SDM-2009 - Estação GX-2009 - Manual em Inglês
SDM-2009 - Estação GX-2009 - Manual em Inglês
SDM-2009 - Estação GX-2009 - Manual em Inglês
Standalone Configuration
Operator’s Manual
www.rkiinstruments.com
Warranty
RKI Instruments, Inc. warrants gas alarm equipment sold by us to be free from defects in
materials and workmanship, and performance for a period of one year from date of shipment
from RKI Instruments, Inc. Any parts found defective within that period will be repaired or
replaced, at our option, free of charge. This warranty does not apply to those items which by
their nature are subject to deterioration or consumption in normal service, and which must be
cleaned, repaired, or replaced on a routine basis. Examples of such items are:
CAUTION: Read and understand this manual before using the SDM-2009. Also read and
understand the GX-2009 Operator’s Manual.
Chapter 1: Introduction
Overview
This chapter briefly describes the SDM-2009 Docking Station and the Single Module Data
Viewer Program. This chapter also describes the SDM-2009 Docking Station Standalone
Operation Operator’s Manual (this document). Table 1 at the end of this chapter lists the
SDM-2009’s specifications.
Chapter 1: Introduction • 5
CAUTION: The GX-2009 detects oxygen deficiency and elevated levels of oxygen,
combustible gases, carbon monoxide, and hydrogen sulfide, all of which can
be dangerous or life threatening. When using the GX-2009, you must follow
the instructions and warnings in the GX-2009 Operator’s Manual to assure
proper and safe operation of the instrument and to minimize the risk of
personal injury.
CAUTION: The operator of this instrument is advised that if the equipment is used in a
manner not specified in this manual, the protection provided by the
equipment may be impaired.
System Requirements
To use the Single Module Data Viewer Software, your personal computer must meet the
following requirements:
• Operating Systems: Windows® XP, Windows® Vista, Windows® 7, Windows® 8, or
Windows® 10.
• Processor: IBM® compatible PC running Pentium® 2 processor or equivalent minimum
• Memory: 32 MB RAM minimum
• Hard Disk Space: 32 MB minimum
• Available USB port
6 • Chapter 1: Introduction
Specifications
Table 1: SDM-2009 Specifications
Chapter 1: Introduction • 7
About this Manual
The SDM-2009 Docking Station Standalone Configuration Operator’s Manual uses the
following conventions for notes, cautions, and warnings.
8 • Chapter 1: Introduction
Chapter 2: Description
Overview
This section describes the SDM-2009 docking station. It is designed to be used on a table top
and consists of the AC adapter, Type A to Type B USB cable, air filter, check valve, 2 plastic
T-fittings, sample tubing, instrument cradle, back panel, control panel, status LEDs, and 2
USB ports.
AC Adapter
Single-Port AC Adapter
The single-port AC adapter is a wall plug style adapter with a 5 foot cable. The end of the
cable has a plug that connects to the power jack on the SDM-2009’s back panel. The AC
adapter is rated 100 - 240 VAC input, 12 VDC 1.2 A output.
To Power Jack
on SDM-2009
Back Panel
Figure 1: Single-Port AC Adapter
4-Port AC Adapter
The 4-port AC adapter is a wall plug style adapter with four 5-foot cables. The end of each
cable has a plug that connects to the power jack on the SDM-2009’s back panel. The AC
adapter is rated 100 - 240 VAC input, 12 VDC 2.0 A output.
To Power Jack
on SDM-2009
Back Panels
Chapter 2: Description • 9
USB Cable
A Type A to Type B USB cable is provided with the docking station. It is only for use with the
PC Controlled configuration. It is not used in the Standalone configuration.
10 • Chapter 2: Description
WARNING: Do not use an exhaust tube that is longer than 10 feet. The increased flow
restriction caused by a longer tube may affect gas response and cause
inaccurate calibration and bump test results.
Check Valve
A check valve is included with the SDM-2009. Use the check valve on the exhaust fitting
when manifolding multiple docking stations together. See “Assembling a Manifold for
Multiple SDM-2009s” on page 18 for manifolding instructions.
T-Fittings
Two T-fittings are included with the SDM-2009. The larger fitting is for the exhaust tubing
manifold construction. The smaller fitting is for the GAS tubing manifold construction.
Figure 6: T-Fittings
Chapter 2: Description • 11
Instrument Cradle
The instrument cradle is a recessed area on the top of the SM-2009 that is designed to accept
the GX-2009. Insert the GX-2009 in the instrument cradle when you perform a bump test or
calibration. The cradle has charging contacts on the bottom that mate with the contacts on the
back of the GX-2009. There are sample ports in the front of the cradle that match up with the
GX-2009’s sensors and route air and calibration gas to the sensors during a bump test or
calibration. An infrared (IR) port at the back of the cradle lines up with the GX-2009’s IR port
when it is inserted in the cradle and is used to communicate with the GX-2009. A retaining tab
that holds the GX-2009 in the cradle is located to the right of the IR port.
IR Port
Instrument Retaining
Tab
Instrument Cradle
RKI G X-2009
H 2S CO % LEL O2
CHARGE CHARGE
1SEC ON 1SEC ON
SDM-2009 3SEC OFF
SDM-2009 3SEC OFF
12 • Chapter 2: Description
Back Panel
The back panel includes the power jack, sample fittings, and a USB PC connector.
