P-200E System ™

Enhancing The Painting Process

Basic Description

FANUC Robotics’ P-200E System

is the world’s most advanced
painting robot system. It combines
world-class motion performance
with highly integrated application
equipment and a user-friendly
programming interface. The
P-200E, designed for maintainability,
is an enhanced version of FANUC
Robotics’ industry leading paint
robot.

Paint waste, color change time and

cycle time are reduced by integrating
the color changer and flowmeter or
gear pump close to the applicator.
This provides increased throughput
by increased spraying time which
improves transfer efficiency. Access
to these application components is
simple, due to a removable process
equipment access cover.

A feasible replacement for manual lengths also permit longer I Paints entire hood and deck
sprayers, the P-200E System easily spraying time and higher interiors from one body side,
handles tough applications including throughput. which typically reduces
interior cut-ins, exterior and fascia I In-arm hardware and enhanced number of robots needed.
painting. Key advantages motion software allow fast “on- I Fits into existing booths or
for interior cut-in painting are the the-fly” applicator parameter greenfield plants, significantly
P-200E System’s near reach changes, providing improved reducing booth construction
capability and wrist flexibility. paint quality, film build and operating expenses including
consistency and less paint airflow and energy costs.
The P-200E is available with the overspray. This results in I ACCUFLOW II™ closed-loop fluid
following mounting configurations: reduced costs and higher
pedestal, clean wall rail and a new delivery system automatically
profit per vehicle or part. controls fluid flow rates, providing
modular in-booth rail.
I Options for either in-arm gear consistent paint delivery and
FANUC Robotics is the leader in pump or an in-arm flowmeter high finish quality.
providing total paint shop automation provide fluid delivery flexibility I Integrated Process Control (IPC)
solutions. Based on experience with minimized color change software provides integrated
gained over eight generations of time and material waste. control for single component gear
robotic painting designs, the P-200E I Maximized trigger accuracy pumps or two-component variable
System delivers a flexible and state- and repeatability through in-arm ratio gear pump solutions. The IPC
of-the-art painting solution. trigger valve for fast gun on/off software and servo motor pump
response time. control is integrated directly into
Process Advantages - Reduced paint waste the robot controller.
- Higher film build consistency I Heavy payload (15 kg at wrist,
I Color change valves mounted
- Accurate path teaching 15 kg in outer arm) carries current
close to the applicator reduce applicators with flexibility for future
paint waste and color change - Higher quality
applicator technology to provide a
time. Shortened paint line - Reduced setup and debug time longer lasting paint shop solution.
I Enhanced motion software
maximizes acceleration and
deceleration to improve path
accuracy and minimize non-
painting time, resulting in reduced
cycle and startup/debug time.

Motion Control Advantages

I Extremely fast acceleration and

deceleration motion increases
spraying time, allowing more area
to be covered by the same robot.
I Constant application speed yields
consistent film build, providing
improved finish appearance.

System Control
Advantages

I Easy-to-use PaintWorks™
software provides a Windows™
graphical interface for system
programming, operation and
maintenance.
I WinTPE and PaintPRO™
PC-based software programs
(options) provide simplified,
Windows-based programming
and program editing interfaces.
I Optional P-10E and P-15E door
and hood/decklid openers can
be integrated with the P-200E
robot to provide interior painting
solutions.

Installation Advantages

I P-200E System standard solution

is pre-engineered and pretested
reducing startup and debug time.
I P-200E robot ships on rail
completely integrated, reducing
installation time, startup and
debug time.
I Extremely large P-200E work
envelope increases booth design
flexibility by both effectively
painting hood and deck interiors
from one side of the vehicle and
efficiently painting door interiors.
I Integrated process equipment
reduces setup/debug time
allowing the automation zone
to be up and running faster.

Typical robotic door cut-in applications.

