ED115 Big Blue 600 Series English
ED115 Big Blue 600 Series English
ED115 Big Blue 600 Series English
Digital meters with SunVision™ technology Arc control is beneficial when welding
enable welding parameters to be viewed with with stick and solid wires for easier
greater clarity than analog meters — at fine-tuning of tough-to-weld materials
virtually any angle. Meters can be seen clearly and out-of-position applications.
even in direct sunlight.
Electronic engine display simultaneously
Standard 14-pin receptacle with displays fuel level, engine hours, coolant
Auto-Remote Sense™ for simple connection temperature, oil pressure, battery volts,
of remote controls and wire feeders. engine rpm, and air pressure. It also tracks
Industrial USB port. oil change intervals, compressor hours, and
Quickly upload the latest displays engine diagnostics for quick and
software and download easy servicing.
machine log files to retrieve
in-depth information such
as diagnostics and machine statistics.
POWERFUL
GENERATOR
20,000 watts of pure generator power.
Plug in an extra Miller® inverter-based
power source for a second welding arc!
HD
Ingersoll Rand ultra-reliable industrial rotary
screw compressor (Air Pak models only).
30,000-hour life expectancy. Independent
POWDER
COAT
on/off control for applications not requiring
compressed air — allows greater fuel savings
and longer compressor service intervals.
HD powder coat with zinc-rich primer
protects sheet metal from rust and corrosion.
Optional vandalism
lockout (standard on Polarity reversing switch (standard on
Deluxe model). Deluxe model) Quickly change welding
Lockable hinged steel polarity, without having to change over
panels cover and Big Blue 600 Pro Deluxe model shown cables.
protect name plate,
gauges, and ignition Standard features include adjustable
switch (padlock Hot Start,™ output contactor control,
included). automatic idle, thermal overload protection
and 120-volt block heater.
The Big Blue 600 Series is available in welder truck The lower control panel
specific models, which have the critical controls has the following controls:
located within easy reach of a ground-based electronic engine display, air
operator when the machine is mounted on the bed compressor on/off switch
of a large-body truck. These versions also include and engine control switch.
standard hardware upgrades including ArcReach®
remote control technology, air cleaner restriction Pair any Miller® ArcReach
indicators, FA-1D lockable flame arrestor fuel cap accessory for complete
043947 and spark arrestor 195012. The rear- remote control of welding
mounted desiccant air dryer system 195117001 is processes and parameters
available as a factory option. right at the weld joint.
Big Blue 600 Air Pak
model shown
2
®
ArcReach Remote Control Technology
ArcReach
Remote control of the power source feeder or remote
without a control cord.
An ArcReach system allows you to change
weld settings from your ArcReach feeder
or remote, saving a trip to the power
ArcReach
supply. ArcReach technology uses the
engine drive
existing weld cable to communicate
welding control information between the
feeder or remote and the power source.
This technology eliminates the need for
control cords, and their associated
problems and costs.
®
Big Blue ArcReach Additional Features
®
ArcReach provides remote amperage and voltage control at the weld joint without needing a control cord.
More arc-on time and reduced exposure to workplace Automatic return to panel settings. System automatically
MORE hazards for operators can be realized using ArcReach returns to Big Blue setting when ArcReach communication
WELDS because less time is spent going back to the welding power is terminated. For example, if the Big Blue is set to gouging
IN LESS supply to set process and arc amperage or voltage. at 500 amps and an ArcReach feeder is connected, the Big
TIME Auto-Process Select.™ Depending on connected accessory,
Blue will go to a MIG/FCAW process. If the feeder is
disconnected, the Big Blue will go back to its previous
the system automatically changes to stick or MIG/FCAW
Increased productivity setting (gouging at 500 amps).
(with gas) if electrode positive polarity is detected or TIG or
FCAW (no gas) if electrode negative polarity is detected, Less operator fatigue by not needing to move or reposition
when ArcReach communication is established between the heavy secondary weld leads bundled with control cords on
accessory and the Big Blue — reducing the need to access the jobsite. Control cables are not used.
the power supply.
