Service

Manual GM-D510M/X1R/EW
ORDER NO.
CRT3223
CLASS D MONO AMPLIFIER

GM-D510M
GM-D510M /X1R/UC, /X1H/UC
/X1R/EW, /X1H/EW

GM-D510M /X1R/ES, /X1H/ES

For details, refer to "Important symbols for good services".

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2004 K-ZZB. FEB. 2004 Printed in Japan

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A SAFETY INFORMATION
UC model
CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
B
WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
D 1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
E proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
F

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CONTENTS A
SAFETY INFORMATION............................................2 5. ELECTRICAL PARTS LIST........................................19
1. SPECIFICATIONS .......................................................3 6. ADJUSTMENT .........................................................22
2. EXPLODED VIEWS AND PARTS LIST ......................4 7. GENERAL INFORMATION.......................................23
2.1 PACKING..............................................................4 7.1 DIAGNOSIS .......................................................23
2.2 EXTERIOR ............................................................6 7.1.1 DISASSEMBLY.........................................23
3. SCHEMATIC DIAGRAM.............................................8 7.1.2 CONNECTOR FUNCTION DESCRIPTION ......24
3.1 SCHEMATIC DIAGRAM(GUIDE PAGE) ..............8 7.2 IC ........................................................................25
4. PCB CONNECTION DIAGRAM................................14 8. OPERATIONS ...........................................................26
4.1 AMP PCB............................................................14 B
4.2 CONNECTOR PCB .............................................18

1. SPECIFICATIONS
Power source .............................................................................. 14.4 V DC (10.8 — 15.1 V allowable)
Backup current .................................................................................................................. 3mA or less
Grounding system ........................................................................................................ Negative type
Current consumption .................................................................... 31.0 A (at continuous power, 4 Ω) C
Average current drawn* .......................................................................... 4.4 A (4 Ω for one channel)
7.3 A (2 Ω for one channel)
Fuse .......................................................................................................................................... 25 A x 2
Dimensions .......................................................................................... 268 (W) x 52 (H) x 250 (D) mm
Weight .................................................................................... 2.9 kg (Leads for wiring not included)
Maximum power output .............................................................. 600 W x 1 (4 Ω) / 1,000 W x 1 (2 Ω)
Continuous power output (EW) .............. 490 W x 1 (4 Ω) / 630 W x 1 (2 Ω) (DIN45324, +B=14.4 V)
Continuous power output (UC, ES) .................. 300 W x 1 (at 14.4 V, 4 Ω, 20 — 240 Hz, 0.4% THD)
500 W x 1 (at 14.4 V, 2 Ω, 20 — 240 Hz, 0.8% THD)
Load impedance ............................................................................................ 4 Ω (2 — 8 Ω allowable)
Frequency response ................................................................................ 5 — 240 Hz (+0.5 dB, –3 dB)
Distortion ............................................................................................................ 0.03 % (10 W, 120 Hz)
Low pass filter .................................................................................... Cut off frequency: 40 — 240 Hz D
Cut off slope: –24 dB/oct
Bass level control .......................................................................................................... –22 — +12 dB
Maximum input level/impedance .............................................. RCA: 6.5 V/22 kΩ (125 mV — 6.5 V)
Note:
• Specifications and the design are subject to possible modification without notice due to
improvements.
*Average current drawn
• The average current drawn is nearly the maximum current drawn by this unit when an audio
signal is input. Use this value when working out total current drawn by multiple power ampli-
fiers.

