Notice

NOTICE
The information contained is for DEALER REFERENCE PURPOSES ONLY.

MANUALS ARE MODEL AND SERIAL NUMBER SPECIFIC.
If additional printed manuals are required for your shop/office location, order by
part number through the factory’s Parts Center.
If a retail customer needs replacement manual(s) for a specific unit, contact the
factory’s Customer Data Center at: 800-829-0051 or
[email protected]
This page intentionally left blank.
D80X100/Navtec Navigator
Horizontal Directional Drill
Parts Manual
P1.01
SERIAL NO. 101 -
ORDER NO. 105400Q73
HOW TO USE THE MANUAL
This manual contains illustrations and parts lists of An asterisk indicates information about the item
components and assemblies which make up the has changed since the previous release of the
machine. Each page consists of the name of the parts manual. A note in the Remarks column often
assembly or component, a figure number, refer- explains the change.
ence numbers, part numbers, part names, and the
quantities of the parts used. Part numbers are used to identify individual parts
or part assemblies.
Assembly or component name helps identify the
illustration and parts list for each figure. This name Part descriptions provide the name of the part, plus
also helps locate the general area of the machine additional information such as dimensional specifi-
where the assembly or component can be located. cations and what parts are grouped together to
form part assemblies, which helps you identify the
Figure numbers are used to identify each assembly part(s).
or component and to group these assemblies or
components into major categories. Quantities listed for each figure are only for that
assembly or component and not the total used per
Reference numbers shown in a column refer to the machine.
numbered parts in the illustration. This ties the part
in the illustration to the part number and descrip- This parts manual is not intended to be a complete
tion in the parts list. guide for machine service or repairs. Contact your
Vermeer dealer for any of your service or technical
requirements.
ORDERING PARTS
Parts for repair or replacement are available model number of the machine for which parts are
through our network of authorized dealers located being ordered. When ordering parts for compo-
throughout the world. nent(s), which are not manufactured by Vermeer
Manufacturing, also give the serial number of that
Use only authorized Vermeer parts for repair or component(s). Order all parts by part number, part
replacement. Always give the serial number and name, and quantity needed.
UPDATING AND REORDERING MANUALS

The parts lists, illustrations, and specifications in Your dealer will receive notice of these changes
this manual are based on the latest information and can assist you with accurate parts identifica-
available at time of publication. Your machine may tion when ordering.
have product improvements and options not yet
contained in this manual. A copy of this manual is supplied with each
machine. Additional copies are available through
Vermeer Manufacturing Company reserves the your dealer. When ordering additional manuals,
right to make changes at any time without notice or use the reorder number listed on the front cover
obligation to you. and the quantity needed.
No part of this manual may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, recording, or by any information storage and retrieval
systems, without the express written consent of Vermeer Manufacturing Company.
Copyright © 2005 Vermeer Mfg. Co.

All rights reserved.
Vermeer Manufacturing Company
1210 Vermeer Road East, P.O. Box 200
Pella, Iowa 50219-0200, USA+
D80X100/Navtec Navigator HDD Table of Contents
Frame Assemblies - Section 1
Decal Assembly - Domestic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1r05

Decal Assembly - Domestic Continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1r05
Decal Assembly - International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2r05
Decal Assembly - International Continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2r05
Decal Location Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3r05
Decal Location Assembly Continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3r05
Decal Location Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4r01
Main Frame/Rack Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5r01
Track Tightener, Roller & Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6r01
Track Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Track End Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8r03
Track Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9r01
R.O.P.S. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10r03
Front Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11r01
Thrust Roller Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12r01
Rear Chain Tightener Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13r02
Rotation Gearbox Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14r04
Outrigger Assembly (SN101-224) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15r02
Outrigger Assembly (SN225-) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15x01
Heat Shield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16r01
Drill Rod Position Indicator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17r02
Drive Chuck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Rotation Gearbox Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19r06
Hydraulic Motor Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Planetary Gearbox Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Cylinder Components - 3 1/2" x 4 3/4" Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Water Swivel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Engine Assemblies - Section 2
Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1r02

Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2r01
Pump Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Engine Base Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4r01
Engine Shields Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5r02
Radiator Shield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Radiator/Flashing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7r04
Air Cleaner Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Muffler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9r01
Fuel Tank Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10r03
Air Cleaner Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Sight Gauge Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Two Way Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
P1.01
Table of Contents D80X100/Navtec Navigator HDD
Hydraulic Assemblies - Section 3
Hydraulic Components Location Diagram - Implement System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1r02

Hydraulic Components Location Diagram - Ground Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2r01
Hydraulic Components Location Diagram - Rotation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3r01
Hydraulic Components Location Diagram - Thrust/Pullback System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4r02
Hydraulic Components Location Diagram - Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5r02
Oil Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6r03
Oil Tank Plumbing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7r03
Implement Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8r02
Hydraulic Pump Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9r02
Hydraulic Pump Assembly (Right Tank, Thrust/Pullback) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10r02
Hydraulic Pump Assembly (Left Tank, Water) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11r02
Track Drive Motor Assembly (Left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12r01
Track Drive Motor Assembly (Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Gearbox Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14r01
Water Pump Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15r01
Selector Valve Assembly (Left) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16r01
Selector Valve Assembly (Right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17r01
Control Valve Assembly - 7 Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18r01
Hot Oil Shuttle Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19r02
Solenoid Valve Assembly (Track) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20r01
Torque Limiter/Remote Pressure Limiter Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21r03
Gearbox Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22r02
Outrigger Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Rack Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24r01
Thrust/Pullback Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25r03
Water Pump On/Off Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26r03
Floating Gearbox Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Oil Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28r02
Return Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29r02
Oil Filter Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30r01
Hose Carrier/Bulkhead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31r01
Pressure Check Bulkhead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32r01
Hydraulic Pump Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Solenoid Selector Valve Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Solenoid Selector Valve Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Control Valve Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39r02
Load Check Plug Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Standard Spool Postioner Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Anti-Drift Cartridge Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
RC Port Relief Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
WH Main Relief Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44r01
Shuttle Valve Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
Solenoid Valve Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Pressure Limiter Valve Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
Solenoid Valve Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Shuttle Valve Components - 3 Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49r02
Hydraulic Cylinder Components - 3" x 40" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Hydraulic Cylinder Components - 5" x 2 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Hydraulic Cylinder Components - 5" x 11" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Hydraulic Cylinder Components - 7" x 100" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
P1.01
Oil Filter Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55

Hydraulic Filter Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56r01
Hose Carrier Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
Miscellaneous Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
Rockfire Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
Hydraulic Components Location Diagram - Rockfire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60
Pressure Limiter Valve Components - Rockfire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-61
Thrust Limiter Valve Components - Rockfire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
Control/Electrical Assy. - Section 4
ROPS Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1r02

ROPS Control Panel (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2r04
Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3r03
Seat Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4r01
Literature Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5r02
Seat Actuator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6r01
Electrical Panel - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7r03
Throttle Solenoid Assembly - SN101-189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8r02
Throttle Solenoid Assembly - SN190- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8x01r02
Wire Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9r03
Battery Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10r01
Vandal Shield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11r01
Remote Locator Holder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Work Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13r01
Control Handle Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Harness Plug Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15r01
Ground/Safety Assemblies - Section 5
Voltage Stake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1r02

Safety Features - Gloves, Boots, Cones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2r01
Water Assemblies - Section 6
Water Pump Assembly - 200 Gal. (SC115L) - SN119-224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1r04

Water Pump Assembly - 200 Gal. (SC115L) - SN225- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1x01
Water Pump Assembly - 150 Gal. (SC115L) - SN119-224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2r06
Water Pump Assembly - 150 Gal. (SC115L) - SN225- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2x01
Water Line Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3r04
Platform Assembly - SN119-224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4r02
Platform Assemlby - SN225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4x01r01
Wand Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5r03
Ball Valve Components - 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6r03
Ball Valve Components - 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7r01
Water Pump Outlet Components - SN101-169 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8r04
Drill Fluid/Freeze Guard Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9r01
Platform Assembly - SN119-224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10r02
Platform Assembly - SN225- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10x01
Water Pump Components - 150 Gal. (SC115L) - Power Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11r01
Water Pump Components - 150 Gal. (SC115L) - Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12r02
Water Pump Components - 150 Gal. (SC115L) - Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
P1.01
Table of Contents D80X100/Navtec Navigator HDD
Water Pump Components - 150 Gal. (SC115L) - Fluid End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

Water Pump Components - 150 Gal. (SC115L) - Suction/Discharge Valve . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Water Pump Components - 150 Gal. (SC115L) - Piston 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Water Pump Components - 150 Gal. (SC115L) - Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Water Pump Components - 200 Gal. (SC170) - Power Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18r01
Water Pump Components - 200 Gal. (SC170) - Power Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Water Pump Components - 200 Gal. (SC170) - Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Water Pump Components - 200 Gal. (SC170) - Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Water Pump Components - 200 Gal. (SC170) - Lube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Water Pump Components - 200 Gal. (SC170) - Fluid End. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22r01
Water Pump Components - 200 Gal. (SC170) - Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Water Pump Components - 200 Gal. (SC170) - Piston - 4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24r01
Water Pump Components - 200 Gal. (SC170) - Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25r01
Water Pump Outlet Components - SN170- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26r01
Piston Wash Assembly (SC170). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Water Pump Assembly - 200 Gal. (KA-5500PT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28r05
Water Pump Assembly - 200 Gal. (KA-5500PT) Continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28r05
Water Pump Components - 200 Gal. (KA-5500PT) - Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29r01
Water Pump Components - 200 Gal. (KA-5500PT) - Power/Fluid Ends . . . . . . . . . . . . . . . . . . . . . . . . 6-30r01
Water Pump Components - 200 Gal. (KA-5500PT) - Piston Wash Pump Drive . . . . . . . . . . . . . . . . . . 6-31r01
Water Pump Components - 200 Gal. (KA-5500PT) - Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32r01
Water Shut-off Valve Components - SN256-. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
Discharge/Suction Valve Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Vice Clamps Assemblies - Section 7
Hydraulic Components Location Diagram - Pipe Vise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1r01

Carriage Asembly - Rear Vise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Solenoid Valve Assembly - Pipe Vise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3r02
Vise Cylinder Assembly (Lower) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4r03
Vise Cylinder Asembly (Upper) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5r03
Rotation Carriage Cylinder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6r01
Vise Shift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Zap Alert Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8r03
Solenoid Valve Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9r01
Hydraulic Cylinder Components - 5" x 2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10r01
Hydraulic Cylinder Components - 2 1/2" x 5" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Hydraulic Cylinder Components - 1 1/2" x 6" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Vise Valve Components SN267- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Rod Loader Assemblies - Section 8
Hydraulic Components Location Diagram - Rod Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1r01

Rod Loader Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2r01
Rod Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3r02
Rod Box Assembly (9 Rod) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4r03
Bulkhead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5r01
Control Valve Assembly - Rod Loader Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Rod Pusher Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7r01
Rod Rotation Cylinder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8r01
Rod Position Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9r03
Hydraulic Cylinder Components - 2" x 5" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
P1.01
Hydraulic Cylinder Components - 1 1/2" x 14 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Tubing Tongs Assemblies - Section 9
Tubing Tong Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Tubing Tong Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Hydraulic Cylinder Components - 2" x 15" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Pneumatic Stakedown Assy. - Section 10
Stake/Driver Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Mist Oiler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Stake Driving Mole Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Location - Digitrak Assy. - Section 11
Location Package, Mark III - Digitrak - Domestic & International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Location Package, Mark III - Digitrak (W/Remote Display) Domestic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Location Package, Mark III - Digitrak (W/Remote Display) International . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Data Logger, Mark III - Digitrak. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Cable Sonde Accessory Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5r02
Slip Ring Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Location - Spot-D-Tek Assy. - Section 12
Location Package, Spot D Tek II.2 Utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

Location Package, Spot D Tek II.2, III & IIIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
Location Package, Spot D Tek Mole Mapping System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
Spot D Tek II.2 Directional Probe (Repairable) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
Spot D Tek II.2 Deep Sonde (Repairable) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
Surge Ster (Navtec) Assy. - Section 13
Transducer/Speed Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

Microprocessor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2r02
Control Panel Asembly - Navtec . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3r04
Drill Head Assembly - Section 14
Rock Drilling Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
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Frame Assemblies - Section 1 D80X100/Navtec Navigator HDD
Decal Assembly - Domestic Fig 1-1r05
P1.01
D80X100/Navtec Navigator HDD Frame Assemblies - Section 1
Decal Assembly - Domestic Fig 1-1r05

REF.
NO. * PART NO. DESCRIPTION QTY. REMARKS
Revision Date January, 2005 Update In Illustration & Parts List.
1 70000775 DECAL 3”VERMEER STRIPE 21
2 70000614 DECAL - NAVIGATOR 3 5/8 X 17 2
70000615 DECAL-NAVIGATOR 1 3/4 X 8 1/2 1
3 7000A992 DECAL-MODEL D80 X 100 2
4 2326619 DECAL-VERMEER 3 X 15 2
2326595 DECAL-VERMEER-4 1/2 X 24 1
5 700IA268 DECAL-DRILL FORCE RT 1 UND
6 700IA262 DECAL-FLUID PRES. 1 SN101-195
7 7000A395 DECAL-WARNING 1 SN101-195
8 700IA808 DECAL-SEAT/DRILL COMBO 1 SN101-195
9 700IA269 DECAL-DRILL ROTATION LT 1 UND
10 700IA807 DECAL-WASHWAND 1 SN101-195
11 7000A325 DECAL-WARNING 1 SN101-195
12 700IA270 DECAL-SPEED VARTN 1 UND, SN101-195
13 700IA267 DECAL-ROD VISES 1 UG
14 700IA490 DECAL-INDICATOR 2 7/8-3 1/2 ROD 1
15 700IA477 DECAL-BATTERY SWITCH 1 UG
16 700IA260 DECAL-TEST 1 UND
17 7000A508 DECAL-DISPLAY 1 SN101-195
18 700IB044 DECAL-CONTROL BANK 1
19 700IA624 DECAL-LOADER POSITION 1
20 2326324 DECAL-WARNIN/REFUEL 1
21 70000098 DECAL-DIESEL 1 AT/UND
22 70000939 DECAL-15” VERMEER LOGO 1
23 700IA813 DECAL-IGNITION 1
24 700IA265 DECAL-INSTRUMENTS 1 UG
25 7000B119 DECAL-PATENT 1
26 7000A027 DECAL-NAVIGATOR FREEZE GRD 1
27 700IA804 DECAL-WORK LIGHT 1
28 700IA266 DECAL-CONTROL PANEL 1 UG
29 7000A394 DECAL-WARNING 1
30 7000A393 DECAL-DANGER 1
31 7000A392 DECAL-DANGER 5
32 7000A745 DECAL-NAVTEC 2
33 700IA509 DECAL-STEER 1 SN101-195
34 7000A510 DECAL-AUTO/MAN SWITCH 1 SN101-195
35 700IA863 DECAL-WARNING 1
36 2326315 DECAL-WARNING 1
37 2326756 DECAL-HYDRAULIC OIL 1
Continued on next page
P1.01
Decal Assembly - Domestic Continued Fig 1-1r05
P1.01
Decal Assembly - Domestic Continued Fig 1-1r05

REF.
38 7000A814 DECAL-HYDRAULIC OIL FILLER 1
39 70000044 DECAL-WARNING 1 AT/UND
40 70000563 DECAL-WARNING 2 UND
41 70000530 DECAL-DANGER 4
42 70000834 DECAL-TIE DOWN POINT 6
43 2326940 DECAL-NOTICE TO OWNERS 1
44 7000A858 DECAL-TRANSPORT LOCK 1
45 700IB045 DECAL-STAKE LEFT-RIGHT 1
46 7000A864 DECAL-WARNING DOMESTIC 2
47 7000B182 DECAL-LUBE CHART 1
48 7000B202 DECAL-ROCKFIRE 1 SN195-
49 7000B257 DECAL-WARNING 1 SN196-
51 700IB261 DECAL-CONTROL PANEL 1 SN196-
52 7000B259 DECAL-CONTROL 1 SN195-
53 7000B260 DECAL-CONTROLS 1 SN196-
55 700IB342 *DECAL-WARNING LIGHT 1 SN208-
56 * 700IB375 DECAL-OIL BYPASS 1 PN Added SN267-
901228102 DECAL ASSY-D80 X 100 DOMESTIC
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Decal Assembly - International Fig 1-2r05
P1.01
Decal Assembly - International Fig 1-2r05

REF.
1 70000775 DECAL 3” VERMEER STRIPE 21
2 70000615 DECAL-NAVIGATOR 3 5/8 X 17 2
70000615 DECAL-NAVIGATOR 1 3/4 X 8 1/2 1
3 7000A992 DECAL-MODEL 30 X 100 2
2326595 DECAL VERMEER 4 1/2 X 24 1
6 700IA262 DECAL-FLUID PRES 1 UG, SN101-195
7 700IA395 DECAL-WARNING 1 SN101-195
11 700IA325 DECAL-WARNING INTL 1 SN101-195
13 700IA267 DECAL - ROD VISES 1 UG
18 700IB044 DECAL-CONTROLLBANK 1
21 70001098 DECAL-DIESEL FUEL 1
24 700IA265 DECAL-INSTRUMENT 1 UG
30 700IA393 DECAL-DANGER 1
31 700IA392 DECAL-DANGER 5
37 23261756 DECAL-HYDRAULIC FLUID 1
P1.01
Decal Assembly - International Continued Fig 1-2r05
P1.01
Decal Assembly - International Continued Fig 1-2r05

REF.
38 7000A814 DECAL-HYDRAULIC FILLER 1
39 7000I044 DECAL-WARNING 1
40 7000I563 DECAL-WARNING 2 UND
41 7000I530 DECAL-DANGER 4
45 700IB045 DECAL-STAKE LEFT-RIGHT 1
46 700IA864 DECAL-WARNING INTERNATIONAL 2
48 7000B202 DECAL-ROCK FIRE 1 SN196-
49 700IB257 DECAL-WARNING 1 SN196-
51 700IB261 DECAL-CONTROL 1 SN196-
53 700IB260 DECAL-CONTROLS 1 SN196-
55 700IB342 DECAL-WARNING LIGHT 1 SN208-
901228103 DECAL ASSY-D80 X 100 INT’L
P1.01
Decal Location Assembly Fig 1-3r05
P1.01

REF.
1 70000775 DECAL 3” VERMEER STRIPE 21
2 70000614 DECAL-NAVIGATOR 3 5/8 X 17 2
3 7000A992 DECAL-MODEL D80 X 100 2
6 700IA262 DECAL-FLUID PRES 1 UG, SN101-195
7 7000A395 DECAL-WARNING 1 DOM, SN101-195
700IA395 DECAL-WARNING 1 INT, SN101-195
9 70000615 DECAL-NAVIGATOR 1 3/4 X 8 1/2 1
12 7000A325 DECAL-WARNING 1 DOM, SN101-195
700IA325 DECAL-WARNING INT 1 SN101-195
14 700IA267 DECAL-ROD VISE 1
19 700IA401 DECAL-CONTROL BANK 1
20 2326595 DECAL VERMEER - 4 1/2 X 24 1
22 2326324 DECAL-WARNING/REFUEL 1 DOM
2326I324 DECAL-WARNING 1 INT
23 70000098 DECAL-DIESEL 1 AT/UND
P1.01
Decal Location Assembly Continued Fig 1-3r05
P1.01
Decal Location Assembly Continued Fig 1-3r05

REF
26 700IA265 DECAL-INSTRUMENTS 1 UG
31 7000A394 DECAL-WARNING 1 DOM
700IA394 DECAL-WARNING 1 INT
32 7000A393 DECAL-DANGER 1 DOM
700IA393 DECAL-DANGER 1 INT
33 7000A392 DECAL-DANGER 1 DOM
700IA392 DECAL-DANGER 1 INT
38 7000B257 DECAL-WARNING 1 DOM, SN196-
7000B257 DECAL-WARNING 1 INT, SN196-
700IB252 DECAL-WARNING 1 INT, SN196-
40 700IB261 DECAL-CONTROL PANEL 1 SN196-
42 7000B260 DECAL-CONTROLS 1 DOM, SN196-
700IB260 DECAL-CONTROLS 1 INT, SN196-
700IB258 DECAL-WARNING 1 INT, SN196-
44 7000B202 DECAL-ROCKFIRE 1 SN196-
45 700IB342 DECAL-WARNING LIGHT 1 SN208-
P1.01
P1.01

REF.
1 700IA863 DECAL - WARNING 1
700IA863 DECAL - WARNING 1
2326I315 DECAL-WARNING (INT.) 1
3 70000775 DECAL 3”VERMEER STRIPE 21
4 2326756 DECAL-HYDRAULIC OIL 1
2326I756 DECAL-HYDRAULIC FLUID (INT.) 1
5 7000A814 DECAL-HYDRAULIC OIL FILLER 1
6 7000A392 DECAL - DANGER 4
700IA392 DECAL - DANGER (INT.) 4
7 70000044 DECAL-WARNING(AT/UND) 1
7000I044 DECAL-WARNING (INT.) 1
8 70000563 DECAL-WARNING (UND) 2
7000I563 DECAL-WARNING (UND) (INT.) 2
7000I530 DECAL-DANGER (INT.) 4
13 2326619 * DECAL-VERMEER 3X15 1
Revised June 1999 due to update in

illustration & parts list. Added part marked
with *.
P1.01
Main Frame/Rack Frame Assembly Fig 1-5r01
P1.01
Main Frame/Rack Frame Assembly Fig 1-5r01

REF.
1 275303001 MAINFRAME D80X100 1
2 275439001 PLATE - ROPS BRACE 1
3 250607001 BOLT-5/8-11X2 GR8 HEX Y/ZINC 8
235715001 WASHER-5/8 SAE HARD ZINC PLTD 16
4 902157001 TRACK TIGHTENER SHIELD 2
235727001 BOLT-3/8-16X1 GR8 HEX ZINC PLT 8
235713001 WASHER-3/8 SAE HARD ZINC PLTD 8
5 902162001 SPROCKET SHIELD 1
902162002 SPROCKET SHIELD 1
235737001 BOLT-1/2-13X1 1/4 GR8 ZINC PLT 6
485025 WASHER-1/2 FLAT-HARDENED-ZNC 6
6 275338001 RACK-D80X100 PNUEMATIC 1
1835099 BSHG-STL.3 X 2 1/2-2 1/2 2
7 38884001 PIVOT ROD SLUG 2
8 235737001 BOLT-1/2-13X1 1/4 GR8 ZINC PLT 2
485025 WASHER-1/2 FLAT-HARDENED-ZNC 2
9 590001 ZERK-1/8” NPT 90 DEG GREASE 1
10 249842001 PIN - RACK PIVOT 1

illustration.
P1.01
Track Tightener, Roller & Chain Assembly Fig 1-6r01
P1.01
Track Tightener, Roller & Chain Assembly Fig 1-6r01

REF.
1 250532001 BOLT-5/8-18 X 2 3/4 GR8 HEXY/ 4
2 235737001 BOLT-1/2-13 X 1 1/4 GR8 ZINC PLT 56
3 235713001 WASHER-3/8 SAE HARD ZINC PLTD. 8
4 485025 WASHER-1/2 FLAT-HARDENED-ZINC 56
5 235720001 BOLT-3/-16 X 1 3/4 GR8 ZINC PLT 8
6 250526001 NUT-5/8-18 NF HEX Y/ZINC 4
7 235715001 WASHER-5/8 SAE HARD ZINC PLTD 4
8 1803051 SPRING-COMP, 1”W X 4 1/20D X 12” 2
9 69908001 PLATE-TRACK SPRING SUPPORT 2
10 231104001 CYLINDER-3 1/2” X 4 3/4” 2 Breakdown FIG. 1-23
11 285769001 *SPACER-TRACK ADJ BOLT 4 Replaces 6716-001
12 902013001 ROLLER-TRACK 3T4352 14
13 901995001 BOX-TRACK END ROLLER 2
P1.01
Track Chain Assembly Fig 1-7
P1.01
Track Chain Assembly Fig 1-7

REF.
1 901767005 LINK-R.H. 39
2 901767007 LINK-L.H. 39
3 901766015 WASHER 6S3146 156
4 901767009 BUSHING 38
5 901767011 PIN 38
6 901766011 SPACER 6S3145 2
7 901766017 BUSHING 6S3179 1
8 901766013 PIN-MASTER 8L5560 1
9 901767003 GROUSER-18” TRIPLE 6ZXXXX 39
10 26384001 NUT-IN 1319A 9/16-18 SQ.HD. 156
11 12698001 BOLT-9/16-18X2 TRACK PAD 156
901767001 CHAIN-TRACK INC. ALL ITEMS IN THIS FIGURE
P1.01
Track End Roller Assembly Fig 1-8r03
P1.01
Track End Roller Assembly Fig 1-8r03

REF.
1 593001 ZERK-1/8” 90 DEG GRSE 1 13/16 1
2 902770005 BOLT ASSY.-END IDLER ROLLER 1 Inc. Ref. 1
3 903257001 SPACER-IDLER ROLLER BOLT 4
4 285770001 *BLOCK-IDLER ROLLER BOLT 4 Replaces 903256-001
5 586001 ZERK-1/8” ST NPT GREASE 1
6 280532001 SPACER-IDLER ROLLER 4 Replaces 6706-001
7 3967001 SAEAL-#25091 C/R 4
8 1716001 TIMKEN CONE-2 1/4” #387 4
9 1715011 TIMKEN CUP 2” #3730 4
10 217479003 ROLLER-TRACK END IDLER 2 Inc. Two Of Ref. 9
11 530001 SSS-3/8-16 X 1/2 2
12 6702003 NUT ASSY-END IDLER ROLLER 2
13 902770003 BOLT ASSY-END IDLER ROLLER 1 Inc. Ref. 5
P1.01
Track Planetary Assembly Fig 1-9r01
P1.01
Track Planetary Assembly Fig 1-9r01

REF.
1 249884001 BOLT-M16X40 HHCS 10.9DIN933 ZN 36
2 285757001 *SPROCKET-19T TRACK 2 Replaces 910997-001
3 214045001 PLANETARY-CT18 FAIRFIELD 2
4 64109001 WASHER-M16 LOCK 36
5 249885001 BOLT-M16X45 12.9 SOCHD C/S ZNC 36
P1.01
R.O.P.S. Assembly Fig 1-10r03
P1.01
R.O.P.S. Assembly Fig 1-10r03

REF.
1 * 283631001 CAGE-ROPS 1 PN Change
2 227871001 FOAM-ROPS LINER 2
3 235726001 BOLT-3/8-16 X 3/4 GR8 HEX ZNCPLT 8
4 224369001 PLATE-GAUGE COVER 1
5 241065001 NUT-5/8 UNC GR8 HEX ZINC 24
6 234318001 ROD-STEP PIN 1
7 510011 COTTER PIN-1/8” X 1 1/2” 2
8 234316001 STEP 1
10 238220001 BOLT-5/8-11 X 1 3/4 GR8 HEX ZYC 13
12 415001 NUT-3/8 NC HEX NUT CLIP 4
13 238245001 BOLT-5/8-11 X 2 1/4 GR 8 HEX Z 12
P1.01
Front Roller Assembly Fig 1-11r01
P1.01
Front Roller Assembly Fig 1-11r01

REF.
2 251382001 PIN-SHEAVE 1
3 244732001 SEAL-6.875 OD X 4.875 ID X .750 2
4 244705001 CONE-BEARING 2
5 244704001 CUP-BEARING 2
6 244731001 SHEAVE-D80 X 100 FRONT 1
7 251343001 SPACER 1
8 251323001 NUT-BEARING 1
9 251322001 PLATE-NUT RETAINER 1
11 235727001 BOLT-3/8-16 X 1 GR8 HEX ZINC PLT 1
12 251318001 ANCHOR-THRUST CHAIN 1
13 275270001 PIN-HL1266 LEAF CHAIN (X2) 1
14 510049 PIN-3/32 X 1 COTTER 2
15 283589001 *CHAIN-LEAF 2-185 PITCHES MTCHD 1
P1.01
Thrust Roller Cylinder Assembly Fig 1-12r01
P1.01
Thrust Roller Cylinder Assembly Fig 1-12r01

REF.
2 251381001 PIN-SHEAVE 2
6 235727001 BOLT-3/8-16 X 1 GR 8 HEX ZINC PLT 2
7 251343001 SPACER 2
8 244732001 SEAL-6.875 OD X 4.875 ID X .750 4
10 244704001 CUP-BEARING 4
11 244730001 SHEAVE-D80 X 100 THRUST CYLND 2
12 240340001 BOLT-3/4-10 X 5 GR8 ZINC PLTD 2
14 251317001 ANCHOR-PULLBACK CHAIN 1
15 275270001 PIN-HL 1266 LEAF CHAIN (X2) 1
16 510049 PIN-3/32 X 1 COTTER 2
P1.01
Rear Chain Tightener Assembly Fig 1-13r02
P1.01
Rear Chain Tightener Assembly Fig 1-13r02

REF.
2 485025 WASHER-1/2 FLAT-HARDENED-ZNC 2
3 251378001 PIN-SHEAVE PIVOT 1 TOP
4 275292001 WASHER-4.92 X 2.8 X .24T BELLEVILL 12
5 275294001 SLIP TUBE-BELLEVELLE WASHER 1
6 275280001 NUT-2-4 ACME - 2G 2
7 251342001 PIN-PIVOT ADJUSTMENT 1
12 598001 ZERK-1/4” NF ST GREASE 2
13 251295001 PIVOT-SHEAVE 1
14 251381001 PIN-SHEAVE 1
16 251379001 PIN-SHEAVE PIVOT 1 BOTTOM
17 251343001 SPACER 1
18 244732001 SEAL-6.875 OD X 4.875 ID X .750 2
20 244704001 CUP-BEARING 2
21 244729001 SHEAVE-D80 X 100 REAR 1
22 275279001 RING-PULSE PICK-UP 1 REAR
23 598001 ZERK-1/4” NP ST GREASE 1
P1.01
Rotation Gearbox Assembly Fig 1-14r04
P1.01
Rotation Gearbox Assembly Fig 1-14r04

REF.
1 275361001 ROTATION GEARBOX ASSEMBLY 1 Breakdown Fig 1-19
2 238880001 BOLT-3/4-10 X 2 1/2 HHCS GR8 ZY 10
4 251346001 WEARSTRIP 2
5 251347001 WEARSTRIP-PLASTIC 2
6 251344001 BAR-SLIDE 1
8 510049 PIN-3/32 X 1 COTTER 4
9 275270001 PIN-HL 1266 LEAF CHAIN (X2) 2
10 251345001 BAR-SLIDE 1
11 251313001 DOGBONE-CYLINDER STYLE 1
12 121818024 BOLT-5/8-18 X 2 1/2 GR8 HEX Y/ 2
14 275357001 BLOCK-GEARBOX STOP 1
16 277834001 SWIVEL 200 GPM WATER W/BRG 1 Breakdown Fig. 1-24
17 732009 PLUG-3/4” PIPE BLACK STEEL 1
18 14005010 BOLT-5/16-18 X 1 FLAT SOCKET HD 10
19 242906001 CAPSCREW-5/16-18 X 1 1/2 SKID ZNC 2 SN196-
20 283836001 SET SCREW=SSS 1/4-20 X 1/2 W/ Cup 2 SN196-
Point ZP
21 284349001 BUSHING-SWIVEL LOCK-2 HALVES 1 SN196-
22 283841001 KEY-5/15 X 5/16 X 1/2 HRD SQ 1 SN196-
23 216740001 *SHIM-GEARBOX SLIDE 2
P1.01
Outrigger Assembly (SN101-224) Fig 1-15r02
P1.01
Outrigger Assembly (SN101-224) Fig 1-15r02

