PM t12b 6x6 Forwarder MK I

T12B MkI 6X6 FORWARDER
BAT : 1608/59, 1616/59, 1617/59, 1618/59, 1818/59,

1819/59, 1959/59,2284/96
VIN : AEB 405862 SRB 00018
VIN : AEB 405862 SRA 00020
VIN : AEB 405862 TRO 00090 to 00261
VIN : AEB 405862 TRA 00171 to 00261
PARTS MANUAL
Document Part Number 870153
Issue : DECEMBER 1996

REV 1
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on you BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
The following address list was correct as at 31 July 1996.
R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell ☎ (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900
RICHARDS BAY (TRAINING):

Carbonode Cell ☎ (0351)974302/3 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900
BLOEMFONTEIN:
23 George Lubbe Street ☎ (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts) 9300
9300 Fax : (051) 353899
CAPE TOWN:
Milan St. ☎ (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260 7475
7525
EMPANGENI:
15 Brons Street ☎ (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342 3910
GEORGE:
Pioneer Road ☎ (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932 6530
6534
JOHANNESBURG (JET PARK):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462
JOHANNESBURG (SALES):
1619 1462
JOHANNESBURG (USED/REBUILD DIVISION):

1619 1462
JOHANNESBURG (NATIONAL DISTRIBUTION):

1619 1462
KURUMAN:
8 Acacia Street ☎ (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460
MIDDLEBURG:
9 Celcius Street ☎ (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050
NELSPRUIT:
3 Christie Crescent ☎ (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)
PIET RETIEF:
6A Retief Street ☎ (01343) 4110 P.O. Box 1221
PIET RETIEF ☎ (01343) 50916 VRYHEID
2380 ☎ (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110
PIETERMARITZBURG:
7 Van Eck Place ☎ (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209
PONGOLA:
☎ (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170
PORT ELIZABETH:
134 Patterson Road ☎ (041) 541721/2 P.O. Box 3443
NORTH END ☎ (041) 541794/5 NORTH END
6056 ☎ (041) 541732/9 6056
A/H : (041) 514526
Fax : (041) 542060
PORT SHEPSTONE:
Shop 5 Industrial Park ☎ (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240
RUSTENBURG:
No. 16 Vanadium Street ☎ (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)
SPRINGBOK:
Drive Inn Road ☎ (0251) 23710 P.O. Box 618
Industrial Park ☎ (0251) 21124 SPRINGBOK
SPRINGBOK ☎ (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314
TZANEEN:
8 Impala Street ☎ (0152) 3071129 P.O. Box 2102
Industrial Sites ☎ (0152) 3071180 TZANEEN
TZANEEN ☎ (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095
UMHLALI:
Old Main Road ☎ (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390
VRYHEID:
Bloekom Street ☎ (0381) 5541/2 P.O. Box 1221
VRYHEID ☎ (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752
U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 ☎ (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408
NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road ☎ (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND
AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place ☎ (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
PACIFIC RIM REGION (WESTERN AUSTRALIA):

12 Granite Place ☎ (0961) 3505346 P.O. Box 34 SPC
Welshpool Fax : (0961) 3505437 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso ☎ 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA
SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Collao 1944 ☎ (041) 312100 Cassilla 22-C
Concepcion Fax : (041) 313020 Concepcion
CHILE CHILE
SOUTH EAST ASIA
SOUTH EAST ASIA (BELL EQUIPMENT (SEA) LTD):
Lam Soon Industrial Building ☎ (09) 65 7698394 Lam Soon Industrial Building
Unite # 03-05 Fax : (09) 65 7698029 Unite # 03-05
63 Hillview Avenue 63 Hillview Avenue
SINGAPORE SINGAPORE
2366 2366
EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse ☎ (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE
Please supply your dealer details here:

DEALER
USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO
DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your cooperation.

CONTENTS
SECTION 1. GENERAL INFORAMTION
SECTION 2. ENGINE
SECTION 3. POWER TRAIN
SECTION 4. SYSTEMS
SECTION 5. FRAME AND BODY

SECTION 1. GENERAL INFORMATION 1-1
SECTION 1
GENERAL INFORMATION
870153 DECEMBER 96 REV 1

1-2 SECTION 1. GENERAL INFORMATION

BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulle-
tins into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE

TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE

LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
Ω Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diametre
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl Including
approx Approximately ISO International Orginisation of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diametre at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diametre mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre

Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diametre TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards

ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.


MACHINE DIMENSION
510 (1' 8")

2 600 (8' 6")
4 800 (15' 9")
4 000 (13' 1")

570 (1' 10")
25o
1 090 1 500
(3' 7") (4' 11") 4 000 (13' 1") 2 640 (8' 8")
9 230 (30' 3")
X000347
Figure 1


SERIAL NUMBER PLATES
ARTICULATED HAULER
MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL
ENGINE MODEL
TRANSMISSION MODEL
FRONT DIFF MODEL
MID DIFF MODEL Sisu Cranab AB
REAR DIFF MODEL
AXLE FRONT MID REAR TOTAL

SISU Cranab S-922 82 Vindeln
SWEDEN GV 11
TARE kg
GROSS kg Model Max. axial load 10000 kg
PAYLOAD kg Manufactured 1995
LUBRICATION SCHEDULE - FACTORY FIRST FILL
1. ENGINE CRANKCASE
Serial No. Weight 56 kg
ADE / CUMMINS
DEUTZ
- CALTEX DELO SHP SAE 15W/40
- CALTEX DELO 500 SAE 40
2. HYDRAULIC SYSTEM - CALTEX RANDO Z56
Weight kg
3. TRANSMISSION
4. DIFFERENTIAL
5. BELL PLANIHUB
- CALTEX DELO SHP SAE 15W/40
- CALTEX E.P. PLUS GEAR LUBE 460
- CALTEX E.P. PLUS GEAR LUBE 460
Manufacture year Indexator
6. ALL GREASE POINTS - CALTEX MULTIFAK EP2 S-922 21 Vindeln SWEDEN
CONSULT THE OPERATOR AND MANUFACTURED BY:
MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. (PTY) LTD
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. P/N 200181 SOUTH AFRICA
Manufactured in U.S.A. for : Cert. I.D. C.I.D./ L. Series CPL Engine Serial Number.
s Cummins
min
um Engine Company, Inc Timing- TDC Injector P/N.
Box 3005
Columbus Indiana Valve lash cold Cust. Spec.
47202-3005
Warning:Injury May Result and Warrenty Is Voided Engine Serial Number. Rated HP at RPM
If Fuel Rate RPM or Altitudes Exceed
Published Maximum Values For This Model Low Idle RPM Fuel rate at rated HP mm3/stroke
and Application.
Date of Mfg. E.C.S. Madel Name
X000378
Figure 2


SERVICE KITS
SERVICE KIT : 100 SMR, P/N 360450
PART NUMBER QTY DESCRIPTION
CL10648 1 ELEMENT, Filter
CU10279 4 SEAL, O Ring
210466 2 ELEMENT, Spin On
220010 1 ELEMENT, Filter
220090 1 FILTER, Fuel, Spin On
221390 4 GASKET, Valve Cover
221391 1 FILTER, Oil
221392 1 FILTER, Fuel, Secondary)
221393 1 FILTER, Fuel, Primary)
SERVICE KIT : 250/750 SMR, P/N 360451
SERVICE KIT : 500 SMR, P/N 360452
CU10345 1 BELT, Drive
200209 1 BELT, Drive, Compressor
200276 1 ELEMENT, Safety
200277 1 ELEMENT, Primary

SERVICE KIT : 1 000 SMR, P/N 360453
CL10648 1 ELEMENT, Filter
CU10345 1 BELT, Drive
200209 1 BELT, Drive, Compressor
200276 1 ELEMENT, Safety
200277 1 ELEMENT, Primary
210466 2 ELEMENT, Spin On
280016 1 LOCTITE

December 5, 1996 SECTION 2 ENGINE 2-1
SECTION 2
ENGINE

ILLUSTRATED REFERENCE FOR ENGINE

CONTENTS LIST
ITEM DESCRIPTION PAGE No. REMARKS
1 ENGINE AND MISCELLANEOUS PARTS 2-5
2 AIR CLEANER SYSTEM 2-7
2 AIR CLEANER (8 INCH) 2-9
2 PRE CLEANER 2-11
3 EXHAUST SYSTEM 2-13
4 FUEL SYSTEM 2-15
5 THROTTLE ASSEMBLY 2-17
6 COOLING SYSTEM 2-21

ENGINE AND MISCELLANEOUS PARTS
17
18
16
14
20
21
15 22
13
12
23 25 26
28
32
24
33
35
6
28
11
10 29
9 1
30
8 19 34
4 2 27 31
7
3
July 31, 1996 T12B004 2-5

ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250097 1 ENGINE 4BTA3.9C-116
2 100178 1 SCREW, Hex, Head
3 200861 1 STRAP, Earth
5 100139 1 BOLT, Hex, Head
6 CU10345 1 BELT
7 172234 1 SPACER
8 161582 1 SLEEVE
9 203761 1 MOUNTING, Rubber
10 172232 1 SPACER
11 CU200201 1 SUPPORT, Engine
13 100064 4 WASHER, Flat
14 CU10106 1 FAN
15 190519 1 SPACER
16 221391 1 FILTER
17 201119 1 SWITCH, Sender
18 120093 1 CONNECTOR
19 CU10197 1 O-RING
20 174645 1 BRACKET
21 221393 1 FILTER
22 221392 1 FILTER
23 100314 3 NUT, Nyloc
25 174627 1 BRACKET
26 290063 1 WATER SEPERATOR ASSY
29 101210 12 STUD
30 CU10188 1 DIPSTICK
31 CU101322 1 CAP
32 120218 2 ELBOW
34 CU10198 1 PLUG
35 130002 A/R HOSE, Pushlock
July 31, 1996 T12B004 2-6

AIR CLEANER SYSTEM
13
6 9
10 12
10
11
P003099
July 31, 1996 T12B005 2-7

AIR CLEANER SYSTEM
1 290003 1 AIRCLEANER
2 200263 1 PRECLEANER
3 200046 1 INDICATOR, Service
4 203531 3 CLAMP, T Bolt
5 203530 1 CLAMP, T Bolt
6 203770 1 ELBOW, Rubber
7 203806 1 PIPE, Air Intake
8 201681 1 REDUCER, Hump
9 200045 2 BAND, Mounting
10 100083 4 SCREW, Set, Hex
12 100062 6 WASHER
13 100312 4 NUT
July 31, 1996 T12B005 2-8

AIR CLEANER (8 INCH)
February 7, 1996 290003 2-9

AIR CLEANER (8 INCH)
1 290003 AIR CLEANER (8 INCH)
2 NSI 1 BODY, Air Filter
3 200276 1 ELEMENT, Filter, Safety
4 200260 2 NUT, Wing
5 200277 1 ELEMENT, Filter, Main
6 200262 1 BAFFLE, Retainer
7 200261 1 CLAMP
8 200458 1 COVER, End
February 7, 1996 290003 2-10

PRE CLEANER
November 26, 1996 200263 2-11

PRE CLEANER
1 200263 PRE CLEANER
2 200455 1 BOWL, Pre Cleaner
3 NSI 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 100275 1 NUT, Wing
November 26, 1996 200263 2-12

EXHAUST SYSTEM
8 6
2
7
8 3
1
5
4
2
P003101
July 11, 1996 T12B007 2-13

EXHAUST SYSTEM
1 204324 1 EXHAUST, Stack
2 200590 4 CLAMP, Exhaust
3 200085 4 CLAMP, Hose
4 204323 1 EXHAUST, Flex
5 204128 1 INSULATION, Exhaust
6 201319 2 MOUNTINGS, Rubber
7 174625 1 BRACKET, Exhaust, Stack
8 100314 4 NUT
July 11, 1996 T12B007 2-14

FUEL SYSTEM
10
FUEL RETURN
9 7
11 8
5
13
2 3
12
P003102
July 12, 1996 T12B006 2-15

FUEL SYSTEM
1 250097 1 ENGINE
3 120218 3 FITTING
6 290063 1 FILTER, Fuel
7 120051 1 ADAPTOR
8 120156 1 ADAPTOR
10 183285 1 TANK, Fuel
11 130025 A/R HOSE
12 100314 3 NUT, Nyloc
July 12, 1996 T12B006 2-16

THROTTLE ASSEMBLY
1 5 22
2 7 8
17 21 23
33 20 18
32
11
28
12
14
27
30 31 11
18 13 10 12
3 14 24 1
9
19 18
4 25
26 29
35 10 20
10 13
17 13
34 36 16 15
11 17
37 11
14
12
16 15 3
10
13
2
14
18 19 31
17
12
July 25, 1996 T12B038 2-17

THROTTLE ASSEMBLY
1 260667 2 PEDAL ASSEMBLY
2 NSI 2 NUT, Nyloc
3 NSI 1 CLIP
4 174646 1 BRACKET, Mounting
5 172403 1 LEVER
6 2 RIVET, Pop
7 201425 1 SWITCH
8 100388 2 SCREW, Brass
9 100309 2 NUT, Nyloc
10 202456 4 CLAMP BLOCK
11 NSI 1 SCREW, Hex, Head
12 NSI 1 PLATE
13 NSI 2 CLAMP
14 NSI 1 NUT
15 260663 2 CABLE ASSY
16 NSI 1 CABLE
17 NSI 2 BOOT, Rubber
18 NSI 2 NUT
19 NSI 1 PIN, Anchor, Cable
20 200779 2 TIE ROD END
21 260668 1 HAND THROTTLE ASSY
22 NSI 2 NUT
23 NSI 1 WASHER
24 NSI 1 BOOT, Rubber
25 NSI 1 NUT
26 200757 1 LINK, Forked
27 NSI 1 FORK
28 NSI 1 PIN
29 NSI 1 WASHER
30 NSI 1 CLIP
31 NSI 2 NUT, Nyloc
32 100312 6 NUT, Nyloc
33 100197 6 SCREW, Socket, Head, Cap
34 255012 1 U-BOLT KIT
35 NSI 1 U-BOLT
July 25, 1996 T12B038 2-18

THROTTLE ASSEMBLY
1 5 22
2 7 8
17 21 23
33 20 18
32
11
28
12
14
27
30 31 11
18 13 10 12
3 14 24 1
9
19 18
4 25
26 29
35 10 20
10 13
17 13
34 36 16 15
11 17
37 11
14
12
16 15 3
10
13
2
14
18 19 31
17
12
July 25, 1996 T12B038 2-19

THROTTLE ASSEMBLY
36 NSI 1 BRACKET
37 NSI 2 NUT
July 25, 1996 T12B038 2-20

COOLING SYSTEM
37
5 6
31
2
30
1 8 10
38
3
7 11
4 8 13
38
14
19
12 15
9
21 39
29
17 20
18
21
28
19 27
34 26
33 25
32
22 40
24
40 41
23 25
P003110
February 21, 1997 T12B013 2-21

COOLING SYSTEM
1 202880 1 COWLING
2 201677 1 HOSE, Radiator
3 202334 1 PIPE, Radiator
5 201209 1 RADIATOR
6 201641 1 CAP, Radiator
7 120125 1 ADAPTOR, Pushlock
8 200089 2 CLAMP, Hose
13 202485 1 SWITCH, Cooling Level
14 100316 4 NUT
15 100116 4 BOLT
16 174232 2 BRACKET
17 121039 1 ADAPTOR
19 200043 4 ROD, End
20 172342 2 STAY, Radiator
21 100288 4 NUT
22 201054 2 CLAMP, Hose
24 201319 4 MOUNTING, Circular
25 100314 16 NUT, Nyloc
26 173379 1 DUCT, Radiator
27 173071 1 MOUNTING, Oil Cooler
28 201382 1 COOLER
30 202903 1 CONDENSOR
31 200774 2 ANTI LOOSE FASTNER
32 100198 6 SCREW, Hex Head
34 100312 4 NUT, Nyloc
35 201640 4 PRESSURE RELIEF UNIT
February 21, 1997 T12B013 2-22

COOLING SYSTEM
37
5 6
31
2
30
1 8 10
38
3
7 11
4 8 13
38
14
19
12 15
9
21 39
29
17 20
18
21
28
19 27
34 26
33 25
32
22 40
24
40 41
23 25
P003110
February 21, 1997 T12B013 2-23

COOLING SYSTEM
36 100196 4 BOLT
37 201640 1 PRESSURE RELIEF UNIT
38 200212 4 CLAMP
39 100083 8 BOLT, Hex.Head
41 100086 8 SCREW, Hex. Head
February 21, 1997 T12B013 2-24

June 27, 1996 SECTION 3 POWER TRAIN 3-1
SECTION 3
POWER TRAIN

ILLUSTRATED REFERENCE FOR POWER TRAIN
13
8,9
12
5
14
10
6
4
1,2 14
7 11
P003112

CONTENTS LIST
1 TRANSMISSION AND MISCELLANEOUS PARTS 3-5
2 TRANSMISSION LOCK UP AND FRONT DIFF LOCK SYSTEM 3-51
3 OIL COOLER ASSEMBLY 3-53
4 PROPSHAFT LAYOUT 3-55
5 PROPSHAFT ASSEMBLY 3-57
6 DRIVELINE 3-67
7 FRONT AXLE AND MISCELLANEOUS PARTS 3-69
7 FRONT AXLE ASSEMBLY (7,6:1x4,82:1) 3-71
7 FRONT DIFFERENTIAL (7,6:1) 3-75
8 REAR AXLE MOUNTINGS 3-83
9 BASIC HOUSING (FOR BOGIE - CLARK HURTH 151) 3-85
9 BOX AND COVERS 3-87
9 DIFFERENTIAL 3-89
9 FINAL DRIVE 3-93
9 HUB REDUCTION 3-95
9 BRAKE 3-97
10 BRAKE SYSTEM 3-101
11 BRAKE CALIPER ASSEMBLY 3-103
12 DRIVE LINE PARK BRAKE 3-105
13 BRAKE FOOT VALVE 3-109
14 WHEEL ASSEMBLY (23.1X26) 3-111
14 WHEEL ASSEMBLY (600/55x26.5) 3-113

TRANSMISSION AND MISCELLANEOUS PARTS
1
5
2 4
6
7
3
8
16
9
10
11
12
13
15
14
P003105
July 15, 1996 T12B008 3-5

TRANSMISSION AND MISCELLANEOUS PARTS
1 250206 1 TRANSMISSION CLARK
2 171741 1 PIPE
3 NSI 1 SENDER
4 NSI 1 FILTER
5 NSI 1 DIPSTICK
6 200694 1 SENDER, Oil, Tempreture
8 172234 2 SHIM
10 183081 2 MOUNTING, Transmission
11 161809 2 SLEEVE
12 172232 2 SHIM
13 100377 8 SCREW, Cap
14 100410 2 NUT, Nyloc
15 NSI 1 PLUG
16 120093 CONNECTOR
July 15, 1996 T12B008 3-6

CONVERTER HOUSING, TRANSMISSION CASE AND REAR COVER GROUP
11
9 10
52 12
51
6 7 8
39
13
37
38 15 14
36
34
33
17
1
16
2 31
32
18 20
3 19
30
4
25
26 24
49 50 28
27
23
5 29
48
47 46
44
40
45 43 42 41
P003168
July 29, 1996 250206 3-7

1 CL10608 1 AIR BREATHER
2 NSI 1 CONVERTER HOUSING AND LUBE ASSY Includes Items 44 to 48.
3 CL10006 1 PLUG, Pipe
5 CL10003 1 SLEEVE, Converter Housing
6 CL10007 * 2 SLEEVE, Tube
7 140359 2 O RING, Pressure Tube
8 CL10002 3 PLUG, Rear Cover Pipe
9 CL10168 1 REAR COVER AND PLUG ASSY Includes Item 8.
10 CL10169 8 REAR COVER TO CASE SCREW LOCKWASHER
11 CL10170 8 REAR COVER TO CASE SCREW
12 CAP, Bearing, Rear, Low Shaft See Low Shaft Group.
13 PLUG, Group See Low Shaft Group.
14 CL10170 10 REAR COVER TO CASE SCREW
15 CL10169 10 REAR COVER TO CASE SCREW LOCKWASHER
16 CL10158 1 REAR COVER TO CASE GASKET
18 CL10012 2 PLUG, Drain, Magnetic
20 CL10013 * 1 TUBE, Clutch Lube
21 NSI * 1 TUBE, Lube (Part of Item 36) Not Illustrated.
22 CL10007 * 1 SLEEVE, Lube Tube (Part of Item 36) Not Illustrated.
23 CL10014 * 1 O RING, Suction Line
24 CL10015 * 1 SUCTION TUBE ASSY
27 CL10017 * 2 WASHER, Lock, Retainer Screw
28 CL10018 * 2 SCREW, Retainer, Suction Line
29 CL10171 1 CONVERTER HOUSING TO TRANS. CASE GASKET
30 CL10020 1 PIN, Dowel
33 CL10021 2 O RING, Clutch Pressure
34 CL10022 * 1 TUBE, Pressure, Low Speed Clutch
35 * 1 TUBE, 3rd Pressure (Part of Item 38)
July 29, 1996 250206 3-8

11
9 10
52 12
51
6 7 8
39
13
37
38 15 14
36
34
33
17
1
16
2 31
32
18 20
3 19
30
4
25
26 24
49 50 28
27
23
5 29
48
47 46
44
40
45 43 42 41
P003168
July 29, 1996 250206 3-9

38 CL10172 1 TRANSMISSION CASE ASSY Includes Items Marked *
39 CL10020 2 CASE TO COVER DOWEL PIN
40 CL10169 16 HOUSING TO CASE SCREW LOCKWASHER
41 CL10173 16 HOUSING TO CASE SCREW
44 CL10027 1 SCREEN ASSY GASKET
45 CL10672 1 SCREEN ASSY
46 CL10017 1 WASHER, Lock, Tube Clip Screw
47 CL10018 1 SCREW, Tube Clip
48 CL10028 1 TUBE, Lube By-pass
49 CL10029 1 O RING
50 CL10030 1 CLIP, Tube
51 CL10641 1 DIPSTICK TUBE ASSY
52 CL10640 1 DIPSTICK
53 NSI 1 BUSHING, Speed Sensor Not Illustrated.
54 NSI A/R SPACER, Bushing, Speed Sensor Not Illustrated.
55 CL10342 A/R SHIM, Bushing, Speed Sensor Not Illustrated.
56 CL10341 1 BUSHING, Speed Sensor Not Illustrated.
57 CL10175 2 PLUG, Sensor Port Not Illustrated.
58 CL10305 2 O RING, Sensor Plug Not Illustrated.
59 CL10307 1 EXTERNAL TUBE ASSY, Forward Hi., Not Illustrated.
60 CL10264 1 EXTERNAL TUBE ELBOW, Forward Hi., Not Illustrated.
61 CL10308 1 EXTERNAL TUBE CONNECTOR, Forward Hi., Not Illustrated.
62 CL10309 1 RING, Adaptor, Converter Housing Not Illustrated.
63 CL10627 1 BAFFLE, Oil Not Illustrated.
64 NSI 1 SCREW, Oil Baffle Not Illustrated.
July 29, 1996 250206 3-10

TURBINE SHAFT STATOR SUPPORT AND OIL BAFFLE GROUP
1
3
4
5
6
7
8
12
13
10
11
15 14
P003169
July 29, 1996 250206 3-11

TURBINE SHAFT STATOR SUPPORT AND OIL BAFFLE GROUP
1 CL10637 1 RING, Retaining Included in Item 2.
2 CL10176 1 TURBINE SHAFT AND RETAINING RING ASSY
3 CL10177 1 RING, Piston, Turbine Shaft
4 CL10227 1 BEARING, Turbine Shaft
5 CL10509 1 WASHER, Locating, Bearing
6 CL10674 1 RING, Retaining, Bearing
7 CL10032 1 RING, Piston
8 CL10033 1 RING, Bearing Snap
9 CL10178 1 SUPPORT, Stator
10 CL10035 6 SCREW, Stator Support
11 CL10036 6 WASHER, Lock, Screw, Stator Support
12 CL10179 1 SPRING, Expander, Piston Ring
14 CL10684 1 SEAL, Oil
15 CL10690 1 OIL BAFFLE ASSY
July 29, 1996 250206 3-12

DRIVE PLATE GROUP
1
P003170
July 29, 1996 250206 3-13

DRIVE PLATE GROUP
1 CL10181 1 DRIVE PLATE ASSY Includes Items Marked *
2 NSS * 1 PLATE, Drive (Not Sold Seperately)
3 CL10663 * 1 RING, Backing, Drive Plate
4 CL10036 * 10 WASHER, Lock, Mounting, Drive Plate
5 CL10182 * 10 NUT, Mounting, Drive Plate
July 29, 1996 250206 3-14

TORQUE CONVERTER ASSEMBLY
1
4 2
3
14 13
15
VIEWED FROM
THIS DIRECTION 7 16
8 5
OUTER RACE 6 17
9
FREEWHEELS 19
10 18
CLOCKWISE 20
11
12
21
22
23
24
25 26
29 28 27
31
32
33
34
35
36
P003171
July 29, 1996 250206 3-15

1 CL10183 1 BEARING, Gear, Impeller Hub
2 CL10184 1 GEAR, Impeller Hub
3 CL10657 1 O RING, Impeller Hub
4 CL10628 1 IMPELLER
5 CL10656 4 IMPELLER TO HUB SCREW LOCK TAB
6 CL10052 8 IMPELLER TO HUB SCREW
7 CL10185 1 SPACER, Bearing, Impeller Hub
8 CL10041 1 RING, Snap, Outer Race, Freewheel
9 CL10186 1 MEMBER, Reaction
10 CL10629 1 FREEWHEEL ASSY
11 CL10041 1 RING, Snap, Outer Race, Freewheel
12 CL10187 1 RING, Retaining, Freewheel Assy
13 CL10188 12 TURBINE TO HUB SELF LOCKING SCREW
14 CL10053 1 TURBINE TO HUB SCREW RING
15 CL10189 1 TURBINE
16 CL10190 1 RING, Retaining, Turbine
17 CL10191 1 HUB, Turbine
18 CL10192 1 GEAR, Drive
19 CL10193 12 SCREW, Cap, End Plate
20 CL10194 1 PLATE, End
21 CL10195 1 PLATE, Drive Clutch
22 CL10196 12 SLEEVE, Drive
23 CL10197 1 PISTON
24 CL10198 1 O RING, Inner Seal
25 CL10199 1 O RING, Outer Seal
26 CL10200 1 BEARING, Turbine Hub
27 CL10201 1 RING, Retaining, Bearing, Turbine Hub
28 CL10049 1 IMPELLER COVER TO IMPELLER O RING
29 CL10202 1 IMPELLER COVER AND STUD ASSY Includes Item 36.
30 CL10122 24 IMPELLER COVER TO IMPELLER SCREW
31 CL10036 24 IMPELLER COVER TO IMPELLER SCREW L/WASHER
32 CL10190 1 RING, Retaining, Turbine
33 CL10203 1 IMPELLER COVER TO BEARING CAP FACE O RING
34 CL10204 1 IMPELLER COVER TO BEARING CAP BORE O RING
35 CL10205 1 CAP, Bearing, Impeller Cover
July 29, 1996 250206 3-16

