Lintels
Lintels
Lintels
X 6 June 2004
series/0.1
3.0
Lintels
3.0
LINTELS With standard lintels available in a comprehensive range of sizes and profiles as well as the facility to supply special lintels designed and manufactured to your specification, Wincro can provide the right lintel for virtually any application.
Flooring Systems
Lintels
Windposts
Reinforcement
COMPANY PROFILE
Wincro Metal Industries is a long established company founded on the principles of innovative design, quality manufacture and outstanding customer service. Our steadfast commitment to those values over the years has firmly established Wincro as one of todays leading designers and manufacturers of Stainless Steel Building Products. It has also earned the company an excellent reputation for quality and reliability amongst the many architects, specifiers, engineers and building contractors that the business serves. Wincro is based in Sheffield, the home of stainless steel. We produce a wide range of corrosion resistant fixings, support systems, flooring and access equipment. Our range is constantly evolving and developing in order to keep pace with the demands of a fast-moving industry and the changing needs of our clients.
CONTENTS
LINTELS GENERAL INFORMATION LINTEL PRODUCT SELECTOR 50-70MM CAVITY STANDARD LOADING LINTELS 50-70MM CAVITY HEAVY DUTY LOADING LINTELS 70-90MM CAVITY STANDARD LOADING LINTELS 70-90MM CAVITY HEAVY DUTY LOADING LINTELS 90-110MM CAVITY STANDARD LOADING LINTELS 90-110MM CAVITY HEAVY DUTY LOADING LINTELS 50-110MM CAVITY EXTRA HEAVY DUTY LINTELS SOLID WALL LINTELS BOX LINTELS STANDARD LOADING BOX LINTELS HEAVY DUTY LOADING SINGLE LEAF LINTELS EAVES LINTELS ARCH LINTELS 2-3 4-5 6 7 8 9 10 11 12 13 14 15 16-17 18 19-21
THERMAL EFFICIENCY
The Wincro Lintel core is entirely filled with CFC free insulation, which completely fills all voids in the Lintel, particularly at the apex. This ensures continuity with wall insulation and the reduction of cold bridge effect in this area. With a thermal conductivity of 0.033 W/mk, the Wincro Lintel range is one of the most thermally efficient on the market today.
STRUCTURAL PERFORMANCE
Safe working loads for Wincro Lintels are shown in each applicable loading table. These take into account the differential loading arrangements which are common to traditional cavity wall construction. Differential Load 3:1 ratio, 75% load on inner leaf Differential Load 19:1 ratio, 95% load on inner leaf Wincro Lintels coded WLPHK, WLSK50 (215WIL), WLSK70 (215WIL), WLSK90 (215WIL), WLSBK, WLTK, WLPTK, WLSLK, WLRBK, WLINTK, WLSWK, WLIBK, WLEPK50WIL, WLCFSK, WLXK have been tested as a composite unit with surrounding masonry, built in accordance with the requirements of BS5628. The composite units have been tested in accordance with the requirements of BS5977: Part 2 1983.
95 48 100
h-nominal
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EXTENSIVELY TESTED
Our Lintel range has been subjected to a rigorous series of tests. The Lintel testing procedure and British Board of Agreement assessment is carried out under the direct supervision of the Department of Civil Engineering, University of Ulster. Fire Test: The WLSK and WLPK Lintel ranges have been subjected to fire tests at the Warrington Fire Research Station and have achieved a one-hour fire certificate by successfully supporting their imposed load for 48 hours after the tests. Durability: The service life of our Lintels is the same as that anticipated for the building in which they are used. This assumes the Lintels are used in conjunction with a flexible DPC, within a habitable building presenting normal levels of humidity and condensation. The range complies with the technical requirements of the Housing Association Property Manual (HAPM) with appropriate adjustment factors.
INSTALLATION
The lintels should be installed with a minimum end bearing of 150mm bedded in mortar, levelled along their length and across their width. With cavity walls, both leaves should be raised together to avoid excessive eccentricity of loading and be allowed to cure before applying floor or roof loads. Blockwork is permitted to overhang the Lintel flange by a maximum of 25mm. Point loads and concrete floor units should not be applied without prior consultation with our Technical Design Team or a Structural Engineer. Care should also be taken in the selection of Lintels for each application with regard to wall construction, cavity width and loads applied. A Cavity Tray should be installed over all openings in external cavity walls. We offer an extensive range of special Lintels, which can be custom-made to your own specification.
