318mpc Contactors Contactor Relays

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ABB MOTOR PROTECTION AND CONTROL 3/1


AF, EK contactors
and NF contactor relays

03
3/3 Overview
3/11 AF 3-pole contactors
3/81 AF..K 3-pole contactors with Push-in Spring terminals
3/107 AFS 3-pole contactors for safety applications
3/131 AF and EK 4-pole contactors
3/169 GAF Contactors for DC switching
3/191 UA..RA Contactors for capacitor switching
3/207 NF 4-pole and 8-pole contactor relays
3/227 Accessories for AF09 … AF2850 3-pole contactors,
AF09 ... AF370 4-pole contactors and NF contactor relays
3/271 Accessories for UA, UA..RA contactors
and GA75, GAE75, GAF contactors
3/297 Accessories for EK550, EK1000 4-pole contactors
3/309 Terminal marking and positioning
3/321 Dimensions
3/385 Other contactor application data
3/404 Voltage code table
3/409 Questionnaire for product specifications

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3/2 ABB MOTOR PROTECTION AND CONTROL
03

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ABB MOTOR PROTECTION AND CONTROL 3/3


AF contactors for motor starting
and power switching up to 2850 A

03
The latest technology of Optimized logistics
Cut your costs
electronically controlled With its contactor and motor protection range,
coil is our standard. It ABB has managed to reduce the number of con-
tactor coils to just four.
offers multiple benefits Total number of product variants has been re-
over conventional duced by up to 90%. This simplifies the custom-
ers' logistics while cutting storage and adminis-
alternatives, and together tration costs.
with ABB's wide product
offering, it is an optimal Continuous operation
Secure uptime
configuration, every time. Prevent stoppages caused by voltage fluctua-
tions. The AF contactor ensures distinct opera-
tion in unstable networks and signifies a major
advance in motor control and power switching.
Voltage sags, dips and surges pose no threat. The
AF contactor secures your uptime.

Speed up your projects


Simplify design
Use the same part number in Europe, Asia and
North America as one contactor coil now handles
100 V – 250 V AC / DC, 50 / 60 Hz.
1SBC100200S0201 - Rev. A

By reducing contactor coil energy consumption


by up to 80%, panels can be built smaller and
transformers more compact.

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3/4 ABB MOTOR PROTECTION AND CONTROL


AF technology
Main Benefits
03

Conventional AC coil

Energy

AF coil 80%
Reduced coil consumption

Time

Reliable in all networks Reduced coil consumption


The electronic system within the AF contactor continuously AF coil and energy consumption is reduced up to 80%.
monitor the current and voltage apply to the coil. The con- This allows a reduction of the temperature rise, the size
tactor is safely operated in an always optimized condition of control transformers and size of cabinets.
and hum free.

AF coil
275 V Conventional coil
+ 10 %
250 V 253 V
+ 10 %
230 V
220 V

- 15 %

87 V
65 V
+ 10 % UC max according to IEC

Coil nominal voltage

-15 % uc min according to IEC

100 V Uncertain drop zone


-5%
85 V

Safe holding zone


60 V 60 V

Wide control voltage range Built-in surge suppression

With conventional contactor technology, different contac- With conventional contactor technology, it is recommended
tors are needed for different network voltages. Thanks to to use an external surge suppressor, an accessory that could
the wide operating range of the AF contactor, it can operate cost as much as half of the contactor. With the AF technol-
1SBC100202S0201

just as well in Europe as in Asia or North America. The core ogy, the surges are handled by the contactor and never reach
coil of the AF contactor range covers 100-250 V AC / DC, the control circuit. One less product and one less complica-
50 / 60 Hz. tion to worry about.

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ABB MOTOR PROTECTION AND CONTROL 3/5


Select AF contactor dedicated
to your control circuit application

03
Direct coil control
Contactor coils are operated directly with an auxil-
iary contact or PLC‑output or indirectly through an
interface relay. For direct coil control, the switching
capacity of coil operating device (auxiliary contact,
solid state PLC‑output, ...) must be verified versus
the coil consumption at closing and at holding.


AF09...AF2850 - 4 to 400kW - AC / DC operated

AF09...AF370 Coil code


24...60 V AC / DC 11
275 V
48...130 V AC / DC 12
+ 10%
250 V 100...250 V AC / DC 13 • AC / DC operation
250 V...500 V AC / DC 14
• Wide control voltage range
AF400...AF1250 • With built-in surge protection
24...60 V DC 68
48...130 V AC / DC 69
100...250 V AC / DC 70
100 V
- 15% 250 V...500 V AC / DC 71
85 V
AF1350...AF2850
100...250 V AC / DC 70


AF09Z...AF38Z designed for PLC - 4 to 18.5 kW - 24 V DC operated

• Allow direct control by 24 V DC ≥ 250 mA


Voltage range Coil code
24 V DC 30 PLC-output
• Pull-in consumption 6 W 250 mA
• Holding consumption 1.7 W
• NO contact opening time 29 ms and closing
time 53 ms
• With built-in surge protection


AF09Z...AF38Z for specific applications - 4 to 18.5 kW - AC / DC operated
• Coil 20 covers 12 ... 20 V DC applications
Voltage range Coil code
• Coil allow direct control by 24 V DC ≥
12...60 V DC 20 500 mA PLC-output
24...60 V AC / DC 21 • Coil 21, 22 and 23 can withstand short
48...130 V AC / DC 22
1SBC100202S0201

­voltage sags ans dips with reference to


100 V...250 V AC / DC 23
SEMI F47 conditions of use
• With built-in surge protection

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3/6 ABB MOTOR PROTECTION AND CONTROL


Select your AF coil interface for PLC
For contactors up to 2850 A AC-1 / General use
03

Coil interfaces are offered to operate all contactor size up to AF2850 with very low
PLC ouput signals. They allow a galvanic isolation between the PLC circuit and the
contactor coil circuit.

RA4

AF09 AF96 AF116 AF2850

Interface relay Built-in PLC interface


For control with 24 V DC ≥ 20 mA PLC output. RA4 interface For control with 24 V DC ≥ 10 mA PLC output. The built-in
relay can be used for rated control circuit voltages PLC interface operates the 100 ... 250 V AC / DC or
Uc 24 ... 250 V 50/60Hz and 24 V DC with the standard 250 ... 500 V AC / DC AF contactor coil. Available for AF
AF contactors up to 45kW - 400 V / 60hp - 480 V and with contactors from 55 kW - 400 V / 75 hp up to 560 kW - 400 V
NF contactor relays. /900 hp 480 V and up to 2850 A AC-1 / General use. Dedi-
cated coil code from AF116 up to AF370 and standard feature
from AF400 up to AF2850.

Control circuit with interface relay Control inputs with PLC plug

PLC
Output

- +
Uc 24 V DC
A0 ≤250 V AC A2
24 V DC E2- E1+

RA4
1SBC100202S0201

A1
KM1
A2

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ABB MOTOR PROTECTION AND CONTROL 3/7


Contactors and motor protection
Advanced but simple

03
Easy, fast and secure starters assembly
The AF contactor range is perfect for
­motor starting applications and for
­solutions where space is limited. You can
create any motor starting type and save
assembly time with a complete range of
accessories and connection sets.

Protect from overload in all conditions


Select thermal overload relays (trip
class 10) or electronic overload relays (trip
class 10E, 20E, 30E in the same product) to
protect your motors against overload and
phase failure.

Compact size
The AF contactor is compact in size and has
had its width reduced by up to 30% thanks to
an 80% coil consumption reduction.

Save space
Interlocking reversing pairs require no spacing
1SBC100202S0201

between contactors, meaning you can fit more


functionality into cabinets or other enclosures.

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3/8 ABB MOTOR PROTECTION AND CONTROL


Contactors and motor protection
Flexible and safe
Easy to use accessories
03


Up to 96 A

Great flexibility
for coil terminal access
Contactors offer free choice
of coil ­terminal ­access from
top, bottom, both top and
bottom or front.

Easy to use accessories


1-pole, 2-pole and 4-pole
auxiliary contact blocks, front
or side mounted, are available
for a great flexibility.


Up to 2850 A

2 side mounted auxiliary contact blocks Simple connection and maintenance


AF116 ... AF2850 contactors can take up to 2 side mounted The main terminals of AF116 … AF2850 contactors
­auxiliary contact blocks without a­ dding to its width. Coil are at the contactors' back to facilitate your bus bars
connection terminals, mechanical and electrical interlocks ­connections. It also allows easy contact inspection
1SBC100202S0201

and electronic timers are easily connected through the and maintenance from AF400 and above.
snap‑to‑connect function.

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ABB MOTOR PROTECTION AND CONTROL 3/9


Notes

03

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Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com
ABB MOTOR PROTECTION AND CONTROL 3/11


AF 3-pole contactors
3/12 Overview
Ordering details

03
4 to 200 kW
3/14 AF09 ... AF38 AC / DC operated
3/15 AF09Z ... AF38Z 24 V DC operated designed for PLC
3/16 AF09Z ... AF38Z AC / DC operated for specific applications
3/17 AF40 ... AF96 AC / DC operated
3/18 AF09 … AF96 Contactors and main accessories
3/19 AF116 ... AF146 AC / DC operated
3/20 AF116 ... AF146 AC / DC operated with built-in PLC interface
3/21 AF190 ... AF370 AC / DC operated
3/22 AF190 ... AF370 AC / DC operated with built-in PLC interface
3/23 AF116 ... AF370 Contactors and main accessories
4 to 560 kW (up to 2850 A AC-1) - with 1 N.O. + 1 N.C.
3/24 AF26 ... AF38 AC / DC operated
3/25 AF26Z ... AF38Z AC / DC operated for specific applications
3/26 AF26 ... AF38 Contactors and main accessories
3/27 AF40 ... AF96 AC / DC operated
3/28 AF40 ... AF96 Contactors and main accessories
3/29 AF116 ... AF146 AC / DC operated
3/30 AF116 ... AF146 AC / DC operated with built-in PLC interface
3/31 AF190 ... AF370 AC / DC operated
3/32 AF190 ... AF370 AC / DC operated with built-in PLC interface
3/33 AF116 ... AF370 Contactors and main accessories
3/34 AF400 ... AF750 AC / DC operated
3/35 AF1250 ... AF2850 AC / DC operated
3/36 AF1350T ... AF2850T AC / DC operated
3/37 AF400 ... AF2850 Main accessories
4 to 560 kW (up to 2850 A AC-1) - with 2 N.O. + 2 N.C.
3/38 AF09 ... AF38 AC / DC operated
3/39 AF09Z ... AF38Z AC / DC operated for specific applications
3/40 AF40 ... AF96 AC / DC operated
3/41 AF09 … AF96 Contactors and main accessories
3/42 AF116 ... AF146 AC / DC operated
3/43 AF116 ... AF146 AC / DC operated with built-in PLC interface
3/44 AF190 ... AF370 AC / DC operated
3/45 AF190 ... AF370 AC / DC operated with built-in PLC interface
3/46 AF116 ... AF370 Contactors and main accessories
3/47 AF400 ... AF750 AC / DC operated
3/48 AF1250 ... AF2850 AC / DC operated
3/49 AF400 ... AF2850 Contactors and main accessories
3/50 Technical data
3/74 Electrical durability


For direct product details information, use product type or order code, ex:

www.abb.com/productdetails/AF09-30-10-13
or
www.abb.com/productdetails/1SBL137001R1310

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3/12 ABB MOTOR PROTECTION AND CONTROL


3-pole contactors, for motor control
and power switching
03

AC / DC Control supply Type AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96
IEC AC-3 Rated operational power 220 - 230 - 240 V kW 2.2 3 4 6.5 9 11 11 15 18.5 22 25
θ ≤ 60 °C for AF09 ... AF370 380 - 400 V kW 4 5.5 7.5 11 15 18.5 18.5 22 30 37 45
θ ≤ 55 °C for AF400 ... AF2650 415 V kW 4 5.5 9 11 15 18.5 22 30 37 45 55
440 V kW 4 5.5 9 15 18.5 22 22 30 37 45 55
500 V kW 5.5 7.5 9 15 18.5 22 22 30 37 45 55
690 V kW 5.5 7.5 9 15 18.5 22 22 30 37 45 55
1000 V kW — — — — — — — — — 35 40
Rated operational current 380 - 400 V A 9 12 18 26 32 38 40 53 65 80 96
AC-1 Rated operational current θ ≤ 40 °C, 690 V A 25 28 30 45 50 50 70 100 105 125 130

UL / CSA 1-phase motor rating 120 V hp 0.75 1 1.5 2 2 2 3 3 5 7.5 7.5


240 V hp 1.5 2 3 3 5 5 7.5 10 15 15 20
3-phase motor rating 200 - 208 V hp 2 3 5 7.5 10 10 10 15 20 25 30
220 - 240 V hp 2 3 5 7.5 10 10 15 20 25 30 30
440 - 480 V hp 5 7.5 10 15 20 25 30 40 50 60 60
550 - 600 V hp 7.5 10 15 20 25 30 40 50 60 75 75
General use rating 600 V A 25 28 30 45 50 50 60 80 90 105 115
NEMA NEMA Size 00 0 — 1 — — 2 — — 3 —

Main accessories
Auxiliary contact blocks Front mounting CA4-10 (1 x N.O.)
CA4-01 (1 x N.C.)
Side mounting CAL4-11 (1 x N.O. + 1 x N.C.)
Timers Electronic TEF4-ON
TEF4-OFF
Interlocking units Mechanical VM4 VM96-4

Mechanical / Electrical VEM4


Connection sets For reversing contactors BER16-4 BER38-4 BER65-4 BER96-4
Surge suppressors Built-in surge protection

Overload relays
Thermal relays Class 10 TF42 (0.10…38 A) TF65 (22...67 A) TF96 (40...96 A)
(Class 10A for TF140,
TA200DU)
Electronic relays Class 10E, 20E, 30E EF19 (0.10…18.9 A) EF19 (0.10…18.9 A) EF65 (20...70 A) EF96 (36...100 A)
EF45 (9…45 A)

Manual motor starters


Thermal / magnetic MS116 (0.10...32 A) MS165 (10...80 A)
protection lcs up to 50 kA for class 10 A lcs up to 100 kA (1)
Class 10 MS132 (0.10...32 A)
lcs up to 100 kA
Magnetic only types MO132 (0.16...32 A) MO165 (16...80 A)
Ics up to 100 kA lcs up to 100 kA (1)
Accessories For contactor mounting BEA16-4 BEA38-4 BEA65-4 (2)
(1) MS165/MO165 are suitable for use with AF09 ... AF30 for North american applications.
(2) BEA65-4 suitable for MS165 and MO165 only.

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ABB MOTOR PROTECTION AND CONTROL 3/13

03
AF116 AF140 AF146 AF190 AF205 AF265 AF305 AF370 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 AF2650 AF2850
30 37 45 55 55 75 90 110 110 132 160 220 — 257 315 — — —
55 75 75 90 110 132 160 200 200 250 315 400 — 475 560 — — —
55 75 75 90 110 132 160 200 220 250 355 425 — 500 630 — — —
75 90 90 110 132 160 160 200 220 250 355 450 — 560 710 — — —
75 90 90 110 132 160 200 250 250 315 400 520 — 560 710 — — —
55 75 90 132 160 200 250 315 315 355 500 600 — 800 1000 — — —
— — 75 110 132 160 185 200 220 280 355 400 — — — — — —
116 140 146 190 205 265 305 370 400 460 580 750 — 860 1060 — — —
160 200 225 275 350 400 500 600 600 700 800 1050 1260 1350 1650 2050 2650 2850

— — — — — — — — — — — — — — — — — —
— — — — — — — — — — — — — — — — — —
30 40 40 50 60 75 100 125 125 150 200 250 — — — — — —
40 50 50 60 75 100 125 150 150 200 250 300 — 400 450 — — —
75 100 100 125 150 200 250 300 350 400 500 600 — 800 900 — — —
100 125 125 150 200 250 300 350 400 500 600 700 — 1000 1150 — — —
160 200 200 250 300 350 400 520 550 650 750 900 1210 1350 1650 2100 2700 2850
— 4 — — — 5 — — — 6 — 7 — — 8 — — —

CAL19-11 (1 x N.O. + 1 x N.C.) CAL18-11 (1 x N.O. + 1 x N.C.)

VM19 (for same size contactors) VM750H VM1650H


VM750V

BER140-4 BER205-4 BER370-4 BEM460-30 BEM750-30

TF140DU (66...142 A) θ ≤ 55 °C TA200DU


(66...200 A)
θ ≤ 55 °C
EF146 (54...150 A) EF205 (63...210 A) EF370 (115...380 A) EF460 (150…500 A) EF750 (250…800 A) EF1250DU (350...1250 A)

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3/14 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF38 3-pole contactors
4 to 18.5 kW
AC / DC operated

AF09 ... AF38 contactors are mainly used for controlling 3-phase motors and power circuits up to
03

690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...500 V 50/60 Hz
and 20...500 V DC
1SBC101011V0014

-- can manage large control voltage variations


-- reduced panel energy consumption
-- very distinct closing and opening.
• built-in surge suppression
AF09-30-10 • add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
power current motor use Uc min. … Uc max. fitted Pkg
θ ≤ 40 °C rating rating (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
4 25 5 25 24...60 20...60 (1) 1 0 AF09-30-10-11 1SBL137001R1110 0.270
1SBC101001V0014

0 1 AF09-30-01-11 1SBL137001R1101 0.270


48...130 48...130 1 0 AF09-30-10-12 1SBL137001R1210 0.270
0 1 AF09-30-01-12 1SBL137001R1201 0.270
100...250 100...250 1 0 AF09-30-10-13 1SBL137001R1310 0.270
0 1 AF09-30-01-13 1SBL137001R1301 0.270
AF26-30-00 250...500 250...500 1 0 AF09-30-10-14 1SBL137001R1410 0.310
0 1 AF09-30-01-14 1SBL137001R1401 0.310
5.5 28 7.5 28 24...60 20...60 (1) 1 0 AF12-30-10-11 1SBL157001R1110 0.270
0 1 AF12-30-01-11 1SBL157001R1101 0.270
48...130 48...130 1 0 AF12-30-10-12 1SBL157001R1210 0.270
0 1 AF12-30-01-12 1SBL157001R1201 0.270
100...250 100...250 1 0 AF12-30-10-13 1SBL157001R1310 0.270
0 1 AF12-30-01-13 1SBL157001R1301 0.270
250...500 250...500 1 0 AF12-30-10-14 1SBL157001R1410 0.310
0 1 AF12-30-01-14 1SBL157001R1401 0.310
7.5 30 10 30 24...60 20...60 (1) 1 0 AF16-30-10-11 1SBL177001R1110 0.270
0 1 AF16-30-01-11 1SBL177001R1101 0.270
48...130 48...130 1 0 AF16-30-10-12 1SBL177001R1210 0.270
0 1 AF16-30-01-12 1SBL177001R1201 0.270
100...250 100...250 1 0 AF16-30-10-13 1SBL177001R1310 0.270
0 1 AF16-30-01-13 1SBL177001R1301 0.270
250...500 250...500 1 0 AF16-30-10-14 1SBL177001R1410 0.310
0 1 AF16-30-01-14 1SBL177001R1401 0.310
11 45 15 45 24...60 20...60 (1) 0 0 AF26-30-00-11 1SBL237001R1100 0.310
48...130 48...130 0 0 AF26-30-00-12 1SBL237001R1200 0.310
100...250 100...250 0 0 AF26-30-00-13 1SBL237001R1300 0.310
250...500 250...500 0 0 AF26-30-00-14 1SBL237001R1400 0.350
15 50 20 50 24...60 20...60 (1) 0 0 AF30-30-00-11 1SBL277001R1100 0.310
48...130 48...130 0 0 AF30-30-00-12 1SBL277001R1200 0.310
100...250 100...250 0 0 AF30-30-00-13 1SBL277001R1300 0.310
250...500 250...500 0 0 AF30-30-00-14 1SBL277001R1400 0.350
18.5 50 25 50 24...60 20...60 (1) 0 0 AF38-30-00-11 1SBL297001R1100 0.310
48...130 48...130 0 0 AF38-30-00-12 1SBL297001R1200 0.310
100...250 100...250 0 0 AF38-30-00-13 1SBL297001R1300 0.310
250...500 250...500 0 0 AF38-30-00-14 1SBL297001R1400 0.350
(1) AF..-30-..-11 not suitable for direct control by PLC-output.

77 3.03" 86 3.39"
35 1.38"
45 1.77" 71 2.80" 45 1.77" 80 3.15" 35 1.3
2x
ø 4.2 0.17" ø 4.2 0
5.5 0.22" M4 8-32 UNC 5.5 0.22"
6 0.24"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715

60 2.36"
3.15"
80 3.15"

5.5 0.22"
70 2.76"
60802.36"

5.5 0.22"
5 0.20"

1SBC101371S0201 - Rev. D

10 0.39"
10 0.39" 5 0.
5 0.20"
AF09, AF12, AF16 AF26, AF30, AF38

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/15


AF09Z ... AF38Z 3-pole contactors
4 to 18.5 kW
24 V DC operated designed for PLC

AF09Z ... AF38Z contactors are mainly used for controlling 3-phase motors and power circuits up

03
to 690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: 24 V DC operated with electronic coil interface allowing low holding consumption
up to 1.7 W and reduced panel energy consumption
-- allow direct control by PLC-output ≥ 250 mA 24 V DC
1SBC101525V0014

-- very distinct closing and opening


• built-in surge suppression
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

AF09Z-30-10 IEC UL/CSA Rated control Auxiliary Type Order code Weight
Rated operational 3-phase General circuit contacts
power current motor use voltage fitted Pkg
400 V θ ≤ 40 °C rating rating Uc (1 pce)
AC-3 AC-1 480 V 600 V AC
kW A hp A V DC kg
4 25 5 25 24 1 0 AF09Z-30-10-30 1SBL136001R3010 0.430
0 1 AF09Z-30-01-30 1SBL136001R3001 0.430
5.5 28 7.5 28 24 1 0 AF12Z-30-10-30 1SBL156001R3010 0.430
1SBC101525V0014

0 1 AF12Z-30-01-30 1SBL156001R3001 0.430


7.5 30 10 30 24 1 0 AF16Z-30-10-30 1SBL176001R3010 0.430
0 1 AF16Z-30-01-30 1SBL176001R3001 0.430
11 45 15 45 24 0 0 AF26Z-30-00-30 1SBL236001R3000 0.480
15 50 20 50 24 0 0 AF30Z-30-00-30 1SBL276001R3000 0.480
AF26Z-30-00
18.5 50 25 50 24 0 0 AF38Z-30-00-30 1SBL296001R3000 0.480
Note: AF..Z contactors with DC control voltage 24 V DC need to respect the connection polarities indicated close to the coil
terminals: A1+ for the positive pole and A2- for the negative pole.

106 4.17"
97 3.82"
45 1.77"
35 1.38" 100 3.94"
45 1.77" 91 3.58"
2 x 5.5 0.22" ø
ø 4.2 0.17"
5.5 0.22" M4 8-32 UNC
6 0.24"
6 0.24"

EN/IEC 60715
35 mm EN/IEC 60715

60 2.36"
80 3.15"
80 3.15"

5.5 0.22"
2.76"
60 2.36"

35 mm

5.5 0.22"
70

5 0.20"

1SBC100328S0201 - Rev. A

10 0.39"
10 0.39"
5 0.20"
AF26Z, AF30Z, AF38Z
AF09Z, AF12Z, AF16Z

Main dimensions mm, inches

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3/16 ABB MOTOR PROTECTION AND CONTROL


AF09Z ... AF38Z 3-pole contactors
4 to 18.5 kW
AC / DC operated for specific applications

AF09Z ... AF38Z contactors are mainly used for controlling 3-phase motors and power circuits up
03

to 690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...250 V 50/60 Hz
and 12...250 V DC
1SBC101011V0014

-- can manage large control voltage variations


-- allow direct control by PLC-output ≥ 24 V DC 500 mA
-- reduced panel energy consumption
-- very distinct closing and opening
AF09Z-30-10 -- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
power current motor use Uc min. … Uc max. fitted Pkg
θ ≤ 40 °C rating rating (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
1SBC101001V0014

4 25 5 25 - 12...20 1 0 AF09Z-30-10-20 1SBL136001R2010 0.310


0 1 AF09Z-30-01-20 1SBL136001R2001 0.310
24...60 20...60 1 0 AF09Z-30-10-21 1SBL136001R2110 0.310
0 1 AF09Z-30-01-21 1SBL136001R2101 0.310
AF26Z-30-00 48...130 48...130 1 0 AF09Z-30-10-22 1SBL136001R2210 0.310
0 1 AF09Z-30-01-22 1SBL136001R2201 0.310
100...250 100...250 1 0 AF09Z-30-10-23 1SBL136001R2310 0.310
0 1 AF09Z-30-01-23 1SBL136001R2301 0.310
5.5 28 7.5 28 - 12...20 1 0 AF12Z-30-10-20 1SBL156001R2010 0.310
0 1 AF12Z-30-01-20 1SBL156001R2001 0.310
24...60 20...60 1 0 AF12Z-30-10-21 1SBL156001R2110 0.310
0 1 AF12Z-30-01-21 1SBL156001R2101 0.310
48...130 48...130 1 0 AF12Z-30-10-22 1SBL156001R2210 0.310
0 1 AF12Z-30-01-22 1SBL156001R2201 0.310
100...250 100...250 1 0 AF12Z-30-10-23 1SBL156001R2310 0.310
0 1 AF12Z-30-01-23 1SBL156001R2301 0.310
7.5 30 10 30 - 12...20 1 0 AF16Z-30-10-20 1SBL176001R2010 0.310
0 1 AF16Z-30-01-20 1SBL176001R2001 0.310
24...60 20...60 1 0 AF16Z-30-10-21 1SBL176001R2110 0.310
0 1 AF16Z-30-01-21 1SBL176001R2101 0.310
48...130 48...130 1 0 AF16Z-30-10-22 1SBL176001R2210 0.310
0 1 AF16Z-30-01-22 1SBL176001R2201 0.310
100...250 100...250 1 0 AF16Z-30-10-23 1SBL176001R2310 0.310
0 1 AF16Z-30-01-23 1SBL176001R2301 0.310
11 45 15 45 - 12...20 0 0 AF26Z-30-00-20 1SBL236001R2000 0.350
24...60 20...60 0 0 AF26Z-30-00-21 1SBL236001R2100 0.350
48...130 48...130 0 0 AF26Z-30-00-22 1SBL236001R2200 0.350
100...250 100...250 0 0 AF26Z-30-00-23 1SBL236001R2300 0.350
15 50 20 50 - 12...20 0 0 AF30Z-30-00-20 1SBL276001R2000 0.350
24...60 20...60 0 0 AF30Z-30-00-21 1SBL276001R2100 0.350
48...130 48...130 0 0 AF30Z-30-00-22 1SBL276001R2200 0.350
100...250 100...250 0 0 AF30Z-30-00-23 1SBL276001R2300 0.350
18.5 50 25 50 - 12...20 0 0 AF38Z-30-00-20 1SBL296001R2000 0.350
24...60 20...60 0 0 AF38Z-30-00-21 1SBL296001R2100 0.350
48...130 48...130 0 0 AF38Z-30-00-22 1SBL296001R2200 0.350
100...250 100...250 0 0 AF38Z-30-00-23 1SBL296001R2300 0.350
Note: Only AF..Z contactors with DC control voltage 12...20 V DC need to respect the connection polarities indicated close to the
coil terminals: A1+ for the positive pole and A2- for the negative pole.

77 3.03" 86 3.39"
35 1.38"
45 1.77" 71 2.80" 45 1.77" 80 3.15" 35 1.3
2x
ø 4.2 0.17" ø 4.2 0
5.5 0.22" M4 8-32 UNC 5.5 0.22"
6 0.24"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715

60 2.36"
3.15"
80 3.15"

5.5 0.22"
70 2.76"
60802.36"

5.5 0.22"
5 0.20"

1SBC101372S0201 - Rev. C

10 0.39"
10 0.39" 5 0
5 0.20"

AF09Z, AF12Z, AF16Z AF26Z, AF30Z, AF38Z


Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/17


AF40 ... AF96 3-pole contactors
18.5 to 45 kW
AC / DC operated

AF40 ... AF96 contactors are mainly used for controlling 3-phase motors and power circuits up

03
to 690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...500 V 50/60 Hz
and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
1SBC101014V0014

-- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
AF40-30-00
Rated operational 3-phase General voltage contacts (1)
power current motor use Uc min. … Uc max. fitted Pkg
θ ≤ 40 °C rating rating (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
18.5 70 30 60 24...60 20...60 (1) 0 0 AF40-30-00-11 1SBL347001R1100 0.970
48...130 48...130 0 0 AF40-30-00-12 1SBL347001R1200 0.970
100...250 100...250 0 0 AF40-30-00-13 1SBL347001R1300 0.950
250...500 250...500 0 0 AF40-30-00-14 1SBL347001R1400 0.950
22 100 40 80 24...60 20...60 (1) 0 0 AF52-30-00-11 1SBL367001R1100 0.970
48...130 48...130 0 0 AF52-30-00-12 1SBL367001R1200 0.970
1SBC101016V0014

100...250 100...250 0 0 AF52-30-00-13 1SBL367001R1300 0.950


250...500 250...500 0 0 AF52-30-00-14 1SBL367001R1400 0.950
30 105 50 90 24...60 20...60 (1) 0 0 AF65-30-00-11 1SBL387001R1100 0.970
48...130 48...130 0 0 AF65-30-00-12 1SBL387001R1200 0.970
100...250 100...250 0 0 AF65-30-00-13 1SBL387001R1300 0.950
AF80-30-00
250...500 250...500 0 0 AF65-30-00-14 1SBL387001R1400 0.950
37 125 60 105 24...60 20...60 (1) 0 0 AF80-30-00-11 1SBL397001R1100 1.220
48...130 48...130 0 0 AF80-30-00-12 1SBL397001R1200 1.220
100...250 100...250 0 0 AF80-30-00-13 1SBL397001R1300 1.170
250...500 250...500 0 0 AF80-30-00-14 1SBL397001R1400 1.170
45 130 60 115 24...60 20...60 (1) 0 0 AF96-30-00-11 1SBL407001R1100 1.220
48...130 48...130 0 0 AF96-30-00-12 1SBL407001R1200 1.220
100...250 100...250 0 0 AF96-30-00-13 1SBL407001R1300 1.170
250...500 250...500 0 0 AF96-30-00-14 1SBL407001R1400 1.170
(1) For control by PLC-output, use RA4 interface relay.

111 111
4.37"4.37"
55 2.17"
55 2.17" 116 4.57" 116 4.57"
70 2.76" 70 2.76"
7 0.28"
7 0.28"
7 0.28" 7 0.28"
6 0.24"

6 0.24"

6 0.24"

6 0.24"

35 x 15 mm EN/IEC 60715

35 x 15 mm EN/IEC 60715
35 mm EN/IEC 60715

35 mm EN/IEC 60715
119.5 4.70"

119.5 4.70"

119.5 4.70"

119.5 4.70"

5.5 0.22"
5.5 0.22"
5.5 0.22" 5.5 0.22"
1SBC101740S0201 - Rev. B

10 0.39"
10 0.39" 10 0.39" 10 0.39"

AF40, AF52, AF65 AF80, AF96

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/18 ABB MOTOR PROTECTION AND CONTROL


AF09 … AF96 3-pole contactors
Contactors and main accessories

(without coil terminal block)

X
AF09 ... AF65
contactors
03

Fixing clips
AF09 ... AF96
VM.. contactors
Mechanical
interlock unit

CAT4 -11
2-pole
auxiliary contact
CAL4-11 and A1/A2 coil
TEF4
2-pole auxiliary terminal block
Electronic
contact block timer BX4 -CA
Protective cover
BX4 -CA WA4
Protective Mechanical
BX4 -CA
CA4 cover latching unit
BX4 CA4 Protective
4-pole auxiliary
Protective 1-pole auxiliary cover
contact block
cover contact block AF09 ... AF38
TF contactors
EF
A2-A2 connection
Overload relay

CAL4-11
VEM4 mechanical and electrical interlock set Including: 2-pole auxiliary
-- VM4 mechanical interlock unit with 2 fixing clips contact block
-- VE4 electrical inlerlock block with A2-A2 connection CA4
CA4
1-pole auxiliary 1-pole auxiliary
contact block contact block

VE4

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor Main Built-in Front-mounted accessories Side-mounted accessories
types poles auxiliary Auxiliary contact blocks Electronic Mechanical Electrical and Auxiliary contact blocks
contacts timer latching unit mechanical interlock set
(between 2 contactors) 2-pole CAL4-11
1-pole CA4 2-pole CAT4-11 4-pole CA4 TEF4 WA4 (2) VEM4 Left side Right side

AF09(Z) ... AF38(Z) (1)


AF09 ... AF16 3 0 0 1 4 max. or 1 or 1 or 1 or 1 – + 1 –
AF09 ... AF16 3 0 1 0 2 max. or 1 – or 1 or 1 – + 1 +1
AF26 ... AF38 3 0 0 0 3 max. – – – – + 1 (3) + 1 or 1
AF09Z ... AF38Z 24 V DC designed for PLC - coil 30 (1)
AF09Z ... AF16Z 3 0 0 1 4 max. – or 1 or 1 – – (3) or 1 +1
AF09Z ... AF16Z 3 0 1 0 2 max. – – or 1 – – (3) + 1 or 1
AF26Z ... AF38Z 3 0 0 0 – – – 1 – – + 1 +1
AF40 ... AF96
AF40 ... AF65 3 0 0 0 4 max. or 1 or 1 or 1 or 1 – + 1 +1
AF80, AF96 3 0 0 0 4 max. – or 1 or 1 or 1 – + 1 +1
(1) Including add-on and built-in contacts : 4 N.C. auxiliary contacts max on positions 1, 2, 3, 4 and 3 N.C. auxiliary contacts max. on positions 1 ±30°, 5.
(2) Use WA4 for AF09...AF65 and WA4-96 for AF80, AF96.
Accept 1-pole CA4 auxiliary contacts (1 block on each side of the mechanical latch) in respect to the total number of built-in or additional N.C. auxiliary contacts.
For WA4 accessory use with contactor coil 30, please consult your ABB local sales organization.
(3) VEM4 not suitable for AF..Z contactors with DC control voltages 12...20 V DC (coil 20) and 24 V DC (coil 30). Use VM4 side-mounted mechanical interlock unit.

Overload relays fitting details (4)


Contactor types Thermal overload relays Electronic overload relays
AF09 ... AF38 TF42 (0.10...38 A) EF19 (0.10...19 A)
1SBC101748S0201 - Rev. A

AF26 ... AF38 TF42 (0.10...38 A) EF45 (9...45 A)


AF40 ... AF65 TF65 (22...67 A) EF65 (20...70 A)
AF80, AF96 TF96 (40...96 A) EF96 (36...100 A)
The addition of an overload relay on the contactor does not prevent fitting of many other accessories as shown above.
(4) Direct mounting - No kit required.

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/19


AF116 ... AF146 3-pole contactors
55 to 75 kW
AC / DC operated

AF116 ... AF140 contactors are mainly used for controlling 3-phase motors and power circuits up to

03
690 V AC, AF146 up to 1000 V AC and AF116 ... AF146 up to 260 V DC. These contactors are of the
block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
50/60 Hz and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
1SFC101005V0001

-- very distinct closing and opening


-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF146-30-00
IEC UL / CSA Rated control Auxiliary Type Order code Weight
Rated operational 3-phase General circuit contacts (1)
power current motor use voltage fitted Pkg
θ ≤ 40 °C rating rating Uc min. ... Uc max. (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg

For connection with built-in cable clamps


55 160 75 160 24...60 20...60 0 0 AF116-30-00-11 1SFL427001R1100 1.750
48...130 48...130 0 0 AF116-30-00-12 1SFL427001R1200 1.750
100...250 100...250 0 0 AF116-30-00-13 1SFL427001R1300 1.750
1SFC101006V0001

250...500 250...500 0 0 AF116-30-00-14 1SFL427001R1400 1.750


75 200 100 200 24...60 20...60 0 0 AF140-30-00-11 1SFL447001R1100 1.750
48...130 48...130 0 0 AF140-30-00-12 1SFL447001R1200 1.750
100...250 100...250 0 0 AF140-30-00-13 1SFL447001R1300 1.750
AF146-30-00B 250...500 250...500 0 0 AF140-30-00-14 1SFL447001R1400 1.750
75 225 100 200 24...60 20...60 0 0 AF146-30-00-11 1SFL467001R1100 1.750
48...130 48...130 0 0 AF146-30-00-12 1SFL467001R1200 1.750
100...250 100...250 0 0 AF146-30-00-13 1SFL467001R1300 1.750
250...500 250...500 0 0 AF146-30-00-14 1SFL467001R1400 1.750
With bar connections
55 160 75 160 24...60 20...60 0 0 AF116-30-00B-11 1SFL427002R1100 1.500
48...130 48...130 0 0 AF116-30-00B-12 1SFL427002R1200 1.500
100...250 100...250 0 0 AF116-30-00B-13 1SFL427002R1300 1.500
250...500 250...500 0 0 AF116-30-00B-14 1SFL427002R1400 1.500
75 200 100 200 24...60 20...60 0 0 AF140-30-00B-11 1SFL447002R1100 1.500
48...130 48...130 0 0 AF140-30-00B-12 1SFL447002R1200 1.500
100...250 100...250 0 0 AF140-30-00B-13 1SFL447002R1300 1.500
250...500 250...500 0 0 AF140-30-00B-14 1SFL447002R1400 1.500
75 225 100 200 24...60 20...60 0 0 AF146-30-00B-11 1SFL467002R1100 1.500
48...130 48...130 0 0 AF146-30-00B-12 1SFL467002R1200 1.500
100...250 100...250 0 0 AF146-30-00B-13 1SFL467002R1300 1.500
250...500 250...500 0 0 AF146-30-00B-14 1SFL467002R1400 1.500
(1) For other auxiliary contacts arrangements, please contact your ABB local sales organization.

E SECTION E-E
E SECTION E-E
90 3.54" 126 4.96" 90 3.54" 126 4.96"

D D D D
55.5 0.22"

55.5 2.18"

19.5 0.77"
19.5 4.96"

150 5.91"
150 5.91"

1SFC101088C0201 - Rev. D

30 1.18" 30 1.18"

AF116, AF140, AF146-30-00 AF116, AF140, AF146-30-00B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/20 ABB MOTOR PROTECTION AND CONTROL


AF116 ... AF146 3-pole contactors with built-in PLC interface
55 to 75 kW
AC / DC operated for faster opening utilization

AF116 ... AF146 contactors are mainly used for controlling 3-phase motors and power circuits up
03

to 690 V AC, AF146 up to 1000 V AC and AF116 ... AF146 up to 260 V DC. These contactors are of the
block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...500 V AC and DC), only 2 coils to cover control voltages between 100...500 V
50/60 Hz and 100...250 V DC
-- can manage large control voltage variations
1SFC101182V0001

-- reduced panel energy consumption


-- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request)
-- opening time below 20 ms.
• built-in surge suppression
AF146-30-00
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control Auxiliary Type Order code Weight


Rated operational 3-phase General circuit contacts (1)
power current motor use voltage fitted Pkg
θ ≤ 40 °C rating rating Uc min. ... Uc max. (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg

For connection with built-in cable clamps


55 160 75 160 100...250 100...250 0 0 AF116-30-00-33 1SFL427001R3300 1.750
250...500 250...500 0 0 AF116-30-00-34 1SFL427001R3400 1.750
1SFC101185V0001

75 200 100 200 100...250 100...250 0 0 AF140-30-00-33 1SFL447001R3300 1.750


250...500 250...500 0 0 AF140-30-00-34 1SFL447001R3400 1.750
75 225 100 200 100...250 100...250 0 0 AF146-30-00-33 1SFL467001R3300 1.750
250...500 250...500 0 0 AF146-30-00-34 1SFL467001R3400 1.750
AF146-30-00B
With bar connections
55 160 75 160 100...250 100...250 0 0 AF116-30-00B-33 1SFL427002R3300 1.500
250...500 250...500 0 0 AF116-30-00B-34 1SFL427002R3400 1.500
75 200 100 200 100...250 100...250 0 0 AF140-30-00B-33 1SFL447002R3300 1.500
250...500 250...500 0 0 AF140-30-00B-34 1SFL447002R3400 1.500
75 225 100 200 100...250 100...250 0 0 AF146-30-00B-33 1SFL467002R3300 1.500
250...500 250...500 0 0 AF146-30-00B-34 1SFL467002R3400 1.500
(1) For other auxiliary contacts arrangements, please contact your ABB local sales organization.

AF116 ... AF146 are equipped with low voltage inputs for control, for example by a PLC.

Control inputs

E
E
90 3.54" 142.5 5.61" 90 3.54" 142.5 5.61"

D D D D
55.5 0.22"

55.5 2.18"
19.5 4.96"

19.5 0.77"
150 5.91"

150 5.91"

1SFC101164C0201 - Rev. A

30 1.18" 30 1.18"

AF116, AF140, AF146-30-00 AF116, AF140, AF146-30-00B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/21


AF190 ... AF370 3-pole contactors
90 to 200 kW
AC / DC operated

AF190 ... AF370 contactors are mainly used for controlling 3-phase motors and power circuits up

03
to 1000 V AC and 340 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
50/60 Hz and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
1SFC101276V0001

-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF205-30-00
IEC UL / CSA Rated control Auxiliary Type Order code Weight
Rated operational 3-phase General circuit contacts (1)
power current motor use voltage fitted Pkg
θ ≤ 40 °C rating rating Uc min. ... Uc max. (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
90 275 125 250 24...60 20...60 0 0 AF190-30-00-11 1SFL487002R1100 3.000
48...130 48...130 0 0 AF190-30-00-12 1SFL487002R1200 3.000
100...250 100...250 0 0 AF190-30-00-13 1SFL487002R1300 3.000
250...500 250...500 0 0 AF190-30-00-14 1SFL487002R1400 3.000
110 350 150 300 24...60 20...60 0 0 AF205-30-00-11 1SFL527002R1100 3.000
1SFC101273V0001

48...130 48...130 0 0 AF205-30-00-12 1SFL527002R1200 3.000


100...250 100...250 0 0 AF205-30-00-13 1SFL527002R1300 3.000
250...500 250...500 0 0 AF205-30-00-14 1SFL527002R1400 3.000
132 400 200 350 24...60 20...60 0 0 AF265-30-00-11 1SFL547002R1100 4.605
AF370-30-00 48...130 48...130 0 0 AF265-30-00-12 1SFL547002R1200 4.605
100...250 100...250 0 0 AF265-30-00-13 1SFL547002R1300 4.605
250...500 250...500 0 0 AF265-30-00-14 1SFL547002R1400 4.605
160 500 250 400 24...60 20...60 0 0 AF305-30-00-11 1SFL587002R1100 4.605
48...130 48...130 0 0 AF305-30-00-12 1SFL587002R1200 4.605
100...250 100...250 0 0 AF305-30-00-13 1SFL587002R1300 4.605
250...500 250...500 0 0 AF305-30-00-14 1SFL587002R1400 4.605
200 600 300 520 24...60 20...60 0 0 AF370-30-00-11 1SFL607002R1100 4.605
48...130 48...130 0 0 AF370-30-00-12 1SFL607002R1200 4.605
100...250 100...250 0 0 AF370-30-00-13 1SFL607002R1300 4.605
250...500 250...500 0 0 AF370-30-00-14 1SFL607002R1400 4.605
(1) For other auxiliary contacts arrangements, please contact your ABB local sales organization.

A
140 5.51" 180 7.09"
SECTION B-B
19.5 0.77" ø 10.5 0.41" 35.5 1.40" 5 0.20"
B 152 5.98"
105 4.13" ø 8.5 0.33" 35.5 1.40" 5 0.20"
33.4 1.31"
94.7 3.73"
29.5 1.16"
83.5 3.29"

225 8.86"
196 7.72"

1SFC101089C0201 - Rev. E

35 1.38" 43.75 1.72"

AF190, AF205 AF265, AF305, AF370

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/22 ABB MOTOR PROTECTION AND CONTROL


AF190 ... AF370 3-pole contactors with built-in PLC interface
90 to 200 kW
AC / DC operated for faster utilization

AF190 ... AF370 contactors are mainly used for controlling 3-phase motors and power circuits up
03

to 1000 V AC and 340 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 2 coils to cover control voltages between 100...500 V
50/60 Hz and 100...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request)
1SFC101271V0001

-- opening time below 20 ms.


• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF205-30-00
IEC UL / CSA Rated control Auxiliary Type Order code Weight
Rated operational 3-phase General circuit contacts (1)
power current motor use voltage fitted Pkg
θ ≤ 40 °C rating rating Uc min. ... Uc max. (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
90 275 125 250 100...250 100...250 0 0 AF190-30-00-33 1SFL487002R3300 3.000
250...500 250...500 0 0 AF190-30-00-34 1SFL487002R3400 3.000
110 350 150 300 100...250 100...250 0 0 AF205-30-00-33 1SFL527002R3300 3.000
1SFC101268V0001

250...500 250...500 0 0 AF205-30-00-34 1SFL527002R3400 3.000


132 400 200 350 100...250 100...250 0 0 AF265-30-00-33 1SFL547002R3300 4.605
250...500 250...500 0 0 AF265-30-00-34 1SFL547002R3400 4.605
160 500 250 400 100...250 100...250 0 0 AF305-30-00-33 1SFL587002R3300 4.605
AF370-30-00 250...500 250...500 0 0 AF305-30-00-34 1SFL587002R3400 4.605
200 600 300 520 100...250 100...250 0 0 AF370-30-00-33 1SFL607002R3300 4.605
250...500 250...500 0 0 AF370-30-00-34 1SFL607002R3400 4.605
(1) For other auxiliary contacts arrangements, please contact your ABB local sales organization.

AF190 ... AF370 are equipped with low voltage inputs for control, for example by a PLC.

Control inputs

A
140 5.51" 195.5 7.70"
SECTION B-B
19.5 0.77" ø 10.5 0.41" 35.5 1.40" 5 0.20"
B 169.5 6.67"
105 4.13" ø 8.5 0.33" 35.5 1.40" 5 0.20"
33.4 1.31"
94.7 3.73"
29.5 1.16"
83.5 3.29"

225 8.86"
196 7.72"

1SFC101165C0201 - Rev. A

35 1.38" 43.75 1.72"

AF190, AF205 AF265, AF305, AF370

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/23


AF116 ... AF370 3-pole contactors
Contactors and main accessories

03
LW
Terminal
enlargement CAL19-11
2-pole auxiliary
contact block
CAL19-11B
VM 2-pole auxiliary
CAL19-11B Mechanical contact block
2-pole auxiliary interlock
contact block

CAL19-11
2-pole auxiliary
contact block
AF contactor
with built-in AF contactor
cable clamps with bar connections

LT
Terminal shroud

TF/TA
Thermal overload relay
EF
Electronic overload relay

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Contactor Main Available Side-mounted accessories Mechanical interlock units
types poles auxiliary Auxiliary contact blocks (between two contactors)
contacts

CAL19-11 (3) CAL19-11B


AF116 ... AF370 3 0 0 0 2 x CAL19-11 + 2 x CAL19-11B –
AF116 ... AF370 3 0 0 0 2 x CAL19-11 (1) + 2 x CAL19-11B (1) + VM... (2)
(1) Total number of auxiliary contact blocks for the two contactors.
(2) Interlock type, according to the contactor ratings (see "Accessories").
(3) The CEL19 auxiliary contact blocks can replace the CAL19-11 and CAL19-11B. Though, no auxiliary contact block can be mounted outside the CEL19.

Overload relays fitting details (1)


Contactor types Thermal overload relays Electronic overload relays
AF116 ... AF140 TF140DU (66...142 A) EF146 (54...150 A)
AF146 – EF146 (54...150 A)
AF190, AF205 TA200DU (66...200 A) EF205 (63...210 A)
AF265 ... AF370 – EF370 (115...380 A)
The addition of a thermal or electronic overload relay on the contactor does not prevent fitting of many other accessories as shown in "Main accessory fitting details" table.
(1) Direct mounting - No kit required.
1SFC101135C0201 - Rev. A

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3/24 ABB MOTOR PROTECTION AND CONTROL


AF26 ... AF38 3-pole contactors
4 to 18.5 kW
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts

AF26 ... AF38 contactors are mainly used for controlling 3-phase motors and power circuits up to
03

690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles (1st stack):
• 2nd stack with permanently fixed auxiliary contact block. The built-in auxiliary contact elements
are mechanically linked (side-marked symbol) and the N.C. auxiliary contacts are mirror contacts
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...500 V 50/60 Hz
1SBC101003V0014

and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening.
AF26-30-11 • built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
power current motor use Uc min. … Uc max. fitted Pkg
400 V θ ≤ 40 °C rating rating (1 pce)
AC-3 AC-1 480 V 600 V AC
kW A hp A V 50/60 Hz V DC kg
11 45 15 45 24...60 20...60 (1) 1 1 AF26-30-11-11 1SBL237001R1111 0.350
48...130 48...130 1 1 AF26-30-11-12 1SBL237001R1211 0.350
100...250 100...250 1 1 AF26-30-11-13 1SBL237001R1311 0.350
250...500 250...500 1 1 AF26-30-11-14 1SBL237001R1411 0.390
15 50 20 50 24...60 20...60 (1) 1 1 AF30-30-11-11 1SBL277001R1111 0.350
48...130 48...130 1 1 AF30-30-11-12 1SBL277001R1211 0.350
100...250 100...250 1 1 AF30-30-11-13 1SBL277001R1311 0.350
250...500 250...500 1 1 AF30-30-11-14 1SBL277001R1411 0.390
18.5 50 25 50 24...60 20...60 (1) 1 1 AF38-30-11-11 1SBL297001R1111 0.350
48...130 48...130 1 1 AF38-30-11-12 1SBL297001R1211 0.350
100...250 100...250 1 1 AF38-30-11-13 1SBL297001R1311 0.350
250...500 250...500 1 1 AF38-30-11-14 1SBL297001R1411 0.390
(1) AF..-30-..-11 not suitable for direct control by PLC-output.

111.5 4.30"
45 1.77" 80 3.15" 10 0.39"
5.5 0.22"
6 0.24"

35 mm EN/IEC 60715
80 3.15"

43 1.69"

5.5 0.22"
1SBC100492S0201 - Rev. C

AF26, AF30, AF38

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/25


AF26Z ... AF38Z 3-pole contactors
4 to 18.5 kW
AC / DC operated for specific applications with 1 N.O. + 1 N.C. contacts

AF26Z ... AF38Z contactors are mainly used for controlling 3-phase motors and power circuits up to

03
690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles (1st stack):
• 2nd stack with permanently fixed auxiliary contact block. The built-in auxiliary contact elements
are mechanically linked (side-marked symbol) and the N.C. auxiliary contacts are mirror contacts
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
1SBC101003V0014

range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...250 V 50/60 Hz
and 12...250 V DC
-- can manage large control voltage variations, allow direct control by PLC-output ≥ 24 V DC
500 mA, reduced panel energy consumption, very distinct closing and opening,
-- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on request).
AF26Z-30-11 • built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
power current motor use Uc min. … Uc max. fitted Pkg
400 V θ ≤ 40 °C rating rating (1 pce)
AC-3 AC-1 480 V 600 V AC
kW A hp A V 50/60 Hz V DC kg
11 45 15 45 - 12...20 1 1 AF26Z-30-11-20 1SBL236001R2011 0.390
24...60 20...60 1 1 AF26Z-30-11-21 1SBL236001R2111 0.390
48...130 48...130 1 1 AF26Z-30-11-22 1SBL236001R2211 0.390
100...250 100...250 1 1 AF26Z-30-11-23 1SBL236001R2311 0.390
15 50 20 50 - 12...20 1 1 AF30Z-30-11-20 1SBL276001R2011 0.390
24...60 20...60 1 1 AF30Z-30-11-21 1SBL276001R2111 0.390
48...130 48...130 1 1 AF30Z-30-11-22 1SBL276001R2211 0.390
100...250 100...250 1 1 AF30Z-30-11-23 1SBL276001R2311 0.390
18.5 50 25 50 - 12...20 1 1 AF38Z-30-11-20 1SBL296001R2011 0.390
24...60 20...60 1 1 AF38Z-30-11-21 1SBL296001R2111 0.390
48...130 48...130 1 1 AF38Z-30-11-22 1SBL296001R2211 0.390
100...250 100...250 1 1 AF38Z-30-11-23 1SBL296001R2311 0.390
Note: Only AF..Z contactors with DC control voltage 12...20 V DC need to respect the connection polarities indicated close to the
coil terminals: A1+ for the positive pole and A2- for the negative pole

111.5 4.30"
45 1.77" 80 3.15" 10 0.39"
5.5 0.22"
6 0.24"

35 mm EN/IEC 60715
80 3.15"

43 1.69"

5.5 0.22"
1SBC100493S0201 - Rev. B

AF26Z, AF30Z, AF38Z

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/26 ABB MOTOR PROTECTION AND CONTROL


AF26 ... AF38 3-pole contactors with 1 N.O. + 1 N.C. auxiliary contacts
Contactors and main accessories
03

AF contactor

CAL4-11
2-pole auxiliary BX4-CA
contact block Protective
cover

TF42
EF
Overload relay

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Contactor Main Built-in Side-mounted accessories Auxiliary contact blocks
types poles auxiliary Mechanical interlock unit
contacts (between 2 contactors)

2-pole CAL4-11
VM4 Left side Right side
AF26 ... AF38 3 0 1 1 1 +1 or 1
– +1 +1

Overload relays fitting details (1)


Contactor types Thermal overload relays Electronic overload relays
AF26 ... AF38 TF42 (0.10...38 A) EF19 (0.10...19 A)
EF45 (9...45 A)
The addition of an overload relay on the contactor does not prevent fitting of many other accessories as shown above.
(1) Direct mounting - No kit required.
1SBC101750S0201 - Rev. B

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/27


AF40 ... AF96   3-pole contactors
18.5 to 30 kW
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts

AF40 ... AF96 contactors are mainly used for controlling 3-phase motors and power circuits up

03
to 690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles (1st stack):
• with 1 N.O. + 1 N.C. side mounted auxiliary contact block
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...500 V 50/60 Hz
and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
1SBC101005V0014

-- very distinct closing and opening


-- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF40-30-11
IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
power current motor use Uc min. … Uc max. fitted Pkg
θ ≤ 40 °C rating rating (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
185 70 30 60 24...60 20...60 (1) 1 1 AF40-30-11-11 1SBL347001R1111 1.010
48...130 48...130 1 1 AF40-30-11-12 1SBL347001R1211 1.010
100...250 100...250 1 1 AF40-30-11-13 1SBL347001R1311 0.990
250...500 250...500 1 1 AF40-30-11-14 1SBL347001R1411 0.990
1SBC101017V0014

22 100 40 80 24...60 20...60 (1) 1 1 AF52-30-11-11 1SBL367001R1111 1.010


48...130 48...130 1 1 AF52-30-11-12 1SBL367001R1211 1.010
100...250 100...250 1 1 AF52-30-11-13 1SBL367001R1311 0.990
250...500 250...500 1 1 AF52-30-11-14 1SBL367001R1411 0.990
30 105 50 90 24...60 20...60 (1) 1 1 AF65-30-11-11 1SBL387001R1111 1.010
AF80-30-11
48...130 48...130 1 1 AF65-30-11-12 1SBL387001R1211 1.010
100...250 100...250 1 1 AF65-30-11-13 1SBL387001R1311 0.990
250...500 250...500 1 1 AF65-30-11-14 1SBL387001R1411 0.990
37 125 60 105 24...60 20...60 (1) 1 1 AF80-30-11-11 1SBL397001R1111 1.260
48...130 48...130 1 1 AF80-30-11-12 1SBL397001R1211 1.260
100...250 100...250 1 1 AF80-30-11-13 1SBL397001R1311 1.210
250...500 250...500 1 1 AF80-30-11-14 1SBL397001R1411 1.210
45 130 60 115 24...60 20...60 (1) 1 1 AF96-30-11-11 1SBL407001R1111 1.260
48...130 48...130 1 1 AF96-30-11-12 1SBL407001R1211 1.260
100...250 100...250 1 1 AF96-30-11-13 1SBL407001R1311 1.210
250...500 250...500 1 1 AF96-30-11-14 1SBL407001R1411 1.210
(1) For control by PLC-output, use RA4 interface relay.

111 4.37"
111 4.37" 116 4.57"
12 0.47"
12 0.47" 55 2.17"
55 2.17" 12 0.47" 70 2.76"
7 0.28"
7 0.28" 7 0.28"
6 0.24"

6 0.24"

6 0.24"

5.5 0.22"
5.5 0.22" 5.5 0.22"
35 x 15 mm EN/IEC 60715
35 mm EN/IEC 60715
119.5 4.70"

35 mm EN/IEC 60715

119.5 4.70"
119.5 4.70"

1SBC100487S0201 - Rev. A

10 0.39" 10 0.39"
10 0.39"

AF40, AF52, AF65-30-11-.. AF80, AF96-30-11-..

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/28 ABB MOTOR PROTECTION AND CONTROL


AF40 ... AF96 3-pole contactors with 1 N.O. + 1 N.C. auxiliary contacts
Contactors and main accessories
03

(without coil terminal block)

X
AF40 ... AF65
contactors
Fixing clips
AF40 ... AF96
VM96-4 contactors
Mechanical
interlock unit

CAT4 -11
2-pole
auxiliary contact
WA4 and A1/A2 coil
Mechanical terminal block
TEF4
Electronic latching unit BX4-CA
timer Protective cover

BX4-CA
Protective cover
BX4-CA
CA4
BX4 CA4 Protective
4 -pole auxiliary
Protective 1-pole auxiliary cover
contact block
cover contact block

TF
EF
Overload relay

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor Main Built-in Front-mounted accessories Side-mounted Auxiliary contact blocks
types poles auxiliary Auxiliary contact blocks Electronic Mechanical accessories
contacts timer latching unit Mechanical interlock set
(1) (between 2 contactors)
2-pole CAL4-11
1-pole CA4 2-pole CAT4-11 4-pole CA4 TEF4 WA4 VM96-4 Left side Right side
AF40 ... AF65 3 0 1 1 4 max. or 1 or 1 or 1 or 1 +1 – –
4 max. or 1 or 1 or 1 or 1 – + – 1
AF80, AF96 3 0 1 1 4 max. – or 1 or 1 or 1 +1 – –
4 max. – or 1 or 1 or 1 – + – 1

(1) Use WA4 for AF09...AF65 and WA4-96 for AF80, AF96.
Accept 1-pole CA4 auxiliary contacts on each side of the mechanical latch.

Overload relays fitting details (2)


Contactor types Thermal overload relays Electronic overload relays
AF40 ... AF65 TF65 (22...67 A) EF65 (20...70 A)
AF80, AF96 TF96 (40...96 A) EF96 (36...100 A)
The addition of an overload relay on the contactor does not prevent fitting of many other accessories as shown above.
(2) Direct mounting - No kit required.
1SBC100495S0201 - Rev. B

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/29


AF116 ... AF146 3-pole contactors
55 to 75 kW
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts

AF116 ... AF140 contactors are mainly used for controlling 3-phase motors and power circuits up

03
to 690 V AC, AF146 up to 1000 V AC and AF116 ... AF146 up to 260 V DC. These contactors are of the
block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
50/60 Hz and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
1SFC101266V0001

-- very distinct closing and opening


-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF146-30-11
IEC UL / CSA Rated control Auxiliary Type Order code Weight
Rated operational 3-phase General circuit contacts (1)
power current motor use voltage fitted Pkg
θ ≤ 40 °C rating rating Uc min. ... Uc max. (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg

For connection with built-in cable clamps


55 160 75 160 24...60 20...60 1 1 AF116-30-11-11 1SFL427001R1111 1.750
48...130 48...130 1 1 AF116-30-11-12 1SFL427001R1211 1.750
100...250 100...250 1 1 AF116-30-11-13 1SFL427001R1311 1.750
250...500 250...500 1 1 AF116-30-11-14 1SFL427001R1411 1.750
1SFC101263V0001

75 200 100 200 24...60 20...60 1 1 AF140-30-11-11 1SFL447001R1111 1.750


48...130 48...130 1 1 AF140-30-11-12 1SFL447001R1211 1.750
100...250 100...250 1 1 AF140-30-11-13 1SFL447001R1311 1.750
250...500 250...500 1 1 AF140-30-11-14 1SFL447001R1411 1.750
AF146-30-11B
75 225 100 200 24...60 20...60 1 1 AF146-30-11-11 1SFL467001R1111 1.750
48...130 48...130 1 1 AF146-30-11-12 1SFL467001R1211 1.750
100...250 100...250 1 1 AF146-30-11-13 1SFL467001R1311 1.750
250...500 250...500 1 1 AF146-30-11-14 1SFL467001R1411 1.750

With bar connections


55 160 75 160 24...60 20...60 1 1 AF116-30-11B-11 1SFL427002R1111 1.500
48...130 48...130 1 1 AF116-30-11B-12 1SFL427002R1211 1.500
100...250 100...250 1 1 AF116-30-11B-13 1SFL427002R1311 1.500
250...500 250...500 1 1 AF116-30-11B-14 1SFL427002R1411 1.500
75 200 100 200 24...60 20...60 1 1 AF140-30-11B-11 1SFL447002R1111 1.500
48...130 48...130 1 1 AF140-30-11B-12 1SFL447002R1211 1.500
100...250 100...250 1 1 AF140-30-11B-13 1SFL447002R1311 1.500
250...500 250...500 1 1 AF140-30-11B-14 1SFL447002R1411 1.500
75 225 100 200 24...60 20...60 1 1 AF146-30-11B-11 1SFL467002R1111 1.500
48...130 48...130 1 1 AF146-30-11B-12 1SFL467002R1211 1.500
100...250 100...250 1 1 AF146-30-11B-13 1SFL467002R1311 1.500
250...500 250...500 1 1 AF146-30-11B-14 1SFL467002R1411 1.500
(1) For other auxiliary contacts arrangements, please contact your ABB local sales organization.

E
E SECTION E-E
SECTION E-E 10 0.39" 90 3.54"
10 0.39" 90 3.54" 126 4.96" 126 4.96"

D D D D
55.5 0.22"

55.5 2.18"

19.5 0.77"
19.5 4.96"
150 5.91"

150 5.91"

1SFC101090C0201 - Rev. D

30 1.18" 30 1.18"

AF116, AF140, AF146-30-11 AF116, AF140, AF146-30-11B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/30 ABB MOTOR PROTECTION AND CONTROL


AF116 ... AF146 3-pole contactors with built-in PLC interface
55 to 75 kW
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts for faster opening utilization

AF116 ... AF140 contactors are mainly used for controlling 3-phase motors and power circuits up to
03

690 V AC, AF146 up to 1000 V AC and AF116 ... AF146 up to 260 V DC. These contactors are of the
block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 2 coils to cover control voltages between 100...500 V
50/60 Hz and 100...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
1SFC101261V0001

-- very distinct closing and opening


-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request)
-- opening time below 20 ms.
• built-in surge suppression
AF146-30-11 • add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control Auxiliary Type Order code Weight


Rated operational 3-phase General circuit contacts (1)
power current motor use voltage fitted Pkg
θ ≤ 40 °C rating rating Uc min. ... Uc max. (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg

For connection with built-in cable clamps


55 160 75 160 100...250 100...250 1 1 AF116-30-11-33 1SFL427001R3311 1.750
250...500 250...500 1 1 AF116-30-11-34 1SFL427001R3411 1.750
1SFC101258V0001

75 200 100 200 100...250 100...250 1 1 AF140-30-11-33 1SFL447001R3311 1.750


250...500 250...500 1 1 AF140-30-11-34 1SFL447001R3411 1.750
75 225 100 200 100...250 100...250 1 1 AF146-30-11-33 1SFL467001R3311 1.750
250...500 250...500 1 1 AF146-30-11-34 1SFL467001R3411 1.750
AF146-30-11B With bar connections
55 160 75 160 100...250 100...250 1 1 AF116-30-11B-33 1SFL427002R3311 1.500
250...500 250...500 1 1 AF116-30-11B-34 1SFL427002R3411 1.500
75 200 100 200 100...250 100...250 1 1 AF140-30-11B-33 1SFL447002R3311 1.500
250...500 250...500 1 1 AF140-30-11B-34 1SFL447002R3411 1.500
75 225 100 200 100...250 100...250 1 1 AF146-30-11B-33 1SFL467002R3311 1.500
250...500 250...500 1 1 AF146-30-11B-34 1SFL467002R3411 1.500
(1) For other auxiliary contacts arrangements, please contact your ABB local sales organization.

AF116 ... AF146 are equipped with low voltage inputs for control, for example by a PLC.

Control inputs

E
E
10 0.39" 90 3.54" 142.5 5.61" 10 0.39" 90 3.54" 142.5 5.61"

D D D
D
55.5 2.18"
55.5 0.22"

19.5 0.77"
19.5 4.96"

150 5.91"
150 5.91"

1SFC101166C0201 - Rev. A

30 1.18" 30 1.18"

AF116, AF140, AF146-30-11 AF116, AF140, AF146-30-11B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/31


AF190 ... AF370 3-pole contactors
90 to 200 kW
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts

AF190 ... AF370 contactors are mainly used for controlling 3-phase motors and power circuits up

03
to 1000 V AC and up to 340 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
50/60 Hz and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
1SFC101013V0001

-- very distinct closing and opening


-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF205-30-11 IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts (1)
power current motor use Uc min. ... Uc max. fitted Pkg
θ ≤ 40 °C rating rating (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
90 275 125 250 24...60 20...60 1 1 AF190-30-11-11 1SFL487002R1111 3.000
48...130 48...130 1 1 AF190-30-11-12 1SFL487002R1211 3.000
100...250 100...250 1 1 AF190-30-11-13 1SFL487002R1311 3.000
250...500 250...500 1 1 AF190-30-11-14 1SFL487002R1411 3.000
1SFC101018V0001

110 350 150 300 24...60 20...60 1 1 AF205-30-11-11 1SFL527002R1111 3.000


48...130 48...130 1 1 AF205-30-11-12 1SFL527002R1211 3.000
100...250 100...250 1 1 AF205-30-11-13 1SFL527002R1311 3.000
250...500 250...500 1 1 AF205-30-11-14 1SFL527002R1411 3.000
132 400 200 350 24...60 20...60 1 1 AF265-30-11-11 1SFL547002R1111 4.640
48...130 48...130 1 1 AF265-30-11-12 1SFL547002R1211 4.640
AF370-30-11
100...250 100...250 1 1 AF265-30-11-13 1SFL547002R1311 4.640
250...500 250...500 1 1 AF265-30-11-14 1SFL547002R1411 4.640
160 500 250 400 24...60 20...60 1 1 AF305-30-11-11 1SFL587002R1111 4.640
48...130 48...130 1 1 AF305-30-11-12 1SFL587002R1211 4.640
100...250 100...250 1 1 AF305-30-11-13 1SFL587002R1311 4.640
250...500 250...500 1 1 AF305-30-11-14 1SFL587002R1411 4.640
200 600 300 520 24...60 20...60 1 1 AF370-30-11-11 1SFL607002R1111 4.640
48...130 48...130 1 1 AF370-30-11-12 1SFL607002R1211 4.640
100...250 100...250 1 1 AF370-30-11-13 1SFL607002R1311 4.640
250...500 250...500 1 1 AF370-30-11-14 1SFL607002R1411 4.640
(1) For other auxiliary contacts arrangements, please contact your ABB local sales organization.

A
SECTION B-B 10 0.39" 140 5.51" 180 7.09"
B 152 5.98" 19.5 0.77" ø 10.5 0.41" 35.5 1.40" 5 0.20"

10 0.39" 105 4.13" ø 8.5 0.33" 35.5 1.40" 5 0.20"


33.4 1.31"
94.7 3.73"
29.5 1.16"
83.5 3.29"

225 8.86"
196 7.72"

1SFC101091C0201 - Rev. E

35 1.38"
43.75 1.72"

AF190, AF205 AF265, AF305, AF370

Main dimensions mm, inches

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3/32 ABB MOTOR PROTECTION AND CONTROL


AF190 ... AF370 3-pole contactors with built-in PLC interface
90 to 200 kW
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts for faster opening utilization

AF190 ... AF370 contactors are mainly used for controlling 3-phase motors and power circuits up
03

to 1000 V AC and up to 340 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 2 coils to cover control voltages between 100...500 V
50/60 Hz and 100...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
1SFC101165V0001

-- very distinct closing and opening


-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request)
-- opening time below 20 ms.
• built-in surge suppression
AF205-30-11 • add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control Auxiliary Type Order code Weight


Rated operational 3-phase General circuit contacts (1)
power current motor use voltage fitted Pkg
θ ≤ 40 °C rating rating Uc min. ... Uc max. (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
90 275 125 250 100...250 100...250 1 1 AF190-30-11-33 1SFL487002R3311 3.000
250...500 250...500 1 1 AF190-30-11-34 1SFL487002R3411 3.000
110 350 150 300 100...250 100...250 1 1 AF205-30-11-33 1SFL527002R3311 3.000
250...500 250...500 1 1 AF205-30-11-34 1SFL527002R3411 3.000
1SFC101133V0001

132 400 200 350 100...250 100...250 1 1 AF265-30-11-33 1SFL547002R3311 4.640


250...500 250...500 1 1 AF265-30-11-34 1SFL547002R3411 4.640
160 500 250 400 100...250 100...250 1 1 AF305-30-11-33 1SFL587002R3311 4.640
250...500 250...500 1 1 AF305-30-11-34 1SFL587002R3411 4.640
200 600 300 520 100...250 100...250 1 1 AF370-30-11-33 1SFL607002R3311 4.640
AF370-30-11
250...500 250...500 1 1 AF370-30-11-34 1SFL607002R3411 4.640
(1) For other auxiliary contacts arrangements, please contact your ABB local sales organization.

AF190 ... AF370 are equipped with low voltage inputs for control, for example by a PLC.

Control inputs

A
10 0.39" 140 5.51" 195.5 7.70"
SECTION B-B 19.5 0.77" ø 10.5 0.41" 35.5 1.40" 5 0.20"
B 169.5 6.67"
10 0.39" 105 4.13" ø 8.5 0.33" 35.5 1.40" 5 0.20"
33.4 1.31"
94.7 3.73"
29.5 1.16"
83.5 3.29"

225 8.86"
196 7.72"

1SFC101167C0201 - Rev. A

35 1.38" 43.75 1.72"

AF190, AF205 AF265, AF305, AF370

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/33


AF116 ... AF370 3-pole contactors with 1 N.O. + 1 N.C. auxiliary contacts
Contactors and main accessories

03
CAL19-11B
2-pole auxiliary
contact block

VM
Mechanical
interlock

AF contactor
with bar connections

CAL19-11B AF contactor
2-pole auxiliary with built-in cable clamps
contact block
LT
Terminal shroud

TF/TA
Thermal overload relay
EF
Electronic overload relay

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Contactor Main Available Side-mounted accessories Mechanical interlock units
types poles auxiliary Auxiliary contact blocks (between two contactors)
contacts

CAL19-11 (3) CAL19-11B (3)


AF116 ... AF370 3 0 1 1 1 x CAL19-11 + 2 x CAL19-11B –
AF116 ... AF370 3 0 1 1 – + 2 x CAL19-11B (1) + VM... (2)
(1) Total number of auxiliary contact blocks for the two contactors.
(2) Interlock type, according to the contactor ratings (see "Accessories").
(3) The CEL19 auxiliary contact blocks can replace the CAL19-11 and CAL19-11B. Though, no auxiliary contact block can be mounted outside the CEL19.

Overload relays fitting details (1)


Contactor types Thermal overload relays Electronic overload relays
AF116 ... AF140 TF140DU (66...142 A) EF146 (54...150 A)
AF146 – EF146 (54...150 A)
AF190, AF205 TA200DU (66...200 A) EF205 (63...210 A)
AF265 ... AF370 – EF370 (115...380 A)
The addition of a thermal or electronic overload relay on the contactor does not prevent fitting of many other accessories as shown in "Main accessory fitting details" table.
(1) Direct mounting - No kit required.
1SFC101132C0201- Rev. A

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3/34 ABB MOTOR PROTECTION AND CONTROL


AF400 ... AF750 3-pole contactors
200 to 400 kW
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts

AF400 ... AF750 contactors are mainly used for controlling 3-phase motors and power circuits up
03

to 1000 V AC or 600 V DC (2). These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control
voltage range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between
48...500 V 50/60 Hz and 24...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
1SFC101022V0001

-- can withstand short voltage dips and voltages sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
AF460-30-11
Rated operational 3-phase General voltage contacts
power current motor use Uc min. ... Uc max. fitted Pkg
400 V θ ≤ 40 °C rating rating (1 pce)
AC-3 690 V 480 V 600 V AC
AC-1
kW A hp A V 50/60 Hz V DC kg
200 600 350 550 - 24…60 1 1 AF400-30-11 1SFL577001R6811 (1) 12.000
48…130 48…130 1 1 AF400-30-11 1SFL577001R6911 12.000
100…250 100…250 1 1 AF400-30-11 1SFL577001R7011 12.000
250…500 250…500 1 1 AF400-30-11 1SFL577001R7111 12.000
250 700 400 650 - 24…60 1 1 AF460-30-11 1SFL597001R6811 (1) 12.000
48…130 48…130 1 1 AF460-30-11 1SFL597001R6911 12.000
100…250 100…250 1 1 AF460-30-11 1SFL597001R7011 12.000
1SFC101025V0001

250…500 250…500 1 1 AF460-30-11 1SFL597001R7111 12.000


315 800 500 750 - 24…60 1 1 AF580-30-11 1SFL617001R6811 (1) 15.000
48…130 48…130 1 1 AF580-30-11 1SFL617001R6911 15.000
100…250 100…250 1 1 AF580-30-11 1SFL617001R7011 15.000
AF750-30-11
250…500 250…500 1 1 AF580-30-11 1SFL617001R7111 15.000
400 1050 600 900 - 24…60 1 1 AF750-30-11 1SFL637001R6811 (1) 15.000
48…130 48…130 1 1 AF750-30-11 1SFL637001R6911 15.000
100…250 100…250 1 1 AF750-30-11 1SFL637001R7011 15.000
250…500 250…500 1 1 AF750-30-11 1SFL637001R7111 15.000
(1) The connection polarities indicated close to the coil terminals must be respected: A1 for the positive pole and A2 for the nega-
tive pole.
(2) Up to 850 V DC for AF580, AF750.