1
4 2
3
14 13
15
VIEWED FROM
THIS DIRECTION 7 16
8 5
OUTER RACE 6 17
9
FREEWHEELS 19
10 18
CLOCKWISE 20
11
12
21
22
23
24
25 26
29 28 27
31
32
33
34
35
36
P003171
July 29, 1996 250206 3-17

36 CL10630 10 STUD, Impeller Cover Includes Item 29
July 29, 1996 250206 3-18

AUXILIARY PUMP DRIVE PARTS GROUP
10
12
11
9
7
6
5
4
1
13
14
15
16
P003172
July 29, 1996 250206 3-19

AUXILIARY PUMP DRIVE PARTS GROUP
1 CL10276 2 SCREW, Bearing Support
2 CL10206 2 WASHER, Screw, Bearing Support
3 CL10207 2 WASHER, Sealing, Screw, Bearing Support
4 CL10055 1 SUPPORT, Bearing, Auxiliary Pump Drive
6 CL10689 1 BEARING, Gear, Pump Drive
7 CL10057 1 RING, Locating, Bearing
8 CL10208 1 GEAR, Pump Drive
9 CL10209 1 GASKET, Adaptor
10 CL10210 1 ADAPTOR
11 CL10211 4 WASHER, Lock, Screw, Adaptor
12 CL10212 4 SCREW, Adaptor
13 CL10058 4 SCREW, Cap, Cover, Pump Mounting
14 CL10059 4 WASHER, Lock, Capscrew, Cover, Pump Mounting
15 NSI 1 COVER, Pump Mounting
16 CL10213 1 GASKET, Cover, Pump Mounting
July 29, 1996 250206 3-20

CHARGING PUMP DRIVE GROUP
9
10
8
7
6
4
3
11
12
13
14
15
16
P003173
July 29, 1996 250206 3-21

CHARGING PUMP DRIVE GROUP
4 CL10055 1 SUPPORT, Bearing, Pump Drive
6 CL10214 1 BEARING, Gear, Pump Drive
8 CL10215 1 GEAR, Pump Drive
9 CL10157 1 BALL, Lock, Stub Shaft
10 CL10216 1 SHAFT, Stub, Idler Gear
13 CL10217 1 BEARING, Shaft, Idler Stub
14 CL10218 1 GEAR, Idler, Pump Drive
15 CL10083 1 RING, Retaining, Bearing, Idler Gear
16 CL10057 1 RING, Locating, Bearing, Idler Gear
July 29, 1996 250206 3-22

REVERSE AND 2ND SHAFT GROUP
21
20
19
18
16 17
15
14
13
12
11
10
9
8
7
6
5
4 36
3 35
1 35 34
33
32
31
30
29
27 28
25 26
24
23
22
P03174
July 29, 1996 250206 3-23

1 CL10219 3 REVERSE AND 2ND SHAFT PISTON RING
2 CL10220 3 REVERSE AND 2ND SHAFT PISTON RING
3 CL10221 1 RING, Retaining, Front Bearing
4 CL10067 1 RING, Snap, Front Bearing
5 CL10503 1 REVERSE AND 2ND SHAFT FRONT BEARING
6 CL10652 1 BEARING, Gear, Clutch Driven
8 CL10069 1 SPACER, Bearing, Gear, Clutch Driven
10 CL10670 1 BEARING, Gear, Clutch Driven
11 CL10070 1 RING, Snap, Spring Retainer
12 CL10222 1 PISTON RETURN BELLEVILLE SPRING ASSY
13 CL10072 1 SPACER, Spring, Piston Return
14 CL10073 1 RING, Snap, Backing Plate
15 CL10253 1 PLATE, Backing, Clutch Disc
16 CL10686 8 DISC, Inner, Clutch
17 CL10677 8 DISC, Outer, Clutch
18 CL10223 1 PISTON, Clutch
19 CL10660 1 SEAL, Piston, Clutch, Outer
20 CL10653 1 SEAL, Piston, Clutch, Inner
21 CL10075 1 REVERSE AND 2ND SHAFT, DRUM AND PLUG ASSY
22 CL10653 1 SEAL, Piston, Clutch, Inner
23 CL10660 1 SEAL, Piston , Clutch, Outer
24 CL10076 1 CLUTCH PISTON ASSY
29 CL10077 1 SPRING, Return, Piston
30 CL10078 1 RETAINER, Spring
32 CL10651 1 REVERSE AND 2ND SHAFT REAR BEARING
33 CL10079 1 RING, Snap, Hub, 2nd Clutch Disc
34 CL10637 1 RING, Retaining Included in Item 35
35 CL10224 1 2ND CLUTCH DISC HUG AND RETAINING RING ASSY
July 29, 1996 250206 3-24

21
20
19
18
16 17
15
14
13
12
11
10
9
8
7
6
5
4 36
3 35
1 35 34
33
32
31
30
29
27 28
25 26
24
23
22
P03174
July 29, 1996 250206 3-25

36 CL10636 1 REVERSE CLUTCH GEAR AND RETAINING RING ASSY
37 CL10637 1 RING, Retaining (See Special Parts Section)
38 CL10225 1 RETAINER Not Illustrated.
39 CL10226 1 RING, Snap, Retainer Not Illustrated.
July 29, 1996 250206 3-26

LOW SPEED SHAFT GROUP
24
23
26
22
21
20
7
19
18
6 17
5
3 25 27
2
1
29
16
28
15
14
13
12
11
10
9
P003175
July 29, 1996 250206 3-27

LOW SPEED SHAFT GROUP
1 CL10227 1 BEARING, Front, Low Speed Clutch Shaft
2 CL10228 1 RING, Retainer
3 CL10229 1 RING, Retaining, Bearing, Low Gear Not Illustrated.
4 CL10230 1 LOW GEAR BEARING ASSY
5 CL10228 1 RING, Retainer
7 CL10233 1 DISC SPRING ASSY Includes 5 Washers.
8 CL10234 1 SPACER, Washer, Belleville Not Illustrated.
14 CL10660 1 RING, Piston, Outer Clutch
15 CL10653 1 SEAL, Piston, Inner Clutch
16 CL10235 1 LOW CLUTCH SHAFT DRUM AND BLEED VALVE ASSY
17 CL10662 1 BEARING, Rear, Low Speed Shaft
18 CL10509 1 WASHER, Support, Rear Bearing
19 CL10080 1 RING, Retaining, Rear Bearing
20 CL10654 1 RING, Piston, Low Shaft
21 CL10087 1 O RING, Bearing Cap, Rear
22 CL10236 4 STUD, Bearing Cap
23 CL10101 4 WASHER, Lock, Stud, Bearing Cap
24 CL10102 4 NUT, Stud, Bearing Cap
25 CL10090 1 O RING, Bearing Cap
26 CL10231 1 LOW SHAFT REAR BEARING CAP ASSY Includes Item 27.
27 CL10011 1 PLUG (Part of Item 26)
28 CL10161 1 LOW SHAFT GEAR, HUB AND RETAINER RING ASSY
29 CL10637 1 RING, Retaining (See Special Parts Section)
July 29, 1996 250206 3-28

FORWARD SHAFT GROUP
13
12
11
10
9
8
7
6
5
4
3
2 18
1
17
16
14
P003176
July 29, 1996 250206 3-29

FORWARD SHAFT GROUP
2 CL10659 1 BEARING, Pilot, Forward Shaft
3 CL10070 1 RING, Snap, Spring Retaining
11 CL10660 1 RING, Piston, Clutch (Outer)
12 CL10653 1 SEAL, Piston, Clutch (Inner)
13 CL10237 1 FORWARD SHAFT, DRUM AND PLUG ASSY
14 CL10159 4 RING, Piston, Forward Shaft
15 CL10688 4 SPRING, Expander, Piston Ring, Forward Shaft
16 CL10092 1 RING, Retaining, Sleeve, Piston Ring
17 CL10093 1 SLEEVE, Piston Ring
18 CL10638 1 BEARING, Rear, Forward Shaft
July 29, 1996 250206 3-30

REVERSE IDLER AND FORWARD HI DRIVE GROUP
5
9
8
7
6
20
15 16
14
4 13
12
3
19
11
17
10
2
1
18
P003177
July 29, 1996 250206 3-31

REVERSE IDLER AND FORWARD HI DRIVE GROUP
1 CL10094 1 SHAFT, Reverse Idler
2 140357 1 O RING, Idler Shaft
3 CL10095 1 BALL, Lock, Idler Shaf
4 CL10096 1 PLATE, Thrust, Reverse Idler Gear Bearing
5 CL10238 1 REVERSE IDLER GEAR BEARING ASSY
6 CL10096 1 PLATE, Thrust, Reverse Idler Gear Bearing
7 CL10097 1 NUT, Plate, Retaining, Bearing
8 CL10239 1 ADAPTOR, Drive
9 CL10240 1 RING, Snap, Drive Adaptor
10 CL10010 1 SHAFT, Drive, Forward Hi
11 CL10221 1 RING, Retaining, Expander
12 CL10241 1 BEARING, Rear, Drive Shaft
13 CL10242 1 RING, Snap, Rear Bearing
14 CL10244 1 GASKET, Bearing Cap
15 CL10059 3 WASHER, Lock, Nut, Stud, Bearing Cap
16 CL10117 3 NUT, Stud, Bearing Cap
17 CL10243 1 CAP, Bearing, Forward Hi Drive Shaft
18 CL10245 3 STUD, Bearing Cap
19 CL10163 1 GEAR, Fwd Hi Drive
20 CL10162 1 GEAR, Reverse Idler
July 29, 1996 250206 3-32

HIGH SHAFT CLUTCH GROUP
13 14
12
11
10
9
8
7
6
5
4
3
2 21
1
15
16
17
18
19
20
23
22
P003178
July 29, 1996 250206 3-33

HIGH SHAFT CLUTCH GROUP
6 CL10660 1 SEAL, Outer, Clutch Piston
7 CL10653 1 SEAL, Inner, Clutch Piston
8 CL10246 1 BEARING, Rear, 4th Shaft
9 CL10221 1 RING, Retaining, 4th Shaft Rear Bearing
10 CL10115 4 STUD, Cap, Rear Bearing
11 CL10635 1 GASKET, Cap, 4th Shaft Bearing
12 CL10247 1 CAP, 4th Shaft Rear Bearing
13 CL10036 4 WASHER, Lock, Stud, Rear Bearing Cap
14 CL10117 4 STUD, Rear Bearing Cap
18 CL10655 1 BEARING, Pilot, 4th Shaft
19 CL10654 1 RING, Piston, 4th Shaft
20 CL10106 1 4TH CLUTCH GEAR AND HUB RETAINING RING
21 CL10248 1 4TH CLUTCH SHAFT, DRUM AND HUB ASSY
22 CL10164 1 HIGH GEAR HUB AND RETAINING RING ASSY
23 CL10637 1 RING, Retaining
July 29, 1996 250206 3-34

OUTPUT SHAFT AND 3RD CLUTCH GROUP
15
13 14
38
1112
10
9
8
7
6
5
3 4
1
15 2
16
17
18 24
19 25
20 26
21 28
37 27
36
22 30
23 31
32
34
35 29
33
39
P003179
July 29, 1996 250206 3-35

1 CL10249 4 SCREW, Cap, Rear Bearing
2 CL10250 1 SLEEVE, Distributor, 3rd Clutch
3 CL10157 1 BALL, Locator, Sleeve
4 CL10251 1 DISTRIBUTOR, 3rd and Lube
5 CL10688 3 EXPANDER, Piston Ring
6 CL10159 3 RING, Piston, Distributor
7 CL10246 1 BEARING, Rear, Output Shaft
8 CL10685 1 SEAL, Oil, Rear Bearing Cap
9 CL10252 1 GASKET, Bearing Cap, Output Shaft
10 CL10100 1 CAP, Rear Bearing, Output Shaft
11 CL10101 4 WASHER, Lock, Screw, Rear Bearing Cap
12 CL10103 1 O RING, Flange
13 CL10104 1 WASHER, Flange
14 CL10160 1 NUT, Flange, Rear
15 CL10155 1 3RD OUTPUT SHAFT BUSHING AND PLUG ASSY Includes Item 16.
16 CL10669 1 BUSHING
17 CL10653 1 SEAL, Inner, Clutch Piston
18 CL10660 1 SEAL, Outer, Clutch Piston
19 CL10076 1 CLUTCH PISTON ASSY
24 CL10077 1 SPRING, Return, Piston
27 CL10080 1 RING, Snap, Thrust Washer
28 CL10254 1 BALL, Locating, Thrust Washer
29 CL10255 1 WASHER, Thrust, 3rd Clutch Gear
30 CL10256 1 BEARING, Gear, 3rd Clutch
31 CL10256 1 BEARING, Gear, 3rd Clutch
32 CL10254 1 BALL, Locating, Thrust Washer
33 CL10255 1 WASHER, Thrust, 3rd Clutch Gear
34 CL10257 1 BEARING, Front, Output Shaft
35 CL10080 1 RING, Snap, Front Bearing Retainer
July 29, 1996 250206 3-36

15
13 14
38
1112
10
9
8
7
6
5
3 4
1
15 2
16
17
18 24
19 25
20 26
21 28
37 27
36
22 30
23 31
32
34
35 29
33
39
P003179
July 29, 1996 250206 3-37

36 CL10165 1 3RD GEAR, HUB AND RETAINING RING ASSY
37 CL10637 1 RING, Reataining
38 1 FLANGE, Output, Rear
39 CL10258 1 PLUG, Front Bore
July 29, 1996 250206 3-38

CHARGING PUMP AND FILTER ASSEMBLY GROUP
6 7 8 9
5
4
3
10
2
1
P003180
July 29, 1996 250206 3-39

CHARGING PUMP AND FILTER ASSEMBLY GROUP
1 CL10632 1 STUD, Pump Mounting
2 CL10633 1 STUD, Pump Mounting
3 CL10658 1 PUMP ASSY TO CONVERTER HOUSING GASKET
4 CL10021 1 O RING
5 CL10661 1 CHARGING PUMP ASSY
6 CL10004 5 WASHER, Lock, Screw, Pump Mounting
7 CL10026 1 SCREW, Pump Mounting
8 CL10124 2 SCREW, Pump Mounting
9 CL10089 2 NUT, Stud, Pump Mounting
10 CL10648 1 FILTER ASSY
July 29, 1996 250206 3-40

CONTROL VALVE GROUP
1
2
7
6
9
8
P003184
July 29, 1996 250206 3-41

CONTROL VALVE GROUP
1 CL10616 4 SCREW, Mounting, Valve
2 CL10036 4 WASHER, Lock, Screw, Valve Mounting
3 CL10260 1 O RING, High Clutch Pressure
4 CL10261 1 VALVE TO MODULATOR GASKET
5 CL10262 1 CONTROL VALVE ASSY
7 CL10617 5 SCREW, Mounting, Valve
8 CL10614 1 MODULATION VALVE ASSY
9 CL10615 1 MODULATOR VALVE TO CONVERT. HOUSING GASKET
July 29, 1996 250206 3-42

CONTROL VALVE AND SHUTTLE VALVE
1
2 11
8
12
4
9 13
5
6 14
15
7 10 17
18
3
21
22
37
19 23
20
38
36 24 25
35
34
33
45
26
27
44 31 28
32
39
43 29
30 31
42
40
41
P003181
July 29, 1996 250206 3-43

1 CL10264 1 ELBOW
2 CL10265 1 FORWARD PRESSURE TUBE ASSY
3 CL10264 1 ELBOW
4 CL10266 1 PLUG, Valve
5 CL10267 1 SPOOL, Shift, Forward and Reverse
6 CL10268 1 SPRING, Position, Spool
7 CL10267 1 SPOOL, Shift, Forward and Reverse
8 1 PLUG, Housing, Valve
9 CL10139 1 SPOOL, Valve
10 CL10269 1 SPRING, Control Valve
11 CL10354 1 PLUG, Bore, Valve Housing Spool
12 CL10268 1 SPRING, Position, Spool
13 CL10270 1 SPOOL, Shift
14 CL10271 1 STOP, Spool
15 CL10272 1 PIN, Roll
16 NSI 1 STOP, Plug
17 CL10268 1 SPRING
18 CL10273 1 SPOOL, Shift, 1st Speed
20 CL10274 1 SHUTTLE VALVE TO ELECTRIC CONTROL GASKET
21 NSI 1 PLUG, Port
22 CL10136 1 STOP, Spool
23 CL10275 1 SPOOL, Shuttle, High-Low
24 CL10268 1 SPRING, Spool, Shuttle
25 NSS 1 BODY, Shuttle Valve (Not Sold Seperately)
28 CL10276 2 SCREW, Valve Mounting
31 CL10278 5 SOLENOID, Shuttle Valve Includes Items 32, 33, 34 and 35.
32 CL10604 5 COIL, Solenoid
33 CL10279 5 O RING, Solenoid, Shuttle Valve
July 29, 1996 250206 3-44

1
2 11
8
12
4
9 13
5
6 14
15
7 10 17
18
3
21
22
37
19 23
20
38
36 24 25
35
34
33
45
26
27
44 31 28
32
39
43 29
30 31
42
40
41
P003181
July 29, 1996 250206 3-45

36 NSS 1 HOUSING, Control Valve
37 CL10136 1 STOP, Spool, Valve
38 CL10282 1 HARNESS, Ground Wire
39 CL10595 8 SCREW, Mounting, Receptacle
40 CL10283 1 RECEPTACLE AND WIRE ASSY
41 CL10284 2 NUT, Stud, Mounting, Dust Cover
42 CL10285 1 GROMMET
43 CL10286 1 COVER, Dust
44 CL10287 1 SEAL, Dust Cover
45 CL10288 2 STUD, Mounting, Dust Cover
46 CL10289 1 SHUTTLE VALVE ASSY Includes Items 21, 22, 23, 24, 25, 26 and 35 (1 off).
47 CL10262 1 CONTROL VALVE ASSY Includes Items 1 thru to 46.
48 CL10290 1 PROTECTION, Solenoid Not Illustrated.
July 29, 1996 250206 3-46

MODULATOR VALVE ASSEMBLY
8
7
6
9
10
11
P003182
July 29, 1996 250206 3-47

1 CL10614 1 MODULATOR VALVE ASSY Includes Items Marked *
2 CL10147 * 2 PIN, Stop, Accumulator
3 CL10148 * 2 SPRING, Accumulator (Inner)
4 CL10149 * 2 SPRING, Accumulator (Middle)
5 CL10150 * 2 SPRING, Accumulator (Outer)
6 NSS * VALVE, Accumulator (Part of Item 1) (Not Sold Seperately)
7 CL10151 * 4 O RING, Plug, Spool Stop
8 CL10152 * 4 PLUG, Spool Stop Includes Item 7
9 CL10153 * 2 SPRING, Regulator
10 NSS * SPOOL, Regulator (Part of Item 1) (Not Sold Seperately)
11 CL10615 1 MODULATOR VALVE TO CONVERT. HOUSING GASKET
12 CL10134 1 PLUG Not Illustrated.
July 29, 1996 250206 3-48

1
2
5
6
7 14
9
8 12
11
10 13
15
23
16
21 17
22 18
19
24
20
P003183
July 29, 1996 250206 3-49

1 CL10152 * 1 PLUG, Stop, Spool
2 CL10151 * 1 O RING, Spool Stop Plug
3 CL10293 * 1 SPRING, Stop, Spool
4 CL10294 * 1 SPOOL
5 CL10152 * 1 PLUG, Stop, Spool, Regulator
6 CL10151 * 1 O RING, Spool Stop Plug, Regulator
7 CL10153 * 1 SPRING, Spool, Regulator
8 CL10295 * 1 REGULATOR SPOOL ASSEMBLY Includes Items 9 and 10.
9 CL10296 * 1 PLUG, Spool, Regulator
10 CL10297 * 1 BALL, Relief
11 NSS * LOCK UP AND MODULATOR VALVE HOUSING (Part of Item 24)
12 NSI * 1 PLUG
15 CL10278 1 SOLENOID
16 NSS * SPOOL, Accumulator Valve
17 CL10299 * 1 SPRING, Accumulator (Inner)
18 CL10300 * 1 SPRING, Accumulator (Outer)
19 CL10151 * 1 O RING, Stop Plug
20 CL10152 * 1 PLUG, Stop, Accumulator Spool
21 NSI * 1 PLUG
22 CL10301 1 MODULATOR VALVE HOUS. TO MTG PLATE GASKET
23 NSI * 1 PLUG
24 CL10302 1 PLATE, Valve Mounting
25 CL10303 1 LOCK UP AND MODULATOR VALVE ASSY Includes Items Marked *
July 29, 1996 250206 3-50

TRANSMISSION LOCK UP AND FRONT DIFF LOCK SYSTEM
17
5
16
2
5
6 8 7
3
1 20
4
2
10
13 14
19
11
12
14
14
18
7 8
15
P003187
August 30, 1996 T12B049 3-51

TRANSMISSION LOCK UP AND FRONT DIFF LOCK SYSTEM
1 250206 1 TRANSMISSION
2 120001 2 ADAPTOR, Swivel
3 125024 1 TEE, Run
5 120375 2 ELBOW
6 120986 1 REDUCER
7 120207 2 REDUCER
9 120127 1 ELBOW
11 240231 1 HOSE ASSY
12 240297 1 HOSE ASSY
13 240175 1 HOSE ASSY
16 240506 1 HOSE ASSY
17 240291 1 HOSE ASSY
18 240629 1 HOSE ASSY
19 210641 1 VALVE, Solenoid
20 NSI 1 VALVE, Solenoid Included With Transmission
August 30, 1996 T12B049 3-52

OIL COOLER ASSEMBLY
2 6
1
3
4
3
P003113
July 22, 1996 T12B016 3-53

OIL COOLER ASSEMBLY
2 201382 1 COOLER, Oil
4 240758 1 HOSE ASSY
6 250206 1 TRANSMISSION
July 22, 1996 T12B016 3-54

PROPSHAFT LAYOUT
9 9
6 10 10 8
3 5
2 4 7
1
9
8 8 8 10
P003128
July 22, 1996 T12B030 3-55

PROPSHAFT LAYOUT
1 290095 1 PROPSHAFT
6 100773 4 BOLT
7 100289 8 NUT
8 100129 16 BOLT
9 100912 16 BOLT
July 22, 1996 T12B030 3-56

PROPSHAFT ASSEMBLY
P003129
July 31, 1996 290094 3-57

PROPSHAFT ASSEMBLY
1 290094 1 PROPSHAFT ASSEMBLY
2 100129 8 BOLT
3 200233 2 CROSS AND ROLLER
4 NSI 1 TUBE
July 31, 1996 290094 3-58

PROPSHAFT ASSEMBLY
3 4
P003131
July 31, 1996 290095 3-59

PROPSHAFT ASSEMBLY
1 290095 1 PROPSHAFT, Assembly
2 100129 8 BOLT
4 NSI 1 TUBE
July 31, 1996 290095 3-60

PROPSHAFT ASSEMBLY
4
3
P003130
July 31, 1996 290097 3-61

PROPSHAFT ASSEMBLY
2 100129 8 BOLT
4 NSI 1 TUBE
July 31, 1996 290097 3-62

PROPSHAFT ASSEMBLY
P003132
July 31, 1996 290164 3-63

PROPSHAFT ASSEMBLY
July 31, 1996 290164 3-64

PROPSHAFT ASSEMBLY
3
4
P003133
July 31, 1996 290165 3-65

PROPSHAFT ASSEMBLY
1 290165 1 PROPSHAFT, Assembly
2 NSI 1 TUBE
3 100256 2 BOLT
4 101305 4 WASHER
5 100394 2 NUT
July 31, 1996 290165 3-66

DRIVELINE
10
7
7
2 6
8
9
1
4
P003158
August 15, 1996 T12B045 3-67

DRIVELINE
1 200230 1 NUT
2 203992 1 NIPPLE, Grease
3 166199 1 SLINGER, Yoke
4 100685 6 SCREW
5 162052 1 HOUSING
6 222836 1 SLEEVE
7 140597 2 SEAL, Oil
8 161570 1 SPACER, Ring
9 150127 1 BEARING, Cylinder, Roller
10 161644 1 COVER, Seal
August 15, 1996 T12B045 3-68

FRONT AXLE AND MISCELLANEOUS PARTS
1
2
7
3 5
6
8
9
10,11
9
8
July 16, 1996 T12B012 3-69

FRONT AXLE AND MISCELLANEOUS PARTS
1 100180 16 NUT, Nyloc
2 101322 16 WASHER, Hardened
3 161216 8 STUD
4 320890 1 AXLE, Front
5 120051 2 ADAPTOR
7 210016 1 BREATHER
10 174420 1 COVER, RH
11 174421 1 COVER, LH
July 16, 1996 T12B012 3-70

FRONT AXLE ASSEMBLY (7,6:1x4,82:1)
30
1 29
31 33
4
11
3 10 22
9 24 23
8
7
6
2 5
17 21
19
18
12
32
27 28
19 26
20
25
40
14
15 47 42
13 38
14 16 35,36 37 41 45
43
39
53 46 44
34 48
51
27 54
52 49,50
P003167
August 26, 1996 320890 3-71

FRONT AXLE ASSEMBLY (7,6x4,82)
1 320890 1 FRONT AXLE ASSEMBLY (7,6x4,82)
2 120128 1 PLUG
4 160180 2 PLATE, Cover
5 140191 2 O-RING
6 160194 2 PLUG, Thrust, Bronze
7 201650 2 CIRCLIP, External
8 160193 2 RING, Steel
9 202010 2 PINION, Sun
10 160192 2 RING, Thrust
11 202031 1 SIDESHAFT
11 202032 1 SIDESHAFT
12 100211 48 SCREW, Set, Hex
13 160181 6 PIN, Planet
14 160182 12 SHIM
15 202011 6 PINION, Planet
16 150030 6 RACE, Inner Bearing
17 190092 2 CARRIER, Planet, 3 Cage
18 170222 2 CIRCLIP
19 150018 480 BEARING, Roller
20 160263 2 NUT, Lock
21 190141 2 WASHER
22 100149 16 SCREW, Set, Hex
23 160360 8 PLATE, Lock
24 171108 8 PLATE, Retainer
25 202012 2 GEAR, Ring
26 161719 2 CARRIER, Ring Gear
27 150069 4 BEARING
28 190365 2 PLUG, Hex, Magnetic
29 161787 2 HUB
30 100268 24 STUD, Wheel
31 100351 24 NUT, Tapered
32 162077 2 DISC, Brake
33 100228 64 SCREW, Cap
34 140471 2 SEAL, Cassette
August 26, 1996 320890 3-72