120
48
100
1.0
1.1
1.2
1.3
2.0
2.1
2.2
2.3
3.0
3.1
3.2
3.3
4.0
4.1
4.2
4.3
5.0
5.1
5.2
5.3
6.0
6.1
6.2
6.3
7.0
7.1
7.2
7.3
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8.0
8.1
8.2
8.3
9.0
9.1
9.2
9.3
10.0
10.1
10.2
Single Leaf Lintels
11.0
11.1
11.2
11.3
11.4
11.5
Eaves Lintels
For further information see page 18
12.0
12.1
12.0 12.1
WLEPK50 WLEPK50WIL
(arch span) a2
13.0 13.1
c
13.0
13.1
14.0 14.1
r
14.0
14.1
1.0
Height h Thickness
WLPK50
600 1350 1650 1950 2250 2550 2850 1200 1500 1800 2100 2400 2700 3000 79 1.6 12 10 95 2 14 12 110 134 2 19 16 2 21 17 150 2 21 19 172 2 26 22 172 2.6 27 20
WLSK50
3150 3750 4200* 3600 4000 4800* 209 3.2 27 20 209 3.2 26 19 209 3.4 27 22
h-nominal
95
48
100
2.0
Height h Thickness
WLSK50WIL
3150*3750*4200* 3600*4000* 196 3.2 30 26 196 3.2 27 25 196 3.4 26 22
h-nominal
95
48
125
3.0
Height h Thickness
1.0 / 1.1
1 Extended fin 225mm high for lintels greater than 2100mm long 2 Fin height equals lintel height up to 2100mm long
95 48 210
For standard loading conditions with 215mm wide inner leaf as a composite beam. To achieve loading figures lintel must be built in with blockwork as shown
1.0
1.1
4.0
Height h Thickness
120
48
100
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5.0
Height h Thickness
WLHDK50
600 1500 1800* 2100* 171 3.2 32 24 2250* 3000* 209 3.2 37 33 3150* 3600* 209 3.2 34 31 3750* 4000* 209 3.2 30 27 208 3.4 30 27
95 48 100 h-nominal
4200*
6.0
Height h Thickness
95
48
125
7.0
Height h Thickness Total UDL kN
WLCFSK50
600 1500 229 2.9 60 1650 2100 229 2.9 50 2250 3000 229 2.9 45 3150 4000 229 3.2 45 4200 4800 229 3.4
229
40
95
48
100
8.0
Height h Thickness Total UDL kN
95
48
125
1.0
Height h Thickness
WLPK70
600 1350 1650 1950 2250 2550 1200 1500 1800 2100 2400 3000 98 1.6 12 10 89 2 14 12 106 2 18 14 130 2 21 17 142 2 21 19 168 2.6 27 22
WLSK70
3150 3600 204 3.2 27 20 3750 4200* 4000 4800* 204 3.2 26 19 204 3.4 27 22
h-nominal
95
68
100
2.0
Height h Thickness
WLSK70WIL
3150* 3750* 4200* 3600* 4000* 192 3.2 30 26 192 3.2 27 25 192 3.4 26 22
95 68 125 h-nominal
1350 1650 1800 2100 2400 3000 93 2 12 10 90 2 13 11 110 2 20 17 134 2 19 17 158 2 24 20 167 2.6 27 21
3.0
Height h Thickness
1200* 1500* 1800* 2100* 2400* 2700* 3000* 4000* 67 2.6 25 20 100 100 2.6 25 20 120 110 2.6 25 20 140 142 2.6 30 25 175 167 2.6 30 25 225 167 2.9 35 30 225 204 2.9 40 35 225 204 3.2 40 35 225
h-nominal
1.0 / 1.1
1 Extended fin 225mm high for lintels greater than 2100mm long 2 Fin height equals lintel height up to 2100mm long
95
68
210
For standard loading conditions with 215mm wide inner leaf as a composite beam. To achieve loading figures lintel must be built in with blockwork as shown
1.0
1.1
4.0
Height h Thickness
26
120 68 100
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5.0
Height h Thickness
WLHDK70
600 1350 103 3.2 21 18 1500 1650* 117 3.2 27 22 1800* 2100* 167 3.2 32 24 2250* 3000* 205 3.2 37 33 3150* 3600* 205 3.2 34 31 3750* 4000* 205 3.2 30 27 205 3.4 30 27
95 68 100 h-nominal
4200*
6.0
Height h Thickness
7.0
Height h Thickness Total UDL kN
WLCFSK70
600 1500 229 2.9 60 1650 2100 229 2.9 50 2250 3000 229 2.9 45 3150 4000 229 3.2 45 4200 4800 229 3.4 40
229
95
68
100
8.0
Height h Thickness Total UDL kN
95
68
125
10
1.0
Height h Thickness
WLPK90
WLSK90
600 1350 1650 1950 2250 2550 2850 3150 3750 4200* 1200 1500 1800 2100 2400 2700 3000 3600 4000 4800* 88 1.6 12 10 85 2 16 13 107 2 19 16 125 2 21 17 150 2 23 18 162 2.6 27 22 171 2.6 27 20 200 3.2 27 20 200 3.2 26 19 200 3.4 27 22
95 88 100 h-nominal
2.0
Height h Thickness
WLSK90WIL
3750* 4200* 4000* 188 3.2 27 25 188 3.4 26 21
95 88 125 h-nominal
3.0
Height h Thickness
