Astm - D2863-12 (Loi)
Astm - D2863-12 (Loi)
Astm - D2863-12 (Loi)
3.2.2 oxygen index (OI)—the minimum concentration of a specified minimum value of oxygen index and can be
oxygen determined by the method in 12.1, expressed as volume conducted using top surface ignition or propagating ignition.
percent, in a mixture of oxygen and nitrogen that will just
5. Significance and Use
support flaming combustion of a material initially at 23 6 2°C
under the conditions of this test method. 5.1 This test method provides for the measuring of the
3.3 Symbols Specific To This Test Method:: minimum concentration of oxygen in a flowing mixture of
3.3.1 Co—oxygen concentration in percent volume. oxygen and nitrogen that will just support flaming combustion
3.3.2 CF—final value of oxygen concentration in percent of plastics. Correlation with burning characteristics under
volume. actual use conditions is not implied.
3.3.3 Ci—each of the oxygen concentration percentages 5.2 In this test method, the specimens are subjected to one
used during measurement of the last six responses in the NT or more specific sets of laboratory test conditions. If different
series. test conditions are substituted or the end-use conditions are
3.3.4 O—neither the period or extent of burning exceeds the changed, it is not always possible by or from this test to predict
relevant limit specified in Table 2. changes in the fire-test-response characteristics measured.
Therefore, the results are valid only for the fire-test-exposure
conditions described in this test method.
TABLE 2 Criteria for Oxygen Index MeasurementsA
Alternative Criteria 6. Apparatus
Period of
Test Specimen
Ignition Procedure Burning 6.1 Test Chimney. The test chimney consists of a heat-
Type (See Table 1) Extent of BurningB
After resistant glass tube of 75 to 100-mm inside diameter and 450
Ignition(s) to 500-mm height. The opening at the top of the chimney shall
I, II, III, IV, and VI A 180 50 mm below the top
(top surface ignition) of the specimen be restricted to provide an outlet of 40 6 2-mm diameter, either
I, II, III, IV, and VI B 180 50 mm below the by providing an overhead cap or by designing the glass
(propagating ignition) upper reference
mark
chimney appropriately. The bottom of the chimney, or the base
V propagating ignition 180 80 mm below the to which the tube is attached, shall contain noncombustible
upper reference material to evenly mix and distribute the gas mixture entering
mark (on the frame)
at this base. Glass beads 3 to 5 mm in diameter in a bed 80 to
A
These criteria do not necessarily produce equivalent oxygen index results for 100-mm deep have been found suitable. The chimney shall be
specimens of differing shape or tested using different ignition conditions or
procedures. mounted securely on the base to prevent air leaks. One
B
The extent of burning is exceeded when any part of the visibly burning portion example of a design is shown in Fig. 1.
of a specimen, including burning drips descending the vertical faces, passes the
level indicated in the column. NOTE 3—It is helpful to place a wire screen above the noncombustible
Responses for the Last Five Values of k for which the first NL determinations are: Responses for the Last Five
Measurements (a) O OO OOO OOOO MeasurementsA
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XOOXX −0.17 −0.14 −0.14 −0.14 OXXOO
XOXOO 0.02 0.04 0.04 0.04 OXOXX
XOXOX −0.50 −0.46 −0.45 −0.45 OXOXO
XOXXO 1.17 1.24 1.25 1.25 OXOOX
XOXXX 0.61 0.73 0.76 0.76 OXOOO
XXOOO −0.30 −0.27 −0.26 −0.26 OOXXX
XXOOX −0.83 −0.76 −0.75 −0.75 OOXXO
XXOXO 0.83 0.94 0.95 0.95 OOXOX
XXOXX 0.30 0.46 0.50 0.50 OOXOO
XXXOO 0.50 0.65 0.68 0.68 OOOXX
XXXOX −0.04 0.19 0.24 0.25 OOOXO
XXXXO 1.60 1.92 2.00 2.01 OOOOX
XXXXX 0.89 1.33 1.47 1.50 OOOOO
A
Values of k for which the first NL determinations are (b) X, XX, XXX, and XXXX are as given in Table 3 opposite he appropriate response in Column 6, but with the
sign of k reversed, that is: OI = CF − kd (see 12.1).
material to catch falling fragments and to aid in keeping the base of the orifices, gas pressure regulators, and pressure gauges on the
column clean. individual gas supply lines and needle valves and calibrated
6.2 Specimen Holders flowmeters on the individual gas supply lines.
6.2.1 Specimen Holder for Self-Supporting Specimens— 6.3.3 Any system used requires calibration after assembly to
Any small holding device that will support the specimen at its ensure that the compounded errors of the component parts do
base and hold it vertically in the center of the chimney is an not exceed the requirements of 6.3.
