OIL-FREE ROTARY SCREW

COMPRESSORS

ZR 300-750 & ZR 400-900 VSD

SETTING THE
STANDARD IN
ENERGY EFFICIENCY,
SAFETY AND
RELIABILITY
The shortest route to superior productivity is to
minimize operational cost while maintaining an
uninterrupted supply of the right quality of air.
The Atlas Copco Z compressor series is focused on
effectively saving energy, ensuring product safety
–only oil-free machines exclude contamination risks
for 100% – and guaranteeing the utmost reliability
around the clock. And not just today, but day after
day, year after year, with minimal maintenance cost,
few service interventions and long overhaul intervals.
Highest reliability
For 60 years, Atlas Copco Z compressors have set the benchmark
for durability. They are built using long-standing internal
engineering practices, and are designed and manufactured
according to ISO 9001, ISO 14001, ISO 22000 & OHSAS 18001.
The high-end ZR uses time-proven state-of-the-art screw
technology, cooling and pulsation dampers and provides
you with the highest reliability.

100% oil-free compressed air

The ZR offers you 100% pure, clean air that complies with
ISO 8573-1 CLASS 0 (2010) certification. This means zero risk
of contamination; zero risk of damaged products; zero risk of
losses from operational downtime; and zero risk of damaging
your company’s hard-won professional reputation.

Maximum energy efficiency

The ZR’s superior oil-free screw elements provide the optimum
combination of high Free Air Delivery (FAD) with the lowest
energy consumption. Ample sized cooling, low pressure
drops and an extremely efficient drive train result in the
highest compressor package efficiency.

The most complete package

With the ZR compressor, Atlas Copco provides a superior
solution without hidden costs. The totally integrated, ready-to-
use package includes internal piping, coolers, motor, lubrication
and control system. Installation is fault-free, commissioning
time is low and no external instrument air is required.
You simply plug and run.

Global presence - local service

Our aftermarket product portfolio is designed to add maximum
value for our customers by ensuring the optimum availability
and reliability of their compressed air equipment with the
lowest possible operating costs. We deliver this complete
service guarantee through our extensive service organization,
maintaining our position as leader in compressed air.
100% CERTIFIED OIL-FREE AIR
Atlas Copco is renowned for designing and manufacturing some of the most durable oil-free screw
compressors. The ZR high-end rotary screw compressor comes out of this strong tradition. Ideal
for industries where high-quality oil-free air is key, the ZR offers the highest reliability and safety in
combination with low energy costs.

Electronics
• Clean, dry, high-quality air (Class 0) is essential,
produced with optimal energy efficiency.
• Applications include the removal of microscopic debris from
the surfaces of computer chips and computer boards.

Textiles
• Easy and quick installation.
• A completely, fully integrated, ready-to-use solution.

Oil & gas

• Years of experience in providing compressed
air for the oil & gas industry.
• 100% oil-free compressed air for control/instrument
air or buffer air.
• Strong global support network to provide 24/7 assistance.

Automotive
• To maximize productivity in the automotive industry,
downtime has to be eliminated.
• An integrated package designed for long-lasting
performance is crucial.
CLASS 0: THE
INDUSTRY STANDARD
Oil-free air is used in all kinds of industries where
air quality is paramount for the end product and
production process. These applications include
food and beverage, pharmaceutical, chemical and
petrochemical, semiconductor and electronics, the
medical sector, automotive paint spraying, textile
and many more. In these critical environments,
contamination by even the smallest quantities of oil
can result in costly production downtime and
product spoilage.

First in oil-free air technology

Over the past sixty years Atlas Copco has pioneered the
development of oil-free air technology, resulting in a range
of air compressors and blowers that provide 100% pure,
clean air. Through continuous research and development,
Atlas Copco achieved a new milestone, setting the standard for air
purity as the first manufacturer to be awarded CLASS 0 certification.

Eliminating any risk

As the industry leader committed to meeting the needs of the
most demanding customers, Atlas Copco requested the renowned
TÜV institute to type-test its range of oil-free compressors and
blowers. Using the most rigorous testing methodologies available,
all possible oil forms were measured across a range of temperatures
and pressures. The TÜV found no traces of oil at all in the output
air stream.

