Cas - SW1
Cas - SW1
Cas - SW1
Manual
1 2/28/2011
SW-1S/1C/1W Service
Manual
1. Introduction ............................................................................................................................... 3
1.1. Preface .................................................................................................................................... 3
1.2. Precaution ............................................................................................................................. 3
1.3. Specifications ...................................................................................................................... 4
1.4. Key ............................................................................................................................................. 6
1.5. Dimension.............................................................................................................................. 6
1.6. Sealing Method ................................................................................................................... 8
2. Calibration ................................................................................................................................. 10
2.1. General Calibration ........................................................................................................ 10
2.1.1. C4 Setting ........................................................................................................... 11
2.1.1.1. C4-1 Setting................................................................. 11
2.1.1.2. C4-3 Setting................................................................. 11
2.1.2. SPAN Calibration Setting (C-3) .............................................................. 12
2.1.3. Gravity Constant Value Setting (C-9) ................................................ 12
2.1.4. Calibration factor Setting (C-10) .......................................................... 13
2.1.5. Displaying Real A/D Value (C-5) .......................................................... 13
2.1.6. Percent Calibration (C-7) .......................................................................... 14
2.1.7. Battery Calibration (C-8) ........................................................................... 14
3. The Schematics and Diagram......................................................................................... 15
3.1. System Block Diagram ................................................................................................. 15
3.2. Circuit Diagram ................................................................................................................ 16
3.2.1. Main PCB.............................................................................................................. 16
3.2.2. Power Part (Main PCB) .................................... Error! Bookmark not defined.
3.2.3. Rear Display PCB ............................................................................................ 17
4. Exploded View ......................................................................................................................... 18
5. Load Cell drawing.................................................................................................................. 20
6. Part Location ............................................................................................................................ 21
6.1. Main PCB (Top) ................................................................................................................ 21
6.2. Main PCB (Bottom) ........................................................................................................ 22
6.3. Rear Display PCB (Top) ............................................................................................... 23
7. Error Messages & Solution............................................................................................... 24
8. Part List ....................................................................................................................................... 25
2 2/28/2011
SW-1S/1C/1W Service
Manual
1. Introduction
1.1. Preface
Thank you for purchasing of our CAS scale.
This scale has been designed with CAS reliability, under rigid quality control
and with outstanding performance.
WE hope that your departments enjoy with high quality of CAS product.
This manual will help you with proper operations and care of the SW-1S/1C/1W series.
Please keep it handy for the future references.
1.2. Precaution
Make sure that you plug your scale into the proper power outlet.
Place the scale on a flat and stable surface.
Plug into a power outlet 30 minutes before operations.
Keep the scale away from strong EMI noises may cause incorrect weight readings.
This scale must be installed in a dry and liquid free environment.
Do not subject the scale to sudden temperature changes.
Do not subject the platter to sudden shocks.
If the scale is not properly level, please adjust the 4 legs at the bottom of the
scale (turn legs clockwise or counterclockwise) so as to center the bubble of the
leveling gauge inside the indicated circle.
3 2/28/2011
SW-1S/1C/1W Service Manual
1.3. Specifications
SW-1S/1C/1W- SW-1S/1C/1W- SW-1S/1C/1W- SW-1S/1C/1W- SW-1S/1C/1W-
02 05 10 20 30
Dual Interval Dual Interval Dual Interval Dual Interval Dual Interval
1 kg / 0.0005 kg 2.5 kg / 0.001 kg 4 kg / 0.002 kg 10 kg / 0.005 kg 15 kg / 0.005 kg
Capacity / e
2 kg / 0.001 kg 5 kg / 0.002 kg 10 kg / 0.005 kg 20 kg / 0.01 kg 30 kg/ 0.01kg
Resolution Internal
1 / 60,000 1 / 60,000 1 / 60,000 1 / 60,000 1/60,000
1 / 2,000 1 / 2,500 1 / 2,000 1 / 2,000 1 / 3,000
External
4 2/28/2011
SW-1S/1C/1W Service Manual
Minimum Voltage
About 5.5V
Level The Battery
Approx. 500hours (Manganese battery)/
Operation time
1000hours (Alkaline at 20C /68F)
5 2/28/2011
SW-1S/1C/1W Service
Manual
1.4. Key
Key Function
HOLD To make the weight of item stable. This weight is average value.
