'USER MANUAL MEDIAWEL30-50 - EN - REV K - 10.07.2023' Dengan Anda
'USER MANUAL MEDIAWEL30-50 - EN - REV K - 10.07.2023' Dengan Anda
'USER MANUAL MEDIAWEL30-50 - EN - REV K - 10.07.2023' Dengan Anda
Revision K
EU Directives :
Pressure Equipment 2014/68/EU
CE – CEM 2004/108/CE
Directive 2014/68/EU
Description of pressure vessel:
Operational fluid liquids/gases
Fluid group 2
Category (2014/68/EU) I
Max operating pressure 1.4 bar
Safety valve set pressure, Max allowable pressure PS 1.7 bar
Allowable temperature TS 0-125 °C
Volume 37 l
Test pressure (water) 2.5 bars
140405-21-
Drawing No./Rev 100rev05
EU Directives :
Pressure Equipment 2014/68/EU
CE - CEM 2004/108/CE
Directive 2014/68/EU
Description of pressure vessel :
Operational fluid liquids/gases
Fluid group 2
Category (2014/68/EU) I
Max operating pressure 1.4 bar
Safety valve set pressure, Max allowable pressure PS 1.7 bar
Allowable temperature TS 0-125 °C
Volume 57 l
Test pressure (water) 2.5 bars
PLN220224-1-1 rev 00
Drawing No./Rev
This symbol indicates an important message for the device good operating
order.
6
Document History:
Due to the informative nature of the information and diagrams contained in this manual,
ALLIANCE BIO EXPERTISE reserves the right to make changes to the document without
prior notice.
7
Warranty
ALLIANCE BIO EXPERTISE hereby certifies that the device displays the characteristics set out
in this manual on delivery. Machines are guaranteed against manufacturing defects and
defective components for a period of twelve months from the dispatch date.
ALLIANCE BIO EXPERTISE shall carry out possible repairs of components, within its premises,
during the warranty period. All components or devices experiencing any kind of malfunction
must be returned to the ALLIANCE BIO EXPERTISE factory at the cost of ALLIANCE BIO
EXPERTISE's representative or the client, if necessary.
The warranty shall not be valid for issues relating to transport, accidents, incorrect use or
internal interference caused by a poor-quality electricity network or people who are not
authorized to use the device.
• Should a liquid containing salt water and high salinity agar-saline agar, etc. be used,
you must rinse the vessel well after use and wipe the latter's surfaces as well as
around the cover seal (corrosion risk).
• Do not modify the device. Any modifications made by personnel not trained and
authorized by ALLIANCE BIO EXPERTISE immediately exclude the responsibility of
ALLIANCE BIO EXPERTISE
• Defective parts must only be replaced with original spare parts supplied
directly or indirectly by ALLIANCE BIO EXPERTISE.
8
Risks and Prevention
• Safety valve
Dispensing
• Release the steam before
Splashing and adding
opening the lid by using the
port caps
safety valve
• Counterbalance springs
Lid
Pinching Lid weight • Hold the lid during closing.
9
Use of PPE
When HMI screen displays an alarm, it is mandatory to wear the following safety equipment:
• Heatproof safety apron
• Heatproof gloves
• Waterproof safety shoes
• Safety visors
A prevention sticker is supplied with the device. Please display it in full view of all users.
Discharging wastewater
• Water drained from the cooling system can be discharged into the rainwater
system.
• Water used to clean the vessel must be discharged into the wastewater system.
10
Installation and Commissioning
Unpacking
For optimal operation, please follow the following instructions when unpacking your device.
4 persons are required to lift up the device and perform this installation.
Use the side handles of the unit to slowly pull it down until reaching the floor.
11
Environment for Installing your MEDIAWEL
Only engineers trained by Alliance Bio Expertise can install the MEDIAWEL.