GM-D510M/X1R/EW 3
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A 2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

14

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NOTE: A
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to ∇ mark on the product are used for disassembly.
- For the applying amount of lubricants or glue, follow the instructions in this manual.
( In the case of no amount instructions, apply as you think it appropriate.)
- PACKING SECTION PARTS LIST
Part No.
GM-D510M/X1R/EW GM-D510M/X1R/UC GM-D510M/X1R/ES
Mark No. Description GM-D510M/X1H/EW GM-D510M/X1H/UC GM-D510M/X1H/ES
1 Screw Assy HEA0060 HEA0060 HEA0060
2 Screw BYC40P180FZK BYC40P180FZK BYC40P180FZK B
3 Polyethylene Bag HEG0011 HEG0011 HEG0011
4 ••••• Not used Not used Not used
5 Polyethylene Bag HEG0013 HEG0013 HEG0013

6 Carton HHG0425 HHG0425 HHG0425

7 Contain Box HHL0425 HHL0425 HHL0425
8 Protector HHP0155 HHP0155 HHP0155
9-1 Owner’s Manual HRD0256 HRD0255 HRD0257
9-2 Owner’s Manual Not used Not used HRD0258

* 9-3 Warranty Card HRY1157 Not used Not used

* 9-4 Card Not used ARY1048 Not used C
10 Core Not used Not used HTX0003
* 11 Polyethylene Bag Not used Not used HEG0025
* 12 Lock Tie Not used Not used HNV0025

* 13 Caution Card Not used Not used HRP0008

14 Protector HHP0167 HHP0167 HHP0167

- Owner's Manual
Part No. Language
HRD0255 English, French
D
HRD0256 English, Spanish, German, French, Italian, Dutch
HRD0257 English, Spanish
HRD0258 Arabic, Portuguese(B)

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2.2 EXTERIOR

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- EXTERIOR SECTION PARTS LIST A

Mark No. Description Part No.
1 Screw ISS30P060FTC
2 Screw PPZ30P120FZK
3 Conductor(CN802) HNC0128
4 Conductor(CN803) HNC0128
5 Screw VBZ30P110FZK

6 Case HNB0268
7 ••••• Not used
8 Conductor HNC0129
9 Conductor HNC0130
10 Conductor HNC0139 B
11 Insulator HNM0188
12 Heat Sink HNR0283
13 Amp Unit (EW) HWH0236
Amp Unit (UC) HWH0249
Amp Unit (ES) HWH0250

14 Holder HNV0046
15 Screw BBZ30P050FZK
16 Screw BBZ30P060SAD
17 Screw BBZ30P080FTC
18 Screw BBZ30P100SAD

19 Terminal(CN604) HKF0001 C
20 Terminal(CN605) HKF0001
21 Terminal(CN606) HKF0001
22 Cushion CNM6825
23 Fuse(25A) HEK0025

24 Pin Jack(CN801) HKB0017

25 Terminal(CN601) HKE0044
26 Terminal(CN804) HKE0045
27 Clip HNC0054
28 Holder HNC0082

29 Insulator HNM0093
30 Buss Bar HNC0194 D
31 Bar HNR0124
32 Heat Sink HNR0266
33 Heat Sink HNR0267

34 Screw PBB30P140FTC
35 Screw PPZ30P120FZK
* 36 Badge Unit HXA0380
37 Plate Unit HXA0381
38 Light Pipe Unit HXA0383

39 Transistor(Q622) 2SD2395
40 Transistor(Q623) 2SB1566
41 Thermistor(TH601,602) HCX0002
42 Diode(D610) FML22R E
43 Diode(D611) FML22S

44 FET(Q610-615) IRF2807
45 FET(Q401,402,405,406) SPP18P06P
46 FET(Q403,404,407,408) SPP21N10
47 Volume(VR101) HCS0002
48 Variable Resistor(VR201) CSS1265

49 Spacer HNM0006
50 ••••• Not used
51 LED(D910) DB3804X
52 Screw ISS30P060FTC
F

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3. SCHEMATIC DIAGRAM
3.1 SCHEMATIC DIAGRAM (GUIDE PAGE)
A
Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or
"ELECTRICAL PARTS LIST".
A-a
Large size
A-a A-b
SCH diagram
A AMP PCB

A-a A-b Guide page

A-a A-b Detailed page

B

AMP UNIT
Consists of
AMP PCB
CONNECTOR PCB

BFC
Switch

E
100K(OB)

A
8 GM-D510M/X1R/EW
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A-b

HEK0025

>

HEK0025

>
E

NOTE :
Symbol indicates a resistor. Decimal points for resistor
B
No differentiation is made between chip resistors and and capacitor fixed values CONNECTOR PCB F
discrete resistors. are expressed as :
2.2 ←2R2 The > mark found on some component parts indicates
Symbol indicates a capacitor. 0.022 ←R022 the importance of the safety factor of the part.