Operator can precisely set arc amperage or voltage at the Remote override of Big Blue. When an ArcReach
BETTER weld joint and monitor the actual arc voltage and current accessory is connected to a Big Blue the accessory has
WELDS delivered to the weld using the digital meters on the full control and the Big Blue controls are disabled. While
WITH LESS
REWORK accessory. This removes guesswork when it comes to under ArcReach control, process and voltage/amperage
adhering to weld procedures. adjustments are locked out, preventing accidental changes
by personnel other than the welding operator.
Improved weld quality
FEWER Save time by no longer needing to troubleshoot welding Eliminate costly control cord repairs because control
CABLES system problems that result from damaged control cords. cords are not used.
TO MAINTAIN
Reduced maintenance
FLEET COMPATIBILTY Cross platform compatible. The same ArcReach Reverse compatible. ArcReach-equipped power sources
accessories that work on engine-driven equipment can also work with non-ArcReach accessories; however, the
be used on select ArcReach-equipped XMT®, Dimension™ complete ArcReach benefit is only realized with the
and PipeWorx 350 FieldPro™ power sources. ArcReach system.
Improved flexibilty
3
Specifications (Subject to change without notice.)
Weld Max. Open-
Weld Mode/ Output Weld Output Circuit Generator Power Output
Process Range Rated at 104°F (40°C) Voltage Rated at 104°F (40°C)*** Dimensions Net Weight
CC/DC 20–600 A 600 Pro 92 VDC 3-phase: H: 46 in. (1,168 mm) 600 Pro
(Stick/TIG) 500 A at 40 V, 100% duty cycle* 30 VDC** 27,000 watts peak, W: 28.5 in. (724 mm) 1,750 lb. (793.8 kg)
550 A at 42 V, 60% duty cycle* 20,000 watts continuous D: 69.5 in. (1,765 mm) 600 Air Pak
600 A at 42 V, 40% duty cycle 1-phase: Add 7.5 in. (191 mm) to 2,040 lb. (925.3 kg)
CV/DC 14–50 V 600 Air Pak 15,000 watts peak, height for exhaust pipe Add 165 lb. (75 kg) when
(MIG/FCAW) 500 A at 40 V, 100% duty cycle* 12,000 watts continuous
fuel tank is full
575 A at 43 V, 100% duty cycle*
600 A at 44 V, 60% duty cycle
*Meets NEMA and IEC ratings. **Sense voltage for stick and Lift-Arc™ TIG. ***Will operate either 60 hertz or 50/60 hertz power tools, lights, etc.
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Performance Data
Fuel Consumption Curve Simultaneous Welding and Power
3.75
3.50 Total Aux. Power Available (Watts)
3.25 600 Air Pak
3.00 with air output Weld Amperes 1-Phase* - or - 3-Phase
2.75
2.50 600 Air Pak
No Weld Output 16,000 20,000
no air output
US Gal./Hr.
2.25
2.00
200 A at 28 V 16,000 20,000
1.75
600 Pro 300 A at 32 V 13,000 18,000
1.50
1.25
400 A at 36 V 9,000 12,500
1.00
Idle
0.75
500 A at 40 V 4,500 5,750
0.50 Idle
Idle
0.25 600 A at 42 V 4,000 0
0.00
0 50 100 150 200 250 300 350 400 450 500 550 600 *Single-phase listings include 4,000 watts from the exciter stator.
DC Weld Amperes at 100% Duty Cycle
4
Function Guide
1. Self-calibrating digital weld meters with 1 6
fault code indication display preset or
actual weld parameters.