Exhaust Fitting
Gas Fitting
Power Jack
The power jack is located in the bottom left corner of the back panel. The plug on the end of
the AC adapter cable mates to it.
Sample Fittings
Three sample fittings are located on the back of the SDM-2009. The AIR fitting is in the upper
left corner and draws air into the SDM-2009. The GAS fitting is to the right of the AIR fitting
and is used to connect the SDM-2009 to a calibration gas cylinder. Both fittings accept 3/16
inch ID tubing.
An exhaust fitting is located in the upper right corner. It allows routing of the exhausted
calibration gas to a convenient location. This fitting accepts 5/16 inch ID tubing. Even though
the exhaust gas can be routed to an area to be safely dispersed, the docking station should still
be installed in a well ventilated area.
PC Connection
A type B USB connection is located beneath the exhaust fitting on the SDM-2009’s back
panel. It is only used for the PC Controlled configuration and is not used in the Standalone
configuration.
Chapter 2: Description • 13
Control Panel
The control panel is used to setup and operate the docking station in the Standalone
configuration. It is located at the front of the docking station. It includes the control buttons,
the control button LEDs, and the CHARGE status LED.
CHARGE LED
COPY LED
CAL LED
BUMP LED
CHARGE
1SEC ON
SDM-2009 3SEC OFF
Control Buttons
Five control buttons are located on the control panel. From left to right they are BUMP ,
CAL , EDIT ENTER, COPY, and POWER. The BUMP , CAL , and COPY control
buttons each have an LED above them that indicates the status of the function controlled by
that button. The CHARGE LED is located above the POWER button and functions as a pilot
LED, a system failure LED, and a charge indication LED.
14 • Chapter 2: Description
Table 2: Control Button Functions
Control
Control Button Function(s) Control Button LED Function(s)
Button
Chapter 2: Description • 15
Front Panel
A type A USB port is located on the front of the docking station. This port can be used to save
calibration and bump test data to a USB flash drive. This USB port is for use only in the
Standalone configuration of the SDM-2009.
NOTE: The SDM-2009 does not support connection of a computer to the front USB
port, only a USB flash drive.
16 • Chapter 2: Description
Chapter 3: Preparing to Use the SDM-2009
Overview
There are four tasks that must be completed before you can begin to use the SDM-2009:
hardware assembly, setting or confirming the bump test and calibration parameters,
connecting calibration gas, and installing the Single Module Data Viewer Software on your
computer. This chapter describes how to assemble the parts that are shipped with the SDM-
2009, how to set or view the bump test and calibration parameters, and how to install the
Single Module Data Viewer Software on a Windows based personal computer.
Hardware Assembly
The hardware assembly consists of connecting the AC adapter, installing the air filter, and
connecting the sample tubing. Perform the following to complete the hardware assembly:
1. Place the SDM-2009 on a convenient table top near an AC wall socket in a well ventilated
area. A location near a window that can be opened is best so that the exhaust can be
routed to the window.
2. Connect the AC adapter’s wall plug into a wall AC socket.
3. Insert the round plug on the end of the AC adapter’s cable into the power jack on the back
of the SDM-2009.
NOTE: If you have multiple SDM-2009s and are using a 4-port AC adapter, plug
each of the round plugs on the end of the AC adapter into the power jack on
the back of 4 separate SDM-2009s.
4. Install the air filter so that the arrow on the filter that indicates direction of flow is
pointing towards the AIR fitting. Push the open end of the flexible tube that is on one end
of the filter onto the AIR fitting on the back of the SDM-2009.
5. Install the 10 foot long 5/16 inch ID flexible tube that is included with the SDM-2009
onto the exhaust fitting located in the upper left corner of the back panel. Route the tube
to an area where the exhaust can be safely dispersed, such as an open window. Exhaust
tubing from multiple units can be daisy chained together in a manifold for more
convenient operation. In this case, the check valves that are provided with the docking
stations need to be used. See "Assembling a Manifold for Multiple SDM-2009s" below
for instructions.
CAUTION: The maximum recommended length for the exhaust tube is 10 feet. Do not use
more than 10 feet of tubing or tubing with an ID of less than 5/16 inch for the
exhaust tube or the bump test and calibration accuracy may be adversely
affected. The tube that is shipped with the SDM-2009 has an ID of 5/16 inch
and is 10 feet long.
Exhaust Tubing
Reference Figure 11 for the instructions below.
1. Cut a 1-2” piece of 5/16 inch tubing for each SDM-2009 and connect it to each unit’s
exhaust fitting.
2. Connect the provided check valves to the short pieces of tubing already installed at the
exhaust fittings. Be sure that the arrows that appear on the check valve are pointing away
from the exhaust fitting.
3. Cut a 2-3” piece of 5/16 inch tubing for every SDM-2009 except the first one and connect
it to the other end of the check valve.
4. Insert the larger T-fittings into the tubing so that the remaining two ports on the T-fitting
are perpendicular to the exhaust tube and check valve.
5. For the first SDM-2009, cut a 9-10” piece of 5/16 inch tubing and connect it from the
check valve on the first SDM-2009 to the closest port on the second SDM-2009’s exhaust
T-fitting.
