Technical Publication: Worm Gear Boxes, Mechanical Variators & PC UNITS
Technical Publication: Worm Gear Boxes, Mechanical Variators & PC UNITS
Technical Publication: Worm Gear Boxes, Mechanical Variators & PC UNITS
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ACTOM Electrical Machines
CONTACT
DETAILS
TELEPHONE CONTACTS E-MAIL CONTACTS
BENONI PORT ELIZABETH NELSPRUIT GENERAL MANAGER
Antonio Teixeira Ettienne Haasbroek Craig Scheepers [email protected]
082 804 2620 084 456 7807 071 518 9008 MARKETING MANAGER
Rishi Gangaram Ricky Duimelaar [email protected]
DURBAN COMMERCIAL MANAGER
078 800 6874 Martin van Ballegooyen 083 721 4897
Rayno de Beer [email protected]
082 906 6318 MIDDELBURG/WITBANK
073 636 3500 AFTER SALES MANAGER
Dean Pillay Arnold vd Merwe
Jane Goldwyer [email protected]
072 486 3618 082 497 6901
082 969 6621 SPARES MANAGER
RUSTENBURG RICHARDS BAY [email protected]
CAPE TOWN Jaco Ayres Grant Toms TECHNICAL MANAGER
Keith Kovachi 082 908 7746 084 408 6114 [email protected]
072 698 5489 Gerrie Benadie SALES MANAGER
Tiaan van Dyk 083 629 8372 [email protected]
064 756 1143 PRODUCT MANAGER - GEARED
PRODUCT
[email protected]
GENERAL SALES
BRANCHES [email protected]
HEAD OFFICE
BENONI WORKS NELSPRUIT RICHARDS BAY
Cnr. Aberdeen & Van Dyk Rds, Benoni Industrial Sites 6 Wilkens Street, Rockys Drift, Axis Unit 1, 13 Bronze Bar Road,
Tel: (011) 899 1111 Industrial Park, B7 Alton, Richards Bay
Fax: (011) 899 1371 Tel: (087) 351 2996 Tel: (087) 365 0236
BLOEMFONTEIN Fax: (086) 587 8457 Fax: (086) 506 6402
20 Lombard St, Hilton, Bloemfontein, 9300 POLOKWANE RUSTENBURG
Tel: (051) 448 1417 115 Blaawberg St, Ladine, Polokwane No 1, First Street Waterval, Unit NR2
Fax: (051) 448 7104 Tel: (015) 293 0920 Tel: (014) 940 0382
CAPE TOWN Fax: (015) 293 0408 Fax: (086) 732 6999
12-16 Hawkins Ave, Epping Industrial No.1, 7460 PORT ELIZABETH STEELPOORT
Tel: (021) 532 2000 200 Kempston Rd, Sidwell P.E. Building No.1, Steelpoort Ext 10
Fax: (021) 532 2013 Tel: (041) 451 5641 Tel: (013) 230 3238
DURBAN Fax: (041) 451 4385 Fax: (013) 230 3253
70 Edwin Swales VC Drive, Rossburgh, 4094 PRETORIA WELKOM
Tel: (031) 465 4170 437 Skilder St, Silvertondale 29 -10th St, Voorspoed 9459
Fax:(031) 465 4189 Tel: (012) 804 0551 Tel: (057) 355 2451
MIDDELBURG Fax: (012) 804 1596 Fax: (057) 396 2155
25 Milli St, Industrial Area
Tel: (013) 246 2330
Fax: (013) 246 2460
DISTRIBUTORS / STOCKISTS
BARBERTON GEORGE PORT ELIZABETH TZANEEN
De Kaap Electrical George Electrical Rewinders
Postma and Postma Tzaneen Rewinding
Tel: (013) 712 3398 Tel: (044) 873 4004 Tel: (041) 453 3451 Tel: (015) 307 6570
Fax: 013) 712 4587 Fax: (044) 874 7747 Fax: (041) 451 4446 Fax: (086) 647 4040
DURBAN NEWCASTLE RICHARDS BAY VEREENIGING
Bradcor Armature Winders Oreg Technology L.R. Geared Motors Century Electrical
Tel: (031) 468 3371 Tel: (034) 315 3278 Tel: (035) 789 1081 Tel: (016) 440 1500
