ED486 Trailblazer 330 Diesel
ED486 Trailblazer 330 Diesel
ED486 Trailblazer 330 Diesel
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Easy maintenance
With its intuitive
design, the daily
maintenance of our
Full control of Trailblazer engine-
your machine in driven welder is
the palm of your fast and easy.
hand. See page 3.
®
Dynamic DIG™ technology ArcReach technology
Ultra-adaptive arc control. Unlike conventional Parameter control at the wire feeder or
DIG that provides a preset amount of short-clearing pendant without needing a control cord.
current, Miller-exclusive Dynamic DIG technology An ArcReach system allows you to change weld settings from your
works on a time-based algorithm that automatically ArcReach feeder or stick/TIG remote, saving a trip to the power supply.
adjusts the amount of current required to clear a ArcReach technology uses the existing weld cable to communicate
short. Delivers a smoother more consistent arc that can be tailored to welding control information between the feeder or stick/TIG remote and
match application, material, fit-up and welder technique. the power source. This technology eliminates the need for control cords,
and their associated problems and costs.
™
Auto-Set technology
Auto-Set offers predefined weld settings to increase ease of use and
ensure that the job is done right for operators of all skill levels.
Data visibility
Predictive maintenance information helps you plan necessary service
time. Productivity screens make it easier for you to monitor machine use.
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The Trailblazer Advantage ®
™
Advanced Auto-Speed technology Typical equipment power usage
Matches engine speed to load — a Miller exclusive. Get the welding Trailblazer engine-driven welders will easily start and run the following
power you need — plus reduced fuel consumption and lower noise equipment:
levels for a more profitable jobsite.
Advanced Auto-Speed technology automatically varies engine speed from Equipment Starting Watts Running Watts
1,800 – 3,600 rpm to match battery charge and weld demands — Barn Cleaner (5 hp) 11,600 3,000
reducing fuel consumption, maintenance costs and noise for a safer, Silo Unloader (5 hp) 12,200 4,300
more efficient jobsite. Portable Conveyor (1/2 hp) 3,400 1,000
Milker (5 hp) 10,500 2,800
Long runtimes Hand Drill (1/2 inch) 600 600
Large 11-gallon fuel capacity means many hours of run time before refueling. Circular Saw (8-1/4 inch) 1,400 1,400
Improved fuel system design reduces a no-start condition if overfilled.
Air Compressor (1-1/2 hp) 8,200 2,200
Flood Lights (Vapor) 1,250 1,000
Spectrum® 625 X-TREME™ 6,900 6,900
(30 A, 230 V, 1/2-inch cut)
To size a unit that has enough power output in watts, add the watts for the items
you want to simultaneously run. Tools with induction motors may require three to
seven times the listed wattage when starting. All data listed is approximate —
check your tool for specific wattage requirements.
™
Excel power (option) Battery charge/crank assist (option)
Power at idle — a Miller exclusive. Unlike competitive machines that Reduce downtime with battery charge/crank assist capability. Designed
provide auxiliary power only at 3,600 rpm (max), Excel power delivers a and recommended for mechanics or anyone else responsible for a fleet of
full 2,400 watts (20 A) of 120-volt inverter-based, pure sine-wave power trucks or equipment. By using your Trailblazer to charge dead batteries or
at idle. With Excel power you can operate jobsite tools like grinders at jump a stubborn engine, you’ll keep your crew working and the fleet up
quiet, fuel-saving speeds. and running.
Refueling time and operating costs are reduced with Excel power, which Note: Battery charge/jump cables (300422) must be ordered separately.
means more productivity and profitability. Plus everyone on the jobsite
gets a better working environment because noise levels and exhaust
emissions are lowered. Excel power — available only from Miller.
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Specifications (Subject to change without notice.)
Welding Amp/Volt Rated Weld Output Single-Phase Net
Mode Process Ranges at 104°F (40°C)* Auxiliary Power Sound Levels at 7 m (23 ft.) Dimensions Weight**
CC/DC Stick/TIG 20 –330 A 330 A at 31 V, Peak Weld H: 27.02 in. (686 mm) 611 lb.