1.0 / 1.1
1 Extended fin 225mm high for lintels greater than 2100mm long 2 Fin height equals lintel height up to 2100mm long
95
88
210
For standard loading conditions with 215mm wide inner leaf as a composite beam. To achieve loading figures lintel must be built in with blockwork as shown
3.0
3.1
4.0
Height h Thickness
26
120 88 100
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11
5.0
Height h Thickness
WLHDK90
600 1350 110 3.2 21 18 1500 1650* 135 3.2 27 22 1800* 2100* 163 3.2 32 24 2250* 3000* 203 3.2 37 33 3150* 3600* 203 3.2 34 31 3750* 4000* 203 3.2 30 27 203 3.4 30 27
95 88 100 h-nominal
4200*
6.0
Height h Thickness
7.0
Height h Thickness Total UDL kN
WLCFSK90
600 1500 229 2.9 60 1650 2100 229 2.9 50 2250 3000 229 2.9 45 3150 4000 229 3.2 45 4200 4800 229 3.4 40
229
95
88
100
8.0
Height h Thickness Total UDL kN
95
88
125
12
1.0
End bearing Total UDL kN
5200 200 75
5400 200 70
5800 200 65
6200 200 60
6600 200 55
229
1.0 / 1.1
1 Stainless steel or galvanised mild steel flange to outer leaf 2 230 x 90 x 32.76kg/m RS Channel 2 1
To achieve loading figures, lintel must be laterally restrained. Lintel must be built in with block/brickwork as shown and suitably propped during construction. WLXK lintel range is available to suit 50-110mm cavity width. eg Specify WLXK70, WLXK90
95
48
100
1.0
1.1
2.0
End bearing Total UDL kN
5200 200 75
5400 200 70
5800 200 65
6200 200 60
6600 200 55
229
2.0 / 2.1
Stainless steel or galvanised mild steel flange to outer leaf 230 x 90 x 32.76kg/m RS Channel To achieve loading figures, lintel must be laterally restrained. Lintel must be built in with block/brickwork as shown and suitably propped during construction. WLXK lintel range is available to suit 50-110mm cavity width. e.g. Specify WLXK70, WLXK90
1 2 2 1
95
48
125
2.0
2.1
3.0
End bearing Total UDL kN
5200 200 75
5400 200 70
5800 200 65
6200 200 60
6600 200 55
3.0 / 3.1
Stainless steel or galvanised mild steel flange to outer leaf 230 x 90 x 32.76kg/m RS Channel To achieve loading figures, lintel must be laterally restrained. Lintel must be built in with block/brickwork as shown and suitably propped during construction. WLXK215WIL lintel range is available to suit 50-110mm cavity width. eg Specify WLXK70215WIL, WLXK90215WIL
1 2 2 1
95 48 215
3.0
3.1
4.0
End bearing Total UDL kN
5200 200 75
5400 200 70
5800 200 65
6200 200 60
6600 200 55
4.0 / 4.1
1 2
Stainless steel or galvanised mild steel flange to outer leaf 230 x 90 x 32.76kg/m RS Channel
2 1
To achieve loading figures, lintels must be laterally restrained. Lintel must be built in with block/brickwork as shown and suitably propped during construction
4.0
4.1
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13
1.0
Max Span
WLINTK
900 700 5 10 1050 850 5 10 1100 900 5 10 1200 1000 5 10
Overall length
100
Total UDL kN with 150mm coursing Total UDL kN with 225mm coursing
28
For standard loading conditions to support internal openings in 100mm and 75mm wide walls, eg Specify WLINTK75
2.0
Height h Thickness Total UDL kN
WLSWK
600 1200 55 2.6 6 1350 1650 86 2.6 8 1800 2100 86 2.9 8 2250 2700 113 3.2 10
h-nominal
For light duty loading conditions for 215mm solid wall construction. To achieve loading figures, lintel must be built in with block/brickwork as shown and suitably propped during construction
195
3.0
Height h Thickness Total UDL kN
WLIBK (2c)
600 1800 152 2.6 30 1950 2400 152 2.9 30 2250 3000 152 3.2 30
152
For heavy duty loading conditions for 215mm solid wall construction. To achieve loading figures, lintel must be built in with block/brickwork as above as shown and suitably propped during construction.
