(Dryer) Temperature of the Dryer is over the Dryer. 2) Thermostat Replacement
60 degree Celsius. Thermostat is broken. 3) Thermistor Replacement
Thermistor is broken.
6-11
7 Service Activities
7-1 INSTALLATION CHECK LIST
Serial Number User Date Minimum Space Required
SP-300/300V : 3.0m(w) x 1.8m(d) x 1.8m(h)
Classification
Purchase Loan Unit Demo Unit Replacement
Unpacking
Accessory Box
Accessory Box
7-1
Checking the Accessories
Power cord : 1 Arm (Right) : 1 Arm (Left) : 1 Stand legs : 2
Stays : 2 Shafts : 2 Bolts (Large) : 20 Bolts (Small) : 2
Hexagonal wrench : 1 Pipe : 1 Adjusters : 2 Media flanges : 2
Short Media clamps : Long Media clamps :

Stoppers : 2 1 each on left and right (*1) 1 each on left and right Wrench :1
Replacement blade for

Ink-absorbing materials : 2 Stay mounting bracket : 1 separating knife : 1 Blade : 1
Blade holder : 1
Pin : 1 Cleaning cartridges : 2 Drain Bottles : 2 CD-ROMs : 2
User's manuals : 4
Cleaning Kit
Cleaning sticks : 10 Tweezers : 1 Wipers : 2
*1 The media short media clumps are installed on the machine.

7-2
Assembling the Stand
1. Place the stand legs sideways and attach the stays.

Orient the stand legs so that the small side holes are on the inner side.
Using the stay mounting bracket, secure the stays in place with the included large bolts.
Tighten the bolts loosely.
The small side holes are

Large Bolts on the inner side.
Stay mounting
bracket
Stays Large Bolt
Hexagonal wrench
Pipe
Stand legs
Install the adjuster

not to earth when
setting up the
stand.
2. Set the stand upright and tighten the bolts securely.
3. Attach the included small bolts at the locations shown in the figure.
Small Bolt
Small Bolt
Attach each on the side without

the adjuster.
7-3
4. Mount the machine.
Orient the stand so that the side where you attached the small bolts is at the rear,
and place the machine on the stand.
Line up the bolts at the back

of the machine with the
fixtures on the stand.
Fix the stand onto the back of

the machine.
4 bolts each on the right

and left hand side.
Large Bolts
5. Use the included large bolts to secure the machine to the stand.
1. Turn the adjusters in the direction shown in the

figure to raise the casters off the floor.
Adjuster
Wrench
Caster
Adjust the clearance between

the caster and the floor to 5
milimeters or less.
A larger clearance may make
correct printing impossible.
2.Tighten the nut at the top of the adjusters securely.
Wrench
7-4
Installing the Included
Items
1. Attach the arms onto the back of the machine at the locations shown in the figure.
Attach the arms, and secure them using the included large bolts.
Arm (Right) Arm (Left)
Large Bolts Large Bolts
2. Pass the stoppers onto both ends of the shaft.

When passing the shaft through the stopper, be sure to loosen the screws on the stopper first.
Loosen the screw.
Let the stopper through the

h ft
Tighten the screw loosely.
Shaft
Stopper
7-5
Removing the
Transport bars
3. Attach the two shafts to the arms, and engage the brake. Install the shafts
so that the one with the stopper is in front of the back of the machine.
Shafts
Stoppers
4. Engage the brake

Using the machine with the brake disengaged may result in unstable media feed, leading to poor image quality.
Brake
7-6
Removing the
protective stuff
Front
1) Remove the packing. 2) Remove the packing
Then open the front cover. inside the front cover.
5) Remove the packing.

3) Peel off the tape.
Then close the front cover.
4) Remove the retainer.
Rear
6) Attach the retainer

you removed in step4).
7-8
Installing the Drain
Bottle
1.Remove the bottom plug.

