Evaluation of Crack Development Through A Bituminous Interface Reinforced With Geosynthetic Materials by Using A Novel Approach
Evaluation of Crack Development Through A Bituminous Interface Reinforced With Geosynthetic Materials by Using A Novel Approach
Evaluation of Crack Development Through A Bituminous Interface Reinforced With Geosynthetic Materials by Using A Novel Approach
Abstract
Using interlayers made of geosynthetic materials has proved its effectiveness with respect to postponing the appearance of
reflective cracking on the surface. In this regard, in a reinforced bituminous interface, the crack first propagates from its origin
upward until it reaches the interlayer. When the interlayer has higher stiffness than its surrounding bituminous material, the
crack path diverts horizontally along the interlayer plane until the whole energy of the crack dissipates. Nevertheless, this
mechanical improvement needs to be further studied to quantify the reinforcement effects of geosynthetic materials in
mechanistic-based design of reinforced sections. This study aimed to develop a laboratory test method that not only is able
to illuminate the crack resistance effect of geosynthetics but is also able to differentiate the load–displacement curves among
different types of reinforced bituminous interfaces. The results led to the advent of a new test device called the crack widen-
ing device in which reproducibility and statistical variability of the outcomes were all within the acceptable range. On this
ground, using paving fabric showed superior performance among others with respect to energy dissipation capability and
retarding the loss in the stiffness modulus during the crack propagation stage compared with the corresponding unreinforced
cases. On the other hand, using the reinforcement grids led to a higher initial stiffness of the reinforced structure, especially
when embedded between coarse hot mixtures.
Keywords
reflective cracking, geosynthetic materials, bituminous interface, crack development, crack widening device
A traditional pavement maintenance approach to deal appearance of reflective cracks on the surface by
with a deteriorated bituminous surface is to mill it up to prolonging the crack path and dissipating the energy of
a specific thickness and refill it with a new hot mix over- the crack during its propagation. In this regard, in a rein-
lay. However, one of the main concerns associated with forced bituminous interface with geosynthetic materials,
overlaying is the reflection of existing cracks caused by the crack first propagates from its origin upward until it
the movement induced by the traffic loads or moisture reaches the interlayer. When the interlayer has higher
and temperature variations in the underlying layers or stiffness than its surrounding asphaltic material, the
their combinations thereof. This in turn imposes massive crack path diverts horizontally along the interlayer plane
maintenance costs on road authorities to redo their main-
tenance and rehabilitation measures. 1
Construction Department, École de Technologie Supérieure (ÉTS),
Up until now, no solution has yet been documented Montreal, Quebec, Canada
2
in the literature to completely address the prevention of Department of Architecture-Wood-Civil Engineering, Bern University of
crack development across the overlay. Nevertheless, Applied Sciences (BFH), Burgdorf, Bern, Switzerland
until the whole energy of the crack dissipates by stretch- restrict fatigue cracking and rutting and to delay the
ing the interlayer under the movement. Current labora- appearance of reflective cracking (10). This rehabilitation
tory test devices that permit measuring the crack solution not only acts as a stress relief and reinforcement
resistance of asphalt overlays are able to apply concur- layer in the system (11) but, also compared to a thick
rently shear, tensile, and flexural stresses in the proximity overlay, it is much more cost-effective (12) and sustain-
of the crack and provide a stable state of crack propaga- able since it allows lower hot mix materials as an overlay,
tion: the four-point bending test (1–3), wheel reflective thus decreasing the level of emissions and dissipation of
cracking (WRC) test (4, 5), wedge splitting test method natural sources of materials (7). However, the degree of
(5), direct tensile strength test (6), modified wheel tracker effectiveness of the reinforced system depends mostly on
(7), Texas overlay tester (8), and UGR-FACT (9) are just the bounding condition provided at the interface (13).