REF.
1 238221001 NUT-5/8-11 GR8 NC Y/ZINC 16
2 250607001 BOLT-5/8-11 X 2 GR8 HEX Y/ZINC 14
3 239469001 OUTRIGGER TUBE-OUTSIDE LEFT 1
4 224331001 OUTRIGGER TUBE-INSIDE 2
5 2108001 LYNCH PIN-1/4 X 2 7
6 239284001 CHAIN-1/4” PC 15 LINKS 2
7 227791001 PIN-OUTRIGGER SHOVEL 4
8 224340001 STAKE-REAR 2
9 278059001 OUTRIGGER TUBE-OUTSIDE RIGHT 1 SN119-224
11 238245001 BOLT 5/8”-11 X 2 1/4” GR8 HEX 2
12 239257001 STAKE-LARGE OUTRIGGER 2
13 235725001 NUT-3/8-16 GR8 ZINC PLTD 1
14 278077001 PLATE-RETAINER 1
15 235736001 BOLT-3/8-16 X 1 1/4 ZINC PLTD 1
16 239458001 *OUTRIGGER TUBE-OUTSIDE RIGHT 1
P1.01
Outrigger Assembly (SN225-) Fig 1-15x01
P1.01
Outrigger Assembly (SN225-) Fig 1-15x01

REF.
1 238221001 NUT-5/8-11 GR 8 NC Y/ZINC 16
2 250607001 BOLT-5/8-11 X 2GR 8 HEX Y/ZINC 14
3 239469001 OUTRIGGER TUBE-OUTSIDE LEFT 1
4 283568001 OUTRIGGER TUBE-INSIDE LEFT 1
5 2108001 LYNCH PIN-1/4 X 2 2
6 283569001 OUTRIGGER-TUBE - INSIDE RIGHT 1
7 283549001 KNIFE-OUTRIGGER 2
8 283558001 PIN-OUTRIGGER KNIFE 2
9 287007001 OUTRIGGER TUBE-OUTSIDE RIGHT 1
11 238245001 BOLT-5/8-11 X 2 1/4” GR 8 HEX 2
P1.01
Heat Shield Assembly Fig 1-16r01
P1.01
Heat Shield Assembly Fig 1-16r01

REF.
1 235732001 NUT-1/4-20 GR8 ZINC PLTD 2
2 250008001 BOLT 1/4-20 X 1 1/4 ZINC PL 5
3 234277001 PLATE- FLAP MOUNT 1
4 234278001 MUD FLAP - TRACK 1
5 234279001 COVER - RUBBER VALVE 1
6 234280001 MOUNT-HEAT COVER 1
8 235735001 BOLT-1/4-20X1 GR8 HEX ZNC PLTD 3

illustration.
P1.01
Drill Rod Position Indicator Assembly Fig 1-17r02
P1.01
Drill Rod Position Indicator Assembly Fig 1-17r02

REF.
1 250513001 NUT-5/8-NC GR8 TOP LOCK Y/ZINC 2
2 275290001 PLATE - MARKER STOP 1
3 275287001 MARKER - ROD POSTION 1
4 279817001 *CLAMP-HOSE 2180 PP 4
5 903135005 PLATE-COVER COP-2 3
6 238210001 BOLT-1/4-20X1 1/2”GR8 HEX ZINC 8
7 227979001 MOUNT-ROD INDICATOR SPRING 1
8 1789001 SPRING-1 1/8ODX15/16ID X15 EXT 1
9 227978001 MOUNT-ROD INDICATOR SPRING 1
10 10530012 SCREW-8-32X1 1/4 RDHDSLOT MCH 2 SN101-246
11 399001 NUT-8-32 HEX 2
12 223967001 SWITCH-OMRON ENCLOSED LIMIT 1 SN101-246
13 235734001 BOLT-1/4-20X3/4 GR8 ZNC HD 2
14 234420001 COVER-SWITCH MOUNT 1
15 234418001 MOUNT-SWITCH 1 SN101-246
17 235727001 BOLT-3/8-16X1 GR8 HEX ZINC PLT 2
19 275291001 PLATE-MARKER STRIKER 1
21 277776001 NUT - 5/8-11UNC COUPLING ZINC 1
22 250514001 NUT-5/8-NC JAM Y/ZINC 1
23 277775001 ROD - GAUGE EXTENSION 1
24 144654001 *SCREW-8-32X1 1/2 STOVE 2 SN247-
25 283555001 *MOUNT-SWITCH 1 SN247-
26 276467001 *SWITCH-NO/NC LEVER/ROLLER 1 SN247-
P1.01
Drive Chuck Assembly Fig 1-18
P1.01
Drive Chuck Assembly Fig 1-18

REF.
1 70096001 PIN-DOWEL 5/8DIA.-1 1/2 2
2 72897001 O RING-SQ. #24 FLANGE 1
3 222431001 DRIVE CHUCK -3 5/8” OD 1
3 222447001 DRIVE CHUCK-3 1/4” OD 1
4 480017 WASHER-3/4 S/T LOCK 8
5 239364001 BOLT-3/4-16X3 1/4 SKTHD GR8 ZN 8
P1.01
Rotation Gearbox Components Fig 1-19r06
P1.01
Rotation Gearbox Components Fig 1-19r06

REF.
1 216674001 MOTOR-2 SPEED HYD. MS18 1 Breakdown Fig. 1-20
2 283609001 *BEARING-3.94 SPHERICAL ROLLER 2 Replaces 227584-00
3 224915425 SNAP RING-4 1/4” EXTERNAL 1
4 227505001 TUBE-SPACER 1
5 227514001 GEAR-45 TOOTH 1
6 227591001 TUBE-TOP GEAR SPACER 1
7 227513001 SHAFT-UPPER DRIVE 1
8 216675001 MOTOR-2 SPEED HYD. MS18 1 Beakdown Fig 1-21
9 227583001 PLATE-GEAR COVER 1
10 235726001 BOLT-3/8-16X3/4 GR8 HEX ZINC PLT 28
12 275320001 BOX-D80 ROTATION 1
13 251390001 BAR-GEARBOX STOP 1
15 235747001 BOLT-5/8-11X3 GR8 HEX ZNC 2
16 244713001 NUT-M65X1.5 MSW 8000# ADJ COCK 1
17 244727001 SEAL-5.631X4.330-.472 1
18 234815001 2 PULSE RING 1
19 234814001 60 PULSE RING 1
20 * 283617001 COLLAR-PULSE RING 1 PN Added
21 235743001 BOLT-3/8-16X3 GR8 ZINC PLT 4
22 244720001 COLLAR-HEADSHAFT SEAL REAR 1
23 275322001 O-RING (SN101-204 QTY WAS 1) 2
24 244723001 SEAL-5.00 OD X4.25 ID X.375 HP 1
25 244709001 CONE - BEARING 1
26 244708001 CUP - BEARING 1
27 244717001 SPACER-HEADSHAFT REAR 1
28 227515001 GEAR-28 TOOTH 1
29 244716001 SPACER-HEADSHAFT FRONT 1
30 244706001 CUP - BEARING 1
31 244707001 CONE - BEARING 1
32 244721001 SEAL-5.57 OD X4.50 ID X.663 HP 1
33 275323001 O-RING (SN101-204) 1
34 244719001 COLLAR-HEADSHAFT SEAL FRONT 1
35 * 283616001 HEADSHAFT-ROTATION GEARBOX 1 PN Change
36 275353001 O-RING 1
37 734001 PLUG-1/2” MAGNETIC 1
38 5553001 PLUG-#6M 2
39 279761001 TUBE SPACER (SN171 & UP) 1
40 283601001 SOCKET-GEARBOX LOCKNUT 1
41 * 283617003 COLLAR ASSEMBLY,PULSE RING 1 PN Added
275361001 ROTATION GEARBOX ASSEMBLY Inc. All Items In This
P1.01
Hydraulic Motor Components Fig 1-20
P1.01

REF.
1 99098005 CYLINDER BLOCK 1
2 119885003 PISTON CL”O XCX AR NORMAL SIZE
84550009 PISTON CL “1” AR 1 MIL. OVER SIZE
3 84550029 SPRING 12
4 84550025 VALVE SEAL SET 1
5 216674003 CAM ASSEMBLY 1
6 99098013 O-RING-3.50 X 314 2
7 216675003 VALVING COVER ASSEMBLY 1
8 216674007 VALVING COVER 1
9 216674009 BOLT-M16X100 CL 10.9 16
10 64078025 WASHER 2
11 64078027 SCREW-BLEEDING 2
12 83651025 O-RING-2.62X145.72 1
13 216674011 VALVING 1
14 216675005 O-RING 1
15 216675007 VALVE SPOOL 1
16 216675009 SPRING 1
17 216675011 WASHER 1
18 216675013 SNAP RING 1
19 85635027 PLATE-REAR COVER 1
20 85635029 BOLT-M16X35 4
21 84550069 SHIM SET 1
22 84550071 WASHER 1
23 84550073 SNAP RING 1
24 119885005 REPAIR KIT-PISTON 1 For 10 Pistons
216674001 MOTOR-2 SPD HYD. MS18 COMPLETE, REF. 1-24
P1.01
P1.01

REF.
1 99098005 CYLINDER BLOCK 1
2 119885003 PISTON CL”O XCX AR NORMAL SIZE
84550009 PISTON CL “1” AR 1 MIL. OVER SIZE
3 84550029 SPRING 12
4 84550025 VALVE SEAL SET 1
6 99098013 O-RING-3.50 X 314 2
7 216675003 VALVING COVER ASSEMBLY 1
8 216674007 VALVING COVER 1
9 216674009 BOLT-M16X100 CL 10.9 16
10 64078025 WASHER 2
11 64078027 SCREW-BLEEDING 2
12 83651025 O-RING-2.62X145.72 1
13 216674011 VALVING 1
14 216675005 O-RING 1
15 216675007 VALVE SPOOL 1
16 216675009 SPRING 1
17 216675011 WASHER 1
18 216675013 SNAP RING 1
19 85635027 PLATE-REAR COVER 1
20 85635029 BOLT-M16X35 4
21 84550069 SHIM SET 1
22 84550071 WASHER 1
23 84550073 SNAP RING 1
24 119885005 REPAIR KIT-PISTON 1 For 10 Pistons
216675001 MOTOR-2 SPEED HYD. MS18 COMPLETE, INC. REF. 1-24
P1.01
Planetary Gearbox Components Fig 1-22
P1.01
Planetary Gearbox Components Fig 1-22

REF.
1 214045003 SPINDLE 1
2 214045005 CUT-TAPERED BEARING 1
3 214045007 CONE-TAPERED BEARING 1
4 214045009 CUP-TAPERED BEARING 1
5 214045011 CONE-TAPERED BEARING 1
6 214045013 SEAL-FACE 1
7 214045015 SPACER-THRUST 1
8 214045017 HOUSING 1
9 214045019 O-RING 1
10 214045021 WASHER-THRUST 1
11 901555055 PLATE-ID 1
12 214045023 PIN-DOWEL 2
13 214045025 BOLT-HEX.375-16X6.0 GR8 20
14 214045027 O-RING 1
15 214045029 GEAR-PLANET 3
16 214045031 GEAR-SUN 1
17 214045033 GEAR-SUN 1
18 214045035 GEAR-PLANET 3
19 214045037 CARRIER 1
20 214045039 CARRIER 1
21 214045041 GEAR-SUN 1
22 214045043 SET 1
23 214045045 GEAR-RING 1
24 214045047 SHAFT-PLANET 3
26 214045049 BEARING-CYLINDER ROLLER 5
27 214045051 BEARING-CYLINDER ROLLER 3
28 214045053 BEARING-NEEDLE 57
29 114280035 RET.RING-EXT. 5
30 214045055 RETAIN RING-EXTERNAL 3
31 214045057 RETAINING RING-EXTERNAL 1
32 114280037 PIN-ROLL 3
33 214045059 PLATE-COVER 1
34 214045061 COUPLING 1
36 214045065 RETAINING RING-INTERNAL 1
37 118586033 PLUG-PIPE (.250-18) 3
38 214045067 BRAKE-INPUT 1
39 214045069 RETAINING RING-EXTERNAL 1
214045001 PLANETARY-GEARBOX COMPLETE, INC. REF.1-39
P1.01
Cylinder Components - 3 1/2 x 4 3/4 Grease Fig 1-23
P1.01
Cylinder Components - 3 1/2 x 4 3/4 Grease Fig 1-23

REF.
1 88978001 ZERK-1/8 NPT STR. LEAK PROOF 1
2 15694001 WASHER-#6M FLAT 1
3 429001 NUT-5/8 NC HEX JAM 1
4 4350001 O-RING 042 NAT. 1
5 57300001 WIPER 1
6 3211043 O-RING 1
7 58138001 UNI-RING 1
8 3115027 SPRING 1
9 3113009 BALL-STEEL 5/16 1
10 15164001 SSS-5/8-11X1 DOGPOINT/LOCKPATC 1
11 88979001 STREET ELBOW-1/8 NPT 1
12 68581001 SUPPORT-BALL BEARING 1
13 68580003 BOLT ASSY-GREASE 1
14 68579001 GLAND 1
15 68578001 PISTON 1
16 68577001 ROD 1
17 68574001 BODY 1
18 68573001 CAP 1
231104001 CYLINDER-TRACK RELIEF INC. ALL ITEMS IN THIS FIGURE
68582001 REPAIR KIT INC. REF. 4-7
P1.01
Water Swivel Components Fig 1-24
P1.01
Water Swivel Components Fig 1-24

REF.
1 NSS STEM 1
2 NSS BODY 1
3 277834003 SEAL KIT 1 SEAL & SNAP RING
277834005 SEAL KIT 1 SEAL,SNP RNG & BRG
4 277834007 RESIZING TOOL
277834001 SWIVEL-200 GPM WATER W/BRG INC. ITEMS 1 THROUGH 3
Revised June 1999 due to addition of figure

to manual.
P1.01
Engine Assemblies - Section 2 D80X100/Navtec Navigator HDD
Engine Components Fig 2-1r02
P1.01
D80X100/Navtec Navigator HDD Engine Assemblies - Section 2

REF.
1 103007001 .VALVE-CHECK 1
2 103006001 .COUPLING 1
3 103005001 .BUSHING 1
4 227965001 SWITCH-TEMPERATURE (220F) 1
4 730009 *3/4X3/8 HEX BUSHING STEEL 1
5 11981001 SENDER-8992016 WATER TEMP 1
6 147209001 .INJECTION PUMP 1
6 234218015 .GASKET-INJECTION PUMP 1
6 234217005 .INJECTOR-FUEL 6
7 147208001 .SECONDARY FUEL FILTER 1
8 147207001 .PRIMARY FUEL FILTER 1
9 251891001 PICKUP-MAGNETIC ASSY. 1 SN101-189
10 605115001 .LIFT PUMP 1
10 605116001 .GASKET-LIFT PUMP 1
11 220162041 .DIPSTICK 1
11 224559015 .DIPSTICK TUBE-TOP 1
12 102996001 .CAP-OIL FILL 1
12 102997001 .GASKET-OIL FILL CAP 1
13 104063001 .FLYWHEEL 1
13 103027001 .BOLT-FLYWHEEL 8
13 103028001 .WASHER-FLYWHEEL BOLT 8
14 103019001 .PULLEY-FAN 1
15 249887001 BOLT-M10X140 10.9 HHCS D933 ZN 4
16 234218027 .FAN SPACER - 1 1/2 3
17 238749001 FAN-30” 12 BLADE PUSHER 1
18 278014002 *.SOLENOID-FUEL PUMP 1 SN190-
.ITEMS WARRANTED BY AUTHORIZED
CUMMINS DEALER
P1.01
P1.01

REF.
1 244699003 .EXHAUST MANIFOLD 1
1 220681027 .BOLT 12
1 234218003 .GASKET-EXHAUST MANIFOLD 6
2 234217009 .STARTER MOTOR 1
2 220681025 .STARTER MOUNTING BOLT 2
3 238553003 .WATER PUMP 1
3 220681031 .SEAL-RECTANGULAR RING 1
4 244699009 .OIL PUMP 1
5 605118001 .OIL FILTER 1
6 147203001 .THERMOSTAT 1
6 244699007 .GASKET-THERMOSTAT 1
7 220171001 ALTERNATOR-MODIFIED 42 AMP 1
7 5902001 ALTERNATOR FAN 1
7 220162039 .SHEAVE-ALTERNATOR 1
7 220681019 .ALTERNATOR BRACKET-LOWER 1
7 220681017 .ALTERNATOR BRACKET-UPPER 1
7 220681021 .ALTERNATOR MNTNG BOLT-UPPR 1
8 244699005 .BELT TENSIONER 1
8 220681023 .ALTERNATOR MNTNG BOLT-LWR 2
9 224559017 .DRIVE BELT-V RIBBED 1
10 234217015 .TURBO 1
10 220162037 .GASKET 1
11 234217007 .PULLEY-CRANKSHAFT 1
11 103011001 .BOLT-CRANKSHAFT PULLEY 4
12 279804001 *.HEATER-ENGINE 1 SN215, Replaces 104067-001
12 279805001 *.CABLE-ENGINE HEATER 1 SN215, Replaces 104068-001
13 98678001 SWITCH-PRESSURE SIN POLE 9 PSI 1
14 100351001 ELBOW-10M JIC X 18-1.5M X 90MTRC 1
15 53842063 HOSE-5/8 X 32 10FS JIC (100R2) 1
16 77734001 FITTING-10M JIC BULKHEAD STR. 1
17 78062001 FITTING-10F JIC CAP NUT 1
.ITEMS WARRANTED BY AUTHORIZED
CUMMINS DEALER
P1.01
Pump Drive Assembly Fig 2-3
P1.01
Pump Drive Assembly Fig 2-3

REF.
1 220021001 PLATE-PUMP MOUNT 1
2 249891001 BOLT-M10X35 10.9 HHCS D933 ZNC 12
3 240061001 WASHER-10MM HARDND FLAT ZNC 12
4 244703001 HUB-FLE 65T 23T-16/32 SPLINE 1
5 4478014 CAPSCREW-3/8-16X1 1/2 SOCHD G8 8
6 220075001 FLANGE-65 FLE-PA 10”FLYWHEEL 1
P1.01
Engine Base Assembly Fig 2-4r01
P1.01
Engine Base Assembly Fig 2-4r01

REF.
1 238208001 BOLT-5/8-11X3 1/2 GR8 HEX ZYC 4
3 220165001 MOUNT-M500-50-NR RUBBER 4
5 234238001 MOUNT-FRONT ENGINE 1
6 238249001 * WASHER-12MM HARD Y/ZINC 6
7 100478001 * BOLT-M12X1.75 X 30 DIN 933 GR 8.8 6
8 275332001 BASE - ENGINE 1
9 275366001 BOLT-1/2-13UNCX1 1/4 CAR GR8 Z 14
12 235731001 NUT-1/2-13 GR8 ZINC PLTD 14
13 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 6
14 238592001 DOOR-BATTERY ACCESS 1
15 220203001 SLUG-ENGINE MOUNT 4
Revised June 1999 due to update in parts

list. Changed parts marked with *.
P1.01
Engine Shields Assembly Fig 2-5r02
P1.01
Engine Shields Assembly Fig 2-5r02

REF.
4 235725001 NUT-3/8-16 GR8 ZINC PLTD 15
5 235734001 BOLT-1/4-20X3/4 GR8 ZINC PLTD 10
7 235732001 NUT-1/4-20 GR8 ZINC PLTD 10
8 238674001 BRACKET-ENGINE DOOR HINGE 1
9 279388001 HINGE-ENGINE BAY DOOR 1
10 101522001 BUMPER-RBBR SELF ADHES. 3/4OD 4
11 238666001 SHIELD-RIGHT SIDE ENGINE 1 SN101-189
287019001 *SHIELD-RIGHT SIDEENGINE 1 SN190-
12 110479001 LATCH-SEALED LEVER 2
13 238672001 FOAM-DOOR 1
14 98436001 SEAL-SELF ADHESIVE 1/16X1/2 A/R Specify Length
15 238679001 SHIELD-TOP RIGHT ENGINE 1
16 238682001 SHIELD LEFT SIDE ENGINE 1
17 244907001 BOLT-SHIELD ALIGNMENT 2
18 238686001 DOOR-ACCESS 1
19 13323001 *U-CLIP 3/8-16 18
P1.01
Radiator Shield Assembly Fig 2-6
P1.01
Radiator Shield Assembly Fig 2-6

REF.
3 238502001 SCREEN-RADIATOR 1
4 275317001 WRAPPER - RADIATOR 1
5 86113001 FASTENER-1/4 TURN 1
8 238677001 SCREEN-AIR INLET 2
10 235725001 NUT-3/8-16 GR8 ZINC PLTD 2
11 97456001 SEAL-BULB EDGE 1/8” STYLE AR SPECIFY LENGTH
12 275331001 PLATE - RADIATOR DRAIN ACCESS 1
13 275333001 PLATE - AIR CLEANER MOUNT 1
P1.01
Radiator/Flashing Assembly Fig 2-7r04
P1.01
Radiator/Flashing Assembly Fig 2-7r04

REF.
1 275326001 MOUNT-OIL COOLER/RADIATOR 1 Left
2 275327001 MOUNT-OIL COLLER/RADIATOR 1 Right
3 238510001 FOAM-RADIATOR 2
4 275829001 SHROUD-OIL COOLER FAN 1
5 18991001 WEATHERSTRIP-5/16 X 3/4 SELFSTK A/R
6 238657001 RADIATOR ASSEMBLY 1
7 225532005 DRAIN COCK-1/4” 2
8 280616001 HOSE-RADIATOR 1 Replaces 246430-001
9 1580013 HOSE CLAMP - 2 1/2” 2
10 244769001 HOSE-1 3/4 X 23 1/2 RADIATOR 1
11 1580009 HOSE CLAMP - 1 3/4” 2
12 68125001 CAP-RADIATOR TR102 (7 PSI) 1
13 102118001 FITTING-1/4NPT X 3/8 HOSE BARB 1
14 1580001 HOSE CLAMP - 3/8” 2
15 57706001 HOSE-3/8” 200PSI 1 PLY BLACK A/R Specify Length
16 238665001 RUBBER-UPPER RADIATOR SPPRT 2
17 375006 BOLT-3/8-16 X 3/4 CARRIAGE GR. 5 10
19 15289001 NUT-3/8-16NC SLTL GRADE 8 10
22 2595001 HOSE CLAMP - TS7FR 1/2” 2
23 275450001 GUARD - FAN 1
24 570001 10M X 30 DIN933 GR. 10.9 METRIC 3
25 240061001 *WASHER-10MM HRDND FLAT ZINC 3
26 275451001 PLATE - ENGINE LIFT RING 1
27 485007 WASHER-3/8 FLAT 6
28 * 78202001 PLUG 1 PN Added
P1.01
Air Cleaner Assembly Fig 2-8
P1.01
Air Cleaner Assembly Fig 2-8

REF.
1 601644001 AIR CLEANER-12” NELSON 1 BREAKDOWN FIG.2-11
2 2157001 BAND - AAH00-0349 2
3 113557001 INDICATOR-AIR FLOW - 30” 1
6 123618001 CLAMP-SPRING LOADED HOSE 5.25 3
7 244764001 ELBOW-5” 90 DEG RUBBER 2
8 275372001 TUBE - AIR INTAKE 1
9 140176001 CAP-AIR CLEANER 1
10 140176003 CLAMP 1
11 235725001 NUT-3/8-16 GR8 ZINC PLTD 4
12 123617001 CLAMP-SPRING LOADED HOSE 1
P1.01
Muffler Assembly Fig 2-9r01
P1.01
Muffler Assembly Fig 2-9r01

REF.
1 235720001 * BOLT-3/8-16X1 3/4 GR#8 ZINC PLTD 2
2 244768001 STACK-EXHAUST 1
3 238744001 MUFFLER-VERTICAL EXHAUST 1
4 2609017 CLAMP-MUFFLER 4” 2
5 238533001 STRAP-MUFFLER SUPPORT 1
6 238530001 BRACKET-MUFFLER SUPPORT 1
7 375010 * BOLT-3/8-16X1 GR5 CARRIAGE 3
8 235725001 NUT-3/8-16 GR8 ZINC PLTD 5
9 235713001 * WASHER-3/8 SAE HARD ZINC PLTD 7
10 238523001 SPACER-MUFFLER 1

P1.01
Fuel Tank Assembly Fig 2-10r03
P1.01
Fuel Tank Assembly Fig 2-10r03

REF.
1 227841003 TANK-FUEL 1
2 224985001 CAP-VENTED FUEL TANK 1
3 234349003 BOLT-12MM 2 SIGHT GUAGE
4 227757003 O-RING 6
5 227757005 SPACER 2
6 234349001 GAUGE-23” SIGHT 1 Breakdown Fig. 2-12
7 732007 1/2” PIPE PLUG BLACK STEEL 1
8 11384001 FITTING-1557 WTHR-HD 1
9 1578001 HOSE CLAMP - 1/4” 4
10 620105 HOSE-5/16 FUEL LINE-62” 2
12 275366001 BOLT-1/2-13UNC X 1 1/4 CAR GR8 Z 4
14 235725001 NUT-3/8-16 GR8 ZINC PLTD 6
15 415001 NUT-3/8 NC HEX NUT CLIP 6
16 227859001 MOUNT-ENGINE BAY DOOR 1
17 227759001 LID-ENGINE BAY 2
19 235731001 NUT-1/2-13 GR8 ZINC PLTD 4
20 227861001 EXTENSION-ENGINE BOX 1
22 78171001 FITTING-1/8MNPT X 5/16BARS STR. 1
23 99998001 STRAINER-6” .030 STEEL 1
24 102995001 STRAINER 1
25 66695001 SCREW-MACH. 6-32 X 3/8” MACHINE 3
26 230985001 CLAMP-1 3/4” W/17/32 HOLE 1
27 238249001 12 MM HARD WASHER Y/ZINC 1
28 249898001 BOLT 12 X 25 10.9 HHCS D933 ZNC 1
29 * 279818001 VALVE-POPPET-2 WAY NC 1 SN267- PN Added
30 * 60718001 FITTING-12MM JIC X 12M ADJ 45 DEG 1 SN267- PN Added
31 * 279815001 HOSE-3/4 X 46 12FS ST/ST 300 PSI 1 SN267- PN Added
32 * 59420001 FITTING-12 JIC X 12M ADJ STR THRT 1 SN267- PN Added
33 * 81345001 FITTING-12FS JICX4M JIC STR 1 SN267- PN Added
34 * 53843583 HOSE-1/4 X 112 4FS JIC 4FS 90 DEG 1 SN267- PN Added
35 * 279832001 HOSE-3/4 X 54 12 FS ST/ 40 3000 PSI 1 SN267- PN Added
36 * 235714001 WASHER-5/16 SAE HARD ZINC PLT 2 SN267- PN Added
37 * 248029001 BOLT-5/16- 18 X 2 1/2 GR8 ZINC PLT 2 SN267- PN Added
P1.01
Air Cleaner Components Fig 2-11
P1.01
Air Cleaner Components Fig 2-11

REF.
1 601644003 PRIMARY ELEMENT 1
2 601644005 SAFETY ELEMENT 1
3 601644007 WING NUT 2
4 601644009 WING NUT 1
5 601644011 “E” RING 1
6 601644013 COVER ASSMBLY 1 INC. REF. 4, 5 & 8
7 601644015 DUST EJECTOR 1
8 601644017 WASHER 1
601644001 AIR CLEANER-12” NELSON INC. REF. 1-8
P1.01
Sight Gauge Components Fig 2-12
P1.01
Sight Gauge Components Fig 2-12

REF.
1 227757003 O-RING 6
2 227757005 SPACER 2
3 234349003 BOLT-12M 2
234349001 GAUGE-23” SIGHT INC. GAUG & 1-3
P1.01
Two Way Valve Assembly Fig 2-13
P1.01
Two Way Valve Assembly Fig 2-13

REF
Revision Date January, 2005 Illustration & Parts List Added.
1 296251269 SOLENOID-CARTRIDGE 1
250008009 SEAL KIT 1
2 251112005 COIL - 10 DL 12V/SPL 1
3 280624001 NUT - RAIN PROOF COIL 1
279818001 VALVE-POPPET 2 WAY NC ALL ITEMS IN FIGURE
P1.01
Hydraulic Assemblies - Section 3 D80X100/Navtec Navigator HDD
Hydraulic Components Location Diagram - Implement System Fig 3-1r02
P1.01
D80X100/Navtec Navigator HDD Hydraulic Assemblies - Section 3
Hydraulic Components Location Diagram - Implement System Fig 3-1r02

REF.
Revised June 1999 due to changed &
added hoses. Starting w/ Ser No. 151.
P1.01
Hydraulic Components Location Diagram - Ground Drive System Fig 3-2r01
P1.01
Hydraulic Components Location Diagram - Ground Drive System Fig 3-2r01

REF.
P1.01
Hydraulic Components Location Diagram - Rotation System Fig 3-3r01
P1.01
Hydraulic Components Location Diagram - Rotation System Fig 3-3r01

REF.
Revised June 1999 due to change in hose
lengths.
P1.01
Hydraulic Components Location Diagram - Thrust/Pullback System Fig 3-4r02
P1.01
Hydraulic Components Location Diagram - Thrust/Pullback System Fig 3-4r02

REF.
routing. Starting w/ Serial No. 151.
P1.01
Hydraulic Components Location Diagram - Water System Fig 3-5r02
P1.01
Hydraulic Components Location Diagram - Water System Fig 3-5r02

REF.
Revised June 1999 due to change in water
pump motor hose lengths. Starting w/
Serial No. 119.
P1.01
Oil Tank Assembly Fig 3-6r03
P1.01
Oil Tank Assembly Fig 3-6r03

