Service Manual: For Seca 334 LC / 335 LC

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Service Manual

Variants:
3341321008 for seca 334 LC / 335 LC
3341321368

3357021094
3357021129 Service Manual Number:
3357021159
17-05-01-342-
Valid as of: 01.03.2008

Description:
Baby scale with 4 load cell technology

Content:
Operation mod. 334 LC 17-10-06-335
Operation mod. 335 LC 17-10-07-552
Operation mod. 335 LC China 17-10-07-555
Function diagram 25-02-02-281
Description LC 2 electronic 30-34-00-764
Calibration 30-34-00-764
Description of faults 30-34-00-744
Cableplan 08-02-06-036
Replacement 30-34-00-752
Spare parts 30-34-00-749 a

Manual number: 17-05-01-342-


Service Manual Description of the LC2 electronics

Brief description of the LC display module


Introduction
The display module belongs to the LC family of seca’s electronic modules and is used to indicate a
weight value measured with the LC weight module and supplied via the module bus. The display
module also accommodates the operating elements and can process the weight (hold, tare, etc.).
Furthermore, a simple switch/jumper is provided to activate scale service.

The following block diagram shows the main function blocks of the LC display module:

Programming
LCD
interface

Sw itch
Voltage
on/off
regulation
uC LC module bus
logics

Scale
Operation
service

Display representation
A maximum of five digits as well as some special characters can be displayed, which can appear as
shown below:

Explanation of the special characters:

Symbol Meaning

Battery Battery warning, operation of the scale can continue, but the batteries
should be replaced. If the batteries are not replaced and are allowed to
discharge below the next threshold, the ”bAtt“ message is displayed.
Measurements are then no longer possible.

Measuring range 1 Measuring range 1 is active.

Measuring range 2 Measuring range 2 is active.

Power supply unit The scale is operating in power supply unit mode.

PT PT indicates that a weight value previously saved will automatically be


subtracted from the weight value currently measured.

BMI The BMI function is active. Once body height has been entered, the BMI
value is displayed.

23.07.07 Kr/Rei Page 1(6) 30-34-00-745


Service Manual Description of the LC2 electronics

Hold + warning Hold indicates that the weight display has frozen. The warning triangle
triangle signals that the weight displayed on the scale is not verifiable.
TARE, NET Tare or Net show that a weight on the scale has been tared out.

cm The value displayed corresponds to body height in cm. (BMI)

lbs The weight value is displayed in lbs.

kg The weight value is displayed in kg.

sts The weight value is displayed in lbs and sts.

Power supply
Power supply is provided via the LC module bus. The power supply for the display module is
connected through the start button. Once the microcontroller on the LC display module has started, it
assumes control of the power supply. When the start button is pressed again, the power supply to the
display is switched off.

Operation
With the exception of the start button (if provided), the connected buttons can be configured as
required for the particular model. These buttons can be pressed just lightly or longer (longer than 1 s).

Scale service
To activate scale service, 2 contact pins on the PCB must be short-circuited by means of a
jumper/switch. Access to these contacts can only be gained by destroying the seal and opening the
display housing. After placing the jumper, switch on the scale to start scale service.

LC module bus
The LC module bus establishes the connection to the LC weight module. The unregulated supply
voltage from the LC weight module is available on the bus. All relevant data is exchanged via a data
line and a clock pulse line.

Pin Function Note

1 SCL Serial Clock TWI


2 GND Ground
3 SDA Serial Data TWI
4 Vin Battery/power supply voltage

Programming interface
The programming interface is a 10-pin interface, which is only accessible after opening the display
housing. The display housing is secured with a seal that must be destroyed to open the housing.
Warning: If the seal is destroyed, verification is no longer valid. A special seca service adapter is
required to access the programming interface.

The service interface can be used to:

- supply the unregulated supply voltage


- measure the regulated voltage for the electronics
- execute the start function
- delete and write new data to the flash memory and the EEPROM of the microcontroller

Programming
The microcontroller contains two types of non-volatile memories that are used for various purposes in
the module.