30
1 29
31 33
4
11
3 10 22
9 24 23
8
7
6
2 5
17 21
19
18
12
32
27 28
19 26
20
25
40
14
15 47 42
13 38
14 16 35,36 37 41 45
43
39
53 46 44
34 48
51
27 54
52 49,50
P003167
August 26, 1996 320890 3-73

35 120332 2 PLUG
36 120379 2 ELBOW
37 201420 6 P-CLIP
38 100310 6 NUT, Nyloc
39 100264 12 SCREW, Cap
40 160571 2 AXLE, Stub
42 310173 1 DIFFERENTIAL ASSY 7,60:1
43 220014 2 PLUG
44 181620 1 HOUSING Banjo
45 190529 2 CALIPER, Brake
46 120334 1 PLUG, Magnetic
47 120308 1 BULKHEAD
48 100567 1 DOWEL
49 100765 11 BOLT, Hex Head
51 101321 12 WASHER
52 120333 1 PLUG
53 201926 2 CIRCLIP
54 202677 1 COVER
August 26, 1996 320890 3-74

FRONT DIFFERENTIAL (7,6:1)
8
11
5
10 7
1 9
2
48
39 44 46
16 15
37
20 12 28
19
18
6 54 4 57
55
13
21
58
17 32
33 35 59
30 26 60
24 23 22 29 61
31 25 62
36 34 63
41
31 30 64
3 66
30 42 65
62
27 38 67
40 56 68 69
43 70
45 67
71
73 54
51 74
52 75
53 76 94
95
104 79 97 72
42 77
78 98
103 99
105 110
47
106 14
82 102
49 50 111 100 80
93
108 101
109 84
112 85 96
86 91
113 87 92
107 81
88
114 89
115 90
83
116
P003088
July 4, 1996 310173 3-75

FRONT DIFFERENTIAL (7.6:1)
1 310173 1 DIFFERENTIAL (7.6:1)
2 202677 1 COVER
3 NSI 1 KIT, Diff Carrier And Bearing Caps
4 NSI 1 CARRIER, Diff
5 NSI 1 BEARING, Cap, LH
6 NSI 1 BEARING, Cap, RH
7 200511 1 LOCK, Adjuster
8 200883 1 PIN, Cotter
9 150128 1 BEARING
10 201492 1 CIRCLIP
11 140583 1 SEAL
12 120333 1 PLUG
13 203461 1 FLANGE, Input
14 203460 1 FLANGE, Output
15 222004 1 WASHER
16 222003 1 NUT, Output Shaft
17 221032 2 BUSHING, Dowel
19 221027 4 SCREW, Bearing, Cap
20 NSI 4 LOCKWIRE
21 221029 2 LOCKWIRE
22 221982 1 LOCK, Bearing Adjuster
23 221035 2 ADJUSTER, Dowel, Bushing
24 221983 2 SCREW, Cap
25 221995 1 KIT, Wheel, Diff, Case
26 NSI 1 COVER, Plain, Half
27 NSI 1 COVER, Flanged, Half
28 221996 8 SCREW, Diff Case, Cap
29 221993 4 PIN, Idler, Pinion
30 221946 3 WASHER, Thrust, Side, Gear
31 221945 2 GEAR, Side
32 221948 4 WASHER, Thrust, Side, Pinion
33 221947 4 PINION, Side
34 221949 1 SPIDER
35 221991 1 WASHER, Thrust, Gear, Support
July 4, 1996 310173 3-76

8
11
5
10 7
1 9
2
48
39 44 46
16 15
37
20 12 28
19
18
6 54 4 57
55
13
21
58
17 32
33 35 59
30 26 60
24 23 22 29 61
31 25 62
36 34 63
41
31 30 64
3 66
30 42 65
62
27 38 67
40 56 68 69
43 70
45 67
71
73 54
51 74
52 75
53 76 94
95
104 79 97 72
42 77
78 98
103 99
105 110
47
106 14
82 102
49 50 111 100 80
93
108 101
109 84
112 85 96
86 91
113 87 92
107 81
88
114 89
115 90
83
116
P003088
July 4, 1996 310173 3-77

36 221994 4 PINION, Idler
37 221990 1 CASE, Gear Support, LH
38 221989 1 CASE, Gear Support, RH
39 221987 8 BOLT, Ring, Gear
40 221988 8 NUT, Ring, Gear, Bolt
41 221992 1 PLATE, Clutch-High speed
42 221981 1 CROWN WHEEL AND PINION
43 221955 1 CONE, Diff, Bearing, RH
44 221944 1 CONE, Diff, Bearing, LH
45 221943 1 CUP, Diff, Bearing, LH
46 150064 1 CUP, Diff, Bearing, RH
47 221942 1 ADJUSTER, Diff, Bearing, LH
48 221986 1 ADJUSTER, Diff, Bearing, RH
49 221984 1 GEAR, Sun
50 221985 1 RETAINER, Sun, Gear
51 NSI 1 PLATE
52 NSI 2 WASHER
53 NSI 2 SCREW, Set, Hex
54 221133 2 PLUG, Pipe
55 221038 1 PLUG, Upper Expansion
56 200536 1 PLUG, Lower Expansion
57 221171 2 PIN, Dowel
58 222005 1 KIT, Out-Put Shaft Nut And Bushing
59 222010 1 SPRING
60 221008 1 BEARING, Thrust
61 222006 2 O-RING
62 221105 2 RING, Side, Gear, Snap
63 222007 1 CUP, Bearing
64 222008 1 CONE, Bearing
65 222009 1 GEAR, Side Output Shaft
66 222011 1 INTER AXLE DIFF ASSY
67 NSI 1 CASE, Diff
68 222014 4 WASHER, Thrust, Side, Pinion
69 222013 4 PINION, Side
70 222015 1 SPIDER
July 4, 1996 310173 3-78

8
11
5
10 7
1 9
2
48
39 44 46
16 15
37
20 12 28
19
18
6 54 4 57
55
13
21
58
17 32
33 35 59
30 26 60
24 23 22 29 61
31 25 62
36 34 63
41
31 30 64
3 66
30 42 65
62
27 38 67
40 56 68 69
43 70
45 67
71
73 54
51 74
52 75
53 76 94
95
104 79 97 72
42 77
78 98
103 99
105 110
47
106 14
82 102
49 50 111 100 80
93
108 101
109 84
112 85 96
86 91
113 87 92
107 81
88
114 89
115 90
83
116
P003088
July 4, 1996 310173 3-79

71 222012 8 BOLT, Diff, Case
72 221108 8 NUT, Case
73 222016 1 RING, Snap
74 222017 1 HELICAL SIDE GEAR ASSY
75 222018 2 BUSH
76 222019 1 WASHER, Thrust
77 222021 1 CLUTCH, Lockout Sliding
78 222022 1 SHAFT, Input
79 222020 1 D-WASHER, Side Gear
80 222033 1 NUT
81 222035 1 LOCKOUT ASSY
82 222034 1 FORK, Shift
83 222036 1 KIT, Repair
84 NSI 1 WASHER, Shoulder
85 NSI 1 SPRING
86 NSI 1 PISTON
87 NSI 1 O-RING
88 NSI 1 NUT, lock
89 NSI 1 HOUSING, Piston
90 NSI 1 BRACKET, Mounting
91 NSI 2 WASHER, Lock
92 NSI 2 SCREW, Cap
93 221501 1 COVER, Diff, Case
94 221132 9 WASHER, Lock
95 221129 5 SCREW, Cap, Short
95 222059 4 SCREW, Cap, Long
96 222029 5 SCREW, Cap, Bearing, Cover
97 222024 1 SHIM, 003"
97 222025 1 SHIM, 005"
97 222026 1 SHIM, 010"
97 222027 1 SHIM, 020"
98 222028 1 INPUT BEARING COVER ASSY
99 222031 1 SEAL, Oil
100 221120 1 CUP, Bearing
July 4, 1996 310173 3-80

8
11
5
10 7
1 9
2
48
39 44 46
16 15
37
20 12 28
19
18
6 54 4 57
55
13
21
58
17 32
33 35 59
30 26 60
24 23 22 29 61
31 25 62
36 34 63
41
31 30 64
3 66
30 42 65
62
27 38 67
40 56 68 69
43 70
45 67
71
73 54
51 74
52 75
53 76 94
95
104 79 97 72
42 77
78 98
103 99
105 110
47
106 14
82 102
49 50 111 100 80
93
108 101
109 84
112 85 96
86 91
113 87 92
107 81
88
114 89
115 90
83
116
P003088
July 4, 1996 310173 3-81

103 222023 1 CONE, Input Shaft Bearing
104 200563 1 BEARING, Pinion Pilot
105 221997 1 CONE, Pinion Bearing
106 222037 1 SPACER, Pinion, 472"
106 222038 1 SPACER, Pinion, 475"
106 222039 1 SPACER, Pinion, 480"
106 222040 1 SPACER, Pinion, 485"
106 222041 1 SPACER, Pinion, 491"
106 222042 1 SPACER, Pinion, 495"
106 222043 1 SPACER, Pinion, 499"
106 222044 1 SPACER, Pinion, 506"
107 221998 1 CONE, Pinion Bearing
108 221140 1 SHIM, 003"
108 221141 1 SHIM, 005"
108 221142 1 SHIM, 010"
108 221143 1 SHIM, 020"
108 221144 1 SHIM, 030"
109 221999 1 PINION BEARING CAGE AND CUP ASSY
110 222000 1 CUP, Pinion Bearing
111 221074 1 CUP, Pinion Bearing
113 221145 6 SCREW, Cap
114 222001 1 GEAR, Pinion
115 222002 1 NUT, Slotted
116 221151 1 PIN, Spring
July 4, 1996 310173 3-82

REAR AXLE MOUNTINGS
4 5 6
1
9
8
10
7
6
5
7
9
8
5
6
P003143
July 30, 1996 T12B042 3-83

REAR AXLE MOUNTINGS
1 173421 2 PLATE, Backing
2 100159 8 BOLT, Hex. Head
4 182872 2 SPACER
6 100325 24 NUT, Nyloc
7 183014 12 STUD
July 30, 1996 T12B042 3-84

BASIC HOUSING (FOR BOGIE - CLARK HURTH 151)
March 1, 1996 320849 3-85

BASIC HOUSING
1 L320849-001 1 BASIC HOUSING
2 CH0129 2 BEARING, Walking Beam
3 CH0001 2 SEAL
4 CH0002 2 RING, Centering
5 NSI 4 NUT
6 NSI 4 WASHER, Spring
7 NSI 2 CASE, Axle
8 NSI 2 STUD
9 NSI 20 NUT
10 NSI 48 BOLT
11 NSI 14 STUD
12 NSI 1 STUD
13 CH0003 2 SHAFT, Half
15 NSI 6 STUD
16 CH0080 4 PLUG
17 NSI 6 PLUG
March 1, 1996 320849 3-86

BOX AND COVERS
March 1, 1996 320849 3-87

BOX AND COVERS
1 NSI 1 BOXES AND COVERS
2 CH0004 6 O RING
3 NSI 1 COVERS, Intermediate
4 NSI 1 HOUSING
5 CH0005 1 O RING
6 NSI 1 COVER
7 CH0006 1 RING, Snap
8 CH0066 3 PLUG, Magnetic
9 NSI 1 COVER, Intermediate
10 NSI 22 STUD
11 NSI 4 STUD
12 NSI 2 VENT
13 CH0109 1 PLUG, Dipstick
14 NSI 26 NUT
March 1, 1996 320849 3-88

DIFFERENTIAL
March 1, 1996 320849 3-89

DIFFERENTIAL
1 L320849-002 1 DIFFERENTIAL
2 NSI 2 BOLT
4 CH0007 2 PLATE, Locking
5 NSI 16 BOLT, Hexagon
7 CH0008 2 PIN
8 CH0009 4 GEAR, Spider
9 CH0010 4 WASHER, Spring
10 CH0011 1 RETAINER, Shaft
11 CH0012 3 PIN, Roll
12 CH0013 1 PIN
13 CH0014 2 GEAR, Side
14 CH0015 2 WASHER, Thrust
15 CH0016 16 BOLT, Hexagonal
16 CH0017 1 BEARING, Taper Roller
17 CH0018 1 SELECTOR, Diff Lock
18 CH0019 2 NUT, Ring
19 CH0020 1 FORK, Selector Diff Lock
21 NSI 1 NUT
22 CH0021 1 O RING
23 CH0022 1 O RING
24 CH0023 1 O RING
25 CH0024 1 CYLINDER
26 CH0025 1 PISTON
27 CH0026 1 O RING
28 CH0027 1 SPRING, Compression
29 CH0028 1 NUT, Ring
30 CH0029 1 PLUG
31 CH0030 1 BOLT, Bleeding
32 NSI 1 WASHER, Seal
33 CH0031 1 O RING
34 CH0032 1 SWITCH, Security
35 CH0033 1 BOOT
March 1, 1996 320849 3-90

DIFFERENTIAL
March 1, 1996 320849 3-91

DIFFERENTIAL
37 CH0035 1 SHIM
38 CH0041 1 SHIM
40 NSI 16 BOLT, Hexagonal
41 CH0045 1 NUT, Pinion Flange
42 CH0046 1 O RING
43 CH0047 1 FLANGE
44 CH0048 1 PLATE, Cover
45 CH0049 1 SEAL, Pinion
47 NSI 1 COVER
48 CH0051 1 SPACER, Pinion
49 CH0055 1 CROWN WHEEL AND PINION
50 CH0056 1 COVER
51 CH0057 1 CARRIER, Crown Wheel
53 CH0036 1 SHIM
54 CH0037 1 SHIM
55 CH0038 1 SHIM
56 CH0039 5 SHIM
57 CH0040 3 SHIM
58 CH0042 1 SHIM
59 CH0043 1 SHIM
60 CH0044 1 SHIM
March 1, 1996 320849 3-92

FINAL DRIVE
March 1, 1996 320849 3-93

FINAL DRIVE
1 L320849-003 1 FINAL DRIVE
2 NSI 16 BOLT, Cylinder
3 NSI 2 COVER
4 CH0059 2 O RING
5 CH0060 2 SEAL
6 CH0061 2 BEARING
7 CH0062 2 GEAR
8 CH0063 2 BEARING, Ball
9 CH0064 2 VENT
10 CH0065 4 PLUG
11 CH0066 12 PLUG, Magnetic
12 NSI 2 HOUSING
14 CH0068 4 GEAR
15 CH0069 8 GEAR
16 CH0070 4 GEAR
17 CH0071 4 CIRCLIP
18 CH0072 4 O RING
20 CH0074 8 RING
21 CH0075 4 SPACER
22 CH0076 12 O RING
23 NSI 72 BOLT
25 NSI 12 COVER
27 CH0078 12 PIN
29 CH0080 2 PLUG
March 1, 1996 320849 3-94

HUB REDUCTION
March 1, 1996 320849 3-95

HUB REDUCTION
1 4 HUB REDUCTION
2 CH0081 4 AXLE, Stub
3 CH0082 56 STUD
5 NSI 56 NUT
6 CH0083 4 SHAFT, Half
7 CH0084 32 BOLT, Pilot
8 CH0085 4 CARRIER, Planet
9 CH0086 24 RING, Snap
11 CH0088 12 GEAR, Planet
12 CH0089 12 BEARING, Needle
13 CH0090 48 NUT, Wheel
14 NSI 4 WASHER, Seal
15 CH0091 4 PLUG
16 CH0092 16 BOLT, Cylinder
17 CH0058 12 DOWEL
20 CH0094 4 CARRIER, Ring Gear
21 CH0095 4 CIRCLIP
22 CH0096 4 GEAR, Ring
24 NSI 4 HUB, Wheel
25 CH0130 4 SEAL
26 CH0059 4 O RING
27 NSI 48 STUD, Wheel
28 NSI 12 PIN
29 NSI 12 O RING
March 1, 1996 320849 3-97

BRAKE
March 1, 1996 320849 3-97

BRAKE
1 L320849-004 4 BRAKE
2 CH0098 4 PISTON
3 CH0099 4 O RING
4 NSI 8 BOLT, Cylinder
5 NSI 4 BUSH, Reduction
6 CH0022 4 O RING
7 CH0101 4 BUSHING
10 NSI 2 NUT
11 CH0100 4 PLUG
12 CH0103 4 O RING
13 CH0104 4 PUSHER
14 CH0105 1 DISC, Left
15 CH0106 1 DISC, Right
16 CH0107 6 SPRING
17 CH0108 6 BOLT, Steering Adjust
18 CH0029 2 PLUG
19 CH0110 2 BOLT, Bleeding
20 CH0111 12 DISC, Brake
21 CH0112 2 GEAR, Ring
24 CH0114 2 GEAR, Pinion
25 CH0115 12 DISC, Brake
26 CH0116 2 BOLT, Adjusting
27 CH0117 6 RING, Backup
28 CH0118 6 O RING
29 CH0119 6 PISTON
30 CH0120 1 LEVER, Left
31 CH0121 1 LEVER, Right
32 CH0122 2 O RING
33 CH0123 4 O RING
34 CH0124 4 PLUG
35 CH0125 4 O RING
March 1, 1996 320849 3-98

BRAKE
March 1, 1996 320849 3-99

BRAKE
36 CH0126 76 SPRING
37 CH0127 4 CYLINDER
39 NSI 4 BOLT
March 1, 1996 320849 3-100

BRAKE SYSTEM
2 5 6 7 8 18 13 16 17 16
20
4 5
10
5
3 9
5 19
10 7 8 18 15 18
21
1 11
12
14 14 9 22
PB2 14
DL 23 22
PB2
SR 14 DL PB1
14 4
BR2 SR
SR P/GY
PB2 BR1 OS 23
P/O
BF1 SF
20 P/GN R2
34
P/P R1
4
Y/GY F2 24
R = RED
BL = BLUE F1
16 Y/BR
BR = BROWN 16
GN = GREEN 31 Y/Y
GY = GRAY
= ORANGE
30 29
O Y/GN
P = PURPLE 20
Y = YELLOW 33 30 30 O/O
33
4
T A P 25 T A P 27 27
27
10 26
25 32 30 32 30
REAR BRAKE FRONT AXLE OSCILLATION 28
PEDAL FRONT BRAKE BRAKES BRAKE
PEDAL
P003100
July 11, 1996 T12B001 3-101

BRAKE SYSTEM
1 162074 1 DISC, Park Brake
2 290384 1 CALIPER
3 NSI 1 ADAPTOR
5 121350 4 ELBOW, Swivel
6 171742 4 PIPE
7 120747 4 UNION
8 240295 4 HOSE
9 240507 4 HOSE
10 120366 3 T PIECE
11 320849 1 BOGIE
12 240505 1 HOSE ASSY
13 174404 1 COVER, Crane, Base
14 120352 5 ADAPTOR
15 240294 4 HOSE
17 172039 1 PLATE, Bulkhead
19 240291 2 HOSE
20 240292 4 HOSE
21 240630 1 HOSE
23 120315 11 ELBOW
24 240288 1 HOSE
25 120822 4 ELBOW
26 120379 1 ELBOW
28 173016 1 DISC, Oscillation Lock
29 210622 1 VALVE, System, Control
31 240650 1 HOSE ASSY
32 210209 2 VALVE, Foot Brake
33 240629 4 HOSE ASSY
34 172035 1 MANIFOLD, Return
July 11, 1996 T12B001 3-102

BRAKE CALIPER ASSEMBLY
2
5
17 6
3
7
10
11
4
16
15
10
7
12
13
14
P001544
February 9, 1996 190529 3-103

BRAKE CALIPER ASSEMBLY
1 190529 1 BRAKE CALIPER ASSEMBLY
2 NSI 1 HOUSING
3 223905 4 PLATE, End
5 NSI 4 PLUG
6 201428 2 VALVE, Bleeder
7 * 4 O RING
8 * 4 RING, Backup
9 223907 4 PISTON
10 * 4 COVER, Dust
11 223906 2 PAD, Disc
12 * 2 O RING
13 223908 2 CYLINDER, Head
14 120332 1 PLUG
15 140330 1 KIT, Seal, Mineral Oil, Brake Assy Includes Items Marked *
16 100264 6 SCREW, Cap
February 9, 1996 190529 3-104

DRIVE LINE PARK BRAKE
1
2
2
3
5
6
7
P003149
August 22, 1996 T12B046 3-105

DRIVE LINE PARK BRAKE
1 100316 2 NUT
2 100148 4 WASHER
5 162074 1 DISC
6 290096 1 FLANGE, Adaptor
7 100289 8 NUT, Cleveloc
8 100912 8 BOLT
August 22, 1996 T12B046 3-106

PARK BRAKE CALIPER
2
1 24
12 25
3
26
9 27
10
13
18
11 4
29
21
28
17
15
19
20
14 6
5
15 22
8
16 7
23
6
5
P003197
September 20, 1996 290384 2-107

PARK BRAKE CALIPER
1 290384 1 PARK BRAKE CALIPER
2 202695 1 KIT, Seal Includes Items Marked *
3 * 1 SCREW, Bleed
4 * 1 SEAL
5 * 2 O-RING
6 * 2 RING, Backup
7 * 1 O-RING
8 * 1 RING, Backup
9 NSI 1 NUT
10 NSI 1 WASHER
12 200007 1 NIPPLE
13 NSI 1 SHAFT
14 ** 2 SCREW
15 ** 2 PAD, Disc Brake
16 ** 2 BUSHING
17 NSI 4 SCREW
18 ** 2 SCREW
19 ** 1 SEAL
20 ** 1 PISTON
21 NSI 1 ROD, Push
22 NSI 1 PISTON
23 NSI 1 PISTON
24 NSI 1 NUT
25 NSI 1 SCREW, Set
26 NSI 5 SPRING, Belleville
27 NSI 1 COVER
29 NSI 1 HOUSING
30 201899 1 KIT, Lining Includes Items Marked * *
September 20, 1996 290384 2-108

BRAKE FOOT VALVE
4
6
P003402
August 27, 1996 210209 3-109

BRAKE FOOT VALVE
1 210209 1 BRAKE FOOT VALVE
2 220208 1 KIT, Seal
3 NSI 1 O RING
4 NSI 1 O RING
5 NSI 1 CUP
6 NSI 1 O RING
7 NSI 1 QUAD RING
8 NSI 1 BOOT
August 27, 1996 210209 3-110

WHEEL ASSEMBLY (23.1X26)
February 28, 1996 260294 3-111

WHEEL ASSEMBLY (23.1X26)
1 260294 WHEEL ASSEMBLY (23.1X26)
2 190260 1 RIM
3 120291 1 CAP
4 202976 1 TYRE
5 200505 1 TUBE
February 28, 1996 260294 3-112

WHEEL ASSEMBLY (600/55x26.5)
2
3
P003160
August 16, 1996 261297 3-113

WHEEL ASSEMBLY (600/55x26.5)
1 261297 WHEEL ASSEMBLY (600/55x26.5)
2 190295 1 RIM
3 202971 1 TYRE
4 203572 1 TUBE
August 16, 1996 261297 3-114

June 27, 1996 SECTION 4 VEHICLE SYSTEMS 4-1
SECTION 4
VEHICLE SYSTEMS

SECTION 4A
HYDRAULIC SYSTEM

ILLUSTRATED REFERENCE FOR HYDRAULIC SYSTEM
7
9 8
4
11
5
10
6
12
3 P003147
2
CONTENT LIST
1 HYDRAULIC SYSTEM 4-7
1 JOYSTICK TO CONTROL VALVE SYSTEM 4-13
1 CONTROL VALVE TO CRANE SYSTEM 4-15
1 ROTATOR AND GRAPPLE ASSEMBLY 4-17
1 HYDRAULIC TANK PRESSURE CIRCUIT 4-19
1 HYDRAULIC TANK FILLING ASSEMBLY 4-21
2 HYDRAULIC TANK 4-23
3 HYDRAULIC FILTER ASSEMBLY 4-25
4 PRIORITY VALVE 4-27
4 PRIORITY VALVE 4-29
5 STEERING VALVE (FROM 02.09.94) 4-31
6 HYDRAULIC PUMP 4-33
7 CONTROL BANK 4-37
8 JOYSTICK VALVE 4-39
9 STEERING VALVE 4-41
10 HYDRAULIC BLOCK 4-43
11 ROTATOR GV11 4-47
12 STEERING CYLINDER 4-49

HYDRAULIC SYSTEM
31 56
25 44
43 BL/BR N 29
43 PP1
R = RED 21 38
= BLUE
P T 33 28 37
LSp
LSs
LSc
BL R L
R/R
LS
BR = BROWN 42 T P
GN = GREEN
GY = GRAY 39
43 43 22 26 T
O = ORANGE
24 28 P
P = PURPLE
Y = YELLOW 31 LR
32
45 45 27
37
BL/GN
24
30 21
46 46 25 19
48 23
64
24
30 CF EF
22 35 LS
49 49
BL/BL
P T
66 55,74
50 50 65 20 8
62
67 73 18
21
68 19
47 16
69
46 46
75
51 51 1
15
70 13
54 54 71 14
40 9 2
36 3
72 12
19
11
49 49 25
24 5
41 8
3 4
60 4 7 63
53 53
61
52 58 61 59
10 6
61 57
P003103
July 15, 1996 T12B009 4-7

HYDRAULIC SYSTEM
1 183286 1 TANK, Hydraulic
2 210106 1 STRAINER
3 140226 2 O RING
4 120222 4 FLANGE HALF
5 121428 1 FITTING
6 121426 1 FITTING
7 240283 1 HOSE
10 100021 4 SCREW, Cap
11 210431 1 PUMP
12 140131 1 O RING
14 121427 1 FITTING
15 100122 4 SCREW, Cap
16 240284 1 HOSE
17 120812 1 ELBOW
19 120315 3 ELBOW
20 121024 1 T PIECE
21 240630 2 HOSE ASSY
22 120962 1 ELBOW
25 120804 2 ELBOW
26 240286 1 HOSE
27 240766 1 HOSE ASSY
29 240290 1 HOSE
30 240646 2 HOSE ASSY
31 120372 2 ELBOW
32 210411 1 VALVE, Steering
33 210622 1 VALVE, System Control
34 240280 1 HOSE
35 240650 1 HOSE ASSY
July 15, 1996 T12B009 4-8