REF.
1 238534003 TANK-OIL 1
2 609133001 ASSEMBLY-HYDRAULIC FILTER 1 Breakdown Fig 3-56
2 244486001 FILTER-HYDRAULIC RETURN 1 SN176-, Breakdown Fig. 3
4 235725001 NUT-3/8-16 GR8 ZINC PLTD 4
5 98681001 FILTER-TANK 3 NPT OUTLET PORT 1
6 81590001 GAUGE-SIGHT 1
7 235808001 CAP-FILLER/BREATHER W/O RELIEF 1
8 1802006 BOLT-10-24 X 3/4 RND HD STOVE 6
8 480001 WASHER-3/16 S/T LOCK 6
9 78544001 O-RING AS-378 B46 2
10 96291001 *PLATE-CLEANOUT PORT 2
11 225358001 LID-FILTER 1
P1.01
Oil Tank Plumbing Assembly Fig 3-7r03
P1.01
Oil Tank Plumbing Assembly Fig 3-7r03

REF.
1 81704001 FITTING-20M PLUG 1 QTY. CHANGE
2 85657001 FITTING-20M X 16M JIC STR. 1
3 278187001 HOSE-1X38 16FS JIC ST/90 300 PSI 1
4 77137001 FITTING-20MX20M JIC 90 DEG. 1
5 65560085 HOSE-1 1/4X28 20FS JIC 200 PSI 1
6 59409001 10M JICX12M ADJ. 90 DEG. ELBOW 1
7 61456001 12JIC BCH SW NUT TEE 1
8 53845677 HOSE-3/4X27 12FSJIC-12FSJIC 45 1
9 53842123 HOSE-5/8X34 10FS JIC 1500 PSI 1
10 * 67570001 PLUG- 12 M 1 QTY. CHANGE
11 79498001 FITTING-20MX16F ST. REDUCER 3
12 53835001 #16M O-RING-#16M JIC 45 DEG. 2
13 53846001 HOSE-1X20 16FS JIC 1 100R4
14 53846209 HOSE-1X39 16FSJIC/16FSJIC-90 1
15 70006001 FITTING-20M X 20 M JIC STR. 1
16 65560023 HOSE-1 1/4X72 20FS JIC 1 100R4
17 244464001 VALVE-CHECK 2 30 PSI CRACK
18 53845007 HOSE-3/4X84 12FS JIC 1 100R4
19 53845001 HOSE-3/4X22 12FS JIC 1 100R4
20 59417001 12 JIC SW RUN TEE 1
22 85658001 FITTING-20M X 12M STL ST. 1
23 53845781 HOSE-3/4X66 12FS JIC ST/90 3000# 1
24 246431001 VALVE-CHECK 30 PSI 1 SN176-
25 53846249 HOSE-1X56 16FS JIC/16FS JIC 90 1 SN176-
26 * 59410001 FITTING-12M JIC X 12M ADJ 90D EL 1 SN267- PN Added
27 * 279815001 HOSE-3/4 X 46 12FS JIC ST/ST 300PSI 1 SN267- PN Added
P1.01
Implement Pump Assembly Fig 3-8r02
P1.01
Implement Pump Assembly Fig 3-8r02

REF.
1 244596001 PUMP-2.32 PFC C.I.D. 1 SN101-266
113253003 SEAL KIT-PUMP/COMPENSATOR 1 SN101-266
2 98687005 COMPENSATOR ASSEMBLY 1 SN101-266
4 100478001 BOLT-12M X 1.75 X 30 DIN 933 GR 8.8 4
5 81703001 FITTING-20MX20M JIC 45 DEG.EL. 1
6 65560023 HOSE-1 1/4X72 20FS JIC 1 100R4
7 103032001 GASKET 1
9 103029001 SPACER-.060 1
11 103031001 GEAR 1
12 81343001 4M (BCH)X4M JICX4M JIC TEE 1 SN101-266
13 103032001 GASKET 2
14 103030001 NUT 1
15 53843197 HOSE-1/4X14 4FS JIC 3000 PSI 1 SN101-266
16 53829001 #10M O-RING-#10M JIC 90 DEG. 1
17 53842123 HOSE-5/8X34 10FS JIC 1500 PSI 1
20 235725001 NUT-3/8-16 GR8 ZINC PLTD 2
21 238514001 BRACKET-PUMP SUPPORT 1
22 235805001 PLATE-PUMP BRACKET 1
23 53843481 HOSE-1/4X60 4FS JIC 3000 PSI 1 SN101-266
24 81345001 FITTING-12F JICX4M JIC STR. 1 SN101-266
25 59417001 12 JIC SW RUN TEE 1
26 53658001 FITTING-4M JID X 4FS JIC 90 DEG. 1 SN101-266
27 * 279832001 HOSE-3/4 X54 12FS JIC ST/90 3000PSI 1 SN267- PN Added
28 * 279808001 PUMP-PC 2.32 C.I.D. 1 SN267- PN Added
29 * 77958-097 SEAL KIT-PUMP & COMPENSATOR 1 SN267- PN Added
P1.01
Hydraulic Pump Assembly Fig 3-9r02
P1.01
Hydraulic Pump Assembly Fig 3-9r02

REF.
1 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4
3 53843237 HOSE-1/4X80 4FS JIC 3000 PSI 1
4 275395001 HOSE-1/4X29 4FS JIC St/ST 5800 1
5 224411001 PUMP-90 SERIES 100CC 23T EDC 1 Breakdown Fig. 3-33
6 70032001 12M BCH X 12M JICX12M JIC TEE 1
8 57950001 FITTING-6 MORINGX4MJIC90 2
9 275394001 HOSE-1/4X37 4FSJIC ST/ST5800 1
10 68210001 HOSE-1/4X24 4FS JIC (M2T) 2
11 65560085 HOSE -1 1/4X28 20FS JIC 200 PSI 1
12 81703001 FITTING-20MX20M JIC 45 DEG.EL. 1
13 67745001 SPLIT FLANGE HALF CODE 62/16 4
14 72895001 O RING-SQ. #16 FLANGE 3
15 250540001 WASHER-7/16 HARDENED FLAT Y/ 8
16 250507001 BOLT 7/16-14 X 1 3/4”GR8 HEX Y 4
17 53846431 HOSE 1X79 16FSJIC16/62/60-D6000 1
18 275396001 HOSE-1/4X35 4FSJIC ST/ST 5800 1
19 81902001 FILTER-OIL 1
20 57968001 6M O-RING 4M JIC STRAIGHT 3
21 53658001 FITTING-4M JICX4 FS JIC 90 DEG 1
22 234780001 BLOCK-CODE 62 1
23 83635001 PLUG-#6 JIC MALE 1
24 246438001 BOLT-7/16-14X4 GR8 Y/ZINC 4
25 53846487 HOSE-1X79 16FSST 16/62/90 6000 1
26 60248001 *TEE-4M JIC X 4M JIC X 4FS JIC 1 SN196-
P1.01
Hydraulic Pump Assembly (Right Tank, Thrust/Pullback) Fig 3-10r02
P1.01
Hydraulic Pump Assembly (Right Tank, Thrust/Pullback) Fig 3-10r02

REF.
1 85642163 O-RING 1
2 244741001 PUMP (BREAKDOWN FIG. 3-34) 1
4 68210005 HOSE-1/4X22 4FS JIC (M2T) 1
5 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4
6 82930001 FIT-6MX4M JICX4M JIC RUN TEE 1
7 68210001 HOSE-1/4X24 4FSJIC M2T 1
8 81902001 FILTER-OIL 1
9 72056001 COUPLER-DIAG. TCM-20 9/16NF 1
10 59426001 FITTING-6M JICX6M ADJ 90 ELBOW 1
11 275401001 HOSE-3/8X19 6FSJIC ST/ST 4800 1
12 53835001 #16M O-RING-#16M JIC 45 DEG 1
13 53846001 HOSE-1X20 16FS JIC (100R4) 1
14 59410001 12M JICX12M ADJ. 90 DEG. ELBOW 1
15 53845001 HOSE-3/4X22 12FS JIC (100R4) 1
16 65565001 FITTING-6M X 6M JIC ST. 1
17 275400001 HOSE-3/8X30 6FSJIC ST/45 4800 1
19 250507001 BOLT 7/16-14 X 1 3/4”GR8 HEX Y 8
21 72895001 O RING-SQ. #16 FLANGE 3
22 275399001 HOSE-1X59 6Z/16/90-16FSJIC ST 1
23 275398001 HOSE-1X116 6Z/16/90-16FSJIC ST 1
24 83635001 PLUG-#6 JIC MALE 1
25 234780001 BLOCK-CODE 62 1
26 246438001 BOLT-7/16X14 X3 3/4 GR8 Y/ZINC 4
27 71220005 CLAMP PLASTIC INSIDE (PAIR) 1
28 71220007 PLATE-HOSE CLAMP TOP 1
30 235743001 BOLT-3/8-16X3 GR 8 HEX ZINC PLTD 2
31 59427001 *TEE-6M JIC BHC 6FS JIC X 6M JIC 1 SN196-
P1.01
Hydraulic Pump Assembly (Left Tank, Water) Fig 3-11r02
P1.01
Hydraulic Pump Assembly (Left Tank, Water) Fig 3-11r02

REF.
1 85642163 O-RING 1
2 244742001 PUMP 1 BREAKDOWN FIG. 3-35
4 603928001 BOLT, M16X120 GRD 10 9 2
5 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4
6 57950001 FITTING-6MORINGX4MJIC90 2
7 68210001 HOSE-1/4X24 4FSJIC (M2T) 1
8 72056001 COUPLER-DIAG. TCM-20 9/16NF 3
9 59410001 12M JICX12M ADJ. 90 DEG.ELBOW 1
11 81902001 FILTER-OIL 1
13 250507001 BOLT 7/16-14 X 1 3/4”GR8 HEX Y 8
15 72895001 O RING-SQ. #16 FLANGE 2
16 53846457 HOSE-1X98 16FS/16/61/90D6000 1
17 53846455 HOSE-1X96 16FSJICST90D6000# 1
18 99385001 FITTING-16M X 16M JIC LONG STR 1
19 53846209 HOSE-1X39 16FSJIC/16FSJIC-90 1
20 240334001 BOLT-1/2-13X1 3/4 GR8 ZINC PLT 2
21 275284001 BRACKET - PUMP SUPPORT 1
22 240061001 WASHER-10MM HRDND FLAT ZNC 4
23 235731001 NUT-1/2-13 GR8 ZINC PLTD 2
24 224430001 SUPPORT-PUMP 1
25 250533001 WASHER-16 M FLAT HARDENED ZI 2
26 250574001 BOLT-10M X 50M 10.9 HEX Y/ZINC 4
27 81343001 4M (BCH)X4M JICX4M JIC TEE 1
28 275397001 HOSE-1/4X19 4FSJIC ST/ST 5800 1
29 275395001 HOSE-1/4X29 4FSJIC ST/ST 5800 2
30 67291001 6MX4F SOLID REDUCER 1
P1.01
Track Drive Motor Assembly (Left) Fig 3-12r01
P1.01
Track Drive Motor Assembly (Left) Fig 3-12r01

REF.
1 103058001 FITTING-M12X1.5X4M JIC STR. 1
2 53843209 HOSE-1/4X56 4FS JIC 3000PSI 1
3 200873001 MOTOR-MDT46 1
5 903382001 O-RING AS-155 1
6 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
7 53823001 *#8M O-RING-#10M JIC 90 DEG. 1 SN101-175 Qty Is Two
8 53842235 HOSE-5/8X56 10FS JIC SAE-100R1 1 SN101-175
9 53835001 #16M O-RING-#16M JIC 45 DEG. 1
10 275406001 HOSE-1X45 16FSJIC ST/45 6000 2
11 61703001 16M X 16M JIC90 1
12 275460001 HOSE-5/8X56 10FSJIC 45/45 1500 1
13 59411001 *12M JIC X8M ADJ90 DEG 1 SN 176-
14 53845803 *HOSE-3/4X101 12FS JIC ST/90D 3000 1 SN176-
P1.01
Track Drive Motor Assembly (Right) Fig 3-13
P1.01
Track Drive Motor Assembly (Right) Fig 3-13

REF.
1 103058001 FITTING-M12X1.5X4M JIC STR. 1
2 60248001 TEE-4M JICX4M JICX4FS JIC 1
3 53843253 HOSE-1/4X32 4FS JIC 2750 PSI 1
4 53843209 HOSE-1/4X56 4FS JIC 3000PSI 1
5 200873001 MOTOR-MDT46 1
7 53846407 HOSE-1X41 16FS JIC 6000 PSI 1
8 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
9 53823001 #8M O-RING-#10M JIC 90 DEG. 1
10 53845007 HOSE-3/4X84 12FS JIC (100R4) 1
11 61703001 16M X 16M JIC 90 1
12 275406001 HOSE-1X45 16FSJIC ST/45 6000 1
13 275460001 HOSE-5/8X56 10FSJIC 45/45 1500 1
14 53835001 #16M O-RING-#16M JIC 45 DEG. 1
16 903382001 O-RING 1
P1.01
Gearbox Drive Motor Assembly Fig 3-14r01
P1.01
Gearbox Drive Motor Assembly Fig 3-14r01

REF.
1 249891001 * BOLT-M10X35 10.9 HHCS D933 ZNC 16
2 141350001 * WASHER-M10 HARDEN PLTD FLAT 16
3 72894001 O RING-SQ. #12 FLANGE 4
4 67746001 * SPLIT FLANGE HALF CODE 62/12 4
5 53845771 HOSE-3/4X38 12FS/12FLH 6000PSI 2
6 216674001 MOTOR-2 SPEED HYD. MS18 1 BREAKDOWN FIG. 1-20
7 57940029 HOSE-3/8X26 6FS JIC (100R1) 1
9 56725001 FITTING-10MX10M JIC 45 DEG. 1
10 53842303 HOSE-5/8X20 10FSJICST/10FSJC90 1
11 53842515 HOSE-5/8X239 10FSJICST 3000PSI 1
12 53829001 #10M O-RING-#10M JIC 90 DEG. 1
13 53827001 FITT.-#10M O-RING-#10M JIC ST. 1
14 57940407 HOSE-3/8X32 6FS JIC 4000 PSI 1
15 682001 12 M X 10 F SOLID ADAPT. 1
16 53845769 HOSE-3/4X34 12FS/12FLH60 6000# 2
17 216675001 MOTOR-2 SPEED HYD. MS18 1 BREAKDOWN FIG. 1-21
18 53842123 HOSE-5/8X34 10FS JIC 1500 PSI 1
19 59425001 FITTING-6M JICX8M ADJ.45 ELBOW 1
20 4235001 10 M PLUG 2

P1.01
Water Pump Drive Motor Assembly Fig 3-15r01
P1.01
Water Pump Drive Motor Assembly Fig 3-15r01

REF.
1 250507001 BOLT 7/16-14 X 1 3/4”GR8 HEX Y 8
4 72895001 O RING-SQ. #16 FLANGE 2
5 278064001 * HOSE-3/4X72 12FS JIC -62/16/90 DEG 2
6 234319001 O-RING #159N70 1
7 53829001 #10M O-RING-#10M JIC 90 DEG. 1
8 53842199 * HOSE-5/8X104 10FS JIC 2750 PSI 1
10 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4
11 204731001 MOTOR-HYD 90 SERIES 1 BREAKDOWN FIG. 3-36
Revised June 1999 due to update in hoses

& illustration. Starting w/ Serial No. 119.
Changed parts marked with *.
P1.01
Selector Valve Assembly (Left) Fig 3-16r01
P1.01
Selector Valve Assembly (Left) Fig 3-16r01

REF.
1 250539001 BOLT-7/16-14 X 1 GR8 HEX Y/ZI 4
3 251061001 VALVE-SOLENOID SELECT W/ CHCK 1 BREAKDOWN FIG. 3-37
4 61703001 16M X 16M JIC 90 3
5 53846407 HOSE-1X41 16FS JIC 6000 PSI 1
6 275408001 HOSE-1X67 16FSJIC ST/90 6000 1
7 57950001 * FITTING-6MORINGX4MJIC90 1
8 275407001 HOSE-1X169 16FSJIC ST/90 6000 1
9 53843253 HOSE-1/4X32 4FS JIC 2750 PSI 1
10 53843567 HOSE-1/4X46 4FS JIC 3000 PSI 1
11 60907001 FITTING-16M JICX16M STR ADAPT 1
12 275405001 HOSE-1X90 16FSJIC ST/90 6000 1
13 275398001 HOSE-1X116 6Z/16/90-16FSJIC ST 1
14 53835001 #16M O-RING-#16M JIC 45 DEG. 1
15 275406001 HOSE-1X45 16FSJIC ST/45 6000 1
16 82931001 FITTING-6MX4M JIC 45DEG.ELBOW 1
17 94161001 FITTING-16MJICX16MORING LONG 1
18 71220005 * CLAMP-PLASTIC INSIDE (PAIR) 1
19 71220007 * PLATE-HOSE CLAMP TOP 1
21 235743001 * BOLT-3/8-16X3 GR8 HEX ZNC PLTD 2

illustration & parts list. Changed/added
parts marked with *.
P1.01
Selector Valve Assembly (Right) Fig 3-17r01
P1.01
Selector Valve Assembly (Right) Fig 3-17r01

REF.
1 250539001 BOLT-7/16-14 X 1 GR8 HEX Y/ZI 4
3 251062001 VALVE - SOLENOID SELECTOR 1 BREAKDOWN FIG. 3-38
5 53846457 HOSE-1X98 16FS/16/61/90D6000 1
6 61703001 16M X 16M JIC 90 2
7 53846455 HOSE-1X96 16FSJICST90D6000# 1
8 53843253 HOSE-1/4X32 4FS JIC 2750 PSI 1
10 53843057 HOSE-1/4X22 4FS JIC (100R1) 1
12 53843253 HOSE-1/4X32 4FS JIC 2750 PSI 2
13 53835001 #16M O-RING-#16M JIC 45 DEG. 1
14 275406001 HOSE-1X45 16FSJIC ST/45 6000 2
15 278064001 * HOSE-3/4X72 1FS JIC -62/16/90 DEG 2
16 53843567 * HOSE-1/4X46 4FS JIC 3000 PSI 1
17 71252001 FITTING-12FX16M ADAPTER 1
18 238219001 FITTING 12MX12M O-RING 90 1
19 238223001 OIL-CHECK VALVE 1
20 53828001 #12M O-RING-#12M JIC ST. 1
22 78057001 * FITTING-16MX12M JIC 90 DEG 1
23 71220005 * CLAMP-PLASTIC INSIDE (PAIR) 2
24 71220007 * PLATE-HOSE CLAMP TOP 2
26 235743001 * BOLT-3/8-16X3 GR8 HEX ZNC PLTD 4

length starting w/ Serial No. 119. Also
addition of hose clamp. Changed/added
parts marked with *.
P1.01
Control Valve Assembly - 7 Spool Fig 3-18r01
P1.01
Control Valve Assembly - 7 Spool Fig 3-18r01

REF.
1 244728001 VALVE-7 SECT L.S. 1 Breakdown Fig 3-39
2 88659001 FITTING-12M ORINGX10MJIC 45DEG 1
3 53842027 HOSE-5/8X72 10FS JIC (M2T) 1
5 57967001 10M-6F O-RING BUSHING 8
6 82931001 * FITTING-6MX4M JIC 45DEG.ELBOW 2
7 65563001 * 6M X 6M JIC 45 DEGREE 2
8 57968001 * 6M O-RING 4M JIC STRAIGHT 2
9 65565001 * FITTING-6M X 6M JIC ST. 2
11 57940659 * HOSE-3/8X19 6FS JIC ST 4000 PSI 1
12 67263001 PLUG-4M 1
13 238212001 BOLT-5/16-18 X 3” GR8 HEX YZI 3
15 235741001 NUT-5/16-18 GR8 ZINC PLTD 3
16 59420001 12 JICX12M ADJ. STR THRD TEE 1
17 60909001 6M JICX12F JIC ST.ADAPTER 1
18 234364001 PLATE-VALVE HANDLE 4
19 201482001 HANDLE-BLACK PLASTIC 2 1/2” 4
20 53843539 HOSE-1/4X204 4FS JIC 2750 PSI 2
21 57940665 HOSE-3/8X69 6FSJICST/90 3000# 2

P1.01
Hot Oil Shuttle Valve Assembly Fig 3-19r02
P1.01
Hot Oil Shuttle Valve Assembly Fig 3-19r02

REF.
1 53845781 HOSE-3/4X66 12FS JIC ST/90 3000# 1
2 59410001 12M JICX12M ADJ. 90 DEG. ELBOW 1 SN101-175
3 902012001 VALVE-SHUTTLE 1 Breakdown Fig. 3-45
4 250502001 BOLT 5/16-18 X 2 3/4” GR8 HEX Y 2
6 68774001 FITTING-6MX6M JIC (RUN) X 6M JIC 2
7 275401001 HOSE-3/8X19 6FSJIC ST/ST 4800 1
8 275400001 HOSE-3/8X30 6FSJIC ST/45 4800 1
9 53658001 FITTING-4M JICX4 FS JIC 90 DEG 2
10 244520001 HOSE-.078X136 4FS JIC ST 2
11 59928001 6F JICX4M JIC ST REDUCER 2
12 83635001 PLUG-=#6 JIC MALE 1
13 59420001 *12JIC X 12M ADJ STR THRD TEE 1 SN176-
14 53845803 *HOSE-3/4X101 12FS JIC ST/90D 3000 1 SN176-
P1.01
Solenoid Valve Assembly (Track) Fig 3-20r01
P1.01
Solenoid Valve Assembly (Track) Fig 3-20r01

REF.
1 53843253 HOSE-1/4X32 4FS JIC 2750 PSI 2
3 244491001 VALVE-2 POS. 3 WAY 1 Breakdown Fig. 3-48
4 238210001 BOLT-1/4-20X1 1/2 GR8 HEX ZYC 2
8 53843325 HOSE-1/4X25 4FS JIC 3000 PSI 1
9 53843057 HOSE-1/4X22 4FS JIC (100R1) 1
11 53843237 HOSE-1/4X80 4FS JIC 3000 PSI 1

list. Changed part marked with *.
P1.01
Torque Limiter/Remote Pressure Limiter Valve Assembly Fig 3-21r03
P1.01
Torque Limiter/Remote Pressure Limiter Valve Assembly Fig 3-21r03

REF.
1 251063001 VALVE-REMOTE PRESS LIMITER 2 Breakdown Fig. 3-47
2 16114034 BOLT-3/8-16X3 1/2 HEX HD. GR8 2 SN101-195
275231001 BOLT-3/8-16 X 5 GR 8 HEX ZINC PLTD 2
4 67291001 *6M X 4F SOLID REDUCER 1
5 81343001 *4M (BCH) X 4M JIC X 4M JIC TEE 1
6 57950001 FITTING-6MORING X 4MJIC90 3
7 275395001 HOSE-1/4 X 29 4FSJIC ST/ST 5800 3
8 244520001 HOSE-.078 X 136 4FS JIC ST 1
9 68210001 HOSE-1/4X24 4FS JIC (M2T) 1
P1.01
Gearbox Valve Assembly Fig 3-22r02
P1.01
Gearbox Valve Assembly Fig 3-22r02

REF.
1 53842303 HSE-5/8 X 20 10 FS JIC ST/10FS JC 90 1
2 53827001 FITT.-#10M O-RING-#10M JIC ST. 2
3 53846469 HOSE-1 X 227 16 FS JIC ST/ST 6000 # 2
4 60907001 FITTING-16M JIC X 16M STR ADAPT 2
5 53828001 #12M O-RING-#12M JIC ST. 3
6 53845771 HOSE-3/4X38 12FS / 12FLH 6000 PSI 2
8 57940029 HOS-3/8 X 26 6FS JIC (100R1) 1
9 248069001 BOLT-5/16-18 X 5” GR8 ZINC PLTD 4
11 53845769 HOSE-3/4X34 12FS / 12FLH 60 6000# 2
12 53842123 HOSE-5/8X34 10FS JIC 1500 PSI 1
13 57940407 HOSE-3/8X32 6FS JIC 4000 PSI 1
14 277838001 VALVE - 3 SPEED SHUTTLE 1 Breakdown Fig. 3-49, SN191-
279780001 *VALVE-3 SPEED SHUTTLE 1 Replaces 277838-0, SN191-
15 60718001 12M JIC X 12M ADJ. 45 DEG. EL 1
16 72056001 *COUPLER-DIAG. TCM-20 9/16 NF 1 SN191-
P1.01
Outrigger Cylinder Assembly Fig 3-23
P1.01
Outrigger Cylinder Assembly Fig 3-23

REF.
1 1788033 PIN-EXP.3/8X2 1/4 4
2 216681001 PIN-OUTRIGGER CYLINDER 2
3 53843539 HOSE-1/4X204 4FS JIC 2750 PSI 2
5 224278001 CYL 3”X40 XCX W/ CB VALVE 2 BREAKDOWN FIG. 3-50
6 248031001 BOLT-5/16-18X1 1/4 GR8 ZINC PL 4
7 67846003 PLATE-TWIN COVER 4
8 900035005 CLAMP-3/8”DOUBLE HOSE 4
9 216682001 PIN-OUTRIGGER CYLINDER 2
P1.01
Rack Lift Cylinder Assembly Fig 3-24r01
P1.01
Rack Lift Cylinder Assembly Fig 3-24r01

REF.
3 18150001 WASHER-2 OD X 17/321ID-1/4 4
4 275343001 PIN - RACK CYLINDER BASE 2
5 59426001 FITTING-6M JIC X 6M ADJ 90 ELBOW 2
6 57940665 HOSE-3/8X69 6FS JIC ST / 90 3000# 2
7 68787001 FITTING-6M (BCH) X 6M JIC X 6M JIC 2
8 57940233 HOSE-3/8X34 6FS JIC 3000 PSI 2
9 275273001 CYLINDER 05X11 2 1/2” ROD 2 Breakdown Fig. 3-52
10 249831001 PIN - RACK CYLINDER PIVOT 1 RO
11 275456001 *PIN - RACK CYL 2 RIGHT, REAR
12 275457001 *RETAINER - CYLINDER PIN 2
13 485025 *WASHER-1/2 FLAT-HRDND-ZNC 2
14 235737001 *BOLT-1/2-13X1 1/4 GR8 ZINC PLT 2
P1.01
Thrust/Pullback Cylinder Assembly Fig 3-25r03
P1.01
Thrust/Pullback Cylinder Assembly Fig 3-25r03

REF.
1 275414001 BOLT-1-8X2 GR 8 ZNC PLT 2
2 238892001 WASHER-1” HARDENED FLAT ZY 2
3 238215001 NUT 1-8 GR8 ZINC YC 2
4 275364001 SQ HSS-1-8X4 CUP POINT GR8 ZNC 2
7 275408001 HOSE-1X67 16FSJIC ST/90 6000 1
9 244691001 CYLINDER - 7” X 100” W/ 4” ROD 1 Breakdown Fig. 3-5
10 275407001 HOSE-1X169 16FSJIC ST/90 6000 1
13 251380001 PIN - THRUST/PULLBACK CYLINDER 1
16 275281001 SHIELD - CYLINDER ROD 1
17 250640001 BOLT-3/4-16X2 3/4 GR 8 Y/ZINC 6
18 71220007 PLATE-HOSE CLAMP TOP 3
19 217034003 CLAMP HALF PAIR-PLAST 1 1/4ID 3
20 275300001 SPACER - BEARING SLEEVE 2
21 94653001 *BALL BEARING 2 Replaces 83312-001
22 275299001 SLEEVE - BEARING 2
24 238880001 BOLT-3/4-10X2 1/2 HHCS GR8 ZY 2
25 275282001 WEARSTRIP-CYLINDER SHIELD 1
P1.01
Water Pump On/Off Cylinder Assembly Fig 3-26r03
P1.01
Water Pump On/Off Cylinder Assembly Fig 3-26r03

REF.
1 53843659 HOSE-1/4X35 4FS JIC 3000 PSI 2
2 * 53843583 HOSE-1/4X112 4FS JIC 90D 1 PN Changed
3 53843395 HOSE-1/4X45 4FSJICST-4FSJIC 90 1
6 60908001 FITTING-4MX4M JIC STR ADAPTER 2
7 240336001 BOLT-1/2-13X3 1/4 GR8 ZINC PLT 2 SN101-255
9 235722001 NUT-1/2-13 GR8 JAM ZINC PLTD 1 SN101-255
10 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 1
12 248107001 *BOLT-1/4-20X1 3/4 GR 8 HEX ZINC PL 2 Replaces 2506
13 423001 NUT-1/2 NC SLTL UTB 1
14 224291001 BALL JOINT-1/2-20 FEMALE THDS. 1
15 234359001 CYLINDER-1X3 1/2 1 VRM-0596-05, Beakdown Fig 3-54
16 244725001 VALVE-2 POS 4 WAY 1 Beakdown Fig. 3-46
17 250525001 NUT 1/2-20 NF HEX Y/ZINC 1 SN101-255
18 234421003 NUT-7/16-20NF FLANGE WHIZ 1 SN101-255
19 244692001 LINKAGE - BALL VALVE 1 SN101-255
20 3888001 NUT-1/2 NF HEX JAM 1 SN256-
21 278224001 LEVER-BALL VALVE 1 SN256-
22 250514001 NUT-5/8 NC JAM Y/ZINC 1 SN256-
P1.01
Floating Gearbox Cylinder Assembly Fig 3-27
P1.01
Floating Gearbox Cylinder Assembly Fig 3-27

REF.
1 244722001 CYLINDER - 5” X 2 1/2” 1 BREAKDOWN FIG. 3-51
2 275360001 BOLT-5/8-18 UNF X 7 GR 8 ZINC 4
5 275404001 HOSE-3/8X232 6FSJIC ST/ST M3K 2
P1.01
Oil Cooler Assembly Fig 3-28r02
P1.01
Oil Cooler Assembly Fig 3-28r02

REF.
1 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNC PLT 8
3 61703001 16M X 16M JIC 90 2
4 53846031 HOSE -1X26 16FS JIC (100R4) 2
5 96077001 16M (BCH) X 16M JIC X 16M JIC TEE 1
6 278187001 HOSE-1/38 16FS JIC ST/90 300 PSI 1
7 238658001 COOLER-HYDRAULIC OIL 2
8 94565001 TEE-16M JIC X 16M OR RUN X 16M JIC 1
9 53846001 HOSE-1X13 16FS JIC 250 PSI 1 SN151-175
53846057 *HOSE-1X12 16 FS JIC (100R4) 1 SN176-
P1.01
Return Manifold Assembly Fig 3-29r02
P1.01
Return Manifold Assembly Fig 3-29r02

