Memoi IJRR0030
Memoi IJRR0030
Memoi IJRR0030
Vol.7; Issue:
10;October2020Website:www
.ijrrjournal.com
OriginalResearch Article E-ISSN: 2349-9788; P-ISSN:2454-2237
ABSTRACT
INTRODUCTION
Refrigerants, which enabled and
supported the development ofrefrigeration
performance and reduced cooling capacity, especially in hot environments. [4]The low critical
temperature of 31.1°C makes it difficult to achieve the usual refrigeration cycles. Its thermo-
physical properties allow it to adapt favourably to cascade refrigeration systems, which are
remarkable systems in the refrigeration industry. [5]Single-stage systems are inefficient and
impractical to reach low temperatures (- 30°C to -100°C), and cascade systems overcome this
obstacle. Ammonia (NH3) is a natural refrigerant that does not contribute to the greenhouse
effect but its use has been greatly reduced due to its toxicity. The use of NH 3can be
perpetuated because of a certain interest in CO2at low temperatures. The simultaneous use of
two natural refrigerants (R717 and R744) with aquasi- zero GWP can be an advantageous
solution for a food chain to preserve foodstuffs. From a safety point of view, the toxicity of
R717 can be avoided by channelling the high-temperature cell into a technical room far from
the sales area and establishments receiving the public. In addition to the safety aspect, the
cascade system guarantees the subcritical operation of the CO2system and could potentially lead
to a reduction in the system's electricity consumption and a considerable reduction in indirect
emissions. Therefore, the fundamental aim of this study is to carry out a parametric study of
an NH3/CO2cascade refrigeration system in tropical climaticconditions.
performance of the refrigeration machine. As the efficiency of the exchanger increases, the
optimum pressure decreases and the coefficient of performance increases. [9,10]The model of
such a device is shown in Figure 1. At point (1), the outlet of the evaporator-condenser,
ammonia (NH3) in the form of saturated vapour enters the compressor and exits under the
conditions of point (2) with a pressure corresponding to the saturating pressure of the
condenser. During this step, the NH3transfers the heat that has been absorbed at the
evaporator to the ambient environment as a liquid. After condensation (3), the liquid passes
through the expansion valve where it undergoes an enthalpic transformation. At the outlet,
the refrigerant is at low pressure (4), enters the evaporator- condenser and a heat exchange
with carbon dioxide (CO2)causes it to pass as vapour (1), which constitutes the NH3 cell
cycle. At point (5), at the outlet of the evaporator the CO 2in the form of saturated vapour
enters the compressor and exits under the conditions of point (6) with a pressure
corresponding to the saturating pressure of the condenser. It passes through the evaporator-
condenser and heat exchange with NH3causes it to pass as a liquid. During this step, the
CO2releases the heat that has been absorbed at the evaporator plus the work of the
compressor degenerated into heat. That heat is absorbed by the NH3, allowing the CO 2to
evaporate. After condensation (7), the liquid passes through the expansion valve where it
undergoes an enthalpic transformation. At the outlet, the refrigerant is at low pressure (8),
enters the evaporator, the CO2absorbs the heat from the cooled medium and is transformed
into vapour (5), which constitutes the CO2cell cycle (figure 1). Several research and
experimental studies have been carried out on cascade systems. Recently, some authors
[5]
have studied two NH3/CO2cascade refrigeration systems. In 2018 Gholamian et al.
conducted an advanced exercise analysis of an NH 3/CO2cascade refrigeration system.
Comparedto
conventional exergetic analysis, the advanced exergetic analysis makes several improvements
and allows designers to find where these improvements are needed. It is a method of dividing
the exergetic destruction to find the true source of irreversibility in the system in order to
improve cycle performance. [9]In the advanced exergetic analysis which is explained in detail
in reference, [10]the rate of exergetic destruction in each component is composed of two
distinct parts, namely exogenous and endogenous destruction. Endogenous destruction is due
to irreversibility within the component while exogenous destruction is imposed on the
component by othercomponents.
All components are assumed to be in a steady state, constant flow process. Variations in the
potential energy and kinetic energy of the components are negligible.
The compressors of both cells are not isentropic, and the isentropic efficiency can be
expressed as a function of the pressure ratio. Combined with the electrical and mechanical
efficiency of each compressor, the total efficiency is assumed to be0.80.
Heat losses and pressure drops in pipe connections and components are negligible.