Concentration total oil

CLASS (aerosol, liquid, vapor) mg/m3

As specified by the equipment user or

0 supplier and more stringent than class 1

1 < 0.01

2 < 0.1

3 <1

4 <5

Current ISO 8573-1 (2010) classes (the five main classes and the associated maximum
concentration in total oil content).
PROVEN Z TECHNOLOGY

1
Throttle valve with load/unload regulation
• No external air supply required.
• Mechanical interlock of inlet and blow-off valve.
• Low unload power.
1

2
World-class oil-free compression element
• Unique Z seal design guarantees 100% certified oil-free air.
• Atlas Copco superior rotor coating for high efficiency and durability.
• Cooling jackets.

3
High-efficiency coolers and water separator
• Corrosion resistant stainless steel tubing.
• Highly reliable robot welding; no leakages.
• Aluminium star insert increases heat transfer.
• Water separator with labyrinth design to efficiently separate
the condensate from the compressed air.
• Low moisture carry-over protects downstream equipment.

* Only for ZR water-cooled versions.

 4
Powerful motor + VSD
• TEFC IP55 motor protects against dust and chemicals.
• Continuous operation under severe ambient temperature conditions.
• Direct energy savings up to 35% with
Variable Speed Drive (VSD) motor.
• Full regulation between 30 to 100% of the maximum capacity.

Water-cooled ZR Pack
5 Air filter

Air in

Low pressure High pressure

element element

Intercooler

Aftercooler

Air out

Air Water Oil

5
Advanced Elektronikon®
• Large 5.7” sized color display available in
31 languages for optimal ease of use.
• Controls the main drive motor and regulates system
pressure to maximize energy efficiency.
VSD: DRIVING DOWN ENERGY COSTS
Over 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation
of compressed air can account for more than 40% of a plant’s total electricity bill. To cut your energy costs,
Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads
to major energy savings, while protecting the environment for future generations. Thanks to continual
investments in this technology, Atlas Copco offers the widest range of integrated VSD compressors on
the market.

12%
Energy savings of up to 35%
Atlas Copco's VSD technology closely follows the air
demand by automatically adjusting the motor speed.
11% This results in large energy savings of up to 35%.
35%
The Life Cycle Cost of a compressor can be cut by an
average of 22%. In addition, lowered system pressure
with VSD minimizes energy use across your
production dramatically.

Total compressor lifecycle cost

Energy Investment
42% Energy savings with VSD Maintenance

What is unique about the integrated Atlas Copco VSD?

1 The Elektronikon® controls both the compressor and the 6 Mechanical enhancements ensure that all components
integrated converter, ensuring maximum machine safety operate below critical vibration levels throughout the
within parameters. entire compressor speed range.
2 Flexible pressure selection from 4 to 10.4 bar with 7 A highly efficient frequency converter in a cubicle
VSD reduces electricity costs. ensures stable operation in high ambient temperatures
3 Specific converter and motor design (with protected up to 50°C/122°F (standard up to 40°C/104°F).
bearings) for the highest efficiency across 8 No ‘speed windows’ that can jeopardize the energy
the speed range. savings and the stable net pressure. Turndown capability
4 Electric motor specifically designed for low operating of the compressor is maximized to 70-75%.
speeds with clear attention to motor cooling and 9 Net pressure band is maintained within 0.10 bar, 1.5 psi.
compressor cooling requirements.
5 All Atlas Copco VSD compressors are EMC tested
and certified. Compressor operation does not
influence external sources and vice versa.
MONITORING AND CONTROL:
HOW TO GET THE MOST FROM THE LEAST
The Elektronikon® unit controller is specially designed to maximize the performance of your compressors
and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such
as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress…
less stress for both you and your entire air system.