REF.
1 250541001 BOLT-3/8-16 X 4” GR8 HEX Y/ZI 4
2 239445001 MANIFOLD-RETURN 1
4 235725001 NUT-3/8-16 GR8 ZINC PLTD 4
5 60907001 FITTING-16M JIC X 16M STR ADAPT 1
6 53846401 HOSE-1X13 16FS JIC 250 PSI 1 SN151-175
7 53829001 #10M O-RING-#10M JIC 90 DEG. 3
8 53842021 HOSE-5/8X100 10FS JIC (100R2) 1
9 4235001 *10 M PLUG 3 QTY. CHANGE
10 53842027 HOSE-5/8X72 10FS JIC (M2T) 1
11 53842235 HOSE-5/8X56 10 FS SAE-100R1 1 SN101-175
12 58017001 12FS JIC X 12M JIC 45 DEG 1
13 53845683 HOSE-3/4X52 12FS JIC-12FS JIC 45 1
14 279776001 VALVE-10M OR X 10M JIC 5PSI CHCK 1 SN151-175
15 61694001 10M JIC X 10FS JIC 90 1 SN101-175
16 108484001 FITTING-4FS 10 M STR. ADAPTER 1
17 81342001 4M X 4M JIC (BCH) X4M JIC TEE 1
18 53843325 HOSE-1/4X5 4FS JIC 3000 PSI 1
19 53843395 HOSE-1/4X45 45 FS JIC ST-4 FS JIC 90 1
20 59401001 6M JIC X 10M ADJ. 90 DEG. ELBOW 1
21 57940167 MOSE-3/8X112 6FS JIC (100R1) 1
22 53842199 HOSE-5/8X104 10 FS JIC 2750 PSI 1
23 279777001 VLV-12M OR X 12M JIC 5 JIC 5 PSI CHK 1 SN151-
24 53846057 *HOSE-1” X 12” 16FS JIC (100R4) 1 SN176-
25 94565001 *TEE-16M JIC X 16M OR RUN 16M JIC 1 SN176-
26 53846249 *HOSE-1X56” 16FS JIC / 16FS JIC 90 1 SN176-
27 60718001 *12M JID X 12M ADJ 45 DEG EL 1 SN176-
P1.01
Oil Filter Assembly Fig 3-30r01
P1.01
Oil Filter Assembly Fig 3-30r01

REF.
1 275405001 HOSE-1X90 16FSJIC ST/90 6000 1
2 53835001 #16M O-RING-#16M JIC 45 DEG. 1
4 224404001 MOUNT-FILTER 1
5 235725001 NUT-3/8-16 GR8 ZINC PLTD 2
6 244560001 FILTER-HIGH PRESSURE-SAE 16 1 (BREAKDOWN FIG. 3-55)
7 275399001 HOSE-1X59 6Z/16/90-16FSJIC ST 1
9 235736001 * BOLT-3/8-16X1 1/4 ZINC PLT 2

P1.01
Hose Carrier/Bulkhead Assembly Fig 3-31r01
P1.01
Hose Carrier/Bulkhead Assembly Fig 3-31r01

REF.
1 53846487 HOSE-1X79 16FSST 16/62/90 6000 1
2 53842021 * HOSE-5/8X100 10FS JIC 100R2 1
3 53846431 HOSE 1X79 16FSJIC16/62/60D6000 1
4 53846469 HOSE-1X227 16FSJICST/ST 6000# 2
6 57940663 HOSE-3/8X62 6FSJICST/90 3000# 2
7 275404001 HOSE-3/8X232 6FSJIC ST/ST M3K 2
8 81698001 FITTING-16MJIC BULKHEAD STR. 2
9 77734001 FITTING-10M JIC BULKHEAD STR. 1
10 60728001 * FITTING-6M JIC 45 DEG. BLKHD ELB 2
13 235725001 NUT-3/8-16 GR8 ZINC PLTD 8
14 275260001 HOSE CARRIER - D80X100 1 BREAKDOWN FIG. 3-57

illustration & parts list. Changed parts
marked with *.
P1.01
Pressure Check Bulkhead Assembly Fig 3-32r01
P1.01
Pressure Check Bulkhead Assembly Fig 3-32r01

REF.
1 86230001 FITTING-MALE BLKHD CPLG7/16JIC 4
2 83015001 FITTING-4F JIC DIAGNOSTIC 4
3 275396001 HOSE-1/4X35 4FSJIC ST/ST 5800 1
4 275394001 HOSE-1/4X37 4FSJIC ST/ST 5800 1
5 68210005 HOSE-1/4X22 4FS JIC (M2T) 1
6 275397001 HOSE-1/4X19 4FSJIC ST/ST 5800 1

illustration.
P1.01
Hydraulic Pump Components Fig 3-33
P1.01

REF.
1 224411003 EDC KIT W/MS CONNECTOR 1 INC. GASKET & HARDWARE
224411005 GASKET-CONTROL 1
2 85642007 + VALVE-MULTI-FUNCTION 2
85642009 O-RING 1 OUTER, per valve
85642011 O-RING 1 INNER, per valve
3 85642051 FILTRATION-INTEGRAL SHT FILTER 1
81902001 FILTER-OIL 1
4 98688009 LIP SEAL 1
98688011 SEAL-CARRIER 1
98688013 O-RING 1
224411001 PUMP-HYD. COMPLETE
+ SPECIFY PRESSURE SETTING

(PRESSURE SETTING IS 50570 PSI)
P1.01
P1.01

REF.
1 224295003 EDC KIT W/MS CONNECTOR 1 INC. GASKET & HARDWARE
224295005 PRESSURE CONTROL PILOT VALVE 1
2 85642007 VALVE-MULTI-FUNCTION 2
85642009 O-RING 1 OUTER, per valve
85642011 O-RING 1 INNER, per valve
3 91019003 FILTRATION MANIFOLD KIT 1
4 114282005 LIP SEAL 1
223803005 CARRIER SEAL 1
114282007 O-RING 1
244741001 PUMP- HYD. COMPLETE
+ SPECIFY PRESSURE SETTING

(PRESSURE SETTING IS 4640 PSI)
P1.01
P1.01

REF.
1 224295003 EDC KIT W/MS CONNECTOR 1
224295005 PRESSURE CONTROL PILOT VALVE 1
2 85642007 + VALVE-MULTI-FUNCTION 2
85642009 O-RING 1
85642011 O-RING 1
3 91019003 FILTRATION MANIFOLD KIT 1
4 114282005 LIP SEAL 1
223803005 CARRIER SEAL 1
114282007 O-RING 1
244742001 PUMP-HYD. COMPLETE
+ SPECIFY PRESSURE SETTING -

PRESSURE SETTING FOR MULTI-
FUNCTION VALVE (PORT A) IS 4640 PSI,
PRESSURE SETTING FOR MULTI-
FUNCTION VALVE (PORT B) IS 6000 PSI
P1.01
P1.01

REF.
1 114282007 O-RING 1
2 114282005 LIP SEAL 1
3 114282003 SEAL CARRIER 1
4 131494019 RETAINER PLATE 1
5 85642087 SCREW-INT.HEX 3
6 131494023 CHARGE RELIEF POPPET 1
7 131494025 SPRING 1
8 68859011 O-RING 1
9 131494027 CHARGE RELIEF PLUG 1
10 234266003 NUT 1
11 131494017 SPECIAL PLUG 2
12 57941093 O-RING 2
13 131494015 SPRING 2
14 131494013 SPECIAL WASHER 2
15 131494011 SHUTTLE VALVE SPOOL 1
204731001 MOTOR-HYD 90 SERIES 95-3123
P1.01
Solenoid Selector Valve Components Fig 3-37
P1.01

REF.
1 224292003 BODY 1
2 207418007 SOLENOID VALVE 1
207418009 REPAIR KIT-SOLENOID VALVE 1
3 251061003 SOLENOID VALVE COIL - 2 POST 1
251061003 SOLENOID VALVE COIL - 2 POST 1
4 224292005 BODY 1
5 4478024 3/8-16X2 1/2 SOCK HD. 1
6 224292007 CHECK VALVE 4
231770001 SEAL KIT
7 224292009 DIVERTER VALVE 2
231771001 SEAL KIT
251061001 VALVE-SOLENOID SELECT W/ CHECK INC. REF. 1-7
P1.01
P1.01

REF
NO * PART NO. DESCRIPTION QTY. REMARKS
1 224292003 BODY 1
2 207418007 SOLENOID VALVE 1
207418009 REPAIR KIT-SOLENOID VALVE
4 224292009 DIVERTER VALVE 2
231771001 SEAL KIT
251062001 VALVE - SOLENOID SELECTOR INC. REF. 1-4
P1.01
Control Valve Components Fig 3-39r02
P1.01
Control Valve Components Fig 3-39r02

REF.
1 228113003 LEFT COVER PLATE COMP. 1 Inc. Ref.2
2 228113005 WH MAIN RELIEF 1 3500 PSI, Beakdown Fig. 3-44
3 3147079 REPAIR KIT - CP VALVE 8
4 6149005 POSITIONER-STD. 7 Breakdown Fig. 3-41
5 98108011 PLUG-1 15/16-12 UNF SOCK HD 1
3152013 SEAL-O-RING 1
6 68386001 STUD KIT-7 SPOOL 1 INC. REF. 7
7 446001 NUT-3/8 NF HEX 3
8 219120011 RIGHT COVER PLATE 1 Inc. One Of Ref. 3 & 5
9 3147077 REPAIR KIT 7
10 3147029 BRACKET 7
11 4333003 LINK- 7
12 4333005 PLATE-LINK 7
13 2110003 PIN-CLEVIS 1/4 X 7/8 - 47/64 UL 7
14 3147035 PLUG-LOAD CHECK STEEL 6 Breakdown Fig. 3-40
15 79704001 SCREW-1/4-20 X 7/8 SOC HD SELF LK 14
16 3147081 RETAIN-PLT WASH 14
17 510035 PIN-3/32 X 1/2 COTTER 21
18 244519003 BODY ASSY-CENTER SECTION 6 Inc. One Of Ref. 3, 4, 9
19 280625001 *HNDL W/ ZNC PLT & BLCK PLSTC CT 3
20 89275007 RC PORT RELIEF 1 Breakdown Fig. 3-43
21 244519005 BODY ASSY-CENTER SECTION 1 Inc. One Of Ref. 3, 4, 9
22 238196001 CARTRIDGE-ANTI-DRIFT 7 Breakdown Fig. 3-42
244728001 VALVE-7 SECT L.S. V20-8239A, Inc. All Items In Figure
P1.01
Load Check Plug Components Fig 3-40
P1.01
Load Check Plug Components Fig 3-40

REF.
1 3128009 POPPET-CHECK 1
2 3147041 SPRING-CHECK 1
3 NSS WASHER-BACKUP 2 INNER
4 NSS O-RING 1
5 NSS O-RING 1 OUTER
6 NSS WASHER-BACKUP 1 OUTER
7 NSS O-RING 1
8 3147043 PLUG-LIFT CHECK 1
3147035 PLUG-LOAD CHECK STEEL INC. REF. 1-8
P1.01
Standard Spool Postioner Components Fig 3-41
P1.01
Standard Spool Postioner Components Fig 3-41

REF.
1 3149005 COLLAR-SPRING 2
2 6149057 SPRING-RETURN 1
3 3149013 COLLAR-SPOOL 1
4 6149043 BONNET 1
5 79704001 SCREW-1/4-20X7/8 SOC HD SELFLK 2
6149005 POSITIONER-STD. INC. REF. 1-7
P1.01
Anti-Drift Cartridge Components Fig 3-42
P1.01
Anti-Drift Cartridge Components Fig 3-42

REF.
1 238196003 PLUG-BLEED OFF 1
2 NSS SEAL-O-RING 1
3 NSS RING-BACKUP 1
4 NSS SEAL-O-RING 1
5 238196005 WASHER-BLEED OFF 1
6 238196007 SPACER 1
7 238196009 WASHER-BACK UP 2
8 238196011 SCREW-LOCKING 1
9 NSS SEAL-O-RING 1
10 NSS RING-BACKUP-CUT 2
11 238196013 SPRING 1
238196001 CARTRIDGE-ANTI-DRIFT INC. ALL ITEMS IN FIGURE
3147037 REPAIR KIT INC. REF. 2-4, 9 & 10
P1.01
RC Port Relief Components Fig 3-43
P1.01
RC Port Relief Components Fig 3-43

REF.
1 3128009 POPPET-CHECK 1
2 3147041 SPRING-CHECK 1
3 NSS WASHER-BACKUP 2
4 NSS O-RING 1
5 NSS O-RING 1
6 NSS WASHER-BACKUP 1
7 NSS O-RING 2
8 3159007 BODY-RELIEF 1
9 NSS RING-PISTON 1
10 NSS POPPET-RELIEF 1
11 208019 SHIM - .010 AR
12 208017 SHIM - .020 AR
13 208015 SHIM - .040 AR
14 3147023 SPRING-YELLOW 1
86323005 SPRING-SS 1 2000-3000 PSI
15 3147027 CAP 1
89275007 RC PORT RELIEF INC. ALL ITEMS IN THIS FIGURE
3147011 SERVICE KIT INC. REF. 9 & 10
NSS NOT SOLD SEPARATELY
P1.01
WH Main Relief Components Fig 3-44r01
P1.01
WH Main Relief Components Fig 3-44r01

REF.
1 NSS RING-BACKUP 1
2 NSS SEAL-O-RING 1
3 NSS SEAL-O-RING 1
4 15844009 BODY-WH RELIEF 1
5 NSS RING-PISTON 1
6 NSS POPPET 1
7 208019 SHIM - .010 AR
8 208017 SHIM - .020 AR
9 208015 SHIM - .040 AR
10 228113007 SPRING 1 3000-3500 PSI
11 NSS SEAL-O-RING 1
12 3147027 CAP 1
3147011 SERVICE KIT INC. REF. 5 & 6
15844007 REPAIR KIT INC. REF. 1, 3 & 11
228113005 WH MAIN RELIEF 3500 PSI, INC. REF. 1-12
Revised June 1999 due to addition of

pressure relief. Figure is new.
P1.01
Shuttle Valve Components Fig 3-45
P1.01
Shuttle Valve Components Fig 3-45

REF.
1 902012003 VALVE-RELIEF 1
2 202731001 REPAIR KIT-RELIEF VALVE 1
3 902012005 BODY-VALVE 1
4 901562015 PLUG-9/16”-18 UNF 1
5 204954001 REPAIR KIT-SHUTTLE VALVE 1
6 901562011 VALVE-SHUTTLE 1
902012001 VALVE-SHUTTLE INC. ALL ITEMS IN THIS FIGURE
P1.01
Solenoid Valve Components Fig 3-46
P1.01

REF.
1 244725003 BODY - VALVE 1
2 244725005 COIL 1
3 244725007 NUT - COIL 1
4 244725009 CARTRIDGE - SOLENOID 1
244725011 SEAL KIT 1
244725001 VALVE-2 POS 4 WAY INC. ALL ITEMS IN THIS FIGURE
P1.01
Pressure Limiter Valve Components Fig 3-47
P1.01
Pressure Limiter Valve Components Fig 3-47

REF.
1 228114003 BODY-MANIFOLD 1
2 228114005 CARTRIDGE 1
228114007 SEAL KIT
3 251063003 COIL 1
4 228114011 VALVE RELIEF 1
85647025 REPAIR KIT
251063001 VALVE-REMOTE PRESS LIMITER INC. ALL ITEMS IN THIS FIGURE
P1.01
P1.01

REF.
1 239443003 BODY-VALVE 1
2 244725005 COIL 1
3 244725007 NUT - COIL 1
4 228124017 CARTRIDGE-SOLENOID 1
110467003 SEAL KIT 1
244491001 VALVE-2 POS. 3 WAY INC. ALL ITEMS IN THIS FIGURE
P1.01
Shuttle Valve Components - 3 Speed Fig 3-49r02
P1.01
Shuttle Valve Components - 3 Speed Fig 3-49r02

REF.
1 NSS VALVE BODY 1
2 224476005 CARTRIDGE-VALVE 2
3 207418009 REPAIR KIT-SOLENOID VALVE
4 277838003 SHUTTLE VALVE 1
4 277838005 REPAIR KIT-SHUTTLE VALVE
5 277838007 PRESSURE FLOW CONTROL VALVE 1
5 277838009 REPAIR KIT-PRESS FLOW CNTRL 1
6 277838011 RELIEF VALVE 1
6 277838013 REPAIR KIT-RELIEF VALVE
7 277838015 #2 EPCO PLUG 6
8 279780002 *PRESSURE FLOW CNTRL VALVE 1
8 277838009 *REPAIR KIT-PR FLOW CNTRL VLV 1
277838001 VALVE-3 SPEED SHUTTLE SN150-190, Inc. Ref.1-7
279780001 *VALVE-3 SPEED SHUTTLE SN191-, Inc. Ref. 1-4 & 6
P1.01
Hydraulic Cylinder Components - 3 x 40 Fig 3-50
P1.01

REF.
1 200780001 UNI-RING 1
2 208331001 RING-BACK UP 2
3 208332001 O-RING 1
4 218021011 O-RING 1
5 209057001 WASHER-BACK UP 1
6 209058001 U CUP-DOUBLE LIP 1
7 200808001 WIPER 52-1500 1
8 223998003 O-RING 2
9 218496007 LOCK NUT 1
10 209060001 PISTON 1
11 224278003 BARREL ASSEMBLY 1
12 224278005 ROD ASSEMBLY 1
13 219125011 NT SH SET SCREW 1
14 218496013 THREADED CAP 1
15 207403005 CAP HEAD-THREAD 1
16 202529001 VALVE CART. - CNTR BALANCE 1
58035007 REPAIR KIT 1
224278001 CYL 3”X40 XCX W/ CB VALVE INC. REF. 1-16
207403009 SEAL KIT INC. REF. 1-7
P1.01
Hydraulic Cylinder Components - 5 x 2 1/2 Fig 3-51
P1.01

REF.
1 244722003 TUBE WELDMENT 1
2 605973001 PISTON 1
3 244722013 HEAD GLAND 1
4 244722005 ROD - SPACER 1
5 244722007 CYLINDER ROD 1
6 85777031 NUT-1 1/2” 12 LOCK 1
7 244722009 O-RING 1
8 608418001 O-RING 1
9 605982001 O-RING 1
10 605983001 SQUARE RING 1
11 605984001 BACKUP RING 1
12 244722011 DEEP Z-SEAL W/ ROD BACKUP 1
13 605986001 SQR SECTION TEE PISTON SEAL 1
14 117029027 ROD WIPER 1
15 224478001 CYLINDER-5X96 2
16 605988001 WEARBAND 2
17 104012005 LOCKING INSERT 2
244722001 CYLINDER - 5” X 2 1/2” INC. ALL ITEMS IN THIS FIGURE
244722015 SEAL KIT INC. REF. 7-17
P1.01
P1.01

REF.
1 224445007 GREASE FITTING 2
2 106145011 CHECK VALVE-P.O. CKCB XCN 2
3 81884005 NUT-1 3/4-12 UTC LOCKNUT 1
4 85777029 WEARBAND 1
5 224478021 PSP SEAL 1
6 610816001 O-RING 1
7 275273013 PISTON 1
8 275273007 SET SCREW-5/16-18 UNC X .31 1
10 85777019 O-RING 1
11 89540011 WASHER-BACKUP 1
12 275273003 WEARBAND 1
13 275273005 POLYPAK 1
14 89540007 WIPER-ROD 1
15 275273015 HEAD GLAND CAP 1
16 275273011 HEAD GLAND 1
18 275273009 ROD WELDMENT 1
275273001 CYLINDER-5”X11 XCX INC. ALL ITEMS IN THIS FIGURE
275273019 SEAL KIT INC. REF. 4-6, 9-13 & 15
P1.01
P1.01

REF.
244691023 SEAL KIT INC. REF. 6-18
2 244691017 PISTON 1
3 244691015 HEAD GLAND 1
4 244691013 ROD WELDMENT 1
5 244691011 SET SCREW-3/8-16 UNC X .75 3
6 608429001 O-RING 1
7 117029021 O-RING 1
8 244691009 O-RING 1
9 244691007 BACKUP RING 2
10 117029023 BACKUP RING 1
11 608549001 DEEP Z-SEAL W/ROD BACKUP 1
12 244691005 PISTON RING - CAST IRON 2
13 244691021 CAPPED T-SEAL 1
14 112580025 ROD WIPER 1
15 244691003 WEAR BAND 2
16 117029007 WEARBAND 2
244691001 CYLINDER - 7” X 100” W/ 4” ROD INC. REF. 1-18
P1.01
P1.01

REF.
1 234359003 NUT 1
2 234359005 PISTON 1
3 68094057 WASHER-BACK-UP 3
4 68094055 O-RING 1
5 1749025 SEAL-O RING 15007 (90D) 1
6 234359017 BARREL 1 W/CLEVIS AND PORTS
7 234359007 HEAD 1
8 234359009 SEAL-ROD 1
9 234359011 SEAL-DUST 1
10 234359013 COLLAR 1
11 234359015 SHAFT 1
234359001 CYLINDER-1X3 1/2 INC. REF. 1-11
234359019 REPAIR KIT INC. REF. 3, 4, 5, 8 & 9
P1.01
Oil Filter Components Fig 3-55
P1.01
Oil Filter Components Fig 3-55

REF.
1 244560003 VALVE - BY-PASS 1
2 244560005 RING - BY-PASS BACKUP 1
3 75353003 SEAL-HEAD/BY-PASS HOUSING 1
4 244560007 HEAD 1
5 75353013 SEAL-HEAD/MANIFOLD 1
6 244560009 VALVE - REVERSE FLOW 1
7 244560011 SEAL - ELEMENT TO ADAPTER 1
8 244560013 ELEMENT - FILTER 1
9 244560015 SEAL - HEAD/BOWL 1
10 244400005 RING-HEAD TO BOWL 1
11 244560017 BOWL 1
244560001 FILTER-HIGH PRESSURE INC. ALL ITEMS IN THIS FIGURE)
P1.01
Hydraulic Filter Components Fig 3-56r01
P1.01
Hydraulic Filter Components Fig 3-56r01

REF.
1 89671005 SPRING 1
2 89671009 INSERT ASSEMBLY 1
3 89671007 SEAL 1
4 89671011 BYPASS GASKET 1
5 609133003 FILTER ELEMENT 1
6 89671013 ELEMENT-O-RING 1
7 89671015 BYPASS ASSEMBLY 1
8 244486005 *INSERT ASSEMBLY 1
9 244486003 *FILTER ELEMENT 1
609133001 ASSEMBLY-HYDRAULIC FILTER Inc. Ref . 1-7
244486001 *FILTER-HYDRAULIC RETURN Inc. Ref. 1, 3, 4 & 6-9
P1.01
Hose Carrier Components Fig 3-57
P1.01
Hose Carrier Components Fig 3-57

REF.
1 234256009 PT45E OUTER LINK 44
2 275260003 PT45E INNER LINK R18.30 76
3 234256007 PT45E OUTER LNK W/VRMERLOGO 44
4 234256003 PT45E MOUNTING BRACKET ASSY 2 (L)
5 234256005 PT45E MOUNTING BRACKET ASSY 2 (R)
6 275260005 PT45E/48E ALUMINUM CHNL 5.258 21
9 275260011 BRACKET-ANGLE HOSE CARRIER 21
10 275260013 BRACKET-STRAIGHT HOSE CRRIER 21
11 275260015 LINK - TRANSITION PT45E 8
12 275260017 RETAINER - MODEL PT45G 21
13 234256011 PT45E ANTI-FRICTION DISC 176
14 234256017 PT45E HINGE PIN-PUSH ON FASTNR 252
15 215252017 SCREW-WHIZ LOCK 84
16 275260019 BOLT - WHIZ LOCK 168
275260001 HOSE CARRIER - D80X100 INC. ALL ITEMS IN THIS FIGURE
P1.01
Miscellaneous Supplies Fig 3-58
P1.01
Miscellaneous Supplies Fig 3-58

REF.
CORDURA SLEEVES
83726001 INSIDE DIAMETER .71

66094001 INSIDE DIAMETER 1.22
NOTE: SPECIFY LENGTH WHEN

ORDERING
TIE STRAPS
78657001 STRAP-CABLE TIE 4 IN.

O-RINGS
REPLACEMENT O-RINGS
78185027 SAE FITTING SIZE 4M

NOTE: O-RINGS LISTED ARE 90

DUROMETER
P1.01
Rockfire Valve Assembly Fig 3-59
P1.01
Rockfire Valve Assembly Fig 3-59

REF.
1 57950001 FITTING-6M X 4 JIC 90 DEG. 4
2 59928001 6F JIC X 4M JIC ST REDUCER 1
3 60248001 TEE-4M JIC X 4M JIC X 4 FS JIC 1
5 53843181 HOSE-1/4X28 4FS JIC 3000 PSI 2
6 53843559 HOSE-1/4X32 4FS JIC 3000 PSI 1
7 275397001 HOSE-1/4X19 4FS JIC ST/ST 1
8 59423001 FIT-4M JIC X 4M ADJ 90 DEG ELBOW 2
9 59427001 TEE-6m JIC BCH 6FS JIC X 6M JIC 1
10 249979001 HARNESS-THRUST LIMITER 1
11 250131001 VALVE-THRUST LIMITER 1 Breakdown Fig. 3-62
12 250120001 VALVE-REMOTE PRESS LIMITER 1 Breakdown Fig. 3-61
13 244147001 BOLT-5/16-18X2 1/4 GR 8 ZINC PL 1
P1.01
Hydraulic Components Location Diagram - Rockfire Fig 3-60
P1.01
Hydraulic Components Location Diagram - Rockfire Fig 3-60

REF
P1.01
Pressure Limiter Valve Components - Rockfire Fig 3-61
P1.01
Pressure Limiter Valve Components - Rockfire Fig 3-61

REF.
1 250120003 VALVE-RELIEF 1
1 122618001 SEAL-KIT SOLENOID VALVE 1
2 NSS BODY-VALVE 1
3 251063003 COIL 1
4 250120005 VALVE-SOLENOID 1
4 228114007 SEAL KIT 1
250120001 VALVE-PRESSURE LIMITER Includes All Items In Figure
P1.01
Thrust Limiter Valve Components - Rockfire Fig 3-62
P1.01
Thrust Limiter Valve Components - Rockfire Fig 3-62

REF.
1 250131003 CARTRIDGE-RELIEF W/ PILTD SPL 1
1 151954001 SEAL KIT 1
2 251112005 COIL-10DL 12V / SPL 1
3 250131005 CARTRIDGE-2-WAY NC HP 1
3 278950003 SEAL KIT 1
4 251117009 COIL-#8 1
5 244725007 NUT-COIL 1
6 250131007 NUT-COIL 1
250131001 VALVE-THRUST LIMITER Inc. All Items In Figure
P1.01
Control/Electrical Assemblies - Section 4 D80X100/Navtec Navigator HDD
ROPS Control Panel Assembly Fig 4-1r02
P1.01
D80X100/Navtec Navigator HDD Control/Electrical Assemblies - Section 4
ROPS Control Panel Assembly Fig 4-1r02

REF.
1 217231001 ZAP ALERT-CURRENT SENSE 1 SN101-195
2 224922001 COIL-CURRENT 1 W/17’ COAX CABLE, SN101-195
3 480001 WASHER-3/16 S/T LOCK 4
4 25199001 TERMINAL-6 POLE W/ JUMPER 1
5 1802010 BOLT - 3/16” X 1” NC STOVE 2
6 400001 NUT-3/16 NC HEX 2
7 89597001 COVER-BREAKER SWITCH 3
8 78107001 BREAKER-10 AMP 2
9 98937001 SWITCH-MURPHY 12V/30 SEALED 1
10 79525001 SCREW-#10-24X1/2 FLHD MACHINE 2
11 215991001 STRIKE ALERT TEST BUTTON ASSY 1 SN101-195
215993001 BOOT-GREEN RUBBER 1
215994001 BLOCK-N.O. CONTACT 1
215992001 BUTTON-GREEN FLUSH CONTACT 1
12 215995001 STRIKE ALRT RESET BTTN ASSY 1 SN101-195
215996001 BUTTON-BLACK EXTNDED CONTCT 1
215997001 BOOT-BLACK RUBBER 1
215998001 BLOCK-N.C. CONTACT 1
13 226209001 BUTTON ASSY-CURRENT TEST 1 SN101-195
215993001 BOOT-GREEN RUBBER 1
904423001 CONTACT BLOCK 1
215992001 BUTTON-GREEN FLUSH CONTACT 1
14 904346001 BUZZER 1
905001001 BOLT-8-32 X 2 STOVE 2
904995001 WASHER-8 INTERNAL STAR 2
399001 NUT-8-32 HEX 2
15 236473001 OUTLET-12 V STAINLESS 1
57200001 SCREW-#8-32X1/2 RND. HD. MACH. 2
69759001 LOCK NUT-#8-32 NYLON INSERT PL 2
16 72082001 BREAKER 45-700-514-DD 22 AMP 1
17 281523001 *ZAP ALERT-CURRENT SENSE 1 SN196-
18 276856001 *COIL-CURRENT W/ 17’ COAX CABLE 1 SN196-
19 277697001 *SWITCH-PUSH BTTN ZAP ALERT 1 Current Test, SN196-
20 277695001 *SWTCH-PUSH BTTN ZAP ALRT RST 1 SN196-
21 277696001 *SWTCH-PSH BTN ZAP AL VOLT TST 1 SN196-
P1.01
ROPS Control Panel (Continued) Fig 4-2r04
P1.01
ROPS Control Panel (Continued) Fig 4-2r04

REF.
1 27148001 LIGHT-RED WARNING A/R
70889001 BULB.#112-1418 A/R
2 81374001 LIGHT-GREEN WARNING 1
3 86581001 LIGHT-WARNING 1 AMBER
5 400001 NUT-3/16 NC HEX 4
6 1802010 BOLT -3/16” X 1” NC STOVE 4
7 231248001 RELAY-LOW VOLTAGE SENSING 1 SN101-195
251672001 ELECTRONIC MODULE-DSR CNTRL 1 SN196
8 53843607 HOSE-1/4 X 258 4FS JIC 3000 PSI 1
9 78107001 BREAKER 10 AMP 4
10 251991001 TERMINAL-6 POLE W/ JUMPER 1
11 98933001 GAUGE-TACHOMETER O-3000 RPM 1
12 201793001 GAUGE-WTR TEMP DATCON 826EM 1
13 77964001 GAUGE-2 1/2”DIA. -7500 PSI 3
14 66816001 SWITCH ASSY-#13389 1
15 72079001 BREAKER-5 AMP 3
16 277756001 E-STOP SWITCH ASS’Y 1
86575001 OPERATOR-PUSH/PULL W/O BTTN 1
904563001 E-STOP LENS 1
904423001 CONTACT BLOCK 1
17 * 229801001 SWITCH-IGNITION 1 4 TERMINAL, PN Change
66462001 KEY-NG- 100/1219 GENERAL 1
18 244520001 HOSE-.078X 136 4FS JIC ST 3
19 81665001 FITTING-1/4F X 4M JIC 90 DEG. 4
20 234343001 GAUGE-PRESS 0-2000 PSI W/GASKT 1
21 480001 WASHER-3/16 ST LOCK 4
22 90622001 COVER-PUSH BTTN SWTCH 5/8 X 32 1
23 97389009 PLUG-3/4” BLACK DOME A/R
P1.01
Control Panel Assembly Fig 4-3r03
P1.01
Control Panel Assembly Fig 4-3r03