Use caution, because discharged fluid used in inspection may remain.
Bottom plug
It is needed when
moving the machine, so
do not discard it.
2.Install the drain bottle.
Drain bottle
Turn the bottle without applying

excessive force.
7-7
Connection
Connecting the Power Cord
Installation of VersaWorks (Only for SP-300V)
!! IMPORTANT !!
<System Requirements for Installing the Software>
Operating system : Windows XP ServicePack 1 or Windows 2000 Service Pack 4
CPU : Conputer with Pentium 4 2.0GHz or faster recommended
Memory (RAM) : 512 MB (1 GB or more recommended)
Free hard-disk space required for installation : 100 MB
Free hard-disk space required as a working space : 1 GB or more recommended
Install key is required. Refer to Quick Start Guide for Roland VersaWorks.
Before printing Set the Voltage Switch
!! IMPORTANT !!
Before switching on the power, set the voltage switch for the region where the machine is installed.
Change the setting for the language and Unit of Measurement.
You can change the setting for the language and the measurement unit used for the LCD by
turning on the Sub Power while holding down [MENU] key.
Fill Ink
!! IMPORTANT !!
2 pcs. of the SOL INK cleaning cartridges are required in this work.
Always be sure to gently shake the ink cartridge before you install it.
Match the machine to the environment where installed. (Perform [ENV. MATCH])
The printing length in scanning direction may change depending on the operating
environment, such as temperature or humidity.
This adjustment is to reduce misalignment between the printing and the cutting in the
scanning direction caused by the operating environment.
Install the Blade
Connect to the Computer
Switch the Power On and Off.
!! IMPORTANT !!
Once you have switched on the main power, you should normally leave it on.
In day-to-day use, you switch the machine on and off using only the sub power.
Menu Operations
Neither printing nor cutting is performed while menu settings are being made.
When you have finished making menu settings, press the [MENU] key to go back to the top menu.
7-9
Before printing Load Media
!! IMPORTANT !!
Explain to fix the Media flanges depending on the diameter of the paper tube.
Explain to adjust [Feed Correction] and [Bidirectional Correction] when using another type of media.
Explain about the thickness of usable media. Refer to the User's Manual [8-2 Usable Media].
Explain to use the Media clamps when using the media which curls easily.
Explain to remove the roll media from the machine after use.
If the roll media is installed on the machine for a long time,
the roll media may bend by the weight and it may influence the printing result.
Load Sheet Media
Secure in Place Using the Media Clamps. (Only when printing)
!! IMPORTANT !!
There are Short Media Clamps and Long Media Clamps.
The long Media Clamps interfere with the separating knife.
Explain to be sure to set [MEDIA CLAMP] to [LONG] in the menu when using the long media clamps.
Making this setting disables the media-cutoff operation.
Heater Operation
When no media is loaded.
When media is loaded.
Operations Make the Temperature Setting for the Heaters
!! IMPORTANT !!
Do not touch the platen when the heater is operating.
You can set the temperature either to "OFF" or to a value from 35 to 50 degrees C [40 to 122 degrees F]
(in steps of 1 degrees C [ 2 degrees F])
If the software you're using is provided with a feature for setting the heater temperature,
you can use your software to adjust the temperature.
Check the State of the Printing Heads
Check the Cutting Condition Settings

The following cutting conditions can be set by [CUT CONFIG] key.
* Blade Force
* Blade Offset
* Tool-up Speed
* Cutting Speed
Explain about [CUTTING PRIOR] menu.

[MENU] ... The machine will cut with the cutting conditions set on the machine.
[COMMAND] ... The machine will cut with the cutting conditions set on the software.
When Performing Printing Only
7-10
Operations When Performing Cutting Only
When Performing Printing and Cutting
Separate the Media
Stop or Pause Output Operations
Set the Location Where Printing Starts
Make Corrections for Printing

