Daily Report May 24
Daily Report May 24
Daily Report May 24
6 HR/Man Power compliance i.e. Bio data/Educat & Experience certificates submitted
17 Overflow/Spillage/Leakage etc
Old & New DMp man power not as per PO- shortfall
Certificate holder verification required from IBR office for out of state certificate holder
Muster to be signed/updated shift wise
Area of OLD dm plant MB/anion pipeline scope to be given for replacement
Concern/Pen Every Saturday weekly report to be submitted
ding jobs March 24 ORM to be revised as per discussion
All previous weekly MOM on Teams to be closed
Requirement of vendor for Dust collection
Impact of usage of Low GCV coal 4200 Kcal/Kg to be provided
1) All Structure needs painting for avoid errosion & increasing of life
2) Waste oil container need to remove behind Turbine building .
3) Need to remove scrap near entrance to New DM Plant.
5) New DMP ACF outlet water tank (RCC) minor leakage, so need to be arrested.
6) Required New Strainers for Cooling Tower Pumps of size as per required specification.
9) Cooling Tower Stair need to be replace with MS stair because of now wooden stair is not safe(B
Area of
Classification: Internal
26) Rejected bed material and ash removed from chimney area.
27) HRCC product pump discharge valve not working condtion and not availble at store
28) RO 1&2 CIP line need modification and support
29) HRSCC tank fibre seprator is in broken condition need to replace with new one.
30) Need proper area for chemical storage, sunlight direct fall on it due to this concentration is we
31) Send bed material to boiler no.-4 atleast 10MT and charcoal.
32) Old DM Plant, stand By Degasser motor elctrical connection not done.
33) Old DM Plant, stand By MGF motor elctrical connection not done.
PARAMETERS
SPECIFICATIONS
PH CONDUCTIVITY HARDNESS
UNITS us/cm PPM
LIMITS 6.8-7.2 <200 <60
RAW WATER 6.87 83.44 25.12
LIMITS 8.8-9.5 <10 NIL
FEED WATER 8.94 6.10 NIL
Water & LIMITS 9.8-10.2 <200 NIL
Steam CBD(Blow Down) 9.85 107.12 NIL
Analysis
Report
Water & Classification: Internal
Steam
Analysis LIMITS 8.8-9.8 <20 NIL
Report MAIN STEAM 9.12 6.10 NIL
LIMITS 8.8-9.8 <30 NIL
TG CONDENSATE 8.94 8.18 NIL
LIMITS 6.8-7.2 <1200 <200
COOLING TOWER 8.10 681.00 138.00
LIMITS 8.8-9.8 <20 NIL
50 KL Condensate Tank 8.12 6.26 NIL
Work Activity
1 Plant running in normal condition.
2 20 KL to process line leakage (near PCL office) arrested.
