Thermal Efficiency Estimation of The Panel Type Radiators With CFD Analysis
Thermal Efficiency Estimation of The Panel Type Radiators With CFD Analysis
Thermal Efficiency Estimation of The Panel Type Radiators With CFD Analysis
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Thermal efficiency estimation of the panel type radiators with CFD analysis
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Abstract: There are many panel radiator manufacturers in Turkey. Their panel radiator designs are very similar and
radiators that have been manufactured by various producers have very similar thermal efficiency values and specific
heating per unit weight of the radiator. In this study, CFD analysis of existing panel radiators were made with a
commercial CFD code of STAR-CCM+ with variable connection methods in three-dimensional space. Numerical
thermal efficiency values were obtained and were compared with given catalogue values. Panel-convector-convector-
panel, Type-22-600x500 steel panel radiator was used in this numerical study. In the content of this analysis, the
effect of variation at air-side convective heat transfer coefficient on the thermal output was also investigated. After
optimum air-side convective heat transfer coefficient had been determined, numerical analyses of the panel radiator
were done based on this value. For top-bottom-opposite-end connection, mass flow rate distribution is greater than
exact flow at first two and last three vertical ducts. In the middle of the vertical ducts towards inlet boundary, mass
flow rate distribution corresponds to about zero. For top-bottom-same-end connection, mass flow rate distribution is
greater than exact flow at first four vertical ducts. In the last part of the vertical ducts, mass flow rate distribution
corresponds to about zero. Numerical results and commercial catalog values are very close each other for TBOE and
TBSE connections, and thus two basic connection methods can be used for this panel radiator.
Keywords: Panel radiator, thermal efficiency, computational fluids dynamics, finite volume method
Özet: Türkiye’de bir çok panel radyatör üreticisi bulunmaktadır. Panel radyatör tasarımları birbirlerine çok benzerdir
ve değişik üreticiler tarafından üretilen radyatörler benzer termal verime ve benzer birim ağırlık başına özgül ısıya
sahiptirler. Bu çalışmada, mevcut panel radyatörün CFD analizleri bir ticari CFD kodu olan STAR-CCM+ ile üç
boyutlu olarak değişik bağlantı yöntemleri ile yapılmıştır. Sayısal termal verim değerleri elde edilip ve bilinen katalog
değerleri ile karşılaştırılmıştır. Bu sayısal çalışmada, panel-kanat-kanat-panel, Tip-22-600x500 çelik panel radytör
modeli kullanılmıştır. Bu çalışma kapsamında, hava tarafındaki ısı taşınım katsayısı değişiminin ısıl güç üzerindeki
etkileri ayrıca incelenmiştir. Optimum hava tarafındaki ısı taşınım katsayısı belirlendikten sonra, sayısal çalışmalar bu
değere gore yapılmıştır. Üstten girişi, çapraz tarafta alttan çıkışı olan bağlantı için, kütle debisi dağılımı ilk iki ve son
üç dikey kanalda olması gereken akıştan daha fazla olduğu belirlenmiştir. Giriş sınırına yakın ortadaki dikey
kanallarda, kütle debisi dağılımının nerdeyse sıfıra eşit olduğu görülmektedir. Üstten girişi, aynı tarafta alttan çıkışı
olan bağlantı için, kütle debisi dağılımı ilk dört dikey kanalda olması gereken akıştan daha fazla olduğu belirlenmiştir.
Geri kalan dikey kanallarda, kütle debisi dağılımının nerdeyse sıfıra eşit olduğu görülmektedir. Üstten girişi, çapraz
tarafta alttan çıkışı olan bağlantı ve üstten girişi, aynı tarafta alttan çıkışı olan bağlantı için sayısal sonuçlar ve ticari
katalog değerleri birbirine çok yakındır ve bu yüzden iki ana bağlantı yöntemi de bu panel radyatör için
kullanılabileceği gösterilmiştir.
Anahtar Kelimeler: Panel radyatör, ısıl verim, hesaplamalı akışkanlar dinamiği, sonlu hacimler metodu
63
.
heat transfer rate [W] MATERIAL AND METHODS
Q
.
