En Parts Manual 21-4895

21-4895
21-4895
21-4895: LT-270 - MINERO DIESEL
Only use this Manual for serial numbered equipment for which it was prepared.
This Manual is intended for parts ordering purposes only.

Komatsu has made every effort to make this manual as accurate as possible based on the information available at the time of
publication and printing.
Komatsu has made every effort to make this manual as accurate as possible based on the information available at the time of
publication and printing.
Continuous improvement and advancement of product design may cause changes to machines, which may not have been
included in this publication.
Komatsu reserves the right to make changes and improvements at any time.
To ensure the most current information, please use the Komatsu Online Parts Manual Portal or contact your service center.
This illustrated Parts Manual is designed primarily for electronic viewing.

It is best viewed from the Komatsu Online Parts Manual Portal or from the USB flash drive.
In its printed paper version, some items in the illustrations may appear small and the reference numbers may be difficult to read.
In a case where a number or view is unreadable, you will need to view it electronically and use the zoom feature.
For assembly, operating, or maintaining Komatsu machines, consult the separate Manuals provided for these purposes, or contact
your local Komatsu representative for assistance.
Product designs, specifications and/or data in this Manual are provided for informational purposes only and are not warranties of
any kind.
Product designs and/or specifications may be changed at any time without notice.
The only warranties that apply to sales of products and services are standard written warranties, which will be furnished upon
request.
Copyright 2020 Komatsu Mining Corp.

All rights reserved.
This Manual is protected by United States and international copyright law and may not be reproduced, adapted, translated,
modified or distributed in any form or by any means without the prior written permission of Komatsu Mining Corp. You may not
alter or remove any trademark, copyright or other notice from copies of this Manual.
PREF2020 Page: 3 Sheet: 1

GENERAL
Each Komatsu Hard Rock machine is individually serial numbered and has its own individually prepared parts manual that must be
used when ordering repair parts for the specific machine.
Using a parts manual prepared for a different serial numbered machine could result in supply of a part that does not fit or apply to
the machine it was ordered for.
This illustrated parts manual provides a means of identifying parts, assemblies, and structures on your Komatsu manufactured
equipment.
Always buy Komatsu genuine spare parts.
HOW IS THE PARTS MANUAL STRUCTURED?

The online parts manual has a detailed Table of Contents (TOC) that lists the machine's main assembly and sub-assembly part
numbers in a nested (indented) format.
Assemblies and their associated sub-assemblies are displayed with the assembly diagram in the picture view and the assembly
Bill of Materials (BOM) in the parts list view.
Assembly diagrams are exploded view drawings that call out individual parts or sub-assemblies using item balloons or similar
conventions. The item balloon numbers will correspond to the BOM listing for the associated assembly diagram.
The PDF or printed hard copy parts manual has its assembly drawings shown on the left-hand page while simultaneously showing
the BOM on the right-hand page for easy reference.
Pages for print also include the following features:
1) Parts Manual Title
2) Assembly Description
3) Assembly Part Number. If the parts number is blank, this item cannot be ordered as a complete assembly.
4) Page Number
5) Current Sheet Number
6) Item Number, Part Number, Description, and Quantity Columns
Note that the quantities in the manual are shown as follows: For assemblies, the quantity is the number of assemblies per
machine; for piece parts, the quantity is the number of parts per assembly.
7) Notes. Recommended spares, kit numbers, and other assembly specific information.
IS THE PARTS MANUAL UP TO DATE?

Komatsu Hard Rock strives to ensure that the manuals are as correct as possible before issuing them to the end user. Due to the
possibility of changes required in the field, engineering modifications made to the machine after shipping date, or other unforeseen
circumstances, we reserve the right to make changes in this manual without prior notice to the customer. Further, we reserve the
right to continuously improve this parts manual.
To ensure the most current information, please use the Komatsu Online Parts Manual Portal or contact your Komatsu dealer or
representative.
HOW DO I LOCATE PARTS IN THE MANUAL?

Machine components may be located in this book by the following methods:
1) Refer to the Table of Contents and determine the assembly in which the desired components appear. Then, identify parts by
referring to the assembly illustration.
2) Search by Part Number
3) Search by Part Description
HOW DO I ORDER PARTS?

Contact your Komatsu representative and provide the following information to ensure prompt and accurate service:
1) Machine Model and Serial Number
PMIFAQ2020 Page: 5 Sheet: 1

2) Part Number
3) Part Description
4) Quantity of each part required
5) Complete Shipping Address and instructions on Method of Shipment
Your Komatsu Mining representative is available to answer your questions and assist you upon request.
WHAT IS THE MANUAL DISTRIBUTION?

The Komatsu Online Parts Manual portal is the primary means of distribution for parts manuals. One hard copy and one USB drive
with the manuals in electronic formats is also standard for each machine purchase. Additional copies of the manuals are available
upon request. Please contact your Komatsu representative.
HOW DO I CONTACT TECHNICAL PUBLICATIONS?

If you have comments, questions, or suggestions concerning this parts manual, we would like to know about them.
Online: Use the Feedback > Parts Book Corrections link. This functionality is only available through the online parts manual site.
Refer to the online parts manual help documentation for more information about this feature.
Email: [email protected]
PMIFAQ2020 Page: 5 Sheet: 2

ABBREVIATION DESCRIPTION
ABBR DESCRIPTION
A/C AIR CONDITIONING
ADJ ADJUSTABLE; ADJUSTING
ALT ALTERNATOR
APPROX APPROXIMATE
AR AS REQUIRED
ASSY ASSEMBLY
AUTO AUTOMATIC
BATT BATTERY
BRG BEARING
BRKT BRACKET
CCW COUNTER CLOCKWISE
CW CLOCKWISE
CYL CYLINDER
DC DIRECT CURRENT
DEG DEGREE
DIA DIAMETER
DIFF DIFFERENTIAL
DWG DRAWING
E-STOP EMERGENCY STOP
EA EACH
ENG ENGINE
EXH EXHAUST
EXT EXTERNAL
F FAHRENHEIT
FLTR FILTER
FOPS FALLING OBJECT PROTECTIONS STRUCTURE
FT FOOT
FTG FITTING
GA GAUGE
GAL GALLON
HD HEAD
HEX HEXAGON
HHCS SCREW, HEX HEAD CAP
HV HIGH VOLTAGE
HYD HYDRAULIC
I/O INPUT/OUTPUT
ID INSIDE DIAMETER
IN INCHES
INSTLN INSTALLATION
LB POUND
LBS POUNDS
LED LIGHT EMITTING DIODE
LH LEFT HAND
MAX MAXIMUM
MIN MINIMUM
MM MILLIMETER
MOM MOMENTARY
MTG MOUNTING
N.C. NORMALLY CLOSED
NC NATIONAL COARSE
NEG NEGATIVE
NF NATIONAL FINE
N.O. NORMALLY OPEN
NPT NATIONAL PIPE THREAD
NSS NOT SOLD SEPARATELY
OD OUTSIDE DIAMETER
P/N PART NUMBER
ABBR2020 Page: 6 Sheet: 1

ABBREVIATION DESCRIPTION
POS POSITION; POSITIVE
PRESS PRESSURE
PRV PRESSURE REDUCING VALVE
PSI POUNDS PER SQUARE INCH
QTY QUANTITY
REF REFERENCE
RH RIGHT HAND
ROPS ROLL OVER PROTECTION STRUCTURE
RPM REVOLUTIONS PER MINUTE
SHCS SCREW, SOCKET HEAD CAP
SPDT SINGLE POLE, DOUBLE THROW
SPST SINGLE POLE, SINGLE THROW
SS STAINLESS STEEL
STD STANDARD
STR STRAIGHT
TACH TACHOMETER
TEMP TEMPERATURE
TRANS TRANSMISSION
UNC UNIFIED NATIONAL COARSE
UNF UNIFIED NATIONAL FINE
USB UNIVERSAL SERIAL BUS
V VOLT
W/ WITH
W/O WITHOUT
ABBR2020 Page: 6 Sheet: 2

21-4895 Page: 7 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 RH006398 ASSY, LT-270, R.FR 1
2 R006300-004 ASSY, LT-270 132 AXLE ARTICULATION 1
3 RH006397 ASSY, LT-270, F.FR. 1
4 RH006396 ASSY, 182 AXLE TIRE 4
5 R006842-005 FUEL SYS ENG BF4M2012C,RAYCOR 1
6 R025356-081 SCH, HYD, LT-270, SAHR AXLE 1
7 R010720-041 SCH, TRANS/TOR, BF4M2012, 163 1
8 R010578-102 ELC SYS, LT-270, DEUTZ 1
9 R009646-041 FSS, 20LBS, 2012, STD, LT-270 1
10 R105129 DECAL, JOY SERIAL NO. ID 1
11 R035450-002 INSTLN, LT-270 132 AXLE DRIVELINES 1
12 R009522-002 DECAL, ROPS STRUCTURES, US 1
13 R801628 REMOTE GREASE CIRCUIT LT-270 1
14 R038077-002 KIT, TAGS, BRANDING, LT-270, SP 1
15 R038075-001 INSTL'N, TAG, BRASS, LT-270 1
16 R037367-002 TAGS, BRAKE TEST, SAHR, SP 1
17 R004032-102 OPTION STROBE, AMBER 1
18 RH007007 ASSY, LT-270 FLUIDS 1
19 R032830-002 INSTLN, BUCKET, LT-270 1
20 RH020569 INSTLN, BACK-UP ALARM, LT-270 1
21 RH014800 INSTLN, ESTOP, 3 BUTTON, LT-270 1
21-4895 Page: 7 Sheet: 2

ASSY, LT-270, R.FR.
RH006398 Page: 8 Sheet: 1

ASSY, LT-270, R.FR.

Item Part
Part Name Qty.
No. Number
1 R040609-001 REAR FRAME 1
2 R008794-007 ASSY, ENGINE, DEUTZ 2012C 1
3 R008648-007 INSTL'N, EXHAUST SYSTEM, 2012, LT-270 1
4 R303411-008 INSTLN, TRANS, HYDR. LT-270 1
5 R008660-001 INSTLN, COOLING SYSTEM 1
6 R008610-010 INSTL'N, AIR INTAKE 1
7 RH006393 REAR AXLE DANA 182 1
8 R026679-002 ASSY, REAR HOODS, LT-270 1
9 R039341-001 INST'L, FUEL TANK, LT-270 1
10 R039353-001 INSTL'N, HYD. TANK, LT-270 1
11 R025970-001 HOSE TAMER 2
12 R802520 TRANSMISSION FILL - 0.375 -16NC X 0.625 1
13 R391048-4 STRAINER BASKET, BRONZE - 3" 1
14 R100325 CLOSE NIPPLE - 2" NPT, SCH 80 1
15 R014220-001 END CAP 1
16 R039184-001 GRILL 1
17 R801528 MUD FLAP 1
18 R040652-001 ASSY, ACCUMULATOR/FILTER MOUNT 1
19 R802475 MUD FLAP BACK PLATE 1
20 R033041-001 DRIVELINE GUARD ASS'Y 1
21 R025974-001 BATTERY HOLD DOWN PLATE 2
22 R040677-001 MOUNT PLATE 1
23 R027074-001 BULKHEAD 1
24 RH032744 PLATE, REAR FRAME BULKHEAD 1
25 R040660-001 COVER PLATE 1
26 R801274 CHARGE VALVE MOUNT PLATE 1
27 R802433 SWITCH MANIFOLD 1
28 R802743 MOUNT - Trans. Shift Valve 1
29 R801316 FIRE SUPP. NOZZLE MOUNT 1
30 R026642-001 TRANS. COVER 1
31 R033059-001 INSTLN, RUBBER RAD SHROUD 1
32 R027764-002 ASSY, COVER, FSS 1
33 R601525 ACCESS COVER 1
34 R040660-002 PLATE 1
35 R040659-001 PLATE 1
36 R037844-001 HEADLIGHT - LED,24V, HYBRID 2
37 R036020-001 SPACER 2
38 R031362-001 LINER, BATTERY TRAY 2
39 R026257-001 HHCS - M24X3X220 4
40 R114591 WASHER, FLAT - N,M24,4T,300HV,L9,CZ 4
41 R117798 NUT, HEX - M24-3NC,G10 4
42 R106472 BOLT - 0.375-24NFX0.750GR8 4
43 R128617 WASHER, FLAT - N,0.25,0.063T,300HV,G9,CZ 6
44 R800433 HHCS - 0.25-20NCx1,G8,FT,CZ 6
45 R800738 WASHER, FLAT - N,0.3125,0.063T,300HV,L9,CZ 4
46 R117555 HHCS - 0.313-18NC X 0.750 GR8 4
47 RH012781 WASHER,FLAT,N,0.375,0.063T,300HV,L9,CZ 37
48 R100665 HHCS - 0.375-16NCx0.75,G8,FT,CZ 14
49 R801880 BOLT - 0.375-16NCx0.875,G8,FT,CZ 7
50 R125564 HHCS - 0.375-16NCx1.75,G8,PT,CZ 4
51 R115938 NUT - 0.375-16NC,G8,CZ 4
53 R103573 HHCS - 0.5-13NCx1,G8,FT,CZ 15
54 R104199 NUT, HEX - HIGH,0.5-13NC,G8,CZ 4
55 R101214 BOLT - 0.375-16NCx2.25,G8,PT,CZ 4
56 RH000059 ENGINE COVER 1

ASSY, ENGINE, DEUTZ 2012C
17
7
18
5
10
9
14
13
19
29
28
22
30
31
R008794-007 Page: 9 Sheet: 1