REF.
1 216741003 OPERATORS STATION ASSY 1
4 85790003 BUSHING-SPRING 2 1/4X2 X 1 1/2 2
5 251991001 TERMINAL-6 POLE W/ JUMPER 1 SN101-266
7 1865015 GROMMET-BLACK/5/8ID-3/16 GR. 1
8 279321001 MODULE-WATER CONTROL 1 Inc. Ref. 32 & 33
10 78114001 CONTROL KNOB #409D2K1 4
11 97389007 PLUG-9/16”BLACK DOME A/R
12 210082001 SWITCH-3 POSITION TOGGLE 1
13 103202001 SCREW-1/4-20X1/2 STH MACHINE 6
14 234876001 HANDLE-CONTROL 2
15 277806001 BOX-DRILL/TRANSPORT 1
16 53276001 WASHER-3 OD X 17/32ID-1/4 1
18 67292001 SWITCH-TOGGLE 8500K9 SEALED 3 SN101-195
19 5537001 COVER-TOGGLE SWITCH 9
20 78104001 SWITCH-DPDT MOMENTARY 1
21 86579001 SWITCH-4 POLE ON-ON-ON 1
22 86580001 SWITCH-DPST ON-ON 1
23 1802010 BOLT-3/16X1 NC STOVE 3
24 57938001 SWITCH-8510K2 1 SN101-189
78104001 SWTICH-DPDT MOMENTARY 1 SN190-
25 79942001 PLUG-15/32 BUTTON #D2724 2
26 277830001 HARNESS - WATER CONTROL 1 SN101-195, SN196- Water
27 219137001 RELAY-BOSCH NO/NC 20/30 AMP 1
28 400001 NUT-3/16 NC HEX 1
29 244485001 POTENTIOMETER-10K W/ PLUG 1 SN196-
30 251043001 CONTLLER-PWM VALVE DRIVER 1 SN196-
31 480001 WASHER-3/16 ST LOCK 4 SN196-
32 277826001 SWITCH-POTENTIOMETER 1
33 277836001 MODULE-WATER CONTROL 1 M2904
34 214000001 SWITCH-TOGGLE SP ST MOM 1 SN267-
P1.01
Seat Assembly Fig 4-4r01
P1.01
Seat Assembly Fig 4-4r01

REF.
1 203254001 2”SEAT BELT F08015 1
3 250509001 NUT-7/16-NC GR8 TOP LOCK Y/ZI 2
4 219186001 SEAT 1 DOES NOT INC. ARM REST KIT
5 235741001 NUT-5/16-18 GR8 ZINC PLTD 5
6 250584001 7/16-14X1 1/4 GR5 HEX BOLT PL 2
7 219186003 SWITCH-SAFETY 1
8 4474004 5/16-18X1/2 FLG WHIZ BOLT 2
10 219380001 STRAP-GROUND 4 GA.X12” E-E 1
11 235725001 NUT-3/8-16 GR8 ZINC PLTD 1
13 235683001 MOUNT-MANUAL BOX 1
14 220238001 KIT-ARM REST 1 OPTIONAL, INC. MOUNTING HARDWARE
15 235740001 BOLT-5/16-18X1/2 GR8 ZINC PLT 4

illustration.
P1.01
Literature Box Assembly Fig 4-5r02
P1.01
Literature Box Assembly Fig 4-5r02

REF.
1 235732001 NUT-1/4-20 GR8 ZINC PLTD 3
4 142410001 CASE-6”X9 XCX X1” OPERATOR 1
MANUAL
5 142954001 CABLE-068DIA.NYLON CT.-36.00 1
6 142423001 CRIMP-CABLE 2 FOR.068DIA.CABLE
7 277790001 OM - D80X100 MINI (EN) 1ST 1 Inc. Ref. 5 & 6, SN10
284501001 *ASSY-OM MINI D80X100 (EN) 2ND SN186-
8 144144001 NOTE BOOK BINDER 2”-3 XCX 1
9 7000B222 DECAL-RESRCE LIB HOR DIR DRILL 1
10 105400Q70 OM-D80X100 (EN) 1ST 1 SN101-185
11 105400Q72 D80X100 NAVIGATOR MM 1ST ED 1 SN101-185
12 105400Q73 PM-D80X100 1ST 1
13 280545001 D80X100 RESOURCE LIBRARY ASSY. 1 Inc. Ref. 8-12 & 1
14 105400M37 *NAVIGATOR BORING TOOLS PM 1
15 144145001 *VHS HOLDER 1
16 251803001 *VIDEO-FIRESTICK DRILL STEM 1
17 105400R65 *MM-D80X100 (EN) 2ND 1 SN186-
18 105400R63 *OM-D80X100 (EN) 2ND 1 SN186-
19 284510001 *D80X100A RESOURCE LIBR ASSY SN186-
P1.01
Seat Actuator Assembly Fig 4-6r01
P1.01
Seat Actuator Assembly Fig 4-6r01

REF.
1 235722001 NUT-1/2-13 GR8 JAM ZINC PLTD 2
2 375010 BOLT-3/8”-16X1”GD#5 CARRIAGE 4
3 250573001 BOLT-1/2-13 X 2 1/2 GR8 HX Y/Z 2
4 52864001 ACTUATOR-D12-10A5-06 1
52864003 MOTOR-12V DC 1
52864005 SEALING KIT 1
52864007 INTERMEDIATE GEAR-10:1 1
52864009 CLUTCH 1
5 235725001 NUT-3/8-16 GR8 ZINC PLTD 4
6 235256001 MOUNT-SWING CYLINDER 1

illustration.
P1.01
Electrical Panel - Engine Fig 4-7r03
P1.01
Electrical Panel - Engine Fig 4-7r03

REF.
1 277761001 “PROGRAMMED” APECS CONTRLLR 1
3 235734001 *BOLT-1/4-20X3/4 GR8 ZINC PLTD 4
4 100478001 BOLT-M12X1.75X30 DIN933 GR.8.8 2
5 91306001 MOUNT-SANDWICH DOUBLE STUD 2
6 81947001 RELAY-STARTER D20F-11450-AA 1
7 244767001 BREAKER-105 AMP CIRCUIT 2
8 235725001 NUT-3/8-16 GR8 ZINC PLTD 2
9 2595007 HOSE CLAMP - TS7J 3/4” 2
10 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNC PLT 2
11 86582001 BREAKER-40A TYPE 1 W/MTL CASE 1
12 86217001 *RELAY-BOSCH SPST 75 AMP SEALD 2 SN101-189
13 251991001 TERMINAL-6 POLE W/JUMPER 1
14 26692001 *NUT-10-32 NF HEX 4
16 235732001 *NUT-1/4-20 GR8 ZINC PLTD 6
17 485001 WASHER-3/16 FLAT 4
18 1802010 BOLT-3/16” X 1” NC STOVE 8
19 480001 *WASHER-3/16 S/T LOCK 12
20 400001 NUT-3/16 NC HEX 8
21 238527001 BRACKET-MUFFLER SUPPORT 1
P1.01
Throttle Solenoid Assembly - SN101-189 Fig 4-8r02
P1.01
Throttle Solenoid Assembly - SN101-189 Fig 4-8r02

REF.
1 244750001 BAR-THROTTLE LINKAGE 1
2 15693001 WASHER-#6M LOCK 3
3 208244001 BOLT-6M X 25M HEX METRIC 2
4 244751001 MOUNT-THROTTLE SOLENOID 1
5 548012 SQ HSS-5/16-18X1 1/4 1
6 407001 NUT05/16 NC HEX JAM 1
7 244756001 ACTUATOR-APECS 2000 1
8 NSS SUPPORT ROD 1
9 NSS WASHER-FLAT 1 .090”THICK
10 4734001 NUT-1/4-28 NF HEX 6
11 480003 WASHER-1/4 S/T LOCK 10
12 17391001 BOLT-6MX15M HEX METRIC 1
13 NSS BOLT-M6X55 MM HEX METRIC 2
14 15694001 WASHER-#6M FLAT 1
15 13395010 BOLT-1/4-28X1 HEX 4
16 485003 WASHER-1/4 FLAT 4
17 244757005 LINKAGE KIT 1
P1.01
Throttle Solenoid Assembly - SN190- Fig 4-8x01r02
P1.01
Throttle Solenoid Assembly - SN190- Fig 4-8x01r02

REF.
1 86217001 RELAY-BOSCH PST 75 AMP SEALED 1
2 235734001 BOLT-1/4-20X3/4 GR 8 ZINC PLTD 4
3 235716001 WASHER-1/4 SAE HARD ZIN PLTD 10
4 235732001 NUT-1/4-20 GR 8 ZINC PLTD 2
5 278758001 SOLENOID-THROTTLE 1
6 287023001 MOUNT-THROTTLE 1
8 15693001 WASHER-#6M LOCK 6
9 2809001 PIVOT 1
10 251205001 BAR-THROTTLE ARM 1
11 1794007 HARI PIN COTTER-.080 WIRE 1
12 287022001 PLATE-THROTTLE CABLE 1
13 287017001 BOLT-6M X 55 MM HEX ZINC PLTD 2
14 208244001 BOLT-6M X 25M HEX METRIC 2
P1.01
Wire Harness Assembly Fig 4-9r03
P1.01
Wire Harness Assembly Fig 4-9r03

REF.
1 277758001 HARNESS-D80X100 ENGINE WIRE 1 SN101-189
278203001 HARNESS-ENGINE WIRE 1 SN190-220
* 279807001 HARNESS-ENGINE WIRE 1 SN221-, PN Added
2 87697003 NUT-PANEL 1 SN101-195
3 238582001 HARNESS-D50X100A WIRE 1
4 244975001 HARNESS-D50/80 OPER STATION 1 SN196-266
* 279812001 HARNESS-D50/D80 MAIN WIRE 1 SN267-, PN Added
5 10530012 SCREW-8-32X1 1/4 RD HD SLT MACH 3 SN196-
6 244974001 HARNESS-D50/80 MAIN WIRE 1 SN196-266
* 279813001 HARNESS D50/D80 OPER STATION 1 SN267-, PN Added
7 69759001 LOCK NUT-#8-32 NYLON INSERT PL 3 SN196-
8 276848001 HARNESS-D50/80 RACK WIRE 1 SN196-
9 87697005 WASHER-LOCK 1
P1.01
Battery Assembly Fig 4-10r01
P1.01
Battery Assembly Fig 4-10r01

REF.
2 238592001 DOOR-BATTERY ACCESS 1
3 240880001 BOLT-BATTERY ANCHOR 2
4 903884001 PAD-BATTERY 2
5 N/A BATTERY 2
6 226058001 CABLE-BATTERY 2/0 GA.X58”P-P-E 1
7 280531001 * CABLE-BTTRY 2/0 GA.28 N-NE BLK 1
8 225353001 HOLDDOWN-BATTERY 1
9 235741001 NUT-5/16-18 GR8 ZINC PLTD 4
10 218260001 STRAP-4GA.X18”E-E BRAIDED GRND 1
12 100478001 * BOLT-12M X 1.75X30 GR.8 DIN 933 1
13 235731001 NUT-1/2-13 GR8 ZINC PLTD 1
15 275366001 BOLT-1/2-13UNCX1 1/4 CAR GR8 Z 1
16 2595007 HOSE CLAMP - TS7J 3/4” 2
18 228400001 CABLE-BATT. 2/0 GA.X15”E-E BLK 1
19 904365001 DISCONNECT SWITCH 1
87356001 SWITCH-1754 SPST W/ KEY 1
20 251404001 MOUNT-SWITCH 1
21 119512001 BOLT-M8 X 1.25-25MM HEX HEAD 2
22 250517001 8MM HARD WASHER Y/ZINC 2
23 235713001 WASHER-3/8 SAE HARD ZINC 6

marked with *.
P1.01
Vandal Shield Assembly Fig 4-11r01
P1.01
Vandal Shield Assembly Fig 4-11r01

REF.
1 234393001 VANDAL SHIELD-OPERATOR SEAT 2
2 20666001 BOLT-5/16-18X3/4 GR5 TRUSS HD 10
3 234394001 PLATE-SHIELD CLIP 2
4 408001 NUT-5/16 NC FLG WHIZ LOCK 10
5 234395001 PLATE-SHIELD CLIP 2
6 235744001 BOLT-1/2-13X2 3/4 GR8 ZNC PLTD 1
7 234408001 VANDAL SHIELD-ROPS POST 1
8 1803019 SPRING - COMP. #48 2 1/2” OA 1
9 75382001 NUT-1/2-UNC GRADE 8 SLTL 1
10 1865009 GROMMET - 2875 1
11 2108001 LYNCH PIN - 1/4 X 2 2
P1.01
Remote Locator Holder Assembly Fig 4-12
P1.01
Remote Locator Holder Assembly Fig 4-12

REF.
1 234369001 HOLDER-REMOTE LOCATOR RCVR 1
2 234475001 BOLT-5/16-18 X 1/2 THUMB SCREW 2
3 234368001 PLATE-REMOTE BRACKET 1
4 235736001 BOLT-3/8”-16X1 1/4”GD8 ZINC 4
5 234377001 PLATE-REMOTE HOLDER BACK 2
6 235725001 NUT-3/8-16 GR 8 ZINC 4
7 235713001 WASHER-3/8” SAE HARD ZINC 8
P1.01
Work Light Assembly Fig 4-13r01
P1.01
Work Light Assembly Fig 4-13r01

REF.
1 67292001 SWITCH-TOGGLE 8500K9 SEALED 1
3 215861001 LIGHT-3 X 5 FLOOD 2
4 244772001 HARNESS-LIGHT 1
P1.01
Control Handle Components Fig 4-14
P1.01
Control Handle Components Fig 4-14

REF.
1 224294003 SWITCH& TOP KNOB ASSEMBLY 1
2 224294005 SET SCREW 2
3 224294007 KNOB 1
4 413001 NUT-3/8 NC HEX JAM 1
5 224294031 LEVER 1
6 119701009 BOOT 1
7 67708001 SCREW 4
8 67707001 BUSHING 4
9 67712001 BUTTON 4
10 67723001 GASKET 1
11 67724001 CASE 1
12 69892005 CONNECTOR 2
14 119701007 COVER 1
15 103733005 SCREW 2
16 234876003 SCREW-2-56X9/16 6
17 89807005 PLATE-SPACER 3
89807007 PLATE-MOUNTING 3 THREADED
18 234876005 SWITCH PLATE ASSY 1
19 204734011 SET SCREW 1
20 234876007 SWITCH-MICRO SUB MIN. 3
21 103733003 SET SCREW 1
22 96070011 GEAR-SPUR 1
23 234876009 POTENTIOMETER 1
24 224294015 WASHER-FLAT 1
25 224294017 WASHER-FLAT 1 NYLON
26 224294019 BUSHING-OUTER 1 PLASTIC
27 96070005 SPRING 1
28 224294021 BUSHING-INNER 1 PLASTIC
29 224294023 RETAINER RING 1
30 224294025 GEAR SEGMENT ASSEMBLY 1
31 224294027 POTENTIOMETER PLATE ASSY 1
32 224294029 SCREW-PAN HEAD 2
234876001 HANDLE-CONTROL COMPLETE, INC. ALL ITEMS IN THIS
FIGURE
P1.01
Harness Plug Components Fig 4-15r01
P1.01
Harness Plug Components Fig 4-15r01

REF.
79983001 SEAL
79982001 PIN MALE TERMINAL
91348001 PLUG 2 WAY
79993001 PLUG 3 WAY
79981001 PLUG 4 WAY MALE
91349001 TOWER 2 WAY
102662001 TOWER 3 WAY
79981001 TOWER 4 WAY
87702001 PIN FEMALE TERMINAL
79983001 SEAL
904562-001-1 RECTIFIER
89675-001-1 SHRINK TUBE-#HSTT.375-TR
208065-001-1 SHRINK TUBE-3/4 ID COMM GRD. SPECIFY LENGTH
91358001 PLUG CONNECTS EDC
87696001 PIN - 16 GA
94201001 SEALING PLUG
94199001 RECEPTACLE - 8 PIN
103212001 RECEPTACLE - 12 PIN
94200001 RECEPTACLE WEDGE - 8 PIN
103213001 RECEPTACLE WEDGE - 12 PIN
98106001 PLUG WEDGE - 8 PIN
103214001 PLUG WEDGE - 12 PIN
98107001 PLUG - 8 PIN
103211001 PLUG - 12 PIN
94201001 SEALING PIN
91354001 SOCKET - 16GA
87696001 PIN - 16 GA
231988001 PIN - 12 GA
904348001 RECEPTACLE 21 PIN
87697003 NUT - PANEL
905102001 TOOL-CONTACT REMOVAL
904504001 PLUG 21 PIN
91354001 SOCKET - 16 GA
231989001 SOCKET - 12 GA
Revised June 1999 due to update &

addition of shrink tube & rectifier.
P1.01
Ground/Safety Assemblies - Section 5 D80X100/Navtec Navigator HDD
Voltage Stake Assembly Fig 5-1r02
P1.01
D80X100/Navtec Navigator HDD Ground/Safety Assemblies - Section 5
Voltage Stake Assembly Fig 5-1r02

REF.
1 234164001 HANDLE-VOLTAGE STAKE 1
2 240056001 SCREW-1/2-13X1/2 NCSOC HD ZNC 2
3 235736001 BOLT-3/8-16X1 1/4 ZINC PLTD 2
5 234167001 STAKE-VOLTAGE 1
6 235725001 NUT-3/8-16 GR8 ZINC PLTD 2
7 900035003 DOUBLE-HOSE CLAMP PLATE 3/8 2
9 248031001 BOLT-5/16-18X1 1/4 GR8 ZINC PL 1
10 904355001 CONNECTOR 2
11 208065001 SHRINK TUBE-3/4ID COMM GRD 2 Specify Length
12 217967001 CORD ASSY.-VOLTAGE STAKE 1 Inc. Ref. 1, 2, 3,, 4, 5
P1.01
Ground/Safety Assemblies - Section 5 D80X100/Navtec Navigator HDD
Safety Features - Gloves, Boots, Cones Fig 5-2r01
P1.01
D80X100/Navtec Navigator HDD Ground/Safety Assemblies - Section 5
Safety Features - Gloves, Boots, Cones Fig 5-2r01

REF.
1 904541001 CONES-ORANGE PVC 4
7000I530 DECAL-DANGER 4 INT.
3 210782001 GLOVES-SIZE 9 RUBBER INSULATE 1 PR.
210782005 GLOVES-SIZE 9 1/2 RUBBER INSUL 1 PR.
210782003 GLOVES-SIZE 10 RUBBER INSULATE 1 PR.
210782007 GLOVE-SIZE 11 RUBBER INSULATED 1 PR.
210782009 GLOVE-SIZE 12 RUBBER INSULATED 1 PR.
4 210783001 GLOVES-SIZE 9 LEATHER PROTECT 1 PR.
210783005 GLOVES SIZE 9 1/2 LEATHER PROT 1 PR.
210783003 GLOVES-SIZE 10 LEATHER PROT 1 PR.
210783007 GLOVE-SIZE 11 LEATHER PROTECT 1 PR.
210783009 GLOVE-SIZE 12 LEATHER PROTECT 1 PR.
210781001 GLOVE KIT-SIZE 9 1 Inc. 1 Pair Of Rubber Gloves
224979001 GLOVE KIT-SIZE 9 1/2 1 Inc. 1 Pair Of Rubber Gloves
5 210784001 BAG-GLOVE 1
6 210780009 BOOTS-SIZE 9 OVER-THE-SHOE 1 PR.
210780001 BOOTS-SIZE 10 OVER-THE-SHOE 1 PR.
210780015 *BOOTS-SIZE 16 OVER-THE-SHOE 1 PR.
7 279118001 *BOOT-4 BUCKLE SIZE 9 1 PR.
279118002 *BOOT-4 BUCKLE SIZE 10 1 PR.
279118008 BOOT-4 BUCKLE SIZE 16 1 PR.
8 279119001 *BOOT-ANKLE RUBBER SIZE 9 1 PR.
279119002 *BOOT-ANKLE RUBBER SIZE 10 1 PR.
P1.01
Water Assemblies - Section 6 D80X100/Navtec Navigator HDD
Water Pump Assembly - 200 Gal. (SC115L) - SN119-224 Fig 6-1r04
P1.01
D80X100/Navtec Navigator HDD Water Assemblies - Section 6

REF.
1 277780001 PUMP-SC170 4”-07 GR TRIPLEX 1 Inc Ref. 8 & 9
2 904831001 FITTING 1/2MNPT X 1/2MNPT 90 1
3 227235001 COUPLER-1/2”NPT QUICK 1 FEMALE
4 278063001 FITTING-2” X 90 DEG BLK STRT EL 1
5 278061001 FITTING-24 MJIC X 2 MNPT CONNCT 1
7 278062001 FITTING-SC170 OUTLET 1 DRL FLD
8 277780002 GASKET-DISCHARGE 2 4.125 OD
9 277780003 GASKET-SUCTION 2 7.75 OD
10 278060001 HOSE-1 1/2X67 24JICST/ST2500 1
11 235746001 BOLT-3/4-10 X 2 GR8 HEX ZNC PLTD 4
12 235739001 NUT-3/4-10 GR8 ZINC PLTD 4
14 278054001 TUBE-WELDED INLET 1
15 277824001 COVER-SC170 OUTLET FITTING 1
16 227589001 O-RING #AS-231 1
17 277821001 FITTING - SC170 OUTLET 1
18 235720001 BOLT-3/8-16 X 1 3/4 GR8 ZINC PLT 6
20 239252001 PISTON-SC65 OUTLET FITTING 1
21 51181001 O-RING #326 1
22 60908001 FITTING-4M X 4M JIC STR ADAPTER 1
23 75493001 COUPLER-MALE TCM20-7/16” UNF-V 1
24 53843607 HOSE-1/4 X 258 4FS JIC 3000 PSI 1
25 277810001 TANK-LRG WP SURGE/ANTI-FREEZ 1
27 234473001 GAUGE-30 HG-0-100 PSI 1
28 238079001 ELBOW-3” 45DEGREE STREET 1 POLY
29 238080001 *COUPLER 3” FEMALE MNPT 1 POLY
30 234480001 PLUG 3” CAM LOCK 1 POLY
31 239453001 5” EXPANSION JOINT 1
32 215426001 HOSE BARB-2 X 2 MPT 2 POLY
33 238064001 CLAMP-2” POWERLOCK HOSE 2
34 275385001 HOSE-2” X 30” SUCTION 1
35 236045001 VALVE-2” FPT X 2” MPT POLY BALL 1 Breakdown Fig. 6-
36 5776001 TAPE-SAFETY WALK 4” WIDE A/R Specify Length
37 225838001 BUSHING-2 X 3/4 NPT REDCR 1 POLY
38 231049001 NIPPLE-3/4” NPT SHORT 1 POLY
39 225847001 VALVE-3/4”FPT BALL 1 POLY, Breakdown Fig. 6-7
40 905437001 FITTING-3/4 X 1 BARB ST. NYLON 1
41 1580007 HOSE CLAMP -1 1/2” 1
42 905429015 HOSE 1” PVC SUCTION - 45” 1
43 235721001 BOLT-1/2-13 X 1 1/2 GR8 ZINC PLT 4
P1.01
Water Pump Assembly - 200 Gal. (SC115L) - SN225- Fig 6-1x01
P1.01

REF.
1 277780001 PUMP-SC170 4”-07 GR TRIPLEX 1 Inc Ref. 8 & 9
4 278063001 FITTING-2” X 90 DEG BLK STRT EL 1
5 278061001 FITTING-24 MJIC X 2 MNPT CONNCT 1
7 278062001 FITTING-SC170 OUTLET 1 DRL FLD
8 277780002 GASKET-DISCHARGE 2 4.125 OD
9 277780003 GASKET-SUCTION 2 7.75 OD
10 278060001 HOSE-1 1/2X67 24JICST/ST2500 1
11 235746001 BOLT-3/4-10 X 2 GR8 HEX ZNC PLTD 4
12 235739001 NUT-3/4-10 GR8 ZINC PLTD 4
14 287052001 TUBE-SUCTION STABILIZER 1 SC170
15 277824001 COVER-SC170 OUTLET FITTING 1
16 227589001 O-RING #AS-231 1
17 277821001 FITTING - SC170 OUTLET 1
18 235720001 BOLT-3/8-16 X 1 3/4 GR8 ZINC PLT 6
21 51181001 O-RING #326 1
22 60908001 FITTING-4M X 4M JIC STR ADAPTER 1
23 75493001 COUPLER-MALE TCM20-7/16” UNF-V 1
24 53843607 HOSE-1/4 X 258 4FS JIC 3000 PSI 1
25 287003001 TANK-LRG WP ANTI-FREEZE 1
27 287069001 SWITCH-SEALED 6-15 PRESSURE 1
28 5776001 TAPE-SAFETY WALK 4” WIDE 2.5
29 99998001 STRAINER-6” .030 STEEL 1
30 237035001 FLANGE-INLET 1
31 287034001 FITTING-5” MPT X 4” MPT REDUCER 1
32 215426001 HOSE BARB-2 X 2 MPT 2 POLY
34 278116001 HOSE-2” HD SUCTION 45” 1
35 236045001 VALVE-2” FPT X 2” MPT POLY BALL 1
36 287056007 NUT-4” HAMMER UNION WING 1 1000 PSI
37 287056003 SUB-4” MALE HAMMER UNION 1 1000 PSI
38 287056005 SUB-4” FEMALE HAMMER UNION 1 1000 PSI
39 287056001 UNION-4” HAMMER 1 1000 PSI
40 287057001 PLUG-4” NPT 1
42 485025 WASHER-1/2 FLAT HARDENED-ZINC 12
43 235721001 BOLT-1/2-13 X 1 1/2 GR8 ZINC PLT 6
P1.01
P1.01

REF.
1 277781001 PUMP - APLEX SC115 3”-5.50 GR 1 Breakdown Fig 6-11
4 244516001 FIT-40MNPT/8FNPT HEX REDCR 1
5 278074001 PLUG - 5” SQUARE HEAD 1
6 239471001 WATER PMP OUTL ASSY -SC115L 1 Breakdown Fig. 6-8
7 94569001 FITTING1 1/2MNPTX24MJIC STR. 1
8 * 72056001 COUPLER-DIAG. TCM-20 9/16NF 1 PN Change
9 * 600118001 FITTING-6MORINGX4MJIC90PARKER 1 PN Change
10 53843607 HOSE-1/4X258 4FS JIC 3000 PSI 1
11 239496001 HOSE-1 1/2X92 24FSJIC ST/ST 1
12 275312001 FLANGE-WATER PUMP INLET 1
13 275321001 O-RING - SS #165 1
14 250530001 BOLT-1/2-13X2 1/4 GR8 ZNC PLTD 6
17 278069001 TUBE - INLET WELDMENT 1
18 238245001 BOLT 5/8”-11 X 2 1/4” GR8 HEX 4
20 238221001 NUT-5/8-11 GR8 NC Y/ZINC 4
21 278080001 BASE - SC115L PUMP 1
22 243905001 BOLT - 3/4-10X1 3/4 GR8 HEX ZP 4
23 235739001 NUT-3/4-10 GR8 ZINC PLTD 4
25 278046001 TANK-SMALL WP SURGE/ANTI-FRZ 1
27 234473001 GAUGE-30 HG-0-100 PSI 1
28 238079001 ELBOW-3” 45DEGREE STREET 1 POLY
29 239281001 COUPLER-3” FEMALE MNPT 1 POLY
30 234480001 PLUG-3” CAM LOCK 1 POLY
31 215426001 HOSE BARB-2X2 MPT 2 POLY
33 275385001 HOSE - 2” X 30” SUCTION 1
35 * 283641001 OUTLET ASSY. - KT-3350 FLANGE 1 Breakdown Fig. 6-26, PN Change
36 225838001 BUSHING-2X3/4 NPT REDUCR 1 POLY
37 231049001 NIPPLE-3/4” NPT SHORT 1 POLY
38 225847001 VALVE-3/4”FPT BALL 1 POLY, Breakdown Fig. 6-7
39 905437001 FITTING-3/4X1 BARB ST.NYLON 1
40 1580007 HOSE CLAMP -1 1/2” 1
41 905429015 HOSE 1” PVC SUCTION - 45” 1
42 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4
45 250541001 BOLT-3/8-16 X 4” GR8 HEX Y/ZI 2
46 278186005 PLATE - 2.11 HOSE CLAMP COVER 1
47 278186003 CLAMP - 2.11” ID HOSE - PAIR 1
48 239453001 5” EXPANSION JOINT 1
50 357040 BOLT-7/16-14X4 PLATED 2 Replaces 250541-001
51 5776001 TAPE-SAFETY WALK 4 WIDE 2.5 Specify Length
P1.01
P1.01

REF.
1 277781001 PUMP - APLEX SC115 3”-5.50 GR 1 Breakdown Fig 6-11 thru 6-17
4 244516001 FIT-40MNPT/8FNPT HEX REDCR 1
5 278074001 PLUG - 5” SQUARE HEAD 1
6 277645001 OUTLET ASSY.-SC115L FLANGE 1 Breakdown Fig. 6-26
8 75493001 COUPLER-MALE TCM20-7/16”UNF-V 1
9 69423001 FIT-4M JICX4M ADJ.90 DEG.ELBOW 1
10 53843607 HOSE-1/4X258 4FS JIC 3000 PSI 1
11 239496001 HOSE-1 1/2X92 24FSJIC ST/ST 1
13 275321001 O-RING - SS #165 1
14 235744001 BOLT-1/2-13X2 3/4 GR8 ZNC PLTD 6
15 485025 WASHER-1/2 FLAT-HARDENED ZNC 24
17 287046001 TUBE - SUCTION STABILIZER 1
18 238245001 BOLT 5/8”-11 X 2 1/4” GR8 HEX 4
20 238221001 NUT-5/8-11 GR8 NC Y/ZINC 4
21 277822001 BASE - SC115L PUMP 1
22 243905001 BOLT - 3/4-10X1 3/4 GR8 HEX ZP 2
23 235739001 NUT-3/4-10 GR8 ZINC PLTD 4
25 287003001 TANK-WP-ANTI-FRZ 1
27 287069001 SWITCH-SEALED DIAPHRAM 1 6-15 PSI
28 243921001 BOLT-3/4 -10 X 2 1/4 GR 8 ZINC PLATE 1
29 287058001 BRACKET-HOSE CLAMP 1
30 5776001 TAPE-SAFETY WALK 4 WIDE 2.5
31 215426001 HOSE BARB-2X2 MPT 2 POLY
33 278116001 HOSE - 2” HD SUCTION 45” 1
34 236045001 VALVE-2” FPT X 2” MPT POLY BALL 1 Breakdown Fig. 6-6
35 99998001 STRAINER-6” .030 STEEL 1
37 287056003 SUB-4” MALE HAMMER UNION WING 1 1000 PSI
38 287056005 SUB-4” FEMALE HAM. UNION WING 1 1000 PSI
39 287056001 UNION-4” HAMMER 1 1000 PSI
40 287057001 PLUG - 4” NPT 1
42 235721001 BOLT-1/2-13X1 1/2 GR 8 ZINC PLT 6
43 278186003 CLAMP - 2.11” ID HOSE - PAIR 1
44 278186005 PLATE - 2.11 HOSE CLAMP COVER 1
45 357040 BOLT-7/16-14X4 PLATED 2
P1.01
Water Line Assembly Fig 6-3r04
P1.01
Water Line Assembly Fig 6-3r04