AF400 ... AF750 are equipped with low voltage inputs for control, for example by a PLC.

Control inputs

210 8.27" 242 9.53"


11.5 0.45"

186 7.32" 216 8.5"


40 1.57" 22.5 0.89" ø6.5 0.26" ø12.5 0.49" 48.5 1.91" 6 0.24"
25 22.5 ø 6.5 ø 10.5 48.5 6
0.45"
11.5

0.98" 0.89" 0.26" 0.41" 1.91" 0.24"


273 10.75"

283 11.14"
278 10.94"
268 10.55"

1SFC101013C0201 - Rev. A

63 2.48" 72 2.83"

AF400, AF460 AF580, AF750

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/35


AF1250 ... AF2850 3-pole contactors
475 to 560 kW and 1260 to 2850 A AC-1
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts

AF1250 ... AF2050 contactors are mainly used for controlling power circuits up to 1000 V AC or

03
850 V DC, AF2650 and AF2850 for controlling power up to 1000 V AC. These contactors are of the
block type design with 3 main poles.
– control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range
(e.g. 100...250 V AC and DC)
-- only 4 coils for AF1250 to cover control voltages between 48...500 V 50/60 Hz and 24...500 V DC
-- only 1 coil for AF1350 ... AF2850 to cover control voltages between 100...250 V 50/60 Hz and
100...250 V DC
-- can manage large control voltage variations
1SFC101027V0001

-- reduced panel energy consumption


-- very distinct closing and opening
-- can withstand short voltage dips and voltages sags (SEMI F47 conditions of use on request).
AF1250-30-11
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
power current motor use Uc fitted Pkg
θ ≤ 40 °C rating rating (1) (1 pce)
400 V 690 V 480 V 600 V AC
AC-3 AC-1 (2)
kW A hp A V 50/60 Hz V DC kg
- 1260 - 1210 - 24…60 1 1 AF1250-30-11 1SFL647001R6811 (1) 16.000
48…130 48…130 1 1 AF1250-30-11 1SFL647001R6911 16.000
1SFC101031V0001

100…250 100…250 1 1 AF1250-30-11 1SFL647001R7011 16.000


250…500 250…500 1 1 AF1250-30-11 1SFL647001R7111 16.000
475 1350 800 1350 100…250 100…250 1 1 AF1350-30-11 1SFL657001R7011 34.000
560 1650 900 1650 100…250 100…250 1 1 AF1650-30-11 1SFL677001R7011 35.000
- 2050 - 2100 100…250 100…250 1 1 AF2050-30-11 1SFL707001R7011 35.000
AF2650-30-11 - 2650 - 2700 100...250 100...250 1 1 AF2650-30-11 1SFL667001R7011 45.000
- 2850 - 2850 100...250 100...250 1 1 AF2850-30-11 1SFL687001R7011 45.000
(1) The connection polarities indicated close to the coil terminals must be respected: A1 for the positive pole and A2 for the negative
pole.(2) AF2650: Maximum operational voltage = 1000 V according to UL / CSA.

AF1250 ... AF2850 are equipped with low voltage inputs for control, for example by a PLC
Control inputs

AF1350, AF1650, AF2050 AF2650, AF2850


A 392 mm / 15.43" 422 mm / 16.61"
B 47 mm / 1.85" 53 mm / 2.09"
C 10 mm / 0.39" 25 mm / 0.98"

40 1.57"
27
ø 13 40 ø 13 40
1.06" 0.51" 1.57" 0.51" 1.57"
17 0.67" 17 0.67" 17 0.67"
13 0.51"
13
30 1.18" 30 1.18" 40 1.57"
50 1.97" 0.51"
10 0.39" 10 0.39"
27 72 2.83" ø 7 0.28"

AF1350, AF1650 AF2050 AF2650, AF2850


136 5.35" 136 5.35" 244 9.61"
242 9.53" B C
344 13.54"

313 12.32"

263 10.35"

249 9.8"

312 12.3"
A

1.57"
40

80 136 5.35" ø 9 0.35"


3.15"
1SFC101094C0201 - Rev. B

46.5 8 0.31"
101
18.3"
ø7 0.28" 72 2.83" 72 2.83" 3.98"
438 17.24"
210 8.27"

AF1250 AF1350, AF1650, AF2050, AF2650, AF2850

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/36 ABB MOTOR PROTECTION AND CONTROL


AF1350T ... AF2850T 3-pole contactors with built-in LVRT
475 to 560 kW and 1350 to 2850 A AC-1
AC operated with 1 N.O. + 1 N.C. auxiliary contacts

AF1350T .. AF2850T contactors are designed to meet the Low Voltage Ride Through requirements
03

for grid connections withstand voltage drop-outs up to 1 sec without opening. These contactors
are often used in grid connected applications where the demand of non interrupted power is re-
quired. When controlled through built-in PLC connection the contactor is operated directly with-
out delay function.
• Control circuit: AC or DC operated with electronic coil interface
-- can withstand voltage drop-outs according to Low Voltage Ride Through requirements
-- equipped with low voltage inputs for direct control by a PLC
1SFC101216V0001

-- distinct closing and opening


-- add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
AF2650-30T-11
Rated operational 3-phase General voltage contacts
power current motor use Uc fitted Pkg
θ ≤ 40 °C rating rating (1 pce)
400 V 690 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz kg
475 1350 800 1350 220 ... 240 1 1 AF1350T-30-11 (1) 1SFL657001R9101 34.000
560 1650 900 1650 220 ... 240 1 1 AF1650T-30-11 (1) 1SFL677001R9101 35.000
- 2050 - 2100 220 ... 240 1 1 AF2050T-30-11 (1) 1SFL707001R9101 35.000
- 2650 - 2700 220 ... 240 1 1 AF2650T-30-11 (1) 1SFL667001R9101 45.000
- 2850 - 2850 220 ... 240 1 1 AF2850T-30-11 (1) 1SFL687001R9101 45.000
(1) Types -00 and -22 on request.

Control inputs

40 1.57"
27
ø 13 40 ø 13 40
1.06" 0.51" 1.57" 0.51" 1.57"
17 0.67" 17 0.67" 17 0.67"
13 0.51"
13
30 1.18" 30 1.18" 40 1.57"
0.51"
10 0.39" 10 0.39"

AF1350, AF1650 AF2050 AF2650, AF2850


136 5.35" 136 5.35" 244 9.61"
B C
312 12.3"
A

1.57"
40

80 136 5.35" ø 9 0.35"


3.15"
101
AF1350, AF1650, AF2050 AF2650, AF2850
1SFC101076D0201 - Rev. A

3.98"
438 17.24"
A 392 mm / 15.43" 422 mm / 16.61"
AF1350T-30-11, AF1650T-30-11, AF2050T-30-11, B 47 mm / 1.85" 53 mm / 2.09"
AF2650T-30-11, AF2850T-30-10-11 C 10 mm / 0.39" 25 mm / 0.98"

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/37


AF400 ... AF2850 3-pole contactors with 1 N.O. + 1 N.C. auxiliary contacts
Contactors and main accessories

Main accessories (other accessories available)

03
LW
Terminal
enlargement

VM
Mechanical
block

CAL18-11B
2-pole auxiliary
contact block

CAL18-11B
2-pole auxiliary
contact block AF contactor

LT
Terminal shroud

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Contactor Main Available Side-mounted accessories Mechanical interlock units
types poles auxiliary (between two contactors)
Auxiliary contact blocks
contacts

CAL18-11 CAL18-11B (3)


Contactors + auxiliary contact blocks
AF400 ... AF2850 3 0 1 1 1 x CAL18-11 + 2 x CAL18-11B –
Contactors with mechanical interlocking + auxiliary contact blocks
AF400 ... AF2850 3 0 1 1 2 x CAL18-11 (1) + 4 x CAL18-11B (1) + VM...H (2)
(1) Total number of auxiliary contact blocks for the two contactors. (2) Interlock type, according to the contactor ratings (see "Accessories").
(3) The CEL18-.. auxiliary contact blocks can replace the CAL18-11 and CAL18-11B. Though, no auxiliary contact block can be mounted outside the CEL18-..

Overload relays fitting details


Contactor types Thermal overload relays Electronic overload relays
AF400, AF460 – EF460 (150...500 A) (1)
AF580, AF750 – EF750 (250...800 A) (1)
AF1350, AF1650 – EF1250DU (375...1250 A) (1)
The addition of a thermal or electronic overload relay on the contactor does not prevent fitting of many other accessories as shown in "Main accessory fitting details" table.
(1) Mounting kit required (see "Motor protection").
1SFC101126C0201 - Rev. B

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3/38 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF38 3-pole contactors
4 to 18.5 kW
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

AF09 ... AF38 contactors are mainly used for controlling 3-phase motors and power circuits up to
03

690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles (1st stack):
• 2nd stack with permanently fixed auxiliary contact block. The built-in auxiliary contact elements
are mechanically linked (side-marked symbol) and the N.C. auxiliary contacts are mirror contacts
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...500 V 50/60 Hz
1SBC101002V0014

and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening.
AF09-30-22
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
power current motor use Uc min. … Uc max. fitted Pkg
θ ≤ 40 °C rating rating (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
1SBC101004V0014

kW A hp A V 50/60 Hz V DC kg
4 25 5 25 24...60 20…60 (1) 2 2 AF09-30-22-11 1SBL137001R1122 0.320
48...130 48...130 2 2 AF09-30-22-12 1SBL137001R1222 0.320
100...250 100...250 2 2 AF09-30-22-13 1SBL137001R1322 0.320
AF26-30-22 250...500 250...500 2 2 AF09-30-22-14 1SBL137001R1422 0.360
5.5 28 7.5 28 24...60 20…60 (1) 2 2 AF12-30-22-11 1SBL157001R1122 0.320
48...130 48...130 2 2 AF12-30-22-12 1SBL157001R1222 0.320
100...250 100...250 2 2 AF12-30-22-13 1SBL157001R1322 0.320
250...500 250...500 2 2 AF12-30-22-14 1SBL157001R1422 0.360
7.5 30 10 30 24...60 20…60 (1) 2 2 AF16-30-22-11 1SBL177001R1122 0.320
48...130 48...130 2 2 AF16-30-22-12 1SBL177001R1222 0.320
100...250 100...250 2 2 AF16-30-22-13 1SBL177001R1322 0.320
250...500 250...500 2 2 AF16-30-22-14 1SBL177001R1422 0.360
11 45 15 45 24...60 20…60 (1) 2 2 AF26-30-22-11 1SBL237001R1122 0.360
48...130 48...130 2 2 AF26-30-22-12 1SBL237001R1222 0.360
100...250 100...250 2 2 AF26-30-22-13 1SBL237001R1322 0.360
250...500 250...500 2 2 AF26-30-22-14 1SBL237001R1422 0.400
15 50 20 50 24...60 20…60 (1) 2 2 AF30-30-22-11 1SBL277001R1122 0.360
48...130 48...130 2 2 AF30-30-22-12 1SBL277001R1222 0.360
100...250 100...250 2 2 AF30-30-22-13 1SBL277001R1322 0.360
250...500 250...500 2 2 AF30-30-22-14 1SBL277001R1422 0.400
18.5 50 25 50 24...60 20…60 (1) 2 2 AF38-30-22-11 1SBL297001R1122 0.360
48...130 48...130 2 2 AF38-30-22-12 1SBL297001R1222 0.360
100...250 100...250 2 2 AF38-30-22-13 1SBL297001R1322 0.360
250...500 250...500 2 2 AF38-30-22-14 1SBL297001R1422 0.400
(1) AF..-30-..-11 not suitable for direct control by PLC-output.

110.5 4.35"
119.5 4.70"
45 1.77" 71 2.80" 10 0.39" 35
45 1.38"
1.77" 2x 80 3.15" 10 0.39"
5.5 0.22" ø 4.2 0.17" M4 8-32 UNC5.5 0.22"
6 0.24"

6 0.24"
35 mm EN/IEC 60715

35 mm EN/IEC 60715
60 2.36"
80 3.15"

80 3.15"

70 2.76"

5.5 0.22"
43 1.69"

43 1.69"

5.5 0.22"
5 0.20"

1SBC101373S0201 - Rev. D

5 0.20"

AF09, AF12, AF16 AF26, AF30, AF38

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/39


AF09Z ... AF38Z 3-pole contactors
4 to 18.5 kW
AC / DC operated for specific applications with 2 N.O. + 2 N.C. auxiliary contacts

AF09Z ... AF38Z contactors are mainly used for controlling 3-phase motors and power circuits up to

03
690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles (1st stack):
• 2nd stack with permanently fixed auxiliary contact block. The built-in auxiliary contact elements
are mechanically linked (side-marked symbol) and the N.C. auxiliary contacts are mirror contacts
1SBC101002V0014

• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...250 V 50/60 Hz
and 12...250 V DC
-- can manage large control voltage variations,
-- allow direct control by PLC-output ≥ 24 V DC 500 mA,
AF09Z-30-22 -- reduced panel energy consumption,
-- very distinct closing and opening,
-- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
power current motor use Uc min. … Uc max. fitted Pkg
1SBC101004V0014

θ ≤ 40 °C rating rating (1 pce)


400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
4 25 5 25 - 12...20 2 2 AF09Z-30-22-20 1SBL136001R2022 0.360
AF26Z-30-22 24...60 20...60 2 2 AF09Z-30-22-21 1SBL136001R2122 0.360
48...130 48...130 2 2 AF09Z-30-22-22 1SBL136001R2222 0.360
100...250 100...250 2 2 AF09Z-30-22-23 1SBL136001R2322 0.360
5.5 28 7.5 28 - 12...20 2 2 AF12Z-30-22-20 1SBL156001R2022 0.360
24...60 20...60 2 2 AF12Z-30-22-21 1SBL156001R2122 0.360
48...130 48...130 2 2 AF12Z-30-22-22 1SBL156001R2222 0.360
100...250 100...250 2 2 AF12Z-30-22-23 1SBL156001R2322 0.360
7.5 30 10 30 - 12...20 2 2 AF16Z-30-22-20 1SBL176001R2022 0.360
24...60 20...60 2 2 AF16Z-30-22-21 1SBL176001R2122 0.360
48...130 48...130 2 2 AF16Z-30-22-22 1SBL176001R2222 0.360
100...250 100...250 2 2 AF16Z-30-22-23 1SBL176001R2322 0.360
11 45 15 45 - 12...20 2 2 AF26Z-30-22-20 1SBL236001R2022 0.400
24...60 20...60 2 2 AF26Z-30-22-21 1SBL236001R2122 0.400
48...130 48...130 2 2 AF26Z-30-22-22 1SBL236001R2222 0.400
100...250 100...250 2 2 AF26Z-30-22-23 1SBL236001R2322 0.400
15 50 20 50 - 12...20 2 2 AF30Z-30-22-20 1SBL276001R2022 0.400
24...60 20...60 2 2 AF30Z-30-22-21 1SBL276001R2122 0.400
48...130 48...130 2 2 AF30Z-30-22-22 1SBL276001R2222 0.400
100...250 100...250 2 2 AF30Z-30-22-23 1SBL276001R2322 0.400
18.5 50 25 50 - 12...20 2 2 AF38Z-30-22-20 1SBL296001R2022 0.400
24...60 20...60 2 2 AF38Z-30-22-21 1SBL296001R2122 0.400
48...130 48...130 2 2 AF38Z-30-22-22 1SBL296001R2222 0.400
100...250 100...250 2 2 AF38Z-30-22-23 1SBL296001R2322 0.400
Note: Only AF..Z contactors with DC control voltage 12...20 V DC need to respect the connection polarities indicated close to the
coil terminals: A1+ for the positive pole and A2- for the negative pole

110.5 4.35"
119.5 4.70"
45 1.77" 71 2.80" 10 0.39" 35 1.77"
1.38"
45 2x 80 3.15" 10 0.39"
5.5 0.22" ø 4.2 0.17" M4 8-32 UNC
5.5 0.22"
6 0.24"

60 2.36"6 0.24"
35 mm EN/IEC 60715

35 mm EN/IEC 60715
80 3.15"

80 3.15"

70 2.76"
43 1.69"

5.5 0.22" 5.5 0.22"


43 1.69"

1SBC101374S0201 - Rev. B
5 0.20"

5 0.20"
AF09Z, AF12Z, AF16Z AF26Z, AF30Z, AF38Z
Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/40 ABB MOTOR PROTECTION AND CONTROL


AF40 ... AF96  3-pole contactors
18.5 to 30 kW
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

AF40 ... AF96 contactors are mainly used for controlling 3-phase motors and power circuits up
03

to 690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles (1st stack):
• 2nd stack with permanently fixed auxiliary contact block. The built-in auxiliary contact elements
are mechanically linked (side-marked symbol) and the N.C. auxiliary contacts are mirror contacts
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...500 V 50/60 Hz
and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
1SBC101006V0014

-- very distinct closing and opening


-- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF40-30-22
IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
power current motor use Uc min. … Uc max. fitted Pkg
θ ≤ 40 °C rating rating (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
18.5 70 30 60 24...60 20...60 (1) 2 2 AF40-30-22-11 1SBL347001R1122 1.020
48...130 48...130 2 2 AF40-30-22-12 1SBL347001R1222 1.020
100...250 100...250 2 2 AF40-30-22-13 1SBL347001R1322 1.000
250...500 250...500 2 2 AF40-30-22-14 1SBL347001R1422 1.000
22 100 40 80 24...60 20...60 (1) 2 2 AF52-30-22-11 1SBL367001R1122 1.020
1SBC101007V0014

48...130 48...130 2 2 AF52-30-22-12 1SBL367001R1222 1.020


100...250 100...250 2 2 AF52-30-22-13 1SBL367001R1322 1.000
250...500 250...500 2 2 AF52-30-22-14 1SBL367001R1422 1.000
30 105 50 90 24...60 20...60 (1) 2 2 AF65-30-22-11 1SBL387001R1122 1.020
48...130 48...130 2 2 AF65-30-22-12 1SBL387001R1222 1.020
AF80-30-22
100...250 100...250 2 2 AF65-30-22-13 1SBL387001R1322 1.000
250...500 250...500 2 2 AF65-30-22-14 1SBL387001R1422 1.000
37 125 60 105 24...60 20...60 (1) 2 2 AF80-30-22-11 1SBL397001R1122 1.270
48...130 48...130 2 2 AF80-30-22-12 1SBL397001R1222 1.270
100...250 100...250 2 2 AF80-30-22-13 1SBL397001R1322 1.220
250...500 250...500 2 2 AF80-30-22-14 1SBL397001R1422 1.220
45 130 60 115 24...60 20...60 (1) 2 2 AF96-30-22-11 1SBL407001R1122 1.270
48...130 48...130 2 2 AF96-30-22-12 1SBL407001R1222 1.270
100...250 100...250 2 2 AF96-30-22-13 1SBL407001R1322 1.220
250...500 250...500 2 2 AF96-30-22-14 1SBL407001R1422 1.220
(1) For control by PLC-output, use RA4 interface relay.

144 5.67"
144 5.67" 149 5.87"149 5.87"
111 4.37"
111 4.37" 10 0.39"10 0.39" 116 4.57"116 4.57" 10 10
55 55 2.17"
2.17" 70 2.76" 70 2.76" 0.39"
7 0.28"
7 0.28" 7 0.28" 7 0.28" 0.39"
6 0.24"
6 0.24"
6 0.24"
6 0.24"

35 x 15 mm EN/IEC 60715
35 x 15 mm EN/IEC 60715
35 mm EN/IEC 60715

119.5 4.70"
119.5 4.70"

119.5 4.70"
35 mm EN/IEC 60715

43 1.69"
119.5 4.70"

43 1.69"

43 1.69"
43 1.69"

5.5 0.22"
5.5 0.22" 5.5 0.22" 5.5 0.22"
1SBC101742S0201 - Rev. A

AF40, AF52, AF65-30-22-.. AF80, AF96-30-22-..

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/41


AF09 ... AF96 3-pole contactors with 2 N.O. + 2 N.C. auxiliary contacts
Contactors and main accessories

03
AF contactor

CAL4-11
2-pole auxiliary BX4-CA
contact block Protective
cover

TF
EF
Overload relay

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Contactor Main Built-in Side-mounted accessories
types poles auxiliary Mechanical interlock unit Auxiliary contact blocks
contacts (between 2 contactors)

2-pole CAL4-11
VM.. Left side Right side
AF09 ... AF38 3 0 2 2 1 + 1 or 1
AF40 ... AF96 3 0 2 2 1 + 1 or 1
– + 1 +1

Overload relays fitting details (1)


Contactor types Thermal overload relays Electronic overload relays
AF09 ... AF38 TF42 (0.10...38 A) EF19 (0.10...19 A)
AF26 ... AF38 TF42 (0.10...38 A) EF45 (9...45 A)
AF40 ... AF65 TF65 (22...67 A) EF65 (20...70 A)
AF80 , AF96 TF96 (40...96 A) EF96 (36...100 A)
The addition of an overload relay on the contactor does not prevent fitting of many other accessories as shown above.
(1) Direct mounting - No kit required.
1SBC100494S0201 - Rev. B

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/42 ABB MOTOR PROTECTION AND CONTROL


AF116 ... AF146 3-pole contactors
55 to 75 kW
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

AF116 ... AF140 contactors are mainly used for controlling 3-phase motors and power circuits up to
03

690 V AC, AF146 up to 1000 V AC and AF116 ... AF146 up to 260 V DC. These contactors are of the
block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
50/60 Hz and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
1SFC101009V0001

-- very distinct closing and opening


-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF146-30-22
IEC UL / CSA Rated control Auxiliary Type Order code Weight
Rated operational 3-phase General circuit contacts (1)
power current motor use voltage fitted Pkg
θ ≤ 40 °C rating rating Uc min. ... Uc max. (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg

For connection with built-in cable clamps


55 160 75 160 24...60 20...60 2 2 AF116-30-22-11 1SFL427001R1122 1.750
48...130 48...130 2 2 AF116-30-22-12 1SFL427001R1222 1.750
100...250 100...250 2 2 AF116-30-22-13 1SFL427001R1322 1.750
1SFC101010V0001

250...500 250...500 2 2 AF116-30-22-14 1SFL427001R1422 1.750


75 200 100 200 24...60 20...60 2 2 AF140-30-22-11 1SFL447001R1122 1.750
48...130 48...130 2 2 AF140-30-22-12 1SFL447001R1222 1.750
100...250 100...250 2 2 AF140-30-22-13 1SFL447001R1322 1.750
AF146-30-22B 250...500 250...500 2 2 AF140-30-22-13 1SFL447001R1422 1.750
75 225 100 200 24...60 20...60 2 2 AF146-30-22-11 1SFL467001R1122 1.750
48...130 48...130 2 2 AF146-30-22-12 1SFL467001R1222 1.750
100...250 100...250 2 2 AF146-30-22-13 1SFL467001R1322 1.750
250...500 250...500 2 2 AF146-30-22-14 1SFL467001R1422 1.750
With bar connections
55 160 75 160 24...60 20...60 2 2 AF116-30-22B-11 1SFL427002R1122 1.500
48...130 48...130 2 2 AF116-30-22B-12 1SFL427002R1222 1.500
100...250 100...250 2 2 AF116-30-22B-13 1SFL427002R1322 1.500
250...500 250...500 2 2 AF116-30-22B-14 1SFL427002R1422 1.500
75 200 100 200 24...60 20...60 2 2 AF140-30-22B-11 1SFL447002R1122 1.500
48...130 48...130 2 2 AF140-30-22B-12 1SFL447002R1222 1.500
100...250 100...250 2 2 AF140-30-22B-13 1SFL447002R1322 1.500
250...500 250...500 2 2 AF140-30-22B-14 1SFL447002R1422 1.500
75 225 100 200 24...60 20...60 2 2 AF146-30-22B-11 1SFL467002R1122 1.500
48...130 48...130 2 2 AF146-30-22B-12 1SFL467002R1222 1.500
100...250 100...250 2 2 AF146-30-22B-13 1SFL467002R1322 1.500
250...500 250...500 2 2 AF146-30-22B-14 1SFL467002R1422 1.500
(1) For other auxiliary contacts arrangements, please contact your ABB local sales organization.

E SECTION E-E E SECTION E-E


10 0.39" 90 3.54" 126 4.96" 10 0.39" 90 3.54" 126 4.96"

D D D D
55.5 0.22"

55.5 2.18"
19.5 4.96"

19.5 0.77"
150 5.91"

150 5.91"

1SFC101092C0201 - Rev. D

30 1.18" 30 1.18"

AF116, AF140, AF146-30-22 AF116, AF140, AF146-30-22B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/43


AF116 ... AF146 3-pole contactors with built-in PLC interface
55 to 75 kW
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts for faster opening utilization

AF116 ... AF146 contactors are mainly used for controlling 3-phase motors and power circuits up

03
to 690 V AC, AF146 up to 1000 V AC and AF116 ... AF146 up to 260 V DC. These contactors are of the
block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 2 coils to cover control voltages between 100...500 V
50/60 Hz and 100...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
1SFC101184V0001

-- very distinct closing and opening


-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request)
-- opening time below 20 ms.
• built-in surge suppression
AF146-30-22 • add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control Auxiliary Type Order code Weight


Rated operational 3-phase General circuit contacts (1)
power current motor use voltage fitted Pkg
θ ≤ 40 °C rating rating Uc min. ... Uc max. (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg

For connection with built-in cable clamps


55 160 75 160 100...250 100...250 2 2 AF116-30-22-33 1SFL427001R3322 1.750
250...500 250...500 2 2 AF116-30-22-34 1SFL427001R3422 1.750
1SFC101187V0001

75 200 100 200 100...250 100...250 2 2 AF140-30-22-33 1SFL447001R3322 1.750


250...500 250...500 2 2 AF140-30-22-34 1SFL447001R3422 1.750
75 225 100 200 100...250 100...250 2 2 AF146-30-22-33 1SFL467001R3322 1.750
250...500 250...500 2 2 AF146-30-22-34 1SFL467001R3422 1.750

AF146-30-22B With bar connections


55 160 75 160 100...250 100...250 2 2 AF116-30-22B-33 1SFL427002R3322 1.500
250...500 250...500 2 2 AF116-30-22B-34 1SFL427002R3422 1.500
75 200 100 200 100...250 100...250 2 2 AF140-30-22B-33 1SFL447002R3322 1.500
250...500 250...500 2 2 AF140-30-22B-34 1SFL447002R3422 1.500
75 225 100 200 100...250 100...250 2 2 AF146-30-22B-33 1SFL467002R3322 1.500
250...500 250...500 2 2 AF146-30-22B-34 1SFL467002R3422 1.500
For other auxiliary contacts arrangements, please contact your ABB local sales organization.

AF116 ... AF146 are equipped with low voltage inputs for control, for example by a PLC.

Control inputs

E
10 0.39" 90 3.54" 142.5 5.61"
10 0.39" 90 3.54" 142.5 5.61"

D D
55.5 0.22"

D D
55.5 2.18"
19.5 4.96"

19.5 0.77"
150 5.91"

150 5.91"

1SFC101168C0201 - Rev. A

30 1.18" 30 1.18"

AF116, AF140, AF146-30-22 AF116, AF140, AF146-30-22B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/4 4 ABB MOTOR PROTECTION AND CONTROL


AF190 ... AF370 3-pole contactors
90 to 200 kW
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

AF190 ... AF370 contactors are mainly used for controlling 3-phase motors and power circuits up
03

to 1000 V AC and up to 340 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
50/60 Hz and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
1SFC101256V0001

-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF205-30-22 IEC UL / CSA Rated control Auxiliary Type Order code Weight
Rated operational 3-phase General circuit contacts (1)
power current motor use voltage fitted Pkg
θ ≤ 40 °C rating rating Uc min. ... Uc max. (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
90 275 125 250 24...60 20...60 2 2 AF190-30-22-11 1SFL487002R1122 3.000
48...130 48...130 2 2 AF190-30-22-12 1SFL487002R1222 3.000
100...250 100...250 2 2 AF190-30-22-13 1SFL487002R1322 3.000
250...500 250...500 2 2 AF190-30-22-14 1SFL487002R1422 3.000
110 350 150 300 24...60 20...60 2 2 AF205-30-22-11 1SFL527002R1122 3.000
48...130 48...130 2 2 AF205-30-22-12 1SFL527002R1222 3.000
1SFC101253V0001

100...250 100...250 2 2 AF205-30-22-13 1SFL527002R1322 3.000


250...500 250...500 2 2 AF205-30-22-14 1SFL527002R1422 3.000
132 400 200 350 24...60 20...60 2 2 AF265-30-22-11 1SFL547002R1122 4.675
48...130 48...130 2 2 AF265-30-22-12 1SFL547002R1222 4.675
AF370-30-22 100...250 100...250 2 2 AF265-30-22-13 1SFL547002R1322 4.675
250...500 250...500 2 2 AF265-30-22-14 1SFL547002R1422 4.675
160 500 250 400 24...60 20...60 2 2 AF305-30-22-11 1SFL587002R1122 4.675
48...130 48...130 2 2 AF305-30-22-12 1SFL587002R1222 4.675
100...250 100...250 2 2 AF305-30-22-13 1SFL587002R1322 4.675
250...500 250...500 2 2 AF305-30-22-14 1SFL587002R1422 4.675
200 600 300 520 24...60 20...60 2 2 AF370-30-22-11 1SFL607002R1122 4.675
48...130 48...130 2 2 AF370-30-22-12 1SFL607002R1222 4.675
100...250 100...250 2 2 AF370-30-22-13 1SFL607002R1322 4.675
250...500 250...500 2 2 AF370-30-22-14 1SFL607002R1422 4.675
(1) For other auxiliary contacts arrangements, please contact your ABB local sales organization.

A
10 0.39" 140 5.51" 180 7.09"
SECTION B-B 35.5 1.40" 5 0.20"
19.5 0.77" ø 10.5 0.41"
B 152 5.98"
10 0.39" 105 4.13" ø 8.5 0.33" 35.5 1.40" 5 0.20"
33.4 1.31"
94.7 3.73"
29.5 1.16"
83.5 3.29"

225 8.86"
196 7.72"

1SFC101093C0201 - Rev. E

35 1.38" 43.75 1.72"

AF190, AF205 AF265, AF305, AF370

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/45


AF190 ... AF370 3-pole contactors with built-in PLC interface
90 to 200 kW
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts for faster opening utilization

AF190 ... AF370 contactors are mainly used for controlling 3-phase motors and power circuits up

03
to 1000 V AC and up to 340 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 2 coils to cover control voltages between 100...500 V
50/60 Hz and 100...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
1SFC101251V0001

-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request)
-- opening time below 20 ms.
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF205-30-22

IEC UL / CSA Rated control Auxiliary Type Order code Weight


Rated operational 3-phase General circuit contacts (1)
power current motor use voltage fitted Pkg
θ ≤ 40 °C rating rating Uc min. ... Uc max. (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
90 275 125 250 100...250 100...250 2 2 AF190-30-22-33 1SFL487002R3322 3.000
250...500 250...500 2 2 AF190-30-22-34 1SFL487002R3422 3.000
110 350 150 300 100...250 100...250 2 2 AF205-30-22-33 1SFL527002R3322 3.000
250...500 250...500 2 2 AF205-30-22-34 1SFL527002R3422 3.000
132 400 200 350 100...250 100...250 2 2 AF265-30-22-33 1SFL547002R3322 4.675
1SFC101248V0001

250...500 250...500 2 2 AF265-30-22-34 1SFL547002R3422 4.675


160 500 250 400 100...250 100...250 2 2 AF305-30-22-33 1SFL587002R3322 4.675
250...500 250...500 2 2 AF305-30-22-34 1SFL587002R3422 4.675
200 600 300 520 100...250 100...250 2 2 AF370-30-22-33 1SFL607002R3322 4.675
AF370-30-22 250...500 250...500 2 2 AF370-30-22-34 1SFL607002R3422 4.675
(1) For other auxiliary contacts arrangements, please contact your ABB local sales organization.

AF190 ... AF370 are equipped with low voltage inputs for control, for example by a PLC.

Control inputs

A
10 0.39" 140 5.51" 195.5 7.70"
SECTION B-B
19.5 0.77" ø 10.5 0.41" 35.5 1.40" 5 0.20"
B 169.5 6.67"
10 0.39" 105 4.13" ø 8.5 0.33" 35.5 1.40" 5 0.20"
33.4 1.31"
94.7 3.73"
29.5 1.16"
83.5 3.29"

225 8.86"
196 7.72"

1SFC101169C0201 - Rev. A

35 1.38" 43.75 1.72"

AF190, AF205 AF265, AF305, AF370

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/46 ABB MOTOR PROTECTION AND CONTROL


AF116 ... AF370 3-pole contactors with 2 N.O. + 2 N.C. auxiliary contacts
Main accessories

Main accessories (other accessories available)


03

LW
Terminal
enlargement

CAL19-11B
2-pole auxiliary
contact block

CAL19-11B
2-pole auxiliary
contact block

AF contactor
with built-in cable clamps

TF/TA
Thermal overload relay
EF
Electronic overload relay

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Contactor Main Available Side-mounted accessories Mechanical interlock units
types poles auxiliary Auxiliary contact blocks (between two contactors)
contacts

CAL19-11 (2) CAL19-11B (2)


AF116 ... AF370 30 2 2 2 x CAL19-11 included + 2 x CAL19-11B –
(2) The CEL19 auxiliary contact blocks can replace the CAL19-11 and CAL19-11B. Though, no auxiliary contact block can be mounted outside the CEL19.

Overload relays fitting details (1)


Contactor types Thermal overload relays Electronic overload relays
AF116 ... AF140 TF140DU (66...142 A) EF146 (54...150 A)
AF146 – EF146 (54...150 A)
AF190, AF205 TA200DU (66...200 A) EF205 (63...210 A)
AF265 ... AF370 – EF370 (115...380 A)
The addition of a thermal or electronic overload relay on the contactor does not prevent fitting of many other accessories as shown in "Main accessory fitting details" table.
(1) Direct mounting - No kit required.
1SFC101133C0201 - Rev. B

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/47


AF400 ... AF750 3-pole contactors
200 to 400 kW
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

AF400 ... AF750 contactors are mainly used for controlling 3-phase motors and power circuits up

03
to 690 V AC or 600 V DC (2). These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 48...500 V
50/60 Hz and 24...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
1SFC101081V0001

-- can withstand short voltage dips and voltages sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
AF460-30-22
Rated operational 3-phase General voltage contacts
power current motor use Uc fitted Pkg
θ ≤ 40 °C rating rating (1 pce)
400 V 690 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
200 600 350 550 - 24…60 2 2 AF400-30-22 1SFL577001R6822 (1) 12.000
48…130 48…130 2 2 AF400-30-22 1SFL577001R6922 12.000
100…250 100…250 2 2 AF400-30-22 1SFL577001R7022 12.000
250…500 250…500 2 2 AF400-30-22 1SFL577001R7122 12.000
250 700 400 650 - 24…60 2 2 AF460-30-22 1SFL597001R6822 (1) 12.000
48…130 48…130 2 2 AF460-30-22 1SFL597001R6922 12.000
1SFC101091V0001

100…250 100…250 2 2 AF460-30-22 1SFL597001R7022 12.000


250…500 250…500 2 2 AF460-30-22 1SFL597001R7122 12.000
315 800 500 750 - 24…60 2 2 AF580-30-22 1SFL617001R6822 (1) 15.000
48…130 48…130 2 2 AF580-30-22 1SFL617001R6922 15.000
100…250 100…250 2 2 AF580-30-22 1SFL617001R7022 15.000
AF750-30-22
250…500 250…500 2 2 AF580-30-22 1SFL617001R7122 15.000
400 1050 600 900 - 24…60 2 2 AF750-30-22 1SFL637001R6822 (1) 15.000
48…130 48…130 2 2 AF750-30-22 1SFL637001R6922 15.000
100…250 100…250 2 2 AF750-30-22 1SFL637001R7022 15.000
250…500 250…500 2 2 AF750-30-22 1SFL637001R7122 15.000
(1) The connection polarities indicated close to the coil terminals must be respected: A1 for the positive pole and A2 for the
negative pole.
(2) Up to 850 V DC for AF580, AF750.

AF400...AF750 are equipped with low voltage inputs for control, for example by a PLC.
Control inputs
11.5 0.45"

210 8.27" 242 9.53"


186 7.32" 40 22.5 ø6.5 ø12.5
216 8.5" 0.89" 48.5 1.91" 6 0.24"
25 22.5 ø6.5 ø10.5 48.5 1.57" 0.26" 0.49"
6
0.89" 0.26"
11.5 0.45"

0.98" 0.41" 1.91" 0.24"


273 10.75"

283 11.14"
278 10.94"
268 10.55"

1SFC101014C0201 - Rev. A

72 2.83"
63 2.48"

AF400, AF460 AF580, AF750

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/48 ABB MOTOR PROTECTION AND CONTROL


AF1250 ... AF2850 3-pole contactors
475 to 560 kW and 1260 to 2850 A AC-1
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

AF1250 ... AF2050 contactors are mainly used for controlling power circuits up to 1000 V AC or
03

850 V DC, AF2650 and AF2850 for controlling power up to 1000 V AC. These contactors are of the
block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC)
• only 4 coils for AF1250 to cover control voltages between 48...500 V 50/60 Hz and 24...500 V DC
• only 1 coil for AF1350 ... AF2850 to cover control voltages between 100...250 V 50/60 Hz and
100...250 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
1SFC101092V0001

-- very distinct closing and opening


-- can withstand short voltage dips and voltages sags (SEMI F47 conditions of use on request).
• built-in surge suppression
AF1250-30-22
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
power current motor use Uc fitted Pkg
400 V θ ≤ 40 °C rating rating (1) (1 pce)
AC-3 690 V 480 V 600 V AC
AC-1 (2)
kW A hp A V 50/60 Hz V DC kg
- 1260 - 1210 - 24…60 2 2 AF1250-30-22 1SFL647001R6822 (1) 16.000
48…130 48…130 2 2 AF1250-30-22 1SFL647001R6922 16.000
100…250 100…250 2 2 AF1250-30-22 1SFL647001R7022 16.000
1SFC101032V0001

250…500 250…500 2 2 AF1250-30-22 1SFL647001R7122 16.000


475 1350 800 1350 100…250 100…250 2 2 AF1350-30-22 1SFL657001R7022 34.000
560 1650 900 1650 100…250 100…250 2 2 AF1650-30-22 1SFL677001R7022 35.000
- 2050 - 2100 100…250 100…250 2 2 AF2050-30-22 1SFL707001R7022 35.000
- 2650 - 2700 100...250 100...250 2 2 AF2650-30-22 1SFL667001R7022 45.000
AF2650-30-22 - 2850 - 2850 100...250 100...250 2 2 AF2850-30-22 1SFL687001R7022 45.000
(1) The connection polarities indicated close to the coil terminals must be respected: A1 for the positive pole and A2
for the negative pole.
(2) AF2650 : Maximum operational voltage = 1000 V according to UL / CSA.

AF1250 ... AF2850 are equipped with low voltage inputs for control, for example by a PLC.
Control inputs

AF1350, AF1650, AF2050 AF2650, AF2850


A 392 mm / 15.43" 422 mm / 16.61"
B 47 mm / 1.85" 53 mm / 2.11"
C 10 mm / 0.39" 25 mm / 0.98"

40 1.57"
27
ø 13 40 ø 13 40
1.06" 0.51" 1.57" 0.51" 1.57"
50 1.97" 17 0.67" 17 0.67" 17 0.67"
13 0.51"
27 72 2.83" ø 7 0.28" 13
30 1.18" 30 1.18" 40 1.57"
0.51"
10 0.39" 10 0.39"

242 9.53" AF1350, AF1650 AF2050 AF2650, AF2850


136 5.35" 136 5.35" 244 9.61"
B C
344 13.54"

313 12.32"

263 10.35"

249 9.8"

312 12.3"
A

46.5 8 0.31"
1.57"

18.3"
40

80 136 5.35" ø 9 0.35"


ø7 0.28" 72 2.83" 72 2.83"
1SFC101095C0201 - Rev. A

3.15"
210 8.27" 101
3.98"
438 17.24"

AF1250 AF1350, AF1650, AF2050, AF2650, AF2850

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/49


AF400... AF2850 3-pole contactors with 2 N.O. + 2 N.C. auxiliary contacts
Contactors and main accessories

03
LW
Terminal
enlargement

VM CAL18-11B
Mechanical 2-pole auxiliary
block contact block

CAL18-11B
LT
2-pole auxiliary
Terminal shroud
contact block

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Contactor Main Available Side-mounted accessories Mechanical interlock units
types poles auxiliary Auxiliary contact blocks (between two contactors)
contacts

CAL18-11 CAL18-11B (2)

Contactors + auxiliary contact blocks


AF145 ... AF2850 3 0 2 2 2 x CAL18-11 included 2 x CAL18-11B –
Contactors with mechanical interlocking + auxiliary contact blocks
AF400 ... AF2850 3 0 2 2 2 x CAL18-11 included 4 x CAL18-11B + VM...H (1)
(1) Interlock type, according to the contactor ratings (see "Accessories").
(2) The CEL18-.. auxiliary contact blocks can replace the CAL18-11 and CAL18-11B. Though, no auxiliary contact block can be mounted outside the CEL18-..

Overload relays fitting details


Contactor types Thermal overload relays Electronic overload relays
AF400, AF460 – EF460 (150...500 A) (3)
AF580, AF750 – EF750 (250...800 A) (3)
AF1350, AF1650 – E1250DU (375...1250 A) (3)
The addition of a thermal or electronic overload relay on the contactor does not prevent fitting of many other accessories as shown in "Main accessory fitting details" table.
(3) Mounting kit required (see "Motor protection").
1SFC101127C0201 - Rev. A

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3/50 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF38 3-pole contactors
Technical data

Main pole - Utilization characteristics according to IEC


03

Contactor types AC / DC operated AF09 AF12 AF16 AF26 AF30 AF38


Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free-air thermal current Ith
acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C 35 A 35 A 35 A 50 A 50 A 50 A
With conductor cross-sectional area 6 mm² 6 mm² 6 mm² 10 mm² 10 mm² 10 mm²
AC-1 Utilization category
For air temperature close to contactor
Ie / Rated operational current AC-1 θ ≤ 40 °C 25 A 28 A 30 A 45 A 50 A 50 A
Ue max. ≤ 690 V, 50/60 Hz θ ≤ 60 °C 25 A 28 A 30 A 40 A 42 A 42 A
θ ≤ 70 °C 22 A 24 A 26 A 32 A 37 A 37 A
With conductor cross-sectional area 4 mm² 6 mm² 6 mm² 10 mm² 10 mm² 10 mm²
AC-3 Utilization category
For air temperature close to contactor θ ≤ 60 °C
Ie / Max. rated operational current AC-3 (1)
3-phase motors 220-230-240 V 9A 12 A 18 A 26 A 33 A 40 A
M 380-400 V 9A 12 A 18 A 26 A 32 A 38 A
415 V 9A 12 A 18 A 26 A 32 A 38 A
3
440 V 9A 12 A 18 A 26 A 32 A 38 A
500 V 9.5 A 12.5 A 15 A 23 A 28 A 33 A
690 V 7A 9A 10.5 A 17 A 21 A 24 A
Rated operational power AC-3 (1)
1500 r.p.m. 50 Hz 220-230-240 V 2.2 kW 3 kW 4 kW 6.5 kW 9 kW 11 kW
1800 r.p.m. 60 Hz 380-400 V 4 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW
M
3-phase motors 415 V 4 kW 5.5 kW 9 kW 11 kW 15 kW 18.5 kW
3
440 V 4 kW 5.5 kW 9 kW 15 kW 18.5 kW 22 kW
500 V 5.5 kW 7.5 kW 9 kW 15 kW 18.5 kW 22 kW
690 V 5.5 kW 7.5 kW 9 kW 15 kW 18.5 kW 22 kW
Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
AC-8a Utilization category
(without thermal overload relay - Ue 400 V 50/60 Hz - θ ≤ 40 °C)
Ie / Rated operational current AC-8a 12 A 16 A 22 A 30 A 40 A 50 A
Rated operational power AC-8a 5.5 kW 7.5 kW 11 kW 15 kW 20 kW 25 kW
Short-circuit protection device for contactors
without thermal overload relay - Motor protection excluded (2)
Ue ≤ 500 V AC - gG type fuse 25 A 32 A 32 A 50 A 63 A 63 A
Rated short-time withstand current Icw 1s 300 A 300 A 300 A 700 A 700 A 700 A
at 40 °C ambient temperature, 10 s 150 A 150 A 150 A 350 A 350 A 350 A
in free air from a cold state 30 s 80 A 80 A 80 A 225 A 225 A 225 A
1 min 60 A 60 A 60 A 150 A 150 A 150 A
15 min 35 A 35 A 35 A 50 A 50 A 50 A
Maximum breaking capacity
cos φ = 0.45 at 440 V 250 A 250 A 250 A 500 A 500 A 500 A
at 690 V 106 A 106 A 106 A 200 A 200 A 200 A
Power dissipation per pole Ie / AC-1 0.8 W 1W 1.2 W 1.8 W 2.4 W 2.4 W
Ie / AC-3 0.1 W 0.2 W 0.35 W 0.6 W 0.9 W 1.3 W
Max. electrical switching frequency AC-1 600 cycles/h
AC-3 1200 cycles/h
AC-2, AC-4 300 cycles/h 150 cycles/h
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".
(2) For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices".
1SBC101425S0201

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ABB MOTOR PROTECTION AND CONTROL 3/51


AF40 ... AF96 3-pole contactors
Technical data

Main pole - Utilization characteristics according to IEC

03
Contactor types AC / DC operated AF40 AF52 AF65 AF80 AF96
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V 1000 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free-air thermal current Ith
acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C 105 A 105 A 105 A 130 A 130 A
With conductor cross-sectional area 35 mm² 35 mm² 35 mm² 50 mm² 50 mm²
AC-1 Utilization category
For air temperature close to contactor
Ie / Rated operational current AC-1 θ ≤ 40 °C 70 A 100 A 105 A 125 A 130 A
Ue max. ≤ 690 V, 50/60 Hz θ ≤ 60 °C 60 A 80 A 90 A 100 A 105 A
θ ≤ 70 °C 50 A 70 A 80 A 85 A 90 A
With conductor cross-sectional area 25 mm² 35 mm² 35 mm² 50 mm² 50 mm²
AC-3 Utilization category
For air temperature close to contactor θ ≤ 60 °C
Ie / Max. rated operational current AC-3 (1)
220-230-240 V 40 A 53 A 65 A 80 A 96 A
380-400 V 40 A 53 A 65 A 80 A 96 A
415 V 40 A 53 A 65 A 80 A 96 A
M 3-phase motors 440 V 40 A 53 A 65 A 80 A 96 A
3 500 V 35 A 45 A 55 A 65 A 80 A
690 V 25 A 35 A 39 A 49 A 57 A
1000 V - - - 25 A 30A
Rated operational power AC-3 (1)
220-230-240 V 11 kW 15 kW 18.5 kW 22 kW 25 kW
380-400 V 18.5 kW 22 kW 30 kW 37 kW 45 kW
1500 r.p.m. 50 Hz 415 V 22 kW 30 kW 37 kW 45 kW 55 kW
M 1800 r.p.m. 60 Hz 440 V 22 kW 30 kW 37 kW 45 kW 55 kW
3 3-phase motors 500 V 22 kW 30 kW 37 kW 45 kW 55 kW
690 V 22 kW 30 kW 37 kW 45 kW 55 kW
1000 V - - - 35 kW 40 kW
Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
AC-8a Utilization category
(without thermal overload relay
Ue 400 V 50/60 Hz - θ ≤ 40 °C)
Ie / Rated operational current AC-8a 53 A 70 A 85 A 105 A 120 A
Rated operational power AC-8a 25 kW 37 kW 45 kW 55 kW 65 kW
Short-circuit protection device for contactors
without thermal overload relay - Motor protection excluded (2)
Ue ≤ 500 V AC - gG type fuse 100 A 125 A 160 A 160 A 200 A
Rated short-time withstand current Icw 1s 1000 A 1000 A 1000 A 1200 A 1200 A
at 40 °C ambient temperature, 10 s 600 A 600 A 600 A 780 A 780 A
in free air from a cold state 30 s 350 A 350 A 350 A 450 A 450 A
1 min 250 A 250 A 250 A 300 A 300 A
15 min 110 A 110 A 110 A 140 A 140 A
Maximum breaking capacity
cos φ = 0.45 at 440 V 950 A 950 A 950 A 1150 A 1150 A
at 690 V 600 A 600 A 600 A 750 A 750 A
Power dissipation per pole Ie / AC-1 3W 6.3 W 7W 7.6 W 8.2 W
Ie / AC-3 1W 1.7 W 2.7 W 3W 4.5 W
Max. electrical switching frequency AC-1 600 cycles/h
AC-3 1200 cycles/h
AC-2, AC-4 150 cycles/h
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".
(2) For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices".
1SBC101743S0201 - Rev. B

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3/52 ABB MOTOR PROTECTION AND CONTROL


AF116 ... AF370 3-pole contactors
Technical data

Main pole - Utilization characteristics according to IEC


03

Contactor types AC / DC operated AF116 AF140 AF146 AF190 AF205 AF265 AF305 AF370
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V 690 V 1000 V 1000 V 1000 V 1000 V 1000 V 1000 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free-air thermal current Ith
acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C 160 A 200 A 225 A 275 A 350 A 400 A 500 A 600 A
With conductor cross-sectional area 70 mm² 95 mm² 95 mm² 150 mm² 240 mm² (3) 240 mm² 300 mm² (4) 2 x 185 mm² (4)
AC-1 Utilization category
For air temperature close to contactor
Ie / Rated operational current AC-1 θ ≤ 40 °C 160 A 200 A 225 A 275 A 350 A 400 A 500 A 600 A
Ue max. ≤ 690 V, 50/60 Hz θ ≤ 60 °C 145 A 175 A 200 A 250 A 300 A 350 A 400 A 500 A
θ ≤ 70 °C 130 A 160 A 175 A 200 A 240 A 290 A 325 A 400 A
Ie / Rated operational current AC-1 θ ≤ 40 °C – – 225 A 250 A 275 A 350 A 375 A 400 A
Ue max. ≤ 1000 V, 50/60 Hz θ ≤ 60 °C – – 200 A 225 A 250 A 300 A 325 A 350 A
θ ≤ 70 °C – – 175 A 185 A 200 A 240 A 260 A 290 A
With conductor cross-sectional area 70 mm² 95 mm² 95 mm² 150 mm² 240 mm² (3) 240 mm² 300 mm² (4) 2 x 185 mm² (4)
AC-3 Utilization category
For air temperature close to contactor θ ≤ 60 °C
Ie / Max. rated operational current AC-3 (1)
220-230-240 V 116 A 140 A 146 A 190 A 205 A 265 A 305 A 370 A
380-400 V 116 A 140 A 146 A 190 A 205 A 265 A 305 A 370 A
415 V 116 A 140 A 146 A 190 A 205 A 265 A 305 A 370 A
M 3-phase motors 440 V 116 A 140 A 146 A 190 A 205 A 265 A 305 A 370 A
3 500 V 110 A 130 A 130 A 156 A 186 A 250 A 290 A 350 A
690 V 65 A 80 A 93 A 135 A 165 A 250 A 290 A 315 A
1000 V – – 60 A 85 A 100 A 113 A 131 A 141 A
Rated operational power AC-3 (1)
220-230-240 V 30 kW 37 kW 45 kW 55 kW 55 kW 75 kW 90 kW 110 kW
380-400 V 55 kW 75 kW 75 kW 90 kW 110 kW 132 kW 160 kW 200 kW
1500 r.p.m. 50 Hz 415 V 55 kW 75 kW 75 kW 90 kW 110 kW 132 kW 160 kW 200 kW
M 1800 r.p.m. 60 Hz 440 V 75 kW 90 kW 90 kW 110 kW 132 kW 160 kW 160 kW 200 kW
3 3-phase motors 500 V 75 kW 90 kW 90 kW 90 kW 110 kW 200 kW 200 kW 250 kW
690 V 55 kW 75 kW 90 kW 132 kW 160 kW 200 kW 250 kW 315 kW
1000 V – – 75 kW 110 kW 132 kW 160 kW 185 kW 200 kW
Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
Short-circuit protection device for contactors
without thermal overload relay - Motor protection excluded (2)
Ue ≤ 500 V AC - gG type fuse 250 A 315 A 315 A 355 A 400 A 500 A 500 A 630 A
Rated short-time withstand current Icw 1s 1300 A 1460 A 1460 A 1900 A 2050 A 2650 A 3050 A 3700 A
at 40 °C ambient temperature, 10 s 928 A 1168 A 1168 A 1520 A 1640 A 2120 A 2440 A 2960 A
in free air from a cold state 30 s 536 A 674 A 674 A 878 A 947 A 1224 A 1409 A 1709 A
1 min 379 A 477 A 477 A 621 A 670 A 865 A 996 A 1208 A
15 min 160 A 200 A 225 A 275 A 350 A 400 A 500 A 600 A
Maximum breaking capacity
cos φ = 0.45 at 440 V 2000 A 3000 A 3000 A 3300 A 3500 A 3800 A 4600 A 5000 A
(cos φ = 0.35 for Ie > 100 A) at 690 V 1000 A 1500 A 1500 A 2200 A 2500 A 3300 A 3800 A 4000 A
Power dissipation per pole Ie / AC-1 12 W 18 W 23 W 15 W 25 W 32 W 50 W 72 W
Ie / AC-3 6W 9W 10 W 7W 8W 14 W 19 W 27 W
Maximum electrical switching frequency AC-1 300 cycles/h
AC-3 300 cycles/h
AC-2, AC-4 150 cycles/h
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".
(2) For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices".
(3) For currents above 275A use terminal enlargements or terminal extensions.
(4) For currents above 450A use terminal enlargements or terminal extensions.
1SFC101108C0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/53


AF400 … AF750 3-pole contactors
Technical data

Main pole - Utilization characteristics according to IEC

03
Contactor types AC / DC operated AF400 AF460 AF580 AF750
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 1000 V
Rated frequency (without derating) 50/60 Hz
Conventional free-air thermal current Ith
acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C 600 A 700 A 800 A 1050 A
With conductor cross-sectional area (3) 2x185 mm² 2x240 mm² 2x240 mm² 800 mm² (4)
AC-1 Utilization category
For air temperature close to contactor
Ie / Rated operational current AC-1 θ ≤ 40 °C 600 A 700 A 800 A 1050 A
Ue max. ≤ 690 V, 50/60 Hz θ ≤ 55 °C 500 A 600 A 700 A 875 A
θ ≤ 70 °C 400 A 480 A 580 A 720 A
Ie / Rated operational current AC-1 θ ≤ 40 °C 600 A 700 A 800 A 1000 A
Ue max. ≤ 1000 V, 50/60 Hz θ ≤ 55 °C 500 A 600 A 700 A 875 A
θ ≤ 70 °C 400 A 480 A 580 A 720 A
With conductor cross-sectional area 2x185 mm² 2x240 mm² 2x240 mm² 800 mm² (4)
AC-3 Utilization category
For air temperature close to contactor θ ≤ 55 °C
Ie / Max. rated operational current AC-3 (1)
220-230-240 V 400 A 460 A 580 A 750 A
380-400 V 400 A 460 A 580 A 750 A
415 V 400 A 460 A 580 A 750 A
M 3-phase motors 440 V 400 A 460 A 580 A 750 A
3 500 V 400 A 460 A 580 A 750 A
690 V 350 A 400 A 500 A 650 A
1000 V 155 A 200 A 250 A 300 A
Rated operational power AC-3 (1)
220-230-240 V 110 kW 132 kW 160 kW 220 kW
380-400 V 200 kW 250 kW 315 kW 400 kW
1500 r.p.m. 50 Hz 415 V 220 kW 250 kW 355 kW 425 kW
M 1800 r.p.m. 60 Hz 440 V 220 kW 250 kW 355 kW 450 kW
3 3-phase motors 500 V 250 kW 315 kW 400 kW 520 kW
690 V 315 kW 355 kW 500 kW 600 kW
1000 V 220 kW 280 kW 355 kW 400 kW
Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
Short-circuit protection device for contactors
without thermal overload relay
Motor protection excluded (2)
Ue ≤ 500 V AC - gG type fuse 630 A 800 A 1000 A 1000 A
Rated short-time withstand current Icw 1s 4600 A 4600 A 7000 A 7000 A
at 40 °C ambient temperature, 10 s 4400 A 4400 A 6400 A 6400 A
in free air from a cold state 30 s 3100 A 3100 A 4500 A 4500 A
1 min 2500 A 2500 A 3500 A 3500 A
15 min 840 A 840 A 1300 A 1300 A
Maximum breaking capacity
cos φ = 0.45 at 440 V 4000 A 5000 A 6000 A 7500 A
(cos φ = 0.35 for Ie > 100 A) at 690 V 3500 A 4500 A 5000 A 7000 A
Power dissipation per pole Ie / AC-1 30 W 42 W 32 W 50 W
Ie / AC-3 16 W 21 W 17 W 28 W
Max. electrical switching AC-1 300 cycles/h 300 cycles/h
frequency AC-3 300 cycles/h 300 cycles/h
AC-2, AC-4 60 cycles/h 60 cycles/h
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".
(2) For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices".
(3) Conductors with preparation.
(4) Max. connection bar width 50 mm.
(5) Max. connection bar width 100 mm.
1SFC101110C0201 - Rev. E

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3/54 ABB MOTOR PROTECTION AND CONTROL


AF1250 … AF2850 3-pole contactors
Technical data

Main pole - Utilization characteristics according to IEC


03

Contactor types AC / DC operated AF1250 AF1350 AF1650 AF2050 AF2650 AF2850


Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 1000 V
Rated frequency (without derating) 50/60 Hz
Conventional free-air thermal current Ith
acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C 1260 A 1350 A 1650 A 2050 A 2650 A 2850 A
With conductor cross-sectional area (3) 1000 mm² (4) 1000 mm² (5) 1500 mm² (5) 2000 mm² (5) 3000 mm² (5) 3000 mm² (5)
AC-1 Utilization category
For air temperature close to contactor
Ie / Rated operational current AC-1 θ ≤ 40 °C 1260 A 1350 A 1650 A 2050 A 2650 A 2850 A
Ue max. ≤ 690 V, 50/60 Hz θ ≤ 55 °C 1040 A 1150 A 1450 A 1750 A 2350 A 2600 A
θ ≤ 70 °C 875 A 1000 A 1270 A 1500 A 2120 A 2300 A
Ie / Rated operational current AC-1 θ ≤ 40 °C 1260 A 1350 A 1650 A 2050 A 2650 A 2850 A
Ue max. ≤ 1000 V, 50/60 Hz θ ≤ 55 °C 1040 A 1150 A 1450 A 1750 A 2350 A 2600 A
θ ≤ 70 °C 875 A 1000 A 1270 A 1500 A 2120 A 2300 A
With conductor cross-sectional area 1000 mm² (4) 1000 mm² (5) 1500 mm² (5) 2000 mm² (5) 3000 mm² (5) 3000 mm² (5)
AC-3 Utilization category
For air temperature close to contactor θ ≤ 55 °C
Ie / Max. rated operational current AC-3 (1)
220-230-240 V – 860 A 1060 A 1060 A – –
380-400 V – 860 A 1060 A 1060 A – –
415 V – 860 A 1060 A 1060 A – –
M 3-phase motors 440 V – 860 A 1060 A 1060 A – –
3 500 V – 800 A 970 A 970 A – –
690 V – 800 A 970 A 970 A – –
1000 V – 375 A 400 A 425 A – –
Rated operational power AC-3 (1)
220-230-240 V – 257 kW 315 kW – – –
380-400 V – 475 kW 560 kW – – –
1500 r.p.m. 50 Hz 415 V – 500 kW 630 kW 630 kW – –
M 1800 r.p.m. 60 Hz 440 V – 560 kW 710 kW 710 kW – –
3 3-phase motors 500 V – 560 kW 710 kW – – –
690 V – 800 kW 1000 kW 1000 kW – –
1000 V – 560 kW 600 kW 630 kW – –
Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
Short-circuit protection device for contactors
without thermal overload relay
Motor protection excluded (2)
Ue ≤ 500 V AC - gG type fuse Please consult us for coordination with circuit-breaker
Rated short-time withstand current Icw 1s 8000 A 10000 A 12000 A 12000 A 12000 A 12000 A
at 40 °C ambient temperature, 10 s 7200 A 8000 A 10000 A 10000 A 10000 A 10000 A
in free air from a cold state 30 s 5200 A 6000 A 7500 A 7500 A 7500 A 7500 A
1 min 4000 A 4500 A 5500 A 5500 A 5500 A 5500 A
15 min 1500 A 1600 A 2200 A 2200 A 2800 A 3000 A
Maximum breaking capacity
cos φ = 0.45 at 440 V 7500 A 10000 A 12000 A 8400 A 8400 A 8400 A
(cos φ = 0.35 for Ie > 100 A) at 690 V 7000 A – – – – –
Power dissipation per pole Ie / AC-1 80 W 80 W 80 W 125 W 200 W 200 W
Ie / AC-3 – 50 W 50 W – – –
Max. electrical switching AC-1 300 cycles/h 60 cycles/h 60 cycles/h 15 cycles/h 15 cycles/h
frequency AC-3 – 60 cycles/h – – –
AC-2, AC-4 – 60 cycles/h – – –
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational
powers and currents".
(2) For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices".
(3) Conductors with preparation.
(4) Max. connection bar width 50 mm.
(5) Max. connection bar width 100 mm.
1SFC101110C0201 - Rev. E

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ABB MOTOR PROTECTION AND CONTROL 3/55


AF09 ... AF38 3-pole contactors
Technical data

Main pole - Utilization characteristics according to UL / NEMA / CSA

03
Contactor types AC / DC operated AF09 AF12 AF16 AF26 AF30 AF38
Standards UL 508, CSA C22.2 N°60947-4-1
Max. operational voltage 600 V
NEMA size 00 0 – 1 – –
NEMA continuous amp rating Thermal current 9 A 18 A 27 A
NEMA maximum horse power ratings
1-phase, 60 Hz 115 V AC 1/3 hp 1 hp 2 hp
230 V AC 1 hp 2 hp 3 hp
NEMA maximum horse power ratings
3-phase, 60 Hz 200 V AC 1-1/2 hp 3 hp 7-1/2 hp
230 V AC 1-1/2 hp 3 hp 7-1/2 hp
460 V AC 2 hp 5 hp 10 hp
575 V AC 2 hp 5 hp 10 hp
UL / CSA general use rating
600 V AC 25 A 28 A 30 A 45 A 50 A 50 A
With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 AWG 8
1 pole 80 V DC 25 A 28 A 30 A 45 A 50 A 50 A
2 poles in serie 160 V DC 25 A 28 A 30 A 45 A 50 A 50 A
3 poles in serie 240 V DC 25 A 28 A 30 A 45 A 50 A 50 A
With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 AWG 8
UL / CSA maximum 1-phase motor rating
Full load current 120 V AC 13.8 A 16 A 20 A 24 A 24 A 24 A
240 V AC 10 A 12 A 17 A 17 A 28 A 28 A
Horse power rating 120 V AC 3/4 hp 1 hp 1-1/2 hp 2 hp 2 hp 2 hp
240 V AC 1-1/2 hp 2 hp 3 hp 3 hp 5 hp 5 hp
UL / CSA maximum 3-phase motor rating
Full load current (1) 200-208 V AC 7.8 A 11 A 17.5 A 25.3 A 32.2 A 32.2 A
220-240 V AC 6.8 A 9.6 A 15.2 A 22 A 28 A 28 A
440-480 V AC 7.6 A 11 A 14 A 21 A 27 A 34 A (3)
550-600 V AC 9A 11 A 17 A 22 A 27 A (2) 32 A (3)
Horse power rating (1) 200-208 V AC 2 hp 3 hp 5 hp 7-1/2 hp 10 hp 10 hp
220-240 V AC 2 hp 3 hp 5 hp 7-1/2 hp 10 hp 10 hp
440-480 V AC 5 hp 7-1/2 hp 10 hp 15 hp 20 hp 25 hp (3)
550-600 V AC 7-1/2 hp 10 hp 15 hp 20 hp 25 hp (2) 30 hp (3)
UL / CSA - DC motor starting - 3 poles in series
Full Load Amps (FLA) 125 V DC 9.5 A 13.2 A 17 A 25 A 25 A 25 A
250 V DC 8.5 A 12.2 A 12.2 A 20 A 29 A 29 A
Horse power rating 125 V DC 1 hp 1-1/2 hp 2 hp 3 hp 3 hp 3 hp
250 V DC 2 hp 3 hp 3 hp 5 hp 7-1/2 hp 7-1/2 hp
Short-circuit protection device for contactors
without thermal overload relay - Motor protection excluded
High fault current 100 kA
Fuse rating 30 A 30 A 60 A 60 A 100 A 100 A
Fuse type, 600 V J
Max. electrical switching frequency
For general use 600 cycles/h
For motor use 1200 cycles/h
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see “Motor rated operational powers and currents”.
(2) For contactors produced since week 49-2011.
(3) For contactors produced since week 36-2014.
1SBC101426S0201 - Rev. C

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3/56 ABB MOTOR PROTECTION AND CONTROL


AF40 ... AF96 3-pole contactors
Technical data

Main pole - Utilization characteristics according to UL / NEMA / CSA


03

Contactor types AC / DC operated AF40 AF52 AF65 AF80 AF96


Standards UL 60947-4-1, CSA C22.2 N°60947-4-1
Maximum operational voltage 600 V
NEMA size 2 - - 3 -
NEMA continuous amp rating Thermal current 45 A - - 90 A -
NEMA maximum horse power ratings
1-phase, 60 Hz 115 V AC 3 hp - - - -
230 V AC 7.5 hp - - - -
NEMA maximum horse power ratings
3-phase, 60 Hz 200 V AC 10 hp - - 25 hp -
230 V AC 15 hp - - 30 hp -
460 V AC 25 hp - - 50 hp -
575 V AC 25 hp - - 50 hp -
UL / CSA general use rating
600 V AC 60 A 80 A 90 A 105 A 115 A
With conductor cross-sectional area AWG 6 AWG 4 AWG 3 AWG 2 AWG 2
1 pole 80 V DC 60 A 80 A 90 A 105 A 115 A
2 poles in serie 160 V DC 60 A 80 A 90 A 105 A 115 A
3 poles in serie 240 V DC 60 A 80 A 90 A 105 A 115 A
With conductor cross-sectional area AWG 6 AWG 4 AWG 3 AWG 2 AWG 2
UL / CSA maximum 1-phase motor rating
Full load current 120 V AC 34 A 34 A 56 A 80 A 80 A
240 V AC 40 A 50 A 68 A 68 A 88 A
Horse power rating 120 V AC 3 hp 3 hp 5 hp 7-1/2 hp 7-1/2 hp
240 V AC 7-1/2 hp 10 hp 15 hp 15 hp 20 hp
UL / CSA maximum 3-phase motor rating
Full load current (1) 200-208 V AC 32.2 A 48.3 A 62.1 A 78.2 A 92 A
220-240 V AC 42 A 54 A 68 A 80 A 80 A
440-480 V AC 40 A 52 A 65 A 77 A 77 A
550-600 V AC 41 A 52 A 62 A 77 A 77 A
Horse power rating (1) 200-208 V AC 10 hp 15 hp 20 hp 25 hp 30 hp
220-240 V AC 15 hp 20 hp 25 hp 30 hp 30 hp
440-480 V AC 30 hp 40 hp 50 hp 60 hp 60 hp
550-600 V AC 40 hp 50 hp 60 hp 75 hp 75 hp
UL / CSA - DC motor starting - 3 poles in series
Full Load Amps (FLA) 125 V DC 40 A 58 A 76 A 76 A 110 A
250 V DC 38 A 55 A 72 A 89 A 106 A
Horse power rating 125 V DC 5 hp 7-1/2 hp 10 hp 10 hp 15 hp
250 V DC 10 hp 15 hp 20 hp 25 hp 30 hp
Short-circuit protection device for contactors
without thermal overload relay - Motor protection excluded
High fault current 100 kA
Fuse rating 150 A 150 A 150 A 200 A 200 A
Fuse type, 600 V J
Maximum electrical switching frequency
For general use 600 cycles/h
For motor use 1200 cycles/h
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".
1SBC101744S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/57


AF116 ... AF370 3-pole contactors
Technical data

Main pole - Utilization characteristics according to UL / NEMA / CSA

03
Contactor types AC / DC operated AF116 AF140 AF146 AF190 AF205 AF265 AF305 AF370
Standards UL 60947-1 / 60947-4-1A and CSA 60947-1 / 60947-4-1A
Maximum operational voltage 600V
NEMA size – 4 – – – 5 – –
NEMA continuous amp rating Thermal current – 135 A – – – 270 A – –
NEMA maximum horse power ratings
1-phase, 60 Hz 115 V AC – – – – – – – –
230 V AC – – – – – – – –
NEMA maximum horse power ratings
3-phase, 60 Hz 200 V AC – 40 hp – – – 75 hp – –
230 V AC – 50hp – – – 100 hp – –
460 V AC – 100 hp – – – 200 hp – –
575 V AC – 100 hp – – – 200 hp – –
UL / CSA general use rating
600 V AC 160 A 200 A 200 A 250 A 300 A 350 A 400 A 520 A
With conductor cross-sectional area AWG 2/0 AWG 3/0 AWG 3/0 MCM 250 MCM 350 (2) MCM 500 2//AWG 3/0 2//MCM 300
UL / CSA maximum 1-phase motor rating
Full load current 120 V AC – – – – – – – –
240 V AC – – – – – – – –
Horse power rating 120 V AC – – – – – – – –
240 V AC – – – – – – – –
UL / CSA maximum 3-phase motor rating
Full load current (1) 200-208 V AC 92 A 120 A 120 A 150 A 177 A 221 A 285 A 359 A
220-240 V AC 104 A 130 A 130 A 154 A 192 A 248 A 312 A 360 A
440-480 V AC 96 A 124 A 124 A 156 A 180 A 240 A 302 A 361 A
550-600 V AC 99 A 125 A 125 A 144 A 192 A 242 A 289 A 336 A
Horse power rating (1) 200-208 V AC 30 hp 40 hp 40 hp 50 hp 60 hp 75 hp 100 hp 125 hp
220-240 V AC 40 hp 50 hp 50 hp 60 hp 75 hp 100 hp 125 hp 150 hp
440-480 V AC 75 hp 100 hp 100 hp 125 hp 150 hp 200 hp 250 hp 300 hp
550-600 V AC 100 hp 125 hp 125 hp 150 hp 200 hp 250 hp 300 hp 350 hp
Short-circuit protection device for contactors
without thermal overload relay - Motor protection excluded
High fault current 100 kA
Fuse rating 225 A 250 A 250 A 450 A 400 A 500 A 600 A 800 A
Fuse type, 600 V J
Maximum electrical switching frequency
For general use 300 cycles/h
For motor use 300 cycles/h
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".
(2) For conductor cross-sectional area above MCM 300 use terminal enlargements LW205.

1SFC101109C0201 - Rev. B

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3/58 ABB MOTOR PROTECTION AND CONTROL


AF400 ... AF750 3-pole contactors
Technical data

Main pole - Utilization characteristics according to UL / NEMA / CSA


03

Contactor types AC / DC operated AF400 AF460 AF580 AF750


Standards UL 60947-1 / 60947-4-1 and CSA C 22.2 N°60947-1 / 60947-4-1
Maximum operational voltage 1 000 V
NEMA size – 6 – 7
NEMA maximum horse power ratings
1-phase, 60 Hz 115 V AC –
230 V AC –
NEMA maximum horse power ratings
3-phase, 60 Hz 200 V AC – 150 hp – –
230 V AC – 200 hp – 300 hp
460 V AC – 400 hp – 600 hp
575 V AC – 400 hp – 600 hp
UL / CSA general use rating
1000 V AC 550 A 650 A 750 A 900 A
3 poles in serie 600 V DC 550 A 650 A 750 A 900 A
UL / CSA maximum 1-phase motor rating
Full load current 120 V AC – – – –
240 V AC – – – –
Horse power rating 120 V AC – – – –
240 V AC – – – –
UL / CSA maximum 3-phase motor rating
Full load current (1) 200-208 V AC 358.8 A 414 A 552 A 692.3 A
220-240 V AC 360 A 480 A 604 A 722 A
440-480 V AC 414 A 477 A 590 A 722 A
550-600 V AC 382 A 472 A 578 A 672 A
Horse power rating (1) 200-208 V AC 125 hp 150 hp 200 hp 250 hp
220-240 V AC 150 hp 200 hp 250 hp 300 hp
440-480 V AC 350 hp 400 hp 500 hp 600 hp
550-600 V AC 400 hp 500 hp 600 hp 700 hp
Short-circuit protection device for contactors
without thermal overload relay - Motor protection excluded
Fuse rating 1000 A 1200 A
Fuse type, 600 V L
Maximum electrical switching frequency
For general use 300 cycles/h
For motor use 300 cycles/h
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see “Motor rated operational powers and currents”.