R008794-007 Page: 9 Sheet: 2

R008794-007 Page: 9 Sheet: 3

Item Part
Part Name Qty.
No. Number
1 R008155-001 ENGINE, DEUTZ BF4M2012C 1
2 R011135-001 FRONT ENGINE MOUNT 1
3 R011137-001 REAR ENGINE MOUNT 2
4 R011140-001 ENGINE MOUNT PLATE 2
5 R009295-001 TWO-PIECE RUBBER MOUNTS 6
6 R125579 HHCS - 0.625-11NCx4.5,G8,PT,CZ 6
7 R102317 WASHER, FLAT - R,0.625,0.094T,300HV,L9,CZ 12
9 R304170 PUMP GASKET 1
10 R035099-002 TORQUE CONVERTER - C2112-1 1
11 R011364-001 INSTLN FINGER GUARD 1
13 R114557 WASHER, FLAT - R,M10,2T,300HV,L9,CZ 12
14 R108940 HHCS - M10-1.5x30,G10.9,FT,CZ 12
15 R114570 WASHER, FLAT - R,M12,2.5T,300HV,L9,CZ 2
17 R009582-001 ENGINE MOUNT WASHER 6
18 R800658 HEX NUT - 0.625-11NC,G8,CZ 6
20 R120780 HHCS 8
21 R124980 BOLT 8
22 R103572 HHCS - 0.5-13NCx1.25,G8,FT,CZ 2
23 R009485-001 HHCS - M16-2NCx50,G8.8,FT,CZ 4
25 R203995 PLUG 1
26 R104036 HHCS - M12-1.75NCx35,G10.9,FT,CZ 2
27 R018215-001 ENGINE DIPSTICK TUBE 1
28 R006203-001 HOUSING COVER - T.C. 1
29 R004012-081 GASKET - ADAPTOR PLATE 1
31 R100157 HHCS - 0.375-16NCx1,G8,FT,PL 6
R008794-007 Page: 9 Sheet: 4

ENGINE, DEUTZ BF4M2012C
R008155-001 Page: 10 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R008155-002 FRONT SEAL 1
2 R008155-003 OIL PAN GASKET 1
3 R008155-004 VALVE COVER GASKET 1
4 R008155-005 REAR SEAL 1
5 R201726 SPIN-ON OIL FILTER 1
6 R008155-006 INJECTOR NOZZLE 1
7 R206147 FUEL FILTER - Repl. by 003444-001 1
8 R008155-008 FUEL SUPPLY PUMP 1
9 R008155-009 V-BELT PULLEY 1
10 R008155-010 TURBO 1
11 R008155-011 BELT, V-RIBBED 1
12 R013384-001 ALTERNATOR 1
13 R008155-013 PULLEY - ALTERNATOR 1
14 R008155-014 TEMPERATURE SENDER 1
15 R008155-015 RELAY - POWER 1
16 R206539-001 STARTER 1
R008155-001 Page: 10 Sheet: 2

TORQUE CONVERTER - C2112-1
R035099-002 Page: 11 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R035099-001 TORQUE CONVERTER - C2112-1 1
R035099-002 Page: 11 Sheet: 2

TORQUE CONVERTER - C2112-1
R035099-001 Page: 12 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 PRESSURE REGULATING VALVE GRP 1
2 CONVERTER HOUSING GROUP 1
3 WHEEL GROUP 1
4 STATOR SUPPORT GROUP 1
5 OUTPUT & TURBINE SHAFT GROUP 1
6 PUMP DRIVE GROUP 1
7 CHARGING PUMP GROUP 1
8 PUMP ADAPTOR GROUP 1
9 PUMP COVER GROUP 1
10 DRIVE PLATE KIT 1
11 R235262 ASSY, PUMP DRIVE SLEEVE 1
12 R035099-103 GSKT, OIL SEAL & SEALING RING KIT REF.
R035099-001 Page: 12 Sheet: 2

PRESS. REGULATING VALVE GROUP
035099-001A Page: 13 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R005382-045 REGULATOR VALVE ASSY 1
2 R004012-009 PISTON 1
3 R004012-008 VALVE SPRING - Inner 1
Included in 005382-045 Regulator Valve Ass'y
4 R004012-007 VALVE SPRING - Outer 1
5 R004012-003 VALVE STOP 1
6 R005382-043 O-RING - TRANS(CHG PUMP) 1
7 R004012-005 ROLL PIN 1
8 R004012-014 SAFETY VALVE SET 1
9 R004012-012 SPRING 1
10 R004012-013 PLUNGER 1
11 R004012-010 GASKET 1
12 R005382-044 O-RING 1
13 R003372-031 CAPSCREW 4
14 R100867 LOCKWASHER 4
15 R016722-001 PIPE PLUG 2
16 R004012-003 VALVE STOP 1
18 R004012-005 ROLL PIN 1
035099-001A Page: 13 Sheet: 2

CONVERTER HOUSING GROUP
2
1 9
3
8
10
4
7
6
5
035099-001B Page: 14 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R005532-005 CONVERTER HOUSING 1
2 R004502-019 PIPE PLUG 4
3 R004012-023 PIPE PLUG 1
4 R016722-001 PIPE PLUG 1
5 R004012-018 BAFFLE KIT - INCL #6 1
6 RJ237348 OIL SEAL 1
Included in Baffle Kit # 004012-018.
7 R004012-019 O-RING 1
8 R018665-001 CAPSCREW 3
035099-001B Page: 14 Sheet: 2

WHEEL GROUP
035099-001C Page: 15 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R004502-136 BEARING 1
2 RJ234973 O-RING 1
3 R010929-035 IMPELLER 1
4 RJ237376 SPACER 1
5 RJ239774 REACTION MEMBER - 15 BLADES 1
6 RJ247476 SNAP RING 1
10 R035099-100 BACKING RING 1
11 R035099-101 SCREW 8
12 R010929-037 TURBINE HUB 1
13 RJ239775 TURBINE 1
14 R010766-001 SCREW RING 1
15 R005532-003 BOLT 12
17 R010929-038 BEARING 1
18 RJ235591 WASHER 1
19 R005211-032 SEAL 1
20 RJ239576 COVER - IMPELLER 1
21 R035099-102 CAPSCREW 18
22 R004502-022 LOCKWASHER 18
24 R141552-016 O-RING 1
25 R141552-015 END PLATE 1
26 R141552-017 RETAINING RING 1
035099-001C Page: 15 Sheet: 2

STATOR SUPPORT GROUP
3
2
1
4
5
035099-001D Page: 16 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 RJ237377 PISTON RING 1
2 RJ237378 SPRING 1
3 RJ237373 SUPPORT STATOR 1
4 R027139-100 LOCKWASHER 6
5 R024709-006 CAPSCREW 6
035099-001D Page: 16 Sheet: 2

OUTPUT & TURBINE SHAFT GROUP
13
12
11
10
9
8
7
6 24
5 14
15
4 16
3
2 17
1
18
19
20
21
22
23
035099-001E Page: 17 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R004012-061 SNAP RING 1
2 R001801-019 BEARING 1
3 R010183-001 GEAR 1
4 R004012-063 OUTPUT SHAFT 1
5 R004502-095 SNAP RING 1
6 R141552-092 BEARING 1
7 R004012-065 O-RING 1
8 R004012-066 RETAINER 1
10 R004012-067 BOLT 3
11 R004012-068 O-RING 1
12 R004502-005 WASHER 1
13 R004502-004 NUT 1
14 R004012-069 OIL SEAL 1
15 R004012-070 NUT 2
17 R004012-071 STUD 2
19 R007890-009 TURBINE SHAFT GEAR 1
20 R004012-075 SNAP RING 1
21 R141552-020 BALL BEARING 1
22 R005382-027 PISTON RING 1
23 R011523-001 TURBINE SHAFT 1
24 RJ231553 COMPANION FLANGE - 5C 1
035099-001E Page: 17 Sheet: 2

PUMP DRIVE GROUP
10
9
8
7
6
5
4
3
035099-001F Page: 18 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R004012-086 SNAP RING 1
2 R004012-087 GEAR 1
3 R002383-001 BEARING 1
4 R004012-088 SPACER 1
5 R004012-089 BEARING 1
6 R004012-090 SNAP RING 1
7 R004012-091 DRIVE SHAFT 1
8 R004012-092 SNAP RING 1
9 R004012-093 WASHER 1
10 R004502-097 SNAP RING 1
035099-001F Page: 18 Sheet: 2

CHARGING PUMP GROUP
035099-001G Page: 19 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R005500-010 CHARGING PUMP 1
2 R391016-215 SLEEVE 1
4 R004012-083 STUD 6
6 R027014-101 NUT 6
7 R018083-001 IMPELLER HUB GEAR - 37T 1
035099-001G Page: 19 Sheet: 2

PUMP ADAPTOR GROUP
005500-001 Page: 20 Sheet: 1

Item Part
Part Name Qty.
No. Number
2 R005500-008 ADAPTER 1
4 R003372-031 CAPSCREW 3
005500-001 Page: 20 Sheet: 2

PUMP COVER GROUP
035099-001H Page: 21 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R004012-097 GASKET 1
2 R004012-098 COVER 1
3 R003372-031 CAPSCREW 3
3-A R100867 LOCKWASHER 3
035099-001H Page: 21 Sheet: 2

DRIVE PLATE KIT
3
4
035099-001J Page: 22 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R802232 DRIVEPLATE ASSEMBLY INCLUDES ITEMS #2-4A 1
2 DRIVE PLATE 3
Not Sold Separately
3 R004012-029 BACKING RING 1
4 R004012-030 BOLT 10
4-A R100867 LOCKWASHER 10
035099-001J Page: 22 Sheet: 2

ASSY, PUMP DRIVE SLEEVE
R235262 Page: 23 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R391016-13 CHARGING PUMP SLEEVE 1

INSTLN FINGER GUARD
R011364-001 Page: 24 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R011356-001 FINGER GUARD 1
2 R012520-001 MOUNT TAB 2
3 R102629 HHCS - 0.375-16NCx0.625,G8,FT,CZ 2
R011364-001 Page: 24 Sheet: 2

INSTL'N, EXHAUST SYSTEM, 2012, LT-270
2 1 3 8 9 10 9
7 4 7
R008648-007 Page: 25 Sheet: 1

INSTL'N, EXHAUST SYSTEM, 2012, LT-270
R008648-007 Page: 25 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R010977-001 PURIMUFFLER 1
2 R025987-001 MANIFOLD EXHAUST PIPE 1
3 R140409 GUILLOTINE CLAMP - 3" 1
4 R025989-001 EXHAUST FLANGE 1
5 R025990-001 PURIMUFFLER MOUNT 1
6 R025991-001 MUFFLER CLAMP 1
7 R013386-001 ANGLE SUPPORT TABS 2
8 R100665 HHCS - 0.375-16NCx0.75,G8,FT,CZ 2
9 R800629 WASHER, LOCK - R,0.375,0.063T,300HV,L9,CZ 6
10 R115935 HHCS - 0.375-16NC x 1.5 GR8 2
R008648-007 Page: 25 Sheet: 3

INSTLN, TRANS, HYDR. LT-270
3 1
6 5 9 7 5 8
R303411-008 Page: 26 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R037352-001 TRANS MOUNT - LH 1
2 R037353-001 TRANS. MOUNT - RH 1
3 R802436 TRANS. STOP PLATE 2
4 R100637 ELBOW - 90,#12NPT,M,#12NPT,F 1
6 R103763 HHCS - 0.75-10NCx1.75,G8,FT,CZ 8
7 R105994 HHCS - 0.75-10NC X 2.250 GR8 4
8 R100661 STOVER LOCKNUT - 0.750-10NC 4
9 R001444-001 TRANSMISSION - 3 SPEED MODULATED 1
R303411-008 Page: 26 Sheet: 2

TRANSMISSION - 3 SPEED MODULATED
R001444-001 Page: 27 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R002912-001 FRONT FLANGE 1
2 RC230890 REAR FLANGE 1
3 RJ214987 COMPANION FLANGE 1
4 TRANSMISSION CASE & COVER GROUP 1
5 INPUT SHAFT & FRONT COVER GROUP 1
6 GEAR GROUP 1
7 FORWARD SHAFT GROUP 1
8 REVERSE IDLER GROUP 1
9 REVERSE & 2nd SHAFT GROUP 1
10 LOW SPEED SHAFT GROUP 1
11 3rd SHAFT GROUP @ After 2004 1
12 IDLER SHAFT GROUP 1
13 OUTPUT SHAFT GROUP 1
14 CONTROL VALVE GROUP 1
R001444-001 Page: 27 Sheet: 2

TRANSMISSION CASE & COVER GROUP
141552-010 Page: 28 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R141552-053 TRANSMISSION CASE ASSEMBLY 1
2 R141552-054 SUCTION TUBE ASSEMBLY 1
Items included in item 1
3 R141552-055 O-RING 1
4 R141552-056 PRESSURE TUBE 1
5 R004502-033 TUBE SLEEVE 4
Items included in 141552-053.
6 R141552-057 TUBE 1
7 R141552-058 CLIP 1
8 R141552-059 BOLT 1
10 R141552-032 PLUG 1
11 R004479-001 O-RING 1
12 R007076-001 PLUG 1
13 R003372-023 O-RING 1
14 R141552-061 REAR COVER & PLUG ASSEMBLY 1
15 R141552-032 PLUG 1
16 R004479-001 O-RING 1
17 R141552-062 OIL-BAFFLE 1
18 R005095-001 GASKET 1
19 R002530-001 O-RING 1
21 R141552-031 PIN 2
22 R141552-063 BOLT 20
23 R004502-026 LOCKWASHER 20
24 R004502-048 MAGNETIC PLUG 2
25 R141552-064 PLUG 1
26 R141552-033 PLUG 2
27 R141552-034 O-RING 2
28 R141552-035 SCREW 2
30 R141552-065 COVER 1
31 RJ232640 GASKET - COVER 1
32 R004012-030 BOLT 2
34 R203951-001 DIPSTICK TUBE 1
Standard items. May be superseded by custom part nos. found in
Transmission/Powertrain installation drawing.
35 RJ242603 DIPSTICK 1
Standard items. May be superseded by custom part nos. found in
Transmission/Powertrain installation drawing.
141552-010 Page: 28 Sheet: 2

INPUT SHAFT & FRONT COVER GROUP
C4501505 Page: 29 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 RC4205765 INPUT SHAFT,HUB & RETAINING RING ASS'Y 1
Included in item 1
3 R002414-001 BEARING 1
4 RC237384 WASHER 1
5 RC232081 SNAP RING 1
6 RC4206501 BEARING 1
7 RC4205675 PLATE 1
8 RC241308 SCREW 6
9 R004502-017 OIL SEAL 1
10 R004012-068 O-RING 1
11 R004502-005 WASHER 1
12 R004502-004 NUT 1
13 RC4205676 FRONT COVER 1
14 R005096-001 GASKET 1
15 R141552-031 PIN 1
16 R004502-027 TRANS. BREATHER - SEE FSL-1040 1
17 R004502-035 PLUG 1
18 R004502-036 GASKET 1
19 R141552-032 PLUG 4
20 R004479-001 O-RING 4
21 R003372-020 CAPSCREW 18
22 R004502-026 LOCKWASHER 18
23 R004502-029 WASHER 2
24 R004502-023 BOLT 2
26 R141552-030 CONVERTER HOUSING SLEEVE 2
27 R141552-021 SNAP RING 1
28 INPUT FLANGE REF.
C4501505 Page: 29 Sheet: 2