6. Use one of the provided 10 foot lengths of tubing and connect it to the T-fitting on the last
SDM-2009. The maximum recommended exhaust tube length is 10 feet.
7. For the remaining SDM-2009s, cut 6-7” pieces of 5/16 inch tubing and connect the
remaining T-fittings.
Check Valve
15% LEL (-70% of 50% LEL) • Gas application continues for the full 20 seconds
• Pass/fail determined at end of 20 seconds
30% LEL (-40% of 50% LEL) • Gas application stops
• Sensor passes bump testing
60% LEL (+20% of 50% LEL) • Gas application stops
• Sensor passes bump testing
80% LEL (+60% of 50% LEL) • Gas application continues for the full 20 seconds
• Pass/fail determined at end of 20 seconds
50
CO ppm
12.0
H2S ppm
50 25.0
TRANSMIT
NOTE: The screen shown above applies to a 4-channel GX-2009. If your
GX-2009 has less than 4 channels, the inactive channels will not appear in the
above screen or in any screens where channels are displayed. All screens in
this manual assume a 4-channel GX-2009.
7. There are two exceptions to the sequence described in step 6 above. See the GX-2009
User Setup Program Operator’s Manual for a description of the Cal Limit Display and
Cal Limit Check instrument parameters.
• When Cal Limit Display is set to On and Cal. Limit Check is set to Can’t Use, if the
GX-2009 is due for calibration the instrument will show a calibration expired failure
screen and the buzzer and LED arrays will pulse for a few seconds.
FAIL
C-LIMIT
The instrument will then connect to the SDM-2009 and display the home screen
shown above in step 6. The CHARGE LED will begin to blink green.
• When Cal Limit Display is set to On and Cal. Limit Check is set to Confirm to use, if
the GX-2009 is due for calibration the unit will show the following screen and beep
and flash the LED arrays for a few seconds indicating that calibration is due.
CAL
C--LIMIT
When the beeping and flashing stops, press and release the POWER MODE button on
the GX-2009 to continue. The unit will now connect to the SDM-2009, the home
screen shown in step 6 above will be displayed, and the CHARGE LED will begin to
blink green.
50
CO ppm
12.0
H2S ppm
50 25.0
TRANSMIT
2. Press and hold the EDIT ENTER button for 2 seconds. The instrument will display the
Edit Mode screen.
BUMP/CAL
3. Press and release the BUMP button. The instrument will alternate between the
following screens that display the four bump test parameters and their settings. The
BUMP LED will turn green.
30 30 AIr GAS
50 O n CHE CAL
BUMP BUMP
4. If you wish to cancel setting the bump test parameters or were just viewing the parameters
to confirm their values, press and release the BUMP button to return to the home
screen.
To continue and change parameters, press and release the EDIT ENTER button. The Air
Sample Time parameter will be displayed. For a description of the Air Sample Time bump
test parameter, see “Bump Test & Calibration Parameters” on page 22.
30
AIR--IN
30 30
50
AIR--IN GAS--IN CHECK
30 30 50
CO ppm
12.0
H2S ppm
O n 50 O n 50 25.0
AUTO--C DECISION TRANSMIT
6. To edit a parameter, press and release the EDIT ENTER button when that parameter is
displayed. An “E” will appear to the left of the parameter name indicating that the
parameter value can be changed. In the example below, the AIR--IN parameter has been
selected for updating.
30
E AIR--IN
7. Use the BUMP and CAL buttons to set the parameter to the desired value, then
press and release the EDIT ENTER button. The “E” to the right of parameter name will
disappear.
8. Repeat step 6 - step 7 to set any other parameters.
9. When you are done setting the parameters, use the BUMP button to scroll past the
AUTO--C parameter screen. The screen will indicate that the parameter changes have
been saved.
30 30
50 O n
DECISION
The instrument will return to the home screen.
50
CO ppm
12.0
H2S ppm
50 25.0
TRANSMIT
2. Press and hold the EDIT ENTER button for 2 seconds. The instrument will display the
Edit Mode screen.
BUMP/CAL
3. Press and release the CAL button. The instrument will alternate between the following
screens that display the two calibration parameters and their settings.
30 90 Air GAS
CAL CAL
4. If you wish to cancel setting the calibration parameters or were just viewing the
parameters to confirm their values, press and release the CAL button to return to the
home screen.
To continue and change parameters, press and release the EDIT ENTER button. The Air
Sample Time parameter will be displayed. For a description of the Air Sample Time bump
test parameter, see “Bump Test & Calibration Parameters” on page 22.
45
AIR--IN
45 90
AIR--IN GAS--IN
45 90 50
CO ppm
12.0
H2S ppm
50 25.0
DECISION TRANSMIT
6. To edit a parameter, press and release the EDIT ENTER button when that parameter is
displayed. An “E” will appear to the right of the parameter name indicating that the
parameter value can be changed. In the example below, the AIR--IN parameter has been
selected for updating.
45
E AIR--IN
7. Use the BUMP and CAL buttons to set the parameter to the desired value, then
press and release the EDIT ENTER button. The “E” to the right of parameter name will
disappear.
8. Repeat step 6 - step 7 to set any other parameters.
9. When you are done setting the parameters, use the BUMP button to scroll past the
GAS--IN parameter screen. The screen will indicate that the parameter changes have been
saved.