1SFC101111C0201 - Rev. G

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ABB MOTOR PROTECTION AND CONTROL 3/59


AF1250 ... AF2850 3-pole contactors
Technical data

Main pole - Utilization characteristics according to UL / NEMA / CSA

03
Contactor types AC / DC operated AF1250 AF1350 AF1650 AF2050 AF2650 AF2850
Standards UL 60947-1 / 60947-4-1 and CSA C 22.2 N°60947-1 / 60947-4-1
Maximum operational voltage 1 000 V
NEMA size – – 8 – – –
NEMA maximum horse power ratings
1-phase, 60 Hz 115 V AC –
230 V AC –
NEMA maximum horse power ratings
3-phase, 60 Hz 200 V AC – – – – – –
230 V AC 300 hp – 450 hp – – –
460 V AC 600 hp – 900 hp – – –
575 V AC 600 hp – 900 hp – – –
UL / CSA general use rating
1000 V AC 1210 A 1350 A 1650 A 2100 A 2700 A 2850 A
3 poles in serie 600 V DC 1210 A – – – – –
UL / CSA maximum 1-phase motor rating
Full load current 120 V AC – – – – – –
240 V AC – – – – – –
Horse power rating 120 V AC – – – – – –
240 V AC – – – – – –
UL / CSA maximum 3-phase motor rating
Full load current (1) 200-208 V AC – 954 A 1030 A – – –
220-240 V AC – 954 A 1030 A – – –
440-480 V AC – 954 A 1030 A – – –
550-600 V AC – 944 A 1050 A – – –
Horse power rating (1) 200-208 V AC – – – – – –
220-240 V AC – 400 hp 450 hp – – –
440-480 V AC – 800 hp 900 hp – – –
550-600 V AC – 1000 hp 1150 hp – – –
Short-circuit protection device for contactors
without thermal overload relay - Motor protection excluded
Fuse rating 1200 A Please consult us for coordination
Fuse type, 600 V L with circuit-breaker
Maximum electrical switching frequency
For general use 300 cycles/h 60 cycles/h 15 cycles/h 15 cycles/h
For motor use 300 cycles/h 60 cycles/h – –
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see “Motor rated operational
powers and currents”.

1SFC101111C0201 - Rev. G

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3/60 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF96 3-pole contactors
Technical data

Main pole utilization characteristics - 3 N.O. non-reversing contactors


03

Contactor types AC / DC operated AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96
HVAC application - UL / CSA
Definite purpose heating rating - 3-phase
Full Load Amps (FLA) 20 A 25 A 30 A 45 A 50 A 50 A 60 A 80 A 90 A 105 A 115 A
Locked Rotor Amps (LRA) 200-208 V AC 120 A 150 A 180 A 270 A 300 A 300 A 360 A 480 A 540 A 630 A 690 A
220-240 V AC 120 A 150 A 180 A 270 A 300 A 300 A 360 A 480 A 540 A 630 A 690 A
440-480 V AC 120 A 150 A 180 A 270 A 300 A 300 A 360 A 480 A 540 A 630 A 690 A
550-600 V AC 80 A 100 A 120 A 180 A 200 A 200 A 240 A 320 A 360 A 420 A 460 A
Definite purpose air conditioning rating - 3-phase
Full Load Amps (FLA) 20 A 25 A 30 A 45 A 50 A 50 A 60 A 80 A 90 A 105 A 115 A
Locked Rotor Amps (LRA) 200-208 V AC 120 A 150 A 180 A 270 A 300 A 300 A 360 A 480 A 540 A 630 A 690 A
220-240 V AC 120 A 150 A 180 A 270 A 300 A 300 A 360 A 480 A 540 A 630 A 690 A
440-480 V AC 120 A 150 A 180 A 270 A 300 A 300 A 360 A 480 A 540 A 630 A 690 A
550-600 V AC 80 A 100 A 120 A 180 A 200 A 200 A 240 A 320 A 360 A 420 A 460 A
AC Resistance air heating
Full Load Amps (FLA) 600 V AC 20 A 25 A 30 A 45 A 50 A 50 A 65 A 80 A 90 A 105 A 115 A
Elevator control, load switching, 500 000 electrical operating
cycles
acc. to CSA B44.1 / ASME 17.5 paragraph 19.2.1
1-phase
Horse power rating 110-120 V AC 1/4 hp 1/3 hp (1) 1-1/2 hp 2 hp 2 hp 3 hp 3 hp 3 hp 5 hp 5 hp
220-240 V AC 1/2 hp 3/4 hp (1) 3 hp 3 hp 5 hp 5 hp 7-1/2 hp 10 hp 10 hp 10 hp
3-phase
Horse power rating 200-208 V AC 1 hp 2 hp (1) 5 hp 7-1/2 hp 7-1/2 hp 10 hp 10 hp 15 hp 15 hp 15 hp
220-240 V AC 1 hp 2 hp (1) 5 hp 7-1/2 hp 10 hp 10 hp 15 hp 20 hp 20 hp 20 hp
440-480 V AC 3 hp 5 hp (1) 15 hp 20 hp 20 hp 25 hp 30 hp 40 hp 40 hp 40 hp
550-600 V AC 3 hp 5 hp (1) 15 hp 20 hp 20 hp 30 hp 40 hp 40 hp 50 hp 50 hp
Elevator control, 500 000 mechanical operating cycles,
5 electrical operating cycles
acc. to CSA B44.1 / ASME 17.5 paragraph 19.2.2
1-phase
Horse power rating 110-120 V AC 3/4 hp 1 hp 1-1/2 hp 2 hp 2 hp 3 hp 3 hp 3 hp 5 hp 7-1/2 hp 7-1/2 hp
220-240 V AC 1-1/2 hp 2 hp 3 hp 3 hp 5 hp 7.5 hp 7-1/2 hp 7-1/2 hp 10 hp 15 hp 20 hp
3-phase
Horse power rating 200-208 V AC 2 hp 3 hp 5 hp 7-1/2 hp 10 hp 10 hp 10 hp 15 hp 20 hp 25 hp 30 hp
220-240 V AC 2 hp 3 hp 5 hp 7-1/2 hp 10 hp 10 hp 15 hp 20 hp 25 hp 30 hp 30 hp
440-480 V AC 5 hp 7-1/2 hp 10 hp 15 hp 20 hp 25 hp 30 hp 40 hp 50 hp 60 hp 60 hp
550-600 V AC 7-1/2 hp 10 hp 15 hp 20 hp 25 hp 30 hp 40 hp 50 hp 60 hp 75 hp 75 hp
Lighting application - UL / CSA
Tungsten lamps
1-phase per pole 347 V AC 20 A 25 A 30 A 45 A 50 A 50 A 65 A 80 A 90 A 105 A 115 A
3-phase break all lines 600 V AC 20 A 25 A 30 A 45 A 50 A 50 A 65 A 80 A 90 A 105 A 115 A
Electrical discharge lamps (ballast)
1-phase per pole 347 V AC 20 A 25 A 30 A 45 A 50 A 50 A 65 A 80 A 90 A 105 A 115 A
3-phase break all lines 600 V AC 20 A 25 A 30 A 45 A 50 A 50 A 65 A 80 A 90 A 105 A 115 A
(1) 3-pole AF16 cannot be used. Select 4-pole non-reversing contactor AF16..-40-..
1SBC100065S0201

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ABB MOTOR PROTECTION AND CONTROL 3/61


AF116 ... AF370 3-pole contactors
Technical data

Main pole utilization characteristics - 3 N.O. non-reversing contactors

03
Contactor types AC / DC operated AF116 AF140 AF146 AF190 AF205 AF265 AF305 AF370
HVAC application - UL / CSA
Definite purpose heating rating - 3-phase
Full Load Amps (FLA) 116 A 125 A 160 A 200 A 250 A 300 A 350 A 520 A
Locked Rotor Amps (LRA) 200-208 V AC 800 A 875 A 1050 A 1400 A 1500 A 2100 A 2450 A 3120 A
220-240 V AC 800 A 875 A 1050 A 1400 A 1500 A 2100 A 2450 A 3120 A
440-480 V AC 800 A 875 A 1050 A 1400 A 1500 A 2100 A 2450 A 3120 A
550-600 V AC 800 A 875 A 1050 A 1400 A 1500 A 2100 A 2450 A 3120 A
Definite purpose air conditioning rating - 3-phase
Full Load Amps (FLA) 116 A 125 A 160 A 200 A 250 A 300 A 350 A 520 A
Locked Rotor Amps (LRA) 200-208 V AC 800 A 875 A 1050 A 1400 A 1500 A 2100 A 2450 A 3120 A
220-240 V AC 800 A 875 A 1050 A 1400 A 1500 A 2100 A 2450 A 3120 A
440-480 V AC 800 A 875 A 1050 A 1400 A 1500 A 2100 A 2450 A 3120 A
550-600 V AC 800 A 875 A 1050 A 1400 A 1500 A 2100 A 2450 A 3120 A
AC Resistance air heating
Full Load Amps (FLA) 600 V AC 160 A 200 A 200 A 250 A 300 A 400 A 450 A 520 A
Elevator control, load switching, 500 000 electrical operating
cycles
acc. to CSA B44.1 / ASME 17.5 paragraph 19.2.1
3-phase
Horse power rating 200-208 V AC 15 hp 15 hp 15 hp 20 hp 30 hp 40 hp 40 hp 50 hp
220-240 V AC 20 hp 20 hp 20 hp 25 hp 30 hp 40 hp 50 hp 60 hp
440-480 V AC 40 hp 40 hp 40 hp 60 hp 75 hp 100 hp 100 hp 125 hp
550-600 V AC 50 hp 50 hp 50 hp 75 hp 100 hp 125 hp 150 hp 150 hp
Elevator control, 500 000 mechanical operating cycles,
5 electrical operating cycles
acc. to CSA B44.1 / ASME 17.5. paragraph 19.2.2
3-phase
Horse power rating 200-208 V AC 30 hp 40 hp 40 hp 50 hp 60 hp 75 hp 100 hp 125 hp
220-240 V AC 40 hp 50 hp 50 hp 60 hp 75 hp 100 hp 125 hp 150 hp
440-480 V AC 75 hp 100 hp 100 hp 125 hp 150 hp 200 hp 250 hp 300 hp
550-600 V AC 100 hp 125 hp 125 hp 150 hp 200 hp 250 hp 300 hp 350 hp
Lighting application - UL / CSA
Tungsten lamps
1-phase per pole 347 V AC – – – – – – – –
3-phase break all lines 600 V AC – – – – – – – –
Electrical discharge lamps (ballast)
1-phase per pole 347 V AC 160 A 200 A 200 A 250 A 300 A 400 A 450 A 520 A
3-phase break all lines 600 V AC 160 A 200 A 200 A 250 A 300 A 400 A 450 A 520 A

1SBC100069S0201 - Rev. A

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3/62 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF38 3-pole contactors
Technical data

General technical data


03

Contactor types AC / DC operated AF09 AF12 AF16 AF26 AF30 AF38


Rated insulation voltage Ui
acc. to IEC 60947-4-1 690 V
acc. to UL / CSA 600 V
Rated impulse withstand voltage Uimp. 6 kV
Electromagnetic compatibility Devices complying with IEC 60947-1 / EN 60947-1 - Environment A and B (1)
Ambient air temperature close to contactor
Operation Fitted with thermal overload relay -25...+60 °C
Without thermal overload relay -40...+70 °C
Storage -60...+80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 10 millions operating cycles
Max. switching frequency 3600 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
C1 Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position
A 30 g
A A B1 B2 B1 25 g closed position / 5 g open position
B2 15 g
C1 25 g
C2 C2 25 g
Vibration withstand 5...300 Hz
acc. to IEC 60068-2-6 4 g closed position / 2 g open position
(1) Environment B: all AF09...AF38 produced since week 08.2013.
AF09...AF38-..-..-12 (48 ...130 V 50 / 60 Hz - DC) compliant to environment A only: for environment B, select AF09...AF38Z-..-..-22.

Mounting characteristics and conditions for use


Contactor types AC / DC operated AF09 AF12 AF16 AF26 AF30 AF38
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5

Max. N.C. built-in and add-on N.C. auxiliary contacts:


see accessory fitting details for a 3-pole contactor AF09 ... AF38
Mounting distances The contactors can be assembled side by side
Fixing
On rail according to IEC 60715, EN 60715 35 x 7.5 mm or 35 x 15 mm
By screws (not supplied) 2 x M4 screws placed diagonally
1SBC101427S0201 - Rev. C

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ABB MOTOR PROTECTION AND CONTROL 3/63


AF09 ... AF38 3-pole contactors
Technical data

Magnet system characteristics for AF09 ... AF38 contactors - AC / DC operated

03
Contactor types AC / DC operated AF09 AF12 AF16 AF26 AF30 AF38
Coil operating limits AC supply At θ ≤ 60 °C 0.85 x Uc min...1.1 x Uc max.
acc. to IEC 60947-4-1 At θ ≤ 70 °C 0.85 x Uc min...Uc max.
DC supply At θ ≤ 60 °C 0.85 x Uc min...1.1 x Uc max.
At θ ≤ 70 °C 0.85 x Uc min...Uc max.
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24...500 V AC
Coil consumption Average pull-in value 50 VA
Average holding value 2.2 VA / 2 W
DC control voltage
Rated control circuit voltage Uc 20...500 V DC
Coil consumption Average pull-in value 50 W
Average holding value 2 W
PLC-output control Not suitable for direct control by PLC output
Drop-out voltage ≤ 60 % of Uc min.
Voltage sag immunity –
acc. to SEMI F47-0706
Dips withstand –
-20 °C ≤ θ ≤ +60 °C
Operating time
Between coil energization and: N.O. contact closing 40...95 ms
N.C. contact opening 38...90 ms
Between coil de-energization and: N.O. contact opening 11...95 ms
N.C. contact closing 13...98 ms

Magnet system characteristics for AF09Z ... AF38Z 24 DC operated - designed for PLC - coil 30
Contactor types DC operated AF09Z AF12Z AF16Z AF26Z AF30Z AF38Z
Coil operating limits DC supply At θ ≤ 60 °C 0.85...1.1 x Uc
acc. to IEC 60947-4-1 At θ ≤ 70 °C Uc
DC control voltage
Rated control circuit voltage Uc 24 V DC
Coil consumption Average pull-in value 6 W
Average holding value 1.7 W
PLC-output control ≥ 250 mA 24 V DC for PLCs and safety PLCs using broken wire detection
Drop-out voltage ≤ 60 % of Uc min.
Operating time
Between coil energization and: N.O. contact closing 27...53 ms
N.C. contact opening 20...35 ms
Between coil de-energization and: N.O. contact opening 17...29 ms
N.C. contact closing 22...57 ms

Magnet system characteristics for AF09Z ... AF38Z for specific applications - coils 20, 21, 22, 23
Contactor types AC / DC operated AF09Z AF12Z AF16Z AF26Z AF30Z AF38Z
Coil operating limits AC supply At θ ≤ 60 °C 0.85 x Uc min...1.1 x Uc max.
acc. to IEC 60947-4-1 At θ ≤ 70 °C 0.85 x Uc min...Uc max.
DC supply At θ ≤ 70 °C 0.85 x Uc min...1.1 x Uc max.
AC control voltage
Rated control circuit voltage Uc 24...250 V AC
Coil consumption Average pull-in value 16 VA
Average holding value 1.7 VA / 1.5 W
DC control voltage
Rated control circuit voltage Uc 12...250 V DC
Coil consumption Average pull-in value 12...16 W
Average holding value 1.7 W
PLC-output control (AF..Z coil 21) ≥ 500 mA 24 V DC for PLCs - not suitable for safety PLCs
Drop-out voltage ≤ 60 % of Uc min.
Voltage sag immunity (AF..Z coil 21, 22, 23) conditions of use on request
acc. to SEMI F47-0706
Dips withstand (AF..Z coil 21, 22, 23) 22 ms average for Uc ≥ 24 V 50/60 Hz or Uc ≥ 20 V DC
-20 °C ≤ θ ≤ +60 °C
Operating time
Between coil energization and: N.O. contact closing 40...95 ms
N.C. contact opening 38...90 ms
1SBC100489S0201 - Rev. C

Between coil de-energization and: N.O. contact opening 11...95 ms


N.C. contact closing 13...98 ms

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3/64 ABB MOTOR PROTECTION AND CONTROL


AF40 ... AF96 3-pole contactors
Technical data

General technical data


03

Contactor types AC / DC operated AF40 AF52 AF65 AF80 AF96


Rated insulation voltage Ui
acc. to IEC 60947-4-1 690 V 1000 V
acc. to UL / CSA 600 V
Rated impulse withstand voltage Uimp. 6 kV 8 kV
Electromagnetic compatibility Devices complying with IEC 60947-1 / EN 60947-1 - Environment A and B (1)
Ambient air temperature close to contactor
Operation Fitted with thermal overload relay -40...+70 °C
Without thermal overload relay -40...+70 °C
Storage -60...+80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 10 millions operating cycles
Max. switching frequency 3600 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
C1 Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position
A 25 g
A A B1 B2 B1 25 g closed position / 5 g open position
B2 15 g
C1 25 g
C2 C2 25 g
Vibration withstand 5...300 Hz
acc. to IEC 60068-2-6 3 g closed position / 3 g open position

Magnet system characteristics


Contactor types AC / DC operated AF40 AF52 AF65 AF80 AF96
Coil operating limits AC supply At θ ≤ 70 °C 0.85 x Uc min...1.1 x Uc max.
acc. to IEC 60947-4-1 DC supply At θ ≤ 70 °C 0.85 x Uc min...1.1 x Uc max.
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24...500 V AC
Coil consumption Average pull-in value 25 VA 40 VA
Average holding value 4 VA / 2 W
DC control voltage
Rated control circuit voltage Uc 20...500 V AC
Coil consumption Average pull-in value 25 W 40 W
Average holding value 2 W
PLC-output control –
Drop-out voltage ≤ 60 % of Uc min.
Voltage sag immunity conditions of use on request
acc. to SEMI F47-0706
Dips withstand 24 ms average
-20 °C ≤ θ ≤ +60 °C
Operating time
Between coil energization and: N.O. contact closing 42...100 ms
N.C. contact opening 38...95 ms
Between coil de-energization and: N.O. contact opening 17...100 ms
N.C. contact closing 19...105 ms

Mounting characteristics and conditions


Contactor types AC / DC operated AF40 AF52 AF65 AF80 AF96
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5

Max. N.C. built-in and add-on N.C. auxiliary contacts:


see accessory fitting details for a 3-pole contactor AF40 ... AF96
1SBC100488S0201 - Rev. C

Mounting distances The contactors can be assembled side by side


Fixing
On rail according to IEC 60715, EN 60715 35 x 7.5 mm or 35 x 15 mm 35 x 15 mm
By screws (not supplied) 2 x M4 or 2 x M6 screws placed diagonally

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ABB MOTOR PROTECTION AND CONTROL 3/65


AF116 ... AF370 3-pole contactors
Technical data

General technical data

03
Contactor types AC / DC operated AF116 AF140 AF146 AF190 AF205 AF265 AF305 AF370
Rated insulation voltage Ui
acc. to IEC 60947-4-1 1000 V
acc. to UL / CSA 600 V
Rated impulse withstand voltage Uimp. 8 kV
Electromagnetic compatibility AF contactors comply with IEC 60947-1 / EN 60947-1 - Environment A
Ambient air temperature close to contactor
Operation Fitted with thermal overload relay -25 to +55 °C
Without thermal overload relay -40 to +70 °C
Storage -40 to +70 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 5 million operating cycles
Maximum switching frequency 300 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1 No change in contact position, closed or open position
C1 Shock direction 1/2 sinusoidal shock for 11 ms 1/2 sinusoidal shock for 30 ms
A 20 g 20 g
B1 15 g closed position / 3 g open position 15 g closed position / 3 g open position
ABB
A A B1 B2
B2 15 g closed position / 3 g open position 15 g closed position / 3 g open position
C1 20 g 20 g
C2 C2 20 g 20 g
Vibration withstand
acc to IEC 60068-2-6 0.7 g closed position / 0.7 g open position 13.2…100 Hz
Magnet system characteristics
Contactor types AC / DC operated AF116 AF140 AF146 AF190 AF205 AF265 AF305 AF370
Coil operating limits AC supply At θ ≤ 70 °C 0.85 x Uc min ... 1.1 x Uc max
acc. to IEC 60947-4-1 DC supply At θ ≤ 70 °C 0.80 x Uc min ... 1.1 x Uc max
Rated control circuit voltage Uc 24...500 V AC, 20...500 V DC
Coil consumption
AC control voltage 50/60 Hz
24...60 V AC Average pull-in value 225 VA 165 VA 475 VA
Average holding value 5.5 VA 6 VA 8.5 VA
48...130 V AC Average pull-in value 170 VA 175 VA 340 VA
Average holding value 4 VA 4 VA 17 VA
100...250 V AC Average pull-in value 130 VA 220 VA 385 VA
Average holding value 6 VA 7 VA 17.5 VA
250...500 V AC Average pull-in value 205 VA 185 VA 420 VA
Average holding value 16 VA 16 VA 21 VA
DC control voltage
20...60 V DC Average pull-in value 210 W 205 W 400 W
Average holding value 2.5 W 2.5 W 3.5 W
48...130 V DC Average pull-in value 130 W 130 W 360 W
Average holding value 2.5 W 2.5 W 2.5 W
100...250 V DC Average pull-in value 135 W 190 W 410 W
Average holding value 3W 2.5 W 4.5 W
250...500 V DC Average pull-in value 205 W 190 W 600 W
Average holding value 4W 4W 4.7 W
Drop-out voltage 55 % of Uc min
Voltage sag immunity acc. to SEMI F47 Conditions of use on request
Dips withstand ≥ 20 ms
Operating time
Coil supply between A1 - A2
Between coil energization and: N.O. contact closing 20...55 ms 25...60 ms 30...60 ms
Between coil de-energization and*: N.O. contact opening 40..70 ms 45...80 ms 45...80 ms
(*) less than 20ms when using coil code -33 and -34
Mounting characteristics and conditions for use
Contactor types AC / DC operated AF116 AF140 AF146 AF190 AF205 AF265 AF305 AF370
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5 Pos. 6


1SFC101112C0201 - Rev. B

Max. add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 3-pole contactor
AF116 ... AF370
Mounting distances The contactors can be assembled side by side
Fixing
On rail acc. to IEC 60715, EN 60715 –
By screws 4 x M4 4 x M5

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3/66 ABB MOTOR PROTECTION AND CONTROL


AF400 ... AF750 3-pole contactors
Technical data

General technical data


03

Contactor types AC / DC operated AF400 AF460 AF580 AF750


Rated insulation voltage Ui
acc. to IEC 60947-4-1 1000 V
acc. to UL / CSA 600 V
Rated impulse withstand voltage Uimp. 8 kV
Electromagnetic compatibility AF contactors complying with IEC 60947-1 / EN 60947-1 - Environment A
Ambient air temperature close to contactor
Operation Fitted with electronic overload relay -25 to +70 °C
Without electronic overload relay -40 to +70 °C
Storage -40 to +70 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 3 millions operating cycles (contacts needs to be replaced every 0,75 millions operating cycles)
Max. switching frequency 300 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
C1 Shock direction 1/2 sinusoidal shock for 30 ms: no change in contact position, closed or open position
A 5g
ABB
A A B1 B2 B1 5g
B2 5g
C1 5g
C2
C2 5g
Vibration withstand
acc to IEC 60068-2-6 0.7 g closed position / 0.7 g open position 13.2…100 Hz
Magnet system characteristics
Contactor types AC / DC operated AF400 AF460 AF580 AF750
Coil operating limits AC supply At θ ≤ 70 °C 0.85 x Uc min ... 1.1 x Uc max
acc. to IEC 60947-4-1 DC supply At θ ≤ 70 °C 0.80 x Uc min ... 1.1 x Uc max
Rated control circuit voltage Uc 48...500 V AC, 24...500 V DC
Coil consumption
AC control voltage 50/60 Hz
48...130 V AC Average pull-in value 1215 VA 1100 VA
Average holding value 12 VA 12 VA
100...250 V AC Average pull-in value 955 VA 880 VA
Average holding value 12 VA 12 VA
250 … 500 V AC Average pull-in value 950 VA 985 VA
Average holding value 12 VA 12 VA
DC control voltage
24...60 V DC Average pull-in value 900 W 785 W
Average holding value 5W 5.5 W
48...130 V DC Average pull-in value 1150 W 1020 W
Average holding value 5W 5W
100...250 V DC Average pull-in value 895 W 880 W
Average holding value 5W 5W
250 … 500 V DC Average pull-in value 885 W 910 W
Average holding value 7.5 W 7.5 W
Drop-out voltage 55 % of Uc min.
Voltage sag immunity acc. to SEMI F47 Conditions of use on request
Dips withstand ≥ 20 ms
Operating time
Coil supply between A1 - A2
Between coil energization and: Main contact closing 50…120 ms
Between coil de-energization and: Main contact opening 33…70 ms
Control input for PLC's
Between coil energization and: Main contact closing 40…60 ms 40...90 ms
Between coil de-energization and: Main contact opening 10…30 ms
Mounting characteristics and conditions for use
Contactor types AC / DC operated AF400 AF460 AF580 AF750
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3
1SFC101113C0201 - Rev. E

Pos. 1 Pos. 1 ± 30° Pos. 5 Pos. 6


Max. add-on N.O. or N.C. auxiliary contacts: see accessory fitting details
for 3-pole contactor AF400 ... AF2650
Mounting distances The contactors can be assembled side by side
Fixing
On rail according to IEC 60715, EN 60715 –
By screws 4 x M5 4 x M6

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ABB MOTOR PROTECTION AND CONTROL 3/67


AF1250 ... AF2850 3-pole contactors
Technical data

General technical data

03
Contactor types AC / DC operated AF1250 AF1350 AF1650 AF2050 AF2650 AF2850
Rated insulation voltage Ui
acc. to IEC 60947-4-1
acc. to UL / CSA 1000 V
Rated impulse withstand voltage Uimp.
Electromagnetic compatibility
Ambient air temperature close to contactor
Operation Fitted with electronic overload relay -25 to +70 °C
Without electronic overload relay -40 to +70 °C
Storage -40 to +70 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 0.5 million operating cycles 0.3 million operating cycles
Max. switching frequency 300 cycles/h 60 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
C1 Shock direction
A 5g –
ABB
A A B1 B2 B1 5g –
B2 5g –
C1 5g –
C2
C2 5g –
Vibration withstand
acc to IEC 60068-2-6 0.7 g closed position / 0.7 g open position 13.2…100 Hz
Magnet system characteristics
Contactor types AC / DC operated AF1250 AF1350 AF1650 AF2050 AF2650 AF2850
Coil operating limits AC supply
acc. to IEC 60947-4-1 DC supply
Rated control circuit voltage Uc 100...250 V AC or DC
Coil consumption
AC control voltage 50/60 Hz
48...130 V AC Average pull-in value 1100 VA -
Average holding value 12 VA -
100...250 V AC Average pull-in value 880 VA 2450 VA
Average holding value 12 VA 48 VA
250 … 500 V AC Average pull-in value 985 VA -
Average holding value 12 VA -
DC control voltage
24...60 V DC Average pull-in value 785 W -
Average holding value 5.5 W -
48...130 V DC Average pull-in value 1020 W -
Average holding value 5W -
100...250 V DC Average pull-in value 880 W 2290 W
Average holding value 5W 20.5 W
250 … 500 V DC Average pull-in value 910 W -
Average holding value 7.5 W -
Drop-out voltage 55 % of Uc min.
Voltage sag immunity
acc. to SEMI F47 Conditions of use on request
Dips withstand ≥ 20 ms
Operating time
Coil supply between A1 - A2
Between coil energization and: Main contact closing 50…120 ms 50…80 ms
Between coil de-energization and: Main contact opening 33…70 ms 35…55 ms
Control input for PLC's
Between coil energization and: Main contact closing 40...90 ms 40…65 ms
Between coil de-energization and: Main contact opening 10…30 ms 10…30 ms
Mounting characteristics and conditions for use
Contactor types AC / DC operated AF1250 AF1350 AF1650 AF2050 AF2650 AF2850
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3
1SFC101113C0201 - Rev. E

Pos. 1 Pos. 1 ± 30° Pos. 5 Pos. 6


Max. add-on N.O. or N.C. auxiliary contacts: see accessory fitting details
for 3-pole contactor AF400 ... AF2650
Mounting distances The contactors can be assembled side by side
Fixing
On rail according to IEC 60715, EN 60715 –
By screws 4 x M6 4 x M8
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3/68 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF38 3-pole contactors
Technical data

Connecting characteristics
03

Contactor types AC / DC operated AF09 AF12 AF16 AF26 AF30 AF38


Main terminals

Screw terminals with cable clamp


Connection capacity (min. ... max.)
Main conductors (poles)
Rigid Solid (≤ 4 mm²) 1x 1...6 mm² 2.5...10 mm²
Stranded (≥ 6 mm²) 2x 1...6 mm² 2.5...10 mm²
Flexible with non insulated ferrule 1x 0.75...6 mm² 1.5...10 mm²
2x 0.75...6 mm² 1.5...10 mm²
Flexible with insulated ferrule 1x 0.75...4 mm² 1.5...10 mm²
2 x 0.75...2.5 mm² 1.5...4 mm²
L Bars or lugs L < 9.6 mm 12.5 mm
6

Connection capacity acc. to UL/CSA 1 or 2 x AWG 16...10 AWG 14...8


Stripping length 10 mm 14 mm
Tightening torque 1.5 Nm / 13 lb.in 2.5 Nm / 22 lb.in
Auxiliary conductors
(built-in auxiliary terminals + coil terminals)
Rigid solid 1x 1...2.5 mm²
2x 1...2.5 mm²
Flexible with non insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm²
2 x 0.75...1.5 mm²
L Lugs L < 8 mm
6

Connection capacity acc. to UL/CSA 1 or 2 x AWG 18...14


Stripping length 10 mm
Tightening torque
Coil terminals 1.2 Nm / 11 lb.in
Built-in auxiliary terminals 1.2 Nm / 11 lb.in
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP20
Coil terminals IP20
Built-in auxiliary terminals IP20
Screw terminals Delivered in open position, screws of unused terminals must be tightened
Main terminals M3.5 M4
Screwdriver type Flat Ø 5.5 / Pozidriv 2 Flat Ø 6.5 / Pozidriv 2
Coil terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
Built-in auxiliary terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
1SBC101428S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/69


AF40 ... AF96 3-pole contactors
Technical data

Connecting characteristics

03
Contactor types AC / DC operated AF40 AF52 AF65 AF80 AF96
Main terminals

Screw terminals with double connector Screw terminals with double connector
2 x (9.3 width x 7.9/10.3 depth) 2 x (12.4 width x 9.3/11.1 depth)
Connection capacity (min. ... max.)
Main conductors (poles)
Rigid Stranded (≥ 6 mm²) 1x 6...35 mm² 6...70 mm²
2x 6...35 mm² 6...50 mm²
Flexible with non insulated ferrule 1x 4...35 mm² 6...50 mm²
2x 4...35 mm² 6...50 mm²
Flexible with insulated ferrule 1x 4...35 mm² 6...50 mm²
2 x 4...35 mm² 6...50 mm²
L Bars or lugs L < 9.2 mm 12.2 mm
6

Connection capacity acc. to UL/CSA 1 or 2 x AWG 10...2 AWG 6...1


Stripping length 16 mm 17 mm
Tightening torque 4 Nm / 35 lb.in 6 Nm / 53 lb.in
Auxiliary conductors
(built-in auxiliary terminals + coil terminals)
Rigid solid 1x 1...2.5 mm²
2x 1...2.5 mm²
Flexible with non insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm²
2 x 0.75...1.5 mm²
L Lugs L < 8 mm
6

Connection capacity acc. to UL/CSA 1 or 2 x AWG 18...14


Stripping length 10 mm
Tightening torque
Coil terminals 1.2 Nm / 11 lb.in
Built-in auxiliary terminals 1.2 Nm / 11 lb.in
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP10
Coil terminals IP20
Built-in auxiliary terminals IP20
Screw terminals Delivered in open position, screws of unused terminals must be tightened
Main terminals M6 M8
Screwdriver type Flat Ø 6.5 / Pozidriv 2 Hexagon socket (s = 4 mm)
Coil terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
Built-in auxiliary terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
1SBC101746S0201

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3/70 ABB MOTOR PROTECTION AND CONTROL


AF116 ... AF370 3-pole contactors
Technical data

Connecting characteristics
03

Contactor types AC / DC operated AF116 AF140 AF146 AF190 AF205 AF265 AF305 AF370
Main terminals 13 17.5 19.5
3 5 5
Flat type

10
7

14.3
ø 6.5 ø 8.5 ø 10.5

Connection capacity (min. ... max.)


Main conductors (poles)
Cu cable - Stranded 1 x 10...95 mm² 6...150 mm² 16...300 mm²
Clamp type LD... included (1) 1SDA066917R1 1SDA055016R1
Tightening torque 8 Nm 14 Nm 25 Nm
Cu cable - Stranded 2 x 10...95 mm² 50...120 mm² 70...185 mm²
Clamp type LD... included (1) 1SFN074709R1000, 1SCA022194R0890,
LZ185-2C/120 OZXB4
Tightening torque 8 Nm 16 Nm 22 Nm
Al cable - Stranded 1x – 95...185 mm² 185...240 mm²
Clamp type – 1SDA054988R1 1SDA055020R1
Tightening torque – 31 Nm 43 Nm
Cu cable - Flexible 1 x 10...70 mm² 6...120 mm² 16...240 mm²
Clamp type LD... included (1) 1SDA066917R1 1SDA055016R1
Tightening torque 8 Nm 14 Nm 25 Nm
Cu cable - Flexible 2 x 10...70 mm² 50...95 mm² 70...185 mm²
Clamp type LD... included (1) 1SFN074709R1000, 1SCA022194R0890,
LZ185-2C/120 OZXB4
Tightening torque 8 Nm 16 Nm 22 Nm
ø L Lugs L ≤ 22 mm (.866 in) 24 mm (.945 in) 32 mm (1.260 in)
Ø > 6 mm (.236 in) 8 mm (.315 in) 10 mm (.394 in)
Socket type LL... included LL... included LL... included
Tightening torque 9 Nm / 80 lb.in 18 Nm / 160 lb.in 28 Nm / 248 lb.in
Connection capacity acc. to UL / CSA 1 x AWG 6…3/0 6…300 MCM 4…400 MCM
Clamp type LD... included (1) ATK185 (2) ATK300 (2)
Tightening torque 8 Nm / 71 lb.in 34 Nm / 301 lb.in 42 Nm / 372 lb.in
Connection capacity acc. to UL / CSA 2 x AWG 6…3/0 – 4…500 MCM
Clamp type LD... included (1) – ATK300/2 (2)
Tightening torque 8 Nm / 71 lb.in – 42 Nm / 372 lb.in
Auxiliary conductors
(coil terminals)
Solid / stranded 1 x 1...4 mm²
2 x 1...4 mm²
Flexible 1 x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with non insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
l L Lugs L< 8 mm
l> 3.5 mm
Connection capacity acc. to UL / CSA 1 or 2 x AWG 18...14
Stripping length 9 mm

Tightening torque 1.00 Nm / 9 lb.in


Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP00
Coil terminals IP20
Screw terminals
Main terminals M6 M8 M10
Screwdriver type Screws and bolts
Coil terminals (delivered in open position) M3.5

Screwdriver type Flat Ø 5.5 mm / Pozidriv 2


(1) LD... not included for AF116 ... AF146-30-..B.
(2) Available in North America only.
1SFC101114C0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/71


AF400 ... AF750 3-pole contactors
Technical data

Connecting characteristics

03
Contactor types AC / DC operated AF400 AF460 AF580 AF750
Main terminals 40
22.5
Flat type 25 6
6
22.5

ø 6.5 ø 12.5
ø 10.5 ø 6.5
AF580
AF750
Connection capacity (min. ... max.)
Main conductors (poles)
Cu cable - Stranded 2 x 240 mm² –
Clamp type 1SDA013922R1 –
Tightening torque 35 Nm –
Cu cable - Stranded 3x – 185 mm²
Clamp type – 1SDA013956R1
Tightening torque 35 Nm 45 Nm
Al cable - Stranded 2 x 240 mm² –
Clamp type 1SDA013922R1 –
Tightening torque 35 Nm –
3x – 185 mm²
Clamp type – 1SDA013956R1
Tightening torque 35 Nm 45 Nm
Lugs
ø L L ≤ 47 mm 50 mm
Ø > 10 mm 12 mm
Tightening torque 35 Nm / 310 Ib.in 45 Nm / 398 lb.in
Connection capacity acc. to UL / CSA 2 x 250-500 MCM alt. 2/0 AWG- –
500 MCM
Clamp type K6TH alt. ATK580 –
Tightening torque 275 Ib.in –
Connection capacity acc. to UL / CSA 3 x 2/0 AWG-400 MCM 2/0 AWG-500 MCM
Clamp type K6TJ ATK750/3
Tightening torque 275 Ib.in 375 Ib.in
Auxiliary conductors
(coil terminals)
Solid / stranded 1x 1...4 mm²
2x 1...4 mm²
Flexible 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with non insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm²
2 x 0.75...2.5 mm²
Lugs
l L
L ≤ 8 mm
l > 3.7 mm
Connection capacity acc. to UL / CSA 1 or 2 x AWG 18...14
Tightening torque Recommended 1.00 Nm / 9 lb.in
Max. 1.20 Nm
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP00
Coil terminals IP20
Screw terminals
Main terminals M10 M12
Screws and bolts
Coil terminals (delivered in open position) M3.5

Screwdriver type Flat Ø 5.5 mm / Pozidriv 2


1SFC101115C0201 - Rev. C

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3/72 ABB MOTOR PROTECTION AND CONTROL


AF1250 ... AF2850 3-pole contactors
Technical data

Connecting characteristics
03

Contactor types AC / DC operated AF1250 AF1350 AF1650 AF2050 AF2650 AF2850


Main terminals 80
40
Flat type 27
50 80
10 80
27 25
10
8 40

17

17
40

17
15.5

30
ø 13 ø 13

40
30
25

10
ø 13

10
ø 13
13
AF1250 AF1350, AF1650 AF2050 AF2650, AF2850
Connection capacity (min. ... max.)
Main conductors (poles)
Cu cable - Stranded 2x –
Clamp type –
Tightening torque –
Cu cable - Stranded 3x –
Clamp type –
Tightening torque –
Al cable - Stranded 2x –
Clamp type –
Tightening torque –
3x –
Clamp type –
Tightening torque –
Lugs
ø L L ≤ 50 mm 100 mm
Ø > 12 mm
Tightening torque 45 Nm / 398 lb.in
Connection capacity acc. to UL / CSA 2 x 2// 3 x 0.25 in 4/0 AWG - 500 MCM 4//4 x 0.25 in

Clamp type bars, use LW1250


K7TK K7TK bars
ATK1350/4
Tightening torque 375 Ib.in –
Connection capacity acc. to UL / CSA 3 x 2/0 AWG-500 MCM 1/0-750 MCM –
Clamp type ATK750/3 K8TL, K8TM, K8TL, –
ATK1650/4 K8TM,
ATK1650/4,
ATK1650/6
Tightening torque 375 Ib.in 500 Ib.in –
Auxiliary conductors
(coil terminals)
Solid / stranded 1x 1...4 mm²
2x 1...4 mm²
Flexible 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with non insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm²
2 x 0.75...2.5 mm²
Lugs
l L
L ≤ 8 mm
l > 3.7 mm
Connection capacity acc. to UL / CSA 1 or 2 x AWG 18...14
Tightening torque Recommended 1.00 Nm / 9 lb.in
Max. 1.20 Nm
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP00
Coil terminals IP20
Screw terminals
Main terminals M12
Screws and bolts
Coil terminals (delivered in open position) M3.5

Screwdriver type Flat Ø 5.5 mm / Pozidriv 2


1SFC101115C0201 - Rev. C

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ABB MOTOR PROTECTION AND CONTROL 3/73


AF09 ... AF96 3-pole contactors
Technical data

Built-in auxiliary contacts according to IEC

03
Contactor types AC / DC operated AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96
Rated operational voltage Ue max. 690 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free air thermal current Ith - θ ≤ 40 °C 16 A
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6A
220-240 V 50/60 Hz 4A
400-440 V 50/60 Hz 3A
500 V 50/60 Hz 2A
690 V 50/60 Hz 2A
Making capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Breaking capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 6 A / 144 W
48 V DC 2.8 A / 134 W
72 V DC 1 A / 72 W
110 V DC 0.55 A / 60 W
125 V DC 0.55 A / 69 W
220 V DC 0.27 A / 60 W
250 V DC 0.27 A / 68 W
400 V DC 0.15 A / 60 W
500 V DC 0.13 A / 65 W
600 V DC 0.1 A / 60 W
Short-circuit protection device gG type fuse 10 A
Rated short-time withstand current Icw for 1.0 s 100 A
for 0.1 s 140 A
Minimum switching capacity 12 V / 3 mA
with failure rate acc. to IEC 60947-5-4 10-7
Non-overlapping time between N.O. and N.C. contacts ≥ 2 ms
Power dissipation per pole at 6 A 0.1 W
Max. electrical switching frequency AC-15 1200 cycles/h
DC-13 900 cycles/h
Mechanically linked contacts Built-in N.O. or N.C. auxiliary contacts and additional N.O. or N.C. auxiliary contacts (CA4, CAL4, CAT4 aux. contact blocks)
acc. to annex L of IEC 60947-5-1 are mechanically linked contacts.
Mirror contacts Built-in N.C. auxiliary contacts or additional N.C. auxiliary contacts (CA4, CAL4, CAT4 aux. contact blocks) are mirror
acc. to annex F of IEC 60947-4-1 contacts.

Built-in auxiliary contacts according to UL / CSA


Contactor types AC / DC operated AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96
Max. operational voltage 600 V AC, 600 V DC
Pilot duty A600, Q600
AC thermal rated current 10 A
AC maximum volt-ampere making 7200 VA
AC maximum volt-ampere breaking 720 VA
DC thermal rated current 2.5 A
DC maximum volt-ampere making-breaking 69 VA
1SBC101445S0201 - Rev. A

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3/74 ABB MOTOR PROTECTION AND CONTROL


3-pole contactors
Electrical durability and utilization categories
03

General
Utilization categories determine the current making and breaking conditions relating to the characteristics of the loads to
be controlled by the contactors. International standard IEC 60947-4-1 and European standard EN 60947-4-1 are the stan-
dards to be referred to.
If Ic is the current to be broken by the contactor and Ie the rated operational current normally drawn by the load, then:
• Categories AC-1 and AC-3: Ic = Ie
• Category AC-2: Ic = 2.5 x Ie
• Category AC-4: Ic = 6 x Ie
Generally speaking Ic = m x Ie where m is a multiple of the load operational current.
On next pages, the curves corresponding to categories AC-1, AC-3 and AC-4 represent the electrical durability variation of
standard contactors in relation to the breaking current Ic.
Electrical durability is expressed in millions of operating cycles.

Curve utilization mode


Electrical durability forecast and contactor selection for categories AC-1, AC-2, AC-3 or AC-4
• Note the characteristics of the load to be controlled:
-- Operational voltage ......................Ue
-- Current normally drawn ...............Ie (Ue / Ie / kW relation for motors, see "Motor rated operational powers and currents").
-- Utilization category ......................AC-1, AC-2, AC-3 or AC-4
-- Breaking current ............................Ic = Ie for AC-1 and for AC-3 ; Ic = 2.5 x Ie for AC-2 ; Ic = 6 x Ie for AC-4
• Define the number of operating cycles N required.
• On the diagram corresponding to the operational category, select the contactor with the curve immediately above the in-
tersection point (Ic ; N).

Electrical durability forecast and contactor selection for mixed duty motor control: AC-3 (Ic = Ie) type switching off while
"motor running" and, occasionally, AC-4 (Ic = 6 x Ie) type switching off while "motor accelerating"
• Note the characteristics of the motor to be controlled:
-- Operational voltage ............................................................Ue
-- Current normally drawn while "motor running" ...........Ie (Ue / Ie / kW relation for motors, see "Motor rated operational powers and currents")
-- Breaking current for AC-3 ..................................................Ic = Ie
-- Breaking current for AC-4 while "motor accelerating" Ic = 6 x Ie
-- Percentage of AC-4 operating cycles .............................K (on the basis of the total number of operating cycles)
• Define the total number of operating cycles N required.
• Note the smallest contactor rating compatible for AC-3 (Ue / Ie) on Main pole utilization characteristic table (see “Technical
data”).
• For the selected contactor make a note of the following in relation to the voltage using diagram AC-3 in next pages:
-- The number of operating cycles A for Ic = Ie (AC-3)
-- The number of operating cycles B for Ic = 6 x Ie (AC-4)
• Calculate the estimated number of cycles N’ (N’ is always below A)

N'= A
1 + 0.01 K (A/B - 1)

• If N' is too low in relation to the target N, calculate the estimated number of cycles for a higher contactor rating.

Case of uninterrupted duty


For uninterrupted duty, some verifications of preventing maintenance are necessary to check the functionality of the con-
cerned product (consult us).
The combined effect of environmental conditions and the proper temperature of the product may require some disposals.
As a matter of fact, for this duty, the use duration prevails over the number of operating cycles.
1SBC101314S0201

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ABB MOTOR PROTECTION AND CONTROL 3/75


3-pole contactors
Electrical durability

Electrical durability for AC-1 utilization category - Ue ≤ 690 V

03
Switching non-inductive or slightly inductive loads. The breaking current Ic for AC-1 is equal to the rated operational current
of the load.
Ambient temperature and maximum electrical switching frequency: see "Technical data".

AF1250, AF1350,
AF1650, AF2050:
Millions of
* * The electrical durability
8

6
operating
F3

F9

0
AF 0

AF 0
0
,A

,A
at the rated current is

75
40

58
46
cycles

AF 6
0

AF 5
AF 65
AF 5
0
09

16

26
30

40
52

65
80

11

14

14
19

20

30
37
12

AF

AF
2
50000 operating cycles.
AF

AF

AF
AF

AF
AF

AF
AF

AF

AF

AF

AF
AF

10

3 9
7
5
3
1
2 9
7
5
3

1
1

0.5

0.3 9
7
5
3
1
0.2
1 3 5 7 9 1 59 1 3 5 7 9

1 3 579 1 5 9
1 3 5 7 9 1 3 5 7 9
0.1
2 3 5 10 20 30 50 100 200 300 500 1000
26.5 Breaking current Ic (A)

Note: * For AF580 and AF750 contacts needs to be replaced after 750k operations.

Example:
Ic / AC-1 = 26.5 A – Electrical durability required = 2 millions operating cycles.
Using the AC-1 curves above select the AF26 contactor at intersection " " (26.5 A / 2 millions operating cycles).
1SBC101940S0201

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3/76 ABB MOTOR PROTECTION AND CONTROL


3-pole contactors
Electrical durability
03

Electrical durability for AC-3 utilization category - Ue ≤ 440 V.


Switching cage motors: starting and switching off running motors. The breaking current Ic for AC-3 is equal to the rated
operational current Ie (Ie = motor full load current).
Ambient temperature and maximum electrical switching frequency: see "Technical data".

AF1350, AF1650:
Millions of

6
The electrical durability

14
38

96

19 AF
operating * *
AF

AF
at the rated current is

AF 0,
6

AF 0
AF 05
AF 5
AF 5
0

0
AF 00
,

,
cycles
16
09

12

26

40

52
65

11

14

26
30
37
30

80

46

58

75
50000 operating cycles.

4
AF
AF

AF

AF

AF

AF
AF

AF

AF
AF

AF

AF

AF
AF
10

3 9
7
5
3
2 9
1

1.8 7
5
3

1
1

0.5

1 3 5 7 9 1 3 5 7 9 1 5 9 1 3 5 7 9
0.3
1 3 579
1 3 5 7 9 1 5 9 1 3 5 7 9
0.2
2 3 5 10 20 30 50 100 200 300 500 1000
55
Breaking current Ic (A)

Note: * For AF580 and AF750 contacts needs to be replaced after 750k operations.

Example:
Motor power 30 kW for AC-3 - Ue = 400 V and Ie = 55 A utilization – Electrical durability required = 1.8 million operating cycles.
For AC-3: Ic = Ie. Select the AF65 contactor at intersection " " (55 A / 1.8 million operating cycles) on the curves
(AC-3 - Ue ≤ 440 V).
1SBC101941S0201

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ABB MOTOR PROTECTION AND CONTROL 3/7 7


3-pole contactors
Electrical durability

03
Electrical durability for AC-3 utilization category - 440 V < Ue ≤ 690 V.
Switching cage motors: starting and switching off running motors. The breaking current Ic for AC-3 is equal to the rated
operational current Ie (Ie = motor full load current).
Ambient temperature and maximum electrical switching frequency: see "Technical data".

Millions of
operating AF1350, AF1650:
cycles The electrical durability at
* * the rated current is 50000

AF 6
AF 0
6

AF 0

AF 5
AF 5
5

40 0
AF 2
16

AF F30

AF 80
26

40

AF 2
65

11
14
14

19
20

26
30

AF 37
09

AF 0
AF 0
AF 0
0
AF

38

96
AF
AF

AF

AF

AF

AF

AF
operating cycles.
AF

46
58
75
A

10

3 9
7
5
3
1
2 9
7
1.5 5
3

1
1

0.5

1 3 5 7 9 1 5 9 1 3 5 7 9
0.3
1 3 5 7 9 1 3 579 1 3 5 7 9 1 3 579
1 3 5 7 9
0.2
2 3 5 10 20 30 50 100 200 300 500 1000
140 Breaking current Ic (A)

Note: * For AF580 and AF750 contacts needs to be replaced after 750k operations.

Example:
Motor power 132 kW for AC-3 - Ue = 660 V and Ie = 140 A utilization – Electrical durability required = 1.5 million operating cycles.
For AC-3: Ic = Ie. Select the AF265 contactor at intersection " " (140 A / 1.5 million operating cycles) on the curves
(AC-3 - 440 V < Ue ≤ 690 V).
1SBC101955S0201

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3/78 ABB MOTOR PROTECTION AND CONTROL


3-pole contactors
Electrical durability

Electrical durability for AC-2 or AC-4 utilization category - Ue ≤ 440 V


03

Ambient temperature ≤ 60 °C for AF09 ... AF370, ≤ 55 °C for AF400 ... AF1650
Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie
for AC-2 and 6 x Ie for AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current).

Maximum electrical switching frequency: see "Technical data".

Millions of

AF ,
40 38

* *

20 0

5
14
6

AF 19

AF 26
operating
AF AF

F9
AF 52

6 AF

37 5
AF

AF 0
5

0
AF 0
AF 0
AF 30
,

,A

58
26

75
30

46
12

16

40
09

AF

cycles
AF 5

14 6,

0
6
80
AF

AF
AF

AF

AF
AF

AF F11
A

10

3
2 9
7
5
3
1
1

0.5

0.3

0.2 9
7
5
3
1
0.1

0.05

0.03
0.02 9
7
5
3 1 3 5 7 9 1 3 5 7 9
1
0.01
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

0.005
2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000
Breaking current Ic (A)

Note: * For AF580 and AF750 contacts needs to be replaced after 750k operations.
1SBC101942S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/79


3-pole contactors
Electrical durability

03
Electrical durability for AC-2 or AC-4 utilization category - 440 V < Ue ≤ 690 V
Ambient temperature ≤ 60 °C for AF09 ... AF370, ≤ 55 °C for AF400 ... AF750
Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie
for AC-2 and 6 x Ie for AC-4, keaping in mind tha Ie is the motor rated operational current (Ie = motor full load current). Maxi-
mum electrical switching frequency: see "Technical data".

Millions of

AF AF1 116
operating
AF
14 40
cycles

46 0
AF 6
0

AF F40
19

20
*

AF 305 5
96

AF 0
AF

A
AF F2
*

AF 580
AF
09

12

16

26

30

AF 38

0
,
40

52

65

80
AF

AF

AF

AF

AF

AF

75
0
AF

AF

AF

37
10

3
2 9
7
5
3
1
1

0.5

0.3
0.2 9
7
5
3
1
0.1

0.05

0.03

0.02 9
7
5
3
1
0.01 1 3 5 7 9

1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

0.005
2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000
Breaking current Ic (A)

Note: * For AF580 and AF750 contacts needs to be replaced after 750k operations.
1SBC101943S0201

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3/80 ABB MOTOR PROTECTION AND CONTROL

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ABB MOTOR PROTECTION AND CONTROL 3/81


Push-in Spring
motor starting solution

03
3/83 Presentation
3/89 Overview
Ordering details
4 to 18.5 kW
3/90 AF09..K ... AF38..K AC / DC operated
3/91 AF09Z..K ... AF38Z..K 24 V DC designed for PLC
3/92 AF09Z..K ... AF38Z..K AC / DC operated for specific applications
3/93 Main accessories
3/94 Technical data
3/101 Electrical durability
3/404 Voltage code table


For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

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3/82 ABB MOTOR PROTECTION AND CONTROL
03

1SBC100445S0201

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ABB MOTOR PROTECTION AND CONTROL 3/83


Just push it
Push-in Spring motor starting solution

03
With the new Push-in Spring motor starting solution, one push is all you need for
extremely fast wiring. No tool is required, so you can save up to 50% wiring time
with Push-in Spring compared to conventional spring solutions. And the connections
are just as reliable. So for speed, ease and reliability, just push it.

Speed up your projects


Faster than ever installation
Imagine a motor starting solution that’s twice as fast to install. With Push-in
Spring, you no longer need to imagine – it’s a reality. Push-in mode allows you
to insert both ferruled and rigid cables without the need to use any tools,
boosting your productivity like never before.

Easy to install
Easier than ever wiring
Push-in Spring technology opens up new possibilities. With its unmatched
ease of use, wiring becomes far more intuitive. This eliminates the need for
special training and reduces the chance of wiring error. What possibilities will
it open up for you?

Continuous operation
Reliable as ever connections
1SBC100445S0201

The speed and ease of Push-in Spring comes with the added reassurance of
connections that are as reliable as ever. This gives you complete peace of mind
when using the Push-in Spring motor starting solution.

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3/84 ABB MOTOR PROTECTION AND CONTROL


Faster than ever installation
03

2-in-1 connection
For the very first time, ABB's 2-in-1 connection allows you to
use ferruled and rigid cables (Push-in mode) or cables
without ferrules (Spring mode) in the same terminal. In
Push-in mode, cables can be inserted by just simply pushing
them in by hand.

Smart accessories
100% tool-free connecting kits significantly reduce
installation time.

Complete solution
High connection capacities are optimized for motor starting
solutions up to 18.5 kW 400 V AC-3 and 50 A AC-1 (25 hp
480 V and 45 A general use). This includes short-circuit
fuseless protection up to 100 kA. Push-in Spring accessories
can be mounted on the standard screw range of manual
motor starters and contactors.
1SBC100446S0201

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ABB MOTOR PROTECTION AND CONTROL 3/85


Easier than ever wiring

03
Intuitive wiring
With Push-in Spring, all cables and connecting links use the
same round shape entry, whilst the square terminals above
are clearly marked with screwdriver symbols. The result?
Wiring and de-wiring that’s intuitive and easily repeatable
without cabling error, with little to no training required.

Just one screwdriver required


For de-wiring, only one screwdriver size is needed for the
entire range. No twisting or turning is required either, so
there's less chance of damage to the terminals
and to your installation as a whole.

Automated wiring
The Push-in Spring motor starting solution features 90°
cable insertion for all terminals. Front access to terminals
aids smooth, robust insertion of cables and makes
automated robot wiring possible.
1SBC100446S0201

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3/86 ABB MOTOR PROTECTION AND CONTROL


Reliable as ever connections
03

Robust electrical contact


The special spring design guarantees excellent electrical
contact. The design provides strict control of contact
strength, independent from operator, giving you
complete assurance.

Vibration-proof
You can count on Push-in Spring connections, even in harsh
environments. Push-in Spring technology has been shock
and vibration tested according to IEC 60068-2-27 and
IEC 60068-2-6 standards.

No need to re-tighten
With self-tightening terminals, there’s no need to re-tighten
after transportation or during the life cycle of the product.
High connection strength is guaranteed throughout the
whole lifetime of the device.
1SBC100446S0201

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ABB MOTOR PROTECTION AND CONTROL 3/87

03
Push-in mode
Connect rigid cables or ferruled cables simply by pushing them into the cable
holes – no need to use any tools. Push-in mode saves up to 50% wiring time
compared to conventional spring solutions and makes installation a breeze.
Benefit from intuitive wiring, self-tightening terminals and less chance of
wiring error.

Spring Mode
This mode is used for small cable cross-sections or for cables without ferrules.
It is also used for de-wiring the solution. Before inserting the cable, simply
push a screwdriver into the clearly marked holes to open the terminal. ABB’s
Spring mode is easier to use than conventional spring technology, with less
chance of damage to terminals as no twisting or turning is required.
1SBC100446S0201

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3/88 ABB MOTOR PROTECTION AND CONTROL


Push-in Spring solution
Complete range, complete efficiency
03

The Push-in Spring motor starting solution products provide you with
a range of benefits.

2-in-1
Benefit from both Push-in mode Just one tool for everything
and Spring mode and use You only need a 3 mm
ferruled cables or cables without screwdriver in Spring mode
ferrules in the same terminal. as well as for de-wiring the
complete solution.

Compatible with screw range


Mount accessories for control
circuits on the screw range up
to 30 kW AC-3 400 V on manual Tool-less connecting links
motor starters and up to 100% tool-less mounting
45 kW AC-3 400 V, 130 A AC-1 connecting links.
on contactors.

Higher connecting capacity


The solution ranges up to
18.5 kW 400 V AC-3 and 50 A AC-1
Robust by design
(25 hp 480 V and
Contact robustness by design,
45 A 600 V general use).
independent from operator.
1SBC100407S0201

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ABB MOTOR PROTECTION AND CONTROL 3/89


3-pole contactors and motor protection

03
AC / DC Control supply Type AF09..K AF12..K AF16..K AF26..K AF30..K AF38..K

IEC AC-3 Rated operational θ ≤ 60 °C, 380 - 400 V kW 4 5.5 7.5 11 15 18.5
power
Rated operational 380 - 400 V A 9 12 18 26 32 38
current
AC-1 Rated operational θ ≤ 40 °C, 690 V A 25 28 30 45 50 50
current
UL/CSA 3-phase Motor Rating 440 - 480 V hp 5 7.5 10 15 20 25
General Use Rating 600 V A 25 28 30 42 45 45
NEMA NEMA size 00 0 – 1 – –

Main accessories for contactors


Auxiliary Front mounting CA4-10K (1 N.O.)
contact blocks CA4-01K (1 N.C.)

Side mounting CAL4-11K

Interlocking units Mechanical VM4


Mechanical / Electrical VEM4K*
Surge protection Built-in surge protection
* For product availability, please consult your ABB local sales organization.

1SBC100407S0201

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3/90 ABB MOTOR PROTECTION AND CONTROL


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
4 to 18.5 kW
AC / DC operated

AF09..K ... AF38..K contactors are mainly used for controlling 3-phase motors and power circuits
03

up to 690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...500 V 50/60 Hz
and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
1SBC101560V0014

-- very distinct closing and opening


3

• built-in surge suppression


• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

AF09-30-10K IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts (1)
power current motor use Uc min. … Uc max. fitted Pkg
(1 pce)
θ ≤ 40 °C rating rating
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
4 25 5 25 24 ... 60 20 ... 60 1 0 AF09-30-10K-11 1SBL137005R1110 0.285
0 1 AF09-30-01K-11 1SBL137005R1101 0.285
48 ... 130 48 ... 130 1 0 AF09-30-10K-12 1SBL137005R1210 0.285
0 1 AF09-30-01K-12 1SBL137005R1201 0.285
100 ... 250 100 ... 250 1 0 AF09-30-10K-13 1SBL137005R1310 0.285
1SBC101562V0014

0 1 AF09-30-01K-13 1SBL137005R1301 0.285


250 ... 500 250 ... 500 1 0 AF09-30-10K-14 1SBL137005R1410 0.325
0 1 AF09-30-01K-14 1SBL137005R1401 0.325
5.5 28 7.5 28 24 ... 60 20 ... 60 1 0 AF12-30-10K-11 1SBL157005R1110 0.285
0 1 AF12-30-01K-11 1SBL157005R1101 0.285
AF26-30-00K 48 ... 130 48 ... 130 1 0 AF12-30-10K-12 1SBL157005R1210 0.285
0 1 AF12-30-01K-12 1SBL157005R1201 0.285
100 ... 250 100 ... 250 1 0 AF12-30-10K-13 1SBL157005R1310 0.285
0 1 AF12-30-01K-13 1SBL157005R1301 0.285
250 ... 500 250 ... 500 1 0 AF12-30-10K-14 1SBL157005R1410 0.325
0 1 AF12-30-01K-14 1SBL157005R1401 0.325
7.5 30 10 30 24 ... 60 20 ... 60 1 0 AF16-30-10K-11 1SBL177005R1110 0.285
0 1 AF16-30-01K-11 1SBL177005R1101 0.285
48 ... 130 48 ... 130 1 0 AF16-30-10K-12 1SBL177005R1210 0.285
0 1 AF16-30-01K-12 1SBL177005R1201 0.285
100 ... 250 100 ... 250 1 0 AF16-30-10K-13 1SBL177005R1310 0.285
0 1 AF16-30-01K-13 1SBL177005R1301 0.285
250 ... 500 250 ... 500 1 0 AF16-30-10K-14 1SBL177005R1410 0.325
0 1 AF16-30-01K-14 1SBL177005R1401 0.325
11 45 15 42 24 ... 60 20 ... 60 0 0 AF26-30-00K-11 1SBL237005R1100 0.325
48 ... 130 48 ... 130 0 0 AF26-30-00K-12 1SBL237005R1200 0.325
100 ... 250 100 ... 250 0 0 AF26-30-00K-13 1SBL237005R1300 0.325
250 ... 500 250 ... 500 0 0 AF26-30-00K-14 1SBL237005R1400 0.365
15 50 20 45 24 ... 60 20 ... 60 0 0 AF30-30-00K-11 1SBL277005R1100 0.330
48 ... 130 48 ... 130 0 0 AF30-30-00K-12 1SBL277005R1200 0.330
100 ... 250 100 ... 250 0 0 AF30-30-00K-13 1SBL277005R1300 0.330
250 ... 500 250 ... 500 0 0 AF30-30-00K-14 1SBL277005R1400 0.370
18.5 50 25 45 24 ... 60 20 ... 60 0 0 AF38-30-00K-11 1SBL297005R1100 0.330
48 ... 130 48 ... 130 0 0 AF38-30-00K-12 1SBL297005R1200 0.330
100 ... 250 100 ... 250 0 0 AF38-30-00K-13 1SBL297005R1300 0.330
250 ... 500 250 ... 500 0 0 AF38-30-00K-14 1SBL297005R1400 0.370

77 3.03" 86 3.39"
71 2.80" 80 3.15"
45 1.77" 5.5 0.22" 45 1.77" 5.5 0.22"
10.5 0.41"
10.5 0.41"

35mm EN/EC 60715

35mm EN/EC 60715


82 3.22"

82 3.22"

5.5 0.22" 5.5 0.22"

10 0.39" 15 0.59"
1SBC100428S0201

AF09..K, AF12..K, AF16..K AF26..K, AF30..K, AF38..K

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/91


AF09Z..K ... AF38Z..K 3-pole contactors - with Push-in Spring terminals
4 to 18.5 kW
24 V DC operated - designed for PLC

AF09Z..K ... AF38Z..K contactors are mainly used for controlling 3-phase motors and power circuits

03
up to 690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: DC operated with electronic coil interface allowing low holding consumption up
to 1.7 W and reduced panel energy consumption
-- allow direct control by PLC-output ≥ 250 mA 24 V DC
-- very distinct closing and opening
• built-in surge suppression
1SBC101597V0014

• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
AF09Z-30-10K power current motor use Uc min. … Uc max. fitted Pkg
(1 pce)
θ ≤ 40 °C rating rating
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V DC kg
4 25 5 25 24 1 0 AF09Z-30-10K-30 1SBL136005R3010 0.435
0 1 AF09Z-30-01K-30 1SBL136005R3001 0.435
5.5 28 7.5 28 24 1 0 AF12Z-30-10K-30 1SBL156005R3010 0.435
0 1 AF12Z-30-01K-30 1SBL156005R3001 0.435
7.5 30 10 30 24 1 0 AF16Z-30-10K-30 1SBL176005R3010 0.435
0 1 AF16Z-30-01K-30 1SBL176005R3001 0.435
11 45 15 42 24 0 0 AF26Z-30-00K-30 1SBL236005R3000 0.440
1SBC101599V0014

15 50 20 45 24 0 0 AF30Z-30-00K-30 1SBL276005R3000 0.440


18.5 50 25 45 24 0 0 AF38Z-30-00K-30 1SBL296005R3000 0.440
Note: AF..Z contactors with 24V DC control voltage need to respect the connection polarities indicated close to the coil terminals:
A1+ for the positive pole and A2- for the negative pole.
AF26Z-30-00K For product availability, please consult your ABB local sales organization.