GEAR GROUP
C4501293 Page: 30 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R141552-068 GEAR - Reverse Group 1
2 RC4205294 GEAR - 1st Drive 1
3 RC4205299 GEAR - Low Clutch 1
4 RC4205181 GEAR - Idler 1
5 RC4205317 GEAR - Output 1
C4501293 Page: 30 Sheet: 2

FORWARD SHAFT GROUP
C4501455 Page: 31 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R141552-099 FORWARD SHAFT, DRUM & PLUG ASS'Y 1
2 RC4204049 CLUTCH, PISTON & SEALS ASS'Y 1
3 R141552-080 PISTON SEAL - Outer 1
Included in item 2
4 R141552-081 PISTON SEAL - Inner 1
Included in item 2
5 R141552-083 INNER DISC 8
6 R141552-084 OUTER DISC 8
7 R141552-085 SPACER 1
8 R002740-001 BACKING PLATE 1
9 R141552-086 SNAP RING 1
10 R002705-001 DISC SPRING ASS'Y c/w 5 washers 1
11 R141552-093 SNAP RING 1
12 R004502-069 PISTON RING 2
13 R141552-100 BEARING 1
17 SEE GEAR GROUP REF.
C4501455 Page: 31 Sheet: 2

REVERSE IDLER GROUP
4
5
2
6
3
003260-001 Page: 32 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R141552-123 SHAFT 1
2 RJ247664 REVERSE IDLER GEAR BEARING ASS'Y 1
3 R141552-125 WASHER 1
4 R141552-126 RETAINER NUT 1
5 R141552-127 RETAINING WASHER 1
6 R005332-001 LOCKBALL 1
7 R141552-128 GEAR - Reverse Idler 1
8 R141552-129 O-RING 1
003260-001 Page: 32 Sheet: 2

REVERSE & 2nd SHAFT GROUP
26
19 12
33 21
32
21 17 5
22 20
24 6 7
23
1
25
2 4
10
8
13
14
27
28
30
31
29
18
16
15
14
13
9
11
C4501225 Page: 33 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R141552-078 REVERSE & 2nd SHAFT ASSEMBLY 1
2 RC4204049 CLUTCH, PISTON & SEALS ASS'Y 1
Included in item 2
Included in item 2
5 R141552-082 CLUTCH PISTON & SEALS ASS'Y 1
Included in item 5
Included in item 5
9 R141552-083 INNER DISC 6
10 R141552-084 OUTER DISC 8
8 R141552-083 INNER DISC 8
11 R141552-084 OUTER DISC 6
12 R141552-085 SPACER 1
14 R141552-086 SNAP RING 2
15 R141552-087 RETURN SPRING 1
16 R141552-088 SPRING RETAINER 1
17 R002705-001 DISC SPRING ASS'Y c/w 5 washers 1
18 R004502-084 SNAP RING 1
19 R141552-089 BEARING 1
20 R141552-090 BEARING 1
22 R141552-092 BEARING 1
23 R002422-001 RETAINER RING 1
24 R004502-095 SNAP RING 1
25 R004502-069 PISTON RING 3
26 R141552-093 SNAP RING 1
27 R141552-094 HUB - 2nd CLUTCH 1
28 R004502-084 SNAP RING 1
29 R141552-095 NEEDLE BEARING 1
30 R141552-096 RETAINER 1
31 R141552-097 LOCATING RING 1
32 R141552-098 SPACER 1
C4501225 Page: 33 Sheet: 2

LOW SPEED SHAFT GROUP
C4501480 Page: 34 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 RC4205551 LOW SHAFT, HUB, DRUM & BLEED VALVE ASS'Y 1
5 R141552-105 INNER DISC 8
6 R141552-084 OUTER DISC 8
8 R141552-086 SNAP RING 1
9 R141552-106 DISC SPRING ASS'Y - Incl. 7 washers. 1
10 R004502-084 SNAP RING 1
11 R141552-107 SPACER 1
12 R002389-001 BEARING 1
13 R141552-108 BEARING 1
14 R004502-070 SNAP RING 2
15 R004502-122 RING 1
17 R141552-109 SPACER 1
19 R141552-021 SNAP RING 1
20 R141552-111 RETAINER 1
C4501480 Page: 34 Sheet: 2

3rd SHAFT GROUP @ After 2004
2
4
3
1
14 13
12
15
16
18
17
11
10
9
8
7
5
6
R141552-012 Page: 35 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R141552-120 3rd SHAFT, DRUM & PLUG ASS'Y 1
5 R141552-083 INNER DISC 6
6 R141552-084 OUTER DISC 6
8 R141552-086 SNAP RING 1
9 R141552-087 RETURN SPRING 1
10 R141552-088 SPRING RETAINER 1
11 R004502-084 SNAP RING 1
12 R002422-001 RETAINER RING 1
13 R141552-092 BEARING 1
14 R004502-095 SNAP RING 1
15 R004502-069 PISTON RING 2
16 R141552-121 HUB - 3rd Clutch 1
17 R141552-122 RETANING RING 1
18 R141552-095 NEEDLE BEARING 1
R141552-012 Page: 35 Sheet: 2

IDLER SHAFT GROUP
5
6
4
9 8
2
3
141552-076 Page: 36 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R141552-112 SHAFT 1
3 R141552-021 SNAP RING 1
4 R141552-113 ROLLER BEARING 1
5 RJ222960 NUT 1
6 RJ222179 WASHER 1
7 R002756-001 SPACER 1
8 R004012-075 SNAP RING 1
10 R141552-065 COVER 1
11 R008773-001 GASKET - COVER 1
12 R004012-030 BOLT 2
141552-076 Page: 36 Sheet: 2

OUTPUT SHAFT GROUP
141552-077 Page: 37 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R141552-115 SHAFT 1
2 R141552-116 BEARING 1
3 R002411-001 BEARING 1
4 R141552-117 RING 1
6 R141552-022 WASHER 1
7 R002913-001 SEAL 2
8 R002752-001 STUD 4
10 R002753-001 NUT 4
11 R141552-118 CAP 1
12 RJ234922 GASKET 1
13 R002756-001 SPACER 1
14 R002535-001 O-RING 2
15 RJ222179 WASHER 2
16 RJ222960 NUT 2
17 GEAR - OUTPUT REF.
18 R141552-002 FLANGE - 6C REF.
19 R141552-002 FLANGE - 6C REF.
141552-077 Page: 37 Sheet: 2

CONTROL VALVE GROUP
5 1
6
3
2
C237530 Page: 38 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 CONTROL VALVE ASS'Y 1
2 R141552-130 DETENT SPRING 2
3 R002317-001 DETENT BALL 2
4 R802819 GASKET 1
5 RC1C-660 SCREW 9
7 MODULATOR VALVE ASSEMBLY 1
8 RC247615 GASKET 1

CONTROL VALVE ASS'Y
391016-42 Page: 39 Sheet: 1

Item Part
Part Name Qty.
No. Number
7 391016-32 CONTROL VALVE HOUSING ASS'Y 1
8 R391016-40 VALVE SPOOL 1
9 R391016-33 VALVE SPOOL STOP 1
10 R391016-41 CONTROL VALVE SPRING 1
11 R002642-001 PLUG 1
391016-42 Page: 39 Sheet: 2

CONTROL VALVE HOUSING ASS'Y
391016-32 Page: 40 Sheet: 1

Item Part
Part Name Qty.
No. Number
12 R391016-38 FORWARD & REVERSE VALVE SPOOL 1
13 R391016-28 SPOOL & PLUG ASS'Y 1
14 R004381-007 PLUG 1
Item included in item 13
15 R391016-35 NEUTRAL SWITCH 1
16 R391016-34 PIN 1
17 R391016-30 SEAL 2
18 R391016-31 PIPE PLUG 4
19 R391016-33 VALVE SPOOL STOP 2
391016-32 Page: 40 Sheet: 2

MODULATOR VALVE ASSEMBLY

Item Part
Part Name Qty.
No. Number
1 HOUSING 1
2 SPOOL 2
3 R004502-182 REGULATOR SPRING 2
4 R003509-001 PLUG 4
5 R004502-178 O-RING 4
Included in item 4
6 SPOOL 2
7 RC237878 OUTER SPRING 2
8 RC241668 MIDDLE SPRING 2
9 RC241666 INNER SPRING 2
10 RC237881 STOP PIN 2
11 R391016-31 PIPE PLUG 1

INSTLN, COOLING SYSTEM
R008660-001 Page: 42 Sheet: 1

R008660-001 Page: 42 Sheet: 2

R008660-001 Page: 42 Sheet: 3

Item Part
Part Name Qty.
No. Number
1 R008659-001 ASSY, RADIATOR 1
2 R008658-001 BLOWER FAN - 22" 1
3 R138190 WASHER - 2.25 OD 4
4 R138189 WASHER -2 O.D. 4
5 R138179 MNT, CENTER BONDED 4
6 R009335-001 ASSY, SURGE TANK REF.
7 R018091-002 COUPLING - 2" 5
8 R134461 CLAMP, T-BOLT - 2 3/ 8 10
9 R008656-001 RAD MOUNT 4
10 R011004-002 COMPENSATOR LINE HOSE - 23" 1
11 R019531-001 SWITCH ADAPTER 1
12 R011005-002 HOSE, ENGINE VENT LINE, 26" 1
13 R007371-001 CLAMP, HOSE - 0.375" TO 0.875" 4
14 R391204-6 ADAPTER - PIPE TO HOSE, 1/4"NPT 3
15 R011006-002 HOSE, RAD VENT LINE, 46 IN 1
16 R100315 PLUG - 900599-6 1
17 R100243 HOSE ASS'Y - 6MP STx90x55"LG 1
18 R008655-002 COOLING PIPE - #2 1
19 R008654-001 COOLING PIPE - #2 1
20 00925442-0824 BOLT, HEX HD - M8-1.25x50,G10.9,PT,CZ 4
21 RH012399 WASHER, FLAT - M8,N,1.6T,300HV,L9,CZ 4
22 R115792 HHCS - 0.500-13NC X 3.000 GR8 4
23 R100660 STOVER NUT - 0.500-13UNC GRC 4
25 R103573 HHCS - 0.5-13NCx1,G8,FT,CZ 11
26 R009597-001 FAN SPACER 1
27 R008597-001 SURGE TANK MOUNT 1
28 R802996 ADAPTER - 3/4"NPT x 7/8" HOSE 2
29 R009590-001 CLAMP, T-BOLT - 1 1/4 - 1 3/8 2
30 R100636 ADAPTER - ST,#4NPT,M,#6JIC,M 1
31 R011479-001 PROTECTOR RING 1
32 R100194 PIPE PLUG - 0.250 NPT SQ.HEAD 2
33 R020039-001 VENT LINE 1
34 R013512-001 LOCK 4
35 R015775-001 WASHER - RAD MOUNTS 4
36 R800477 PIPE PLUG 2
37 R012292-001 BONDED SEAL 1
38 R037536-001 SPACER 2
41 R034624-001 HOSE CLAMP ASS'Y 1
43 R115938 NUT - 0.375-16NC,G8,CZ 1
44 R103575 HHCS - 0.375-16NC X 1.25 GR8 1
R008660-001 Page: 42 Sheet: 4

ASSY, RADIATOR
R008659-001 Page: 43 Sheet: 1

Item Part
Part Name Qty.
No. Number
2 R008659-009 CHARGE AIR COOLER 1
3 R008659-010 TRANSMISSION COOLER 1
4 R008659-011 FAN SHROUD 1
5 R008659-012 FACE PLATE 1
6 R008659-013 FAN GUARD 1
7 R008659-014 RADIATOR 1
8 R008659-015 PIPE w/ BRACKET 1
R008659-001 Page: 43 Sheet: 2

BLOWER FAN - 22"
R008658-001 Page: 44 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R009891-001 FAN BLADE 9
2 R008658-100 HUBSET 1
R008658-001 Page: 44 Sheet: 2

ASSY, SURGE TANK
R009335-001 Page: 45 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R009335-002 RADIATOR CAP 1
2 R009335-003 LEVEL GAUGE 1
R009335-001 Page: 45 Sheet: 2

INSTL'N, AIR INTAKE
R008610-010 Page: 46 Sheet: 1

INSTL'N, AIR INTAKE
24 25
22
24 23
24 26
16
18
24 25
9
17
10 20
19
9 21
R008610-010 Page: 46 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R008601-001 CHARGE AIR PIPE - #1 1
2 R008606-001 CHARGE AIR PIPE - #2 1
3 R008608-001 CHARGE AIR PIPE - STRAIGHT 1
4 R008561-001 REDUCTION ELBOW - 90ï¿½, 4" to 3" 1
5 R009613-002 CHARGE AIR CONNECTOR - 2 3/4" 1
6 R391081-159 T-BOLT CLAMP - 4" 1
7 R009590-013 CLAMP, T-BOLT - 3 1/4 - 3 9/16 3
8 R105483 RUBBER COUPLING - 3" 1
9 R021774-001 AIR CLEANER 1
10 R391081-92 MOUNTING BANDS 2
11 R009373-001 BELLOWS - BLUE - 3" 1
12 R009372-001 BELLOWS - RED - 3" 1
13 R039309-001 DISCHARGE PIPE 1
14 R007993-001 CLAMP - T-BOLT - 3 1/16- 3 5/16 4
15 R009590-009 CLAMP, T-BOLT - 2 3/4-3 1/16 2
16 R391125-14 AIR FILTER INDICATOR 1
17 R800324 NIPPLE,ST,#2NPT,M,#2NPT,M 2
18 R112294 ELBOW - 90,#2NPT,M,#2NPT,F 1
19 R131222 ELBOW,45,#2NPT,M,#4JIC,M 1
20 R102156 ADAPTER - 2025-4-4 1
21 R136813 HOSE ASS'Y - 4MP STX45X71"LG 1
22 R801116 AIR FILTER INTAKE COVER 1
23 R118674 HHCS - 3/8-16UNC X 5 1/2 LG 1
25 R115938 NUT - 0.375-16NC,G8,CZ 6
26 R100157 HHCS - 0.375-16NCx1,G8,FT,PL 4
27 R391073-3 CLAMP, CONSTANT 3 IN 2
28 RH015813 CHARGE AIR SUPPORT, WELDT 1
29 R116043 HHCS - 0.250-20NCx1.25,G8,PT,CZ 1
R008610-010 Page: 46 Sheet: 3