A B
No differentiation is made between chip capacitors and Therefore, when replacing, be sure to use parts of
discrete capacitors. identical designation.

GM-D510M/X1R/EW 9
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A
A-b 1 2 3

C
A-a A-b

E
AMP PCB
A

A-a
10 GM-D510M/X1R/EW
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4 5 6 A-b B A

Switch
BFC

100K(OB)

A-a A-b
D

A-a
GM-D510M/X1R/EW 11
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C
A-a A-b

A-b 1 2 3

12 GM-D510M/X1R/EW
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 4

5
5

HEK0025

>

HEK0025

>

6
6

GM-D510M/X1R/EW
7
7

NOTE :
Symbol indicates a resistor. Decimal points for resistor
B
No differentiation is made between chip resistors and

6
and capacitor fixed values CONNECTOR PCB
discrete resistors. are expressed as :
Symbol indicates a capacitor. 2.2← 2R2
No differentiation is made between chip capacitors and 0.022 ← R022 AMP UNIT
discrete capacitors. Consists of
The > mark found on some component parts indicates AMP PCB
the importance of the safety factor of the part. CONNECTOR PCB

8
8

Therefore, when replacing, be sure to use parts of

identical designation.
A-a A-b

A-b B
13
F
E
B
A

D
C
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4. PCB CONNECTION DIAGRAM

4.1 AMP PCB
NOTE FOR PCB DIAGRAMS
A 1.The parts mounted on this PCB
include all necessary parts for
A AMP PCB
several destination.
For further information for
respective destinations, be sure
to check with the schematic dia-

BFC
gram.
2.Viewpoint of PCB diagrams
Connector Capacitor

SIDE A

B SIDE B
P.C.Board Chip Part

FRONT

B
CN703

B
CN702

B
CN701

A
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SIDE A A

A
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A
A AMP PCB

A
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SIDE B A

A
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4.2 CONNECTOR PCB

A B CONNECTOR PCB SIDE A

B CONNECTOR PCB SIDE B

A
CN601
B

C A
CN601

A
D
CN601

B
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5. ELECTRICAL PARTS LIST A

NOTE:
- Parts whose parts numbers are omitted are subject to being not supplied.
- The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....

=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. B
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
Q 626 Transistor KSC1623
AMP UNIT Q 627 Transistor DTC114TK
Consists of Q 905 Transistor KSA1175
AMP PCB Q 906 Transistor KCS2785
CONNECTOR PCB Q 907 Transistor KCS2785

Unit Number : HWH0236(EW) Q 908 Transistor KCS2785

A Unit Number : HWH0249(UC) Q
D
909
201
Transistor
Diode
KSA1175
1SS133
Unit Number : HWH0250(ES) D 601 Diode RM4Z-LFJ4
B Unit Name : Amp Unit D 602 Diode HZS7L(B2)