30 90
DECISION
The instrument will return to the home screen.
Overview
When you have completed the tasks in "Chapter 3: Preparing to Use the SDM-2009", you are
ready to use the SDM-2009 docking station. The SDM-2009 is capable of performing bump
tests and calibrations on the GX-2009. It can also charge the rechargeable batteries in the
instrument. This chapter describes procedures for using the docking station to bump test,
calibrate, and recharge instruments in the standalone configuration of the docking station. It
also describes the information that is saved in the docking station’s memory and how to save
that information to a USB flash drive for use with the Single Module Data Viewer Program.
NOTE: If the GX-2009 is left in the SDM-2009 after bump testing or calibration, the
pump will run for 12 seconds every 2 minutes in order to keep hydrogen
generated from charging of the NiMH batteries from affecting the CO sensor.
32 • Chapter 4: Operation
6. Press and hold the POWER MODE button on the GX-2009 until you hear a beep, then
release it. The GX-2009 will begin its power up sequence (see exceptions below in
step 7). If a successful connection between the instrument and the SDM-2009 occurs, the
home screen will appear on the instrument display at the end of the startup sequence. The
auto calibration values for all installed sensors will be displayed. If the charge LED was
amber, it will begin to blink green.
CH4 %LEL OXY vol%
50
CO ppm
12.0
H2S ppm
50 25.0
TRANSMIT
NOTE: The screen shown above applies to a 4-channel GX-2009. If your GX-2009
has less than 4 channels, the inactive channels will not appear in the above
screen or in any screens where channels are displayed. All screens in this
manual assume a 4-channel GX-2009.
7. There are two exceptions to the sequence described in step 6 above. See the GX-2009
User Setup Program Operator’s Manual for a description of the Cal Limit Display and
Cal Limit Check instrument parameters.
• When Cal Limit Display is set to On and Cal. Limit Check is set to Can’t Use, if the
GX-2009 is due for calibration the instrument will show a calibration expired failure
screen and the buzzer and LED arrays will pulse for a few seconds.
FAIL
C-LIMIT
The instrument will then connect to the SDM-2009 and display the home screen
shown above in step 6. The CHARGE LED will begin to blink green.
• When Cal Limit Display is set to On and Cal. Limit Check is set to Confirm to use, if
the GX-2009 is due for calibration the unit will show the following screen and beep
and flash the LED arrays for a few seconds indicating that calibration is due.
CAL
C--LIMIT
When the beeping and flashing stops, press and release the POWER MODE button on
the GX-2009 to continue. The unit will now connect to the SDM-2009, the home
screen shown in step 6 above will be displayed, and the CHARGE LED will begin to
blink green.
8. If necessary, confirm that the bump test check tolerance is set to the desired value. See
“Setting the Bump Test Parameters” on page 26.
Chapter 4: Operation • 33
9. Verify that the appropriate calibration gas cylinder is connected to the GAS fitting on the
back of the SDM-2009. See “Connecting Calibration Gas” on page 30 for calibration gas
cylinder options and calibration gas connection procedures.
10. Press and hold the BUMP button until the BUMP LED turns on (about one second)
then release it. During the bump test, the BUMP LED will flash amber indicating that
a bump test is in progress.
CH4 %LEL OXY vol%
0
CO ppm
20.9
H2S ppm
0 0.0
BUMP AIR
If you wish to cancel the bump test, press and hold the BUMP button for at least one
second until CANCEL appears on the screen.
11. If at any point during the bump test the gas flow to the instrument becomes too low, the
bump test will be aborted and the screen will indicate a flow failure.
CH4 %LEL OXY vol%
P
CO ppm
P
H2S ppm
0 CO ppm
12.0
H2S ppm
F P 45 0.0
ZERO NG ZERO NG
Figure 13: Failed Fresh Air Adjustment
34 • Chapter 4: Operation
In this case, continue with step 18.
14. The SDM-2009 will apply calibration gas to the instrument for the time defined by the
GAS bump test parameter.
CH4 %LEL OXY vol%
47
CO ppm
11.0
H2S ppm
49 23.0
BUMP G1
15. The SDM-2009 will analyze the results.
• If the bump test passes, continue with step 16.
• If the bump test fails, and CAL is set to OFF, continue with step 16.
• If the bump test fails, and CAL is set to ON, a calibration will automatically begin and
calibration gas will continue to flow. The CAL LED will begin to flash amber.
NOTE: Calibration gas will continue to be applied so that the total gas application
time is the time defined by the GAS calibration parameter. This time includes
the time that the instrument was being bump tested. If the GAS calibration
parameter is set to 90 seconds and the GAS bump test parameter is set to
30 seconds, the instrument will sample gas for an additional 60 seconds if the
bump test fails to bring the total exposure time to 90 seconds.
CH4 %LEL OXY vol%
47
CO ppm
11.0
H2S ppm
49 23.0
B/CAL G 1
At the end of the calibration gas application, the SDM-2009 will analyze the results.
See “Using the Single Module Data Viewer Program” on page 50 for a description of
calibration results.