acceptable specimen holder. A typical arrangement (see Fig. 1) 6.3.4 Means shall be provided for checking or ensuring that
consists of a laboratory thermometer clamp inserted into the the temperature of the gas mixture entering the chimney is 23
end of a glass tube held in place by glass beads or otherwise 6 2°C. If this involves an internal probe, its position and
firmly supported. profile shall be designed to minimize induction of turbulence
6.2.2 Specimen Holder for Specimens of Flexible Sheet or within the chimney.
Film Materials that Require Support—A specimen holder for 6.4 Flame Igniter. The flame igniter shall comprise a tube,
flexible film or sheet materials that require support shall be able with an inside diameter of 2 6 1 mm, that can be inserted into
to support the specimen by both vertical edges in a frame the chimney to apply the test flame.
equivalent to that illustrated by Fig. 2, with reference marks at 6.4.1 The flame fuel shall be methane or natural gas of at
20 and 100 mm below the top of the frame. The profile of the least 97 % purity, without premixed air. The fuel supply shall
holder and its support shall be smooth to minimize induction of be adjusted so that the flame projects 16 6 4 mm vertically
turbulence in the rising flow of gas. downwards from the outlet when the tube is vertical within the
6.2.3 Thin Film Rolling Tool—In order to prepare self- chimney and the flame is burning within the chimney atmo-
supporting specimens from thin films (see 7.4), use a 2 6 sphere.
0.1-mm stainless steel rod with a 0.3 6 0.05-mm slit at one 6.5 Timing Device. A timing device shall be provided, which
end, equivalent to that illustrated in Fig. 3. The actual specimen is capable of measuring periods up to 5 min with an accuracy
holder shall be the one in 6.2.1. of 60.5 s.
6.3 Gas Measurement and Control Devices. Gas measure- 6.6 Fume Extraction System. A fume extraction system shall
ment and control devices shall be suitable for measuring the be provided with sufficient ventilation or exhaust to remove
concentration of oxygen in the gas mixture entering the fumes or soot expelled from the chimney without disrupting
chimney with an accuracy of 60.5 %, by volume, of the gas the gas-flow rate or temperatures in the chimney.
mixture and for adjusting the concentration of oxygen in the
mixture with a precision of 60.1 %, by volume, of the gas NOTE 4—If soot-generating materials are being tested, it is likely that
the glass chimney, gas inlets, and inlet screen will require cleaning
mixture, when the gas velocity through the chimney is 40 6 2
between tests to maintain good visibility and to function properly.
mm/s at 23 6 2°C.
6.3.1 A typical system for gas measurement and control 6.7 Gas Supplies. The gas supplied to the test apparatus
involves needle valves on individual and mixed gas supply shall consist of pressurized sources of oxygen or nitrogen, or
lines, a paramagnetic oxygen analyzer that continuously both, not less than 98 % pure or clean dry air, or both,
samples the mixed gas, and a flowmeter to indicate when the (containing 20.9 % oxygen), as appropriate.
gas flow through the chimney is within the required limits. 6.7.1 The gas mixture entering the chimney shall have a
6.3.2 An alternative system of measurement and control moisture content of <0.1 %, unless the results have been shown
does not use direct oxygen concentration measurements, but to be insensitive to higher moisture levels in the gas mixture.
has proved satisfactory. It includes the following: calibrated The gas supply system shall incorporate a drying device, or
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1. Burning Specimen 6. Glass Beads in a Bed 11. Pressure Gauge
2. Clamp with Rod Support 7. Brass Base 12. Precision Pressure Regulator
3. Igniter 8. Tee 13. Filter
4. Wire Screen 9. Cut-Off Valve 14. Needle Valve
5. Ring Stand 10. Orifice in Holder 15. Rotameter
FIG. 1 Typical Equipment Layout
provision for monitoring or sampling the gas supply for 7.1.2 Ensure that the surfaces of the specimens are clean and
moisture content, unless the moisture content of the gas free from flaws that could affect burning behavior, for example,
supplies is known to be acceptable. peripheral molding flash or burrs from machining. The edges
NOTE 5—It must be noted that bottled oxygen or nitrogen will not of the specimens shall be smooth and free from fuzz or burrs
always contain <0.1 % of water; moisture contents of 0.003 to 0.01 % are of material left from machining or molding.
typical for commercial supplies as filled bottles >98 % pure, but as such 7.1.3 Record the position and orientation of the test speci-
bottled gases are depressured to below about 1 MPa, the moisture content
mens with respect to any asymmetry in the sample material
of the gas drawn off has been found to rise above 0.1 %.
