L3 Preliminary Energy Audit and Targetted Energy Audit

Swami Keshvanand Institute of Technology,
Management & Gramothan, Jaipur

Department of Mechanical Engineering
Course: Energy Management (8AG6-60.1)
Lecture: 03
Preliminary Energy Audit and
Targeted Energy Audit
SKIT, Department of ME Course: Energy Management (8AG6-60.1)
Lecture Outcomes
After studying this lecture, a student will be able to-
 Highlight the need and importance of Preliminary
energy audit.
 Discuss the benefits of preliminary energy audit.
 Compare the energy audit for process and equipments.
 Identify the opportunities for energy conservation in
process and equipment.
 Highlight the importance of targeted energy audit.
2
Coverage
 Preliminary Energy Audit
 Benefits of Preliminary Energy Audit
 Energy Intensive Process and Equipments
 Opportunities for Energy Conservation
 Examples
 Targeted Energy Audit
3
Energy Management Objectives Clarified
The basic objective of any Energy Management

System is to answer five simple questions:
 How much energy is consumed?
 How is the energy consumed?
 Where is the energy consumed?
 When is the energy consumed?
 What is the quality of the energy consumed?
In order to address these queries Energy Audits are

conducted. Lets understand audits -
4
Types of Energy Audit
1. Preliminary Energy Audit

2. Targeted Energy Audit
3. Detailed Energy Audit
5
Walk-Through or Preliminary Audit

Walk-through or preliminary audit comprises
one day or half-day visit
to a plant and
the output is a simple report
based on observation and
historical data provided during the visit.
The findings will be a general comment
based on rule-of-thumbs,
energy best practices or
the manufacturer's data.
6
Preliminary Energy Audit

 Preliminary energy audit uses existing or easily
obtained data
 Establishes the energy consumption in the
organization
 Estimates the scope for saving
 Identifies the most likely areas for attention
 Identifies immediate(no cost or low cost)
improvements
 Sets a ‘reference point’
 Identifies areas for more detailed
study/measurement
7
Preliminary Energy Audit

 Quick overview of energy use patterns
 Provides guidance for energy accounting
system
 Provides personnel with perspectives of
processes and equipment
 Identify energy — intensive processes and
equipment
 Identify energy inefficiency ,if any
 Set the stage for detailed energy survey
8
Benefits of Preliminary Audit

• There is a lot of potential for energy savings
from energy audits.
• Technical solutions proposed in the energy
audits show massive potential for energy
savings in every sub- sector with an average of
almost ten percent of the energy usage.
• However, this can only materialize through
replication at other factories within the
respective sub-sector.
9
Benefits of an Industrial Energy Audit

Energy savings
Avoiding power factor penalties and
environmental compliance costs
Quality improvements
Productivity improvements
Reduced maintenance
Fewer breakdowns
Better safety and protection
A process for repeatable improvements
10
Process VS. Equipment

Equipment efficiency improvement : Max. 5%
Process efficiency improvement : 15% to 30%
Conclusion Focus on Processes
11
Energy Intensive Processes and

Equipments
 Examples of processes Electrlyzer
Electrical furnace  Examples of equipment
Rolling mills Electrical motor
Gas furnace Pump
Steam generation Fan
Feed water system Heater (gas,electric)
Condensate return Dryer (steam/electric)
system Motor / generator
Steam distribution Compressor
system
Light bulb
12
Energy Conservation Opportunities
Electrical
Reduce demand by
load management
Electrical / thermal
Reduce consumption by
improving energy use efficiency
reducing losses
utilizing waste heat
13
Electric furnace
Automation of energy supply control
Substitute electricity by thermal energy
(biomass/solar/gas )
Reduce radiation losses
14

Steam generation system
Combustion efficiency improvement
Waste heat recovery from flue gases
Heat loss reduction from boiler surfaces
Reduce leakage
Condensate return system
Steam distribution system
Pipe insulation
Steam traps
Steam leaks
15
Examples of Conservation Opportunities —
Equipments
1. Gas/air compression system pre-cooling the gas/air
2. High efficiency motors
3. High efficiency lamps
4. High efficiency pump/fan
5. Change electric dryer and heater to oil/gas fuel
6. Replace motor/generator set with silicon controlled
rectifier (SCR)
16
Targeted Energy Audit

 Targeted energy audits are mostly based upon
the outcome of the preliminary audit results.
 They provide data and detailed analysis on
specified target projects.
 As an example, an organization may target its
lighting system or boiler system or compressed
air system with a view to bring about energy
savings.
 Targeted audits therefore involve detailed
surveys of the target subjects/areas with
analysis of the energy flows and costs associated
with those target
17
Conclusions
 Energy Audits are essentially required to have an
energy efficient approach and watch.
 It can be clearly identified that equipment save
energy nearly 5% whereas a process can save upto
30% of energy consumption.
 Using renewable energy resources for
thermal/electric energy needs impacts positively on
energy conservation and environment.
18
References
 Handbook for Implementation of Provisions of Energy Conservation Act,
2001, Version 1, 2019,
https://beeindia.gov.in/sites/default/files/Enforcement%20Manual.pdf
 Energy Conservation Guidelines, BEE, Govt. of India, 2019
https://beeindia.gov.in/sites/default/files/EC%20Guidelines-Final.pdf
 The Energy Conservation Building Code, 2017,
https://beeindia.gov.in/sites/default/files/ECBC%20book%20final%20one
%20%202017.pdf
 Energy Management and Audit, 2017
https://beeindia.gov.in/sites/default/files/1Ch3.pdf
 General Aspects of Energy Management and Audit 2017
 P. Venkataseshaiah and K.V. Sharma, Energy Management, Wiley
 WR Murphy and C McKay, Energy Management, Elsevier
19
Be Happy
and
Continue Learning
20

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Swami Keshvanand Institute of Technology,

Management & Gramothan, Jaipur

Energy Management Objectives Clarified

The basic objective of any Energy Management

In order to address these queries Energy Audits are

Types of Energy Audit

1. Preliminary Energy Audit

Walk-Through or Preliminary Audit

Preliminary Energy Audit

Preliminary Energy Audit

Benefits of Preliminary Audit

Benefits of an Industrial Energy Audit

Process VS. Equipment

Conclusion Focus on Processes

Energy Intensive Processes and

Energy Conservation Opportunities

Energy Conservation Opportunities

Energy Conservation Opportunities

Targeted Energy Audit

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