Feed Correction
Bidirectional Correction
!! IMPORTANT !!
When correcting the amount of feed, make the settings for the same conditions for the type of media
used, the configuration of the media, and the heater temperature as when actually performing printing.
When performing test printing for feed correction, load the media correctly.
When you can make a setting for error in the amount of feed for the grit rollers on the computer, the
computer's setting takes priority. To make the machine's setting take priority,
turn off the computer's setting.
Save and Load a Bidirectional-correction Value
Saving different adjustment values for different types of media makes it possible to load
the adjustment value simply when changing the media type.
Detailed Descriptions of Cutting Conditions
!! IMPORTANT !!
Explain not to use the Media Clamps when cutting.
Explain to set the value of [CUTTING ADJ.] in [CALIBRATION] menu to [0]
when using the machine for printing & cutting, because this menu
is to correct the cutting length when using the machine only for cutting.
[CUTTING ADJ.] menu corrects for the cutting length when using the machine for cutting only.
When using the machine for printing & cutting, always set the offset value to [0].
Make Corrections for printing position and Cutting positon (Automatic and Manual)
Print with Crop Marks
Alignment of the Crop Marks (Automatic and Manual)
!! IMPORTANT !!
Depending on the type of media, it may not be possible to detect crop marks automatically.
When crop marks cannot be detected automatically, you perform alignment manually.
Check the Remaining Ink Level
When Not in Use for a Prolonged Period.
!! IMPORTANT !!
Even when the machine is not in use, keep it in an environmental where the temperature is
5 to 40 degrees C (41 to 104 degrees F) and the humidity is 20 to 80% (with no consideration).
Be especially careful not to expose the machine to high temperature of 40 degrees C
(104 degrees F) or more.
7-11
Maintenance Replace the Ink Cartridge
!! IMPORTANT !!
Frequent insertion and removal may cause air to enter the ink tube, resulting in missing dot
or other problems in printing quality.
Clean the Printing Head
Explain that the machine will display [PRESS THE POWER KEY TO CLEAN] message
if the machine is left without using for 1 month.
Clean Using the Cleaning Kit
!! IMPORTANT !!
Instruct users how to perform the cleaning.
so that they can do it rightly by themselves.
Cleaning is performed while the caps on the printing heads are detached, so cleaning must be
completed before the heads dry out.
It is suggested that cleaning be completed in thirty minutes or less.
Other Cleaning Tasks

* Body
* Platen
* Grit rollers
* Pinch rollers (Raise the Pinch rollers when not in use.)
* Front cover
* Media Clamps
Explain the cleaning method for each part to the customer referring to the Users Manual.
Replace the Consumable parts

* Wiper
* Blade
* Separating Knife
Dispose of Discharged Ink
Explain about the time to discard the discharged ink in the Drain bottle.
Explain to switch off the sub power before performing to discard the discharged ink.
Explain to discard carefully the discharged ink from the Drain bottle so that the ink does not spatter.
7-12
Maintenance When Moving the Unit
!! IMPORTANT !!
When you move the machine, you first perform the HEAD WASH.
Cleaning of the heads requires 4 SOL INK cleaning cartridge.
Explain it is necessary to fill ink within 1 week after performing the HEAD WASH.
The nozzles of the Heads could be clogged if the machine is left for a long period after removing the ink.
Others Explain to switch off and on the machine and check the result before calling an engineer
when service call error occurs. There is a possibility to solve the problem.
Instruct users how to cap the Head.
Users need to cap the Head by themselves in case the Head does not return to the standby position
for some reason.
PARTS NAME Exchange Time

Exchange Time of the 6 billion shots / nozzle (6000000 kshots)
Printing Head
Consumable Parts *Replace the Ink damper when replacing the heads.
6 months or Wiping 3000 times or Ribbing 100 times
Wiper When the cleaning has been done for the 500 times, the message for
replacement of the Wiper will be shown on the LCD.
Carriage Motor 2000 hours
Cap Top 6 months
Ink Tube 2000 hours
Pump Unit 50,000 times
Ink Tube 2000 hours
Sponge for Flushing 6 months
4 months or Sponge Hours : 500 hours

