AL4CTDG1/1

Parts Catalogue - July'2014

THIS PAGE IS INTENTIONALLY LEFT BLANK
 FOREWORD

This Spare Parts Catalogue is applicable to AL4CTDG1/1- 40 KVA (CPCB II) Genset Engine.

The following information regarding mode of supply is given in the Catalogue:

A) When the components are supplied in the form of a sub-assembly or a set, or kit, specific mention is made.

B) All standard fasteners are not serviced.

While ordering the parts, due note of the above information should be taken.

Since the process of development is continuous with design changes, part numbers are likely to change. The information given in this publication is
current at the time of release. The possibility exists that the information may need to be updated as a result of modification adopted by the manufac-
turer at any time for reason of a technical or commercial nature. Relevant changes would be updated through our Service Circulars / Bulletins, if found
necessary.

While all the care has been taken to illustrate the components as they look, due to constraints of standardizing the illustrations, variation will be there.

Though every care has been taken in preparing the Parts Catalogue, no liability is under taken for any error which may arise.

We welcome your suggestions and feedback for better service. Should you need any further information pl write to:

Ashok Leyland Limited,

Power Solutions Business,
No. 1, Sardar Patel Road,
Guindy, Chennai – 600 032

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 INDEX - AL4CTDG1/1
SL.NO SPEC NO DESCRIPTION PAGE NO
1 ALECH7/2 ENGINE CYLINDER HEAD ASSEMBLY 2
2 HAECB12 ENGINE CYLINDER BLOCK ASSEMBLY 6
3 ALEMB350 ENGINE MAIN BEARING 8
4 HAEPR27 ENGINE PISTON AND RINGS 10
5 ALECN360 ENGINE CONNECTING ROD ASSEMBLY 12
6 HAECS9 ENGINE CRANK SHAFT ASSEMBLY 14
7 HAECM10 ENGINE CAMSHAFT ASSEMBLY 16
8 ALEFW350/8 ENGINE FLY WHEEL 18
9 ALEFH24 ENGINE FLYWHEEL HOUSING 20
10 HAETG1 ENGINE TIMING GEAR ASSEMBLY 22
11 HAETC3/18 ENGINE TIMING CASE ASSEMBLY 24
12 ALESU350/2 ENGINE SUMP 26
13 HAEOS3 ENGINE OIL STRAINER 28
14 ALEOP350/1 ENGINE OIL PUMP 30
15 HAEVL4/6 ENGINE VALVE SYSTEM 32
16 ALEIM23 ENGINE INTAKE MANIFOLD 36
17 HAEEM1/1 ENGINE EXHAUST MANIFOLD 38
18 ALESC50 TURBOCHARGESR ASSY 40
19 ALEOC12 ENGINE OIL COOLER 44
20 ALETH18 ENGINE THERMOSTAT ASSEMBLY 46
21 ALEBH300 ENGINE BREATHER HOSE 48
22 ALFIE80 FUEL INJECTION EQUIPMENT ASSEMBLY 50
23 ALENH14 ENGINE NOZZLE HOLDER 54
24 ALEWP257 ENGINE WATER PUMP ASSEMBLY 56
25 HAOLG2/2 OIL LEVEL GUAGE ASSEMBLY 58
THIS PAGE IS INTENTIONALLY LEFT BLANK
 INDEX - AL4CTDG1/1
SL.NO SPEC NO DESCRIPTION PAGE NO
26 ALSM41 STARTER MOTOR ASSEMBLY 60
27 HADD13/6 DYNAMO DRIVE ASSEMBLY 62
28 ALEPC15 ENGINE PUMP CONTROL 64
29 10007707 UPFIT KIT 66
AL4CTDG1/1:V00 1
 ASSY OF ENGINE CYLINDER HEAD WITHOUT TEMP SENSOR - ALECH7/2
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 B9220901 S/A OF CYLINDER HEAD - ( consists of items marked with $) - With Studs 1
2 B9220902 $ S/A OF CYLINDER HEAD - 4CTI - BS3 ( consists of items marked with #) 1
3 1 X1817922 # CYLINDER HEAD - 4CTI -BS III - 87 KW ENGINE 1
4 2 X1701213 MLS GASKET 1
5 2 X1701113 MLS GASKET (Alernate) 1
6 3 F0531522 # BUSHING, VALVE GUIDE INTAKE 8
7 4,5 P0950951 # COMPOSITE VALVE SEAT KIT H SERIES 4CT 1
8 6 X3510415 BOLT, CYLINDER HEAD 13
9 6A L9011035 Flanged screw - M10x1.5x35L 4
10 7 X3510815 BOLT, CYLINDER HEAD 5
11 B8254309 S/A COVER, CYLINDER HEAD ( Consists of items marked with %) 1
12 8 F1135842 % COVER CYL HEAD 1
13 9 F1762100 GASKET C/HEAD COVER 1
14 10 F1100160 % OIL FILLER CAP 1
15 11 F3144915 # PLUG EXPANSION 4
16 13 F3145015 # PLUG EXPANSION 4
17 14 F3145215 # PLUG EXPANSION -26 DIA 4
18 15 F3145315 # PLUG EXPANSION 30DIA 4
19 16 F3145415 # PLUG EXPANSION 1
20 17 X3714315 $ Stud M8x1.25 8
21 18 X3504311 $ SPECIAL STUD FOR EXHAUST MANIFOLD (COPPER PLATED). 4
22 18 X3504211 $ STUD,EMF 4
23 19 F4832510 # BALL STEEL 4
24 20 L9010832 FLANGED SCREW M8 x 1.25 x 32 6
25 F3144715 PLUG 1

AL4CTDG1/1:V00 2
AL4CTDG1/1:V00 3
 ASSY OF ENGINE CYLINDER HEAD WITHOUT TEMP SENSOR - ALECH7/2
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
26 F4922100 WASHER 18 OD X 12.2 ID X 1 t 1
27 F3144715 # PLUG 1
28 X3716315 $ STUD - M8X1.25 2