Overall dimensions:
MEDIAWEL 30 MEDIAWEL 50
1053 mm
1083 mm
735 mm
585 mm 735 mm
585 mm
12
Site constraints
Atmosphere
Water supply
The water hardness is the indicator for water mineralization. In other terms,
we are mentioning here, the scale level in the water. This scale can lead to
limestone solidification in the double jacket and lead to potential issues with
the MEDIAWEL. We therefore strongly recommend using an anti-limescale
device.
ALLIANCE BIO EXPERTISE accepts no liability for malfunctions or damage
caused by the presence of limescale inside the double jacket or other part of
the circuit.
Power supply
Alliance Bio Expertise shall not be held liable for any electrical issues if the
points below have not been complied with when switching the device on.
It is mandatory having an ELCB (electric line circuit breaker) with ground fault
protection according to country standard and currant noted below
13
Mediawel 30 (ref: MEDW1002) Mediawel 50 (ref: MEDW1051)
208 V +/- 10 %, three-phase 208 V +/- 10 %, three-phase
Current 28 A max per phase 46 A max. per phase
Frequency 50/60 Hz 50/60 Hz
Power
7400 W +/- 10% 14500 W +/-10 %
consumption
First Commissioning
GROUND GROUND
NEUTRAL
We recommend positioning the wall socket between 1 and 1.20 meters from the ground and
fitting it with a nearby cut-off device, in order to carry out connection and disconnection
operations with the power off.
14
Connecting to the water supply
>1 meter
1 meter
40 à 60 cm
o For more convenient use, include an easy to access tap close to the device, at a
height of approximately 1 meter and slightly offset at the side of the device as
illustrated below.
o Cut the 4 meter hose to the desired lengths for supply and outlet hoses
o Fit the in-line filter to the water supply hose (recommended option)
o Connect the supply and outlet hoses as set out below:
Water supply
Draining outlet
Water filter
3 1
15
Connecting to the water drainage
o It may be made from copper or PVC-C or any other material that is suitable for
this use.
Prior to switching the device on, you must ensure that the mains voltage between phases,
and between phase and neutral, complies with the voltages required (as indicated in chapter
Site Constraints).
You need to activate water circulation until you see water coming from the outlet hose
(2 – 4 minutes), using the WATER menu from the touchscreen. The water flow must be
between 4 and 6 liters per minute.
2. Press ON to activate
water circulation.
3. Press OFF to stop it only when water is coming out from the drainpipe.
16
Presentation
Overview
10
2
9
4
8
5
1 Safety cover
2 Handle for opening the lid
3 Touch screen
4 Jacket pressure gauge
5 Vessel pressure gauge
6 Safety hatch (MEDIAWEL 30 only)
7 Front wheels with brake
8 USB port
9 Main switch
10 Lid
17
Rear view
1
4
1 Drain outlet
3 Decompression filter
4 Power cable
18
Lid details
1 Safety cover
2 Sampling port
3 Adding port
6 Cover seal
19
Vessel inside
4
2
5
3
1 Vessel
2 Sampling tubing
3 Temperature probe
4 Stirrer
5 Monitoring probe port
20
Touch screen
The MEDIAWEL is fitted with a touchscreen that is composed of 4 parts:
D
B
Under the ACCESS RIGHTS menu, you can decide of the access
rights for users.
21
Status Indicators
Colour Status
22
Device Parameters
Before getting started with your MEDIAWEL, you need to set parameters such as the
operation language, or date and time.
23
Managing Users
Creating a user
1. Select the
PARAMETERS menu,
and press USERS.
4. Enter an operator
name.
6. Press to confirm.
The unit is delivered with “access right” mode disable, in that state, no
password is needed to use the device. We recommend activating
“access right” only if you really need it.
24
Modifying a user
1. Select the
PARAMETERS menu,
and press USERS.
3. Press to confirm.
4. Press Edit.
25
Deleting a user
1. Select the
PARAMETERS menu,
and press USERS.