Pedestal Robot Dimensions

Weld plates to be
welded to structural
booth steel at
installation

25 min Floor (booth

64 max structural steel)

2400.0
2800.0 Axis 1
590 330

AXIS #3 295

AXIS #2 C

933
455

341
381
B

A 1038.0
1511.0
1510.6 1768.0

700.0
AXIS #1
2400.0 View "A" Footprint
2800.0

*AVAILABLE IN MODULAR LENGTHS

FROM 10' - 35' (10' AND 15' SECTIONS)
BOOTH WALL 557.0 DEAD SPACE
TYP. SOFTWARE LIMIT

LC J2

New Modular
1458.4

WORKING ENVELOPE

In-booth Rail

38.1
STK 30 680
+12.7
44.1 - 18.0
856 MIN
LC J2

P-200E Specifications
Items
Configuration 6-axis vertically articulated 7-axis option
Axes 6 axes (axis 7 optional)
Payload - Wrist (kg) 15 @ 300 mm radial/50 mm axial offset
Outer arm payload (kg) 15 mounted inside of outer arm
Reach (mm) 2800
Static repeatability (mm) ± 0.5
Motion range J1 210
(degrees) J2 150
Wrist
J3 160
J4 >360
J5 >360
J6 ± 720
J7 Determined by rail length
Motion speed J1 96
(degrees/s) J2 119
J3 150
J4 353
J5 429
J6 364
J7 1500 mm/sec
Painting speed 1500 mm/sec
Integrated process 24, 12, 8 ,4 color
equipment paint system (optional)
Drive type Electric AC servo motor
Position encoders Absolute pulse coders
Mastering method Witness surfaces
Mechanical brakes Axes 1, 2, 3, 4, 5, 7
Mechanical weight (kg) 523 pedestal robot
Mounting method Pedestal or rail mount
Installation environment
Ambient temperature °C 0 to 45
Humidity 20-95%, no condensation
Note: Dimensions are shown in millimeters. Certification FM Class, I, II, II/Div. I
Detailed CAD data are available upon request. (Groups C,D,E,F,G)
Reliability and Maintenance
Advantages

I Removable arm cover and

enhanced color valve access
provides simplified maintenance for
color valves, gear pumps, regulators
and other process equipment.
I P-200E can be configured with
either a pedestal, modular in-booth
rail or a clean wall rail.
I In-arm color changers provide easy
access and lower cat track height
improves maintenance access.
I Cast aluminum gear boxes contain
sealed lubrication that increases
reliability and decreases
maintenance cost.
I Patented, hollow, sealed wrist and
patented purge system for operation Pre-tested Standard Shippable System
in hazardous environments protect
motors and cables from painting
environment and are approved for
Class I, II, and III, Div. 1, Groups
C,D,E,F,G T4 Hazardous Locations.
I Internal paint hose routing reduces
dirt and minimizes paint line length.

Integrated Automotive
Painting Solution

The P-200E System is a key

component in FANUC Robotics’ total
paint shop automation solution that
includes P-500 Bell System and
PaintWorks system control. Common
technology includes:
I FANUC motion control and FANUC
AC servo motors with encoders
Total Paint Shop Solution
I PaintTool, BellTool and RecipTool
software packages
I PaintWorks System Control
Interface (option)
I WinTPE and PaintPRO graphic
programming (option) Intelligent Robot Solutions
I Proven FANUC Robotics’ process
FANUC Robotics America, Inc. Charlotte, NC Toronto, Canada
development, system integration 3900 W. Hamlin Road (704) 596-5121 (905) 812-2300
and project management Rochester Hills, MI 48309-3253
(248) 377-7000 Chicago, IL Montréal, Canada
Fax (248) 377-7362 (847) 898-6000 (450) 492-9001
FANUC Robotics is the market leader in
providing total paint shop automation For sales or technical information, call: Cincinnati, OH Aguascalientes, Mexico
solutions. 1-800-iQ-ROBOT • 1-800-47-ROBOT (513) 754-2400 52 (449) 922-8000

Los Angeles, CA Sao Paulo, Brazil

(949) 595-2700 (55) (11) 3619-0599

[email protected] Toledo, OH
fanucrobotics.com (419) 866-0788
©2007 FANUC Robotics America, Inc. All rights reserved. FANUC ROBOTICS LITHO IN U.S.A. FRA-9/07