Operating Instructions - NOVUSF300 450 - V2.0 - 03 2016 1
Operating Instructions - NOVUSF300 450 - V2.0 - 03 2016 1
Operating Instructions - NOVUSF300 450 - V2.0 - 03 2016 1
0_03/2016 EN
Preamble
Thank you for deciding on the heat recovery unit NOVUS (F) 300/450
Legal provisions
All rights reserved.
This operating manual has been compiled with the greatest care. However, the editor does not assume
any liability for damages resulting from missing or incorrect information contained in this operating
manual. We reserve the right to change the content of this manual partially or completely at any time
without prior notification.
The information contained in these documents is the property of PAUL Wärmerückgewinnung GmbH.
The publication, whether partially or completely, requires the written consent of PAUL
Wärmerückgewinnung GmbH. Any in-house reproduction intended to evaluate the product or for proper
use is permitted and is not subject to approval.
Trademarks
All trademarks are acknowledged, even if they are not labelled separately. A missing labelling does not
mean that a good or sign is free of trademark rights.
© 2014 PAUL Wärmerückgewinnung GmbH. All rights reserved.
Validity
This document applies to the following types of devices:
NOVUS (F) 300 series (Zehnder Novus 300 (Enthalpie)– series)
NOVUS (F) 450 series (Zehnder Novus 300 (Enthalpie)– series)
The types of device NOVUS (F) 300 series and NOVUS (F) 450 series, are hereinafter referred to under
the common product name NOVUS, unless details are for type differentiation.
The heat recovery unit (HRU) NOVUS has been built according to the current state of the art and the
acknowledged rules on safety. The device is subject to permanent improvement and development.
Therefore, your device may differ slightly from the instructions.
In order to guarantee a safe, appropriate and economic operation of the heat recovery unit NOVUS,
please observe and comply with all information and notes on safety in this operating manual.
Subject of this operating manual is the heat recovery unit NOVUS in different design variants. Possible
accessories are only described insofar as it is necessary for the appropriate operation. Please see the
particular manuals for further information on accessories.
Target group
The operating manual is intended for operators and qualified personnel. The activities may only be
carried out by personnel having a corresponding formation and being sufficiently qualified for the
respective work.
Besides the general section 1 Introduction, this manual consists of:
A part for the operator and qualified personnel section 1 and 2
A part specifically intended for qualified personnel section 1 and 3
Version: 2.0_03/2016 EN
Index
1 Introduction ............................................................................................................................ 6
1.1 Warranty and Liability .............................................................................................................. 6
1.1.1 Warrant Terms ......................................................................................................................... 6
1.1.2 Liability ..................................................................................................................................... 6
1.2 Safety ....................................................................................................................................... 6
1.2.1 Intended use ............................................................................................................................ 6
1.2.1.1 Heat recovery unit NOVUS ...................................................................................................... 6
1.2.1.2 Control unit ............................................................................................................................... 7
1.2.2 Qualification of the target group ............................................................................................... 7
1.2.2.1 Operators ................................................................................................................................. 7
1.2.2.2 Qualified personnel .................................................................................................................. 7
1.2.3 Safety appliances and measures ............................................................................................. 7
1.2.4 Used symbols........................................................................................................................... 7
3
2.4.2.2 Resetting the filter run-time by means of the TFT touch panel .............................................. 26
2.4.3 What to Do in the Event of a Failure? .................................................................................... 27
2.5 Disposal.................................................................................................................................. 27
4
4 Annexes ................................................................................................................................ 60
4.1 Checklist A Maintenance Works User ................................................................................... 60
4.2 Checklist B maintenance works qualified personnel.............................................................. 61
4.3 Commissioning and handover certificate ............................................................................... 62
4.4 Air volume log ........................................................................................................................ 63
4.5 Product fiche .......................................................................................................................... 64
4.6 Product label .......................................................................................................................... 68
4.7 Declarations of conformity ..................................................................................................... 72
5
1 Introduction
This section contains general information on the heat recovery unit NOVUS.
1.1.2 Liability
The NOVUS was developed and manufactured for use in so-called comfort ventilation systems. Any other
use is considered as “improper use” and can result in damages to the NOVUS or in personal injuries, for
which the manufacturer cannot be made liable. The manufacturer is not liable for any damage, which is
due to the following causes:
Non-observance of the notes on safety, operation and maintenance, stated in this manual;
The installation was not performed according to the regulations;
Mounting of the spare parts, which were not delivered and prescribed by the manufacturer;
The defects occur due to incorrect connection, improper use or soiling of the system;
The warranty period has elapsed;
Normal wear.
1.2 Safety
Please always observe the safety instructions in this operating manual. The non-observance of the safety
instructions, warning notices, notes and instructions can lead to injuries or damages to the NOVUS.
6
The instructions for regular checking and maintenance of the device must be strictly complied with;
Any modification of the NOVUS is prohibited;
All enclosed documentation is a part of the product:
Read and observe the documentation;
Store the documentation in such a way that they are accessible at any time.
1.2.2.1 Operators
Operators must be instructed by qualified personnel:
Instruction on risks when handling electrical devices;
Instruction on the operation of the system;
Instruction on the maintenance of the NOVUS;
Knowledge and observance of this manual with all notes on safety.
Special notice!
7
2 Hints for the operator and the qualified personnel
This section describes how to use the NOVUS.