HYDRAULIC SYSTEM
31 56
25 44
43 BL/BR N 29
43 PP1
R = RED 21 38
= BLUE
P T 33 28 37
LSp
LSs
LSc
BL R L
R/R
LS
BR = BROWN 42 T P
GN = GREEN
GY = GRAY 39
43 43 22 26 T
O = ORANGE
24 28 P
P = PURPLE
Y = YELLOW 31 LR
32
45 45 27
37
BL/GN
24
30 21
46 46 25 19
48 23
64
24
30 CF EF
22 35 LS
49 49
BL/BL
P T
66 55,74
50 50 65 20 8
62
67 73 18
21
68 19
47 16
69
46 46
75
51 51 1
15
70 13
54 54 71 14
40 9 2
36 3
72 12
19
11
49 49 25
24 5
41 8
3 4
60 4 7 63
53 53
61
52 58 61 59
10 6
61 57
P003103
July 15, 1996 T12B009 4-9

HYDRAULIC SYSTEM
36 100228 4 SCREW, Cap
38 240455 1 HOSE ASSY
39 210611 1 VALVE, Control
40 120814 2 ELBOW
41 240390 2 HOSE
42 240040 1 HOSE ASSY
44 120379 1 ELBOW
45 240054 2 HOSE ASSY
47 174404 1 COVER, Crane Base
49 120365 2 ELBOW
50 240787 2 HOSE ASSY
51 240675 2 HOSE ASSY
52 121222 1 PLUG
53 120832 4 ELBOW
54 230282 2 CYLINDER
55 210404 1 VALVE, Priority UPTO 10.05.96
56 210613 1 VALVE, Rear Steering
58 210406 1 VALVE, Ball
59 240799 1 HOSE ASSY
62 240278 1 HOSE ASSY
63 120283 1 REDUCER
64 210467 1 FILTER ASSEMBLY
65 140226 1 O RING
66 162305 1 FLANGE
67 120222 2 FLANGE, Half
68 100228 4 SCREW, Cap
69 120272 1 T PIECE
70 120249 1 ELBOW
July 15, 1996 T12B009 4-10

HYDRAULIC SYSTEM
31 56
25 44
43 BL/BR N 29
43 PP1
R = RED 21 38
= BLUE
P T 33 28 37
LSp
LSs
LSc
BL R L
R/R
LS
BR = BROWN 42 T P
GN = GREEN
GY = GRAY 39
43 43 22 26 T
O = ORANGE
24 28 P
P = PURPLE
Y = YELLOW 31 LR
32
45 45 27
37
BL/GN
24
30 21
46 46 25 19
48 23
64
24
30 CF EF
22 35 LS
49 49
BL/BL
P T
66 55,74
50 50 65 20 8
62
67 73 18
21
68 19
47 16
69
46 46
75
51 51 1
15
70 13
54 54 71 14
40 9 2
36 3
72 12
19
11
49 49 25
24 5
41 8
3 4
60 4 7 63
53 53
61
52 58 61 59
10 6
61 57
P003103
July 15, 1996 T12B009 4-11

HYDRAULIC SYSTEM
71 240573 1 HOSE ASSY
73 121022 1 NIPPLE
74 210643 1 VALVE, Priority FROM 11.05.96
75 190348 1 ELBOW, Test Point
July 15, 1996 T12B009 4-12

JOYSTICK TO CONTROL VALVE SYSTEM
6
R = RED
BL = BLUE
N
PP1 BR = BROWN
BL/GY GN = GREEN
1 GY = GRAY 5
7
PP2
PP3
PP4
O = ORANGE
T2
T1 P = PURPLE
T
P
Y = YELLOW P
15
6 6 LR
2
15
R/R
10
BR/Y
18
3
7 15
15 16 PX
14 20
GR/Y
LS
8 9 14 3 15
O
R/R
R/R
19
BR/O
P 1 2 3 4 T
BR/GN
14 15 15
R
4 GY
PS
BR/GY
12 13 14 Y
15
R/R
11 21 15
14
15
4 10
19
T 4 3 2 1 P
14
GN
17 L
17
15
P003106
July 15, 1996 T12B010 4-13

JOYSTICK TO CONTROL VALVE SYSTEM
2 120252 1 ELBOW
5 210613 1 VALVE, Rear Steering
9 240292 1 HOSE
10 121350 2 ELBOW
13 120998 1 REDUCER
14 240710 8 HOSE ASSY
16 201737 1 TEST POINT
17 240296 2 HOSE
18 120822 1 ELBOW
19 210612 2 VALVE, Joystick
20 240289 2 HOSE
July 15, 1996 T12B010 4-14

CONTROL VALVE TO CRANE SYSTEM
1
R = RED
= BLUE 3
BL 14
BR = BROWN
GN = GREEN 4
GY = GRAY
O = ORANGE 13
P = PURPLE 7 7
Y = YELLOW 12
2
10 6
5 GN
JIB DOWN
BL
TELE EXT. OUT
BR/Y
11 P
7 GRAPPLE CLOSED
8 7
GY
13 ROTATOR LEFT
BR/GY
ROTATOR RIGHT
Y BR/P
GRAPPLE CLOSE
BR/BL
TELE EXT. IN
BR/GN
JIB UP
9
14
12
SLEW SLEW
RIGHT LEFT
TANK
O
BR/O
P003109
July 16, 1996 T12B011 4-15

CONTROL VALVE TO CRANE SYSTEM
5 120313 2 BULKHEAD
7 120049 9 FITTING
10 222474 4 CYLINDER, Lift
11 240287 1 HOSE
12 240800 8 HOSE ASSY
13 120029 2 FITTING
14 240802 2 HOSE ASSY
July 16, 1996 T12B011 4-16

ROTATOR AND GRAPPLE ASSEMBLY
1 1
2
2
1 1
4 5
7
6
P003188
August 29, 1996 T12B053 4-17

ROTATOR AND GRAPPLE ASSEMBLY
1 120907 4 UNION
3 290378 1 ROTATOR
6 230271 1 CYLINDER
7 120002 2 ADAPTOR
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
August 29, 1996 T12B053 4-18

HYDRAULIC TANK PRESSURE CIRCUIT
6 7 8
P003185
August 29, 1996 T12B035 4-19

HYDRAULIC TANK PRESSURE CIRCUIT
1 174407 1 COVER, Hydraulic Tank
4 183285 1 TANK, Fuel
5 210466 1 FILTER ASSY
6 140226 1 O RING
9 100228 4 SCREW, Cap
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
August 29, 1996 T12B035 4-20

HYDRAULIC TANK FILLING ASSEMBLY
14 13
1 2
18
22
3
15
4 6
17
5
26
7
11 20
23 24 25
8 9 10
12
16
14
19
14
21
15 14
P003186
November 22, 1995 T12B048 4-21

HYDRAULIC TANK FILLING ASSEMBLY
1 183285 1 TANK, Fuel
2 210467 1 FILTER HEAD
3 210466 2 FILTER
4 162305 1 FLANGE
5 120222 2 FLANGE, Half
6 140226 1 O RING
7 121222 1 PLUG
8 121302 1 T PIECE
9 120283 1 REDUCER
10 121023 1 NIPPLE
11 120385 1 TEE RUN
12 210406 1 VALVE, Ball
13 173537 1 MOUNTING, Elbow
14 120125 4 ADAPTOR
16 120207 1 REDUCER
17 205248 1 PUMP, Rotary
18 140059 1 O RING
19 173538 1 MOUNTING
20 162502 1 PIPE
21 120193 1 ELBOW
24 100064 1 WASHER
25 100314 1 NUT
26 100228 4 SCREW, Cap
November 22, 1995 T12B048 4-22

HYDRAULIC TANK
1
3
4
5
6
12
8
11
7
9
10 P003142
July 26, 1996 T12B039 4-23

HYDRAULIC TANK
2 100062 40 WASHER
3 174401 1 COVER, Inspection
4 174407 1 COVER, Hydraulic Tank, RH
5 210106 1 STRAINER
6 203524 2 GASKET
7 210160 2 SIGHT GLASS
8 100519 2 NUT
9 100320 4 NUT
10 100010 8 WASHER
12 183286 1 TANK
July 26, 1996 T12B039 4-24

HYDRAULIC FILTER ASSEMBLY
July 4, 1996 T12B002 4-25

HYDRAULIC FILTER ASSEMBLY
1 210467 1 HEAD, Spin On, Twin Element
2 210466 2 ELEMENT, Spin On
July 4, 1996 T12B002 4-26

PRIORITY VALVE
January 31, 1996 210404 4-27

PRIORITY VALVE
1 210404 1 PRIORITY VALVE
2 NSI 1 BODY, Valve
3 NSI 1 PLUG, Inlet
4 220414 2 O RING
5 NSI 1 PLUG
6 NSI 1 SPOOL
7 224809 1 SPRING, Compression
8 NSI 1 VALVE, Relief
9 NSI 1 PLUG, Adjusting
10 NSI 1 GUIDE, Spring
11 NSI 1 SPRING, Compression
12 NSI 1 POPPET
13 NSI 1 BODY, Valve Relief
14 140056 1 O RING
January 31, 1996 210404 4-28

PRIORITY VALVE
July 26, 1996 210643 4-29

PRIORITY VALVE
1 210643 1 PRIORITY VALVE
2 NSI 1 BODY
3 NSI 1 PLUG
4 140062 1 O RING
5 NSI 1 SPOOL
6 224809 1 SPRING
7 NSI 1 ADAPTOR
8 140062 1 O RING
9 NSI 1 FILTER
10 140059 1 O RING
July 26, 1996 210643 4-30

STEERING VALVE (FROM 02.09.94)
January 31, 1996 210411 4-31

STEERING VALVE (FROM 02.09.94)
1 210411 1 STEERING VALVE (FROM 02.09.94)
2 * 1 RING, Seal, Dust
3 NSI 1 HOUSING, SPOOL AND SLEEVE ASSY
4 NSI 1 BALL
5 NSI 1 SEAT
6 * 1 O RING
7 * 1 KIN RING
8 222601 1 BEARING ASSY
9 NSI 1 RING
10 NSI 1 PIN, Cross
11 NSI 1 SHAFT, Cardan
12 NSI 1 SPACER
13 * 1 O RING
14 NSI 1 PLATE, Distributor
15 NSI 1 GEAR WHEEL SET
16 * 3 O RING
17 NSI 1 COVER, End
18 * 7 WASHER
19 NSI 1 PLATE, Intermediate
20 NSI 1 SCREW, With Pin
21 NSI 6 SCREW
22 NSI 1 PLATE, Name
23 NSI 2 SCREW, Drive
24 222602 1 SPRING SET
25 NSI 1 BUSH, Spacer
26 140336 1 KIT, Seal, Steering Valve Includes Items Marked *
January 31, 1996 210411 4-32

HYDRAULIC PUMP
February 2, 1996 210431 4-33

HYDRAULIC PUMP
1 210431 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100256 4 SCREW, Cap
7 223244 4 O RING
8 223234 1 PLATE, Port
9 223213 2 PIN, Double Break Off
10 223214 1 PIN, Dowel
11 223246 2 PLUG, Seal
12 223257 1 PISTON, Control
13 223258 1 GUIDE, Piston
14 223259 1 PISTON,
15 223261 1 SPRING
16 223260 1 GUIDE, Piston
17 223231 1 ROTARY GROUP
18 223250 1 PLATE, Distributor
19 223255 1 CIRCLIP, Internal
20 223253 1 SPRING
21 223254 1 PIN, Pressure
23 223252 1 BALL, Retaining
24 223251 1 PLATE,Retaining
25 223248 9 PISTON
26 223238 1 DISC, Tuning
27 223240 1 BEARING, Roller, Tapered
28 223237 1 DISC
29 223235 1 PLATE, Swash
30 223241 2 BEARING, Plate, Swash
31 223236 1 SHAFT, Drive
32 223239 1 BEARING, Roller, Tapered
33 223243 1 O RING
34 223233 1 HOUSING, Pump
35 223212 1 PLUG
February 2, 1996 210431 4-34

HYDRAULIC PUMP
February 2, 1996 210431 4-35

HYDRAULIC PUMP
36 140062 1 O RING
37 223245 1 CIRCLIP, Internal
38 223242 1 SEAL, Shaft
February 2, 1996 210431 4-36

CONTROL BANK
13
6
1
2
6 11
4
3
12
7
12
14
14
5
15
16
8
5
10 P003098
July 11, 1996 210611 4-37

CONTROL BANK
1 210611 VALVE, Control
2 224160 1 VALVE, Pressure
3 140095 1 O-RING
4 140363 1 O-RING
5 224154 7 KIT, Seal
6 224162 5 KIT, Seal
7 224155 7 KIT, Seal
8 224156 3 KIT, Seal
9 224161 3 VALVE, Supply Pressure
10 224163 3 KIT, Seal
11 224159 4 VALVE, Solenoid
12 224158 4 KIT, Seal
13 203905 4 KIT, Connector
14 224164 2 KIT, Seal
15 224165 1 VALVE, Counter Pressure
16 224156 8 KIT, Seal
July 11, 1996 210611 4-38

JOYSTICK VALVE
1 8
18 7
10
12 2
19
11
17
20 29 13
6
9
21
17 14
22
23
15 5
24
30 16
25 27 3
26
4
28 31
P003394
November 14, 1996 210612 4-39

JOYSTICK VALVE
1 210612 1 VALVE, Joystick
2 224166 1 HANDLE, Joystick
3 NSI 1 NUT
4 224167 1 BELLOWS
5 224169 1 CABLE
6 224170 1 SWITCH
7 NSI 1 WIRE RING
8 224168 1 HOOD, Rubber
9 NSI 1 KIT, Plate Mounting
10 NSI 1 NUT
11 NSI 1 PLATE
12 NSI 4 SCREW, Cap
13 NSI 1 PLATE
14 NSI 1 JOINT
15 NSI 6 SCREW, Cap
16 NSI 1 PLATE
17 224173 4 PIN SET
18 NSI 1 CLIP
19 NSI 1 RETAINER
20 NSI 1 SPRING
21 NSI 1 PIN, Guide
22 NSI 1 PISTON
23 NSI * 1 O RING
24 NSI * 1 SEAL
25 NSI * 1 CLIP
26 NSI * 1 RETAINER
27 NSI 2 WASHER
28 NSI * 1 O RING
29 224174 1 KIT, Seal, Push Pin Set Includes Items Marked *
30 224175 4 CARTRIGE, Spring
31 224176 4 SPRING, Return
November 14, 1996 210612 4-40

STEERING VALVE
1 11
10
12 8 9
7
15
4
6
28
12
16 14
17 13 2
29
18
19
27
3
20
21
22
23 25
24
26
5
P003395
November 19, 1996 210613 4-41

STEERING VALVE
1 210613 1 VALVE, Steering
2 NSI 1 HANDLE
3 224171 1 BELLOWS
4 NSI 1 BALL, handle
5 NSI 1 NUT
6 224172 1 LEVER LINK
7 NSI 2 SCREW, Hex Head
8 NSI 2 NUT
9 NSI 1 PIN
10 NSI 2 CIRCLIP
11 NSI 1 LINK, Swivel
12 NSI 2 SCREW, Cap
13 NSI 1 PLATE, Mounting
14 NSI 2 SCREW, Cap
15 224173 2 PIN SET
16 NSI 1 CLIP
17 NSI 1 RETAINER
18 NSI 1 SPRING
19 NSI 1 PIN, Guide
20 NSI 1 PISTON
21 NSI * 1 O RING
22 NSI * 1 SEAL
23 NSI * 1 CLIP
24 NSI * 1 RETAINER
25 NSI 1 WASHER
26 NSI * 1 O RING
27 224174 1 KIT, Seal, Push Pin Set Includes Items Marked*
28 224175 2 CARTRIGE, Spring
29 224176 2 SPRING, Return
November 19, 1996 210613 4-42

HYDRAULIC BLOCK
12 11
1 13
13
14,15,16
7,8
4
2
14, 15, 16 23
3 22
17, 18
11 9,10
3
16 6
15
5
4
ALSO REFER TO ILLUSTRATION
6 AND LIST ON FOLLOWING PAGES
14 5 P003150
2
August 19, 1996 210622 4-43

HYDRAULIC BLOCK
1 210622 1 HYDRAULIC BLOCK
2 220806 4 ACCUMULATOR
3 NSI 8 WASHER
4 NSI 4 FITTING
5 220804 3 VALVE, Check
6 140548 1 KIT, Seal
7 220800 1 VALVE, Relief
8 140546 1 KIT. Seal
9 220801 2 VALVE, Pressure Reducing
10 140545 1 KIT,Seal
11 202542 1 SWITCH
12 202538 2 SWITCH
13 201738 5 POINT, Test
14 220805 5 VALVE, SOLENOID
15 140547 5 KIT, SEAL
16 220807 5 COIL, SOLENOID VALVE
17 220802 1 VALVE, SHUT OFF
18 140544 1 KIT, SEAL
19 220803 4 VALVE, SHUTTLE
20 140549 4 KIT, SEAL
21 NSI 1 ORIFICE
22 NSI 1 ORIFICE
23 NSI 4 SCREW
August 19, 1996 210622 4-44

HYDRAULIC BLOCK (CONTINUED)
20
20
20
19
21
2
19
5,6
4 3
19
20
ALSO REFER TO ILLUSTRATION

AND LIST ON PREVIOUS PAGES
P003163
August 19, 1996 210622 4-45

HYDRAULIC BLOCK ( CONTINUED)
1 210622 1 HYDRAULIC BLOCK
2 220806 4 ACCUMULATOR
3 NSI 8 WASHER
4 NSI 4 FITTING
6 140548 1 KIT, Seal
7 220800 1 VALVE, Relief
8 140546 1 KIT. Seal
9 220801 2 VALVE, Pressure Reducing
10 140545 1 KIT,Seal
11 202542 1 SWITCH
12 202538 2 SWITCH
13 201738 5 POINT, Test
14 220805 5 VALVE, SOLENOID
15 140547 5 KIT, SEAL
16 220807 5 COIL, SOLENOID VALVE
17 220802 1 VALVE, SHUT OFF
18 140544 1 KIT, SEAL
19 220803 4 VALVE, SHUTTLE
20 140549 4 KIT, SEAL
21 NSI 1 ORIFICE
22 NSI 1 ORIFICE
23 NSI 4 SCREW
August 19, 1996 210622 4-46

ROTATOR GV11
3
15
2 4
14 13
26
5
27
28
6 7 8
16 16
9 36
17 30 29
31
11
35 32
38 33 34
10 11
12
39
39
18
19
18 37
20, 21, 22, 23
24
25
P003758
August 7, 1997 290378 4-47

ROTATOR GV11
1 290378 1 ROTATOR GV11
2 222203 1 HOSE GUARD
3 100206 2 SCREW, Cap
4 222148 2 WASHER
5 222200 1 STATOR PLATE, Upper
6 222201 1 PLUG
7 222202 1 SPRING
8 220266 1 BALL
9 220548 3 SET, Adaptor
10 NSI 1 SET, Adaptor
11 * 2 O RING
12 * 3 RING, Glide
13 222204 4 VANE
14 222252 12 SPRING
15 222205 1 SHAFT, Rotator
16 NSI 2 PIN
17 222209 1 FRAME, Stator
18 222206 2 WASHER
19 222207 1 BEARING, Axial Needle
20 222223 A/R SHIM, 0.1 mm
21 222224 A/R SHIM, 0.125 mm
22 222225 A/R SHIM, 0.150 mm
23 222226 A/R SHIM, 0.178 mm
24 * 1 V RING
25 * 1 RING, Support
26 222210 1 STATOR PLATE, Lower
27 222208 1 SCREW, Cap
28 * 1 V RING
29 222211 1 LINK, Lower
30 100974 2 SCREW
31 100532 2 WASHER
32 222237 1 WEDGE
33 222236 4 SPRING, Cup
34 222235 1 SCREW, Locking
35 222212 1 KIT, Seal
August 7, 1997 290378 4-48

ROTATOR GV11
3
15
2 4
14 13
26
5
27
28
6 7 8
16 16
9 36
17 30 29
31
11
35 32
38 33 34
10 11
12
39
39
18
19
18 37
20, 21, 22, 23
24
25
P003758
August 7, 1997 290378 4-49

ROTATOR GV11
36 NSI 2 WASHER
37 160969 2 ADAPTOR
38 NSI 1 WASHER
39 140520 2 WASHER
August 7, 1997 290378 4-50

STEERING CYLINDER
14
17
4
15
13
16
5
8
2
2 12
11
7
10
9
P003151
August 12, 1996 230282 4-49

STEERING CYLINDER
1 230282 1 STEERING CYLINDER
2 200036 2 GREASE NIPPLE
3 180507 1 ROD
4 160236 1 NECKBUSH
5 161317 1 PISTON
6 181972 1 BARREL
7 100333 1 NUT, Castle
8 150095 2 BEARING
8 140103 2 CLIP
9 140575 1 KIT, SEAL, Steering Cylinder
10 NSI 1 PIN, Split
11 NSI 1 O RING
12 NSI 1 SEAL, Piston
13 NSI 1 RING, Backup
14 NSI 1 SEAL, Wiper
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 U SEAL
August 12, 1996 230282 4-50

March 13, 1996 SECTION 4C ELECTRICAL SYSTEM 4-51
SECTION 4C
ELECTRICAL SYSTEM

ILLUSTRATED REFERENCE FOR ELECTRICAL SYSTEM
6
2
5 6
3
P003157

CONTENT LIST
1 LIGHTS & AUDIO VISUAL WARNING SCHEMATIC SYMBOLS 4-55
1 MANUAL ACTUATED SWITCHES SCHEMATIC SYMBOLS 4-56
1 PRESSURE & TEMPERATURE SWITCHES / SENDERS SCHEMATIC SYMBOLS 4-57
1 GAUGES SCHEMATIC SYMBOLS 4-58
1 ELECTRONIC DEVICES & COMPONENTS AND SCHEMATIC SYMBOLS 4-59
1 SOLENOID CONTROLLED DEVICES SCHEMATIC SYMBOLS 4-60
1 GENARAL WIRING SCHEMATIC SYMBOLS 4-61
1 BATTERY AND ELECTRIC MOTOR SCHEMATIC SYMBOLS 4-62
1 STARTING / CHARGING AND DISTRIBUTION SCHEMATIC 4-63
1 HEADLIGHT AND PARKLIGHT SCHEMATIC 4-65
1 WORKLIGHT SCHEMATIC 4-67
1 GAUGES AND INJECTOR PUMP SOLENOID SCHEMATIC 4-69
1 WARNING LIGHTS AND OVERREV WARNING SCHEMATIC 4-71
1 AIRCON / WIPER WASHER AND INTERIOR LIGHT SCHEMATIC 4-73
1 TURN INDICATORS SCHEMATIC 4-75
1 BRAKE SOLENOID, STOP LIGHTS AND OSCILLATION LOCK SCHEMATIC 4-77
1 JOYSTICK CRANE CONTROL SCHEMATIC 4-79
1 OPTIONAL RADIO CASSETTE PLAYER SCHEMATIC 4-81
1 COLD START, HORN AND DOZER BLADE SCHEMATIC (OPTIONAL) 4-83
1 EGS TRANSMISSION SCHEMATIC 4-85
1 CONNECTORS 1 4-87
2 INSTRUMENT PANEL ASSEMBLY 4-91
3 BATTERY CLAMPS AND CABLES 4-95
4 CIRCUIT BREAKER BOX 4-97
5 HORN ASSEMBLY 4-99
6 INDICATOR 4-101
7 WINDSCREEN WIPER AND WASHER ASSEMBLY 4-103

LIGHTS & AUDIO VISUAL WARNING SCHEMATIC SYMBOLS
ELECTRONIC BEEPER/BUZZER WITH TWO CONNECTIONS.

B
DIP BRIGHT DUAL FILAMENT LIGHT EG. HEADLIGHT ; TAIL/STOP LIGHT

WITH CONNECTORS
EARTH
H ELECTRIC HOOTER / HORN WITH SINGLE CONNECTION AND CHASSIS EARTH.
SINGLE FILAMENT LIGHT WITH CONNECTORS
SINGLE FILAMENT LIGHT WITH CONNECTOR ON POSITIVE

AND A CHASSIS GROUND (i.e : THE BODY OF THE LAMP HOLDER
FASTENED TO THE CHASSIS MASS OF THE MACHINE ACTS AS
THE NEGATIVE WIRE)
SMALL SINGLE FILAMENT LIGHT WITH CONNECTORS

(E.G : DASH PANEL OR INSTRUMENT LAMP)
SMALL SINGLE FILAMENT LIGHT WITH CONNECTORS

WHICH FLASHES WHEN OPERATING
(E.G : DASH PANEL WARNING LIGHTS)
MOTORISED FLASHING BEACON LIGHT
ELECTRONIC STROBE FLASHING BEACON LIGHT
P002985
March 18, 1996 ELECTRICAL SYMBOLS 4-55

MANUAL ACTUATED SWITCHES SCHEMATIC SYMBOLS
CB
0
1
MANUAL RESET THERMAL CIRCUIT BREAKER (PRESS TO RESET /PULL TO SWITCH OFF)
CHANGE OVER SWITCH WITH A DETENT(SWITCH WILL REMAIN

IN THE LAST POSITION IT WAS SWITCHED TO)
CB
MANUAL RESET THERMAL CIRCUIT BREAKER (PRESS TO RESET)
KEY SYMBOL INDICATING THE IGNITION SWITCH(THIS IS ALWAYS SHOWN
ALONG WITH SCEMATIC SYMBOL FOR THE TYPE OF SWITCH USED)
IGNITION SWITCH
CB AUTOMATIC RESET THERMAL CIRCUIT BREAKER
2 1 MULTIPLE CONTACT SWITCH WITH THREE DETENT POSITIONS(IN THIS

0 1 2 CASE THE EXAMPLE SHOWN IS A TWO POSITION HEAD LIGHT SWITCH.
VARIATIONS IN SWITCHES DEPENDING ON FUNCTION WILL BE FOUND.
ALL NUMBERING AT TERMINALS IS THE SAME AS THAT FOUND ON THE
8 6 3 BODY OF THE ACTUAL SWITCH)
SPRING LOADED NORMALLY OPEN SWITCH

(CONTACTS ARE OPEN WHEN THE SWITCH IS AT REST)
0 1 3 5 MULTIPLE CONTACT PUSH/PULL SWITCH WITH THREE DETENT
POSITIONS(IN THIS CASE THE EXAMPLE SHOWN IS A TWO POSITION
HEAD LIGHT SWITCH.VARIATIONS IN SWITCHES DEPENDING ON
FUNCTION WILL BE FOUND.ALL NUMBERING AT TERMINALS IS THE
2 6 SAME AS THAT FOUND ON THE BODY OF THE ACTUAL SWITCH)
SPRING LOADED NORMALLY CLOSED SWITCH
(CONTACTS ARE CLOSED WHEN THE SWITCH IS AT REST)
0
1
NORMALLY OPEN SWITCH WITH A DETENT(SWITCH WILL REMAIN

IN THE LAST POSITION IT WAS SWITCHED TO)
P002986

PRESSURE & TEMPERATURE SWITCHES / SENDERS SCHEMATIC SYMBOLS
NORMALLY OPEN PRESSURE ACTUATED SWITCH WITH DUAL CONNECTORS G COMBINATION PRESSURE ACTUATED SENDER AND SWITCH(N/C) WITH INPUT
P
(SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED PRESSURE CONNECTORS AND COMMON CHASSIS EARTH(BODY OF THE SWITCH/SENDER
E.G : BRAKE LIGHT SWITCH) ACTS AS THE EARTH WIRE."G" INDICATES THE SENDER CONNECTION;"W" OR
P "WK" INDICATES THE SWITCH CONNECTION.N.B : NEVER CONNECT +12/24 DIRECTLY
W TO THESE TERMINALS AS THIS WILL DESTROY THE RESISTOR AND SWITCH CONTACT)
EG: OIL PRESSURE SENDER.
NORMALLY OPEN PRESSURE ACTUATED SWITCH WITH SINGLE CONNECTOR

P INPUT AND CHASSIS GROUND.(SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED
PRESSURE .SWITCH BODY ACTS AS THE EARTH WIRE))
G COMBINATION TEMPERATURE ACTUATED SENDER AND SWITCH(N/O) WITH INPUT

CONNECTORS AND COMMON CHASSIS EARTH(BODY OF THE SWITCH/SENDER
ACTS AS THE EARTH WIRE."G" INDICATES THE SENDER CONNECTION;"W" OR
t "WK" INDICATES THE SWITCH CONNECTION.N.B : NEVER CONNECT +12/24 DIRECTLY
TO THESE TERMINALS AS THIS WILL DESTROY THE RESISTOR AND SWITCH CONTACT)
NORMALLY CLOSED PRESSURE ACTUATED SWITCH WITH DUAL CONNECTORS W EG: ENGINE TEMPERATURE SENDER.
P (SWITCH CONTACTS ARE CLOSED WHEN THERE IS NO APPLIED PRESSURE
E.G : LOW AIR PRESSURE SWITCH)
CHANGE OVER PRESSURE ACTUATED SWITCH WITH THREE TERMINAL CONNECTIONS PRESSURE SENDER WITH SINGLE TERMINAL AND CHASSIS EARTH.
P I.E :COMMON "C" ; NORMALLY OPEN(CONTACTS OPEN WHEN NO PRESSURE)"N/O" ; P
NORMALLY CLOSED (CONTACTS CLOSED WHEN NO PRESSURE) "N/C".
TEMPERATURE SENDER WITH SINGLE TERMINAL AND CHASSIS EARTH.