MISCELLANEOUS D 603 Diode 1SS133

D 606 Diode 1SS133 C
IC 101 IC NJM2068D D 607 Diode 1SS133
IC 102 IC NJM2068D D 608 Diode 1SS133
IC 201 IC NJM2068MD D 609 Diode 1SS133
IC 401 IC TDA7570
IC 601 IC PA2027A D 610 Diode FML22R
D 611 Diode FML22S
IC 602 IC UPC494C D 612 Diode HZS16L(1)
IC 801 IC NJM2068D D 613 Diode HZS16L(1)
IC 802 IC NJM2068D D 614 Diode ERA15-02VH
Q 201 Transistor KSA1175
Q 202 Transistor KCS2785 D 615 Diode ERA15-02VH
D 616 Diode 1SS133
Q 401 FET SPP18P06P D 617 Diode 1SS133
Q 402 FET SPP18P06P D 618 Diode 1SS133
Q 403 FET SPP21N10 D 619 Diode 1SS133
Q 404 FET SPP21N10 D
Q 405 FET SPP18P06P D 620 Diode 1SS133
D 901 Diode 1SS133
Q 406 FET SPP18P06P D 910 LED DB3804X
Q 407 FET SPP21N10 L 401 Choke Coil 11µH HTH0002
Q 408 FET SPP21N10 L 402 Choke Coil 11µH HTH0002
Q 601 Transistor KCS2785
Q 602 Transistor KSA1175 L 403 Choke Coil 42µH HTH0003
L 601 Coill HTH0004
Q 603 Transistor 2SB1243 L 602 Coil HTH0021
Q 604 Transistor KSA1175 L 603 Coil HTH0021
Q 606 Transistor 2SD1919 L 801 Ferri-Inductor CTF1007
Q 607 Transistor 2SD1919
Q 608 Transistor 2SB1277 L 802 Ferri-Inductor CTF1007
T 601 Transformer HTT0022
Q 609 Transistor 2SB1277 TH 601 Thermistor HCX0002
Q 610 FET IRF2807 TH 602 Thermistor HCX0002 E
Q 611 FET IRF2807 TH 603 Thermistor HCX0003
Q 612 FET IRF2807
Q 613 FET IRF2807 TH 604 Thermistor HCX0003
TH 605 Thermistor HCX0003
Q 614 FET IRF2807 S 601 Switch(BFC)(EW,ES) HSH-156
Q 615 FET IRF2807 VR 101 Volume 20kΩ(E) HCS0002
Q 618 Transistor KSA1175 VR 201 Variable Resistor 10kΩ(A) CCS1265
Q 619 Transistor KSA1175
Q 620 Transistor KCS2785 VR 601 Semi-fixed 100kΩ(OB) RH063MC15R

Q 621 Transistor KCS2785 RESISTORS

Q 622 Transistor 2SD2395
Q 623 Transistor 2SB1566 R 101 RS1/16S432J
Q 624 Transistor KSR2102 R 102 RS1/16S432J
Q 625 Transistor DTC114TK R 103 RS1/16S432J
R 104 RS1/16S432J F
R 105 RS1/16S432J

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=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
A --- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
R 106 RS1/16S432J R 601 RD1/4PU102J
R 107 RS1/16S432J R 602 RD1/4PU473J
R 108 RS1/16S432J R 603 RD1/4PU103J
R 201 RS1/16S222J R 604 RD1/4PU103J
R 202 RS1/16S222J R 605 RS1/16S222J

R 203 RS1/16S300J R 606 RD1/4PU472J

R 204 RS1/16S300J R 607 RD1/4PU472J
R 206 RS1/16S472J R 608 RD1/4PU103J
R 207 RD1/4PU223J R 609 RD1/4PU103J
R 208 RD1/4PU223J R 610 RD1/4PU103J

R 209 RD1/4PU102J R 611 RD1/4PU472J

R 210 RD1/4PU202J R 612 RD1/4PU101J
B R 211 RD1/4PU223J R 613 RD1/4PU221J
R 212 RD1/4PU102J R 614 RD1/4PU102J
R 213 RD1/4PU333J R 615 RD1/4PU221J

R 215 RS1/16S123J R 616 RS1/16S101J

R 216 RS1/16S123J R 617 RS1/16S103J
R 217 RS1/16S222J R 618 RS1/16S223J
R 218 RS1/16S222J R 619 RS1/16S202J
R 305 RS1/16S202J R 620 RS1/16S473J

R 306 RS1/16S202J R 621 RS1/16S102J

R 401 RD1/4PU102J R 622 RS1/16S153J
R 402 RD1/4PU102J R 623 (EW,ES) RD1/4PU105J
R 403 RD1/4PU102J R 625 RD1/4PU332J
R 404 RD1/4PU102J R 626 RD1/4PU332J