1.5. Dimension
1.5.1. SW-1S/1C
6 2/28/2011
SW-1S/1C/1W Service
Manual
1.5.2. SW-1W
7 2/28/2011
SW-1S/1C/1W Service
Manual
1.6. Sealing Method
8 2/28/2011
SW-1S/1C/1W Service
Manual
9 2/28/2011
SW-1S/1C/1W Service
Manual
2. Calibration
2.1. General Calibration
Pressing and holding calibration switch press [POWER] key to go to calibration mode.
User can move to other mode by using [ZERO] key in the calibration mode.
User also moves to other sub-modes for each mode by using [TARE] key.
Please simply follow below procedure to move to other mode.
Calibration Mode: Pressing and holding Calibration Switch press [POWER] key.
It displays CAL-0 after CAL, and it blinks the version of scale three times.
Selecting menu: press [TARE].
ENTER(Setting) : [TARE] key
MODE Function
Calibration
Zero key to select
ZERO Zero key to proceed
CAL 3 Midup (Refer to table in 2.1.2. C-3) Zero key to proceed
Full Full weight Zero key to proceed
Middn (Refer to table in 2.1.2. C-3), Zero key to proceed
CAL 7 % Calibration
10 2/28/2011
SW-1S/1C/1W Service
Manual
< Modes >
2.1.1. C4 Setting
2.1.1.1. C4-1 Setting
3 5%
2 10%
BIT 6~7 Initial Zero range
1 3%
0 2%
0 Disable
BIT5 Last digit enable
1 Enable
0 Don't use
BIT6 Use Preset tare
1 Use
0 Don't use
BIT5 Use Back light
1 Use
0 Don't use
BIT4 Use Head message
1 Use
0 Don't use
BIT3 Use gram
1 Use
0 Don't use
BIT2 Use oz
1 Use
0 Don't use
BIT1 Use lb
1 Use
0 Don't use
BIT0 Use Kg
1 Use
11 2/28/2011
SW-1S/1C/1W Service
Manual
2.1.2. SPAN Calibration Setting (C-3)
Pressing and holding Calibration Switch press [POWER] key.
After CAL message blinks three times and shows the version of scale, it displays CAL
1 message.
Press [Tare] / [Mode] to display CAL-3.
Press [Zero] key and then it displays zero message.
Press [Zero] key and then it displays midup message
Load middle up weight (Refer to table below) on the platform
Press [Zero] key and then it displays FULL message
Load full weight on the platform
Press [Zero] key and then it displays middn message
Load middle down weight (Refer to table below) on the platform
Press [Zero] key and then it display CAL 3 message
Press [Power] key to save & switch off