16. The SDM-2009 will then purge the system with fresh air for 5 seconds.
BUMP AIR
17. After the fresh air purge is complete, the GX-2009 screen will alternate between the gas
readings and the bump test or bump test and calibration results. For a successful bump
test, the gas readings at the end of the gas application will be displayed. For a successful
automatic calibration, the auto calibration values will be displayed. For a failed bump test
or automatic calibration, the gas readings at the end of the gas application will be
displayed. If all channels passed the bump test, the BUMP LED will turn solid green.
If any channels failed the bump test, the BUMP LED will turn solid red. If all channels
passed the calibration, the CAL LED will turn solid green. If any channels failed the
calibration, the CAL LED will turn solid red.
Chapter 4: Operation • 35
CH4 %LEL OXY vol% CH4 %LEL OXY vol%
P CO ppm
PH2S ppm 50
CO ppm
11.0
H2S ppm
P P 47 24.0
BUMP BUMP
Figure 14: Screen Indication for Passed Bump Test
F CO ppm
FH2S ppm 0
CO ppm
20.9
H2S ppm
F F 0 0.0
BUMP BUMP
Figure 15: Screen Indication for Failed Bump Test, CAL OFF
F P
CO ppm
F H2S P
ppm
50
CO ppm
12.0
H2S ppm
F P F P 50 25.0
BUMP/CAL BUMP/CAL
Figure 16: Screen Indication for Failed Bump Test and Passed
Automatic Calibration
F F
CO ppm
F H2S F
ppm
0
CO ppm
15.0
H2S ppm
F F F F 24 13.0
BUMP/CAL BUMP/CAL
Figure 17: Screen Indication for Failed Bump Test and Failed Calibration
36 • Chapter 4: Operation
• To turn the GX-2009 off:
If the bump test was successful, the instrument will shut off after 15 seconds. If the
bump test failed, the instrument will shut off after 10 minutes. If buttons are pressed
before the SDM-2009 turns off the instrument, it will automatically turn it off 10
minutes after the last button push.
To turn off the instrument before it is automatically turned off, press and hold the
EDIT ENTER and POWER buttons simultaneously for about one second and then
release them when the instrument turns off. To avoid accidentally entering Edit Mode,
press and hold the POWER button first, then press and hold the EDIT ENTER button.
CAUTION: When using the GX-2009 with the SDM-2009, do not turn off the instrument
using the instrument power button. Use the EDIT ENTER and POWER
buttons on the SDM-2009 to turn off the instrument.
The BUMP or BUMP and CAL LEDs will remain on indicating the test
results. If the same GX-2009 is turned on again, the test results will still be indicated
by the BUMP or BUMP and CAL LEDs and on the GX-2009 screen. To clear
the BUMP or BUMP and CAL LEDs, with the GX-2009 on, press and hold
the EDIT ENTER button for about 3 seconds until the display returns to the home
screen. If a new GX-2009 is turned on and connected, the results displayed by the
BUMP or BUMP and CAL LEDs will automatically be cleared.
19. The results of the bump test or bump test and calibration will be stored in the SDM-2009’s
memory and will be available to copy to a USB flash drive. See “Copying Calibration and
Bump Test Records to a USB Flash Drive” on page 46 for instructions to copy the saved
bump test and calibration records to a USB flash drive.
20. Remove the GX-2009 from the SDM-2009.
21. If you wish to bump test additional instruments, repeat step 5 - step 20 above for each
additional instrument.
Calibrating a GX-2009
The following instructions apply to GX-2009s with one or more of the standard four sensors
(catalytic LEL, O2, CO, and H2S).
When a calibration is performed, the docking station performs a fresh air adjustment on an
instrument and then applies calibration gas to the instrument. The docking station analyzes the
calibration results and determines if the instrument passed the calibration.
To perform a calibration on a GX-2009:
1. Confirm that the AC adapter is connected to the SDM-2009 and to an AC wall socket.
2. Press and hold the SDM-2009’s POWER button. The LEDs will turn amber.
3. When the BUMP and CAL LEDs turn off, release the POWER button.
Chapter 4: Operation • 37
4. The COPY LED will be off or on steadily and the CHARGE LED will be blinking green
if the SDM-2009 is operating properly or solid red if there is a system failure. The amount
of free memory in the SDM-2009 will dictate the condition of the COPY LED (see
“Available Memory in the SDM-2009” on page 46).
5. Install a GX-2009 in the instrument cradle.
NOTE: If the GX-2009 is left in the SDM-2009 after bump testing or calibration, the
pump will run for 12 seconds every 2 minutes in order to keep hydrogen
generated from charging of the NiMH batteries from affecting the CO sensor.
6. Press and hold the POWER MODE button on the GX-2009 until you hear a beep, then
release it. The GX-2009 will begin its power up sequence (see exceptions below in
step 7). If a successful connection between the instrument and the SDM-2009 occurs, the
home screen will appear on the instrument display at the end of the startup sequence. The
auto calibration values for all installed sensors will be displayed. If the charge LED was
amber, it will begin to blink green.
CH4 %LEL OXY vol%
50
CO ppm
12.0
H2S ppm
50 25.0
TRANSMIT
NOTE: The screen shown above applies to a 4-channel GX-2009. If your GX-2009
has less than 4 channels, the inactive channels will not appear in the above
screen or in any screens where channels are displayed. All screens in this
manual assume a 4-channel GX-2009.