Qh heat transfer based on enthalpy [W] The panel radiator has been drawn by means of CAD
. software according to original measurements of the
Q tot total heat transfer rate [W]
PCCP (panel-convector-convector-panel) arrangement
'
Q heat transfer rate of one module [W] of the panel radiator. PCCP, Type-22 steel panel
Re Reynolds number radiator is used in this numerical study. Heat output of
TBOE flow and return top and bottom at the steel panel radiator has been measured according to
opposite ends EN 442 in an accredited laboratory [6]. Connection
TBSE flow and return top and bottom at the types of steel panel radiator are top-bottom-opposite-
same end end, top-bottom-same-end. The outer panel is made of a
TS Turkish standard shaped plate with horizontal and vertical depressions. In
Ti temperature at inlet side [K] order to increase heating performance, some types of
To temperature at outlet side [K] radiators are provided with a convector plate, welded to
V fluid inlet velocity [m/s] the vertical waterways of the panel. The panel is made
of two stamped steel sheets welded together with a seam
Greek Symbols weld on the perimeter and with a spot weld where the
depressions are. Since the panel radiator is symmetrical,
∆T temperature difference between inlet a half of the geometry can be used for numerical study.
and outlet side [K] A 500-mm-long, 600-mm-high and 105-mm-wide is the
µ dynamic viscosity [Pa.s, kg/ms] dimensions of the half of the panel radiator. A 150-mm-
ρ density [kg/m3] high, 473.5-mm-long is the dimensions of the convector.
First four and last four convectors are smaller than middle
Subscripts ones to prevent the difficulties at the installation of T-
Junctions. Panels and convectors are made of steel sheet.
i inlet condition Water channels are 1.1 mm thick, the panel radiator has
o outlet condition 25 mm pitch. The convectors are 0.5 mm thick, and have
a height of 37 mm from the base. The width of one panel
INTRODUCTION 12 mm, respectively.
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Table 1. Mesh sizes of the panel radiator geometry radiator, and we assume the thermal conductivity k of
Number of Prism Number of Prism the material to remain constant. We also assume the air-
Layers Layers 2 side convection heat transfer coefficient to be constant
and uniform over the entire surface of the panel radiator
Prism Layer Prism Layer
for convenience in the analysis.
Stretching Stretching 1.2
Prism Layer TBOE panel radiator connection method was used to
Absolute Size 1 mm
Thickness obtain the effects of different air-side heat transfer
Surface Curvature # Pts/circle 36 coefficients on the thermal output of the panel radiator.
Surface Size Absolute Size 4 mm When inlet water temperature and mass flow rate were
Surface Size Absolute Size 2 mm fixed, optimum air-side heat transfer coefficient was
obtained and used for the other numerical analysis.
Mass flow rate was computed from energy balance
equation as given below.
. .
Q m c p T (1)
.
899 m 4189.8 (75 65) (2)
.
m 0.0214 kg / s (3)
65
which is less than the critical Reynolds number of 2300, Table 2. Material properties
and the flow regime of a circular tube is laminar. Water Stainless
Steel
Water was selected as liquid material. Material
properties of water was computed as the average of inlet Density (kg/m³) 977.7 8238
and outlet water temperatures. The tables of
thermophysical properties of saturated water was used Dynamic Viscosity (Pa-s) 0.0004
to compute material properties of water. Stainless steel
(AISI 316) was selected for solid material. Material Specific Heat (J/kgK) 4189.8 468
properties of stainless steel were determined according
to the database of commercial CFD code of STAR- Thermal Conductivity 0.6 13.4
CCM+. Material properties of stainless steel (AISI 316) (W/mK)
stSteel
and water are listed in Table 2. Boundary conditions of
the panel radiator geometry are also listed in Table 3.
RESULTS
66
First two and last three vertical ducts act like short
circuit and water chooses to move into them than other
ones. This yields the distinct mass flow rates along the
vertical ducts of the panel radiator, and also yields the
high temperature gradients at the middle bottom region
of the panel raditor.
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Table 5. Numerical and catalog values at convective heat transfer coefficient 6.5 W/m²K
Numerical Num.
Specifications Symbol Catalog Values
Results Exp.