AL4CTDG1/1:V00 4
AL4CTDG1/1:V00 5
 ASSY OF ENGINE CYLINDER BLOCK - ALECB12
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 B7016502 S/A CYL BLOCK-4D H-Series 1
2 F1826122 $ CYL BLOCK-4D 1 NSS
3 2 X3404222 $ CYLINDER LINER "W" (MIF) AR
4 2 X3404322 $ CYLINDER LINER "X" (MIF) AR
5 2 X3404422 $ CYLINDER LINER "Y" (MIF) AR
6 2 X3404522 $ CYLINDER LINER "Z" (MIF) AR
7 3 F2702150 O RING CAM AND SEAL 1
8 4 X3511115 $ BOLT, MAIN BEARING CAP 10
9 5,6,7 P0976551 $ CAM BUSH KIT 1
10 8 F0536230 $ BUSHING BODY O/PUMP 1
11 9 F7647314 SEAL, PLATE 1
12 10 F0954415 PIN STRAIGHT 2
13 11 F0954515 PIN STRAIGHT (8X16) 2
14 12 F0954615 PIN STRAIGHT (5X10) 1
15 13 F0954715 PIN REAR 2
16 16 F3146615 $ EXPANSION PLUG 3
17 17 F3145615 $ PLUG EXPANSION 5
18 18 F3145015 $ PLUG EXPANSION 1
19 19 F3145715 $ PLUG EXPANSION 2
20 20 F3144915 $ PLUG EXPANSION 1
21 X3108815 PLUG 2
22 F4832610 $ BALL STEEL 2
23 L9010818 SCREW - Hex - M8 X 1.25 CP X 18mm LONG X GR 8.8 2
24 F1Z01314 LIFTING EYE 1

AL4CTDG1/1:V00 6
 MAIN BEARING - ALEMB350

AL4CTDG1/1:V00 7
 MAIN BEARING - ALEMB350
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 9,10 P0990951 THRUST WASHER-STD AR
2 P0994551 THRUST WASHER-S1 AR
3 11,12,
P0928851 CRANK SHAFT MAIN BEARING SET -STD AR
13,14
4 P0928951 CRANK SHAFT MAIN BEARING SET - 0.25 U/S AR
5 P0929051 CRANK SHAFT MAIN BEARING SET - 0.50 U/S AR
6 P0975951 CRANK SHAFT MAIN BEARING SET - 0.75 U/S AR

AL4CTDG1/1:V00 8
 ENGINE PISTON & RINGS - HAEPR27

AL4CTDG1/1:V00 9
 ENGINE PISTON & RINGS - HAEPR27
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 P0982751 RING SET 1
2 2 P0982651 PISTON SET 1
3 1&2 P0983151 ENGINE SET 1

AL4CTDG1/1:V00 10
 ASSY OF ENGINE CONNECTING ROD - ALECN360

AL4CTDG1/1:V00 11
 ASSY OF ENGINE CONNECTING ROD - ALECN360
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 1 B7761301 S/A OF CONNECTING ROD 4
2 2 F0537930 BUSH 4
3 3 F3585615 BOLT 8
4 4 P0951551 CON ROD BEARING KIT - STD 1
5 4 P0958351 CON ROD BEARING KIT - 0.25 MM U/S 1
6 4 P0958451 CON ROD BEARING KIT - 0.50 MM U/S 1
7 4 P0958551 CON ROD BEARING KIT - 0.75 MM U/S 1
8 4 P0958651 CON ROD BEARING KIT - 1.00 MM U/S 1

AL4CTDG1/1:V00 12
 ENGINE CRANKSHAFT - (POLY V BELT) - HAECS9

AL4CTDG1/1:V00 13
 ENGINE CRANKSHAFT - (POLY V BELT) - HAECS9
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 1 F3568715 NUT 1
2 2 F1200210 SPACER 1
3 3 F2702650 O RING 1
4 4 X1504522 PULLEY CRANKSHAFT (POLY-V) 1
5 5 X1602711 GEAR, CRANKSHAFT 1
6 6 F0954915 KEY FOR GEAR CRANKSHAFT 1
7 7 F3351111 CRANKSHAFT 1
8 8 F3438615 COLLAR 1

AL4CTDG1/1:V00 14
 ENGINE CAMSHAFT - HAECM10

AL4CTDG1/1:V00 15
 CAMSHAFT - HAECM10
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 B2S00802 SUB ASSEMBLY OF CAM SHAFT ( Consists of items marked with $) 1
2 2 F4832710 $ BALL STEEL 1
3 3 F9X00111 $ CAMSHAFT - 2 LOBES FOR INTAKE AND EXHAUST 1
4 4 F0955115 KEY FOR CAMSHAFT 1
5 5 F7661614 PLATE CAMSHAFT 1
6 6 L9010822 FLANGED SCREW - M8 X 1.25 CP X 22mm LONG X GR 8.8 2
7 7 F1655711 GEAR,CAMSHAFT 1
8 8 F4945310 SPECIAL SCREW- MM - Plain - 15mm ID X 44mm OD X 6mm T 1
9 9 F3501800 M14 X 1.5 X 40 BOLT 1
10 F4922800 SPECIAL SCREW - MM - Single coil - 15mm ID X 24.4mm OD X 3.6mm T 1

AL4CTDG1/1:V00 16
AL4CTDG1/1:V00 17
 FLYWHEEL - ALEFW350/8
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 B8761001 S/A FLYWHEEL WITH 12 deg INJ TIMING 1
2 2 F1625022 SAE 10 Flywheel 1
3 3 F0741822 STARTER RING 1
4 4 X3511015 BOLT, FLYWHEEL 6