NORMALLY OPEN TEMPERATURE ACTUATED SWITCH WITH DUAL CONNECTORS t
t (SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED HEAT)
t NORMALLY OPEN TEMPERATURE ACTUATED SWITCH WITH SINGLE CONNECTOR

INPUT AND CHASSIS GROUND.(SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED
HEAT .SWITCH BODY ACTS AS THE EARTH WIRE))
NORMALLY CLOSED TEMPERATURE ACTUATED SWITCH WITH DUAL CONNECTORS

t
(SWITCH CONTACTS ARE CLOSED WHEN THERE IS NO APPLIED HEAT)
P002987

GAUGES SCHEMATIC SYMBOLS
+ +
TEMPERATURE GAUGE 40 TO 120 DEGREES CELCIUS."+"= 12/24 VOLT IN;"-"= EARTH
40 120 S ;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE S ELECTRONIC TACHOMETER. ."+"= 12/24 VOLT IN;"-"= EARTH
"S" TERMINAL. ;"S"= SIGNAL FROM ALTERNATOR "W" TERMINAL .
_ _
C RPM
+ +
50 150 S TEMPERATURE GAUGE 50 TO 150 DEGREES CELCIUS."+"= 12/24 VOLT IN;"-"= EARTH S FUEL GAUGE.."+"= 12/24 VOLT IN;"-"= EARTH
;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE
_ "S" TERMINAL.
_ "S" TERMINAL.
C
+ +
TEMPERATURE GAUGE 60 TO 200 DEGREES CELCIUS."+"= 12/24 VOLT IN;"-"= EARTH
60 200 S
HOURMETER "+"= 12/24 VOLT IN FROM ALTERNATOR "D+" TERMINAL;"-"= EARTH
_ "S" TERMINAL. _
C
+
PRESSURE GAUGE 0 TO 10 KILOPASCAL ."+"= 12/24 VOLT IN;"-"= EARTH
S ;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE
"S" TERMINAL.
_ 10
KPA
+
PRESSURE GAUGE 0 TO 5 KILOPASCAL ."+"= 12/24 VOLT IN;"-"= EARTH
S ;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE
_ "S" TERMINAL.
5
KPA
P002988

ELECTRONIC DEVICES & COMPONENTS AND SCHEMATIC SYMBOLS
1
2
3 BIPOLAR TRANSISTOR (NPN)
4 ELECTRONIC MODULE (E- MODULE ) WITH 7 WAY CONNECTOR.
5
6
7
BIPOLAR TRANSISTOR (PNP)
ELECTRONIC SWITCH WITH 3 CONNECTORS.
F
ELECTRONIC FLASHER UNIT WITH 2 CONNECTORS.
20K 20 KILO-OHM RESISTOR.
BIPOLAR CAPACITOR( HAS NO SPECIFIC "+" AND "-" CONNECTION.)
+
POLAR CAPACITOR(USUALLY OF THE ELECTRLYTIC TYPE WHERE "+" OR "-"
TERMINAL IS INDICATED ON THE PRINTING OF THE CAN.)
SILICON DIODE( CURRENT FLOW IS IN THE DIRECTION OF THE ARROWHEAD.ON

THE ACTUAL DIODE THE"T" PART OF THE SYMBOL IS INDICATED BY A THIN RING
AROUND THE DIODE-CURRENT FLOW IS "TO" THE CIRCUIT FROM THE RING.)
ZENER DIODE
LED(LIGHT EMITTING DIODE)
TRANSZORB DIODE
P002989

SOLENOID CONTROLLED DEVICES SCHEMATIC SYMBOLS
1
BODY MOUNT HEAVY DUTY SOLENOID .RATED FOR INTERMITTANT DUTY .
HYDRAULIC SOLENOID VALVE WITH TWO CONNECTORS INT EG : STARTER SOLENOID TRACKED SLEW BOOM.
PNEUMATIC SOLENOID VALVE WITH TWO TERMINALS
2
BODY MOUNT HEAVY DUTY SOLENOID .RATED FOR CONTINUOS DUTY .
CONT EG : IGNITION SOLENOID- TRACKED SLEW BOOM.
P H SLAVE SOLENOID WITH PULL AND HOLD COILS AND THREE

CONNECTORS.("P" PULL COIL DRAWS A LARGE CURRENT OVER A
SHORT TIME AND IS NOT FOR CONTINUOS DUTY."H" HOLD COIL IS
A LOW CURRENT COIL WHICH HOLDS THE SOLENOID IN AFTER"P'
HAS PULLED IT IN.
DUAL SOLENOID CONTROLLED 3/2 VALVE
GENERAL SOLENOID DEVICE EG. :AIRCON COMPRESSOR CLUTCH
87a
30 87
CHANGEOVER RELAY."85"& "86" ARE THESOLENOID CONNECTIONS OF
THE RELAY."30" IS COMMON & "87" ,"87a" ARE N/O AND N/C RESPECTIVLY.
85 86
P002990

GENARAL WIRING SCHEMATIC SYMBOLS
RD/BL 1.6 WIRE WITH COLOUR AND SIZE ABBREVIATION (IN THIS CASE RED WITH
A BLUE TRACER STRIPE AND A SIZE OF 1.6 mm) COMPONENT OUTLINE .ANYTHING INSIDE THIS IS INSIDE THE COMPONENT.
BN/BL 1.6 OPTIONAL EXTRA CIRCUITS AND WIRING
SOLID COMPONENT OUTLINE WHERE THE INTERNAL STRUCTURE IS NOT KNOWN

NO CONNECTORS -THE WIRES ENTER THE DEVICE DIRECTLY.
RD/WH 1.6 SPARE OR UNUSED WIRES USUALLY PROVIDED FOR CUSTOMER EXTRAS. EG : ELECTRONIC MODULE.
GY 16 HEAVY DUTY ELECTRICAL CABLE SUCH AS A STARTER OR BATTERY CABLE.

P1
A
ARROW :WIRE GOES TO ANOTHER PAGE(SHEET 2) TO THE CORRESPONDING
HAZARD 1 2
NUMBER / LETTER AND FLIGHTS.
THREE CONTACTS FROM A MULTIWAY CONNECTOR WITH MORE THAN TREE CONTACTS
B
FLIGHTS :WIRE COMING FROM ANOTHER PAGE(SHEET 1) FROM AN ARROW SHOWING TERMINAL NUMBERING IF PRESENT. "P1" ISTHE PLUG /CONNECTOR NUMBER
HAZARD . 1 1
WITH THE CORRESPONDING NUMBER/ LETTER AND CAN BE FOUND ON THE LIST OF PLUGS PROVIDED WITH THE SCHEMATIC DIAGRAMS
C
SHEET NUMBER -IE: A COMPLETE MACHINE SCHEMATIC WILL CONSIST OF A
NUMBER OF SEPARATE A4 PAGES .THEY COLLECTIVELY HAVE A 700 NUMBER
1 eg:700190/1 WHERE THE" /1" IS THE PAGE OR SHEET NUMBER.THIS CAN BE
FOUND IN THE LOWER RIGHT CORNER OF THE DRAWING WHEN IT IS HELD P4
IN THE " LANDSCAPE " POSITION .
COMPLETE SINGLE WAY CONNECTOR NUMBER "4".
WIRES CROSSING OVER ONE ANOTHER - NO SOLDER JOINT.

P4
FEMALE HALF OF A SINGLE POSITION CONNECTOR( A PLUG IS DETERMINED MALE
OR FEMALE ACCORDING TO THE TYPE CONTACT IT HAS ;IN THIS CASE THE CONTACT
IS FEMALE AND THEREFORE THE CONNECTOR IS ALSO TERMED FEMALE.
WIRES JOINED WITH A SOLDER JOINT FEMALE CONTACT
MALE CONTACT
COMBINED EARTH POINT E2.REFER TO THE MACHINE DIAGRAM SHOWING

THE LOCATION OF THESE EARTH POINTS. P02/AB ONE CONTACT FROM CONNECTOR "02" CONTACT"AB". THIS SYMBOL REPLACES THE LARGE
SYMBOL ALSO SHOWN ON THIS PAGE. IN NEWER DRAWINGS CONNECTORS WILL NOT BE
E2 SHOWN AS COMPLETE OR PARTIAL.ALL WILL BE REPRESENTED LIKE THIS.
MALE AND FEMALE COMPONENTS OF CONNECTOR

CHASSIS EARTH ON A COMPONENT BODY WHERE THE COMPONENT
BODY ACTS AS THE EARTH WIRE.
AREA DEMARCATION SUCH AS A DASH PANEL
P002991

BATTERY AND ELECTRIC MOTOR SCHEMATIC SYMBOLS
M
ELECTRIC PUMP (EG. WINDSCREEN WASHER PUMP)
12 VOLT BATTERY (TWO OF THESE CONNECTED IN SERIES = 24 VOLT )
BATTERY 12V WINDSCREEN

WASHER PUMP
D+ W
B+ A
ALTERNATOR UNIT
ALTERNATOR
WIRE COLOUR ABBRIEVIATIONS
STARTER MOTOR /CRANKING MOTOR SHOWING THE SOLENOID CONTACTOR BLACK =BK
M
BLUE=BL
BROWN=BN
STARTER GREEN=GN
GREY=GY
ORANGE=OR
PINK=PK
M PURPLE=PL
FAN / BLOWER MOTOR OR UNIT
RED=RD
WHITE=WH
FAN/BLOWER YELLOW=YL
1 + +
M
P SINGLE SPEED WINDSCREEN WIPER MOTOR WITH PARK FUNCTION
_
1
M +
g
TWO SPEED WINDSCREEN WIPER MOTOR WITH PARK FUNCTION
P
_
P002992

STARTING / CHARGING AND DISTRIBUTION SCHEMATIC
F
4
MAIN CIRCUIT BREAKER GN 2.5 GN 2.5
5
GN 6.3 A
CB1
B
0 1 2 3 15 50A 19 17
1 60A C RD 6.3
STARTER
BUTTON
D
E RD/BK 1.6 30
J BK/WH 2.5 IGNITION SWITCH
GN 6.3
BK 1.6 E4
BATTERY 12V
K
3 L
BL 1.6 A 2 PARK LIGHTS
GN 6.3
IGNITION SOLENOID
P1 6 CB2 5A U 10 24V/ 12V CONVERTER
WH/BK 1.6 B 2 LIGHTS CONTROL

GY 16
RD 2.5 C 2 BRIGHT/DIP LIGHTS
BK/WH 2.5
GY/RD 1.6
GY/RD 1.6
RD/BK 1.6
YL/RD 1.6
YL/RD 1.6
CONT 7 CB3 15A RD 1.6 D 3 REAR WORK LIGHTS
RD 4.0
RD 6.3
BN/RD 1.6
2
RD 1.6 E 3 WORKLIGHTS CONTROL
RD 2.5 F 3 SIDE WORKLIGHTS
8 CB4 20A
NEUTRAL SIGNALFROM E.G.S CONTROLLER
BN / WH 1.6
BATTERY 12V
NEUTRAL SIGNAL TO OSC. LOCK RELAY"85"
RD 4.0
BN/RD 1.6
DISTRIBUTION BOX
6 RD 1.6 G 5 WARNING LIGHTS
TO TACHOMETER & OVER REV WARNING

RD 1.6 H
STARTER SOLENOID
4 GAUGES
NEUTRAL START RELAY

CB5 5A RD 1.6 I 4 INJECTOR PUMP
TO CHARGE LIGHT & HOURMETER

85 30
RD 4.0
CONT
7
AIRCON/INTERIOR
RD 2.5 J 6
LIGHT/WIPERS
CB6 15A RD 1.6 K 7 INDICATORS

86 87 87a
RD 4.0
RD 1.6 L 8 DIFF LOCKS
RD 6.3
3 GN/BK 1.6 M 11 HORN
CB7 15A
BK/RD1.6 N 8 STOP LIGHTS
E4
RD 4.0
7
9 RD 1.6 O 9 CRANE
CB8 5A 5A FAST
6
RD 4.0
ALTERNATOR
Q 12 E.G.S POWER
B+
RD 1.6 P 8 PARK BRAKES

D+ W
A
RD 1.6 R 8 OSCILLATION LOCK

M
CB9 15A
RD 4.0
6 RD 1.6 S 11 SPARE
1 2 11 3 RD 1.6 T 10 SPARE
STARTER 5 5 12 8 1
CB10 15A
P003116
July 22, 1996 T12B018 4-63

STARTING / CHARGING AND DISTRIBUTION SCHEMATIC
1 205259 1 CIRCUIT BREAKER, 60AMP
2 200865 2 BATTERY
3 202537 2 SOLENOID
4 200706 1 SWITCH, Press Button Starter
5 200398 1 SWITCH, Ignition
6 201467 3 CIRCUIT BREAKER 5AMP
9 201311 1 RELAY
July 22, 1996 T12B018 4-64

HEADLIGHT AND PARKLIGHT SCHEMATIC
1 1,11,12,13
1 BL 1.6
1 1 1
BK 1.6
BK 1.6
WH 1.6 A B C
0
C BL 1.6
3,4,5
BATT +24 GN 1.6
IGNITION +24V RD 1.6

IGNITION +24V RD 1.6
P2
BK 1.6
BK 1.6
BK 1.6
BK 1.6
P1
1 1
DASH PANEL
10 10 10 1
HIGHBEAM
S
BL 1.6
BL 1.6
BL 1.6
T
BL 1.6
U
2
BL 1.6
HEADLIGHT
6
BK 1.6
BL 1.6
BL 1.6
BL 1.6
SWITCH
INSTRUMENTATION LIGHTING
WH/BK 1.6
3
BL 1.6
WH/BK 1.6
WH 1.6
WH 1.6
3 3 3 3 3
GY 1.6
GY 1.6
BL 1.6
1
DASH PANEL
SWITCH
LIGHTING
RD/GY 1.6
P10
BK 1.6 RD 1.6
WH/BK 1.6
2
BK 1.6 BK 1.6
6 30 85 30
BRIGHT RELAY
6
DIP RELAY
TAILLIGHT
TAILLIGHT
85
WH-1.0 WH-1.0 E3
86 86 87
87a 87 WH/GY 1.6
87a
BK 1.6
BL 1.6 BL 1.6
E8
BK 1.6 BK 1.6
FRONT PARK
FRONT PARK
P12
TO WORKLIGHT CIRCUIT
LIGHT
LIGHT
1 1
DIP /BRIGHT SWITCH
56b
56a
BL 1.6 BL 1.6
0
GY 1.6 7
E3 BK 1.6 GY 1.6
HEADLIGHT
HEADLIGHT
56
8,9
5
2
8,9 WH-1.6 WH 1.6 3
P003117
July 22, 1996 T12B019 4-65

HEADLIGHT AND PARKLIGHT SCHEMATIC
1 200200 5 BULB
2 202561 2 LAMP, Brake
3 202932 8 BULB
4 202409 1 SWITCH
5 202415 1 LENS
6 201311 2 RELAY, Change Over
7 201371 1 SWITCH, Indicator
8 202573 2 HEADLAMP
9 202934 2 BULB
10 200201 4 BULB
11 202419 1 LENS, High Beam
12 202572 1 HOLDER, Bulb
13 202571 1 HOLDER, Lens
July 22, 1996 T12B019 4-66

WORKLIGHT SCHEMATIC
2 1 1 1
BK 1.6
3 5 D E F
1,2 1,2
56 BK 1.6
IGN.+24V RD 2.5
CB No3 RD 1.6
IGN.+24V RD 1.6
0
1
DIP/BRIGHT
LEFT WORKLIGHTS
BN 2.5 WORKLIGHTS
/HEADLIGHTS
BN 2.5
RD 1.6
RD 2.5
RD 1.6
BK 1.6
RD 2.5
REAR WORKLIGHTS
4 4 4
BL 2.5
BK 1.6
30
30
85
85
85
30
86
86
86
87a
87a
87a
87
87
87
BL 2.5
OR 2.5
BK 1.6 BK 1.6
BN 2.5
BL 2.5
P4
BK 1.6
BK 1.6
OR 2.5 OR 2.5
P9
BL 2.5
1,2 1,2 BN 2.5

RIGHT WORKLIGHTS
OR 2.5
BK 1.6 BK 1.6
P003118
July 22, 1996 T12B020 4-67

WORKLIGHT SCHEMATIC
1 202567 6 LAMP
2 202933 6 BULB
3 202541 1 SWITCH
July 22, 1996 T12B020 4-68

GAUGES AND INJECTOR PUMP SOLENOID SCHEMATIC
RD 1.6 RD 1.6 RD 1.6 RD 1.6 RD 1.6 RD 1.6
TRANSMISSION
ENGINE COOLANT OIL RD 1.6 8,9
TEMPERATURE TACHOMETER TEMPERATURE
2 4
+ + + 6
40 120 S S 50 150 S _ CHARGE
_ _ _ + LIGHT
C RPM C
HOURMETER
BK 1.6 BK 1.6 BK 1.6 BK 1.6
RD 1.6 RD 1.6 H 1
1 3 5 7 RD 1.6 I 1
+ + + +
S S 50 150 S
_ _ 5 _ _ 18 32
KPA C v
ENGINE OIL HYDRAULIC OIL
FUEL GAUGE VOLTMETER
PRESSURE TEMPERATURE
GAUGE GAUGE
BK 1.6 BK 1.6 BK 1.6 BK 1.6
RD/WH 1.6
GY 1.6
P2
P1
TRANSMISSION OIL TEMP SENDER GN/WH 1.6
K Q G
E3
ENGINE OIL PRESS. SENDER PL/WH 1.6
COOLANT TEMP SENDER BN/WH 1.6
RD/WH 1.6
GY 1.6
RD 1.6
ALTERNATOR "D+"YL/RD 1.6
ALTERNATOR "W"GY/RD 1.6
10 11
G
1
t
INJECTOR
PUMP
SOLENOID
FUEL GAUGE HYDRAULIC OIL 2

6 7 4 8 9
SENDER TEMPERATURE
5 5 5 5 5 SENDER 4
P003119
July 23, 1996 T12B021 4-69

GAUGES AND INJECTOR PUMP SOLENOID SCHEMATIC
1 200863 1 GAUGE, Fuel
2 201404 1 GAUGE, Temperature
3 201403 1 GAUGE, Oil Pressure
4 201075 1 GAUGE, Tacho
6 201864 1 GAUGE, Hourmeter
7 200847 1 GAUGE, Voltmeter
8 200200 1 BULB
9 202418 1 LENS
10 200853 1 SENDER, Fuel
11 200694 1 SENDER, Oil Temp
July 23, 1996 T12B021 4-70

BK1.6
E
BK1.6
1
ELECTRONIC INTERFACE
July 23, 1996

MODULE
_
30
85
TR BU
AN ZZ
TRANSMISSION SM -
TEMPERATURE IS
SI L
O P OW
+
N R FL
L
LOW HYDRAULIC
OIL LEVEL RELAY
AS
86
O OW TE ES AC LO H
87
87a
EN EN
W IL H M SU C
P U P G G W IN
LE Y
D ER RE M R IN IN C G
t
A U ES E E O +
VE R L TE O
"D L AU TU AT SU O LA
P2 LI R O R IL M N
+" C E R E P. T
_
_
19
20
G
GN/BL 1.6
LOW
M
GN/BL 1.6
ACCUMULATOR
PRESSURE RD/YL 1.6
L
G
RD/YL 1.6
F
P
BK1.6 BUZZ-
RD 1.6 CB5
RD 1.6 BUZZ+
H
BEEPER
WARNING
DIFF LOCK
GY/GN 1.6
WH/BN
LOW COOLANT B
LEVEL
2
1.6
Q
RD 1.6 W/L+
PK 1.6
Z
21
PARK BRAKE
3,4,5,6
RD 1.6
ENGINE COOLANT
PK 1.6
TEMP
RD 1.6 W/L+
P
PL/BL 1.6
BN/BL 1.6
RD/YL 1.6
GN/BL 1.6
GY/GN 1.6
WH/BN 1.6
WARNING LIGHTS AND OVERREV WARNING SCHEMATIC
WH/RD 1.6
LOW HYDRAULIC DIFF LOCK
BK 1.6
RD 1.6
OIL LEVEL ENGAGED

RD 1.6
BK 1.6
3,4,5,8
22
S
ENGINE OIL
-
PRESSURE
3,4,5,7
W/L+
8
4
GN/WH1.6
T12B022
LOW
1
2
YL/RD 1.6"D+" ACCUMULATOR
PRESSURE
4
9
YL/RD 1.6"D+"
RD 1.6
3,4,5,9
3,4,5,10
4
4
GY/RD 1.6 ALT. "W" TRANSMISSION
TEMPERATURE
6
4 GN/WH 1.6
W/L+
RD 1.6
RD 1.6 W/L+
7
4
PL/WH 1.6
1
RD1.6 CB7 PARK

BRAKE ON
1
RD1.6 CB5
LOW
PL/BL 1.6
WH/BL1.6
BN/BL 1.6
3,4,5,12
ENGINE OIL
PRESSURE
3,4,5,11
LOW HYDRAULIC
17,18
RD 1.6
OIL LEVEL
W PL/BL 1.6 P1
23
P
Q
G PL/WH 1.6
P
RD 1.6
87
2
86
87a
ENGINE
N
BN/BL 1.6
TEMPERATURE
B
PK 1.6
3,4,5,14
1
M
2
RD 1.6
LEVEL RELAY
OVERREV
3
LOW COOLANT
W
G
85
30
t LIGHT & 4
E-MODULE
13
BEEPER 5
BN/WH 1.6
H
BL/WH 1.6
15
6
RD 1.6
G
834 HZ OVERREV
7
Z
BK1.6
LOW ENGINE
COOLANT LEVEL
1
1
GY/RD 1.6 ALT. "W"

16
BL/WH 1.6
BK1.6
BK1.6
BK1.6
+
1
BK 1.6
G
RD 1.6 CB 5
5
-
4-71
WARNING LIGHTS AND OVERREV WARNING SCHEMATIC
1 210449 1 INTERFACE UNIT
2 203571 2 BUZZER
3 200200 8 BULB
6 202528 1 LENS, Coolant Level
7 202526 1 LENS, Diff Lock
8 202520 1 LENS, Engine Temperature Warning
9 202521 1 LENS, Engine Oil Pressure
10 203855 1 LENS, Accumulator Pressure
11 202525 1 LENS, Transmission Temperature
12 202522 1 LENS, Park Brake Warning
13 201119 1 SENDER / SWITCH
14 203858 1 LENS, Low Hydraulic Oil
15 203784 1 E MODULE, Overrev Warning
16 202485 1 SWITCH, Cooling Water Level
17 202566 1 LAMP
18 202568 1 BULB
20 200694 1 SENDER UNIT, Oil Temperature
21 202542 2 SWITCH, Pressure Low Accumulator
22 204452 1 SWITCH, Hydraulic Oil Probe
23 201696 1 SENDER
July 23, 1996 T12B022 4-72

AIRCON / WIPER WASHER AND INTERIOR LIGHT SCHEMATIC
RD /WH1.6
4,5 1
BK/WH 2.0
J
RD 2.0 2 RD 2.5
BK 2.0 RD 2.5
P6
RD/BL 1.6
AIRCON COMPRESSOR
IGN+24V CB 6
RD 2.5
CAB
CLUTCH SOLENOID
RD/BL 1.6
0
COMPARTMENT
INTERIOR LIGHT
2,3 SPARE PLUG & P4
WIRES
BK 1.6
AIR CONDITIONER
UNIT
P
RD 2.5
BK 1.6
BK 1.6
BK 1.6
WH 1.6
PK 1.6
INTERIOR LIGHT SWITCH
2
WIPER/WASHER
WASHER PUMP
1
WINDSCREEN
P1
Q
F
SWITCH
GN 1.6
0
M
BINARY SWITCH
PK 1.6
2
P
7
ENGINE
COMPARTMENT
PK 1.6 SPARE PLUG &
WIRES
6
P
4
GN 1.6 3 GN 1.6
WIPER MOTOR
7,8
1
RD 1.6 1 RD 1.6
M
FRONT
RD 1.6 2 RD 1.6
WASHER PUMP
+
WINDSCREEN
BK 1.6 4 BK 1.6
2
WIPER/WASHER
_
M
P7
1
1
SWITCH
0
P
2
GN 1.6 3 GN 1.6
WIPER MOTOR
RD 1.6 1 RD 1.6
M
7
RD 1.6 2 RD 1.6
REAR
BK 1.6 4 BK 1.6
_
4
P003121
July 23, 1996 T12B023 4-73