Mass Flow Inlet (kg/h) m 77.2 77.2
Convective heat transfer coefficient of air-side is Rate of heat transfer of the panel radiator is computed
directly proportional to the thermal output of the by means of two ways. First one is that heat transfer rate
radiator. Normally the larger air-side heat transfer is found by times of enthalpy difference between inlet
coefficent, the higher the rate of heat transfer from the and outlet and mass flow rate. Second one is that heat
panel radiator. Table 4 should offer a good compromise transfer rate is the sum of heat transfer rates from the
between heat transfer rates of numerical study and panel and convector depending on STAR-CCM+. There
experimental study, when the air-side heat transfer is a very little difference between computed thermal
coefficent is 6.5 W/m2K. Therefore, the air-side heat output and commercial catalog values. 0.1% difference
transfer coefficent of 6.5 W/m2K was used in all exists between heat transfer rate based on enthalpy and
numerical study. heat transfer rate based on catalog values. 0.8%
difference exists between thermal output based on total
The heat transferred to the air by means of forced heat transfer rate from the radiator and thermal output
convection model, which was calculated from the based on catalog values.
difference in enthalpy times the mass flow rate between
the inlet and outlet of the water within the radiator as Effects of top bottom same end connection
following.
. . The views of the scalar temperature distribution of fluid
Qh m (h1 h2 ) (13) flow, panel radiator at air-side convective heat transfer
. coefficient of 6.5 W/m²K are given in Figure 8,9.
Qtot corresponds to heat transfer rate from panel and
convector. When looking at the heat transferred from
the radiator, the results are about the same as from the
enthalpy calculations. For the fix inlet temperature of 75
°C, fix mass flow rate of 0.0107 kg/s and convective
heat transfer coefficient of 6.5 W/m2K, outlet
temperature of 64.9 °C was obtained. Numerical results
compared with given catalog results which are in
accordance with TS EN442 are listed in Table 5. In
order to compare the discrepancies between the
numerical result and catalog value, there is a ratio
existing in Table 5 and this is shown as “Num./Exp.”.
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Figure 11. Mass flow rate distribution through all vertical
Figure 9. Scalar temperature distribution of the panel radiator ducts
Plane section normal to the direction of z-axis was First several vertical ducts act like short circuit. This
formed to show velocity magnitudes of fluid flow at yields the distinct mass flow rates along the vertical
vertical ducts at convective heat transfer coefficient of 6.5 ducts of the panel radiator, and also yields the high
W/m²K is shown in Figure 10. Mass flow rate distribution temperature gradients at the end-bottom region of the
through 20 vertical ducts is shown in Figure 11. panel raditor.
In Figure 10, it can be seen that that supply water does In Figure 11, it can be seen that mass flow rate
not sluice complete radiator. Water does not reach to the distribution is greater than exact flow at first four
last several vertical ducts and at this part velocity vertical ducts. In the last part of the vertical ducts, mass
magnitude color bar shows zero. Predominant part of flow rate distribution corresponds to about zero.
mass flow rate is immediately returned to bottom
collecting duct at the beginning of the vertical ducts. Evaluation of numerical result with experimantal
result
69
Table 7. Numerical and catalog values at convective heat transfer coefficient 6.5 W/m²K
Numerical Given Catalog Num.
Specifications Symbol
Results Values Exp.
Mass Flow Inlet (kg/h)
77.2 77.2
m
Inlet Water Temperature (°C) T1 75 75
Outlet Water Temperature (°C) T2 65.2 65 1.003
Room Temperature (°C) Tr 20 20
Heat transfer rate (W) (Based on
Enthalpy) Qh 866.1 899 0.963
For the fix inlet temperature of 75 °C, fix mass flow rate was also specified. Outlet water temperature of 65 °C
of 0.0107 kg/s and convective heat transfer coefficient was aimed to obtain according to fix inlet water
of 6.5 W/m2K, outlet temperature of 65.2 °C was temperature of 75 °C and fix mass flow inlet. Therefore,
obtained. Numerical results compared with given different ambient convective heat transfer coefficients
catalog results which are in accordance with TS EN442 were experienced. Outlet water temperature of 65 °C
are listed in Table 7. In order to compare the was obtained for the ambient convective heat transfer
discrepancies between the numerical result and catalog coefficient of 6.5 W/m²K. There is 0.1% difference
value, there is a ratio existing in Table 7 and this is between numerical result and commercial catalog value
shown as “Num./Exp.” for thermal output based on enthalpy. There is 0.8%
difference between numerical result and commercial
Mass flow rate is computed by means of Eq. 1 and used catalog value for heat transfer rate based on total heat
for numerical study. Given catalog values are in transfer rate from the radiator. Results should offer a
accordance with the standart TS EN442. 0.3% good compromise between numerical and experimental
difference exists between numerical and catalog values studies for top-bottom-opposite-end connection.