12 2/28/2011
SW-1S/1C/1W Service
Manual
13 2/28/2011
SW-1S/1C/1W Service
Manual
14 2/28/2011
SW-1S/1C/1W Service Manual
15 2/28/2011
SW-1S/1C/1W Service Manual
3.2. Circuit Diagram
3.2.1. Main PCB
+5V
R11 10 ONE_MODULE1
+3.3V 1 36 SIG_IN+
A_Vcc AIN+
ZERO 2 35 SIG_IN-
R1 A_GND AIN-
R4 100 S2 ZERO +3.3V 4.7k BAT_CHK 3 34
J1
0 Bat_chk A_GND
TARE CAL 4 33 CAL
R2 1 P1.6 P1.0
R5 100 S3 TARE 2 5 32 LCD_CS 0
PSEN 10K P1,7 P0.0
HOLD Rx 6 31 LCD_WR
Rx P0.1
R3 100 S4 HOLD 0 Tx 7 30 LCD_DATA
0
2
C2 C3 C1 +3.3V Tx P0.2
1nF 1nF 1nF
BUZZER1
JP1
CAL PART 8
9
P3.2 P0.3
29
28
P3.3 P0.4
J2
+3.3V 10 27
1
P3.4 P0.5
1 11 26
BUZZER KTA1298 2 P3.5 P0.6
Q1 0 3 Tx 12 25
0 R6 100 4 Rx P3.6 P0.7
0 HOLD 13 24 PSEN
P3.7 PSEN
0 POWER_CHK 14 23
P2.0 I2C_SDA
ZERO
15
16
P2.1 I2C_CLK
22
21
+3.3V
P2.2 D_Vcc
BUZZER
17
18
P2.3 D_GND
20
19
P1.1 RTC_Power 0
J7
B
L
A
C
K
OneModule
SEG8 48
U2
1 SEG7
LCD1
1 COM0
COM0
COM1
COM2
1
2
3
MODULE CONNECTOR
SEG9 47 SEG8 SEG7 2 SEG6 C0 2 COM1 COM3 4
SEG10
SEG11
SEG12
46
45
44
SEG9
SEG10
SEG11
SEG6
SEG5
SEG4
3
4
5
SEG5
SEG4
SEG3
C1
C2
C3
3
4
COM2
COM3
SEG0
SEG1
SEG2
5
6
7
PART
SEG13 43 SEG12 SEG3 6 SEG2 5 SEG0 SEG3 8
SEG14 42 SEG13 SEG2 7 SEG1 S2/S3/S4/HI 6 SEG1 SEG4 9
SEG15 41 SEG14 SEG1 8 SEG0 STABLE/L/O/K 7 SEG2 SEG5 10
SEG16 40 SEG15 SEG0 9 LCD_CS 1F/1G/1E/1D 8 SEG3 SEG6 11
SEG17 39 SEG16 CS 10 1A/1B/1C/ 9 SEG4
38 SEG17 RD 11 LCD_WR / /1P/1Z 10 SEG5
37 SEG18 WR 12 LCD_DATA 2F/2G/2E/2D 11 SEG6
R
E
D
VSS
28 21 COM0 20 SEG15 SEG13 7 VOUT 3
27 SEG28 COM0 22 COM1 5A/5B/5C/ 21 SEG16 SEG14 8 CE
26 SEG29 COM1 23 COM2 0 OZ/LB/ K/ G 22 SEG17 SEG15 9
SEG30 COM2 PCS + C5 C4
2
25 24 COM3 SEG16 10 C6
SEG31 COM3 SEG17 100u/16v 0.1uF
11 0.1uF
HT1621B-48 SSOP SW-II LCD
J8
L1
0 1 2 B+
0
L 102S
1
+ 2
C11
LCD PART 330u/25vL2
1 2
J3
U3 ADAPTOR JACK
+3.3V L 102S J4
XC6204C332MR 3
1 1 2
J5 +5V 5 VIN 2
C10 1
VSS
EX+ 1 1 2 VOUT 3 3
0.1uF
L3 CE
+5V
3 : RED
C12
+ C8 0.01uF / 3kv BAT 2 : GREEN
2
EX- 2 1 2 C9
100u/16v 0.1uF 1 : BLUE
L4
SIG+ 3 1 2 0 1 2 SIG_IN+
J6
L5 L8 0 JP2
SIG- 4 1 2 1 2 SIG_IN- 0 +3.3V BAT, +5V change
1
2
L6 L7
FG 5 R8 B-
10k
D1 R9
POWER_CHK 2 1 POWER_CON 100k
BAT_CHK
TP2 TP1 S1
ON/OFF R10
Title
0
1k
SW1S1C (MODULE VER.)