AL4CTDG1/1:V00 18
AL4CTDG1/1:V00 19
 ENGINE FLYWHEEL HOUSING ASSY - ALEFH24
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 X1815822 FLYWHEEL HOUSING 1
2 2 X2705100 H-SERIES C/S REAR END PTFE OILSEAL 1
3 3 F3769515 STUD - COVER TIMER ,STARTER MOTOR MOUNTING M10 3
4 4 X1102513 F/H, DUST COVER 1
5 5 L9010812 "STANDARD FLANGED SCREW - HEX - M8 X 1.25 CP X 12MM LONG X GR 8.8"
2
6 F4922600 SPRING WASHER 10
7 F3584615 SPECIAL NUT - HEX - M10 X 1.25CP X 8MM LONG X GR 3
8 F4945410 SPECIAL WASHER - MM - PLAIN - 10.5MM ID X 22MM OD X 2MM T 3
9 F4945510 "SPECIAL WASHER - MM - SINGLE COIL - 10.2MM ID X 18.4MM OD X 5MM T" 3
10 F5J00113 F/H, DUST COVER 1
11 L2010812 STANDARD SCREW - HEX - M8 X 1.25 CP X 12MM LONG X GR 8.8 4
12 L2010835 STANDARD SCREW - HEX - M8 X 1.25 CP X 35MM LONG X GR 8.8 6
13 L4010800 STANDARD WASHER - MM - PLAIN - 8MM ID 6
14 L2010818 STANDARD SCREW - HEX - M8 X 1.25 CP X 18MM LONG X GR 8.8 2
15 H4110800 SC WASHER 8 DIA 2
16 L1011409 STANDARD BOLT - HEX - M14 X 2CP X 45MM LONG X GR 8.8 8
17 L4011400 STANDARD WASHER - MM - PLAIN - 14MM ID 8
18 L4111400 STANDARD WASHER - MM - SINGLE COIL - 14MM ID 8

AL4CTDG1/1:V00 20
 timing gears - haetg1

AL4CTDG1/1:V00 21
 TIMING GEARS - HAETG1
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 F7661714 PLATE IDLER, GEAR THRUST 1
2 2.2.2 B7014502 S/A SHAFT.IDLER GEAR ( consists of item smarked with $) 1
3 2 F3347211 $ IDLER GEAR SHAFT 1
4 2.2 F0955015 $ PIN STRAIGHT (6X10) 2
5 3.3.2 B8254801 S/A OF GEAR, IDLER ( consists of itmes marked wit #) 1
6 3.2 F0536530 # BUSHING 1
7 3 X1602811 # GEAR,IDLER 1
8 4 F7661814 PLATE IDLER, GEAR THRUST 1
9 5 F3585715 BOLT IDLE GEAR 1

AL4CTDG1/1:V00 22
AL4CTDG1/1:V00 23
 ASSY OF TIMING GEAR CASE - HAETC3/18
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 B8760901 "S/A OF TIMING GEAR CASE WITH WELCH PLUGS(CONSISTS OF ITEMS MARKED WITH $)" 1
2 1 X1104022 $ COVER, TIMING GEAR CASE TO SUIT 230 CC AIR COOLED COMPESSOR 1
3 2 F3145915 $ PLUG EXPANSION 32DIA 1
4 4 X1102622 FRONT COVER 1
5 8 F2749200 O RING 81.2 X 3.3 1
6 10 X2706700 OIL SEAL, FRONT (PTFE) 1
7 11 X7200113 TIMING BACK PLATE 1
8 L9011020 FLANGED SCREW - HEX - M10 X 1.5 CP X 20MM LONG X GR 8.8 2
9 12 L9010818 FLANGED SCREW - HEX - M8 X 1.25 CP X 18MM LONG X GR 8.8 7
10 13 F3502400 BOLT 1
11 14 F1761500 GASKET FRT END PLATE 1
12 17 L9510815 FLANGED BOLT - HEX - M8 X 1.25 CP X 75MM LONG X GR 8.8 1
13 18 L9510819 FLANGED BOLT - HEX - M8 X 1.25 CP X 95MM LONG X GR 8.8 2
14 19 L9510813 FLANGED BOLT - HEX - M8 X 1.25 CP X 65MM LONG X GR 8.8 5
15 21 F7909414 SEAL PLATE 1
16 22 L9510817 FLANGED BOLT - HEX - M8 X 1.25 CP X 85MM LONG X GR 8.8 3
17 23 F1721600 JOINT-POWERSTEERINGPUMP DUMMY PLATE 1
18 24 F7647414 SEAL PLATE 1
19 L9011016 FLANGED SCREW - HEX - M10 X 1.5 CP X 16MM LONG X GR 8.8 2
20 F7Y03300 GASKET - COMPRESSOR DUMMY PLATE GASKET 1

AL4CTDG1/1:V00 24
 ASSY OF ENGINE OIL SUMP - ALESU350/2

AL4CTDG1/1:V00 25
 ASSY OF ENGINE OIL SUMP - ALESU350/2
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 1 B8752002 S/A OF OIL SUMP (WITH PLUG AND WASHER) 1
2 2 X2701450 O RING 21.89 X 2.62 1
3 3 FC200315 ENGINE SUMP PLUG 1
4 4 L9010812 FLANGED SCREW - M8X1.25X12L 26

AL4CTDG1/1:V00 26
AL4CTDG1/1:V00 27
 ASSY OF SUCTION STRAINER - HAEOS3
SL.No ILL.No PART NO DESCRIPTION QTY REMARK
1 1 F2702750 O RING FLANGE SEAL 1
2 2 L9010822 Flanged screw - M8x1.25x22L 2
3 3 B9255801 S/A OF SUCTION STAINER ( comprioses of itesm marke dwith $) 1
4 4 X4000142 $ STRAINER WITH TREPANNING 1
5 5 F4000310 $ SCREEN OIL STRAINER 1
6 6 F0743510 $ SNAP RING 1