195
4.0
Height h Thickness Total UDL kN
WLIBK (3c)
600 1800 227 2.6 40 1950 2100 227 2.6 40 2250 3000 227 2.9 40 3150 4000 227 3.2 40 4200 4800 227 3.4 35
227
For heavy duty loading conditions for 215mm solid wall construction. To achieve loading figures, lintel must be built in with block/brickwork as above work as shown and suitably propped during construction
195
14
1.0
Height h Thickness Total UDL kN
WLBOXK60 / WLBOXK75
WLBOXK60 WLBOXK75
75
95
2.0 10
75 95
1.0 / 1.1
1 Box 75 2 Box 60 3 Perforated steel for plaster key 1 3 1 2
Used to support internal openings in 75mm wide walls (WLBOXK60) and 100mm wide walls (WLBOXK75)
1.0
1.1
2.0
Height h Thickness Total UDL kN
WLBOXK100
600 1800 150 1.6 18 1650 1800 150 1.6 18 1950 2400 150 2.0 25 2550 2700 150 2.0 20 2850 3600 215 2.6 35 3750 4000 215 2.6 30 4200 4800 215 2.6 24
75 95 h-nominal
2.0 / 2.1
1 Perforated steel for plaster key 1
95
2.0
2.1
3.0
Height h Thickness Total UDL kN
WLBOXK150
600 1800 150 1.6 18 1950 2400 150 2.0 25 2550 2700 150 2.0 20 2850 3600 215 2.6 35 3750 4000 215 2.6 30 4200 4800 215 2.6 24
h-nominal
3.0 / 3.1
1 Perforated steel for plaster key 1
145
3.0
3.1
4.0
Height h Thickness Total UDL kN
WLBOXK200
600 1800 150 1.6 18 1950 2400 150 2.0 25 2550 2700 150 2.0 20 2850 3600 215 2.6 35 3750 4000 215 2.6 30 4200 4800 215 2.6 24
h-nominal
4.0 / 4.1
1 Perforated steel for plaster key
200
4.0
4.1
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15
5.0
Height h Thickness Total UDL kN
WLHDBOXK100
600 1200 150 2.6 47 1350 1800 150 2.6 44 1950 2700 215 2.6 38
h-nominal
5.0 / 5.1
1 Perforated steel for plaster key
For heavy duty loading conditions to support internal or external opening with 100mm wide wall
95
5.0
5.1
6.0
Height h Thickness Total UDL kN
WLHDBOXK150
600 1200 150 2.6 47 1350 1800 150 2.6 44 1950 2700 215 2.6 38
h-nominal
6.0 / 6.1
1 Perforated steel for plaster key
For heavy duty loading conditions to support internal or external openings with 150mm wide wall
145
6.0
6.1
7.0
Height h Thickness Total UDL kN
WLHDBOXK200
600 1200 150 2.6 47 1350 1800 150 2.6 44 1950 2700 215 2.6 38
h-nominal
7.0 / 7.1
1 Perforated steel for plaster key
1
200
For heavy duty loading conditions to support internal or external openings with 215mm wide wall
7.0
7.1
16
1.0
Height h Thickness Total UDL kN
WLSBK
600 1350 80 3.2 2.5 1500 1800 100 3.2 5 1950 2250 150 3.2 7 2400 2700 200 3.2 8
1.0 / 1.1
1 Optional factory fitted Cavity Closer (Specify WLSBK/cc)
h-nominal
For use to support the outer leaf of cavity wall construction. The WLSBK lintel should be suitably propped during construction. The WLSBK lintel can be supplied with no top bend (e.g. specify WLANGK)
1
95
1.0
1.1
2.0
Height h Thickness Total UDL kN
WLSLK
600 1350 80 2.6 5 1500 1800 150 2.6 10 1950 2400 227 2.6 12 2550 2700 227 2.9 12 2850 3000 227 3.2 12
h-nominal
For use to support single leaf or outer leaf of cavity wall construction. To achieve loading figures, lintel must be built in with brickwork as shown and be suitably propped during construction
95
3.0
Height h Thickness Total UDL kN
WLSWK100
600 1200 55 2.6 6 1350 1650 86 2.6 8 1800 2100 86 2.9 8 2250 2700 113 3.2 10
h-nominal
Suitable for 100mm and 150mm wide wide solid walls. To achieve loading figures, lintel must be built in with brickwork as shown and be suitably propped during construction
95
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17
4.0
Height h Thickness Total UDL kN
4.0 / 4.1
1 Clips 2 Batten
For use with timber frame construction. The WLTK lintel must be used in conjunction with lateral restraint clips and a tight fitting timber batten, as shown, to prevent twisting. The WLTK range can be supplied to suit wider cavities: e.g. specify WLTK70, WLTK90 Lateral Restraint Clips at 500mm centres fixed with 4mm x 50mm stainless steel or galvanised mild steel nails