97 3.82" 106 4.17"


91 3.58" 100 3.94"
45 1.77" 5.5 0.22" 45 1.77" 5.5 0.22"
10.5 0.41"
10.5 0.41"

35mm EN/EC 60715


35mm EN/EC 60715

82 3.22"
82 3.22"

5.5 0.22"
5.5 0.22"

15 0.59"
10 0.39"
1SBC100498S0201

AF09Z..K, AF12Z..K, AF16Z..K AF26Z..K, AF30Z..K, AF38Z..K

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/92 ABB MOTOR PROTECTION AND CONTROL


AF09Z..K ... AF38Z..K 3-pole contactors - with Push-in Spring terminals
4 to 18.5 kW
AC / DC operated - for specific applications

AF09Z..K ... AF38Z..K contactors are mainly used for controlling 3-phase motors and power circuits
03

up to 690 V AC and 220 V DC. These contactors are of the block type design with 3 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...250 V 50/60 Hz
and 12...250 V DC
-- can manage large control voltage variations
-- allow direct control by PLC-output ≥ 24 V DC 500 mA
1SBC101560V0014

-- reduced panel energy consumption


-- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on request)
• built-in surge suppression
AF09Z-30-10K • add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts
power current motor use Uc min. … Uc max. fitted Pkg
(1 pce)
θ ≤ 40 °C rating rating
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
4 25 5 25 – 12 ... 20 1 0 AF09Z-30-10K-20 1SBL136005R2010 0.315
0 1 AF09Z-30-01K-20 1SBL136005R2001 0.315
24 ... 60 20 ... 60 1 0 AF09Z-30-10K-21 1SBL136005R2110 0.315
1SBC101562V0014

0 1 AF09Z-30-01K-21 1SBL136005R2101 0.315


48 ... 130 48 ... 130 1 0 AF09Z-30-10K-22 1SBL136005R2210 0.315
0 1 AF09Z-30-01K-22 1SBL136005R2201 0.315
100 ... 250 100 ... 250 1 0 AF09Z-30-10K-23 1SBL136005R2310 0.315
0 1 AF09Z-30-01K-23 1SBL136005R2301 0.315
AF26Z-30-00K 5.5 28 7.5 28 – 12 ... 20 1 0 AF12Z-30-10K-20 1SBL156005R2010 0.315
0 1 AF12Z-30-01K-20 1SBL156005R2001 0.315
24 ... 60 20 ... 60 1 0 AF12Z-30-10K-21 1SBL156005R2110 0.315
0 1 AF12Z-30-01K-21 1SBL156005R2101 0.315
48 ... 130 48 ... 130 1 0 AF12Z-30-10K-22 1SBL156005R2210 0.315
0 1 AF12Z-30-01K-22 1SBL156005R2201 0.315
100 ... 250 100 ... 250 1 0 AF12Z-30-10K-23 1SBL156005R2310 0.315
0 1 AF12Z-30-01K-23 1SBL156005R2301 0.315
7.5 30 10 30 – 12 ... 20 1 0 AF16Z-30-10K-20 1SBL176005R2010 0.315
0 1 AF16Z-30-01K-20 1SBL176005R2001 0.315
24 ... 60 20 ... 60 1 0 AF16Z-30-10K-21 1SBL176005R2110 0.315
0 1 AF16Z-30-01K-21 1SBL176005R2101 0.315
48 ... 130 48 ... 130 1 0 AF16Z-30-10K-22 1SBL176005R2210 0.315
0 1 AF16Z-30-01K-22 1SBL176005R2201 0.315
100 ... 250 100 ... 250 1 0 AF16Z-30-10K-23 1SBL176005R2310 0.315
0 1 AF16Z-30-01K-23 1SBL176005R2301 0.315
11 45 15 42 – 12 ... 20 0 0 AF26Z-30-00K-20 1SBL236005R2000 0.355
24 ... 60 20 ... 60 0 0 AF26Z-30-00K-21 1SBL236005R2100 0.355
48 ... 130 48 ... 130 0 0 AF26Z-30-00K-22 1SBL236005R2200 0.355
100 ... 250 100 ... 250 0 0 AF26Z-30-00K-23 1SBL236005R2300 0.355
15 50 20 45 – 12 ... 20 0 0 AF30Z-30-00K-20 1SBL276005R2000 0.360
24 ... 60 20 ... 60 0 0 AF30Z-30-00K-21 1SBL276005R2100 0.360
48 ... 130 48 ... 130 0 0 AF30Z-30-00K-22 1SBL276005R2200 0.360
100 ... 250 100 ... 250 0 0 AF30Z-30-00K-23 1SBL276005R2300 0.360
18.5 50 25 45 – 12 ... 20 0 0 AF38Z-30-00K-20 1SBL296005R2000 0.360
24 ... 60 20 ... 60 0 0 AF38Z-30-00K-21 1SBL296005R2100 0.360
48 ... 130 48 ... 130 0 0 AF38Z-30-00K-22 1SBL296005R2200 0.360
100 ... 250 100 ... 250 0 0 AF38Z-30-00K-23 1SBL296005R2300 0.360
Note: Only AF..Z contactors with 12...20 V DC control voltage need to respect the connection polarities indicated close to the coil
terminals: A1+ for the positive pole and A2- for the negative pole.
77 3.03" 86 3.39"
71 2.80" 80 3.15"

45 1.77" 5.5 0.22" 45 1.77" 5.5 0.22"


10.5 0.41"

35mm EN/EC 60715


10.5 0.41"

35mm EN/EC 60715

82 3.22"

5.5 0.22"
82 3.22"

5.5 0.22"

15 0.59"
10 0.39"
1SBC100429S0201

AF09Z..K, AF12Z..K, AF16Z..K AF26Z..K, AF30Z..K, AF38Z..K

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/93


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
Main accessories

Contactor and main accessories (other accessories available)

03
AF09..K ... AF38..K

Fixing clips
AF..K contactor AF..K contactor

VM4
Mechanical
interlock unit

CAL4-11K
2-pole auxiliary
contact block

TEF4S
Electronic timer
CA4..K
4 -pole BX4-CA
BX4 CA4..K auxiliary protective
protective cover 1-pole auxiliary contact cover
contact block block

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor Main Built-in Front-mounted accessories Side-mounted accessories
types poles auxiliary Auxiliary contact blocks Electronic timer Mechanical Auxiliary contact blocks
contacts interlock unit
(between 2 contactors) Left side Right side
1-pole CA4..K 4-pole CA4..K TEF4S VM4 2-pole CAL4-11K

AF09(Z)..K ... AF38(Z)..K (1)


AF09..K ... AF16..K 30 0 1 4 max. or 1 or 1 – + 1 –
AF09..K ... AF16..K 30 1 0 2 max. – or 1 – + 1 +1
AF26..K ... AF38..K 30 0 0 4 max. or 1 or 1 +1 + 1 or 1

AF09Z..K ... AF38Z..K 24 V DC designed for PLC - coil 30 (1)


AF09Z..K ... AF16Z..K 3 0 0 1 4 max. or 1 or 1 +1 or 1 +1
AF09Z..K ... AF16Z..K 3 0 1 0 2 max. – or 1 +1 + 1 or 1
AF26Z..K ... AF38Z..K 3 0 0 0 1 – + 1 +1

(1) Including add-on and built-in contacts: 4 N.C. auxiliary contacts max. on positions 1, 2, 3, 4 and 3 N.C. auxiliary contacts max. on positions 1 ±30°, 5
1SBC100449S0201 - Rav. A

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/94 ABB MOTOR PROTECTION AND CONTROL


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
Technical data

Main pole - Utilization characteristics according to IEC


03

Contactor types AC / DC operated AF09..K AF12..K AF16..K AF26..K AF30..K AF38..K


Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free-air thermal current Ith
acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C 35 A 35 A 35 A 50 A 50 A 50 A
With conductor cross-sectional area 6 mm² 6 mm² 6 mm² 10 mm² 10 mm² 10 mm²
AC-1 Utilization category
For air temperature close to contactor
Ie / Rated operational current AC-1 θ ≤ 40 °C 25 A 28 A 30 A 45 A 50 A 50 A
Ue max. ≤ 690 V, 50/60 Hz θ ≤ 60 °C 25 A 28 A 30 A 40 A 42 A 42 A
θ ≤ 70 °C 22 A 24 A 26 A 32 A 37 A 37 A
With conductor cross-sectional area 4 mm² 6 mm² 6 mm² 10 mm² 10 mm² 10 mm²
AC-3 Utilization category
For air temperature close to contactor θ ≤ 60 °C
Ie / Max. rated operational current AC-3 (1)
220-230-240 V 9A 12 A 18 A 26 A 33 A 40 A
380-400 V 9A 12 A 18 A 26 A 32 A 38 A
415 V 9A 12 A 18 A 26 A 32 A 38 A
M 3-phase motors 440 V 9A 12 A 18 A 26 A 32 A 38 A
3 500 V 9.5 A 12.5 A 15 A 23 A 28 A 33 A
690 V 7A 9A 10.5 A 17 A 21 A 24 A
1000 V –
Rated operational power AC-3 (1)
220-230-240 V 2.2 kW 3 kW 4 kW 6.5 kW 9 kW 11 kW
380-400 V 4 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW
1500 r.p.m. 50 Hz 415 V 4 kW 5.5 kW 9 kW 11 kW 15 kW 18.5 kW
M 1800 r.p.m. 60 Hz 440 V 4 kW 5.5 kW 9 kW 15 kW 18.5 kW 22 kW
3 3-phase motors 500 V 5.5 kW 7.5 kW 9 kW 15 kW 18.5 kW 22 kW
690 V 5.5 kW 7.5 kW 9 kW 15 kW 18.5 kW 22 kW
1000 V –
Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
AC-8a Utilization category (without thermal overload
relay Ue 400 V 50/60 Hz θ ≤ 40 °C)
Ie / Rated operational current AC-8a 12 A 16 A 22 A 30 A 40 A 50 A
Rated operational power AC-8a 5.5 kW 7.5 kW 11 kW 15 kW 20 kW 25 kW
Short-circuit protection device for contactors
without thermal overload relay in free air
Motor protection excluded (2)
Ue ≤ 500 V AC - gG type fuse 25 A 32 A 32 A 50 A 63 A 63 A
Rated short-time withstand current Icw 1s 300 A 300 A 300 A 700 A 700 A 700 A
at 40 °C ambient temperature, 10 s 150 A 150 A 150 A 350 A 350 A 350 A
in free air from a cold state 30 s 80 A 80 A 80 A 225 A 225 A 225 A
1 min 60 A 60 A 60 A 150 A 150 A 150 A
15 min 35 A 35 A 35 A 50 A 50 A 50 A
Maximum breaking capacity
cos φ = 0.45 at 440 V 250 A 250 A 250 A 500 A 500 A 500 A
at 690 V 106 A 106 A 106 A 200 A 200 A 200 A
Power dissipation per pole Ie / AC-1 1.14 W 1.43 W 1.64 W 2W 2.44 W 2.44 W
Ie / AC-3 0.15 W 0.26 W 0.6 W 0.66 W 1W 1.41 W
Max. electrical switching frequency AC-1 600 cycles/h
AC-3 1200 cycles/h
AC-2, AC-4 300 cycles/h 150 cycles/h
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".
(2) For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices".
1SBC100430S0201

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/95


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
Technical data

Main pole - Utilization characteristics according to UL / NEMA / CSA

03
Contactor types AC / DC operated AF09..K AF12..K AF16..K AF26..K AF30..K AF38..K
Standards UL 60947-4-1, CSA-C22.2 No. 60947-4-1
Maximum operational voltage 600 V
NEMA size 00 0 - 1 - -
NEMA continuous Thermal current 9 A 18 A 27 A
amp rating
NEMA maximum
horse power ratings 115 V AC 1/3 hp 1 hp 2 hp
1-phase, 60 Hz 230 V AC 1 hp 2 hp 3 hp
NEMA maximum
horse power ratings 200 V AC 1-1/2 hp 3 hp 7-1/2 hp
3-phase, 60 Hz 230 V AC 1-1/2 hp 3 hp 7-1/2 hp
460 V AC 2 hp 5 hp 10 hp
575 V AC 2 hp 5 hp 10 hp
UL / CSA general use rating
600 V AC 25 A 28 A 30 A 42 A 45 A 45 A
With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 AWG 8
1 pole 80 V DC 25 A 28 A 30 A 42 A 45 A 45 A
2 poles in serie 160 V DC 25 A 28 A 30 A 42 A 45 A 45 A
3 poles in serie 240 V DC 25 A 28 A 30 A 42 A 45 A 45 A
With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 AWG 8
UL / CSA maximum 1-phase motor rating
Full load current 120 V AC 13.8 A 16 A 20 A 24 A 24 A 24 A
240 V AC 10 A 12 A 17 A 17 A 28 A 28 A
Horse power rating 120 V AC 3/4 hp 1 hp 1-1/2 hp 2 hp 2 hp 2 hp
240 V AC 1-1/2 hp 2 hp 3 hp 3 hp 5 hp 5 hp
UL / CSA maximum 3-phase motor rating
Full load current (1) 200-208 V AC 7.8 A 11 A 17.5 A 25.3 A 32.2 A 32.2 A
220-240 V AC 6.8 A 9.6 A 15.2 A 22 A 28 A 28 A
440-480 V AC 7.6 A 11 A 14 A 21 A 27 A 34 A
550-600 V AC 9A 11 A 17 A 22 A 27 A 32 A
Horse power rating (1) 200-208 V AC 2 hp 3 hp 5 hp 7-1/2 hp 10 hp 10 hp
220-240 V AC 2 hp 3 hp 5 hp 7-1/2 hp 10 hp 10 hp
440-480 V AC 5 hp 7-1/2 hp 10 hp 15 hp 20 hp 25 hp
550-600 V AC 7-1/2 hp 10 hp 15 hp 20 hp 25 hp 30 hp
UL / CSA - DC motor starting - 3 poles in series
Full Load Amps (FLA) 125 V DC 9.5 A 13.2 A 17 A 25 A 25 A 25 A
250 V DC 8.5 A 12.2 A 12.2 A 20 A 29 A 29 A
Horse power rating 125 V DC 1 hp 1-1/2 hp 2 hp 3 hp 3 hp 3 hp
250 V DC 2 hp 3 hp 3 hp 5 hp 7-1/2 hp 7-1/2 hp
Short-circuit protection device for
contactors without thermal overload relay
Motor protection excluded
Fuse rating 30 A 60 A 100 A
Fuse type, 600 V RK5
Maximum electrical switching frequency
For general use 600 cycles/h
For motor use 1200 cycles/h
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".
1SBC100434S0201

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/96 ABB MOTOR PROTECTION AND CONTROL


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
Technical data

Main pole - Utilization characteristics - 3 N.O. non reversing contactors


03

Contactor types AC / DC operated AF09..K AF12..K AF16..K AF26..K AF30..K AF38..K


AC Resistance air heating
Full Load Amps (FLA) 600 V AC 20 A 25 A 30 A 42 A 45 A 45 A
Elevator control, load switching,
500,000 electrical operating
cycles acc. to CSA B44.1 / ASME
17.5 paragraph 19.2.1
1-phase
Horse power rating 110-120 V AC 1/4 hp 1/3 hp – 1-1/2 hp 2 hp 2 hp
220-240 V AC 1/2 hp 3/4 hp – 3 hp 3 hp 5 hp
3-phase
Horse power rating 200-208 V AC 1 hp 2 hp – 5 hp 7-1/2 hp 7-1/2 hp
220-240 V AC 1 hp 2 hp – 5 hp 7-1/2 hp 10 hp
440-480 V AC 3 hp 5 hp – 15 hp 20 hp 20 hp
550-600 V AC 3 hp 5 hp – 15 hp 20 hp 20 hp
Elevator control,
500,000 mechanical operating
cycles, 5 electrical operating
cycles acc. to CSA B44.1 / ASME
17.5 paragraph 19.2.2
1-phase
Horse power rating 110-120 V AC 3/4 hp 1 hp 1-1/2 hp 2 hp 2 hp 3 hp
220-240 V AC 1-1/2 hp 2 hp 3 hp 3 hp 5 hp 7-1/2 hp
3-phase
Horse power rating 200-208 V AC 2 hp 3 hp 5 hp 7-1/2 hp 10 hp 10 hp
220-240 V AC 2 hp 3 hp 5 hp 7-1/2 hp 10 hp 10 hp
440-480 V AC 5 hp 7-1/2 hp 10 hp 15 hp 20 hp 25 hp
550-600 V AC 7-1/2 hp 10 hp 15 hp 20 hp 25 hp 30 hp
Lighting application - UL/CSA
Tungsten lamps
1-phase per pole 347 V AC 20 A 25 A 30 A 42 A 45 A 45 A
3-phase break all lines 600 V AC 20 A 25 A 30 A 42 A 45 A 45 A
Electrical discharge lamps
(ballast)
1-phase per pole 347 V AC 20 A 25 A 30 A 42 A 45 A 45 A
3-phase break all lines 600 V AC 20 A 25 A 30 A 42 A 45 A 45 A

1SBC100435S0201

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/97


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
Technical data

General technical data

03
Contactor types AC / DC operated AF09..K AF12..K AF16..K AF26..K AF30..K AF38..K
Rated insulation voltage Ui
acc. to IEC 60947-4-1 690 V
acc. to UL / CSA 600 V
Rated impulse withstand voltage Uimp. 6 kV
Electromagnetic compatibility Devices complying with IEC 60947-1 / EN 60947-1 - Environment A and B (1)
Ambient air temperature close to contactor
Operation Without thermal overload relay -40 ... +70 °C
Storage -60 ... +80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 10 million operating cycles
Maximum switching frequency 3600 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1 Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position
C1 A 30 g
B1 25 g closed position / 5 g open position
A A B1 B2 B2 15 g
C1 25 g
C2 C2 25 g
Vibration withstand 5 ... 300 Hz
acc. to IEC 60068-2-6 4 g Closed position / 2 g Open position
(1) AF09 … AF38-..-..-12 (48...130 V 50/60 Hz-DC) compliant to environment A only. For environment B: select AF09 … AF38Z-..-..-22.

Mounting characteristics and conditions for use


Contactor types AC / DC operated AF09..K AF12..K AF16..K AF26..K AF30..K AF38..K
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5

Max. N.C. built-in and add-on N.C. auxiliary contacts: see accessory fitting details for a 3-pole
contactor AF09 ... AF38
Mounting distances The contactors can be assembled side by side
Fixing
On rail according to IEC 60715, EN 60715 35 x 7.5 mm or 35 x 15 mm
By screws (not supplied) 2 x M4 screws placed diagonally

1SBC100436S0201 - Rev. A

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/98 ABB MOTOR PROTECTION AND CONTROL


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
Technical data

Magnet System Characteristics for AF09..K … AF38..K contactors - AC / DC operated


03

Contactor types AC / DC operated AF09..K AF12..K AF16..K AF26..K AF30..K AF38..K


Coil operating limits AC supply At θ ≤ 60 °C 0.85 x Uc min...1.1 x Uc max.
acc. to IEC 60947-4-1 At θ ≤ 70 °C 0.85 x Uc min...Uc max.
DC supply At θ ≤ 60 °C 0.85 x Uc min...1.1 x Uc max.
At θ ≤ 70 °C 0.85 x Uc min...Uc max.
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24 ... 500 V AC
Coil consumption Average pull-in value 50 VA
Average holding value 2.2 VA / 2 W
DC control voltage
Rated control circuit voltage Uc 20 ... 500 V DC
Coil consumption Average pull-in value 50 W
Average holding value 2W
PLC-output control Not suitable for direct control by PLC-output
Drop-out voltage ≤ 60 % Uc min.
Operating time
Between coil energization and:
N.O. contact closing 40 ... 95 ms
N.C. contact opening 38 ... 90 ms
Between coil de-energization and:
N.O. contact opening 11 ... 95 ms
N.C. contact closing 13 ... 98 ms

Magnet System Characteristics for AF09Z..K … AF38Z..K contactors 24V DC operated - designed for PLC - coil 30
Contactor types AC / DC operated AF09Z..K AF12Z..K AF16Z..K AF26Z..K AF30Z..K AF38Z..K
Coil operating limits DC supply At θ ≤ 60 °C 0.85 ... 1.1 x Uc
acc. to IEC 60947-4-1 At θ ≤ 70 °C Uc
DC control voltage
Rated control circuit voltage Uc 24 V DC
Coil consumption Average pull-in value 6W
Average holding value 1.7 W
PLC-output control ≥ 250 mA 24 V DC for PLCs and safety PLCs using broken wire detection
Drop-out voltage ≤ 60 % of Uc min.
Operating time
Between coil energization and:
N.O. contact closing 27 … 53 ms
N.C. contact opening 20 … 35 ms
Between coil de-energization and:
N.O. contact opening 17 … 29 ms
N.C. contact closing 22 … 57 ms

Magnet System Characteristics for AF09Z..K … AF38Z..K contactors - for specific applications - coils 20, 21, 22, 23
Contactor types AC / DC operated AF09Z..K AF12Z..K AF16Z..K AF26Z..K AF30Z..K AF38Z..K
Coil operating limits AC supply At θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max
acc. to IEC 60947-4-1 At θ ≤ 70 °C 0.85 x Uc min ... Uc max
DC supply At θ ≤ 70 °C 0.85 x Uc min ... 1.1 x Uc max
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24 ... 250 V AC
Coil consumption Average pull-in value 16 VA
Average holding value 1.7 VA / 1.5 W
DC control voltage
Rated control circuit voltage Uc 12 ... 250 V DC
Coil consumption Average pull-in value 12 ... 16 W
Average holding value 1.7 W
PLC-output control (AF..Z coil 21) ≥ 500 mA 24 V DC for PLCs
Drop-out voltage ≤ 60 % of Uc min.
Voltage sag immunity acc. to SEMI F47-0706 (AF..Z coil 21, 22, 23) conditions of use on request
Dips withstand
-20 °C ≤ θ ≤ +60°C (AF..Z coil 21, 22, 23) 20 ms average for Uc ≥ 24 V 50/60 Hz or Uc ≥ 20 V DC
Operating time
Between coil energization and:
N.O. contact closing 40 ... 95 ms
N.C. contact opening 38 ... 90 ms
Between coil de-energization and:
N.O. contact opening 11 ... 95 ms
N.C. contact closing 13 ... 98 ms
1SBC100499S0201

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ABB MOTOR PROTECTION AND CONTROL 3/99


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
Technical data

Connecting characteristics

03
Contactor types AC / DC operated AF09..K AF12..K AF16..K AF26..K AF30..K AF38..K
Main terminals

Push-in Spring terminals


Connection capacity (min. ... max.)
Main conductors (poles)
Rigid Solid (≤ 2.5 mm²) 1x 1 ... 6 mm² 1 ... 10 mm²
Stranded (≥ 4 mm²) 2x 1 ... 6 mm² 1 ... 10 mm²
Flexible 1x 1 (push-in) / 0.5 (spring) ... 4 mm² 1 ... 6 mm²
with non insulated ferrule 2x 1 (push-in) / 0.5 (spring) ... 4 mm² 1 ... 6 mm²
Flexible with insulated ferrule 1x 1 (push-in) / 0.5 (spring) ... 4 mm² 1 ... 6 mm²
2x 1 (push-in) / 0.5 (spring) ... 2.5 mm² 1 ... 6 mm²
Flexible without ferrule 1x (spring) 0.5 ... 4 mm² (spring) 1 ... 6 mm²
2x (spring) 0.5 ... 4 mm² (spring) 1 ... 6 mm²
Connection capacity acc. to UL/CSA 1 or 2 x AWG 18 ... 10 AWG 18 ... 8
(Solid ≤ AWG 14)
Stripping length 12 mm 14 mm
Auxiliary conductors
(built-in auxiliary terminals + coil terminals)
Rigid solid 1x 1 ... 2.5 mm²
2x 1 ... 2.5 mm²
Flexible with 1x 1 (push-in) / 0.5 (spring) ... 2.5 mm²
non insulated ferrule 2x 1 (push-in) / 0.5 (spring) ... 2.5 mm²
Flexible with insulated ferrule 1x 1 (push-in) / 0.5 (spring) ... 1.5 mm²
2x 1 (push-in) / 0.5 (spring) ... 1.5 mm²
Flexible without ferrule 1x (spring) 0.5 ... 2.5 mm²
2x (spring) 0.5 ... 2.5 mm²
Connection capacity acc. to UL/CSA 1 or 2 x AWG 18 ... 14
Stripping length 10 mm
Degree of protection
acc. to IEC 60947-1 / EN 60947-1
and IEC 60529 / EN 60529
Main terminals IP20
Coil terminals IP20
Built-in auxiliary terminals IP20
Screwdriver type All terminals Flat Ø 3 mm x 0.5 mm

1SBC100437S0201

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3/100 ABB MOTOR PROTECTION AND CONTROL


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
Technical data

Built-in auxiliary contacts according to IEC


03

Contactor types AC / DC operated AF09..K AF12..K AF16..K AF26..K AF30..K AF38..K


Rated operational voltage Ue max. 690 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free air 16 A
thermal current Ith - θ ≤ 40 °C
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6A
220-240 V 50/60 Hz 4A
400-440 V 50/60 Hz 3A
500 V 50/60 Hz 2A
690 V 50/60 Hz 2A
Making capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Breaking capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 6 A / 144 W
48 V DC 2.8 A / 134 W
72 V DC 1 A / 72 W
110 V DC 0.55 A / 60 W
125 V DC 0.55 A / 69 W
220 V DC 0.27 A / 60 W
250 V DC 0.27 A / 68 W
400 V DC 0.15 A / 60 W
500 V DC 0.13 A / 65 W
600 V DC 0.1 A / 60 W
Short-circuit protection
device gG type fuse 10 A
Rated short-time withstand for 1.0 s 100 A
current Icw for 0.1 s 140 A
Minimum switching capacity 12 V / 3 mA
with failure rate acc. to IEC 60947-5-4 10 -7
Non-overlapping time between
N.O. and N.C. contacts ≥ 2 ms
Power dissipation per pole at 6 A 0.1 W
Maximum electrical switching AC-15 1200 cycles/h
frequency DC-13 900 cycles/h
Mechanically linked contacts Built-in N.O. or N.C. auxiliary contacts and additional N.O. or N.C. auxiliary contacts
acc. to annex L of IEC 60947-5-1 (CA4, CAL4 aux. contact blocks) are mechanically linked contacts.
Mirror contacts Built-in N.C. auxiliary contacts or additional N.C. auxiliary contacts (CA4, CAL4 aux. contact blocks)
acc. to annex F of IEC 60947-4-1 are mirror contacts.

Built-in auxiliary contacts according to UL / CSA


Contactor types AC / DC operated AF09..K AF12..K AF16..K AF26..K AF30..K AF38..K
Maximum operational voltage 600 V AC, 600 V DC
Pilot duty A600, Q600
AC thermal rated current 10 A
AC maximum volt-ampere making 7200 VA
AC maximum volt-ampere breaking 720 VA
DC thermal rated current 2.5 A
DC maximum
volt-ampere making-breaking 69 VA
1SBC100438S0201

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ABB MOTOR PROTECTION AND CONTROL 3/101


AF09..K ... AF38..K 3-pole contactors with Push-in Spring terminals
Electrical durability and utilization categories

03
General Electrical durability forecast and contactor selection for
Utilization categories determine the current making and mixed duty motor control: AC-3 (Ic = Ie) type switching off
breaking conditions relating to the characteristics of the while "motor running" and, occasionally, AC-4 (Ic = 6 x Ie)
loads to be controlled by the contactors. International type switching off while "motor accelerating"
­standard IEC 60947-4-1 and European standard EN 60947-4-1
are the standards to be referred to. Characteristics Load to be controlled
If Ic is the current to be broken by the contactor and Ie the Operational voltage Ue
rated operational current normally drawn by the load, then: Current normally drawn Ie (Ue / Ie / kW relation for motors, see
while "motor running" "Motor rated operational powers and
• Categories AC-1 and AC-3 Ic = Ie
currents")
• Category AC-2 Ic = 2.5 x Ie Utilization category AC-1, AC-2, AC-3 or AC-4
• Category AC-4 Ic = 6 x Ie Breaking current for AC-3 Ic = Ie
Generally speaking Ic = m x Ie where m is a multiple of the Breaking current for AC-4 Ic = 6 x Ie
load operational current. while "motor accelerating"
Percentage of AC-4 K (on the basis of the total number of
operating cycles operating cycles)
On next pages, the curves corresponding to categories AC-1,
• Define the total number of operating cycles N required.
AC-3 and AC-4 represent the electrical durability variation of
• Note the smallest contactor rating compatible for AC-3
standard contactors in relation to the breaking current Ic.
(Ue / Ie) on Main pole utilization characteristic table
Electrical durability is expressed in millions of operating
(see “Technical data”).
cycles.
• For the selected contactor make a note of the following in
relation to the voltage using diagram AC-3 in next pages:
Curve utilization mode -- The number of operating cycles A for Ic = Ie (AC-3)
Electrical durability forecast and contactor selection for -- The number of operating cycles B for Ic = 6 x Ie (AC-4)
categories AC-1, AC-2, AC-3 or AC-4 • Calculate the estimated number of cycles N’ (N’ is always
below A)
Characteristics Load to be controlled
Operational voltage Ue N'= A
Current normally drawn Ie (Ue / Ie / kW relation for motors, see 1 + 0.01 K (A/B - 1)
"Motor rated operational powers and
currents") • If N' is too low in relation to the target N, calculate the
Utilization category AC-1, AC-2, AC-3 or AC-4 estimated number of cycles for a higher contactor rating.
Breaking current Ic = Ie for AC-1 and for AC-3 ; Ic = 2.5 x Ie for
AC-2 ; Ic = 6 x Ie for AC-4
Case of uninterrupted duty
• Define the number of operating cycles N required. For uninterrupted duty, some verifications of preventing
• On the diagram corresponding to the operational maintenance are necessary to check the functionality of
category, select the contactor with the curve immediately the concerned product (consult us).
above the intersection point (Ic ; N). The combinated effect of environmental conditions and
the proper temperature of the product may require some
­disposals. As a matter of fact, for this duty, the use duration
prevails over the number of operating cycles.
1SBC100410S0201

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3/102 ABB MOTOR PROTECTION AND CONTROL


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
Electrical durability
03

Electrical Durability for AC-1 Utilization Category - Ue ≤ 690 V.


Switching non-inductive or slightly inductive loads. The breaking current Ic for AC-1 is equal to the rated
operational current of the load.
Ambient temperature and maximum electrical switching frequency: see "Technical Data".

38
, AF
9

26
30
2
0

1
1

Millions of operat-
AF

AF

AF
AF
AF

ing cycles
10

3 9
7
5
3
1
2 9
7
5
3

1
1

0.5

0.3 9
7
5
3
1
0.2
1 3 5 7 9 1 59 1 3 5 7 9

1 3 579 1 5 9
1 3 5 7 9 1 3 5 7 9
0.1
2 3 5 10 20 30 50 100 200 300 500 1000
26.5 Breaking current Ic (A)

Example:

Ic / AC-1 = 26.5 A – Electrical durability required = 2 millions operating cycles.


Using the AC-1 curves above select the AF26 contactor at intersection " " (26.5 A / 2 millions operating cycles). 1SBC100424S0201

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ABB MOTOR PROTECTION AND CONTROL 3/103


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
Electrical durability

03
Electrical Durability for AC-3 Utilization Category
Switching cage motors: starting and switching off running motors. The breaking current Ic for AC-3 is equal to
the rated operational current Ie (Ie = motor full load current). Ambient temperature and maximum electrical
switching frequency: see "Technical Data".

AC-3 - Ue ≤ 440 V
8
F3
,A
30
16
09

12

26

Millions of
AF
AF
AF

AF

AF

operating cycles
10

3 9
7
5
3
2 9
1

7
5
3

1
1

0.5

1 3 5 7 9 1 3 5 7 9 1 5 9 1 3 5 7 9
0.3
1 3 579
1 3 5 7 9 1 5 9 1 3 5 7 9
0.2
2 3 5 10 20 30 50 100 200 300 500 1000

Breaking current Ic (A)

AC-3 - 440 V < Ue ≤ 690 V


8

Millions of
F3
,A

operating cycles
12
16

30
26
0 9
AF
AF

AF
AF
AF

10

3 9
7
5
3
1
2 9
7
5
3

1
1

0.5

1 3 5 7 9 1 5 9 1 3 5 7 9
0.3
1 3 5 7 9 1 3 579 1 3 5 7 9 1 3 579
1 3 5 7 9
0.2
1SBC100425S0201

2 3 5 10 20 30 50 100 200 300 500 1000


Breaking current Ic (A)

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3/104 ABB MOTOR PROTECTION AND CONTROL


AF09..K ... AF38..K 3-pole contactors - with Push-in Spring terminals
Electrical durability
03

Electrical Durability for AC-2 or AC-4 Utilization Category


Switching cage motors: starting reverse operation and step-by-step operation. The breaking current Ic is
equal to 2.5 x Ie for AC-2 and 6 x Ie for AC-4, keeping in mind that Ie is the motor rated operational current Ie
(Ie = motor full load current).
Ambient temperature ≤ 60 °C. Maximum electrical switching frequency: see "Technical Data".

AC-2 or AC-4 - Ue ≤ 440 V


8
F3
,A

Millions of
26

30
12

16
09

AF

AF
AF

AF
AF

operating cycles
10

3
2 9
7
5
3
1
1

0.5

0.3

0.2 9
7
5
3
1
0.1

0.05

0.03
0.02 9
7
5
3 1 3 5 7 9 1 3 5 7 9
1
0.01
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

0.005
2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000

Breaking current Ic (A)

AC-2 or AC-4 - 440 V < Ue ≤ 690 V


26
12

Millions of
30
9

38
6
AF
0

AF

AF
AF

AF
AF

operating cycles
10

3
2 9
7
5
3
1
1

0.5

0.3
0.2 9
7
5
3
1
0.1

0.05

0.03

0.02 9
7
5
3
1
0.01 1 3 5 7 9
1SBC100426S0201

1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

0.005
2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000

Breaking current Ic (A)

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ABB MOTOR PROTECTION AND CONTROL 3/105


Notes

03

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03

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ABB MOTOR PROTECTION AND CONTROL 3/107


AFS contactors
for safety applications

03
3/109 Overview
Ordering details
4 to 18.5 kW
3/114 AFS09 ... AFS38 AC / DC operated with 2 N.O. + 2 N.C.
18.5 to 45 kW
3/115 AFS40 ... AFS96 AC / DC operated with 2 N.O. + 2 N.C.
3/116 AFS09 ... AFS96 Contactors and main accessories
3/117 Technical data
3/124 Electrical durability
3/404 Voltage code table


For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

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3/108 ABB MOTOR PROTECTION AND CONTROL
03

1SBC100321S0201

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ABB MOTOR PROTECTION AND CONTROL 3/109


AFS 3-pole contactors
with front-mounted auxiliary contacts
Dedicated for safety applications

03
ABB’s complete range of safety Safety and protection
Safety in all things
components make protection ABB’s AFS contactors can be easily integrated in ma‑
systems easier to build. chine manufacturer’s systems complying with main
standards EN ISO 13849 and EN 62061 ‑ guaranteeing
Designed for machine safety the safe use of your machinery and equipment.
applications, AFS contactors come The AFS contactor range is an integral part of ABB’s
comprehensive range of safety products.
with fixed front or side mounted
auxiliary contact blocks, making Continuous operation
them ideal for monitoring and Secure uptime
The AFS contactor secures system uptime. It allows
controlling circuits. Mechanically direct control by safety PLCs or safety relays to
linked and mirror contacts help ensure the safety performance customers require,
for contactors up to 38 A.
make your system safer. A low energy auxiliary contact guarantees PLC
feedback.

Speed up your projects


Simplify design
Perfect design makes integration easier. ABB’s
distinctive yellow auxiliary contact block makes
identifying the right product quicker.
By reducing the contactor coil’s power consumption,
panels can also be made smaller and transformers
more compact.
In addition, all the safety data for the contactors are
readily available using safety design tools.
1SBC100321S0201

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3/110 ABB MOTOR PROTECTION AND CONTROL


AFS contactors with front-mounted
auxiliary contact blocks
Dedicated for safety applications
03

Contactors status guaranteed Easy safety chain identification


ABB’s permanently fixed front-mounted auxiliary contact The yellow housing of ABB’s AFS contactors makes identify‑
blocks guarantee the correct contactor status at all times. ing the safety product in your panel quicker. During routine
Mechanically linked and mirror contacts get clearly marked maintenance work, ABB’s intuitive design saves valuable time.
symbols on the front and provide the performance required
in feedback circuits. This prevents any unexpected state
changes of auxiliary contact if main contacts become
welded or stuck and ensures an accurate depiction of the
safety system status displayed at all times.

Prevent unexpected operations Simplify calculation of your installation safety level


Front-mounted contact blocks are permanently fixed to All safety values are available in safety design tool such as
protect devices against accidental misuse and operation. Sistema and FSDT, dedicated software for determining the
A factory-fitted transparent cover shields the contactor Performance Level (PL) and Safety Integrity Level (SIL) of
status indicator, providing additional protection. safety functions and generating technical documentations.

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ABB MOTOR PROTECTION AND CONTROL 3/111

03
Control by safety PLCs or safety relays Fast response for increased safety
ABB’s AFS contactors can be controlled directly by safety With fast opening times less than 30 ms for selected variants,
PLCs or safety relays. The low energy auxiliary contacts AFS09 ... AFS38 respond quickly when a dangerous failure is
feature a minimum switching capacity 12 V / 3 mA. They detected. Safety is enhanced and the safety distances of in‑
guarantee system status feedback, making the system stallations can be significantly shorter.
safe and reliable.

Pluto safety PLC

Sentry safety relay

Panel size reduction Built-in surge suppression


By reducing coil energy consumption by up to 60%, panels Unlike conventional contactors, ABB's AFS contactors have
can be built smaller and transformers can be downsized. built‑in surge suppression, preventing surges from ever
With reduced power dissipation in the cabinet, installations reaching the control circuit. With no need for the usual ex‑
also need fewer fans. Using AFS contactors saves money ternal surge suppressor add-ons, ABB’s solution means one
and precious space. less device to install and one less complication to manage.
1SBC100278S0201

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3/112 ABB MOTOR PROTECTION AND CONTROL


AFS contactors for safety applications
A part of ABB's complete safety solutions
03

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ABB MOTOR PROTECTION AND CONTROL 3/113

03
1SBC100278S0201

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3/114 ABB MOTOR PROTECTION AND CONTROL


AFS09 ... AFS38 3-pole contactors for safety applications
4 to 18.5 kW
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

AFS09 ... AFS38 contactors are designed for machine safety applications. They are delivered with
03

fixed front-mounted auxiliary contact blocks making them ideal for monitoring and controlling
circuits.
1SBC101536V0014

Mechanically linked and mirror contacts make your system safer.


• control circuit with electronic coil interface:
-- dedicated 24 V DC for direct control by PLC-output ≥ 250 mA, low holding consumption up
to 1.7 W
AFS16-30-22 -- 24...60 V AC, 20...60 V DC and 100...250 V AC / DC operated accepting a wide control voltage
range
-- reduced panel energy consumption
• mirror and mechanically linked contacts, with front marked symbol acc. to IEC60947-5-1, always
guaranteeing the right contactor status
• front-mounted auxiliary contact block:
-- permanently fixed
-- protective cover to prevent manual operation
-- yellow housing for easy identification
1SBC101539V0014

-- minimum switching capacity 12 V / 3 mA, with a failure rate 10 -7 acc. to IEC 60947-5-4
• built-in surge suppression

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
AFS38-30-22
Rated operational 3-phase General voltage contacts (1)
power current motor use Uc min. … Uc max. fitted Pkg
θ ≤ 40 °C rating rating (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
kW A hp A V 50/60 Hz V DC kg
4 25 5 25 - 24 22 AFS09Z-30-22-30 1SBL136082R3022 0.490
24 ... 60 20 ... 60 (1) 22 AFS09-30-22-11 1SBL137082R1122 0.320
100 ... 250 100 ... 250 22 AFS09-30-22-13 1SBL137082R1322 0.320
5.5 28 7-1/2 28 - 24 22 AFS12Z-30-22-30 1SBL156082R3022 0.490
24 ... 60 20 ... 60 (1) 22 AFS12-30-22-11 1SBL157082R1122 0.320
100 ... 250 100 ... 250 22 AFS12-30-22-13 1SBL157082R1322 0.320
7.5 30 10 30 - 24 22 AFS16Z-30-22-30 1SBL176082R3022 0.490
24 ... 60 20 ... 60 (1) 22 AFS16-30-22-11 1SBL177082R1122 0.320
100 ... 250 100 ... 250 22 AFS16-30-22-13 1SBL177082R1322 0.320
11 45 15 45 - 24 22 AFS26Z-30-22-30 1SBL236082R3022 0.540
24 ... 60 20 ... 60 (1) 22 AFS26-30-22-11 1SBL237082R1122 0.360
100 ... 250 100 ... 250 22 AFS26-30-22-13 1SBL237082R1322 0.360
15 50 20 50 - 24 22 AFS30Z-30-22-30 1SBL276082R3022 0.540
24 ... 60 20 ... 60 22 AFS30-30-22-11 1SBL277082R1122 0.360
100 ... 250 100 ... 250 (1) 22 AFS30-30-22-13 1SBL277082R1322 0.360
18.5 50 25 50 - 24 22 AFS38Z-30-22-30 1SBL296082R3022 0.540
24 ... 60 20 ... 60 (1) 22 AFS38-30-22-11 1SBL297082R1122 0.360
100 ... 250 100 ... 250 22 AFS38-30-22-13 1SBL297082R1322 0.360

(1) AFS..-30-..-11 for control by transistor outputs of safety PLCs and safety relays use interface relay RA4 1SBN060100R1000.

* 110.5 4.35" * 119.5 4.70"

45 1.77" * 71 2.80" 10 0.39" 45 1.77"


35 1.38" * 80 3.15" 10 0.39"
2x
5.5 0.22" ø 4.2 0.17" M4 8-32 UNC 5.5 0.22"
6 0.24"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715

60 2.36"
80 3.15"
80 3.15"

5.5 0.22"
43 1.69"
70 2.76"
43 1.69"

5.5 0.22"
5 0.20"

5 0.20"
AFS09, AFS12, AFS16 AFS26, AFS30, AFS38

* For AFS09Z, AFS12Z, AFS16Z-30-22-30: * For AFS26Z, AFS30Z, AFS38Z-30-22-30:


1SBC100306S0201

depth + 20 mm (+ 0.79") depth + 20 mm (+ 0.79")

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/115


AFS40 ... AFS96 3-pole contactors for safety applications
18.5 to 45 kW
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

AFS40 ... AFS96 contactors are designed for machine safety applications. They are delivered with

03
fixed front-mounted auxiliary contact blocks making them ideal for monitoring and controlling
circuits. Mechanically linked and mirror contacts make your system safer.
• control circuit with electronic coil interface:
-- 24...60 V AC, 20...60 V DC and 100...250 V AC / DC operated accepting a wide control voltage
1SBC101542V0014

range
-- reduced panel energy consumption
• mirror and mechanically linked contacts, with front marked symbol acc. to IEC60947-5-1, always
guaranteeing the right contactor status
AFS65-30-22 • front-mounted auxiliary contact block:
-- permanently fixed
-- protective cover to prevent manual operation
-- yellow housing for easy identification
-- minimum switching capacity 12 V / 3 mA, with a failure rate 10 -7 acc. to IEC 60947-5-4
• built-in surge suppression

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational 3-phase General voltage contacts (1)
1SBC101544V0014

power current motor use Uc min. … Uc max. fitted Pkg


θ ≤ 40 °C rating rating (1 pce)
400 V 480 V 600 V AC
AC-3 AC-1
AFS96-30-22 kW A hp A V 50/60 Hz V DC kg
18.5 70 30 60 24 ... 60 20 ... 60 (1) 22 AFS40-30-22-11 1SBL347082R1122 1.020
100 ... 250 100 ... 250 22 AFS40-30-22-13 1SBL347082R1322 1.000
22 100 40 80 24 ... 60 20 ... 60 (1) 22 AFS52-30-22-11 1SBL367082R1122 1.020
100 ... 250 100 ... 250 22 AFS52-30-22-13 1SBL367082R1322 1.000
30 105 50 90 24 ... 60 20 ... 60 (1) 22 AFS65-30-22-11 1SBL387082R1122 1.020
100 ... 250 100 ... 250 22 AFS65-30-22-13 1SBL387082R1322 1.000
37 125 60 105 24 ... 60 20 ... 60 (1) 22 AFS80-30-22-11 1SBL397082R1122 1.270
100 ... 250 100 ... 250 22 AFS80-30-22-13 1SBL397082R1322 1.220
45 130 60 115 24 ... 60 20 ... 60 (1) 22 AFS96-30-22-11 1SBL407082R1122 1.270
100 ... 250 100 ... 250 22 AFS96-30-22-13 1SBL407082R1322 1.220

(1) AFS..-30-..-11 for control by transistor outputs of safety PLCs and safety relays use interface relay RA4 1SBN060100R1000.

144 5.67" 149 5.87"

111 4.37" 10 0.39" 116 4.57" 10


55 2.17" 70 2.76"
7 0.28" 0.39"
7 0.28"
6 0.24"
6 0.24"

35 x 15 mm EN/IEC 60715
35 mm EN/IEC 60715

119.5 4.70"
119.5 4.70"

43 1.69"

43 1.69"

5.5 0.22" 5.5 0.22"

AFS80, AFS96
1SBC100308S0201

AFS40, AFS52, AFS65

Main dimensions mm, inches

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3/116 ABB MOTOR PROTECTION AND CONTROL


AFS09 ... AFS96 3-pole contactors for safety applications
Contactors and main accessories
03

AFS contactor

CAL4-11
2-pole auxiliary
contact block

TF
EF
Overload relay

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor Main Built-in Front-mounted accessories Mechanical Side-mounted accessories
types poles auxiliary Auxiliary contact blocks Electronic timer interlock unit Auxiliary contact blocks
contacts (between 2 contactors)

2-pole CAL4-11
1-pole CA4 2-pole CAT4-11 4-pole CA4 TEF4 VM.. Left side Right side
AFS09 ... AFS38 30 2 2 – – – – 1 + 1 –
AFS09Z ... AFS38Z 30 2 2 – – – – 1 – –
AFS40 ... AFS96 30 2 2 – – – – – + 1 +1
– – – – – + 1 or 1

Overload relays fitting details (1)


Contactor types Thermal overload relays Electronic overload relays
AFS09 ... AFS38 TF42 (0.10...38 A) EF19 (0.10...19 A)
AFS26 ... AFS38 TF42 (0.10...38 A) EF45 (9...45 A)
AFS40 ... AFS65 TF65 (22...67 A) EF65 (20...70 A)
AFS80, AFS96 TF96 (40...96 A) EF96 (36...100 A)
The addition of an overload relay on the contactor does not prevent fitting of many other accessories as shown above.
(1) Direct mounting - No kit required.
1SBC100313S0201

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ABB MOTOR PROTECTION AND CONTROL 3/117


AFS09 ... AFS96 3-pole contactors for safety applications
Technical data

Main pole - Utilization characteristics according to IEC

03
Contactor types AC / DC operated AFS09 AFS12 AFS16 AFS26 AFS30 AFS38 AFS40 AFS52 AFS65 AFS80 AFS96
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V 1000 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free-air thermal current Ith
acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C 35 A 35 A 35 A 50 A 50 A 50 A 105 A 105 A 105 A 130 A 130 A
With conductor cross-sectional area 6 mm² 6 mm² 6 mm² 10 mm² 10 mm² 10 mm² 35 mm² 35 mm² 35 mm² 50 mm² 50 mm²
AC-1 Utilization category
For air temperature close to contactor
Ie / Rated operational current AC-1 θ ≤ 40 °C 25 A 28 A 30 A 45 A 50 A 50 A 70 A 100 A 105 A 125 A 130 A
Ue max. ≤ 690 V, 50/60 Hz θ ≤ 60 °C 25 A 28 A 30 A 40 A 42 A 42 A 60 A 80 A 90 A 100 A 105 A
θ ≤ 70 °C 22 A 24 A 26 A 32 A 37 A 37 A 50 A 70 A 80 A 85 A 90 A
With conductor cross-sectional area 4 mm² 6 mm² 6 mm² 10 mm² 10 mm² 10 mm² 25 mm² 35 mm² 35 mm² 50 mm² 50 mm²
AC-3 Utilization category
For air temperature close to contactor θ ≤ 60 °C
Ie / Max. rated operational current AC-3 (1)
220-230-240 V 9A 12 A 18 A 26 A 33 A 40 A 40 A 53 A 65 A 80 A 96 A
380-400 V 9A 12 A 18 A 26 A 32 A 38 A 40 A 53 A 65 A 80 A 96 A
415 V 9A 12 A 18 A 26 A 32 A 38 A 40 A 53 A 65 A 80 A 96 A
M 3-phase motors 440 V 9A 12 A 18 A 26 A 32 A 38 A 40 A 53 A 65 A 80 A 96 A
3 500 V 9.5 A 12.5 A 15 A 23 A 28 A 33 A 35 A 45 A 55 A 65 A 80 A
690 V 7A 9A 10.5 A 17 A 21 A 24 A 25 A 35 A 39 A 49 A 57 A
1000 V 25 A 30 A
Rated operational power AC-3 (1)
220-230-240 V 2.2 kW 3 kW 4 kW 6.5 kW 9 kW 11 kW 11 kW 15 kW 18.5 kW 22 kW 25 kW
380-400 V 4 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW 18.5 kW 22 kW 30 kW 37 kW 45 kW
1500 r.p.m. 50 Hz 415 V 4 kW 5.5 kW 9 kW 11 kW 15 kW 18.5 kW 22 kW 30 kW 37 kW 45 kW 55 kW
M 1800 r.p.m. 60 Hz 440 V 4 kW 5.5 kW 9 kW 15 kW 18.5 kW 22 kW 22 kW 30 kW 37 kW 45 kW 55 kW
3 3-phase motors 500 V 5.5 kW 7.5 kW 9 kW 15 kW 18.5 kW 22 kW 22 kW 30 kW 37 kW 45 kW 55 kW
690 V 5.5 kW 7.5 kW 9 kW 15 kW 18.5 kW 22 kW 22 kW 30 kW 37 kW 45 kW 55 kW
1000 V 35 kW 40 kW
Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
AC-8a Utilization category
(without thermal overload relay
Ue 400 V 50/60 Hz - θ ≤ 40 °C)
Ie / Rated operational current AC-8a 12 A 16 A 22 A 30 A 40 A 50 A 53 A 70 A 85 A 105 A 120 A
Rated operational power AC-8a 5.5 kW 7.5 kW 11 kW 15 kW 20 kW 25 kW 25 kW 37 kW 45 kW 55 kW 65 kW
Short-circuit protection device for contactors
without thermal overload relay
Motor protection excluded (2)
Ue ≤ 500 V AC - gG type fuse 25 A 32 A 32 A 50 A 63 A 63 A 100 A 125 A 160 A 160 A 200 A
Rated short-time withstand current Icw 1s 300 A 300 A 300 A 700 A 700 A 700 A 1000 A 1000 A 1000 A 1200 A 1200 A
at 40 °C ambient temperature, 10 s 150 A 150 A 150 A 350 A 350 A 350 A 600 A 600 A 600 A 780 A 780 A
in free air from a cold state 30 s 80 A 80 A 80 A 225 A 225 A 225 A 350 A 350 A 350 A 450 A 450 A
1 min 60 A 60 A 60 A 150 A 150 A 150 A 250 A 250 A 250 A 300 A 300 A
15 min 35 A 35 A 35 A 50 A 50 A 50 A 110 A 110 A 110 A 140 A 140 A
Maximum breaking capacity
cos φ = 0.45 at 440 V 250 A 250 A 250 A 500 A 500 A 500 A 950 A 950 A 950 A 1150 A 1150 A
at 690 V 106 A 106 A 106 A 200 A 200 A 200 A 600 A 600 A 600 A 750 A 750 A
Power dissipation per pole Ie / AC-1 0.8 W 1W 1.2 W 1.8 W 2.4 W 2.4 W 3W 6.3 W 7W 7.6 W 8.2 W
Ie / AC-3 0.1 W 0.2 W 0.35 W 0.6 W 0.9 W 1.3 W 1W 1.7 W 2.7 W 3W 4.5 W
Max. electrical switching frequency AC-1 600 cycles/h
AC-3 1200 cycles/h
AC-2, AC-4 300 cycles/h 150 cycles/h
B10d
Calculated for 50% of the rated current value Ie 1.3 million operating cycles
at AC-3 / 400 V
1SBC100307S0201 - Rev. A

(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".
(2) For the protection of motor starters against short circuits, see "Coordination with short-circuit protection devices".

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3/118 ABB MOTOR PROTECTION AND CONTROL


AFS09 ... AFS96 3-pole contactors for safety applications
Technical data

Main pole - Utilization characteristics according to UL / NEMA / CSA


03

Contactor types AC / DC operated AFS09 AFS12 AFS16 AFS26 AFS30 AFS38 AFS40 AFS52 AFS65 AFS80 AFS96
Standards UL 60947-4-1, CSA-C22.2 No. 60947-4-1
Maximum operational voltage 600 V
NEMA size 00 0 - 1 - - 2 - - 3 -
NEMA continuous amp rating Thermal current 9 A 18 A - 27 A - - 45 A - - 90 A -
NEMA maximum horse power
ratings 1-phase, 60 Hz 115 V AC 1/3 hp 1 hp - 2 hp - - 3 hp - - - -
230 V AC 1 hp 2 hp - 3 hp - - 7.5 hp - - - -
NEMA maximum horse power
ratings 3-phase, 60 Hz 200 V AC 1-1/2 hp 3 hp - 7-1/2 hp - - 10 hp - - 25 hp -
230 V AC 1-1/2 hp 3 hp - 7-1/2 hp - - 15 hp - - 30 hp -
460 V AC 2 hp 5 hp - 10 hp - - 25 hp - - 50 hp -
575 V AC 2 hp 5 hp - 10 hp - - 25 hp - - 50 hp -
UL / CSA general use rating
600 V AC 25 A 28 A 30 A 45 A 50 A 50 A 60 A 80 A 90 A 105 A 115 A
With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 AWG 8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 2
1 pole 80 V DC 25 A 28 A 30 A 45 A 50 A 50 A 60 A 80 A 90 A 105 A 115 A
2 poles in serie 160 V DC 25 A 28 A 30 A 45 A 50 A 50 A 60 A 80 A 90 A 105 A 115 A
3 poles in serie 240 V DC 25 A 28 A 30 A 45 A 50 A 50 A 60 A 80 A 90 A 105 A 115 A
With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 AWG 8 AWG 6 AWG 4 AWG 3 AWG 2 AWG 2
UL / CSA maximum 1-phase motor rating
Full load current 120 V AC 13.8 A 16 A 20 A 24 A 24 A 24 A 34 A 34 A 56 A 80 A 80 A
240 V AC 10 A 12 A 17 A 17 A 28 A 28 A 40 A 50 A 68 A 68 A 88 A
Horse power rating 120 V AC 3/4 hp 1 hp 1-1/2 hp 2 hp 2 hp 2 hp 3 hp 3 hp 5 hp 7-1/2 hp 7-1/2 hp
240 V AC 1-1/2 hp 2 hp 3 hp 3 hp 5 hp 5 hp 7-1/2 hp 10 hp 15 hp 15 hp 20 hp
UL / CSA maximum 3-phase motor rating
Full load current (1) 200-208 V AC 7.8 A 11 A 17.5 A 25.3 A 32.2 A 32.2 A 32.2 A 48.3 A 62.1 A 78.2 A 92 A
220-240 V AC 6.8 A 9.6 A 15.2 A 22 A 28 A 28 A 42 A 54 A 68 A 80 A 80 A
440-480 V AC 7.6 A 11 A 14 A 21 A 27 A 34 A 40 A 52 A 65 A 77 A 77 A
550-600 V AC 9A 11 A 17 A 22 A 27 A 32 A 41 A 52 A 62 A 77 A 77 A
Horse power rating (1) 200-208 V AC 2 hp 3 hp 5 hp 7-1/2 hp 10 hp 10 hp 10 hp 15 hp 20 hp 25 hp 30 hp
220-240 V AC 2 hp 3 hp 5 hp 7-1/2 hp 10 hp 10 hp 15 hp 20 hp 25 hp 30 hp 30 hp
440-480 V AC 5 hp 7-1/2 hp 10 hp 15 hp 20 hp 25 hp 30 hp 40 hp 50 hp 60 hp 60 hp
550-600 V AC 7-1/2 hp 10 hp 15 hp 20 hp 25 hp 30 hp 40 hp 50 hp 60 hp 75 hp 75 hp
UL / CSA - DC motor starting - 3 poles in series
Full Load Amps 125 V DC 9.5 A 13.2 A 17 A 25 A 25 A 25 A 40 A 58 A 76 A 76 A 110 A
250 V DC 8.5 A 12.2 A 12.2 A 20 A 29 A 29 A 38 A 55 A 72 A 89 A 106 A
Horse power rating 125 V DC 1 hp 1-1/2 hp 2 hp 3 hp 3 hp 3 hp 5 hp 7-1/2 hp 10 hp 10 hp 15 hp
250 V DC 2 hp 3 hp 3 hp 5 hp 7-1/2 hp 7-1/2 hp 10 hp 15 hp 20 hp 25 hp 30 hp
Short-circuit protection device for contactors
without thermal overload relay - Motor
protection excluded
High fault current 100 kA
Fuse rating 30 A 60 A 100 A 150 A 200 A
Fuse type, 600 V J
Maximum electrical switching frequency
For general use 600 cycles/h
For motor use 1200 cycles/h
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".
1SBC100309S0201

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ABB MOTOR PROTECTION AND CONTROL 3/119


AFS09 ... AFS96 3-pole contactors for safety applications
Technical data

General technical data

03
Contactor types AC / DC operated AFS09 AFS12 AFS16 AFS26 AFS30 AFS38
Rated insulation voltage Ui
acc. to IEC 60947-4-1 690 V
acc. to UL / CSA 600 V
Rated impulse withstand voltage Uimp. 6 kV
Electromagnetic compatibility Devices complying with IEC 60947-1 / EN 60947-1 - Environments A and B
Ambient air temperature close to contactor
Operation Fitted with thermal overload relay -40 ... +60 °C
Without thermal overload relay -40 ... +70 °C
Storage -60 ... +80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 10 million operating cycles
Maximum switching frequency 3600 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1 Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position
C1 A 30 g
B1 25 g closed position / 5 g open position
A A B1 B2 B2 15 g
C1 25 g
C2 25 g
C2
Vibration withstand 5 ... 300 Hz
acc. to IEC 60068-2-6 4 g Closed position / 2 g Open position

Mounting characteristics and conditions for use


Contactor types AC / DC operated AFS09 AFS12 AFS16 AFS26 AFS30 AFS38
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5

Mounting distances The contactors can be assembled side by side


Fixing
On rail according to IEC 60715, EN 60715 35 x 7.5 mm or 35 x 15 mm
By screws (not supplied) 2 x M4 screws placed diagonally

1SBC100310S0201 - Rev. A

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3/120 ABB MOTOR PROTECTION AND CONTROL


AFS09 ... AFS38 3-pole contactors for safety applications
Technical data

Magnet system characteristics for AFS09 ... AFS38 contactors - AC / DC operated


03

Contactor types AC / DC operated AFS09 AFS12 AFS16 AFS26 AFS30 AFS38


Coil operating limits AC supply At θ ≤ 60 °C 0.85 x Uc min...1.1 x Uc max.
acc. to IEC 60947-4-1 At θ ≤ 70 °C 0.85 x Uc min...Uc max.
DC supply at θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max
at θ ≤ 70 °C 0.85 x Uc min ... Uc max
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24 ... 250 V AC
Coil consumption Average pull-in value 50 VA
Average holding value 2.2 VA / 2 W
DC control voltage
Rated control circuit voltage Uc 20 ... 250 V DC
Coil consumption Average pull-in value 50 W
Average holding value 2 W
PLC-output control AFS..-30-22-11 not suitable for direct control by PLC-output.
Drop-out voltage ≤ 60 % Uc min.
Operating time
Between coil energization and: N.O. contact closing 40 ... 95 ms
N.C. contact opening 38 ... 90 ms
Between coil de-energization and: N.O. contact opening 11 ... 95 ms (1)
N.C. contact closing 13 ... 98 ms
(1) AFS09 ... AFS38 ≤ 35 ms for 20 °C ≤ θ ≤ 70 °C

Magnet System Characteristics for AFS09Z … AFS38Z contactors 24V DC operated - designed for PLC - coil 30
Contactor types DC operated AFS09Z AFS12Z AFS16Z AFS26Z AFS30Z AFS38Z
Coil operating limits DC supply at θ ≤ 60 °C 0.85 ... 1.1 x Uc
acc. to IEC 60947-4-1 at θ ≤ 70 °C Uc
DC control voltage
Rated control circuit voltage Uc 24 V DC
Coil consumption Average pull-in value 6 W
Average holding value 1.7 W
PLC-output control ≥ 250 mA 24 V DC for PLCs and safety PLCs using broken wire detection
Drop-out voltage ≤ 60 % Uc min.
Operating time
Between coil energization and: N.O. contact closing 27 ... 53 ms
N.C. contact opening 20 ... 35 ms
Between coil de-energization and: N.O. contact opening 17 ... 29 ms
N.C. contact closing 22 ... 57 ms

1SBC100491S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/121


AFS40 ... AFS96 3-pole contactors for safety applications
Technical data

General technical data

03
Contactor types AC / DC operated AFS40 AFS52 AFS65 AFS80 AFS96
Rated insulation voltage Ui
acc. to IEC 60947-4-1 690 V 1000 V
acc. to UL / CSA 600 V
Rated impulse withstand voltage Uimp. 6 kV 8 kV
Electromagnetic compatibility Devices complying with IEC 60947-1 / EN 60947-1 - Environments A and B
Ambient air temperature close to contactor
Operation Fitted with thermal overload relay -40...+70 °C
Without thermal overload relay -40...+70 °C
Storage -60...+80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 10 million operating cycles
Maximum switching frequency 3600 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1 Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position
C1 A 25 g
B1 25 g closed position / 5 g open position
A A B1 B2 B2 15 g
C1 25 g
C2 25 g
C2
Vibration withstand 5 ... 300 Hz
acc. to IEC 60068-2-6 3 g Closed position / 3 g Open position

Magnet system characteristics for AFS40 ... AFS96 contactors - AC / DC operated


Contactor types AC / DC operated AFS40 AFS52 AFS65 AFS80 AFS96
Coil operating limits AC supply At θ ≤ 70 °C 0.85 x Uc min ... 1.1 x Uc max.
acc. to IEC 60947-4-1 DC supply at θ ≤ 70 °C 0.85 x Uc min ... 1.1 x Uc max
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24 ... 250 V AC
Coil consumption Average pull-in value 25 VA 40 VA
Average holding value 4 VA / 2 W
DC control voltage
Rated control circuit voltage Uc 20 ... 250 V DC
Coil consumption Average pull-in value 25 W 40 W
Average holding value 2 W
PLC-output control AFS..-30-22-11 not suitable for direct control by PLC-output.
Drop-out voltage ≤ 60 % Uc min.
Operating time
Between coil energization and: N.O. contact closing 42 ... 100 ms
N.C. contact opening 38 ... 95 ms
Between coil de-energization and: N.O. contact opening 17 ... 100 ms
N.C. contact closing 19 ... 105 ms

Mounting characteristics and conditions for use


Contactor types AC / DC operated AFS40 AFS52 AFS65 AFS80 AFS96
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5

Mounting distances The contactors can be assembled side by side


Fixing
On rail according to IEC 60715, EN 60715 35 x 7.5 mm or 35 x 15 mm 35 x 15 mm
By screws (not supplied) 2 x M4 or 2 x M6 screws placed diagonally
1SBC100490S0201 - Rev. A

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3/122 ABB MOTOR PROTECTION AND CONTROL


AFS09 ... AFS96 3-pole contactors for safety applications
Technical data

Connecting characteristics
03

Contactor types AC / DC operated AFS09 AFS12 AFS16 AFS26 AFS30 AFS38 AFS40 AFS52 AFS65 AFS80 AFS96
Main terminals

Screw terminals with cable clamp Screw terminals with double Screw terminals with
connector double connector
2 x (9.3 width x 7.9/10.3 depth) 2 x (12.4 width x
9.3/11.1 depth)
Connection capacity (min. ... max.)
Main conductors (poles)
Rigid Solid (≤ 4 mm²)
Stranded (6 > 6 mm²) } 1 x 1 ... 6 mm²
2 x 1 ... 6 mm²
2.5 ... 10 mm²
2.5 ... 10 mm²
6 ... 35 mm²
6 ... 35 mm²
6 ... 70 mm²
6 ... 50 mm²
Flexible with non insulated ferrule 1 x 0.75 ... 6 mm² 1.5 ... 10 mm² 4 ... 35 mm² 6 ... 50 mm²
2 x 0.75 ... 6 mm² 1.5 ... 10 mm² 4 ... 35 mm² 6 ... 50 mm²
Flexible with insulated ferrule 1 x 0.75 ... 4 mm² 1.5 ... 10 mm² 4 ... 35 mm² 6 ... 50 mm²
2 x 0.75 ... 2.5 mm² 1.5 ... 4 mm² 4 ... 35 mm² 6 ... 50 mm²
L Bars or lugs L < 9.6 mm 12.5 mm 9.2 mm 12.2 mm
6
Connection capacity acc. to UL/CSA 1 or 2 x AWG 16 ... 10 AWG 14 ... 8 AWG 10 ... 2 AWG 6 ... 1
Stripping length 10 mm 14 mm 16 mm 17 mm
Tightening torque 1.5 Nm / 13 lb.in 2.5 Nm / 22 lb.in 4 Nm / 35 lb.in 6 Nm / 53 lb.in
Auxiliary conductors
(built-in auxiliary terminals + coil terminals)
Rigid solid 1 x 1 ... 2.5 mm²
2 x 1 ... 2.5 mm²
Flexible with non insulated ferrule 1 x 0.75 ... 2.5 mm²
2 x 0.75 ... 2.5 mm²
Flexible with insulated ferrule 1 x 0.75 ... 2.5 mm²
2 x 0.75 ... 1.5 mm²
L Bars or lugs L < 8 mm
6
Connection capacity acc. to UL/CSA 1 or 2 x AWG 18 ... 14
Stripping length 10 mm
Tightening torque
Coil terminals 1.2 Nm / 11 lb.in
Built-in auxiliary 1.2 Nm / 11 lb.in
terminals
Degree of protection
acc. to IEC 60947-1 / EN 60947-1
and IEC 60529 / EN 60529
Main terminals IP20 IP10
Coil terminals IP20
Built-in auxiliary terminals IP20
Screw terminals Delivered in open position, screws of unused terminals must be tightened
Main terminals M3.5 M4 M6 M8
Screwdriver type Flat Ø 5.5 / Pozidriv 2 Flat Ø 6.5 / Pozidriv 2 hexagon socket
(s = 4 mm)
Coil terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
Built-in auxiliary terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
1SBC100311S0201

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ABB MOTOR PROTECTION AND CONTROL 3/123


AFS09 ... AFS96 3-pole contactors for safety applications
Technical data

Built-in auxiliary contacts according to IEC

03
Contactor types AC / DC operated AFS09 AFS12 AFS16 AFS26 AFS30 AFS38 AFS40 AFS52 AFS65 AFS80 AFS96
Rated operational voltage Ue max. 690 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free air thermal current Ith - θ ≤ 40 °C 16 A
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6 A
220-240 V 50/60 Hz 4 A
400-440 V 50/60 Hz 3 A
500 V 50/60 Hz 2 A
690 V 50/60 Hz 2 A
Making capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Breaking capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 6 A / 144 W
48 V DC 2.8 A / 134 W
72 V DC 1 A / 72 W
110 V DC 0.55 A / 60 W
125 V DC 0.55 A / 69 W
220 V DC 0.27 A / 60 W
250 V DC 0.27 A / 68 W
400 V DC 0.15 A / 60 W
500 V DC 0.13 A / 65 W
600 V DC 0.1 A / 60 W
Short-circuit protection device gG type fuse 10 A
Rated short-time withstand current Icw for 1.0 s 100 A
for 0.1 s 140 A
Minimum switching capacity 12 V / 3 mA
with failure rate acc. to IEC 60947-5-4 10−⁷
Non-overlapping time between N.O. and N.C. contacts ≥ 2 ms
Power dissipation per pole at 6 A 0.1 w
Maximum electrical switching frequency AC-15 1200 cycles/h
DC-13 900 cycles/h
Mechanically linked contacts Built-in N.O. or N.C. auxiliary contacts and additional N.O. or N.C. auxiliary contacts (CAL4 aux. contact blocks) are
acc. to annex L of IEC 60947-5-1 mechanically linked contacts.
Mirror contacts Built-in N.C. auxiliary contacts or additional N.C. auxiliary contacts (CAL4 aux. contact blocks) are mirror contacts.
acc. to annex F of IEC 60947-4-1

Built-in auxiliary contacts according to UL / CSA


Contactor types AC / DC operated AFS09 AFS12 AFS16 AFS26 AFS30 AFS38 AFS40 AFS52 AFS65 AFS80 AFS96
Maximum operational voltage 600 V AC, 600 V DC
Pilot duty A600, Q600
AC thermal rated current 10 A
AC maximum volt-ampere making 7200 VA
AC maximum volt-ampere breaking 720 VA
DC thermal rated current 2.5 A
DC maximum volt-ampere making-breaking 69 VA
1SBC100312S0201

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3/124 ABB MOTOR PROTECTION AND CONTROL


3-pole contactors for safety applications
Electrical durability

Electrical durability for AC-1 utilization category - Ue ≤ 690 V


03

Switching non-inductive or slightly inductive loads. The breaking current Ic for AC-1 is equal to the rated operational current
of the load.
Ambient temperature and maximum electrical switching frequency: see "Technical data".

Millions of
8

6
S3

S9
operating
AF

AF
cycles
0,

0,
9

AF 6

AF 0

AF 2
AF 65
2
S0

S1

S2
S3

S4
S5

S8
S1

S
AF

AF

AF

AF
AF

10

3 9
7
5
3
1
2 9
7
5
3

1
1

0.5

0.3 9
7
5
3
1
0.2
1 3 5 7 9 1 59 1 3 5 7 9

1 3 579 1 5 9
1 3 5 7 9 1 3 5 7 9
0.1
2 3 5 10 20 30 50 100 200 300 500 1000
26.5 Breaking current Ic (A)

Example:
Ic / AC-1 = 26.5 A – Electrical durability required = 2 millions operating cycles.
Using the AC-1 curves above select the AFS26 contactor at intersection " " (26.5 A / 2 millions operating cycles). 1SBC100316S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/125


3-pole contactors for safety applications
Electrical durability

Electrical durability for AC-3 utilization category - Ue ≤ 440 V.

03
Switching cage motors: starting and switching off running motors. The breaking current Ic for AC-3 is equal to the rated
operational current Ie (Ie = motor full load current).
Ambient temperature and maximum electrical switching frequency: see "Technical data".

Millions of
8

6
S3

S9
AF

AF
operating
0,

0,
AF 6
9

AF 2
AF 5
cycles
S3
S1
S0

S1

S2

S4

S5
S6
S8
AF
AF
AF

AF

AF

AF

10

3 9
7
5
3
2 9
1

1.8 7
5
3

1
1

0.5

1 3 5 7 9 1 3 5 7 9 1 5 9 1 3 5 7 9
0.3
1 3 579
1 3 5 7 9 1 5 9 1 3 5 7 9
0.2
2 3 5 10 20 30 50 100 200 300 500 1000
55 Breaking current Ic (A)

Example:
Motor power 30 kW for AC-3 - Ue = 400 V and Ie = 55 A utilization – Electrical durability required = 1.8 million operating cycles.
For AC-3: Ic = Ie. Select the AFS65 contactor at intersection " " (55 A / 1.8 million operating cycles) on the curves
(AC-3 - Ue ≤ 440 V).

1SBC100317S0201 - Rev. A

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3/126 ABB MOTOR PROTECTION AND CONTROL


3-pole contactors for safety applications
Electrical durability

Electrical durability for AC-3 utilization category - 440 V < Ue ≤ 690 V.


03

Switching cage motors: starting and switching off running motors. The breaking current Ic for AC-3 is equal to the rated
operational current Ie (Ie = motor full load current).
Ambient temperature and maximum electrical switching frequency: see "Technical data".

Millions of
operating
cycles
8

6
S3

S9
AF

AF
0,

0,
AF 2
6

AF 52
5
9
S1
S1

S3

S8
S2

S4

S6
S0

S
AF

AF

AF
AF

AF

AF
AF

10

3 9
7
5
3
1
2 9
7
1.5 5
3

1
1

0.5

1 3 5 7 9 1 5 9 1 3 5 7 9
0.3
1 3 5 7 9 1 3 579 1 3 5 7 9 1 3 579
1 3 5 7 9
0.2
2 3 5 10 20 30 50 100 200 300 500 1000
140 Breaking current Ic (A)

1SBC100318S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/127


3-pole contactors for safety applications
Electrical durability

Electrical durability for AC-2 or AC-4 utilization category - Ue ≤ 440 V

03
Ambient temperature ≤ 60 °C for AFS09 ... AFS96
Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie
for AC-2 and 6 x Ie for AC-4, keeping in mind that Ie is the motor rated operational current (Ie = motor full-load current).
Maximum electrical switching frequency: see "Technical data".

Millions of
38

6
S4 FS

operating
S9
AF , A

S 2

AF
AF S5

cycles
6

0
0
2

6
9

AF 65
S2

S3
S1

S1
S0

AF

0,
S8
AF

AF
AF

AF
AF

10

3
2 9
7
5
3
1
1

0.5

0.3

0.2 9
7
5
3
1
0.1

0.05

0.03

0.02 9
7
5
3 1 3 5 7 9 1 3 5 7 9
1
0.01
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

0.005
2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000
Breaking current Ic (A) 1SBC100319S0201 - Rev. A

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3/128 ABB MOTOR PROTECTION AND CONTROL


3-pole contactors for safety applications
Electrical durability

Electrical durability for AC-2 or AC-4 utilization category - 440 V < Ue ≤ 690 V
03

Ambient temperature ≤ 60 °C for AFS09 ... AFS96


Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current Ic is equal to 2.5 x Ie
for AC-2 and 6 x Ie for AC-4, keaping in mind tha Ie is the motor rated operational current (Ie = motor full load current).
Maximum electrical switching frequency: see "Technical data".

Millions of
operating
cycles
6
S9
AF 6

AF
S2
9

AF S38
S0

S1

S1

S3

0,
AF

AF 0
2

5
S4

S5

S6
AF

AF

AF

AF

S8
AF

AF

10

3
2 9
7
5
3
1
1

0.5

0.3
0.2 9
7
5
3
1
0.1

0.05

0.03

0.02 9
7
5
3
1
0.01 1 3 5 7 9

1 3 5 7 9 1 3 5 7 9 1 3 5 7 9

0.005
2 3 5 10 20 30 50 100 200 300 500 1000 2000 3000 5000

Breaking current Ic (A)


1SBC100320S0201

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ABB MOTOR PROTECTION AND CONTROL 3/129


Notes

03

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ABB MOTOR PROTECTION AND CONTROL 3/131


AF and EK 4-pole contactors

03
3/132 Overview
Ordering details
25 to 125 A AC-1
3/134 AF09 … AF38 AC / DC operated
3/135 AF09Z … AF16Z 24 V DC operated designed for PLC
3/136 AF09Z ... AF38Z AC / DC operated for specific applications
3/137 AF40 … AF80 AC / DC operated
3/138 Contactors and main accessories
160 to 525 A AC-1
3/139 AF116 … AF140 AC / DC operated
3/140 AF190 … AF370 AC / DC operated
3/141 Contactors and main accessories
3/142 AF116 … AF140 AC / DC operated - with 1 N.O. + 1 N.C.
3/143 AF190 … AF370 AC / DC operated - with 1 N.O. + 1 N.C.
3/144 Contactors and main accessories
3/145 AF116 … AF140 AC / DC operated - with 2 N.O. + 2 N.C.
3/146 AF190 … AF370 AC / DC operated - with 2 N.O. + 2 N.C.
3/147 Contactors and main accessories
800 to 1000 A AC-1
3/148 EK550, EK1000 AC operated - with 1 N.O. + 1 N.C.
3/149 EK550, EK1000 DC operated - with 2 N.O. + 1 N.C.
3/150 EK550, EK1000 AC operated - with 2 N.O. + 2 N.C.
3/151 Main accessories
3/153 Technical data
3/165 Electrical durability
3/404 Voltage code table


For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

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3/132 ABB MOTOR PROTECTION AND CONTROL


4-pole contactors
03

IEC AC-1 Rated operational current θ ≤ 40 °C, 690 V A 25 30 45 55 70 100 125


UL/CSA General use rating 600 V A 25 30 45 55 60 80 105

AC / DC Control supply Type AF09 AF16 AF26 AF38 AF40 AF52 AF80

AC Control supply Type AF09 AF16 AF26 AF38 AF40 AF52 AF80

DC Control supply Type AF09 AF16 AF26 AF38 AF40 AF52 AF80

IEC AC-1 Rated operational current θ ≤ 40 °C A 25 30 45 55 70 100 125


690 V θ ≤ 60 °C (1) A 25 30 40 45 60 80 105
θ ≤ 70 °C A 22 26 32 37 50 70 90
With conductor cross sectional area mm² 4 6 10 16 35 35 50
Rated operational voltage Ue max. V 690 690 690 690 690 690 690

(1) θ ≤ 55 °C for EK550, EK1000 contactors

Main accessories
Auxiliary contact blocks Front mounting CA4-10 (1 x N.O.), CA4-01 (1 x N.C.)
Side mounting CAL4-11 (1 x N.O. + 1 x N.C.)
Timers Electronic TEF4-ON
TEF4-OFF
Interlocking units Mechanical VM4 VM96-4
Mechanical / Electrical VEM4
Surge suppressors Varistor + RC (AC / DC) Built-in surge protection

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ABB MOTOR PROTECTION AND CONTROL 3/133

03
160 200 275 350 400 500 525 800 1000
160 175 230 250 300 350 420 540 —

AF116 AF140 AF190 AF205 AF265 AF305 AF370 — —

AF116 AF140 AF190 AF205 AF265 AF305 AF370 EK550 EK1000

AF116 AF140 AF190 AF205 AF265 AF305 AF370 EK550 EK1000

160 200 275 350 400 500 525 800 1000


145 175 250 300 350 400 425 650 800
130 160 200 240 290 325 350 575 720
70 95 150 240 240 300 2 x 185 2 x 240 2 x 300
690 690 1000 1000 1000 1000 1000 1000 1000

CAL19-11 (1 x N.O. + 1 x N.C.) CAL16-11 (1 x N.O. + 1 x N.C.)

VM19 (for same size contactors) VH800

RC-EH800

1SBC101569S0201 - Rev. E

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3/134 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF38 4-pole contactors
25 to 55 A AC-1
AC / DC operated

AF09 ... AF38 4-pole contactors are mainly used for controlling non-inductive or slightly inductive
03

loads (i.e. resistance furnaces...) and generally for controlling power circuits up to 690 V AC and
440 V DC. These contactors are of the block type design with 4 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...500 V 50/60 Hz
1SBC101095F0014

and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening.
AF09-40-00 • built-in surge suppression
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts
current rating Uc min. … Uc max. fitted Pkg
θ ≤ 40 °C 600 V AC (1 pce)
AC-1
A A V 50/60 Hz V DC kg
4 N.O. main poles
25 25 24...60 20...60 (1) 0 0 AF09-40-00-11 1SBL137201R1100 0.270
1SBC101097F0014

48...130 48...130 0 0 AF09-40-00-12 1SBL137201R1200 0.270


100...250 100...250 0 0 AF09-40-00-13 1SBL137201R1300 0.270
250...500 250...500 0 0 AF09-40-00-14 1SBL137201R1400 0.310
30 30 24...60 20...60 (1) 0 0 AF16-40-00-11 1SBL177201R1100 0.270
AF26-40-00 48...130 48...130 0 0 AF16-40-00-12 1SBL177201R1200 0.270
100...250 100...250 0 0 AF16-40-00-13 1SBL177201R1300 0.270
250...500 250...500 0 0 AF16-40-00-14 1SBL177201R1400 0.310
45 45 24...60 20...60 (1) 0 0 AF26-40-00-11 1SBL237201R1100 0.360
48...130 48...130 0 0 AF26-40-00-12 1SBL237201R1200 0.360
100...250 100...250 0 0 AF26-40-00-13 1SBL237201R1300 0.360
250...500 250...500 0 0 AF26-40-00-14 1SBL237201R1400 0.400
55 55 24...60 20...60 (1) 0 0 AF38-40-00-11 1SBL297201R1100 0.360
48...130 48...130 0 0 AF38-40-00-12 1SBL297201R1200 0.360
100...250 100...250 0 0 AF38-40-00-13 1SBL297201R1300 0.360
250...500 250...500 0 0 AF38-40-00-14 1SBL297201R1400 0.400
2 N.O. + 2 N.C. main poles
25 25 24...60 20...60 (1) 0 0 AF09-22-00-11 1SBL137501R1100 0.270
48...130 48...130 0 0 AF09-22-00-12 1SBL137501R1200 0.270
100...250 100...250 0 0 AF09-22-00-13 1SBL137501R1300 0.270
250...500 250...500 0 0 AF09-22-00-14 1SBL137501R1400 0.310
30 30 24...60 20...60 (1) 0 0 AF16-22-00-11 1SBL177501R1100 0.270
48...130 48...130 0 0 AF16-22-00-12 1SBL177501R1200 0.270
100...250 100...250 0 0 AF16-22-00-13 1SBL177501R1300 0.270
250...500 250...500 0 0 AF16-22-00-14 1SBL177501R1400 0.310
45 45 24...60 20...60 (1) 0 0 AF26-22-00-11 1SBL237501R1100 0.360
48...130 48...130 0 0 AF26-22-00-12 1SBL237501R1200 0.360
100...250 100...250 0 0 AF26-22-00-13 1SBL237501R1300 0.360
250...500 250...500 0 0 AF26-22-00-14 1SBL237501R1400 0.400
55 55 24...60 20...60 (1) 0 0 AF38-22-00-11 1SBL297501R1100 0.360
48...130 48...130 0 0 AF38-22-00-12 1SBL297501R1200 0.360
100...250 100...250 0 0 AF38-22-00-13 1SBL297501R1300 0.360
250...500 250...500 0 0 AF38-22-00-14 1SBL297501R1400 0.400
(1) AF..-40-..-11 and AF..-22-..-11 not suitable for direct control by PLC-output.