100% duty cycle 12,000 watts Idle: 74.7 dB (99.9 Lwa) H: 32.41 in. (823 mm) (277 kg)
Continuous 330 A load: 80.2 dB (105.4 Lwa) (to top of exhaust)
CV/DC MIG/FCAW 15 –40 V 330 A at 30.5 V, 10,500 watts Auxiliary power W: 20.6 in. (523 mm)
100% duty cycle Excel power: 74.3 dB (99.5 Lwa) D: 45.72 in. (1,161 mm)
Excel™ power (optional)
2,400 watts, 20 A at 120 V, 12 kW standard power:
Battery charge/ 12/24 V Charge: 150 A
60 Hz pure auxiliary power at 80.2 dB (105.4 Lwa)
crank assist (optional) Crank assist: 300 A
idle speed and while welding
*Rated at sea level. **Net weight without fuel. Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Mounting Specifications
G 4 Holes A. 20.6 in. (523 mm)
B. 16.5 in. (419 mm)
C. 1.67 in. (42.4 mm)
Front Panel
D
E
F
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Function and Benefit Guide
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11
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1. Digital display provides weld process and 4. Optional battery charge/crank assist 10. 120/240 V receptacle with circuit breaker.
parameters, fuel level, maintenance and receptacle. (For matching plug, order 119172.)
machine use information. 5. Pushbutton main control knob used for 11. 240 V receptacle with circuit breaker.
2. USB port allows software updates from a adjusting amperage/voltage and accessing 12. Optional Excel™ power (factory option,
USB drive. A summary file of recorded data the service menu. see page 8) provides pure auxiliary power
from the unit will be saved to a USB drive 6. Standard 10-pin receptacle for simple at idle speed and while welding.
that is inserted. connection of spool guns. See page 7. Note: If Trailblazer is ordered without Excel
3. Standard 14-pin receptacle for simple power option, unit is shipped with two 20 A,
7. Pushbuttons used for selection of weld
connection of remote controls and wire 120 V duplex receptacles with circuit breakers
process, menu and other machine features. and ground fault.
feeders. Includes Auto Remote Sense™
8. Engine control switch is used to start the
which automatically switches from panel to
engine and then select between auto idle
remote amperage/voltage (A/V) control with
and high speed lock positions.
remote connected. Eliminates confusion of
a panel/remote switch. 9. Auto-Set™ button provides process-specific
pre-defined parameters.
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Ordering Information
Equipment and Options Stock No. Description Qty. Price
Trailblazer® 330 Diesel (Kubota engine) 907849 Base model
907849001 With Excel™ power
907849002 With Excel™ power and wireless interface control
907849003 With Excel™ power and battery charge/crank assist
907849004 With Excel™ power, polarity reversing and wireless remote control
Field Options Options listed below can be added to the above packages. Installation is required.
Cold Weather Kit 301736 Includes block heater and a fuel heater
Spark Arrestor 043579
Full KVA Adapter Cord 300517
Full KVA Plug 119172
Diesel Engine Filter Kit 259935 Includes air filter, oil filter, fuel pre-filter and primary fuel filter
Accessories
Multi-Terrain Running Gear 301717 With Never Flat™ tires
Protective Cage with Cable Holders 301718
25-foot Battery Charge/Jump Cables w/Plug 300422
Protective Covers 301731 For use without protective cage or running gear
301729 For use with protective cage and/or running gear
Wireless Interface Control 288137 Includes replacement remote, magnetic lanyard, USB charger, 110-volt adapter,
Replacement Kit and two screen protectors
Wireless Interface Control 287594 Five-pack of screen protectors for wireless interface control remote
Protective Covers
MIG/Flux-cored Welding
Millermatic® Series MIG Welders See page 6
Wire Feeders See pages 6 and 7
Spool Guns See page 7
XR™ Wire Feeder and Guns See literature DC/34.0 and M/1.71 through M/1.74
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