(see Note 6).
7. Test Specimens
NOTE 6—Oxygen index results are likely to be significantly affected by
7.1 General. differences in burning behavior, due to material inhomogeneity (for
7.1.1 The specimens shall be die-punched, cut by hand example, different levels of shrinkage when heated for specimens cut in
using a razor blade or other sharp tool, or cut by an automatic different directions from asymmetrically-oriented thermoplastics film).
machine. Alternatively, specimens shall be prepared directly by
injection molding.
11.1.7.1 For top surface ignition, the igniter is used to (3) Choose the size of the change in oxygen concentration
initiate burning only on the top surface of the upper end of the in accordance with 11.1.10 and 11.1.11, as appropriate. The
specimen. procedure described in 11.1.10 and 11.1.11 is based upon the
“up-and-down method for small samples,” using the specific
11.1.7.2 Apply the lowest visible part of the flame to the top
case where NT – NL = 5 (see 11.1.11.2 and 11.1.11.4), with an
of the specimen using a sweeping motion, if necessary, to cover
arbitrary step size for certain changes to be made in the oxygen
the whole surface, but taking care not to maintain the flame
concentration used.
against the vertical faces or edges of the specimen. Continue to
11.1.10 Determining the Preliminary Oxygen Concentra-
apply the flame for up to 30 s, removing it every 5 s, just
tion:
briefly, to observe whether or not the entire top surface of the
specimen is burning on its own. 11.1.10.1 Repeat the procedures specified in 11.1.1 to 11.1.8
inclusive, using oxygen concentration changes of any conve-
11.1.7.3 Consider the specimen to be ignited once the
nient step size, until two oxygen concentrations, in percent
specimen is burning on its own.
volume, have been found that differ by #1.0 % and of which
11.1.7.4 Remove the igniter once the specimen is ignited. one gave an “O” response and the other an “X” response. From
11.1.7.5 Commence measurement of the period and distance this pair of oxygen concentrations, note that which gave the
of burning once the specimen is ignited. “O” response as the preliminary oxygen concentration level
11.1.8 Assessing the Burning Behavior of Individual Test and then proceed in accordance with 11.1.11.
Specimens:
NOTE 11—The two results, at oxygen concentrations #1.0 % apart,
11.1.8.1 Commence measurement of the period of burning which give opposite responses, do not have to be from successive
as soon as the specimen has been ignited in accordance with specimens.
11.1.7.3, 11.2.3.3 (1), or 11.2.3.4 (1), as applicable, and NOTE 12—At times, the concentration that gave the “O” response will
observe its burning behavior. If burning ceases, but spontane- not be lower than that which gave the “X” response. Such apparent
ous re-ignition occurs within 1 s, continue the observation and inconsistencies, that are likely to be caused by the variability of the test,
measurements. A typical test results sheet is shown in Appen- the equipment, or the material, are not uncommon.
dix X1. 11.1.11 Oxygen Concentration Changes:
11.1.8.2 If neither the period or extent of burning exceeds 11.1.11.1 Using, again, the preliminary oxygen concentra-
the relevant limit specified in Table 2 for the applicable tion from 11.1.10, test one specimen by repeating 11.1.1 to
specimen, note the duration and extent of burning. This is 11.1.9, inclusive. Record both the oxygen concentration (Co)
recorded as an “O” response. (See Appendix X1.) used and the response, “X” or “O”, as the first of the NL and
11.1.8.3 Alternatively, if either the period or the extent of of the NT series of results.
burning exceed the relevant limits specified in Table 2, note the 11.1.11.2 Change the oxygen concentration, in accordance
burning behavior accordingly, and extinguish the flame. This is with 11.1.9 using concentration changes (d) of 0.2 % (see Note
recorded as an “X” response. (See Appendix X1.) 13) of the total gas mixture to test further specimens in
11.1.8.4 Note also the burning characteristics of the mate- accordance with 11.1.1 to 11.1.10 inclusive, noting the values
rial, for example, dripping, charring, erratic burning, glowing of Co and corresponding responses, until a different response to
combustion, or after-glow. that obtained in 11.1.11.1 is recorded.
12.3. If the following condition is satisfied: 11.3.4 Using up to three specimens, assess the burning
2s* behavior of each specimen in accordance with 11.1.8.