REF.
1 277834001 SWIVEL 200 GPM WATER W/BRG. 1
234978003 SEAL KIT
234978005 RESIZING RING
3 239497001 HOSE-1 1/2X224 24FSJIC ST/ST 1
4 244517001 FITTING-24M JIC BULKHEAD ST 1
5 239495001 HOSE-1 1/2X65 24FSJIC ST/ST 1
6 235731001 NUT-1/2-13 GR8 ZINC PLTD 2
7 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
9 239496001 HOSE-1 1/2X92 24FSJIC ST/ST 1 Use w/ 200 Gal, SC-17
278078001 HSE-1 1/2X69 24FS JIC ST/ST 2500PSI 1 Use w/ 150 Gal
10 732009 PLUG-3/4” PIPE BLACK STEEL 1
11 244693001 VALVE - DRILL FLUID SHUTOFF 1 SN101-255
12 278225001 SUPPORT-BALL VALVE SN256-
13 235713001 WASHER-3/8 SAE HARD ZINC PLT 4 SN256-
14 250508001 NUT-3/8-16 GR8 TOP LOCK Y/ZINC 4 SN256-
15 278118001 COVER - BALL VALVE 1 SN195-
16 287053001 VALVE-1 1/2 STEEL BALL 2200 PSI 1 SN256-
17 284500001 HSE-1 1/4X65 24FS JIC ST/90 3000PSI 1 SN196-
18 244517001 FITTING-24M JIC BULKHEAD ST 1 SN196-
19 86315001 FITTING-CAP NUT-24F JIC 1 SN196-
20 284349001 BUSHING-SWIVEL LOCK-2 HALVES 1 SN196-
21 242906001 CAPSCREW-5/16-18 SKID ZNC 2 SN196-
22 283836001 ST SCRW-SSS 1/4-20X1/2 1 w/ Cup Pnt ZP, SN196-
23 141856001 FITTING-24FS JIC TEE 1 SN196-
24 283839001 KEY-5/16X5/16X1/2 HRDND SQ KEY 1 SN196-
P1.01
Platform Assembly - SN119-224 Fig 6-4r02
P1.01

REF.
1 277816001 BAR-STEP PIVOT 1
2 18150001 WASHER-2 OD X 13/32ID-1/4 2
5 2109003 PIN LOCKING-3/8 X 2 1/4 2
6 1838001 CONNECTOR-WIRE (ETC) 4
7 1830059 NYLON COATED CABLE-3/32-10.00 1
8 277825001 PLATFORM-WATER PUMP 1
9 277809001 LADDER - TANK 1
10 235721001 BOLT-1/2-13 X 1 1/2 GR8 ZINC PLT 4
11 235731001 NUT-1/2-13 GR8 ZINC PLTD 4
12 485025 WASHER-1/2 FLAT-HARDENED ZINC 8
13 250607001 BOLT-5/8-11 X 2 GR8 HEX Y/ZINC 5
15 238221001 NUT-5/8-11 GR8 NC Y/ZINC 5
P1.01
Platform Assemlby - SN225 Fig 6-4x01r01
P1.01
Platform Assemlby - SN225 Fig 6-4x01r01

REF.
1 277816001 BAR -STEP PIVOT 1
2 18150001 WASHER-2 OD X 13/32ID-1/4 2
5 2109003 PIN LOCKING - 3/8 X 2 1/4 2
6 1838001 CONNECTOR-WIRE (ETC) 4
7 1830059 NYLON COATED CABLE-3/32-10.00 2
8 278249001 PLATFORM-WATER PUMP 1
9 287038001 LADDER-TANK 1
10 235721001 BOLT-1/2-13X1 1/2 GR 8 ZINC PLT 4
11 235731001 NUT-1/2-13 GR 8 ZIN CPLT 4
12 485025 WASHER-1/2 FLAT HARDENED ZINC 8
13 243921001 BOLT-3/4-10X2 1/4 GR 8 ZP 5
14 235717001 WASHER-3/4 FLAT HRDND Y/ZNC 10
15 235739001 NUT-3/4-10 GR 8 ZINC PLTD 5
P1.01
Wand Assembly Fig 6-5r03
P1.01
Wand Assembly Fig 6-5r03

REF.
1 904576001 SPRAY NOZZLE 1
2 904577001 MOLDED LANCE 1
3 904578001 GUN HANDLE 1
4 129692001 HOSE-3/8X 300 1/4M/3/BMS NPTF 1 Replaced By 282761-
5 730003 1/2” X 1/4” HEX BUSHING STEEL 1
6 227236001 COUPLER-1/2” NPT QUICK 1 MALE
7 282761001 *HOSE-3/8X50D 3/8 MSNPT/1/2 MNPT 1
240264001 *WASH WAND ASSY Replaces 227891001
P1.01
Ball Valve Components - 2" Fig 6-6r03
P1.01
Ball Valve Components - 2" Fig 6-6r03

REF.
1 236045003 BODY-2” MNPT 1
2 236045005 HANDLE-SHORT 1
3 22494201 THRUST WASHER 2
4 236045007 GASKET-BODY 1
5 236045009 SEAT 1
6 236045011 SEAT 1
7 236045013 BALL 1
8 236045015 STEM 1
9 224942013 END PLATE 1
P1.01
Ball Valve Components - 3/4" Fig 6-7r01
P1.01
Ball Valve Components - 3/4" Fig 6-7r01

REF.
1 225847003 HANDLE 1
2 225847005 UPPER STEM BUSHING 1
3 225847007 STEM O-RING VITON 1
4 225847009 STEM 1
6 225847013 END PLATE 2
7 225847015 BALL SEATS 2
8 225847017 VALVE BODY O-RING 2
9 225847019 VALVE BALL 1
10 225847021 VALVE BODY 1
225847023 REPAIR KIT INC. REF. 2, 3, 5, 7 & 8
225847001 VALVE-3/4”FPT BALL POLY, INC. ALL ITEMS IN FIGURE

pump starting w/ Serial No. 119. Figure is
new.
P1.01
Water Pump Outlet Components - SN101-169 Fig 6-8r04
P1.01
Water Pump Outlet Components - SN101-169 Fig 6-8r04

REF.
1 235720001 BOLT-3/8-16X1 3/4 GR8 ZINC PLT 12
3 * 283638001 ENDCAP-SC115L OUTLET FITTING 1 PN Change
4 51163001 O-RING 1
6 51181001 O-RING 1
7 239467001 FITTING-APLEX SC115L OUTLET 1
9 227589001 O-RING 1
10 277843001 FANGE-SPLIT SC115L OUTLET 1
11 277841001 FLANGE-SC115L OUTLET 1
* 283640001 OUTLET ASSY - SC115L FLANGE PN Change
P1.01
Drill Fluid/Freeze Guard Assembly Fig 6-9r01
P1.01
Drill Fluid/Freeze Guard Assembly Fig 6-9r01

REF.
1 123596001 BORE-GEL 1 50 LB BAG
904882001 50LBS BAG QUICK GELL BENTONITE 1
2 905216001 POLYMER 1
123595001 EZ-MUD - 5 GALLON 1
3 210779001 5 GAL NAVIGATOR FREEZE GUARD 1
210779005 55 GAL NAVIGATOR FREEZE GUARD 1
4 70000675 DECAL NAVIGATOR FREEZE GUARD 1 5 Gal
7000A027 DECAL NAVIGATOR FREEZE GUARD 1 55 Gal

new.
P1.01
P1.01

REF.
1 278132001 PIN-PLATFORM PIVOT 2
2 1794003 HAIR PIN COTTER - .148 WIRE 2
3 278097001 PLATFORM 1
4 278127001 PLATE-PLATFORM SUPPORT 1 Right
5 278126001 PLATE-PLATFORM SUPPORT 1 Rear
6 278103001 HANDRAIL - LEFT PLATFORM 1
7 278104001 HANDRAIL - RIGHT PLATFORM 1
8 2109001 PIN-38-20 LP 3/8 X 2 1/4 1
9 250504001 BOLT 3/8-16 X 2 1/4” GR8 HEX 4
10 235720001 BOLT-3/8-16 X 1 3/4 GR8 ZINC PLT 4
11 235736001 BOLT-3/8-16 X 1 1/4 ZINC PLTD 2
13 235725001 NUT-3/8-16 GR8 ZINC PLTD 10
P1.01
Platform Assembly - SN225- Fig 6-10x01
P1.01
Platform Assembly - SN225- Fig 6-10x01

REF.
1 287068001 PIN-PLATFORM PIVOT 2
3 287065001 PLATFORM 1
4 287066001 PLATE-PLATFORM SUPPORT 1 Right
5 287067001 PLATE-PLATFORM SUPPORT 1 Rear
6 278103001 HANDRAIL - LEFT PLATFORM 1
7 278104001 HANDRAIL - RIGHT PLATFORM 1
8 2109001 PIN-38-20 LP 3/8 X 2 1/4 1
9 250504001 BOLT 3/8-16 X 2 1/4” GR8 HEX 4
10 235720001 BOLT-3/8-16 X 1 3/4 GR8 ZINC PLT 4
11 235736001 BOLT-3/8-16 X 1 1/4 ZINC PLTD 2
13 235725001 NUT-3/8-16 GR8 ZINC PLTD 10
P1.01
Water Pump Components - 150 Gal. (SC115L) - Power Frame Fig 6-11r01
P1.01
Water Pump Components - 150 Gal. (SC115L) - Power Frame Fig 6-11r01
REF.
1 277781003 POWER FRAME 1
2 239383007 CRANKCASE COVER 1
3 220741009 3/8-16X5/8 HHCS 12
4 239383011 GASKET-CRANKCASE COVER 1
5 239383013 PLUG-1/2 NPT SQ HEAD 2
6 224408081 OIL LEVEL DIPSTICK 1
7 220741023 O-RING 2-023 1
8 239383009 PLUG-1/4 NPT SOCKET HEAD PLUG 5
9 244643003 BREATHER-CRANKCASE 3/4M NPT 1
10 220741017 1/2” NPT PLUG-SOCKET HEAD 3
11 277781005 CONNECTING ROD ASSY. 5 INC. REF. 11-14
12 224408087 WRIST PIN BUSHING 5
13 4478024 3/8-16X2 1/2 SOCK HD. 10
14 480007 WASHER-3/8 S/T LOCK 10
15 224408089 CRANK PIN BEARING HALF 10
16 224408091 WRIST PIN 5
17 224408093 CROSSHEAD 5
18 224408095 WIPER BOX 5
19 224408097 HEX HEAD CAP SCREW 1/2 X 1 1/2 10
20 224408099 POLYPAK RING 5
21 224408101 OIL SEAL-WIPER BOX 5
22 224408103 O-RING-WIPER BOX 5
P1.01
Water Pump Components - 150 Gal. (SC115L) - Crankshaft Fig 6-12r02
P1.01
Water Pump Components - 150 Gal. (SC115L) - Crankshaft Fig 6-12r02

REF.
1 277781007 CRANKSHAFT 1
2 234309005 *BEARING-CONE 2
3 234309007 BEARING CUP 2
4 277781011 RETAINER-BEARING 1
5 224408097 HEX HEAD CAP SCREW 1/2 X 1 1/2 6
6 277781013 SHIM SET 1
7 277781015 BEARING RETAINR-GEARBX ADAPT 1
8 244643007 SEAL-OIL 2
9 244643009 SCREW-1/2-13 X 1 3/4 SOCK HD C 6
10 277781017 SHAFT-PLANETARY OUTPUT 1
11 277781019 FILTER-BREATHER 1
12 234309019 1/4 NPT PIPE PLUG 2
13 244643013 RING-SNAP 1
14 244643015 SCREW-3/8-16 X 3 1/4 HEX HD CA 12
15 244643017 WASHER-STAT O SEAL-3/8 12
16 277781021 GEARBX-#8 KIT 5.5:1 RATIO AUBURN 1 Breakdown Fig.
17 277781023 BEARING-CENTER 2
18 239383089 SET SCREW-3/8 NC X 1 1/2 SOC HD 2
19 239383087 O-RING 1
20 277781025 PLUG-CRANKSHAFT 1
P1.01
Water Pump Components - 150 Gal. (SC115L) - Gearbox Fig 6-13
P1.01
Water Pump Components - 150 Gal. (SC115L) - Gearbox Fig 6-13

REF.
1 221652035 MAGNETIC PLUG 1
2 277781027 SEC. CARRIER ASSY. 1
3 277781029 GEAR-RING 1
4 221652039 PIPE PLUG 1
5 277781031 GEAR-SUN 1
7 277781033 COVER 1
277781021 GEARBOX-#8 5.5:1 RATIO AUBURN INC. ALL ITEMS IN FIGURE

pump starting w/ Serial No. 119. Figure
added to manual.
P1.01
Water Pump Components - 150 Gal. (SC115L) - Fluid End Fig 6-14
P1.01
Water Pump Components - 150 Gal. (SC115L) - Fluid End Fig 6-14
REF.
1 244643019 FLUID END-DUCTILE IRON 1
2 224408107 SOCKET HD CAPSCREW 7/8X2 3/4 2
3 244643012 VALVE COVER & CYL. HEAD PLUG 10
4 239383023 CAP SCREW-1/2 NC-1 1/4 HEX HD 10
5 239383019 VALVE COVER RETAINER PLATE 2
6 239383021 O-RING 10
7 244643023 SCREW-3/4-10 X 2 1/2 HEX HD C 4
8 244643025 SCREW-3/4-10 X 9 1/2 HEX HD C 10
9 239383075 RETAINER PLATE 1
10 277781035 HEX HD CAP SCREW 5/8X2 1/4” 2
11 277781037 STUD-POWER FRME TO FLUID END 2
12 277781039 NUT-3/4” HEAVY HEX 4
13 277781041 HEX HD CAP SCREW 3/4X4 8

pump starting w/ Serial No. 119. Figure
added to manual.
P1.01
Water Pump Components - 150 Gal. (SC115L) - Suction/Discharge Valve Fig 6-15
P1.01
Water Pump Components - 150 Gal. (SC115L) - Suction/Discharge Valve Fig 6-15
REF.
1 277781043 VALVE SEAT-SUCTION 5
2 277781045 VALVE BODY 10
3 277781047 POLYURETHANE INSERT 10
4 277781049 GUIDE CAGE 10
5 277781051 O-RING 10
6 277781053 VALVE SPRING 10
7 277781055 VALVE SEAT-DISCHARGE 5
277781057 VALVE ASSY.-SUCTION Inc. Ref. 1-6
277781059 VALVE ASSY.-DISCHARGE Inc. Ref. 2-7

added to manual.
P1.01
Water Pump Components - 150 Gal. (SC115L) - Piston 3" Fig 6-16
P1.01
Water Pump Components - 150 Gal. (SC115L) - Piston 3" Fig 6-16
REF.
1 279254001 PISTON - ROD 5
2 279257001 PISTON LINER - TECH23 - 3.00” 5
3 279259001 PISTON HUB - 3.00 DIA 5
4 279261001 PISTON CUP - 3.00” DIA 5
5 279263001 PISTON KEEPER - 3.00” DIA 5
6 220741075 O-RING-POLYURETHANE SIZE 024 5
7 279264001 PISTON - FASTENER END 5
8 239383021 O-RING 5
9 277781061 BAFFLE PLATE 5

added to manual.
P1.01
Water Pump Components - 150 Gal. (SC115L) - Special Tools Fig 6-17
P1.01
Water Pump Components - 150 Gal. (SC115L) - Special Tools Fig 6-17
REF.
1 277781065 WRENCH-CAGE 1
2 277781063 VALVE PULLER ASSY. 1

added to manual.
P1.01
Water Pump Components - 200 Gal. (SC170) - Power Frame Fig 6-18r01
P1.01
Water Pump Components - 200 Gal. (SC170) - Power Frame Fig 6-18r01
REF.
Revision Date March, 2005 Corrected length of callout 16
1 277780004 FRAME-POWER 1
2 277780005 COVER-CRANKCASE 1
3 277780006 HEX HD CAP SCREW-3/8X3/4 14
5 277780008 PLUG-1/2’ HEX HD 1
6 277780009 O-RING-NITRILE RUBBER 3
7 277780010 SEAL-OIL 3
8 277780011 POLYPAK RING-2” ID X 2 3/4” OD 3
9 277780015 BREATHER-CRANKCASE 1
10 277780013 CONNECTING ROD ASSY. 3 Inc. Ref. 10-13
11 277780014 BUSHING-WRIST PIN 3
12 277780012 BOLT-CONNECTING ROD 6
13 277780016 WASHER-1/2’ MEDIUM SPRING LOCK 6
14 277780017 BEARING HALF-CRANKPIN 6 w/ Oil GRV
15 277780018 PIN-WRIST 3
16 * 277780019 SET SCR-3/8 NC X 3/4 NYLCK SOC HD 3 NOT SHOWN
17 277780020 CROSSHEAD 3
18 277780021 ROD-EXTENSION 3
19 277780022 WIPERBOX 1
20 277780023 HEX HD CAP SCREW-5/8 X 1 1/2” 6

added to manual.
P1.01
Water Pump Components - 200 Gal. (SC170) - Power Frame Fig 6-18
P1.01
Water Pump Components - 200 Gal. (SC170) - Power Frame Fig 6-18
REF.
1 277780004 FRAME-POWER 1
2 277780005 COVER-CRANKCASE 1
3 277780006 HEX HD CAP SCREW-3/8X3/4 14
5 277780008 PLUG-1/2’ HEX HD 1
7 277780010 SEAL-OIL 3
8 277780011 POLYPAK RING-2” ID X 2 3/4” OD 3
9 277780015 BREATHER-CRANKCASE 1
10 277780013 CONNECTING ROD ASSY. 3 Inc. Ref. 10-13
12 277780012 BOLT-CONNECTING ROD 6
13 277780016 WASHER-1/2’ MEDIUM SPRING LOCK 6
14 277780017 BEARING HALF-CRANKPIN 6 w/ Oil GRV
15 277780018 PIN-WRIST 3
16 277780019 SET SCR-3/8 NC X 1/2 NYLCK SOC HD 3 NOT SHOWN
17 277780020 CROSSHEAD 3
18 277780021 ROD-EXTENSION 3
19 277780022 WIPERBOX 1
20 277780023 HEX HD CAP SCREW-5/8 X 1 1/2” 6

added to manual.
P1.01
Water Pump Components - 200 Gal. (SC170) - Crankshaft Fig 6-19
P1.01
Water Pump Components - 200 Gal. (SC170) - Crankshaft Fig 6-19

REF.
1 277780024 CRANKSHAFT 1
2 277780025 ADAPTOR-SPLINED 1
4 277780027 CUP-BEARING 2
5 277780028 BEARING CARRIER/GEAR ADAPTOR 1
7 277780030 HEX HD CAP SCREW-5/8 NC X 1 3/4 6
8 277780031 WASHER-5/8” MEDIUM SPRING LOCK 6
9 277780032 SHIM SET 1
10 277780033 SEAL-OIL 1 DRIVE SIDE
11 277780043 CARRIER-BEARING 1
12 277780034 GASKET 1
13 277780035 RETAINER-BEARING 1
14 277780036 SCREW-1/2”X1" SOC HD CAP,NYLOK 4
15 277780037 SWITCH-MURPHY 1
16 277780038 LUBE-OIL PUMP 1
17 277780039 BUSHING-3/8X1/8 HEX 1
18 277780040 FILTER-OIL 1X15 1
19 277780041 PLUG-1 1/4” OIL FILTER 1
20 277780042 PLUG-DRIVE 1
21 277780044 HEX HEAD CAP SCRW-5/16 NC X 5/8” 8
23 3213017 PLUG-RELIEF 3/8” 2
25 277780047 CHECK VALVE-BRASS 1
26 220741019 BREATHER-CRANKCASE 3/4M NPT 1
27 244643013 RING-SNAP 1
28 277780048 SCREW-5/8X2 1/2” SOC HD CAP 6
29 277780049 SCREW-3/8X3 1/4 HEX HD CAP 12
30 244643017 WASHER-STAT O SEAL-3/8 12
31 277780050 GEARBOX-#8 KIT 7.07 RATIO AUBRN 1 BREAKDOWN FIG. 6-20
32 277780051 NIPPLE-1/4X2 PIPE STD WT. 1
33 220741127 OIL LEVEL SIGHT GAUGE 1

added to manual.
P1.01
Water Pump Components - 200 Gal. (SC170) - Gearbox Fig 6-20
P1.01
Water Pump Components - 200 Gal. (SC170) - Gearbox Fig 6-20

REF.
1 221652035 MAGNETIC PLUG 1
2 277780052 SEC. CARR. ASSY. 1
3 277780053 GEAR-RING 1
4 221652039 PIPE PLUG 1
5 277780054 GEAR-SUN 1
7 277781033 COVER 1
277780050 GEARBOX-#8 KIT 7.07 RATIO AUBRN INC. ALL ITEMS IN FIGURE

added to manual.
P1.01
Water Pump Components - 200 Gal. (SC170) - Lube Assembly Fig 6-21
P1.01
Water Pump Components - 200 Gal. (SC170) - Lube Assembly Fig 6-21
REF.
1 277780055 CAP-RELIEF VALVE 1
2 277780056 PISTON-RELIEF VALVE 1
3 277780057 ADJUSTING SCREW-RELIEF VALVE 1
4 277780058 SPRING-RELIEF VALVE 1
5 277780059 WASHER 1
6 115222001 FITTING-1/8 NPT HEX SOCKET 1
7 277780060 NUT-7/8-14 JAM 1
P1.01
Water Pump Components - 200 Gal. (SC170) - Fluid End Fig 6-22r01
P1.01
Water Pump Components - 200 Gal. (SC170) - Fluid End Fig 6-22r01
REF.
1 277780061 COVER-VALVE 3
2 277780062 SCREW-VALVE COVER 3
3 277780063 O-RING 3
4 277780064 NUT-1”-8 HVY HEX 16
5 277780002 GASKET-DISCHARGE (4.125 OD) 2
6 277780065 STUD-1” X 4 1/8” 16
7 277781039 *NUT-3/4-10 HVY HEX 16
8 277780067 STUD-3/4X3” 16
9 277780068 LIQUID END 1
10 27780069 PLUG-1/4 HEX SS 4
11 277780003 GASKET-SUCTION (7.75 OD) 2
12 277780070 STUD-PWR FRAME TO LIQUID END 2
13 277780071 NUT-1 1/4-7 HVY HEX 2
P1.01
Water Pump Components - 200 Gal. (SC170) - Suction Fig 6-23
P1.01
Water Pump Components - 200 Gal. (SC170) - Suction Fig 6-23

REF.
1 277780072 VALVE SEAT-SUCTION 3
2 277780073 VALVE BODY 6
3 277780074 POLYURETHANE INSERT 6
4 277780075 GUIDE CAGE 6
5 277780076 VALVE SPRING 6
7 277780078 VALVE SEAT-DISCHARGE 3
277780079 VALVE ASSY.-SUCTION Inc. Ref. 1-6
277780080 VALVE ASSY.-DISCHARGE Inc. Ref. 2-7

added to manual.
P1.01
Water Pump Components - 200 Gal. (SC170) - Piston - 4" Fig 6-24r01
P1.01
Water Pump Components - 200 Gal. (SC170) - Piston - 4" Fig 6-24r01
REF.
1 277780081 LINER-4” CHROME OXIDE PISTON 3
2 277780082 ROD-PISTON 3
3 277780083 *PISTON ASSY. (BLACK) 3 Inc. Ref. 4 & 6
4 NSS PISTON RUBBER 3
5 277780084 GASKET LINER 3
6 277780085 NUT-SL PISTON ROD 3
7 277780086 STUD 16
8 277780088 LINER-PISTON FLANGE 4
9 27780087 NUT-1* NC 16
10 NSS *O-RING 3
P1.01
Water Pump Components - 200 Gal. (SC170) - Special Tools Fig 6-25r01
P1.01
Water Pump Components - 200 Gal. (SC170) - Special Tools Fig 6-25r01
REF.
1 296251254 CAGE-WRENCH 1
2 277780101 WING NUT 1
3 277780095 VALVE SYSTEM 1
4 277780097 BRIDGE 1
5 277780093 PULLER HEAD 1
6 277780099 BALL-1” 2
7 277780091 O-RING 1
8 277780089 VALVE PULLER ASSY. 1 INC. REF. 1-7
9 296251276 SC170 VALVE SEAT PULLER TOOL 1 INC. REF. 2-7
P1.01
Water Pump Outlet Components - SN170- Fig 6-26r01
P1.01
Water Pump Outlet Components - SN170- Fig 6-26r01

REF.
1 354-016 BOLT-3/8-16X1 3/4” GR 5 HEX 12
2 480-07 WASHER-3/8 S/T LOCK 12
3 * 283638001 ENDCAP - SC115L OUTLET FITTING 1 PN Change
4 51163001 O-RING 1
6 51181001 O-RING 1
7 277841001 FLANGE-SC115L OUTLET 1
9 227589001 O-RING 1
10 277843001 FLANGE-SPLIT SC115L OUTLET 1
* 283641001 OUTLET ASSY-KT-3350 FLANGE PN Change
P1.01
Piston Wash Assembly (SC170) Fig 6-27
P1.01
Piston Wash Assembly (SC170) Fig 6-27

REF.
3 285058001 COVER-PISTON WASH 1
4 235731001 NUT-1/2-13 GR 8 ZINC PLTD 2
5 285096001 PLATE-PISTON WASH 1
285096001 PLATE-PISTON WASH 1
6 83637001 PLUG-#8 JIC MALE 1
7 285069001 U-BOLT-1/2”X5" ZINC PLTD 1
8 98413001 NUT-#10-24 ZINC PLATED LOCK 1
9 215803001 CLOSE NIPPLE-3”X3" MPT 1 POLY
10 285057001 TANK, PISTON WASH 1
11 735003 1/2 COUNTERSUNK PIPE PLUG 1
13 235725001 NUT-3/8-16 GR8 ZINC PLTD 8
14 235736001 BOLT-3/8-16X1 1/4 ZINC PLTD 8
15 68208047 HOSE-1/2X52 8FS JIC/8FS JIC 90 1
16 285077001 PUMP & MOTOR ASSY. 1
285075001 GEAR PUMP-3 GPM 1
285076001 MOTOR-RVD.C 1
17 60931001 3/8M X 8M JIC 90 DEG. ELBOW 2
18 59648001 FITTING-8M JIC X 10M ADJ. 90 DEG 1
19 53844651 HOSE-1/2X11 8FS JIC ST 3000 PSI 1
20 67215001 8M JIC 8M JIC STR. 1
21 27148001 LIGHT-RED WARNING 1
23 533006 SCREW-10-24X3/4 RD HD SLT 1
24 285073001 HARNESS-TRIPLEX PISTON WASH 1 SN192-201
285078001 HARNESS-TRIPLEX PISTON WASH 1 SN202-
25 285068001 TUBE-PISTON WASH 1
27 248198001 NUT-1/4-20 GR8 TOP LOCK ZINC 4
28 903135003 CLAMP-HOSE 2
29 903135005 PLATE-COVER 2
30 238210001 BOLT-1/4-20X1 1/2” GR 8 HEX ZYC 4
31 1865019 GROMMET-3/8 ID - 1/16X5/8 GROOVE 1
P1.01
Water Pump Assembly - 200 Gal. (KA-5500PT) Fig 6-28r05
P1.01
Water Pump Assembly - 200 Gal. (KA-5500PT) Fig 6-28r05

REF.
1 287030001 PUMP-KERR KA-5500PT MUD 1 Breakdown Fig. 6-29-
2 904831001 FITTING-1/2M NPT X 1/2M NPT 90 1
4 287031001 TUBE-FLUID END PUMP SUPPORT 1
5 287034001 FITTING-5” MNPT X 4” MPT REDUCR 1
6 * 283641001 OUTLET ASSY. - KT-3350 FLANGE 1 Breakdown Fig. 6-26, PN Change
7 94569001 FITTING-1 1/2M NPT X 24M JIC STR 1
8 * 72056001 COUPLER-DIAG. TCM-20 9/16NF 1 PN Change
9 * 600118001 FITTING-6MORINGX4MJIC90PARKER 1 PN Change
10 53843607 HOSE-1/4X258 4FS JIC 3000 PSI 1
11 239496001 HOSE-1 1/2X92 24FS JIC ST/ST 1
13 275321001 O-RING-SS165 1
14 250530001 BOLT-1/2-13X2 1/4” GR 8 HEX Y/Z 6
15 485025 WASHER-1/2 FLAT HARDENED ZINC 24
16 75382001 NUT-1/2 UNC GR 8 SLTL 12
17 287046001 TUBE-SUCTION STABILIZER 1
18 287009001 BOLT-5/8-11X4 1/2 GR HEX YZN PLTD 4
20 238221001 NUT-5/8-11 GR 8 NC Y/ZINC 4
21 287041001 TUBE-DRIVE END PUMP SUPPORT 1
22 243921001 BOLT-3/4-10X2 1/4 GR 8 ZP 2
23 235739001 NUT-3/4-10 GR 8 ZINC PLTD 4
25 287003001 TANK-WP ANTI-FREEZE 1
27 287069001 SWITCH-SEALED DIAPHRAM 10 PSI 1
P1.01
Water Pump Assembly - 200 Gal. (KA-5500PT) Continued Fig 6-28r05
P1.01
Water Pump Assembly - 200 Gal. (KA-5500PT) Continued Fig 6-28r05