3 DAA S2 steam stopped from 11.15am to 1.15pm
4 Compressor No.2 PM work done.
5 LP Dosing Pump 1 & 2 strainer And NRV cleaning work done.
6 HP Dosing Pump 1 & 2 strainer And NRV cleaning work done.
7 Ash handling system 101 103 104 105 & 107 dome seal greasing work done.
8 ID Fan 1 & 2 , PA Fan 2 , FD Fan 1 & 2 bearing greasing work done.
9 In new DM HCL & Caustic tank pump suction and discharge line temporary fitted for regeneration.
10 CT blow dawn given.
MODIFICATION REQUIRE
Sr.No. Observation
1 Flow transmitter need to be installed for extraction desuperheating line. (As Range provided)
2 Flow transmitter need to be installed for PRDS desuperheating line.
3 Flow transmitter need to be installed at Extraction to HP heater (As Range provided )
4 Requirement of Drain line & air vent in Extraction To Deareator steam line.
CRITICAL SPARE
D.) DATE
02/05/2024
B-SHIFT C-SHIFT DAY TOTAL
65 66 66
495 488 488
3 3 3
166.19 169.46 497.31
0.00 0.00 0.00
166.19 169.46 497.31
164.85 168.80 493.87
175.47 178.26 523.83
93.85 97.71 278.81
93.85 97.71 278.81
20.55 19.97 61.53
0.00 0.00 0.00
61.59 60.42 183.49
0 0 0.00
0 0 0.00
2 2 6.00
154 153 154
855 855 863
131 128 129
540 525 537
- 2.4 2.4
- 2.1 2.1
8.00 8.00 24.00
74 54 181.00
0 0 46.00
50 61 167.00
124 115 394.00
109 144 333.00
76 80 241.00
623 600 618
32 34 106
31 30 90
5011 ( Gandhar 100%)
520
Classification: Internal
26636
2135
20300 20200 60200
45031
15169
25.2
0 0 0
65 65 65
490 480 485
-0.93 -0.93 -0.94
40 41 40
0 0 25
44 49 142
44 49 167
NOTE:- For Raw Water calculation need
46 59 166 to be install level transmitter for exact
0 0 0 reading in 20KL & 15KL tank
0.0 0.0 1.2
5.0 5.0 15.3
7 10 19
RC AUDIT/ALALRM
5.53 Heavy fine in coal (DCF fines: 0 to 1mm = %)
1.44
No
No
52
0
1
51
ok
etc. ok
nsate/ Boiler steam are
ok
ant/Cooling
Yes
or/TG floor/Deaerator
YES
no 2 YES
Classification: Internal
No
Yes
s of @ consumption
In operation
Yes
Date of concerns
10/Feb/24
state certificate holder
ent 20-10-2023
life 09.04.2024
23.01.2024
23.01.2024
24.01.2024
d to be arrested. 30.01.2024
er required specification. 02.02.2024
11.02.2024
25.02.2024
18.03.2024
rpose. 27.03.2024
on taken on it. 05.04.2024
ntenance Room) 05.04.2024
d location before Rainy season. 05.04.2024
er accumulation. 05.04.2024
ide duct 05.04.2024
Classification: Internal
05.04.2024
eakage and rusted, need to immediate replace 09.04.2024
also replace pipeline 09.04.2024
one 09.04.2024
oultet, oil may be carry farword in instrument air 09.04.2024
09.04.2024
09.04.2024
w chair in Control room 09.04.2024
reasing ,need to be arrested on urgent basis. 09.04.2024
09.04.2024
10.04.2024
nd not availble at store 09.04.2024
11.04.2024
11.04.2024
done. 11.04.2024
work 17.04.2024
18.04.2024
28.04.2024
broken condition & need to be replaced on urgent basis. 02.05.2024
PARAMETERS
TDS SILICA PO4
PPM PPM PPM
<100 <20 NA
54.24
<10 0.01-0.02 NA
3.97 0.01
<100 <5 15-25
63.96 2.30 19.26
Classification: Internal
<10 0.02 NA
4.00 0.01
<15 0.02 NA
5.32 0.02
<600 <10
442.65 6.89
<10 0.05 NA
4.07 0.01
done.
E Date of concerns
tion
ne. (As Range provided)
ange provided )
line.
Date of
Action taken
concerns
All the specification given to PCL PR 2100031 raised
specification given to PCL PR 2105592 raised
PR 2104972 rasied
PR 2100404 raised
PR 2100523 raised
PR 2100334 raised
Available in store
4/20/2024(TCD Crossed) PR 2104904 raised
Classification: Internal
Classification: Internal
to 1mm = %)
Classification: Internal
Mr Reddy
Every Saturday Mr Reddy
Done Mr Reddy
Mr Reddy/Anup
PR raised 2105326 on
Thermax
07/03/2024
PR raised 2100031 on
Mr.Basarkar
02/04/2024
Mr.Mangesh kale
Quataion forward purchase Miss.Manisha
PR will raise for pump Mr.Murthi
Pr Raised Mr.Basarkar
MOC work under progerss Mr.Mangesh Kale
Location to be finalize Mr.Murthi
Breaking chaire justification Thermax
Mail sent Pratik Visited Site Mr.pratik
PR raised 2100047 Date-
Mr.Basarkar
4/4/2024
Mail was sent Mr.SMP
Arrived Soon Mr.murthi
All PVC work can thermax carry
Thermax
out work
Will raise PR need sheet
Thermax
specification
Will arrange shed Mr.Mangesh Kale
COC
Classification: Internal
<8
8.16
Responsibility TCD
PRASOL CHEMICAL LIMITED (THERMAX LTD.)