A B C D E F G H I J
N O P Q R S
Item Designation
8
C Filter cover caps
D Fans (2x)
E Seal fan cover
F EPP fan cover
G Carrier plate with control boards
H Plastic cover plate for control
I Front hood
J Maintenance flap
K Mounting sheet
L Casing made of coated steel sheet
M EPP moulded parts
N Screw connection condensate connection
O Motor-driven by-pass flap
P EPP by-pass cover
Q Internal defroster with PTC heating elements (optional)
R Heat exchanger with condensate pan
S EPP heat exchanger cover with sealing mat and strap
Fig 2: Name plate NOVUS 300 Fig 3: Name plate NOVUS F 300
9
2.1.2 Requirements on the assembly site
The heat recovery unit is suitable for being mounted in frost-free interior areas. The indoor-climate
ambient conditions must not permanently exceed 70 % r. F. at 22 °C.
Decrease / increase fan speeds Supply air and extract air mode
1 to 7
10
2.2.1.1 Operating functions LED control panel
Key By pressing this key, the supply and extract air mode are
Supply air and extract set.
air mode
Key By pressing this key, only the extract air mode is set. The
Extract air mode supply air mode is switched off.
If the ventilation device is operated with a
heat-producing appliance, this key must be
permanently deactivated! The simultaneous
operation of ventilation plant and heat-producing
appliance requires increased safety-related
requirements for negative pressure monitoring with a
switch-off function for the ventilation device.
Key By pressing this key, only the supply air mode is set. The
Supply air mode exhaust air mode is switched off.
11
Key combination By pressing the key combination for at least 3 s, the
… configuration mode configuration mode upper temperature threshold of By-
upper temperature pass is activated and the LEDs L8 and L10 are blinking.
threshold of by-pass By means of the keys, only the upper temperature
threshold for the opening of the by-pass can be adjusted in
Keys for setting upper dependency on the extract air temperature between 21 °C
… temperature threshold (LED L1) and 27°C (LED L7). The lower threshold has a
of by-pass fixed pre-set value of 18 °C. After the repeated actuation of
the key combination for at least 3 sec, the setting is applied
and the configuration mode upper temperature threshold of
by-pass is closed.
The key Reset filter change must always be
pressed in the first place!
Key combination By pressing the key combination for at least 3 s, the
… configuration mode configuration mode imbalance is activated and the LEDs
imbalance L10 and L12 are blinking. By means of the keys for balance
setting, the balance of the fan speed which was active
during the activation of the configuration mode imbalance
Keys for balance setting
can now be adjusted in steps of 5 %. The balance setting is
…
not carried out separately for each fan speed, but jointly for
1. Group groups of fan speeds.
fan speeds <1+2> The adjustable range is from -15 % (L1) to + 15 % (L7). In
2. Group centre position (L4), the supply and extract air fans run at
fan speeds <3+4+5> the same rotation speed. After having actuated the key
combination once again, the setting is accepted and the
3. Group configuration mode imbalance is terminated.
fan speeds <6+7>
The key Reset filter change must always be
pressed in the first place!
LED L1 … L7 LED L8
12
L1 + L7 are lit No external release: fan off
L8 is lit Supply and extract air mode
L8 blinks Error sensor: Fans are switched off, by-pass closes
L8 flashes Standby mode active
L8 + L10 blink Configuration mode for upper temperature threshold of by-pass
(display only during the configuration phase)
L8 + L11 + L12 blinken General error, the error number is displayed in a binary form by means of
the LEDs L1 to L7 (see Tab. 38 in section 3.8.1)
L8 + L12 are lit + L11 blinks Configuration mode for joint operation with heat-producing appliance
2x and then remains off (display only during the configuration phase)
L9 is lit Boost ventilation mode (L1 + L2 + L3 + L4 + L5 + L6 + L7 blink)
L10 is lit Filter run-time has expired
L10 flashes The remaining filter run-time is ≤ 10 days
L10 + L12 blink Configuration mode balancing for the selected fan speed (display only
during the configuration phase)
L11 is lit Extract air mode
L11 blinks Error fan 1 Hall: Fans are switched off, by-pass closes
L11 blinks briefly 3x Extract air mode deactivated (key Exhaust air mode locked, configuration
for joint operation with heat-producing appliance active)
L12 is lit Supply air mode
L12 blinks Error fan 2 Hall: Fans are switched off, by-pass closes
The ventilation device can be operated with up to 3 control units type TFT touch panel or
without control panel. A TFT touch panel is recommended for commissioning!
Fan speed 0 (FS0) The fans stand still. This fan speed is used in the functions
-
Automatic timing mode and Un-occupied mode.
Button By touching this button, the lowest permanent fan speed 1 is
Fan speed 1 (FS1) set.
Button By touching this button, you reach the information, setting and
Menu mode setup menu.
14
Button By touching this button, the touchpad is deactivated, except
Activate key lock for this button. The screen is dimmed and becomes inactive
(cleaning status).
Button If it is touched again and held down (for approx. 2-3 s) you
Deactivate key lock reach the start menu again.
15
2.3 Menu structure of the TFT touch panel
The menu structure is made up of the start menu and three main menus (information, settings and setup).
When activating the TFT touch panel, the start menu is displayed. The main menus are each divided up
into submenus, allowing the access to information or parameter changes.
16
2.3.1 Main menu Information
The main menu Information is divided into eight submenus. In the submenus, information on the current
device status as well as selected factory pre-sets (e.g. type of device) are visualised. Using the navigation
buttons, the respective menu is selected and called up with the Enter key.
The settings in the submenu are only applied after having touched Enter!