Fax: (031) 468 9333 Fax: (034) 315 3279 Fax: (035) 789 1081 Fax: (016) 422 1126
EAST LONDON PHALABORWA RUSTENBURG VREDENBURG
E and P Manufacturing LH Marthinusen Venwood and Baker Bearing Distributors - Weskus
Tel: (043) 743 0212 Tel: (015) 781 5126 Tel: (014) 597 2445 Tel: (022) 713 5663
Fax: (043) 743 6587 Fax: (015) 781 7033 Fax: (014) 597 4816 Fax: (022) 713 5665
ERMELO PIET RETIEF SPRINGBOK
Pumps And Transmissions
Ermelo Electro Motor Service Springbok Motor Rewinds
Tel: (017) 811 4902 Tel: (017) 826 1205 Tel: (027) 712 2239
Fax: (017) 811 2483 Fax: (017) 826 2523 Fax: (027) 712 2243
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WORM DRIVE BOX / RATIO SELECTION TABLE
Motor 0.18 kW 4 Pole @ 1400 rpm Motor 0.37 kW 4 Pole @ 1400 rpm
FINAL HOLLOW FINAL HOLLOW
TORQUE TORQUE
GEAR BOX RATIO RPM SHAFT fs GEAR BOX RATIO RPM SHAFT fs
Nm Nm
( N2 ) DIA ( N2 ) DIA
ARW 030 7.5 187 7.7 14 2.3 ARW 040 7.5 187 16 18 2.5
ARW 030 10 140 10 14 1.8 ARW 040 10 140 21 18 2.1
ARW 030 15 94 14 14 1.3 ARW 050 10 140 21 25 3.4
ARW 040 15 94 15 18 2.9 ARW 040 15 94 31 18 1.4
ARW 030 20 70 18 14 1 ARW 050 15 94 31 25 2.4
ARW 040 20 70 19 18 2.1 ARW 040 20 70 40 18 1.1
ARW 030 25 56 20 14 1 ARW 050 20 70 39 25 1.9
ARW 040 25 56 23 18 1.7 ARW 050 25 56 47 25 1.5
ARW 040 30 47 25 18 1.8 ARW 063 25 56 50 25 2.7
ARW 040 40 35 32 18 1.3 ARW 050 30 47 54 25 1.6
ARW 050 40 35 33 25 2.3 ARW 063 30 47 57 25 2.8
ARW 040 50 28 37 18 1 ARW 050 40 35 68 25 1.1
ARW 050 50 28 39 25 1.9 ARW 063 40 35 70 25 2.1
ARW 050 60 24 43 25 1.6 ARW 075 40 35 74 28 3.3
ARW 050 80 18 52 25 1.2 ARW 063 50 28 82 25 1.6
ARW 075 50 28 88 28 2.5
ARW 063 60 24 94 25 1.4
ARW 075 60 24 97 28 2.1
ARW 063 80 18 113 25 1.1
ARW 075 80 18 119 28 1.6
ARW 075 100 14 139 28 1.3
Motor 0.25 kW 4 Pole @ 1400 rpm Motor 0.55 kW 4 Pole @ 1400 rpm
FINAL HOLLOW FINAL HOLLOW
TORQUE TORQUE
GEAR BOX RATIO RPM SHAFT fs GEAR BOX RATIO RPM SHAFT fs
Nm Nm
( N2 ) DIA ( N2 ) DIA
ARW 040 7.5 187 12 18 3.6 ARW 050 7.5 187 24 25 2.9
ARW 040 10 140 15 18 3 ARW 050 10 140 32 25 2.3
ARW 040 15 94 21 18 2.1 ARW 050 15 94 46 25 1.6
ARW 040 20 70 27 18 1.6 ARW 063 15 94 47 25 3.2
ARW 050 20 70 27 25 2.7 ARW 050 20 70 59 25 1.2
ARW 040 25 56 32 18 1.2 ARW 063 20 70 60 25 2.2
ARW 050 25 56 32 25 2.2 ARW 050 25 56 70 25 1.0
ARW 040 30 47 36 18 1.3 ARW 063 25 56 72 25 1.8
ARW 050 30 47 36 25 2.3 ARW 075 25 56 76 28 2.8
ARW 040 40 35 45 18 1 ARW 063 30 47 82 25 1.9
ARW 050 40 35 46 25 1.7 ARW 075 30 47 87 28 2.9
ARW 063 40 35 48 25 3.1 ARW 063 40 35 104 25 1.4
ARW 050 50 28 54 25 1.4 ARW 075 40 35 108 28 2
ARW 063 50 28 55 25 2.4 ARW 090 40 35 114 35 3.5
ARW 050 60 24 60 25 1.1 ARW 063 50 28 122 25 1.1
ARW 063 60 24 63 25 2 ARW 075 50 28 128 28 1.6
ARW 075 60 24 68 28 3.2 ARW 090 50 28 137 35 2.7
ARW 063 80 18 76 25 1.6 ARW 075 60 24 144 28 1.4
ARW 075 80 18 80 28 2.4 ARW 090 60 24 158 35 2.2