AIR CLEANER
R021774-001 Page: 47 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R021774-010 CLAMP 1
2 R021774-011 COVER 1
3 R021774-012 PRIMARY FILTER 1
4 R021774-013 SAFETY FILTER 1
5 R391081-92 MOUNTING BANDS 1
6 R021773-013 VACUATOR VALVE 1
R021774-001 Page: 47 Sheet: 2

REAR AXLE DANA 182

Item Part
Part Name Qty.
No. Number
1 CENTRAL HOUSING - DANA 182 1
2 DIFFERENTIAL - DANA 182 1
3 HUB REDUCTION - DANA 182 1
4 BRAKES - DANA 182 1
5 TRUNNION - DANA 182 1

CENTRAL HOUSING - DANA 182
11
1 2
3
6 7 8
4
10
H006393A Page: 49 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R019252-100 O-RING 2
2 RH011607 PLUG 1
3 R019252-102 INTERMEDIATE COVER 1
4 R026976-129 O-RING 1
5 R019252-104 BOLT 4
6 RH011608 PLUG 1
7 R019252-106 PLUG 1
8 R019252-107 CIRCLIP 1
9 RH011609 PLUG 1
10 R019253-193 HOUSING 1
11 RH012230 BREATHER 1

DIFFERENTIAL - DANA 182
1
2
3 4
19 7
5 8
17
6
14
18
12 16
15 3 1
2
9
13
11
10
H006393B Page: 50 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R019252-110 BOLT 2
2 R019252-111 RING NUT 2
4 R019252-113 BOLT 8
5 R019252-114 DIFFERENTIAL CARRIER 1
7 RH000937 NO-SPIN DIFFERENTIAL 1
8 R019252-117 BOLT 16
9 R017947-001 NUT 1
10 R019253-116 O-RING 1
11 R019252-125 FLANGE 1
12 R019253-118 COVER PLATE 1
13 R019252-120 SEAL 1
15 R026976-108 SPACER 1
16 R026976-109 RING KIT 1
17 R019252-198 SHIM KIT 1

HUB REDUCTION - DANA 182
1 31
30
4
33
29 5
6
18 2
27
28 7 9
8
32 10
11
24 16
13
14 12
15
8
26 23
25 20 17
22 3
16 13 14 15 17 20 21
32 24 25 26
19
18
H006393C Page: 51 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 RH000938 AXLE CASE 2
2 R019252-197 O-RING 2
3 R026976-132 PINION 2
4 RH000939 HALF SHAFT 2
5 R026976-125 SEAL 2
6 RH011610 CENTERING RING 2
9 RH000940 WHEEL STUD 20
10 RH011611 WHEEL HUB 2
11 RH000942 NUT 20
12 RH011676 O-RING 2
13 R019252-158 SNAP RING 6
14 R019252-159 PLANET GEAR 6
15 R019252-160 BEARING 6
16 RH011677 PLANET GEAR CARRIER KIT 2
17 RH011678 PLANET GEAR CARRIER 2
18 RH011679 PLUG 2
19 R019252-163 BOLT 4
20 R019252-157 FRICTION WASHER 2
21 R019252-156 NUT 16
22 RH001627 STUD 16
23 R019252-154 LOCKING PLATE 2
24 R019252-153 RING GEAR SUPPORT 2
25 R026976-131 RING GEAR 2
26 R019252-151 CIRCLIP 2
27 R019252-171 WASHER 8
28 R019252-169 NUT 8
29 R019252-170 BOLT 8
30 R019252-166 CYLINDER BOLT 16
31 R019252-168 SPRING WASHER 16
33 RH011680 BOLT 40

BRAKES - DANA 182
21
18
20
11
10
18
23 17
14
23 13
1
15
25
24
9
16
26
4
7
5
6
27
8
3
22
2
19
12
H006393D Page: 52 Sheet: 1
Item Part
Part Name Qty.
No. Number
1 RH011681 COVER 2
2 RH011682 COVER 2
3 RH011683 BRAKE DISC 8
4 RH011684 PISTON 2
5 RH011685 SEAL 2
6 RH011686 SEAL 2
7 RH011687 O-RING 2
8 RH011688 O-RING 2
9 RH000958 SPRING 32
10 RH011689 PLUG 2
11 RH011690 PLUG 2
12 RH011691 SEAL 2
13 RH011692 BLEEDING BOLT 2
14 R019252-174 PLUG 2
15 RH011693 SUPPORT 2
16 RH011694 PIN 2
17 RH011695 PLUG 4
18 RH011696 PLUG 6
19 RH011697 PLUG - OBSOLETE, USE H011609 2
20 RH000948 SPRING WASHER 32
21 RH000950 BOLT 32
22 RH011698 BRAKE DISC - INTERMEDIATE 2
23 R036619-111 O-RING 6
24 RH000945 O-RING 2
25 RH000944 O-RING 4
26 RH011699 O-RING 2

TRUNNION - DANA 182
H006393E Page: 53 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R019253-186 BUSHING 4
2 R019253-187 THRUST BUSHING 2
4 R019253-189 GREASE FITTING 2
5 R019252-174 PLUG 2
7 RH000975 BOLT 2
H006393E Page: 53 Sheet: 2

ASSY, REAR HOODS, LT-270
R026679-002 Page: 54 Sheet: 1

ASSY, REAR HOODS, LT-270
R026679-002 Page: 54 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R802126 WELDT, ENGINE COVER, CENTER 1
2 R001888-001 FRONT HOOD WELD'T 1
3 R800821 TAPPED BLOCK 6
4 R026673-001 REAR HOODS ASSY LT-270 1
5 R040702-001 HOOD FASTENER - 5.875 IN, STEM-DOWN 5
6 R100665 HHCS - 0.375-16NCx0.75,G8,FT,CZ 6
7 R100195 HHCS - 0.25-20NCx0.75,G5,FT,CZ 15
8 R800493 NUT, HEX - 0.25-20NC,G8,CZ 10
10 R100157 HHCS - 0.375-16NCx1,G8,FT,PL 5
R026679-002 Page: 54 Sheet: 3

REAR HOODS ASSY LT-270
R026673-001 Page: 55 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R026662-001 SUPPORT FRAME 1
2 R026672-001 COVER - RH 1
3 R026671-001 COVER - LH 1
4 R026678-001 SUPPORT ROD 2
5 R115940 COTTER PIN 4
R026673-001 Page: 55 Sheet: 2

INST'L, FUEL TANK, LT-270
3 2
2 3
3 2
2 3
1 4
1 4
R039341-001 Page: 56 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R602006 FUEL TANK ASS'Y 1
3 R103572 HHCS - 0.5-13NCx1.25,G8,FT,CZ 4
5 R104711 HHCS - 0.625-11NC X 1.000 GR8 2
7 R604020-002 UPPER TANK MOUNT 1
R039341-001 Page: 56 Sheet: 2

ASSY, FUEL TANK

ASSY, FUEL TANK

Item Part
Part Name Qty.
No. Number
1 R602007 FUEL TANK 1
2 R602012 UPPER COVER 1
3 R604023 UPPER COVER GASKET 1
4 R602014 FRONT COVER 1
5 R303316 GASKET 1
6 R602016 RETURN TUBE ASS'Y 1
7 R602018 SUCTION TUBE ASS'Y 1
8 R100301 ELBOW - 90,#6NPT,M,#8JIC,M 2
9 R3K1887 MANIFOLD PLATE - FuelTank Suction 1
10 R391333-2 SIGHT GLASS - 3/4" NPT 3
11 R100637 ELBOW - 90,#12NPT,M,#12NPT,F 2
12 R391048-2 FILLER CAP, SNAP ACTION 1
13 R100325 CLOSE NIPPLE - 2" NPT, SCH 80 1
15 R391138-1 MAGNETIC DRAIN PLUG - 1/2" NPT 1
16 R800432 PLUG 1
18 R800433 HHCS - 0.25-20NCx1,G8,FT,CZ 2
19 R391048-4 STRAINER BASKET, BRONZE - 3" 1
21 R100665 HHCS - 0.375-16NCx0.75,G8,FT,CZ 14

INSTL'N, HYD. TANK, LT-270
1 2
3 4
5 6
5 6
R039353-001 Page: 58 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R801120 HYDRAULIC TANK ASS'Y 1
2 RH009020 REAR FRAME REF.
4 R103572 HHCS - 0.5-13NCx1.25,G8,FT,CZ 4
6 R104711 HHCS - 0.625-11NC X 1.000 GR8 2
7 R604020-003 MOUNT, UPPER, HYD. TANK 1
R039353-001 Page: 58 Sheet: 2

ASSY, HYDRAULIC TANK

Item Part
Part Name Qty.
No. Number
1 R801121 HYDRAULIC TANK 1
2 R800720 UPPER COVER 1
3 R800796 UPPER COVER GASKET 1
4 R3W4113 COVER 1
5 R303316 GASKET 1
6 RH032736 RETURN FILTER, GAUGE IND HYD 1
7 R304201 GASKET - RETURN FILTER 1
8 R391093-1 TANK BREATHER - HYD 1
9 R391422-1 VALVE, PRESSURE RELIEF 1
10 R391333-2 SIGHT GLASS - 3/4" NPT 2
11 R391138-1 MAGNETIC DRAIN PLUG - 1/2" NPT 1
12 R100318 REDUCER - ST,#12NPT,M,#4NPT,F 1
13 R106628 TEE,#12NPT,M,#12NPT,F,RUN 1
14 R112294 ELBOW,90,#2NPT,M,#2NPT,F 1
16 R100665 HHCS - 0.375-16NCx0.75,G8,FT,CZ 6
18 R102629 HHCS - 0.375-16NCx0.625,G8,FT,CZ 4
19 R102200 PIPE PLUG - 1/8" NPT 1

RETURN FILTER,GAUGE IND HYD

Item Part
Part Name Qty.
No. Number
1 ASSY, BOWL 1
2 R018928-001 ASSY, COVER 1
3 R391005-79 O-RING 1
4 R021790-010 CAP SCREW, HEX HEAD 6
5 R391005-95 GASKET 1
6 R391005-93 ELEMENT 1
7 GAUGE, PRESSURE - OPTIONAL 1
8 R391005-81 ELECTRIC BY-PASS INDICATOR 1

ASSY, ACCUMULATOR/FILTER MOUNT
R040652-001 Page: 61 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R040652-002 MOUNT 1
2 R013529-001 ACCUMULATOR BRACKET 1
4 R103570 HHCS - 0.5-13NCx1.5,G8,FT,CZ 2
7 R115936 HHCS - 0.375-16NCx2,G8,FT,CZ 1
8 R115938 NUT - 0.375-16NC,G8,CZ 1
R040652-001 Page: 61 Sheet: 2

DRIVELINE GUARD ASS'Y
R033041-001 Page: 62 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R033042-001 DRIVELINE GUARD 1
3 R033044-001 JAW PLATE 1
5 R125570 BOLT - HHCS 0.438-14NCX1 2
6 R803228 THREADED ROD - 8 1/4" LG 4
7 R101365 LOCKWASHER - 7/16" 2
8 R103573 HHCS - 0.5-13NCx1,G8,FT,CZ 4
R033041-001 Page: 62 Sheet: 2

INSTLN, RUBBER RAD SHROUD
R033059-001 Page: 63 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R033060-001 SHROUD - RAD 2
2 R033061-001 MOUNT 2
4 R115938 NUT - 0.375-16NC,G8,CZ 6
R033059-001 Page: 63 Sheet: 2

ASSY, COVER, FSS
R027764-002 Page: 64 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R032208-001 COVER PLATE 1
2 R101142 HHCS - 0.375-16NCx0.5,G8,FT,CZ 4
R027764-002 Page: 64 Sheet: 2

ASSY, LT-270 132 AXLE ARTICULATION
R006300-004 Page: 65 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R006302-002 INSTLN, PIN, UPPER ARTIC, LT-270 1
2 R006301-001 ASSY PIN LOWER ART. LT-270 1
3 R391329-82 STEER CYLINDER 1
4 R006303-001 STEER PIN INSTL'N 2
5 R026371-001 STEER STOP BLOCK 2
6 R801549 LOCKING BAR 1
7 R802471 PLATE 1
R006300-004 Page: 65 Sheet: 2

INSTLN, PIN, UPPER ARTIC, LT-270
7 8 6 9 2
1
3 10
11 4
12
10
2 3
R006302-002 Page: 66 Sheet: 1

INSTLN, PIN, UPPER ARTIC, LT-270
R006302-002 Page: 66 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R039300-001 PIN, EXPANDER 1
2 R391491-1 DOUBLE LIP SEAL 2
3 R601014 RETAINER RING 2
4 R391191-21 CUP 1
5 R391191-20 CONE 2
6 R125567 BOLT 6
7 R104852 LOCKNUT - 0.375-16NC GRC STOVER 6
9 R391117-5 GREASE FITTING - 1/8-27 NPT 1
10 R102200 PIPE PLUG - 1/8" NPT 2
11 R802435 SPACER 1
12 R391029-20 FITTING, GREASE RELIEF - 7.5-15 PSI 1
R006302-002 Page: 66 Sheet: 3

PIN, EXPANDER
2
7 4
9 8 3 1
6
R039300-001 Page: 67 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R039300-100 WASHER 1
2 R039300-101 AXIAL LOCKING NUT 1
3 R391447-174 SPACER 1
4 R014914-005 SLEEVE 1
5 R014634-008 BOLT 1
6 R391447-106 BOLT - M24X2 1
7 R014915-105 WASHER 1
8 R391447-171 AXLE 1
9 R391447-172 SLEEVE 1
R039300-001 Page: 67 Sheet: 2