REF
29 287058001 BRACKET-HOSE CLAMP 1
30 5776001 TAPE-SAFETY WALK 4 WIDE 25
31 215426001 HOSE-BARB 2X2 MPT 3 POLY
33 278116001 HOSE-2” HD SUCTION 45” 1
35 99998001 STRAINER-6” .030 STEEL 1
37 287056003 SUB-4” MALE HAMMER UNION 1 1000 PSI
38 287056005 SUB-4” FEMALE HAM. UNION 1 1000 PSI
39 287056001 UNION-4” HAMMER 1 1000 PSI
40 287057001 PLUG-4” NPT 1
42 235721001 BOLT-1/2-13X1 1/2 GR 8 ZINC PLT 6
43 278186003 CLAMP-PAIR 1 2.11” ID
44 278186005 PLATE-COVER 1
45 357040 BOLT-7/16-14X4 GR 5 HHCS PLATED 2
46 235725001 NUT-3/8-16 GR 8 ZINC PLTD 4
47 235736001 BOLT-3/8-16X1 1/4 ZINC PLTD 4
48 285057001 TANK-PISTON WASH 1
49 735003 1/2 COUNTERSUNK PIPE PLUG 1
50 59407001 8M JIC X 10M ADJ. 90 DEG. ELBOW 1
51 215428001 BUSHING-3X2 REDUCER 1 POLY
52 60922001 1/2M X 8M JIC ST ADAPTER 1
53 68208047 HOSE-1/2X52 8FS JIC /8FS JIC 90 1
54 53660001 8M JIC X 8FS 90 DEG TUBE 1
55 224939001 ELBOW-2” 45 DEG STREET 1 POLY
56 287090001 HOSE-2” ID HD DRAIN 5” LG 1
P1.01
Water Pump Components - 200 Gal. (KA-5500PT) - Outer Fig 6-29r01
P1.01
Water Pump Components - 200 Gal. (KA-5500PT) - Outer Fig 6-29r01

REF.
1 287030054 MANIFOLD-OIL 1
287030055 GASKET-OIL MANIFOLD 1
2 287030056 HOSE-8FS JIC/8FS JIC90 1
3 287030057 HOSE-8FS JIC 90 X 1/2M ST 1
4 287030058 HOSE-4FS JIC 90 X 1/8M ST 2
5 287030059 HOSE-4FS JIC ST X 1/8M ST 3
6 287030060 COVER-PISTON CHAMBER 1
7 287030061 GASKET-PISTON CHAMBER COVER 1
8 287030062 COVER-GLASS INSPECTION 1
9 287030063 HOSE-8FS JIC STX1/2M ST 1
10 287030005 MANIFOLD-WATER 1
11 287030075 HOUSING-BRG. HYD DRIVE #8 1
12 235721001 BOLT-1/2-13X1 1/2 GR 8 ZINC PLT 8
13 277780050 GEARBOX-#8 KIT 7.07 RATIO AUBRN 1 Breakdown Fig. 6
14 225838001 BUSHING-2X3/4 NPT REDUCR POLY 2
15 735001 3/4” COUNTERSUNK PIPE PLUG 2
16 287030064 BUSHING-3X2 HEX 1
17 287030065 BUSHING-3X1/2 HEX 1
18 53832001 1/2M PIPE-#8M JIC 90 DEG 4
19 904831001 FITTING-1/2M NPT X 1/2M NPT 90 1
20 287030069 COUPLING-3/8” QUICK 1
21 287030076 QUICK CONNECT-3/8” 1
22 725003 1/2” PIPE TEE BLACK 1
23 732007 1/2” PIPE PLUG BLACK STEEL 1
24 707003 1/2” NPT HEX NIPPLE 1
25 97491001 FITTING-1/8M X 4M JIC STR. CONN 2
26 287030070 FITTING-INJECTOR 3
27 250531001 BOLT-1/4-20X2 GR 8 HEX Y/ZINC 8
28 480003 WASHER-1/4 S/T LOCK 8
30 287030066 FITTING-WATER JET 3
31 287030067 WING NUT-5/16-18 2
32 287030068 *WING NUT-1/4-20 UNC 2
33 524005 SSS 5/16-18X1 2
34 235732001 *NUT-1/4-20 GR 8 ZIN PLTD 4
287030074 GASKET KIT-KA-5500PT REBUILD 1
P1.01
Water Pump Components - 200 Gal. (KA-5500PT) - Power/Fluid Ends Fig 6-30r01
P1.01
Water Pump Components - 200 Gal. (KA-5500PT) - Power/Fluid Ends Fig 6-30r01
REF.
1 287030002 PAN COVER 1
2 287030003 CRANKSHAFT-21T SPLINE 1
287030038 BEARING-MAIN 2
287030051 SEAL-OIL 1
287030039 GASKSET 1
287030052 SHIM KIT 1 VARIOUS THICKNESS
3 287030004 BOLT 6
4 287030079 NUT-5/8-11 SS 24
5 287030006 BUSHING-CONN. ROD 3 STD
6 287030007 CAP-OIL FILL/BREATHER 1
7 287030008 ROD-CONNECTING 3 INSERTED
8 287030009 PIN-WRIST 3
10 287030011 CROSSHEAD 3
11 287030012 GLAND-PONY ROD SEAL 3
12 287030013 BOLT-7/16-14 X 1 1/4 SS 6
13 287030014 SNAP RING 3
14 287030077 STUD-FLUID END/LINER 10
287030078 STUD-FLUID END/LINER 2 LINE UP
15 287030016 CLAMP 3
16 287030017 LOCK NUT 3
17 287030018 CAP-TOP COVER 3
18 287030019 STUD 24
19 287030020 NUT 24
20 287030021 O-RING 6
21 287030022 VALVE-DISCHARGE 3 COMPLETE
22 287030023 VALVE-SUCTION 3 COMPLETE
23 287030024 COVER-END CAP 3
24 287030025 VESSEL-FLUID END 1
25 287030025 PLUG-BRASS DRAIN 1
26 287030027 GASKET-LINER 3
27 287030028 PISTON 3 1/2” 3
28 287030029 LINER 3 1/2” CERAMIC 3
29 287030030 RETAINER-LINER 3
30 287030031 ROD-PISTON EXTENSION 3
31 287030032 SPLASH GUARD-PONY ROD 3
32 287030083 GASKET-PONY ROD GLAND 3
33 287030034 SEAL SET 3 INC. FOUR SEALS
34 287030035 ROD-PONY PISTON 3
35 287030036 CASE-PUMP 1
36 287030037 HOUSING-BEARING 1
37 235721001 BOLT-1/2-13 X 1 1/2 GR 8 ZINC PLT 8
38 238209001 BOLT-5/16-18 X 1 GR 8 NEX ZINC YC 19
39 287030040 PLUG-BRASS OIL LEVEL 1
40 287030053 SEAL-OIL 1
41 287030015 GASKET-PAN COVER 1
P1.01
Water Pump Components - 200 Gal. (KA-5500PT) - Piston Wash Pump Drive Fig 6-31r01
P1.01
Water Pump Components - 200 Gal. (KA-5500PT) - Piston Wash Pump Drive Fig 6-31r01
REF.
1 287030041 BELT GUARD-PUMP DRIVE 1
2 287030042 BRACKET-OIL/WATER PUMP 1
3 287030043 PUMP-BRONZE WATER 1
287030048 REPAIR KIT 1 INC. IMPELLER
4 287030044 PUMP-HYD. CAST IRON 1
NONE REPAIR KIT 1
5 287030045 SHEAVE-OIL PUMP 1
6 287030046 SHEAVE-WATER PUMP 1
7 287030047 SHEAVE-CRANKSHAFT 1
8 NSS SHAFT-AUXILIARY 1 COMES W/ CRANKSHAFT
9 235718001 BOLT-1/2-13 X 2 GR 8 HEX ZINC PLT 4
10 250008001 BOLT-1/4-20 X 1 1/4 ZINC PL 2
11 480003 WASHER-1/4 S/T LOCK 2
12 485003 WASHER-1/4 FLAT 2
13 235732001 NUT-1/4-20 GR 8 ZINC PLTD 2
14 235736001 BOLT-3/8-16 X 1 1/4 ZINC PLTD 2
15 485007 WASHER-38 FLAT 2
16 480007 WASHER-3/8 S/T LOCK 2
17 235725001 NUT-3/8-16 GR 8 ZINC PLTD 2
18 287030049 BELT-HYD. PUMP 1
19 287030050 BELT-WATER PUMP 1
20 528001 SS-38-16 X 3/8 BRASS TIP 2
P1.01
Water Pump Components - 200 Gal. (KA-5500PT) - Special Tools Fig 6-32r01
P1.01
Water Pump Components - 200 Gal. (KA-5500PT) - Special Tools Fig 6-32r01
REF.
1 287030071 INSTALL TOOL-PONY ROD SEAL 1
2 287030072 INSTALL WRENCH-PONY ROD 1
3 287030073 VALVE PULLER-WING TYPE 1
P1.01
Water Shut-off Valve Components - SN256- Fig 6-33
P1.01
Water Shut-off Valve Components - SN256- Fig 6-33

REF.
1 287053002 STEM NUT 1
2 287053003 GROUNDING SPRING 1
3 287053004 NUT-STEM 1
4 287053005 STEM SPRING 3
5 287053006 GLAND 1
6 287053007 PACKING SUPPORT 1
7 287053008 TOP PACKING 1
8 287053009 BOTTOM PACKING 1
9 287053010 BODY CENTER 1
10 287053011 BEARING-STEM 2
11 287053012 STEM 1
12 287053013 BALL 1
13 287053014 SUPPORT RING 2
14 287053015 SEAT/SEAT SPRING 2
15 287053016 O-RING 2
16 287053017 FLANGE 2
17 287053018 BODY STUD 4
18 287053019 BODY NUT 8
287053001 VALVE-1 1/2” BALL 2200 PSI, Inc. All Items In Figure
287053020 KIT-MAINTENANCE Inc. Ref. 4-8, 10 & 14-15
P1.01
Discharge/Suction Valve Assemblies Fig 6-34
P1.01
Discharge/Suction Valve Assemblies Fig 6-34

REF
Revision Date January, 2005 Illustration & Parts List Added.
1 287030080 DISCHARGE VALVE 1 A/R WITH INSERT
2 296251942 VALVE INSERT 2 A/R
3 287078028 VALVE SEAT 2 A/R
4 287030081 DISCHARGE VALVE SPRING 1
5 287030082 SUCTION VALVE 1 A/R WITH INSERT
6 287030083 SUCTION VALVE SPRING 1
P1.01
Vice Clamps Assemblies - Section 7 D80X100/Navtec Navigator HDD
Hydraulic Components Location Diagram - Pipe Vise Fig 7-1r01
P1.01
D80X100/Navtec Navigator HDD Vice Clamps Assemblies - Section 7
Hydraulic Components Location Diagram - Pipe Vise Fig 7-1r01

REF.
lengths.
P1.01
Carriage Asembly - Rear Vise Fig 7-2
P1.01
Carriage Asembly - Rear Vise Fig 7-2

REF.
1 238212001 BOLT-5/16-18 X 3” GR8 HEX YZI 2
2 240333001 NUT-5/16-18 GR8 TL ZINC PLTD 2
4 235713001 WASHER-3/8 SAE HARD ZINC PLTD
5 234299001 PIN-VISE SLIDE 2
6 530001 SSS-3/8-16X1/2 2
7 234412001 SHIELD-CYLINDER 1
8 234294001 CARRIAGE-REAR VISE 1
P1.01
Solenoid Valve Assembly - Pipe Vise Fig 7-3r02
P1.01
Solenoid Valve Assembly - Pipe Vise Fig 7-3r02

REF.
1 65570001 6M X 6M JIC 90 DEGREE LONG 1
4 122606001 FITTING-6MX6M JIC90 DEGW/ RSTS 2
5 68774001 FITTING-6MX6M JIC (RUN)X6M JIC 2
7 57940167 HOSE-3/8X106 6FS JIC 2250 PSI 1
8 57940169 HOSE-3/8X70 6FS JIC (100R2) 1
9 53843199 HOSE-1/4X1 18 4FS JIC 3000 PSI 1
10 57940279 HOSE-3/8X98 6FS JIC 3000 PSI 2
11 57940545 HOSE-3/8X104 6FS 3000 PSI 2
12 57940417 HOSE-3/8X108 6FSJICST/6FSJIC90 1
13 57940277 HOSE-3/8X108 6FS JIC 3000 PSI 1
16 83635001 PLUG-#6 JIC MALE 1
17 244462001 VALVE-4 BANK 1 BREAKDWN FIG. 7-9, SN101-266
18 244599001 SHIELD-VISE VALVE 1
19 57940663 HOSE-3/8X62 6FSJICST/90 3000# 2
21 280935001 *VALVE-4 BANK VISE 1 Breakdown Fig. 7-13, SN267-
P1.01
Vise Cylinder Assembly (Lower) Fig 7-4r03
P1.01
Vise Cylinder Assembly (Lower) Fig 7-4r03

REF.
1 287030002 *CYL-HYD .5 BORE X 2.25 ROD X 2: ST 2 Breakdown
3 59928001 6F JIC X 4M JIC ST REDUCER 1
5 57940553 HOSE-3/8 X 23 6FS JIC 3000 PSI 1
6 122606001 FITTING-6M X 6M JIC 90 DEG W/RSTS 1
7 57940817 HOSE-3/8 X 15 6FS JIC M2T 4000 PSI 1
8 275478001 PIN-1/2 X 3 1/4 BALL LOCK CLEVIS 2
9 249879001 GRIP - JAW 3 1/4 CURVED 2 Replaced w/ 285753-001
249880001 GRI -3 5/8 OD 2 Inc. Ref, REPL W/ 285754-001
11 235721001 BOLT-1/2-13 X 1 1/2 GR8 ZINC PLT 2
12 234402001 PIN-VISE CYLINDER 2
13 57940417 HOSE-3/8 X 108 6FS JIC ST/6FS JIC 90 1
14 122605001 FITTING 6M JIC BCH TEE W/ RSTS 1
15 68774001 FITTING 6M X 6M JIC (RUN) X 6M JIC 1
16 57940277 HOSE-38 X 108 6FS JIC 3000 PSI 1
17 248031001 BOLT-5/16-18 X 1 1/4 GR8 ZINC PL 6
19 231758001 WASHER-SAFETY (1/2” HEX ID) 10
20 231757001 BOLT-CLAMP STACKING 5/16 THRD 10
21 67846005 CLAMP-TWIN 10
22 900035005 CLAMP-3/8” DOUBLE HOSE 6
23 280535001 TUBE-SPACER REPLACES 1081-001
24 249812001 BOLT-1/2-13 X 7 1/2 HHCS GR8 ZNC 2
26 278120001 HOLDER-2 1/4 RAM, GRIP 2 3 5/8
278119001 HOLDER - 2” RAM, GRIP 2 3 5/8
278081001 HOLDER - 2 1/4 RAM, GRIP 2 3 1/4
278083001 HOLDER - 2” RAM, GRIP 2 3 1/4
27 278121001 GRIP - VISE 4 3 5/8 UPSET
222488001 GRIP-VISE 4 31/4-31/2 UPSET
28 235713001 WASHER 3/8 SAE HARD ZINC PLTD 4
30 485025 WASHER-1/2” FLAT HRDND ZINC 4
P1.01
Vise Cylinder Asembly (Upper) Fig 7-5r03
P1.01
Vise Cylinder Asembly (Upper) Fig 7-5r03

REF.
1 59426001 FITTING-6M JIC X 6M ADJ 90 ELBOW 1
2 122606001 FITTNG-6M X 6M JIC 90 DEG W/ RSTS 1
3 122605001 FITTING-6M JIC BCH TEE W/ RSTS 1
5 57940553 HOSE-3/8 X 23 6FS JIC 3000 PSI 1
6 57940617 HOSE-3/8 X 15 6FS JIC M2T 4000 PSI 1
7 57940545 HOSE-3/8 X 104 6FS 3000 PSI 2
8 283581001 *CYL-HYD 5” BORE X 2.25 ROD X 2”ST 2 Breakdown
9 249879001 GRIP - JAW 3 1/4 CURVED 2 Replaced w/ Ref. 24-28
249880001 GRIP - 3 5/8 OD 2
10 275478001 PIN-1/2 X 3 1/4 BALL LOCK CLEVIS 2
11 276524001 PLATE-VISE INSERT 2
12 234407001 PIN-VISE CYLINDER 2
13 238245001 BOLT 5/8”-11 X 2 1/4” GR8 HEX 8
15 235721001 BOLT-1/2-13 X 1 1/2 GR 8 ZINC 2
17 248031001 BOLT-5/16-18 X 1 1/4 GR8 ZINC PL 6
19 231758001 WASHER-SAFETY 10 1/2” HEX ID
20 231757001 BOLT-CLAMP STACKNG 5/16 THRD 10
21 67846005 CLAMP-TWIN 10 PAIR
22 900035005 CLAMP-3/8” DOUBLE HOSE 6
23 234295001 CRADLE-VISE 1
24 278120001 HOLDER-2 1/4 RAM, GRIP 2 3 5/8
278119001 HOLDER - 2” RAM, GRIP 2 3 5/8
278081001 HOLDER - 2 1/4 RAM, GRIP 2 3 1/4
278083001 HOLDER - 2” RAM, GRIP 2 3 1/4
25 278121001 GRIP-VISE 4 3 5/8 UPSET
222488001 GRIP-VISE 4 31/4-31/2 UPSET
28 485025 WASHER 1/2’ FLAT HARDENED ZINC 4
P1.01
Rotation Carriage Cylinder Assembly Fig 7-6r01
P1.01
Rotation Carriage Cylinder Assembly Fig 7-6r01

REF.
2 68787001 FITTING-6M (BCH)X6M JICX6M JIC 2
3 57940589 HOSE-3/8X45 6FS JIC 3000PSI 2
4 57940279 HOSE-3/8X98 6FS JIC 3000 PSI 2
5 235730001 * BOLT-5/8-11X1 1/4 GR8 ZINC 16
9 230761001 ROTATION PIN 2
10 239275001 CYLINDER-2 1/2 X 5 TRN MNT 2 BREAKDOWN FIG. 7-11
11 70070003 BEARING-COMPOSITE 1 LONG 2
12 222433001 MOUNT- TRUNION 4
15 231757001 BOLT-CLAMP STACKING 5/16THRD 10
18 248031001 BOLT-5/16-18X1 1/4 GR8 ZINC PL 6

P1.01
Vise Shift Cylinder Assembly Fig 7-7
P1.01
Vise Shift Cylinder Assembly Fig 7-7

REF.
1 68821001 FITTING-4MX4M JIC 90 W/RESTRIC 1
2 58295001 FITTING-4M OR X 4M JIC 45 DEG. 1
3 53843199 HOSE-1/4X118 4FS JIC 3000 PSI 2
4 239313001 PIN-CYLINDER 2
5 510017 COTTER PIN-5/32” X 1 1/2” 4
6 223998001 CYLINDER- 1 1/2 X 6 1 BREAKDOWN FIG. 7-12
12 248031001 BOLT-5/16-18X1 1/4 GR8 ZINC PL 6
P1.01
Zap Alert Assembly Fig 7-8r03
P1.01
Zap Alert Assembly Fig 7-8r03

REF.
1 234426003 BOLT ASSEMBLY - ROLELR MOUNT 6 Inc. Ref. 6
2 124620034 BOLT - 3/4-10X3 1/2 GR8 HEX ZINC 4
3 23571001 WASHER - 3/4 SAE HARD ZINC PLTD 4
4 238244001 BOLT - 1/2-13 X 4 GR8 HEX Y/ZINC 4
5 485025 WASHER - 1/2 FLAT - HRDND - ZINC 4
6 235727001 BOLT - 3/8-16X1 GR8 HEX ZINC PLT 4
7 235713001 WASHER - 3/8 SAE HARD ZINC PLDT 4
8 397001 NUT - 3/4-10 GR 8 SLTL 6
9 485017 WASHER - 3/4 FLAT 12
10 244679001 ROLLER - GUIDE 6
11 244678001 BUSHING GUIDE ROLLER 6
12 280536001 TUBE - LINKAGE-SHAFT CLAMP 4 Replaces 1096-005
13 597001 ZERK - 1/4” NF 90 DEG GREASE 6
14 235925001 WIPER - 2 7/8 OD ROD 1
235926001 WIPER - 3 1/2 OD ROD 1
15 23446001 STOP - WIPER 1
16 234486001 MOUNT - WIPER HOLDER 1
17 224922001 COIL - CURRENT 1 W/17” COAX CBL, SN101-195
276856001 *COIL - CURRENT 1 W/17” COAX CBL, SN196-
18 234461001 HOLDER - ROD WIPER 1
P1.01
Solenoid Valve Components Fig 7-9r01
P1.01
Solenoid Valve Components Fig 7-9r01

REF.
1 228128003 CARTRIDGE-SOLENOID 3 Inc Seal Kit & Nut Ref. 8
2 228128005 CARTRIDGE-SOLENOID 1 Inc. Seal Kit & Nut Ref. 8
228128009 SEAL KIT 1
3 206271005 COIL-12V DUAL POST 3
4 228128013 SENSE CHECK 2
228128015 SEAL KIT 2
228128009 SEAL KIT 1
6 NSS BODY-VALVE 1
7 228128007 COIL 1
8 224886007 NUT 4
244462001 VALVE-4 BANK Inc. All Items In This Figure
P1.01
Hydraulic Cylinder Components - 5" x 2" Fig 7-10r01
P1.01
Hydraulic Cylinder Components - 5" x 2" Fig 7-10r01

REF.
1 275458005 CYLINDER ROD 1
2 221731007 HEAD GLAND 1
3 221731009 PISTON 1
4 85777031 NUT 1 1/2” 12 LOCK 1
5 283581002 *TUBE-WELDMENT 1 Replaces 275458003
7 215799015 ROD WIPER 1
8 215799013 POLYPAK 1
9 221731011 WEAR BAND 1
11 85777019 O-RING 1
12 221731013 O-RING 1
13 85777025 UNI-RING 1
14 224445007 GREASE FITTING 1
234292005 SEAL KIT
283581001 CYL-HYD. 5” BOR X 2.25 ROD X 2” ST.
P1.01
Hydraulic Cylinder Components - 2 1/2" x 5" Fig 7-11
P1.01

REF.
1 200769001 UNI-RING 1
2 222440007 BACK-UP RING 2
3 221256013 O-RING 1
4 221766017 O-RING 1
5 200841001 BACKUP WASHER 1
6 222440009 INTERNAL SNAP RING 1
7 205002001 1 1/8”LOADED U-CUP 1
8 221256015 ROD WIPER 1
9 95631011 LOCK NUT 1
10 104628009 PISTON 1
11 222440003 BARREL ASSY 1
13 200777001 GLAND 1
239275001 CYLINDER-2 1/2 X 5 TRN MNT INC. REF. 1-13
222440011 SEAL KIT
P1.01
P1.01

REF.
1 202721001 UNI-RING 1
2 223998003 O-RING 1
3 202727001 O-RING 1
4 202726001 WASHER-BACK-UP 1
5 223998005 O-RING 1
6 223998007 BACK-UP RING 1
7 202724001 WIPER-ROD 1
8 202722001 LOCKNUT 1
9 202720001 PISTON 1
10 223998009 BARREL ASSEMBLY 1
12 223998013 SET SCREW 1
13 223998015 THREAD CAP 1
14 223998017 THREAD CAP HEAD 1
223998019 SEAL KIT INC. REF. 1-7
223998001 CYLINDER- 1 1/2 X 6 INC. REF. 1-14
P1.01
Vise Valve Components SN267- Fig 7-13
P1.01
Vise Valve Components SN267- Fig 7-13

REF.
251112005 COIL-10 DL 12V/SP 4
251113007 NUT-RAIN PROOF COIL 4
212821009 SEAL KIT 1
251117009 COIL-#8 1
251113007 NUT-RAIN PROOF COIL 1
228128009 SEAL KIT 1
4 NSS BODY-VALVE 1
280935001 VALVE-4 BANK VISE Inc. All Items In This Figure
P1.01
Rod Loader Assemblies - Section 8 D80X100/Navtec Navigator HDD
Hydraulic Components Location Diagram - Rod Loader Fig 8-1r01
P1.01
D80X100/Navtec Navigator HDD Rod Loader Assemblies - Section 8
Hydraulic Components Location Diagram - Rod Loader Fig 8-1r01

REF.
Revised June 1999 due to update in fittings
& hose lengths.
P1.01
Rod Loader Frame Assembly Fig 8-2r01
P1.01
Rod Loader Frame Assembly Fig 8-2r01

REF.
1 234252001 SPACER-LOADER INDICATOR 1
3 227901001 WEAR BAR - ROD LOADER 2
4 227900001 WEAR BAR-ROD LOADER 2
5 601699012 3/8-16X1 1/4 ELEVATOR BOLT ZNC 10
6 235725001 NUT-3/8-16 GR8 ZINC PLTD 10
7 251327001 PIVOT - LOADER 2
8 227899001 LOADER-ROD 1
9 1835033 BSHG.-STL.-2 X 1 3/4 X 1 1/2 4
10 250573001 BOLT-1/2-13 X 2 1/2 GR8 HX Y/Z 4
13 235731001 NUT-1/2-13 GR8 ZINC PLTD 4
15 601698024 SQ HSS 1/2-13X2 1/2 ZNC PLT 6
16 18150001 WASHER-2 OD X 17/32ID-1/4 1
17 227995001 INDICATOR-ROD LOADER 1
20 250514001 NUT-5/8-NC JAM Y/ZINC 2
21 601697030 SQ HSS-5/8-11X3 ZINC PLT 2

illustration.
P1.01
Rod Box Assembly Fig 8-3r02
P1.01
Rod Box Assembly Fig 8-3r02

REF.
1 275482001 PIN-HITCH 3/4 X 3 1/2 8
3 251356001 BAR - ROD BOX LIFT 2
4 275341003 ROD BOX ASSY D80 1 DOMESTIC
275341005 ROD BOX ASSY D80 1 INTERNATIONAL
6 2108001 LYNCH PIN - 1/4 X 2 2
7 227906001 PIN ROD BOX 2
8 7000563 DECAL-WARNING 2 UND, DOM
70001563 DECAL-WARNING 2 UND, INT
9 7000A392 DECAL - DANGER 2 DOM
7001A392 DECAL - DANGER 2 INT
10 280649001 *D50&D80 TALL ROD BOX COVER 1
P1.01
Rod Box Assembly (9 Rod) Fig 8-4r03
P1.01
Rod Box Assembly (9 Rod) Fig 8-4r03

REF.
1 275482001 PIN-HITCH 3/4 X 3 1/2 8
4 277800003 BOX ASSY.-ROD 1 9 ROD, DOM
277800005 BOX ASSY.-ROD 1 9 ROD, INT
6 2108001 LYNCH PIN - 1/4 X 2 2
7 227906001 PIN ROD BOX 2
8 70000563 DECAL-WARNING 2 UND, DOM
7000I563 DECAL-WARNING 2 UND, INT
9 7000A392 DECAL - DANGER 2 DOM
700IA392 DECAL - DANGER 2 INT
10 280648001 D50&D80 SHORT ROD BOX COVER 1
11 275927982 *THREAD CMPND-PLUSCO 135-10 PK 1
275928982 *THRD CMPND-PLUSCO 135-4/10 PK 1
P1.01
Bulkhead Assembly Fig 8-5r01
P1.01
Bulkhead Assembly Fig 8-5r01

REF.
1 88545001 FITTING-4M JIC BLKHD RUN TEE 4
2 61497001 * FITTING-4M JIC BULKHEAD 90DEG. 2
3 53843061 * HOSE-1/4X124 4FS JIC 2 100R1
4 53843009 * HOSE-1/4X90 4FS JIC 1 100R1
5 53843039 HOSE-1/4X102 4FS JIC 1 100R1
6 53843163 * HOSE-1/4X94 4FS JIC 1 100R1
7 53843231 * HOSE-1/4X66 4FS JIC 3000 PSI 6
8 53843573 HOSE-1/4 X 112 4FS JIC 3000 PSI 1
9 53843233 HOSE-1/4X108 4FS JIC 3000 PSI 2
10 53843049 * HOSE-1/4X120 4FS JIC 1 100R1
11 53843201 HOSE-1/4X132 4FS JIC 3000 PSI 1

marked with *.
P1.01
Control Valve Assembly - Rod Loader Plumbing Fig 8-6
P1.01
Control Valve Assembly - Rod Loader Plumbing Fig 8-6

REF.
1 57967001 10M-6F O-RING BUSHING 6
3 53843231 HOSE-1/4X66 4FS JIC 3000 PSI 6
P1.01
Rod Pusher Cylinder Assembly Fig 8-7r01
P1.01
Rod Pusher Cylinder Assembly Fig 8-7r01

REF.
2 131008001 FITTING-4MJICX6MORING 90D.062R 1
5 53843061 * HOSE-1/4X124 4FS JIC 2 100R1
6 53843201 HOSE-1/4X132 4FS JIC 3000 PSI 1
7 53843049 * HOSE-1/4X120 4FS JIC 1 100R1
8 248031001 * BOLT-5/16-18X1 1/4 GR 8 ZINCPL 9
9 375012 * BOLT-3/8-16X1 1/4”GD#5CARRIAGE 8
11 235725001 NUT-3/8-16 GR8 ZINC PLTD 8
12 510047 PIN - 3/16 X 1 1/4 COTTER 2
13 222815001 PIN-STEER CYLINDER 2
14 224394001 CYLINDER-2X5 2 Breakdown Fig. 8-10
15 239442001 LIFTER-ROD 2
16 67846005 CLAMP-TWIN 14

P1.01
Rod Rotation Cylinder Assembly Fig 8-8r01
P1.01
Rod Rotation Cylinder Assembly Fig 8-8r01

REF.
2 57950001 * FITTING-6M O-RING X 4M JIC 90 2
3 53843233 HOSE-1/4X108 4FS JIC 3000 PSI 1
4 53843039 HOSE-1/4X102 4FS JIC 1 100R1
5 53843163 * HOSE-1/4X94 4FS JIC 1 100R1
6 53843009 * HOSE-1/4X90 4FS JIC 1 100R1
7 227814001 CYLINDER-3 X 7 1/2 2 Breakdown Fig. 8-11
8 227902001 PIN-ROTATE CYLINDER 2
9 227880001 PIN-ROTATION CYLINDER 2
12 601696010 SOCKET HD CAP SCREW 3/8-16X1 Z 2
13 485007 WASHER-3/8 FLAT 2
14 248031001 BOLT-5/16-18X1 1/4 GR8 ZINC PL 9
19 249878001 * WASHER-1 7/8 OD X 1 1/4 ID 14M 10

P1.01
Rod Position Cylinder Assembly Fig 8-9r03
P1.01
Rod Position Cylinder Assembly Fig 8-9r03