3. Press to confirm.
4. Press Delete.
26
Activating the access rights management
When activating the access right management, you decide that users need to
log in before using the device (username + password).
Managing access rights means creating different user profiles with different
access rights.
The different profiles that can be created and their access rights are as
follows:
4. Press to confirm.
27
5. Tick the Operator box if
you wish the users to
log in before using the
device.
OSCAR
28
Managing programs
Creating a program
Cycle less than 5 Liters, (only on MEDIAWEL 30), a lower speed is recommended,
speed 2 before and during each step
1. Select the
PARAMETERS menu,
and press PROGRAMS.
3. Press to create a
new program.
29
6. Once the program
name is displayed,
press .
9. Press to confirm.
30
11. Enter the temperature
required for step 1 and
press to confirm.
press to confirm.
to confirm.
press to confirm.
31
15. Enter the name for
press to confirm.
press to confirm.
Press to confirm.
32
19. Press the field to enter
the stirring speed to get
before the step, and
press to confirm.
press to confirm.
33
Modifying a program
1. Select the
PARAMETERS menu,
and press PROGRAMS.
Press to confirm.
3. Press Edit.
34
Deleting a program
1. Select the
PARAMETERS menu,
and press PROGRAMS.
Press to confirm.
3. Press Delete.
4. Press to confirm.
35
Running a Cycle
Preparation
Before effectively starting a cycle, some operations should be performed following some
good practices.
1. Check that the water supply and the drain hoses are properly connected.
36
6. Secure the sampling tube into the draining plug.
37
12. Slowly pour the powder into the vessel.
13. Pour the remaining deionized water down the edge of the wall and on the
stirrer in order to remove the powder from the surfaces, to reach the total
volume to be prepared (maximum 30 liters for Mediawel 30 ; maximum 50 liters
for Mediawel 50).
38
18. Make sure that indicators are blue.
Starting a Cycle
Press to confirm.
4. Press the
Batch number field.
39
5. Dial the media Batch
number, and press .
6. Press to confirm.
Press to confirm.
8. Follow instructions
displayed on screen.
40
9. Details about the
progressing cycle are
displayed.
Dispensing
Switch off the device. Unplug from the power Unplug the water quick
supply. connectors.
41
3. Open the safety cover.
42
7. Plug the sampling nozzle.
Interrupting a cycle
When interrupting a cycle, cold water immediately flows through the double jacket, if the
temperature of the medium was higher than 83°C
1. Simply press to
interrupt the cycle.
2. Click on OK to confirm.
3. Click on to confirm
the export of data to an
USB drive
43
If no USB key is connected, a warning
message informs you.
the vessel should only be accessed once the vessel's safety valve has
been enabled (pull the ring upwards).
under no circumstances may the lid be handled without first opening
the safety cover
Make sure to wear protective gloves designed for high temperatures.
Surfaces may still be at very high temperatures and can cause burns.
44
Cleaning
The cleaning process must be carried out in a suitable location, allowing movement around
the device.
You should have hot water supply nearby, a wastewater evacuation and an electrical
installation allowing the protocol to be carried out in complete safety
Handling very hot water requires long resistant gloves, protective goggles and/or a
visor, waterproof safety shoes and clothes covering the whole body and limbs. Clothes should
be waterproof to avoid thermal burns with synthetic fabric stuck to the skin.
45
The hatch is only available on MEDIAWEL 30
If you have a floor drain, you can add an accessory.
to avoid any splashing.
MEDW2015 Vessel draining - connection kit
(Available on MED30 & 50)
46
11. Remove the Bactystopper
47
Maintenance and Servicing
The MEDIAWEL requires regular servicing to ensure good operation order.
Preventive maintenance must be carried out by trained personnel, authorized by ALLIANCE
BIO EXPERTISE.
Summary table
Frequency
48
Temperature probe adjustment
To perform the probe calibration & adjustment, please follow the steps below:
1. Fill the vessel with 30 / 50 liters of water.
6. Read the displayed temperature of the MEDIAWEL during the first step
(after 5 min of stability at 121°C) and read the one of the reference
thermometer at the same time. Write them down.