17
Symbol Designation Explanation / actions
Button Using the button Fan speed 1, activate FS1 and parameterise
Fan speed 1 (FS1) it with the navigation buttons.
Setting range: 17 % < FS1 < FS2
Button Using the button Fan speed 3, activate FS3 and parameterise
Fan speed 3 (FS3) it with the navigation buttons.
Setting range: FS2 < FS3 < 100 %
Duration boost ventilation Settings: 15 min …120 min,
whereby the air volume flow of the boost ventilation
corresponds to fan speed 3.
Ventilation intensity for Settings: 15 min/h, 30 min/h, 45 min/h,
the duration of non- whereby the ventilation intensity of the active duration of the
occupation for humidity time interval corresponds to fan speed 1.
protection
Duration of the filter run- Setting: 30 d … 180 d, using the navigation buttons
time whereby a maximum filter run-time of 90 days is
recommended.
Remaining run-time of the Display of the current remaining run-time of the filter
filter
Display field Using the button Checkmark and Enter, the filter run-time can
Reset filter run-time be reset to the pre-set value.
Display field In this “eco mode” however, there is a residual risk of freezing
Frost protection mode of the heat exchanger. The energy required for frost protection
Eco is lower.
Display field In the “safe” mode, freezing of the heat exchanger is
Frost protection mode absolutely prevented. The energy required for frost protection
Safe is higher.
Display field In the mode Moisture heat exchanger, freezing of an enthalpy
Frost protection mode exchanger (membrane moisture heat exchanger) is basically
Moisture heat exchanger prevented.
18
2.3.2.4 Submenu Automatic
Two operating modes are provided in the automatic mode:
Automatic timing
Automatic sensor
The desired operating mode of the automatic mode is selected using the navigation buttons (red
background of the text) and by setting the checkmark, and confirmed with Enter.
2.3.2.4.1 Automatic timing
By selecting a group of days (e.g. Mon-Fri), the change data are assigned to each day of the group. Thus,
the settings for the group “Mon-Fri” are then identical to the days “Mon”, “Tue”…”Fri” (or group “Sat-Sun”
identical to days “Sat”, “Sun”). In order to operate the plant with fan speed profiles and time profiles that
differ from day to day, the profile of the respective day (“Mon”…”Sun”) must be changed. Possibly further
changes in the groups “Mon-Fri” or “Sat-Sun” overwrite the previously made settings of the individual
days again!
Symbol FS3
Symbol FS1
SymbolFLS0
19
Fan speed (FS) Time slot (time 000 - 2400)
The factory setting of the automatic timing can only be reactivated via the main menu
Setup.
If the operating mode “Automatic timing” is active in automatic mode, the active fan speed (FS 1-3 only)
is, in accordance with the time slot, visualised in grey on the start menu in addition to the icon Automatic
mode.
Fig 11: Automatic mode automatic timing with active fan speed FS2
20
point (range stop parameter p2) of a linear characteristic curve for the fan speed are parameterized
between 17 % and 100 %. Using the navigation buttons, the characteristic variables (red background of
the text) to be parameterised can be selected and the values can be set using the buttons + / -.
21
In order to avoid drafts resulting from a supply air temperature too low, the by-pass
remains closed below an intake air limit temperature. The limit value of the intake air
temperature can be set in the main menu setup between 12 °C ... 20 °C (factory setting 13
°C).
The upper threshold value should be 2 K above the average room heating temperature.
Button Using this button, the set dimming can be tested. The screen is
Light bulb dimmed for 5 seconds according to setting.
Button After touching the button, the user is prompted to enter the
Deactivate key password for the deactivation of the key lock.
lock Entry of the password <11111> and confirmation with Enter.
22
Abbreviation Designation Explanation / actions
Tab. 15: Parameterization Temperature thresholds flap of the geothermal heat exchanger
2.3.3 Boost ventilation mode with external boost ventilation sensing device
In most cases, boost ventilation sensing devices are mounted in exhaust air rooms such as bathrooms,
W.C.s or kitchens in order to activate temporary maximum ventilation in these rooms for fast discharge of
increased moisture and odours.
When operating this control element, the functional properties and visualisations described for the boost
ventilation mode with LED control panel or TFT touch panel are generated. The boost ventilation mode is
started again at each activation and interrupts the current operating mode for the duration set. Following
this, the device switches back to the previously active operating mode. Manually switching the operating
mode by means of connected control panels stops the boost ventilation function.
If maintenance work is not carried out regularly, this impairs the functioning of the comfort
ventilation in the long term!
The plant must not be operated without filter. During filter replacement and maintenance
work, the ventilation device must be switched off!
23
Two high-quality original filters of the manufacturer are installed inside the NOVUS. After the
corresponding message of the control panel or after visualisation of a programmed digital output signal,
the filters in the NOVUS shall be checked. In order to do so, proceed as follows:
1. Switch the device to standby mode or disconnect it from the power supply.
2. Pull the maintenance flap A with the magnetic clamps from the front panel.
Fig 12: Removing the maintenance flap from the front panel
3. Pull the filter cover cap B out of the filter slide-in compartment. In order to do so, put the finger in
the respective recessed grip C of the filter cover cap.
24
4. Pull the filters D out of the filter slide-in compartments by means of the filter strap E.
5. Push the new filters in the filter slide-in compartments with regard to the flow direction F.
The filters are marked with an arrow according to the required flow direction!
Pollen filters are to be inserted in the filter slide-in compartment of the intake air
connection according the device version (see type plate) and marked with the
symbol !
