ZRZT 15-55 (VSD)
ZRZT 15-55 (VSD)
ZRZT 15-55 (VSD)
compressor
ZT15-22 & ZT22VSD (FF) ZR/ZT30-45 & ZR/ZT37-55VSD
(FF)
Table of Contents
1 3 5 7
Cover Introduction Air Quality Efficiency
10 12 15 17
Reliability smart AIR solutions Engineered Service
solutions
19 22 24 28
Flowchart Options Technical Back cover
Specifications
effectively saving energy, ensuring product safety – only oil-free machines exclude contamination risks for
100% – and guaranteeing the utmost reliability around the clock. And not just today,
but day after day, year after year, with minimal maintenance cost, few service interventions and long
overhaul intervals.
3
High-quality air Efficiency Complete solution
100% oil-free air to safeguard State-of-the-art technologies to Plug & Play package for
your production save time and costs simplified installation and
ownership
5
Why quality air?
Contamination of a production process can be extremely costly, both in down time and scrap costs of products. Mitigating risks of contamination
therefore directly impacts total cost of ownership. For all products and processes that need high-quality compressed air, there is an international
standard called ISO8573:2010. The 3 most common contaminants that ISO8573:2010 defines are solid particles, moisture or pressure dew point, and
oil.
of a compressor, calculated over 10 years. Maintenance represents another 15%, while the energy
consumption represents 70%. It is easy to understand that energy efficiency is important. Every percent
that can be gained in efficiency will have a direct impact on the life cycle cost of your
compressor. While being utterly reliable, our ZT 15-55 (VSD) and ZR 30-55 (VSD) are also competitive in
terms of efficiency. These are the highest contributors to the efficiency of this machine range:
7
Variable Speed Drive A Variable Speed Drive (VSD) compressor
automatically adjusts its
motor speed to the air demand. Applications have a varying air
demand. That is why Atlas Copco pioneered the Variable Speed
Drive (VSD) technology for compressors to make sure that your
system gets the right amount of air.
Save Energy with a VSD Adding one or more VSD machines to your
compressed air installation will greatly improve the energy efficiency of
the complete system, with energy savings easily up to 35%.
This dryer is regenerated with the heat of compression. If you need dry
air, this is definitely the most efficient dryer solution, infinitely better
than any alternative.
Our sophisticated Delayed Second Stop (DSS) will take the running
conditions of the machine into account and will allow the machine to
stop if no frequent motor starts preceded. This will generate major
savings compared to traditional load/unload compressors.
Each have their benefits for their typical target installations. But one
thing they all have in common: they will control your installation in
a more efficient way than the individual machines with individual
settings can.
9
ZT 55 VSD
ZT 55 VSD
ZT 55 VSD
8 Soundproof design
The ZR/ZT compressor comes with a sound insulated canopy. No
4 Optimal control separate compressor room is required. It allows for installation in
On our VSD variants, we are using our in-house designed highly most working environments.
efficient NEOS frequency converters. Neos frequency converters
are built into a cubicle that ensures stable operation up to
50°C/122°F. We combine the NEOS frequency converter with
electric motors that have been specifically designed for VSD use, 9 Ease of maintenance
also on low motor speeds with attention for motor and
Components in the compressor are strategically placed for ease of
compressor cooling. All Atlas Copco VSD compressors are tested
access.
and certified for Electro Magnetic Compliance. Compressor
operation does not influence external sources and vice versa. Our
VSD compressors can range between 30-100% of the maximum
capacity (turndown 70%). Between minimum and maximum
motor speed, the motor can run on every speed (there are no
resonance frequencies that need to be avoided), so that stable net
pressure and energy savings are ensured.
11
smart AIR solutions
Only a complete compressed air system is an energy efficient and reliable solution that delivers the
correct compressed air quality. That is why we call our solutions smart AIR solutions.
15
Engineered solutions
17
Total solutions provider
Installation
With our Full Feature concept, you buy simplified installation: not only
the compressor, but also dryer and many of the options can be built
into one package. This not only saves you valuable floor space, it
drastically simplifies installation, saving time and money for contractors
to execute work for connecting different components mechanically and
electrically.
What does it take to keep your equipment running in the most optimal
conditions? As compressed air experts we know. All that knowledge, we
have put into a comprehensive service plan called Total Responsibility.
As the name suggests, Total Responsibility takes care of it all, from
preventative maintenance, covering the risk
of breakdowns and solving the problem if a breakdown occurs up to
performing complete overhauls if and when needed.
AIRScan
19
20 - ZT 15-55 VSD (FF)
1 Inlet & filtration 4 Integrated dryer
The air is represented by the light blue flow. It is drawn into the The cooled wet compressed air is now mixed with 40% of the
compressor through the inlet filter where the air is cleaned. Then it cooled regeneration air and enters the dryer. The dry compressed
passes through the throttle valve with air with guaranteed dew point is now ready
integrated blow off valve that takes care of the load unload for use in your application.
regulation. The air then continues to the compression stage.
5 Oil flow
2 First compression & cooling The yellow flow is the oil path within the compressor. The oil
In the first compression stage the air pressure is raised to an pump sucks oil from the oil sump and pumps it through the oil
intermediate pressure after which the air is cooled down in the cooler and the high efficiency filter. This delivers cool clean oil to
intercooler. After the intercooler the air passes through a moisture the bearings, the gears and the compressor’s element jackets. It is
separation system before entering the high pressure stage. important to note that in the complete process no oil comes in
contact with the Air, hence ensures complete oil free air.