77 3.03" 101 3.98"


35 1.38"
45 1.77" 71 2.80" 45 1.77" 95 3.74" 35 1.38"
2x 2x
ø 4.2 0.17"
5.5 0.22" 5.5 0.22"
M4 8-32 UNC ø 4.2 0.17" M4 8-32 UNC
6 0.24"

6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715

60 2.36"
80 3.15"

80 3.15"

70 2.76"

70 2.76"
60 2.36"

5.5 0.22" 5.5 0.22"


5 0.20"

5 0.20"

1SBC101375S0201 - Rev. C

10 0.39" 10 0.39"
5 0.20" 5 0.20"

AF09, AF16 AF26, AF38

Main dimensions mm, inches

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AF09Z...38Z-..-..-30, NFZ22E-30...NFZ80E-30, CA4, CAL4, LDC4
1SBC101053M6801 ABB
- 01/18
MOTOR PROTECTION AND CONTROL 3/135

Contactors AF..Z-...-30, contactor relays NFZ...-30 and accessories Operating instructions


— AF..Z-...-30, Hilfsschütze NFZ...-30 und Zubehör
Schütze Betriebsanleitung
AF09ZAF..Z-...-30,
Contacteurs ... AF16Zcontacteurs
4-pole contactors
auxiliaires NFZ...-30 et accessoires Notice d'instruction
Kontaktorer
25 to AF..Z-...-30,
30 A AC-1 reläkontaktorer NFZ...-30 och tillbehör Instruktion
Contattori AF..Z-...-30, contattori ausiliari NFZ...-30 e accessori Istruzioni tecniche
24 V DC
Contactores operated
AF..Z-...-30, designed
contactores for PLC
auxiliares NFZ...-30 y accesorios Instrucciones de empleo
AF..Z-...-30, NFZ...-30
Z-...-30, NFZ...-30,

03
AF09Z ... AF16Z 4-pole contactors are mainly used for controlling non-inductive or slightly inductive
loads (i.e. resistance furnaces...) and generally for controlling power circuits up to 690 V AC and
440 V DC. These contactors are of the block type design with 4 main poles. Uc
A1
• control circuit: 24 V DC operated with electronic coil interface allowing low holding consumption A2
1SBC101529V0014

up to 1.7 W and reduced panel energy consumption


-- allow direct control by PLC-output ≥ 250 mA 24 V DC
-- very distinct closing and opening
AF09Z...16Z-30-01-30
AF09Z...16Z-30-10-30 AF26Z...38Z-30-00-30 • built-in surge suppression
AF09Z...16Z-30-22-30 AF26Z...38Z-30-22-30 AF26Z...38Z-30-11
NFZ...-30,
NFZ44E...80E-30
AF09Z..16Z-40-00-30
AF09Z-40-00
AF09Z..16Z-22-00-30 • add-on auxiliary contact blocks for front or side mounting and a wideAF09Z...38Z-..-30
range of accessories.
NFZ22E ...40E-30
IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
CAL4-11
Rated operational
1
General use voltage contacts
current rating Uc fitted Pkg
CA4 -10
-01 θ ≤ 40 °C (1 pce)
600 V AC
AC-1
A A V DC kg

4 N.O. main poles


CAL4-11 2 A1 A2
Uc
CAL4-11 25 25 24 0 0 AF09Z-40-00-30 1SBL136201R3000 0.430
30
CA4-40/22/31/04 30 24 0 0 AF16Z-40-00-30 1SBL176201R3000 NFZ...-30, 0.430
3 AF09Z...38Z-..-30
TF42
2 N.O.
AF09Z ... 38Z-..-..-30 + 2 N.C. main
TF42 poles
AF09Z...38Z TF42 AF26Z...38Z
NFZ40E-30 25 25 NFZ40E-30 0 0 24
AF09Z-22-00-30 1SBL136501R3000 0.430 4
Pos. 2 AF09Z...16Z-30-10-30 30 / 4NC
+ max 4 aux contacts +30° 30
-30° 0 0 + max
AF09Z...16Z-30-10-30 4 aux contacts / 3NC
AF16Z-22-00-30 24
1SBL176501R3000 0.430
AF09Z...16Z-40-00-30 AF09Z...16Z-40-00-30 CA4-04
AF26Z...38Z-30-00-30 AF26Z...38Z-30-00-30
Note: AF..Z contactors with 24 V DC control voltage need to respect the connection polarities indicated close to the coil terminals: CLIC !
A1+ for the positive pole and A2- for the negativeNFZ31E-30,
pole. NFZ22E-30 + max 4 aux contacts / 2NC
AF09Z...16Z-30-01-30 + max 4 aux contacts / 3NC
Pos. 4 AF09Z...16Z-30-01-30
AF09Z...16Z-22-00-30 CA4-04 CA4-04
Pos. 3 NFZ31E-30, NFZ22E-30 AF09Z...16Z-22-00-30 NFZ...-30, AF09Z...38Z-..-30 + LDC4

Pos. 1 Pos. 1 ± 30° Pos. 5


AF26Z...38Z-30-11-30 + max 1 x CAL4-11 AF26Z...38Z-30-11-30 + max 1 x CAL4-11 A1 A2

A1 + Uc= 24VDC According to UL60947-4-1 and CSA C22.2 NO. 60947-4-1, for use on a circuit capable of delivering not
more than the max. symmetrical amperes at the max. voltage shown in the table below.
AF09Z...38Z-..-30 WARNING : if opening of BCP, controller shall be examined and replaced if damaged.
A2 - NFZ...-30
Max Short-
AF09, AF12 AF16 Max Short-
circuit at
AF26
max Fuse
AF30
max Fuse
AF38
max Fuse 1
Uc
max Fuse max Fuse 480V, 600V 60A/RK5 60A/J 100A/RK5 100A/J 100A/RK5 100A/J
circuit at
480V, 600V 30A/RK5 30A/J 60A/RK5 60A/J (kA) 5 100 5 100 5 100
(kA) 5 100 5 100 AF26/AF30/AF38 AF26/AF30/AF38 AF26/AF30/AF38
AF09/12/16 Max Short- Circuit Breaker Circuit Breaker Circuit Breaker LDC4 A1 A2
Max Short- circuit at
Circuit-Breaker T4V250 + TM250 XT1H125 + TM100 XT2V125 + TM100
circuit at
480V, 600V
(kA)
XT2V125 + TM60 480V (kA) 35 65 65
2
10 600V (kA) 25 - 42
H

CLIC !
L
L L
mm² mm² mm² mm mm mm Assembly - Anbau - Montage - Montering
AF09Z...16Z-...-30 M 3,5 2x 2x 2 x 0,75...2,5 Montaggio - Montaje - -
3 & 4-pole Ø 5,5 L = 10 L < 9,6 _
1,5 N.m 1...6 0,75...6 1 x 0,75...4
AF26Z...38Z-...-30 M 4
Ø 6,5
2x 2x 2 x 1,5...4
L = 14 L < 12,5 _ 35 mm
3-pole 2,5 N.m 2,5...10 1,5...10 1 x 1,5...10
EN/IEC 60715
pozidriv N° 2

AF09Z...16Z-30-10-30
L < 9,6 _
AF09Z...16Z-30-01-30 M 3,5 2x 2x 2 x 0,75...1,5
L = 10
NFZ...-30 1,2 N.m Ø 5,5 1...2,5 0,75...2,5 1 x 0,75... 2,5 2
AF09Z... 38Z-30-22-30 L<8 _
AF26Z... 38Z-30-11-30
Disassembly - Abbau
AF09Z ... 38Z-...-30 M 3,5 Ø 5,5 2x 2x 2 x 0,75....1,5
L = 10 L<8 _ Démontage - Demontering
NFZ...-30 1,2 N.m 1...2,5 0,75...2,5 1 x 0,75... 2,5 Smontaggio - Desmontaje
2
-
A B A B
mm inch mm inch mm inch mm inch
Acc. to UL60947-4-1 and
NFZ22E...NFZ40E-30 97 3.82" 91 3.58" NFZ44E...NFZ80E-30 130,5 5.14" 91 3.58"
Main dimensions
AF09Z...38Z-...-30, mm,
AF09Z...16Z-...-30 inches
AF26Z...38Z-...-30 3-pole 106 4.17" 100 3.94"
AF09Z...16Z-30-22-30
139,5 5.49" 100 3.94"
CSA C22.2 NO. 60947-4-1, min. enclosure for :
AF09Z...AF16Z-...-30, NFZ...-30, : 180 x 130 x 175 mm
AF26Z...38Z-30-22-30
6 0.24"

NFZ22E...NFZ80E-30
AF26Z...38Z-30-11-30 131,5 5.18" 100 3.94" AF26Z...38Z-30-...-30 3-pole : 255 x 180 x 175 mm
97 3.82" 130.5 5.14"
35 1.38"
97 91
3.82"
3.58" 91 3.58" 2x
35 1.38" ø 4.2 0.17" M4 8-32 UNC
45 1.77" 5.5 0.22"
91 3.58" 5.5 0.22" 2x
ø 4.2 0.17"
5.5 0.22" M4 8-32 UNC
6 0.24"
80 3.15"

35mm EN/EC 60715


35 mm EN/IEC 60715

35mm EN/EC 60715

60 2.36"

70 2.76"
80 3.15"

43 1.69"
70 2.76"
60 2.36"

5.5 0.22"
5.5 0.22" 5.5 0.22"
5 0.20"
5 0.20"

1SBC100329S0201 - Rev. A

2 0.08" 2 0.08" 10 0.39"


45 1,77" 10 0.39" 5 0.20" 10 0.39"
5 0.20"

AF09Z, AF16Z
ABB France
3, rue Jean Perrin
69680 Chassieu / France
www.abb.com/lowvoltage
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3/136 ABB MOTOR PROTECTION AND CONTROL


AF09Z ... AF38Z 4-pole contactors
25 to 55 A AC-1
AC / DC operated for specific applications

AF09Z ... AF38Z 4-pole contactors are mainly used for controlling non-inductive or slightly induc-
03

tive loads (i.e. resistance furnaces...) and generally for controlling power circuits up to 690 V AC
and 440 V DC. These contactors are of the block type design with 4 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltage ranges covering 24...250 V 50/60 Hz
1SBC101095F0014

and 12...250 V DC
-- can manage large control voltage variations
-- allow direct control by PLC-output ≥ 24 V DC 500 mA
-- reduced panel energy consumption
AF09Z-40-00
-- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts
current rating Uc min. … Uc max. fitted Pkg
θ ≤ 40 °C 600 V AC (1 pce)
AC-1
A A V 50/60 Hz V DC kg
1SBC101097F0014

4 N.O. main poles


25 25 - 12...20 0 0 AF09Z-40-00-20 1SBL136201R2000 0.310
24...60 20...60 0 0 AF09Z-40-00-21 1SBL136201R2100 0.310
48...130 48...130 0 0 AF09Z-40-00-22 1SBL136201R2200 0.310
AF26Z-40-00 100...250 100...250 0 0 AF09Z-40-00-23 1SBL136201R2300 0.310
30 30 - 12...20 0 0 AF16Z-40-00-20 1SBL176201R2000 0.310
24...60 20...60 0 0 AF16Z-40-00-21 1SBL176201R2100 0.310
48...130 48...130 0 0 AF16Z-40-00-22 1SBL176201R2200 0.310
100...250 100...250 0 0 AF16Z-40-00-23 1SBL176201R2300 0.310
45 45 - 12...20 0 0 AF26Z-40-00-20 1SBL236201R2000 0.400
24...60 20...60 0 0 AF26Z-40-00-21 1SBL236201R2100 0.400
48...130 48...130 0 0 AF26Z-40-00-22 1SBL236201R2200 0.400
100...250 100...250 0 0 AF26Z-40-00-23 1SBL236201R2300 0.400
55 55 - 12...20 0 0 AF38Z-40-00-20 1SBL296201R2000 0.400
24...60 20...60 0 0 AF38Z-40-00-21 1SBL296201R2100 0.400
48...130 48...130 0 0 AF38Z-40-00-22 1SBL296201R2200 0.400
100...250 100...250 0 0 AF38Z-40-00-23 1SBL296201R2300 0.400

2 N.O. + 2 N.C. main poles


25 25 - 12...20 0 0 AF09Z-22-00-20 1SBL136501R2000 0.310
24...60 20...60 0 0 AF09Z-22-00-21 1SBL136501R2100 0.310
48...130 48...130 0 0 AF09Z-22-00-22 1SBL136501R2200 0.310
100...250 100...250 0 0 AF09Z-22-00-23 1SBL136501R2300 0.310
30 30 - 12...20 0 0 AF16Z-22-00-20 1SBL176501R2000 0.310
24...60 20...60 0 0 AF16Z-22-00-21 1SBL176501R2100 0.310
48...130 48...130 0 0 AF16Z-22-00-22 1SBL176501R2200 0.310
100...250 100...250 0 0 AF16Z-22-00-23 1SBL176501R2300 0.310
45 45 - 12...20 0 0 AF26Z-22-00-20 1SBL236501R2000 0.400
24...60 20...60 0 0 AF26Z-22-00-21 1SBL236501R2100 0.400
48...130 48...130 0 0 AF26Z-22-00-22 1SBL236501R2200 0.400
100...250 100...250 0 0 AF26Z-22-00-23 1SBL236501R2300 0.400
55 55 - 12...20 0 0 AF38Z-22-00-20 1SBL296501R2000 0.400
24...60 20...60 0 0 AF38Z-22-00-21 1SBL296501R2100 0.400
48...130 48...130 0 0 AF38Z-22-00-22 1SBL296501R2200 0.400
100...250 100...250 0 0 AF38Z-22-00-23 1SBL296501R2300 0.400
Note: Only AF..Z contactors with DC control voltage 12...20 V DC need to respect the connection polarities indicated close to the
coil terminals: A1+ for the positive pole and A2- for the negative pole.

77 3.03" 101 3.98"


35 1.38"
45 1.77" 71 2.80" 45 1.77" 95 3.74" 35 1.38"
2x 2x
ø 4.2 0.17"
5.5 0.22" 5.5 0.22"
M4 8-32 UNC ø 4.2 0.17" M4 8-32 UNC
6 0.24"

6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715

60 2.36"
80 3.15"

80 3.15"

70 2.76"

70 2.76"
60 2.36"

5.5 0.22" 5.5 0.22"


5 0.20"

5 0.20"

1SBC101376S0201 - Rev. B

10 0.39" 10 0.39"
5 0.20" 5 0.20"

AF09Z, AF16Z AF26Z, AF38Z

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/137


AF40 ... AF80 4-pole contactors
70 to 125 A AC-1
AC / DC operated

AF40 ... AF80 4-pole contactors are mainly used for controlling non-inductive or slightly inductive

03
loads (i.e. resistance furnaces...) and generally for controlling power circuits up to 690 V AC and
440 V DC. These contactors are of the block type design with 4 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 control voltages ranges covering 24...500 V 50/60 Hz
1SBC101045V0014

and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
AF40-40-00 -- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts
current rating Uc min. … Uc max. fitted Pkg
θ ≤ 40 °C 600 V AC (1 pce)
AC-1
1SBC101048V0014

A A V 50/60 Hz V DC kg

4 N.O. main poles


70 60 24...60 20...60 0 0 AF40-40-00-11 1SBL347201R1100 1.210
48...130 48...130 0 0 AF40-40-00-12 1SBL347201R1200 1.210
AF80-40-00
100...250 100...250 0 0 AF40-40-00-13 1SBL347201R1300 1.160
250...500 250...500 0 0 AF40-40-00-14 1SBL347201R1400 1.160
100 80 24...60 20...60 0 0 AF52-40-00-11 1SBL367201R1100 1.210
48...130 48...130 0 0 AF52-40-00-12 1SBL367201R1200 1.210
100...250 100...250 0 0 AF52-40-00-13 1SBL367201R1300 1.160
250...500 250...500 0 0 AF52-40-00-14 1SBL367201R1400 1.160
125 105 24...60 20...60 0 0 AF80-40-00-11 1SBL397201R1100 1.490
48...130 48...130 0 0 AF80-40-00-12 1SBL397201R1200 1.490
100...250 100...250 0 0 AF80-40-00-13 1SBL397201R1300 1.440
250...500 250...500 0 0 AF80-40-00-14 1SBL397201R1400 1.440

2 N.O. + 2 N.C. main poles


70 60 24...60 20...60 0 0 AF40-22-00-11 1SBL347501R1100 1.210
48...130 48...130 0 0 AF40-22-00-12 1SBL347501R1200 1.210
100...250 100...250 0 0 AF40-22-00-13 1SBL347501R1300 1.160
250...500 250...500 0 0 AF40-22-00-14 1SBL347501R1400 1.160
125 105 24...60 20...60 0 0 AF80-22-00-11 1SBL397501R1100 1.490
48...130 48...130 0 0 AF80-22-00-12 1SBL397501R1200 1.490
100...250 100...250 0 0 AF80-22-00-13 1SBL397501R1300 1.440
250...500 250...500 0 0 AF80-22-00-14 1SBL397501R1400 1.440
For control by PLC-output, use RA4 interface relay.

113.5 4.47" 116 4.57"


70 2.76" 90 3.54"
7 0.28" 7 0.28"
6 0.24"

6 0.24"
35 x 15 mm EN/IEC 60715

35 x 15 mm EN/IEC 60715
119.5 4.70"

119.5 4.70"

5.5 0.22" 5.5 0.22"


1SBC101987S0201 - Rev. C

10 0.39" 10 0.39"

AF40, AF52 AF80

Main dimensions mm, inches

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3/138 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF80 4-pole contactors
Contactors and main accessories
03

(without coil terminal block)

X
Fixing clips AF09...AF52
contactors

AF09...AF80
VM..
contactors
Mechanical
interlock unit

CAT4-11
2-pole
auxiliary contact
WA4
CAL4-11 and A1/A2 coil
Mechanical
2-pole auxiliary TEF4 terminal block
latching
contact block Electronic unit BX4-CA
timer Protective cover

BX4-CA
BX4-CA Protective cover
BX4 CA4 Protective
CA4 4-pole auxiliary
Protective cover
1-pole auxiliary contact block
cover
contact block A2-A2 connection

AF09...AF38
contactors

CAL4-11
2-pole auxiliary
contact block
CA4
CA4 1-pole auxiliary
VEM4 mechanical and electrical interlock set Including: 1-pole auxiliary contact block
-- VM4 mechanical interlock unit with 2 fixing clips contact block
-- VE4 electrical inlerlock block with A2-A2 connection
VE4
Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor Main Built-in Front-mounted accessories Side-mounted accessories
types poles auxiliary Auxiliary contact blocks Electronic Mechanical Electrical and Auxiliary contact blocks
contacts timer latching unit mechanical interlock set
(between 2 contactors) 2-pole CAL4-11
1-pole CA4 2-pole CAT4-11 4-pole CA4 TEF4 WA4 (4) VEM4 Left side Right side

AF09(Z) ... AF38(Z)


AF09 ... AF16 4 0 0 0 (1) 4 max. or 1 or 1 or 1 or 1 – + 1 –
AF26 ... AF38 4 0 0 0 (2) 2 max. or 1 – or 1 or 1 – + 1 +1
3 max. – – – – + 1 (5) + 1 or 1
AF09 ... AF38 2 2 0 0 (2) 4 max. or 1 or 1 or 1 or 1 – + 1 –
2 max. or 1 – or 1 or 1 – + 1 +1
AF09Z ... AF16Z 24 V DC designed for PLC - coil 30
AF09Z ... AF16Z 4 0 0 0 (1) 4 max. – or 1 or 1 – – (5) or 1 +1
2 max. – – or 1 – – (5) + 1 or 1
– – – 1 – – + 1 +1
AF09Z ... AF16Z 2 2 0 0 (2) 4 max. – or 1 or 1 – – or 1 +1
2 max. – – or 1 – – + 1 or 1
– – – 1 – – + 1 +1
AF40 ... AF80
AF40 ... AF52 4 0 0 0 4 max. or 1 or 1 or 1 or 1 – + 1 +1
AF80 4 0 0 0 4 max. – or 1 or 1 or 1 – + 1 +1
AF40 2 2 0 0 (3) 4 max. or 1 or 1 or 1 or 1 – + 1 –
4 max. – or 1 or 1 or 1 – + 1 +1
AF80 2 2 0 0 (3) 4 max. – or 1 or 1 or 1 – + 1 +1
(1) Including add-on contacts: 4 N.C. auxiliary contacts max. on positions 1, 2, 3, 4 and 3 N.C. auxiliary contacts max. on positions 1 ±30°, 5.
1SBC101392S0201 - Rev. C

(2) Including add-on contacts: 3 N.C. auxiliary contacts max. on positions 1, 2, 3, 4 and 2 N.C. auxiliary contacts max. on positions 1 ±30°, 5.
(3) Including add-on contacts: 2 N.C. auxiliary contacts max. on positions 1, 1 ±30°, 2, 3, 4, 5.
(4) Use WA4 for AF09...AF65 and WA4-96 for AF80.
Accept 1-pole CA4 auxiliary contacts (1 block on each side of the mechanical latch) in respect to the total number of built-in or additional N.C. auxiliary contacts.
For WA4 accessory use with contactors coil 30, please consult your ABB local sales organization.
(5) VEM4 not suitable for AF..Z contactors with DC control voltages 12...20 V DC (coil 20) and 24 V DC (coil 30). Use VM4 side-mounted mechanical interlock unit.

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ABB MOTOR PROTECTION AND CONTROL 3/139


AF116 … AF140 4-pole contactors
160 to 200 A AC-1
AC / DC operated

AF116 ... AF140 4-pole contactors are mainly used for controlling non-inductive or slightly induc-

03
tive loads (i.e. resistance furnaces...) and generally for controlling power circuits up to 690 V AC
and 350 V DC. These contactors are of the block type design with 4 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
1SFC101158V0001

50/60 Hz and 20...500 V DC


-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
AF140-40-00 -- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts (1)
current rating Uc min. ... Uc max. fitted Pkg
θ ≤ 40 °C 600 V AC (1 pce)
AC-1
1SFC101193V0001

A A V 50/60 Hz V DC kg

4 N.O. main poles

For connection with built-in cable clamps


AF140-40-00B
160 160 24...60 20...60 0 0 AF116-40-00-11 1SFL427101R1100 2.250
48...130 48...130 0 0 AF116-40-00-12 1SFL427101R1200 2.250
100...250 100...250 0 0 AF116-40-00-13 1SFL427101R1300 2.250
250...500 250...500 0 0 AF116-40-00-14 1SFL427101R1400 2.250
200 175 24...60 20...60 0 0 AF140-40-00-11 1SFL447101R1100 2.250
48...130 48...130 0 0 AF140-40-00-12 1SFL447101R1200 2.250
100...250 100...250 0 0 AF140-40-00-13 1SFL447101R1300 2.250
250...500 250...500 0 0 AF140-40-00-14 1SFL447101R1400 2.250

With bar connections


160 160 24...60 20...60 0 0 AF116-40-00B-11 1SFL427102R1100 2.150
48...130 48...130 0 0 AF116-40-00B-12 1SFL427102R1200 2.150
100...250 100...250 0 0 AF116-40-00B-13 1SFL427102R1300 2.150
250...500 250...500 0 0 AF116-40-00B-14 1SFL427102R1400 2.150
200 175 24...60 20...60 0 0 AF140-40-00B-11 1SFL447102R1100 2.150
48...130 48...130 0 0 AF140-40-00B-12 1SFL447102R1200 2.150
100...250 100...250 0 0 AF140-40-00B-13 1SFL447102R1300 2.150
250...500 250...500 0 0 AF140-40-00B-14 1SFL447102R1400 2.150
(1) For other auxiliary contacts arrangements, please contact your ABB local organization.

A-A
SECTION SECTION A-A A A SECTION A-A
SECTION A-A
A A
120 4.72"120 4.72" 128 5.04"128 5.04" 120 4.72" 120 4.72" 128 5.04" 128 5.04"
55.5 0.22"

55.5 0.22"

55.5 2.18"

55.5 2.18"
19.5 4.96"

19.5 4.96"

19.5 0.77"

19.5 0.77"
150 5.91"

150 5.91"
150 5.91"

150 5.91"

1SFC101197C0201 - Rev. B

30 1.18" 30 1.18" 30 1.18" 30 1.18"

AF116, AF140-40-00 AF116, AF140-40-00B

Main dimensions mm, inches

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3/140 ABB MOTOR PROTECTION AND CONTROL


AF190 … AF370 4-pole contactors
275 to 525 A AC-1
AC / DC operated

AF190 ... AF370 4-pole contactors are mainly used for controlling non-inductive or slightly induc-
03

tive loads (i.e. resistance furnaces...) and generally for controlling power circuits up to 1000 V AC
and 440 V DC. These contactors are of the block type design with 4 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
50/60 Hz and 20...500 V DC
-- can manage large control voltage variations
1SFC101160V0001

-- reduced panel energy consumption


-- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF205-40-00
IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts (1)
current rating Uc min. ... Uc max. fitted Pkg
θ ≤ 40 °C 600 V AC (1 pce)
AC-1
A A V 50/60 Hz V DC kg

4 N.O. main poles


275 230 24...60 20...60 0 0 AF190-40-00-11 1SFL487102R1100 3.900
48...130 48...130 0 0 AF190-40-00-12 1SFL487102R1200 3.900
100...250 100...250 0 0 AF190-40-00-13 1SFL487102R1300 3.900
1SFC101197V0001

250...500 250...500 0 0 AF190-40-00-14 1SFL487102R1400 3.900


350 250 24...60 20...60 0 0 AF205-40-00-11 1SFL527102R1100 3.900
48...130 48...130 0 0 AF205-40-00-12 1SFL527102R1200 3.900
100...250 100...250 0 0 AF205-40-00-13 1SFL527102R1300 3.900
250...500 250...500 0 0 AF205-40-00-14 1SFL527102R1400 3.900
400 300 24...60 20...60 0 0 AF265-40-00-11 1SFL547102R1100 6.360
AF370-40-00
48...130 48...130 0 0 AF265-40-00-12 1SFL547102R1200 6.360
100...250 100...250 0 0 AF265-40-00-13 1SFL547102R1300 6.360
250...500 250...500 0 0 AF265-40-00-14 1SFL547102R1400 6.360
500 350 24...60 20...60 0 0 AF305-40-00-11 1SFL587102R1100 6.360
48...130 48...130 0 0 AF305-40-00-12 1SFL587102R1200 6.360
100...250 100...250 0 0 AF305-40-00-13 1SFL587102R1300 6.360
250...500 250...500 0 0 AF305-40-00-14 1SFL587102R1400 6.360
525 420 24...60 20...60 0 0 AF370-40-00-11 1SFL607102R1100 6.360
48...130 48...130 0 0 AF370-40-00-12 1SFL607102R1200 6.360
100...250 100...250 0 0 AF370-40-00-13 1SFL607102R1300 6.360
250...500 250...500 0 0 AF370-40-00-14 1SFL607102R1400 6.360
(1) For other auxiliary contacts arrangements, please contact your ABB local organization.

A
183.75 7.23" 180 7.09"
19.5 0.77" ø 10.5 0.41" 35.5 1.40" 5 0.20"
SECTION A-A

A 152.5 6.00"
140 5.51" ø 8.5 0.33" 35.5 1.40" 5 0.20"
33.4 1.31"
94.7 3.73"
29.5 1.16"
83.5 3.29"

225 8.86"
196 7.72"

1SFC101198C0201 - Rev. B

35 1.38" 43.75 1.72"

AF190, AF205 AF265, AF305, AF370

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/141


AF116 ... AF370 4-pole contactors
Contactors and main accessories

03
CAL19-11B
2-pole auxiliary
contact block
VM CAL19-11B
Mechanical 2-pole auxiliary
interlock contact block

CAL19-11B
2-pole auxiliary
contact block

AF contactor
with bar connections

CAL19-11B AF contactor
2-pole auxiliary with built-in cable clamps
contact block LT
Terminal shroud

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Contactor Main Available Side-mounted accessories
types poles auxiliary Auxiliary contact blocks
contacts

Mechanical interlock units


CAL19-11 (3) CAL19-11B (3) (between two contactors)
AF116 ... AF370 40 0 0 2 x CAL19-11 + 2 x CAL19-11B –
AF116 ... AF370 40 0 0 2 x CAL19-11 (1) + 2 x CAL19-11B (1) + VM... (2)
(1) Total number of auxiliary contact blocks for the two contactors.
(2) Interlock type, according to the contactor ratings (see "Accessories").
(3) The CEL19 auxiliary contact blocks can replace the CAL19-11 and CAL19-11B. Though, no auxiliary contact block can be mounted outside the CEL19.
1SFC101203C0201 - Rev. A

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3/142 ABB MOTOR PROTECTION AND CONTROL


AF116 … AF140 4-pole contactors
160 to 200 A AC-1
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts

AF116 ... AF140 4-pole contactors are mainly used for controlling non-inductive or slightly induc-
03

tive loads (i.e. resistance furnaces...) and generally for controlling power circuits up to 690 V AC
and 350 V DC. These contactors are of the block type design with 4 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
1SFC101154V0001

50/60 Hz and 20...500 V DC


-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
AF140-40-11
-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts (1)
current rating Uc min. ... Uc max. fitted Pkg
θ ≤ 40 °C (1 pce)
AC-1 600 V AC
1SFC101192V0001

A A V 50/60 Hz V DC kg
4 N.O. main poles
For connection with built-in cable clamps
160 160 24...60 20...60 1 1 AF116-40-11-11 1SFL427101R1111 2.270
AF140-40-11B 48...130 48...130 1 1 AF116-40-11-12 1SFL427101R1211 2.270
100...250 100...250 1 1 AF116-40-11-13 1SFL427101R1311 2.270
250...500 250...500 1 1 AF116-40-11-14 1SFL427101R1411 2.270
200 175 24...60 20...60 1 1 AF140-40-11-11 1SFL447101R1111 2.270
48...130 48...130 1 1 AF140-40-11-12 1SFL447101R1211 2.270
100...250 100...250 1 1 AF140-40-11-13 1SFL447101R1311 2.270
250...500 250...500 1 1 AF140-40-11-14 1SFL447101R1411 2.270

With bar connections


160 160 24...60 20...60 1 1 AF116-40-11B-11 1SFL427102R1111 2.170
48...130 48...130 1 1 AF116-40-11B-12 1SFL427102R1211 2.170
100...250 100...250 1 1 AF116-40-11B-13 1SFL427102R1311 2.170
250...500 250...500 1 1 AF116-40-11B-14 1SFL427102R1411 2.170
200 175 24...60 20...60 1 1 AF140-40-11B-11 1SFL447102R1111 2.170
48...130 48...130 1 1 AF140-40-11B-12 1SFL447102R1211 2.170
100...250 100...250 1 1 AF140-40-11B-13 1SFL447102R1311 2.170
250...500 250...500 1 1 AF140-40-11B-14 1SFL447102R1411 2.170
(1) For other auxiliary contacts arrangements, please contact your ABB local organization.

SECTION A-A A-A


SECTION A A SECTION A-A A-A
SECTION
A A
10 0.39"
10 0.39" 120 4.72"
120 4.72" 128 5.04"
128 5.04" 10 0.39"
10 0.39" 120 4.72"
120 4.72" 128 5.04"
128 5.04"
55.5 0.22"

55.5 0.22"

55.5 2.18"

55.5 2.18"
19.5 4.96"

19.5 4.96"

19.5 0.77"

19.5 0.77"
150 5.91"

150 5.91"
150 5.91"

150 5.91"

1SFC101199C0201 - Rev. B

30 1.18"
30 1.18" 30 1.18"
30 1.18"

AF116, AF140-40-11 AF116, AF140-40-11B

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/143


AF190 … AF370 4-pole contactors
275 to 525 A AC-1
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts

AF190 ... AF370 4-pole contactors are mainly used for controlling non-inductive or slightly induc-

03
tive loads (i.e. resistance furnaces...) and generally for controlling power circuits up to 1000 V AC
and 440 V DC. These contactors are of the block type design with 4 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
50/60 Hz and 20...500 V DC
-- can manage large control voltage variations
1SFC101155V0001

-- reduced panel energy consumption


-- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF205-40-11
IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts (1)
current rating Uc min. ... Uc max. fitted Pkg
θ ≤ 40 °C 600 V AC (1 pce)
AC-1
A A V 50/60 Hz V DC kg

4 N.O. main poles


275 230 24...60 20...60 1 1 AF190-40-11-11 1SFL487102R1111 3.920
48...130 48...130 1 1 AF190-40-11-12 1SFL487102R1211 3.920
100...250 100...250 1 1 AF190-40-11-13 1SFL487102R1311 3.920
1SFC101195V0001

250...500 250...500 1 1 AF190-40-11-14 1SFL487102R1411 3.920


350 250 24...60 20...60 1 1 AF205-40-11-11 1SFL527102R1111 3.920
48...130 48...130 1 1 AF205-40-11-12 1SFL527102R1211 3.920
100...250 100...250 1 1 AF205-40-11-13 1SFL527102R1311 3.920
250...500 250...500 1 1 AF205-40-11-14 1SFL527102R1411 3.920
400 300 24...60 20...60 1 1 AF265-40-11-11 1SFL547102R1111 6.380
AF370-40-11
48...130 48...130 1 1 AF265-40-11-12 1SFL547102R1211 6.380
100...250 100...250 1 1 AF265-40-11-13 1SFL547102R1311 6.380
250...500 250...500 1 1 AF265-40-11-14 1SFL547102R1411 6.380
500 350 24...60 20...60 1 1 AF305-40-11-11 1SFL587102R1111 6.380
48...130 48...130 1 1 AF305-40-11-12 1SFL587102R1211 6.380
100...250 100...250 1 1 AF305-40-11-13 1SFL587102R1311 6.380
250...500 250...500 1 1 AF305-40-11-14 1SFL587102R1411 6.380
525 420 24...60 20...60 1 1 AF370-40-11-11 1SFL607102R1111 6.380
48...130 48...130 1 1 AF370-40-11-12 1SFL607102R1211 6.380
100...250 100...250 1 1 AF370-40-11-13 1SFL607102R1311 6.380
250...500 250...500 1 1 AF370-40-11-14 1SFL607102R1411 6.380
(1) For other auxiliary contacts arrangements, please contact your ABB local organization.

10 0.39" 183.75 7.23" 180 7.09"


19.5 0.77" ø 10.5 0.41" 35.5 1.40" 5 0.20"
SECTION A-A

A 152.5 6.00"

10 0.39" 140 5.51" ø 8.5 0.33" 35.5 1.40" 5 0.20"


33.4 1.31"
94.7 3.73"
29.5 1.16"
83.5 3.29"

225 8.86"
196 7.72"

1SFC101200C0201 - Rev. A

35 1.38" 43.75 1.72"

AF190, AF205 AF265, AF305, AF370

Main dimensions mm, inches

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3/14 4 ABB MOTOR PROTECTION AND CONTROL


AF116 ... AF370 4-pole contactors with 1 N.O. + 1 N.C. auxiliary contacts
Contactors and main accessories
03

CAL19-11B
2-pole auxiliary
contact block
VM CAL19-11B
Mechanical 2-pole auxiliary
interlock contact block

CAL19-11B
2-pole auxiliary
contact block

AF contactor
with bar connections

CAL19-11B AF contactor
2-pole auxiliary with built-in cable clamps
contact block
LT
Terminal shroud

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Contactor Main Available Side-mounted accessories
types poles auxiliary Auxiliary contact blocks
contacts

Mechanical interlock units


CAL19-11 CAL19-11B (between two contactors)
AF116 ... AF370 4 0 1 1 1 x CAL19-11 + 2 x CAL19-11B –
AF116 ... AF370 4 0 1 1 – + 2 x CAL19-11B (1) + VM... (2)
(1) Total number of auxiliary contact blocks for the two contactors.
(2) Interlock type, according to the contactor ratings (see "Accessories").
1SFC101205C0201

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ABB MOTOR PROTECTION AND CONTROL 3/145


AF116 … AF140 4-pole contactors
160 to 200 A AC-1
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

AF116 ... AF140 4-pole contactors are mainly used for controlling non-inductive or slightly induc-

03
tive loads (i.e. resistance furnaces...) and generally for controlling power circuits up to 690 V AC
and 350 V DC. These contactors are of the block type design with 4 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
1SFC101159V0001

range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
50/60 Hz and 20...500 V DC
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
AF140-40-22 -- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts (1)
current rating Uc min. ... Uc max. fitted Pkg
θ ≤ 40 °C 600 V AC (1 pce)
AC-1
1SFC101194V0001

A A V 50/60 Hz V DC kg

4 N.O. main poles


For connection with built-in cable clamps
160 160 24...60 20...60 2 2 AF116-40-22-11 1SFL427101R1122 2.290
AF140-40-22B
48...130 48...130 2 2 AF116-40-22-12 1SFL427101R1222 2.290
100...250 100...250 2 2 AF116-40-22-13 1SFL427101R1322 2.290
250...500 250...500 2 2 AF116-40-22-14 1SFL427101R1422 2.290
200 175 24...60 20...60 2 2 AF140-40-22-11 1SFL447101R1122 2.290
48...130 48...130 2 2 AF140-40-22-12 1SFL447101R1222 2.290
100...250 100...250 2 2 AF140-40-22-13 1SFL447101R1322 2.290
250...500 250...500 2 2 AF140-40-22-14 1SFL447101R1422 2.290

With bar connections


160 160 24...60 20...60 2 2 AF116-40-22B-11 1SFL427102R1122 2.190
48...130 48...130 2 2 AF116-40-22B-12 1SFL427102R1222 2.190
100...250 100...250 2 2 AF116-40-22B-13 1SFL427102R1322 2.190
250...500 250...500 2 2 AF116-40-22B-14 1SFL427102R1422 2.190
200 175 24...60 20...60 2 2 AF140-40-22B-11 1SFL447102R1122 2.190
48...130 48...130 2 2 AF140-40-22B-12 1SFL447102R1222 2.190
100...250 100...250 2 2 AF140-40-22B-13 1SFL447102R1322 2.190
250...500 250...500 2 2 AF140-40-22B-14 1SFL447102R1422 2.190
(1) For other auxiliary contacts arrangements, please contact your ABB local organization.

SECTION A-A A-A


SECTION A A SECTION A-A A-A
SECTION
A A
10 0.39"
10 0.39" 120 4.72"
120 4.72" 128 5.04"
128 5.04" 10 0.39"
10 0.39" 120 4.72"
120 4.72" 128 5.04"
128 5.04"
55.5 0.22"

55.5 0.22"

55.5 2.18"

55.5 2.18"
19.5 4.96"

19.5 4.96"

19.5 0.77"

19.5 0.77"
150 5.91"

150 5.91"
150 5.91"

150 5.91"

1SFC101201C0201 - Rev. B

30 1.18"
30 1.18" 30 1.18"
30 1.18"

AF116, AF140-40-11 AF116, AF140-40-11B

Main dimensions mm, inches

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3/146 ABB MOTOR PROTECTION AND CONTROL


AF190 … AF370 4-pole contactors
275 to 525 A AC-1
AC / DC operated with 2 N.O. + 2 N.C. auxiliary contacts

AF190 ... AF370 4-pole contactors are mainly used for controlling non-inductive or slightly induc-
03

tive loads (i.e. resistance furnaces...) and generally for controlling power circuits up to 1000 V AC
and 440 V DC. These contactors are of the block type design with 4 main poles.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 24...500 V
50/60 Hz and 20...500 V DC
-- can manage large control voltage variations
1SFC101161V0001

-- reduced panel energy consumption


-- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.
AF205-40-22
IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts (1)
current rating Uc min. ... Uc max. fitted Pkg
θ ≤ 40 °C 600 V AC (1 pce)
AC-1
A A V 50/60 Hz V DC kg

4 N.O. main poles


275 230 24...60 20...60 2 2 AF190-40-22-11 1SFL487102R1122 3.940
48...130 48...130 2 2 AF190-40-22-12 1SFL487102R1222 3.940
100...250 100...250 2 2 AF190-40-22-13 1SFL487102R1322 3.940
1SFC101196V0001

250...500 250...500 2 2 AF190-40-22-14 1SFL487102R1422 3.940


350 250 24...60 20...60 2 2 AF205-40-22-11 1SFL527102R1122 3.940
48...130 48...130 2 2 AF205-40-22-12 1SFL527102R1222 3.940
100...250 100...250 2 2 AF205-40-22-13 1SFL527102R1322 3.940
250...500 250...500 2 2 AF205-40-22-14 1SFL527102R1422 3.940
400 300 24...60 20...60 2 2 AF265-40-22-11 1SFL547102R1122 6.400
AF370-40-22 48...130 48...130 2 2 AF265-40-22-12 1SFL547102R1222 6.400
100...250 100...250 2 2 AF265-40-22-13 1SFL547102R1322 6.400
250...500 250...500 2 2 AF265-40-22-14 1SFL547102R1422 6.400
500 350 24...60 20...60 2 2 AF305-40-22-11 1SFL587102R1122 6.400
48...130 48...130 2 2 AF305-40-22-12 1SFL587102R1222 6.400
100...250 100...250 2 2 AF305-40-22-13 1SFL587102R1322 6.400
250...500 250...500 2 2 AF305-40-22-14 1SFL587102R1422 6.400
525 420 24...60 20...60 2 2 AF370-40-22-11 1SFL607102R1122 6.400
48...130 48...130 2 2 AF370-40-22-12 1SFL607102R1222 6.400
100...250 100...250 2 2 AF370-40-22-13 1SFL607102R1322 6.400
250...500 250...500 2 2 AF370-40-22-14 1SFL607102R1422 6.400
(1) For other auxiliary contacts arrangements, please contact your ABB local organization.

10 0.39" 183.75 7.23" 180 7.09"


19.5 0.77" ø 10.5 0.41" 35.5 1.40" 5 0.20"
SECTION A-A

A 152.5 6.00"

10 0.39" 140 5.51" ø 8.5 0.33" 35.5 1.40" 5 0.20"


33.4 1.31"
94.7 3.73"
29.5 1.16"
83.5 3.29"

225 8.86"
196 7.72"

1SFC101202C0201 - Rev. B

35 1.38" 43.75 1.72"

AF190, AF205 AF265, AF305, AF370

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/147


AF116 ... AF370 4-pole contactors with 2 N.O. + 2 N.C. auxiliary contacts
Contactors and main accessories

03
CAL19-11B
2-pole auxiliary
contact block

CAL19-11B
2-pole auxiliary AF contactor
contact block with built-in cable clamps

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Contactor Main Available Side-mounted accessories
types poles auxiliary Auxiliary contact blocks
contacts

Mechanical interlock units


CAL19-11 (1) CAL19-11B (1) (between two contactors)
AF116 ... AF370 40 22 2 x CAL19-11 included + 2 x CAL19-11B –
(1) The CEL19 auxiliary contact blocks can replace the CAL19-11 and CAL19-11B. Though, no auxiliary contact block can be mounted outside the CEL19. 1SFC101207C0201 - Rev. B

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3/148 ABB MOTOR PROTECTION AND CONTROL


EK550, EK1000 4-pole contactors
800 to 1000 A AC-1
AC operated with 1 N.O. + 1 N.C. auxiliary contacts

EK550 4-pole contactors are mainly used for controlling non-inductive or slightly inductive loads
03

(i.e. resistance furnaces...) and generally for controlling power circuits up to 1000 V AC and
600 V DC, EK1000 up to 1000 V AC.
These contactors are of the block type design with:
• 4 main poles
1SFC98099-069

• control circuit: AC operated


• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts
current rating Uc fitted Pkg
EK1000-40-11 θ ≤ 40 °C 600 V AC (1) (1 pce)
AC-1
A A V 50 Hz V 60 Hz kg
800 540 48 - 1 1 EK550-40-11 SK827041-AD 17.200
110 110…120 1 1 EK550-40-11 SK827041-EF 17.200
110…115 115…127 1 1 EK550-40-11 SK827041-EG 17.200
220 220…240 1 1 EK550-40-11 SK827041-EL 17.200
220…230 230…255 1 1 EK550-40-11 SK827041-EM 17.200
400…415 - 1 1 EK550-40-11 SK827041-AR 17.200
1000 - 48 - 1 1 EK1000-40-11 SK827044-AD 17.500
110 110…120 1 1 EK1000-40-11 SK827044-EF 17.500
110…115 115…127 1 1 EK1000-40-11 SK827044-EG 17.500
220 220…240 1 1 EK1000-40-11 SK827044-EL 17.500
220…230 230…255 1 1 EK1000-40-11 SK827044-EM 17.500
400…415 - 1 1 EK1000-40-11 SK827044-AR 17.500
(1) Other control voltages see voltage code table.

1) 1)
11 0.43" 270 10.63" 11 0.43"
244 9.61" 225.5 8.88"
2)
ø 11 0.43"
11 0.43" 1) 270 10.63" 11 0.43"1) 139.5 5.49" 8 0.31"
4)
244 9.61" 23 0.91"
5)
(M10)
ø 11 0.43" 2) 225.5 8.88"
139.5 5.49" 6 0.24"

23 0.91"4) (M10) 5)

1/L1 3/L2 5/L3 7/L4


299 11.77"

223 8.78"

1/L1 3/L2 5/L3 7/L4


272 10.71"

223 8.78"

2/T1 4/T2 6/T3 8/T4


2/T1 4/T2 6/T3 8/T4

3)
40
1.57"
0.79"
20

403) 67 40
67 25 12.5 2.64" 1.57"
1.57"
2.64" 0.98" 0.49"

EK550 EK1000
1) Dimension for extra auxiliary contact block.
2) Screw, nut and washer by-packed.
3) Min. distance to uninsulated wall.
1SFC101217C0201

4) Damping elements are included.


5) Earthing screw.

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/149


EK550, EK1000 4-pole contactors
800 to 1000 A AC-1
DC operated with 2 N.O. + 1 N.C. auxiliary contacts

EK550 4-pole contactors are mainly used for controlling non-inductive or slightly inductive loads

03
(i.e. resistance furnaces...) and generally for controlling power circuits up to 1000 V AC and 600 V
DC, EK1000 up to 1000 V AC.
These contactors are of the block type design with:
• 4 main poles
• control circuit: DC operated
1SFC98099-069

• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts
current rating Uc fitted Pkg
θ ≤ 40 °C 600 V AC (1 pce)
EK1000-40-21
AC-1
A A V DC kg
800 540 24 2 1 EK550-40-21 SK827041-DB 17.200
48 2 1 EK550-40-21 SK827041-DD 17.200
75 2 1 EK550-40-21 SK827041-DG 17.200
110 2 1 EK550-40-21 SK827041-DE 17.200
125 2 1 EK550-40-21 SK827041-DU 17.200
220 2 1 EK550-40-21 SK827041-DF 17.200
1000 - 24 2 1 EK1000-40-21 SK827044-DB 17.500
36 2 1 EK1000-40-21 SK827044-DC 17.500
48 2 1 EK1000-40-21 SK827044-DD 17.500
60 2 1 EK1000-40-21 SK827044-DT 17.500
75 2 1 EK1000-40-21 SK827044-DG 17.500
110 2 1 EK1000-40-21 SK827044-DE 17.500
125 2 1 EK1000-40-21 SK827044-DU 17.500
220 2 1 EK1000-40-21 SK827044-DF 17.500

1)
11 0.43" 296 11.65"
270 10.63"

296 11.65" 244 9.61" 225.5 8.88"


2)
11 0.43" 1)
270 10.63" ø 11 0.43" 139.5 5.49" 8 0.31"
4)
244 9.61" 23 0.91"
5)
2) (M10)
ø 11 0.43" 225.5 8.88"
139.5 5.49" 6 0.24"

23 0.91"4) (M10) 5)

1/L1 3/L2 5/L3 7/L4


223 8.78"
299 11.77"

1/L1 3/L2 5/L3 7/L4


272 10.71"

223 8.78"

2/T1 4/T2 6/T3 8/T4


2/T1 4/T2 6/T3 8/T4

3)
40
1.57"
E0263D8

E1693D

67 25 12.5 403) 67 40 20
2.64" 0.98" 0.49" 1.57" 2.64" 1.57" 0.79"

EK550 EK1000
1) Dimension for extra auxiliary contact block.
2) Screw, nut and washer by-packed.
3) Min. distance to uninsulated wall.
4) Damping elements are included.
5) Earthing screw.
1SFC101218C0201

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3/150 ABB MOTOR PROTECTION AND CONTROL


EK550, EK1000 4-pole Contactors
800 to 1000 A AC-1
AC operated with 2 N.O. + 2 N.C. auxiliary contacts

EK550 4-pole contactors are mainly used for controlling non-inductive or slightly inductive loads
03

(i.e. resistance furnaces...) and for controlling power circuits up to 1000 V AC and 600 V DC,
EK1000 up to 1000 V AC.
These contactors are of the block type design with:
• 4 main poles
• control circuit: AC operated
1SFC98099-069

• add-on auxiliary contact blocks for side mounting and a wide range of accessories

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts
current rating Uc fitted Pkg
EK1000-40-22 θ ≤ 40 °C 600 V AC (1) (1 pce)
AC-1
A A V 50 Hz V 60 Hz kg
800 540 48 - 2 2 EK550-40-22 SK827043-AD 17.200
110 110…120 2 2 EK550-40-22 SK827043-EF 17.200
110…115 115…127 2 2 EK550-40-22 SK827043-EG 17.200
220 220…240 2 2 EK550-40-22 SK827043-EL 17.200
220…230 230…255 2 2 EK550-40-22 SK827043-EM 17.200
400…415 - 2 2 EK550-40-22 SK827043-AR 17.200
1000 - 48 - 2 2 EK1000-40-22 SK827045-AD 17.500
110 110…120 2 2 EK1000-40-22 SK827045-EF 17.500
110…115 115…127 2 2 EK1000-40-22 SK827045-EG 17.500
220 220…240 2 2 EK1000-40-22 SK827045-EL 17.500
220…230 230…255 2 2 EK1000-40-22 SK827045-EM 17.500
380 380…415 2 2 EK1000-40-22 SK827045-EP 17.500
380…400 400…440 2 2 EK1000-40-22 SK827045-ER 17.500
400…415 - 2 2 EK1000-40-22 SK827045-AR 17.500
(1) Other control voltages see voltage code table.

1)
11 0.43" 296 11.65"
270 10.63"
244 9.61"

11 0.43"1)
2)
11 0.43" 1) 270 10.63" ø 11 0.43"
225.5 8.88"
244 9.61"
139.5 5.49" 8 0.31"
ø 11 0.43" 2) 225.5 8.88" 4)
23 0.91"
139.5 5.49" 6 0.24" (M10)
5)

23 0.91"4) (M10) 5)

1/L1 3/L2 5/L3 7/L4


299 11.77"

1/L1 3/L2 5/L3 7/L4


272 10.71"

223 8.78"
223 8.78"

2/T1 4/T2 6/T3 8/T4


2/T1 4/T2 6/T3 8/T4

3)
40
E1694D
E1693D

403) 1.57"
67 40 20
67 25 12.5 1.57"
1.57" 2.64" 0.79"
2.64" 0.98" 0.49"

EK550 EK1000
1) Dimension for extra auxiliary contact block
2) Screw, nut and washer by-packed
3) Min. distance to uninsulated wall
1SFC101219C0201

4) Damping elements are included


5) Earthing screw

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/151


EK550, EK1000 4-pole contactors with 1 N.O. + 1 N.C.
and 2 N.O. + 1 N.C. auxiliary contacts

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories

03
Mounting positions of the auxiliary contact Auxiliary contact types and connecting diagrams

13 21 31 43 53 61 71 83 35 47

14 22 32 44 54 62 72 84 36 48

CAL16-11 A CAL16-11 B CAL16-11 C CAL16-11 D CCL16-11 E (1)


(1) Contact 35-36 used for some
types of EK... contactors

EK 4-pole contactors
Contactor Main Available
types poles auxiliary
contacts
Add-on auxiliary contact blocks Mounting and positioning
Factory mounted auxiliary contacts
2-pole CAL16-11 ... Add-on CAL16-11 auxiliary contacts

AC operated, 50 Hz, 60 Hz or 50/60 Hz


+ 1 x CAL16-11B

EK550, EK1000 4 0 1 1 A + 1 x CAL16-11C CA BD

+ 1 x CAL16-11D

DC operated

EK550, EK1000 4 0 2 1 A E + 1 x CAL16-11C CA E

EK 4-pole reversing contactors with VH800 mechanical and electrical interlock units
"Left hand" Interlocking "Right hand"
contactors contactors

Add-on auxiliary contact


blocks Mounting and positioning
Factory mounted auxiliary contacts
2-pole CAL16-11 ... Add-on CAL16-11 auxiliary contacts

AC operated, 50 Hz, 60 Hz or 50/60 Hz


EK550, EK1000 VH800 EK550, EK1000 + 1 x CAL16-11C
1 x CAL16-11D
CA BD

DC operated
EK550, EK1000 VH800 EK550, EK1000 –

E E
1SFC101220C0201

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3/152 ABB MOTOR PROTECTION AND CONTROL


EK550, EK1000 4-pole contactors with 1 N.O. + 1 N.C. auxiliary contacts
and 2 N.O. + 1 N.C. auxiliary contacts
03

A1 A1
1 3 5 7 7 5 3 1 For contactors Auxiliary Type Order code Pkg Weight
2 4 6 8 8 6 4 2 contacts qty (1 pce)
A2 A2
E0747D

kg
BSS550 ... BSS1000
Side-mounted auxiliary contact blocks
EK 1 1 CAL16-11B SK829002-B 1 0.050
1 1 CAL16-11C SK829002-C 1 0.050
1 1 CAL16-11D SK829002-D 1 0.050
1 1 CCL16-11E (2) SK829002-E 1 0.050
A078

Mechanical interlock unit for two horizontal mounted contactors


EK550, EK1000 VH800 SK829070-F 1 6.000
RC-EH Connecting sets
EK550 BSS550 SK829090-E 1 3.300
EK1000 BSS1000 SK829090-H 1 5.500

Surge suppressors
For contactors Rated control circuit Type Order code Pkg Weight
voltage qty (1 pce)
Uc
V AC DC kg
EK550, EK1000 48...110 – RC-EH800/110 SK829007-C 1 0.015
EK550, EK1000 24...125 – RC-EH800/110 SK829007-C 1 0.015
EK550, EK1000 220...600 – RC-EH800/600 SK829007-D 1 0.015
See "Main accessory fitting details" table.
(2) Mounting of CCL16-11E blocks does not allow an additional second block to be added on top of it.
All DC operated EK contactors are equipped with one CCL16-11E on the right side.

1SFC101220C0201

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ABB MOTOR PROTECTION AND CONTROL 3/153


AF09 ... AF80 4-pole contactors
Technical data

03
Main pole - Utilization characteristics according to IEC
Contactor types AC / DC operated AF09 AF16 AF26 AF38 AF40 AF52 AF80
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free-air thermal current Ith
acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C 35 A 35 A 55 A 55 A 105 A 105 A 125 A
With conductor cross-sectional area 6 mm² 6 mm² 16 mm² 16 mm² 35 mm² 35 mm² 50 mm²
AC-1 Utilization category
For air temperature close to contactor
Ie / Rated operational current AC-1 θ ≤ 40 °C 25 A 30 A 45 A 55 A 70 A 100 A 125 A
Ue max. ≤ 690 V, 50/60 Hz θ ≤ 60 °C 25 A 30 A 40 A 45 A 60 A 80 A 105 A
θ ≤ 70 °C 22 A 26 A 32 A 37 A 50 A 70 A 90 A
With conductor cross-sectional area 4 mm² 6 mm² 10 mm² 16 mm² 35 mm² 35 mm² 50 mm²
AC-3 Utilization category
For air temperature close to contactor θ ≤ 60 °C
Ie / Max. rated operational current AC-3 (1)
3-phase motors 220-230-240 V 9A 18 A 23.2 A 23.2 A 40 A 53 A 80 A
380-400 V 9A 18 A 22 A 22 A 40 A 53 A 80 A
M
415 V 9A 18 A 21.2 A 21.2 A 40 A 53 A 80 A
3 440 V 9A 18 A 20 A 20 A 40 A 53 A 80 A
500 V 9.5 A 15 A 17.6 A 17.6 A 35 A 45 A 65 A
690 V 7A 10.5 A 10.5 A 10.5 A 25 A 35 A 49 A
Rated operational power AC-3 (1)
1500 r.p.m. 50 Hz 220-230-240 V 2.2 kW 4 kW 5.5 kW 5.5 kW 11 kW 15 kW 22 kW
1800 r.p.m. 60 Hz 380-400 V 4 kW 7.5 kW 11 kW (3) 11 kW (3) 18.5 kW 22 kW 37 kW
M 3-phase motors 415 V 4 kW 9 kW 11 kW 11 kW 22 kW 30 kW 45 kW
3 440 V 4 kW 9 kW 11 kW 11 kW 22 kW 30 kW 45 kW
500 V 5.5 kW 9 kW 11 kW 11 kW 22 kW 30 kW 45 kW
690 V 5.5 kW 9 kW 9 kW 9 kW 22 kW 30 kW 45 kW
Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
Short-circuit protection device for contactors
Without thermal overload relay - Motor protection excluded
Ue ≤ 500 V AC - gG type fuse 25 A 32 A 50 A 63 A 80 A 110 A 160 A
Rated short-time withstand current Icw 1s 300 A 300 A 450 A 450 A 1000 A 1000 A 1200 A
At 40 °C ambient temperature, 10 s 150 A 150 A 300 A 300 A 600 A 600 A 780 A
in free air from a cold state 30 s 80 A 80 A 225 A 225 A 350 A 350 A 450 A
1 min 60 A 60 A 150 A 150 A 250 A 250 A 300 A
15 min 35 A 35 A 55 A 55 A 110 A 110 A 140 A
Maximum breaking capacity N.O. main pole at 440 V 250 A 250 A - - 950 A 950 A 1100 A
cos φ = 0.45 at 690 V 106 A 106 A - - 600 A 600 A 750 A
N.C. Main pole at 440 V - - - - 600 A - 900 A
at 690 V - - - - 300 A - 750 A
Power dissipation per pole Ie / AC-1 0.8 W 1.2 W 1.6 W 2.3 W 3W 6.3 W 8W
Ie / AC-3 0.1 W 0.35 W 0.42 W 0.42 W 1W 1.7 W 3.2 W
Max. electrical switching frequency AC-1 600 cycles/h
(1) For the corresponding kW/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor Rated Operational Powers and Currents"
(2) For the protection of motor starters against short circuits, see "Coordination with Short-circuit Protection Devices".
(3) 400 V 3-phase motors only.
1SBC101989S0201 - Rev. B

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3/154 ABB MOTOR PROTECTION AND CONTROL


AF116 ... EK1000 4-pole contactors
Technical data
03

Main pole - Utilization characteristics according to IEC


Contactor types AC / DC operated AF116 AF140 AF190 AF205 AF265 AF305 AF370 EK550 EK1000
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V 1000 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free-air thermal current Ith
acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C 160 A 200 A 275 A 350 A 400 A 500 A 525 A 800 A 1000 A
With conductor cross-sectional area 70 mm² 95 mm² 150 mm² 240 mm² (3) 240 mm² 300 mm² (4) 2x 185 mm² (4) 2x 240 mm² 2x 300 mm²
AC-1 Utilization category
For air temperature close to contactor
Ie / Rated operational current AC-1 θ ≤ 40 °C 160 A 200 A 275 A 350 A 400 A 500 A 525 A 800 A 1000 A
Ue max. ≤ 690 V, 50/60 Hz θ ≤ 60 °C 145 A 175 A 250 A 300 A 350 A 400 A 425 A 650 A 800 A
θ ≤ 70 °C 130 A 160 A 200 A 240 A 290 A 325 A 350 A 575 A 720 A
Ue max. ≤ 1000 V, 50/60 Hz θ ≤ 40 °C - - 250 A 275 A 350 A 375 A 400 A 800 A 1000 A
θ ≤ 60 °C (2) - - 225 A 250 A 300 A 325 A 350 A 650 A 800 A
θ ≤ 70 °C - - 185 A 200 A 240 A 260 A 290 A 575 A 720 A
With conductor cross-sectional area 70 mm² 95 mm² 150 mm² 240 mm² (3) 240 mm² 300 mm² (4) 2x 185 mm² (4) 2x 240 mm² 2x 300 mm²
AC-3 Utilization category
For air temperature close to contactor θ ≤ 60 °C (2)
Ie / Max. rated operational current AC-3 (1)
3-phase motors 220-230-240 V 116 A 140 A 190 A 205 A 265 A 305 A 370 A 550 A -
380-400 V 116 A 140 A 190 A 205 A 265 A 305 A 370 A 550 A -
M
415 V 116 A 140 A 190 A 205 A 265 A 305 A 370 A 550 A -
3 440 V 116 A 140 A 190 A 205 A 265 A 305 A 370 A 550 A -
500 V - - - - - - - 550 A -
690 V - - - - - - - 550 A -
1000 V - - - - - - - 175 A -
Rated operational power AC-3 (1)
1500 r.p.m. 50 Hz 220-230-240 V 30 kW 37 kW 55 kW 55 kW 75 kW 90 kW 110 kW 160 kW -
1800 r.p.m. 60 Hz 380-400 V 55 kW 75 kW 90 kW 110 kW 132 kW 160 kW 200 kW 280 kW -
M 3-phase motors 415 V 55 kW 75 kW 90 kW 110 kW 132 kW 160 kW 200 kW 315 kW -
3 440 V 75 kW 90 kW 110 kW 132 kW 160 kW 160 kW 200 kW 315 kW -
500 V - - - - - - - 400 kW -
690 V - - - - - - - 500 kW -
1000 V - - - - - - - 250 kW -
Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
Short-circuit protection device for contactors
Without thermal overload relay - Motor protection excluded
Ue ≤ 500 V AC - gG type fuse 200 A 250 A 355 A 400 A 630 A 630 A 630 A 800 A 1000 A
Rated short-time withstand current Icw 1s 1300 A 1460 A 1900 A 2050 A 2650 A 3050 A 3700 A 5500 A 6800 A
At 40 °C ambient temperature, 10 s 928 A 1168 A 1520 A 1640 A 2120 A 2440 A 2960 A 5300 A 6400 A
in free air from a cold state 30 s 536 A 674 A 878 A 947 A 1224 A 1409 A 1709 A 3700 A 4400 A
1 min 379 A 477 A 621 A 670 A 865 A 996 A 1208 A 3000 A 3400 A
15 min 160 A 200 A 275 A 350 A 400 A 500 A 525 A 1000 A 1200 A
Maximum breaking capacity at 440 V 2000 A 3000 A 3300 A 3500 A 3800 A 4600 A 5000 A 5400 A -
cos φ = 0.45 at 690 V - - - - - - - 5400 A -
Power dissipation per pole Ie / AC-1 12 W 18 W 15 W 25 W 32 W 50 W 72 W 60 W 80 W
Ie / AC-3 - - - - - - - 25 W -
Max. electrical switching frequency AC-1 300 cycles/h
AC-3 300 cycles/h -
AC-2, AC4 - 120 cycles/h -
(1) For the corresponding kW/A or hp/A values of 1500 r.p.m, 50 Hz or 1800 r.p.m, 60 Hz, 3-phase motors, see "Motor rated operational powers and currents".
(2) θ ≤ 55 °C for EK550, EK1000
(3) For currents above 275 A use terminal enlargements or terminal extensions.
(4) For currents above 450 A use terminal enlargements or terminal extensions.
1SFC101209C0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/155


AF09 ... AF80 4-pole contactors
Technical data

03
Main pole - Utilization characteristics according to UL/NEMA/CSA
Contactor types AC / DC operated AF09 AF16 AF26 AF38 AF40 AF52 AF80
Standards UL 508, CSA C22.2 N°14 UL 60947-4-1, CSA-C22.2 No. 60947-4-1
Max. operational voltage 600 V
UL / CSA general use rating
600 V AC 25 A 30 A 45 A 55 A 60 A 80 A 105 A
With conductor cross-sectional area AWG 10 AWG 10 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2
1 pole 80 V DC 25 A (1) 30 A (1) 45 A 55 A 60 A 80 A 105 A
2 poles in serie 160 V DC 25 A (1) 30 A (1) 45 A 55 A 60 A 80 A 105 A
3 poles in serie 240 V DC 25 A 30 A 45 A 55 A 60 A 80 A 105 A
4 poles in serie 320 V DC 25 A 30 A 45 A 55 A 60 A 80 A 105 A
With conductor cross-sectional area AWG 10 AWG 10 AWG 8 AWG 8 AWG 6 AWG 4 AWG 2
Max. electrical switching frequency
For general use 600 cycles/h
Note: 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles, see "General technical data".
(1) 20 A for AF09..-22-00 and AF16..-22-00.

Main pole utilization characteristics - 4 N.O. non-reversing contactors


Contactor types AC / DC operated AF09 AF16 AF26 AF38 AF40 AF52 AF80
Lighting application - UL / CSA - breaking all lines
Electrical discharge lamps (ballast)
1-phase per pole 347 V AC 20 A 30 A 45 A 50 A - - -
3-phase break all lines 600 V AC 20 A 30 A 45 A 50 A - - -
Elevator control, load switching,
500 000 electrical operating cycles
acc. to CSA B44.1 / ASME 17.5 paragraph 19.2.1
1-phase
Horse power rating 110-120 V AC - 1/2 hp - - - - -
220-240 V AC - 1-1/2 hp - - - - -
3-phase
Horse power rating 200-208 V AC - 3 hp - - - - -
220-240 V AC - 3 hp - - - - -
440-480 V AC - 7-1/2 hp - - - - -
550-600 V AC - 10 hp - - - - -
Note: 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles, see "General technical data".

1SBC100066S0201

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3/156 ABB MOTOR PROTECTION AND CONTROL


AF116 ... EK1000 4-pole contactors
Technical data
03

Main pole - Utilization characteristics according to UL/NEMA/CSA


Contactor types AC / DC operated AF116 AF140 AF190 AF205 AF265 AF305 AF370 EK550 EK1000
Standards UL 60947-4-1 UL 508, CSA C22.2 N°14
Max. operational voltage 600 V
UL / CSA general use rating
600 V AC 160 A 175 A 230 A 250 A 300 A 350 A 420 A 540 A -
With conductor cross-sectional area AWG 2/0 AWG 3/0 MCM 250 MCM 250 MCM 400 MCM 500 2//MCM 300 - -
1 pole 90 V DC 200 A 200 A - - - - - - -
100 V DC - - 250 A 350 A - - - - -
110 V DC - - - - 400 A 500 A 520 A - -
2 poles in serie 175 V DC 200 A 200 A - - - - - - -
200 V DC - - 250 A 350 A - - - - -
225 V DC - - - - 400 A 500 A 520 A - -
3 poles in serie 260 V DC 200 A 200 A - - - - - - -
300 V DC - - 250 A 350 A - - - - -
340 V DC - - - - 400 A 500 A 520 A - -
4 poles in series 350 V DC 200 A 200 A - - - - - - -
400 V DC - - 250 A 350 A - - - - -
450 V DC - - - - 400 A 500 A 520 A - -
With conductor cross-sectional area AWG 2/0 AWG 3/0 MCM 250 MCM 250 MCM 400 MCM 500 2//MCM 300 - -
Max. electrical switching frequency
For general use 300 cycles/h

Main pole utilization characteristics - 4 N.O. non-reversing contactors


Contactor types AC / DC operated AF116 AF140 AF190 AF205 AF265 AF305 AF370 EK550 EK1000
Lighting application - UL/CSA - breaking all lines
Electrical discharge lamps (ballast)
1-phase per pole 347 V AC 160 A 200 A 250 A 300 A 400 A 450 A 520 A - -
3-phase break all lines 600 V AC 160 A 200 A 250 A 300 A 400 A 450 A 520 A - -

1SBC100067S0201

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ABB MOTOR PROTECTION AND CONTROL 3/157


AF09 ... AF80 4-pole contactors
Technical data

03
General technical data
Contactor types AC / DC operated AF09 AF16 AF26 AF38 AF40 AF52 AF80
Rated insulation voltage Ui
acc. to IEC 60947-4-1 690 V 1000 V
acc. to UL / CSA 600 V
Rated impulse withstand voltage Uimp. 6 kV 8 kV
Electromagnetic compatibility Devices complying with IEC 60947-1 / EN 60947-1 - Environment A and B (1)
Ambient air temperature close to contactor
Operation -40...+70 °C
Storage -60...+80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 10 millions operating cycles
Max. switching frequency 3600 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
Shock direction1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position
4 N.O. A30 g 20 g
Main poles B125 g Closed position / 5 g Open position 20 g Closed position / 5 g Open position
B215 g 10 g
C125 g 20 g
C225 g 20 g
C1 2 N.O. + 2 N.C. A30 g 30 g Closed position / 20 g
Main poles 25 g Open position
A A B1 B2 B125 g Closed position / 25 g Closed position / 20 g Closed position / 20 g Closed
5 g Open position 5 g Open position 5 g Open position position /
4 g Open
C2
position
B2 15 g 15 g Closed position / 10 g
10 g Open position
C1 25 g 25 g Closed position / 20 g
20 g Open position
C2 25 g 25 g Closed position / 20 g
20 g Open position
Vibration withstand 5 ... 300 Hz 5 ... 300 Hz
acc. to IEC 60068-2-6 4 g Closed position / 2 g Open position 3 g Closed position / 2 g Open position
(1) Environment B: all AF09 … AF38 contactors produced since week 08-2013.
AF09 … AF38-..-..-12 (48...130 V 50/60 Hz-DC) compliant to environment A only: for environment B select AF09Z … AF38Z-..-..-22.

Mounting characteristics and conditions for use


Contactor types AF09 AF16 AF26 AF38 AF40 AF52 AF80
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5


Max. add-on N.C. auxiliary contacts: see accessory fitting details for a 4-pole contactor AF09 ... AF80
Mounting distances The contactors can be assembled side by side
Fixing
On rail according to IEC 60715, EN 60715 35 x 7.5 mm or 35 x 15 mm 35 x 15 mm
By screws (not supplied) 2 x M4 screws placed diagonally 2 x M4 or 2 x M6 screws placed diagonally

Remark for 4 -pole contactors fitted with 2 N.O. + 2 N.C. main poles
These contactors are not suitable for a reversing
1 R3 R5 7 These contactors are suitable for starter or for controlling a single load from 2 separate
controlling 2 separate circuits, i.e. supplies.
2 loads with 2 separate supplies, or
1 circuit comprising 2 separate loads Block diagrams
-- Single supply -- 2 separate supplies
with a single supply (see diagrams
2 R4 R6 8 and 2 separate loads and 2 separate loads
beside). When the contactor operates
Main
there is no mechanical overlapping Supply
supply
between the N.O. poles and the N.C. Back-up
supply
1SBC101990S0201 - Rev. B
A

poles: BREAK before MAKE.