REF.
2 131007001 FIT-4MJICX6MORX4MJIC TEE R 062 1
5 53843717 HOSE-1/4X136 4FS JIC ST 5000# 1
6 53843573 HOSE-1/4 X 112 4FS IC 3000 PSI 1
7 53843233 HOSE-1/4X108 4FS JIC 3000 PSI 1
8 53843729 HOSE-1/4X150 4FSJICST/90D 3000 1
9 227815001 CYLINDER 1 1/2 X 14 1/2 2
10 483007 WASHER-1 7/8X1 1/4X14 GA M.B. 2
11 510025 COTTER PIN-3/16” X 2” 2
12 227863001 MOUNT-POSITION CYLINDER 2
13 * 292712001 SPACER - ROD ARM 4 PN Change
14 224326001 ARM-2 7/8” ROD 2
216635001 ARM-3 1/2” ROD 2
15 227752001 MOUNT-LOADER CYLINDER 2
16 1789013 SPRING -EXT. #76 4” OA 2
17 224333003 PLATE ASSY-2 7/8 ROD FLIPPER 2
18 224335001 PLATE-LOADER INSERT 2
19 375014 BOLT-3/8-16X1 1/2”GD#5CARRIAGE 8
21 235725001 NUT-3/8-16 GR8 ZINC PLTD 8
22 235720001 BOLT-3/8-16X1 3/4 6R8 ZINC PLT 2
23 239421001 PLATE-SPRING HOOK 2
24 250625001 NUT-3/8 NC HEX JAM Y/ZINC 14
27 124631026 *BOLT-1/4-20X2 3/4 GR 8 HEX ZINC 12
29 549020 SQ HSS-3/8-16X2 4
30 250514001 NUT-5/8-NC JAM Y/ZINC 2
31 227847001 HOOK-FLIPPER SPRING 2
32 235737001 BOLT-1/2-13X1 1/4 GR8 ZINC PLT 8
34 248031001 BOLT-5/16-18X1 1/4 GR8 ZINC PL 11
P1.01
Hydraulic Cylinder Components - 2" x 5" Fig 8-10
P1.01

REF.
1 200833001 UNIRING 1
2 222440007 BACK-UP RING 2
3 221256013 O-RING 1
4 51172001 O-RING 1
5 200834001 BACKUP WASHER 1
6 224394007 SNAP RING 1
7 200771001 O-RING 1
8 224394009 BACK-UP RING 1
9 221256015 ROD WIPER 1
10 224394011 THIN LOCKNUT 1
11 218008009 PISTON 1
12 224394003 BARREL ASSY 1
13 224394005 ROD ASSY 1
14 200831001 GLAND 1
224394001 CYLINDER-2X5 INC. REF. 1-14
224394013 SEAL KIT-2 X 5 CYLINDER INC. REF. 1-9
P1.01
Hydraulic Cylinder Components - 3" x 7 1/2" Fig 8-11
P1.01
Hydraulic Cylinder Components - 3" x 7 1/2" Fig 8-11

REF.
1 200780001 UNI-RING 12G-300220-312 1
2 208331001 RING-BACK UP 2
3 208332001 O-RING 1
4 200809001 O-RING #232 1
6 204315001 1 1/2” LOADED U-CUP 1
7 200808001 WIPER 52-1500 1
8 218496007 LOCK NUT 1
9 227814007 PISTON 1
10 227814003 BARREL ASSY 1
11 227814005 ROD ASSY 1
13 218496013 THREADED CAP 1
14 89315007 GLAND-CYLINDER 1
227814001 CYLINDER-3 X 7 1/2 INC. REF. 1-15
227814009 SEAL KIT-3X7 1/2 CYLINDER INC. REF. 1-7
P1.01
Hydraulic Cylinder Components - 1 1/2" x 14 1/2" Fig 8-12
P1.01
Hydraulic Cylinder Components - 1 1/2" x 14 1/2" Fig 8-12

REF.
1 227815007 TEFLON PISTON RING 1
2 227815009 O-RING 1
3 227815011 BACK-UP RING 2
4 227815013 O-RING 1
5 202727001 O-RING 1
6 119510005 BACK-UP RING 1
7 208178001 O-RING 1
9 227815021 ROD WIPER 1
10 202722001 LOCKNUT 1
11 227815015 PISTON 1
12 227815003 BARREL ASSY 1
13 227815005 ROD ASSY 1
15 215170019 CAP-THREADED 1
227815001 CYLINDER 1 1/2 X 14 1/2 INC. REF. 1-16
227815019 SEAL KIT-1 1/2X14 1/2 CYLINDER INC. REF. 1-9
P1.01
Tubing Tongs Assemblies - Section 9 D80X100/Navtec Navigator HDD
Tubing Tong Assembly Fig 9-1
P1.01
D80X100/Navtec Navigator HDD Tubing Tongs Assemblies - Section 9
Tubing Tong Assembly Fig 9-1

REF.
[A] 2 3/8”
[B] 2 7/8”
[C] 3 1/2”
1 230970001 TONG-K30 LIGHT WEIGHT TUBING 2 BREAKDOWN FIG. 9-2 [A] [B] [C]
2 235870001 K-30 2 5/8 DIES ( 1 3/SET [A]
230972001 DIES-3 1/4”TUBING TONG( 1 3/SET [B]
230974001 DIES-3 5/8” TUBING TONG( 1 3/SET [C]
3 234967001 PIN-FEMALE CYLINDER 2 [A] [B] [C]
4 234966001 PIN-MALE CYLINDER 2 [A] [B] [C]
5 2108001 LYNCH PIN - 1/4 X 2 2 [A] [B] [C]
6 230977001 CYLINDER-2”X15" 1 BREAKDOWN FIG. 9-3 [A] [B] [C]
7 86235001 6M ORING X 8M JIC STR. 2 [A] [B] [C]
8 53844167 HOSE-1/2X240 8FS JIC 3000 PSI 2 [A] [B] [C]
9 68634001 FITTING-3/8MX8M JIC 2 STR, [A] [B] [C]
10 221503001 CPLR-3/8 NPT QK 1 MALE, [A] [B] [C]
11 221504001 COUPLER-3/8 NPT QUICK 1 FEMALE, [A] [B] [C]
12 1838001 CONNECTOR-WIRE 4 ETC, [A] [B] [C]
13 240546001 CABLE-3/32 NYLON-18.00 2 [A] [B] [C]
P1.01
Tubing Tong Components Fig 9-2
P1.01
Tubing Tong Components Fig 9-2

REF.
1 230970003 TONG HANDLE 1
2 230970005 HANDLE JAW 1
3 230970007 CENTER JAW 1
4 230970009 LATCH JAW 1
5 230970011 HANDLE PIN 1
6 230970013 JAW PIN 3
7 230970015 BUSHING AND SCREW 6
8 230970017 ADJUSTABLE TONG LATCH 1
9 230970019 LATCH SPRING 1
10 230970021 LATCH RIVET 1
230970001 TONG-K30 LIGHT WEIGHT TUBING COMPLETE, INC. REF. 1-10
P1.01
P1.01

REF.
1 230977003 NUT 1
2 230977005 HEAD 1
3 230977007 PISTON 1
4 230977009 PSP-SEAL 1
5 51181001 O-RING #326 1
6 792029 O-RING 1
7 230977011 BACK-UP 1
8 230977013 ROD SEAL 1
9 230977015 DUST SEAL 1
10 230977017 RETAINING RING 1
11 230977019 SHAFT 1 W/CLEVIS
12 230977021 BARREL 1 W/CLEVIS AND PORTS
230977001 CYLINDER-2”X15" INC. REF. 1-12
P1.01
Pneumatic Stakedown Assy. - Section 10 D80X100/Navtec Navigator HDD
Stake/Driver Assembly Fig 10-1
P1.01
D80X100/Navtec Navigator HDD Pneumatic Stakedown Assy. - Section 10
Stake/Driver Assembly Fig 10-1

REF.
1 231898001 STAKE SLEEVE 4
2 231897001 STAKE 4
3 7000A549 DECAL-WARNING 4
4 231900001 STAKE DRIVING MOLE 1 Beakdown Fig. 10-3
5 231899001 EXTRACTION SLEEVE 1
6 208267001 50’HOSE W/COUPLINGS AR
P1.01
Mist Oiler Assembly Fig 10-2
P1.01
Mist Oiler Assembly Fig 10-2

REF.
1 205154007 SAFETY CLIP 1
2 205154005 FITTING GASKET 1
3 205154003 CLAW FITTING-MALE 1
4 3379001 VALVE - 3/4” BALL - #101R NPT 1
5 736007 3/4” CLOSE NIPPLE BLACK STEEL 1
6 208566001 MIST OILER W/PRESSURE RELIEF 1 INC. REF. 1-13
211713001 OILER ASSY-EUROPEAN STNDRD 1
7 205154011 PNEUMATIC FITTING 1
10 208569001 SIGHT WINDOW W/O-RING 1
12 208599001 MANUAL RELIEVING SFTY CAP AY 1
13 208566003 RUBBER GASKET 1
P1.01
Stake Driving Mole Components Fig 10-3
P1.01
Stake Driving Mole Components Fig 10-3

REF.
1 231902001 BODY W/LONG FRONT ANVIL 1
215399001 WEAR FACE ASSEMBLY 1
2 204933005 STRIKER ET30204 1
3 204933007 STRIKER RING ET30210 2
4 221594001 VALVE RETAINER 1
5 204933011 VALVE RING ET30211 1
6 221593001 VALVE 1
7 204933015 REAR ANVIL ET30205 1
8 207042001 VALVE END SERVICEABLE WHIP 1
9 231901001 TAILCONE-MODIFIED 1
10 204933021 TAIL BOLT ET30221 4
11 231903001 EXTRA LONG SERVICE WHIP HOSE 1
12 204933023 PNEUMATIC FITTING ET30214 1
13 70000340 DECAL-RED VERMEER 2
14 70000944 DECAL-WARNING UND MOLES 1
15 209225001 NEVERSEEZ 1 OZ. 1
16 207368001 7/16”LONG ARM HEX KEY 1
17 207369001 SOCKET-3/8 12 POINT 1
231900001 STAKE DRIVING MOLE Inc. Ref. 1-17
P1.01
Location - Digitrak Assy. - Section 11 D80X100/Navtec Navigator HDD
Location Package, Mark III - Digitrak - Domestic & International Fig 11-1
P1.01
D80X100/Navtec Navigator HDD Location - Digitrak Assy. - Section 11
Location Package, Mark III - Digitrak - Domestic & International Fig 11-1
REF.
1 213389011 DIGITRAK CARRYING CASE 1
2 231990001 DIGITRAK OP. MAN. TRAIN VIDEO 1
3 231991001 DIGITRAK RECEIVER-ENGL/METR 1
4 213389009 DIGITRAK BATTERY PACK 2
5 213389007 DIGITRAK SMART CHRGR115/230V 1
6 221806001 SONDE-15’ BLUE 1
213389005 SONDE - 30’ YELLOW 1
226196001 SONDE -50’ RED 1 4 BATT
221643001 SONDE-50’ RED 1
213086001 O-RING 3
231212001 DIGITRAK STD.LOCATOR US/CAN, INC. REF. 1-5
P1.01
Location Package, Mark III - Digitrak (W/Remote Display) Domestic Fig 11-2
P1.01
Location Package, Mark III - Digitrak (W/Remote Display) Domestic Fig 11-2
REF.
[A] QTY. STD.
[B] CABLE SONDE
1 213389011 DIGITRAK CARRYING CASE 1 [A] [B]
2 231990001 DIGITRAK OP. MAN. TRAIN VIDEO 1 [A] [B]
3 231992001 RECEIVER W/REMOTE ENGLISH/METR 1 [A] [B]
4 213389009 DIGITRAK BATTERY PACK 2 [A]
5 213389007 DIGITRAK SMART CHARGER115/230V 1 [A]
6 221806001 SONDE-15’ BLUE 1 [A]
213389005 SONDE - 30’ YELLOW 1 [A]
221643001 SONDE-50’ RED 1 [A]
226196001 SONDE -50’ RED 1 4 BATT, [A]
226197001 SONDE -50’ .1P MAGENTA 1 [A]
226198001 SONDE-50’ .1P MAGENTA 1 4 BATT, [A]
226199001 SONDE-100’ CABLE GREEN 1 [B]
226200001 SONDE-100’ CABLE .1P GREEN 1 [B]
213086001 O-RING #122 3 [A] [B]
7 221658001 REMOTE CARRYING CASE 1 [A] [B]
8 231993001 DIGITRAK REMOTE DISPLAY 1 [A] [B]
231994001 REMOTE DISPLY FOR CABLE SONDE 1 [B]
9 226195001 CABLE SONDE POWER SUPPLY 1 [B]
231218001 DCI REMOTE LOCATOR SYS US/CAN, INC. REF. 1-5, 7 & 8
231221001 DCI REM CABLE SONDE SYS US/CAN, INC. REF. 1-3 & 7-9
P1.01
Location Package, Mark III - Digitrak (W/Remote Display) International Fig 11-3
P1.01
Location Package, Mark III - Digitrak (W/Remote Display) International Fig 11-3
REF.
[A] QTY. STD.
[B] CABLE SONDE
1 213389011 DIGITRAK CARRYING CASE 1 [A] [B]

2 231990001 DIGITRAK OP. MAN. TRAIN VID 1 [A] [B]
3 231995001 RECEIVER W/REM FNCTN AU 1 [A] [B]
231996001 RECEIVER W/REM FNCTN UK 1 [A] [B]
4 213389009 DIGITRAK BATTERY PACK 2 [A]
5 213389007 DIGITRAK SMRT CHRGR115/230V 1 [A]
6 221806001 SONDE-15’ BLUE 1 [A]
213389005 SONDE - 30’ YELLOW 1 [A]
221643001 SONDE-50’ RED 1 [A]
226196001 SONDE -50’ RED 1 4 BATT, [A]
226197001 SONDE -50’ .1P MAGENTA 1 [A]
226198001 SONDE-50’ .1P MAGNTA 1 4 BATT, [A]
226199001 SONDE-100’ CABLE GREEN 1 [B]
226200001 SONDE-100’ CABLE .1P GREEN 1 [B]
213086001 O-RING #122 3 [A] [B]
7 221658001 REMOTE CARRYING CASE 1 [A] [B]
8 231997001 REMOTE DISPLAY AU 1 [A] [B]
231998001 REM DISP FOR CBLE SOND AU 1 [B]
231999001 REMOTE DISPLAY UK 1 [A]
238750001 REM DISP FOR CBL SOND UK 1 [A] [B]
9 226195001 CABLE SONDE POWER SUPPLY 1 [A]
231219001 DCI REMOTE LOCATOR SYS AU, INC. REF. 1-5, 7 & 8
231222001 DCI REM CABLE SONDE SYS AU, INC. REF. 1-3 & 7-9
231220001 DCI REMOTE LOCATOR SYS UK, INC. REF. 1-5, 7 & 8
231223001 DCI REM CABLE SONDE SYS UK, INC. REF. 1-3 & 7-9
P1.01
Data Logger, Mark III - Digitrak Fig 11-4
P1.01
Data Logger, Mark III - Digitrak Fig 11-4

REF.
1 231224001 DATA LOGGER MODULE 1
2 231228001 DATA-LOG/PC INTERFACE 1
3 238751001 DATA LOG REAL TIME CABLE 1
4 238752001 DIGITRAK LOGGER MANUAL 1
P1.01
Cable Sonde Accessory Assembly Fig 11-5r02
P1.01
Cable Sonde Accessory Assembly Fig 11-5r02

REF.
1 279270001 SHAFT-SPOOL MOUNT 1
2 279275001 BRG-PILLOW BLOCK 1” DIA 1
5 234929001 SLIP RING - 2 CIRCUIT 1 Breakdown Fig. 11-6
6 235742001 BOLT-5/16-18 X 3/4 GR8 ZINC PLTD 1
7 523001 SSS-1/4-20 X 3/8 4
8 279287001 SPACER-WIRE PROTECTOR 1
9 250052001 SPACER-WIRE LINE 1
10 240529001 WIRE-10 GA, RED 500” (THHN) 1
11 234990001 MOUNT-ANTI-ROTATION SPOOL 1
12 250021001 PLUNGER-HAND RETRACTABLE 1
13 736003 3/8 CLOSE NIPPLE BLACK STEEL 1
14 234887001 BASE-COMPRESSION FITTING 1
15 792029 O-RING 1
16 234957001 STOPPER-COMP. FITTING 12GA 3
17 234888001 COVER-COMPRESSION FITTING 1
18 234989001 WIRE HARNSS-D50 X 100 WIRE LINE 1
19 279273001 SPOOL PLATFORM 1
21 250022001 CLIP-ALLIGATOR/RED 3
22 234856001 MICRO-TORCH 1
23 234857001 CRIMPER 1
24 279378001 *BUTT CONN-10 X 12GA W/O HT SHR 100
25 279380001 *HEAT SHRINK 3/8 X 6” QTY 20 5 Replaces 279339-001
26 279340001 ELASTIC CORD - 12” W/ HOOKS 1
27 279379001 *FISH TPE-1/8” DIA X 50’ W/ WNDR CS 1
P1.01
Slip Ring Components Fig 11-6
P1.01
Slip Ring Components Fig 11-6

REF.
1 234929003 BASE-SLIP RING 1
2 234929005 BEARING-NYLON 1
3 234929007 SEAL-GREASE 1
4 234929009 CORE ASSEMBLY 1 INC. REF. 20
5 234929011 BRUSH ASSEMBLY 2
6 234929013 STUD-5/16-18 X 3 1/4 2
7 234929015 COVER-PVC 1
8 407001 NUT-5/16 NC HEX JAM 4
9 485005 WASHER-5/16 FLAT 2
10 234929017 COLLAR-5/16” SET 2
11 234929019 PLATE-END 1
12 234929021 BEARING-.05” IGUS 1
13 234929023 SEAL-SHAFT 1
14 234929025 BRACKET-TORQUE 1
15 57200001 SCREW-#8-32X1/2 RND.HD.MACH. 2
16 234929027 SPACER - .5 WIDE 2
18 234929031 SPACER - .082 WIDE 4
19 234929033 SPACER - .125 WIDE 4
20 234929035 SSS-1/4-20X 1/2 KNURLED 2
21 234929037 CONNECTOR-PLASTIC 1
22 234929039 WASHER-SEALING 2
234929001 SLIP RING - 2 CIRCUIT INC. ALL ITEMS IN FIGURE
Revised June 1999 due to addition of figure
to manual.
P1.01
Location - Spot-D-Tek Assy. - Section 12 D80X100/Navtec Navigator HDD
Location Package, Spot D Tek II.2 Utility Fig 12-1
P1.01
D80X100/Navtec Navigator HDD Location - Spot-D-Tek Assy. - Section 12
Location Package, Spot D Tek II.2 Utility Fig 12-1

REF.
1 213900003 TRANSMITTER FOR SPOT D TEK II 1
213900019 SUNSCREEN FOR TRANSMITTER 1
2 215941001 RECEIVER II.2 1
3 213900013 GROUND STAKE - SPOT D TEK II 1
4 213900007 EXTERNAL COIL - SPOT D TEK II 1
5 213900015 DIRECT CONNECTION CABLE 1
6 215942001 DIR.PROBE II.2 1
7 215938003 OPERATIONAL MANUAL 1
8 213900021 VIDEO TAPE 1
9 213900009 CASE FOR SPOT D TEK II 1
215938001 SPOTDTEK II.2 UTILITY LOC. PKG INC. REF. 1-9
ACCESSORIES
213900023 SUNSCREEN-RECEIVER II.2 MONIT

213900025 RAINCOVER-RECEIVER
P1.01
Location Package, Spot D Tek II.2, III & IIIA Fig 12-2
P1.01
Location Package, Spot D Tek II.2, III & IIIA Fig 12-2
REF.
1 213902005 WIRELESS TRANSMITTER 1
2 215941001 RECEIVER II.2 1
3 231197003 RECEIVER-III 1
4 215943001 WIRELESS MONITOR II.2 1
5 215942001 DIR.PROBE II.2 1
6 231109001 MONITOR - MOLE MAP 1
8 215940003 VIDEO TAPE-INSTRUCTIONAL 1 LOCATING W/ PROBES
9 213900009 CASE FOR SPOT D TEK II 1
10 231111003 RECEIVER-IIIA 1
11 231110001 SPOT-D-TEK DEEP SONDE 1
12 44935001 * HOLDER ASSY.- REM MONITOR 1
215940001 SPOTDTEK II.2 REMOTE MON. PKG. INC. REF. 1 & 4
215939001 SPOTDTEK II.2 DIRECT.BORE PKG. INC. REF. 2, 5 & 7-9
231197001 SPOT-D-TEK III DEEP RECEIVER INC. REF. 3 & 7-9
231111001 SPOT-D-TEK IIIA DEEP REC W/REM INC. REF. 7-9 & 10
STEER FNCTION
ACCESSORIES
216871001 ANTENNA-TRANSMITTER/MONIT
213900023 SUNSCREEN-RECEIVER II.2 MONIT
213900025 RAINCOVER-RECEIVER
213902011 RAINCOVER-II.2 MONITOR
238762001 SUNSCREEN-MOLE MAP MONITOR
238763001 RAIN COVER-MOLE MAP MONITOR
P1.01
Location Package, Spot D Tek Mole Mapping System Fig 12-3
P1.01
Location Package, Spot D Tek Mole Mapping System Fig 12-3

REF.
1 213902005 WIRELESS TRANSMITTER 1 Inc. Ref. 3
2 231109005 COMPUTER CORD 1
4 231109001 MONITOR-MOLE MAP 1
5 231109003 MAPPING SOFTWARE REPL DISK 1
231113001 MAPPING SYSTEM COMPLETE Inc. Ref. 1-5
ACCESSORIES
238763001 RAIN COVER-MOLE MAP MONITOR

238762001 SUNSCREEN-MOLE MAP MONITOR
216871001 ANTENNA-TRANSMITTER/MONIT
P1.01
Spot D Tek II.2 Directional Probe (Repairable) Components Fig 12-4
P1.01
Spot D Tek II.2 Directional Probe (Repairable) Components Fig 12-4

REF.
1 215942003 SLOTTED HEAD ASSEMBLY 1
2 215942005 FIBER PROBE BODY 11.2 1
3 215942007 SPRING - SUSPENSION 1
4 215942009 O-RING 1
5 215942011 BATTERY COMPARTMNT ASSMBLY 1
6 215942013 O-RING 1
7 215942015 BATTERY CAP ASSEMBLY 1
8 215942017 SOLID STATE ELEC. CAPSULE 11.2 1
9 215942019 ROUND SET NUT 1
10 215942021 O-RING 1
11 215942023 BATTERY CONTACT ASSEMBLY 1
12 215942025 MAINTENANCE TOOL KIT 1
13 215942027 TOOL-CAPSULE LINE-UP 1
14 215942029 SEALANT-SILICONE 1
215942001 DIR.PROBE II.2 REPAIRABLE, INC. ALL ITEMS IN THIS
FIGURE
P1.01
Spot D Tek II.2 Deep Sonde (Repairable) Components Fig 12-5
P1.01
Spot D Tek II.2 Deep Sonde (Repairable) Components Fig 12-5

REF.
1 215942003 SLOTTED HEAD ASSEMBLY 1
2 231110003 FIBER PROBE BODY 11.2 1 DEEP
3 215942007 SPRING - SUSPENSION 1
4 215942009 O-RING 1
5 215942011 BATTERY COMPARTMNT ASSMBLY 1
6 215942013 O-RING 1
7 215942015 BATTERY CAP ASSEMBLY 1
8 231110005 SOLID STATE ELECT CAPSULE 11.2 1
9 215942019 ROUND SET NUT 1
10 215942021 O-RING 1
11 215942023 BATTERY CONTACT ASSEMBLY 1
12 215942025 MAINTENANCE TOOL KIT 1
13 215942027 TOOL-CAPSULE LINE-UP 1
14 215942029 SEALANT-SILICONE 1
231110001 SPOT-D-TEK DEEP SOND REPAIRABLE, INC. ALL ITEMS IN THIS
FIGURE
P1.01
Surge Ster (Navtec) Assy. - Section 13 D80X100/Navtec Navigator HDD
Transducer/Speed Sensor Assembly Fig 13-1
P1.01
D80X100/Navtec Navigator HDD Surge Ster (Navtec) Assy. - Section 13
Transducer/Speed Sensor Assembly Fig 13-1

REF.
2 114282009 SPEED SENSOR 3
3 234812001 MOUNT-PPU 1
4 234969001 TRANSDUCER-PRESSURE 2 0-6000
P1.01
Microprocessor Assembly Fig 13-2r02
P1.01
Microprocessor Assembly Fig 13-2r02

REF.
4 234869001 DISPLAY HARNESS ASSY 1
5 234872001 MICROPROCESSOR ASSEMBLY 1
6 234799001 CLAMP 1
7 234756001 BRACKET-DISPLAY 1
8 234811001 MOUNT-DISPLAY 1
9 235725001 NUT-3/8-16 GR8 ZINC PLTD 2
11 120021001 BOLT-1/4-20 X 3/4 THUMB SCREW 2
12 19525001 SCREW-#10-24X1/2 FL HD MACH 5
13 480001 WASHER-3/16 S/T LOCK 4
14 72079001 BREAKER-5 AMP 1
15 244535001 HARNESS-D50X100A NAVTEC 1 SN101-195, SN196-
16 1865005 GROMMET 1 1/2ID X 3/4OD 14 G 1
17 601422001 DISPLAY - 2 X 24 LCD 1
18 234868001 JUMPER ASSY-12V SUPPLY 1
19 244965001 SHIELD - DC2 1
20 244964001 BOLT- STAND OFF 4
21 1863001 REIN BOTTOM CENTER 1
22 235723001 BOLT -3/8-16X1 1/2 GR 8 ZINC PLTD 2
P1.01
Control Panel Asembly - Navtec Fig 13-3r04
P1.01
Control Panel Asembly - Navtec Fig 13-3r04

REF.
1 57938001 SWITCH-8510K2 2
4 234865001 STEERING POT ASSEMBLY 1
5 234866001 PRESSURE SET POT ASSEMBLY 1
6 78114001 CONTROL KNOB #409D2K1 2
8 59634001 NYLON TIE 8” A/R
58151001 STRAP-CABLE TIE-T120R-0 15” A/R
9 244535001 HARNESS-D50X100A NAVTEC 1 SN101-195, SN196-
11 400001 NUT-3/16 NC HEX 1
13 480001 WASHER-3/16 S/T LOCK 1
14 234867001 JUMPER ASSEMBLY/SEAT 1
P1.01
Drill Head Assembly - Section 14 D80X100/Navtec Navigator HDD
Rock Drilling Head Assembly Fig 14-1
P1.01
D80X100/Navtec Navigator HDD Drill Head Assembly - Section 14
Rock Drilling Head Assembly Fig 14-1

REF.
1 234996001 DRIVE SUB-LOWER 1
2 240555001 ROD WIPER-6.00 PARKER 1
3 240552001 SNAP RING-3.125 EXT. SPIRAL 1
4 240509001 BUSHING-D50X100 ROCK HEAD 2
5 240580001 DRILL HEAD ASSY ROTARY 1 INC. TWO OF REF. 4
6 234999001 SLIDER-REAR 2
7 4480001 1/2-13X3/4 SOCKET HD CAPSCREW 6
8 234998001 SLIDER-FRONT 2
9 240589001 LID ASSEMBLY 1
10 240560001 BOLT-5/16-18 X 3/8 SOC HD CAP 2
11 512006 3/8-16X3/4”SOCKET HEAD BOLT 2
12 234997001 THRUST PLATE-D50X100 1
13 240553001 SNAP RING-5.625 EXT. SPIRAL 1
14 240551001 BEARING-THRUST 1
15 240554001 ROD WIPER-5.00 PARKER 1
16 234994001 DRIVE SHAFT-3 5/8” 1
17 240592001 DRIVE SUB-UPPER 2 7/8 1
234995001 DRIVE SUB-UPPER 3 1/2 1
18 240558001 TRICONE BIT-8 1/2 #3 CARBIDE 1
19 240591001 CAPSCREW-1/2-13X1/2 SOCKET HD 2
P1.01
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D80X100/Navtec Navigator HDD
Revision History
Revision Date Page(s) Description
P1.01 January, 2005 TOC, 1-1, 1-2, 1-3, 1-10, 1-15, 1-19, 2-7, 2-10, 3-7, 3-8, 1st Edition, 1st Revision Revised
3-26, 4-2, 4-3, 4-9, 6-2, 6-8, 6-18, 6-26, 6-28, and 8-9 including conversion to 2 page
Revised. Figure 2-13 and 6-34 Added. format.

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NOTICE

The information contained is for DEALER REFERENCE PURPOSES ONLY.

UPDATING AND REORDERING MANUALS

Copyright © 2005 Vermeer Mfg. Co.

Frame Assemblies - Section 1

Decal Assembly - Domestic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1r05

Engine Assemblies - Section 2

Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1r02

Hydraulic Assemblies - Section 3

Hydraulic Components Location Diagram - Implement System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1r02

Oil Filter Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55

Control/Electrical Assy. - Section 4

ROPS Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1r02

Ground/Safety Assemblies - Section 5

Voltage Stake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1r02

Water Assemblies - Section 6

Water Pump Assembly - 200 Gal. (SC115L) - SN119-224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1r04

Water Pump Components - 150 Gal. (SC115L) - Fluid End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

Vice Clamps Assemblies - Section 7

Hydraulic Components Location Diagram - Pipe Vise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1r01

Rod Loader Assemblies - Section 8

Hydraulic Components Location Diagram - Rod Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1r01

Hydraulic Cylinder Components - 1 1/2" x 14 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

Tubing Tongs Assemblies - Section 9

Tubing Tong Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Pneumatic Stakedown Assy. - Section 10

Stake/Driver Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Location - Digitrak Assy. - Section 11

Location Package, Mark III - Digitrak - Domestic & International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Location - Spot-D-Tek Assy. - Section 12

Location Package, Spot D Tek II.2 Utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

Surge Ster (Navtec) Assy. - Section 13

Transducer/Speed Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

Drill Head Assembly - Section 14

Rock Drilling Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

Decal Assembly - Domestic Fig 1-1r05

Decal Assembly - Domestic Fig 1-1r05

Decal Assembly - Domestic Continued Fig 1-1r05

Decal Assembly - Domestic Continued Fig 1-1r05

Decal Assembly - International Fig 1-2r05

Decal Assembly - International Fig 1-2r05

Decal Assembly - International Continued Fig 1-2r05

Decal Assembly - International Continued Fig 1-2r05

Decal Location Assembly Fig 1-3r05

Decal Location Assembly Fig 1-3r05

Decal Location Assembly Continued Fig 1-3r05

Decal Location Assembly Continued Fig 1-3r05

Decal Location Assembly Fig 1-4r01

Decal Location Assembly Fig 1-4r01

Revised June 1999 due to update in

Main Frame/Rack Frame Assembly Fig 1-5r01

Main Frame/Rack Frame Assembly Fig 1-5r01

Revised June 1999 due to update in

Track Tightener, Roller & Chain Assembly Fig 1-6r01

Track Tightener, Roller & Chain Assembly Fig 1-6r01

Track Chain Assembly Fig 1-7

Track Chain Assembly Fig 1-7

Track End Roller Assembly Fig 1-8r03

Track End Roller Assembly Fig 1-8r03