PR-LCD SERVICE MANUAL

REV 0.1
1、Introduction

1.1 PREFACE

Thank you for the purchasing of our CAS PR Series.

This series have been designed with CAS reliability, under rigid quality control and with
outstanding performance. Your speciality departments can enjoy with these high quality
reliable CAS products.
We believe that your needs will be satisfied and you will have proper reliability in variable
weight.
This manual will help you with proper operations and care of the PR series.
Please keep it handy for the future reference.
Display & Key Pad
1.2 Sealing Method
 Specifications
15 kg / 5 g 30 kg / 10 g
6 kg / 2 g
Capacity / e=d 15 kg / 1 g 30 kg / 2 g
6 kg / 0.2 g
15 kg / 0.5 g 30 kg / 1 g
Internal
1/60000 1/60000 1/60000
Resolution
1/3000 1/3000
External 1/3000
1/15000 1/15000
Resolution 1/30000
1/30000 1/30000
MAX Tare 0 – 2.998 kg 0 – 7.495 kg 0 – 14.99 kg
Display 25 x 19(mm, 2 Digit LED) x 3 EA 6 digit LED
STABLE, ZERO, TARE, Low Battery
Symbols
HI / LO & PCS, Charge
Keys ZERO, TARE, MODE, POWER
Counting-Counting Sample Range :
10~100,200,300,400,500
Functions
Weight Comparison Function : hi, ok, low
Sleep Mode Function
Dimensions 340(W)x215(D)
Platter size 320(W) x 210(D)[mm]
Weight 5.5kg
Power 6V 4Ah 20HR Pb Battery or A.C Power
Operation Time Approx. 40hours (Normal mode)
Operating
-10°C ~ +40°C / 14°F ~ 104°F
Temperature

Minimum Voltage
About 5.6V
Level of The Battery

Option RS 232

1) General Calibration
- Pressing and holding calibration switch press [POWER] key to go to calibration Mode

1.4 WEIGHING SPECIFICATIONS

⑴ Single Capacity (Table 1)

NO. CAPA Min Tare

0 3kg 1g 0 – 1.499kg
1 6kg 2g 0 – 2.998kg
2 15kg 5g 0 – 7.495kg
3 30kg 10g 0 – 14.99kg
4 6lb 0.002lb 0 – 2.998lb
5 15lb 0.005lb 0 – 7.495lb
6 30lb 0.01lb 0 – 14.99lb
7 60lb 0.02lb 0 – 29.98lb
15 3kg 0.0002 kg(1/15000)
 16 15kg 0.001 kg(1/15000)
17 30kg 0.002 kg(1/15000)
18 3kg 0.0001 kg(1/30000)
19 6kg 0.0002 kg(1/30000)
20 15kg 0.0005 kg(1/30000)
21 30kg 0.001 kg(1/30000)
22 15 lb 0.001 lb(1/15000)
23 30 lb 0.002 lb(1/15000)
24 6 lb 0.0002 lb(1/30000)
25 15 lb 0.0005 lb(1/30000)
26 30 lb 0.001 lb(1/30000)
27 60 lb 0.002 lb(1/30000)

⑵Dual Capacity (Table2)

NO. CAPA Min Tare

8 6kg （0 – 3kg）- 1g (3 – 6kg) – 2g 0 – 2.999kg
9 15kg （0 – 6kg）- 2g (6 – 15kg) – 5g 0 – 5.998kg
10 30kg （0 – 15kg）- 5g (15 – 30kg) – 10g 0 – 9.995kg
11 6lb （0 – 3lb）- 0.001lb (3 – 6lb) – 0.002lb 0 – 2.999lb
12 15lb （0 – 6lb）- 0.002lb (6 – 15lb) – 0.005lb 0 – 5.998lb
13 30lb （0 – 15lb）- 0.005lb (15 – 30lb) – 0.01lb 0 – 9.995lb
14 60lb （0 – 30lb）- 0.01lb (30 – 60lb) – 0.02lb 0 – 29.99lb
28 6 kg 0-3kg 0.0002 3-6kg 0.0005
29 15 kg 0-6kg 0.0005 6-15kg 0.0010
30 30kg 0-15kg 0.001 15-30kg 0.002
31 6 lb 0-3lb 0.0002 3-6lb 0.0005
32 15 lb 0-6lb 0.0005 6-15lb 0.0010
33 30 lb 0-15lb 0.001 15-30lb 0.002
34 60 lb 0-30lb 0.002 30-60lb 0.005