21
Options
With the ZT/ZR, Atlas Copco provides an all-in-one standard package incorporating the latest technology
in a built-to-last design. To further optimize your ZT/ZR’s performance or to simply tailor it to your specific
production environment, optional features are available.
IT variant SMARTLINK
Please note the availability of the option depends on the chosen configuration.
23
Technical data
Installed motor power Weight without dryer Weight with ID dryer Weight with iMD dryer
Free air delivery (1) Noise level dB(A)
Type (2) (4) (4) (4)
(3)
l/s m³/min cfm kW hp kg lbs kg lbs kg lbs
Air-cooled
ZT 15 – 8.6 36,7 2,2 77,7 15 20 65 975 2150 1189 2621 1231 2714
ZT 18 – 8,6 47,7 2,9 101,1 18,5 25 67 995 2194 1209 2665 1280 2822
ZT 22 – 8,6 55,4 3,3 117,3 22 30 69 1001 2207 1215 2679 1286 2835
Water-
cooled
Installed motor power Weight without dryer Weight with ID dryer Weight with iMD dryer
Free air delivery (1) Noise level dB(A)
Type (2) (4) (4) (4)
(3)
l/s m³/min cfm kW hp kg lbs kg lbs kg lbs
Air-cooled
ZT 15 – 8,6 36,0 2,16 76,17 15 20 65 975 2150 1189 2621 1231 2714
ZT 18 – 8,6 46,7 2,80 98,93 18.5 25 67 995 2194 1209 2665 1280 2822
ZT 22 – 8,6 55,5 3,33 117,66 22 30 69 1001 2207 1215 2679 1286 2835
Water-
cooled
Air-cooled
25- 52,80-
Minimum 4 1,49-3,6
60,07 127,28
22- 47-
Maximum 10 1,33-2,9
48,76 103,31
42,4- 8,9-
Minimum 4
102,3 216,8
2,5-6,1
ZT 37 VSD – 8,6 41,3- 87,5-
Effective 7 1650 3638
bar(e) 101,2 214,4
41,2- 87,3-
Maximum 8,6 2,5-5,7
95,1 201,5
37 50 68 1430 3153 1560 3439
34.9- 74.0-
Minimum 4 2.1-5.9
97.9 207.5
32.5- 68.9-
Maximum 10 2.0-4.8
80.5 170.6
42,4- 89,8-
Minimum 4 2,5-8,6
143,7 304,5
32.3- 68.4-
Maximum 10 1.9-7.3
122.0 258.5
Water-cooled
25
42,0- 89,0-
Minimum 4 2,5-6,1
102,3 216,8
40,7- 86,2-
Maximum 8,6 2,4-5,7
94,9 201,1
42,4- 89,8-
Minimum 4
140,6 297,9
2,5-8,4
ZR 55 VSD – 8,6 41,3- 87,5-
Effective 7 55 75 67 1360 2998 1490 3285 1595 3516
bar(e) 139,4 295,4
41,4- 87,1-
Maximum 8,6 2,5-8,1
135,0 286,1
Air-cooled
25- 52,80-
Minimum 4 1,49-3,6
60,07 127,28
22- 47-
Maximum 10 1,33-2,9
48,76 103,31
42,4- 8,9-
Minimum 4
102,3 216,8
2,5-6,1
ZT 37 VSD – 8,6 41,3- 87,5-
Effective 7 1650 3638
bar(e) 101,2 214,4
41,2- 87,3-
Maximum 8,6 2,5-5,7
95,1 201,5
37 50 68 1430 3153 1560 3439
34.9- 74.0-
Minimum 4 2.1-5.9
97.9 207.5
32.5- 68.9-
Maximum 10 2.0-4.8
80.5 170.6
42,4- 89,8-
Minimum 4 2,5-8,6
143,7 304,5
32.3- 68.4-
Maximum 10 1.9-7.3
122.0 258.5
Water-cooled
42,0- 89,0-
Minimum 4 2,5-6,1
102,3 216,8
40,7- 86,2-
Maximum 8,6 2,4-5,7
94,9 201,1
42,4- 89,8-
Minimum 4
140,6 297,9
2,5-8,4
ZR 55 VSD – 8,6 41,3- 87,5-
Effective 7 55 75 67 1360 2998 1490 3285 1595 3516
bar(e) 139,4 295,4
41,4- 87,1-
Maximum 8,6 2,5-8,1
135,0 286,1
ZR/ZT 30-45 2005 78,9 1880 74,0 2005 78,9 1880 74,0
1026 40,4 1026 40,4
ZT 22 VSD 2195 86,4 1621 63,8 2195 86,4 1621 63,8
ZR/ZT 37-55 VSD 2440 96,1 1880 74,0 2440 96,1 1880 74,0
Dimensions
ZR/ZT 30-45 2005 78,9 1880 74,0 2005 78,9 1880 74,0
1026 40,4 1026 40,4
ZT 22 VSD 2195 86,4 1621 63,8 2195 86,4 1621 63,8
ZR/ZT 37-55 VSD 2440 96,1 1880 74,0 2440 96,1 1880 74,0
Data may vary for other operating modes, versions and conditions. Consult Atlas Copco for details.
27
28 - ZT 15-55 VSD (FF)
Atlas Copco AB