7. Read the displayed temperature of the MEDIAWEL during the second step
(after 5 min of stability at 42°C) and read the one of the reference
thermometer at the same time. Write them down.
The temperature on the main screen will adjust according to the calibration
performed.
49
Descaling the device
The descaling has to be done every 6
months for a water hardness superior to
TH 16°.
Required accessories:
• 1 meter + 1,5 meters of tubing with 12mm internal diameter
• 1 graduated bucket that can contain 3 liters minimum.
• 1 graduated bucket of 1 liter
• 1 Funnel on which tubing can be plugged.
• 2,5L of descaling solution suitable with brass and stainless steel
(ref: MEDW3012)
• Gloves and protection glasses
9. Fill the funnel of descaling operation up to 2,5l of water in the big bucket.
11. Disconnect the inlet and exhaust tubing and put back the original one.
12. Create a 2-step program (first step of 30 min at 95°C and second step at 75°C with
10 liters of demineralized water in the vessel).
14. Wait for the second step temperature reaching (the time to reach the second step
is longer than usual because there is no water circulation).
16. Open the water tap and use the MAINTENANCE menu to start a water circulation
to cool down the vessel.
51
Troubleshooting
On-screen messages and icons may inform you of a problem and/or the need for action.
Icons
SD card failure
Messages
Message Action
Follow the instruction of the message that have been
Step Start Alarm created for this message. Example: "Add blood"
The lid is not properly closed. Release the pressure from the
vessel by using the safety while the temperature is below
80°C. Then open the lid and close it again to get blue light
coming one. If not →Call service.
IT IS FORBIDEN TO HANDLE THE LID ABOVE 80°C
IT IS MANDATORY TO ACTIONATE THE SAFETY VALVE
Alarm 'Close Vessel Lid' BEFORE HANDLE THE LID
One of the safety lids (door trap or lid to access to the
dispensing port) is not closed or not properly closed-->
Close the lids
IT IS FORBIDEN TO HANDLE THE LID/ SAFETY COVERS
Alarm 'Close Safety Covers' ABOVE 80°C
Time to reach the sterilization set point is too long or the
Heating error ‘Abnormal temperature is not stable --> Make sure that the stirrer is
temperature variation’ running properly. If not, check the bearing state.
52
Time to reach the dispensing set point is too long or the
Cooling error ‘Abnormal temperature is not stable --> Make sure that the water tap is
temperature variation’ open.
Temperature warning ‘ The temperature was not in +/-2°C range during the
temperature is out of sterilization plateau- Make sure that temperature is within
tolerance’ the tolerance of your application before validating the cycle.
Just for information - Check the data records at the end of
Restart cycle after power on the cycle before validating the cycle.
'Media' temperature probe
error ‘Abnormal temperature
measurement’ The vessel temperature probe is defective --> Call service
Technical Error ‘Stirrer motor’ Defective stirrer --> Call service
Technical Error ‘Pressure
release solenoid’ Defective pressure release valve --> Call service
Technical Error ‘Cooling’ Defective cooling valve --> Call service
Technical Error ‘Locker
magnet’ Defective lid locking solenoid --> Call service
Communication Initialisation Switch off and on again the machine - Call service if it does
failed not solve the problem
Communication failed. Please
switch off and contact the Switch off and on again the machine - Call service if it does
after-sales service not solve the problem
53
Technical Specifications
MEDIAWEL 30 MEDIAWEL50
Frequency 50/60 Hz
54
“Empowered from our people’ skills and experiences, we, ALLIANCE BIO EXPERTISE, together with our
customers and partners decided to manufacture Microbiology automated equipment around essential values:
Customer Focus, Service, Loyalty, Innovations”
55
Contact us:
+33 (0)2 40 51 79 53
Email: [email protected]
56