Intelligence is part of the package

• High resolution color display gives you an easy to understand
readout of the equipment’s running conditions.
• Clear icons and intuitive navigation provides you fast
access to all of the important settings and data.
• Monitoring of the equipment running conditions and
maintenance status; bringing this information to your
attention when needed.
• Operation of the equipment to deliver specifically
and reliably to your compressed air needs.
• Built-in remote control and notifications functions provided
as standard, including simple to use Ethernet
based communication.
• Support for 31 different languages, including character
based languages.

Online & mobile monitoring

Monitor your compressors over the Ethernet with the
new Elektronikon® controller. Monitoring features include
warning indications, compressor shut-down and
maintenance scheduling. An Atlas Copco App is available
for iPhone/Android phones as well as iPad and Android
tablets. It allows fingertip monitoring of your compressed
air system through your own secured network.

SMARTLINK*:
Data monitoring program
• A remote monitoring system that helps you optimize your
compressed air system and save you energy and cost.
• It offers you a complete insight in your compressed air network
and anticipates on potential problems by warning you up-front.
*Please contact your local sales representative for more information.
 THE MAGIC FORMULA: TURBO + SCREW
Obtain the most efficient compressor solution for your high capacity application in the market by
combining the advanced turbo technology of the ZH+ with the regulating capabilities of the ZR screw
compressor with Variable Speed Drive (VSD). Eliminating costly blow-off in all operating conditions,
this combination is ideal to achieve the highest return on investment while enjoying the benefits
of the ZH+ turbo and ZR screw technology.

Reduced blow-off Eliminated blow-off

While turbo compressors are very efficient in turndown, Atlas Copco's unique Variable Speed Drive (VSD) technology
a lot of energy is wasted during blow-off by expanding part of the closely follows the air demand by automatically adjusting
compressed air into the blow-off valve and silencer. By combining the motor speed. When combining the ZH+ turbo compressor
two turbo compressors in an erratically varying air demand, and the ZR screw compressor with VSD, the highest efficiency
the expensive blow-off is reduced but not completely eliminated. is achieved by completely eliminating blow-off.

Flow Flow

0 4 8 12 16 20 24 0 4 8 12 16 20 24
Hours of operation Hours of operation

Operation with blow-off Operation without blow-off

Find out how much you can save

Atlas Copco can help you map the load/air demand profile of your current compressor and blower installation and indicate potential
energy savings with VSD compressors and blowers. For more information, please contact your local Atlas Copco representative.
PROTECTING YOUR PRODUCTION
Untreated compressed air contains moisture and possibly dirt particles that can damage your air system
and contaminate your end product. The resulting maintenance costs far exceed air treatment costs.
Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions
to protect investments, equipment, production processes and end products.

Increase production reliability

Low quality air heightens the risk of corrosion, which can lower the life span of production equipment. The air treatment solutions
produce clean air that enhances your system’s reliability, avoiding costly downtime and production delays.

Safeguard production quality

Compressed air coming into contact with your final products should not affect their quality. Atlas Copco provides clean,
dry air to protect your production and reputation in the market.

Supreme energy and cost savings

Atlas Copco’s quality air solutions stand for substantial energy savings all day, every day. Taking technology to a new level,
these products achieve maximum cost savings.

Proven peace of mind

Building on know-how and years of experience, the entire Atlas Copco quality air range is produced in-house and tested using
the most stringent methods in the industry.
A DRYER SOLUTION FOR EVERY NEED
Untreated compressed air contains moisture and possibly dirt particles that can damage your air system
and contaminate your end product. The resulting maintenance costs far exceed air treatment costs.
Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to
protect investments, equipment, production processes and end products.

Heat of compression reactivated Rotary drum heat of

adsorption dryers compression dryers

XD-G/XD+-G
-70°C/-40°C/-20°C
ND
-40°C/-20°C
MD
-20°C/+3°C
-94°F/-40°F/-4°F -40°F/-4°F -4°F/+37°F

XD-S
-20°C/+3°C
• Use of freely available heat of compression.
• Negligible power consumption.
• Variants with extra heat augmentation for lower dew points.
-4°F/+37°F
• Use of freely available heat of compression.
• Limited pressure drop.
• Variants for dew point suppression and guaranteed dew point.
• Variants without loss of compressed air.