ARW 063 100 14 87 25 1.4 ARW 075 80 18 177 28 1.1
ARW 075 100 14 94 28 1.9 ARW 090 80 18 189 35 1.5
ARW 110 80 18 201 42 2.6
ARW 090 100 14 221 35 1.2
ARW 110 100 14 236 42 2.0
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WORM DRIVE BOX / RATIO SELECTION TABLE
Motor 0.75 kW 4 Pole @ 1400 rpm Motor 1.5 kW 4 Pole @ 1400 rpm
FINAL HOLLOW FINAL HOLLOW
TORQUE TORQUE
GEAR BOX RATIO RPM SHAFT fs GEAR BOX RATIO RPM SHAFT fs
Nm Nm
( N2 ) DIA ( N2 ) DIA
ARW 050 7.5 187 33 25 2.1 ARW 063 7.5 187 68 25 1.9
ARW 050 10 140 43 25 1.7 ARW 075 7.5 187 68 28 2.7
ARW 063 10 140 45 25 3.0 ARW 063 10 140 88 25 1.5
ARW 050 15 94 62 25 1.2 ARW 075 10 140 89 28 2.2
ARW 063 15 94 63 25 2.2 ARW 063 15 94 126 25 1.1
ARW 075 15 94 66 28 3.5 ARW 075 15 94 129 28 1.6
ARW 063 20 70 82 25 1.6 ARW 090 15 94 134 35 3
ARW 075 20 70 85 28 2.8 ARW 075 20 70 166 28 1.3
ARW 063 25 56 98 25 1.3 ARW 090 20 70 170 35 2.1
ARW 075 25 56 101 28 2.0 ARW 075 25 56 202 28 1
ARW 063 30 47 112 25 1.4 ARW 090 25 56 207 35 1.6
ARW 075 30 47 117 28 2.0 ARW 110 25 56 218 42 3.1
ARW 063 40 35 141 25 1.0 ARW 075 30 47 233 28 1
ARW 075 40 35 147 28 1.5 ARW 090 30 47 239 35 1.7
ARW 090 40 35 156 35 2.5 ARW 110 30 47 246 42 3.0
ARW 075 50 28 174 28 1.2 ARW 090 40 35 303 35 1.2
ARW 090 50 28 182 35 1.9 ARW 110 40 35 315 42 2.2
ARW 110 50 28 194 42 3.4 ARW 110 50 28 379 42 1.7
ARW 075 60 24 196 28 1.0 ARW 110 60 24 442 42 1.4
ARW 090 60 24 209 35 1.5 ARW 130 80 18 557 45 1.5
ARW 110 60 24 227 42 2.7 ARW 130 100 14 655 45 1.1
ARW 090 80 18 258 35 1.1
ARW 110 80 18 274 42 1.9
ARW 110 100 14 322 42 1.5
Motor 2.2 kW 4 Pole @ 1400 rpm
FINAL HOLLOW
TORQUE
Motor 1.1 kW 4 Pole @ 1400 rpm GEAR BOX RATIO RPM
Nm
SHAFT fs
( N2 ) DIA
FINAL HOLLOW ARW 075 7.5 187 99 28 1.9
TORQUE
GEAR BOX RATIO RPM SHAFT fs ARW 090 7.5 187 100 35 2.9
Nm
( N2 ) DIA ARW 075 10 140 131 28 1.5
ARW 063 7.5 187 50 25 2.6 ARW 090 10 140 132 35 2.3
ARW 063 10 140 65 25 2 ARW 075 15 94 189 28 1.1
ARW 075 10 140 66 28 3 ARW 090 15 94 191 35 1.9
ARW 063 15 94 92 25 1.5 ARW 110 15 94 196 42 3.3
ARW 075 15 94 95 28 2.1 ARW 090 20 70 249 35 1.4
ARW 063 20 70 120 25 1.1 ARW 110 20 70 255 42 2.2
ARW 075 20 70 122 28 1.7 ARW 090 25 56 304 35 1.1
ARW 090 20 70 128 35 3.1 ARW 110 25 56 311 42 2.2
NMRA075 25 56 148 28 1.3 ARW 130 25 56 319 45 2.9
NMRA090 25 56 156 35 2.4 ARW 090 30 47 351 35 1.2
ARW 075 30 47 171 28 1.3 ARW 110 30 47 356 42 2
ARW 090 30 47 178 35 2.4 ARW 130 30 47 365 45 2.9
ARW 075 40 35 216 28 1 ARW 110 40 35 462 42 1.5
ARW 090 40 35 222 35 1.6 ARW 130 40 35 468 45 2.2
ARW 110 40 35 237 42 3 ARW 110 50 28 555 42 1.2
ARW 090 50 28 266 35 1.3 ARW 130 50 28 563 45 1.7
ARW 110 50 28 278 42 2.4 ARW 150 50 28 578 50 2.4
ARW 090 60 24 306 35 1 ARW 110 60 24 648 42 1
ARW 110 60 24 324 42 1.9 ARW 130 60 24 657 45 1.4
ARW 110 80 18 402 42 1.3 ARW 150 60 24 667 50 1.9
ARW 130 80 18 408 45 2.1 ARW 130 80 18 816 45 1
ARW 110 100 14 473 42 1 ARW 150 80 18 829 50 1.4
