Project Report On RDC

RDC Concrete India Pvt. Ltd.
Project Report
Introduction
RDC hopes that you are enjoying the best of your health and spirit. It's an honor for us to
introduce our company to you.
RDC is the largest independent concrete company of India that has been in business
(Ready Mix Concrete) from past 28 years.
RDC concrete was acquired by Infra. Market from TRUENORTH having expected turnover of
5000cr in the year 2021-22. Infra.Market is funded by TIGER GLOBAL, NEXUS VENTURE
PARTNERS, ACCEL, FOUNDAMENTAL, SISTEMA ASIA CAPITAL and EVOLVENCE INDIA. IPO of
Infra.Market is scheduled for Dec 2023 as the largest construction agglomerate with valuation
of 20,000 Cr. Infra Market is also in to business of Aggregates, Cement, Steel, Tiles, AAC Blocks,
electrical, Ready mix plaster etc. There is no change in the management team of RDC Concrete
and it will continue to operate as it was, but with a focus on rapid expansion with the target to
become number one in the RMC Industry.
We are the largest standalone and the Third largest overall Ready Mix Concrete (RMC) in India,
high quality concrete mix from 58 certified RMC batching
in terms of volumes. We harvest our high-quality
plants across the nation. RDC has a major market share
in Bengaluru, Bhubaneswar, Chennai, Delhi NCR, Kerala, Kolkata, Pune, Hyderabad, Mumbai,
Mohali, Mangalore, etc. We thus have an unparalleled reputation and we strive to deliver
nothing but the best to our clients.
Proposed Plant Address

Plot No- 771/3130, At- Pratapnagari, PO-
PO Bhanpur, Ps- Cuttack Sadar , Dist-
Cuttack, Odisha, Pin No- 753011.
Production Capacity
RDC concrete will install one unit of batching plant of capacity 60cum/hr with three silos and
other equipments accessories at Cuttack.
Raw material Source

RDC will use coarse aggregates, sand, fly ash, cement, admixture as raw material for the production of
concrete of various grades which will be supplied to various construction projects as per the
requirement.
Source of Aggregate- Chandikhol
Source of Sand- Mahanadi River Cuttack
Source of Cement- Cement manufacturing units of Ultratech, Ramco, India Cement,
Source of Flyash- NTPC
Souce of Admixture- West Bengal
Manufacturing Process
A concrete plant, also known as a batch plant or batching plant or a concrete batching plant, is equipment that
combines various ingredients to form concrete. Some of these inputs include water,
air, admixtures, sand, aggregate (rocks, gravel, etc.), fly ash, silica fume, slag, and cement. A concrete plant can
have a variety of parts and accessories, including: mixers (either tilt drum or horizontal, or in some cases both),
cement batchers, aggregate batchers, conveyors, radial stackers, aggregate bins, cement bins, heaters, chillers,
cement silos, batch plant controls, and dust collectors.
The heart of the concrete batching plant is the mixer, and there are many types of mixers, such as tilt drum, pan,
planetary, single shaft and twin shaft. The twin shaft mixer can ensure an even mixture of concrete through the
use of high horsepower motors, while the tilt mixer offers a comparatively large batch of concrete mix. In North
America, the predominant central mixer type is a tilt drum style, while in Europe and other parts of the world, a
twin shaft mixer is more prevalent. A pan or planetary mixer is more common at a precast plant.
Aggregate bins have 2 to 6 compartments for storage of various sand and aggregate (rocks, gravel, etc.) sizes,
while cement silos are typically one or two compartments, but at times up to 4 compartments in a single silo.
Conveyors are typically between 24-48 inches wide and carry aggregate from the ground hopper to the aggregate
bin, as well as from the aggregate batcher to the charge chute.
A twin shaft concrete mixer, which is common in concrete plants

The aggregate batcher, also named aggregate bins, is used for storage and to batch the sand, gravel and crushed
stone of the concrete plant. There are also many types of aggregate batchers, but most of them measure
aggregate by weighing. Some use a weighing hopper, some use a weighing belt.
The cement silos are indispensable devices in the production of concrete. They mainly store bulk cement, fly ash,
mineral powder and others. There are three types of cement silos: bolted cement silos, horizontal cement silos and
integrated cement silos. Integrated cement silos are made in factories, and can be used directly. Bolted cement
silos are bolted for easy installation and removal. Horizontal cement silos have lower requirements on foundations
and can be transported by truck or flatbed without disassembly.
The screw conveyor is a machine to transfer the materials from the cement silos to the powder weighing hopper.
Concrete plants use the control system to control the working of the machine. Concrete batch plants employ
computer aided control to assist in fast and accurate measurement of input constituents or ingredients. With
concrete performance so dependent on accurate water measurement, systems often use digital scales for
cementitious materials and aggregates, and moisture probes to measure aggregate water content as it enters the
aggregate batcher to automatically compensate for the mix design water/cement ratio target. Many producers
find moisture probes work well only in sand, and with marginal results on larger sized aggregate.
Equipment Details
Equipment Name Qty

Mixer 1
Silo 5
Aggregate Hopper 1
Transit Mixer 20
JCB 1
Blower 1
Weigh bridge 1
DG 1
Air Compressor 1
Electricity
Total consumption of electricity at the premises tentatively will be 100 kva
Diesel generator of capacity 160kva will be installed by the RDC which will be used for
temporary works.
Water Consumption
Total water consumption shall be 1200000 litre/month out which 120000litres/month will be
used for domestic purpose and remaining for manufacturing process.
Prevention of Air & water pollution

SILOTOP is a cylindrically shaped dust collector for venting of pneumatically filled silos. Its stainless steel
body contains vertically mounted, POLYPLEAT filter elements. The air jet cleaning system is integrated in
the hinged weather protection cover.
It separates dust from the air flow by special POLYPLEAT filter elements drops back into the silo after an
integrated automatic reverse air jet cleaning system inside the weather protection cover has removed it
from the filter elements.
There is no pollution of water in batching plant.
Waste Mangement
Settling pond will be made for segregating aggregate and water from waste concrete and
reused

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RDC Concrete India Pvt. Ltd.

Proposed Plant Address

Raw material Source

A twin shaft concrete mixer, which is common in concrete plants

Equipment Name Qty

Total consumption of electricity at the premises tentatively will be 100 kva

Prevention of Air & water pollution

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