CONTROL VALVES TEMPERATURE CONTROL VALVE

INSTRUCTION MANUAL FOR

TEMP. CONTROL VALVES

CONTENTS

SECTION TITLE PAGE

1. SAFETY GUARD 01

2. OUTLINE 02

3. FEATURE 03

4. GENERAL SPECIFICATION 04

5. PRINCIPLE OF OPERATION 04

6. PIPING METHOD 05

7. INSTALLATION OF SENSOR 06

8. ADJUSTMENT 06

9. DIMENSION AND PARTS 07

10. TROUBLESHOOTING 08

BY
CONTROLS,INC.

February 2004 Edition

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 CONTROL VALVES TEMPERATURE CONTROL VALVE

1. SAFETY GUARD

Please read carefully this manual before installation, and comply with following instruction.

WARNING – Handle with care, it may cause to burn

CAUTION – Handle with care, it may cause to burn and damage

1) Before Installation

WARNING
• Do not use the valve for other purpose except temperature control
CAUTIOIN
• Attention to not break and shall not be over bended the capillary tube.
• Washes inside pipe to remove foreign matters.
• Shall be installed properly to fluid direction.
• Shall be confirmed support and fixation for protecting from excessive stress.
• Shall be saved a space for maintenance.

2) Operation

WARNING
• Do not touch the valve body during operation.
CAUTION
• Shall not be bypass state during operation.

3) Disassembly and Inspection

WARNING
• Completely remove inner pressure of pipe line, and close the inlet and outlet stop valve to
isolate the valve from the system.
• Fall donw the temperature to normal and recommend to use protective glove.
CAUTION
• Do not drop the part and keep away from damage.

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 CONTROL VALVES TEMPERATURE CONTROL VALVE

2. OUTLINE

TC01 Temperature Regulating Control valve is self-acting type and does not require to other power to
operate. Easy to install and can be applied to various field such as hot-water tank, heat exchanger
and oil preheater.

Fig. 1 TC01 Temperature Regulating Valve

3. FEATURE

1) It can be easily adjusted the set point by turning handle.

2) It is possible to accurately control the temperature due to the proportional function.
3) Simple structure and easy to install and control.
4) Cooling unite of sensor can be provided according to customer’s demand.
5) Screen (Filter) is installed inside valve and no need to install additional strainer on inlet side.

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 CONTROL VALVES TEMPERATURE CONTROL VALVE

4. GENERAL SPECIFICATION

SPECIFICATION MODEL NO. TC01

Applicable Fluid STEAM

Operating Pressure Max. 10Kgf/Cm2
Design Temperature Max. 250℃
Connection JIS FF, RF Flanged
Temperature Range 10~60, 50~100, 80~130 ℃
Variation of Temperature ± 2℃
Capillary Size 3m, 5m, 7m
Connection of Sensor pocket PT 1”
Sensor Size (mm) 320mm
Material Body BC6, SC, FCD
Trim SUS304
Table 1

5. PRINCIPLE OF OPERATION

The TC01 Temperature Regulating Valve operates according to the liquid expansion and
condensation principle. The temperature sensor, capillary tube and operating elements are filled
with an expansion liquid.

Fig 2. Composition

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 CONTROL VALVES TEMPERATURE CONTROL VALVE

The temperature-dependent change in volume of this liquid causes the operating element to move
and as a result also the plug stem of the control valve with the attached plug. The poison of the
plug determines the flow rate of the heat transfer medium across the free area between seat and
plug the set point adjustable with an adjust handle to a value which can be read off from the
graduation. The valve consists of a sensor, operating element and valve body. The TC01 is
proportional device operated by the process medium. Each time the temperature sensed deviates
from the adjusted set point, the valve plug poison changes. The accuracy and stability of control
process depend on the disturbances occurring in the controlled systems, such as changes in the
upstream pressure and flow rate.

6. PIPING METHOD

1) It is recommended to install vertically on the horizontal pipe line. (Install it vertically in the above
direction but if necessary, it also can be installed underside direction)
2) Shall be installed to the fluid direction and it shall be identical to arrow marks.
3) Clean all foreign matters before installation.
4) Install bypass line for remove the foreign matter, inspection and maintenance.
5) TC01 Temperature Regulating valve already has a screen (filter) for protecting from foreign
matter and therefore additional strainer is not required (If necessary, strainer can be installed)

Fig. 3 Piping Diagram

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 CONTROL VALVES TEMPERATURE CONTROL VALVE

7. INSTALLATION OF SENSOR

The valve and sensor are separately supplying, and shall install the valve first and install sensor then
assemble the parts.

1) The capillary tube shall be handled with care and protect to over bend.
2) Sensor shall be installed nearest thermometer as much as possible.
3) Sensor shall be sunk into a medium deeply at 4/5. (See the Fig. 4)
4) It controls well if glycerin can be filled on the Pocket.
5) Keep the sensor in the direction of flow of stream horizontally all the time.

Fig. 4 Installation of Sensor

8. ADJUSTMENT

The TC01 Temperature Regulating Valve can be operated on any value of indicated graduation of
sensor. Shall be hold set point at least 15~20 minutes till settled temperature and readjust the
setting value. (Turn clockwise direction to raise and counterclockwise direction to drop the temp.)

Fig. 5 Adjustment

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 CONTROL VALVES TEMPERATURE CONTROL VALVE

9. DIMENSIOIN AND PARTS

Fig. 6 Dimension & Parts

1) Dimension Unit - mm
Diameter d L H1 H Connection

15A 15 135 70 125

20A 20 140 70 125 Flanged

25A 25 140 91 125 JIS 5K, 10K, 16K

32A 32 170 120 127 DIN PN6, PN10, PN16

40A 40 170 120 127

Table 2

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 CONTROL VALVES TEMPERATURE CONTROL VALVE

2) Parts
Part No. Item Description Q’ty Supply Available Remarks
1 BODY 1
2 BONNET 1
3 SEAT 1
4 DISC 1
5 CAP 1
6 STEM 1
7 DISC HOLDER 1
8 PACKING 1 Set ○
9 GASKET 1 ○
10 SCREEN 1 ○
11 SPRING 1
12 GLAND 1
13 SET SCREW 1
14 SENSOR ASS’Y 1 set ○
15 POCKET
Table 3

10. TROUBLESHOOTING

Condition Cause Measures

1. Error on Temp range adjustment Readjust scale properly

2. Fault valve install direction Reinstall according to fluid direction

3. Leakage of Sensor Replace with new

Raise & Fall
4. Error in working stem and disc Figure the cause of sticking
of
Temperature 5. Different in direction between sensor
Reinstall the sensor to same direction
and thermometer

6. Wrong installation of sensor Reinstall the sensor according to manual

7. Incorrect of valve size Replace with proper size

Table 4

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