Hyd Pump, Desc
Hyd Pump, Desc
Hyd Pump, Desc
Model code
DPA 117 T - 0N8D - 2N1A
Port connection
Code Descriptions
DPA DPA Series
117 Pump size (63cc/rev), (90cc/rev), (117cc/rev), (140,cc/rev)
T T (Tandem type), P (Parallel type)
0 0 (Standard), 1 (Installed only gear case), 2 (Installed PTO pump)
N N (Standard), C (with PCU)
8 Pilot pump: 1 (15cc/rev), 3 (10cc/rev), 5 (15cc/rev), 6 (15cc/rev), 7 (10cc/rev), 8 (10cc/rev),
D EPPR valve: N (None), D (direct power control), I (Inverse proportional)
2 Power control: 1 (Constant power control), 2 (Variable power control)
N Flower control: N (Negative, P (Positive), E (Electrical)
1A Regulator design
Figure 1
Structure, main pump
Figure 2
Hydraulic diagram
Port connection
Figure 3
Main pump, sectional view
The components of swash plate piston pump can be divided into three sub-groups.
The rotary group consists of shaft (F) (111), shaft (R) (112), cylinder block (131), piston and shoe (132, 133), retainer
(134), spherical bush (135) and cylinder spring (136). The drive shaft is supported by bearings (121, 122). The shoe is
swaged over the spherical end of the piston for forming a spherical ball joint. It has a pocket to relieve thrust force
generated by loading pressures and to make a hydraulic balance so that it slides lightly over the shoe plate (215).
The sub group consisting of the pistons (223) and shoes (133) are pressed against the shoe plate (215) by the
cylinder springs (136) (acting through the retainer (134) and the spherical bush (135). The force developed by these
cylinder springs (136) also press the cylinder block (131) against the valve plate (312, 313).
The swash plate group consists of swash plate (211, 212), shoe plate (215), piston-L (223), piston-S (224), con-rod
(221), actuator stopper (max) (225), actuator stopper (min) (226), front cover (314), metal bearing (213, 214).
The swash plate (211, 212) has a cylindrical part supported by the hydrostatic bearing of the swash plate support
and a plane part formal on the opposite side of the sliding surface of the shoe plate (215).
The lienr movement of the piston-L (223) and piston-S (224) produced by the regulator pressure applied to either
and is translated through the feedback lever into an angular movement of the swash plate which varies the tilting
or swash angle of the pump. The actuator stopper (225, 226) and hex nut (453) available to adjust the maximum
and minimum tilting angle condition.
The main case group consists of main case (311), valve plate (312, 313) and valve plate pin (323).
The valve plate (312, 313) with its two “kidney” shaped ports is installed onto the valve plate located by the valve
plate pin (323). These two ports supply oil to the cylinder block and discharge oil from the cylinder block. The oil
passage switched by the valve plate is connected to the externally piped suction and outlet pressure ports through
the main case (311).
When the pump’s shaft (F) (111) is driven by a prime mover (Electric motor, Engine etc.), the cylinder block being
spline coupled to the shaft will also rotate. If the swash plate has been tilted, the pistons arranged in the cylinder
block due to the shoe being retained on the swash plate surface will both rotate with the cylinder block and
reciprocate once per revolution. Paying attention to one such piston then it will move away from the valve plate for
half a rotation (suction stroke) and move towards the valve plate for the second half of rotation (oil delivery stroke).
The larger the tilt angle, the longer the piston stroke and the higher the pump’s displacement. As the swash plate
tilting angle approaches so the piston makes no stroke and thereby delivers no oil.
Installation
Piping
Figure 4
2) For a tandem type double-pump, install the drain pipe on the front
pump first as far as possible. It is desirable to provide a filter in the drain
line.
3) Height from the oil level to the center of the shaft must be within 1m.
4) The oil in the pump case must be refilled when the pump has not
been operated for one month or longer.
5 Drain pressure. Please ensure, as stated previously, that the maximum steady state drain
line pressure (constant mean pressure) at the pump casing does not
exceed 0.1MPa. (Maximum peak pressure 0.4MPa). A suitable drain line
hose and drain line filter when required must be selected to ensure this.
Figure 5
2 Contamination The relationship between contamination level and pump life is very
difficult to predict as it depends on the type and nature of the
contaminant present in the system. Sand or Silica in particular, due to its
abrasive nature, does significantly reduce the expected life of a pump.