C R 405 RD1/4PU512J R 627 RS1/16S472J

R 406 RD1/4PU512J R 628 RS1/16S472J
R 407 RS1/16S474J R 629 RD1/4PU272J
R 408 RS1/16S474J R 630 RS1/16S272J
R 409 RS1/16S472J R 631 RD1/4PU272J

R 410 RS1/16S472J R 632 RS1/16S472J

R 411 RS1/16S101J R 633 RS1/2PMF121J
R 412 RS1/16S101J R 634 RS1/2PMF121J
R 413 RN1/16SE6201D R 635 RS1/2PMF121J
R 414 RN1/16SE6201D R 636 RS1/2PMF121J

R 415 RD1/4PU100J R 637 RS1/2PMF121J

R 416 RD1/4PU100J R 638 RS1/2PMF121J
R 417 RD1/4PU200J R 641 RD1/4PU472J
R 418 RD1/4PU200J R 642 RD1/4PU472J
D R 419 RD1/4PU200J R 643 RS1/2PMF220J

R 420 RD1/4PU200J R 645 RS1/2PMF100J

R 421 RD1/4PU100J R 646 RS1/2PMF100J
R 422 RD1/4PU100J R 647 RD1/4PU472J
R 423 RS1/16S474J R 648 RD1/4PU472J
R 424 RS1/16S474J R 649 RS1/2PMF220J

R 425 RS1/16S472J R 650 RS1/16S104J

R 426 RS1/16S472J R 652 RS1/16S912J
R 427 RS1/16S101J R 654 RD1/4PU123J
R 428 RS1/16S101J R 655 RD1/4PU223J
R 429 RN1/16SE6201D R 656 RD1/4PU223J

R 430 RN1/16SE6201D R 657 RS1/16S124J

R 431 24Ω HCN0006 R 658 RS1/16S472J
E R 433 6.80Ω HCN0002 R 659 RS1/16S472J
R 451 RS1/16S103J R 660 RS1/16S123J
R 452 RS1/16S103J R 661 RS1/16S182J

R 453 RS1/16S103J R 662 RS1/16S223J

R 454 RS1/16S103J R 663 RS1/16S182J
R 455 RS1/16S101J R 664 RS1/16S153J
R 456 0.01Ω HCN0003 R 665 RS1/2PMF100J
R 457 0.01Ω HCN0003 R 666 RS1/2PMF100J

R 458 0.01Ω HCN0003 R 667 RS1/16S272J

R 459 0.01Ω HCN0003 R 668 RS1/16S222J
R 461 RS1/2PMF102J R 801 RS1/16S471J
R 462 RS1/2PMF102J R 802 RS1/16S471J
R 466 24Ω HCN0006 R 803 RS1/16S223J
F

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=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ ------------------------- A
R 804 RS1/16S223J C 453 CFTNA104J50
R 805 RN1/10SE1002D C 454 CFTNA104J50
R 806 RN1/10SE1002D C 455 CFTNA394J63
R 807 RN1/10SE1002D C 456 CEAT100M63
R 808 RN1/10SE1002D C 457 CEAT100M50

R 809 RN1/10SE1002D C 458 CEAT100M50

R 810 RN1/10SE1002D C 459 CFTNA104J50
R 811 RN1/10SE1002D C 460 CFTNA104J50
R 812 RN1/10SE1002D C 461 CFTNA224J50
R 905 RD1/4PU473J C 462 CFTNA104J50

R 906 RS1/16S473J C 463 CKSRYB222K50

R 917 RD1/4PU104J C 464 CKSRYB222K50
R 918 RD1/4PU472J C 465 CKSRYB222K50 B
R 919 RD1/4PU103J C 469 CKSRYB331K50
R 920 RD1/4PU222J C 470 CKSRYB331K50

R 921 RD1/4PU472J C 471 CKSRYB331K50

R 922 RD1/4PU221J C 472 CKSRYB331K50
R 923 RD1/4PU222J C 473 CKSRYB331K50
R 924 RD1/4PU563J C 474 CKSRYB331K50
R 930 RD1/4PU331J C 475 CKSRYB331K50

