Quotation Date: 2023-04-13

A&P Scrap Metals CC

Attn: PANOS

PE/PP Rigid Plastic Recycling Line

(Output Capacity: 1000kg/hr)

Page 1 of 14
1. Project evaluation
1.1. Feedstock Material & Final Product:
HDPE bottles, tubs, crates, injection molded materials,
Feedstock Material lumps, Polypropylene buckets, basins, tubs, bottles, car
bumpers, lumps, etc.
HDPE, LDPE, PP washed rigid flake
Final Product & Output Capacity
1000kg per hour
1. Moisture content - less than 1%
Description of final product 2. Bulk density: 0.1 g/cm3
3. Flake size: 12mm (or as per customer requirement)

1.2 Facility
Dimension: 26m(L) × 5.5m(W) × 5m(H)
Warehouse/Workshop
Weight: +- 22000kg
Power supply & Installation power 3-phase, 380 V, 50 Hz;
The customer is to provide all cables from the power
supply DB boxes to the control cabinet of this production
Power cables
line and all electrical cables from the control cabinet to
each machine.
The customer must supply water to all machines and
Water Supply
water treatment pools.

1.3 Energy consumption

Installation power 220 KW
Water Supply / Circulation 4000lt – 5000lt per hour
Manpower 4 Persons

1.4 Main commercial terms

Price R4 012 500.00-
Payment term 100% deposit - inspection and delivery
Delivery time 30 days from the date of payment

Shipping 3 x 40HQ Containers

Warranty Period 12 months from the date of bill of lading

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1.5. Machinery layout

1.6 Machinery list

No. Machine Qty. No. Machine Qty.
1 Belt conveyer 1set 10 Floating washer 1set
2 KESD-32100 double shaft shredder 1set 11 Screw loader 1set
3 L shape belt conveyor 1set 12 Horizontal dewatering machine 1set
Hot washer (add chemicals, e.g.
4 1set 13 Drying pipe system 1set
suda)
5 Screw conveyor 1set 14 Zig zag air classify system 1set
6 GS-1200 crusher 1set 15 Silo 1set
7 Screw loader 1set 16 Control cabinet 1set
8 High speed friction washer (1200rpm) 1set 15 Blade sharpener 1set
9 Screw loader 1set 16 Granulator blades 3set

Page 3 of 14
 1. Dimensions: 3.5m x 1m
2. Conveying speed: 1-10m/min
3. Motor: 2.2kw
1 Belt conveyer
4. Control method: Frequency control
5. Belt material: PVC

1. Motor: 22kw x 2
2. Shredding cavity: 1204mm x 776mm
3. Rotating blade quantity: 25 pieces
KESD-32100 double
2 4. Blade thickness: 40mm
shaft shredder
5. Blade material: SKD-11(Japan)
6. Siemens PLC control
7. Capacity: 1000-1200kg/h

Page 4 of 14
 1. Dimensions: 5m x 800mm
2. Conveying speed: 1-10m/min
L shaped belt
3 3. Motor: 2.2kw
conveyer
4. Control method: Frequency control
5. Belt material: PVC

1. Dimensions: 5m x 1.5m
2. Washer roller paddles: 4 pcs
3. Motor: 2.2kw x 2
4. Motor for draining dirty water: 2.2kw
4 Hot wash tank
5. All parts in contact with plastic:
stainless steel, 3mm+
6. Equipped with water level monitor
7. Weight: 4200kg

Page 5 of 14
 1. Diameter: 280mm x 2
2. Motor: 3kw x 2
3. Length: 5m
Double screw
5 4. All parts in contact with plastic:
conveyor
stainless steel, 3mm+
5. Inside screen - steel, 2mm
6. Weight: 750kg

1. Model: GSL-1200
2. Blade material: SKD-11 (Japan)
3. Motor: 75kw
4. Qty. of fixed blades: 4 pcs
6 GSL-1200 Crusher
5. Qty. of rotating blades: 10 pcs
6. Crushing method: wet crushing
7. Screen hole size: 16mm
8. Equipped with safety cut off switch

Page 6 of 14
 1. Diameter: 450mm
2. Motor power: 4kw
3. Length: 4m
4. All parts in contact with plastic:
7 Screw conveyer
stainless steel, 3mm+
5. Inside screen made from stainless steel,
2mm
6. Weight: 550kg