AIRCON / WIPER WASHER AND INTERIOR LIGHT SCHEMATIC
1 202401 2 WIPER MOTOR
2 201222 1 LIGHT, Interior
3 202930 1 BULB
4 202414 1 LENS, Interior Light
5 202408 1 SWITCH
6 210438 1 PUMP
7 205152 2 SWITCH
8 205159 2 LENS, Wiper / Washer
July 23, 1996 T12B023 4-74

TURN INDICATORS SCHEMATIC
1
1 2,3 4
K
REAR RIGHT INDICATOR FRONT RIGHT INDICATOR

REAR LEFT INDICATOR FRONT LEFT INDICATOR
L
FLASHER UNIT
RD 1.6 CB7
P
WH 1.6
F
WH 1.6
RD 1.6
BK 1.6
RD 1.6
YL 1.6
BN 1.6
BK 1.6
INDICATOR SWITCH
X
L 0 R
BK/WH/GN 1.6
BK 1.6
BK/WH 1.6
BK/GN 1.6
YL/BN 1.6
BN/YL 1.6
BK 1.6
BK 1.6
BN 1.6
YL 1.6
P12
P10
E4 E3
8 7
3
5,6,8,9
2
1
BK 1.6
E4
P2
DASH PANEL
R
BN 1.6 BN 1.6
A
YL 1.6 YL 1.6
P003122
July 23, 1996 T12B024 4-75

TURN INDICATORS SCHEMATIC
1 202562 2 LAMP, Indicator
2 201221 2 LAMP, Flasher
3 200198 4 BULB
4 200583 1 FLASHER, Unit
5 200200 1 BULB
6 203854 1 LENS, Turn Indicators
7 201371 1 SWITCH, Indicator
July 23, 1996 T12B024 4-76

BRAKE SOLENOID, STOP LIGHTS AND OSCILLATION LOCK SCHEMATIC
3,6
OR 1.6 W OR 1.6
3,4
PL 1.6 V PL 1.6
BK/RD 1.6 B BK/RD 1.6

1 0
BRAKE LIGHT 1 FRONT
DIFF LOCK
RD 1.6 RD 1.6 SWITCH
1 0
REAR
RD/GN 1.6 P DIFF LOCK
SWITCH
FROM CB 7 L 1
BK 1.6 Z
FROM CB 7 N 1
RD 1.6 X FROM CB 9
R 1
RD/GN 1.6
P2
P 1
BK 1.6
RD 1.6 FROM CB 9
BK/RD 1.6
BK/RD 1.6
87a
87 30
5
86 85 NEUTRAL SIGNAL 3 1
2
BK 1.6
BK 1.6
BK 1.6
OSCILLATION
LOCK RELAY
BRAKE LIGHT
SWITCH
EMERGENCY BRAKE SIGNAL 10 9

BK 1.6
BK/RD 1.6
BRAKE LIGHT 1
RD 1.6
RD 1.6
1 1 1 1 1
BK 1.6
BK 1.6
BK 1.6
OSCILLATION
P10 LOCK SOLENOID 2 2 2 FRONT 2 REAR 2
PARK BRAKE SOLENOIDS DIFF LOCK DIFF LOCK
SOLENOID SOLENOID
P003123
July 23, 1996 T12B025 4-77

BRAKE SOLENOID, STOP LIGHTS AND OSCILLATION LOCK SCHEMATIC
1 202561 2 LAMP, Brake / Running
2 202538 1 SWITCH
3 202408 2 SWITCH
4 203839 1 LENS, Diff Lock Switch
6 203852 1 LENS, Interaxle
July 23, 1996 T12B025 4-78

RD/GY 1.6
July 24, 1996

2
1
RD 1.6
JOYSTICK CUT OFF
SOLENOID
BL/WH 1.6
0
1,2
2
1
1
RD 1.6
BK 1.6 GRAPPLE CLOSE

RD/GY 1.6 SOLENOID
JOYSTICK CRANE CONTROL SCHEMATIC
CRANE SWITCH
GN/WH 1.6
1
2
1
2 0
RD 1.6
BL/WH 1.6
BK 1.6
P3 GRAPPLE OPEN
GN/WH 1.6 SOLENOID
T
Y
RIGHT JOYSTICK
(GRAPPLE) WH/BL 1.6
Z
BK 1.6
B
W
T12B026
2
1
2 0
R
RD 1.6
WH/BL 1.6
BK 1.6
WH/GN 1.6
BOOM RETRACT
SOLENOID
LEFT JOYSTICK
(TELE.BOOM) WH/GN 1.6
2
1
0
1
RD 1.6
BK 1.6 GN 1.6
BOOM EXTEND
SOLENOID
Z
T
EMERGENCY
P2
BRAKE SWITCH
1
FROM CB no8
O
8
FROM BRAKE SOLENOIDS

10
P003124
9
4-79
JOYSTICK CRANE CONTROL SCHEMATIC
1 202408 1 SWITCH
2 203856 1 LENS, Crane
July 24, 1996 T12B026 4-80

OPTIONAL RADIO CASSETTE PLAYER SCHEMATIC
1 1
T U
LEFT SPEAKER
CB 10
2
LEFT SPEAKER"+"
RD 2.0
LEFT SPEAKER"-"
P4
RIGHT SPEAKER
RD 2.0
RIGHT SPEAKER"+"
RIGHT SPEAKER"-"
RD/GY 1.6 RD/GY 1.6
BK 1.6 BK 1.6 BK 1.6
MASSE-
24V KL15
12V
MEMORY"+"(BATT LIVE)
FUSE
P8
P1
P1
24V TO 12V
VOLTAGE CONVERTER
MAXIMUM OUTPUT:
3 RADIO/CASSETTE=4X20W
OTHER LOADS=8A AT12V
24V KL30
MASSE-
12V
12V RADIO/CASSETTE PLAYER/2 WAY RADIO
10
P003125
July 24, 1996 T12B027 4-81

OPTIONAL RADIO CASSETTE PLAYER SCHEMATIC
1 203785 1 E MODULE, Voltage Converter
2 NSI 2 SPEAKER
3 NSI 1 RADIO CASSETTE PLAYER
July 24, 1996 T12B027 4-82

COLD START, HORN AND DOZER BLADE SCHEMATIC (OPTIONAL)
GN/BK 1.6 M 1
P12
W
GN/BK 1.6
P1
GN/BK 1.6 V GN/BK 1.6 V GN/BK 1.6
HOOTER BUTTON
1
GN 1.6 W GN 1.6
H HOOTER/HORN
0
2,3
1
GN 1.6 S 1
COLD START
1 BUTTON
ETHER SPRAY
SOLENOID
(COLD START)
0
1
P1
DOZER BLADE
BUTTON
1
DOZER BLADE
SOLENOID
(CHANGE OVER NOTE
WITH GRAPPLE
2 SOLENOIDS) 1)THE DOZER BLADE IS ACTIVATED BY A SOLENOID WHICH RE-
ROUTES THE GRAPPLE HYDRAULICS TO THE DOZER BLADE.THE
TWO WAY BUTTON ON THE RIGHT JOYSTICK NOW BECOMES THE
DOZER BLADE CONTROL.SWITCHING OFF THE DOZER BLADE
SWITCH TOGGLES CONTROL BACK TO THE CRANE GRAPPLE.
11
P003126
July 24, 1996 T12B028 4-83

COLD START, HORN AND DOZER BLADE SCHEMATIC (OPTIONAL)
1 201371 1 SWITCH, Indicator Light
2 202487 1 SWITCH, Non Rocking Rocker
3 203837 1 LENS, Ether Start Switch
July 24, 1996 T12B028 4-84

EGS TRANSMISSION SCHEMATIC
P2
RD 1.6 R RD 1.6 Q 1
BK 1.6 Z BK 1.6
BN/RD 1.6 S BN/RD 1.6 11 1

E.G.S
CONTROLLER
No 12
No 8
RD/YL 1.6
1
LOCKUP
No11
No 9
No 3
No 6
No 4
No 5
No 7
No 2
No 1
No 13
No10
No 14
SOLENOID
2
BK 1.6
P15
P14
8 7 6 5 4 3 2 1 4 3 2 1
10- YL/BN 1.6

11- YL/BN 1.6
RD 1.6
13F-BK 1.6
BK 1.6
4C-BK 1.6
RD/BL 1.6
RD/YL 1.6
6E-BK 1.6
5B-BK 1.6
7A-BK 1.6
BN/RD 1.6
YL/BN 1.6 G
SPEED SENSOR
YL/BN 1.6
BK 1.6 ACCELERATOR
IDLE SWITCH
P3
M H C L F D E G K J B A RD/BL 1.6
No 7 A
TRANSMISSION
No 5 B VALVE BANK
No 4 C
No 6 E
No 13 F
BK 1.6 D
12
P003127
July 24, 1996 T12B029 4-85

EGS TRANSMISSION SCHEMATIC
1 201425 1 SWITCH
July 24, 1996 T12B029 4-86

CONNECTORS 1
D C B A D C B A
J H G F E J H G F E
Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO ENGINE Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO
P1 HARNESS. P2 ARTIC HARNESS
V U T S R V U T S R
Z Y X W Z Y X W
= LIGHT DOES NOT SWITCH ON
= LIGHT DOES SWITCH ON
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN /SOCKET
PIN /SOCKET
? ?
WIRE WIRE WIRE WIRE
A 1 RED 1.6 +24V A 7 YELLOW RIGHT REAR INDICATOR FLASHING

B 1 RED 1.6 +24V B 8 BLACK/RED 1.6 STOP LIGHTS
C 1 RED 1.6 +24V C BLUE 1.6 PARK LIGHTS -REAR SWITCHED
2
D 1 RED 1.6 +24V D 7 BROWN 1.6 LEFT REAR INDICATOR FLASHING
E 1 RED/BLACK 1.6 ISOLATION SOLENOID TO IGN SWITCH SWITCHED E
F 1 GREEN 2.5 BATTERY LIVE +24V F 5 GREY/GREEN 1.6 DIFF LOCK WL TO SWITCH SWITCH CLOSED
G 4 RED 1.6 COOLANT LEVEL +24V & INJ .PUMP G 5 RED/YELLOW1.6 ACCUMULATOR WL TO SWITCH SWITCH CLOSED
H 5 BLUE/ WHITE 1.6 COOLANT LEVEL SIGNAL IN COOLANT H 5 PINK 1.6 PARK BRAKE WL TO SWITCH
J 1 BLACK/ WHITE 2.5 STARTER SOLENOID SWITCHED J 5 GREEN/RED 1.6 BRAKE SOLENOIDS
K 1 YELLOW/RED 1.6 ALTERNATOR "D+" TO CHARGE LIGHT K 4 GREY 1.6 FUEL GAUGE TO SENDER DO NOT DO THIS
L 1 GREY/RED 1.6 ALTERNATOR "W" TO TACHO&E-MODS. L 5 GREEN/WHITE 1.6 TRANSMISSION TEMP GAUGE TO SEND. DO NOT DO THIS
M 5 BROWN/WHITE 1.6 ENGINE TEMPERATURE GAUGE DO NOT DO THIS M 5 GREEN/BLUE 1.6 TRANSMISSION TEMP WL TO SWITCH SWITCH CLOSED
N 5 BROWN/BLUE 1.6 ENGINE TEMPERATURE WARNING LIGHT N 4 RED/WHITE1.6 HYDRAULIC OIL TEMP GAUGE TO SEND DO NOT DO THIS
P 5 PURPLE/WHITE 1.6 OIL PRESSURE GAUGE TO SENDER DO NOT DO THIS P 8 RED/GREEN 1.6 OSCILLATION LOCK SOLENOID SWITCHED
Q 5 PURPLE/BLUE 1.6 OIL PRESSURE WARNING LIGHT->SW. Q 5 WHITE/RED 1.6 LOW HYD. OIL LEVEL SIGNAL IN OIL
R 6 RED/ WHITE 1.6 AIRCON COMPRESSOR CLUTCH SWITCHED R RED 1.6 EGS +24V SUPPLY
S 2 BLUE 1.6 PARK LIGHTS FRONT SWITCHED S 1 BROWN/RED 1.6 +NEUTRAL SIGNAL
T 2 GREY 1.6 HEADLIGHTS DIP SWITCHED T 9 RED 1.6 CRANE SOLENOIDS +24V SUPPLY
U 2 WHITE 2.5 HEAD LIGHTS BRIGHT SWITCHED U PURPLE 1.6 REAR DIFF LOCK SOLENOID
V 11 GREEN /BLACK 1.6 HORN SWITCHED V 8 ORANGE 1.6 FRONT DIFF LOCK SOLENOID SWITCHED
W 11 GREEN 1.6 COLD START SOLENOID SWITCHED W 8 GREEN 1.6 BRAKE SWITCH GREEN SWITCHED
X BROWN 2.5 X 5 RED 2.5 +24V :LOW HYD OIL,BRAKE & OSC SOL.
Y ORANGE 2.5 Y 6 RED/GREY 1.6 CRANE SWITCH
Z PINK 2.5 Z 5 BLACK 2.5 EARTH
P003136
July 25, 1996 T12B037 4-87

CONNECTORS2
D C B A
J H G F E
WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO ROOF
Q P N M L K 24 WAY CANNON CONNECTOR -ARTIC HARNESS TO
P4 HARNESS
P3 SEAT HARNESS
V U T S R NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
Z Y X W TYPE OF CONNECTOR.
= LIGHT DOES NOT SWITCH ON
= LIGHT DOES SWITCH ON
PIN /SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
A RED 1.6 +24V EGS SUPPLY 1 10 RED/GRAY 1.6 RADIO + 12V

B BLACK 1.6 EARTH 2 6 RED/BLUE 1.6 INTERIOR LIGHT SWITCHED
C BROWN/RED 1.6 NEUTRAL SIGNAL IN GEAR 3 3 ORANGE 2.5 RIGHT SIDE WORKLIGHTS SWITCHED
D BLACK No. 4 TRANSMISSION SOL No1(PIN C) N1,F1,F2,R1 4 3 BLUE 2.5 REAR WORKLIGHTS SWITCHED
N2,N1,F1,F2,F3,
E BLACK No. 5 TRANSMISSION SOL No2 (PIN B) F4,R1,R2 5 3 BROWN 2.5 LEFT SIDE WORKLIGHTS SWITCHED
ALL FORWARD
F BLACK No. 6 TRANSMISSION SOL No F(PIN E) GEARS 6 6 & 10 BLACK 1.6 RADIO / INTERIOR LIGHT EARTH-
ALL REVERSE
U.S.A
G BLACK No. 7 TRANSMISSION SOL No R(PIN A) GEARS
H RED/YELLOW (No.8) LOCKUP SOLENOID IN LOCKUP

J YELLOW/BROWN 1.6 SPEED SENSOR A.C .VOLTAGE- USE MULTIMETER
K YELLOW/BROWN 1.6 SPEED SENSOR A.C .VOLTAGE- USE MULTIMETER
BLACK No. 11 TRANSMISSION SOL No S(PIN F) F2,F4,F6 3 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS SPARE
L P5 WIRES (INSIDE CAB COMPARTMENT).
M RED/BLUE1.6 ACCELERATOR IDLE SWITCH SWITCH CLOSED NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
N
TYPE OF CONNECTOR.
P
Q BLUE1.6 NIGHT LIGHT (SEAT CRANE SWITCH) LIGHTS ON
R GREEN 1.6 EMERGENCY/PARK BRAKE SWITCH SWITCH CLOSED

RED/GREY 1.6 CRANE "ON" SOLENOID SWITCH CLOSED PAGE WIRE COLOUR FUNCTION TEST LIGHT
S
PIN/SOCKET
T RED/BLACK 1.6 CRANE SOLENOID SWITCH CLOSED
U
V
?
WHITE/BLUE 1.6 SWITCH CLOSED WIRE WIRE
W LEFT JOYSTICK
X WHITE/GREEN 1.6 LEFT JOYSTICK SWITCH CLOSED 1 RED 1.6 POSITIVE SPARE +24V(CB 10)
Y BLUE/WHITE 1.6 RIGHT JOYSTICK SWITCH CLOSED 2 RED 1.6 POSITIVE SPARE +24V(CB 10)
Z GREEN/ WHITE 1.6 RIGHT JOYSTICK SWITCH CLOSED 3 GREEN 1.6 SPARE CAB TO ENGINE COMPARTMENT
P003137
July 25, 1996 T12B037 4-88

CONNECTORS 3
3 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO AIRCON 2 WAY PLASTIC CONNECTOR -ROOF HARNESS TO RADIO
P6 WIRES (INSIDE CAB COMPARTMENT). NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION P8 ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS TYPE OF CONNECTOR.
TYPE OF CONNECTOR.
PIN/SOCKET
PIN/SOCKET
P02/A B
P02/A B
? ?
WIRE WIRE WIRE WIRE
1 6 RED 2.5 24V SUPPLY FROM CB 6 1 10 RED/GRAY 1.6 12V POSITIVE FROM 24-12V CONVERTER
2 6 RD/WH 1.6 AIRCON TO COMPRESSOR 2 10 BLACK 1.6 EARTH

3 6 BK 2.5 EARTH
PAGE WIRE COLOUR

P7
U.S.A
4 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO WIPER
MOTOR .(INSIDE CAB ).
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
TYPE OF CONNECTOR.
FUNCTION TEST LIGHT PAGE WIRE COLOUR

P9
4 WAY PLASTIC CONNECTOR -ROOF HARNESS TO WORKLIGHTS
HARNESS
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
TYPE OF CONNECTOR.
FUNCTION TEST LIGHT

PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 6 GREEN 1.6 WIPER MOTOR PARK TO SWITCH"7" SWITCHED 1 3 ORANGE 2.5 RIGHT WORKLIGHTS SWITCHED
2 6 YELLOW 1.6 +24 V TO CB & SWITCH"2" 2 3 BLUE 2.5 REAR WORKLIGHTS SWITCHED
3 6 BLACK 1.6 EARTH 3 3 BROWN 2.5 LEFT WORKLIGHTS SWITCHED
4 6 RED 1.6 WIPER MOTOR RUN TO SWITCH"5" 4
P003138
July 25, 1996 T12B037 4-89

CONNECTORS 4
8 WAY PLASTIC CONNECTOR -ARTIC HARNESS TO REAR 8 WAY PLASTIC CONNECTOR -CAB HARNESS TO STEERING COLUMN
HARNESS .(AT ARTICULATION JOINT). SWITCH
P10 P12 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
TYPE OF CONNECTOR.
PIN/SOCKET
PIN/SOCKET
P02/A B
P02/A B
? ?
WIRE WIRE WIRE WIRE
1 1 11 GREEN/BLACK 1.6 + TO HORN SWITCH

2 2 11 GREEN/BLACK 1.6 SWITCH TO HORN SWITCHED
3 WHITE 1.6 3 7 YELLOW 1.6 RIGHT INDICATORS FLASHING
4 4 2 BLACK 1.6 EARTH
5 BLACK 1.6 EARTH 5 2 WHITE/GREY 1.6 BRIGHTS RELAY"86" TO SWITCH SWITCHED
6 BLUE 1.6 + TO REAR LIGHTS SWITCHED 6 7 YELLOW/BROWN 1.6 FLASHING + FOR INDICATORS FLASHING
7 BROWN 1.6 + TO REAR LEFT INDICATOR FLASHING 7 2 GREY/WHITE 1.6 DIPS RELAY "86" TO SWITCH SWITCHED
8 YELLOW 1.6 + TO REAR RIGHT INDICATOR FLASHING 8 7 BROWN 1.6 LEFT INDICATORS FLASHING
U.S.A
8 WAY PLASTIC CONNECTOR -ARTIC HARNESS TO CRANE SOLENOIDS 4 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO WIPER
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION P13 MOTOR .(INSIDE CAB ).
P11 ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
TYPE OF CONNECTOR. ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR.
PIN/SOCKET
PIN/SOCKET
P02/A B
? ?
WIRE WIRE WIRE WIRE
1 9 RED 1.6 +24 VOLT 1 6 GREEN 1.6 WIPER MOTOR PARK TO SWITCH"7" SWITCHED
2 9 RED 1.6 +24 VOLT 2 6 YELLOW 1.6 +24 V TO CB & SWITCH"2"
3 9 GREEN/WHITE 1.6 GRAPPLE OPEN SOL. TO RH JOYSTICK SWITCHED 3 6 BLACK 1.6 EARTH
4 9 BLUE/WHITE 1.6 GRAPPLE CLOSE SOL. TO RH JOYSTICK SWITCHED 4 6 RED 1.6 WIPER MOTOR RUN TO SWITCH"5"
5 9 RED 1.6 +24 VOLT
6 9 RED 1.6 +24 VOLT
7 9 WHITE/BLUE 1.6 BOOM IN SOL. TO LH JOYSTICK SWITCHED
8 9 WHITE/GREEN 1.6 BOOM OUT SOL. TO LH JOYSTICK SWITCHED
P003139
July 25, 1996 T12B037 4-90

INSTRUMENT PANEL ASSEMBLY
4 5
3
6
2
HOUR METER 7,36,37
Hobbs
QUARTZ
2518954
1
ENGINE TEMP TRANS OIL
TEMP.
0 4/4 0 5 18 32
ENGINE OIL HYD OIL

223586 TEMP
11 24,36,37 10 38,36,37 5 8 9
15 16 42 22 17 40 18 41 19 20 21 15
23,36,37 25,36,37 27,36,37 28,36,37
33
39
39
223585
13 13 29,36,37 26,36,37 32,36,37 40 14 13

30,36,37 31,36,37 26,36,37
34,35
P003111
August 22, 1996 T12B014 4-91

1 223586 1 INSTRUMENT PANEL
2 200863 1 GAUGE, Fuel
4 201075 1 GAUGE, Tachometer
6 201864 1 GAUGE, Hourmeter
7 202418 1 LENS, Warning, Alternator
8 200398 1 SWITCH, Ignition
9 200706 1 SWITCH, Press Button Starter
10 200847 1 GAUGE, Voltmeter
11 201403 1 GAUGE, Oil Pressure
12 202409 1 SWITCH, Three Position
13 202410 3 FRAME, Switch
14 202541 1 SWITCH, Position
15 205159 2 LENS, Wipe Wash
16 202415 1 LENS, Headlamp
17 203839 1 LENS, Diff Lock
18 203852 1 LENS, Interaxle Diff Lock
19 203837 1 LENS, Ether Start Switch
20 202414 1 LENS, Headlamp
21 203639 1 LENS, Front Flood Light
22 202423 1 INSERT, Blank Switch
23 202528 1 LENS, Coolant Level Low
24 202520 1 LENS, Engine Temp
25 202521 1 LENS, Oil Pressure
26 202437 2 LENS, Blank
27 203858 1 LENS, Low Hyd Oil
28 203855 1 LENS, Acc Pressure
29 203854 1 LENS, Turn Indicator
30 202419 1 LENS, Beam Warning
31 202522 1 LENS, Park Brake Warning
32 202526 1 LENS, Diff Lock Warning
33 223585 1 INSTRUMENT PANEL, Side
34 202566 1 LAMP, Square, Red
35 202568 1 BULB
August 22, 1996 T12B014 4-92

4 5
3
6
2
HOUR METER 7,36,37
Hobbs
QUARTZ
2518954
1
ENGINE TEMP TRANS OIL
TEMP.
0 4/4 0 5 18 32
ENGINE OIL HYD OIL

223586 TEMP
11 24,36,37 10 38,36,37 5 8 9
15 16 42 22 17 40 18 41 19 20 21 15
23,36,37 25,36,37 27,36,37 28,36,37
33
39
39
223585
13 13 29,36,37 26,36,37 32,36,37 40 14 13

30,36,37 31,36,37 26,36,37
34,35
P003111
August 22, 1996 T12B014 4-93

38 202525 1 LENS, Transmission Temperature
39 202152 2 SWITCH, Windscreen Wiper Washer
40 202408 3 SWITCH, Two Position
41 202487 1 SWITCH, Non Rocker
August 22, 1996 T12B014 4-94

BATTERY CLAMPS AND CABLES
5
4
2 3
8
6
9 9
2
3
7 8
P003114
July 19, 1996 T12B015 4-95

BATTERY CLAMPS AND CABLES
1 200865 2 BATTERY, 12V
2 200204 4 NUT, Terminal
3 200202 2 BOOT, Red
4 200203 2 BOOT, Black
5 190119 2 CABLE, Battery, Negative
6 190160 1 CABLE, Battery
7 100187 4 J BOLT
8 100275 4 NUT
9 170111 2 CLAMP, Holdown
July 19, 1996 T12B015 4-96

CIRCUIT BREAKER BOX
1
R7 R8 R9 R10
LOW LOW NEUTRAL OSCILLATION
HYDRAULIC COOLANT START LOCK
OIL OIL
R1 R2 R3 R4 R5 R6
FLASHER DIP BRIGHT REAR LEFT RIGHT
2 UNIT LIGHTS LIGHTS WORKLIGHTS WORKLIGHTS WORKLIGHTS
T12B
ADDITIONAL COMPONENTS INSIDE DISTRIBUTION
BOX
CB10 CB9
OVERREV WARNING
MODULE
15 15
WARNING LIGHT INTERFACE

UNIT EGS SPARE BRAKE SOLENOID
FAST FUSE OSCILLATION LOCK
LOW HYDRAULIC OIL 4
LEVEL
CB2 CB3 CB4 CB5 CB6 CB7 CB8
5 15 20 5 15 15 5
3
3
PARK LIGHTS DIP/BRIGHT SIDE WORKLIGHTS GAUGES AND AIRCON HORN STOPLIGHTS CRANE
REAR WORKLIGHTS LEFT & RIGHT WARNING SYSTEM WIPERS INDICATORS
BATTERY
ENGINE RUN INTERIOR LIGHT DIFF LOCK
RADIO INTERAXLE LOCK
COLD START
DOZER BLADE
4 5 3 4 P003115
July 19, 1996 T12B017 4-97