R 931 RD1/4PU331J C 476 CKSRYB331K50

C 477 CKSRYB331K50
CAPACITORS C 478 CKSRYB331K50
C 479 CKSRYB331K50
C 101 CFTNA154J50 C 480 CKSRYB331K50
C 102 CFTNA154J50
C 103 CFTNA473J50 C 481 CKSRYB331K50 C
C 104 CFTNA473J50 C 482 CKSRYB331K50
C 105 CFTNA154J50 C 483 CKSRYB331K50
C 484 CKSRYB331K50
C 106 CFTNA154J50 C 485 CFTNA474J50
C 107 CFTNA474J50
C 108 CFTNA474J50 C 486 CKSRYB103K50
C 201 CEAT100M50 C 601 CFTNA103J50
C 202 CEAT100M50 C 602 CFTNA224J50
C 603 CFTNA103J50
C 203 CCSRCH150J50 C 604 CFTNA103J50
C 204 CCSRCH150J50
C 401 CEAT100M50 C 605 CFTNA103J50
C 402 CEAT100M50 C 606 CFTNA103J50
C 403 CEAT100M50 C 607 CEAT100M16
C 608 CEAT100M16
C 404 CEAT100M50 C 609 CEAT101M16 D
C 405 CQMA222J50
C 406 CQMA222J50 C 610 CKCYF103Z50
C 407 CQMA332J50 C 611 CEAT220M50
C 408 CQMA332J50 C 612 470µF/16V HCH0013
C 613 CFTNA104J50
C 409 CQMA222J50 C 614 CFTNA104J50
C 410 CQMA222J50
C 411 CQMA332J50 C 615 CEAT100M16
C 412 CQMA332J50 C 616 CEAT221M10
C 413 4.7µF/63V HCH0017 C 617 CQMA102J50
C 618 CFTNA473J50
C 414 1.0µF/100V HCH0019 C 619 CEAT470M50
C 415 CEAT100M63
C 416 CEAT100M63 C 620 CQMA472J50
C 417 CKSRYB183K50 C 621 CQMA472J50
C 418 CKSRYB183K50 C 622 CQMA102J50 E
C 623 3900µF/16V HCH0018
C 419 CQMA471J100 C 624 3900µF/16V HCH0018
C 421 4.7µF/63V HCH0017
C 422 4.7µF/63V HCH0017 C 625 3900µF/16V HCH0018
C 423 1.0µF/100V HCH0019 C 627 CFTNA154J50
C 424 1.0µF/100V HCH0019 C 631 220µF/35V HCH0032
C 632 220µF/35V HCH0032
C 427 CFTNA104J50 C 633 CEATR10M50
C 428 CFTNA104J50
C 429 CFTNA474J63 C 634 CEATR10M50
C 430 CEANP4R7M63 C 635 CEAT470M50
C 440 CFTNA103J50 C 636 CEAT470M50
C 637 CFTNA103J50
C 441 CFTNA103J63 C 638 CFTNA103J50
C 442 CKSRYB103K50
C 443 CKSRYB103K50 F
C 451 CEAT1R0M50
C 452 CEAT1R0M50

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=====Circuit Symbol and No.===Part Name Part No.

A --- ------ ------------------------------------------ -------------------------
C 639 CKSRYB222K50
C 640 CKSRYB222K50
C 644 CQMA102J50
C 653 3300µF/16V HCH0006
C 654 3300µF/16V HCH0006