ARW 130 100 14 480 45 1.5 ARW 150 100 14 976 50 1
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WORM DRIVE BOX / RATIO SELECTION TABLE
Motor 3.0 kW 4 Pole @ 1400 rpm Motor 5.5 kW 4 Pole @ 1400 rpm
FINAL HOLLOW FINAL HOLLOW
TORQUE TORQUE
GEAR BOX RATIO RPM SHAFT fs GEAR BOX RATIO RPM SHAFT fs
Nm Nm
( N2 ) DIA ( N2 ) DIA
ARW 075 7.5 187 135 28 1.4 ARW 110 7.5 187 250 42 2.2
ARW 090 7.5 187 137 35 2.1 ARW 110 10 140 330 42 1.8
ARW 075 10 140 178 28 1.1 ARW 130 10 140 334 45 2.5
ARW 090 10 140 180 35 1.7 ARW 110 15 94 484 42 1.4
ARW 110 10 140 182 42 3.3 ARW 130 15 94 490 45 1.9
ARW 090 15 94 261 35 1.4 ARW 110 20 70 638 42 1
ARW 110 15 94 264 42 2.5 ARW 130 20 70 638 45 1.4
ARW 090 20 70 340 35 1 ARW 150 20 70 653 50 2
ARW 110 20 70 348 42 1.9 ARW 130 25 56 788 45 1.2
ARW 110 25 56 425 42 1.6 ARW 150 25 56 798 50 1.5
ARW 130 25 56 430 45 2.2 ARW 130 30 47 900 45 1.2
ARW 110 30 47 485 42 1.5 ARW 150 30 47 946 50 1.3
ARW 130 30 47 491 45 2.1 ARW 150 40 35 1186 50 1.3
ARW 110 40 35 630 42 1.1 ARW 150 50 28 1445 50 1
ARW 130 40 35 638 45 1.6
ARW 130 50 28 767 45 1.3
ARW 150 50 28 788 50 1.8 Motor 7.5 kW 4 Pole @ 1400 rpm
ARW 130 60 24 896 45 1
ARW 150 60 24 909 50 1.4 FINAL HOLLOW
TORQUE
ARW 150 80 18 1130 50 1 GEAR BOX RATIO RPM SHAFT fs
Nm
( N2 ) DIA
ARW 110 7.5 187 341 42 1.6
ARW 130 7.5 187 345 45 2.2
ARW 110 10 140 450 42 1.3
ARW 130 10 140 455 45 1.8
ARW 110 15 94 660 42 1
ARW 130 15 94 668 45 1.4
ARW 130 20 70 870 45 1
ARW 150 20 70 891 50 1.5
ARW 150 25 56 1088 50 1.1
ARW 150 40 35 1617 50 1
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WORM DRIVE PRODUCT OUTLINE DIMENSIONS
PRODUCT DIMENSIONS
WORM DRIVE PRODUCT OUTLINE DIMENSIONS
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WORM DRIVE PRODUCT OUTLINE DIMENSIONS
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MOTOR MOUNTING DETAILS
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SINGLE & DOUBLE OUTPUT SHAFT EXTENSIONS
& TORQUE ARMS
DS SS
TORQUE ARMS
K1 G KG KH R
ARW 030 85 14 24 8 15
ARW 040 100 14 31.5 10 18
ARW 050 100 14 38.5 10 18
ARW 063 150 14 49 10 18
ARW 075 200 25 47.5 20 30
ARW 090 200 25 57.5 20 30
ARW 110 250 30 62 25 35
ARW 130 250 30 69 25 35
ARW 150 250 30 84 25 35
ANTI VIBRATION BUSHES NOT FITTED TO 030 SIZE ARM
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MECHANICAL VARIATOR SELECTION TABLE
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MECHANICAL VARIATOR SELECTION TABLE
3.0 kW 4 Pole n1 =
UD1.5-ARW 075 7.5 133~26.7 78~148 UD3.0-ARW 130 20 50~10 402~733
UD1.5-ARW 090 7.5 133~26.7 77~150 UD3.0-ARW 110 25 40~8 485~885
UD1.5-ARW 075 10 100~20 102~192 UD3.0-ARW 130 25 40~8 490~885
1400 r/min
UD1.5-ARW 090 10 100~20 104~195 UD3.0-ARW 110 30 33.3~6.7 547~956
UD1.5-ARW 075 15 66.7~13.3 147~270 UD3.0-ARW 130 30 33.3~6.7 562~973
1.5 kW 4 Pole n1 = 1400 r/min
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B3 MOUNT VARIATOR DIMENSION DATA