AL4CTDG1/1:V00 28
 OIL PUMP - ALEOP350/1

AL4CTDG1/1:V00 29
 OIL PUMP - ALEOP350/1
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 1 B8729901 S/A OF OIL PUMP 1
2 2 F1761200 GASKET OIL PUMP COVER 1
3 4 F3502400 BOLT 2
4 L9010832 FLANGED SCREW M8 X 1.25 X 32 2
5 5 L9010818 FLANGED SCREW - M8X1.25X18L 3
S/A OF OIL PUMP B8729901 COMPRISES
6 B8729902 S/A OF COVER OIL PUMP COMP OF ILL NO 6,7,11,12, 13 1
7 9,10 B7018703 S/A OF GEAR OIL PUMP 1
S/A OF COVER OIL PUMP B8729902 COMPRISES
8 11,12,13 B8255003 S/A OF COVER 1
9 6 F1600326 GEAR OIL PUMP DRIVE 1
10 7 F3356215 SHAFT OIL PUMP DRIVE 1
11 8 F1661311 GEAR OIL PUMP DRIVE SHAFT 1
S/A OF GEAR OIL PUMP B7018703 COMPRISES
12 10 F0536230 BUSHING BODY OIL PUMP 1
S/A OF COVER B8255003 COMPRISES
13 11 X1101122 COVER OIL PUMP 1
14 12 F0536430 BUSHING OIL PUMP DRIVE SHAFT 1
15 13 F3356315 SHAFT OIL PUMP DRIVEN 1

AL4CTDG1/1:V00 30
AL4CTDG1/1:V00 31
 ASSY OF ENGINE VALVES HAEVL4/6
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 X0901011 SEAT-VALVE SPRING LOWER 8
2 2 FL600111 INTAKE VALVE FOR INTERNAL EGR ENGINE 4
3 3 F4231911 EX VALVE 6DT IND 4
4 4 B7018802 S/A SHAFT VALVE ROCKER ( consists of items markd with $) 1
5 F3146015 $ SPHERICAL PLUG 2
6 F3356415 $ ROCKER SHAFT-4D H-Series 1
7 B8728701 S/A ARM, VALVE ROCKER 1
8 4.1 F3576711 SCREW - Hex - M5 X 0.8CP X 8mm LONG X GR 2
9 4.2 F7104522 ROCKER BRACKET 1
10 4.3 F3210322 ROCKER ARM.INLET 4
11 4.4 F3438415 COLLAR 4
12 4.5 F3210422 ROCKER ARM.EXH. 4
13 4.6 F7104622 ROCKER BRACKET 3
14 4.7 F7104722 ROCKER BRACKET 1
15 4.8 F3586215 Special Nut - Hex - M8 X 1FP X 6mm LONG X GR 8
16 4.9 X3507615 SCREW,VALVE ADJUSTING 8
17 5 X0900911 SEAT,VALVESPRING-UPPER 8
18 6 F3438515 LOCK VALVE SPG RET 16
19 7 FE802800 VALVE STEM SEAL, SKF 8
20 8 L9510812 BOLT - Hex - M8 X 1.25 CP X 60mm LONG X GR 8.8 5
21 9 X1100615 VALVE CAP 8
22 10 B7015004 S/A VALVE PUSH ROD 8
23 11 F4330722 LIFTER VALVE 8
24 13 X3607410 SPRING, VALVE (OUTER) 8
25 13 X3607310 SPRING, VALVE - OUTER (ALTERNATE PART) 8

AL4CTDG1/1:V00 32
AL4CTDG1/1:V00 33
 ASSY OF ENGINE VALVES HAEVL4/6
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
26 F4945910 SPECIAL WASHER 2

AL4CTDG1/1:V00 34
 ASSEMBLY OF ENGINE INTAKE MANIFOLD - ALEIM23

6
5
4
6

10

12

7
1 3

11

9 13
2

AL4CTDG1/1:V00 35
 ASSEMBLY OF ENGINE INTAKE MANIFOLD - ALEIM23
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 FL300193 GASKET - INTAKE MANIFOLD (4 CYL IL ENGINE) 1
2 2 L9510810 FLANGED BOLT - HEX - M8 X 1.25 CP X 50MM LONG X GR 8.8 3
4 3 F3144715 PLUG 1
5 4 FL400415 PIPE - TURBOCHARGER 1
6 5 X1912150 HOSE 1
7 6 X3900310 T BOLT CLAMP - JUPITER MAKE 1
8 7 F4922100 SPECIAL WASHER - MM - PLAIN - 12.2MM ID X 18MM OD X 1MM T 1
9 8 X1706500 GASKET, AIR INTAKE PIPE 1
10 9 L9510811 FLANGED BOLT - HEX - M8 X 1.25 CP X 55MM LONG X GR 8.8 1
11 10 L9110818 FLANGED NUT - HEX - M8 X 1.25 CP X 8MM LONG X GR 4
12 B3P05801 SUB ASSY. OF INTAKE MANIFOLD ( Consists of items marked with $) 1
13 11 F8Z00642 $ INTAKE MANIFOLD 1
14 12 X3715115 $ STUD (M8X1.25) FOR AIR INTAKE PIPE MTG 4
3 13 L9510812 FLANGED BOLT - HEX - M8 X 1.25 CP X 60MM LONG X GR 8.8 6

AL4CTDG1/1:V00 36
 EXHAUST MANIFOLD - HAEEM1/1

AL4CTDG1/1:V00 37
 ASSY OF ENGINE EXHAUST MANIFOLD - HAEEM1/1
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 X1813022 EXHAUST MANIFOLD 1
2 2 X1700111 SPECIAL GASKET FOR EXHAUST MANIFOLD-CYLINDER HEAD 4
3 3 F7F00115 HEX NUT FLANGED, M10x1.25 8
4 4 X3504411 SPECIAL STUD FOR TURBOCHARGER MOUNTING 4
5 F1200410 SPACER 2
6 X1203515 SPACER, LONG (For EMF mounting Long Stud) 7

