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    QA Task

    Uploaded by

    Mau Tau

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    QA Task

    Uploaded by

    Mau Tau
    11 views7 pages

    Original Title

    QA-Task

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    © © All Rights Reserved

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    Copyright:

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    11 views7 pages

    QA Task

    Uploaded by

    Mau Tau

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 7

    Current After

    LAB Activities
    Per Day Time (min) Total Time (min) hrs perday (HC) Per Day Time (min) Total Time (min) hrs perday (HC)
    OV (Oven Volatile) 143 4 572.00 9.5 0.8 105 4 420.00 7.0 0.6
    PG & GLY (Propelyne Glycol & Glycerine) 5 4 20.00 0.3 0.0 5 4 20.00 0.3 0.0
    SR (Schefer Regal Fibre Flowrate) 3 10 30.00 0.5 0.0 3 10 30.00 0.5 0.0
    Mc Nett (Fibre Size Classification) 4 45 180.00 3.0 0.3 4 45 180.00 3.0 0.3
    PH 1 3 3.00 0.1 0.0 1 3 3.00 0.1 0.0
    Viscosity 72 8 576.00 9.6 0.8 18 8 144.00 2.4 0.2
    Solid Content 18 6 108.00 1.8 0.2 18 6 108.00 1.8 0.2
    Temperature 72 3 216.00 3.6 0.3 18 3 54.00 0.9 0.1
    SW (Sheet Weight) 18 5 90.00 1.5 0.1 18 5 90.00 1.5 0.1
    Tensile 8 10 80.00 1.3 0.1 8 10 80.00 1.3 0.1
    CLVQI (Visual Quality Index) 4 10 40.00 0.7 0.1 4 10 40.00 0.7 0.1
    SSI (Standard Sieve Index) 18 10 180.00 3.0 0.3 18 10 180.00 3.0 0.3
    CCV (Corrected Cylinder Volume) 18 10 180.00 3.0 0.3 18 10 180.00 3.0 0.3
    Cut width 2 10 20.00 0.3 0.0 2 10 20.00 0.3 0.0
    Lab Equipment Calibration 1 60 60.00 1.0 0.1 1 60 60.00 1.0 0.1
    Break time 4 60 240.00 4.0 0.3 2 60 120.00 2.0 0.2
    Shift handover/Reporting/5s 2 60 120.00 2.0 0.2 2 30 60.00 1.0 0.1
    Total 2715.00 45.25 3.8 Total 1789.00 29.82 2.5

    Current (hr) After (hrs) Savings


    Phase 1 13.2 3.3 9.9
    Phase 2 16.9 14.3 2.5
    Phase 3 7.0 4.0 3.0
    Total 37.1 21.6 15.4
    Work Load for 3 Shift Crew
    ROUTINE JOB - Production Lab (SHIFT WORK)
    QA-Non Routine HC
    Analysis Per Day Time (min) Total Time (min) hrs perday (HC)
    OV 143 4 572.00 9.5 0.8 ICT
    PG & GLY 5 4 20.00 0.3 0.0 Line audit
    SR 3 10 30.00 0.5 0.0 MQA
    Mc Net 4 45 180.00 3.0 0.3 Lab data ( Temp and humidity ) extraction and
    communication
    PH 1 3 3.00 0.1 0.0 TLA sample
    Viscosity 72 8 576.00 9.6 0.8 COA Compiling / follow up with supplier
    Solid 24 6 144.00 2.4 0.2 CLVQI
    Temp 72 3 216.00 3.6 0.3 EHS/Q Triger/Q BOS
    SW 18 5 90.00 1.5 0.1 Equipment Calibration & Management 1
    Tensile 8 10 80.00 1.3 0.1 BUBD
    CLVQI 4 10 40.00 0.7 0.1 Hot Plate verification
    SSI 18 10 180.00 3.0 0.3 Consumable inventory / odering
    CCV 18 10 180.00 3.0 0.3 NC Issuance & Reporting
    Cut width 2 10 20.00 0.3 0.0 Managing Technician
    Lab Equipment Calibration 1 60 60.00 1.0 0.1 Equipment Maintenanace
    Break time 4 60 240.00 4.0 0.3 5S & OPEN +
    Shift handover/Reporting/5s 2 60 120.00 2.0 0.2
    Total 2751.00 45.85 3.8 1

    ROUTINE JOB - Production Lab (SHIFT WORK)


    Analysis Per Day Time (min) Total Time (min) hrs perday (HC)
    OV 105 4 420.00 7.0 0.6
    PG & GLY 5 4 20.00 0.3 0.0
    SR 3 10 30.00 0.5 0.0
    Mc Net 4 45 180.00 3.0 0.3
    PH 1 3 3.00 0.1 0.0
    Viscosity 18 8 144.00 2.4 0.2
    Solid 18 6 108.00 1.8 0.2
    Temp 18 3 54.00 0.9 0.1
    SW 18 5 90.00 1.5 0.1
    Tensile 8 10 80.00 1.3 0.1
    CLVQI 4 10 40.00 0.7 0.1
    SSI 18 10 180.00 3.0 0.3
    CCV 18 10 180.00 3.0 0.3
    Cut width 2 10 20.00 0.3 0.0
    Lab Equipment Calibration 1 60 60.00 1.0 0.1
    Break time 2 60 120.00 2.0 0.2
    Shift handover/Reporting/5s 2 30 60.00 1.0 0.1
    Total 1789.00 29.82 2.5
    QA-Non Routine HC
    OMSP Management
    QA Reporting/ Weeky & Monthly
    CAPA Management
    Quality Programme
    LRM Inspection
    Line Audit
    IPM Activities for Factory Executions & Reporting
    QA Comsumable Inventory Management
    VMDL 1
    QMS
    Line Audit
    Suplier Quality

    1
    For ov
    Samaple Sample
    Location Quantity Frequency
    Area 1A 1 Dust Feeder 5 Week 1
    2 Stem Feeder 5 Week 1

    Area 1AB 3 Rotary Dryer 2 Day 2


    4 Ribbon Blender 2 Day 2
    5 MM Stem Line 5 Monthly
    6 MM Dust Line 5 Monthly
    7 MM Rotary Dryer 5 Monthly

    Area 2 8 After Stem Condition 2 Day 2


    9 Exit Extruder 2 Day 2
    10 Accept 1 Day 1
    11 Exit Refiner 2 Day 2
    12 MM Before Pulpa 5 Week 1

    Area 3 13 Main Dryer 18 Day 18


    14 Secondary Dryer 18 Day 18
    15 MM Exit Dryer 1 5 Week 1
    16 MM Exit Dryer 2 5 Week 1
    17 Hot Plate OV 5 Week 1
    18 Tensile OV 6 Day 6

    Area 4 18 Thieve Sample 75 Day 45


    19 MM Area 4 5 Week 1
    105
    3 3 2 18

    270 67.5 45
    ORG

    Now Future

    QA SPV

    QA Team QA Team QA Team


    Leader Leader Leader
    QA Tech (6)
    QA Tech QA Tech
    (3) (3)
    FME 1 FME 1
    SVC 9 SVC

    Shift Work
    QA SPV

    QA
    QA Tech (6) QA Tech (1) Engineer

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