B3 UDL 0.18 UDL 0.37 UDL 0.75 UD 1.1 UD 1.5 UD 2.2 UD 3.0 UD 4.0 UD 5.5 UD 7.5
B 23 30 40 50 50 60 60 60 70 70
D (j6) 11 14 19 24 24 28 28 28 35 35
E 105 104 125 115 115 230 230 230 250 250
E1 18 20 26 53.5 53.5 25 25 25 33 33
H 80 93 113 123 123 150 150 150 200 200
I 145 149 190 241 241 300 300 300 365 365
I1 120 125 150 150 150 270 270 270 290 290
K 88 104 126 165 165 191 191 191 201 201
L 136 140 179 238 238 268 268 268 319 319
M1 110 120 160 190 190 245 245 245 315 315
M2 71 96 135 143 143 190 190 190 245 245
O1 9 9 11 13 13 14 14 14 18 18
VC 71 71 79 - - - - - - -
VF 111 123 140 144 144 188 188 188 - -
VL 78 90 107 122 122 150 150 150 192 192
VR 110 110 120 150 150 150 150 160 192 192
VR1 110 110 120 - - - - - - -
VS 85 85 110 110 110 110 110 110 110 110
b 4 5 6 8 8 8 8 8 10 10
f - M6 M6 M8 M8 M8 M8 M8 M10 M10
t 12.5 16 21.5 27 27 33 33 33 38 38
X 200 227 268 290 290 320 340 340 395 435
Y 120 141 160 195 195 215 240 240 275 275
Z 10 10 15 18 18 25 25 25 30 30
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B5 MOUNT VARIATOR DIMENSION DATA
B5 UDL 0.18 UDL 0.37 UDL 0.75 UD 1.1 UD 1.5 UD 2.2 UD 3.0 UD 4.0 UD 5.5 UD 7.5
B 23 30 40 50 50 60 60 60 70 70
D (j6) 11 14 19 24 24 28 28 28 35 35
E 50 40 58 - - - - - - -
G 113 110 139 188 188 208 208 208 244 244
G3 64.5 74 85.5 115 115 131 131 131 131 131
H 70 80 100 126 126 150 150 150 200 200
I 72 90 98 241 241 270 270 270 - -
M 115 130 165 165 165 215 215 215 300 300
M1 60 77 84 - - - - - - -
N 95 110 130 130 130 180 180 180 250 250
O 9 9 11 11 11 15 15 15 19 19
O1 M6 M8 M8 - - - - - - -
P 140 160 200 200 200 250 250 250 300 300
T 3.5 3.5 3.5 3.5 3.5 4 4 4 5 5
K 46 53 60 - - - - - - -
VC 71 71 79 - - - - - - -
VF 111 123 140 144 144 188 188 188 - -
VL 78 90 107 122 122 150 150 150 192 192
VR 100 100 120 150 150 160 160 160 194 194
VR1 110 110 120 - - - - - - -
VS 85 85 110 110 110 100 110 100 110 110
b 4 5 6 8 8 8 8 8 10 10
f - M6 M6 M8 M8 M8 M8 M8 M10 M10
t 13 16 22 27 27 33 33 33 38 38
X 200 227 268 290 290 320 320 320 395 435
Y 120 141 160 195 195 215 215 240 275 275
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UD SERIES STEPLESS SPEED VARIATORS
01 The shaft alignment between the motor, variatior & gear box should be kept concentric when on assembly. The installation error should be no more
than the tolerance value of the coupling.
02 When assembling variators, gear box & motor assemblies great care should be taken to protect drive bearings, never hammer drive shafts directly.
03 The mechanical speed variators should not be used where application overloads and running-blockage occur frequently. This condition may in some
applications result in damage to internal components.
04 Speed - regulation should be affected whilst the motor is running. Do not turn the hand wheel of the speed variator once the machine has stopped.