Size Document Number Rev
LOADCELL PART 0 0
A3
Date:
6100-PSW-0000
Tuesday , June 17, 2008 Sheet 1 of 1
A
16 2/28/2011
SW-1S/1C/1W Service Manual
3.2.2. Rear Display PCB
J1
B
L
A
C
K
LCD1 COM0 1
1 COM0 COM1 2
C0 2 COM1
C1 COM2 3
3 COM2 COM3 4
C2 4 COM3
C3 SEG0 5
SEG1 6
5 SEG0 SEG2 7
S2/S3/S4/HI 6 SEG1
STABLE/L/O/K SEG3 8
7 SEG2 SEG4 9
1F/1G/1E/1D 8 SEG3
1A/1B/1C/ SEG5 10
9 SEG4 SEG6 11
/ /1P/1Z 10 SEG5
2F/2G/2E/2D 11 SEG6
2A/2B/2C/ 12 SEG7
/ /2P/2Z
R
E
D
13 SEG8
3F/3G/3E/3D 14 SEG9
3A/3B/3C/ 15 SEG10
/ /3P/3Z SEG7 1
16 SEG11 SEG8
4F/4G/4E/4D 2
17 SEG12 SEG9
4A/4B/4C/ 3
18 SEG13 SEG10
/ /4P/4Z 4
19 SEG14 SEG11
5F/5G/5E/5D 5
20 SEG15 SEG12
5A/5B/5C/ 6
21 SEG16 SEG13
OZ/LB/ K/ G 7
22 SEG17 SEG14
PCS 8
SEG15 9
SEG16 10
SW-II LCD SEG17 11
J2
Title
SW-1S/1C/1W REAR DISPLAY PCB
17 2/28/2011
SW-1S/1C/1W Service Manual
4. Exploded View
4.1. SW-1S/1C
18 2/28/2011
SW-1S/1C/1W Service Manual
4.2. SW-1W
19 2/28/2011
SW-1S/1C/1W Service Manual
15
112
25
112
SW
(spring elem ent)
2090501 00
20 2/28/2011
SW-1S/1C/1W Service Manual
6. Part Location
6.1. Main PCB (Top)
21 2/28/2011
SW-1S/1C/1W Service Manual
6.2. Main PCB (Bottom)
22 2/28/2011
SW-1S/1C/1W Service Manual
6.3. Rear Display PCB (Top)
23 2/28/2011
SW-1S/1C/1W Service
Manual
"Err 0" The "Err 0" occurs when scale is not stable. Remove unstable facts.
The "Err 1" occurs when a current zero point has Please call your CAS
"Err 1"
dealer.
shifted from the last span calibration.
The "Err 2" is not a real error. Only it prompts Please call your CAS
"Err 2"
return CAL switch to the normal position. dealer.
Please remove the
"Err 3" The "Err 3" is an overload error.
weight.
The "Err 9" is no weight error. When scale is in
counting mode, you must load the weight. Please load the weight
"Err 9"
If you have no weight on your scale, you can see on your tray.
this error message.
The "Err 11" means a writing error of the internal
If it still has "Err 11",
nonvolatile memory. To recognize this error, be
Err 11 replace the digital
sure to check the voltage on the circuit and do
module.
calibration procedures.
Enter each condition
The "Err 12" warns that the scale has lost the codes again.
Err 12 parameters for weighing regulations or has lost Please try a span
the factors for a digital span calculation. calibration again if still
not fixed.
The "Err 14" means calibration range is not Please call your CAS
Err 14
correct. dealer.
24 2/28/2011
SW-1S/1C/1W Service Manual
8. Part List
8.1.1 SW-1S/1C/1W (Electronic part)
25 2/28/2011
SW-1S/1C/1W Service Manual
26 2/28/2011
SW-1S/1C/1W Service Manual
27 2/28/2011
SW-1S/1C/1W Service Manual
REAR DISPLAY PCB ASS'Y SW-1S 140SW1MDIPUN0104 1 REAR DISPLAY PCB ASS'Y
28 2/28/2011
SW-1S/1C/1W Service Manual
29 2/28/2011
SW-1S/1C/1W Service Manual
30 2/28/2011
SW-1S/1C/1W Service Manual
SW-1S SW-1S
140SW4MBODUN0103 BODY ASS'Y
31 2/28/2011
SW-1S/1C/1W Service Manual
SW-1S SW-1S
140SW4MLCBUN0103 BRACKET ASS'Y
32 2/28/2011
SW-1S/1C/1W Service Manual
33 2/28/2011
SW-1S/1C/1W Service Manual
SW-1S SW-1S
140SW4MUPCUN0103 UPPER CASE ASS'Y
34 2/28/2011
SW-1S/1C/1W Service Manual
35 2/28/2011
SW-1S/1C/1W Service Manual
36 2/28/2011
SW-1S/1C/1W Service Manual
37 2/28/2011
SW-1S/1C/1W Service Manual
SW-1W SW-1W
BODY ASS'Y
38 2/28/2011
SW-1S/1C/1W Service Manual
SW-1W SW-1W
BRACKET ASS'Y
39 2/28/2011
SW-1S/1C/1W Service Manual
40 2/28/2011
SW-1S/1C/1W Service Manual
SW-1W SW-1W
UPPER CASE ASS'Y
41 2/28/2011
SW-1S/1C/1W Service Manual
SW-1W SW-1W
IMAGE ASS'Y
42 2/28/2011
SW-1S/1C/1W Service Manual
43 2/28/2011