The following memory types are provided:

23.07.07 Kr/Rei Page 2(6) 30-34-00-745


Service Manual Description of the LC2 electronics

Type of memory Size

Flash memory 8 Kbytes


EEPROM 512 bytes

The flash memory holds the firmware for the microcontroller. During programming, the data is written
to the flash memory via the 10-pin programming interface. The parameters read out by the LC display
module from the LC weight module after being set into operation for the very first time are stored in the
EEPROM. Both memories are protected by an LRC checksum. A data error in either of the two
memories cannot be remedied during the operation and causes a permanent fault indication.
Weighing operations are then no longer possible. Once the scale has been programmed, both
memories are protected against reading out and modifying data via the programming interface. Any
modification of the data first requires that both memories are completely cleared.

Fault handling
If faults occur, they are displayed on the LCD with the relevant fault code. Each fault message
includes the number of the module type on which the fault has occurred.

Module Number

LC weight module 10
LC display module 11

The following fault messages are implemented:

Fault number Fault description

11 Outside value range (positive or negative overload)


12 Switch-on zero point outside the permissible range
13 Zero follow-up outside the permissible range
16 No zero point
40 EEPROM checksum fault
50 Flash memory checksum fault
60 Bus communication fault

Technical data
Supply voltage : 9V – 12V (via LC module bus)
Supply current: typ. 11.8mA
Zero-signal current: typ. < 0.1µA
Operating temperature: approx. 0°C to 50°C
Storage temperature: -10°C to 60°C
Dimensions: 63mm x 42mm x 1.7mm

23.07.07 Kr/Rei Page 3(6) 30-34-00-745


Service Manual Description of the LC2 electronics

Brief description of the LC weight module


Introduction
The LC weight module is used to determine weights using one or several load cell(s) with strain
gauges. The LC module bus supplies the processed measured values to the LC display module.

The following block diagram shows the main function blocks of the LC weight module:

Voltage Programming
Resonator
measurement interface

Mains
Voltage
connection
regulation
uC LC module bus
/battery

Sw itch
Temperature
Load cell(s) A/D converter on/off
measurement
logics

Weight measurement
The weight module uses load cells with strain gauges in a double bridge circuit as sensors. The entire
analog part and the load cells, as well as the other peripherals, are supplied with a 5V supply voltage.
At full load, the load cells supply a bridge output voltage of 0.8mV/V. This voltage is measured by a
dual slope A/D converter; the different voltages supplied by the four load cells are multiplexed
accordingly. Every 500 ms, 12 measurements are carried out per load cell and the mean value is then
calculated. Before the mean values for each load cell are merged and converted into the weight value,
an individual corner correction factor is applied to them. A linear function is used to convert the results
into a weight value. The first stable value within the switch-on zero setting range after switching on the
scale is used as zero point. The zero follow-up range is monitoring during the operation of the scale.

Temperature measurement
In order to compensate for the load cell’s temperature drift, the temperature is measured regularly and
the measured value is adjusted accordingly. For this measurement, the voltage is cyclically measured
via an NTC, which forms a voltage divider together with a linearization resistor connected in series. To
reduce measured value fluctuations, a mean value of 8 temperature values is always formed.
Fluctuations are thus reduced to a third compared with individual measurements. The difference
between the current temperature and the temperature measured when the last zero point was
obtained is used to determine a projected zero point. To do so, one assumes that the weight change
per °C is constant. The weight value is then corrected in accordance with the zero point calculated and
in accordance with the difference to the temperature measured when the scale was adjusted.

Power supply
Power supply can be provided by AA size batteries or a power supply unit. The circuit cannot be
operated on rechargeable batteries. The unregulated voltage is connected to a 5V in-phase regulator
via reverse voltage protection diodes. The regulated 5V supply voltage is then available to the entire
circuit. The supply voltage for the analog part can be switched separately from the rest of the PCB via
a switch on/off logic. The digital part is permanently supplied with 5V.

Voltage measurement
To enable power supply unit and battery operation to be distinguished and in order to measure the
current battery voltage, the unregulated voltage is monitored by the microcontroller. Voltage
measurement takes place via a voltage divider and by means of the internal A/D converter.