5.5 MW Co-generation Plant Daily Report
Description Range-Units A-SHIFT
Avg.Steam Pr. 50-71 Kg/cm² 66
Avg.Steam Temp. 420-516 ºC 490
No. of Compartments in running Nos. 3
Steam Generation MT 171.57
Steam from Drum to IPH MT 0.00
Total Steam Generation MT 171.57
Steam to Turbine MT 171.47
Feed Water flow MT 180.24
Extraction Steam to Process MT 96.54
Total Steam Export to Process MT 96.54
Bleed Steam flow to Deaerator MT 21.00
Attemprator Flow MT 0.08
TG Condensate flow to Deaerator MT 62.90
Live PRDS MT 0
Steam Venting MT 0
Boiler And Nos. of Bed Drain Nos. 2
Turbine
Avg. Eco I/L Water Temp 150-175 ºC 154
Avg Bed temp. 850-950 ºC 880
Avg.Chimney I/L flue gas Temp. 120-140 ºC 129
Avg. Wind box Pressure 450-600 mmWC 545
Bunker level Mtrs. -
Previous day Bunker level Mtrs. -
Plant Running Hour Hrs 8.00
Raw water to CT M³ 79
Raw water to New DM plant M³ 55
Raw water to Old DM plant M³ 35
Total Raw water consumption M³ 169
Mahad water to Raw water tank M³ 128
Return Cond. taken in Boiler M³ 96
Furnace Temperature 600 to 850 ºC 630
6 HR/Man Power compliance i.e. Bio data/Educat & Experience certificates submitted
Old & New DMp man power not as per PO- shortfall
Certificate holder verification required from IBR office for out of state certificate holder
Muster to be signed/updated shift wise
Area of OLD dm plant MB/anion pipeline scope to be given for replacement
Concern/Pen Every Saturday weekly report to be submitted
ding jobs March 24 ORM to be revised as per discussion
All previous weekly MOM on Teams to be closed
Requirement of vendor for Dust collection
Impact of usage of Low GCV coal 4200 Kcal/Kg to be provided
1) All Structure needs painting for avoid errosion & increasing of life
2) Waste oil container need to remove behind Turbine building .
3) Need to remove scrap near entrance to New DM Plant.
5) New DMP ACF outlet water tank (RCC) minor leakage, so need to be arrested.
6) Required New Strainers for Cooling Tower Pumps of size as per required specification.
9) Cooling Tower Stair need to be replace with MS stair because of now wooden stair is not safe(
26) Rejected bed material and ash removed from chimney area.
27) HRCC product pump discharge valve not working condtion and not availble at store
28) RO 1&2 CIP line need modification and support
29) HRSCC tank fibre seprator is in broken condition need to replace with new one.
30) Need proper area for chemical storage, sunlight direct fall on it due to this concentration is w
31) Send bed material to boiler no.-4 atleast 10MT and charcoal.
32) Old DM Plant, stand By Degasser motor elctrical connection not done.
33) Old DM Plant, stand By MGF motor elctrical connection not done.
Work Activity
1 Plant running in normal condition.
2 MCW No. 03 electrical pm done.
3 MCW-3 new strainer replacement work done
4 Dearator transfer and Raw water pump mechanical pm done.
5 Old DM regeneration work done@16:00hrs
6 DAA(S2) process stopped @19:54hrs and line up @20:30hrs
7 Cooling tower blow down flow meter cleaning work done.
8 20 KL to process line(union joint) leakage found near PCL office work & work not completed.