Ink Pad
(Pad under the Wiper Unit) When the printing has been performed for 500h, the message for
replacement of the Wiper Sponge will be shown on the LCD.
Battery 24 months
Cutter Protection Replace depending on scratches on the Cutter Protection.
Pinch Roller Replace it if the rubber part is worn out.
7-13
7-2 Maintenance Check List
AFTER 6 MONTHS MAINTENANCE CHECK LIST
Model Serial Number User Date
PC OS Application
MAINTENANCE
Check Points Contents Reference
Get/Output Report OK
Upgrade the firmware to Latest virsion OK
Consumables Head OK Perform Cleaning Replacement 6 billion shots
Carriage Motor OK Replacement 2000 hours
OK Perform Cleaning Replacement 6 months or
Cleaning Wiper Wiping : 3000 times or
Rubbing : 100 times
Cap Top OK Perform Cleaning Replacement 6 months
Ink Tube OK Perform Cleaning Replacement 2000 hours
Pump Unit OK Perform Cleaning Replacement Pump Revolution times : 50000 times
OK Perform Cleaning Replacement 6 months
Sponge for Flushing Unit
Ink Pad OK Perform Cleaning Replacement 4 months or Sponge Hours:500 hours

Lithium Battery OK Replacement 24 months
Cutter Protection OK Replacement Replace it if there are scratches on it.
Pinch Roller OK Replacement Replace it if the rubber part is worn out.
Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL G902 P/N 21675102
Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL G902 P/N 21675102
Wire OK Adjust Tension Replacement
Platen OK Perform Cleaning
Grit Roller OK Perform Cleaning
Pinch Roller OK Perform Cleaning
Reflective Tape OK Perform Cleaning
Sheet Sensor OK Perform Cleaning
Media Clamp OK Perform Cleaning
Bed OK Perform Cleaning
Head OK Tighten up screw
Tool Carriage is fixed on OK Tighten up screw
the wire.
Cutter Holder OK Tighten up screw
Printing OK NG (Reason)
Cutting OK NG (Reason)
OPERATION CHECK
Media Loading Others
Printing Setting printing position
Calibration
Cutting Alignment of Crop Mark
Setting cutting line
Maintenance Cleaning using the cleaning kit.
Ink Type Conversion
Reference Media Type
Printing Area
7-14
7-2 Maintenance Check List
AFTER 12 MONTHS MAINTENANCE CHECK LIST
Model Serial Number User Date
PC OS Application
MAINTENANCE
Check Points Contents Reference
Upgrade the firmware to Latest virsion OK
ConsumablesHead OK Perform Cleaning Replacement 6 billion shots
Carriage Motor OK Replacement 2000 hours
OK Perform Cleaning Replacement 6 months or
Cleaning Wiper Wiping : 3000 times or
Rubbing : 100 times
Cap Top OK Perform Cleaning Replacement 6 months
Ink Tube OK Perform Cleaning Replacement 2000 hours
Pump Unit OK Perform Cleaning Replacement Pump Revolution times : 50000 times
Sponge for Flushing OK Perform Cleaning Replacement 6 months
Unit
Ink Pad OK Perform Cleaning Replacement 4 months or Sponge Hours:500 hours
Lithium Battery OK Replacement 24 months
Cutter Protection OK Replacement Replace it if there are scratches on it.
Pinch Roller OK Replacement Replace it if the rubber part is worn out.
Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL G902 P/N 21675102
Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL G902 P/N 21675102
Wire OK Adjust Tension Replacement
Platen OK Perform Cleaning
Grit Roller OK Perform Cleaning
Pinch Roller OK Perform Cleaning
Reflective Tape OK Perform Cleaning
Sheet Sensor OK Perform Cleaning
Media Clamp OK Perform Cleaning
Bed OK Perform Cleaning
Head OK Tighten up screw
Tool Carriage is fixed OK Tighten up screw
on the wire.
Cutter Holder OK Tighten up screw
Printing OK NG (Reason)
Cutting OK NG (Reason)
NOTE
7-15
7-3 Specification
Main unit Specification
SP-300/300V
Printing / Cutting method Piezo ink-jet method / media-moving method
Printing/Cutting width (*1) 147 to 736 mm (5-13/16 to 29 in.)
Acceptable media widths 182 to 762 mm (7-3/16 to 30 in.)
Ink cartridges Type Exclusive ECO-SOL INK cartridge
Capacity 220 cc +/- 5 cc
Color The four colors cyan, magenta, yellow, black
Printing resolution (Printing dot resolution) Max. 1440 dpi