23.07.07 Kr/Rei Page 4(6) 30-34-00-745


Service Manual Description of the LC2 electronics

If the voltage drops below a certain limit, the user is alerted by the battery symbol in the LCD. If the
next threshold is undershot, "bAtt” is displayed and weighing is no longer possible.

Resonator
A ceramic 8 MHz resonator is used as a time basis for all functions of the module.

LC module bus
The LC module bus establishes the connection to the LC display module and at the same time forms
the adjustment interface. The unregulated supply voltage is made available on the bus. All relevant
data is exchanged via a data line and a clock pulse line.

Pin Function Note

1 SCL Serial Clock TWI


2 GND Ground
3 SDA Serial Data TWI
4 Vin Battery/power supply voltage

Programming interface
The programming interface is a 10-pin interface, which is only accessible after opening the housing.
The housing is secured with a seal that must be destroyed to open the housing. Warning: If the seal is
destroyed, verification is no longer valid. A special seca service adapter is required to access the
programming interface.

The service interface can be used to:

- supply the unregulated supply voltage


- measure the regulated voltage for the electronics
- delete and write new data to the flash memory and the EEPROM of the microcontroller

Programming
The microcontroller contains two types of non-volatile memories that are used for various purposes in
the module. The following memory types are provided:

Type of memory Size

Flash memory 8 Kbytes


EEPROM 512 bytes

The flash memory holds the firmware for the microcontroller. During programming, the data is written
to the flash memory via the 10-pin programming interface. All scale-specific parameters required by
the display and for measuring the weight are stored in the EEPROM. Data is written to the EEPROM
during the adjustment process. The display automatically retrieves all the parameters it needs from the
EEPROM of the LC weight module via the LC module bus. Both memories are protected by an LRC
checksum. A data error in either of the two memories cannot be remedied during the operation and
causes a permanent fault indication. Weighing operations are then no longer possible. Once the scale
has been programmed, both memories are protected against reading out and modifying data via the
programming interface. Any modification of the data first requires that both memories are completely
cleared.

Adjustment
To ensure that the scale functions properly, the LC weight value module must be adjusted before it is
set into operation. During the adjustment, the A/D converter supplies measured values to the
adjustment processor via the LC module bus. The adjustment processor determines the adjustment
data for the LC weight module from the values measured for different loads on the scale. If you wish to
configure individual temperature compensation, the scale must be measured with a load and without a
load at temperatures on different ends of the range. The adjustment data is then stored on the
EEPROM.

23.07.07 Kr/Rei Page 5(6) 30-34-00-745


Service Manual Description of the LC2 electronics

Scale service
The electronics offer the following service functions:

To be able to compensate for linear measuring errors of the scale, resulting e.g. from different forces
of gravity at different geographical points, the module has a recalibration function. When the
recalibration function is started, the display shows the weight to be placed on the scale. Place the
weight in the centre of the scale and acknowledge this action via the keyboard. Once a stable weight
value has been identified, the correction factor is calculated and stored in the EEPROM. After
recalibration, the scale switches off automatically. The recalibration function can be aborted by
switching the scale off before the requested weight has been acknowledged.

The module has a function for subsequent corner correction, so that it is not necessary to re-adjust the
entire scale if a load cell is replaced. To carry out subsequent corner correction, two loads with the
requested weight must be placed on the scale in succession at the corners displayed. Loading must
be acknowledged. A new correction factor for the replaced load cell is calculated from the measured
values and is then stored in the EEPROM. After subsequent corner correction, the scale switches off
automatically. The subsequent corner correction process can be aborted by switching the scale off
before the weight placed on the scale for the second corner has been acknowledged.

Please refer to the adjustment and calibration instructions for further details regarding the individual
service functions.