25
6. Insert the filter cover caps. Make sure that the recessed grips of both filter cover caps face each
other in the filter slide-in compartment.
Fig 16: Position when the recessed grips of the filter cover caps face each other
7. Close the inspection opening of the front hood with maintenance flap.
8. Re-establish the mains connection
2.4.2.1 Resetting the filter run-time by means of the LED control panel
LED 10 When the LED 10 lights up, the filter run-time has expired and a filter
Signalling check shall be performed.
Filter run-time
Key By pressing this key for at least 3 s, the filter run-time is reset. The
Reset LED 10 goes off. The timer starts the set filter run-time.
Filter run-time
Tab. 17: Resetting the filter run-time by means of the LED control panel
2.4.2.2 Resetting the filter run-time by means of the TFT touch panel
Signalling In case the filter run-time has expired, the message “Replace filter”
Filter run-time is generated, signalling that the filter must be checked.
expired
Button By touching the button Menu mode, you reach the main menus
Menu mode
26
Buttons Select the main menu Settings by touching the Navigation buttons
Navigation and confirm by pressing the Enter button.
Buttons Select the submenu Filter by touching the Navigation buttons and
Navigation confirm by pressing the Enter button.
Button By touching the Cancel / back button, exit the menu levels until the
Cancel / back start menu appears.
Tab. 18: Step sequence resetting the filter run-time by means of the TFT touch panel
As soon as a power disconnection has been performed, the living space is not
mechanically ventilated anymore. This may cause moisture and mould problems in the
living space. Therefore, the long-term shutdown of the NOVUS has to be avoided!
For the period of absence, the plant should be operated at the lowest fan speed or in the
un-occupied mode!
2.5 Disposal
When the life time cycle of your NOVUS has expired, the company PAUL Wärmerückgewinnung GmbH
offers you free take-back. If you do not make use of the possibility of feedback of recyclable product parts
into the cycle of materials, we would like to remind you that the NOVUS must not be disposed of in the
normal household garbage. For this kind of disposal, please obtain information on the possibilities of
reuse of components or the eco-friendly treatment of the materials from you community.
27
3 Hints for qualified personnel
This section describes how to install and commission the NOVUS, how to analyse errors and how to carry
out special maintenance work.
Fig 17: General system outline with NOVUS with integrated defroster, version LEFT
The basic configuration of the system is universally valid and does not represent the
system outline of the project-related ventilation plant! It is designed for representation of
the plant-specific system structure for sensors and ventilation equipment.
28
3.2.1 Transport and packing
Proceed with care when transporting and unpacking the NOVUS.
The packaging of the device may only be removed immediately before assembly! Prior to
and during assembly interruptions, the open air duct connection stubs must be protected
with the caps of the air connection against ingress of construction dust and moisture!
3.3 Mounting
The NOVUS has to be mounted according to its design (HORIZONTAL or VERTICAL). Check the
required load capacity of the wall construction (dead load of the NOVUS: 50 kg) and the safe mounting
option of the mounting sheet when mounting it to a wall. We recommend the usage of the mounting frame
(available as an option) for the installation on the floor if the walls are unsuitable. That way, potential
transmissions of structure-born noise are avoided as well as it can be.
Ensure that a minimum clearance of 1 meter remains in front of the NOVUS for
subsequent maintenance works.
3.3.1 Wall mounting
Thereby, processed the wall mounting as follows:
1. Mount the delivered mounting sheet A with the tongues B, which point upwards, horizontally to the
wall. Take advantage of the long-quencher C for fixation by suitable fastening material.
29
Fig 20: Horizontal wall mounting (HORIZONTAL
- RIGHT version)
Fig 19: Vertical wall mounting
(RIGHT version)
2. Glue each piece of the enclosed, self-adhesive rubber buffer D in the bottom corner region on the
rear panel of the device.
3. Hang the NOVUS on the mounting sheet by hooking the tongues B in the slot openings E each of
which are situated at the top of the fold of the rear panel.
30
3.3.2 Mounting on a mounting frame
The area of the mounting frame has dimensions of 620 x 480 mm and is vertically adjustable between
280 mm and 320 mm using mounting frame feet. The mounting frame consists of two long side parts with
the frame feet and two short side parts
Mount the individual parts of the mounting frame in accordance with the figures. Thereby, proceed as
follows:
1. The short side part is vertically offset and to set at right angles to the long side part in direction of
arrow.
2. The tongues A of the short part are snapped into guiding slots B of the long part to fix both parts
together in direction of the arrow..
B A
31
3. Now insert both the other two footboards together.
4. Mount the mounting sheet C with the tongues, which point upwards, to a long side part of the
mounting frame F. In doing so, screw both of the sheet metal screws D in the designated bore
holes E of the side part.
5. Now adjust the completed mounting frame perpendicularly and stably to the designated floor space
via the height-adjustable feet F of the mounting frame.
6. Put the NOVUS on the mounting frame by hooking the tongues in the bottom slot openings of
the rear panel. See Fig 22.
32
3.3.3 Air duct connection
Observe the following points when mounting the air ducts:
Mount the air duct types of the ventilation device to the connector stubs in accordance with the
present LEFT or RIGHT device version (see tag next to the cover sheet control).