ASSY PIN LOWER ART. LT-270
R006301-001 Page: 68 Sheet: 1

ASSY PIN LOWER ART. LT-270
R006301-001 Page: 68 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R391447-170 ASSY, EXPANDER PIN UPPER ARTIC 1
2 R391491-1 DOUBLE LIP SEAL 2
3 R601014 RETAINER RING 2
4 R391191-21 CUP 1
5 R391191-20 CONE 2
6 R125549 BOLT - 3/8-16UNC x 3 1/2"LG 6
7 R104852 LOCKNUT - 0.375-16NC GRC STOVER 6
8 RH012781 WASHER, FLAT - N,0.375,0.063T,300HV,L9,CZ 12
9 RH012445 SETSCREW - 0.5-13NC x 0.75, GR8 4
10 R109491 HHCS - 0.5-13NCx2,G8,PT,CZ 4
11 R802106 BUSHING - LOWER ARTICULATION 1
12 R391029-20 FITTING, GREASE RELIEF - 7.5-15 PSI 1
13 R802435 SPACER 1
14 R391117-5 GREASE FITTING - 1/8-27 NPT 1
15 R102200 PIPE PLUG - 1/8" NPT 2
16 R100833 FLATWASHER - 1/2" 4
R006301-001 Page: 68 Sheet: 3

ASSY, EXPANDER PIN UPPER ARTIC
R391447-170 Page: 69 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R391447-171 AXLE 1
2 R391447-172 SLEEVE 1
3 R014914-005 SLEEVE 1
4 R391447-173 WASHER 1
5 R014910-003 WASHER 1
6 R391447-106 BOLT - M24X2 1
7 R014634-008 BOLT 1
8 R391447-174 SPACER 1
R391447-170 Page: 69 Sheet: 2

STEER CYLINDER
2 17 18 9 10 11 15 16 17 18 3
19
6 8 7 5 14 12 4 13
R391329-82 Page: 70 Sheet: 1

Item Part
Part Name Qty.
No. Number
2 R039546-001 BARREL 1
3 R011235-001 ROD 1
4 R025751-102 GLAND 1
5 R025751-103 PISTON 1
6 R205151-001 STEM NUT 1
7 SEAL 1
Items included in seal kit
8 SEAL 1
9 SEAL 1
10 SEAL 1
11 SEAL 1
12 SEAL 1
13 SEAL 1
14 SEAL 1
15 HHCS - GRD8 1/2x1 1/2NC 12
16 R007617-001 WASHER 12
17 R601081 BUSHING 2
18 R391495-2 SEAL 4
19 R5734-40 SEAL KIT 1
R391329-82 Page: 70 Sheet: 2

ASSY, STEER PIN
R006303-001 Page: 71 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R391447-190 PIN ASSEMBLY 1
2 R3B0158 THRUST WASHER 2
3 R3B0159 THRUST WASHER 2
R006303-001 Page: 71 Sheet: 2

ASSY, PIN
2
2
3 1 3
5 4
R391447-190 Page: 72 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R391447-191 AXLE 1
2 R391447-151 SLEEVE 2
3 R391447-173 WASHER 2
4 R391447-106 BOLT - M24X2 1
5 R391447-104 TAPPED BOLT - M24X2 1
6 R391447-55 GREASE NIPPLE 1
R391447-190 Page: 72 Sheet: 2

RH006397

28
11
27 29
ASSY, LT-270, F.FR.

2 30
25
32 67 68
66 62 51
63 62 39
9 62 64
38 37 36 35 78
8 62 63
16
80 81
65 17 7 64
54 56 43 64
14
Page: 73
18
49
1 13
62
Sheet: 1
64
ASSY, LT-270, F.FR.

ASSY, LT-270, F.FR.

Item Part
Part Name Qty.
No. Number
1 R040011-001 FRONT FRAME 1
2 R026086-001 BOOM 1
3 R026178-002 CANOPY 1
4 R391329-81 CYLINDER, DUMP LT-270 1
5 R040412-001 CYLINDER, HOIST, LT-270 2
7 R800952-002 GAUGE PANEL 1
8 RH000234 BULKHEAD 1
9 R3B6141 MANIFOLD - Remote Lube 1
10 R040629-001 BULKHEAD 1
11 R302104 ASSY, HOSE CLAMP & CHAIN 1
12 R800921 SIDE COVER PLATE 1
13 R012914-004 ULTRA SEAT RWK 1
14 R019238-003 JOYSTICK BOOT 1
15 R040651-001 VALVE MOUNT 1
16 R801531-003 BOOM POCKET COVER 1
17 R802451 BOOM POCKET COVER PLATE 1
18 R027346-001 ACCESS COVER 1
19 RH008486 FLOOR WELD'T RH 1
20 RH010728 SEAT MOUNT PLATE 1
21 R027398-001 FOOT REST 1
22 R027448-001 FRT. BRAKE COVER 1
23 R008718-001 SWITCH MOUNT - 400 PSI 1
24 R006311-002 ASSY., PIN HOIST CYL. TO FRAME 1
25 R006310-002 ASSY, PIN HOIST CYL. TO BOOM 1
26 R006309-002 ASSY, PIN, FRONT FRAME TO BOOM 1
27 R006308-002 ASSY, PIN, BOOM TO BUCKET 1
28 R006307-002 ASSY., PIN, BUCKET TO DUMP CYLINDER 1
29 R006306-002 ASSY., PIN, DUMP CYL TO FRAME 1
30 R010848-004 OPTIONS, DRAWING TUBE, D SIZE 1
31 R027690-001 COVER -Steer Cylinder 1
32 RH008461 FRONT FRAME COVER PLATE 1
34 R026048-003 COUNTERWEIGHT 2
35 R037149-006 PIN 2
36 R037149-003 HANDLE 2
37 R350101 KNOB - RED 2
38 R015167-001 RETRACTABLE SPRING PLUNGER 2
39 R037149-001 COVER 2
40 R037844-001 HEADLIGHT - LED,24V, HYBRID 2
41 R037914-001 LED LIGHT STAND 1
42 R027313-001 MOUNT PLATE - THROTTLE 1
43 R802452 HOSE BAR 1
44 RH008514 DRIVELINE GUARD WELDT 1
45 R040623-001 PLATE 1
46 R030487-001 RUBBER COVER 1
47 R040632-001 TUBE - 1.000X0.120W SS 1
48 R040632-002 TUBE - 1.000X0.120W SS 1
49 R040646-001 BULKHEAD GUARD 1
50 R303703 SHEAR DOWEL 2
51 R036380-002 PIN GUARD 1
52 R114580 WASHER, FLAT - M8,R,1.6T,300HV,L9,CZ 4
53 R116542 HHCS - M8-1.25x25,G8.8,PT,CZ 4
55 R144353 HHCS - 0.250-20NC x 0.500 Gr.8 6
56 R100195 HHCS - 0.25-20NCx0.75,G5,FT,CZ 6
57 R116043 HHCS - 0.250-20NCx1.25,G8,PT,CZ 2
58 R800493 NUT, HEX - 0.25-20NC,G8,CZ 2
60 R117555 HHCS - 0.313-18NC X 0.750 GR8 4

Item Part
Part Name Qty.
No. Number
61 R134482 BOLT - 0.3125-18NCx1,G8,PT,CZ 4
63 R100665 HHCS - 0.375-16NCx0.75,G8,FT,CZ 12
64 R100157 HHCS - 0.375-16NCx1,G8,FT,PL 32
65 R115935 HHCS - 0.375-16NC x 1.5 GR8 2
66 R108407 HHCS - 3/8"-16NC X 3" GR.8 2
68 R103573 HHCS - 0.5-13NCx1,G8,FT,CZ 10
69 R103570 HHCS - 0.5-13NCx1.5,G8,FT,CZ 14
70 R110474 HHCS - 0.5-13NCx1.75,G8,PT,CZ 3
73 R103577 BOLT, HEX HEAD - 0.625-11NCx3,G8,PT,CZ 5
74 R800658 HEX NUT - 0.625-11NC,G8,CZ 5
75 R026269-001 HHCS - M24X3X280MM 4
77 R117798 NUT, HEX - M24-3NC,G10 4
78 RH009094 SET SCREW - M24-3X40, 45H 1
79 RH006394 FRONT AXLE, DANA 182 1
81 R105691 HHCS - 0.750-16NF x 2.00 GR8 8
82 RH032113 MOUNT , ACCUMULATOR 1

CYLINDER, DUMP LT-270
27
26 21
2 26 27 18 12 13 19 9 8 25 20 3
22 6 14 15 14 5 4 11 17 7 23 24
10 16
R391329-81 Page: 74 Sheet: 1

Item Part
Part Name Qty.
No. Number
2 RH034355 BARREL 1
3 R018618-001 ROD 1
4 R035636-101 GLAND 1
5 R009144-013 PISTON 1
6 R201048 NUT 1
7 O-RING 1
8 O-RING 1
9 SEAL 1
10 O-RING 1
11 O-RING 1
12 BACKING RING 1
13 SEAL 1
14 LIP SEAL 2
15 BACKING RING 1
16 SHCS - 5/8x2 1/2NC 12
17 R009144-015 WASHER 12
18 RH034356 GUARD 1
19 R029544-001 OUTER GUARD 1
20 WASHER 2
21 HHCS - GRD5 1x2NC 2
22 R391044-16 BEARING 1
24 R391495-2 SEAL 2
25 R5736-82 GLIDE BLOCK 1
26 HHCS - GRD5 3/8x1NC 3
27 WASHER - 3/8" 3
28 R391329-64 SEAL KIT 1
R391329-81 Page: 74 Sheet: 2

CYLINDER, HOIST, LT-270
15
15
9 8 9
5 4 7 6 7 1 2 12 10 13 3 14 16
11 17
18
R040412-001 Page: 75 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R010362-001 BARREL 1
2 R040412-100 ROD 1
3 R010364-001 GLAND 1
4 R040412-101 PISTON 1
5 R022725-006 SET SCREW 1
6 PISTON SEAL 1
Items included in Seal Kit.
7 WEAR RING 2
8 O-RING 1
9 BACK UP RING 2
10 O-RING 1
11 BACK UP RING 1
12 WEAR RING 2
13 ROD SEAL 1
14 ROD WIPER 1
16 R007617-001 FLAT WASHER 12
17 R025571-105 HHCS 12
18 R040412-102 SEAL KIT REF.
R040412-001 Page: 75 Sheet: 2

ASSY, HOSE CLAMP & CHAIN
4
2

Item Part
Part Name Qty.
No. Number
1 R115938 NUT HEX 0.375-16NC,G8,CZ 1
2 R115936 BOLT,HEX HD,0.375-16NCx2,G8,FT,CZ 1
3 RH032969 CLAMP, DUMP CYLINDER, BOTTOM 1
4 RH032970 CLAMP, DUMP CYLINDER, TOP 1

ULTRA SEAT RWK
R012914-004 Page: 77 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R012914-001 ASSY, SEAT 1
R012914-004 Page: 77 Sheet: 2

ASSY, SEAT
R012914-001 Page: 78 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R012914-010 SEAT ASSEMBLY 1
2 R012914-011 COMPLETE UPPER 1
Included in item # 1 - Seat.
3 R012914-012 SEAT CUSHION & COVER 1
4 R012914-013 BACK CUSHION & COVER 1
5 R012914-014 RIGHT HAND ARMREST 1
6 R012914-015 LEFT HAND ARMREST 1
7 R012914-016 HEADREST 1
8 R012914-017 SEAT BELT WITH KIT - 2" 1
9 012914-018 SLIDE RAILS 1
10 R012914-019 COMPLETE SUSPENSION 1
11 012914-020 DAMPER/SHOCK 1
12 R012914-021 HANDLE & PIN 1
13 R012914-022 TETHER KIT - 16" NON-ADJ 1
R012914-001 Page: 78 Sheet: 2

SEAT ASSEMBLY
12
R012914-010 Page: 79 Sheet: 1

Item Part
Part Name Qty.
No. Number
2 R012914-011 COMPLETE UPPER 1
3 R012914-012 SEAT CUSHION & COVER 1
4 R012914-013 BACK CUSHION & COVER 1
5 R012914-014 RIGHT HAND ARMREST 1
6 R012914-015 LEFT HAND ARMREST 1
7 R012914-016 HEADREST 1
8 R012914-017 SEAT BELT WITH KIT - 2" 1
8-A R012914-023 SEAT BELT WITH KIT - 3" REF.
9 R012914-024 SLIDE RAILS 1
10 R012914-019 COMPLETE SUSPENSION 1
11 R012914-020 DAMPER/SHOCK 1
12 R012914-021 HANDLE & PIN 1
13 R012914-025 TETHER KIT 1
13-A R012914-022 TETHER KIT - 16" NON-ADJ REF.
R012914-010 Page: 79 Sheet: 2

ASSY., PIN HOIST CYL. TO FRAME
R006311-002 Page: 80 Sheet: 1

ASSY., PIN HOIST CYL. TO FRAME
R006311-002 Page: 80 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R032469-001 ASSY, PIN 2.5" DIA 1
2 R026177-001 THRUST WASHER - 1/8" 2
3 R026177-002 THRUST WASHER - 1/16" 2
R006311-002 Page: 80 Sheet: 3

ASSY, PIN 2.5" DIA
6
6
2
2
4 1 5
3
R032469-001 Page: 81 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R032469-100 AXLE 1
2 R391447-111 SLEEVE 2
4 R391447-124 BOLT - M30x2 1
5 R391447-24 BOLT - M30x2 1
6 R391447-64 WASHER 2
R032469-001 Page: 81 Sheet: 2

ASSY, PIN HOIST CYL. TO BOOM
R006310-002 Page: 82 Sheet: 1

ASSY, PIN HOIST CYL. TO BOOM
R006310-002 Page: 82 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R032471-001 EXPANDER PIN ASS'Y 1
2 R026177-001 THRUST WASHER - 1/8" 2
3 R026177-002 THRUST WASHER - 1/16" 2
R006310-002 Page: 82 Sheet: 3