Heat reactivated adsorption dryer Refrigerant dryer

BD/BD+
-70°C/-40°C/-20°C
FD
+3°C/+20°C
-94°F/-40°F/-4°F +37°F/+68°F
• Use of electrical heaters for regenerating the desiccant. • Use of cooling circuit for cooling down compressed air.
• Limited pressure drop. • Guaranteed pressure dew points.
• Variants without loss of compressed air. • Lowest energy consumption in all operating conditions.
• Air and water cooled variants.

Dryers overview Flow (cfm)

2500 5300 6360 8480 10600 12720 14840 16960

FD
+3 +37

MD XD-S
Dew point (°C)

Dew point (°F)

-20 -4

ND
-40 -40
BD/BD+ XD-G/XD+-G

-70 -94

1200 2500 3000 4000 5000 6000 7000 8000

Flow (l/s)

To further protect your investment, equipment and processes, Atlas Copco presents a full line-up of innovative quality air solutions to suit the high quality requirements of your specific application.
OPTIMIZE YOUR SYSTEM
With the ZR, Atlas Copco provides an all-in-one standard package incorporating the latest technology in
a built-to-last design. To further optimize your ZR’s performance or to simply tailor it to your specific
production environment, optional features are available.

Options
ZR 300-750 ZR 400-900 VSD

Hot air variant (= without aftercooler) • •

Anchor pads • •

Anti-condensation heaters • •

Duplex oil filters • •

Energy recovery • •

ANSI flange(s) for air (and water) connections • •

Heavy duty dust filter for converter cooling air - •

HAT (high ambient temperature) version • •

IT network - •

Kit for purge of dry air during standstill • •

Material certificates • •

Flanged motor/foot mounted motor • -

IP 55 (TEFC) enclosure for motor • -

Wooden packing case • •

Prepared for free standing MD dryer • •

With PT 100s in the windings • -

With PT 1000s in the windings and bearings • •

With PT 1000s in the bearings • •

With PT 1000s in the windings • •

Separate air intake • •

SMARTLINK • •

SPM monitoring equipment • •

Teflon-free elements • •

Test certificate • •

Thermostatic water valve - •

12 pulse converter - •

Automatic water shut-off valve • •

Witnessed performance test • •

Please note the availability of the option depends on the chosen configuration. • : Optional - : Not available

ENGINEERED SOLUTIONS
Atlas Copco recognizes the need to combine our serially produced compressors and dryers with the
specifications and standards applied by major companies for equipment purchases. Strategically located
departments within the Atlas Copco Group take care of the design and manufacturing of customized
equipment to operate at extreme temperatures, often in remote locations.

Innovative technology Innovative engineering

All equipment is covered by our manufacturer warranty. Each project is unique and by entering into partnership with our
The reliability, longevity and performance of our equipment will customers, we can appreciate the challenge at hand, ask the
not be compromised. A global aftermarket operation employing relevant questions and design the best engineered solution
360 field service engineers in 160 countries ensures reliable for all your needs.
maintenance by Atlas Copco as part of a local service operation.
TECHNICAL SPECIFICATIONS
ZR 300-750
Free air delivery (1) Installed motor Noise level (2) Weight
Type