AL4CTDG1/1:V00 38
 ASSEMBLY OF ENGINE TURBOCHARGER - ALESC50

23

2
1

14
24
3 9
5

12
21 13
4 22

16 20

15
10 17

18
19

11
26
25

AL4CTDG1/1:V00 39
 ASSEMBLY OF ENGINE TURBOCHARGER - ALESC50
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 X8000710 L-BRACKET 1
2 2 L9111018 FLANGED NUT - M10X1.5 2
3 3 FF300222 ELBOW EXHAUST 1
4 4 X3504011 SPECIAL NUT - HEX - M8 X 1.25CP X 6.8MM LONG X GR 4
5 5 X4904810 SPECIAL WASHER - MM - PLAIN - 9MM ID X 17MM OD X 2.3MM T 4
6 6 B4K00702 S/A OF TURBO OIL DRAIN PIPE 1
7 7 L9010822 FLANGED SCREW - HEX - M8 X 1.25 CP X 22MM LONG X GR 8.8 2
8 8 X1710800 GASKET OIL OUTLET 1
9 9 X3504011 SPECIAL NUT - HEX - M8 X 1.25CP X 6.8MM LONG X GR 4
10 10 X3M01900 TURBOCHARGER 1
11 11 L4110600 STANDARD WASHER - MM - SINGLE COIL - 6MM ID 2
12 12 FB500142 CAC PIPE 1
13 13 F4R00210 V-BAND CLAMP FOR CAC PIPE 1
14 14 FA400250 O-RING COMPRESSOR OUTLET PIPE 1
15 15 X4900343 SEALING RING, DIN 7603, A 10X13,5 - AL 2
16 16 X3117615 HOLLOW SCREW, M10X1.25 1
17 17 X1701613 GASKET TC EXHAUST OUT 1
18 18 FPC00215 TC OIL FEED PIPE 1
19 19 F7Y01400 TURBO DRAIN GASKET 1
20 20 F3782115 STUD 2
21 21 X1707600 GASKET, EMF TO TC 1
22 22 X3716515 STUD (REF. IVECO PART NO. 98458149W) 2
23 23 L9010832 FLANGED SCREW - HEX - M8 X 1.25 CP X 32MM LONG X GR 8.8 2
24 24 L9011035 FLANGED SCREW - HEX - M10 X 1.5 CP X 35MM LONG X GR 8.8 2
25 25 L2010620 STANDARD SCREW - HEX - M6 X 1 CP X 20MM LONG X GR 8.8 2

AL4CTDG1/1:V00 40
 ASSEMBLY OF ENGINE TURBOCHARGER - ALESC50

23

2
1

14
24
3 9
5

12
21 13
4 22

16 20

15
10 17

18
19

11
26
25

AL4CTDG1/1:V00 41
 ASSEMBLY OF ENGINE TURBOCHARGER - ALESC50
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
26 26 L4010600 STANDARD WASHER - MM - PLAIN - 6MM ID 2

AL4CTDG1/1:V00 42
 ASSY. OF OIL COOLER WITH SPIN-ON FILTER - ALEOC12
ALEOC12
ALEOC12
L

AL4CTDG1/1:V00 43
 ASSY OF OIL COOLER WITH SPIN-ON FILTLER - ALEOC12
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 B3Z01801 S/A OF OIL COOLER CASE ( CONSISTS OF ITEMS MARKED WITH $) 1
2 B7015405 $ S/A OF CASE OIL COOLER WITH ADAPTOR ( CONSISTS OF ITEMS MARKED WITH #) 1
3 1 F4M00142 # CASE OIL COOLER 1
4 2 F0B01015 # ADAPTOR, OIL FILTER 1
5 3 F4231711 $ VALVE FILTER SAFETY 3
6 4 F3639410 $ SPRING OIL VALVE 2
7 5 F3639510 $ SPRING OIL VALVE 1
8 6 F3147115 $ PLUG VALVE SPRING 5
9 7 F2749700 $ O RING 17.6 X 2.6 5
10 8 FPA00300 OIL FILTER 1
11 9 F2702550 O RING 19 X 3 4
12 10 X1707700 OIL COOLER GASKET 1
13 11 F4930430 SPECIAL WASHER - MM - PLAIN - 14MM ID X 18.9MM OD X 1.5MM T 3
14 12 F1986715 CONNECTOR PIPE 1
15 13 F3587011 DOUBLE BANJO BOLT-H-SERIES 1
16 14 L9010822 FLANGED SCREW - HEX - M8 X 1.25 CP X 22MM LONG X GR 8.8 9
17 15 L9510808 FLANGED BOLT - HEX - M8 X 1.25 CP X 40MM LONG 3
18 16 L9510823 FLANGED BOLT - HEX - M8 X 1.25 CP X 115MM LONG X GR 8.8 2
19 17 L9510821 FLANGED BOLT - HEX - M8 X 1.25 CP X 105MM LONG X GR 8.8 2
20 18 L9120818 STANDARD FLANGED NUT - HEX - M8 X 1 FP X 8MM LONG X GR 8 4
21 19 F7824800 S/A OF OIL COOLER ELEMENT - 4 PLATE 1
22 X7809300 PRESSURE SENDER 1

AL4CTDG1/1:V00 44
 ASSY OF ENGINE THERMOSTAT - ALETH18

8
5

10

7 2
1

AL4CTDG1/1:V00 45
 ENGINE THERMOSTAT ASSEMBLY - ALETH18
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 F2701550 O RING 31.2 X 3.5 2
2 2 L9510817 FLANGED BOLT - HEX - M8 X 1.25 CP X 85MM LONG X GR 8.8 4
3 B4L05601 SUB ASSY. OF THERMOSTAT CASE ( consists of items marked with $) 1
4 3 F1825022 $ CASE THERMOSTAT, A-PLATFORM 1
5 4 F1761400 $ GASKET THERMOSTAT 1
6 5 F1985515 $ PIPE VENT 1
7 6 L9010822 $ FLANGED SCREW - HEX - M8 X 1.25 CP X 22MM LONG X GR 8.8 3
8 7 X0148515 $ ADAPTOR 1
9 8 X7494500 $ THERMOSTAT 1
10 8 X7468900 $ THERMOSTAT ASSY ( ALTERNATE PART ) 1
11 9 F1136822 $ COVER THERMOSTAT 1
12 10 L9511014 STANDARD FLANGED BOLT - HEX - M10 X 1.5 CP X 70MM LONG X GR 8.8 3

AL4CTDG1/1:V00 46
 engine breather hose - alebh300

AL4CTDG1/1:V00 47
 engine breather hose - alebh300
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 F0837710 CLAMP 1
2 2 B7015701 BREATHER HOSE WITH INNER SPRING 1
3 4 X1407414 FLANGE VENT HOSE 1
4 X0807610 CLIP SPRING BAND ( 25X12X1) 1

AL4CTDG1/1:V00 48
 ASSEMBLY OF ENGINE FUEL INJECTION EQUIPMENT - ALFIE80

24
23
22

42 25
16

43
20
14

21 17

8 35
28 6
39 9 36 27
26 7 31
40
29
19
30

15

32
13
12
34 35 41
33
1 10
2
11
4
5
3

AL4CTDG1/1:V00 49
 ASSEMBLY OF ENGINE FUEL INJECTION EQUIPMENT - ALFIE80
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 B5H04108 S/A OF FIP DRIVE ( consists of items marked with #) 1
2 B8742503 # S/A OF HOUSING, INJ.PUMPDRIVE ( consists of items marked with %) 1
3 1 X1102322 % COVER, INJ. PUMP DRIVE 1
4 2 X0501330 % BUSH 2
5 3 X3307811 # SHAFT, INJECTION PUMP DRIVE 1
6 4 X0705510 # CIRCLIP 1
7 5 X7600410 # SPECIAL WASHER - MM - THRUST - 50.1MM ID X 64MM OD X 1.5MM T 1
8 6 X4300211 # ECCENTRIC DISC, FEEDPUMP DRIVE 1
9 7 X0705410 # SPECIAL CIRCLIP - EXTERNAL - 50 X 2.97 1
10 8 F8R00922 # HOUSING - FIP DRIVE END 1
11 9 F2749200 # O RING 81.2 X 3.3 1
12 10 X3503111 # SPECIAL BOLT - HAMMER DRIVE - M8 X 1.25 CP X 0MM LONG X GR 10.9 3
13 11 X3223015 # COUPLING, INJ. PUMP DRIVE 1
14 B5H08901 S/A OF FUEL INJECTION PUMP ( consists of items marked with $) 1
15 12 X0705310 # CIRCLIP 1
16 13 FS200711 $ SPLINED BUSH, FIP 1
17 14 F1939660 HOSE FUEL 1
18 15 FHL01700 $ FUEL INJECTION PUMP 1
19 16 F0838610 CLIP 2
20 17 B7015812 S/A OF CLIP 3
21 L9010630 FLANGED SCREW - HEX - M6 X 1 CP X 30MM LONG X GR 8.8 3
22 19 L9010622 FLANGED SCREW - HEX - M6 X 1 CP X 22MM LONG X GR 8.8 3
23 20 B7015811 S/A OF CLIP WO6D 3
24 21 B8249509 S/A OF CLIP 1
25 B5H08202 HIGH PRESSURE PIPE ASSEMBLY ( consists of items marked with #) 1

AL4CTDG1/1:V00 50
 ASSEMBLY OF ENGINE FUEL INJECTION EQUIPMENT - ALFIE80

24
23
22

42 25
16

43
20
14

21 17

8 35
28 6
39 9 36 27
26 7 31
40
29
19
30

15

32
13
35 12 41
34
33
1 10
2
11
4
5
3

AL4CTDG1/1:V00 51
 ASSEMBLY OF ENGINE FUEL INJECTION EQUIPMENT - ALFIE80
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
26 22 B5H08203 # S/A OF INJECTOR PIPE NO.1 1
27 23 B5H08204 # S/A OF INJECTOR PIPE NO.2 1
28 24 B5H08205 # S/A OF INJECTOR PIPE NO.3 1
29 25 B5H08206 # S/A OF INJECTOR PIPE NO.4 1
30 26 X7435600 SPECIAL WASHER - MM - PLAIN - 10MM ID X 17MM OD X 1MM T 4
31 27 X4902830 $ SPECIAL WASHER - MM - PLAIN - 31MM ID X 40MM OD X 1.5MM T 1
32 28 B8742504 S/A OF PIPE, OIL 1
33 29 X1603411 GEAR,FUEL INJECTION PUMP DRIVE 1
34 30 L9010820 FLANGED SCREW - HEX - M8 X 1.25 CP X 20MM LONG X GR 8.8 8
35 31 L9010832 FLANGED SCREW - HEX - M8 X 1.25 CP X 32MM LONG X GR 8.8 3
36 32 X7462300 FEED PUMP (ENGINE DRIVEN) 1
37 33 X3712515 % STUD 3
38 34 X1706600 GASKET, FEEDPUMP 1
39 35 L9110618 STANDARD FLANGED NUT - HEX - M6 X 1 CP X 6MM LONG X GR 8 3
40 36 X1706700 GASKET, FOR FIP 1
41 37 X3714015 STUD - M8X1.25 - 43 MM LONG 3
42 38 X4904510 SPECIAL WASHER - MM - PLAIN - 8.3MM ID X 20MM OD X 3MM T 3
43 39 F7102710 EYE 2
44 40 F2702450 O RING 142.5 X 3 1
45 41 X3965600 STRAINER ASSY. 1
46 42 B9221205 S/A OF INJECTOR LEAK OFF PIPE 1
47 43 B7049507 FUEL OVERFLOW PIPE TO BE USED IN 100 AND 125 KVA 1
48 L9010822 FLANGED SCREW - HEX - M8 X 1.25 CP X 22MM LONG X GR 8.8 1
49 X3539311 SPECIAL BOLT - HEX - 1/2 IN X UNF X 48.006MM LONG X GR 1
50 L9110818 STANDARD FLANGED NUT - HEX - M8 X 1.25 CP X 8MM LONG X GR 8 5

AL4CTDG1/1:V00 52
 ASSEMBLY OF FUEL INJECTORS - ALENH14

AL4CTDG1/1:V00 53
 ASSEMBLY OF FUEL INJECTORS - ALENH14
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 F0131614 ADAPTOR NOZZLE HOLDER 4
2 2 FG500815 SPACER 4
3 3 FE503358 RUBBER SLEEVE 4
4 4 F1761300 GASKET NOZZLE HOLDER 1
5 5 L9110818 STANDARD FLANGED NUT - HEX - M8 X 1.25 CP X 8MM LONG X GR 8 8
6 6 FKS01000 INJECTOR ASSEMBLY 4

AL4CTDG1/1:V00 54
 WATER PUMP - ALEWP257

AL4CTDG1/1:V00 55
 WATER PUMP - ALEWP257
SL. ILL. PART
NO. NO. NO. DESCRIPTION REMARKS
1 1 FC803022 POLY V PULLEY 1
2 F1202742 FAN ADAPTOR 1
3 2 B8760406 S/A OF WATER PUMP 1
4 5 B8760407 85 DIA IMPELLER 1
5 6 B8760403 WATERPUMP SPINDLE BEARING 1
6 7 B9708904 WATER PUMP SEAL ASSEMBLY 1
7 8 X1813322 WATER PUMP CASING 1
8 9 X1801015 HUB WATER PUMP 1
FASTENERS FOR MOUNTING WATER PUMP
9 L9510819 BOLT 2
10 L2010825 SCREW M8 X 25 X 1.25 CP PLATED 4
11 L4110800 SC WASHER 8 DIA PLATED 6
FASTENERS FOR MOUNTING FAN ADAPTER & PULLEY
12 L1010809 BOLT M8 X 45 X 1.25 CP PLATED 4
13 L4010800 WASHER 8 DIA PLATED 4
14 L4110800 SC WASHER 8 DIA PLATED 4

AL4CTDG1/1:V00 56
 ENGINE OIL LEVEL GAUGE - HAOLG2/2

AL4CTDG1/1:V00 57
 ENGINE OIL LEVEL GAUGE - HAOLG2/2
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 1 B8733001 S/A OF GAUGE,OIL LEVEL TOP ENTRY DIPSTICK 1
2 2 B8250107 S/A OF GUIDE OIL LEVEL 1
3 3 F2702050 ‘O’ RING FOR HOLDER SEAL 1

AL4CTDG1/1:V00 58
 Starter Motor Assembly - ALSM41

1 2

AL4CTDG1/1:V00 59
 ASSY OF STARTER MOTOR - ALSM41
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK

1 1 X7479300 M14 PREENGAGED TYPE STARTER MOTOR OF LTVS MAKE 1

2 2 L9121018 Flanged Nut - M10x1.25 3

AL4CTDG1/1:V00 60
AL4CTDG1/1:V00 61
 ASSY OF 12V ALTERNATOR - HADD13/6
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 X7490100 12 V 65 AMPS ALTERNATOR FROM LTVS (POLY V) 1
2 1 X7485900 12 V 65 AMPS POLY V PULLEY ( ALTERNATOR FROM BOSCH) 1
3 2,6 B9716201 S/A OF ALTERNATOR BRACKET X7103422 WITH BUSH F0535915 1
4 2 X7103422 ALTERNATOR BRACKET 1
5 3 F3570911 SPECIAL BOLT - L-BEND LINK - M12 X 1.75 CP X 230MM LONG X GR 1
6 4 F3583015 SPECIAL SCREW 1
7 5 F0130711 ADAPTOR 1
8 6 F0535915 BUSH 1
9 7 X0301750 BELT, 8PK 1250 (ROULUNDS) 1
10 7 X0301650 BELT, 8PK 1250 (FENNER) - ALTERNATE PART 1
11 8,9,10 B8799402 S/A COOLANT ELBOW,COOLANT ELBOW VALVE AND O-RING 1
12 8 X4202111 VALVE (COOLANT ELBOW) 1
13 9 F2701850 O RING 13.8 X 2.4 1
14 10 F1931322 PIPE COOLANT PUMP 1
15 11 F2701650 O RING 43.7 X 3.5 2
16 12 L1011016 BOLT - HEX - M10 X 1.5CP X 80MM LONG X GR 8.8 2
17 13 L2011030 SCREW - HEX - M10 X 1.5 CP X 30MM LONG X GR 8.8 2
18 14 L4111000 STANDARD WASHER - MM - SINGLE COIL - 10MM ID 5
19 15 L1011226 BOLT - HEX - M12 X 1.75CP X 130MM LONG X GR 8.8 1
20 16 L3611218 STANDARD NUT - NYLOC - M12 X 1.75 CP X 14.9MM LONG X GR 8 1
21 17 L3011018 STANDARD NUT - HEX - M10 X 1.5 CP X 8.4MM LONG X GR 8 1
22 19 L3011218 STANDARD NUT - HEX - M12 X 1.75 CP X 10.8MM LONG X GR 8 2

AL4CTDG1/1:V00 62
 ASSEMBLY OF ENGINE PUMP CONTROL UNIT - ALEPC15

6
4

AL4CTDG1/1:V00 63
 ASSEMBLY OF ENGINE PUMP CONTROL UNIT - ALEPC15
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 F0A02300 ACTUATOR (SEDEMAC MAKE) 1
2 2 F5W00314 ACTUATOR BRACKET 1
3 3 L9011020 FLANGED SCREW - HEX - M10 X 1.5 CP X 20MM LONG X GR 8.8 2
4 4 L9110618 FLANGED NUT - HEX - M6 X 1 CP X 6MM LONG X GR 8 4
5 5 L9010620 FLANGED SCREW - HEX - M6 X 1 CP X 20MM LONG X GR 8. 4
6 6 B4E00401 ACTUATOR LINKAGE 1
1

AL4CTDG1/1:V00 64
 FUELFUEL
FILTER ASSEMBLY
FILTER ASSEMBLY - B4464901 - B4461901

AL4CTDG1/1:V00
65
 FUEL FILTER ASSEMBLY - B4461901
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 F8928114 FUEL FILTER MOUNTING BRACKET (1.1) 4CTI 1
2 2 L2011025 SCREW M10 X 25 X 1.5 CP PLATED 2
3 3 L4111000 SC WASHER 10 DIA PLATED 2
4 4 L4011000 PL WASHER 10 MM 2
5 5 B4461901 S/A OF FUEL FILTER - FLEETGUARD 1
6 5A F8835200 FILTER HEAD ASSY 1
7 5B F8835100 FUEL FILTER ELEMENT 1
8 6 L1050814 Hex Bolt M14x1.75x50 8.8 GR 2
9 7 L3050811 NUT M14 X PC 8 X 1.75 CP PLATED 2
10 8 L4100800 SC WASHER 14 DIA PLATED 2
11 F8824500 FUEL STRAINER 1

AL4CTDG1/1:V00 66
 AIR INTAKE SYSTEM - 10007538
AIAAR

4
5
2

10 11 16

6
14

12 15
13

AL4CTDG1/1:V00 67
 AIR INTAKE SYSTEM - 10007538
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 10007539 AIR CLEANER ASSY 1
2 2 FB524914 HOSE ELBOW 1
3 3 F8318300 HOSE CLAMP, T BOLT 2
4 4 10007540 PIPE, POWDER COATED 1
5 5 F8318300 HOSE CLAMP, T BOLT 2
6 6 F8P07050 HOSE 1
7 7 F8M00500 RAIN HOOD, METAL 1
8 8 F8372400 RESTRICTION INDICATOR 1
9 9 10007680 BRACKET - AIR CLEANER MOUNITNG 1
10 10 L2011230 SCREW M12 X 30 X 1.75 CP PLATED 1
11 11 L4111200 SC WASHER 12 DIA PLATED 1
12 12 L4011200 WASHER 12 DIA PLATED 1
13 13 L2011025 SCREW M10 X 25 X 1.5 CP PLATED 4
14 14 L4111000 S C WASHER M10 4
15 15 L3011018 NUT M10 X PC 8 X 1.5 CP PLATED 4
16 16 L4011000 PLAIN WASHER 10MM 4
17 P7B00017 AIR CLEANER ELEMENT - OUTER 1

AL4CTDG1/1:V00 68
 RADIATOR ASSEMBLY - 10005042

AL4CTDG1/1:V00 69
 RADIATOR ASSEMBLY - 10005042
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 10005042 Radiator 40 kVA CPCB II - Banco Make 1
2 2 10005015 ENGINE - RADIATOR MOUNTING BRACKET - RH 1
3 3 10005016 ENGINE - RADIATOR MOUNTING BRACKET - LH 1
4 4 L4111200 SC WASHER 12 DIA PLATED 8
5 5 L2011230 SCREW M12 X 30 X 1.75 CP PLATED 8
6 6 L1021616 BOLT M16 X 80 X 1.75 FP PLATED 2
7 7 F4931410 WASHER 2.25 OD X 41/64 ID X 0.187 t 6
8 8 F0501850 RUBBER BUSH 4
9 9 F1235415 DISTANCE PIECE 2
10 10 L4111000 SC WASHER 10 DIA PLATED 1
11 11 L3021618 NUT M16 X PC 8 X 1.75 FP PLATED 2
12 12 F8P13358 STRAIGHT HOSE - RADIATOR PIPING 1
13 13 F0803400 WORM DRIVE CLIP 4
14 14 F8638610 PIPE WATER INLET (RAD OUT TO ENG IN) 1
15 15 10007796 HOSE -DIFFUSER - S BEND 1
16 16 F8P04550 EXTENDED BREATHER HOSE 1
17 17 10007759 PIPE WATER OUTLET (ENGINE OUT TO RAD IN) 1
18 18 10005115 STARAIGHT HOSE 1
19 F2602158 RADIATOR BUFFER WITH NUTS 1
20 10007760 RADIATOR STAY SUPPORT BRACKET 1
21 F1990450 VENT HOSE 1
22 F8200110 JUPITOR HOSE CLAMP 2
L4111600 SC WASHER 16 DIA PLATED 2
F1970750 L-HOSE ( BREATHER EXT.HOSE) 1

AL4CTDG1/1:V00 70
 RADIATOR FAN ASSEMBLY - 10003405

AL4CTDG1/1:V00 71
 FAN ASSEMBLY - 10003405
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 10003405 18.5 INCH 10 BLADE PLASTIC PUSHER FAN 1
2 2 L2021025 SETSCREW M10X1.25X25 4
3 3 L4111000 SC WASHER 10 DIA PLATED 4
4 4 L4011000 PLAIN WASHER 10MM 4

AL4CTDG1/1:V00 72
 EXPANSION BELLOW ASSEMBLY - 10003673

1
1
3

2 `

AL4CTDG1/1:V00
73
 EXPANSION BELLOW - 10003673
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 1 10003673 EXPANSION BELLOW 1
2 2 L2011030 SCREW M10 X 30 X 1.5 CP PLATED 4
3 3 L4011000 PLAIN WASHER 10MM 4
4 4 L4111000 SC WASHER 10 DIA PLATED 4

AL4CTDG1/1:V00 74
 UPFIT COMPONENT SET - MISCELLANEOUS

AL4CTDG1/1:V00 75
 UPFIT COMPONENT SET - MISCELLANEOUS
SL.NO ILL.NO PART NO DESCRIPTION QTY REMARK
1 10007495 ENGINE WIRING HARNESS 40 -82.5 kVA Sedemac Gov CPCB II 1
2 10007720 GC -1201 (Sedemac Genset Control Unit) 1
3 FB506400 CONNECTOR PIPE 1
4 10004430 OIL DRAIN KIT 1
5 10007350 TEMPERATURE SENSON CUM SWITCH 1

AL4CTDG1/1:V00 76
No. 1, Sardar Patel Road, Guindy, Chennai - 600 032, India. Web : www.ashokleyland.com, www.catalogger.in