A1 1 R3 R5 7 A1 1 R3 R5 7

A2 2 R4 R6 8 A2 2 R4 R6 8
Load Load
Load Load

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3/158 ABB MOTOR PROTECTION AND CONTROL


AF116 ... EK1000 4-pole contactors
Technical data
03

General technical data


Contactor types AC / DC operated AF116 AF140 AF190 AF205 AF265 AF305 AF370
Rated insulation voltage Ui
acc. to IEC 60947-4-1 1000 V
acc. to UL / CSA 600 V
Rated impulse withstand voltage Uimp. 8 kV
Electromagnetic compatibility AF contactors comply with IEC 60947-1 / EN 60947-1 - Environment A
Ambient air temperature close to contactor
Operation -40 to +70 °C
Storage -40 to +70 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 5 million operating cycles
Maximum switching frequency 300 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1 No change in contact position, closed or open position
C1 Shock direction 1/2 sinusoidal shock for 11 ms 1/2 sinusoidal shock for 30 ms
A 20 g 20 g
A
ABB
A B1 B2 B1 15 g closed position / 3 g open position 15 g closed position / 3 g open position
B2 15 g closed position / 3 g open position 15 g closed position / 3 g open position
C1 20 g 20 g
C2
C2 20 g 20 g
Vibration withstand
acc to IEC 60068-2-6 0.7 g closed position / 0.7 g open position 13.2…100 Hz

General technical data


Contactor types AC or DC operated EK550 EK1000
Rated insulation voltage Ui
acc. to IEC 60947-4-1 1000 V
acc. to UL 600 V
Rated impulse withstand voltage Uimp. 8 kV
Electromagnetic compatibility EK contactors complying with IEC 60947-1 / EN 60947-1 - Environment A
Ambient air temperature close to contactor
Operation Fitted with thermal overload relay -25 to +55 °C -
Without thermal overload relay -40 to +70 °C -
Storage -50 to +70 °C -
Climatic withstand Category B acc. to IEC 60068-2-30
Maximum operating altitude (without derating) ≤ 3000 m
Mechanical durability
Number of operating cycles 5 millions operating cycles 3 millions operating cycles
Max. switching frequency 60 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
Closed or open position
C1 Shock direction 1/2 sinusoidal shock for 15 ms: no change in contact position, closed or open position
A 10 g
A ABB A B1 B2 B1 10 g
B2 10 g
E1862D

C2 C1 10 g
C2 10 g
1SFC101212C0201

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ABB MOTOR PROTECTION AND CONTROL 3/159


AF09 ... AF80 4-pole contactors
Technical data

03
Magnet system characteristics AF09 ... AF80 AC / DC operated
Contactor types AC / DC operated AF09 AF16 AF26 AF38 AF40 AF52 AF80
Coil operating limits AC supply At θ ≤ 60 °C 0.85 x Uc min...1.1 x Uc max. at θ ≤ 70 °C 0.85 x Uc min ... 1.1 x Uc max
acc. to IEC 60947-4-1 At θ ≤ 70 °C 0.85 x Uc min...Uc max.
DC supply at θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max at θ ≤ 70 °C 0.85 x Uc min ... 1.1 x Uc max
at θ ≤ 70 °C 0.85 x Uc min ... Uc max
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24...500 V AC
Coil consumption Average pull-in value 50 VA 40 VA

Average holding value 2.2 VA / 2 W 4 VA / 2 W


DC control voltage
Rated control circuit voltage Uc 20...500 V DC 20...500 V DC
Coil consumption Average pull-in value 50 W 40 W
Average holding value 2 W 2W
PLC-output control AF...-11 not suitable for direct control by PLC-output. -
Drop-out voltage ≤ 60 % of Uc min. ≤ 60 % of Uc min.
Voltage sag immunity acc. to SEMI F47-0706 – conditions of use on request
Dips withstand -20 °C ≤ θ ≤ +60 °C – 24 ms average
Operating time
Between coil energization and: N.O. contact closing 40...95 ms 48...120 ms
N.C. contact opening 38...90 ms 44...115 ms
Between coil de-energization and: N.O. contact opening 11...95 ms 16...110 ms
N.C. contact closing 13...98 ms 18...113 ms

Magnet System Characteristics AF09Z…AF38Z 24V DC operated designed for PLC - coil 30
Contactor types DC operated AF09Z AF16Z
Coil operating limits DC supply at θ ≤ 60 °C 0.85 ... 1.1x Uc
acc. to IEC 60947-4-1 at θ ≤ 70 °C Uc
DC control voltage
Rated control circuit voltage Uc 24 V DC
Coil consumption Average pull-in value 6 W
Average holding value 1.7 W
PLC-output control ≥ 250 mA 24 V DC for PLCs and safety PLCs using broken wire detection
Drop-out voltage ≤ 60 % of Uc min.
Voltage sag immunity acc. to SEMI F47-0706 -
Dips withstand -20 °C ≤ θ ≤ +60 °C -
Operating time
Between coil energization and: N.O. contact closing 27 … 53 ms
N.C. contact opening 20 … 35 ms
Between coil de-energization and: N.O. contact opening 17 … 29 ms
N.C. contact closing 22 … 57 ms

Magnet System Characteristics AF09Z…AF38Z AC / DC operated for specific applications - coils 20, 21, 22, 23
Contactor types AC / DC operated AF09Z AF16Z AF26Z AF38Z
Coil operating limits AC supply At θ ≤ 60 °C 0.85 x Uc min...1.1 x Uc max.
acc. to IEC 60947-4-1 At θ ≤ 70 °C 0.85 x Uc min...Uc max.
DC supply at θ ≤ 70 °C 0.85 x Uc min ... 1.1 x Uc max
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24...250 V AC
Coil consumption Average pull-in value 16 VA
Average holding value 1.7 VA / 1.5 W
DC control voltage
Rated control circuit voltage Uc 12...250 V DC
Coil consumption Average pull-in value 12 ... 16 W
Average holding value 1.7 W
PLC-output control (AF..Z coil 21) ≥ 500 mA 24 V DC for PLCs - Not suitable for safety PLCs
Drop-out voltage ≤ 60 % of Uc min.
Voltage sag immunity acc. to SEMI F47-0706 (AF..Z coil 21, 22, 23) conditions of use on request
Dips withstand -20 °C ≤ θ ≤ +60 °C (AF..Z coil 21, 22, 23) 22 ms average for Uc ≥ 24 V 50/60 Hz or Uc ≥ 20 V DC
Operating time
Between coil energization and: N.O. contact closing 40...95 ms
N.C. contact opening 38...90 ms
Between coil de-energization and: N.O. contact opening 11...95 ms
N.C. contact closing 13...98 ms
1SBC101991S0201 - Rev. A

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3/160 ABB MOTOR PROTECTION AND CONTROL


AF116 ... AF370 4-pole contactors
Technical data
03

Magnet system characteristics


Contactor types AC / DC operated AF116 AF140 AF190 AF205 AF265 AF305 AF370
Coil operating limits AC supply At θ ≤ 70 °C 0.85 x Uc min ... 1.1 x Uc max
acc. to IEC 60947-4-1 DC supply At θ ≤ 70 °C 0.80 x Uc min ... 1.1 x Uc max
Rated control circuit voltage Uc 24...500 V AC, 20...500 V DC
Coil consumption
AC control voltage 50/60 Hz
24...60 V AC Average pull-in value 225 VA 165 VA 475 VA
Average holding value 5.5 VA 6 VA 8.5 VA
48...130 V AC Average pull-in value 170 VA 175 VA 340 VA
Average holding value 4 VA 4 VA 17 VA
100...250 V AC Average pull-in value 130 VA 220 VA 385 VA
Average holding value 6 VA 7 VA 17.5 VA
250...500 V AC Average pull-in value 205 VA 185 VA 420 VA
Average holding value 16 VA 16 VA 21 VA
DC control voltage
20...60 V DC Average pull-in value 210 W 205 W 400 W
Average holding value 2.5 W 2.5 W 3.5 W
48...130 V DC Average pull-in value 130 W 130 W 360 W
Average holding value 2.5 W 2.5 W 2.5 W
100...250 V DC Average pull-in value 135 W 190 W 410 W
Average holding value 3W 2.5 W 4.5 W
250...500 V DC Average pull-in value 205 W 190 W 600 W
Average holding value 4W 4W 4.7 W
Drop-out voltage 55 % of Uc min
Voltage sag immunity Conditions of use on request
acc. to SEMI F47
Dips withstand ≥ 20 ms
Operating time
Coil supply between A1 - A2
Between coil energization and: N.O. contact closing 20...55 ms 25...60 ms 30...60 ms
Between coil de-energization and: N.O. contact opening 40..70 ms 45...80 ms 45...80 ms

Mounting characteristics and conditions for use


Contactor types AC / DC operated AF116 AF140 AF190 AF205 AF265 AF305 AF370
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5 Pos. 6


Max. add-on N.O. or N.C. auxiliary contacts: see accessory fitting details for 4-pole contactor
AF116 ... AF370
Mounting distances The contactors can be assembled side by side
Fixing
On rail acc. to IEC 60715, EN 60715 -
By screws 4 x M4 4 x M5
1SFC101210C0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/161


EK550 ... EK1000 4-pole contactors
Technical data

03
Magnet system characteristics
Contactor types AC operated EK550 EK1000
Coil operating limits AC supply At θ ≤ 70 °C 0.85 x Uc min...1.1 x Uc max.
acc. to IEC 60947-4-1 Please also refer to "Mounting characteristics and conditions for use"
AC control voltage
Rated control circuit voltage 50 Hz 48...500 V
60 Hz 110...600 V
Coil consumption Average pull-in value 50 Hz 3500 VA
60 Hz 4000 VA
50/60 Hz (1) 3800 / 3400 VA
Average holding value 50 Hz 125 VA / 50 W
60 Hz 140 VA / 60 W
50/60 Hz (1) 140 VA /60 W
Drop-out voltage in % of Uc min. approx. 45...65 %
Operating time
Between coil energization and: N.O. contact closing 30...60 ms
N.C. contact opening 25...55 ms
Between coil de-energization and: N.O. contact opening 10...20 ms
N.C. contact closing 13...23 ms
(1) "A" coil voltage: see "Coil voltage code table".

Magnet system characteristics


Contactor types DC operated EK550 EK1000
Coil operating limits DC supply At θ ≤ 70 °C 0.85 x Uc min...1.1 x Uc max.
acc. to IEC 60947-4-1 Please also refer to "Mounting characteristics and conditions for use"
DC control voltage
Rated control circuit voltage 24...220 V
Coil consumption Average pull-in value 1100 W
Average holding value 20 W
Drop-out voltage approx. 15...50 % of Uc min.
Coil time constant
Open L/R 12 ms
Closed L/R 60 ms
Operating time
Between coil energization and: N.O. contact closing 60...80 ms
N.C. contact opening 55...75 ms
Between coil de-energization and: N.O. contact opening 10...35 ms
N.C. contact closing 13...38 ms

Mounting characteristics and conditions for use


Contactor types AC / DC operated EK550 EK1000
Mounting positions Position 2

ABB

Position 4
ABB

+30 -30
ABB

Position 5
Position 3

ABB
E1863D1

Position 6
Position 1 Position 1 30

Max. N.O. or N.C. built-in and add-on N.O. or N.C. auxiliary contacts:
see accessory fitting details for 4-pole contactor EK550, EK1000
Control voltage / Ambient temperature
Mounting 1, 1±30°, 2, 3, 4, 5 at θ ≤ 70 °C 0.85…1.1 x Uc
positions 6 at θ ≤ 70 °C Unauthorized
Mounting distances The contactors can be assembled side by side
Fixing
On rail according to IEC 60715, EN 60715 –
1SFC101211C0201

By screws 4 x M6 (2)
(2) Damping elements are supplied.

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3/162 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF80 4-pole contactors
Technical data
03

Connecting characteristics
Contactor types AF09 AF16 AF26 AF38 AF40 AF52 AF80
Main terminals

Screw terminals Screw terminals Screw terminals Screw terminals


with cable clamp with double connector with double connector with double connector
2 x (5.5 width x 6.8 depth) 2 x (9.3 width x 7.9/10.3 2 x (12.4 width x 9.3/11.1
depth) depth)
Connection capacity (min. ... max.)
Main conductors (poles)
Rigid Solid (≤ 4 mm²) 1x 1...6 mm² 1.5...16 mm² 6...35 mm² 6...70 mm²
Stranded (≥ 6 mm²) 2x 1...6 mm² 1.5...16 mm² 6...35 mm² 6...50 mm²
Flexible with non insulated ferrule 1x 0.75...6 mm² 1.5...16 mm² 4...35 mm² 6...50 mm²
2x 0.75...6 mm² 1.5...16 mm² 4...35 mm² 6...50 mm²
Flexible with insulated ferrule 1x 0.75...4 mm² 1.5...16 mm² 4...35 mm² 6...50 mm²
2 x 0.75...2.5 mm² 1.5...16 mm² 4...35 mm² 6...50 mm²
L Bars or lugs L < 9.6 mm - 9.2 mm 12.2 mm
6

Connection capacity acc. to UL/CSA 1 or 2 x AWG 16...10 AWG 16...6 AWG 10...2 AWG 6...1
Stripping length 10 mm 12 mm 16 mm 17 mm
Tightening torque 1.5 Nm / 13 lb.in 2.5 Nm / 22 lb.in 4 Nm / 35 lb.in 6 Nm / 53 lb.in
Auxiliary conductors
(coil terminals)
Rigid solid 1x 1...2.5 mm²
2x 1...2.5 mm²
Flexible with non insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm²
2 x 0.75...1.5 mm²
L Lugs L < 8 mm
6

Connection capacity acc. to UL/CSA 1 or 2 x AWG 18...14


Stripping length 10 mm
Tightening torque 1.2 Nm / 11 lb.in
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP20 IP10
Coil terminals IP20
Screw terminals Delivered in open position, screws of unused terminals must be tightened
Main terminals M3.5 M4.5 M6 M8
Screwdriver type Flat Ø 5.5 / Pozidriv 2 Flat Ø 6.5 / Pozidriv 2 hexagon socket (s = 4 mm)
Coil terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
1SBC101988S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/163


AF116 ... AF370 4-pole contactors
Technical data

03
Connecting characteristics
Contactor types AC / DC operated AF116 AF140 AF190 AF205 AF265 AF305 AF370
Main terminals 13 17.5 19.5
3 5 5
Flat type

10
7

14.3
ø 6.5 ø 8.5 ø 10.5

Connection capacity (min. ... max.)


Main conductors (poles)
Cu cable - Stranded 1 x 10...95 mm² 6...150 mm² 16...300 mm²
Clamp type LD... included (1) 1SDA066917R1 1SDA055016R1
Tightening 8 Nm 14 Nm 25 Nm
torque
Cu cable - Stranded 2 x 10...95 mm² 50...120 mm² 70...185 mm²
Clamp type LD... included (1) 1SFN074709R1000, 1SCA022194R0890,
LZ185-2C/120 OZXB4
Tightening torque 8 Nm 16 Nm 22 Nm
Al cable - Stranded 1x – 95...185 mm² 185...240 mm²
Clamp type – 1SDA054988R1 1SDA055020R1
Tightening torque – 31 Nm 43 Nm
Cu cable - Flexible 1 x 10...70 mm² 6...120 mm² 16...240 mm²
Clamp type LD... included (1) 1SDA066917R1 1SDA055016R1
Tightening torque 8 Nm 14 Nm 25 Nm
Cu cable - Flexible 2 x 10...70 mm² 50...95 mm² 70...185 mm²
Clamp type LD... included (1) 1SFN074709R1000, 1SCA022194R0890,
LZ185-2C/120 OZXB4
Tightening torque 8 Nm 16 Nm 22 Nm
ø L Lugs L ≤ 22 mm (.866 in) 24 mm (.945 in) 32 mm (1.260 in)
Ø > 6 mm (.236 in) 8 mm (.315 in) 10 mm (.394 in)
Socket type LL... included LL... included LL... included
Tightening torque 9 Nm / 80 lb.in 18 Nm / 160 lb.in 28 Nm / 248 lb.in
Connection capacity acc. to UL / CSA 1 x AWG 6…3/0 6…300 MCM 4…400 MCM
Clamp type LD... included (1) ATK185 (2) ATK300 (2)
Tightening torque 8 Nm / 71 lb.in 34 Nm / 301 lb.in 42 Nm / 372 lb.in
Connection capacity acc. to UL / CSA 2 x AWG 6…3/0 – 4…500 MCM
Clamp type LD... included (1) – ATK300/2 (2)
Tightening torque 8 Nm / 71 lb.in – 42 Nm / 372 lb.in
Auxiliary conductors
(coil terminals)
Solid / stranded 1 x 1...4 mm²
2 x 1...4 mm²
Flexible 1 x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with non insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
l L Lugs L< 8 mm
l> 3.5 mm
Connection capacity acc. to UL / CSA 1 or 2 x AWG 18...14
Stripping length 9 mm
Tightening torque 1.00 Nm / 9 lb.in
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP00
Coil terminals IP20
Screw terminals
Main terminals M6 M8 M10
Screwdriver type Screws and bolts
Coil terminals (delivered in open position) M3.5
Screwdriver type Flat Ø 5.5 mm / Pozidriv 2
(1) LD... not included for AF116 ... AF146-30-..B.
(2) Available in North America only.
1SFC101213C0201 - Rev. A

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3/164 ABB MOTOR PROTECTION AND CONTROL


EK550 ... EK1000 4-pole contactors
Technical data
03

Connecting characteristics
Contactor types AC or DC operated EK550 EK1000
Main terminals 15 40

Flat type 4.5 8

E1868D
E1864D
ø 6.6 ø 11

Connection capacity (min. ... max.)


Main conductors (poles)
Rigid with Cu cable 1x 70...300 mm² -
connector Al/Cu cable 1x 70...300 mm² 95...300 mm²
Al/Cu cable 2x 35...185 mm² 95...300 mm²
ø L Bars or lugs L≤ 55 mm
Ø> 10 mm
Connection capacity acc. to UL/CSA 1 or 2 x 3 x 4 - 500 MCM -
Tightening torque Recommended 18 Nm / 160 Ib.in
Max. 22 Nm
Auxiliary conductors
(coil terminals)
Rigid solid 1x 0.5…2.5 mm²
2x 0.5…2.5 mm²
Flexible with ferrule 1x 0.5…2.5 mm²
2x 0.5…2.5 mm²
l L
Bars or lugs L≤ 8 mm
l> 3.7 mm
Connection capacity acc. to UL/CSA 1 or 2 x 18…14 AWG
Tightening torque Recommended 1.00 Nm / 9 lb.in
Max. 1.20 Nm
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP00
Coil terminals IP20
Screw terminals
Main terminals M10
Screws and bolts
Coil terminals (delivered in open positions) M3.5
Screwdriver type Flat Ø 5.5 mm / Pozidriv 2

1SFC101214C0201

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ABB MOTOR PROTECTION AND CONTROL 3/165


4-pole contactors
Electrical durability and utilization categories

General

03
Utilization categories determine the current making and breaking conditions relating to the characteristics of the loads
to be controlled by the contactors. International standard IEC 60947-4-1 and European standard EN 60947-4-1 are the
standards to be referred to.
If Ic is the current to be broken by the contactor and Ie the rated operational current normally drawn by the load, then:
• Categories AC-1: Ic = Ie
Generally speaking Ic = m x Ie where m is a multiple of the load operational current.
On next pages, the curves corresponding to categorie AC-1 represent the electrical durability variation of standard
contactors in relation to the breaking current Ic.

Electrical durability curves:


• categories AC-1: the curves represent the electrical durability variation of standard contactors in relation to the breaking
current Ic.
Electrical durability is expressed in millions of operating cycles.

Curve utilization mode


Electrical durability forecast and contactor selection for categories AC-1
• Note the characteristics of the load to be controlled:
-- Operational voltage................ Ue
-- Current normally drawn......... Ie (Ue / Ie / kW relation for motors, see "Motor rated operational powers and currents").
-- Utilization category................ AC-1
-- Breaking current...................... Ic = Ie for AC-1
• Define the number of operating cycles N required.
• On the diagram corresponding to the operational category, select the contactor with the curve immediately above the
intersection point (Ic ; N).

Case of uninterrupted duty


For uninterrupted duty, some verifications of preventing maintenance are necessary to check the functionality of the
concerned product (consult us).
The combined effect of environmental conditions and the proper temperature of the product may require some disposals.
As a matter of fact, for this duty, the use duration prevails over the number of operating cycles.

1SBC100064S0201 - Rev. A

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3/166 ABB MOTOR PROTECTION AND CONTROL


4-pole contactors
Electrical durability

Electrical durability for AC-1 utilization category - Ue ≤ 690 V


03

Switching non-inductive or slightly inductive loads. The breaking current Ic for AC-1 is equal to the rated operational
current of the load.

Ambient temperature and maximum electrical switching frequency: see "Technical data".

Millions of
operating
09

16

AF 6

AF 40
2
38

80
52
cycles
AF

AF

AF

AF

AF
10

2 9
7
5
3

1
1

0.5

0.3 9
7
5
3
1
0.2
1 3 5 7 9 1 3 5 7 9

1 3 579
1 3 5 7 9 1 3 5 7 9
0.1
2 3 5 10 20 30 50 100 200 300 500 1000
Breaking current Ic (A)

1SBC100322S0201

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ABB MOTOR PROTECTION AND CONTROL 3/167


Notes

03

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ABB MOTOR PROTECTION AND CONTROL 3/169


Contactors for DC switching

03
3/170 Overview
3/172 Contactors for DC switching applications
3/173 Connection diagrams

Selection table for DC switching


3/174 AF09 ... AF96 contactors
3/175 AF116 ... AF2650 contactors
3/176 EK550 ... EK1000 contactors
Ordering details
100 A DC-1
3/178 GA75 AC operated
3/179 GAE75 DC operated
250 to 400 A DC-1
3/180 GAF185 ... GAF300 AC / DC operated with 1 N.O. + 1 N.C.
600 to 875 A DC-1
3/181 GAF460 ... GAF750 AC / DC operated with 1 N.O. + 1 N.C.
1040 to 1750 A DC-1
3/182 GAF1250 ... GAF2050 AC / DC operated with 1 N.O. + 1 N.C.
3/183 Technical data
3/404 Voltage code table


For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

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3/170 ABB MOTOR PROTECTION AND CONTROL


GAF contactors
The compact efficient way to switch DC loads
03

DC

Up to 2050 A Proven technology Easy selection


1000 V DC-1 The GAF range of contactor is
based on the tested and well proven
The GAF contactors feature ABBs
AF technology and all of its features.
The GAF range of DC contactors AFcontactor range. The GAF share all With only four coils the entire voltage
extends from 250 A up to 2050 A for ­accessories with the AF range, reduc- range of 20 V DC and 24 V AC to 500 V
DC-1 and UL DC general use at 1000 V. ing the number of parts needed. AC / DC is covered. The built in surge
suppression takes away the need of
a separate surge suppressor. All to
enable easier selection of contactors.

PV plant applications for DC switching


Contactors are typically selected for applications that need
remote control and switching of the central inverter’s DC
side at least once per day. Application examples include:
­disconnection of the inverter from PV strings; or changing
the string configuration to increase plant capacity.

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ABB MOTOR PROTECTION AND CONTROL 3/171


GAF contactors
The compact efficient way to switch DC loads

03
Optimised for central inverters
ABB offers the widest range of compact contactors for DC load switching in low
voltage power distribution applications. Due to their breaking performance for
DC circuits, GAF contactors can switch DC loads of up to 2050 A 1000 V DC-1.


PV solar plant

Block contactor
type GAF

Block contactor
PV strings type AF
Solar PV
central inverter

DC AC
Grid side

1SBC100507S0201 - Rev. B

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3/172 ABB MOTOR PROTECTION AND CONTROL


Contactors for DC switching applications
DC-1, DC-3, DC-5 applications according to IEC 60947-4-1
03

The circuit switching on DC is more difficult than on AC, as alternating current go to zero according to the frequency of the
supply source while DC current has a continuous value.
The main parameters to be considered for selecting a contactor are the current, the voltage and the L/R time constant of the
controlled load.

Time constant and utilization categories


In DC applications, the nature of load to switch (resistor, inductance or a combination) is characterized by the ratio of the in-
ductance to the resistance (L (inductance of operated circuit) / R (resistance of operated circuit) = mH/Ω = ms)
This ratio L/R is called the time constant of the circuit.

DC current utilization categories are defined according to IEC 60947-4-1:


• DC-1 non inductive or slightly inductive loads, resistance furnaces (L/R ≤ 1 ms)
• DC-3 shunt motors: starting, plugging, inching, dynamic breaking of DC motors (L/R ≤ 2 ms)
• DC-5 series motors: starting, plugging, inching, dynamic breaking of DC motors (L/R ≤ 7.5 ms).

The higher the time constant value is, the more difficult it is to break the arc.
The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs, by reducing the time con-
stant.

Operational voltage
• The higher the operational voltage value is, the more difficult it is to break the arc.
• The use of main poles connected in series will allow to increase the value of switched voltage.
However, the maximum switched voltage must be within the max operational voltage of the contactor.
All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth
(or chassis) (see recommended connection diagrams).

ABB offer a large choice of possibilities for DC switching applications (see selection tables):
• Standard 3-pole or 4-pole contactors with either 1- pole breaking or breaking with poles connected in series.
• Special contactors designed for DC breaking with permanent magnets fitted on the main poles for use with the 3 poles
connected in series and considered as 1-pole devices:
-- GA75 and GAE75 contactors: the 3 poles are connected in series via two supplied and fitted insulated connections (25
mm²)
-- GAF145 … GAF2050 contactors: the 3 poles must be connected in series by the user according to conductor cross-sec-
tional area (refer to main pole technical data) or by using LP connection bars to be ordered separately.

Selection tables
The enclosed selection tables will guide your choice through all contactor variants according to utilization category, for op-
erational voltage up to 1000 V DC-1 and operational current up to 2050 A in ambient temperatures from -25 °C up to 40 °C.
For higher values of current or voltage or heavy DC switching applications see bar mounted R contactors.
1SBC101980S0201

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ABB MOTOR PROTECTION AND CONTROL 3/173


Connection diagrams

Connection diagrams

03
Recommended connection
In the example below, the 3 poles are connected in series without the load in between.
This connection is recommended in systems according to the following configurations.

+ -

Indirect earthed system Direct earthed system Centre earthed system


(isolated system)
Load

Alternative connection (not possible for GA75, GAE75)


The load could be placed in between the contacts in a indirect earthed system. If not connected according to the configura-
tion below, a fault to earth could result in one or two contacts breaking the full load which the contactor is not approved for.

Load
+

Indirect earthed system


- (isolated system)

Points to consider
The above relates to power circuit switching. The SCPD (Short Circuit Protection Device) must comply with applicable
protection rules.

Polarity:
For all GA, GAE, GAF types, connection polarities must be respected.
(See instruction leaflet and see markings on the main terminals or the contactor front)

1SBC101980S0201

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3/174 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF96 contactors
DC circuit switching

General
03

The arc switching on DC is more difficult than on AC.


• For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load
• For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ≈ 1 ms),
inductive loads such as shunt motors (L/R ≈ 2 ms) or series motors (L/R ≈ 7.5 ms)
• The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs
• All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth
(or chassis).
Technical data
• The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R)
DC-1, DC-3, DC-5 as defined in the IEC 60947-4-1 publication, the operating voltage Ue and the pole coupling details.
Ampere values quoted in these tables are valid for a -25…+70 °C temperature close to the contactors, as long as these values
do not exceed the AC-1 Ampere values for the corresponding ambient temperature
• Max. switching frequency: 300 cycles/h.

Selection table
Contactor types AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96
3 or 4-pole 3-pole 4-pole 3-pole 3-pole 4-pole 3-pole 3-pole 3-pole 3-pole 3-pole

Utilization category DC-1, L/R ≤ 1 ms


≤ 72 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 70 A 100 A 105 A 125 A 130 A
110 V 10 A 15 A 20 A - - - - - - - - - -
220 V - - - - - - - - - - - - -
≤ 72 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 70 A 100 A 105 A 125 A 130 A
110 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 70 A 100 A 105 A 125 A 130 A
220 V 10 A 15 A 20 A - - - - - - - - - -
≤ 72 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 70 A 100 A 105 A 125 A 130 A
110 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 70 A 100 A 105 A 125 A 130 A
220 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 70 A 100 A 105 A 125 A 130 A
≤ 72 V 25 A - 30 A - 45 A - - 55 A - - - - -
110 V 25 A - 30 A - 45 A - - 55 A - - - - -
220 V 25 A - 30 A - 45 A - - 55 A - - - - -
440 V 10 A - 20 A - - - - - - - - - -

Utilization category DC-3, L/R ≤ 2 ms


≤ 72 V 25 A 27 A 30 A 45 A - 50 A 50 A - 70 A 100 A 105 A 125 A 130 A
110 V 6A 7A 8A - - - - - - - - - -
220 V - - - - - - - - - - - - -
≤ 72 V 25 A 27 A 30 A 45 A - 50 A 50 A - 70 A 100 A 105 A 125 A 130 A
110 V 25 A 27 A 30 A 45 A - 50 A 50 A - 70 A 100 A 105 A 125 A 130 A
220 V 6A 7A 8A - - - - - - - - - -
≤ 72 V 25 A 27 A 30 A 45 A - 50 A 50 A - 70 A 100 A 105 A 125 A 130 A
110 V 25 A 27 A 30 A 45 A - 50 A 50 A - 70 A 100 A 105 A 125 A 130 A
220 V 25 A 27 A 30 A 45 A - 50 A 50 A - 70 A 100 A 105 A 125 A 130 A
≤ 72 V 25 A - 30 A - - - - - - - - - -
110 V 25 A - 30 A - - - - - - - - - -
220 V 25 A - 30 A - - - - - - - - - -
440 V 6A - 8A - - - - - - - - - -

Utilization category DC-5, L/R ≤ 7.5 ms


≤ 72 V 9A 12 A 16 A 20 A - 25 A 25 A - 70 A 100 A 105 A 125 A 130 A
110 V 4A 4A 4A - - - - - - - - - -
220 V - - - - - - - - - - - - -
≤ 72 V 25 A 27 A 30 A 45 A - 50 A 50 A - 70 A 100 A 105 A 125 A 130 A
110 V 10 A 15 A 20 A 45 A - 50 A 50 A - 70 A 100 A 105 A 125 A 130 A
220 V 4A 4A 4A - - - - - - - - - -
≤ 72 V 25 A 27 A 30 A 45 A - 50 A 50 A - 70 A 100 A 105 A 125 A 130 A
110 V 25 A 27 A 30 A 45 A - 50 A 50 A - 70 A 100 A 105 A 125 A 130 A
220 V 9A 12 A 16 A 20 A - 25 A 25 A - 70 A 100 A 105 A 125 A 130 A
≤ 72 V 25 A - 30 A - - - - - - - - - -
110 V 25 A - 30 A - - - - - - - - - -
220 V 10 A - 20 A - - - - - - - - - -
440 V 4A - 4A - - - - - - - - - -
1SBC101911S0201

For additional ratings ≥ 4 40 V, please consult us.


Note: For AFS09 … AFS96 safety contactors, DC switching rating are the same as AF09 … AF96 3-pole contactors.

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ABB MOTOR PROTECTION AND CONTROL 3/175


AF116 ... AF2650 contactors
DC circuit switching

03
Selection table
Contactor types AF116 AF140 AF146 AF190 AF205 AF265 AF305 AF370 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 AF2650
3 or 4-pole 3-pole 3 or 4-pole 3-pole

Utilization category DC-1, L/R ≤ 1 ms

≤ 72 V 160 200 200 250 350 400 500 520 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
90 V 160 200 200 250 350 400 500 520 - - - - - - - - -
100 V - - - 250 350 400 500 520 - - - - - - - - -
110 V - - - - - 400 500 520 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
≤ 72 V 160 200 200 250 350 400 500 520 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
110 V 160 200 200 250 350 400 500 520 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
175 V 160 200 200 250 350 400 500 520 600 A 700 A 800 A 1050 A - - - - -
200 V - - - 250 350 400 500 520 600 A 700 A 800 A 1050 A - - - - -
220 V - - - - - 400 500 520 600 A 700 A 800 A 1050 A - - - - -
(1) ≤ 72 V 160 200 200 250 350 400 500 520 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
110 V 160 200 200 250 350 400 500 520 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
220 V 160 200 200 250 350 400 500 520 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
260 V 160 200 200 250 350 400 500 520 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
300 V - - - 250 350 400 500 520 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
340 V - - - - - 400 500 520 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
440 V - - - - - - - - 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
600 V - - - - - - - - 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
780 V - - - - - - - - 600 A 700 A 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
850 V - - - - - - - - - - 800 A 1050 A 1250 A 1350 A 1650 A 2050 A 2650 A
< 350 V 200 200 - 250 350 400 500 520 - - - - - - - - -
400 V - - - 250 350 400 500 520 - - - - - - - - -
440 V - - - - - 400 500 520 - - - - - - - - -
(1) AF2650 at 780 V DC = 2650 A

Utilization category DC-3, L/R ≤ 2 ms

≤ 72 V - - - - - - - 600 A 700 A 800 A 1050 A - - - - -


110 V - - - - - - - 600 A 700 A 800 A 1050 A - - - - -
≤ 72 V 145 A 160 A 250 A 275 A 350 A 400 A 450 A 600 A 700 A 800 A 1050 A - - - - -
110 V 145 A 160 A 250 A 275 A 350 A 400 A 450 A 600 A 700 A 800 A 1050 A - - - - -
220 V - - - - - - - 600 A 700 A 800 A 1050 A - - - - -
≤ 72 V 145 A 160 A 250 A 275 A 350 A 400 A 450 A 600 A 700 A 800 A 1050 A - - - - -
110 V 145 A 160 A 250 A 275 A 350 A 400 A 450 A 600 A 700 A 800 A 1050 A - - - - -
220 V 145 A 160 A 250 A 275 A 350 A 400 A 450 A 600 A 700 A 800 A 1050 A - - - - -
440 V - - - - - - - 600 A 700 A 800 A 1050 A - - - - -
600 V - - - - - - - 600 A 700 A 800 A 1050 A - - - - -
320 V 145 A 160 A - 250 A 275 A 350 A 400 A 450 A - - - - - - - - -

Utilization category DC-5, L/R ≤ 7.5 ms

≤ 72 V - - - - - - - 600 A 700 A 800 A 1050 A - - - - -


110 V - - - - - - - 600 A 700 A 800 A 1050 A - - - - -
≤ 72 V 145 A 160 A 250 A 275 A 350 A 400 A 450 A 600 A 700 A 800 A 1050 A - - - - -
110 V 145 A 160 A 250 A 275 A 350 A 400 A 450 A 600 A 700 A 800 A 1050 A - - - - -
220 V - - - - - - - 600 A 700 A 800 A 1050 A - - - - -
≤ 72 V 145 A 160 A 250 A 275 A 350 A 400 A 450 A 600 A 700 A 800 A 1050 A - - - - -
110 V 145 A 160 A 250 A 275 A 350 A 400 A 450 A 600 A 700 A 800 A 1050 A - - - - -
220 V 145 A 160 A 250 A 275 A 350 A 400 A 450 A 600 A 700 A 800 A 1050 A - - - - -
440 V - - - - - - - 600 A 700 A 800 A 1050 A - - - - -
600 V - - - - - - - 600 A 700 A 800 A 1050 A - - - - -
320 V 145 A 160 A - 250 A 275 A 350 A 400 A 450 A - - - - - - - - -

For additional ratings ≥ 4 40 V, please consult us.


1SBC101944S0201 - Rev. B

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3/176 ABB MOTOR PROTECTION AND CONTROL


EK550, EK1000 contactors
DC circuit switching
03

Selection table
Contactor types EK550 EK1000

Utilization category DC-1, L/R ≤ 1 ms


A 829D

≤ 72 V A 550 –
110 V A 550 –
≤ 72 V A 800 –
110 V A 800 –
A 830D

220 V A 800 –
≤ 72 V A 800 –
110 V A 800 –
A 831D

220 V A 800 –
440 V A 650 –
600 V A 650 –
≤ 72 V A 800 –
110 V A 800 –
A 832D

220 V A 800 –
440 V A 650 –
600 V A 650 –

Utilization category DC-3, L/R ≤ 2 ms


A 829D

≤ 72 V A 550 –
≤ 72 V A 650 –
110 V A 650 –
A 830D

220 V A 650 –
≤ 72 V A 650 –
110 V A 650 –
A 831D

220 V A 650 –
440 V A 650 –
600 V A 650 –
≤ 72 V A 650 –
110 V A 650 –
A 832D

220 V A 650 –
440 V A 650 –
600 V A 650 –

Utilization category DC-5, L/R ≤ 7.5 ms


≤ 72 V A 650 –
110 V A 650 –
A 830D

220 V A 650 –
≤ 72 V A 650 –
110 V A 650 –
A 831D

220 V A 650 –
440 V A 650 –
600 V A 650 –
≤ 72 V A 650 –
110 V A 650 –
A 832D

220 V A 650 –
440 V A 650 –
600 V A 650 –
1SBC101986S0201

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ABB MOTOR PROTECTION AND CONTROL 3/17 7


Notes

03

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3/178 ABB MOTOR PROTECTION AND CONTROL


GA75 1-pole contactors
100 A DC-1
AC operated

GA75 contactors are designed for controlling shunt or series motors and resistive or slightly
03

inductive loads up to 1000 V DC.


These contactors are of the block type design with 3 main poles connected in series.
1SBC586544F0301

• main poles arc chutes fitted with permanent magnets specially designed for DC breaking.
The connection polarities must be respected.
• control circuit: AC operated
GA75-10-11
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use rating voltage contacts
current Uc fitted Pkg
θ ≤ 55 °C (1) (1 pce)
440 V 440 V DC
DC-1
A A V 50 Hz V 60 Hz kg
100 100 24 24 0 0 GA75-10-00 1SBL411025R8100 1.220
1 1 GA75-10-11 1SBL411025R8111 1.260
48 48 0 0 GA75-10-00 1SBL411025R8300 1.220
1 1 GA75-10-11 1SBL411025R8311 1.260
110 110…120 0 0 GA75-10-00 1SBL411025R8400 1.220
1 1 GA75-10-11 1SBL411025R8411 1.260
220…230 230…240 0 0 GA75-10-00 1SBL411025R8000 1.220
1 1 GA75-10-11 1SBL411025R8011 1.260
230…240 240…260 0 0 GA75-10-00 1SBL411025R8800 1.220
1 1 GA75-10-11 1SBL411025R8811 1.260
380…400 400…415 0 0 GA75-10-00 1SBL411025R8500 1.220
1 1 GA75-10-11 1SBL411025R8511 1.260
400…415 415…440 0 0 GA75-10-00 1SBL411025R8600 1.220
1 1 GA75-10-11 1SBL411025R8611 1.260
(1) Other control voltages see voltage codes table.

108 4.25"
0.43"

35 mm x15 EN/IEC 60715


11

70 2.76" 72 2.83"
6 6.5
0.24" 0.26"
110 4.33"

4
0.16"
11 0.43"

75 mm EN/IEC 60715

10 0.39" 10
12 0.47" 72 2.83" 0.39"
1SBC101423S0201

GA75-10-11

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/179


GAE75 1-pole contactors
100 A DC-1
DC operated

GAE75 contactors are designed for controlling shunt or series motors and resistive or slightly

03
inductive loads up to 1000 V DC.
These contactors are of the block type design with 3 main poles connected in series.
1SBC586554F0301

• main poles arc chutes fitted with permanent magnets specially designed for DC breaking.
The connection polarities must be respected.
• control circuit: DC operated with double winding coil (and factory mounted lagging contact
for "holding" winding insertion)
• add-on auxiliary contact blocks for side mounting and a wide range of accessories
GAE75-10-11

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use rating voltage contacts
current Uc fitted Pkg
θ ≤ 55 °C (1) (1 pce)
440 V 440 V DC
DC-1
A A V DC kg
100 100 12 0 0 GAE75-10-00 1SBL419025R8000 1.260
1 1 GAE75-10-11 1SBL419025R8011 1.300
24 0 0 GAE75-10-00 1SBL419025R8100 1.260
1 1 GAE75-10-11 1SBL419025R8111 1.300
48 0 0 GAE75-10-00 1SBL419025R8300 1.260
1 1 GAE75-10-11 1SBL419025R8311 1.300
110 0 0 GAE75-10-00 1SBL419025R8600 1.260
1 1 GAE75-10-11 1SBL419025R8611 1.300
125 0 0 GAE75-10-00 1SBL419025R8700 1.260
1 1 GAE75-10-11 1SBL419025R8711 1.300
220 0 0 GAE75-10-00 1SBL419025R8800 1.260
1 1 GAE75-10-11 1SBL419025R8811 1.300
240 0 0 GAE75-10-00 1SBL419025R8900 1.260
1 1 GAE75-10-11 1SBL419025R8911 1.300
(1) Other control voltages see voltage codes table.

108 4.25"
0.43"

35 mm x15 EN/IEC 60715

82 3.23"
11

72 2.83"
6 6.5
0.24" 0.26"
110 4.33"

4
0.16"
11 0.43"

75 mm EN/IEC 60715

1SBC101424S0201 - Rev. A

10 0.39" 10
12 0.47" 72 2.83" 0.39"

GAE75-10-11

Main dimensions mm, inches

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3/180 ABB MOTOR PROTECTION AND CONTROL


GAF185 ... GAF300 3-pole contactors
250 to 400 A DC-1
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts

GAF185 ... GAF300 contactors are designed for controlling resistive or slightly inductive loads up
03

to 1000 V DC.
These contactors are of the block type design with 3 main poles for connection in series by the
user according to conductor cross-sectional area or by using LP connection bars to be ordered
separately.
1SFC101098F0001

• main poles arc chutes fitted with permanent magnets specially designed for DC breaking. The
connection polarities must be respected.
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 3 coils to cover control voltages between 48...250 V
50/60 Hz and 20...250 V DC
GAF185-10-11
-- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts
Uc
1SFC101099F0001

current rating fitted Pkg


θ ≤ 55 °C θ ≤ 40 °C (1 pce)
1000 V 1000 V DC
DC-1
A A V 50/60 Hz V DC kg
GAF300-10-11 250 250 - 20…60 1 1 GAF185-10-11 (1) 1SFL497025R7211 3.600
48…130 48…130 1 1 GAF185-10-11 1SFL497025R6911 3.600
100…250 100…250 1 1 GAF185-10-11 1SFL497025R7011 3.600
400 400 - 20…60 1 1 GAF300-10-11 (1) 1SFL557025R7211 6.200
48…130 48…130 1 1 GAF300-10-11 1SFL557025R6911 6.200
100…250 100…250 1 1 GAF300-10-11 1SFL557025R7011 6.200
(1) The connection polarities indicated close to the coil terminals must be respected: A1 for the positive pole and A2 for the negative
pole.

12 140 5.51" 180.5 7.11"


12 111.5 4.39"
0.47"
0.47" 17.5 0.69" ø 10.2 35.5 1.4" 5 0.2"
105 4.13" 160 6.3"
10 0.39"

0.4"
17.5 ø 8.5 0.33" 35.5 5 0.2"
0.69" 1.4"
14 0.55"
219 8.62"
187 7.36"

227 8.94"
196 7.72"

1SFC101023C0201 - Rev. A

35 43.75 1.72"
1.38"

GAF185 GAF300

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/181


GAF460 ... GAF750 3-pole contactors
600 to 875 A DC-1
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts

GAF460 ... GAF750 contactors are designed for controlling resistive or slightly inductive loads up

03
to 1000 V DC.
These contactors are of the block type design with 3 main poles for connection in series by the
user according to conductor cross-sectional area or by using LP connection bars to be ordered
separately.
• main poles arc chutes fitted with permanent magnets specially designed for DC breaking. The
1SFC101100F0001

connection polarities must be respected.


• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 48...500 V
50/60 Hz and 24...500 V DC
GAF460-10-11 -- can manage large control voltage variations
-- reduced panel energy consumption
-- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts
current rating Uc fitted Pkg
θ ≤ 55 °C θ ≤ 40 °C (1 pce)
1SFC101102F0001

1000 V 1000 V DC
DC-1
A A V 50/60 Hz V DC kg
600 650 - 24…60 1 1 GAF460-10-11 (1) 1SFL597025R6811 12.000
GAF750-10-11 48…130 48…130 1 1 GAF460-10-11 1SFL597025R6911 12.000
100…250 100…250 1 1 GAF460-10-11 1SFL597025R7011 12.000
250…500 250…500 1 1 GAF460-10-11 1SFL597025R7111 12.000
875 900 - 24…60 1 1 GAF750-10-11 (1) 1SFL637025R6811 15.000
48…130 48…130 1 1 GAF750-10-11 1SFL637025R6911 15.000
100…250 100…250 1 1 GAF750-10-11 1SFL637025R7011 15.000
250…500 250…500 1 1 GAF750-10-11 1SFL637025R7111 15.000
(1) The connection polarities indicated close to the coil terminals must be respected: A1 for the positive pole and A2 for the negative
pole.

GAF460 ... GAF750 are equipped with low voltage inputs for control, for example by a PLC.

Control inputs

242 9.53"
11.5 0.45"

210 8.27"
11.5 0.45"

186 7.32" 216 8.5"


40 1.57" 22.5 ø6.5 ø12.5 48.5 1.91" 6 0.24"
25 22.5 ø6.5 ø10.5 48.5 1.91" 6 0.24"
0.89" 0.26" 0.49"
0.98" 0.89" 0.26" 0.41"
273 10.75"
278 10.94"

283 11.14"
268 10.55"

1SFC101024C0201 - Rev. A

63 2.48" 72 2.83"

GAF460 GAF750

Main dimensions mm, inches

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3/182 ABB MOTOR PROTECTION AND CONTROL


GAF1250 ... GAF2050 3-pole contactors
1040 to 1750 A DC-1
AC / DC operated with 1 N.O. + 1 N.C. auxiliary contacts

GAF1250 ... GAF2050 contactors are designed for controlling resistive or slightly inductive loads
03

up to 1000 V DC.
These contactors are of the block type design with 3 main poles for connection in series by the
user according to conductor cross-sectional area or by using LP connection bars to be ordered
separately.
• main poles arc chutes fitted with permanent magnets specially designed for DC breaking. The
connection polarities must be respected.
1SFC101004F0201

• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC), only 4 coils to cover control voltages between 48...500 V
50/60 Hz and 24...500 V DC
-- can manage large control voltage variations
GAF1250-10-11 -- reduced panel energy consumption
-- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL / CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational General use voltage contacts
current rating Uc fitted Pkg
θ ≤ 55 °C θ ≤ 40 °C (1 pce)
1000 V 1000 V
1SFC101004F0201

DC-1
A A V 50/60 Hz V DC kg
1040 1210 - 24…60 1 1 GAF1250-10-11 1SFL647025R6811 16.000
48…130 48…130 1 1 GAF1250-10-11 1SFL647025R6911 16.000
100…250 100…250 1 1 GAF1250-10-11 1SFL647025R7011 16.000
GAF1650-10-11 250…500 250…500 1 1 GAF1250-10-11 1SFL647025R7111 16.000
1450 1650 100…250 100…250 1 1 GAF1650-10-11 1SFL677025R7011 35.000
1750 2050 100…250 100…250 1 1 GAF2050-10-11 1SFL707025R7011 35.000

GAF1250 ... AF2050 are equipped with low voltage inputs for control, for example by a PLC

Control inputs

40 1.57"
27
ø 13 40
40 1.57"
40 1.57" 1.06"
0.51" 1.57"
27 27 17 0.67"
13 0.51" 17 0.67"
ø 13 ø 13 40 40
1.06" 1.06" 30 1.18" 13
0.51" 0.51" 1.57" 1.57" 30 1.18"
10 0.39" 0.51"
17 0.67"
17 0.67" 17 0.67"
17 0.67" 10 0.39"
13 0.51"
13 0.51"
30 1.18"
30AF1350,
1.18"
13 AF1650
13 AF2050
10 0.39"
10
GAF1650
0.51" 0.51"
0.39"
30 1.18" GAF2050
30 1.18"
136 5.35" 136105.35" 10 0.39"
0.39"

AF1350,AF1350,
AF1650AF1650 AF2050AF2050
50 1.97"
27 72 2.83" ø 7 0.28" 242 9.53"
136 5.35"
136 5.35"
136 5.35"
136 5.35"
1.06"
392 15.43"

312 12.28"
392 15.43"

392 15.43"

312 12.28"

312 12.28"
344 13.54"
313 12.32"
263 10.35"

249 9.8"

80 136 5.35" ø9 0.35" 47 10 0.39"


3.15" 1.85"
101 244 9.61"
3.98"
1SFC101125F0001
1SFC101124F0001

438 17.24"

80 80 136 5.35"
136 5.35"ø9 0.35"
ø9 0.35" 47 47
10 0.39"
10 0.39"
1SFC101025C0201 - Rev. B

72 2.83" 72 2.83" 46.5 8 0.31" 3.15" 3.15" 1.85" 1.85"


ø13 0.51"
210 8.27" 18.3"
101 101 244 9.61"
244 9.61"
3.98" 3.98"
438 17.24"
438 17.24"

GAF1250 GAF1650, GAF2050

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/183


GA75 ... GAF2050 contactors
Technical data

03
Main pole - Utilization characteristics according to IEC
Contactor types AC operated GA75
DC operated GAE75
AC / DC operated GAF185 GAF300 GAF460 GAF750 GAF1250 GAF1650 GAF2050
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 1000 V DC
DC-1 Utilization category, L/R ≤ 1 ms
For air temperature close to contactor
Ie / Rated operational current DC-1
θ ≤ 40 °C 220 V 120 A 275 A 500 A 700 A 1050 A 1250 A 1650 A 2050 A
440 V 100 A 275 A 500 A 700 A 1050 A 1250 A 1650 A 2050 A
600 V 75 A 275 A 500 A 700 A 1050 A 1250 A 1650 A 2050 A
1000 V 35 A 275 A 500 A 700 A 1050 A 1250 A 1650 A 2050 A
θ ≤ 55 °C 220 V 100 A 250 A 400 A 600 A 875 A 1040 A 1450 A 1750 A
440 V 100 A 250 A 400 A 600 A 875 A 1040 A 1450 A 1750 A
600 V 75 A 250 A 400 A 600 A 875 A 1040 A 1450 A 1750 A
1000 V 35 A 250 A 400 A 600 A 875 A 1040 A 1450 A 1750 A
θ ≤ 70 °C 220 V 85 A 180 A 325 A 480 A 720 A 875 A 1270 A 1500 A
440 V 85 A 180 A 325 A 480 A 720 A 875 A 1270 A 1500 A
600 V 75 A 180 A 325 A 480 A 720 A 875 A 1270 A 1500 A
1000 V 35 A 180 A 325 A 480 A 720 A 875 A 1270 A 1500 A
With conductor cross-sectional area (3) (1) 150 mm² 300 mm² 2x 2x 2x 3x 4x
(2) 240 mm² 50x8 mm² 100x5 mm² 100x5 mm² 100x5 mm²
DC-3 Utilization category, L/R ≤ 2 ms
Ie / Rated operational current DC-3
θ ≤ 55 °C 220 V 100 A -
440 V 85 A -
DC-5 Utilization category, L/R ≤ 7.5 ms
Ie / Rated operational current DC-5
θ ≤ 55 °C 220 V 85 A -
440 V 35 A -
Maximum electrical switching frequency 300 cycles/h
(1) Refer to IEC 60947-1, table 9.
(2) For currents up to 370 A, use 2 x LP300 kits.For higher currents, use 300 mm² conductors of minimum length 500 mm together with terminal extension/enlargement
(LX300/LW300).
(3) To minimize terminal temperature for GAF185 ... GAF2050, length of connection should be at least 0.5 m per pole.

Main pole - Utilization characteristics according to UL / CSA


Contactor types AC operated GA75
DC operated GAE75
AC / DC operated GAF185 GAF300 GAF460 GAF750 GAF1250 GAF1650 GAF2050
Standards UL 508, CSA C22.2 N°14 UL 60947-4-1, CSA C22.2 N°60947.4-1
Maximum operational voltage 1000 V DC
UL / CSA DC general use rating
θ ≤ 40 °C 440 V 100 A 250 A 400 A 650 A 900 A 1210 A 1650 A 2050 A
600 V 75 A 250 A 400 A 650 A 900 A 1210 A 1650 A 2050 A
1000 V 35 A 250 A 400 A 650 A 900 A 1210 A 1650 A 2050 A
Maximum electrical switching frequency 300 cycles/h
1SBC101982S0201 - Rev. B

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3/184 ABB MOTOR PROTECTION AND CONTROL


GA75 and GAE75 contactors
Technical data
03

General technical data


Contactor types AC operated GA75
DC operated GAE75
Rated insulation voltage Ui
acc. to IEC 60947-4-1 1000 V
acc. to UL 600 V
Rated impulse withstand voltage Uimp. 8 kV
Ambient air temperature close to contactor
Operation -40…+70 °C
Storage -60...+80 °C
Climatic withstand acc. to IEC 60068-2-30 and 60068-2-11 - UTE C 63-100 specification II
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 10 millions operating cycles (5 millions for GAE75)
Max. switching frequency 3600 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
C1 Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position
A 20 g
A A B1 B2 B1 10 g closed position / 5 g open position
B2 15 g
C1 20 g
C2
C2 20 g

1SBC101983S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/185


GAF185 ... GAF2050 contactors
Technical data

03
General technical data
Contactor types AC / DC operated GAF185 GAF300 GAF460 GAF750 GAF1250 GAF1650 GAF2050
Rated insulation voltage Ui
acc. to IEC 60947-4-1 1000 V
acc. to UL 600 V
Rated impulse withstand voltage Uimp. 8 kV
Ambient air temperature close to contactor
Operation -40 to +70 °C
Storage -40 to +70 °C
Climatic withstand acc. to IEC 60068-2-30
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 5 millions operating cycles 0.5 millions operating cycles
Max. switching frequency 300 cycles/h 60 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
C1
Shock direction 1/2 sinusoidal shock for 30 ms: no change in contact position, closed or open position
A 5g -
A
ABB
A B1 B2
B1 5g -
B2 5g -
C1 5g -
C2
C2 5g -

1SFC101178C0201 - Rev. A

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3/186 ABB MOTOR PROTECTION AND CONTROL


GA75 and GAE75 contactors
Technical data
03

Magnet system characteristics


Contactor types AC operated GA75
Coil operating limits AC supply At θ ≤ 55 °C 0.85...1.1 x Uc
acc. to IEC 60947-4-1 Please also refer to "Mounting characteristics and conditions for use"
AC control voltage
Rated control circuit voltage Uc at 50 Hz 24…690 V
at 60 Hz 24…690 V
Coil consumption Average pull-in value 50 Hz 180 VA
60 Hz 210 VA
50/60 Hz (1) 190 VA / 180 VA
Average holding value 50 Hz 18 VA / 5.5 W
60 Hz 18 VA / 5.5 W
50/60 Hz (1) 18 VA / 5.5 W
Drop-out voltage Approx. 40...65 % of Uc
Operating time
Between coil energization and: N.O. contact closing 8…27 ms
N.C. contact opening 7…22 ms
Between coil de-energization and: N.O. contact opening 4…11 ms
N.C. contact closing 7…14 ms
(1) 50/60 Hz coils: see "Voltage code table".

Magnet system characteristics


Contactor types DC operated GAE75
Coil operating limits AC supply At θ ≤ 55 °C 0.85...1.1 x Uc
acc. to IEC 60947-4-1 Please also refer to "Mounting characteristics and conditions for use"
DC control voltage
Rated control circuit voltage Uc 12…250 V DC
Coil consumption Average pull-in value 200 W
Average holding value 4 W
Drop-out voltage Approx. 15...40 % of Uc
Coil time constant
Open L/R 3 ms
Closed L/R 15 ms
Operating time
Between coil energization and: N.O. contact closing 13…30 ms
N.C. contact opening 10…27 ms
Between coil de-energization and: N.O. contact opening (1) 5…15 ms
N.C. contact closing (1) 8…18 ms
(1) The use of surge suppressors increases the opening time with a factor of 1.1 to 1.5 for a RV5 surge suppressor and a factor of 1.5 to 3 for RT5 surge suppressor.

Mounting characteristics and conditions for use


Contactor types AC operated GA75
DC operated GAE75
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5 Pos. 6


Control voltage / Ambient temperature
Mounting 1, 1±30°, 2, 3, 4, 5 at θ ≤ 55 °C 0.85…1.1 x Uc
positions at θ ≤ 70 °C Uc
6 at θ ≤ 55 °C 0.95...1.1 x Uc
at θ ≤ 70 °C Unauthorized
Mounting distances The contactors can be assembled side by side
Fixing
On rail according to IEC 60715, EN 60715 35 x 15 mm or 75 x 25 mm
By screws (not supplied) 2 x M6 screws placed diagonally
1SBC101981S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/187


GAF185 ... GAF2050 contactors
Technical data

03
Magnet system characteristics
Contactor types AC / DC operated GAF185 GAF300 GAF460 GAF750 GAF1250 GAF1650 GAF2050
Coil operating limits AC or DC supply At θ ≤ 70 °C 0.85 x Uc min...1.1 x Uc max.
acc. to IEC 60947-4-1 Please also refer to "Mounting characteristics and conditions for use"
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 48...250 V AC 48…500 V AC 100…250 V AC
Coil consumption Average pull-in value 430 VA 470 VA 890 VA 850 VA 1900 VA
Average holding value 12 VA / 3.5 W 10 VA / 2.5 W 12 VA / 4 W 12 VA / 4.5 W 48 VA / 17 W
DC control voltage
Rated control circuit voltage Uc 20…250 V DC 24…500 V DC 100…250 V DC
Coil consumption Average pull-in value 500 W 520 W 990 W 950 W 1700 W
Average holding value 2 W 4W 4.5 W 16 W
Drop-out voltage 55 % of Uc min.
Dips withstand
-20 °C ≤ θ ≤ +60 °C ≥ 20 ms
Operating time
Coil supply between A1 - A2
Between coil energization and: N.O. contact closing 30…115 ms 50…120 ms 50…80 ms
N.C. contact opening 30…115 ms 50…120 ms 50…80 ms
Between coil de-energization and: N.O. contact opening 25…80 ms 33…70 ms 35…55 ms
N.C. contact closing 25…80 ms 33…70 ms 35…55 ms
Control input for PLC's
Between coil energization and: N.O. contact closing - 40…60 ms 40...90 ms 40…65 ms
N.C. contact opening - 40…60 ms 40...90 ms 40…65 ms
Between coil de-energization and: N.O. contact opening - 10…30 ms 10…30 ms
N.C. contact closing - 10…30 ms 10…30 ms

Mounting characteristics and conditions for use


Contactor types AC / DC operated GAF185 GAF300 GAF460 GAF750 GAF1250 GAF1650 GAF2050
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5 Pos. 6


Control voltage / Ambient temperature
Mounting 1, 1±30°, 2, 3, 4, 5 at θ ≤ 70 °C 0.85 x Uc min…1.1 x Uc max.
positions 6 Unauthorized
Mounting distances The contactors can be assembled side by side
Fixing
On rail according to IEC 60715, EN 60715 –
By screws (not supplied) 4 x M5 4 x M6 4 x M8
1SFC101177C0201

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3/188 ABB MOTOR PROTECTION AND CONTROL


GA75 and GAE75 contactors
Technical data
03

Connecting characteristics
Contactor types AC operated GA75
DC operated GAE75
Main terminals

Screw terminals with single connector (13 x 10 mm)


Connection capacity (min. ... max.)
Main conductors (poles)
Rigid Solid (≤ 4 mm²) 1x 6...50 mm²
Stranded (≥ 6 mm²) 2x 6...25 mm²
Flexible with ferrule 1x 6...35 mm²
2x 6...16 mm²
l L
Bars or lugs L≤ –
l> –
Connection capacity acc. to UL/CSA 1 or 2 x AWG 8…1
Tightening torque Recommended 4.00 Nm / 35 lb.in
Max. 4.50 Nm
Auxiliary conductors
(coil terminals)
Rigid solid 1x 1…4 mm²
2x 1…4 mm²
Flexible with ferrule 1x 1…2.5 mm²
2x 0.75…2.5 mm²
l L
Lugs L≤ 8 mm
l> 3.7 mm
Connection capacity acc. to UL / CSA 1 or 2 x AWG 18...14
Tightening torque
Coil terminals Recommended 1.00 Nm / 9 lb.in
Max. 1.20 Nm
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP10
Coil terminals IP20
Screw terminals Delivered in open position, screws of unused terminals must be tightened
Main terminals M6
Screwdriver type Flat Ø 6.5 / Pozidriv 2
Coil terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2

1SBC101984S0201

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ABB MOTOR PROTECTION AND CONTROL 3/189


GAF185 ... GAF2050 contactors
Technical data

03
Connecting characteristics
Contactor types AC / DC operated GAF185 GAF300 GAF460 GAF750 GAF1250 GAF1650 GAF2050
Main terminals 17.5 20 25 50 80
5 5 6 27 10
Flat type 22.5
8 40

17
15.5
ø 8.5 ø 10.2 ø 10.5 ø 6.5
ø 13

40
25
AF1250 AF2050

40
80
22.5
6 40
27
10

17
ø 6.5 ø 12.5
AF750

30
10
ø 13
AF1650
Connection capacity (min. ... max.)
Main conductors (poles)
Rigid with Single for Cu cable 6…185 mm² 16…240 mm² 240 mm² 300 mm² –
connector Single for Al/Cu cable 25…150 mm² 120…240 mm² 240 mm² 300 mm² –
Double for Al/Cu cable – 2 x 95…120 mm² 2 x 240 mm² 3 x 185 mm² –
ø L Bars or lugs L ≤ 24 mm 32 mm 47 mm 52 mm 100 mm
Ø > 8 mm 10 mm 10 mm 12 mm 12 mm
Connection capacity acc. to UL/CSA 1 or 2 x 6 - 250 MCM 4 - 500 MCM 2//250 - 500 MCM 3// 2/0 - 500 MCM 1/0 - 750 MCM
Tightening torque Recommended 18 Nm / 28 Nm / 35 Nm / 45 Nm / 45 Nm /
160 Ib.in 247 lb.in 310 Ib.in 398 lb.in 398 lb.in
Max. 20 Nm 30 Nm 40 Nm 49 Nm 49 Nm
Auxiliary conductors
(coil terminals)
Rigid solid 1x 1…4 mm²
2x 1…4 mm²
Flexible with ferrule 1x 0.75…2.5 mm²
2x 0.75…2.5 mm²
l L
Lugs L≤ 8 mm
l> 3.7 mm
Connection capacity acc. to UL/CSA 1 or 2 x AWG 18…14
Tightening torque Recommended 1.00 Nm / 9 lb.in
Max. 1.20 Nm
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP00
Coil terminals IP20
Screw terminals
Main terminals M8 M10 M10 M12
Screws and bolts
Coil terminals (delivered in open position) M3.5
Screwdriver type Flat Ø 5.5 mm / Pozidriv 2
1SFC101179C0201

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ABB MOTOR PROTECTION AND CONTROL 3/191


Contactors for capacitor switching

03
3/192 Overview
UA16..RA up to UA110..RA - Unlimited peak current Î
3/194 Ordering details
3/197 Main accessories
3/198 Technical data
UA16 up to UA110
Peak current Î ≤ 100 times the rms current
3/200 Ordering details
3/203 Main accessories
3/204 Technical data
3/404 Voltage code table


For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

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3/192 ABB MOTOR PROTECTION AND CONTROL


Contactors for capacitor switching
AC-6b utilization category according to IEC 60947-4-1

Capacitor transient conditions


03

In Low Voltage industrial installations, capacitors are mainly used for reactive energy correction (raising the power factor). When
these capacitors are energized, overcurrents of high amplitude and high frequencies (3 to 15 kHz) occur during the transient period
(1 to 2 ms).
The amplitude of these current peaks, also known as "inrush current peaks", depends on the following factors:
• The network inductances.
• The transformer power and short-circuit voltage.
• The type of power factor correction.
There are 2 types of power factor correction: fixed or automatic.

Fixed power factor correction consists of inserting, in paral- An automatic power factor correction system, on the other
lel on the network, a capacitor bank whose total power is hand, consists of several capacitor banks of identical or dif-
provided by the assembly of capacitors of identical or differ- ferent ratings (several steps), energized separately accord-
ent ratings. ing to the value of the power factor to be corrected.
The bank is energized by a contactor that simultaneously An electronic device automatically determines the power of
supplies all the capacitors (a single step). the steps to be energized and activates the relevant contac-
The inrush current peak, in the case of fixed correction, can tors.
reach 30 times the nominal current of the capacitor bank. The inrush current peak, in the case of automatic correction,
depends on the power of the steps already on duty, and can
reach 100 times the nominal current of the step to be ener-
gized.
E1178D

Single-step capacitor bank scheme


Use the AF... contactor ranges.

E1179D
Multi-step capacitor bank scheme
Use the UA... or UA..RA contactor ranges.

Steady state condition data


The presence of harmonics and the network's voltage tolerance lead to a current, estimated to be 1.3 times the nominal current In of
the capacitor, permanently circulating in the circuit.
Taking into account the manufacturing tolerances, the exact power of a capacitor can reach 1.15 times its nominal power.
Standard IEC 60831-1 Edition 2002 specifies that the capacitor must therefore have a maximum thermal current IT of:
IT = 1.3 x 1.15 x In = 1.5 x In
Consequences for the contactors
To avoid malfunctions (welding of main poles, abnormal temperature rise, etc.), contactors for capacitor bank switching must be
sized to withstand:
• A permanent current that can reach 1.5 times the nominal current of the capacitor bank.
• The short but high peak current on pole closing (maximum permissible peak current Î ).

Contactor selection tool for capacitor switching


In a given application, if the user does not know the value of the inrush cur-
rent peak, this value can be approximately calculated using the formulas
given on the pages "Calculation and dimensioning".
Alternatively by the CAPCAL selection tool, available on the ABB Website:
www.abb.com/lowvoltage
right hand side menu
search: "Online product selection tools"
select: "Contactors: AC-6b capacitor switching"
This program allows the calculation of these peaks and gives the references
of the ABB contactors according to the installation specifications. This cal-
1SBC101603S0201 - Rev. A

culation is valid for one or several capacitor banks.

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ABB MOTOR PROTECTION AND CONTROL 3/193


Contactors for capacitor switching
The ABB solutions

03
ABB offers 2 contactor versions according to the value of the inrush current peak and the power of the capacitor bank.

UA..RA contactors for capacitor switching (UA16..RA to UA110..RA) with insertion of damping resistors

The insertion of damping resistors protects the contactor and the capacitor from the highest inrush currents.

1SBC591444F0302
1SBC587764F0301
1SBC587774F0301
1SBC587794F0301

UA contactors for capacitor switching (UA16 to UA110)

Maximum permissible peak current Î ≤ 100 times the nominal rms current of the switched capacitor.
1SBC591694F0303

1SBC580093F0303

1SBC580783F0303

1SBC580105F0303

1SBC101604S0201 - Rev. A

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3/194 ABB MOTOR PROTECTION AND CONTROL


UA16..RA … UA30..RA 3-pole contactors for capacitor switching
12.5 to 30 kvar - Unlimited peak current Î
AC operated

UA..RA contactors for capacitor switching can be used for installations in which the peak current
03

far exceeds 100 times nominal rms current. The contactors are delivered complete with their
damping resistors and must be used without additional inductances.
The capacitors must be discharged (maximum residual voltage at terminals ≤ 50 V) before being
re-energized when the contactors are making.
1SBC587794F0301

These contactors are of the block type design with:


• 3 main poles and 1 built-in auxiliary contact
• the UA..RA contactors are fitted with a special front-mounted block, which ensures the serial in-
sertion of 3 damping resistors into the circuit to limit the current peak on energization of the ca-
pacitor bank
-- their connection also ensures capacitor precharging in order to limit the second current peak
occurring upon making of the main poles
UA16-30-10RA
-- the insertion of resistors allows to damp the highest current peak of the capacitor when
switching on, whatever its level.
• control circuit: AC operated
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational Rated operational voltage contacts
power power Uc fitted Pkg
(1) (1 pce)
θ ≤ 40 °C θ ≤ 40 °C
400 V 480 V
AC-6b
1SBC587774F0301

kvar kvar V 50 Hz V 60 Hz kg
12.5 16 24 24 1 0 UA16-30-10RA 1SBL181024R8110 0.460
110 110…120 1 0 UA16-30-10RA 1SBL181024R8410 0.460
220…230 230…240 1 0 UA16-30-10RA 1SBL181024R8010 0.460
230…240 240…260 1 0 UA16-30-10RA 1SBL181024R8810 0.460
380…400 400…415 1 0 UA16-30-10RA 1SBL181024R8510 0.460
UA30-30-10RA
400…415 415…440 1 0 UA16-30-10RA 1SBL181024R8610 0.460
22 22 24 24 1 0 UA26-30-10RA 1SBL241024R8110 0.710
110 110…120 1 0 UA26-30-10RA 1SBL241024R8410 0.710
220…230 230…240 1 0 UA26-30-10RA 1SBL241024R8010 0.710
230…240 240…260 1 0 UA26-30-10RA 1SBL241024R8810 0.710
380…400 400…415 1 0 UA26-30-10RA 1SBL241024R8510 0.710
400…415 415…440 1 0 UA26-30-10RA 1SBL241024R8610 0.710
30 28 24 24 1 0 UA30-30-10RA 1SBL281024R8110 0.810
110 110…120 1 0 UA30-30-10RA 1SBL281024R8410 0.810
220…230 230…240 1 0 UA30-30-10RA 1SBL281024R8010 0.810
230…240 240…260 1 0 UA30-30-10RA 1SBL281024R8810 0.810
380…400 400…415 1 0 UA30-30-10RA 1SBL281024R8510 0.810
400…415 415…440 1 0 UA30-30-10RA 1SBL281024R8610 0.810
(1) Other control voltages see voltage code table.

126.3 4.97" 141 5.55"


87.3 3.44" 102 4.02"
107 4.21"
68 2.68"
9 0.35" 9 0.35"

5.5 0.22"
4.72" +.394"

+.394"
35 mm EN/IEC 60715

35 mm EN/IEC 60715
120 +10 4.72" +.394"
35 mm EN/IEC 60715

90 3.54"

90 3.54"
47 1.85"

47 1.85"

130 +10 5.12"


74 2.91"

47 1.85"

+10
120

1SBC101507S0201 - Rev. A

4 0.16" 4 0.16" 4 0.16"

54 2.13"
44 1.73" 54 2.13"

UA16..RA UA26..RA UA30..RA

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/195


UA50..RA … UA75..RA 3-pole contactors for capacitor switching
40 to 60 kvar - Unlimited peak current Î
AC operated

UA..RA contactors for capacitor switching can be used for installations in which the peak current

03
far exceeds 100 times nominal rms current. The contactors are delivered complete with their
damping resistors and must be used without additional inductances.
The capacitors must be discharged (maximum residual voltage at terminals ≤ 50 V) before being
re-energized when the contactors are making.
These contactors are of the block type design with:
1SBC587764F0301

• 3 main poles
• the UA..RA contactors are fitted with a special front-mounted block, which ensures the serial
insertion of 3 damping resistors into the circuit to limit the current peak on energization of the
capacitor bank
-- their connection also ensures capacitor precharging in order to limit the second current peak
occurring upon making of the main poles
-- the insertion of resistors allows to damp the highest current peak of the capacitor when
UA75-30-00 RA
switching on, whatever its level.
• control circuit: AC operated
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational Rated operational voltage contacts
power power Uc fitted Pkg
θ ≤ 40 °C θ ≤ 40 °C (1) (1 pce)
400 V 480 V
AC-6b
kvar kvar V 50 Hz V 60 Hz kg
40 50 24 24 0 0 UA50-30-00RA 1SBL351024R8100 1.350
110 110…120 0 0 UA50-30-00RA 1SBL351024R8400 1.350
220…230 230…240 0 0 UA50-30-00RA 1SBL351024R8000 1.350
230…240 240…260 0 0 UA50-30-00RA 1SBL351024R8800 1.350
380…400 400…415 0 0 UA50-30-00RA 1SBL351024R8500 1.350
400…415 415…440 0 0 UA50-30-00RA 1SBL351024R8600 1.350
50 55 24 24 0 0 UA63-30-00RA 1SBL371024R8100 1.350
110 110…120 0 0 UA63-30-00RA 1SBL371024R8400 1.350
220…230 230…240 0 0 UA63-30-00RA 1SBL371024R8000 1.350
230…240 240…260 0 0 UA63-30-00RA 1SBL371024R8800 1.350
380…400 400…415 0 0 UA63-30-00RA 1SBL371024R8500 1.350
400…415 415…440 0 0 UA63-30-00RA 1SBL371024R8600 1.350
60 64 24 24 0 0 UA75-30-00RA 1SBL411024R8100 1.350
110 110…120 0 0 UA75-30-00RA 1SBL411024R8400 1.350
220…230 230…240 0 0 UA75-30-00RA 1SBL411024R8000 1.350
230…240 240…260 0 0 UA75-30-00RA 1SBL411024R8800 1.350
380…400 400…415 0 0 UA75-30-00RA 1SBL411024R8500 1.350
400…415 415…440 0 0 UA75-30-00RA 1SBL411024R8600 1.350
(1) Other control voltages see voltage code table.

140.4 5.53"
35 mm x 15 EN/IEC 60715

101.5 4"

10 0.39"
5.91" +10"
110 4.33"

114 4.49"

47 1.85"

4 0.16"
+10
75 mm EN/IEC 60715

150

1SBC101508S0201 - Rev. A

6 0.24"

70 2.76"

UA50..RA, UA63..RA, UA75..RA

Main dimensions mm, inches

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3/196 ABB MOTOR PROTECTION AND CONTROL


UA95..RA … UA110..RA 3-pole contactors for capacitor switching
70 to 80 kvar - Unlimited peak current Î
AC operated

UA..RA contactors for capacitor switching can be used for installations in which the peak current
03

far exceeds 100 times nominal rms current. The contactors are delivered complete with their
damping resistors and must be used without additional inductances.
The capacitors must be discharged (maximum residual voltage at terminals ≤ 50 V) before being
re-energized when the contactors are making.
These contactors are of the block type design with:
1SBC591444F0302

• 3 main poles
• the UA..RA contactors are fitted with a special front-mounted block, which ensures the serial
insertion of 3 damping resistors into the circuit to limit the current peak on energization of the
capacitor bank
-- their connection also ensures capacitor precharging in order to limit the second current peak
occurring upon making of the main poles
-- the insertion of resistors allows to damp the highest current peak of the capacitor when
UA110-30-00 RA switching on, whatever its level.
• control circuit: AC operated
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated operational Rated operational voltage contacts
power power Uc fitted Pkg
θ ≤ 40 °C θ ≤ 40 °C (1) (1 pce)
400 V 480 V
AC-6b V 50 Hz V 60 Hz kg
70 80 24 24 0 0 UA95-30-00RA 1SFL431024R8100 2.000
110 110…120 0 0 UA95-30-00RA 1SFL431024R8400 2.000
220…230 230…240 0 0 UA95-30-00RA 1SFL431024R8000 2.000
230…240 240…260 0 0 UA95-30-00RA 1SFL431024R8800 2.000
380…400 400…415 0 0 UA95-30-00RA 1SFL431024R8500 2.000
400…415 415…440 0 0 UA95-30-00RA 1SFL431024R8600 2.000
80 95 24 24 0 0 UA110-30-00RA 1SFL451024R8100 2.000
110 110…120 0 0 UA110-30-00RA 1SFL451024R8400 2.000
220…230 230…240 0 0 UA110-30-00RA 1SFL451024R8000 2.000
230…240 240…260 0 0 UA110-30-00RA 1SFL451024R8800 2.000
380…400 400…415 0 0 UA110-30-00RA 1SFL451024R8500 2.000
400…415 415…440 0 0 UA110-30-00RA 1SFL451024R8600 2.000
(1) Other control voltages see voltage code table.