Technical data
Supply voltage: 9V – 12V
Supply current: typ. 32.5mA
Zero-signal current: typ. 120µA
Operating temperature: approx. 0°C to 50°C
Storage temperature: -10°C to 60°C
Dimensions: 92mm x 45mm x 1.7mm

23.07.07 Kr/Rei Page 6(6) 30-34-00-745


Service manual Calibration

1 Recalibration Mod. 334 / 335 / 833 / 834 / 835

1.1 General

To compensate linear measuring deviations, which occur e.g. as a result of gravity variations
in different gravity zones, has the scale a recalibration function. The recalibration function is
activated either by plugging in a jumper or, on newer models, using a slide switch on the
PCB Access to these contacts can only be gained by destroying the seal and opening the
scale. After placing the jumper or activating the slide switch, the scale must be switched on
to start the recalibration function.

1.1.1 Carrying out a recalibration

Module typ LC-Kompakt-Baby.

To carry out a recalibration, the following steps are required:

1. Switch on the scale and check the battery status (see note). Recalibration must not
be continued if the batteries are low..

2. Then switch off the scale, remove the seal and unscrew the service flap at the
bottom.

3. Use a jumper to short-circuit the calibration contact pins or, on newer variants,
operate the slide switch.

4. Set the scale up properly again and then switch it on.


5. After starting the scale, the segment test comes up and then the display flashes to
request that a weight be placed on the scale.

6. Place the verified weight in the middle of the weighing platform. Do this in one step,
but not in more than two steps with equal loads. Depending on the model, the
necessary recalibration weights can have different sizes.(cp. Table 1).

Model Recalibration weightt

334, 335 15 Kg

833, 834 15 Kg

835 20 Kg

Table 1: Recalibration weights

12.02.08 /Kr, Rei 1(2) 30-34-00-764


Service manual Calibration
7. Once a stable and correct weight value has been identified, the LCD stops flashing
and a calibration value is calculated and saved. A few moments later, the scale
switches off automatically. If the LCD does not stop flashing, the weight measured is
below the expected weight value or it is not possible to determine a stable weight
value (as a result of vibrations etc.).

8. Then remove the weight from the scale, remove the jumper from the PCB and refit
the service flap.

9. Now set the scale up again and then switch it on. Afterwards, place a calibrating
weight on the scale and check whether the correct weight is displayed. If
recalibration was successful, secure the service flap again with a seal in accordance
with national regulations.

Note:

Monitoring of the battery voltage is not possible during the recalibration process. Therefore,
check the battery voltage before and after recalibration. This can be done by switching the
scale on and watching the display. If the battery voltage is low, either the early battery
warning symbol or the "bAtt" display is activated. If one of the two displays occurs before or
immediately after recalibration, the batteries must be replaced and recalibration must be
repeated.

1.1.2 Aborting a recalibration


The recalibration function can be aborted by switching the scale off before the requested
weight is placed on the scale.

12.02.08 /Kr, Rei 2(2) 30-34-00-764


Service Manual Description of faults
Scales with LC electronic
Please refer to the operating instructions to ensure that the scales were operated in the
proper manner. In case of a malfunction, the following table will help you to locate the fault.
Description of the fault Possible cause Remedy
Scales cannot be started • Battery is not • Check the batteries
installed or
discharged
• Voltage supply is • Check the voltage at the appropriate connections of the electronics;
defective eliminate the interruption
• Bus connection • Check the plug-in connections; check the cables for interruption
cable is defective and replace them if necessary.
• Keypad is defective • Check the cable connections; check the cables and the keypad for
or not connected interruption and replace them if necessary
• Bus fault • Disconnect power supply unit and battery from the scale, wait for 60
seconds, then reconnect.
Scales show no weight or • Packaging / • Check the scales
an incorrect weight transport safeguard
(repeatedly) has not been fully
removed
• Scales are • Recalibrate the scales
maladjusted
• Sensor is damaged • Replace the sensor and start an additional corner override
transfer of force to the • Check the base frame for damage or incorrect assembly
sensor is interrupted
Scale shows only the • Shortcircuit between • Search for damaged isolation of the cabel and repair it. ( If
segment test or the sensor cable and appropriated use multimeter.)
readings are varying to housing
much.
Incomplete digits • Display is defective • Replace the electronics
Malfunction during the • Display: • The electronics have detected an error.
weighing procedure n X: module number
Er:x:no n No: error number
•Sensor is defective or • Check connection cables, check sensor and replace as required (if
supply lines are parts a replaced, a corner override is necessary)
E XX.11 damaged
• If several load cell are used, check the allocation (colour codes)
•Failure at • Check the initial load
Identification
E XX.12 initial zero setting • Sensor defective, replace it possibly (a corner override is
necessary)
• Limit for zero • Load the scale at work with >50g/s
tracking is reached
E XX.13
•Failure at • while the start process beware the scale for agitation
Identification
E XX.16 initial zero setting
• No EEProm data • Recalibrate the scale
E XX.40
• Flash memory • Replace the electronics
damaged
E XX.50
• Bus connection • Check the plug-in connections; check the cables for interruption and
cable is defective replace them if necessary, Disconnect power supply unit and
E XX.60 battery from the scale, wait for 60 seconds, then reconnect.