Fig 29: Layout air ducts version LEFT and version RIGHT
Use air duct material with air resistance as low as possible, and connect the ventilation
components air-tight among each other;
The connection stubs of the device are made of EPP and have sleeve dimensions DN 160;
The intake air and exhaust air ducts must be insulated in such a way that they are vapour-diffusion
tight;
In the event that a low point is unavoidable when installing the exhaust air duct from the device’s
exhaust air stub to the exhaust air outlet, a connection for condensate drain must be provided at
that point;
A straight pipe routing of the exhaust air from the device connection stub to the roof hood should
be avoided, since during defrosting of possible ice formations, they might fall onto the blades of the
exhaust air fan and cause damage to these blades;
Fig 30: Arrangement drainage of the intake air duct and exhaust air duct
If a silencer is provided at the exhaust air stub, it must be guided upwards by means of a bend in
order to protect it against drenching caused by condensate returning from the exhaust air duct.
If the exhaust air is guided over the roof, this guidance must be equipped with a double-wall or
insulated roof lead-through. Thus, condensate formation between the roof boards is prevented.
For the supply and extract air ducts, we recommend a thermal and vapour resistant insulation in
order to avoid unnecessary temperature loss both in summer and winter.
33
A
A siphon has to be mounted to the 1¼-inch external thread of the condensate connection stub in such a
way that the minimum (60 mm) requirements of the liquid gauge heights are met in accordance with the
schematic diagram.
The condensate drain must not be directly connected to the sewage system (e.g.
finishing freely in a hopper with a siphon at the sewer).
Siphons can dry up! Water has to be refilled if:
the device is commissioned
the siphon makes noises (slurping)
34
3.4 Electrical connections
E E
B A
Position Designation
The RJ45 jacks are exclusively serve the components of the internal RS485-BUS! Any
other usage results in the damage of the control modules!
35
3.4.1 Connection of the adapter board
The adapter board with the 2-fold RJ45 plug connection and the 5-pole screw terminal X1 is used for
communication of the modules via the internal RS485-BUS. The CAT5 network cable establishes the
internal connection between the RJ45 jack of the NOVUS and one of the two RJ45-jack of the adapter
board.
X1
Fig 35: Adapter board Fig 36: Casing for adapter board
A screened 4-wire cable is connected to the 5-pole screw terminal of the adapter board. This cable
connects the adapter board to the 5-pole screw terminal of the control unit’s adapter board. In order to be
protected against error voltage, short circuit and dust, the adapter board must be mounted into the casing
made of transparent plastic. The cables connected to the adapter board must be placed into the cable
troughs of the casing and are fastened by means of the 3-fold click lock of the hinged cover. It is
recommended to use a cable of the type J-Y(ST)Y 2x2x0.6 LG internal cable with a colour coding
according to VDE0815.
Tab. 20: Terminal assignment for terminal X1 adapter board and terminal X1 control unit
X1
Fig 37: Adapter board with terminal X1 on an in-wall base plate; ribbon cable of the adapter board;
board of the TFT touch panel (from left to right)
The connectors of the ribbon cable which are protected against polarity reversal must be
carefully plugged into the jacks of the respective boards!
36
Fig 38: Touchpad with stainless steel frame; ribbon cable of the control unit adapter; Touchpad engaged
in the in-wall base plate (from left to right)
The smaller side of the stainless steel frame of the ready-made TFT touch panel has to point upwards. In
doing so, the control unit adapter and the in-wall base plate have to be positioned in such a way that the
ribbon cable of the control unit adapter, which is arched downward, is plugged in the TFT touch panel.
The spring steel clips, which are mounted to the rear side of the control unit, grasp the in-wall base plate
and pull the stainless steel frame of the control unit tightly to the wall.
3.4.3 Connection of several TFT touch panels
It is possible to connect up to three TFT touch panels as control units for the ventilation device. On the
hardware side, the TFT touch panels shall be connected in parallel to the terminal X1 of the adapter
board according to conductor assignment Tab. 20. The TFT touch panels shall be successively
commissioned and re-addressed (factory setting default address = 1). Addressing of the TFT touch
panels is performed at software level in the setup/submenu More than one control panel.
Address two TFT control panels Connect the first TFT touch panel
Button By touching the button Menu mode, you reach the main menus.
Menu mode
Buttons By touching the navigation buttons, select the main menu setup
Navigation and confirm with Enter.
Tab. 21: Sequence of steps connection / addressing of several TFT control panels
37
The connection of several control panels with the same address number results in a
communication error!
The operation mode of the ventilation device is based on the last input instruction at one
of the TFT touch panels connected.
X1
Fig 39: Adapter board with terminal X1 on an in-wall base plate; ribbon cable of the adapter board; rear
panel LED key-pad (from left to right)
Do not pull the ribbon cable off the adapter board, but put the LED control panel
diagonally through the PEHA frame!
X10.3 Wire 1
X10.4 Wire 2 (GND)
38
3.4.7 Connection status relay
A status relay on the master controller indicates the operating status of the fans (factory setting).
Fan off: Contacts open
Fan on: Contacts closed
In case of removal of the bridge and no external release, the following visualisations are generated:
39
3.4.10 Operation without a control unit connected
When operating the ventilation device without control panel, the control operates according to the
operating mode set last.
The control panel may only be disconnected from the BUS in de-energised condition.
Disconnection during the operation results in a communication error!
3.5.2.1 Adjustment of the nominal air flow with TFT touch panel
For adjustment of the ventilation unit, the fan speed 2 (FS 2) for nominal air flow is set. The following
settings have to be made using the TFT touch panel:
Buttons By touching the button Menu mode, you reach the main menus.
Navigation
Button By touching the navigation buttons, select the main menu setup
Password and confirm with Enter.
40
Button Confirm by touching the Enter button.
Enter
Button By touching Cancel / back button, exit the menu levels until the
Cancel / back start menu appears.