7. There are two exceptions to the sequence described in step 6 above. See the GX-2009
User Setup Program Operator’s Manual for a description of the Cal Limit Display and
Cal Limit Check instrument parameters.
• When Cal Limit Display is set to On and Cal. Limit Check is set to Can’t Use, if the
GX-2009 is due for calibration the instrument will show a calibration expired failure
screen and the buzzer and LED arrays will pulse for a few seconds.
FAIL
C-LIMIT
The instrument will then connect to the SDM-2009 and display the home screen
shown above in step 6. The CHARGE LED will begin to blink green.
38 • Chapter 4: Operation
• When Cal Limit Display is set to On and Cal. Limit Check is set to Confirm to use, if
the GX-2009 is due for calibration the unit will show the following screen and beep
and flash the LED arrays for a few seconds indicating that calibration is due.
CAL
C--LIMIT
When the beeping and flashing stops, press and release the POWER MODE button on
the GX-2009 to continue. The unit will now connect to the SDM-2009, the home
screen shown in step 6 above will be displayed, and the CHARGE LED will begin to
blink green.
8. Verify that the appropriate calibration gas cylinder is connected to the GAS fitting on the
back of the SDM-2009. See “Connecting Calibration Gas” on page 30 for calibration gas
cylinder options and calibration gas connection procedures.
9. Press and hold the CAL button until the CAL LED turns on (about one second) then
release it. During the calibration, the CAL LED will flash amber indicating that a
calibration is in progress.
CH4 %LEL OXY vol%
0
CO ppm
20.9
H2S ppm
0 0.0
CAL AIR
If you wish to cancel the calibration, press and hold the CAL button for at least one
second until CANCEL appears on the screen.
10. If at any point during the calibration the gas flow to the instrument becomes too low, the
calibration will be aborted and the screen will indicate a flow failure.
CH4 %LEL OXY vol%
Chapter 4: Operation • 39
• If one or more of the sensors fails the fresh air adjustment, the SDM-2009 will abort
the calibration and will not apply calibration gas. If this happens, the CAL LED
will flash red indicating a failure and the following screens will alternate indicating the
fresh air readings and which channels passed and failed the fresh air adjustment with a
P (pass) or an F (fail). In the following examples, the CO channel failed the fresh air
adjustment.
P
CO ppm
P
H2S ppm
0 CO ppm
12.0
H2S ppm
F P 45 0.0
ZERO NG ZERO NG
Figure 18: Failed Fresh Air Adjustment
47
CO ppm
11.0
H2S ppm
49 23.0
CAL G1
14. The SDM-2009 will then purge the system with fresh air for 5 seconds.
CAL AIR
15. After the fresh air purge is complete, the screen will alternate between the gas readings
and the calibration results. If the calibration passed, the auto calibration values will be
displayed. If the calibration failed, the gas readings at the end of the gas application will
be displayed. The calibration results are indicated with a P (pass) or an F (fail) below the
channel units. The CAL LED will stop blinking and be steadily green if all channels
passed the calibration or steadily red if any channel failed the calibration. In the examples
below, the CO sensor failed calibration.
P
CO ppm
P
H2S ppm
50
CO ppm
12.0
H2S ppm
F P 12 25.0
CAL CAL
Figure 19: Calibration Results
40 • Chapter 4: Operation
16. After a successful or failed calibration,
• To perform any other operations:
To perform a bump test, press and hold the BUMP button until the pump starts. To
perform another calibration, press and hold the CAL button until the pump starts.
To return to the home screen, press and hold the EDIT ENTER button until the home
screen appears.
• To turn the GX-2009 off:
If the calibration was successful, the instrument will shut off after 15 seconds. If the
calibration failed, the instrument will shut off after 10 minutes. If buttons are pressed
before the SDM-2009 turns off the instrument, it will automatically turn it off 10
minutes after the last button push.
To turn off the instrument before it is automatically turned off, press and hold the
EDIT ENTER and POWER buttons simultaneously for about one second and then
release them. To avoid accidentally entering Edit Mode, press and hold the POWER
button first, then press and hold the EDIT ENTER button.
CAUTION: When using the GX-2009 with the SDM-2009, do not turn off the instrument
using the instrument power button. Use the EDIT ENTER and POWER
buttons on the SDM-2009 to turn off the instrument.
The CAL LED will remain on indicating the test results. If the same GX-2009 is
turned on again, the test results will still be indicated by the CAL LED and on the
GX-2009 screen. To clear the CAL LED, with the GX-2009 on, press and hold the
EDIT ENTER button for about 3 seconds until the display returns to the home screen.
If a new GX-2009 is turned on and connected, the results displayed by the CAL
LED will automatically be cleared.
17. The results of the calibration will be stored in the SDM-2009’s memory and will be
available to copy to a USB flash drive. See “Copying Calibration and Bump Test Records
to a USB Flash Drive” on page 46 for instructions to copy the saved bump test and
calibration records to a USB flash drive.
18. Remove the GX-2009 from the SDM-2009.
19. If you wish to calibrate additional instruments, repeat step 5 - step 18 above for each
additional instrument.
Chapter 4: Operation • 41
Troubleshooting
NOTE: This troubleshooting guide describes SDM-2009 problems only. See the GX-
2009 Operator’s Manual for problems you may encounter with the
instrument.