Stresses generated may in some instances result in damage to the gear faces.
05 The limit screws on both ends of the speed variator under the operation box are already adjusted. Do not adjust these.
06 We recommend that the speed variator product range be limited to applications having ambient temperatures of 45 degrees celcuis, to help limit the
frequency of oil changes.
Typically if a 4-pole motor is used in the speed variator, the temperature under running-in is 20% higher than that of normal working environments.
07 After running in of up to 60-80 hours, the temperature rice will gradually normalise. Once run in, it is expected that normal temperature rice will not
exceed 20°C higher than ambient. The high temperature rise during the running in period will not harm component parts, or effect expected unit service
life.
Lubrication levels must be checked on installation and regular service intervals. We recommend the use of ATF220 MOBIL or SHELL ATF DEXRON
08 synthetic type lubrication oils.
The variator is correctly filled with lubricating oil before leaving the factory. Due to the initial run in period, and the uncertainties of application severity
09 we recommend that the oil be replaced the first time after the unit has worked for 1000 hours. Thereafter usual oil change period applies. See the oil
change table in the back of this publication.
The lubricating oil level inside the speed variator should be kept at height of two-thirds in the oil view window, referenced with the unit vertical, IE
10 with the variator adjustment handle on top. Machine operators should check the oil level height, the variator should not be operated when short of
lubricating oil. The air screw nut on the operating box is tightened to preventing oil leakage in transport and storage. This should be “ loosened “, but
not removed before commissioning, to allow for oil volume expansion.
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GEARED MOTOR SELECTION AIDS AND FORMULAE
OIL TEMPERATURE OIL CHANGE INTERVAL (kW) Kilowatt is the common unit of mechanical power.
eg: Rate of doing work.
NOTES
Terms and Conditions of Sale: All orders received and sales executed are subject to the “Standard
Conditions of Sale and Tender” of ACTOM (Pty) Ltd. No other conflicting conditions of purchase clauses will
be accepted unless these have previously been negotiated and accepted by us in writing. Unless covered
by a formal contract price adjustment clause, orders will be subject to the price ruling at date of delivery.
All prices contained herein are subject to alteration without notice.
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Other ACTOM Electrical Machines Products
• Ratings from 300kW to 18MW at 3,3kV 6,6 kV, 11kV and 15kV
Please see our website www.actom.co.za for pdf brochures and other technical product details.
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