Tab. 28: Step sequence adjustment of the nominal air flow by means of the TFT touch panel
The values for balancing are factory-set and should only be modified if necessary.
Fig 40: Chart 1, setting values nominal air flow NOVUS (F) 300 with fan speed 2 (FS2)
Fig 41: Chart 2, setting values nominal air flow NOVUS (F) 450 with fan speed 2 (FS2)
3.5.2.2 Adjustment of the nominal air flow with LED control panel
For adjusting the ventilation plant, the speed of the LED control panel which corresponds to the settings
of set value. The seven steps of the LED control panel are factory-set values of the fans according to tab.
14. Correspond to the adjusted level for the nominal air flow rate has the nearest set value from chart 1,
Fig 40 or chart 2 Fig 41. During the adjustment of the valves, this fan speed is maintained.
41
Fan speed Setting of set value [%] Setting of set value [%]
level Version LEFT Version RIGHT
LED control NOVUS (F) 300 NOVUS (F) 450 NOVUS (F) 300 NOVUS (F) 450
panel
1 17 25 17 20
2 29 39 29 32
3 41 50 44 43
4 53 61 57 53
5 65 74 70 65
6 74 84 81 74
7 100 100 100 100
Tab. 29: Setting values nominal air volume flow with LED control panel
Make sure that the supply and extract air valves are open as much as possible at the
beginning of the volume flow measurement.
Set the fans to nominal air volume flow.
Adjustment of the air volume flows to the air valves by means of a volume flow hood and an
anemometer (see air volume log)
Adjustment of the air gap on the valve must not be too narrow – aerodynamic noises! Better:
Adjustment of a lower fan output or restriction of the volume flow in the pipeline (installation of a
throttle flap or throttle foam insert)
Readjustment of the valves
Locking of the adjusted positions of the valves and flaps
Recording of the adjusted air quantity and all further adjustments in the designated documentations
Button By touching the button Menu mode, you reach the main menus.
Menu mode
Buttons By touching the navigation buttons, select the main menu setup
Navigation and confirm with Enter.
42
Buttons By touching the navigation buttons, select the respective submenu
Navigation and confirm with Enter.
Buttons Temperatures
Navigation Select by touching the navigation buttons (red background of the
text) and confirm with Enter.
Buttons Anti-freeze protection thresholds
Navigation Using the navigation buttons, the characteristic variables (red
background of the text) to be parameterised can be selected and
the values can be set using the buttons + / -.
Buttons Confirm by touching the Enter button. By touching the Cancel /
Enter back button, exit the menu level.
Cancel / back
Buttons Selection Type defroster heater
Navigation Select the respective type by touching the navigation buttons (red
background of the text).
Button By touching the Checkmark button, the type of defroster heater is
Checkmark selected.
Button By touching the Cancel / back button, exit the menu levels until the
Cancel / back start menu appears.
43
Any change of the fan output via the main menu Settings can lead to a shift of the balance
behaviour, in particular at the upper and lower limits of the fan characteristic curve.
Button By touching the Cancel / back button, exit the menu levels until the
Cancel / back start menu appears.
44
3.6.1.4 Submenu By-pass
The following settings are made in the submenu By-pass
By-pass available;
By-pass temperatures, () values factory setting:
o high threshold (25,0 °C)
o lower threshold (18,0 °C)
o Hysteresis (0,5 K)
o By-pass closed below (13,0 °C)
Test by-pass
Button By touching the Cancel / back button, exit the menu levels until the
Cancel / back start menu appears.
The following switch conditions OPEN / CLOSED are provided for the by-pass (example for LEFT
version):
45
Function Switching conditions
By-pass OPEN, if: T1 < T3 & T1 > t_int_min & T3 > t_ext_max + H_ext -> cooling
or: T1 > T3 & T3 < t_ext_min - H_ext -> heating
Example 1 -> cooling
T1 (intake air) = 21 °C, T3 (extract air) = 27 °C t_ext_min = 18,0 °C
21 < 27 & 21 > 15 & 27 > 24+0,5 t_ext_max = 24,0 °C
H_ext = 0,5 K
Example 2 -> heating
T1 (intake air) = 24 °C, T3 (extract air) = 16 °C t_int_min = 15 °C
24 > 16 & 16 < 18-0,5
By-pass CLOSED, if: T1 < T3 & T3 < t_ext_max - H_ext -> heating
or: T1 > T3 & T3 > t_ext_min + H_ext -> re-cooling
Example 3 -> heating
T1 (Außenluft) = 12 °C, T3 (Abluft) = 22 °C t_abl_min = 18,0 °C
12 < 22 & 22 < 24 - 0,5 t_abl_max = 24,0 °C
H_abl = 0,5 K
Example 4 -> re-cooling
T1 (intake air) = 28 °C, T3 (extract air) = 24 °C
28 > 24 & 24 > 18 + 0,5
Tab. 35: Switching requirements OPEN / CLOSED for the by-pass flap
Button By touching the Cancel / back button, exit the menu levels until the
Cancel / back start menu appears.
Button By touching the Cancel / back button, exit the menu levels until the
Cancel / back start menu appears.
46
3.7 Maintenance and repair by qualified personnel
If regular maintenance work is not performed at the NOVUS, this impairs the functioning of
the comfort ventilation.
The maintenance and repair by qualified personnel should only be carried out by a maintenance service
on the basis of a maintenance contract. The maintenance and repair measures for the NOVUS include
the inspection and cleaning of the fans and the heat exchanger. Cleaning of the heat exchanger is carried
out depending on the degree of soiling; the maintenance interval should not exceed two years.