19.07.07 /Kr/Rei 30-34-00-744


8 7 6 5 4 3 2 1

black NET

F F

E E

BATT -
+
D D
red red blue

Vin GND
4 x Wägezelle / Load cell
(Vcc) green
(High) white WZ 1
(Low) red
(GND) black 08-06-18-142
... WZ 2 LC DMS Elektronikmodul
BATT
LC DMS elektronic module
C C
WZ 3

black (- from battery) WZ 4

red (+) 08-06-18-155


LC DMS Tasterplatine
LC DMS push button board
B blue(-) B

Datum/Name:
Änd.Mitteil. / CHANGE:
Index / REVISION:
Erstellt / DRAWN Geprüft / APPROVED Ver. _ PROJECTION ALL RIGHTS CONCERNING THIS DOCUMENT AND ITS
03.04.2007 CONTENTS RESERVED. Alle Rechte an und aus diesen
A HAMBURG Unterlagen verbleiben seca gmbh. & co. kg.
Winterberg
Maßstab / SCALE : Werkstoff / MATERIAL : Benennung / TITLE : Nr. / NO. :

1:1
Kabelplan Mod. 334LC, 335LC 08-02-06-036
cable plan mod. 334LC, 335LC
Donnerstag, 29. November 2007 11:34:37

8 7 6 5 Blatt/SHEET 1/1
R:\ARCHIV_DBWORKS\Firma\08-\08-02-\08-02-06-036
Service Manual Replacememt

seca 334 LC / 335 LC

1. before work unplug the unit to avoid the risk of electrical shock

1.1 Turn the scale over so that the frame “A” is at the top.

1.2 Unsolder the 4 crosshead screws „B“

1.3 Slightly lift the frame “A”, paying attention to the cable connections. Then turn the frame over
again to the display side so that frame and tray “C” are placed side by side, the open sides
facing upwards.

2. Replacing

2.1 Frame
To replace the frame “A”, unsolder the cable connection from the display board “F”.

2.3 Tray
To replace the tray „C“ unscrew or rather dismount the four load cells „E“ and the electronic
module „F“, the LCD membrane keyboard „G“, the LCD distance frame „H“ and the rubber „I“.

2.3 LCD Display, distance frame, rubber


Before replace the LCD display„K“, distance frame „H“ and rubber „I“ unscrew the electronic
module „F“ and the LCD push button plate „G“.

2.4 Push button plate


Unscrew the Push button plate „G“ and unsolder it from the electronic modul „F“

3. Replacing

Reassemble the scale in reverse order, following steps 1.4 to 1.1.

the scale must be recalibrated and seal


(Calibration 30-34-00-764)

29.11.07/Re 1(3) 30-34-00-752


12 11 10 9 8 7 6 5 4 3 2 1

H H

A-A
G
1:1 G

I
A G

E E G
Mulde / Weighing tray A H
F

F
K

F F

E E

D
E E D
C

A B
Ansicht von unten / bottom view

C C

B B

Datum/Name:
A Änd.Mitteil. / CHANGE:
Index / REVISION:
Erstellt / DRAWN Geprüft / APPROVED Ver. _ PROJECTION ALL RIGHTS CONCERNING THIS DOCUMENT AND ITS
11.10.2007 CONTENTS RESERVED. Alle Rechte an und aus diesen
HAMBURG Unterlagen verbleiben seca gmbh. & co. kg.
Reinhold
Maßstab / SCALE : Werkstoff / MATERIAL : Benennung / TITLE : Nr. / NO. :
Austauschanweisung 374 LC, 375 LC 30-34-00-752
1:2
Replacement 374 LC, 375 LC
Freitag, 30. November 2007 11:17:26