a few. However, because of demanding large-size speci- The presence of the interlayer by itself results in a discon-
mens, manipulation, and preparation of specimens, the tinuity between consecutive layers in the pavement system
complexity of the analysis of the results and less suitabil- that may lead to a loss in shear strength (14, 15). Previous
ity in incorporating the reinforced structures with geo- findings showed that a geogrid compared to paving fabric
synthetics, the universal acceptability of these tests (PF) kept the integrity of the system at the interface level
methods is limited in practice. better by giving a higher value of the coefficient of inter-
One of the limitations of testing specimens reinforced face bounding (CIB) (16), which stems from its meshed
with geosynthetics is that a large specimen would be structure that provides more contact between its adjacent
required to represent as best as possible the field condi- materials. This reduced bounding in the presence of the
tions. The strength of geosynthetic materials is highly interlayer, however, plays a barrier role in growing
dependent on the friction and surface area. One of the bottom-up cracking, as already proved by the four to five
objectives of the new test method was to produce and times higher energy dissipated in the crack propagation
test small-size specimens. The effect of the specimen size stage (J-integral) in samples including PF (17).
on the results is not discussed here. Furthermore, the position of the geosynthetic in the
To meet this objective, four different geosynthetics, pavement system is another important consideration
three types of geogrids, and one type of geotextile, with that, with respect to the aggregate size in contact with
different physical and mechanical properties along with the interlayer, affects the absorbed energy during the
reference samples without the interlayer, were embedded stretching of the geosynthetic under loading (18). To
in three different dense-graded hot mixes with respect to take advantage of the maximum benefit from the geosyn-
aggregate size to evaluate the development of the force– thetic, its location in the pavement structure should be
crack width curves from the initiation of the crack up to selected according to the type of distress that is supposed
the failure point. This study will also address the follow- to be addressed. With respect to reflective cracking, the
ing key points: minimum amount of crack propagation was observed
when the geosynthetic was located at one third of the
(a) the repeatability and variability of the proposed asphalt overlay thickness from the bottom (19). In addi-
laboratory test device; tion, in an attempt to understand the effect of the geo-
(b) fracture parameters that enable us to differenti- synthetic on the mechanical performance of a multi-layer
ate the mechanical performance of different system under bending, the optimum location of the geo-
types of interlayers during crack development; synthetic was proposed at a depth where the tensile stres-
(c) the best location of the interlayer with respect to ses resulting from bending are high (3). In a field study,
the surrounding aggregate size. the placement of the geosynthetic near the interface of
an asphalt overlay with an underlying bituminous layer
As for the organization of the paper, a review of the was found to be effective in limiting crack propagation
literature is presented in the first section followed by a (20). The results from finite-element modeling of the
description of the materials, specimen preparation proce- geosynthetic–asphalt overlay showed that the minimum
dure, and configuration of the device and test setup. tensile strain required for the crack propagation over the
Then, the results and data analysis are discussed. Finally, geosynthetic is obtained when the geosynthetic is placed
a summary of the findings along with recommendations at one-third depth of the thickness from the bottom sur-
will be given. face (21). However, only a few studies have been per-
formed to evaluate the mechanical performance of
geosynthetics during crack propagation when embedded
Research Background between different sizes of hot mixes.
Many scientific proofs encourage using geosynthetic From the above-mentioned review of the literature,
materials as an interlayer between bituminous layers to this study will first introduce a novel laboratory
Solatiyan et al 3
1
ESG-10 = a surface course mix with a nominal maximum aggregate size of 10 mm; 2ESG-14 = a binder course mix with a nominal maximum aggregate size
of 14 mm; 3GB-20 = a base course mix with a nominal maximum aggregate size of 20 mm.