Fig 42: Removing the maintenance flap from the front panel
3. According to the sequence of steps, pull the front hood in the area of the two spring shackles (on
the front bottom side of the device) off the device by approx. 5 cm first. Then, slide the front hood
towards the supply air duct connections out of the slotted openings (on the front surface of the
device).
2.
1.
47
4. Pull the EPP foam cover C of the heat exchanger by means of the strap B out of the foam housing.
In doing so, grasp the strap on the fastening in the area of the recessed grips of the foam covering
holder.
Fig 44: Removing the EPP foam cover of the heat exchanger
5. Now pull the heat exchanger D by means of the strap E from the EPP housing.
D E
Hints for proper cleaning can also be found at the manufacturer’s website.
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7. Installation of the heat exchanger
G
F
Fig 46: Position of the condensate pan when inserting the heat exchanger into the HRU
Only the frost protection modes Eco and Safe may be set for a standard heat exchanger!
Do not touch any parts of the defroster with your hands, and do not damage the
temperature sensor while cleaning!
49
3. Insert the heat exchanger considering the notes on Fig 46 and perform the work steps 7. to 9.
pursuant to 3.7.1.
L1 L2 L3 L4 L5 L6 L7
Supply air temperature <
x x Supply air temperature too low
setpoint
No end position, by-pass not
x x Error by-pass
working
Software versions of the
x x x x x BUS version incompatible
components not compatible
Too many components
x x x x Too many devices connected
connected to the BUS
Lack of BUS-communication
x x x General control unit error
with control unit
50
Message on display Possible cause Control / Action
Error sensor 1 Sensor break or short circuit Check or replace sensor
temperature sensor
Version LEFT T1
Version RIGHT T3
Error sensor 2 Sensor break or short circuit Check or replace sensor
temperature sensor
Version LEFT T2
Version RIGHT T4
Error sensor 3 Sensor break or short circuit Check or replace sensor
temperature sensor
Version LEFT T3
Version RIGHT T1
Error sensor 4 Sensor break or short circuit Check or replace sensor
temperature sensor
Version LEFT T4
Version RIGHT T2
Supply air temperature too Minimum supply air temperature < Supply air temperature > setpoint
low setpoint; +1K
Intake air temperature too Current intake air temperature < Intake air temp > setpoint; control
low setpoint; longer than 30 minutes after 1 h
Error fan 1 Hall Version LEFT; supply fan speed manual adjustment of fan speed
does not report
Version RIGHT, exhaust fan
speed does not report
Error fan 2 Hall Version LEFT; exhaust fan speed manual adjustment of fan speed
does not report
Version RIGHT, supply fan speed
does not report
Error by-pass No end position, by-pass not Test by-pass
working
BUS version incompatible Software versions of the Replace software versions
components not compatible
Too many devices connected Too many components connected Remove surplus components
to the BUS
Fan slave not connected Lack of BUS-communication Fan slave connected
Communication error Lack of BUS-communication Check BUS-communication
fan slave
Communication error Lack of BUS-communication Check BUS-communication
defroster
Communication error Lack of BUS-communication Check BUS-communication
heater battery
Communication error Lack of BUS-communication Check BUS-communication
flap of the geothermal heat
exchanger
Communication error Lack of BUS-communication Disconnection from power supply,
general then restart
Heating does not switch off Error BUS-thermostat Replace BUS-thermostat
General control unit error Lack of BUS-communication with Check BUS-communication
control unit
Tab. 39: Overview visualisation of errors and error treatment with TFT touch panel
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3.9 Technical description
Layout air
connection
Construction
type
HORIZONTAL - HORIZONTAL -
VERTICAL VERTICAL
LEFT RIGHT
Type of heat exchanger Counter flow channel heat exchanger of plastic (NOVUS
300 - series)
Counter flow enthalpy exchanger with polymer
membrane (NOVUS F 300 - series)
Casing / internal lining Steel sheet galvanised, powder-coated, thermal bridge-
free; internal lining made of expanded polypropylene
EPP for thermal and sound insulation
Pipe connections DN 160 (sleeve dimension)
Weight 50 kg / 52 kg (without / with integrated defroster)
Electrical connection 230 Vac, 50-60 Hz;
2 m power cable with plug connection of a low power
device
Connected load 0,14 kW / 1,44 kW (without / with integrated defroster)
Protection class I
Degree of protection IP 40
Limitations of use -20 bis 40 °C
Assembly site Frost-free interior area;
Ambient conditions: < 70 % r. F. at 22 °C
Installation position Vertical or horizontal wall mounting or on mounting
frame (Option)
52
Operating data Value
Passivhouse-certificate Passivhouse-certificate
Certificate Norme France Certificate acc. DIN 4719
Certificate acc. NBN EN 308
Declaration acc.
energiecluster.ch
Approval of the DIBt
AbZ Z-51.3-273
p-𝑽̇-characteristic curve
Please note:
The numerical values of the
p-𝑉̇ -characteristic curve
which are illustrated in the
chart indicate the power
consumption in [W] in the
respective operating points
Tab. 42: Chart 3, p-𝑉̇ characteristic curve NOVUS 300 without integrated defroster
53
3.9.4 Technical specification NOVUS (F) 450
Passivhouse-certificate
Certificate acc. NBN EN 308
54
p-𝑽̇-characteristic curve
Please note:
The numerical values of the
p-𝑉̇ -characteristic curve
which are illustrated in the
chart indicate the power
consumption in [W] in the
respective operating points
Tab. 44: Chart 4 p-𝑉̇ characteristic curve NOVUS 450 without integrated defroster
55
3.9.5 Dimensional sketch
56
3.9.6 Circuit diagram NOVUS
57
3.9.7 Circuit diagram NOVUS with integrated defroster
58
3.9.8 Terminal scheme of through terminal X10
59
4 Annexes
4.1 Checklist A Maintenance Works User
20...