12 11 10 9 8 7 6 5 4 Blatt/SHEET 2/2
R:\ARCHIV_DBWORKS\Firma\30-\30-34-\30-34-00-752
Service manual Spare parts list

seca 334 LC, 335 LC

Item Articel Number Designation Price stage

01 02-01-01-271-509 Frame (with mains connection and batt. contact) 34


02 02-01-01-272-009 Opening for maintenance 05
03 02-01-01-273-009 Covering cap 01
04 01-13-05-431-009 Battery cover 15
05 01-07-03-003-009 Battery contact, spring right 03
06 01-07-03-004-009 Battery contact, spring 03
07 01-07-03-005-009 Battery contact, button 03
08 01-13-05-201-009 Foot 01
09 65-42-10-211-009 Mains socket 10
10 02-12-12-231-009 Weighing tray (incl. press nut) 34
13 01-13-05-423-009 Distance frame (LCD) 05
14 08-06-18-155-009 Push button plate 25
15 01-13-04-349-009 Rubber 10
16 61-96-00-012-009 LCD display 23
Electronic modul not available in exchange
17 34-02-04-395-009 Membrane keyboard 334 LC 20
34-02-04-406-009 Membrane keyboard 335 LC 20
34-02-04-410-009 Membrane keyboard 335 LC China 20

14.02.08 Rei 1/3 30-34-00-749a


8 7 6 5 4 3 2 1

F F
A -A
B-B

E 09 E
A-A

03 01
04 03
03 08
10
B
Draufsicht / top view

D D

16 13 15 14
E-E
1:1

300
C C
E

A A
B B

E
B
17

Datum/Name: 14.02.2008 Rein.


Änd.Mitteil. / CHANGE: Frontfolie hinzu
A Index / REVISION: a
Erstellt / DRAWN Geprüft / APPROVED Ver. a PROJECTION ALL RIGHTS CONCERNING THIS DOCUMENT AND ITS
09.10.2007 CONTENTS RESERVED. Alle Rechte an und aus diesen
HAMBURG Unterlagen verbleiben seca gmbh. & co. kg.
Reinhold
Maßstab / SCALE : Werkstoff / MATERIAL : Benennung / TITLE : Nr. / NO. :

Ersatzteilliste Mod. 334/335 LC Elektronik 30-34-00-749


1:2
Spare parts list mod. 334/335 LC electronic
Donnerstag, 14. Februar 2008 13:40:44

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R:\ARCHIV_DBWORKS\Firma\30-\30-34-\30-34-00-749
8 7 6 5 4 3 2 1

F F

08 02

Ansicht von unten/ bottom view

E E

D D

C C

04
05 06 07 09

B B

Datum/Name: 14.02.2008 Rein.


Änd.Mitteil. / CHANGE: Frontfolie hinzu
A Index / REVISION: a
Erstellt / DRAWN Geprüft / APPROVED Ver. a PROJECTION ALL RIGHTS CONCERNING THIS DOCUMENT AND ITS
09.10.2007 CONTENTS RESERVED. Alle Rechte an und aus diesen
HAMBURG Unterlagen verbleiben seca gmbh. & co. kg.
Reinhold
Maßstab / SCALE : Werkstoff / MATERIAL : Benennung / TITLE : Nr. / NO. :
Ersatzteilliste Mod. 334/335 LC Elektronik
1:2 Spare parts mod. 334/335 LC electronic 30-34-00-749
Donnerstag, 14. Februar 2008 13:40:44

8 7 6 5 4 Blatt/SHEET 3/3
R:\ARCHIV_DBWORKS\Firma\30-\30-34-\30-34-00-749

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