95
50
4.0
4.1
5.0
Height h Thickness Total UDL kN
5.0 / 5.1
1 Batten
h-nominal
For use with inner leaf concrete lintel. The WLBK lintel must be used in conjunction with a tight fitting timber batten, as shown, to prevent twisting. The WLBK range can be supplied to suit wider cavities: e.g. specify WLBK70, WLBK90
95
50
5.0
5.1
6.0
Height h Thickness Total UDL kN
6.0 / 6.1
1 Expansion Bolts
For use with internal concrete ring beams. The WLRBK type lintel must be bolted to the concrete ring beam at 400mm centres using WBEB M16 expansion bolts. The WLRBK type range can be supplied to facilitate various cavity widths: e.g. specify WLRBK50, WLRBK70, WLRBK90
95 nominal
6.0
6.1
18
EAVES LINTELS
EAVES LINTELS
1.0
Height h Thickness Total UDL kN
WLEPK50
600 1500 95 2 18 1650 2100 134 2 20 2250 2400 150 2 22 2550 2700 150 2.6 25
40
48
100
For standard loading conditions at eaves level as a composite beam. To achieve loading figures lintel must be built with blockwork and wall plates as shown
2.0
Height h Thickness Total UDL kN
40
48
125
For standard loading conditions at eaves level as a composite beam. To achieve loading figures lintel must be built in with blockwork and wall plates as shown
3.0
SOFFIT LINTELS
A soffit plate can be supplied on all lintel profiles to suit 50-110mm wide cavities, suffix all product codes SF (eg. specify WLSK90WIL/SF)
4.0
STEPPED LINTELS
All cavity lintels in the Wincro range can be supplied with a 20mm step on request, suffix all product codes ST (eg. specify WLSK90/ST)
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ARCH LINTELS
19
ARCH LINTELS
1.0
VENETIAN LINTEL
LINTEL DIMENSION
ARCH TYPE
mm mm mm mm
(please tick)
Full arch Segmented arch Parabolic arch Apex arch Gothic arch
Height
mm
2.0
LINTEL DIMENSION
mm mm mm
WALL CONSTRUCTION
mm mm mm
Also available, Gothic Arch with Double Radius, please contact our Technical Design Team for further information.
20
ARCH LINTELS
3.0
4.0
5.0
When requesting information on the above Lintels, please take into consideration the following information: * Using tables 6.0, 7.0, 8.0 on page 20. For further information contact our Technical Design Team ** Using tables 7.0, 8.0, 9.0 on page 20. For further information contact our Technical Design Team
6.0
Radius r =
LINTEL DIMENSION
mm mm mm
7.0
Outer leaf Inner leaf
WALL CONSTRUCTION
mm mm mm
8.0
(please tick)
9.0
Height
SUPPORT POSTS
mm
Clear span a =
Cavity width
End bearing c=
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ARCH LINTELS
21
10.0
A
CORNER LINTEL**
11.0
Brick reveal mm mm mm A
Brick reveal D
Brick reveal
B C
12.0
13.0
Draw rectangle ABCD Make DE = DA Make CF = CE Bisect AF to make point 1 Project a right angle off AF at point 1 to find a smaller radius r, and project further to find large radius R
fax:
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Wincro Metal Industries Ltd.
Wincobank Works > Fife Street > Sheffield > S9 1NJ > UK
tel:
fax:
email:
www.wincro.com
Trademarks: is the registered Trade Mark of Wincro Metal Industries Limited. Copyright: This publication and all its contents are the Copyright Wincro Metal Industries Limited 2004. No part of this publication may be reproduced in any form without the prior consent in writing of Wincro Metal Industries Limited. Trade Description Act: Wincro Metal Industries Limited is continually developing and improving its products and the descriptions contained in this publication are for general guidance only, they do not form part of any contract. To the best of our knowledge, the information contained in this document is accurate. Wincro Metal Industries Limited accepts no responsibility for errors in, or misinterpretation of the information in this document, or in its use.
BSSA