for the outlet water temperature. Room temperature
value is 20 °C for both results. Panel radiator with top-bottom-same-end connection
was also investigated the effect of thermal output. Same
There is a little difference between computed heat methodology was used in panel radiator with top-
transfer rate and commercial catalog values. 3.6% bottom-same-end connection. 3.1% difference exists
discrepancy exists between heat transfer rate based on between thermal output based on enthalpy for top-
enthalpy and heat transfer rate based on catalog values. bottom-opposite-end and top-bottom-same-end
3% discrepancy exists between heat transfer rate based connections. 2.3% difference exists between thermal
on total heat transfer rate from the panel radiator and output based on total heat transfer rate from the radiator
heat transfer rate based on catalog values. for top-bottom-opposite-end and top-bottom-same-end
connections. There is 3.6% difference between
CONCLUSION numerical result and commercial catalog value for
thermal output based on enthalpy. There is 3%
Type 22-600x500 panel radiator has been drawn by the difference between numerical result and commercial
help of CAD software according to dimensions of panel catalog value for thermal output based on total heat
radiator manufacturer. Commercial catalog values of transfer rate from the radiator. Results should offer a
this panel radiator were compared with numerical good compromise between numerical and experimental
results with respect to top-bottom-opposite-end and top- studies for top-bottom- same-end connection. The
bottom-same-end connections type in the present paper. difference between rate of heat transfer of the
numerical and experimental studies is very small for
The contact interface type is used to join together to engineering acceptance, and thus two basic connection
permit conjugate heat transfer between a fulid and solid methods can be both used for this panel radiator.
region. Thermal output of the panel radiator was
specified by the help of a commercial CFD code of REFERENCES
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Emir AYDAR
2006 tarihinde Sakarya Üniversitesi Mühendislik Fakültesi Makine Mühendisliği bölümünden
mezun oldu. 2009 tarihinde Yüksek lisansını Marmara Üniversitesi Fen Bilimleri Enstitüsü
Enerji Anabilim dalında tamamladı ve doktora eğitimine başladı. Halen aynı bölümde doktora
çalışmalarını yürütmektedir. Ayrıca Kasım 2007’den beri TÜBİTAK MAM Enerji Enstitüsünde
Araştırmacı olarak çalışmaktadır.
İsmail EKMEKÇİ
1957 yılında Bursa’da doğdu. İlk ve orta öğrenimini Bursa’ da tamamladı. 1980 yılında Yıldız
Teknik Üniversitesi (İDMMA) Makine Mühendisliği Bölümünden mezun oldu. 1981 yılından
1996 yılına kadar Yıldız Teknik Üniversitesi Makine Mühendisliği Bölümünde Araştırma
Görevlisi olarak çalıştı. 1983 yılında Yıldız Teknik Üniversitesi FBE Makine Mühendisliği Isı
Tekniği Ana Bilim Dalında, 1984 yılında da İstanbul Teknik Üniversitesi FBE Endüstri
Mühendisliği Bilim Dalında master derecelerini aldı. 1995 yılında Yıldız Teknik Üniversitesi
FBE Makina Mühendisliği Isı Tekniği Ana Bilim Dalında doktora derecesini tamamladı.1997
yılında Sakarya Üniversitesinde Yard. Doç olarak atandı. 1997 yılında Makine Müh. Isı Tekniği
Bilim dalında Doçent ünvanını aldı. 1998-2003 yılları arasında Sakarya Üniversitesi Müh. Fak.
Makine Müh. Bölümünde doçent olarak çalıştı. 2003-2006 yılları arasında Sakarya Üniversitesi
Müh. Fak. Makine Müh. Bölümünde Profesör olarak çalıştı. 2006 yılından sonra Marmara
Üniversitesi Müh. Fak. Makine Müh. Bölümüne Prof. olarak atandı ve halen aynı bölümde Prof.
olarak çalışmaktadır. 2009-2010 yılları arasında Kırklareli Üniversitesi Teknik Eğitim
Fakültesinde Dekanlık görevi yaptı. Kasım.2010 tarihinde Marmara Üniversitesi Teknik
Bilimler Meslek Yüksek Okulu Müdürlüğü görevine atanmış, halen bu görevine devam
etmektedir.
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