Elongation
Mesh size
Abbreviated Material/transversal Material/longitudinal Protective Transversal Longitudinal (square shape)
Name name strength (kN) strength (kN) layer direction direction (mm)
Carbophalt G 120/200 GB Glass fibers/120 Carbon fibers/200 Plastic foil \3% \1.5% 20
Carbophalt G 200/200 GR Carbon fibers/200 Carbon fibers/200 Plastic foil \1.5% \1.5% 20
Glasphalt GV 120/120 GV Glass fibers/120 Glass fibers/120 Nonwoven \3% \3% 20
Note: GR = reinforcement grid made of carbon; GB = reinforcement grid mad of a mix of glass and carbon fibers; GV = a type of geocomposite in which
one side is covered with bitumen but from the bottom it is covered with a layer of fabric
with a syringe and the edge of a spatula. The - For the reinforced structure with the geocomposite,
dosage of the emulsion opted for was 180 g/m2 of the same procedure as previously described for the
residual bitumen, complying with the specifications reinforcement grid was pursued with two main dif-
provided by the manufacturer. Then after 3 h of ferences. The dosage was selected as 270 g/m2 and
setting time for the complete breakage of the emul- there was no delay between the application of the
sion in front of a fan, the reinforcement grid was emulsion on the surface and spreading the geocom-
applied on the emulsified surface with the steady- posite on the surface without using a blow torch.
state movement of a gas blow torch to the grid to - For the structure reinforced with PF, first the
lightly melt the bitumen that the grid contains. asphalt cement was heated up to the compaction
Since the direct exposure of the binders to the temperature and then applied on the surface, as
flame may result in excessive aging of the material, much as 110 g/m2, followed by placing the fabric
the following precautions were adopted: not using already cut at the same dimension as the slab on
the full power of the blow torch; keeping a 10 cm the bottom slab.
distance between the torch and the material; apply-
ing a constant-speed movement of the torch on After the installation of the interlayer or settling the
every single strand of the grid, once in one direc- emulsion in the unreinforced case, the specimen preparation
tion and then in the other perpendicular direction. was continued by the compaction of the top bituminous
Solatiyan et al 5
layer (ESG-10 or ESG-14) over the bottom slab at 135ºC. design methods, it is necessary to measure the level of
In the final step, cubic shape samples of size 80 mm 3 80 reinforcement when the interlayer changes. To capture
mm 3 80 mm were cut from each prepared slab and their this mechanical effect, a crack performance tester
top and bottom surfaces were perfectly polished with sand- device was designed and calibrated in the lab. This
paper to have a full contact between the specimen and the device is able to realistically simulate the loss of sup-
loading plate from the top and the test device from the bot- port from underlying layers while the crack grows from
tom. It is worth mentioning that a minimum of three open- an initial notch up to the top. It was postulated that
ings from the geogrid structure is recommended for better this methodology could result in having a better vision
interpretation of the crack resistance behavior of reinforced of the fracture phenomenon in reinforced and unrein-
bituminous layers (23). The shape, size, and number of spe- forced structures. In the following section, more details
cimens used for each structure are shown in Figure 3. are presented on the configuration of the device and
test setups.
Test Setup
Using an interlayer between bituminous layers Crack Widening Device. In search of a test method to mea-
enhances the crack resistance performance of the whole sure the crack resistance performance of reinforced bitu-
system (23). However, the quality of bonding provided minous structures that could distinguish among different
at the interface plays a pivotal role in the level of rein- types of interlayers, a crack resistance performance
forcement. To quantify this effect in mechanistic-based device was designed that has low complexity, and the
6 Transportation Research Record 00(0)
Figure 7. Crack stiffness evolution in double-layer structures composed of a surface course mix with a nominal maximum aggregate size
of 10 mm over a binder course mix with a nominal maximum aggregate size of 14 mm reinforced with different types of interlayers and
the unreinforced structure.
Note: GR = reinforcement grid made of carbon; GB = reinforcement grid mad of a mix of glass and carbon fibers; GV = a type of geocomposite in which
one side is covered with bitumen but from the bottom it is covered with a layer of fabric; PF = paving fabric; UN = unreinforced.
showed a higher initial modulus. However, the crack 14/GB-20, it was the GB grid that showed the highest resis-
width at the failure point was 30% reduced. tance, while the PF had the lowest rank.
