PCI MTECH Minor2 2019
PCI MTECH Minor2 2019
PCI MTECH Minor2 2019
1 05 Marks
(a) A ratio control scheme is to be used to maintain a stoichiometric ratio of Haand N2 as the feed to an
ammonia synthesis reactor. Individual flow controllers will be used for both the H2 and N2 streams.
Using the information given below, do the following:
a) Draw a schematic diagram for the ratio control scheme.
b) Specify the appropriate gain for the ratio station, Ke.
Available Information:
() The electronic flow transmitters have built-in square root extractors. The spans of the flow
transmitters are 30 Umin for H2 and 15 L/min for N2.
(ü) The control valves have pneumatic actuators.
(ii) Each required current-to-pressure (WP) transducer has a gain of 0.75 psilmA.
(iv) The ratio station is an electronic instrument with 4-20 mA input and output signals.
(ii) If Gr is to be a lead-lag transfer function T,s+1 Determine T and T; by the Foxboro rule.
T,s+l
Howdo you determine whether lead or lag is to predominate? Use t, =1.0 in the Foxboro
rule.
R=0 K=1 (s + l)
Fig.1
2. 05 Marks
(a) Consider a refinery blending and production problem which ilustrates a scheduling application in the
chemical process industries. Fig. 2 demonstrate a schematic diagram of feedstocks and products for
the refinery (costs and selling price). Table 1 rendered the information pertaining to the expected
yields f the twO types of crude oils when processed by the refinery. It is also noted that products
distribution from the refinery is guite different for the two crude oils. Formulate the optimization
problem with the limitations on the established markets for the various products in terms of the allowed
maximum daily production and their processing costs.
Costs Sales prices
Crude oil #l
($24/bb|) Gasoline ($36/ob)
’Kerosene($24/bb!)
Reinery
($15/obl) Fue oil (32obl)
Crude oil #2
’ Residual ($10:0bl)
Fig.2
Available Information:
Maximum
Volume pcrcent vicld allowable
production
(rude #1 Cude #2 (bblday)
Gasoline 44 24,(0
Keroscne 10 2,000
Fuel oil 10 6,000
Processing cost ($/bbl) 0.50 1.00
(b) Fig. 3 illustrates the common pneumatic valve used as a final control element. Develop the
dynamics of the given valve.
Available information:
pis the pressure exerted by compressed air at the top of diaphragm and Ais the area of
diaphragm. Consider K as a Hooke's constant for the spring and x is displacement in upward
direction.
Dipharu
--Spring
Sten
Piug
Fig. 3
05 Marks
3
(a) Given the functional
5 levels of
plant) obtained in response to the indicated
(a) Mean yields of soybean plants (gms per North
(Data courtesy: Dr. A. S. Heagle, USDA and
0Zone exposure over the growing season.
Carolina State University)
X
Ozone (ppm) Yield (gm/ plt)
0.2 242
0.7 237
0.11 231
0.15 201
the best quadratic model.
Find the best linear model and compare it with
if required in brief
(b) Differentiate the following with suitable examples
system
i) Auctioneering control system and split control
ii) Feedback and Feed-forward control system
ii) Inferential control and Override control system
2 3 5
Q. No. 1
1 1
CO No, 1
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