1.5 DISPLAY

● LCD Backlight
● Weighting Display：6 bits
● Unit Price Display：5 bits
● Total Price Display：6 bits
● Zero Point Indicator、Tare Indicator、Power Source Indicator、Low Battery Indicator
1.6 KEYBOARDS

KEYS FUNCTIONS

Used to enter all the numeric data.

PLU key.

Used to power on& off the scale.

Used to clear all the numeric price display.
Used to clear sum total price.
Used to clear all the daily total prices.
Used to correct the zero point.

To set or clear tare value.

PLU save key.
Display battery voltage %(push more than
2second)
Used to enter the decimal point when price is
entered.

1.7 Weighing Mode

⑴.Weighing with Tare

Tare Method：
Place the container on the platter，press TARE key。
⑵.Zero Set Range
Initial Zero ±The（2％，5%，10%，20%）Capacity
Zero Set Range ±The（2％，5%，10%，20%）Capacity

1.8 Battery Consumption Time

Battery specifications 6V/4AH, battery charging time 16 hours, 25 hours continuous use time.
When the battery voltage drops below 5.3V, the low battery indicator lights. For the protection of
battery over discharge, when the battery voltage is lower than 5.6V, the automatic shutdown.
2、Test Mode Introduction
I、 Power on to Enter Calibration Mode
Press [CAL] key, then press [ON/OFF] key and enter cal mode.
Display [ CAL ] three times, then show [C-1].Press [Zero] or Numeric keys to select
one of C1~C5 item, press [Tare] key to get into C1~C5 mode.
Notice：Because the keyboard of the scale will test the key value and the battery
voltage when enter into CAL mode, please unpress the [CAL] key, and no key will be pressed
between display [CAL] and dsplay [C1].
When keyboard can not be used, please try again.

II、 C1 Set Weighing Specification

C1：Weighing Specification Set：0～34
Display [C1 x ] Showed In Table 1 and Table2.

III、 CLEAR MEMORY

C2：EEPROM Initiation
Press [Tare] Key to Initiate EEPROM.

IV、 C3 Calibration
Display [ULoAd]
Press [Tare] Key, Confirm Zero Point。
Display [LoAd]
Load the poise, press [Tare]and wait a few seconds. If the weight loaded is just the
same as the full range, press [Tare] complete this calibration. Or you should modify the value
through Nemeric Key and Press [Tare] Key.
Notice：Calibration weighting value should not great than 10% of capacity.

V、 FUNCTION SET

C4-1:Initial Zero Range

[C4-1 0] 2% Full Range
[C4-1 1] 5% Full Range
[C4-1 2] 10% Full Range
[C4-1 3] 20% Full Range

C4-2: Zero Set Range

[C4-2 0] 2% Full Range
[C4-2 1] 5% Full Range
[C4-2 2] 10% Full Range
[C4-2 3] 20% Full Range
 C4-3：Zero-Tracking Range
[C4-3 0] 1/4e
[C4-3 1] 1/2e
[C4-3 2] 1e
[C4-3 3] 2e

C4-4：BackLight On/Off
[C4-4 0] BackLight Off
[C4-4 1] BackLight ON

C6.
C6-1：RS232
[C6-1 0] Do Not Print
[C6-1 1] Manual Print (PR-LCD Non)
[C6-1 2] Auto Print when the scale is stable
[C6-1 3] Continue Auto Print when the scale is stable
[C6-1 4] Continue Print

C6-2：Baud rate 。
[C6-2 0] baud rate: 9600
[C6-2 1] baud rate: 4800
[C6-2 2] baud rate: 2400
[C6-2 3] baud rate: 1200
[C6-2 4] baud rate: 600