MODIFICATION REQUIRE
Sr.No. Observation
1 Flow transmitter need to be installed for extraction desuperheating line. (As Range provided)
2 Flow transmitter need to be installed for PRDS desuperheating line.
3 Flow transmitter need to be installed at Extraction to HP heater (As Range provided )
4 Requirement of Drain line & air vent in Extraction To Deareator steam line.
CRITICAL SPARE
32 34 103
31 30 93
4991 ( Gandhar 100%)
520
27156
2140
21500 20200 63000
48104
14896
23.6
0 0 0
65 65 65
490 480 485
-0.93 -0.93 -0.94
40 41 40
38 0 60
32 19 66
70 19 126
NOTE:- For Raw Water calculation need
13 0 36 to be install level transmitter for exact
0 0 0 reading in 20KL & 15KL tank
1.0 0.0 2.1
3.3 2.0 6.8
21 0 21
RC AUDIT/ALALRM
5.43 Heavy fine in coal (DCF fines: 0 to 1mm = 39.61%)
1.76
No
No
52
0
1
51
ok
S etc. ok
ensate/ Boiler steam are
ok
ant/Cooling
Yes
or/TG floor/Deaerator
YES
d no 2 YES
No
Yes
ys of @ consumption
In operation
Yes
Date of concerns
10/Feb/24
f state certificate holder
ment 20-10-2023
f life 09.04.2024
. 23.01.2024
23.01.2024
24.01.2024
d to be arrested. 30.01.2024
er required specification. 02.02.2024
11.02.2024
25.02.2024
18.03.2024
urpose. 27.03.2024
tion taken on it. 05.04.2024
ntenance Room) 05.04.2024
d location before Rainy season. 05.04.2024
ter accumulation. 05.04.2024
vide duct 05.04.2024
05.04.2024
eakage and rusted, need to immediate replace 09.04.2024
d also replace pipeline 09.04.2024
one 09.04.2024
oultet, oil may be carry farword in instrument air 09.04.2024
t 09.04.2024
09.04.2024
w chair in Control room 09.04.2024
creasing ,need to be arrested on urgent basis. 09.04.2024
09.04.2024
. 10.04.2024
and not availble at store 09.04.2024
11.04.2024
l. 11.04.2024
done. 11.04.2024
work 17.04.2024
18.04.2024
28.04.2024
broken condition & need to be replaced on urgent basis. 02.05.2024
PARAMETERS
TDS SILICA PO4
PPM PPM PPM
<100 <20 NA
64.16
<10 0.01-0.02 NA
3.97 0.01
<100 <5 15-25
63.77 2.20 19.36
<10 0.02 NA
4.00 0.01
<15 0.02 NA
3.67 0.02
<600 <10
481.65 7.81
<10 0.05 NA
4.89 0.01
RE Date of concerns
tion
ne. (As Range provided)
ange provided )
m line.
Date of
Action taken
concerns
All the specification given to PCL PR 2100031 raised
specification given to PCL PR 2105592 raised
PR 2104972 rasied
PR 2100404 raised
PR 2100523 raised
PR 2100334 raised
Available in store
4/20/2024(TCD Crossed) PR 2104904 raised
0 to 1mm = 39.61%)
Action taken Responsibility TCD
Mr Bhojane/Reddy
Mr Reddy
Every Saturday Mr Reddy
Done Mr Reddy
Mr Reddy/Anup
PR raised 2105326 on
Thermax
07/03/2024
PR raised 2100031 on
Mr.Basarkar
02/04/2024
Mr.Mangesh kale
Quataion forward purchase Miss.Manisha
PR will raise for pump Mr.Murthi
Pr Raised Mr.Basarkar
MOC work under progerss Mr.Mangesh Kale
Location to be finalize Mr.Murthi
Breaking chaire justification Thermax
Mail sent Pratik Visited Site Mr.pratik
PR raised 2100047 Date-
Mr.Basarkar
4/4/2024
Mail was sent Mr.SMP
Arrived Soon Mr.murthi
All PVC work can thermax carry
Thermax
out work
Will raise PR need sheet
Thermax
specification
Will arrange shed Mr.Mangesh Kale
<8
7.51