Figure 9 presents a view of changes in percentage in the Concerning maximum displacement at maximum
mechanical performance of the bituminous interface with force, in both types of structures, using a layer of PF at
respect to the maximum force, maximum displacement, and the interface led to a significant improvement in the
initial crack stiffness when reinforced with different types of structural integrity of the system, even in large crack
geosynthetics, compared with corresponding unreinforced openings. However, all types of reinforcement grids at
cases. With respect to the maximum force, in the ESG-10/ the interface surrounded by ESG-10 and ESG-14 pre-
ESG-14 structure, the interface including a layer of PF had sented inferior performance compared with the unrein-
the highest resistance against shear stresses transferred from forced interface in a similar structure.
the crack during its propagation, followed by the GB, GR, As for the initial crack stiffness, all types of geosyn-
and GV grids, respectively. Nonetheless, in the case of ESG- thetics induced a 2–2.5 times higher initial modulus at
Solatiyan et al 9
Figure 8. Crack stiffness evolution in double-layer structures composed of a binder course mix with a nominal maximum aggregate size
of 14 mm over a base course mix with a nominal maximum aggregate size of 20 mm reinforced with different types of interlayers and the
unreinforced structure.
Note: GR = reinforcement grid made of carbon; GB = reinforcement grid mad of a mix of glass and carbon fibers; GV = a type of geocomposite in which
one side is covered with bitumen but from the bottom it is covered with a layer of fabric; PF = paving fabric; UN = unreinforced.
the interface of fine-graded mixtures compared with the into the effect of the aggregate size used in the hot mix-
unreinforced case. However, this improvement was not ture on the mechanical performance of the interlayer,
of great importance at the interface of coarse-graded three different types of hot mixtures were utilized with
mixtures, while in the case of the GV grid and PF, the respect to the nominal maximum aggregate size: ESG-10,
crack stiffness on average dropped as much as 15%. ESG-14, and GB-20. Two mechanical indices were con-
sidered for understanding the differences in mechanical
performance compared with the corresponding unrein-
Conclusions
forced cases: energy dissipated during the bottom-up
In this study, an innovative laboratory approach was crack propagation stage and the evolution of the stiffness
developed to investigate the crack resistance performance modulus during the crack opening. Based on the findings
of double-layer bituminous structures reinforced with from this laboratory study, the following conclusions
different types of interlayers. To have a better insight were acquired.
10 Transportation Research Record 00(0)
Figure 9. Changes in maximum force and displacement and initial crack stiffness in different interface types.
Note: ESG-10 = a surface course mix with a nominal maximum aggregate size of 10 mm; ESG-14 = a binder course mix with a nominal maximum aggregate
size of 14 mm; GB-20 = a base course mix with a nominal maximum aggregate size of 20 mm; GR = reinforcement grid made of carbon; GB =
reinforcement grid mad of a mix of glass and carbon fibers; GV = a type of geocomposite in which one side is covered with bitumen but from the bottom it
is covered with a layer of fabric; PF = paving fabric; UN = unreinforced.
- With respect to the energy required for the crack to higher initial modulus and smoother loss of the
propagate from the bottom to the top surface, the stiffness modulus. In the case of using a geocom-
PF showed superior performance to the unrein- posite (i.e., GV) this improvement was only associ-
forced one regardless of the type of the mixture it is ated with higher displacement when applied
in contact with. However, only using the GB rein- between coarse-graded mixtures. On the other
forcement grid at the bituminous interface resulted hand, the PFs showed the lowest reduction in the
in an almost two times enhanced performance com- loss of stiffness modulus because of yielding and
pared to the corresponding unreinforced case. In significant horizontal displacement before failure
the case of GR and GV reinforcement grids, the under the imposed shear stresses.
energy dissipation performance was doubled for - For gaining the most benefits from the reinforce-
fine-graded mixtures. ment effect of the interlayers, the reinforcement
- Using the PF at the interface led to a very slow grids showed improved performance while
reduction in the rate of loss in the stiffness modu- embedded between coarse-graded mixtures,
lus of the combined system compared to the other namely, between a binder layer and a bituminous
types of interlayers. base layer. Nevertheless, in the case of using PF,
- In all the reinforced structures, the initial modulus the higher initial modulus was recorded while using
was remarkably higher than the corresponding it between a surface layer and a binder layer.