2. Weatherproof Lexan® nameplate is super 2
durable and resists cracking and fading. 7
3. Weld process selection switch 3
4. Pushbutton main control knob used for
adjusting amperage/voltage, adjusting arc 4
control, and accessing the service menu. 8
5. USB port allows software updates from a
USB drive. A summary file of recoded data
from the unit will be saved to a USB drive 9
that is inserted. 5
10
6. Adjustable arc control adjusts DIG when
process control is in stick modes and
Controls and meters
adjusts inductance when process control
is in FCAW or MIG modes. The amount
of DIG determines how much amperage
(heat) varies with stick arc length. 11
Inductance determines the “wetness” of
the weld puddle.
7. Electronic engine display can display fuel 12
level, engine hours, coolant temperature,
oil pressure, battery volts, engine rpm,
air pressure, and compressor hours 13
simultaneously or one at a time. Also 14
tracks oil change intervals and displays
engine diagnostics for service technicians. 15
8. Standard 14-pin receptacle for simple
connection of remote controls and wire 16
feeders. Includes Auto Remote Sense™ 17
which automatically switches from panel Receptacles and circuit breakers
to remote amperage/voltage (A/V) control
with remote connected. Eliminates
confusion of a panel/remote switch.
18
9. Engine control switch is used to start
engine and then select between auto idle
and high speed lock. Glow plug operation
is controlled by the engine control module
and automatically occurs as needed by 19
ambient conditions.
Terminal panel
10. Air compressor on/off switch
(Air Pak models only)
11. 50 A, 240 V, three-phase receptacle
(For matching plug, order 254140.)
12. 50 A, 120/240 V receptacle
(For matching plug, order 119172.)
13. 20 A, 240 V receptacles
14. 20 A, 120 V receptacles with ground fault
15. 50 A circuit breaker
16. 20 A, 240 V circuit breaker
17. 20 A, 120 V circuit breakers
18. Optional polarity reversing switch changes
DC polarity without the use of tools.
19. Weld output terminals
5
Genuine Miller Accessories ®
6
Genuine Miller Accessories (Continued)
®
Trailers and Hitches (Note: Trailers are shipped unassembled.) Mounting Specifications
Cable Tree 043826 H 4 holes
For use with HWY-225. Provides an area
to conveniently wrap weld cables and
extension cords. A Front panel
B
C
D E
4 West Four-Wheel Steerable F
Off-Road Trailer 042801 G
A heavy-duty 2,550-pound (1,157 kg) capacity
trailer designed for use in mines, quarries, and A. 29.812 in. (757 mm)
Dual Hitch 301441 B. 27.5 in. (699 mm)
other rough terrain. Has narrow 22-foot (6.7 m) For use with HWY-225. 2-inch (50 mm) ball C. 1 in. (25 mm)
turning radius. Includes 3-inch (76 mm) lunette hitch and 3-inch (76 mm) lunette eye in one D. 11.625 in. (295 mm)*
eye, universal hitch and safety chains. reversible assembly. E. 46.375 in. (1,178 mm)*
F. 58 in. (1,473 mm)*
2-In-1 Document/ G. 69.5 in. (1,765 mm)
Fire Extinguisher Holder H. .562 in. (14 mm) dia.
301236
Height:
For use with HWY-225. 46 in. (1,168 mm) to top of cover
Stores documents and holds Add 7.5 in. (191 mm) to heights for exhaust pipe
a 5-pound fire extinguisher. (Exhaust measurement subject to change.)
Note: Holder shown mounted Width:
HWY-225 Trailer 301338
on trailer. Fire extinguisher 28.5 in. (724 mm) (mounting brackets turned in)
A 2,700-pound (1,225 kg) capacity highway 30.75 in. (781 mm) (mounting brackets turned out)
trailer with welded steel tubing frame, heavy-duty not included.
axle with roller bearing hubs and leaf-spring *With mounting brackets in center position.
Dimensions vary with location of mounting brackets.
suspension. Includes jack stand, fenders, lights,
and dual hitch with 2-inch (50 mm) ball hitch
and 3-inch (76 mm) lunette eye.