ASSY, PIN 2.5-IN DIA
6
6
2
2
4 1 5
3
R032471-001 Page: 83 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R032471-100 AXLE 1
2 R391447-111 SLEEVE 2
4 R391447-124 BOLT - M30x2 1
5 R391447-24 BOLT - M30x2 1
6 R391447-64 WASHER 2
R032471-001 Page: 83 Sheet: 2

ASSY, PIN, FRONT FRAME TO BOOM
R006309-002 Page: 84 Sheet: 1

ASSY, PIN, FRONT FRAME TO BOOM
R006309-002 Page: 84 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R032469-001 EXPANDER PIN ASS'Y - 2.5" DIA 1
2 R026177-001 THRUST WASHER - 1/8" 2
3 R104446 SPHERICAL BUSHING 1
4 R026177-002 THRUST WASHER - 1/16" 2
5 R3B0064-002 SEAL RING RWK 2
R006309-002 Page: 84 Sheet: 3

ASSY, PIN, BOOM TO BUCKET
R006308-002 Page: 85 Sheet: 1

ASSY, PIN, BOOM TO BUCKET
R006308-002 Page: 85 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R032469-001 ASSY, PIN 2.5" DIA 1
2 R026177-001 THRUST WASHER - 1/8" 2
3 R601024 BUSHING - BOOM TO BUCKET 1
4 R026177-002 THRUST WASHER - 1/16" 2
5 R100117 GREASE FITTING - (STR) 1/8 NPT 1
6 R391495-1 SEAL 2
R006308-002 Page: 85 Sheet: 3

ASSY., PIN, BUCKET TO DUMP CYLINDER
R006307-002 Page: 86 Sheet: 1

ASSY., PIN, BUCKET TO DUMP CYLINDER
R006307-002 Page: 86 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R032474-001 ASSY, PIN 2.5" DIA 1
2 R026177-001 THRUST WASHER - 1/8" 2
R006307-002 Page: 86 Sheet: 3

ASSY, PIN 2.5" DIA
6
6
2
2
4 1 5
3
R032474-001 Page: 87 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R032474-100 AXLE 1
2 R032474-101 SLEEVE 2
4 R391447-124 BOLT - M30x2 1
5 R391447-24 BOLT - M30x2 1
6 R391447-64 WASHER 2
R032474-001 Page: 87 Sheet: 2

ASSY., PIN, DUMP CYL TO FRAME
R006306-002 Page: 88 Sheet: 1

ASSY., PIN, DUMP CYL TO FRAME
R006306-002 Page: 88 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R032469-001 ASSY, PIN 2.5" DIA 1
2 R026177-001 THRUST WASHER - 1/8" 2
3 R3B0064-002 SEAL RING RWK 2
4 R026177-002 THRUST WASHER - 1/16" 2
R006306-002 Page: 88 Sheet: 3

OPTIONS, DRAWING TUBE, D SIZE
2
1
5
7
3
6
7
4
7
10
7
7
8
9
R010848-004 Page: 89 Sheet: 1
Item Part
Part Name Qty.
No. Number
1 R010851-002 HOLDER 1
2 R011402-001 CAP - 3" 1
3 R011403-001 ADAPTER 1
4 R011404-001 PLUG - 3" 1
5 R391081-148 CLAMP - 3 1/2" 2
6 R106769 LOCK NUT - 0.250-20NC,STOVER,G8,CZ 2
8 R-Q95079679 HHCS - 0.25-20NCx2.5,G8,PT,CZ 1
9 R101279 STEEL CHAIN 1
10 R800433 HHCS - 0.25-20NCx1,G8,FT,CZ 1
R010848-004 Page: 89 Sheet: 2

FRONT AXLE, DANA 182

Item Part
Part Name Qty.
No. Number
1 CENTRAL HOUSING - 182 AXLE 1
2 DIFFERENTIAL - 182 AXLE 1
3 HUB REDUCTION - 182 AXLE 1
4 BRAKES - 182 AXLE 1

CENTRAL HOUSING - 182 AXLE
11
1 2
3
6 7 8
4
10

Item Part
Part Name Qty.
No. Number
1 R019252-100 O-RING 2
2 RH011607 PLUG 1
3 R019252-102 INTERMEDIATE COVER 1
4 R026976-129 O-RING 1
5 R019252-104 BOLT 1
6 RH011608 PLUG 1
7 R019252-106 PLUG 1
8 R019252-107 CIRCLIP 1
9 RH011609 PLUG 1
10 R019253-193 HOUSING 1

DIFFERENTIAL - 182 AXLE
1 4
2
44
3
5
9
22
6 8 10
11
9
44
10
6
21 9
10 8 22
20
43
19 13 12
42
14
15 2
17
18 5
23 16 24
22 42 43 44 3 1
24 5 7 8 9 10 11 12 22 44

Item Part
Part Name Qty.
No. Number
1 R019252-110 BOLT 2
2 R019252-111 RING NUT 2
4 R019252-117 BOLT 16
5 R019252-114 DIFFERENTIAL CARRIER 1
6 R019252-115 BEVEL GEAR SET 1
8 RH000969 DIFFERENTIAL SIDE GEAR 2
9 RH000970 WASHER 4
10 RH000971 DIFFERENTIAL PINION 4
11 R026976-117 DIFFERENTIAL SHAFT 2
12 R026976-114 BOLT 15
14 R026976-109 RING KIT 1
15 R026976-108 SPACER 1
16 R019252-120 SEAL 1
17 R019253-116 O-RING 1
18 R019252-129 NUT - Repl. by 017947-001. 1
19 R019253-118 COVER PLATE 1
21 R019252-198 SHIM KIT 1
23 R019252-125 FLANGE 1
24 RH000972 DIFFERENTIAL KIT 1
44 R026976-120 CLUTCH DISC 2

HUB REDUCTION - 182 AXLE
1 31
30
4
33
29 5
6
18 2
27
28 7 9
8
32 10
11
24 16
13
14 12
15
8
26 23
25 20 17
22 3
16 13 14 15 17 20 21
32 24 25 26
19
18

Item Part
Part Name Qty.
No. Number
1 RH000938 AXLE CASE 2
2 R019252-197 O-RING 2
3 R026976-132 PINION 2
4 RH000939 HALF SHAFT 2
5 R026976-125 SEAL 2
6 RH011610 CENTERING RING 2
9 RH000940 WHEEL STUD 20
10 RH011611 WHEEL HUB 2
11 RH000942 NUT 20
12 RH011676 O-RING 2
13 R019252-158 SNAP RING 6
14 R019252-159 PLANET GEAR 6
15 R019252-160 BEARING 6
16 RH011677 PLANET GEAR CARRIER KIT 2
17 RH011678 PLANET GEAR CARRIER 2
18 RH011679 PLUG 2
19 R019252-163 BOLT 4
20 R019252-157 FRICTION WASHER 2
21 R019252-156 NUT 16
22 RH001627 STUD 16
23 R019252-154 LOCKING PLATE 2
25 R026976-131 RING GEAR 2
26 R019252-151 CIRCLIP 2
27 R019252-171 WASHER 8
28 R019252-169 NUT 8
29 R019252-170 BOLT 8
30 R019252-166 CYLINDER BOLT 16
31 R019252-168 SPRING WASHER 16
33 RH011680 BOLT 40

BRAKES - 182 AXLE
21
18
20
11
10
18
23 17
14
23 13
1
15
25
24
9
16
26
4
7
5
6
27
8
3
22
2
19
12
Item Part
Part Name Qty.
No. Number
1 RH011681 COVER 2
2 RH011682 COVER 2
3 RH011683 BRAKE DISC 8
4 RH011684 PISTON 2
5 RH011685 SEAL 2
6 RH011686 SEAL 2
7 RH011687 O-RING 2
8 RH011688 O-RING 2
9 RH000958 SPRING 32
10 RH011689 PLUG 2
11 RH011690 PLUG 2
12 RH011691 SEAL 2
13 RH011692 BLEEDING BOLT 2
14 R019252-174 PLUG 2
16 RH011694 PIN 2
17 RH011695 PLUG 4
18 RH011696 PLUG 6
19 RH011697 PLUG - OBSOLETE, USE H011609 2
20 RH000948 SPRING WASHER 32
21 RH000950 BOLT 32
23 R036619-111 O-RING 6
24 RH000945 O-RING 2
25 RH000944 O-RING 4
26 RH011699 O-RING 2

ASSY, 182 AXLE TIRE

Item Part
Part Name Qty.
No. Number
1 RH006400 RIM - LT-270, 182 AXLE 1
2 R803145 TIRE - 9:50x20, L-5 Slick 1

FUEL SYS ENG BF4M2012C,RAYCOR
R006842-005 Page: 96 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R018981-001 ADAPTER - #6MJIC TO 14MM BANJO 1
2 R391050-1 VALVE, SHUT-OFF - #6NPT,F, #6NPT,F 1
3 R008765-001 FUEL FILTER / WATER SEP. 1
4 R206682 LIFT PUMP - Fuel 1
5 R006634-001 WATER SEPARATOR MOUNT 1
6 R800488 ADAPTER - ST,#8JIC,M,16MET,M 1
8 R118062 ADAPTER - 2018-6-8 1
9 R100301 ELBOW - 90,#6NPT,M,#8JIC,M 2
10 R801767 ADAPTER - ST,#8JIC,M,18MET,M 1
11 R144320 ELBOW - 90,#8JIC,M,18MET,M,ADJ 1
13 R144452 HOSE ASS'Y - 6MP STX90X13" LG 1
14 R102983 HOSE ASS'Y - 8MP STR&STRX40 1
15 R136808 HOSE ASS'Y - 8MP STX90X19"LG 1
16 R100244 HOSE ASS'Y - 8MP STX90X48" LG 1
17 R020039-003 VENT LINE - 4' 1
R006842-005 Page: 96 Sheet: 2

FUEL FILTER / WATER SEP.
R008765-001 Page: 97 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R008765-002 MOUNTING HEAD KIT -3/8"-18 1
2 R008765-003 ELEMENT GASKET KIT - FUEL/WATER 1
3 R008766-001 ELEMENT, FUEL/WATER - 30 micron 1
4 R008765-006 BOWL GASKET KIT 1
5 R008765-007 CLEAR BOWL KIT 1
6 R008765-008 PLUG KIT -1/2" SAE 1
7 R008765-009 DRAIN VALVE ASSEMBLY KIT 1
8 R008765-010 WATER PROBE KIT 1
9 R008765-011 METAL PLUG -3/8" NPTF 1
10 R008765-012 HEATER CONNECTOR KIT 1
R008765-001 Page: 97 Sheet: 2

SCH, HYD, LT-270, SAHR AXLE
29
26
1
5
11
18
25
9
18
4
23
14
30
31
21
2
12
8
18
17
33 34 35
7
10
24
7
18
3
7
15
28
13
18
18
19
27
20
16
17
22
29
R025356-081 Page: 98 Sheet: 1
Item Part
Part Name Qty.
No. Number
1 R117383 SHCS - M6-1x30,G10.9,FT,CZ 4
2 R025243-001 DUAL RELIEF VALVE MANIFOLD 1
3 R040597-001 VALVE, BRAKE PEDAL, REV MOD 1
4 R391008-62 L.S. CHARGE VALVE 1
5 R800460 O-RING 3
6 R039679-001 FILTER, PRESSURE, PRIVATE LABEL 1
7 R032295-002 ASSY, GAUGE, PANEL MNT - 5000 PSI 3
8 R391347-2 ACCUMULATOR - 1/2 Gal. 1
9 R024563-001 LOAD SENSE MANIFOLD 1
10 R025353-001 DIR. CONT. VALVE - PVG32/3 1
11 R014905-004 HYDRAULIC PUMP 1
12 R011670-001 HAND PUMP, PISTON-PUSH/PULL 1
13 R037122-002 ASSY, GAUGE - 1000PSI 1
14 R140099 PRESSURE SNUBBER - #4 1
15 R391095-136 JOYSTICK, DUAL AXIS 1
16 R005497-001 STEER JOYSTICK REWORK 1
17 R391126-1 SHUT OFF VALVE 2
18 R391386-15 MANIFOLD - 5 Port 6
19 R391358-25 BODY 1
20 R391358-28 COIL, DIN STYLE CONNECTOR-D - 24VDC 1
21 R391093-2 CHECK VALVE - 5 PSI 1
22 R013078-001 ACCUMULATOR - 1 LITRE 1
23 R028416-002 POPPET VALVE - 2W/2P 1
24 R801509 CHECK VALVE - 5 PSI 1
25 R3T4140 PUMP MANIFOLD 1
26 R3T4141 COMPENSATOR MANIFOLD - Remote 1
27 R391358-22 SOLENOID CARTRIDGE - 3 Way / 2 Pos. 1
28 R019866-002 ADAPTER, C/WO'RING - ST,#12JIC,M,#16BSPP,M 1
29 R012068-002 ADAPTER 9068-4-14 4
30 R026496-002 NEEDLE VALVE 1
31 R039679-002 VISUAL INDICATOR 1
32 R025356-082 PLUMBING KIT 1
33 R106537 BREATHER VENT - 1/8" NPT 1
34 R101436 PIPE COUPLING - 0.750NPT,FS3000 1
35 R108645 ELBOW - 90,#12NPT,M,#12NPT,M 1
R025356-081 Page: 98 Sheet: 2

DUAL RELIEF VALVE MANIFOLD
R025243-001 Page: 99 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R025243-010 CARTRIDGE 1
R025243-001 Page: 99 Sheet: 2

VALVE, BRAKE PEDAL, REV MOD
R040597-001 Page: 100 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 RH000906 REVERSE MODULATING VALVE 1
2 RH000905 REPAIR KIT 1
R040597-001 Page: 100 Sheet: 2

REVERSE MODULATING VALVE

Item Part
Part Name Qty.
No. Number
1 END PLUG 1
2 O-RING 1
Items included in the Repair Kit.
3 DOWEL PIN 1
4 BALL 1
5 SPRING 1
6 SPOOL 1
7 PLUG 1
8 O-RING 1
9 DOWEL PIN 1
10 BALL 1
11 HOUSING 1
12 RETAINER ASS'Y 1
13 SHIMS 1
14 SPRING 1
15 RETAINER 1
16 PUSH ROD 1
17 SPRING 1
18 QUAD RING 1
19 CUP 1
20 O-RING 1
21 PLUG 1
22 BOOT 1
23 RH000905 REPAIR KIT REF.