All relaxation devices areisenthalpic.
The output states of the condenser and cascade condenser are in the saturated liquid state
and the evaporator is in the saturated vapourstate.
The cooling capacity is fixed (270kW).
The condensation temperatures used in the parametric study are in the range[25
°C; 55 °C].
Evaporation temperatures are in the range [-50°C;-10°C].
The temperature difference in the cascade exchanger is ∆T=5°C.
Simulationmodels
The thermodynamic models applied to the refrigeration cycle shown in Figure 1 are
summarised in Table 1. For each component of the system, the mass, energy and
exergy balance equations are applied. Each process is represented mathematically
and integrated in Engineering Equation Solver (EES). In Table 1, Q Lis the cooling
capacity,QMis the capacity of the cascade exchanger,WHis the work done by the
compressor of the high-temperature cell, WLis the work done by the compressor of
the low-temperature cell, ṁLis the carbon dioxide mass flow rate, ṁH: ammonia mass
flow rate, hi: enthalpy of the refrigerant at different points in the system, s i:entropy of
the refrigerant at different points in the system, s gen: entropy generated,
ηm:mechanical efficiency, ηe:electrical efficiency, ηis:isentropic efficiency.
Table 1: Mass, energy, entropy and exergy balance of the system components
Components Ma Energy Entropy Operating exergy
ss balance balance balance [kW]
bal [kW] [kW/K]
anc
e
[kg.s-1]
High temperature compressor ṁ1= ṁ2= Sgen= ṁH(s2-s1) Exd= ṁH(Ex1-Ex2)- WH
ṁH WH=ṁH =T0 [ṁH (s2-s1)]
= ṁH
Condenser ṁ2= ṁ3= QH= ṁH(h2-h3)
Sgen= ṁ (sH-s3 2)- Exd= (1- ) QH+ ṁH (Ex2-Ex3)
ṁH
=T H[ṁ
0
(s -s )]
3 2-
=ṁH
Expansion valve low temperature ṁ7= ṁ8= h7=h8 Sgen= ṁL(s8-s7) Exd= ṁL(Ex7-Ex8)
circuit ṁL =T0(ṁL (s8-s7)
Evaporator ṁ8= ṁ5= QL= ṁL(h8-
Sgen= ṁ s -s )- Exd= (1- ) QL+ ṁH(Ex8-Ex5)
ṁL h5) L( 8 5
L= =T0[ṁL(s8-s5)- ]
ṁ
Figure 2: Variation in COP, compressor work and the effect of the evaporating temperature of the cascade system
Figure 3: Effect of the evaporating temperature of the cascade system on compressor operation
Figure 4: Variation in COP and compressor work of the cascade system as a function of condensing temperature
Performance (COP) of the cascade refrigeration system and the Coefficient of Performance
(COPLand COPH) of each cell vary according to the condensing temperature of the low-
temperature cell. According to Figure 5, it is observed that the COP Lof the low-temperature
cell decreases as the carbon dioxide condensing temperature increases although the COPHof
the high-temperature cell increases. By varying the carbon dioxide condensing temperature (-
25°C to 10°C) the COP of the cascade system first increases; reaches the maximum value
(1.407 to -15°C) and then decreases. The condensing temperature of the low temperature cell
at which the COP of the cascade system is maximum is known as the optimum coupling
temperature of the cascadesystem.
Figure 7: Effect of the temperature difference in the cascade capacitor on the COP
Figure 9: The effect of undercooling and overheating on the COP of the cascade system
Figure 11 illustrates the rate of exergy destruction of the cascade system components
for four different CO2condensing temperatures (-25°C, -10°C, 0°C, 15°C) in the
evaporative condenser when the refrigeration capacity is maintained at 270kW. The
condensing (Tc) and evaporating (Te) temperatures of the refrigeration system are kept
constant. The values of the exergetic destruction rates of the system components as a
function of the coupling temperature and the values of the total exergetic of the
refrigeration system as a function of the coupling temperature are determined (Table
2). It can be seen that at the coupling temperature -10°C, the total exertion of the
refrigeration system is low (78.072kW) compared to other coupling temperatures.
Figure 12 shows the percentage of exergy destruction of each component of the
cascade refrigeration system when the coupling temperature is set at -10°C. The
Figure 10: Variation in the rate of exergy destruction as a function of coupling temperature
Figure15: TEWI variation of cascade refrigeration system operating with different refrigerants
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