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    Clutch Pedal: Inspection

    Uploaded by

    dorrianshay
    The document provides inspection procedures for a vehicle's clutch pedal, including checking pedal height and adjusting if needed, inspecting pedal freeplay and push rod play and adjusting if needed, ensuring full pedal stroke, and inspecting clutch release point.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Clutch Pedal: Inspection

    Uploaded by

    dorrianshay
    18 views2 pages
    The document provides inspection procedures for a vehicle's clutch pedal, including checking pedal height and adjusting if needed, inspecting pedal freeplay and push rod play and adjusting if needed, ensuring full pedal stroke, and inspecting clutch release point.

    Original Description:

    Lexus clutch pedal

    Original Title

    m_cl_0002

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    The document provides inspection procedures for a vehicle's clutch pedal, including checking pedal height and adjusting if needed, inspecting pedal freeplay and push rod play and adjusting if needed, ensuring full pedal stroke, and inspecting clutch release point.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    18 views2 pages

    Clutch Pedal: Inspection

    Uploaded by

    dorrianshay
    The document provides inspection procedures for a vehicle's clutch pedal, including checking pedal height and adjusting if needed, inspecting pedal freeplay and push rod play and adjusting if needed, ensuring full pedal stroke, and inspecting clutch release point.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    CL−2

    CLUTCH − CLUTCH PEDAL

    CLUTCH PEDAL CL07K−01

    Pedal Height INSPECTION


    Adjust Bolt
    1. CHECK PEDAL HEIGHT
    Pedal height from asphalt sheet:
    RHD models: 161 − 171 mm (6.34 − 6.73 in.)
    LHD models: 154 − 164 mm (6.06 − 6.46 in.)
    2. IF NECESSARY, ADJUST PEDAL HEIGHT
    Loosen the lock nut and clutch switch until the height is correct.
    Tighten the lock nut.
    Push Rod Play
    HINT:
    Before rotating the clutch switch for pedal height adjustment,
    disconnect the clutch switch connector.

    Pedal
    Height

    Full Stroke End Position


    D05990

    3. CHECK PEDAL FREEPLAY AND PUSH ROD PLAY


    Push Rod Play Push in on the pedal until the beginning of clutch resistance is
    felt.
    Pedal freeplay: 5.0 − 15.0 mm (0.197 − 0.591 in.)
    Gently push on the pedal until the resistance begins to increase
    a little.
    Push rod play at pedal top:
    1.0 − 5.0 mm (0.039 − 0.197 in.)
    Pedal Freeplay
    CL0102 4. IF NECESSARY, ADJUST PEDAL FREEPLAY AND
    PUSH ROD PLAY
    (a) Loosen the lock nut and turn the push rod until the free-
    play and push rod play are correct.
    (b) Tighten the lock nut.
    (c) After adjusting the pedal freeplay, check the pedal height.

    LEXUS IS200 (RM684E)


    CL−3
    CLUTCH − CLUTCH PEDAL

    5. INSPECT FULL PEDAL STROKE


    Full pedal stroke: 127.0 − 133.0 mm (5.00 − 5.24 in.)
    6. INSPECT CLUTCH RELEASE POINT
    25 mm (0.98 in.) or more (a) Pull the parking brake lever and install wheel stopper.
    Release (b) Start the engine and idle the engine.
    Point (c) Without depressing the clutch pedal, slowly shift the shift
    lever into the reverse position until the gears contact.
    Full Stroke (d) Gradually depress the clutch pedal and measure the
    End Position Full Pedal Storoke CL0512 stroke distance from the point the gear noise stops (re-
    lease point) up to the full stroke end position.
    Standard distance: 25 mm (0.98 in.) or more
    (From pedal stroke end position to release point)
    If the distance is not as specified, do the following operation.
    S Inspect pedal height.
    S Inspect push rod play and pedal freeplay.
    S Bleed the clutch line.
    S Inspect the clutch cover and disc.

    LEXUS IS200 (RM684E)

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