L.S. CHARGE VALVE
34
33
32
25
34
12
33
24
23
32
22
31
21
30
20
29
28
27
26
10
9
8
19
7
18
17
6
16
5
15
4
14
3
13
2
12
1
11
R391008-62 Page: 102 Sheet: 1
Item Part
Part Name Qty.
No. Number
1 PLUG 1
2 O-RING 1
Items included in Repair Kit # 391008-73
3 SPRING 3
4 POPPET 2
5 O-RING 1
6 SLEEVE 1
7 O-RING 1
8 POPPET 1
9 SPRING 1
10 HOUSING 1
11 PLUG 1
12 O-RING 1
13 SPRING 1
14 STOP 1
15 BALL 1
16 SPOOL 1
17 INSERT 1
18 O-RING 1
19 O-RING 1
20 BALL 1
21 RETAINER 1
22 SPRING 1
23 PIN 1
24 SCREW 1
25 PLUG 1
26 STOP 1
27 SPRING 1
28 STEEL BALL 1
29 ORIFICE 1
30 O-RING 1
31 O-RING 1
32 SLEEVE 1
33 O-RING 1
34 PLUG 1
R391008-62 Page: 102 Sheet: 2

FILTER, PRESSURE, PRIVATE LABEL
1.2 3.1
3.2
3.3
1.1
3.6 3
R039679-001 Page: 103 Sheet: 1

Item Part
Part Name Qty.
No. Number
1.1 R039679-004 FILTER ELEMENT 1
1.2 R391033-14 O-RING 1
3 R039679-100 REPAIR KIT REF.
3.1 R391033-14 O-RING REF.
Included in Repair Kit.
3.2 O-RING - BOWL REF.
3.3 BACK-UP RING - BOWL REF.
3.4 PROFILE SEAL RING - INDICATOR REF.
3.5 O-RING - INDICATOR REF.
3.6 R039679-101 OIL DRAIN PLUG REF.
R039679-001 Page: 103 Sheet: 2

ASSY, GAUGE, PANEL MNT - 5000 PSI
R032295-002 Page: 104 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R032295-001 HYD. GAUGE - 5000 PSI 1
2 R037124-001 U CLAMP ASS'Y 1
R032295-002 Page: 104 Sheet: 2

LOAD SENSE MANIFOLD
7 7 7
1 4 1 4 2 5
R024563-001 Page: 105 Sheet: 1

Item Part
Part Name Qty.
No. Number
4 R024563-013 COIL 2
5 R024555-011 COIL 1
6 R024563-015 BLOCK 1
7 R024563-016 NUT - for Catridges 3
R024563-001 Page: 105 Sheet: 2

DIR. CONT. VALVE - PVG32/3
5
3 6
4
4 7
5
3 6
4
4 7
R025353-001 Page: 106 Sheet: 1

DIR. CONT. VALVE - PVG32/3
10
5
3 6
4
4 7
13
14
R025353-001 Page: 106 Sheet: 2

Item Part
Part Name Qty.
No. Number
1 R025371-100 MAIN BODY 1
2 R024147-100 SECTIONAL SEAL KIT 1
3 R024147-101 HANDLE ASS'Y - c/w cover 3
4 R024147-102 SEAL KIT 6
5 R020376-012 PILOT ASS'Y 3
6 R035505-004 MAIN BODY 3
7 R025353-103 MAIN SPOOL 2
8 R026096-101 PORT SHOCK VALVE 2
9 R024147-104 SECTIONAL SEAL KIT 3
10 R020376-013 PRIORITY MODULE 1
11 R026096-100 MAIN SPOOL 1
12 R021293-015 STEERING SHOCK VALVE 1
13 R020376-014 COVER PLATE 1
14 R025371-101 SEALS AND BOLT KIT 1
R025353-001 Page: 106 Sheet: 3

ASSY, HANDLE - C/W COVER
R024147-101 Page: 107 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R024147-115 ASSY, LEVER 1
2 R024147-114 BASE 1
R024147-101 Page: 107 Sheet: 2

HYDRAULIC PUMP
1 2
R014905-004 Page: 108 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 PUMP 1
2 R014905-104 CONTROL VALVE 1
Control valve included with pump assembly
R014905-004 Page: 108 Sheet: 2

HAND PUMP, PISTON-PUSH/PULL
R011670-001 Page: 109 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R203941 REPAIR KIT 1
R011670-001 Page: 109 Sheet: 2

ASSY, GAUGE - 1000PSI
R037122-002 Page: 110 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R037122-001 HYDRAULIC GAUGE - 1000 PSI 1
2 R037124-001 U CLAMP ASS'Y 1
R037122-002 Page: 110 Sheet: 2

JOYSTICK, DUAL AXIS
R391095-136 Page: 111 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R207396-001 HANDLE 1
Order handle from 'Electric Shift Option' for pushbutton transmission shift option or
from 'Forklift Option' if so equipped.
11 R207396-002 STRAIGHT LEVER KIT 1
11-A STRAIGHT LEVER 1
11-B LOCKING PIN 1
11-C NUT 1
12 R207396-003 CARDAN KIT 1
12-I SHIM - 0.1MM 1
12-J SHIM - 0.2MM 1
12-K SHIM - 0.5MM 1
12-L SHIM - 1MM 1
12-Q CARDAN 1
13 R207396-004 STRAIGHT BOOT 1
15 R207396-005 RETAINING PLATE 1
17 LOWER PART REF.
R391095-136 Page: 111 Sheet: 2

STEER JOYSTICK REWORK
R005497-001 Page: 112 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R391095-88 JOYSTICK, SINGLE AXIS 1
2 R005497-004 HANDLE 1
R005497-001 Page: 112 Sheet: 2

JOYSTICK, SINGLE AXIS
R391095-88 Page: 113 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R207392 GRIP 1
2 R207391 BELLOWS 1
3 R004300-001 COVER KIT 1
3-A STRAIGHT LEVER 1
3-B SWITCHPLATE 1
3-C COVER 1
3-D PIN 1
3-E SCREWS 2
4 R207393 PLUNGER KIT 1
5 R391095-196 REGULATING UNIT 1
6 R391095-197 SPRINGS 1
7 R391095-198 RETAINING PLATE 1
8 LOWER PART 1
R391095-88 Page: 113 Sheet: 2

SCH, TRANS/TORQUE, LT-270
3
7
4
9
5
2
6
R010720-041 Page: 114 Sheet: 1
Item Part
Part Name Qty.
No. Number
1 R010720-042 KIT, PLUMBING - TRANS/TOR 1
2 R391386-15 MANIFOLD - 5 Port 1
3 R3K4159 ASSY, TRANS SHIFT 24V 1
4 R803003 CONTROL VALVE 1
6 R137248 ADAPTER - 3220-08-02, Brass 1
7 R106276 PLUG - #8ORB 1
8 R018004-001 ASSY, SPIN-ON TRANS FILTER 1
9 R105889 PLUG,#12ORB 1
R010720-041 Page: 114 Sheet: 2

ASSY, TRANSMISSION SHIFT 24V
3 3 3 3 3
2 2 2 2 2
R3K4159 Page: 115 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R3K4160 MANIFOLD BLOCK 1
2 R391358-22 SOLENOID CARTRIDGE - 3 Way / 2 Pos. 5
3 R391358-28 COIL, DIN STYLE CONNECTOR-D - 24VDC 5
R3K4159 Page: 115 Sheet: 2

CONTROL VALVE
4
5
2
1
R803003 Page: 116 Sheet: 1
Item Part
Part Name Qty.
No. Number
1 TRANSMISSION (see Powertrain Ass'y) REF.
2 R114803 REMOTE MOUNT VALVE PLATE 1
3 R114806 GASKET 1
4 R125549 BOLT - 3/8-16UNC x 3 1/2"LG 9
R803003 Page: 116 Sheet: 2

ASSY, TRANSMISSION FILTER
R018004-001 Page: 117 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R136073 FILTER CARTRIDGE -TRANS. 1
2 R010907-001 FILTER HEAD 1
3 R011098-001 TRANSMISSION FILTER MNT 1
5 R100157 HHCS - 0.375-16NCx1,G8,FT,PL 4
R018004-001 Page: 117 Sheet: 2

ELC SYS, DEUTZ - LT-270
R010578-102 Page: 118 Sheet: 1

ELC SYS, DEUTZ - LT-270
R010578-102 Page: 118 Sheet: 2

Item Part
Part Name Qty. Units
No. Number
1 R010579-102 DASH, LT-270, DEUTZ 1
2 R131758 BATTERY - 12VDC/685CC 2
3 R010581-102 MAIN HARNESS 1
4 R010582-002 POWER HARNESS 1
5 R135824 MASTER DISCONNECT SWITCH 1
6 R391403-262 PRESSURE SWITCH - 1300 PSI 1
8 R118587-002 HORN - 24V 1
9 R120676 AUXILIARY START RELAY - 24V 1
10 R803070-003 ELECTRIC SHIFTER 1
11 R391280-14 OIL PRESSURE SENDER - Engine 1
12 R020618-003 COOLANT LEVEL HARNESS 1
13 R001973-002 TEMPERATURE SENDER - Engine 2
16 R138204 TRANSMISSION PRESSURE SENDER - 400 PSI 1
19 R102017 CABLE - 1/0 ? Foot
20 R108111 TERMINAL RING - 3/8 7
21 R102194 RING TERMINAL - 2/0 - 1/2" 1
22 R143409 BATTERY TERMINAL - Neg. 2
23 R131269 TERMINAL COVER - BLACK 2
24 R143408 BATTERY TERMINAL - Pos. 2
25 R131270 BATTERY TERMINAL PROTECTOR - 7/8" RED 2
26 R144665-1 LOOM, BLACK 1/2 IN REF.
27 R109466 WIRE - #8 Red 6 Foot
28 R144664-001 LOOM, BLACK 3/8 IN REF.
29 R112763 RING TERMINAL - #8 - 3/8" 2
30 R001578-003 REMOTE BRAKE STATION (Spanish) 1
32 R391303-35 THROTTLE PEDAL - Electric 1
33 R142788 CIRCUIT BREAKER - 60A 1
34 R802723 MOUNT, CIRCUIT BREAKER 1
R010578-102 Page: 118 Sheet: 3

DASH LT-270, DEUTZ
R010579-102 Page: 119 Sheet: 1

Item Part
No. Number
1 R001414-009 ENCLOSURE 1
2 R001705-102 TAGS - MAIN DASH 1
3 R391280-30 VOLTMETER - 24V 1
4 R391280-1 HOURMETER 1
5 R391280-33 TEMPERATURE GAUGE - Oil 1
6 R034531-002 MINI CONNECTOR - 8P, PM 1
7 R141104 KIT, GAUGE-ENGINE TEMP., 1013 1
8 R391481-2 RESISTOR - 3.3Kohm 1
9 R034531-003 CAP - 8P MINI CONNECTOR 1
10 R144559 INDICATOR LIGHT - RED 1
11 R144580 LED - Amber 2
12 R116508 KEYLESS SWITCH 1
13 R116510 PUSHBUTTON 2
14 R001707-001 CONNECTOR - 10 SOCKET PANEL MOUNT 1
15 R001409-001 CONNECTOR - 9 Pin Panel Mount 1
16 R001218-004 CIRCUIT BREAKER - 20A 3
17 R100583 RAIL 2 Foot
18 R132324 HEATER - 24V DC / 15 W 1
19 R132322 FAN - Panel Heating 1
20 R001403-001 RELAY - 2 Pole 5
21 R001403-002 RELAY BASE - -2P MINIATURE 5
22 RH031987 SW, TOGGLE, SEALED, SPST 24VDC 2
23 R141734 END BARRIER - TS 35 RAIL 1
24 R124701 TERMINAL BLOCK END 1
25 R001138-001 TERMINAL BLOCK - DOUBLE - WD 25
26 R001405-001 CONNECTOR - 48 Socket Panel Mount 1
27 R001705-301 TAGS, MAIN DASH, DEUTZ 1
32 R391053-29 CAP - Red 1
33 R391053-28 PUSHBUTTON - 12V/24V N/C 1
34 R026284-001 DIAGNOSTIC CONNECTOR - DEUTZ REF.
35 RH021109 TERMINAL JUMPER, WD 2
R010579-102 Page: 119 Sheet: 2

KIT, GAUGE-ENGINE TEMP., 1013
R141104 Page: 120 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R141104-001 ENGINE TEMP. GAUGE 1
2 R141104-002 RING 1
R141104 Page: 120 Sheet: 2

ELECTRIC SHIFTER
6
4
5
6
10
7
5
9
7
1
R803070-003 Page: 121 Sheet: 1
Item Part
Part Name Qty.
No. Number
1 R803070-205 ASSY, 3 SPEED SHIFTER 1
Part not serviceable.
4 R391358-29 CONNECTOR - HIRSCHMAN PG11 5
5 R144665 WIRE LOOM - 1/2" GREEN 5
6 R144663 WIRE LOOM - 5/16 GREEN 7
7 R133131 SOCKET c/w Seal 6
9 R144543 CONNECTOR - 6 Socket Weatherpack 1
10 R141108 CONNECTOR - 1 Socket Weatherpack 1
R803070-003 Page: 121 Sheet: 2

ASSY, 3 SPEED SHIFTER
5
6
4
1
2
R803070-205 Page: 122 Sheet: 1
Item Part
No. Number
1 R391371-3 ELECTRIC SHIFT - 3 SPD 1
2 R144665 WIRE LOOM - 1/2" GREEN 2 Foot
3 R144542 CONNECTOR - 6 Pin Weatherpack 1
4 R133131 SOCKET c/w Seal 3
5 R133130 CONNECTOR - 3 Socket 1
6 R133129 PIN c/w Seal 5
R803070-205 Page: 122 Sheet: 2

ELECTRIC SHIFT - 3 SPD
R391371-3 Page: 123 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R207316-004 DECAL - 3-2-1 1
2 R207316-003 DECAL - F-N-R 1
3 R207316-019 DECAL - FORWARD 1
4 R207316-020 DECAL - REVERSE 1
5 R207316-010 MOLDED HANDLES 2
6 R207316-001 CASTING 1
R391371-3 Page: 123 Sheet: 2