Acceptable tool Special blade for CAMM-1 series
Cutting Speed 10 to 300 mm/s
Blade force 30 to 300 gf
Blade offset compensation 0.000 to 1.500 mm
Setting range of the Printing Heater 35 to 50 degrees C
preset temperature (*2) Dryer 35 to 50 degrees C
Software resolution (When cutting) 0.025 mm/step
Distance accuracy Error of less than +/-0.4% of distance traveled, or 0.5 mm, whichever is greater
(Printing while using heater) (in Roland SV-G-610G, print travel: 1 m, temperature: 20 degrees C, humidity: 50%,
heater temperature setting: 40 degrees C)
Distance accuracy Error of less than +/-0.4% of distance traveled, or 0.3 mm, whichever is greater
(When cutting) (*3) When distance correction ([CUTTING ADJ.] menu item) has been performed:
error of less than +/-0.2% of distance traveled, or 0.1 mm, whichever is greater
Repetition accuracy (When cutting) (*3) 0.1 mm or less (excluding stretching/contraction of the media)
Repetition between printing and cutting (*3) +/- 0.5 mm max. at 25 degrees C
(excluding possible shift caused by expansion/contraction of the media and/or by reloading the
media)
Interface USB interface (compliant with Universal Serial Bus Specification Revision 1.1)
Power-saving function Automatic sleep feature
(compliant with the International ENERGY STAR Office Equipment Program)
Power supply Voltage and frequency AC 100 to 120 V +/-10% 50/60 Hz or AC 220 to 240 V +/-10% 50/60 Hz
Required power
6.0A (100 to 120 V) or 3.0 A (220 to 240 V)
capacity
Power consumption Printing mode Approx. 650 W
Sleep mode Approx. 29 W
Acoustic noise level Printing mode 64 dB (A) or less (according to ISO 7779)
Standby mode 40 dB (A) or less (according to ISO 7779)
Dimensions (With stand) 1720 [W] x 770 [D] x 1275 [H] mm (67-3/4 [W] x 30-3/8 [D] x 50-1/4 [H] in.)
Weight (With stand) 130 kg (287 lb.)
Packed dimensions 1890 [W] x 830 [D] x 900 [H] mm (74-1/2 [W] x 32- 3/4 [D] x 35-1/2 [H] in.)
Packed weight 161 kg (355 lb.)
Environment Power on (*4) Temperature: 15 to 32 degrees C (59 to 90 degrees F )
(20 degrees C [68 degrees F ] or more recommended),
Humidity: 35 to 80% (no condensation)
Power off Temperature: 5 to 40 degrees C (41 to 104 degrees F),
Humidity: 20 to 80% (no condensation)
Included items
Exclusive stand, cleaning liquid cartridges, media flanges, small media clamps, large media
clamps, blade, blade holder, replacement blade for separating knife, cleaning kit, CD-ROMs,
power cord, manuals
*1 The length of printing or cutting is subject to the limitations of the program or driver.
*2 The heater temperature may not reach the preset temperature depending on ambient conditions or the width of the media.
*3 Accuracy is assured within a range in which the media-feed length is 3,000 mm or less and expansion or contraction
due to heater use is excluded.
And the setting for heater use requires a warm-up period of about 5 minutes after power up.
(Time may vary depending on the operating environment.)
*4 Environment
We recommend use in an
Humidity (%)
(no condensation) 80 operating environment within the
range shown by solid lines.
55
35
0 15 20 27 32 °C (°F)
(59) (68) (80.6) (89.6)
Temperature
7-16
Usable Media
Use genuine media for this machine.
A) Cuttable media thickness

0.08 to 0.22 mm (0.00315 to 0.00866 in.)
(depending on media composition)
B) Maximum media thickness including backing paper

A B
Printing only: 1.0 mm (0.0157 in.)
When performing cutting: 0.4 mm (0.039 in.)
D
C) Maximum outer diameter of roll media
180 mm
D) Core inner diameter for roll media

50.8 mm (2 in.) or 76.2 mm (3 in.)
C
E) Maximum weight for roll media
12 kg (26 lb.)
Side view of roll media
F) Roll-method conditions
Outward curl (printed surface on outer side)
Beginning of media curl not attached to paper tube (core)
7-17

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SERVICE NOTES

0 2005.1.24 First Edition Inagaki Mabuchi

[3-14 FLEXIBLE CABLE REPLACEMENT] has been added.