C 655 3300µF/16V HCH0006

C 656 3300µF/16V HCH0006
C 657 CFTNA103J50
C 658 CKSRYB103K50
C 659 CKSRYB103K50

C 660 CKSRYB103K50
C 661 CKSRYB103K50
B C 662 CKSRYB103K50
C 663 CKSRYB103K50
C 664 CKSRYB103K50

C 665 CEAT2R2M50
C 701 CKCYB472K50
C 702 CKSRYB222K50
C 703 CKSRYB222K50
C 801 CKSRYB471K50

C 802 CKSRYB471K50
C 803 CEAT100M16
C 804 CEAT100M16
C 805 CQMA472J50
C 806 CQMA472J50

C C 807 CCSRCH470J50
C 808 CCSRCH470J50
C 809 CCSRCH271J50
C 810 CCSRCH271J50
C 811 CKSRYB222K50

C 901 220µF/10V HCH0012

6. ADJUSTMENT
There is no information to be shown in this chapter.

22 GM-D510M/X1R/EW
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 5 6 7 8

7. GENERAL INFORMATION A

7.1 DIAGNOSIS
7.1.1 DISASSEMBLY

- Removing the Case (Fig.1)

Case
2 2
1 Remove the screw.
2
B
2 2 2
Remove the six screws and then
remove the Case. 2

Fig.1

- Removing the Amp PCB (Fig.2)

C

1 Remove the six screws.

2 Remove the screw and then remove

the Amp PCB.

2 D
1

1
1 1 1

Amp PCB E
Fig.2

GM-D510M/X1R/EW 23
5 6 7 8
 1 2 3 4

A 7.1.2 CONNECTOR FUNCTION DESCRIPTION

E
BFC Switch
(EW, ES)

24 GM-D510M/X1R/EW
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 5 6 7 8

7.2 IC A

TDA7570

33 I-OFCLK
42 +Vs-Low

37 THWext
36 THWint
40 5V DIG

34 O0-15
52 -2.5V

49 INR+

46 INL+
50 INR-

38 NTC
45 INL-
51 NC

48 NC
47 NC

44 NC
43 NC

41 NC

39 NC

35 NC
SGND 53 32 DGND
B
2.5V 54 31 CD
MUTE 55 30 CDsel2
REF TERM. OSC
STBY 56 29 CDsel1
Feed R in 57 CLIP
28 FEED L in
-Vs3 58 27 -Vs2

RIGHT LEFT
CHANNEL CHANNEL
SIGNAL SIGNAL
PROCESSING PROCESSING C

INTERFACE INTERFACE

-Vs4 59 26 -Vs1
-Vs+VRefr 60 CHANNEL RIGHT CHANNEL RIGHT CHANNEL LEFT CHANNEL LEFT 25 -Vs+VRefl
LSD + HSD + HSD + LSD +
SNR1 61 PROTECTIONS PROTECTIONS PROTECTIONS PROTECTIONS 24 SNL1 D
SNR2 62 23 SNL2
GNRS 63 22 GNLS
GNR 64 21 GNL
1
2
3
4
5
6
7
8
9
10 PGND
11 NC
12 +Vs
13 SPL1
14 SPL2
15 -Vs+5
16 NC
17 GPLS
18 GPL
19 NC
20 NC
NC
NC
NC
GPR
GPRS
+Vs-5
SPR2
SPR1
+Vs-VReff

GM-D510M/X1R/EW 25
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 1 2 3 4

A 8. OPERATIONS

Bass Level Control

If the sound level is too low, even when
the volume of the car stereo used along
with this power amplifier is turned up,
turn bass level control on the front of
the power amplifier clockwise. If the
sound distorts when the volume is
B turned up, turn the bass level control
counter-clockwise.
• When using with an RCA equipped car Power Indicator
stereo (standard output of 500 mV), set to
the NORMAL position. When using with The power indicator lights when
an RCA equipped Pioneer car stereo with the power is switched on.
max. output of 4 V or more, adjust level to
match the car stereo output level.
• When you want to boost bass, turn the
bass level control clockwise.

EW, ES

D BFC (Beat Frequency Control) Switch

If you hear a beat while listening to an
MW/LW broadcast with your car stereo,
change the BFC switch using a small stan-
dard tip screwdriver.
Cut Off Frequency Control
You can select a cut off frequency
from 40 to 240 Hz.

26 GM-D510M/X1R/EW
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