7
Ordering Information
Equipment and Options Stock No. Description Qty. Price
Big Blue® 600 Pro 907737 Base model with 240-volt 3-phase power
Kubota EPA Tier 4 Final-compliant engine 907737001 Deluxe model with ArcReach®, polarity reversing switch and vandalism lockout kit
907737002 Welder truck specific model with ArcReach®. See page 2 for more information
Big Blue® 600 Air Pak 907750 Base model with 240-volt 3-phase power and ArcReach®
Deutz EPA Tier 4 Final-compliant engine 907750001 Welder truck specific model with ArcReach®. See page 2 for more information
907750002 Welder truck specific model with ArcReach® and rear-mounted desiccant
air dryer system. See page 2 for more information
Field Accessories
Desiccant Air Dryer System 195117 Side mount
(Air Pak models only) 195117001 Rear mount
Polarity Reversing Switch Kit 301112 Changes DC polarity without the use of tools
Full KVA Adapter Cord 300517
Full KVA Plug Kits See page 6
Engine Filter Kits 273293 Kubota engine. Includes air, oil, fuel filters and safety element
262459 Deutz engine. Includes air, oil and fuel filters
Compressor Kit (Air Pak models only) 246991 Includes oil, plus air, oil and coalescing filters
Spark Arrestor Kit 195012
FA-1D Lockable Flame Arrestor Fuel Cap 043947 Padlock NOT included
Vandalism Lockout Kit 399802 Lockable front control panel and engine compartment
Cable Holder 043946 Stores up to 200 feet of 2/0 cable
Protective Cover See page 6. Canvas cover — will not fit over machine with cable holder attached
MIG/Flux-cored Welding
SuitCase® X-TREME™ 8VS 951582 With Bernard™ BTB Gun 300 A. See literature M/6.42
SuitCase® X-TREME™ 12VS 951543 With Bernard™ BTB Gun 300 A. See literature M/6.42
SuitCase® 12RC 951580 With Bernard™ BTB Gun 300 A. See literature M/6.5
ArcReach® SuitCase® 8 951726 With Bernard™ BTB Gun 300 A. See literature M/6.55
951727 With Bernard™ S-Gun™
951728 With Bernard™ Dura-Flux™ gun
ArcReach® SuitCase® 12 951729 With Bernard™ BTB Gun 300 A. See literature M/6.55
951730 With Bernard™ S-Gun™
951731 With Bernard™ Dura-Flux™ gun
ArcReach® Smart Feeder 951733 MIG/FCAW/RMD®/pulse feeder with Bernard™ PipeWorx 300-15 MIG gun.
Tweco®-style connectors. See literature M/6.55
MIG (GMAW) and Flux-cored (FCAW) Guns See Bernard™ literature SP-BTB and SP-DF
Spoolmatic® 30A Spool Gun 130831 Requires WC-24 Control. See literature M/1.73
WC-24 Control 137549 See literature M/1.73
XR™ Wire Feeder Control and Guns See literature M/1.7 through M/1.74
TIG Welding See page 6
Plasma Cutting See page 7
Stick/TIG Remote Controls
ArcReach® Stick/TIG Remote 301325 For use with ArcReach models only
Wireless Remote Hand Control 300430 Wireless antenna kit 300749 recommended
RHC-14 Hand Control 242211020
Extension Cables See page 7
Trailers and Hitches
4 West Four-Wheel Steerable Trailer 042801 Trailer with lunette eye, universal hitch and safety chains. For off-road use
HWY-225 Trailer 301338 Trailer with lights, fenders and dual hitch. For highway use
Cable Tree 043826 Trailer-mounted cable holder for HWY-225
Dual Hitch 301441 Combination 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in one
reversible assembly for HWY-225
2-In-1 Document/Fire Extinguisher Holder 301236 Stores documents and holds a 5-pound fire extinguisher for HWY-225
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