unreinforced cases. This benefit was of great impor-
tance when using the carbon-made reinforcement grid It is worth mentioning that, along with the current
(i.e., GR) at the interface. However, in the case of the results, more experimental works are required to check
geocomposite made of a layer of glass fiber grid, the the validity of the results with a larger matrix of mixes
improvement in the initial modulus was not tangible. and different gradations, binder contents, geosynthetic
- In comparison with unreinforced structures, using materials, and temperatures. In addition, the evolution
reinforcement grid types GR and GB led to a of the stiffness modulus of the reinforced systems can be
Solatiyan et al 11
modeled in finite-element-based modeling software to 4. Gallego, J., and J. N. Prieto. New Laboratory Equipment
predict the appearance of reflective cracking more pre- for Study of Reflective Cracking in Asphalt Overlays.
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Wheel Reflective Cracking Test for Assessing Geosynthetics
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Author Contributions Overlays Using Direct Tensile Strength Test. Construction
and Building Materials, Vol. 162, 2018, pp. 37–47.
The authors confirm contribution to the paper as follows: study
7. Spadoni, S., L. P. Ingrassia, G. Paoloni, A. Virgili, and
conception and design: E. Solatiyan, A. Carter; data collection:
F. Canestrari. Influence of Geocomposite Properties on
E. Solatiyan, V.T. Ho; analysis and interpretation of results: E.
the Crack Propagation and Interlayer Bonding of
Solatiyan, V.T. Ho, A. Carter; draft manuscript preparation: E.
Asphalt Pavements. Materials, Vol. 14, No. 18, 2021,
Solatiyan. V.T. Ho, A. Carter, M. Vaillancourt, N. Bueche. All
p. 5310.
authors reviewed the results and approved the final version of
8. Jaskula, P., C. Szydlowski, and C. Stienss. Influence of
the manuscript.
Bitumen Type on Cracking Resistance of Asphalt Mix-
tures Used in Pavement Overlays. IOP Conference Series:
Declaration of Conflicting Interests Materials Science and Engineering, Vol. 356, 2018,
p. 012010. https://doi.org/10.1088/1757-899x/356/1/012010.
The author(s) declared no potential conflicts of interest with
9. Moreno-Navarro, F., and M. C. Rubio-Gamez. UGR-
respect to the research, authorship, and/or publication of this
FACT Test for the Study of Fatigue Cracking in Bitumi-
article.
nous Mixes. Construction and Building Materials, Vol. 53,
2014, pp. 182–189.
Funding 10. Solatiyan, E., N. Bueche, and A. Carter. A Review on
The author(s) disclosed receipt of the following financial sup- Mechanical Behavior and Design Considerations for Rein-
port for the research, authorship, and/or publication of this forced-Rehabilitated Bituminous Pavements, Construction
article: This work was supported by the Natural Sciences and and Building Materials, Vol. 257, 2020, p. 119483. https://
Engineering Research Council (NSERC) and TEXEL doi.org/10.1016/j.conbuildmat.2020.119483.
Corporation. The authors gratefully acknowledge their finan- 11. Kumar, V. V., and S. Saride. Use of Digital Image Corre-
cial support. lation for the Evaluation of Flexural Fatigue Behavior of
Asphalt Beams with Geosynthetic Interlayers. Transporta-
tion Research Record: Journal of the Transportation
ORCID iDs Research Board, 2017. 2631: 55–64.
Ehsan Solatiyan https://orcid.org/0000-0003-4584-3557 12. Steen, E. R. Stress Relieving Function of Paving Fabrics
Nicolas Bueche https://orcid.org/0000-0003-1922-0348 When Used in New Road Construction. In 5th 20 Interna-
Michel Vaillancourt https://orcid.org/0000-0002-8363-5284 tional RILEM Conference on Reflective Cracking in Pave-
Alan Carter https://orcid.org/0000-0003-3915-8385 ments (C. Petit, I. L. Al-Qadi, and A. Millien, eds.), RILEM
Publications SARL, Limoges, France, 2004, pp. 105–112.
13. Sobhan, K., and V. Tandon. Mitigating Reflection Crack-
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