155.6 6.13"
114.4 4.5"

6 0.24"
170 +10 6.69" +10"
155.3 6.11"
148 5.83"

47 1.85"
75 mm EN/IEC 60715

1SBC101553S0201 - Rev. A

10 0.39"

90 3.54"

UA95..RA, UA100..RA

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/197


UA..RA 3-pole contactors for capacitor switching
Unlimited peak current Î

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories

03
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor Main Available Front-mounted accessories Side-mounted accessories
types poles auxiliary Auxiliary contact blocks Auxiliary contact blocks
contacts

1-pole CA5-.. 2-pole CAL...


UA16-30-10RA 3 0 1 0 – 1 x CAL5-11
UA26-30-10RA 3 0 1 0 – 1 to 2 x CAL5-11
UA30-30-10RA 3 0 1 0 1 x CA5-... + 1 to 2 x CAL5-11
UA50-30-00RA 3 0 0 0 1 to 2 x CA5-... + 1 to 2 x CAL5-11
UA63-30-00RA 3 0 0 0
UA75-30-00RA 3 0 0 0
UA95-30-00RA 3 0 0 0 1 to 2 x CA5-... + 1 to 2 x CAL18-11
UA110-30-00RA 3 0 0 0

1SBC101509S0201

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3/198 ABB MOTOR PROTECTION AND CONTROL


UA16..RA … UA110..RA 3-pole contactors for capacitor switching
Unlimited peak current Î
Technical data
03

Main pole - Utilization characteristics according to IEC


Contactor types AC operated UA16..RA UA26..RA UA30..RA UA50..RA UA63..RA UA75..RA UA95..RA UA110..RA
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V
Rated frequency (without derating) 50 / 60 Hz
AC-6b Utilization category
Rated operational power AC-6b (1)
For air temperature close θ ≤ 40 °C 230-240 V 8 kvar 12.5 kvar 16 kvar 25 kvar 30 kvar 35 kvar 40 kvar 45 kvar
to contactor 400-415 V 12.5 kvar 22 kvar 30 kvar 40 kvar 50 kvar 60 kvar 70 kvar 80 kvar
440 V 15 kvar 24 kvar 32 kvar 50 kvar 55 kvar 65 kvar 75 kvar 85 kvar
500-550 V 18 kvar 30 kvar 34 kvar 55 kvar 65 kvar 75 kvar 85 kvar 95 kvar
690 V 22 kvar 35 kvar 45 kvar 72 kvar 80 kvar 100 kvar 120 kvar 130 kvar
θ ≤ 55 °C 230-240 V 7.5 kvar 11.5 kvar 16 kvar 24 kvar 27 kvar 30 kvar 35 kvar 40 kvar
400-415 V 12.5 kvar 20 kvar 27.5 kvar 40 kvar 45 kvar 50 kvar 60 kvar 70 kvar
440 V 13 kvar 20 kvar 30 kvar 43 kvar 48 kvar 53 kvar 65 kvar 75 kvar
Multi-step capacitor 500-550 V 16 kvar 25 kvar 34 kvar 50 kvar 60 kvar 65 kvar 75 kvar 82 kvar
bank scheme 690 V 21 kvar 31 kvar 45 kvar 65 kvar 75 kvar 80 kvar 105 kvar 110 kvar
θ ≤ 70 °C 230-240 V 6 kvar 9 kvar 11 kvar 20 kvar 23 kvar 25 kvar 30 kvar 35 kvar
400-415 V 10 kvar 15.5 kvar 19.5 kvar 35 kvar 39 kvar 41 kvar 53 kvar 60 kvar
440 V 11 kvar 17 kvar 20.5 kvar 37 kvar 42.5 kvar 45 kvar 58 kvar 70 kvar
500-550 V 12.5 kvar 20 kvar 25 kvar 46 kvar 50 kvar 55 kvar 70 kvar 78 kvar
690 V 17 kvar 26 kvar 32 kvar 60 kvar 65 kvar 70 kvar 85 kvar 100 kvar
Max. permissible peak current Î Unlimited
Short-circuit protection device for contactors
gG type fuse (2) 80 A 125 A 200 A 250 A
Max. electrical switching frequency 240 cycles/h
Electrical durability AC-6b Ue ≤ 440 V 250 000 operating cycles
500 V ≤ Ue ≤ 690 V 100 000 operating cycles
(1) For 220 V and 380 V, multiply by 0.9 the rated values at 230 V and 400 V respectively.
Example: 50 kvar / 400 V corresponding to 0.9 x 50 = 45 kvar/380 V.
(2) The fuse ratings given represent the maximum ratings ensuring type 1 coordination according to the definition of standard IEC 60947-4-1.

Main pole - Utilization characteristics according to UL / CSA


Contactor types AC operated UA16..RA UA26..RA UA30..RA UA50..RA UA63..RA UA75..RA UA95..RA UA110..RA
Power - 60 Hz
For air temperature close θ ≤ 40 °C 240 V 8 kvar 11 kvar 14 kvar 25 kvar 27.5 kvar 32 kvar 40 kvar 45 kvar
to contactor 480 V 16 kvar 22 kvar 28 kvar 50 kvar 55 kvar 64 kvar 80 kvar 95 kvar
600 V 20 kvar 27 kvar 35 kvar 62 kvar 70 kvar 80 kvar 100 kvar 120 kvar
Max. permissible peak Current Î Unlimited

Operating principle
The front-mounted block mechanism of the UA..RA contactors ensures:
• early making of the auxiliary "PA" poles with respect to the main "PP" poles
• automatic return to the open position of the auxiliary "PA" poles after the main poles are closed.

When the coil is energized, the early making auxiliary poles connect the capacitor to the network via the set of 3 resistors.
The damping resistors attenuate the first current peak and the second inrush current when the main contacts begin to make.
Once the main poles are in the closed position, the auxiliary poles automatically break.
When the coil is de-energized, the main poles break ensuring the breaking of the capacitor bank.
The contactor can then begin a new cycle.

Coil voltage
Uc

R Aux. poles
PA
A1 PP PA

Main poles
A2 PP
R

Total
1SBC101510S0201 - Rev. A

C closing time

The insertion of resistors allows to damp the highest current peak of the capacitor when switching on, whatever its level.

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ABB MOTOR PROTECTION AND CONTROL 3/199


UA16..RA … UA110..RA 3-pole contactors for capacitor switching
Unlimited peak current Î
Technical data

03
Connecting characteristics
Contactor types AC operated UA16..RA UA26..RA UA30..RA UA50..RA UA95..RA
UA63..RA UA110..RA
UA75..RA
Connection capacity (min. ... max.)
Main conductors (poles)
Rigid Solid (≤ 4 mm²) 1x 1...4 mm² 1.5...6 mm² 2.5...16 mm² 6...50 mm² 10...95 mm²
Stranded (≥ 6 mm²) 2x - - 2.5...16 + 2.5...6 mm² 6…25 + 6…16 mm² 6...35 mm²
Flexible with ferrule 1x 0.75...2.5 mm² 1.5...4 mm² 2.5...10 mm² 6...35 mm² 10...70 mm²
2x - - 2.5...10 + 2.5...4 mm² 6...16 + 6...10 mm² 6...35 mm²
l L
Bars or lugs L≤ 7.7 mm 10 mm - - -
l> 3.7 mm 4.2 mm - - -
Connection capacity acc. to UL/CSA 1 or 2 x AWG 18...10 AWG 12...8 AWG 8...4 AWG 8...1 AWG 6...2/0
Tightening torque Recommended 1 Nm / 9 Ib.in 1.7 Nm / 15 Ib.in 2.3 Nm / 20 Ib.in 4 Nm / 35 Ib.in 8 Nm / 53 Ib.in
Max. 1.2 Nm 2.2 Nm 2.6 Nm 4.5 Nm 9 Nm
Auxiliary conductors
(built-in auxiliary terminals + coil terminals)
Rigid solid 1x 1...4 mm² 0.75…2.5 mm²
2x 1...4 mm² 0.75…2.5 mm²
Flexible with ferrule 1x 0.75...2.5 mm² 1…2.5 mm² 0.75…2.5 mm²
2x 0.75...2.5 mm²
l L
Lugs Coil terminals L≤ 8 mm
l> 3.7 mm
Built-in auxiliary L≤ 7.7 mm 10 mm 8 mm - -
terminals l> 3.7 mm 4.2 mm 3.7 mm - -
Connection capacity acc. to UL/CSA 1 or 2 x AWG 18...14
Tightening torque
Coil terminals Recommended 1 Nm / 9 Ib.in
Max. 1.2 Nm
Built-in auxiliary terminals Recommended 1 Nm / 9 Ib.in
Max. 1.2 Nm
Degree of protection
acc. to IEC 60947-1 / EN 60947-1
and IEC 60529 / EN 60529
Main terminals IP20 IP10
Coil terminals IP20
Built-in auxiliary terminals IP20 - -
Screw terminals Delivered in open position, screws of unused terminals must be tightened
Main terminals M 3.5 M4 M5 M6 M8
Screwdriver type Flat Ø 5.5 / Pozidriv 2 Flat Ø 6.5 / Pozidriv 2 Hexagon socket
(s = 4 mm)
Coil terminals M 3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
Built-in auxiliary terminals M 3.5 M4 M 3.5 - -
Screwdriver type Flat Ø 5.5 / Pozidriv 2 - -
Other technical characteristics are the same as those of standard A contactors.
1SBC101513S0201

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3/200 ABB MOTOR PROTECTION AND CONTROL


UA16 … UA30 3-pole contactors for capacitor switching
12.5 to 27.5 kvar - Peak current Î ≤ 100 times the rms current
AC operated

UA contactors can be used for the switching of capacitor banks whose inrush current peaks are
03

less than or equal to 100 times nominal rms current.


The capacitors must be discharged (maximum residual voltage at terminals ≤ 50 V) before being
re-energized when the contactors are making.
1SBC591694F0304

These contactors are of the block type design with:


• 3 main poles and 1 built-in auxiliary contact
• control circuit: AC operated
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.
UA16-30-10
IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
Rated Max Rated voltage contacts
operational peak operational Uc fitted Pkg
power current power (1) (1 pce)
θ ≤ 40 °C θ ≤ 40 °C
400 V 480 V
AC-6b Î
kvar kA kvar V 50 Hz V 60 Hz kg
12.5 1.8 - 24 24 1 0 UA16-30-10 1SBL181022R8110 0.340
48 48 1 0 UA16-30-10 1SBL181022R8310 0.340
1SBC580093F0303

110 110…120 1 0 UA16-30-10 1SBL181022R8410 0.340


220…230 230…240 1 0 UA16-30-10 1SBL181022R8010 0.340
230…240 240…260 1 0 UA16-30-10 1SBL181022R8810 0.340
380…400 400…415 1 0 UA16-30-10 1SBL181022R8510 0.340
UA30-30-10 400…415 415…440 1 0 UA16-30-10 1SBL181022R8610 0.340
20 3 25 24 24 1 0 UA26-30-10 1SBL241022R8110 0.600
48 48 1 0 UA26-30-10 1SBL241022R8310 0.600
110 110…120 1 0 UA26-30-10 1SBL241022R8410 0.600
220…230 230…240 1 0 UA26-30-10 1SBL241022R8010 0.600
230…240 240…260 1 0 UA26-30-10 1SBL241022R8810 0.600
380…400 400…415 1 0 UA26-30-10 1SBL241022R8510 0.600
400…415 415…440 1 0 UA26-30-10 1SBL241022R8610 0.600
27.5 3.5 32 24 24 1 0 UA30-30-10 1SBL281022R8110 0.710
48 48 1 0 UA30-30-10 1SBL281022R8310 0.710
110 110…120 1 0 UA30-30-10 1SBL281022R8410 0.710
220…230 230…240 1 0 UA30-30-10 1SBL281022R8010 0.710
230…240 240…260 1 0 UA30-30-10 1SBL281022R8810 0.710
380…400 400…415 1 0 UA30-30-10 1SBL281022R8510 0.710
400…415 415…440 1 0 UA30-30-10 1SBL281022R8610 0.710
(1) Other control voltages see voltage code table.

74 2.91" 93.6 3.69"

68 2.68" 9 0.35" 6.3 0.25"

5.5 0.22"
35 mm EN/IEC 60715
35 mm EN/IEC 60715

90 3.54"
74 2.91"

44 1.73" 4 10 54 2.13" 4 0.16" 10 0.39"


0.16" 0.39"
UA16 UA26
108.3 4.26"

9 0.35" 6.3 0.25"


35 mm EN/IEC 60715
90 3.54"

1SBC101514S0201

54 2.13" 4 0.16" 10 0.39"

UA30

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/201


UA50 … UA75 3-pole contactors for capacitor switching
33 to 50 kvar - Peak current Î ≤ 100 times the rms current
AC operated

UA contactors can be used for the switching of capacitor banks whose inrush current peaks are

03
less than or equal to 100 times nominal rms current.
The capacitors must be discharged (maximum residual voltage at terminals ≤ 50 V) before being
re-energized when the contactors are making.
These contactors are of the block type design with:
1SBC580783F0303

• 3 main poles
• control circuit: AC operated
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
UA50-30-00
Rated Max Rated voltage contacts
operational peak operational Uc fitted Pkg
power current power (1) (1 pce)
θ ≤ 40 °C θ ≤ 40 °C
400 V 480 V
AC-6b Î
kvar kA kvar V 50 Hz V 60 Hz kg
33 5 40 24 24 0 0 UA50-30-00 1SBL351022R8100 1.160
48 48 0 0 UA50-30-00 1SBL351022R8300 1.160
110 110…120 0 0 UA50-30-00 1SBL351022R8400 1.160
220…230 230…240 0 0 UA50-30-00 1SBL351022R8000 1.160
230…240 240…260 0 0 UA50-30-00 1SBL351022R8800 1.160
380…400 400…415 0 0 UA50-30-00 1SBL351022R8500 1.160
400…415 415…440 0 0 UA50-30-00 1SBL351022R8600 1.160
45 6.5 - 24 24 0 0 UA63-30-00 1SBL371022R8100 1.160
48 48 0 0 UA63-30-00 1SBL371022R8300 1.160
110 110…120 0 0 UA63-30-00 1SBL371022R8400 1.160
220…230 230…240 0 0 UA63-30-00 1SBL371022R8000 1.160
230…240 240…260 0 0 UA63-30-00 1SBL371022R8800 1.160
380…400 400…415 0 0 UA63-30-00 1SBL371022R8500 1.160
400…415 415…440 0 0 UA63-30-00 1SBL371022R8600 1.160
50 7.5 55 24 24 0 0 UA75-30-00 1SBL411022R8100 1.160
48 48 0 0 UA75-30-00 1SBL411022R8300 1.160
110 110…120 0 0 UA75-30-00 1SBL411022R8400 1.160
220…230 230…240 0 0 UA75-30-00 1SBL411022R8000 1.160
230…240 240…260 0 0 UA75-30-00 1SBL411022R8800 1.160
380…400 400…415 0 0 UA75-30-00 1SBL411022R8500 1.160
400…415 415…440 0 0 UA75-30-00 1SBL411022R8600 1.160
(1) Other control voltages see voltage code table.
35 mm x15 EN/IEC 60715

108 4.25"

6 0.24" 6.5 0.26"


110 4.33"

4
0.16"
75 mm EN/IEC 60715

70 2.76" 10 0.39" 10 0.39"


1SBC101521S0201

UA50, UA63, UA75

Main dimensions mm, inches

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3/202 ABB MOTOR PROTECTION AND CONTROL


UA95 ... UA110 3-pole contactors for capacitor switching
65 to 75 kvar - Peak current Î ≤ 100 times the rms current
AC operated

UA contactors can be used for the switching of capacitor banks whose inrush current peaks are
03

less or equal to 100 times nominal rms current.


The capacitors must be discharges (maximum residual voltage at terminals ≤ 50 V) before being
re-energized when the contactors are making.
These contactors are of the block type design with:
• 3 main poles
• control circuit: AC operated
1SBC580105F0303

• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

IEC UL/CSA Rated control circuit Auxiliary Type Order code Weight
voltage contacts
Rated Max Rated Uc fitted Pkg
UA110-30-00 operational peak operational (1) (1 pce)
power current power
θ ≤ 40 °C Î θ ≤ 40 °C
400 V 480 V
AC-6b
kvar kA kvar V 50 Hz V 60 Hz kg
65 9.3 70 24 24 0 0 UA95-30-00 1SFL431022R8100 2.000
48 48 0 0 UA95-30-00 1SFL431022R8300 2.000
110 110…120 0 0 UA95-30-00 1SFL431022R8400 2.000
220…230 230…240 0 0 UA95-30-00 1SFL431022R8000 2.000
230…240 240…260 0 0 UA95-30-00 1SFL431022R8800 2.000
380…400 400…415 0 0 UA95-30-00 1SFL431022R8500 2.000
400…415 415…440 0 0 UA95-30-00 1SFL431022R8600 2.000
75 10.5 80 24 24 0 0 UA110-30-00 1SFL451022R8100 2.000
48 48 0 0 UA110-30-00 1SFL451022R8300 2.000
110 110…120 0 0 UA110-30-00 1SFL451022R8400 2.000
220…230 230…240 0 0 UA110-30-00 1SFL451022R8000 2.000
230…240 240…260 0 0 UA110-30-00 1SFL451022R8800 2.000
380…400 400…415 0 0 UA110-30-00 1SFL451022R8500 2.000
400…415 415…440 0 0 UA110-30-00 1SFL451022R8600 2.000
(1) Other control voltages see voltage code table.

123.5 4.86"
6.5 0.26"

6 0.24"
148 5.83"

20 0.79"

90 3.54" 10 0.39"
1SFC101059C0201

UA95, UA110

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/203


UA... 3-pole contactors for capacitor switching
Peak current Î ≤ 100 times the rms current

Main accessory fitting details

03
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor Main Available Front-mounted accessories Side-mounted accessories
types poles auxiliary Auxiliary contact blocks Pneumatic timer Auxiliary contact blocks
contacts

1-pole CA5-.. 4-pole CA5-.. TP.. A 2-pole CAL...

UA16-30-10 30 10 1 to 4 x CA5-.. or 1 x CA5-.. (4-pole) or 1 x TP.. A + 1 to 2 x CAL5-11


UA26-30-10 30 10 1 to 4 x CA5-.. or 1 x CA5-.. (4-pole) or 1 x TP.. A + 1 to 2 x CAL5-11
UA30-30-10 30 10 1 to 5 x CA5-.. or 1 x CA5-.. (4-pole) or 1 x TP.. A + 1 to 2 x CAL5-11
+ 1 x 1-pole CA5-.. + 1 x CA5-.. (1-pole)
UA50-30-00 30 00 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) or 1 x TP.. A + 1 to 2 x CAL5-11
UA63-30-00 30 00 + 2 x 1-pole CA5-.. + 2 x CA5-.. (1-pole)
UA75-30-00 30 00
UA95-30-00 30 00 1 to 6 x CA5-.. or 1 x CA5-.. (4-pole) – + 1 to 2 x CAL18-11
UA110-30-00 30 00 + 2 x 1-pole CA5-..

1SBC101533S0201

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3/204 ABB MOTOR PROTECTION AND CONTROL


UA16 … UA110 3-pole contactors for capacitor switching
Peak current Î ≤ 100 times the rms current
Technical data
03

Main pole - Utilization characteristics according to IEC


Contactor types AC operated UA16 UA26 UA30 UA50 UA63 UA75 UA95 UA110
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V
Rated frequency (without derating) 50 / 60 Hz
AC-6b Utilization category
Rated operational power AC-6b (1)
For air temperature close θ ≤ 40 °C 230-240 V 7.5 kvar 12 kvar 16 kvar 20 kvar 25 kvar 30 kvar 35 kvar 40 kvar
to contactor 400-415 V 12.5 kvar 20 kvar 27.5 kvar 33 kvar 45 kvar 50 kvar 65 kvar 75 kvar
440 V 13.7 kvar 22 kvar 30 kvar 36 kvar 50 kvar 55 kvar 65 kvar 75 kvar
500-550 V 15.5 kvar 22 kvar 34 kvar 40 kvar 50 kvar 62 kvar 70 kvar 80 kvar
690 V 21.5 kvar 30 kvar 45 kvar 55 kvar 70 kvar 75 kvar 80 kvar 90 kvar
θ ≤ 55 °C 230-240 V 6.7 kvar 11 kvar 16 kvar 20 kvar 25 kvar 30 kvar 35 kvar 40 kvar
400-415 V 11.7 kvar 18.5 kvar 27.5 kvar 33 kvar 43 kvar 50 kvar 65 kvar 70 kvar
440 V 13 kvar 20 kvar 30 kvar 36 kvar 48 kvar 53 kvar 65 kvar 75 kvar
500-550 V 14.7 kvar 22 kvar 34 kvar 40 kvar 50 kvar 62 kvar 70 kvar 80 kvar
Multi-step capacitor 690 V 20 kvar 30 kvar 45 kvar 55 kvar 70 kvar 75 kvar 80 kvar 90 kvar
bank scheme θ ≤ 70 °C 230-240 V 6 kvar 8.5 kvar 11 kvar 19 kvar 21 kvar 22 kvar 30 kvar 35 kvar
400-415 V 10 kvar 14.5 kvar 19 kvar 32 kvar 37 kvar 39 kvar 55 kvar 65 kvar
440 V 11 kvar 16 kvar 20 kvar 35 kvar 41 kvar 43 kvar 55 kvar 70 kvar
500-550 V 12.5 kvar 19.5 kvar 23.5 kvar 40 kvar 45 kvar 47.5 kvar 60 kvar 75 kvar
690 V 17 kvar 25 kvar 32 kvar 52 kvar 60 kvar 65 kvar 70 kvar 85 kvar
Max. permissible peak current Î Ue ≤ 500 V 1.8 kA 3 kA 3.5 kA 5 kA 6.5 kA 7.5 kA 9.3 kA 10.5 kA
Ue > 500 V 1.6 kA 2.7 kA 3.1 kA 4.5 kA 5.8 kA 6.75 kA 8 kA 9 kA
Short-circuit protection device for contactors
gG type fuse sized 1.5…1.8 In of the capacitor
Max. electrical switching frequency 240 cycles/h
Electrical durability AC-6b Ue ≤ 690 V 100 000 operating cycles
(1) For 220 V and 380 V, multiply by 0.9 the rated values at 230 V and 400 V respectively.
Example: 50 kvar / 400 V corresponding to 0.9 x 50 = 45 kvar/380 V.
If, in an application, the current peak is greater than the maximum peak current Î specified in the tables above, select a higher rating, refer to the UA..RA contactors, or add induc-
tances. (see application guide "Contactors for capacitor switching").

Main pole - Utilization characteristics according to UL / CSA


Contactor types AC operated UA16 UA26 UA30 UA50 UA63 UA75 UA95 UA110
Power - 60 Hz
For air temperature close θ ≤ 40 °C 240 V - 12.5 kvar 16 kvar 20 kvar - 27.5 kvar 35 kvar 40 kvar
to contactor 480 V - 25 kvar 32 kvar 40 kvar - 55 kvar 70 kvar 80 kvar
600 V - 30 kvar 40 kvar 50 kvar - 70 kvar 75 kvar 85 kvar
If, in an application, the current peak is greater than the maximum peak current Î specified in the tables above, select a higher rating, refer to the UA..RA contactors, or add induc-
tances. (see application guide "Contactors for capacitor switching").

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ABB MOTOR PROTECTION AND CONTROL 3/205


UA16 … UA110 3-pole contactors for capacitor switching
Peak current Î ≤ 100 times the rms current
Technical data

03
Connecting characteristics
Contactor types AC operated UA16 UA26 UA30 UA50 UA95
UA63 UA110
UA75
Connection capacity (min. ... max.)
Main conductors (poles)
Rigid Solid (≤ 4 mm²) 1x 1...4 mm² 1.5...6 mm² 2.5...16 mm² 6...50 mm² 10...95 mm²
Stranded (≥ 6 mm²) 2x 1...4 mm² 1.5...6 mm² 2.5...16 mm² 6...25 mm² 6...35 mm²
Flexible with ferrule 1x 0.75...2.5 mm² 0.75...4 mm² 2.5...10 mm² 6...35 mm² 10...70 mm²
2x 0.75...2.5 mm² 0.75...4 mm² 2.5...10 mm² 6...16 mm² 6...35 mm²
l L
Bars or lugs L≤ 7.7 mm 10 mm - - -
l> 3.7 mm 4.2 mm - - -
Connection capacity acc. to UL/CSA 1 or 2 x AWG 18...10 AWG 12...8 AWG 8...4 AWG 8...1 AWG 6...2/0
Tightening torque Recommended 1 Nm / 9 Ib.in 1.7 Nm / 15 Ib.in 2.3 Nm / 20 Ib.in 4 Nm / 35 Ib.in 8 Nm / 71 Ib.in
Max. 1.2 Nm 2.2 Nm 2.6 Nm 4.5 Nm 9 Nm
Auxiliary conductors
(built-in auxiliary terminals + coil terminals)
Rigid solid 1x 1...4 mm² 0.75…2.5 mm²
2x 1...4 mm² 0.75…2.5 mm²
Flexible with ferrule 1x 0.75...2.5 mm² 1…2.5 mm² 0.75…2.5 mm²
2x 0.75...2.5 mm²
l L
Lugs Coil terminals L≤ 8 mm
l> 3.7 mm
Built-in auxiliary L≤ 7.7 mm 10 mm 8 mm - -
terminals l> 3.7 mm 4.2 mm 3.7 mm - -
Connection capacity acc. to UL/CSA AWG 18...14
Tightening torque
Coil terminals Recommended 1 Nm / 9 Ib.in
Max. 1.2 Nm
Built-in auxiliary terminals Recommended 1 Nm / 9 Ib.in
Max. 1.2 Nm
Degree of protection
acc. to IEC 60947-1 / EN 60947-1
and IEC 60529 / EN 60529
Main terminals IP20 IP10
Coil terminals IP20
Built-in auxiliary terminals IP20 - -
Screw terminals Delivered in open position, screws of unused terminals must be tightened
Main terminals M3.5 M4 M5 M6 M8
Screwdriver type Flat Ø 5.5 / Pozidriv 2 Flat Ø 6.5 / Pozidriv 2 Hexagon socket
(s = 4 mm)
Coil terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
Built-in auxiliary terminals M3.5 M4 M3.5 - -
Screwdriver type Flat Ø 5.5 / Pozidriv 2 - -
Other technical characteristics are the same as those of standard A contactors.
1SBC101537S0201

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ABB MOTOR PROTECTION AND CONTROL 3/207


NF 4-pole and
8-pole contactor relays

Ordering details 4-pole contactor relays


3/208 NF AC / DC operated
3/209 NFZ 24 V DC operated designed for PLC
3/210 NFZ AC / DC operated for specific applications
3/211 Contactor relays and main accessories
Ordering details 8-pole contactor relays
3/212 NF AC / DC operated
3/213 NFZ 24 V DC operated designed for PLC
3/214 NFZ AC / DC operated for specific applications
3/215 Contactor relays and main accessories
3/216 Technical data
Ordering details contactor relays
with Push-in Spring terminals
3/219 NF..K AC / DC operated
3/220 NFZ..K 24 V DC operated designed for PLC
3/221 NFZ..K AC / DC operated for specific applications
3/222 Contactor relays and main accessories
3/223 Technical data
3/404 Voltage code table


For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

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3/208 ABB MOTOR PROTECTION AND CONTROL


NF 4-pole contactor relays
AC / DC operated

NF contactor relays are used for switching auxiliary and control circuits.
03

These contactor relays are of the block type design with:


• 4 poles. Contactor relays have mechanically linked auxiliary contact elements (side-marked sym-
bol)
1SBC101104F0014

• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC)
-- can manage large control voltage variations
-- only 4 control voltage ranges covering 24...500 V 50/60 Hz and 20...500 V DC
-- reduced panel energy consumption
NF22E
-- very distinct closing and opening.
• built-in surge suppression
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

Number of contacts Rated control circuit Type Order code Weight


voltage
Uc min. ... Uc max. Pkg
(1 pce)
V 50/60 Hz V DC kg
A1 13
NO
21
NC
31
NC
43
NO
24...60 20...60 (1) NF22E-11 1SBH137001R1122 0.270
48...130 48...130 NF22E-12 1SBH137001R1222 0.270
A2
NO
14
NC
22
NC
32
NO
44 100...250 100...250 NF22E-13 1SBH137001R1322 0.270
250...500 250...500 NF22E-14 1SBH137001R1422 0.310
A1 13
NO
21
NC
33
NO
43
NO
24...60 20...60 (1) NF31E-11 1SBH137001R1131 0.270
48...130 48...130 NF31E-12 1SBH137001R1231 0.270
NO NC NO NO
A2 14 22 34 44 100...250 100...250 NF31E-13 1SBH137001R1331 0.270
250...500 250...500 NF31E-14 1SBH137001R1431 0.310
A1 13
NO
23
NO
33
NO
43
NO
24...60 20...60 (1) NF40E-11 1SBH137001R1140 0.270
48...130 48...130 NF40E-12 1SBH137001R1240 0.270
NO NO NO NO
A2 14 24 34 44 100...250 100...250 NF40E-13 1SBH137001R1340 0.270
250...500 250...500 NF40E-14 1SBH137001R1440 0.310
(1) NF..-11 not suitable for direct control by PLC-output.

77 3.03"
35 1.38"
45 1.77" 71 2.80"
2x
ø 4.2 0.17"
5.5 0.22" M4 8-32 UNC
6 0.24"

35 mm EN/IEC 60715
80 3.15"

70 2.76"
60 2.36"

5.5 0.22"
5 0.20"

1SBC101558S0201 - Rev. C

10 0.39"
5 0.20"

NF22E, NF31E, NF40E

Main dimensions mm, inches

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AF..Z-...-30, NFZ...-30
Z-...-30, NFZ...-30,
ABB MOTOR PROTECTION AND CONTROL 3/209

— A1
U

NFZ 4-pole contactor relays


24 V DC operated designed for PLC
...16Z-30-01-30
AF26Z...38Z-30-00-30 AF09Z...16Z-30-22-30 AF26Z...38Z-30-22-30 AF26Z...38Z-30-11
...16Z-30-10-30 NFZ...-30,
NFZ44E...80E-30
..16Z-40-00-30 AF09Z...38Z-..-30
..16Z-22-00-30
2E ...40E-30
NFZ contactor relays are used for switching auxiliary and control circuits. These contactor relays

03
CAL4-11 are of the block type design with: 1
• 4 poles. Contactor relays have mechanically linked auxiliary contact elements (side-marked symbol)
CA4 -10
-01
• control circuit: 24 V DC operated with electronic coil interface allowing low holding consump-
1SBC101104F0014

tion up to 1.7 W and reduced panel energy consumption


-- allow direct control by PLC-output ≥ 250 mA 24 V DC
-- very distinct closing and opening
• built-in surge suppression CAL4-11 2 A1
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.
CAL4-11 NFZ22E-30

Number of contacts Rated control circuit Type Order code Weight NFZ...-30,
CA4-40/22/31/04
voltage 3 AF09Z...38Z-
TF42 Uc Pkg
AF09Z ... 38Z-..-..-30 TF42 AF09Z...38Z TF42 AF26Z...38Z (1 pce)
NFZ40E-30 V DC NFZ40E-30 kg
Pos. 2 AF09Z...16Z-30-10-30 AF09Z...16Z-30-10-30 + max 4 aux contacts / 3NC
+ max 4 aux contacts / 4NC +30° -30°
AF09Z...16Z-40-00-30 AF09Z...16Z-40-00-30
AF26Z...38Z-30-00-30
4-pole contactor relays AF26Z...38Z-30-00-30
CA4-04

A1+ 13 21 31 43 24 NFZ22E-30 1SBH136001R3022 0.430 CLIC !


AF09Z...16Z-30-01-30 + max 4 aux contacts / 3NC
NO NC NC NO
NFZ31E-30, NFZ22E-30 + max 4 aux contacts / 2NC
AF09Z...16Z-22-00-30 AF09Z...16Z-30-01-30 CA4-04
CA4-04 NFZ...-30, AF09Z...38Z-..-30 + LDC4
Pos. 3 NFZ31E-30, NFZ22E-30 NO NC
A2- 14 22
NC
32
NO
44 AF09Z...16Z-22-00-30
A1+ 13
NO
21
NC
33
NO
43
NO
24 NFZ31E-30 1SBH136001R3031 0.430

Pos. 1 NO NC NO NO
Pos. 1 ± 30° Pos. 5
AF26Z...38Z-30-11-30 + max 1 x CAL4-11 A2- 14 22 34 44 AF26Z...38Z-30-11-30 + max 1 x CAL4-11 A1
24 NFZ40E-30 1SBH136001R3040 0.430
+
A1+ 13 23 33 43
A1 Uc= 24VDC
NO NOAccording to UL60947-4-1 and CSA C22.2 NO. 60947-4-1, for use on a circuit capable of delivering not
NO NO
more than the max. symmetrical amperes at the max. voltage shown in the table below.
AF09Z...38Z-..-30 NO NOWARNING
NO NO : if opening of BCP, controller shall be examined and replaced if damaged.

-
A2- 14 24 34 44
NFZ...-30 Max Short- AF26 AF30 AF38 Uc
A2 AF09, AF12 AF16
Max Short-
Note:
circuit
NFZ contactor
at
max Fuserelays with
maxDC
circuit24atV DC need
control voltage
Fuse
maxtoFuse max
respect the Fuse
connection max Fuse
polarities
480V, 600V 60A/RK5 60A/J 100A/RK5 100A/J 100A/RK5 100A/J
indicated close to the coil 1
terminals: A1+ for the positive pole and A2- for the negative pole.
480V, 600V 30A/RK5 30A/J 60A/RK5 60A/J (kA) 5 100 5 100 5 100
(kA) 5 100 5 100 AF26/AF30/AF38 AF26/AF30/AF38 AF26/AF30/AF38
AF09/12/16 Max Short- Circuit Breaker Circuit Breaker Circuit Breaker LDC4 A1
Max Short- circuit at
Circuit-Breaker T4V250 + TM250 XT1H125 + TM100 XT2V125 + TM100
circuit at
480V, 600V
(kA)
XT2V125 + TM60 480V (kA) 35 65 65
2
10 600V (kA) 25 - 42

H
CLIC !
L
L L
mm² mm² mm² mm mm mm Assembly - Anbau - Montage - Monte
AF09Z...16Z-...-30 M 3,5 2x 2x 2 x 0,75...2,5 Montaggio - Montaje - -
3 & 4-pole Ø 5,5 L = 10 L < 9,6 _
1,5 N.m 1...6 0,75...6 1 x 0,75...4
AF26Z...38Z-...-30 M 4
Ø 6,5
2x 2x 2 x 1,5...4
L = 14 L < 12,5 _ 35 mm
3-pole 2,5 N.m 2,5...10 1,5...10 1 x 1,5...10
EN/IEC
pozidriv N° 2

AF09Z...16Z-30-10-30
L < 9,6 _
AF09Z...16Z-30-01-30 M 3,5 2x 2x 2 x 0,75...1,5
L = 10
NFZ...-30 1,2 N.m Ø 5,5 1...2,5 0,75...2,5 1 x 0,75... 2,5 2
AF09Z... 38Z-30-22-30 L<8 _
AF26Z... 38Z-30-11-30
Disassembly - Abbau
AF09Z ... 38Z-...-30 M 3,5 Ø 5,5 2x 2x 2 x 0,75....1,5
L = 10 L<8 _ Démontage - Demontering
NFZ...-30 1,2 N.m 1...2,5 0,75...2,5 1 x 0,75... 2,5 Smontaggio - Desmontaje
2
-
A B A B
mm inch mm inch mm inch mm inch
Acc. to UL60947-4-1 and
NFZ22E...NFZ40E-30 97 3.82" 91 3.58" NFZ44E...NFZ80E-30 130,5 5.14" 91 3.58"
AF09Z...16Z-...-30 AF09Z...16Z-30-22-30 CSA C22.2 NO. 60947-4-1, min. enclo
AF09Z...38Z-...-30, 106 4.17" 100 3.94" AF09Z...AF16Z-...-30, NFZ...-30, : 180
AF26Z...38Z-...-30 3-pole AF26Z...38Z-30-22-30 139,5 5.49" 100 3.94"
6 0.24"

NFZ22E...NFZ80E-30
AF26Z...38Z-30-11-30 131,5 5.18" 100 3.94" AF26Z...38Z-30-...-30 3-pole : 255 x 1
97 3.82" 130.5 5.14"
35 1.38"
97
91 3.82"
3.58" 91 3.58"
35 1.38" ø 4.2 0.17" M4
45 1.77" 5.5 0.22"
91 3.58" 5.5 0.22"
2x
ø 4.2 0.17"
5.5 0.22" M4 8-32 UNC
6 0.24"
80 3.15"

35mm EN/EC 60715


35 mm EN/IEC 60715

60715

60 2.36"

70 2.76"
80 3.15"

43 1.69"
70 2.76"
60 2.36"

5.5 0.22"
5.5 0.22"
35mm EN/EC

5.5 0.22"
5 0.20"

2 0.08" 2 0.08" 10 0.39"


1SBC100330S0201

45 1,77" 10 0.39" 5 0.20" 10 0.39"


5 0.20"
NFZ22E, NFZ31E, NFZ40E

France Main dimensions mm, inches

e Jean Perrin
0 Chassieu / France
Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com
.abb.com/lowvoltage
3/210 ABB MOTOR PROTECTION AND CONTROL


NFZ 4-pole contactor relays
AC / DC operated for specific applications

NFZ contactor relays are used for switching auxiliary and control circuits.
03

These contactor relays are of the block type design with:


• 4 poles. Contactor relays have mechanically linked auxiliary contact elements (side-marked symbol)
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC)
1SBC101104F0014

-- can manage large control voltage variations


-- only 4 control voltage ranges covering 24...250 V 50/60 Hz and 12...250 V DC
-- allow direct control by PLC-output ≥ 24 V DC 500 mA
-- reduced panel energy consumption
NFZ22E -- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

Number of contacts Rated control circuit Type Order code Weight


voltage
Uc min. ... Uc max. Pkg
(1 pce)
V 50/60 Hz V DC kg
– 12...20 NFZ22E-20 1SBH136001R2022 0.310
A1 13 21 31 43
NO NC NC NO 24...60 20...60 NFZ22E-21 1SBH136001R2122 0.310
NO NC NC NO
48...130 48...130 NFZ22E-22 1SBH136001R2222 0.310
A2 14 22 32 44
100...250 100...250 NFZ22E-23 1SBH136001R2322 0.310
– 12...20 NFZ31E-20 1SBH136001R2031 0.310
A1 13 21 33 43
NO NC NO NO 24...60 20...60 NFZ31E-21 1SBH136001R2131 0.310
NO NC NO NO
48...130 48...130 NFZ31E-22 1SBH136001R2231 0.310
A2 14 22 34 44
100...250 100...250 NFZ31E-23 1SBH136001R2331 0.310
– 12...20 NFZ40E-20 1SBH136001R2040 0.310
A1 13 23 33 43
NO NO NO NO 24...60 20...60 NFZ40E-21 1SBH136001R2140 0.310
NO NO NO NO
48...130 48...130 NFZ40E-22 1SBH136001R2240 0.310
A2 14 24 34 44
100...250 100...250 NFZ40E-23 1SBH136001R2340 0.310
Note: Only NFZ contactor relays with DC control voltage 12...20 V DC need to respect the connection polarities indicated close to
the coil terminals: A1+ for the positive pole and A2- for the negative pole.

77 3.03"
35 1.38"
45 1.77" 71 2.80"
2x
ø 4.2 0.17"
5.5 0.22" M4 8-32 UNC
6 0.24"

35 mm EN/IEC 60715
80 3.15"

70 2.76"
60 2.36"

5.5 0.22"
5 0.20"

1SBC101559S0201 - Rev. A

10 0.39"
5 0.20"

NFZ22E, NFZ31E, NFZ40E

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/211


NF 4-pole contactor relays
Contactor relays and main accessories

03
NF
contactor relay

CAL4-11
2-pole auxiliary
contact block

WA4
Mechanical
TEF4
latching unit
Electronic
timer

BX4-CA
BX4-CA Protective cover
CA4
BX4 CA4 Protective cover
4-pole auxiliary
Protective cover 1-pole auxiliary contact block
contact block

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor relay Main Front-mounted accessories Side-mounted accessories
types poles Auxiliary contact blocks Electronic timer Mechanical latching Auxiliary contact blocks
unit
2-pole CAL4-11
1-pole CA4 4-pole CA4 TEF4 WA4 (3) Left side Right side

NF(Z)
NF 2 2 E (1) 4 max. or 1 or 1 or 1 + 1 –
3 1 E (1) 2 max. – or 1 or 1 + 1 +1
4 0 E (2)

NFZ 24 V DC designed for PLC - coil 30


NFZ 2 2 E (1) 4 max. or 1 or 1 – or 1 +1
3 1 E (1) 2 max. – or 1 – + 1 –
4 0 E (2) – – 1 – + 1 +1
(1) Including add-on contacts: 3 N.C. auxiliary contacts max. on positions 1, 2, 3, 4 and 2 N.C. max. on positions 1 ±30°, 5.
(2) Including add-on contacts: 4 N.C. auxiliary contacts max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 ±30°, 5.
(3) Accept 1-pole CA4 auxiliary contacts (1 block on each side of the mechanical latch) in respect to the total number of additional N.C. auxiliary contacts.
For WA4, accessory use with contactor relays coil 30, please consult your ABB local sales organization.
1SBC101518S0201 - Rev. B

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/212 ABB MOTOR PROTECTION AND CONTROL


NF 8-pole contactor relays
AC / DC operated

NF contactor relays are used for switching auxiliary and control circuits.
03

These contactor relays are of the block type design with:


• 8 poles with a permanently fixed 4 -pole auxiliary contact block. Contactor relays have mechanically
linked auxiliary contact elements (side-marked symbol) except for NF33/11 and NF51/11 variants
• overlapping of lagging / leading contacts for NF33/11 and NF51/11 variants
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
1SBC101029V0014

range (e.g. 100...250 V AC and DC)


-- can manage large control voltage variations
-- only 4 coils to cover control voltages between 24...500 V 50/60 Hz and 20...500 V DC
-- reduced panel energy consumption
-- very distinct closing and opening
NF44E
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

Number of contacts Rated control circuit Type Order code Weight


1st stack 2nd stack voltage Pkg
Uc min. ... Uc max. (1 pce)
V 50/60 Hz V DC kg

8-pole contactor relays


A1 13
NO
23
NO
33
NO
43
NO
51
NC
61
NC
71
NC
81
NC
24...60 20...60 (1) NF44E-11 1SBH137001R1144 0.320
1SBC101042V0014

48...130 48...130 NF44E-12 1SBH137001R1244 0.320


A2
NO
14
NO
24
NO
34
NO
44
NC
52
NC
62
NC
72
NC
82 100...250 100...250 NF44E-13 1SBH137001R1344 0.320
250...500 250...500 NF44E-14 1SBH137001R1444 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
71
NC
81
NC 24...60 20...60 (1) NF53E-11 1SBH137001R1153 0.320
48...130 48...130 NF53E-12 1SBH137001R1253 0.320
NF33/11 A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NC
72
NC
82 100...250 100...250 NF53E-13 1SBH137001R1353 0.320
250...500 250...500 NF53E-14 1SBH137001R1453 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
71
NC
83
NO 24...60 20...60 (1) NF62E-11 1SBH137001R1162 0.320
48...130 48...130 NF62E-12 1SBH137001R1262 0.320
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NC
72
NO
84 100...250 100...250 NF62E-13 1SBH137001R1362 0.320
250...500 250...500 NF62E-14 1SBH137001R1462 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
73
NO
83
NO 24...60 20...60 (1) NF71E-11 1SBH137001R1171 0.320
48...130 48...130 NF71E-12 1SBH137001R1271 0.320
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NO
74
NO
84 100...250 100...250 NF71E-13 1SBH137001R1371 0.320
250...500 250...500 NF71E-14 1SBH137001R1471 0.360
A1 13 23 33 43 53 63 73 83 24...60 20...60 (1) NF80E-11 1SBH137001R1180 0.320
1SBC101043V0014

NO NO NO NO NO NO NO NO

48...130 48...130 NF80E-12 1SBH137001R1280 0.320


A2
NO
14
NO
24
NO
34
NO
44
NO
54
NO
64
NO
74
NO
84 100...250 100...250 NF80E-13 1SBH137001R1380 0.320
250...500 250...500 NF80E-14 1SBH137001R1480 0.360

8-pole contactor relays with overlapping of lagging / leading contacts


NF51/11
A1 13
NO
23
NO
33
NO
41
NC
51
NC
61
NC
75
NC
87
NO 24...60 20...60 (1) NF33/11-11 1SBH137001R1139 0.320
48...130 48...130 NF33/11-12 1SBH137001R1239 0.320
A2
NO
14
NO
24
NO
34
NC
42
NC
52
NC
62
NC
76
NO
88 100...250 100...250 NF33/11-13 1SBH137001R1339 0.320
250...500 250...500 NF33/11-14 1SBH137001R1439 0.320
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
75
NC
87
NO 24...60 20...60 (1) NF51/11-11 1SBH137001R1159 0.320
48...130 48...130 NF51/11-12 1SBH137001R1259 0.320
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NC
76
NO
88 100...250 100...250 NF51/11-13 1SBH137001R1359 0.320
250...500 250...500 NF51/11-14 1SBH137001R1459 0.320
(1) NF..-11 not suitable for direct control by PLC.

110.5 4.35"
45 1.77" 71 2.80" 10 0.39" 35 1.38"
2x
5.5 0.22" ø 4.2 0.17" M4 8-32 UNC
6 0.24"

35 mm EN/IEC 60715

60 2.36"
80 3.15"

70 2.76"
43 1.69"

5.5 0.22"
5 0.20"

1SBC101560S0201 - Rev. C

5 0.20"
NF44E, NF53E, NF62E, NF71E, NF80E, NF33/11, NF51/11

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


NFZ...-30
NFZ...-30,ABB MOTOR PROTECTION AND CONTROL 3/213

— Uc
A1 A2
NFZ 8-pole contactor relays
24 V DC operated designed for PLC
30 AF09Z...16Z-30-22-30 AF26Z...38Z-30-22-30 AF26Z...38Z-30-11
NFZ...-30,
NFZ44E...80E-30
AF09Z...38Z-..-30

NFZ contactor relays are used for switching auxiliary and control circuits. These contactor relays

03
are of the block type design with:
CAL4-11 1
• 8 poles with a permanently fixed 4 -pole auxiliary contact block. Contactor relays have mechani-
cally linked auxiliary contact elements (side-marked symbol)
• control circuit: 24 V DC operated with electronic coil interface allowing low holding consumption
1SBC101535V0014

up to 1.7 W and reduced panel energy consumption


-- allow direct control by PLC-output ≥ 250 mA 24 V DC
-- very distinct closing and opening
CAL4-11
• built-in surge suppression. 2 A1 A2
Uc
NFZ44E
Number of contacts Rated control circuit Type Order code Weight
4-40/22/31/04 NFZ...-30,
voltage
Uc 3 AF09Z...38Z-..-30
Pkg
.. 38Z-..-..-30 TF42 AF09Z...38Z TF42 AF26Z...38Z (1 pce)

NFZ40E-30
V DC 4 kg
+30° -30° AF09Z...16Z-30-10-30 + max 4 aux contacts / 3NC
max 4 aux contacts / 4NC 8-poleAF09Z...16Z-40-00-30
contactor relays CA4-04
AF26Z...38Z-30-00-30
A1+ 13 23 33 43
NO
51 61
NO
71 81
NO NO NC NC NC NC
24 NFZ44E-30 CLIC !
1SBH136001R3044 0.490
max 4 aux contacts / 3NC NFZ31E-30, NFZ22E-30 + max 4 aux contacts / 2NC
NOAF09Z...16Z-30-01-30
CA4-04
NO NO NO NC NC NC NC
CA4-04
A2- 14 24 34 44 52 62 72 82
AF09Z...16Z-22-00-30 NFZ...-30, AF09Z...38Z-..-30 + LDC4
A1+ 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
71
NC
81
NC 24 NFZ53E-30 1SBH136001R3053 0.490

Pos. 1 ± 30° Pos. 5A2-


NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NC
72
NC
82
max 1 x CAL4-11 AF26Z...38Z-30-11-30 + max 1 x CAL4-11 A1 A2
A1+ 13
NO
23
NO
33 43
NO
53
NO
61 71 83
NO NC NC NO 24 NFZ62E-30 1SBH136001R3062 0.490
24VDC According to UL60947-4-1 and CSA C22.2 NO. 60947-4-1, for use on a circuit capable of delivering not
more than the max. symmetrical amperes NO at
A2- 14
NOthe
24
NO max.
34
NO
44
voltage
NO NC shown
54 62
NC NO
72 84
in the table below.
09Z...38Z-..-30 WARNING : if opening of BCP, controller shall be examined and replaced if damaged.
Z...-30 A1+ 13 23 33 43
2453 61 73 83
NFZ71E-30 1SBH136001R3071 0.490
AF09, AF12 AF16 MaxNOShort-
NO NO NO
AF26
NO NC NO NO
AF30 AF38 Uc
Max Short-
circuit at
max Fuse max Fuse
circuit at
480V,NO 600V
max Fuse
NO NO 60A/RK5
NO NO 60A/J
max Fuse
NC NO 100A/RK5
NO
max Fuse
100A/J 100A/RK5 100A/J
1
480V, 600V 30A/RK5 30A/J 60A/RK5 60A/J
A2- 14 24 34 44 54 62 74 84
(kA) 5 100 5 100 5 100
(kA) 5 100 5 100 A1+ 13
NO
23
NO
33
NO
43 53
AF26/AF30/AF38
NO
63 24
AF26/AF30/AF38
NO NO NO NO AF26/AF30/AF38
73 83 NFZ80E-30 1SBH136001R3080 0.490
AF09/12/16 Max Short- Circuit Breaker Circuit Breaker Circuit Breaker LDC4 A1 A2
Max Short- circuit
A2- 14 at + TM100 XT2V125 + TM100
NO NO NO T4V250 +54 TM250
NO NO XT1H125
circuit at Circuit-Breaker 24 34
NO
44
NO
64 74
NO
84

480V, 600V
(kA)
XT2V125 + TM60 480V (kA) 35 65 65
2
10 600V (kA)
Note: NFZ contactor25 relays with DC control
- voltage 2442 V DC need to respect the connection polarities indicated close to the coil
terminals: A1+ for the positive pole and A2- for the negative pole.
H

CLIC !
L
L L
mm² mm² mm² mm mm mm Assembly - Anbau - Montage - Montering
AF09Z...16Z-...-30 M 3,5 2x 2x 2 x 0,75...2,5 Montaggio - Montaje - -
3 & 4-pole Ø 5,5 L = 10 L < 9,6 _
1,5 N.m 1...6 0,75...6 1 x 0,75...4
AF26Z...38Z-...-30 M 4
Ø 6,5
2x 2x 2 x 1,5...4
L = 14 L < 12,5 _ 35 mm
3-pole 2,5 N.m 2,5...10 1,5...10 1 x 1,5...10
EN/IEC 60715
pozidriv N° 2

AF09Z...16Z-30-10-30
L < 9,6 _
AF09Z...16Z-30-01-30 M 3,5 2x 2x 2 x 0,75...1,5
L = 10
NFZ...-30 1,2 N.m Ø 5,5 1...2,5 0,75...2,5 1 x 0,75... 2,5 2
AF09Z... 38Z-30-22-30 L<8 _
AF26Z... 38Z-30-11-30
Disassembly - Abbau
AF09Z ... 38Z-...-30 M 3,5 Ø 5,5 2x 2x 2 x 0,75....1,5
L = 10 L<8 _ Démontage - Demontering
NFZ...-30 1,2 N.m 1...2,5 0,75...2,5 1 x 0,75... 2,5 Smontaggio - Desmontaje
2
-
A B A B
mm inch mm inch mm inch mm inch
Acc. to UL60947-4-1 and
NFZ22E...NFZ40E-30 97 3.82" 91 3.58" NFZ44E...NFZ80E-30 130,5 5.14" 91 3.58"
AF09Z...16Z-...-30 AF09Z...16Z-30-22-30 CSA C22.2 NO. 60947-4-1, min. enclosure for :
AF09Z...38Z-...-30, 106 4.17" 100 3.94" AF09Z...AF16Z-...-30, NFZ...-30, : 180 x 130 x 175 mm
AF26Z...38Z-...-30 3-pole AF26Z...38Z-30-22-30 139,5 5.49" 100 3.94"
6 0.24"

NFZ22E...NFZ80E-30
AF26Z...38Z-30-11-30 131,5 5.18" 100 3.94" AF26Z...38Z-30-...-30 3-pole : 255 x 180 x 175 mm
97 3.82" 130.5 5.14"
35 1.38"
91 3.58" 91 110.5
3.58" 4.35" 2x
45 1.77" 71 2.80" 10 0.39" ø 4.2 0.17" M4 8-32 UNC
5.5 0.22" 5.5 0.22" 35 1.38"
2x
5.5 0.22" ø 4.2 0.17" M4 8-32 UNC
6 0.24"
80 3.15"

35mm EN/EC 60715

35 mm EN/IEC 60715
35mm EN/EC 60715

60 2.36"

70 2.76"
60 2.36"
80 3.15"

43 1.69"

70 2.76"
43 1.69"

5.5 0.22"
5.5 0.22" 5.5 0.22"
5 0.20"
5 0.20"

2 0.08" 2 0.08"
45 1,77" 10 0.39" 10 0.39"
1SBC100431S0201

5 0.20"
5 0.20"
NFZ44E, NFZ53E, NFZ62E, NFZ71E, NFZ80E

Main dimensions mm, inches

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3/214 ABB MOTOR PROTECTION AND CONTROL


NFZ 8-pole contactor relays
AC / DC operated for specific applications

NFZ contactor relays are used for switching auxiliary and control circuits.
03

These contactor relays are of the block type design with:


• 8 poles with a permanently fixed 4 -pole auxiliary contact block. Contactor relays have mechanically
linked auxiliary contact elements (side-marked symbol) except for NFZ33/11 and NFZ51/11 variants
• overlapping of lagging / leading contacts for NFZ33/11 and NFZ51/11 variants
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
1SBC101029V0014

range (e.g. 100...250 V AC and DC)


-- can manage large control voltage variations
-- only 4 coils to cover control voltages between 24 ... 250 V 50/60 Hz and 12 ... 250 V DC
-- allow direct control by PLC-output ≥ 24 V DC 500 mA
-- reduced panel energy consumption
NFZ44E -- very distinct closing and opening
-- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on
request).
• built-in surge suppression
• add-on auxiliary contact blocks for side mounting and a wide range of accessories.

Number of contacts Rated control circuit Type Order code Weight


1st stack 2nd stack voltage Pkg
Uc min. ... Uc max. (1 pce)
V 50/60 Hz V DC kg
1SBC101042V0014

8-pole contactor relays


A1 13
NO
23
NO
33
NO
43
NO
51
NC
61
NC
71
NC
81
NC
- 12...20 NFZ44E-20 1SBH136001R2044 0.360
24...60 20...60 NFZ44E-21 1SBH136001R2144 0.360
A2
NO
14
NO
24
NO
34
NO
44
NC
52
NC
62
NC
72
NC
82 48...130 48...130 NFZ44E-22 1SBH136001R2244 0.360
NFZ33/11 100...250 100...250 NFZ44E-23 1SBH136001R2344 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
71
NC
81
NC - 12...20 NFZ53E-20 1SBH136001R2053 0.360
24...60 20...60 NFZ53E-21 1SBH136001R2153 0.360
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NC
72
NC
82 48...130 48...130 NFZ53E-22 1SBH136001R2253 0.360
100...250 100...250 NFZ53E-23 1SBH136001R2353 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
71
NC
83
NO - 12...20 NFZ62E-20 1SBH136001R2062 0.360
24...60 20...60 NFZ62E-21 1SBH136001R2162 0.360
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NC
72
NO
84 48...130 48...130 NFZ62E-22 1SBH136001R2262 0.360
100...250 100...250 NFZ62E-23 1SBH136001R2362 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
73
NO
83
NO - 12...20 NFZ71E-20 1SBH136001R2071 0.360
24...60 20...60 NFZ71E-21 1SBH136001R2171 0.360
1SBC101043V0014

A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NO
74
NO
84 48...130 48...130 NFZ71E-22 1SBH136001R2271 0.360
100...250 100...250 NFZ71E-23 1SBH136001R2371 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
63
NO
73
NO
83
NO - 12...20 NFZ80E-20 1SBH136001R2080 0.360
24...60 20...60 NFZ80E-21 1SBH136001R2180 0.360
NFZ51/11
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NO
64
NO
74
NO
84 48...130 48...130 NFZ80E-22 1SBH136001R2280 0.360
100...250 100...250 NFZ80E-23 1SBH136001R2380 0.360

8-pole contactor relays with overlapping of lagging / leading contacts


A1 13
NO
23
NO
33
NO
41
NC
51
NC
61
NC
75
NC
87
NO - 12...20 NFZ33/11-20 1SBH136001R2039 0.360
24...60 20...60 NFZ33/11-21 1SBH136001R2139 0.360
A2
NO
14
NO
24
NO
34
NC
42
NC
52
NC
62
NC
76
NO
88 48...130 48...130 NFZ33/11-22 1SBH136001R2239 0.360
100...250 100...250 NFZ33/11-23 1SBH136001R2339 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
75
NC
87
NO - 12...20 NFZ51/11-20 1SBH136001R2059 0.360
24...60 20...60 NFZ51/11-21 1SBH136001R2159 0.360
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NC
76
NO
88 48...130 48...130 NFZ51/11-22 1SBH136001R2259 0.360
100...250 100...250 NFZ51/11-23 1SBH136001R2359 0.360
Note: Only NFZ contactor relays with DC control voltage 12...20 V DC need to respect the connection polarities indicated close to the coil
terminals: A1+ for the positive pole and A2- for the negative pole

110.5 4.35"
45 1.77" 71 2.80" 10 0.39" 35 1.38"
2x
5.5 0.22" ø 4.2 0.17" M4 8-32 UNC
6 0.24"

35 mm EN/IEC 60715

60 2.36"
80 3.15"

70 2.76"
43 1.69"

5.5 0.22"
5 0.20"

1SBC101561S0201 - Rev. B

5 0.20"
NFZ44E, NFZ53E, NFZ62E, NFZ71E, NFZ80E, NFZ33/11, NFZ51/11

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/215


NF 8-pole contactor relays
Contactor relays and main accessories

03
NF contactor relay

CAL4-11
2-pole auxiliary
BX4-CA
contact block
Protective cover

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Contactor relay Main Side-mounted accessories
types poles Auxiliary contact blocks
2-pole CAL4-11 (1)

Left side Right side


NF 4 4 E 1 –
5 3 E
6 2 E
7 1 E
8 0 E
3 3 / 1 1
5 1 / 1 1
(1) not allowed for 24 V DC operated contactor relay (coil 30).

1SBC101598S0201 - Rev. D

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3/216 ABB MOTOR PROTECTION AND CONTROL


NF contactor relays
Technical data
03

Contact utilization characteristics according to IEC


Contactor relay types AC / DC operated NF
Standards IEC 60947-1 / 60947-5-1 and EN 60947-1 / 60947-5-1
Rated operational voltage Ue max. 690 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free-air thermal current Ith θ ≤ 40 °C 16 A
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6A
220-240 V 50/60 Hz 4A
400-440 V 50/60 Hz 3A
500 V 50/60 Hz 2A
690 V 50/60 Hz 2A
Rated making capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Rated breaking capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 6 A / 144 W
48 V DC 2.8 A / 134 W
72 V DC 1 A / 72 W
110 V DC 0.55 A / 60 W
125 V DC 0.55 A / 69 W
220 V DC 0.27 A / 60 W
250 V DC 0.27 A / 68 W
400 V DC 0.15 A / 60 W
500 V DC 0.13 A / 65 W
600 V DC 0.1 A / 60 W
Short-circuit protection device gG type fuse 10 A
Rated short-time withstand for 1.0 s 100 A
current Icw
for 0.1 s 140 A
Minimum switching capacity 12 V / 3 mA
with failure rate acc. to IEC 60947-5-4 10-7
Non-overlapping time ≥ 2 ms
between N.O. and N.C. contacts
Power dissipation per pole at 6 A 0.1 W
Max. electrical switching AC-15 1200 cycles/h
frequency DC-13 900 cycles/h
Mechanically linked contacts Built-in N.O. or N.C. auxiliary contacts and additional N.O. or N.C. auxiliary contacts (CA4, CAL4
acc. to annex L of IEC 60947-5-1 aux. contact blocks) are mechanically linked contacts.

Contact utilization characteristics according to UL / CSA


Contactor relay types AC / DC operated NF
Standards UL 508, CSA C22.2 N°14
Max. operational voltage 600 V AC, 600 V DC
Pilot duty A600, Q600
AC thermal rated current 10 A
AC maximum volt-ampere making 7200 VA
AC maximum volt-ampere breaking 720 VA
DC thermal rated current 2.5 A
DC maximum volt-ampere making-breaking 69 VA
1SBC101562S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/217


NF contactor relays
Technical data

03
Magnet System Characteristics - NF contactor relays AC / DC operated
Contactor relay types AC / DC operated NF
Coil operating limits AC supply At θ ≤ 60 °C 0.85 x Uc min...1.1 x Uc max.
acc. to IEC 60947-5-1 At θ ≤ 70 °C 0.85 x Uc min...Uc max.
DC supply at θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max
at θ ≤ 70 °C 0.85 x Uc min ... Uc max
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24...500 V AC
Coil consumption Average pull-in value 50 VA
Average holding value 2.2 VA / 2 W
DC control voltage
Rated control circuit voltage Uc 20...500 V DC
Coil consumption Average pull-in value 50 W
Average holding value 2 W
PLC-output control Not suitable for direct control by PLC-output
Drop-out voltage ≤ 60 % of Uc min.
Voltage sag immunity acc. to SEMI F47-0706 –
Dips withstand
-20 °C ≤ θ ≤ +60 °C –
Operating time
Between coil energization and: N.O. contact closing 40...95 ms
N.C. contact opening 38...90 ms
Between coil de-energization and: N.O. contact opening 11...95 ms
N.C. contact closing 13...98 ms

Magnet System Characteristics - NFZ contactor relays 24V DC operated - designed for PLC - coil 30
Contactor relay types DC operated NFZ
Coil operating limits DC supply at θ ≤ 60 °C 0.85 ... 1.1x Uc
acc. to IEC 60947-5-1 at θ ≤ 70 °C Uc
DC control voltage
Rated control circuit voltage Uc 24 V DC
Coil consumption Average pull-in value 6 W
Average holding value 1.7 W
PLC-output control ≥ 250 mA 24 V DC for PLCs and safety PLCs using broken wire detection
Drop-out voltage ≤ 60 % of Uc min.
Operating time
Between coil energization and: N.O. contact closing 27 … 53 ms
N.C. contact opening 20 … 35 ms
Between coil de-energization and: N.O. contact opening 17 … 29 ms
N.C. contact closing 22 … 57 ms

Magnet System Characteristics - NFZ... contactor relays - for specific applications - coils 20, 21, 22, 23
Contactor relay types AC / DC operated NFZ
Coil operating limits AC supply at θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max
acc. to IEC 60947-5-1 at θ ≤ 70 °C 0.85 x Uc min ... Uc max
DC supply at θ ≤ 70 °C 0.85 x Uc min ... 1.1 x Uc max
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24...250 V AC
Coil consumption Average pull-in value 16 VA
Average holding value 1.7 VA / 1.5 W
DC control voltage
Rated control circuit voltage Uc 12...250 V DC
Coil consumption Average pull-in value 12 ... 16 W
Average holding value 1.7 W
PLC-output control (NFZ coil 21) ≥ 500 mA 24 V DC for PLCs - Not suitable for safety PLCs
Drop-out voltage ≤ 60 % of Uc min.
Voltage sag immunity acc. to SEMI F47-0706 Conditions of use on request
Dips withstand
-20 °C ≤ θ ≤ +60 °C (NFZ coil 21, 22, 23) 22 ms average for Uc ≥ 24 V 50/60 Hz or Uc ≥ 20 V DC
Operating time
Between coil energization and: N.O. contact closing 40...95 ms
N.C. contact opening 38...90 ms
Between coil de-energization and: N.O. contact opening 11...95 ms
N.C. contact closing 13...98 ms
1SBC101563S0201 - Rev. C

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3/218 ABB MOTOR PROTECTION AND CONTROL


NF contactor relays
Technical data

General technical data


03

Contactor relay types AC / DC operated NF


Rated insulation voltage Ui
acc. to IEC 60947-5-1 690 V
acc. to UL / CSA 600 V
Rated impulse withstand voltage Uimp. 6 kV
Electromagnetic compatibility Devices complying with IEC 60947-1 / EN 60947-1 - Environment A and B (1)
Ambient air temperature close to contactor relay
Operation in free air -40...+70 °C
Storage -60...+80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 20 millions operating cycles
Max. switching frequency 6000 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
C1 Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position
A 30 g
A A B1 B2 B1 25 g closed position / 5 g open position
B2 15 g
C1 25 g
C2 C2 25 g
Vibration withstand 5...300 Hz
acc. to IEC 60068-2-6 4 g closed position / 2 g open position
(1) Environment B: all NF contactor relays produced since week 08-2013.
NF..E-12 (48...130 V 50/60 Hz-DC) compliant to environment A only: for environment B, select NFZ..E-22.

Mounting characteristics
Contactor relay types AC / DC operated NF
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5


Max. add-on N.C. auxiliary contacts:
see accessory fitting details for a NF contactor relay
Mounting distances The contactor relays can be assembled side by side.
Fixing
On rail according to IEC 60715, EN 60715 35 x 7.5 mm or 35 x 15 mm
By screws (not supplied) 2 x M4 screws placed diagonally

Connecting characteristics
Contactor relay types AC / DC operated NF
Main terminals

Screw terminals with cable clamp


Connection capacity (min. ... max.)
Pole and coil terminals
Rigid 1x 1...2.5 mm²
2x 1...2.5 mm²
Flexible with non insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm²
2 x 0.75...1.5 mm²
L Lugs L < 8 mm
6

Connection capacity acc. to UL/CSA 1 or 2 x AWG 18...14


Stripping length 10 mm
Tightening torque
Pole terminals 1.2 Nm / 11 lb.in
1SBC101564S0201 - Rev. B

Coil terminals 1.2 Nm / 11 lb.in


Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
All terminals IP20
Screw terminals Delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2

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ABB MOTOR PROTECTION AND CONTROL 3/219


NF..K contactor relays - with Push-in Spring terminals
AC / DC operated

NF..K contactor relays are used for switching auxiliary and control circuits.

03
These contactor relays are of the block type design with:
• 4 poles and 8 poles with a permanently fixed 4-pole auxiliary contact block.
Contactor relays have mechanically linked auxiliary contact elements (side-marked symbol)
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC)
-- can manage large control voltage variations
1SBC101568V0014

-- only 4 control voltage ranges covering 24...500 V 50/60 Hz and 20...500 V DC


-- reduced panel energy consumption
-- very distinct closing and opening
• built-in surge suppression
NF22EK
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

Number of contacts Rated control circuit Type Order code Weight


voltage
Uc min. … Uc max. Pkg
(1 pce)
V 50/60 Hz V DC kg

4-pole contactor relays


A1 13
NO
21
NC
31
NC
43
NO
24 ... 60 20 ... 60 (1) NF22EK-11 1SBH137005R1122 0.285
48 ... 130 48 ... 130 NF22EK-12 1SBH137005R1222 0.285
A2
NO
14
NC
22
NC
32
NO
44
100 ... 250 100 ... 250 NF22EK-13 1SBH137005R1322 0.285
250 ... 500 250 ... 500 NF22EK-14 1SBH137005R1422 0.325
A1 13
NO
21
NC
33
NO
43
NO
24 ... 60 20 ... 60 (1) NF31EK-11 1SBH137005R1131 0.285
1SBC101570V0014

48 ... 130 48 ... 130 NF31EK-12 1SBH137005R1231 0.285


A2
NO
14
NC
22
NO
34
NO
44 100 ... 250 100 ... 250 NF31EK-13 1SBH137005R1331 0.285
250 ... 500 250 ... 500 NF31EK-14 1SBH137005R1431 0.325
A1 13
NO
23
NO
33
NO
43
NO
24 ... 60 20 ... 60 (1) NF40EK-11 1SBH137005R1140 0.285
48 ... 130 48 ... 130 NF40EK-12 1SBH137005R1240 0.285
NF44EK A2
NO
14
NO
24
NO
34
NO
44
100 ... 250 100 ... 250 NF40EK-13 1SBH137005R1340 0.285
250 ... 500 250 ... 500 NF40EK-14 1SBH137005R1440 0.325

8-pole contactor relays


A1 13
NO
23
NO
33
NO
43
NO
51
NC
61
NC
71
NC
81
NC
24 ... 60 20 ... 60 (1) NF44EK-11 1SBH137005R1144 0.330
48 ... 130 48 ... 130 NF44EK-12 1SBH137005R1244 0.330
A2
NO
14
NO
24
NO
34
NO
44
NC
52
NC
62
NC
72
NC
82
100 ... 250 100 ... 250 NF44EK-13 1SBH137005R1344 0.330
250 ... 500 250 ... 500 NF44EK-14 1SBH137005R1444 0.370
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
71
NC
81
NC 24 ... 60 20 ... 60 (1) NF53EK-11 1SBH137005R1153 0.330
48 ... 130 48 ... 130 NF53EK-12 1SBH137005R1253 0.330
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NC
72
NC
82
100 ... 250 100 ... 250 NF53EK-13 1SBH137005R1353 0.330
250 ... 500 250 ... 500 NF53EK-14 1SBH137005R1453 0.370
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
71
NC
83
NO 24 ... 60 20 ... 60 (1) NF62EK-11 1SBH137005R1162 0.330
48 ... 130 48 ... 130 NF62EK-12 1SBH137005R1262 0.330
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NC
72
NO
84
100 ... 250 100 ... 250 NF62EK-13 1SBH137005R1362 0.330
250 ... 500 250 ... 500 NF62EK-14 1SBH137005R1462 0.370
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
73
NO
83
NO 24 ... 60 20 ... 60 (1) NF71EK-11 1SBH137005R1171 0.330
48 ... 130 48 ... 130 NF71EK-12 1SBH137005R1271 0.330
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NO
74
NO
84
100 ... 250 100 ... 250 NF71EK-13 1SBH137005R1371 0.330
250 ... 500 250 ... 500 NF71EK-14 1SBH137005R1471 0.370
A1 13
NO
23
NO
33
NO
43
NO
53
NO
63
NO
73
NO
83
NO 24 ... 60 20 ... 60 (1) NF80EK-11 1SBH137005R1180 0.330
48 ... 130 48 ... 130 NF80EK-12 1SBH137005R1280 0.330
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NO
64
NO
74
NO
84
100 ... 250 100 ... 250 NF80EK-13 1SBH137005R1380 0.330
250 ... 500 250 ... 500 NF80EK-14 1SBH137005R1480 0.370
(1) NF..K-11 not suitable for direct control by PLC-output.

77 3.03" 110.5 4.35"


71 2.80" 71 2.79"
45 1.77" 5.5 0.22" 45 1.77" 5.5 0.22"
10.5 0.41"

10.5 0.41"

35mm EN/EC 60715


35mm EN/EC 60715
82 3.22"

82 3.22"

45 1.77"

5.5 0.22" 5.5 0.22"

10 0.39"
10 0.39"
1SBC100439S0201

NF22EK, NF31EK, NF40EK NF44EK, NF53EK, NF62EK, NF71EK, NF80EK

Main dimensions mm, inches

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3/220 ABB MOTOR PROTECTION AND CONTROL


NFZ..K contactor relays - with Push-in Spring terminals
24 V DC operated designed for PLC

NFZ contactor relays are used for switching auxiliary and control circuits.
03

These contactor relays are of the block type design with 4 poles or 8 poles (with a permanently
fixed 4-pole auxiliary contact block).
• contactor relays have mechanically linked auxiliary contact elements (side-marked symbol)
• control circuit: 24 V DC operated with electronic coil interface allowing low holding consumption
up to 1.7 W and reduced panel energy consumption
-- allow direct control by PLC-output ≥ 250 mA 24 V DC
1SBC101649V0014

-- very distinct closing and opening


• built-in surge suppression
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

NFZ22EK-30 Number of contacts Rated control circuit Type Order code Weight
voltage
Uc min. … Uc max. Pkg
(1 pce)
V DC kg

4-pole contactor relays


A1+ 13
NO
21
NC
31
NC
43
NO
24 NFZ22EK-30 1SBH136005R3022 0.435

NO NC NC NO
A2- 14 22 32 44

A1+ 13
NO
21
NC
33
NO
43
NO
24 NFZ31EK-30 1SBH136005R3031 0.435

NO NC NO NO
A2- 14 22 34 44
1SBC101651V0014

A1+ 13
NO
23
NO
33
NO
43
NO
24 NFZ40EK-30 1SBH136005R3040 0.435

NO NO NO NO
A2- 14 24 34 44

NFZ44EK-30
8-pole contactor relays
A1+ 13
NO
23
NO
33
NO
43
NO
51
NC
61
NC
71
NC
81
NC
24 NFZ44EK-30 1SBH136005R3044 0.490

NO NO NO NO NC NC NC NC
A2- 14 24 34 44 52 62 72 82

A1+ 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
71
NC
81
NC 24 NFZ53EK-30 1SBH136005R3053 0.490

NO NO NO NO NO NC NC NC
A2- 14 24 34 44 54 62 72 82

A1+ 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
71
NC
83
NO 24 NFZ62EK-30 1SBH136005R3062 0.490

NO NO NO NO NO NC NC NO
A2- 14 24 34 44 54 62 72 84

A1+ 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
73
NO
83
NO 24 NFZ71EK-30 1SBH136005R3071 0.490

NO NO NO NO NO NC NO NO
A2- 14 24 34 44 54 62 74 84

A1+ 13
NO
23
NO
33
NO
43
NO
53
NO
63
NO
73
NO
83
NO 24 NFZ80EK-30 1SBH136005R3080 0.490

NO NO NO NO NO NO NO NO
A2- 14 24 34 44 54 64 74 84

Note: NFZ contactor relays with 24 V DC control voltage need to respect the connection polarities indicated close to the coil
terminals: A1+ for the positive pole and A2- for the negative pole.
For product availability, please consult your ABB local sales organization.