42 • Chapter 4: Operation
• No IR connection • SDM-2009 is not turned on. 1. Turn on the SDM-2009. If it does
between instrument • The instrument is not not turn on, check that the AC
and SDM-2009 adapter is plugged into an AC socket
correctly inserted into the and to the jack on the back of the
instrument cradle. SDM-2009.
• The IR window is dirty. 2. Check to make sure the instrument is
inserted properly.
3. Clean the IR window on the SDM-
2009 and the GX-2009.
4. If the difficulties continue, contact
RKI Instruments, Inc. for further
instruction.
• Control buttons do • The SDM-2009 is connected Disconnect the USB cable from the
not function to a computer and the PC back of the SDM-2009 if it is
correctly for Controller program is connected. See the SDM-2009 PC Con-
standalone operation running. trolled Configuration Operator’s Man-
ual for instructions to use the SDM-
2009 in PC Controlled
configuration.
• The COPY function • The USB drive is defective. 1. Perform a COPY operation with a
does not copy files • The USB drive is not different USB drive.
to the USB drive inserted properly. 2. Be sure that the USB drive is
inserted correctly.
• The SDM-2009 is connected 3. Disconnect the SDM-2009 from the
to a computer, the PC computer.
Controller program is
running, and an instrument is 4. If the difficulties continue, contact
turned on. RKI Instruments, Inc. for further
instruction.
• The rechargeable • The instrument is not 1. Be sure that the instrument is fully
batteries in the properly inserted in the inserted in the instrument cradle.
instrument are not instrument cradle. 2. Try to charge the batteries in a BC-
charging • The charger is 2009 charger if one is available to
malfunctioning. determine if the SDM-2009 is at
fault.
• The batteries are faulty. 3. Try to charge the batteries using a
different SDM-2009 if one is
available to determine if the SDM-
2009 is at fault.
4. Replace the batteries and attempt to
charge them. See the GX-2009
Operator’s Manual for instructions
to change the batteries.
5. If the difficulties continue, contact
RKI Instruments, Inc. for further
instruction.
Chapter 4: Operation • 43
Charging an Instrument in a Docking Station
The SDM-2009 can be used to charge the rechargeable batteries in a GX-2009. To maximize
the instrument’s run time and the battery life, make sure the batteries’ charge is as low as
possible before recharging them. You can use the GX-2009’s REFRESH function to discharge
the batteries. See the GX-2009 Operator’s Manual for a complete description of the
REFRESH button.
NOTE: The SDM-2009 does not start charging the batteries until the instrument is
off. While the instrument is on, the CHARGE LED will blink green. Once the
instrument is shut off, the CHARGE LED will begin to blink amber.
4. If the batteries are fully charged, then the CHARGE LED will turn solid green in a few
minutes.
If the batteries are drained enough for the docking station to charge them, the CHARGE
LED will continue to blink amber while charging is taking place. The SDM-2009 will
take approximately 3 hours to charge a fully discharged GX-2009.
If the charging process encounters a fail condition, the CHARGE LED will turn steadily
red.
NOTE: If the GX-2009 is left in the SDM-2009 after bump testing or calibration, the
pump will run for 12 seconds every 2 minutes in order to keep hydrogen
generated from charging of the NiMH batteries from affecting the CO sensor.
5. When the charge is complete, the CHARGE status LED will turn solid green.
44 • Chapter 4: Operation
3. Press and hold the SDM-2009’s POWER button. The LEDs will turn amber.
4. When the BUMP and CAL LEDs turn off, release the POWER button.
5. The CHARGE LED will be blinking amber.
6. If the batteries are fully charged, then the blinking amber LED will turn solid green in a
few minutes.
If the batteries are drained enough for the SDM-2009 to charge them, the CHARGE LED
will continue to blink amber while charging is taking place. The SDM-2009 will take
approximately 3 hours to charge a fully discharged GX-2009.
If the charging process encounters a fail condition, the CHARGE LED will turn steadily
red.
7. When the charge is complete, the CHARGE status LED will turn solid green.
04.59
CHARGING
It will not connect to the docking station. The instrument cannot be bump tested or calibrated
in the charge cycle. Once the 5 minute charge cycle has ended, the unit will automatically turn
back on and connect to the docking station. The unit can now be bump tested or calibrated.
Chapter 4: Operation • 45
Calibration and Bump Test Records
The SDM-2009 saves a record of each bump test and calibration performed. It is capable of
saving up to 200 such records. When an SDM-2009’s memory becomes full, the oldest record
is overwritten when a new record is saved. The records saved in the SDM-2009’s memory can
be saved to a USB flash drive using the USB port on the front.
NOTE: The USB port on the front of the docking station cannot be used to connect
the SDM-2009 to a computer, only to save calibration and bump test records
to a USB flash drive.
1. Confirm that the AC Adapter is connected to the SDM-2009 and to an AC wall socket.
2. Press and hold the SDM-2009’s POWER button. The LEDs will turn amber.
3. When the BUMP and CAL LEDs turn off, release the POWER button.
4. The COPY LED will be off or on steadily and the CHARGE LED will be blinking green.
The amount of free memory in the SDM-2009 will dictate the condition of the COPY
LED (see "Available Memory in the SDM-2009" above).