l/s m3/min cfm kW hp dB(A) kg lb

50 Hz
ZR 300 - 7.5 774.6 46.5 1641 315 400 70 6550 14440
ZR 300 - 8.6 725.7 43.5 1538 315 400 74 6550 14440
ZR 300 - 10 695.1 41.7 1473 315 400 71 6550 14440
ZR 315 - 7.5 848.0 50.9 1797 315 400 71 6550 14440
ZR 315 - 8.6 793.1 47.6 1680 315 400 72 6550 14440
ZR 315 - 10 766.6 46.0 1624 315 400 72 6550 14440
ZR 355 - 7.5 939.1 56.3 1990 355 450 71 6950 15322
ZR 355 - 8.6 877.1 52.6 1858 355 450 76 6950 15322
ZR 355 - 10 839.6 50.4 1779 355 450 73 6950 15322
ZR 400 - 7.5 1034.2 62.1 2191 400 500 74 7050 15543
ZR 400 - 8.6 963.9 57.8 2042 400 500 73 7050 15543
ZR 400 - 10 930.5 55.8 1972 400 500 73 7050 15543
ZR 425 - 7.5 1143.9 68.6 2424 425 600 75 7250 15983
ZR 425 - 8.6 1063.1 63.8 2253 425 600 73 7250 15983
ZR 450 - 7.5 1275.7 76.5 2703 450 600 73 8400 18519
ZR 450 - 8.6 1191.8 71.5 2525 450 600 74 8400 18519
ZR 450 - 10 1063.0 63.8 2252 450 600 74 8400 18519
ZR 500 - 7.5 1399.1 83.9 2965 500 700 73 8400 18519
ZR 500 - 8.6 1305.2 78.3 2766 500 700 74 8400 18519
ZR 500 - 10 1217.8 73.1 2580 500 700 74 8400 18519
ZR 630 - 7.5 1715.0 102.9 3634 630 800 75 9125 20117
ZR 630 - 8.6 1595.0 95.7 3380 630 800 76 9125 20117
ZR 630 - 10 1484.1 89.0 3145 630 800 76 9125 20117
ZR 750 - 7.5 2046.2 122.8 4336 750 900 75 9225 20338
ZR 750 - 8.6 1827.4 109.6 3872 750 900 76 9225 20338
ZR 750 - 10 1696.7 101.8 3595 750 900 76 9225 20338
60 Hz
ZR 300 - 8.6 755.9 45.4 1602 315 400 71 6550 14440
ZR 300 - 10.4 685.5 41.1 1452 315 400 71 6550 14440
ZR 315 - 8.6 843.2 50.6 1787 315 400 72 6550 14440
ZR 315 - 10.4 763.3 45.8 1617 315 400 72 6550 14440
ZR 355 - 8.6 943.6 56.6 1999 355 450 72 6950 15322
ZR 355 - 10.4 852.9 51.2 1807 355 450 73 6950 15322
ZR 400 - 8.6 1027.2 61.6 2177 400 500 74 7050 15543
ZR 400 - 10.4 935.1 56.1 1981 400 500 73 7050 15543
ZR 450 - 8.6 1320.5 79.2 2798 450 600 74 8400 18519
ZR 450 - 10.4 1162.9 69.8 2464 450 600 74 8400 18519
ZR 500 - 8.6 1533.5 92.0 3249 500 700 74 8400 18519
ZR 500 - 10.4 1347.0 80.8 2854 500 700 75 8400 18519
ZR 630 - 8.6 1691.8 101.5 3585 630 800 76 9125 20117
ZR 630 - 10.4 1483.9 89.0 3144 630 800 76 9125 20117
ZR 750 - 8.6 1913.5 114.8 4054 750 900 76 9225 20338
ZR 750 - 10.4 1730.0 103.8 3666 750 900 76 9225 20338