C7 . Percent Calibration
3、Circuit Diagram (PR-LCD)
3.1 MAIN PCB
4. EXPLOAD VIEW
6、Part List

KOREA P/N ASS'Y NAME SPEC Q'ty Etc

BODY ASS'Y PR-P

1000PR010520 BRACKET_SEALING 36*20*1.0 1
1000PR010620 TRANS BRACKET 44.8*39*2MM 1
1000PR011020 BATTERY HOLDER 90*20.5*10*1.0T 1
1261A0000050 BOLT-BATTERY COVER ER-P M4*0.7*20 (Ni) 1
1502A0003080 SCREW-MACHINE(PH) M3*8 2
1502A0004080 SCREW-MACHINE(PH) M4*8 1
1510A00004120 TAPPING SCREW (PH) M4*12 10
1510A0003080 SCREW-TAPPING(PH)-1 M3*8 7
1510A0004080 SCREW-TAPPING(PH)-1 M4*8 7
1530A0006250 BOLT-WRENCH M6*25 2
1532A0006250 BOLT-WRENCH(ST) M6*25 彩锌(STOPPER) 1
1551A0006300 WASHER (SPR M6) Φ6.3 2
1561MSU03000 E-RING Ф3*Ф7*0.6-SUS 1
1100PR010430 LOADCELL SUPPORT 58.32*10.5 1
2000PR010060 BODY 340*335*150 ABS+GLASS 1
2000PR010960 BATTERY-COVER 138*96*9.3 ABS 1
2008A000001B FOOT M6*20 RUBBER 4
2022A0000041 WATER LEVEL GAGE ø14.9*8(S-2000)상보 1
7502PRP07220 POWER TRANS 220VAC 7V 800MA 1
7520P0004060 BATTERY 6V 4AH/20HR(ER PLUS) 1
7560PAC00080 POWER CORD 폴란드.LVD 일반 (외주) 1
7620S0605000 FUSE 0.5A/250V Ф6 UL,CSA(SP-LED) 1
7630S0000030 FUSE HOLDER 3P-0717(INLET,FUSE) CHINA 1
7640S0005050 CORD STOPPER 1
7642S0000600 METAL CLAMP T 51*25*1.5mm 6N 3
7650S0000100 TIE BAND 100mm 5
7840W0031100 BATTER WIRE 3P*110/240MM 1
L/C BRACKET ASS'Y PR
1100PR010420 TRAY SUPPORT 250*150*29.5 AL(ADC12) 1
1530A0006250 BOLT-WRENCH M6*25 2
1532A0006250 BOLT-WRENCH(ST) M6*25 彩锌(STOPPER) 4
5519PR000150 LOAD CELL PR 1
1540A0004000 NUT(HEX) M4*3 4
1551A0006300 WASHER (SPR M6) Φ6.3 2
TRAY ASS'Y PR
1000PR010040 PLATTER_SUS 313.8*202.8*0.5 SUS 1
2000PR010210 TRAY(ABS) 322*212*13 ABS 1
 KOREA P/N ASS'Y NAME SPEC Q'ty Etc