3 , d, 1.5s* 11.3.5 If for at least two out of the three specimens thus
report the oxygen in accordance with Section 13, otherwise tested the flame is extinguished before the relevant criteria
follow the instructions in 11.1.11.6 (1) or (2). from Table 2 are exceeded, that is, an “O” response is recorded,
then record that the oxygen index of the material is not less
(1) If d < 2s*/3, repeat 11.1.11.2 through 11.1.11.6 using than the specified value. Otherwise, record that the oxygen
increased values for d, until the condition is satisfied, or index of the material is less than the specified value or
(2) If d > 1.5s*, repeat 11.1.11.2 through 11.1.11.6 using determine the oxygen index in accordance with 11.1 or 11.2, as
decreased values for d, until the condition is satisfied, except appropriate.
that d shall not be reduced below 0.2 % unless so required by
the relevant material specification. 12. Calculation
11.2 Procedure B
12.1 Oxygen Index:
11.2.1 Follow the instructions in 11.1.1 through 11.1.6.
12.1.1 Calculate the oxygen index (OI), expressed as a
11.2.2 When using propagating ignition, follow the proce- percentage by volume, from the following relationship:
dure described in 11.2.3.
OI 5 CF 1 kd
11.2.3 Propagating Ignition:
11.2.3.1 For propagating ignition, the igniter is used to where:
produce burning across the top and partially down the vertical CF = the final value of oxygen concentration, in percent
faces of the specimen. volume to one decimal place, used in the series of NT
11.2.3.2 Apply the lowest visible part of the flame to the end measurements performed in accordance with 11.1.11
face of the specimen and to its vertical faces to a depth of and noted in accordance with 11.1.11.4,
approximately 6 mm. d = the interval, in percent volume to at least one decimal
11.2.3.3 For specimen Type V, continue to apply the flame place, between oxygen concentration levels used and
for up to 30 s, removing it every 5 s, just briefly, to observe controlled in accordance with 11.1.11, and
whether or not the vertical surface of the specimen are burning k = a factor to be obtained from Table 3 as described in
steadily or whether the visibly burning portion has reached the 12.2.
upper reference mark on the support frame. 12.1.2 For the purpose of calculation of s*, as required by
(1) Consider the specimen to be ignited when the visibly 11.1.11.6 and 12.3, the OI shall be calculated to two decimal
burning portion first reaches the upper reference mark on the places.
support frame. 12.1.3 For the purpose of reporting OI results, express OI
11.2.3.4 For specimen Types I, II, III, IV, or VI, continue to values to the nearest 60.1 %, with exact intermediate results
apply the flame for up to 30 s, removing it every 5 s, just being rounded downwards.
briefly, to observe whether or not the vertical surface of the 12.2 Determination of k:
specimen are burning steadily or whether the visibly burning 12.2.1 Table 3 contains values of k for calculating oxygen
portion has reached the upper reference mark on the specimen. index concentration from determinations made by Dixon’s
ANNEXES
(Mandatory Information)
A1.1 Leak Tests—Leak tests shall be carried out thoroughly A1.3 Oxygen Concentration:
on all joints where leaks could change the oxygen concentra- A1.3.1 The concentration of oxygen in the mixture of gases
tion levels in the chimney from the concentration levels set or flowing into the chimney shall be checked to an accuracy of
indicated. 0.1 % of mixture, either by sampling the chimney atmosphere
for analysis or by using an independently calibrated analyzer in
A1.2 Gas-Flow Rates: situ. If an oxygen analyzer is incorporated in the equipment,
A1.2.1 The system for indicating the gas-flow rate through this shall be calibrated using the following gases, each of
the chimney, to satisfy 6.3 and 11.1.5 shall be checked using a which shall conform with 6.3.2 for purity and moisture content:
calibrated flow meter, or an equivalent device, with an accu- A1.3.1.1 Any two gases selected from the following: nitro-
racy equivalent to 60.2 mm/s flow rate through the chimney. gen; oxygen; or clean air; and
A1.2.2 The flow rate shall be estimated by dividing the total A1.3.1.2 A mixture of any two of the preceding gases
gas-flow rate through the chimney by the cross sectional area having an oxygen concentration within the range of concen-
of the bore of the chimney, for example, by using the following trations to be used for most test specimens.
equation:
qv A1.4 Verification of Complete Equipment—For monthly
F 5 1.27 3 106 2
D verification, in accordance with 11.1, use Type III specimens of
the PMMA. The PMMA shall be a non-modified transparent
where: cast sheet based on a homopolymer of methylmethacrylate in
F = flow rate through the chimney, mm/s, accordance with Specifications D4802, Category A-1
qv = total gas-flow at 23 6 2°C through the chimney, L/s, (ISO 7823-1 for Cast Sheets). The PMMA shall have an
D = diameter of the bore of the chimney, mm.
oxygen index (OI) between 17.0 and 18.5.