CIRCUIT BREAKER BOX
1 CIRCUIT BREAKER BOX Supplied With Electrical Loom
2 202316 1 PANEL, Circuit Breaker Board
3 201467 3 CIRCUIT BREAKER, 5 AMP
July 19, 1996 T12B017 4-98

HORN ASSEMBLY
April 9, 1996 200448 4-99

HORN ASSEMBLY
1 HORN ASSEMBLY
2 200448 1 HORN Includes Item 7
3 NSI 2 WASHER
4 NSI 2 SCREW
5 NSI 1 MOUNTING
7 100283 1 NUT, Hex
April 9, 1996 200448 4-100

INDICATOR
April 9, 1996 201221 4-101

INDICATOR
1 201221 1 INDICATOR
2 NSI 2 SCREW
3 203642 1 LENS, Indicator
4 NSI 1 O RING
5 NSI 1 HOLDER, Bulb
6 200198 2 BULB, 24 V 21 W
8 100310 2 NUT, Nyloc
April 9, 1996 201221 4-102

WINDSCREEN WIPER AND WASHER ASSEMBLY
1
4
2
14 3
15
17
16
7
8
9
8
7
10
11
12
13
P003134
July 25, 1996 T12B036 4-103

WINDSCREEN WIPER AND WASHER ASSEMBLY
1 202403 1 WIPER
2 NSI 1 SPRAY ASSEMBLY
3 NSI 2 SCREW, Cap
4 173571 1 MOUNTING, Nozzle
5 203472 1 ARM, Pantograph
6 202401 1 MOTOR
7 NSI 2 WASHER, Plastic
8 NSI 2 WASHER, Rubber
9 NSI 2 PLATE, Spacer
10 NSI 2 NUT
11 NSI 2 CAP, Sealing
13 NSI 2 NUT
14 NSI A/R PIPE
15 NSI 1 CONNECTOR
16 203984 1 BOTTLE, Water, Windscreen Washer
July 25, 1996 T12B036 4-104

March 13, 1996 SECTION 5 FRAME AND BODY 5-1
SECTION 5
FRAME AND BODY

ILLUSTRATED REFERENCE FOR FRAME AND BODY
12
2
5
13
4 14
15
10
9 11
3
8
P003156

CONTENT LIST
1 BONNET ASSEMBLY 5-5
2 CAB EXTERIOR FITTINGS 5-9
2 CAB INTERIOR FITTINGS 5-13
3 DOOR HANDLE ASSEMBLY 5-15
4 ADJUSTABLE STEERING COLUMN 5-17
5 SEAT MOUNTING 5-19
5 SEAT ASSEMBLY (FROM OCT 1993) 5-21
6 AIRCONDITIONER ASSEMBLY 5-23
7 FRONT FRAME ASSEMBLY 5-25
8 FUEL TANK 5-27
9 ARTICULATION AND OSCILATION ASSEMBLY 5-29
10 STEERING CYLINDER MOUNTINGS AND GREASE POINTS 5-31
11 REAR FRAME ASSEMBLY 5-33
12 ILLUSTRATED REFERENCE FOR 660 CRANAB CRANE 5-35
13 LINK 5-107
14 GRAPPLE ASSEMBLY (SERIES 35) 5-109
15 DECALS 5-111

BONNET ASSEMBLY
42
43
31 12
29 2
22 21
29 25 21
26
22 24
21 29 32 39
7,8
17
21
18 32
22 33
9 25
21 3
20 29 38
41
29 36 34 35
18 16 18 27 36 28
19
19 21 31
13 26
4
35 14 11
40 36
5 38 36 27 36
29 38
24 19 36
28 29 37
30 15
36
23 10
18 36 38
37
29 19
24
P003162
August 23, 1996 T12B047 5-5

BONNET ASSEMBLY
1 181375 1 BONNET
2 181585 1 GRILL, Inner
3 174535 1 MESH
4 173153 1 FRAME
5 181583 1 GRILL, Outer
6 181374 1 BONNET
7 172091 1 BRACKET, RH
8 172092 1 BRACKET, LH
9 181828 2 HINGE
10 190522 2 HINGE
11 175550 12 MTG
12 200774 2 FASTENERS
13 172287 1 PLATE, Latch
14 201758 1 ROPE, Wire
15 200305 1 RUBBER
16 100504 20 SCREW, Hex
18 100064 8 WAASHER, Flat
19 100314 7 NUT, Nyloc
22 100312 16 NUT, Nyloc
24 100316 7 NUT, Nyloc
25 203494 3 LATCH
27 203491 3 RUBBER
28 203492 3 HANDLE
33 100565 6 PIN, Dowel
August 23, 1996 T12B047 5-6

BONNET ASSEMBLY
42
43
31 12
29 2
22 21
29 25 21
26
22 24
21 29 32 39
7,8
17
21
18 32
22 33
9 25
21 3
20 29 38
41
29 36 34 35
18 16 18 27 36 28
19
19 21 31
13 26
4
35 14 11
40 36
5 38 36 27 36
29 38
24 19 36
28 29 37
30 15
36
23 10
18 36 38
37
29 19
24
P003162
August 23, 1996 T12B047 5-7

BONNET ASSEMBLY
38 100310 9 NUT, Nyloc
39 100415 6 NUT, Nyloc
42 100316 2 NUT
43 100148 2 WASHER
August 23, 1996 T12B047 5-8

CAB EXTERIOR FITTINGS
17
16 18 2
20
4 5 33 3
36 35
34 20
17
19 30
30 3
2 17 20
37
20
20
5 4
23
25 2
21
20
20
22
2
30
5
4 5
20
26
6 3 24 22 5
27,28 4
4 17
7
29
32, 1
8
31
9
10 15
14
12 13
11
P003189
September 3, 1996 T12B052 5-9

1 202398 1 HANDLE, Door, Interior
2 172145 4 PLATE, Window
5 100060 106 WASHER
6 161809 4 SLEEVE, Mounting
7 172232 4 SPACER, Shim
8 203761 4 RUBBER, Mounting
9 172234 4 SPACER, Shim
10 100410 4 NUT, Cleaveloc
14 172284 2 PLATE, Striker
15 161505 2 PEG, Striker
17 A/R LEXAN
18 100314 4 NUT, Nyloc
19 183321 1 CAB ASSY
25 180835 2 GUARD, Window
26 202126 2 WINDOW Sliding
27 182118 1 DOOR, LH
28 182119 1 DOOR, RH
29 173334 1 PLATE, Retainer, LH
30 200763 AR RUBBER, Pinchweld
31 100559 4 POPRIVET
32 202399 1 HANDLE, Door Exterior
33 172938 1 COVER, Aircon Filter
35 100286 4 NUT, Lock
September 3, 1996 T12B052 5-10

17
16 18 2
20
4 5 33 3
36 35
34 20
17
19 30
30 3
2 17 20
37
20
20
5 4
23
25 2
21
20
20
22
2
30
5
4 5
20
26
6 3 24 22 5
27,28 4
4 17
7
29
32, 1
8
31
9
10 15
14
12 13
11
P003189
September 3, 1996 T12B052 5-11

36 100147 4 WASHER
37 910142 A/R SEAL, Window
September 3, 1996 T12B052 5-12

CAB INTERIOR FITTINGS
27
28
10 3
12
2
16
11
4
29
21
28
7 18
1 6
23 27
22 25
17 28
24
19
9 8
30
29 14
15 26
28
6
19
28
20 13 16
30
15
P003165
September 2, 1996 T12B051 5-13

CAB INTERIOR FITTINGS
1 203982 1 COLUMN, Tiltable Steering
2 NSI 1 NUT
3 202911 1 CAP, Steering Wheel
4 202910 1 WHEEL, Steering
5 100504 1 SCREW, Hex Self-Tapping
6 171601 2 PLATE
7 174846 1 COVER
8 172882 1 BOX
9 202566 1 LIGHT, Warning
10 201222 1 LIGHT, Interior
11 174845 1 COVER
12 174844 1 COVER
13 202397 1 ASHTRAY
14 100559 4 POP RIVET
15 100504 7 SCREW, Hex Self-Tapping
16 NSI 5 SCREW, Hex Self-Tapping
17 100804 4 SCREW, Socket Head, Cap
20 100314 4 NUT, Nyloc
21 280003 1 SPANNER, Wheel
22 166792 1 BAR
23 171508 2 CLAMP
24 100275 2 NUT, Wing
26 100310 2 NUT, Nyloc
30 100312 12 NUT, Nyloc
September 2, 1996 T12B051 5-14

DOOR HANDLE ASSEMBLY
July 4, 1996 T12B003 5-15

DOOR HANDLE ASSEMBLY
1 202398 1 HANDLE, Door, Internal, RH
3 100312 4 NUT, Nyloc
4 202399 1 HANDLE, Door, External, With Key
6 161200 1 TAG, Lock Release
July 4, 1996 T12B003 5-16

ADJUSTABLE STEERING COLUMN
August 27, 1996 203982 5-17

ADJUSTABLE STEERING COLUMN
1 203982 STEERING COLUMN ASSEMBLY
2 NSI 1 HOUSING, Universal Joint
3 NSI 1 HOUSING, Upper
4 NSI 1 HOUSING, Lower
5 224714 1 HANDLE, Adjusting
6 224713 1 SPACER
7 224709 1 BOLT
8 224708 2 BOLT
9 224707 A/R SHIM
10 224712 1 CAP
11 224710 3 CIRCLIP
12 224711 1 WASHER
13 224702 1 KNUCKLE JOINT
14 NSI 2 BOLT
15 NSI 2 NUT, Nyloc
16 224703 1 SHAFT, Upper
17 224704 1 NUT
18 224701 1 SHAFT, Lower
19 224705 2 COVER, Rubber
20 224706 2 RETAINER, Rubber
21 NSI 8 SCREW
22 224700 2 SCREW, Set
August 27, 1996 203982 5-18

SEAT MOUNTING
27
27 26
26 25
25 18 1
18
12
15 27
22 26
23
19 25
26
16
13
25
2
24 27
17 3
14
11
20 4
5
7 6
21
28 23
30
8
22
10
9
P003161
August 16, 1996 T12B033 5-19

SEAT MOUNTING
1 290372 1 SEAT ASSEMBLY
2 172261 1 PLATE, Mounting
4 100062 4 WASHER
5 100312 4 NUT, Nyloc
6 203880 1 SWIVEL, Mounting
8 100060 4 WASHER
9 100314 4 NUT, Nyloc
10 173798 1 LEVER
11 200058 1 HAND GRIP
12 183345 1 ARM REST RH
13 183346 1 ARM REST LH
14 173629 1 MOUNTING ARM, Joystick LH
15 173630 1 MOUNTING ARM, Joystick RH
16 183347 2 MOUNTING Ring, Joystick
17 174630 1 BRACKET, Mounting, Crane Switch
18 203892 2 ARM REST PADDED
20 100061 8 WASHER
21 100310 8 NUT, Nyloc
24 105011 8 SCREW, Self Tapping
25 100312 4 NUT, Nyloc
26 100062 8 WASHER
28 100310 1 NUT, Nyloc
August 16, 1996 T12B033 5-20

SEAT ASSEMBLY (FROM OCT 1993)
1
2
12
11
7,8
4
14
14
3
2
13 6
10
P002073
May 14, 1996 290372 5-21

SEAT ASSEMBLY (FROM OCT 1993)
1 290372 1 SEAT ASSEMBLY(FROM OCT 1993)
2 224756 1 KIT, SEAT COVER ASSY
3 224757 1 KIT, SEAT CUSHION
4 224758 1 KIT, SUSPENSION ASSY
5 224759 1 KIT, DAMPER ASSY
6 224760 1 KIT, INDICATOR, BUMP STOP AND ADJUSTER
7 224761 1 KIT, STUD ASSY
8 224762 1 KIT, HANDLE ASSY
9 224763 1 KIT, SUSPENSION COVER
10 224764 1 KIT, ADJUSTER SLIDE RAIL
11 224766 1 KIT, ARM REST
12 224784 1 KIT, BACK CUSHION
13 100231 4 SCREW, Cap
14 224765 1 KIT, SEAT BELT
May 14, 1996 290372 5-22

AIRCONDITIONER ASSEMBLY
12
17 11
20
5 13
4
9 4
6 AIR CONDITIONER/
3 EVAPORATOR 10
4 17
23 21 7
2 21
18
21
21 21
21
1 19
15 14
8
16 22 22
23
21 21
23
23
INSIDE CAB
P003398
August 19, 1996 T12B0034 5-23

AIRCONDITIONER ASSEMBLY
1 290501 1 COMPRESSOR
2 200209 1 V BELT
3 172637 1 BRACKET, Compressor
5 100064 4 WASHER
6 100314 4 NUT, Nyloc
7 202902 1 EVAPORATOR ASSY
8 202904 1 FILTER / DRIER
9 202903 1 CONDENSOR
10 100506 6 SCREW, Cap
11 172938 1 COVER, Filter
13 202615 1 FILTER
14 240897 1 HOSE ASSY
15 240899 1 HOSE ASSY
16 240896 1 HOSE ASSY
17 100062 6 WASHER
18 203471 1 PLATE
19 100560 6 POP RIVET
20 NSI 4 SCREW
21 200895 8 CABLE TIE
22 A/R PIPE
23 4 VENT, Fish Eye
August 19, 1996 T12B0034 5-24

FRONT FRAME ASSEMBLY
28 28
28
16
17 1 22 29 21
18
15
5 6
10
16
11 12
24
27
12
17
4 8
5 18
8 9 14
7
25 26
5 20
3 6
24
2 5 20
27 23
19
13
P003146
August 2, 1996 T12B031 5-25

FRONT FRAME ASSEMBLY
1 183228 1 FRAME, Front
2 173013 1 PLATE, Belly, Front
3 182886 2 BRACKET, Hinge
5 100010 44 WASHER
6 100415 16 NUT, Nyloc
7 100161 2 BOLT
8 100278 4 WASHER
9 100323 4 NUT, Nyloc
10 182689 2 BRACKET
12 173014 1 PLATE, Belly
13 173198 2 STEP, Double Wire Rope
14 183072 1 BUMPER, Front, LH
15 183071 1 BUMPER, Front, RH
16 173081 2 HANDRAIL
18 100064 4 WASHER
20 100062 16 WASHER
22 173422 2 PLATE, Backing
23 100125 16 SCREW, Set, Hex
24 101322 2 WASHER
25 173272 A/R SHIM
26 100312 8 NUT
29 100062 4 WASHER
August 2, 1996 T12B031 5-26

FUEL TANK
1
2
9
12 10
8
3
13
11
20 7
19
22
19
18
17 5
6
21 14
4
20
22
16
19 15
18 19
19 3
21
4 22
19
18 20
P003141
July 26, 1996 T12B041 5-27

FUEL TANK
1 183285 1 TANK, Fuel
2 200708 1 CAP, Fuel
3 173102 4 MOUNTING, Fuel Tank, RH
5 174629 1 MOUNTING, Valve System Control, RH
6 174628 1 MOUNTING, Valve System Control, LH
7 201503 1 GASKET
8 200853 1 SENDER
9 NSI 6 SCREW
10 NSI 6 WASHER
11 174722 1 PLATE
13 100065 6 WASHER
14 120333 1 PLUG, Drain
15 120043 1 REDUCER
16 120156 1 ADAPTOR
19 101301 19 WASHER
21 100147 3 WASHER
22 100415 8 NUT
July 26, 1996 T12B041 5-28

ARTICULATION AND OSCILATION ASSEMBLY
10
4 11
5 4
7,8,9 5
6 6
5
7,8,9
4
3 5
2 4
10
ARTICULATION JOINT
ASSEMBLY
1
30o 16 12
21 14
20,8,9 15
12
25o 11 19
21
22
24 15
23 14
25 22
13
ARTICULATION JOINT 17
ASSEMBLY 18
1 P003145
July 30, 1996 T12B043 5-29

ARTICULATION AND OSCILATION ASSEMBLY
3 160367 1 NUT, Lock
4 140203 4 O RING
5 160365 4 RING, Thrust, Steel
6 160366 2 RING, Thrust, Nylon
7 140202 2 O RING Factory Fitted
8 910269 2 TUBING Infield Repair - Length 1.1m
9 161668 1 ADAPTOR, Barbed Infield Repair
10 160364 2 BUSH, Bronze
11 183097 1 OSCILATION JOINT
12 183552 1 FRAME, Rear
13 160383 2 PIN
14 140117 4 O RING
15 160382 4 BUSH
16 160261 2 PLATE, Retainer, Pin
18 170031 2 TAG, Lock
19 160297 2 BUSH, Bronze
20 140162 4 O RING
21 160296 4 WASHER, Thrust
22 171249 2 BAR, Safety Articulation
23 201440 2 PIN ASSY
24 100159 2 BOLT
25 100323 2 NUT, Nyloc
July 30, 1996 T12B043 5-30

STEERING CYLINDER MOUNTINGS AND GREASE POINTS
11
15 9
13 3
12
2
1
5
4 6
14
8
6
10
8
5
1 6
2 MIDDLE FRAME
6
12
13
3
15 9
11
P003166
September 2, 1996 T12B050 5-31

STEERING CYLINDER MOUNTINGS AND GREASE POINTS
1 230282 2 CYLINDER
2 160393 2 PIN
3 160537 2 PIN
4 174404 1 COVER
5 120148 2 CONNECTER
6 120106 2 CONNECTER
7 121224 2 PLUG
8 200038 4 NIPPLE
13 170031 2 TAG, Lock
14 240650 2 HOSE ASSY
September 2, 1996 T12B050 5-32

REAR FRAME ASSEMBLY
26 7
26
11 16
17
26
19 20,21
13 27
14 2
15
25
9,10 25 23
26
25 24
1
24
26
12
4
18
26 5
26 22
25
14
7 15
28
30 6
3 13
14
15
17
29
P003148
August 7, 1996 T12B0032 5-33

REAR FRAME ASSEMBLY
1 183552 1 CHASSIS, Middle, Rear
2 183554 1 CHASSIS, Tail, Rear
3 181468 2 BUNK BASE, Front
4 181469 4 BUNK BASE, Middle Rear
6 174110 8 SPACER, Load Deck, Front
7 100415 9 NUT, Nyloc
8 172943 8 BUNK, Upright
9 172933 1 UPRIGHT, Headboard, LH
10 172932 1 UPRIGHT, Headboard, RH
11 100128 16 SCREW, Set, Hex
12 174307 16 COVER
13 161000 8 STUD
14 101322 40 WASHER
15 100180 40 NUT, Nyloc
16 173201 1 HEADBOARD
17 100128 16 SCREW, Set, Hex
18 174404 1 COVER, Crane
19 162951 1 PIN
20 181470 1 BUNK BASE, Tail LH
21 181467 1 BUNK BASE, Tail RH
22 183013 12 STUD
23 174305 2 COVER, Tail, Rear
24 174306 2 COVER, Middle, Rear
26 100010 8 WASHER
27 174111 4 SPACER, Load Deck, Rear
28 174417 2 COVER, Top
29 174408 2 COVER, Bottom
30 100010 8 WASHER
August 7, 1996 T12B0032 5-34

ILLUSTRATED REFERENCE FOR 660 CRANAB CRANE
April 18, 1996 290271 5-35

CONTENTS LIST
1 SLEWING ASSEMBLY 5-37
2 MAIN BOOM ASSEMBLY 5-41
3 MAIN BOOM, PIPES AND HOSES 5-43
4 OUTER BOOM ASSEMBLY 5-45
5 LIFT CYLINDER ASSEMBLY 5-49
6 OUTER BOOM CYLINDER ASSEMBLY 5-51
7 TELESCOPIC CYLINDER ASSEMBLY 5-53
8 SHOCK LOAD VALVE 5-55
9 ANTI CAVITATION VALVE 5-57
April 18, 1996 290271 5-36

SLEWING ASSEMBLY
38
39
April 18, 1996 290271 5-37

SLEWING ASSEMBLY
1 1 SLEWING ASSEMBLY 1 800 mm
2 222421 1 HOUSING
3 222422 1 BUSHING
4 222423 4 PIN, Locking
5 222424 2 BUSHING
7 222426 1 SPACER
8 222427 1 RING, Retaining
10 * 2 O RING
11 222428 2 PLUG
13 222430 1 GASKET
14 222431 1 LOCK
15 100390 8 SCREW, Cap
16 222432 2 RACK
17 222433 4 PISTON
18 222434 4 PIN
19 * 4 WIPER
20 * 4 RING, Guide
21 * 4 RING, Seal
22 222435 4 WASHER, Dowty
23 222051 4 SCREW, Cap
25 * 4 O RING
26 222437 4 FLANGE
27 222462 4 RING, Lock
28 100470 24 SCREW, Cap
30 140054 4 PLUG, Seal
31 222463 4 NIPPLE, Hexagon
32 222464 2 HOSE
33 222465 2 T COUPLING
34 222466 2 HOSE
35 222467 1 CLAMP
April 18, 1996 290271 5-38

SLEWING ASSEMBLY
38
39
April 18, 1996 290271 5-39

SLEWING ASSEMBLY
37 100314 4 NUT, Nyloc
38 NSI 1 PILLAR, Crane
39 222439 2 BUSHING
40 222440 1 PLUG
41 222441 1 PIN, Pivot
44 222410 1 SLEEVE
45 222409 1 PIN, Split
46 222442 2 GUARD, Cylinder
47 222443 4 CLAMP
49 100527 4 WASHER, Spring
50 222444 3 ADAPTOR, Elbow
51 NSI 1 VALVE, Shock Load
52 100229 2 SCREW, Cap
53 222417 1 CLAMP
54 222416 2 PAD, Rubber
55 222415 1 CLAMP
56 100332 2 NUT, Nyloc
58 222446 1 CLAMP
59 222447 2 CLAMP
60 200591 2 K CLAMP
63 100817 8 SCREW, Cap
65 100776 8 NUT
66 222448 1 KIT, Seal, Slewing Assy Includes Items Marked *
April 18, 1996 290271 5-40

MAIN BOOM ASSEMBLY
April 18, 1996 290271 5-41

MAIN BOOM ASSEMBLY
1 1 MAIN BOOM ASSEMBLY
2 222449 1 BOOM, Main
3 222412 2 BUSHING
4 222450 1 LINK
5 222451 2 BUSHING
6 222452 1 LINK, Right
7 222453 1 LINK, Left
8 222371 4 NUT
10 222047 4 SCREW, Hex
11 222454 1 PIN, Pivot
13 222455 1 PIN, Pivot
15 222456 1 PIN, Pivot
17 222457 2 PIN, Pivot
19 222458 1 PIN, Pivot
21 222459 1 PIN, Pivot
23 222045 7 SCREW, Hex
24 222409 3 PIN, Split
25 222410 7 SLEEVE
26 222460 1 GUARD
27 222461 2 BRACKET
28 222379 2 BRACKET
29 100316 4 NUT, Nyloc
30 222380 4 SCREW, Cap
31 NSI 2 DECAL, Cranab
32 NSI 2 DECAL, 660
33 NSI 2 STRIP
34 221255 1 WASHER
April 18, 1996 290271 5-42

MAIN BOOM, PIPES AND HOSES
April 18, 1996 290271 5-43

1 1 MAIN BOOM, PIPES AND HOSES
2 222471 7 PIPE, Oil
3 222472 1 PIPE, Oil
4 222473 1 PIPE. Oil
5 222384 3 CLAMP
6 222385 2 CLAMP
7 222386 1 BRACKET
8 222387 2 SCREW
9 221278 12 SCREW
11 100312 4 NUT, Nyloc
12 210418 1 VALVE, Anti Cavitation
13 222390 2 COUPLING, Pipe
14 140054 2 PLUG, Seal
16 221276 2 HOSE
April 18, 1996 290271 5-44

OUTER BOOM ASSEMBLY
15
1 14
31
34 14
32
27 41
26
31 33 32 13
28 12
10
29
11
8
9
25
5
6 30
23 7
22
18 14 15
21 17
40
2
19
20
20
16
40
37
35 17
36
38,39 24
4 3 17
18 22
23
38,39
P003018
April 18, 1996 290271 5-45

OUTER BOOM ASSEMBLY
1 1 OUTER BOOM ASSEMBLY
2 222793 1 BOOM, Outer
3 222412 2 BUSHING
4 222783 2 BUSHING
5 221256 1 BLOCK, Connecting
9 140054 4 PLUG, Seal
10 222794 1 PIPE, Oil
11 222795 1 PIPE, Oil
12 222796 1 PIPE, Oil
13 222797 1 PIPE, Oil
16 222798 1 BOOM, Telescopic
17 222799 8 BLOCK, Slide
18 222805 2 HOLDER
19 222806 2 SPACER
20 222807 2 SPACER
21 222808 1 PIN, Pivot
24 222809 1 PIN, Pivot
25 222810 2 HOSE
26 222811 6 HOSE
27 222812 4 HOSE
28 222345 2 CLAMP
29 222346 2 CLAMP
31 100312 4 NUT, Nyloc
32 NSI 4 CLAMP
34 222344 1 PROTECTION
35 2 DECAL
April 18, 1996 290271 5-46

OUTER BOOM ASSEMBLY
15
1 14
31
34 14
32
27 41
26
31 33 32 13
28 12
10
29
11
8
9
25
5
6 30
23 7
22
18 14 15
21 17
40
2
19
20
20
16
40
37
35 17
36
38,39 24
4 3 17
18 22
23
38,39
P003018
April 18, 1996 290271 5-47

OUTER BOOM ASSEMBLY
36 2 DECAL
37 NSI 2 PLATE, Load
38 222813 A/R SHIM, 0.6 mm
39 222814 A/R SHIM, 1.0 mm
40 222815 A/R SHIM, 1.0 mm
April 18, 1996 290271 5-48

LIFT CYLINDER ASSEMBLY
April 18, 1996 290271 5-49

1 222474 1 LIFT CYLINDER ASSEMBLY
2 222475 1 BARREL
3 222783 2 BUSHING
4 140054 1 PLUG, Seal
6 100241 1 SCREW, Grub
7 221265 1 PISTON
8 * 1 RING, Seal
9 * 1 O RING
11 * 1 RING, Seal
12 * 2 RING, Guide
13 221268 1 HEAD, Cylinder
14 222353 1 RING, Lock
15 * 1 WIPER
16 222354 1 COVER
19 222476 1 ROD
20 222783 2 BUSHING
22 222784 1 PIPE, Oil
23 100197 1 SCREW, Cap
24 222785 1 GUARD
26 221251 1 KIT, Seal, Lift Cylinder Assy Includes Items Marked *
April 18, 1996 290271 5-50