DISPLAY CASE ASSY PR-P 0

1150PR01122A POST PIPE PR 270*27.2*1.5T AL6063 1
2000PR011180 DISPLAY-CASE 194*136*18.5 ABS 2
2000PR011380 POLE_BASE3_CAP Φ42*34 ABS 1
2000PR011480 POLE_BASE 100*50*54 ABS 1
2001A0000420 DISPLAY NUT Ф42*35(ABS) 1
7702G0000040 PCB CONNECTOR 4N-(T) 3
7840W0PR1000 WIRE 6P*1000 1
IMAGE ASSY PR-15P 0
1800SPL0033B NAME PLATE 97.6*22.7*0.5t 1
3050PRG00330 DISPLAY COVER FRONT COVER 1
3050PRB00330 DISPLAY COVER REAR COVER 1
3050PR500330 DISPLAY COVER POLE FRONT COVER 1
3050PRH00330 DISPLAY COVER POLE REAR COVER 1
3100PR500330 MEMBRANE S/W PR-U (ENGLISH) 1
MANUAL ENGLISH MANUAL 1
9020PR506330 STICKER PR-U (6kg, 1/15000 dual, ENGLISH) 1
9020PR515330 STICKER PR-U (15kg,1/15000 dual, ENGLISH) 1
9020PR530330 STICKER PR-U (30kg,1/15000 dual, ENGLISH) 1
UPPER CASE ASSY PR-P 0
2000PR010110 CASE 340*335*150 ABS 1
2010A0000260 WATER LEVEL GAGE COVER Φ18.5*0.5t 1
C/T BOX ASSY PR-P 0
1030A0002030 SEALING PLATE 35.2*26*1T 材料 SPC 1
1265A0000010 BOLT-SEALING M3*9 2
9103PR000010 C/T BOX B型 1
9204PR011780 STYROFOAM BOX P型 1
9204PR011880 STYROFOAM BOX PR-P型 1
9304A000001A POLY BAG 400*480*0.06T 1
9304A000005B POLY BAG 450*580*0.06T(M)(SET,HD) 1
MAIN PCB ASS'Y PR-U
6100PR500000 MAIN PCB ASS'Y 개발업체 납품 (SMD) 1
6220I0078080 IC(REGULATOR) L7808 CV 1
1050A0002200 HEAT SINK TO-220 STANDUP 1
6200IS075500 IC(REGULATOR) HT7550 2
6512CJ000100 RESISTOR CFR 1ohm/ 2W 1
6704C1647000 CONDENSER-ELECTRIC 470UF/16V 1
6704C1047000 CONDENSER-ELECTRIC 470UF/10V 3
6704C1610000 CONDENSER-ELECTRIC 1000UF/25V 1
7010ZM01105A CRYSTAL 11.0592MHz (ATS-49U/S) 1
7600STA19020 TACT S/W 11902(DJTA-1102) 1
7002Z0000000 PIEZO BUZZER APR,ADR(CHINA) 1
7801CLW00080 CONNECTOR(WAFER) LW0640-08 (LPH01-08) 1
7805CCN67060 CONNECTOR(WAFER) 5273-02 (LPH03-02) 1
7805CCN67020 CONNECTOR(WAFER) 02-5267 2
7810C0011540 CONNECTOR(WAFER) 11PIN(2.54MM*11.5MM 40PIN) 0.25
7810C0011540 CONNECTOR(WAFER) 5PIN(2.54MM*11.5MM 40PIN) 0.12
7810C0001540 CONNECTOR(WAFER) 2PIN(2.54MM*15MM 40PIN) 0.12
 FRONT DISPLAY PCB ASSYPR-LCD 0
6224IS016220 IC(DRIVER) TM1622(QFP 52) 1 U1
6515CJ0301500 RESISTOR 1/4W CFR15KΩ (±5%) 1 R1
6515CJ010000 RESISTOR 1/4W CFR100Ω (±5%) 3 R2~4
6710CAP01040 CONDENSER-CERAMIC 0.1uF/50V 1 CP1,2
LCD PRLCD 3 DP1~17
7801CLW00060 CONNECTOR(WAFER) LW0640-06 (LPH01-06) 2 CN1
7232DR00003A LAMP LED Ф3-RED RED 1 LED1~15
6110PR600000 FRONT DISPLAY PCB 6110-PR6-0000-0 1

POLE DISPLAY PCB ASSY PR-LCD 0

6224IS016220 IC(DRIVER) TM1622 (QFP52) 1 U1
6515CJ0301500 RESISTOR 1/4W CFR15KΩ (±5%) 1 R1
6515CJ010000 RESISTOR 1/4W CFR100Ω (±5%) 3 R2~4
6710CAP01040 CONDENSER-CERAMIC 0.1uF/50V 1 CP1
LCD PRLCD 3 LCD1~3
7801CLW00060 CONNECTOR(WAFER) LW0640-06 (LPH01-06) 1 CN1
6110PR600010 POLE DISPLAY PCB 6110-PR6-0001-0 1