1. Diameter of screen hole: 3mm

2. Motor: 37kw
3. Screw rotary speed: 1200rpm
4. All parts in contact with plastic:
High Speed Friction
8 stainless steel, 3mm
machine 5. Capacity: 1000kg/hr
6. Removes glue water, dirty waste, and oil
7. Bearing brand: SKF
8. Weight: 3600kg

Page 7 of 14
 1. Diameter: 420mm
2. Motor: 3kw
3. Length: 4m
4. All parts in contact with plastic:
9 Screw conveyer
stainless steel, 3mm+
5. Inside screen made from stainless steel,
2mm
6. Weight: 550kg

1. Dimensions: 6m x 1.5m
2. Qty. of roller paddles: 5 pcs
3. Motor: 2.2kw x 2
4. Motor power to drain dirty water: 2.2kw
10 Floating washer
5. All parts in contact with plastic:
stainless steel, 3mm+
6. Equipped with water level monitor
7. Weight: 4000kg

Page 8 of 14
 1. Diameter: 450mm
2. Motor: 4kw
3. Length: 4m
4. All parts in contact with plastic:
11 Screw conveyer
stainless steel, 3mm+
5. Inside screen made from stainless steel,
2mm
6. Weight: 550kg

1. Motor power: 37kw

2. Rotation speed: 1500rpm
3. Equipped with side motor, automatic
cleaning inner screen mesh, motor: 1.5kw
4. Inside screen made from stainless steel,
Horizontal dewatering
12 3mm
machine
5. The main shaft has had anti-corrosion
and
anti-wear treatment
6. Bearing brand: SKF
7. Water outlet is on the bottom of the dryer

Page 9 of 14
 1. Heating: 36kw
2. Length: 19m
13 Pipe drying system 3. Diameter: 219mm
4. Made from stainless steel

1. Separating motor: 4kw

Dust / label removing
14 2. Feeding motor: 11kw
system 3. With toughened glass window

Page 10 of 14
 1. Volume: 3m3
Silo and bagging 2. All parts in contact with plastic:
15
station stainless steel

Page 11 of 14
 World famous brand components:
1. SIEMENS contactors
16 Control cabinet 2. Omron temperature controller
3. ABB Invertor

Final products:
--- Final product 16mm PE/PP flake, water content less than
1%.

Page 12 of 14
 1. Working range: 0-1000mm
2. Grinding wheel motor: 2830rpm (1kw)
Blade Sharpener 3. Working angle: 0-90”
4. Dimensions: 1200 x 650 x 1290mm
5. Machine weight: 150kg

1. Blade material: SKD-11 (Japan)

Granulator Blades 2. Qty. of fixed blades: 4 pcs (x3)
3. Qty. of moving blade: 10 pcs (x3)

Page 13 of 14
2.2 Spare part (free of charge)
Item Name Quantity Application
Mechanical components: tighten
1set Mechanical tightening
screws, nuts, etc.
Mechanical Sealer for all kinds of connection
1set Anti-leakage
parts parts
Bearings 2sets
screw loader
Nylon sleeve 6pcs
Fuse 2pcs
Circuit breaker 2pcs
Electrical cabinet
Electric parts AC contactor 2pcs
Contactor relay 2pcs

Electric heating stick 1pc Heater for pipeline dryer

3. After-sales service
3.1 Technical documents
All labels on machines and lay-out drawings, Electrical Diagrams, User Manuals, will be in English
and all files will be sent to the buyer in the third week of plant manufacture. All hard copies will be
shipped with the machinery.

3.2. Installation, commissioning, and testing

a. After all machinery is delivered to the customer’s factory, the customer is responsible for all
preparation work, e.g., electricity supply, water supply, labors, riggers and all cabling, materials
etc.
b. The engineers will give training to all machinery operators and maintenance staff at the
customer’s factory.

3.3 Guarantee period and after-sales services:

12 months from the date of bill of lading.
During this guarantee period, KOOEN will provide spare parts without any charge in the case of
quality discrepancy during manufacture. If the malfunctions are caused by the customers incorrect
operation of machinery, KOOEN will provide spare parts at cost price.
a. Long-term service:
KOOEN will charge the customer cost price for spare parts beyond one year and provide long-
term technical guidance.

3.4. Validity: 14 working days from the date of this quotation.

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