5. Install a USB flash drive into the USB port on the front of the SDM-2009. The SDM-
2009 will take a few seconds to determine how much memory is available in the flash
drive.
• If the flash drive’s available memory is not enough for the contents of the SDM-2009’s
memory, the COPY LED will alternate between green and red. Enough memory will
46 • Chapter 4: Operation
have to be cleared in the flash drive to make room for the records in the SDM-2009’s
memory.
• If there is enough available memory in the flash drive for the contents of the SDM-
2009’s memory, the COPY LED will begin flashing in the same color that it was
before installing the flash drive.
6. Press and hold the COPY button until the COPY LED turns red, then release it. The
COPY LED will become solid red while the records in the docking station’s memory are
copied to the flash drive. In addition, if the flash drive has an LED, it will begin to blink.
7. When the COPY LED returns to its original color and begins blinking again and the flash
drive’s LED (if it has one) stops blinking, the copy operation is complete. Remove the
flash drive from the USB port.
NOTE: If you pull out the flash drive while its LED is still blinking or the COPY
LED is still solid red, the file saved in the flash drive with the calibration and
bump test records may be incomplete.
8. If the flash drive has not already been used with a docking station, a folder named DAT
will be created on the flash drive and a file with all the saved calibration and bump test
records will be saved to this folder.
If the flash drive has been used before with a docking station, the file will be saved to the
existing DAT folder.
9. The files on the flash drive can now be either transferred to a computer or kept on the
flash drive for use with the Single Module Data Viewer Software. See "Bump Test and
Calibration Record Files" below for a discussion of these files and how to use them.
Chapter 4: Operation • 47
Bump Testing or Calibrating and Saving Files To a Flash Drive
Multiple Times In One Day
The SDM-2009 assigns file names to calibration and bump test record files based on the day
of the most recent calibration or bump test record saved in the docking station’s memory. If
bump tests or calibrations are performed, a copy operation is performed, then additional bump
tests or calibrations are performed, and another copy operation is performed with the same
flash drive all on the same day, the existing file on the flash drive from the first copy operation
will be overwritten by the file from the second copy operation because its name will be the
same as the new file. In this case, no information is lost since the second file saved to the flash
drive includes all the records that were in the first file.
However, if bump tests or calibrations are performed, a copy operation is performed, and the
SDM-2009’s memory is cleared, then additional bump tests or calibrations are performed,
and another copy operation is performed with the same flash drive all on the same day, this
will result in the information in the file from the first copy operation being lost. This is
because the file saved to the flash drive in the second copy operation only includes records
since the memory was cleared and when it overwrites the file from the first copy operation, all
the information in the first file is lost.
48 • Chapter 4: Operation
Chapter 5: Single Module Data Viewer Program
Overview
The Single Module Data Viewer Program is used to view, organize, and print bump test and
calibration records that were created by the SDM-2009 while used in the standalone
configuration. It can also be used to export these records from its database for use in other
programs. This chapter describes how to use the Single Module Data Viewer Program.
NOTE: If you are starting the software for the first time, a message window appears
informing you that a database has been created. If this occurs, click OK.
2. The Single Module Data Viewer program is launched and the data viewing window
appears.
Control Buttons
Data Folders
Viewed in This Data Folders and Files
Area Viewed in This Area
All of the operations that can be performed in the Single Module Data Viewer Program can be
executed from the data viewing window. There are function buttons along the top of the
window and one in the lower right that initiate the various operations. The upper left side of
the window displays the contents of the database. The lower left corner of the window has
selection boxes that allow you to organize the data. The upper right side of the window shows
the contents of the item selected in the upper left side, and the lower right side indicates the
contents of the item selected in the area above it. In the example above, the data is organized
by date.
Deleting Data
You can delete an instrument, bump test data, or calibration data in the data view window. The
delete function is password protected to avoid accidental deletion of instruments or data. To
delete an instrument or data, perform the following:
1. Find the item you wish to delete and right click it. A window will appear that says
“Delete(D) Change Password(C)”.
2. Click on “Change Password(C)”. A window will appear prompting you for the current
password.
3. Enter the current password and click the Current Password button. A window will
appear prompting you for the new password.
5. Enter the new password again and click the Confirm New Password button. A window
will appear indicating that the password has been changed.
81-0090RK-03 Three-gas calibration cylinder, 50% LEL CH4/12% O2/50 ppm CO,
103 liter steel
81-0154RK-02 Four-gas calibration cylinder, 50% LEL CH4/12% O2/50 ppm CO/25
ppm H2S, 58 liter aluminum
81-0154RK-04 Four-gas calibration cylinder, 50% LEL CH4/12% O2/50 ppm CO/25
ppm H2S, 34 liter aluminum
81-0158RK-02 Four-gas calibration cylinder, 50% LEL Isobutane/12% O2/50 ppm CO/
25 ppm H2S, 58 liter aluminum
81-0158RK-04 Four-gas calibration cylinder, 50% LEL Isobutane/12% O2/50 ppm CO/
25 ppm H2S, 34 liter aluminum
81-1054RK Demand flow regulator, for 34 liter aluminum, 58 liter, and 103 liter
cylinders (cylinders with internal threads)
81-1055RK Demand flow regulator, for 17 liter and 34 liter steel cylinders
(cylinders with external threads)
81-SDM2009 Docking Station for GX-2009