20...
20...
20...
20...
20...
20...
20...
20...
20...
2. Clean extract air prefilter / filter in extract air valves (change approx. every 2 months)
Quarter
I II III IV
Year
20...
20...
20...
20...
20...
20...
20...
20...
20...
20...
3. Change other filters in the air duct system (if available)
Quarter
I II III IV
Year
20...
20...
20...
20...
20...
20...
20...
20...
20...
20...
60
4.2 Checklist B maintenance works qualified personnel
Inspection of MVHR unit based according to the currently valid national standards
Informal report for comments on MVHR unit's condition
Use additional sheet of paper for adding reports of subsequent years
61
4.3 Commissioning and handover certificate
Customer data
Name: First Name: Tel:
Street: Postal Code: City:
Construction Projects:
Completeness
No. Parts Design Result
- Design as planned yes / no
1 Supply air duct yes / no
- There is an option to clean
- Layout as planned yes / no
2 Supply air duct passages - Design as planned yes / no
- There is an option to clean yes / no
Function
Operational at nominal ventilation, Result OK. yes / no
1 yes / no
as planned Measure required
Switching stages is possible, as Result OK. yes / no
2 yes / no
planned Measure required
Result OK. yes / no
3 Electrical power consumption yes / no
Measure required
Auditor’s Report
62
4.4 Air volume log
Customer data
Name: First name: Tel:
Street: Postcode: City:
Construction Projects:
Measurement data
Used measuring device: Description of failures during Internal temperature:
the measurement:
External temperature:
Filer status during calibration Intake air Exhaust air State of building Fan speed ratio
clean moisture: Exhaust air / Supply air:
approx. ... days used .… % r.h. without
Very dirty ventilation mode ...........................
Pel = W (2 Ventilators)
The listed measurement data should be determined according to the real available components.
The hygienic requirements of operation of the ventilation system have been referred to.
The influence of the room air humidity on winter and summer operation has been referred to.
Only original parts (e.g. filter) may be used to claim warranty.
63
4.5 Product fiche
64
65
66
67
4.6 Product label
For the NOVUS are different product labels, depending on the application of the device. The product
label, which applies for the ventilation plant, conforms to the installation of the plant and to the model
identifier of the product data sheet. The product label shows the following information from the product
data sheet:
energy efficiency class for climate zone „average“
sound power level LWA indoors
highest air volume flow
68
69
70
71
4.7 Declarations of conformity
Herewith we declare that the product/ product series designated below complies with the relevant,
essential health and safety requirements of the applicable EC directives and of the Eurasian
conformity mentioned below on the basis of its design, type of construction and in the version
marketed by us.
Product Description: Heat Recovery Unit NOVUS 300 - series
Heat Recovery Unit NOVUS F 300 - series
Heat Recovery Unit NOVUS 450 - series
Heat Recovery Unit NOVUS 450 - series
Derivative 2004/108/EG of the European Parliament and the council on 15th December 2004 to
approximate the laws of the Member States relating to the electromagnetic compatibility and for repealing
the directive 89/336/EWG
Applicable Standards:
EN 61000-6-1 electromagnetic compatibility (EMV) – Part 6-1: Generic Standards- noise immunity for residential,
business and commercial sectors as well as small enterprises
EN 61000-6-3 electromagnetic compatibility (EMV) – Part 6-3: Generic Standards- noise immunity for residential,
business and commercial sectors as well as small enterprises
EN 55011 industrial, scientific and medical devices – radio interferences – limit values and measurement method
Derivative 2006/42/EG of the European Parliament and the council on 17th May 2006 with respect to
machines and for changing the directive 95/16EG (New version)
Applicable Standards:
EN ISO 12100 Safety of machines –risk assessment and risk minimization
EN ISO 3744 Acoustic – Provision of sound power levels of noise sources from sound pressure measurements – using
the enveloping surface methods of the accuracy class 2 for an essentially free sound field through a reflecting level
EN ISO 5136 Acoustic – Provision of sound power – channel process, radiated from ventilators and other power machines
in the channels
Derivative 2006/95/EG of the European Parliament and the council on 12th December 2006 to
approximate the laws of the Member States relating to the electrical operating means for using within the
specific voltage limits.
Applicable Standards:
EN 60335-1; EN 60335-2-40+A2 Safety of electric devices for domestic use and similar purposes – General requirements
/ specific requirements for electrically operated heat pumps, air handling units and air dehumidifier
Directive 2009/125/EC of the European Parliament and of the Council of 21 October 2009 relating of
ecodesign requirements for energy-related products
Applied standards:
DIN EN 13141-7:2010 Performance testing of components/products for residential ventilation – Part 7: Performance
testing of a mechanical supply and exhaust ventilation units (including heat recovery) for mechanical ventilation systems
intended for single family dwellings)
Michael Pitsch
CEO
72
PAUL Wärmerückgewinnung GmbH
August-Horch-Str. 7
08141 Reinsdorf
Germany
[email protected]
www.paul-lueftung.de
Version: 2.0_03/2016 EN