(1) Unit performance measured according to ISO 1217, (2) A-weighted emission sound pressure level at the
Annex C, Edition 4 (2009). work station (LpWSAd).
Reference conditions:
- Relative humidity 0%. Measured according to ISO 2151: 2004 using ISO
- Absolute inlet pressure: 1 bar (14.5 psi). 9614/2 (sound intensity scanning method).
- Intake air temperature: 20°C/68°F. The added correction factor (+/- 3 dB(A)) is the total
FAD is measured at the following working pressures: uncertainty value (KpAd) conform with the test code.
Fixed speed:
- 7.5/8.6 bar versions at 7 bar.
- 10/10.4 bar versions at 9 bar.
For VSD: at their maximum working pressure.
TECHNICAL SPECIFICATIONS
ZR 400-900 VSD (50/60 HZ)
Working pressure Free air delivery (1) Noise level (2) Weight
Type
bar(e) l/s m /min
3
cfm dB(A) kg lb
Minimum 3.5 373 - 1235 22.4 - 74.1 790 - 2617
ZR 400 VSD - 8.6 bar(e) Effective 7 371 - 1121 22.3 - 67.3 787 - 2375 77 8540 18827
Maximum 8.6 371 - 1068 22.2 - 64.1 785 - 2263
Minimum 7 375 - 999 22.5 - 60.0 796 - 2117
ZR 400 VSD - 10.4 bar(e) Effective 9 375 - 999 22.5 - 59.9 794 - 2116 77 8540 18827
Maximum 10.4 374 - 998 22.4 - 59.9 792 - 2116
Minimum 3.5 373 - 1327 22.4 - 79.6 790 - 2811
ZR 500 VSD - 8.6 bar(e) Effective 7 371 - 1213 22.3 - 72.8 787 - 2571 77 8540 18827
Maximum 8.6 371 - 1248 22.2 - 74.9 785 - 2644
Minimum 7 375 - 1179 22.5 -70.7 796 - 2497
ZR 500 VSD - 10.4 bar(e) Effective 9 375 - 1178 22.5 -70.7 794 - 2496 77 8540 18827
Maximum 10.4 374 - 1178 22.4 - 70.7 792 - 2495
Minimum 3.5 943 - 2418 56.6 - 145.1 1998 - 5123
ZR 700 VSD - 8.6 bar(e) Effective 7 942 - 2125 56.5 - 127.5 1995 - 4503 79 12420 27381
Maximum 8.6 941 - 1985 56.5 - 119.1 1994 - 4207
Minimum 7 876 - 2046 52.5 - 122.8 1856 - 4336
ZR 700 VSD - 10.4 bar(e) Effective 9 875 - 1897 52.5 - 113.8 1854 - 4019 79 12420 27381
Maximum 10.4 875 - 1789 52.5 - 107.3 1853 - 3790
Minimum 3.5 943 - 2506 56.6 - 150.4 1998 - 5310
ZR 900 VSD - 8.6 bar(e) Effective 7 942 - 2367 56.5 - 142.0 1995 - 5016 79 12420 27381
Maximum 8.6 941 - 2378 56.5 - 142.7 1994 - 5040
Minimum 7 876 - 2101 52.5 - 126.1 1856 - 4453
ZR 900 VSD - 10.4 bar(e) Effective 9 875 - 2101 52.2 - 126.0 1854 - 4451 79 12420 27381
Maximum 10.4 875 - 2100 52.2 - 126.0 1853 - 4451

(1) Unit performance measured according to ISO 1217, (2) A-weighted emission sound pressure level at the
Annex C, Edition 4 (2009). work station (LpWSAd).
Reference conditions:
- Relative humidity 0%. Measured according to ISO 2151: 2004 using ISO
- Absolute inlet pressure: 1 bar (14.5 psi). 9614/2 (sound intensity scanning method).
- Intake air temperature: 20°C/68°F. The added correction factor (+/- 3 dB(A)) is the total
FAD is measured at the following working pressures: uncertainty value (KpAd) conform with the test code.
Fixed speed:
- 7.5/8.6 bar versions at 7 bar.
- 10/10.4 bar versions at 9 bar.
For VSD: at their maximum working pressure.

Dimensions
Standard

Type A (Length) B (Width) C (Height)

C
mm inch mm inch mm inch

ZR 300-425 3700 145.7 2120 83.5 2400 94.5

ZR 450-750 4060 159.8 2120 83.5 2400 94.5
ZR 400-500 VSD 4060 159.8 2120 83.5 2400 94.5
ZR 700-900 VSD 4060 159.8 2120 83.5 2470 97.2
A B
 2935 0366 19 © 2016, Atlas Copco, Belgium. All rights reserved. Designs and specifications are subject to change without notice or obligation. Read all safety instructions in the manual before usage.

COMMITTED TO SUSTAINABLE PRODUCTIVITY

We stand by our responsibilities towards our customers, towards the
environment and the people around us. We make performance stand
the test of time. This is what we call – Sustainable Productivity.

www.atlascopco.com