REMOTE BRAKE STATION (Spanish)
R001578-003 Page: 124 Sheet: 1
Item Part
No. Number
1 R144833 ENCLOSURE 1
2 R001702-002 DECAL - PARK BRAKE - SPANISH 1
3 R001411-001 PUSH / PULL BUTTON - Brake 1
4 R100799 STRAIN RELIEF - BLUE 1
5 R144665 WIRE LOOM - 1/2" GREEN 4 Foot
6 R001706-001 CONNECTOR - 10 PIN CABLE END 1
7 R391280-38 TRANS. OIL PRESSURE GAUGE 1
8 R391280-37 ENGINE OIL PRESSURE GAUGE 1
9 R391280-32 RESISTOR KIT - 24V 1
10 R144559 INDICATOR LIGHT - RED 1
R001578-003 Page: 124 Sheet: 2

THROTTLE PEDAL, DDEC111 & 1111
R391303-35 Page: 125 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R391303-44 HARNESS 1
2 R027984-001 SENSOR 1
3 R027984-002 PEDAL, NO SENSOR 1
R391303-35 Page: 125 Sheet: 2

PEDAL, NO SENSOR
50
10 51
11
20
18
42
12
24
22
23 19
43
16
21
R027984-002 Page: 126 Sheet: 1

Item Part
Part Name Qty.
No. Number
10 R391303-47 TREADLE COVER 1
50 R018724-001 ROLLER KIT REF.
Items # 19 - 21 included in Roller Kit.
51 R027984-100 TREADLE PIN KIT REF.
Items # 18, 42 & 43 included in Tradle Pin Kit.
R027984-002 Page: 126 Sheet: 2

FSS, 20LBS, 2012, STD, LT-270
2
2
4
2
5
R009646-041 Page: 127 Sheet: 1
Item Part
Part Name Qty.
No. Number
1 R009646-042 PLUMBING KIT 1
2 R138895 ELBOW - 90,#8NPT,F,#8NPT,F,GALV 4
3 R004500-012 FIRE SUPP. SYSTEM - Man., 4 Nozzle LP 1
4 R391031-37 FSS, TRIPLE TEE 1
5 R100852 NIPPLE - ST,#12NPT,M,#12NPT,M 1
R009646-041 Page: 127 Sheet: 2

FIRE SUPP. SYSTEM - Man., 4 Nozzle LP
R004500-012 Page: 128 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R207073-001 TANK 1
2 R391031-7 TANK MOUNTING BRACKET 1
3 R004501-008 CARTRIDGE ASS'Y 1
4 R391031-16 CARTRIDGE BRACKET 1
5 R391031-10 PNEUMATIC ACT./ADAPT ASS'Y 1
6 R101492 ACTUATOR BRACKET - S Style 2
7 R108273 ACTUATOR 2
8 R004501-022 LT 10 R CARTRIDGE 2
9 R140696 CHECK VALVE - 1/4 2
10 R004501-019 OPERATING LABELS 2
11 R391031-20 LEAD WIRE SEAL 2
12 R391031-38 NOZZLE 4
13 R200734 NOZZLE BRACKET
14 R391031-39 BLOW OFF CAP 4
15 R201717 NOZZLE LOCKWASHER 8
16 R391031-43 PRESSURE RELIEF VALVE 1
17 R002646-001 PRESSURE SWITCH KIT 1
R004500-012 Page: 128 Sheet: 2

INSTLN, LT-270 132 AXLE DRIVELINES
5
6
8
9 4
3
7
3
10
1
R035450-002 Page: 129 Sheet: 1
Item Part
Part Name Qty.
No. Number
1 RH008483 DRIVELINE - F/Axle to Brg Shaft 1
2 RH008424 DRIVELINE - Front Frame 1
3 R026551-001 DRIVELINE - TRANSMISSION TO FRONT 1
4 R025985-001 DRIVELINE - TRANS - RR AXLE 1
5 R025984-001 DRIVELINE - TRANS - TORQUE 1
6 R014595-001 PILLOW BLOCK 1
7 R026436-002 PLATE - Pillow Bearing Mnt 1
9 R103570 HHCS - 0.5-13NCx1.5,G8,FT,CZ 2
10 R026417-001 YOKE LINK 1
R035450-002 Page: 129 Sheet: 2

DRIVELINE - TRANSMISSION TO FRONT
R026551-001 Page: 130 Sheet: 1

Item Part
Part Name Qty.
No. Number
2 R391054-113 U-JOINT 1
R026551-001 Page: 130 Sheet: 2

DRIVELINE - TRANS - RR AXLE
2
2
R025985-001 Page: 131 Sheet: 1

Item Part
Part Name Qty.
No. Number
2 R025984-100 U-JOINT 2
R025985-001 Page: 131 Sheet: 2

DRIVELINE - TRANS - TORQUE
R025984-001 Page: 132 Sheet: 1

Item Part
Part Name Qty.
No. Number
2 R025984-100 U-JOINT 2
R025984-001 Page: 132 Sheet: 2

REMOTE GREASE CIRCUIT LT-270
R801628 Page: 133 Sheet: 1
Item Part
Part Name Qty.
No. Number
1 R801628-003 PLUMBING KIT REF.
2 R106537 BREATHER VENT - 1/8" NPT 1
R801628 Page: 133 Sheet: 2

KIT, TAGS, BRANDING, LT-270, SP
R038077-002 Page: 134 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R037437-001 TAGS - MODEL, LT-270 - 2.70" X 12" 2
2 R100561105 TAGS - JOY/GLOBE MARK - 7.89" X 11.57" 2
3 R100546308 TAGS - JOY/GLOBE MARK - 3.76" X 5.5" 3
5 R037358-002 TAGS - WARNING, RUNAWAY VEHICLE - SP 1
6 R037364-002 TAGS - WARNING, SAFE VEHICLE OPERATION - SP 1
7 R037360-002 TAGS - LOW GEAR STEEP GRADE - SP 1
8 R037359-002 TAGS - DANGER, PINCH POINT - SP 1
9 R037361-002 TAGS - ARTICULATION PINCH POINT - SP 2
10 R037363-002 TAGS - ATTENTION, PARK BRAKE LOWER BUCKET - SP 1
11 R037541-002 TAGS - OPERATION OF BOOM LOCK - SP 1
12 R037401-002 TAGS - MASTER SWITCH SYMBOL - SP 1
13 R037517-001 TAGS - BUCKET/BOOM FUNCTION 1
14 R037402-002 TAGS - STEER PANEL - SP 1
15 R037391-002 TAGS - PROCEDURE, ACCUM DRAIN - SP 1
16 R037403-002 TAGS - TRANS OIL SYMBOL - SP 1
17 R037399-002 TAGS - FUEL SYMBOL - SP 1
18 R037406-002 TAGS - FUEL LEVEL SYMBOL - SP 1
19 R037396-002 TAGS - ENGINE OIL, 15W40 - SP 1
20 R037395-002 TAGS - TRANS FLUID, SAE 30 TRANS - SP 1
21 R037385-002 TAGS - HYD OIL, SAE 30 TRANS - SP 1
22 R037400-002 TAGS - HYD FILTER SYMBOL - SP 1
23 R037404-002 TAGS - HYD OIL LEVEL SYMBOL - SP 1
24 R037996-002 TAGS - HYDRAULIC OIL - SP 1
25 R037405-002 TAGS - TRANS OIL LEVEL SYMBOL - SP 1
26 R037380-002 TAGS - HYD HIGH PRESSURE FILTER - SP 1
27 R037381-002 TAGS - FSS ENG SHUT DOWN - SP 1
28 R037526-002 TAGS - PILOT ACCUMULATOR PRES - SP 1
29 R037398-002 TAGS - ACCUM DRAIN - SP 1
30 R037394-002 TAGS - PILOT PRESSURE - SP 1
31 R037522-002 TAGS - SYSTEM PRES - SP 1
32 R037524-002 TAGS - ACCUMULATOR PRES - SP 1
33 R037523-002 TAGS - BRAKE PRES - SP 1
34 R038076-002 TAGS - REAR CRADLE 1
35 R038071-002 TAGS - PILOT ACCUM PRECHARGE 90PSI - SP 1
36 R037757-002 TAGS - BRAKE FLUID FILL - SP 1
37 R038079-002 TAGS - REMOTE LUBE, F. FR., LT-270 - SP 1
38 R037518-002 TAGS - TRANS OIL FILL - SP 1
39 R038078-002 TAGS - ACCUM PRECHARGE 1000 PSI - SP 1
R038077-002 Page: 134 Sheet: 2

TAGS, BRAKE TEST, SAHR, SP
R037367-002 Page: 135 Sheet: 1

OPTION STROBE, AMBER
R004032-102 Page: 136 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R391296-5 STROBE LIGHT, AMBER 1
3 R133129 PIN, PACKARD 2
4 R141109 CONNECTOR PACKARD 2 PIN 1
5 RH015680 INLINE FUSE - 1 AMP 1
R004032-102 Page: 136 Sheet: 2

ASSY, LT-270 FLUIDS
1 2 3 4 5 6

Item Part
No. Number
1 R107371 HYDRAULIC OIL 130 Litre
2 R140118 AUTOMATIC TRANS. FLUID 19 Litre
3 R140512 ANTIFREEZE 20 Litre
4 RH003098 ADDITIVE, LIMITED SLIP DIFF. ? Litre
5 R135828 GEAR OIL-HYPOID REF.
6 R135279 MOTOR OIL 7 Litre

INSTLN, BUCKET, LT-270
R032830-002 Page: 138 Sheet: 1

Item Part
Part Name Qty.
No. Number
1 R030511-501 MACHG, BUCKET LT-270 1
R032830-002 Page: 138 Sheet: 2

INSTLN, BACK-UP ALARM, LT-270
2X 2X
DEUTZ SURGE TANK MOUNT
2X 2X
CUMMINS SURGE TANK MOUNT

Item Part
Part Name Qty.
No. Number
1 RH020568 ASSY, BACK-UP ALARM PACKARD CONNECTION 1
3 R144353 HHCS - 0.250-20NC x 0.500 Gr.8 2

ASSY, BACK-UP ALARM PACKARD CONNECTION

Item Part
Part Name Qty.
No. Number
1 RH019710 ALARM, BACK-UP, LOW PROFILE 1
2 R141109 CONNECTOR - 2 PIN 1
3 R133129 PIN C/W SEAL 2

INSTLN, ESTOP, 3 BUTTON, LT-270

5
7
8
2
1
1
7
8
3
5
1 5
8 7 4

Item Part
Part Name Qty.
No. Number
1 RH001465 ASSY, EMERGENCY STOP SWITCH 3
2 RH014853 EMERGENCY STOP MNT - RR, LH, LT-270 1
3 RH014852 EMERGENCY STOP MNT - RR, RH, LT-270 1
4 RH014843 EMERGENCT STOP MNT - OP COMP, LT-270 1
5 RH004589 TAGS - EMERGENCY STOP ISO 3
6 R00911604-0105 SCREW - CHS,HDM4 X 0.7, 10,GR 8 6
7 RH012781 WASHER, FLAT - N,0.375,0.063T,300HV,L9,CZ 6
8 R101142 HHCS - 0.375-16NCx0.5,G8,FT,CZ 6
9 RH020411 HARNESS, E-STOP - LT-270 1

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21-4895

This Manual is intended for parts ordering purposes only.

This illustrated Parts Manual is designed primarily for electronic viewing.

Copyright 2020 Komatsu Mining Corp.

PREF2020 Page: 3 Sheet: 1

HOW IS THE PARTS MANUAL STRUCTURED?

IS THE PARTS MANUAL UP TO DATE?

HOW DO I LOCATE PARTS IN THE MANUAL?

HOW DO I ORDER PARTS?

PMIFAQ2020 Page: 5 Sheet: 1

WHAT IS THE MANUAL DISTRIBUTION?

HOW DO I CONTACT TECHNICAL PUBLICATIONS?

PMIFAQ2020 Page: 5 Sheet: 2

ABBR2020 Page: 6 Sheet: 1

ABBR2020 Page: 6 Sheet: 2

21-4895: LT-270 - MINERO DIESEL

21-4895 Page: 7 Sheet: 1

21-4895 Page: 7 Sheet: 2

ASSY, LT-270, R.FR.

RH006398 Page: 8 Sheet: 1

ASSY, LT-270, R.FR.

RH006398 Page: 8 Sheet: 2

RH006398 Page: 8 Sheet: 3

ASSY, ENGINE, DEUTZ 2012C

R008794-007 Page: 9 Sheet: 1

ASSY, ENGINE, DEUTZ 2012C

R008794-007 Page: 9 Sheet: 2

ASSY, ENGINE, DEUTZ 2012C

R008794-007 Page: 9 Sheet: 3

R008794-007 Page: 9 Sheet: 4

ENGINE, DEUTZ BF4M2012C

R008155-001 Page: 10 Sheet: 1

R008155-001 Page: 10 Sheet: 2

TORQUE CONVERTER - C2112-1

R035099-002 Page: 11 Sheet: 1

R035099-002 Page: 11 Sheet: 2

TORQUE CONVERTER - C2112-1

R035099-001 Page: 12 Sheet: 1

R035099-001 Page: 12 Sheet: 2

PRESS. REGULATING VALVE GROUP

035099-001A Page: 13 Sheet: 1

035099-001A Page: 13 Sheet: 2

CONVERTER HOUSING GROUP

035099-001B Page: 14 Sheet: 1

035099-001B Page: 14 Sheet: 2

035099-001C Page: 15 Sheet: 1

035099-001C Page: 15 Sheet: 2

STATOR SUPPORT GROUP

035099-001D Page: 16 Sheet: 1

035099-001D Page: 16 Sheet: 2

OUTPUT & TURBINE SHAFT GROUP

035099-001E Page: 17 Sheet: 1

035099-001E Page: 17 Sheet: 2

PUMP DRIVE GROUP

035099-001F Page: 18 Sheet: 1

035099-001F Page: 18 Sheet: 2

CHARGING PUMP GROUP

035099-001G Page: 19 Sheet: 1

035099-001G Page: 19 Sheet: 2

PUMP ADAPTOR GROUP