OUTER BOOM CYLINDER ASSEMBLY
April 18, 1996 290271 5-51

1 222786 1 OUTER BOOM CYLINDER ASSEMBLY
2 222787 1 BARREL
3 222783 2 BUSHING
4 140054 2 PLUG, Seal
7 222788 1 PISTON
8 * 1 RING, Seal
9 * 1 O RING
11 * 1 RING, Seal
12 * 2 RING, Guide
14 222789 1 RING, Lock
15 * 1 WIPER
16 222790 1 COVER
18 222791 1 ROD, Piston
19 222412 2 BUSH
20 222792 1 KIT, Seal, Outer Boom Cylinder Assembly
April 18, 1996 290271 5-52

TELESCOPIC CYLINDER ASSEMBLY
April 18, 1996 290271 5-53

1 222817 1 TELESCOPIC CYLINDER ASSEMBLY
2 222818 1 BARREL
5 222820 1 ROD, Piston
6 * 1 WIPER
7 * 2 RING, Guide
8 222821 1 BUSH, Neck
9 * 1 RING, Seal
11 * 1 O RING
12 * 2 O RING
13 222822 1 SLEEVE
14 * 1 RING,Seal
15 222825 1 PISTON
16 222826 1 KIT, Seal, Telescopic Cylinder Assy Includes Items Marked *
April 18, 1996 290271 5-54

SHOCK LOAD VALVE
20
11
15
14
13
12
10
16
10
19
10
17
18
3
4
8
7 2 5
6
10
P003025
April 18, 1996 290271 5-55

SHOCK LOAD VALVE
1 222445 SHOCK LOAD VALVE
2 NSI 1 HOUSING, Valve
3 222468 2 INSERT, Pressure
4 222361 2 SLEEVE
5 221258 2 O RING
6 222362 2 PLUG
7 222363 1 PLUG
10 140054 5 PLUG, Seal
11 NSI 1 CHECK RESTRICTOR VALVE
12 160968 2 ADAPTOR
13 222365 2 CONE
14 140054 2 PLUG, Seal
15 222470 1 HOUSING, Valve
17 222367 1 NIPPLE
18 221259 1 O RING
19 160968 1 ADAPTOR
April 18, 1996 290271 5-56

ANTI CAVITATION VALVE
April 18, 1996 290271 5-57

1 210418 1 ANTI CAVITATION VALVE
3 222334 2 PLUG
5 222336 1 VALVE, Flow Control
7 NSI 1 NUT
8 222338 1 NEEDLE
9 222339 1 NUT
10 * 1 O RING
11 * 2 O RING
12 * 1 O RING
13 * 2 O RING
15 140054 2 PLUG, Seal
17 221254 1 KIT, Seal, Anti Cavitation Valve Includes Items Marked *
April 18, 1996 290271 5-58

April 18, 1996 290277 5-59

CONTENTS LIST
9 ANTI CAVITATION VALVE 5-81
April 18, 1996 290277 5-60

SLEWING ASSEMBLY
38
39
April 18, 1996 290277 5-61

SLEWING ASSEMBLY
1 1 SLEWING ASSEMBLY 2 000 mm
2 222421 1 HOUSING
3 222422 1 BUSHING
4 222423 4 PIN, Locking
5 222424 2 BUSHING
7 222426 1 SPACER
10 * 2 O RING
11 222428 2 PLUG
13 222430 1 GASKET
14 222431 1 LOCK
15 100390 8 SCREW, Cap
16 222432 2 RACK
17 222433 4 PISTON
18 222434 4 PIN
19 * 4 WIPER
20 * 4 RING, Guide
21 * 4 RING, Seal
23 222051 4 SCREW, Cap
25 * 4 O RING
26 222437 4 FLANGE
27 222462 4 RING, Lock
28 100470 24 SCREW, Cap
30 140054 4 PLUG, Seal
32 222464 2 HOSE
34 222466 2 HOSE
35 222467 1 CLAMP
April 18, 1996 290277 5-62

SLEWING ASSEMBLY
38
39
April 18, 1996 290277 5-63

SLEWING ASSEMBLY
37 100314 4 NUT, Nyloc
38 222438 1 PILLAR, Crane
39 222439 2 BUSHING
40 222440 1 PLUG
41 222441 1 PIN, Pivot
44 222410 1 SLEEVE
45 222409 1 PIN, Split
47 222443 4 CLAMP
52 100229 2 SCREW, Cap
53 222417 1 CLAMP
54 222416 2 PAD, Rubber
55 222415 1 CLAMP
56 100332 2 NUT, Nyloc
58 222446 1 CLAMP
59 222447 2 CLAMP
60 200591 2 K CLAMP
63 100817 8 SCREW, Cap
65 100776 8 NUT
66 222448 1 KIT, Seal, Slewing Assy Includes Items Marked *
April 18, 1996 290277 5-64

MAIN BOOM ASSEMBLY
April 18, 1996 290277 5-65

MAIN BOOM ASSEMBLY
2 222449 1 BOOM, Main
3 222412 2 BUSHING
4 222450 1 LINK
5 222451 2 BUSHING
6 222452 1 LINK, Right
7 222453 1 LINK, Left
8 222371 4 NUT
10 222047 4 SCREW, Hex
11 222454 1 PIN, Pivot
13 222455 1 PIN, Pivot
15 222456 1 PIN, Pivot
17 222457 2 PIN, Pivot
19 222458 1 PIN, Pivot
21 222459 1 PIN, Pivot
23 222045 7 SCREW, Hex
24 222409 3 PIN, Split
25 222410 7 SLEEVE
26 222460 1 GUARD
27 222461 2 BRACKET
28 222379 2 BRACKET
29 100316 4 NUT, Nyloc
30 222380 4 SCREW, Cap
31 NSI 2 DECAL, Cranab
32 NSI 2 DECAL, 660
33 NSI 2 STRIP
34 221255 1 WASHER
April 18, 1996 290277 5-66

April 18, 1996 290277 5-67

2 222471 7 PIPE, Oil
3 222472 1 PIPE, Oil
4 222473 1 PIPE. Oil
5 222384 3 CLAMP
6 222385 2 CLAMP
7 222386 1 BRACKET
8 222387 2 SCREW
9 221278 12 SCREW
11 100312 4 NUT, Nyloc
12 210418 1 VALVE, Anti Cavitation
14 140054 2 PLUG, Seal
16 221276 2 HOSE
April 18, 1996 290277 5-68

OUTER BOOM ASSEMBLY
15
1 14
31
34 14
32
27 41
26
31 33 32 13
28 12
10
29
11
8
9
25
5
6 30
23 7
22
18 14 15
21 17
40
2
19
20
20
16
40
37
35 17
36
38,39 24
4 3 17
18 22
23
38,39
P003018
April 18, 1996 290277 5-69

OUTER BOOM ASSEMBLY
3 222412 2 BUSHING
4 222783 2 BUSHING
5 221256 1 BLOCK, Connecting
9 140054 4 PLUG, Seal
10 222794 1 PIPE, Oil
11 222795 1 PIPE, Oil
12 222796 1 PIPE, Oil
13 222797 1 PIPE, Oil
18 222805 2 HOLDER
19 222806 2 SPACER
20 222807 2 SPACER
21 222808 1 PIN, Pivot
24 222809 1 PIN, Pivot
25 222810 2 HOSE
26 222811 6 HOSE
27 222812 4 HOSE
28 222345 2 CLAMP
29 222346 2 CLAMP
31 100312 4 NUT, Nyloc
32 NSI 4 CLAMP
34 222344 1 PROTECTION
35 2 DECAL
April 18, 1996 290277 5-70

OUTER BOOM ASSEMBLY
15
1 14
31
34 14
32
27 41
26
31 33 32 13
28 12
10
29
11
8
9
25
5
6 30
23 7
22
18 14 15
21 17
40
2
19
20
20
16
40
37
35 17
36
38,39 24
4 3 17
18 22
23
38,39
P003018
April 18, 1996 290277 5-71

OUTER BOOM ASSEMBLY
36 2 DECAL
37 NSI 2 PLATE, Load
38 222813 A/R SHIM, 0.6 mm
39 222814 A/R SHIM, 1.0 mm
40 222815 A/R SHIM, 1.0 mm
April 18, 1996 290277 5-72

April 18, 1996 290277 5-73

2 222475 1 BARREL
3 222783 2 BUSHING
4 140054 1 PLUG, Seal
7 221265 1 PISTON
8 * 1 RING, Seal
9 * 1 O RING
11 * 1 RING, Seal
12 * 2 RING, Guide
14 222353 1 RING, Lock
15 * 1 WIPER
16 222354 1 COVER
19 222476 1 ROD
20 222783 2 BUSHING
22 222784 1 PIPE, Oil
23 100197 1 SCREW, Cap
24 222785 1 GUARD
April 18, 1996 290277 5-74

April 18, 1996 290277 5-75

2 222787 1 BARREL
3 222783 2 BUSHING
4 140054 2 PLUG, Seal
7 222788 1 PISTON
8 * 1 RING, Seal
9 * 1 O RING
11 * 1 RING, Seal
12 * 2 RING, Guide
14 222789 1 RING, Lock
15 * 1 WIPER
16 222790 1 COVER
18 222791 1 ROD, Piston
19 222412 2 BUSH
20 222792 1 KIT, Seal, Outer Boom Cylinder Assembly
April 18, 1996 290277 5-76

April 18, 1996 290277 5-77

2 222818 1 BARREL
5 222820 1 ROD, Piston
6 * 1 WIPER
7 * 2 RING, Guide
8 222821 1 BUSH, Neck
9 * 1 RING, Seal
11 * 1 O RING
12 * 2 O RING
13 222822 1 SLEEVE
14 * 1 RING,Seal
15 222825 1 PISTON
April 18, 1996 290277 5-78

SHOCK LOAD VALVE
20
11
15
14
13
12
10
16
10
19
10
17
18
3
4
8
7 2 5
6
10
P003025
April 18, 1996 290277 5-79

SHOCK LOAD VALVE
4 222361 2 SLEEVE
5 221258 2 O RING
6 222362 2 PLUG
7 222363 1 PLUG
10 140054 5 PLUG, Seal
12 160968 2 ADAPTOR
13 222365 2 CONE
14 140054 2 PLUG, Seal
17 222367 1 NIPPLE
18 221259 1 O RING
19 160968 1 ADAPTOR
April 18, 1996 290277 5-80

April 18, 1996 290277 5-81

1 210418 1 ANTI CAVITATION VALVE
3 222334 2 PLUG
5 222336 1 VALVE, Flow Control
7 NSI 1 NUT
8 222338 1 NEEDLE
9 222339 1 NUT
10 * 1 O RING
11 * 2 O RING
12 * 1 O RING
13 * 2 O RING
15 140054 2 PLUG, Seal
17 221254 1 KIT, Seal, Anti Cavitation Valve Includes Items Marked *
April 18, 1996 290277 5-82

May 8, 1996 290278 5-83

CONTENTS LIST
May 8, 1996 290278 5-84

SLEWING ASSEMBLY
48 47
47
1
39 40 42
41
46
43
44
45
38 53
37
36 34 49
35
31
32 50 51 54
33
3 54 56
28 55
29 52
27
30 57
65
70
60 61 62 66
59 67
20 58 69
63 73 68 71
64 73
20
21 2
4 72 69
23 22
24
26 25 5
10
19 6
16 7
8
18 17 10 70
15 16 14
9
11
13
12
P003026
May 8, 1996 290278 5-85

SLEWING ASSEMBLY
1 NSI 1 SLEWING ASSEMBLY 2 000 mm
2 222841 1 HOUSING ASSY
3 222842 1 BUSHING
4 222843 1 BEARING
5 222844 1 SPACER
6 222845 1 CIRCLIP
7 222846 1 CIRCLIP
8 * 1 O RING
9 222847 1 CAP
10 NSI 2 PLUG
11 222848 1 RING, Lock
12 100193 8 SCREW, Hex
13 100061 8 WASHER
14 140054 1 PLUG, Seal
15 200062 1 CLAMP, Hose
16 2 CLAMP, Hose
17 1 HOSE
18 1 CLAMP
19 1 COUPLING, Hose
20 222849 2 RACK
21 * 4 WIPER
22 222433 4 PISTON
23 * 4 RING, Guide
24 * 4 RING, Seal
26 222051 4 SCREW, Cap
27 222854 1 FRAME
29 222855 1 BUSHING
31 222856 1 PIN, Pivot
32 222410 1 SLEEVE
33 222045 1 SCREW, Hex
34 222417 1 CLAMP
35 100229 2 SCREW, Cap
May 8, 1996 290278 5-86

SLEWING ASSEMBLY
48 47
47
1
39 40 42
41
46
43
44
45
38 53
37
36 34 49
35
31
32 50 51 54
33
3 54 56
28 55
29 52
27
30 57
65
70
60 61 62 66
59 67
20 58 69
63 73 68 71
64 73
20
21 2
4 72 69
23 22
24
26 25 5
10
19 6
16 7
8
18 17 10 70
15 16 14
9
11
13
12
P003026
May 8, 1996 290278 5-87

SLEWING ASSEMBLY
36 222416 1 PAD, Rubber
37 222415 1 CLAMP
39 100365 1 SCREW, Hex
40 100010 2 WASHER
41 222418 1 CLAMP
43 100332 2 NUT, Nyloc
44 222419 1 CLAMP
45 200591 2 K CLAMP
46 222857 1 PILLAR
47 222858 2 BUSHING
49 222859 1 NUT
50 222868 1 RING, Seal
51 222398 2 GUIDE
52 222050 1 PLUG, Strainer
54 222861 3 CLAMP
58 * 4 O RING
59 222462 4 RING, Lock
60 222437 4 FLANGE
61 100424 24 WASHER
62 100470 24 SCREW, Cap
64 100461 4 SCREW, Cap
65 222863 1 BRACKET, Valve
66 100092 2 BOLT
67 100314 2 NUT,Nyloc
May 8, 1996 290278 5-88

SLEWING ASSEMBLY
48 47
47
1
39 40 42
41
46
43
44
45
38 53
37
36 34 49
35
31
32 50 51 54
33
3 54 56
28 55
29 52
27
30 57
65
70
60 61 62 66
59 67
20 58 69
63 73 68 71
64 73
20
21 2
4 72 69
23 22
24
26 25 5
10
19 6
16 7
8
18 17 10 70
15 16 14
9
11
13
12
P003026
May 8, 1996 290278 5-89

SLEWING ASSEMBLY
71 222865 2 HOSE
72 222866 2 HOSE
74 222448 1 KIT, Seal, Slewing Assembly Includes Items Marked *
May 8, 1996 290278 5-90

MAIN BOOM ASSEMBLY
15
1 16
8
5 15
16
15
14
13 15
9 13
17
20
6 11
7
7 22
6 10
7
6
21
23 13
8
19
3
18
11
7
4
6
12
P003024
May 8, 1996 290278 5-91

MAIN BOOM ASSEMBLY
2 222869 1 BOOM, Main
3 222871 2 BUSHING
5 222872 1 PIN, Pivot
6 222045 6 SCREW, Hex
7 222410 6 SLEEVE
8 222859 3 NUT
9 222873 1 PIN, Pivot
10 222874 1 PIN, Pivot
11 222875 2 PIN, Pivot
12 222876 1 PIN, Pivot
13 222877 3 NUT
14 222878 1 LINK
15 222871 4 BUSHING
17 222879 2 LINK
18 222880 1 GUARD
19 222380 8 SCREW, Cap
20 100316 8 NUT, Nyloc
21 2 DECAL, Cranab
22 2 DECAL, 800
23 6 STRIPE
May 8, 1996 290278 5-92

10
7
4 3 9
1 9 11 9
6 14
2 9
15
15
8
16 9
5 9
13 18
12
9
12
17
19
P003023
May 8, 1996 290278 5-93

2 222881 7 PIPE, Oil
3 222882 1 PIPE, Oil
4 222883 1 PIPE. Oil
5 222884 1 CLAMP, Pipe
6 222384 1 CLAMP
7 222885 1 CLAMP, Pipe
9 221278 15 SCREW, Flanged
10 222046 4 SCREW, Hex
11 222886 1 CLAMP, Pipe
12 222887 2 CLAMP, Pipe
13 222888 1 CLAMP, Pipe
14 222889 1 CLAMP, Pipe
15 222890 2 HOSE
16 222888 1 CLAMP
17 222891 1 CLAMP, Pipe
18 222892 1 COVER
19 222893 7 HOSE
May 8, 1996 290278 5-94

OUTER BOOM ASSEMBLY
May 8, 1996 290278 5-95

OUTER BOOM ASSEMBLY
4 222858 2 BUSHING
5 222950 2 PIN, Pivot
6 222951 1 SCREW
7 222049 14 NUT, Flanged
8 222952 1 ROLLER
9 221278 14 SCREW, Flanged
10 222953 1 CLAMP
11 222955 1 PIPE, Oil
12 222954 1 PIPE, Oil
13 222956 3 PIPE, Oil
14 222957 2 PIPE, Oil
15 222958 1 CLAMP, Pipe
16 222959 1 GUARD
17 AD100327 4 SCREW, Flanged
18 222960 3 CLAMP, Pipe
19 222961 2 CLAMP, Pipe
20 222962 5 HOSE
21 222052 1 T ADAPTOR
23 2 DECAL, Stripe
24 2 DECAL
25 2 DECAL, Load
26 222963 2 HOLDER
28 221261 A/R SHIM
30 222967 A/R SHIM
31 222968 A/R SHIM
34 222969 1 DAMPER
35 222047 10 SCREW, Hex
May 8, 1996 290278 5-96

OUTER BOOM ASSEMBLY
May 8, 1996 290278 5-97

OUTER BOOM ASSEMBLY
36 222970 A/R SHIM
38 222972 2 WASHER
39 222973 4 CLAMP, Pipe
40 222048 4 SCREW, Hex
41 100199 2 BOLT, Hex
May 8, 1996 290278 5-98

11
1 12
13
14
26
15
16
17 3
18 4
19
20
5
23 9
3
21
22 10
4
25 6
7 8
24
2
24
P003022
May 8, 1996 290278 5-99

2 222895 1 CYLINDER, Barrel
3 222940 2 BUSHING
7 140054 1 PLUG, Seal
9 222942 1 PIPE, Oil
10 200279 1 K CLAMP
11 222943 1 PISTON
12 * 1 RING, Seal
13 * 1 O RING
15 * 1 RING, Seal
16 * 2 RING, Guide
18 222945 1 RING, Lock
19 * 1 WIPER
20 222946 1 COVER
22 100193 4 SCREW, Hex
23 222947 1 ROD, Piston
24 222940 2 BUSHING
May 8, 1996 290278 5-100

5
1 6
7
8
9
10
22
3
11
20
12 21
13
4
14 3
17 15
16
19
20
21
18
18
May 8, 1996 290278 5-101

3 222976 2 BUSHING
5 222977 1 PISTON
6 * 1 RING, Seal
7 * 1 O RING
8 * 1 RING, Support
9 * 1 RING, Seal
10 * 2 RING, Guide
12 222353 1 RING, Lock
13 * 1 WIPER
14 222354 1 COVER
17 222978 1 ROD, Piston
18 222976 2 BUSHING
21 140054 2 PLUG, Seal
22 221251 1 KIT, Seal, Outer Boom Cylinder Assembly Includes Items Marked *
May 8, 1996 290278 5-102

1 4
5
6
5 15
7
14
8
16 9
10
11
8
12
13
P003019
May 8, 1996 290278 5-103

3 222825 1 PISTON
4 * 1 RING, Seal
5 * 2 O RING
6 222982 1 SPACER
7 * 1 RING, Seal
8 * 2 GUIDE, Ring
9 * 1 O RING
11 222821 1 NECKBUSH
12 * 1 WIPER
13 222983 1 ROD, Piston
May 8, 1996 290278 5-104

SHOCK LOAD VALVE
20
11
15
14
13
12
10
16
10
19
10
17
18
3
4
8
7 2 5
6
10
P003025
May 8, 1996 290278 5-105

SHOCK LOAD VALVE
4 222361 2 SLEEVE
5 221258 2 O RING
6 222362 2 PLUG
7 222363 1 PLUG
10 140054 5 PLUG, Seal
12 160968 2 ADAPTOR
13 222365 2 CORE
14 140054 2 PLUG, Seal
17 222367 1 NIPPLE
18 221259 1 O RING
19 160968 1 ADAPTOR
May 8, 1996 290278 5-106

LINK
13
1
15 12 16 17
12
3 8 9 10
11
8
9
10
11
5
4
6
14
6
P003404
January 6, 1997 202204 5-107

LINK
1 202204 1 LINK
2 222481 1 PIN
4 222491 1 WASHER
5 221275 1 NUT, Nyloc
6 222482 2 BUSHING
7 222483 1 DISC, Brake
8 222484 4 BLOCK, Brake
9 222485 4 WASHER
10 222486 8 SPRING, Cup
11 222487 4 SCREW
12 222488 2 BUSHING
13 222489 1 DISC, Brake
14 222480 1 HOUSING
15 161173 1 PIN
16 100014 1 WASHER
17 100301 1 NUT
January 6, 1997 202204 5-108

GRAPPLE ASSEMBLY (SERIES 35)
April 15, 1996 260848 5-109

GRAPPLE ASSEMBLY (SERIES 35)
1 260848 1 GRAPPLE ASSEMBLY (SERIES 35)
2 182820 1 BODY, Grapple
3 201087 8 BUSH, Vesconite
4 201079 1 BUSH, Vesconite
5 181241 1 ROD, Link
6 182831 1 TYNE, Inner
7 182830 1 TYNE, Outer
8 182768 6 PIN
12 182768 2 PIN
13 160869 8 SPACER
14 100314 8 NUT, Nyloc
15 230251 1 CYLINDER, Grapple, Series 35 Upto 31.03.94
15 230271 1 CYLINDER, Grapple, Series 35 From 01.04.94
April 15, 1996 260848 5-110

DECALS
6
2 5
3
7,11
T12B
6X6
10
9
4
8,1
T12B
9 4
P003154
November 22, 1995 T12B044 5-111

DECALS
1 203190 1 DECAL, End Piece, LHS
2 203840 1 PLATE, Warning
3 203844 1 DECAL, Emergency
4 203843 2 DECAL, Important/ Warning
5 203842 1 PLATE, Warning Overspeed
6 203841 1 PLATE, Important
7 203184 1 DECAL, Bonnet RHS
9 204318 2 DECAL, T12B
10 202816 1 DECAL, 6X6
11 203188 1 DECAL, End Piece, RHS
November 22, 1995 T12B044 5-112

DECALS
ANY AL T ERAT I ON, MODI FI CAT I ON, REPAI R, S T RUCT URAL DAMAGE OR ANY OVERT URN REDUCES T HI S T RUCT URE' S
7,8,11,1
PROT ECT I ON CAPABI L I T I ES AND I NVAL I DAT ES T HI S CERT I FI CAT I ON. CONS UL T A BEL L REPRES ENT I T I VE T O DET ERMI NE T HI S S T RUCT URE' S L I MI T AT I ONS .
WARNING
DO NOT OPERATE OR WORK ON
THIS MACHINE UNLESS YOU HAVE
READ AND UNDERSTAND THE IN-
STRUCTIONS AND WARNINGS IN
THE OPERATOR AND MAINTE-
NANCE MANUAL. FAILURE TO FOL-
203840
2
EMERGENCY EXIT
4 3
ENSURE THAT THIS DOOR IS
WARNING
UNLOCKED BEFORE OPERATING
203844
THE MACHINE T12B
STRUCTURAL DAMAGE, AN OVERTURN, MODIFICATION, 9
IMPROPER REPAIR OR ALTERATION, CAN IMPAIR THIS
MACHINES CERTIFICATION. CONSULT A BELL
REPRESENTATIVE TO DETERMINE THIS MACHINES
CERTIFICATION LIMITATIONS. 5
KEEP AREA AROUND EXHAUST SYSTEM AND MANIFOLDS
CLEAR OF COMBUSTIBLE MATERIAL. SHUT DOWN ENGINE
BEFORE CLEANING.
6X6
10
MACHINE OPERATOR HAS LIMITED VISIBILITY. DO NOT
REMAIN IN THIS AREA WHEN ENGINE IS RUNNING.
PERSONAL INJURY OR DEATH MAY RESULT. WARNING
NO CLEARANCE FOR MAN IN THE ARTICULATION AREA.
PERSONAL INJURY OR DEATH MAY RESULT. IMPORTANT
CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND THE OVERSPEEDING OR
THEN AFTER EVERY 50 SMR OF OPERATION.
FREEWHEELING OF THIS
INSTALL ARTICULATION LOCK BEFORE LIFTING, MACHINE WILL RESULT IN
TRANSPORTING THE MACHINE OR PERFORMING ANY
MAINTENANCE IN THIS AREA. SERIOUS DAMAGE TO ENGINE,
ENGINE OVERSPEED; TRANSMISSION AND DRIVELINE.
REDUCE SPEED IMMEDIATELY
203842
203841
BEFORE WELDING, DISCONNECT ALL ELECTRONICS ON
ENGINE AND TRANSMISSION.
CHECK COOLANT, ENGINE AND TRANSMISSION OIL LEVELS

DAILY.
203843 6
P003155
November 22, 1995 T12B044 5-113

DECAL
1 203190 1 DECAL, End Piece, LHS
2 203840 1 PLATE, Warning
3 203844 1 DECAL, Emergency
4 203843 1 DECAL, Important/ Warning
5 203842 1 PLATE, Warning Overspeed
6 203841 1 PLATE, Important
9 204318 2 DECAL, T12B
10 202816 1 DECAL, 6X6
11 203188 1 DECAL, End Piece, RHS
November 22, 1995 T12B044 5-114

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T12B MkI 6X6 FORWARDER

BAT : 1608/59, 1616/59, 1617/59, 1618/59, 1818/59,

Document Part Number 870153

Issue : DECEMBER 1996

The following address list was correct as at 31 July 1996.

RICHARDS BAY (TRAINING):

JOHANNESBURG (JET PARK):

JOHANNESBURG (USED/REBUILD DIVISION):

JOHANNESBURG (NATIONAL DISTRIBUTION):

PACIFIC RIM REGION (WESTERN AUSTRALIA):

SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Please supply your dealer details here:

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

Thank you for your cooperation.

SECTION 3. POWER TRAIN

SECTION 5. FRAME AND BODY

870153 DECEMBER 96 REV 1

870153 DECEMBER 96 REV 1

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

870153 DECEMBER 96 REV 1

TECHNICAL DOCUMENTATION BULLETIN RECORD

870153 DECEMBER 96 REV 1

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

Ω Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diametre

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl Including

approx Approximately ISO International Orginisation of Standards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diametre at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre

dia Diametre mA Miliampere

diff Differential Mar March

E.G.S. Electronic Gear Shifting max Maximum

ext Extension min Minimum

Feb February mm Millimetre

FMC Front Mount Cab mm3 Cubic Milimetre