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

* 1 Serial Number SP-300V :ZS80350 and above

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

52 240VE 117V 240V 230V

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

117V 240VA 240VE

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplementai Parts-

CN103 CN108 CN102 CN105

CN106 CN101 CN104 CN107

2-2 MAIN BOARD

EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J

DD[0..63] MD[0..31] DD[0..63]

DD[0..63] DB[0..15] /INTUSB_0

RA1 3 46 4 5 MA0 MA19 TP24 VCC3 DD7 18 2 DB7 DB7

VCC3 VCC3 B4 A4 TP44 10u/16V PC3 PC16 D2 A3

PC46 CE0.1u /INTUSB_1 INT1/SOF RST CASE2B

IC27 M66291GP 0 DUSB-BRA42-T11(D4T)

T62 D11 A11 T42 SCK0_ZB

SDB_RD15 SDB_RD15 38 18 T76 FL18 TP18

T65 BHE PC17 D3 Q3 NCHG0

NON /SW0 8 12 TP85

CE100p CE100p CE100p CE100p 3

ENC_PHB R209 100

2-3 SERVO BOARD

JP1 NON PG6/BREQ PE4/D4 CE0.1u TP38 10K

R77 VCC3 PE5/D5 HVref2

P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) /MTD_En0

2 R125 P34/SCK0 GND

3 P33/RXD1 P13/PO11/TIOCD0/TCLKB X_En_Pha GND GND

Servo_to_Sub 0 136 45 2 74 T10

5 P32/RXD0/IrRXD P11/PO9/TIOCB0 I/O8 A1 TRST

JP3 NON T54

NON R65 R85

R33 150 R31 10K

+41V Q1 2SJ553S +VHEAD

SPI8010A C96 R150

2-4 HEATER BOARD

R48 220 C16 T56 /SysErr

T33 VREF P60/TMRI0/DREQ0/IRQ8 T37

R23 0 140 41 T11

5 IC4C IC4E CE0.1u CE0.1u

VCC3 IC1 IC3C 12

to SW Power Supply to Power SW

Power Junction Board 1

5267-02A 5267-02A B4P7-VH

Heater Power Board

8VHWKHNJIÂFPWRUTXHGULYHU 67 WR

'LVFRQQHFWWKH&5230$5.3,1&+52//(5DQG &5230$5.6(1625 3,1&+52//(56(1625

5HPRYHWKH722/&$55,$($66<IURPWKH722/ 722/&$55,$(%2$5'67$< 6&5(:

Fix the TOOL CARRIAGE BOARD STAY to the 6&5(: 722/&$55,$*(%2$5'67$<

)L[WKH722/&$55,$(%2$5' 6&5(: 722/&$55,$(%2$5'

&RQQHFW WKH &523 0$5. 3,1&+ 52//(5 DQG &5230$5.6(1625 3,1&+52//(56(1625

0RYH WKH +($' &$55,$*( E\ KDQG WR WKH ORFN

DXWRPDWLFDOO\WXUQHGRII INK CONTROL

5HPRYH WKH *8,'( 3/$7(V RI WKH &$%/( %($5

0RYH WKH +($' &$55,$*( E\ KDQG WR WKH ORFN

'R QRW UHFKDUJH VKRUWFLUFXLW

&OHDUWKH%$77(5<)/$*IURPWKH>&/2&.&+(&.@ SERVICE MENU

Fix the CARRIAGE WIRE to the TOOL CARRIAGE. 6&5(: