2011 Doc.14.3.

4
INSPECTION SHEET
LIGHT VEHICLE
UNIT SN : KILO METER :
UNIT CODE : TIME IN :
DATE : TIME OUT :
PASANG 'OUT OF SERVICE TAG' , 'DANGER TAG' & 'GANJAL BAN' CONDITION
INSTALL OUT OF SERVICE TAG , DANGER TAGS & WHEEL CHOCKS Good No
MECHANICAL INSPECTION
ENGINE
Kebocoran Oli ( Oil Leaks )
Kebocoran Bahan Bakar ( Fuel Leaks )
Tegangan Belt ( Belt Tension )
Sambungan2 & Dudukan ( Linkages & Mountings )
Semua Baut Pengikat ( All Retaining Bolts )
Kondisi Semua Hose / Cacat ( All Hoses Fuel & Air System For Condition/Chaffing )
Kondisi Hose Radiator, Kekencangan Klam ( Radiator Hoses Condition, Clamps For Tightness )
Kebocoran Sistem Pemasukkan Udara ( Induction System For Leaks, Clamps For Tightness )
Kebocoran Gas Buang ( Exhaust System For Leaks )

POWER TRAIN
Kebocoran Oli (Oil Leaks) - Transmission, Differential, Wheel Hub )
Dudukan & Baut2 Pengikat ( Mounting & Retaining Bolts )
Shaft Penggerak & Sambungan Universal ( Drive Line & U-Joints )
Kontrol Transmissi ( Transmission Control )

STEERING & BRAKE

Roda Kemudi & Column ( Steering Wheel & Column )
Steering Gear Box & Dudukannya ( Steering Gear Box & Mounting )
Kebocoran Oli ( Oil Leaks )
Pompa Steering ( Steering Pump )
Sambungan2 Kemudi & Dudukannya ( Steering Linkages & Mounting )
Kingpin & Bearings ( Kingpin & Bearing )
Bearing Roda Depan ( Front Wheel Bearing )
Bearing Roda Belakang ( Rear Wheel Bearing )
Kanvas Rem- Depan/Belakang ( Brake Linning-Front/Rear )
Selang2, Pipa & Pengikatnya ( Hoses, Pipes & Clamps )
Kabel Rem & Pengikatnya ( Cable Brake & Clamp )

SUSPENSION & FRAME

Spring & Kelengkapannya ( Spring Attachments )
Baut-U & Dudukannya ( U-Bolts & Mounting )
Keretakan Pada Axle Casing ( Axle Casing For Crack )
Bantalan Karet untuk Body ( Body Rubber Cushion )

SAFETY
Buku harian pengecekan awal tersedia(Daily prestart check list book available)
Kaca Spion ( Mirror )
Tabung Pemadan Standard ( Fire Extinguisher )
ROPS / FOPS
Kondisi Sabuk pengaman ( Safety Belt Condition )
Kotak P3K ( First Aid Kit )
Lampu Rotary ( Rotary Light )
Alarm & Lampu Mundur ( Reverse Alarm & Lamp )
Klakson ( Horn )
Tempat Duduk & Bisa di Setel ( Seat & Adjustable )
Bendera Safety ( Bugy Whip )
Tanda / Label Safety tersedia ( All Warning Tags / Safety Labels are available )
Ban Cadangan - Kunci Ban ( Spare Tire - Tools )

Page 1 Inspection Sheet - for Light Vehicle.xls

 2011 PASANG 'OUT OF SERVICE TAG' , 'DANGER TAG' & 'GANJAL BAN' CONDITION
Doc.14.3.4
INSTALL OUT OF SERVICE TAG , DANGER TAGS & WHEEL CHOCKS Good No
OPERATIONAL TEST (Kimper/Simper Required-Pelaksana Harus Memiliki Kimper/Simper)
Hidupkan mesin-periksa suara yg tidak biasa ( Engine Running ( Check For Unusual Noise )
Perpindahan gigi transmissi ( Transmission Shifting )
Rem Service ( Service Brake )
Rem Parkir ( Parking Brake )
Sistem Kemudi ( Steering )

ELECTRICAL INSPECTION
INSTRUMENT PANEL ( Indicator Lamps,Gauges,Switches)
Kunci Kontak ( Key Switch )
Lampu Panel ( Panel Lamp )
Panel Monitor saat Start ( LCD Panel When Starting )
Pengukur Suhu Kerja Mesin ( Engine Coolant Temperature Gauge )
Pengukur Suhu Kerja Rem ( Brake Temperature Gauge )
Pengukur Level Bahan Bakar ( Fuel Level Gauge )
Pengukur Putaran Mesin ( Tachometer )
Pengukur Kecepatan Unit ( Speedometer )
Semua Lampu Petunjuk Sistem ( All Pilot Lamp )( Turn Signals, Hi-Beam, etc )
Semua Lampu Peringatan ( All Alert Indicator Lights )
Lampu Peringatan ( Warning Lamp )
Alaram peringatan ( Warning Buzzer/Alarm )
Kabel Harness ( Cable Harness )
Sekering & Pemutus Arus ( Fuses & Circuit Breaker )

LIGHTING SYSTEM
Lampu Kabin ( Cabin Lamp )
Lampu Sein Kiri / Kanan ( Turn Signal Lamp (LH / RH ) )
Lampu Kepala ( Head Lamp )
Lampu jauh ( High Beam Lamp )
Lampu Rem ( Brake Lamp )
Lampu Mundur ( Reverse Lamp )
Lampu Sorot ( Spot Light )
Lampu Rotari ( Rotary Lamp/Flash Light/ Strobe Light )
Lampu Kabut ( Fogs Lamp )

CHARGING SYSTEM
Tegangan Keluar Alternator ( Alternator Output Voltage )
Kondisi Alternator, Belt serta Penyetelannya ( Alternator, Belt Condition & Adjustment )
Pemutus Hubungan Battere ( Battery Disconnect Switch )
Kondisi & Beban Kerja Battere ( Battery Condition & Load )
Level Air Battere ( Electrolyte Level )
Kabel & Terminal Battere ( Battery Cable and Terminal )
Kable Massa ( Ground Cable )
Kabel Harness ( Cable Harness )

STARTING SYSTEM
Kerja/Kondisi Motor Starter ( Starter Motor Operation/Condition )
Solenoid
Kabel & Terminal ( Cables & Terminals )

Page 2 Inspection Sheet - for Light Vehicle.xls

 2011 PASANG 'OUT OF SERVICE TAG' , 'DANGER TAG' & 'GANJAL BAN' CONDITION
Doc.14.3.4
INSTALL OUT OF SERVICE TAG , DANGER TAGS & WHEEL CHOCKS Good No
ACCESSORIES
Radio Komunikasi ( 2-Way Radio Communication )
Klackson ( Horn )
Alarm Mundur ( Reverse Alarm )
Periksa Kondisi Nomor Unit -Buatkan WO Untuk Pengecatan Atau Pemasangan Sticker Jika
Diperlukan ( Check Condition Of Unit Number -Raise WO For Repainting Or Resticker If Required)
Periksa Semua Gas Struts / Mechanical Lock Beroperasi Dengan Benar ( Check & Inspect All Gas
Struts / Mechanical Locks For The Correct Operation )
Unjuk Kerja & Kontrol, Pendingin Udara ( Air Conditioning Operation & Control )
Kondisi Kompressor Pendingin Udara ( A/C Compressor Condition )
Kondisi Belt & Penyetelannya ( A/C Compressor Belt Condition & Adjustment )
Pengering Udara ( Air Dryer )
Periksa dan Service Kondensor ( Condensor, Check and Service )
Periksa & Service Evaporator ( Evaporator, Check And Service )
Tekanan Kerja Refrigerant ( Refrigerant Charging Pressure )
Pipa / Jalur Pendingin Udara ( A/C Line/Piping )
Kipas Blower ( Fan Blower )
Fungsi Kerja Kipas Kaca ( Washer Wipers Function )
Karet / Sirip Kipas Kaca ( Wiper Blade )

Page 3 Inspection Sheet - for Light Vehicle.xls

 TYRE AND RIM INSPECTION
LIGHT VEHICLE
Date :
Unit No : Model :
Tyre Size : KM :

PRESSURE
CONDITION
POSITION BRAND SERIAL NUMBER BRAND No PATTERN TYPE Tread Depth ACTUAL ADJUST REMARK (action for repair)

1
2
3
4
5
6
7
8
9
10

Note : This sheet must be include with Mechanical Service Inspection

REMARK (action for repair)

(a) Cek kondisi rim (Base rim, Flang, Lock ring) OK NOT OK
(b) Cek kondisi Valve OK NOT OK
(c) Cek kondisi Bolt dan Nut OK NOT OK
(d) Cek Kondisi roda GESER TIDAK
(e) Cek Valve cap harus dikencangkan OK NOT OK

Check and Inspect by, Acknowledge by,

Mechanic Mec. Supervisor

 TYRE ROTATION ROTASI BAN
LIGHT VEHICLE 2WD (Toyota Kijang, Isuzu)

Date Tanggal :
Unit No No.Unit : Model :
Tyre Size Ukuran ban : KM :

BRAND
POS SERIAL NUMBER PATTERN TYPE Tread Depth FITTED TO POS
Posisi
BRAND Merk
No.Seri No Pola gerigi Tipe Kedalaman gerigi Dipasang ke posisi
No.Merk REMARK (if not been rotated)
Keterangan (jika tidak dirotasi)

New Tyre Worn Tyre

Tyre Pressure Spec

Spesifikasi tekanan angin

POS 1

POS 2 1 2
POS 3

POS 4

POS 5
Tyre wear indicator (Triangle)
Note (Catatan):
- Tyre has to be changed if wears out has reached tyre wear indicator limit(Located on the tyre
shoulder) or Complain from the driver who feels tyre have loosed traction (Ban harus diganti jika
keausan mencapai batas tanda keausan(Tanda terletak pada bahu ban) atau Keluhan Sopir yang
menyatakan ban yang dipakai slip)
3 4
- This sheet must be include with Mechanical Service Inspection sheet (Lembaran ini harus disertakan
dengan lembar Mechanical Service Inspection)

5
Done by, Acknowledge by,
Dikerjakan oleh, Mengetahui,

Tyreman Tyre Supv./LH

2011 TCUP-PLANT-14.3.4
2011 Doc.14.3.4
Comments and Defects

STATUS TRADE PRF

INITIAL
ITEM KERUSAKAN / DEFECT Yes /
KWB/ INISIAL
GROUP N/A
REPAIRED

Mech. Name/Signature Service. Sup'v

Mech. Name/Signature Mech. Sup'v

Elect. Name/Signature Elect. Sup'v

Tyre. Name/Signature Tyre. Sup'v

Note: Senior Sup'v :

KWB : Known Work Book
PRF : Part Recommended Form Date :
N/A : Not Available
2011 Page 6 of 6 TCUP-PLANT-14.3.4