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A2.1 Oxygen concentrations required for the purposes of 98.5 % purity or with nitrogen containing 0.5 % of oxygen, calculate the
Section 11 shall be calculated in accordance with the equation: oxygen concentration, in percent by volume, using the relationship:
100 Vo 98.5 V8o 1 20.9 V8A 1 0.5 V8N
Co 5 V 1 V (A2.1) Co 5 V8o 1 V8A 1 V8N (A2.2)
o N
where: where:
Co = oxygen concentration, in percent by volume, V8o = volume of oxygen stream used, per volume of
Vo = volume of oxygen per volume of mixture, at 23°C, mixture,
and V8A = volume of air stream used, per volume of mixture,
VN = volume of nitrogen per volume of mixture, at 23°C. and
V8N = volume of nitrogen stream used, per volume of
mixture; assuming that the streams are at the same
NOTE A2.1—If an oxygen analyzer is used, determine the oxygen
concentration using the readout from the particular instrument used. pressure at 23°C.
NOTE A2.2—If the result is calculated from flow or pressure data for For mixtures based on two gas streams, V8o, V8A , or V8N
individual gas streams contributing to the mixture, it is necessary to allow becomes zero, as appropriate.
for the proportion of oxygen present in streams other than a pure oxygen
supply. For example, for mixtures made using air mixed with oxygen of
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A3. PRECISION AND BIAS ASSESSMENT USING GAS CONTROL DEVICES WITHOUT DIRECT OXYGEN
CONCENTRATION MEASUREMENT
A3.1 Table A3.1 is based on a limited round robin4 measurement. For each material, the samples were prepared by
conducted in 1999, along with the round robin in Section 14. the supplier of the material and conditioned at the laboratories
This limited round robin does not comply with Practice E691 that tested them. Each laboratory obtained either one or two
because only three laboratories participated on a limited test results for each material. All laboratories utilized gas
number of materials using the 6.3.2 control devices for measurement and control devices in accordance with 6.3.2 for
accuracy and precision, without direct oxygen concentration accuracy and precision.
TABLE A3.1 Oxygen Index (OI), %A A3.2 See 14.3 for explanations of the concepts of repeat-
Specimen
ability and reproducibility. (Warning—The explanations of
Material Procedure Average SrB SRC rD RE the concepts of repeatability, “r”, and reproducibility, “R”, is
Type
PMMA-1 III A 17.1 0.20 0.43 0.57 1.21 only intended to present a meaningful way of considering the
PMMA-2 III A 17.4 0.00 0.61 0.00 1.72 approximate precision of this test method. Do not apply the test
PVC, plasticized I A 48.0 0.27 7.84 0.77 22.0 results and precision in Table A3.1 to acceptance or rejection of
ABS, FR I A 26.5 0.27 11.1 0.95 31.1
PF, thermoset I A 52.2 0.15 0.82 0.42 2.30 materials, as these data apply only to the materials tested in the
PS, foam II A 23.3 0.00 3.04 0.00 8.50 round robin and are unlikely to be rigorously representative of
A
Based on data from only two laboratories. other lots, formulations, conditions, materials, or laboratories.
B
Sr is the within-laboratory (or repeatability) standard deviation for the indicated The principles outlined in Practice E691 need to be applied by
material. It is obtained by pooling the within-laboratory standard deviations of the
test results from all of the participating laboratories. It is calculated as the square
users of this test method to generate data specific to their
root of the ratio of (a) the sum of the squares of the individual standard deviations materials and laboratory (or between specific laboratories). The
and (b) the number of laboratories. principles of repeatability and reproducibility would then be
C
SR is the between-laboratories (or reproducibility) standard deviation, calcu-
lated as the larger of either (a) the repeatability standard deviation or (b) the
valid for such data.)
standard deviation of laboratory means. A3.2.1 Any judgement in accordance with repeatability and
D
r is the within-laboratory critical interval between two test results = 2.8 3 Sr.
E
R is the between-laboratories critical interval between two test results = 2.8 3 reproducibility would have an approximate 95 % (0.95) prob-
SR. ability of being correct.
APPENDIX
(Nonmandatory Information)
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Committee D20 has identified the location of selected changes to this standard since the last issue (D2863 - 10)
that may impact the use of this standard. (April 1, 2012)
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