97 3.82" 130.5 5.14"


91 3.58" 91 3.58"
45 1.77" 5.5 0.22" 45 1.77" 5.5 0.22"
10.5 0.41"

35mm EN/EC 60715

10.5 0.41"

35mm EN/EC 60715


82 3.22"

82 3.22"

45 1.77"

5.5 0.22" 5.5 0.22"

10 0.39" 10 0.39"
1SBC100500S0201

NFZ22EK, NFZ31EK, NFZ40EK


NFZ44EK, NFZ53EK, NFZ62EK, NFZ71EK, NFZ80EK

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/221


NFZ..K contactor relays - with Push-in Spring terminals
AC / DC operated for specific applications

NFZ..K contactor relays are used for switching auxiliary and control circuits.

03
These contactor relays are of the block type design with:
• 4 poles and 8 poles with a permanently fixed 4-pole auxiliary contact block.
Contactor relays have mechanically linked auxiliary contact elements (side-marked symbol)
• control circuit: AC or DC operated with electronic coil interface accepting a wide control voltage
range (e.g. 100...250 V AC and DC)
-- can manage large control voltage variations
-- only 4 control voltage ranges covering 24...250 V 50/60 Hz and 12...250 V DC
1SBC101568V0014

-- allow direct control by PLC-output ≥ 24 V DC 500 mA


-- reduced panel energy consumption
-- very distinct closing and opening
NFZ22EK -- can withstand short voltage dips and voltage sags (SEMI F47-0706 conditions of use on request).
• built-in surge suppression
• add-on auxiliary contact blocks for front or side mounting and a wide range of accessories.

Number of contacts Rated control circuit Type Order code Weight


voltage
Uc min. … Uc max. Pkg
(1 pce)
V 50/60 Hz V DC kg

4-pole contactor relays


A1 13
NO
21
NC
31
NC
43
NO
– 12 ... 20 NFZ22EK-20 1SBH136005R2022 0.315
24 ... 60 20 ... 60 NFZ22EK-21 1SBH136005R2122 0.315
A2
NO NC NC NO 48 ... 130 48 ... 130 NFZ22EK-22 1SBH136005R2222 0.315
1SBC101570V0014

14 22 32 44
100 ... 250 100 ... 250 NFZ22EK-23 1SBH136005R2322 0.315
A1 13
NO
21
NC
33
NO
43
NO
– 12 ... 20 NFZ31EK-20 1SBH136005R2031 0.315
24 ... 60 20 ... 60 NFZ31EK-21 1SBH136005R2131 0.315
A2
NO
14
NC
22
NO
34
NO
44 48 ... 130 48 ... 130 NFZ31EK-22 1SBH136005R2231 0.315
100 ... 250 100 ... 250 NFZ31EK-23 1SBH136005R2331 0.315
NFZ44EK A1 13
NO
23
NO
33
NO
43
NO
– 12 ... 20 NFZ40EK-20 1SBH136005R2040 0.315
24 ... 60 20 ... 60 NFZ40EK-21 1SBH136005R2140 0.315
A2
NO
14
NO
24
NO
34
NO
44
48 ... 130 48 ... 130 NFZ40EK-22 1SBH136005R2240 0.315
100 ... 250 100 ... 250 NFZ40EK-23 1SBH136005R2340 0.315

8-pole contactor relays


A1 13
NO
23
NO
33
NO
43
NO
51
NC
61
NC
71
NC
81
NC
– 12 ... 20 NFZ44EK-20 1SBH136005R2044 0.360
24 ... 60 20 ... 60 NFZ44EK-21 1SBH136005R2144 0.360
A2
NO
14
NO
24
NO
34
NO
44
NC
52
NC
62
NC
72
NC
82
48 ... 130 48 ... 130 NFZ44EK-22 1SBH136005R2244 0.360
100 ... 250 100 ... 250 NFZ44EK-23 1SBH136005R2344 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
71
NC
81
NC – 12 ... 20 NFZ53EK-20 1SBH136005R2053 0.360
24 ... 60 20 ... 60 NFZ53EK-21 1SBH136005R2153 0.360
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NC
72
NC
82
48 ... 130 48 ... 130 NFZ53EK-22 1SBH136005R2253 0.360
100 ... 250 100 ... 250 NFZ53EK-23 1SBH136005R2353 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
71
NC
83
NO – 12 ... 20 NFZ62EK-20 1SBH136005R2062 0.360
24 ... 60 20 ... 60 NFZ62EK-21 1SBH136005R2162 0.360
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NC
72
NO
84
48 ... 130 48 ... 130 NFZ62EK-22 1SBH136005R2262 0.360
100 ... 250 100 ... 250 NFZ62EK-23 1SBH136005R2362 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
61
NC
73
NO
83
NO – 12 ... 20 NFZ71EK-20 1SBH136005R2071 0.360
24 ... 60 20 ... 60 NFZ71EK-21 1SBH136005R2171 0.360
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NC
62
NO
74
NO
84
48 ... 130 48 ... 130 NFZ71EK-22 1SBH136005R2271 0.360
100 ... 250 100 ... 250 NFZ71EK-23 1SBH136005R2371 0.360
A1 13
NO
23
NO
33
NO
43
NO
53
NO
63
NO
73
NO
83
NO – 12 ... 20 NFZ80EK-20 1SBH136005R2080 0.360
24 ... 60 20 ... 60 NFZ80EK-21 1SBH136005R2180 0.360
A2
NO
14
NO
24
NO
34
NO
44
NO
54
NO
64
NO
74
NO
84
48 ... 130 48 ... 130 NFZ80EK-22 1SBH136005R2280 0.360
100 ... 250 100 ... 250 NFZ80EK-23 1SBH136005R2380 0.360
Note: NFZ contactor relays with 12...20 V DC control voltage need to respect the connection polarities indicated close to the coil
terminals: A1+ for the positive pole and A2- for the negative pole.

77 3.03" 110.5 4.35"


71 2.80" 71 2.79"
45 1.77" 5.5 0.22" 45 1.77" 5.5 0.22"
10.5 0.41"

10.5 0.41"

35mm EN/EC 60715


35mm EN/EC 60715
82 3.22"

82 3.22"

45 1.77"

5.5 0.22" 5.5 0.22"

10 0.39"
10 0.39"
1SBC100440S0201

NFZ22EK, NFZ31EK, NFZ40EK NFZ44EK, NFZ53EK, NFZ62EK, NFZ71EK, NFZ80EK

Main dimensions mm, inches

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3/222 ABB MOTOR PROTECTION AND CONTROL


NF..K contactor relays - with Push-in Spring terminals
Contactor relays and main accessories
03

NF..K contactor relay

TEF4S
CAL4-11K Electronic timer
2-pole auxiliary
contact block

BX4-CA
BX4-CA Protective cover
CA4..K
Protective cover
CA4..K 4-pole
1-pole auxiliary auxiliary
BX4 contact block
protective cover contact block

NF..K contactor relay

CAL4-11K
2-pole auxiliary
contact block

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor relay Main Front-mounted accessories Side-mounted accessories
types poles Auxiliary contact blocks Electronic timer Auxiliary contact blocks
2-pole CAL4-11K
1-pole CA4..K 4-pole CA4..K TEF4S Left side Right side

NF(Z)
NF 2 2 EK (1) 4 max. or 1 or 1 + 1 -
3 1 EK (1) 2 max. - or 1 + 1 +1
4 0 EK (2)
NF 4 4 EK - - - - + 1 -
5 3 EK
6 2 EK
7 1 EK
8 0 EK

NFZ 24 V DC designed for PLC - coil 30


NFZ 2 2 EK (1) 4 max. or 1 or 1 or 1 +1
3 1 EK (1) 2 max. - or 1 + 1
4 0 EK (2) 1 + 1 +1
NFZ 4 4 EK - - - - -
5 3 EK
6 2 EK
7 1 EK
8 0 EK

(1) Including add-on contacts: 3 N.C. max. on positions 1, 2, 3, 4 and 2 N.C. max. on positions 1 ±30°, 5
(2) Including add-on contacts: 4 N.C. max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 ±30°, 5
1SBC100413S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/223


NF..K contactor relays - with Push-in Spring terminals
Technical data

Contact utilization characteristics according to IEC

03
Contactor relay types AC / DC operated NF..K
Standards IEC 60947-1 / 60947-5-1 and EN 60947-1 / 60947-5-1
Rated operational voltage Ue max. 690 V
Rated frequency (without derating) 50 / 60 Hz
Conventional free air thermal current Ith - θ ≤ 40 °C 16 A
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6A
220-240 V 50/60 Hz 4A
400-440 V 50/60 Hz 3A
500 V 50/60 Hz 2A
690 V 50/60 Hz 2A
Making capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Breaking capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 6 A / 144 W
48 V DC 2.8 A / 134 W
72 V DC 1 A / 72 W
110 V DC 0.55 A / 60 W
125 V DC 0.55 A / 69 W
220 V DC 0.27 A / 60 W
250 V DC 0.27 A / 68 W
400 V DC 0.15 A / 60 W
500 V DC 0.13 A / 65 W
600 V DC 0.1 A / 60 W
Short-circuit protection device gG type fuse 10 A
Rated short-time withstand for 1.0 s 100 A
current Icw for 0.1 s 140 A
Minimum switching capacity 12 V / 3 mA
with failure rate acc. to IEC 60947-5-4 10 -7
Non-overlapping time between
N.O. and N.C. contacts ≥ 2 ms
Power dissipation per pole at 6 A 0.1 W
Maximum electrical switching AC-15 1200 cycles/h
frequency DC-13 900 cycles/h
Mechanically linked contacts Built-in N.O. or N.C. auxiliary contacts and additional N.O. or N.C. auxiliary contacts
acc. to annex L of IEC 60947-5-1 (CA4, CAL4 aux. contact blocks) are mechanically linked contacts

Contact utilization characteristics according to UL / CSA


Contactor relay types NF..K
Standards UL 508, CSA C22.2 N°14
Maximum operational voltage 600 V AC, 600 V DC
Pilot duty A600, Q600
AC thermal rated current 10 A
AC maximum volt-ampere making 7200 VA
AC maximum volt-ampere breaking 720 VA
DC thermal rated current 2.5 A
DC maximum volt-ampere making-breaking 69 VA
1SBC100441S0201

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3/224 ABB MOTOR PROTECTION AND CONTROL


NF..K contactor relays - with Push-in Spring terminals
Technical data

General technical data


03

Contactor relay types AC / DC operated NF..K


Rated insulation voltage Ui
acc. to IEC 60947-5-1 690 V
acc. to UL / CSA 600 V
Rated impulse withstand voltage Uimp. 6 kV
Electromagnetic compatibility Devices complying with IEC 60947-1 / EN 60947-1 - Environment A and B (1)
Ambient air temperature close to contactor relay
Operation in free air -40 ... +70 °C
Storage -60 ... +80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude (without derating) 3000 m
Mechanical durability
Number of operating cycles 20 million operating cycles
Maximum switching frequency 6000 cycles/h
Shock withstand
acc. to IEC 60068-2-27 and EN 60068-2-27
Mounting position 1 Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position, closed or open position
C1 A 30 g
B1 25 g closed position / 5 g open position
A A B1 B2 B2 15 g
C1 25 g
C2 C2 25 g
Vibration withstand 5 ... 300 Hz
acc. to IEC 60068-2-6 4 g closed position / 2 g open position
(1) NF..-12 (48...130 V 50/60 Hz-DC) compliant to environment A only. For environment B: select NFZ..-22.

Mounting characteristics
Contactor relay types AC / DC operated NF..K
Mounting positions Pos. 2 +30° -30°

Pos. 4
Pos. 3

Pos. 1 Pos. 1 ± 30° Pos. 5

Max. add-on N.C. auxiliary contacts: see accessory fitting details for a NF contactor relay
Mounting distances The contactor relays can be assembled side by side
Fixing
On rail according to IEC 60715, EN 60715 35 x 7.5 mm or 35 x 15 mm
By screws (not supplied) 2 x M4 screws placed diagonally

Connecting characteristics
Contactor relay types AC / DC operated NF..K
Main terminals

Push-in Spring terminals


Connection capacity (min. ... max.)
Pole and coil terminals
Rigid 1x 1 ... 2.5 mm²
2x 1 ... 2.5 mm²
Flexible with non insulated 1x 1 (push-in) / 0.5 (spring) ... 2.5 mm²
ferrule 2x 1 (push-in) / 0.5 (spring) ... 2.5 mm²
Flexible with insulated ferrule 1x 1 (push-in) / 0.5 (spring) ... 1.5 mm²
2x 1 (push-in) / 0.5 (spring) ... 1.5 mm²
Flexible without ferrule 1 x (spring) 0.5 ... 2.5 mm²
2 x (spring) 0.5 ... 2.5 mm²
Connection capacity acc. to UL/CSA 1 or 2 x AWG 18 ... 14
Stripping length 10 mm
Degree of protection
acc. to IEC 60947-1 / EN 60947-1
1SBC100442S0201 - Rev. A

and IEC 60529 / EN 60529 IP20


Screwdriver type All terminals Flat Ø 3 mm x 0.5 mm

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ABB MOTOR PROTECTION AND CONTROL 3/225


NF..K contactor relays - with Push-in Spring terminals
Technical data

Magnet System Characteristics for NF..K contactor relays - AC / DC operated

03
Contactor relay types AC / DC operated NF..K
Coil operating limits AC supply at θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max
acc. to IEC 60947-5-1 at θ ≤ 70 °C 0.85 x Uc min ... Uc max
DC supply At θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max
At θ ≤ 70 °C 0.85 x Uc min ... Uc max
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24 ... 500 V AC
Coil consumption Average pull-in value 50 VA
Average holding value 2.2 VA / 2 W
DC control voltage
Rated control circuit voltage Uc 20 ... 500 V DC
Coil consumption Average pull-in value 50 W
Average holding value 2W
PLC-output control Not suitable for direct control by PLC-output
Drop-out voltage ≤ 60 % of Uc min.
Voltage sag immunity according to SEMI F47-0706 –
Dips withstand –
-20 °C ≤ θ ≤ +60°C
Operating time
Between coil energization and:
N.O. contact closing 40 ... 95 ms
N.C. contact opening 38 ... 90 ms
Between coil de-energization and:
N.O. contact opening 11 ... 95 ms
N.C. contact closing 13 ... 98 ms

Magnet System Characteristics for NFZ..K contactor relays 24V DC operated - designed for PLC - coil 30
Contactor relay types AC / DC operated NFZ..K
Coil operating limits DC supply At θ ≤ 60 °C 0.85 ... 1.1 x Uc
acc. to IEC 60947-5-1 At θ ≤ 70 °C Uc
DC control voltage
Rated control circuit voltage Uc 24 V DC
Coil consumption Average pull-in value 6W
Average holding value 1.7 W
PLC-output control ≥ 250 mA 24 V DC for PLCs and safety PLCs using broken wire detection
Drop-out voltage ≤ 60 % of Uc min.
Operating time
Between coil energization and:
N.O. contact closing 27 … 53 ms
N.C. contact opening 20 … 35 ms
Between coil de-energization and:
N.O. contact opening 17 … 29 ms
N.C. contact closing 22 … 57 ms

Magnet System Characteristics for NFZ..K contactor relays - for specific applications - coils 20, 21, 22, 23
Contactor relay types AC / DC operated NFZ..K
Coil operating limits AC supply At θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max
acc. to IEC 60947-5-1 At θ ≤ 70 °C 0.85 x Uc min ... Uc max
DC supply At θ ≤ 70 °C 0.85 x Uc min ... 1.1 x Uc max
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24 ... 250 V AC
Coil consumption Average pull-in value 16 VA
Average holding value 1.7 VA / 1.5 W
DC control voltage
Rated control circuit voltage Uc 12 ... 250 V DC
Coil consumption Average pull-in value 12 ... 16 W
Average holding value 1.7 W
PLC-output control (AF..Z coil 21) ≥ 500 mA 24 V DC for PLCs
Drop-out voltage ≤ 60 % of Uc min.
Voltage sag immunity according to SEMI F47-0706 (NFZ coil 21, 22, 23) conditions of use on request
Dips withstand
-20 °C ≤ θ ≤ +60°C (NFZ coil 21, 22, 23) 20 ms average for Uc ≥ 24 V 50/60 Hz or Uc ≥ 20 V DC
Operating time
Between coil energization and:
N.O. contact closing 40 ... 95 ms
N.C. contact opening 38 ... 90 ms
Between coil de-energization and:
1SBC100501S0201 - Rev. A

N.O. contact opening 11 ... 95 ms


N.C. contact closing 13 ... 98 ms

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com



For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

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ABB MOTOR PROTECTION AND CONTROL 3/227


Accessories

Accessories for AF09 … AF2850 3-pole contactors,


AF09 ... AF370 4-pole contactors and NF contactor relays
3/230 Auxiliary contact blocks
3/245 Electronic timers
3/248 Interlocks
3/250 Impulse contact blocks
3/252 Interface relays
3/254 Mechanical latching units
3/256 Other accessories
3/258 Additional terminal blocks
3/259 Terminal shrouds
3/260 Connections
3/261 Terminal connecting strips and shorting bars
3/262 Connection accessories for starting solutions
3/263 Connection sets for star-delta starter
3/264 Connection accessories for starting solutions
with Push-in Spring terminals
3/265 Connection bars
3/266 Mounting plates
3/267 Adapter plates
3/268 Low Voltage Ride Through (LVRT) modules
3/269 Contactor coils, main contact sets and arc chutes

Accessories for UA, UA..RA, GA75, GAE75, GAF contactors


3/272 Auxiliary contact blocks
3/278 Electronic timers
3/282 Mechanical and electrical interlock units
3/284 CA5, CE5, CAL, CEL18 and TEF5 fitting details
3/285 Function markers - Mounting piece
3/286 Surge suppressors for contactor coils
3/288 Interface relays
3/290 Mechanical latching units
3/292 Additional terminal blocks and others accessories
3/293 Terminals for control lead connections
3/294 Connection bar for contactors
3/295 Contactor coils and main contact sets

Accessories for EK550, EK1000 4-pole contactors


3/298 Auxiliary contact blocks
3/302 Mechanical interlock units, terminal shrouds and connection sets
3/303 Surge suppressors for contactor coils
3/305 Main contact sets - Arc chutes
3/306 Contactor coils
3/404 Voltage code table

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


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ABB MOTOR PROTECTION AND CONTROL 3/229


Accessories for
AF09 … AF2850 3-pole contactors,
AF09 ... AF370 4-pole contactors

03
and NF contactor relays

3/230 Auxiliary contact blocks


3/245 Electronic timers
3/248 Interlocks
3/250 Impulse contact blocks
3/252 Interface relays
3/254 Mechanical latching units
3/256 Other accessories
3/258 Additional terminal blocks
3/259 Terminal shrouds
3/260 Connections
3/261 Terminal connecting strips and shorting bars
3/262 Connection accessories for starting solutions
3/263 Connection sets for star-delta starter
3/264 Connection accessories for starting solutions
with Push-in Spring terminals
3/265 Connection bars
3/266 Mounting plates
3/267 Adapter plates
3/268 Low Voltage Ride Through (LVRT) modules
3/269 Contactor coils, main contact sets and arc chutes


For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/230 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contact blocks for AF09 ... AF96 contactors and NF contactor relays

The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits for
03

standard industrial environments.


1SBC100001V0014

Types of auxiliary contact blocks for front mounting:


• CA4 1 or 4-pole block, with instantaneous N.O., N.C. contacts
• CC4 1-pole block, with N.O. leading contact or N.C. lagging contact
CA4 -10 • CAT4 2-pole block, with instantaneous N.O. + N.C. contacts and A1 / A2 coil terminal connec-
tion on front face.
Select the 4-pole auxiliary contact blocks CA4-..E, CA4-..M, CA4-..U or CA4-..N type, according to
the contactor or contactor relay type for compliance with the standard requirements (see "Termi-
nal marking and positioning").
1SBC100007V0014

Types of auxiliary contact blocks for side mounting:


• CAL4 2-pole block, with instantaneous N.O. + N.C. contacts.
For clipping onto the right- and/or left-hand side of the contactors.
CAL4-11 The auxiliary contact blocks are equipped with screw type connecting terminals delivered open,
protected against accidental direct contact and bear the corresponding function marking.

For contactors Auxiliary contacts Type Order code Pkg Weight


qty (1 pce)
1SBC100006V0014

kg

Front-mounted instantaneous auxiliary contact blocks


AF09 ... AF96 1 0 – – CA4-10 1SBN010110R1010 1 0.014
CA4-22E
4-pole NF 1 0 – – CA4-10-T 1SBN010110T1010 10 0.014
0 1 – – CA4-01 1SBN010110R1001 1 0.014
0 1 – – CA4-01-T 1SBN010110T1001 10 0.014
AF09 ... AF16..-30-10 2 2 – – CA4-22M 1SBN010140R1122 1 0.055
3 1 – – CA4-31M 1SBN010140R1131 1 0.055
1SBC100002V0014

1 3 – – CA4-13M 1SBN010140R1113 1 0.055


0 4 – – CA4-04M 1SBN010140R1104 1 0.055
AF26 ... AF96..-30-00 2 2 – – CA4-22E 1SBN010140R1022 1 0.055
AF09 ... AF80..-40-00 3 1 – – CA4-31E 1SBN010140R1031 1 0.055
AF09 ... AF80..-22-00 4 0 – – CA4-40E 1SBN010140R1040 1 0.055
CAT4-11E AF26 ... AF96..-30-00 0 4 – – CA4-04E 1SBN010140R1004 1 0.055
AF09 ... AF16..-40-00
AF40 ... AF80..-40-00
AF09 ... AF16..-30-01 2 2 – – CA4-22U 1SBN010140R1322 1 0.055
3 1 – – CA4-31U 1SBN010140R1331 1 0.055
4 0 – – CA4-40U 1SBN010140R1340 1 0.055
4-pole NF 2 2 – – CA4-22N 1SBN010140R1222 1 0.055
3 1 – – CA4-31N 1SBN010140R1231 1 0.055
4 0 – – CA4-40N 1SBN010140R1240 1 0.055
1 3 – – CA4-13N 1SBN010140R1213 1 0.055
NF..40E 0 4 – – CA4-04N 1SBN010140R1204 1 0.055

Front-mounted auxiliary contact blocks with N.O. leading contact and N.C. lagging contact
AF09 ... AF96 – – 1 0 CC4-10 1SBN010111R1010 1 0.014
4-pole NF – – 0 1 CC4-01 1SBN010111R1001 1 0.014
Note: 1 max CC4-10 and 1 max CC4-01.
CC4-01 use: on each "Accessory fitting details" table, the allowed number of N.C. add-on and built-in contacts including CC4-01, is
decreased by one.

Side-mounted instantaneous auxiliary contact blocks


AF09 ... AF96 1 1 – – CAL4-11 1SBN010120R1011 1 0.040
NF 1 1 – – CAL4-11-T 1SBN010120T1011 10 0.040

Front-mounted instantaneous auxiliary contact and A1/A2 coil terminal blocks


AF09 ... AF16..-30-10 1 1 – – CAT4-11M 1SBN010151R1111 1 0.040
AF26 ... AF65..-30-00 1 1 – – CAT4-11E 1SBN010151R1011 1 0.040
AF09 ... AF52..-40-00
AF09 ... AF40..-22-00
AF09 ... AF16..-30-01 1 1 – – CAT4-11U 1SBN010151R1311 1 0.040
For each contactor or contactor relay type, refer to "Accessory fitting details" table.
1SBC101573S0201 - Rev. A

Note: CAT4 not suitable for AF..Z contactors with DC control voltage 12…20 V DC (coil 20) and 24 V DC (coil 30).

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ABB MOTOR PROTECTION AND CONTROL 3/231


Auxiliary contact blocks for AF09 ... AF96 contactors and NF contactor relays
Technical data

Contact utilization characteristics according to IEC

03
Types 1-pole CA4, 1-pole CC4, 4-pole CA4, 2-pole CAT4, 2-pole CAL4
Standards IEC 60947-5-1 and EN 60947-5-1
Rated insulation voltage Ui acc. to IEC 60947-5-1 690 V
Rated impulse withstand voltage Uimp. 6 kV
Rated operational voltage Ue max. 24...690 V
Conventional thermal current Ith - θ ≤ 40 °C 16 A
Rated frequency (without derating) 50/60 Hz
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6A
220-240 V 50/60 Hz 4A
400-440 V 50/60 Hz 3A
500 V 50/60 Hz 2A
690 V 50/60 Hz 2A
Making capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Breaking capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 6 A / 144 W
48 V DC 2.8 A / 134 W
72 V DC 1 A / 72 W
110 V DC 0.55 A / 60 W
125 V DC 0.55 A / 69 W
220 V DC 0.27 A / 60 W
250 V DC 0.27 A / 68 W
400 V DC 0.15 A / 60 W
500 V DC 0.13 A / 65 W
600 V DC 0.1 A / 60 W
Short-circuit protection device gG type fuse 10 A
Rated short-time withstand current Icw for 1.0 s 100 A
θ = 40 °C for 0.1 s 140 A
Minimum switching capacity 12 V / 3 mA
with failure rate acc. to IEC 60947-5-4 10 -7
Power dissipation per pole at 6 A 0.1 W
Mechanical durability Number of operating cycles 10 millions operating cycles
Max. switching frequency 3600 cycles/h
Max. electrical switching frequency AC-15 1200 cycles/h
DC-13 900 cycles/h
Mechanically linked contacts acc. to annex L of IEC 60947-5-1 Additional N.O. or N.C. auxiliary contacts (CA4, CAL4, CAT4) are mechanically linked contacts
Mirror contacts acc. to annex F of IEC 60947-4-1 Additional N.C. auxiliary contacts (CA4, CAL4, CAT4) are mirror contacts

Contact utilization characteristics according to UL / CSA


Types 1-pole CA4, 1-pole CC4, 4-pole CA4, 2-pole CAT4, 2-pole CAL4
Standards UL 508, CSA C22.2 N°14
Max. operational voltage 600 V AC, 600 V DC
Pilot duty A600, Q600
AC thermal rated current 10 A
AC maximum volt-ampere making 7200 VA
AC maximum volt-ampere breaking 720 VA
DC thermal rated current 2.5 A
DC maximum volt-ampere making-breaking 69 VA

Connecting characteristics
Types 1-pole CA4, 1-pole CC4, 4-pole CA4, 2-pole CAT4, 2-pole CAL4
Connection capacity (min. ... max.)
Rigid solid 1x 1...2.5 mm²
2x 1...2.5 mm²
Flexible with non insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm²
2 x 0.75...1.5 mm²
L Lugs L < 8 mm
6

Connection capacity acc. to UL/CSA 1 or 2 x AWG 18...14


Stripping length 10 mm
1SBC101593S0201 - Rev. A

Tightening torque 1.2 Nm / 11 lb.in


Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 IP20
Screw terminals Delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2

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3/232 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contact blocks with Push-in Spring terminals

The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits for
1SBC100080V0014
03

standard industrial environments.


Types of auxiliary contact blocks for front mounting:
• CA4..K 1 or 4-pole block, with instantaneous N.O., N.C. contacts
Select the 4-pole auxiliary contact blocks CA4-..EK, CA4-..MK or CA4-..NK type, according to the
CA4 -10K contactor or contactor relay type for compliance with the standard requirements (see "Terminal
marking and positioning").
Types of auxiliary contact blocks for side mounting:
1SBC100081V0014

• CAL4..K 2-pole block, with instantaneous N.O. + N.C. contacts.


For clipping onto the right- and/or left-hand side of the contactors.
The auxiliary contact blocks are equipped with push-in spring terminals protected against acci-
dental direct contact and bear the corresponding function marking.
CA4-22EK
For contactors Auxiliary Type Order code Pkg Weight
contacts qty (1 pce)

kg

Front-mounted instantaneous auxiliary contact blocks


1SBC100082V0014

AF09 ... AF96 10 CA4-10K 1SBN010160R1010 1 0.012


NF 10 CA4-10K-T 1SBN010160T1010 10 0.012
01 CA4-01K 1SBN010160R1001 1 0.012
01 CA4-01K-T 1SBN010160T1001 10 0.012
CAL4-11K
AF09 ... AF16..-30-10 22 CA4-22MK 1SBN010146R1122 1 0.050
31 CA4-31MK 1SBN010146R1131 1 0.050
13 CA4-13MK 1SBN010146R1113 1 0.050
04 CA4-04MK 1SBN010146R1104 1 0.050
AF26 ... AF96..-30-00 22 CA4-22EK 1SBN010146R1022 1 0.050
AF09 ... AF80..-40-00 31 CA4-31EK 1SBN010146R1031 1 0.050
AF09 ... AF80..-22-00 40 CA4-40EK 1SBN010146R1040 1 0.050
4-pole NF 13 CA4-13NK 1SBN010146R1213 1 0.050
22 CA4-22NK 1SBN010146R1222 1 0.050
31 CA4-31NK 1SBN010146R1231 1 0.050
40 CA4-40NK 1SBN010146R1240 1 0.050
NF40E 04 CA4-04NK 1SBN010146R1204 1 0.050

Side-mounted instantaneous auxiliary contact blocks


3-pole
AF09 ... AF96 11 CAL4-11K 1SBN010134R1011 1 0.030
NF
Note: for each contactor or contactor relay type, refer to "Accessory fitting details" table. 1SBC100417S0201

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ABB MOTOR PROTECTION AND CONTROL 3/233


Auxiliary contact blocks for AF09 ... AF96 contactors and NF contactor relays
with Push-in Spring terminals
Technical data

Contact utilization characteristics according to IEC

03
Contactor relay types 1-pole CA4..K, 4-pole CA4..K, 2-pole CAL4..K
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated insulation voltage Ui acc. to IEC 60947-5-1 690 V
Rated impulse withstand voltage Uimp. 6 kV
Rated operational voltage Ue max. 690 V
Conventional thermal current Ith - θ ≤ 40 °C 16 A
Rated frequency (without derating) 50 / 60 Hz
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6A
220-240 V 50/60 Hz 4A
400-440 V 50/60 Hz 3A
500 V 50/60 Hz 2A
690 V 50/60 Hz 2A
Making capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Breaking capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 6 A / 144 W
48 V DC 2.8 A / 134 W
72 V DC 1 A / 72 W
110 V DC 0.55 A / 60 W
125 V DC 0.55 A / 69 W
220 V DC 0.27 A / 60 W
250 V DC 0.27 A / 68 W
400 V DC 0.15 A / 60 W
500 V DC 0.13 A / 65 W
600 V DC 0.1 A / 60 W
Short-circuit protection device gG type fuse 10 A
Rated short-time withstand current Icw for 1.0 s 100 A
θ = 40 °C for 0.1 s 140 A
Minimum switching capacity 12 V / 3 mA
with failure rate acc. to IEC 60947-5-4 10 -7
Power dissipation per pole at 6 A 0.1 W
Mechanical Number of operating cycles 10 million operating cycles
durability Max. switching frequency 3600 cycles/h
Max. electrical switching frequency AC-15 1200 cycles/h
DC-13 900 cycles/h
Mechanically linked contacts Additional N.O. or N.C. auxiliary contacts (CA4, CAL4) are mechanically linked contacts.
acc. to annex L of IEC 60947-5-1
Mirror contacts acc. to annex F of IEC 60947-4-1 Additional N.C. auxiliary contacts (CA4, CAL4) are mirror contacts.

Contact utilization characteristics according to UL / CSA


Standards UL 508, CSA C22 N°14
Max. operational voltage 600 V AC, 600 V DC
Pilot duty A600, Q600
AC thermal rated current 10 A
AC maximum volt-ampere making 7200 VA
AC maximum volt-ampere breaking 720 VA
DC thermal rated current 2.5 A
DC maximum volt-ampere making-breaking 69 VA

Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x 1 ... 2.5 mm²
2x 1 ... 2.5 mm²
Flexible with ferrule 1x 1 (push-in) / 0.5 (spring) ... 2.5 mm²
2x 1 (push-in) / 0.5 (spring) ... 2.5 mm²
Flexible with insulated ferrule 1x 1 (push-in) / 0.5 (spring) ... 1.5 mm²
2 x 1 (push-in) / 0.5 (spring) ... 1.5 mm²
Flexible without ferrule 1 x (spring) 0.5 ... 2.5 mm²
2 x (spring) 0.5 ... 2.5 mm²
Connection capacity acc. to UL/CSA 1 or 2 x AWG 18 ... 14
1SBC100447S0201

Stripping length 10 mm
Degree of protection acc. to IEC 60947-1 / EN 60947-1
and IEC 60529 / EN 60529 IP20
Screwdriver type Flat Ø 3 mm x 0.5 mm

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3/234 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contact blocks for severe industrial environments
for AF09 ... AF96 contactors and NF contactor relays

The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits for
03

severe industrial environments.


1SBC101030V0014

Types of auxiliary contact blocks for front mounting:


• CE5 1-pole block, instantaneous with N.O. contact or N.C. contact, available in 2 IP degrees
-- CE5 D with built-in microswitch IP40, degree of protection (IP20 on terminals)
CE5-10W -- CE5 W with built-in microswitch IP67, degree of protection (IP20 on terminals).
The auxiliary contact blocks are equipped with screw type connecting terminals delivered open,
protected against accidental direct contact and bear the corresponding function marking.

For contactors Auxiliary contacts Type Order code Pkg Weight


qty (1 pce)

kg
AF09 ... AF96 1 – – – CE5-10D0.1 1SBN010015R1010 1 0.020
NF – 1 – – CE5-01D0.1 1SBN010015R1001 1 0.020
1 – – – CE5-10D2 1SBN010017R1010 1 0.020
– 1 – – CE5-01D2 1SBN010017R1001 1 0.020
1 – – – CE5-10W0.1 1SBN010016R1010 1 0.020
– 1 – – CE5-01W0.1 1SBN010016R1001 1 0.020
1 – – – CE5-10W2 1SBN010018R1010 1 0.020
– 1 – – CE5-01W2 1SBN010018R1001 1 0.020
(1) For each contactor type, refer to "Accessory fitting details" table.
Note: For use with 24 V DC operated AF..Z contactor and NFZ contactor relay (coil 30), please consult your ABB local sales organization.

A 1-pole CE5 on A
AF09 ... AF16..-30-xx 1 stack 103.5 mm / 4.07"
AF09, AF16..-40/22-00
NF..E 1-stack
AF26 ... AF38..-30-00 112.5 mm / 4.43"
AF26, AF38..-40/22-00 127.5 mm / 5.02"
47 1.85"

AF40 ... AF65-30-00 137 mm / 5.39"


1SBC101905S0201 - Rev. A

AF40 ... AF65-40/22-00 140 mm / 5.51"


AF80 ... AF96-30-00 142 mm / 5.59"
AF80-40/22-00 142 mm / 5.59"

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/235


Auxiliary contact blocks for severe industrial environments

Technical data

03
Front mounted
Types 1-pole CE5-..0.1 1-pole CE5-..2

Contact utilization characteristics according to IEC


Standards IEC 60947-5-1 and EN 60947-5-1
Rated insulation voltage Ui
acc. to IEC 60947-5-1 250 V
Rated operational voltage Ue max. 125 V 250 V
Conventional thermal current Ith - θ ≤ 40 °C 0.1 A 2A
Rated frequency (without derating) 50 / 60 Hz
Ie / Rated operational current AC-14 AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 0.1 A 2A
220-240 V 50/60 Hz – 2A
Making capacity 6 x Ie AC-14 acc. to IEC 60947-5-1 10 x Ie AC-15 acc. to IEC 60947-5-1
Breaking capacity 6 x Ie AC-14 acc. to IEC 60947-5-1 10 x Ie AC-15 acc. to IEC 60947-5-1
Ie / Rated operational current DC-12
acc. to IEC 60947-5-1 24 V DC 0.1 A 2A
48 V DC 0.1 A 1A
72 V DC 0.1 A 0.3 A
110 V DC 0.1 A 0.2 A
125 V DC – 0.2 A
220 V DC – 0.1 A
Short-circuit protection device FF type fuse (1) 0.1 A 10 A
Minimum switching capacity
AF09 … AF38 contactors 3 V / 1 mA 17 V / 1 mA
with failure rate acc. to IEC 60947-5-4 – ≤ 10 -7
Mechanical durability
Number of operating cycles 5 millions for CE5-..D0.1 5 millions for CE5-..D2
2.5 millions for CE5-..W0.1 2.5 millions for CE5-..W2
Max. switching frequency 3600 cycles/h
Electrical durability
Number of operating cycles 2.5 millions for CE5-..D0.1 1 million for CE5-..D2
0.7 millions for CE5-..W0.1 0.3 millions for CE5-..W2
Max. electrical switching frequency
AC-14 1200 cycles/h
AC-15 1200 cycles/h
DC-12 900 cycles/h

Contact utilization characteristics according to UL / CSA


Standards UL 508, CSA C22.2 N°14
Max. operational voltage 125 V AC / 110 V DC 250 V AC / 220 V DC
Pilot duty
AC thermal rated current 0.1 A 2A

Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x1...4 mm²
2x1...4 mm²
Flexible with ferrule 1x0.75...2.5 mm²
2x0.75...2.5 mm²
l L
Lugs L≤7.7 mm
l>3.7 mm
Connecting capacity acc. to UL / CSA 1 or 2 x
AWG 18...14
Tightening torque 1 Nm
Degree of protection Terminals IP20
acc. to IEC 60947-1 / EN 60947-1 and Microswitches IP40 for CE5-..D0.1 IP40 for CE5-..D2
IEC 60529 / EN 60529 IP67 for CE5-..W0.1 IP67 for CE5-..W2
Screw terminals Delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
(1) HRC fuses for very fast action (6.3 x 32 mm size).
1SBC101906S0201

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3/236 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contact blocks for severe industrial environments
For AF09 ... AF96 3-pole contactors and AF09 ... AF80 4-pole contactors

For AF contactors
03

Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor Main Built-in Front-mounted accessories Side-mounted accessories
types poles auxiliary Auxiliary contact blocks Electrical and Auxiliary contact blocks
contacts mechanical interlock set
(Between 2 contactors) Left side Right side
1-pole CE5 1-pole CA4 VEM4 2-pole CAL4-11

3-pole contactors AF09 ... AF96


Max. N.C. built-in and add-on N.C. auxiliary contacts (CA4, CAL4, VEM4):
2 max. with 1 CE5, none with 2 CE5 on positions 1, 2, 3, 4
AF09 ... AF16 3 0 0 1 1 + 3 max. – + 1 –
AF09 ... AF16 3 0 1 0 2 + 2 max. – – –
AF26 ... AF38 3 0 0 0 1 + 3 max. – + 1 –
1 + 1 max. – + 1 +1
1 + 2 max. +1 + 1 –
Max. N.C. built-in or add-on N.C. auxiliary contacts (CA4, CAL4, VEM4):
1 max. with 1 CE5 on positions 1 ±30°, 5
AF09 ... AF16 3 0 0 1 1 + 3 max. – – –
AF09 ... AF16 3 0 1 0 1 + 3 max. – + 1 –
AF26 ... AF38 3 0 0 0 1 + 2 max. +1 – –
Max. add-on N.C. auxiliary contacts (CA4, CAL4):
4 max. with 1 CE5, 2 max. with 2 CE5 on positions 1, 1 ±30°, 2, 3, 4, 5
AF40 ... AF96 3 0 0 0 2 + 2 max. – + 1 +1
1 + 3 max. – + 1 +1

4-pole contactors AF09 ... AF80


Max. add-on N.C. auxiliary contacts (CA4, CAL4, VEM4):
2 max. with 1 CE5, none with 2 CE5 on positions 1, 2, 3, 4
AF09, AF16 4 0 0 0 2 + 2 max. – – –
1 + 3 max. – + 1 –
1 + 1 max. – + 1 +1
1 + 2 max. +1 + 1 –
Max. add-on N.C. auxiliary contacts (CA4, CAL4, VEM4):
1 max. with 1 CE5 on positions 1, 2, 3, 4
AF26, AF38 4 0 0 0 1 + 3 max. – + 1 –
1 + 2 max. +1 – –
AF09, AF16 2 2 0 0 1 + 3 max. – + 1 –
AF26, AF38
Max. add-on N.C. auxiliary contacts (CA4, CAL4, VEM4):
1 max. with 1 CE5 on positions 1 ±30°, 5
AF09, AF16 4 0 0 0 1 + 3 max. – + 1 –
1 + 2 max. +1 – –
No add-on N.C. auxiliary contacts on positions 1 ±30°, 5
AF26, AF38 4 0 0 0 1 + 3 max. – – –
AF09, AF16 2 2 0 0
AF26, AF38 2 2 0 0
Max. add-on N.C. auxiliary contacts (CA4, CAL4):
4 max. with 1 CE5, 2 max. with 2 CE5 on positions 1, 1 ±30°, 2, 3, 4, 5
AF40 ... AF80 4 0 0 0 2 + 2 max. – + 1 +1
1 + 3 max. – + 1 +1
No add-on N.C. auxiliary contacts on positions 1, 1 ±30°, 2, 3, 4, 5
AF40, AF80 2 2 0 0 1 + 3 max. – – –
1SBC101907S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/237


Auxiliary contact blocks for severe industrial environments

For NF contactor relays

03
Main accessory fitting details - for ordering details, technical data and other accessories: see section accessories
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Contactor relay Main Front-mounted accessories Side-mounted accessories
types poles Auxiliary contact blocks Auxiliary contact blocks
Left side Right side
1-pole CE5 1-pole CA4 2-pole CAL4-11
Max. add-on N.C. auxiliary contacts (CA4, CAL4): 1 max. with 1 CE5 on positions 1, 2, 3, 4
NF 2 2 E 1 + 3 max. – + 1 –
3 1 E
Max. add-on N.C. auxiliary contacts (CA4, CAL4): 2 max. with 1 CE5, none with 2 CE5 on positions 1, 2, 3, 4
NF 4 0 E 2 + 2 max. – – –
1 + 3 max. – + 1 –
1 + 1 max. – + 1 +1
Max. add-on N.C. auxiliary contacts (CA4): none with 1 CE5 on positions 1 ±30°, 5
NF 2 2 E 1 + 3 max. – – –
3 1 E
Max. add-on N.C. auxiliary contacts (CA4, CAL4): 1 max. with 1 CE5 on positions 1 ±30°, 5
NF 4 0 E 1 + 3 max. – + 1 –

1SBC101907S0201 - Rev. A

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3/238 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contact blocks for AF116 ... AF2850 contactors

The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits for
03

standard industrial environments.


Types of auxiliary contact blocks for side mounting:
• CAL 2-pole block, with instantaneous N.O. + N.C. contacts.
1SFC101071V0001

For clipping onto the right- and/or left-hand side of the contactors.
The CAL ...-11B is a second block for mounting in addition to a first CAL ...-11 block, right- and/or
left-hand of the AF116 ... AF2850 contactors.
CAL19-11 The auxiliary contact blocks are equipped with screw type connecting terminals delivered open,
protected against accidental direct contact and bear the corresponding function marking.

For contactors Auxiliary Type Order code Pkg Weight


contacts qty (1 pce)

kg

Side-mounted instantaneous auxiliary contact blocks


AF116 ... AF370 1 1 CAL19-11 1SFN010820R1011 1 0.040
1SFC101082V0001

1 1 CAL19-11B 1SFN010820R3311 1 0.040


AF400 ... AF2850 1 1 CAL18-11 1SFN010720R1011 2 0.050
1 1 CAL18-11B 1SFN010720R3311 2 0.050
For each contactor type, refer to "Accessory fitting details" table.
CAL18-11

1SFC101097C0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/239


Auxiliary contact blocks for AF116 ... AF2850 contactors

Technical data

03
Types CAL18 CAL19
Contact utilization characteristics according to IEC
Standards IEC 60947-5-1 and EN 60947-5-1
Rated insulation voltage Ui acc. to IEC 60947-5-1 690 V
Rated impulse withstand voltage Uimp. 6 kV
Rated operational voltage Ue max. 24...690 V AC
Conventional thermal current Ith - θ ≤ 40 °C 16 A
Rated frequency (without derating) 50/60 Hz
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6A
220-240 V 50/60 Hz 4A
380-440 V 50/60 Hz 3A
500-690 V 50/60 Hz 2A
Making capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Breaking capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 6 A / 144 W 3 A / 72 W
48 V DC 2.8 A / 134 W 1.5 A / 72 W
72 V DC 1 A / 72 W 1 A / 72 W
110 V DC 0.55 A / 60 W 0.55 A / 60 W
125 V DC 0.55 A / 69 W 0.55 A / 69 W
220 V DC 0.3 A / 66 W 0.3 A / 69 W
250 V DC 0.3 A / 75 W 0.3 A / 75 W
Short-circuit protection device gG type fuse 10 A
Rated short-time withstand current Icw for 1.0 s 100 A
θ = 40 °C for 0.1 s 140 A
Minimum switching capacity 24 V / 50 mA (0.5 million of operating cycles) 24 V / 50 mA
with failure rate acc. to IEC 60947-5-4 ≤ 10-6
Power dissipation per pole at 6 A 0.15 W
Mechanical durability Number of operating cycles 3 millions (A/AF400 ... AF750)
0.5 million (AF1250 ... AF2050) 5 millions operating cycles
Max. switching frequency 3600 cycles/h 300 cycles/h
Max. electrical switching frequency AC-15 1200 cycles/h 300 cycles/h
DC-13 900 cycles/h 300 cycles/h
Mirror contacts acc. to annex F of IEC 60947-4-1 N.C. auxiliary contacts are mirror contacts (1)
(1) CAL19: for 3-pole contactors only.

Contact utilization characteristics according to UL / CSA


Standards UL 508, CSA C22.2 N°14
Max. operational voltage 600 V AC, 250 V DC
Pilot duty A600, Q300
AC thermal rated current 10 A
AC maximum volt-ampere making 7200 V A
AC maximum volt-ampere breaking 720 V A
DC thermal rated current 2.5 A
DC maximum volt-ampere making-breaking 69 V A

Connecting characteristics
Connection capacity (min. ... max.)
Solid / stranded 1x 1...4 mm²
2x 1...4 mm²
Flexible with non insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm²
2 x 0.75...2.5 mm²

l L
Lugs L ≤ 8 mm
l > 3.7 mm
Connection capacity acc. to UL/CSA 1 or 2 x AWG18...14
Stripping length 9 mm
Tightening torque 1 Nm
Degree of protection
1SFC101116C0201 - Rev. B

acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 IP20


Screw terminals Delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2

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3/240 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contact blocks for AF116 ... AF2850 contactors
for severe industrial environments

The auxiliary contact blocks are used for the operation of auxiliary and control circuits for severe
03

industrial environments.
Types of auxiliary contact blocks for side mounting:
• CEL 1-pole block, with built-in microswitch IP67 degree of protection (IP20 on terminals).
1SFC101214V0001

Instantaneous N.O. or N.C. contact.


For clipping onto the right- and/or left-hand side of the contactors.
CEL19 The auxiliary contact blocks are equipped with screw type connecting terminals delivered open,
protected against accidental direct contact and bear the corresponding function marking.

For contactors Auxiliary Type Order code Pkg Weight


contacts qty (1 pce)

kg
1SFC101083V0001

Side-mounting instantaneous auxiliary contact blocks


AF116 ... AF370 1 0 CEL19-10 1SFN010832R1010 1 0.040
0 1 CEL19-01 1SFN010832R1001 1 0.040
CEL18 AF400 ... AF2850 1 0 CEL18-10 1SFN010716R1010 1 0.050
0 1 CEL18-01 1SFN010716R1001 1 0.050
For each contactor type, refer to "Accessory fitting details" table.

1SFC101125C0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/241


Auxiliary contact blocks for AF116 ... AF2850 contactors
for severe industrial environments

Technical data

03
Types CEL18, CEL19

Contact utilization characteristics according to IEC


Standards IEC 60947-5-1 and EN 60947-5-1
Rated insulation voltage Ui acc. to IEC 60947-5-1 250 V
Rated operational voltage Ue max. 125 V
Conventional thermal current Ith - θ ≤ 40 °C 0.1 A
Ie / Rated operational current AC-14
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 0.1 A
Making capacity acc. to IEC 60947-5-1 6 x Ie AC-14
Breaking capacity acc. to IEC 60947-5-1 6 x Ie AC-14
Ie / Rated operational current DC-12
acc. to IEC 60947-5-1 24 V DC 0.1 A
48 V DC 0.1 A
72 V DC 0.1 A
110 V DC 0.1 A
220 V DC –
Short-circuit protection device 0.1 A (FF type fuses) (1)
Minimum switching capacity
with failure rate acc. to IEC 60947-5-4 3 V / 1 mA
Mechanical durability Number of operating cycles 1 million (2)
Max. switching frequency 1200 cycles/h (2)
Electrical durability Number of operating cycles 0.7 millions (2)
Max. switching frequency AC-14, AC15 1200 cycles/h (2)
DC-12 900 cycles/h (2)
Mirror contacts acc. to annex F of IEC 60947-4-1 N.C. auxiliary contacts are mirror contacts

Contact utilization characteristics according to UL / CSA


Standards UL 508, CSA C22.2 N°14
Max. operational voltage 125 V
Pilot duty
AC thermal rated current 0.1 A

Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x1...4 mm²
2x1...4 mm²
Flexible with ferrule 1x0.75...2.5 mm²
2x0.75...2.5 mm²
l L
Lugs L≤7.7 mm
l>3.7 mm
Connection capacity acc. to UL/CSA 1 or 2 x
AWG 18...14
Tightening torque 1 Nm
Degree of protection Terminals IP20
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 Microswitches IP67
Screw terminals Delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
(1) or HRC fuses for very fast action (6.3 x 32 mm size).
(2) For CEL19, please consult us.
1SFC101129C0201 - Rev. A

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3/242 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contact blocks for AF09 ... AF96 contactors
and NF contactor relays
Electrical durability

Electrical durability for AC-15 utilization category


03

AC-15 utilization category according to IEC 60947-5-1 / EN 60947-5-1:


-- making current: 10 x Ie with cos ϕ = 0.7 and Ue
-- breaking current: Ie with cos ϕ = 0.4 and Ue.
These curves represent the electrical durability of the built-in or add-on auxiliary contacts in relation to the breaking current.
The curves have been drawn for resistive and inductive loads up to 690 V, 40...60 Hz.

30 -- AF09 ... AF96 contactor built-in auxiliary contacts


20
-- 1-pole and 4-pole CA4, 2-pole CAT4,
10 1-pole CC4,
5
2-pole CAL4 add-on auxiliary contacts.
3
Million operating cycles

2 Example:
1 Breaking current = 1 A
0.5 On the opposite curve at intersection "O" 1 A the
0.3 corresponding value for the electrical durability is approxi-
0.2 mately 2 millions operating cycles.
0.1
0.02 0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10
Breaking current (A)

30
NF contactor relays.
20
(For add on auxiliary contacts see curve above).
10

5
3
Million operating cycles

0.5
0.3
0.2

0.1
0.02 0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10
Breaking current (A)

Electrical durability for DC-13 utilization category


DC-13 utilization category according to IEC 60947-5-1 / EN 60947-5-1: making and breaking current Ie and Ue.

-- AF09 ... AF96 contactor built-in auxiliary contacts


100 1-pole and 4-pole CA4, 2-pole CAT4, 1-pole CC4,
70 6
-- 2-pole CAL4 add-on auxiliary contacts,
1.10 cycles
50 -- NF contactor relays.
6
3.10 cycles
Breaking power (W)

20
6
10.10 cycles Example:
10
Control of DC electro-magnet:
5 Ue voltage = 72 V DC and breaking power = 70 W.
On the opposite curve at intersection "O" 72 V / 70 W the corre-
2 sponding value for the electrical durability is approximately 2
millions operating cycles.
1
10 20 24 50 72 100 200 250 500
1SBC101641S0201 - Rev. A

Voltage (V)

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ABB MOTOR PROTECTION AND CONTROL 3/243


Auxiliary contact blocks for AF116 ... AF2850 contactors
Electrical durability

Electrical durability for AC-15 utilization category

03
AC-15 utilization category according to IEC 60947-5-1 / EN 60947-5-1:
• making current: 10 x Ie with cos ϕ = 0.7 and Ue
• breaking current: Ie with cos ϕ = 0.4 and Ue.
This curves represent the electrical durability of the add-on auxiliary contacts, in relation to the breaking current.
The curves have been drawn for resistive and inductive loads up to 690 V, 40...60 Hz.

30 • AF116 ... AF2850 contactors auxiliary contacts


20 • 2-pole CAL18 and CAL19 add-on auxiliary contacts
10

5 Example:
3 Breaking current = 1.2 A
Million operating cycles

2.7
2
On the opposite curve at intersection "O" 1.2 A the
1 corresponding value for the electrical durability is approxi-
0.5
mately 2.7 millions operating cycles.
0.3
0.2

0.1
0.02 0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10
1.2
Breaking current (A)

1SFC101117C0201 - Rev. A

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3/24 4 ABB MOTOR PROTECTION AND CONTROL


Add-on auxiliary contacts
Terminal marking and positioning

1-pole auxiliary contacts


03

-1 -3 -5 -7

NC NO NC NO

-2 -4 -6 -8

CA4 -01 (1) CA4 -10 (1) CC4 -01 CC4 -10

2-pole auxiliary contacts

13X / 21X / 31X / 43X / 21 33 13 21 -3 -1


44X 32X 22X 14X

NO NC NC NO NC NO NO NC NO NC

14X / 22X / 22 34 14 22 -4 -2
43X 31X
32X / 44X /
21X 13X

CAL4-11 (1) CAL4-11 (1) CAT4-11M CAT4-11E CAT4-11U


(Left-side mounted) (Right-side mounted)

13X / 21X / 31X / 43X / 53X / 61X / 71X / 83X /


44X 32X 22X 14X 84X 72X 62X 54X

NO NC NC NO NO NC NC NO

14X / 22X / 32X / 44X / 54X / 62X / 72X / 84X /


43X 31X 21X 13X 83X 71X 61X 53X

CAL18-11, CAL19-11 CAL18-11, CAL19-11 CAL18-11B, CAL19-11B CAL18-11B, CAL19-11B


(Left-side mounted) (Right-side mounted) (Left-side mounted) (Right-side mounted)

4-pole auxiliary contacts

13 23 33 43 21 31 41 53 -3 -3 -3 -3 53 61 71 81

NO NO NO NO NC NC NC NO NO NO NO NO NO NC NC NC

14 24 34 44 22 32 42 54 -4 -4 -4 -4 54 62 72 82

CA4 -40E (1) CA4 -13M (1) CA4-40U CA4 -13N (1)

13 21 33 43 21 33 43 53 3 1 3 3 53 63 73 83

NO NC NO NO NC NO NO NO NO NC NO NO NO NO NO NO

14 22 34 44 22 34 44 54 4 2 4 4 54 64 74 84

CA4 -31E (1) CA4 -31M (1) CA4 -31U CA4 -40N (1)

13 21 31 43 21 31 43 53 3 1 1 3 53 61 73 83

NO NC NC NO NC NC NO NO NO NC NC NO NO NC NO NO

14 22 32 44 22 32 44 54 4 2 2 4 54 62 74 84

CA4-22E (1) CA4-22M (1) CA4-22U CA4 -31N (1)

11 21 31 41 21 31 41 51 53 61 71 83

NC NC NC NC NC NC NC NC NO NC NC NO

12 22 32 42 22 32 42 52 54 62 72 84

CA4-04E CA4-04M (1) CA4-22N (1)


1SBC101660S0201 - Rev. A

51 61 71 81

NC NC NC NC

52 62 72 82

CA4-04N (1)
(1) available with Push-in Spring terminals

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ABB MOTOR PROTECTION AND CONTROL 3/245


Electronic timers

TEF4 frontal electronic timers are used for realizing timing function and are available in ON-delay

03
and OFF-delay versions.
1sbc100004V0014

Compact solution in cabinet compared to separate timers


TEF4 electronic timers are front-mounted and locked on AF contactors or NF contactor relays.
A mechanical indicator allows to show the state of the contactor.
Safe and cost-reduced wiring
TEF4-ON
TEF4 electronic timers are supplied by a direct plug-in parallel connection to the coil terminals
A1 - A2 of the contactor or contactor relay. A varistor is integrated on the timer to offer a built-in
protection against surges in the contactor coil.
Available for a wide control voltage range 24...240 V AC/DC
1SBC100012V0014

TEF4 -ON or TEF4 -OFF allow time-delayed functions up to 100 s in 3 distinct time ranges,
independently of the control system. The time delay ranges are selected by a switch and the time
delay can be adjusted by means of a rotary switch. The timing function is activated by closing or
opening the device on which the timer is mounted. The OFF-delay version operates without
TEF4-OFF additional control supply.

For contactors, Time delay Delay Rated control Auxiliary Type Order code Weight
contactor relays range type circuit voltage contacts Pkg
selected by Uc (1 pce)
switch
1SBC101394F0014

V 50/60 Hz or DC kg
With screw terminals
AF09 ... AF96 0.1...1 s ON-delay 24...240 1 1 TEF4-ON 1SBN020112R1000 0.065
NF 1...10 s OFF-delay 24...240 1 1 TEF4-OFF 1SBN020114R1000 0.065
TEF4S-ON
10...100 s
With spring terminals
AF09 ... AF96 0.1...1 s ON-delay 24...240 1 1 TEF4S-ON 1SBN020113R1000 0.065
NF 1...10 s OFF-delay 24...240 1 1 TEF4S-OFF 1SBN020115R1000 0.065
1SBC101394F0014

10...100 s

TEF4S-OFF

1SBC101669S0201 - Rev. A

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3/246 ABB MOTOR PROTECTION AND CONTROL


Electronic timers
Technical data
03

Contact utilization characteristics according to IEC


Types TEF4-ON TEF4-OFF
Standards IEC 60947-5-1 and EN 60947-5-1
Rated insulation voltage Ui acc. to IEC 60947-5-1 400 V
Rated impulse withstand voltage Uimp 4 kV
Rated operational voltage Ue max. 240 V
Rated frequency (without derating) 50 / 60 Hz
Conventional thermal current Ith - θ ≤ 40 °C 5A
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 3 A
220-240 V 50/60 Hz 1.5 A
Making capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Breaking capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 1 A / 24 W
Short-circuit protection device gG type fuse 6A
Rated short-time withstand current Icw for 1.0 s 8 A
θ = 40 °C for 0.1 s 8 A
Minimum switching capacity 12 V / 3 mA
with failure rate acc. to IEC 60947-5-4 24 V DC 10-7
Power dissipation per pole at 3 A 0.1 W
Function diagram ON-delay OFF-delay

150 ms 1s
min. min.
Uc (A1 - A2) Uc (A1 - A2)
100 ms 100 ms
min. min.
N.O. (67 - 68) N.O. (67 - 68)

N.C. (55 - 56) N.C. (55 - 56)

t t

Bistable relay inside.


Before use, once apply Uc then switch it off in order to initialize position of the contacts.
Control circuit voltage
AC control voltage Rated control circuit voltage Uc 24...240 V AC
50/60 Hz Average consumption 1.5 mA RMS 1 mA RMS
DC control voltage Rated control circuit voltage Uc 24...240 V DC
Average consumption 1.5 mA 1 mA
Rated frequency limits 50 / 60 Hz
Supply voltage range 0.85...1.1 x Uc (at θ ≤ 70 °C)
Overvoltage protection Varistor included
Time delay range (t) selected by switch 0.1...1 s
1...10 s
10...100 s
On-load reiteration accuracy under constant conditions ≤1%
Minimum ON period 0.1 s 1s
Recovery time 0.15 s 0.1 s
Ambient air temperature Operation -25 °C ... +70 °C
Storage -40 °C ... +80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude 2000 m
Mounting positions Mounting positions 1, 1 +/- 30°, 2, 3, 4, 5
Shock withstand 1/2 sinusoidal shock for 11 ms: no change in contact position
acc. to IEC 60068-2-27 and EN 60068-2-27 Same as contactor or contactor relay
(Mounting position 1)
Vibration withstand 5...300 Hz
acc. to IEC 60068-2-6 3 g closed position / 2 g open position
Mechanical durability
Number of operating cycles 5 millions operating cycles
Max. switching frequency 3600 cycles/h 1800 cycles/h
Max. electrical switching frequency
1SBC101670S0201 - Rev. B

AC-15 1200 cycles/h


DC-13 900 cycles/h

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ABB MOTOR PROTECTION AND CONTROL 3/247


Electronic timers
Technical data

03
Contact utilization characteristics according to UL / CSA
Types TEF4-ON TEF4-OFF
Standards UL 508, CSA C22.2 N°14
Rated insulation voltage Ui acc. to UL / CSA 300 V
Max. operational voltage 240 V
Pilot duty B300, R300
AC thermal rated current 5A
AC maximum volt-ampere making 3600 VA
AC maximum volt-ampere breaking 360 VA
DC thermal rated current 1A
DC maximum volt-ampere making-breaking 28 VA

Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x 1...2.5 mm²
2x 1...2.5 mm²
Flexible with non insulated ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm² (0.75 ... 1.5 mm² with spring terminals)
2 x 0.75...1.5 mm² (0.75 ... 1.5 mm² with spring terminals)

l L
Lugs L ≤ 8 mm (1)
l > 3.7 mm (1)
Connection capacity acc. to UL / CSA 1 or 2 x AWG 18...14
Stripping length 10 mm
Tightening torque 1.2 N.m / 11 lb.in (1)
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 IP20
Screw terminals Delivered in open position, screws of unused terminals should be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
Spring terminals
Screwdriver type Ø 3.5
Terminal Marking 55 NC 67 NO 55 NC 67 NO
A1 A1

KM1 KM1

A2 A2
56 NC 68 NO 56 NC 68 NO

(1) Not applicable for TEFAS-ON and TEF4S-OFF with spring terminal Spring terminals)

Electrical durability for DC-13 utilization category

DC-13 utilization category according to IEC 60947-5-1 / EN 60947-5-1: making and breaking current Ie and Ue.

100

1.106 cycles
Breaking power (W)

10

1
10 100 240 1000
Voltage
(V)
1SBC101670S0201 - Rev. B

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3/248 ABB MOTOR PROTECTION AND CONTROL


Interlocks

Mechanical interlock units


03

1SBC100010V0014

The VM mechanical interlock units are designed for the interlocking of two AF contactors.
When mounted between two contactors, the VM mechanical interlock unit prevents one of the
contactors from closing as long as the other contactor is closed.
The mechanical interlock units VM4 and VM96-4 include 2 fixing clips (BB4).
VM4
For contactors Mounting Type Order code Pkg Weight
qty (1 pce)
kg

Mechanical interlock units for two contactors mounted side by side


AF09 ... AF38..-30-.. VM4 1SBN030105T1000 10 0.005
AF09 ... AF38..-40-00
AF40 ... AF96-30-.. VM96-4 1SBN033405T1000 10 0.006
AF40 ... AF80-40-00
For same size contactors: VM19 1SFN030300R1000 1 0.054
AF116 ... AF146
1SFC101035V0014

AF190, AF205
AF265 ... AF370
AF116 ... AF146 and VM140/190 1SFN034403R1000 1 0.088
AF190, AF205
VM19 AF190, AF205 and VM205/265 1SFN035203R1000 1 0.090
AF265 ... AF370
AF265 ... AF370 and VM370/400 1SFN035403R1000 1 0.100
AF400 ... AF460
AF400 ... AF1250 PN.. mounting plate to be ordered VM750H 1SFN035700R1000 1 0.200
separately
AF1350 ... AF2650 Plate included VM1650H 1SFN036503R1001 1 6.000

Mechanical interlock units for two contactors mounted one above the other
AF400 ... AF1250 Additional plate (not supplied) VM750V 1SFN035701R1000 1 0.200

Mechanical and electrical interlock sets


VEM4 mechanical and electrical interlock set for the interlocking of two AF contactors.
VEM4 set includes a mechanical interlock unit VM4 with 2 fixing clips (BB4) and a VE4 electrical
interlock block with A2-A2 connection.
Fixing the electrical interlock block to the contactor front face connects the 2 built-in N.C.
interlocking contacts with the two coils. VE4 block must be used with A2-A2 connection to
1SBC100011V0014

respect the electrical connection diagram.

For contactors Auxiliary Type Order code Pkg Weight


VEM4 contacts qty (1 pce)

kg
01 NC 01NC
Mechanical and electrical interlock set
For same size contactors: 0 2 VEM4 1SBN030111R1000 1 0.035
AF09 ... AF16..-30-..
KM1 KM2 AF26 ... AF38..-30-00
A2 A2 AF09, AF16..-40-00
AF26, AF38..-40-00

Fixing clips
AF09 ... AF96 BB4 1SBN110120W1000 50 0.002
Note: VEM4 not suitable for AF..Z contactors with DC control voltage 12...20 V DC (coil 20) and 24 V DC (coil 30).
1SBC100013V0014

BB4
1SBC101595S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/249


Interlocks
Technical data

Mechanical interlock unit

03
Types VM4, VM96 VM19 ... VM750 VM1650H
Mechanical durability Number of operating cycles 5 millions operating cycles 1 million operating cycles 500 000 operating cycles
Max. mechanical switching frequency 1800 cycles/h 300 cycles/h

Mechanical and electrical interlock set

Contact utilization characteristics according to IEC


Types VEM4
Standards IEC 60947-5-1 and EN 60947-5-1
Rated insulation voltage Ui acc. to IEC 60947-5-1 690 V
Rated impulse withstand voltage Uimp. 6 kV
Rated control circuit voltage Uc
AC 50/60 Hz control voltage 24...500 V AC
DC control voltage 20...500 V DC
Conventional thermal current Ith - θ ≤ 40 °C 16 A
Mechanical durability Number of operating cycles 5 millions operating cycles
Max. mechanical switching frequency 1800 cycles/h
Electrical durability Max. electrical switching frequency 1200 cycles/h

Contact utilization characteristics according to UL / CSA


Types VEM4
Standards UL 508, CSA C22.2 N°14
Max. operational voltage 500 V AC, 500 V DC

Connecting characteristics
Types VEM4
Connection capacity (min. ... max.)
Rigid solid 1x 1...2.5 mm²
2x 1...2.5 mm²
Flexible with ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
Flexible with insulated ferrule 1x 0.75...2.5 mm²
2 x 0.75...1.5 mm²
L Lugs L < 8 mm
6

Connection capacity acc. to UL / CSA 1 or 2 x AWG 18...14


Stripping length 10 mm
Tightening torque 1.2 Nm / 11 lb.in
Degree of protection IP20
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Screw terminals Delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
1SBC101594S0201 - Rev. A

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3/250 ABB MOTOR PROTECTION AND CONTROL


Impulse contact blocks

Impulse contact blocks are designed for use in enclosures, in association with an adjustable
03

mechanical pushbutton. Two types are available:


• CB5-10: N.O. contact with a black actuator ("ON" function)
• CB5-01: N.C. contact with a light grey actuator ("OFF" function).
These blocks are equipped with 2 connecting leads 0.5 mm² with end, approximately 18 cm long.
1SBC100039V0014

Mounting: Clipped onto the front face of the contactors.

For contactors Contacts Type Order code Pkg Weight


qty (1 pce)
CB5

kg
AF09 ... AF96 1 – CB5-10 1SBN010013R1010 1 0.012
– 1 CB5-01 1SBN010013R1001 1 0.012

22.9 0.90" 10 0.39" 21.6 0.85" 5 0.2"


9.8 9.8
0.39" 0.39"
36 1.42"

36 1.42"

1SBC101655S0201 - Rev. C

CB5-10 CB5-01

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/251


Notes

03

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3/252 ABB MOTOR PROTECTION AND CONTROL


RA4 interface relays

RA4 interface relay is designed to receive 24 V DC signals delivered by PLC’s or other sources with
03

a low output power and to restore them with sufficient power to operate the coils of the relevant
AF09 ... AF96 contactors or the NF contactor relays. RA4 interface relay is made up of a miniature
electromechanical relay equipped with a N.O. contact and with a low consumption 24 V DC coil.
1SBC101065V0014

The interface relay coil is controlled by the PLC while the N.O. contact ensures switching of the
power contactor.
Coil switching gives rise to overvoltages which have adverse effects on the electronic devices,
insulators and, more generally, on component lifetime. The RA4 is protected from surge thanks
RA4 to the built-in surge protection of AF09 ... AF96. Furthermore, the RA4 is protected against relay
pole reversal by a diode inserted between the E1 and E2 input terminals.

Connection
The "E1+" and "E2–" input terminals must be connected, according to their polarity, to the
PLC-output.
The RA4 is equipped with two terminal pads for connection to the A1 and A2 terminals of the
contactor coil.
This coil is supplied between the A0 and A2 terminals of the RA4.

Mounting
Remove the coil terminal block from the contactor and clip the interface relay without any screw-
ing operation.

For contactors Coil voltages Rated control circuit Type Order code Pkg Weight
(1) (2) voltage qty (1 pce)
Uc
V AC 50/60 Hz (4) V DC kg
AF09 ... AF96 24 ... 250 24 RA4 1SBN060100R1000 1 0.040
NF RA4-T (3) 1SBN060100T1000 10 0.040
(1) LDC4 additional terminal blocks and CAT4 auxiliary contact blocks not suitable with RA4.
(2) Main use with contactor coils 41, 11, 12, 13.
(3) On request. Please contact your ABB local sales organization.
(4) 24 V DC on request.

C
PLC
Output 44.8 1.76" 40 1.57"

- +
0.91"
23

Uc 24 V DC
A0 ≤250 V AC * A2 E2- E1+
B

RA4
=
A

A1
KM1
A2 RA4 mounted on AF09 ... AF38 AF40 ... AF96
* 24 V DC on request.
A 80 mm / 3.15" 119.5 mm / 4.70"
B 63 mm / 2.48" 83 mm / 3.27"
1SBC101060S0201

C 45 mm / 1.77" 40 mm / 1.57"

Wiring diagram Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/253


RA4 interface relays
Technical data

03
Utilization characteristics according to IEC
Type RA4
Standards IEC 60947 5-1
Rated insulation voltage Ui acc. to IEC 60947 5-1 250 V AC 50/60 Hz
Ambient air temperature
In free air operation at Uc = 24 V DC (between E1 and E2) -25 … +70 °C
from 0.85 to 1.1 x Uc -25 … +60 °C
Storage -40 … +70 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude ≤3000 m
Mounting positions Mounting positions 1, 1 ±30°, 2, 3, 4, 5

Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x 1 ... 2.5 mm²
2x 1 ... 2.5 mm²
Flexible with non insulated ferrule 1x 0.75 ... 2.5 mm²
2x 0.75 ... 2.5 mm²
Flexible with insulated ferrule 1x 0.75 ... 2.5 mm²
2 x 0.75 ... 1.5 mm²

l L
Lugs L < 8 mm

Connection capacity acc. to UL/CSA 1 or 2 x AWG 18 ... 14


Stripping length 10 mm
Tightening torque 1.2 Nm / 11 lb.in
Degree of protection IP20 protection against direct contact in acc. with EN 50274
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 RA4 wired and mounted on the associated contactor
Screw terminals Delivered in open position
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2

Working data
Surge suppression
For interface relay coil Included inside AF built-in surge protection
Protection against polarity reversal between terminals E1 and E2 Diode
Interface relay operating time Closing and drop-out ≤10 ms
Total operating time
interface relay + contactor (1)
Between energization and: N.O. contact closing 42 ... 95 ms (AF09 … AF38, NF)
44 ... 105 ms (AF40 … AF96)
N.C. contact opening 40 ... 90 ms (AF09 … AF38, NF)
40 ... 100 ms (AF40 … AF96)
Between de-energization and: N.O. contact opening 15 ... 57 ms (AF09 … AF38, NF)
21 ... 107 ms (AF40 … AF96)
N.C. contact closing 17 ... 60 ms (AF09 … AF38, NF)
23 ... 112 ms (AF40 … AF96)
(1) For contactor coils 41, 11, 12, 13.

Electrical input data


Control voltage (E1 and E2 terminals) Uc
Rated value 24 V DC
Max. range at ambient temperature 20 °C 19 … 30 V DC
Max. consumption for Uc = 24 V DC, θ = 20 °C 0.3 W
"0" status (relay open) for Uc ≤2.4 V DC
for Ic <1 mA
"1" status (relay closed) for Uc ≥19 V DC
Max. short supply interruption immunity time 2 ms

Electrical output data


Switching voltage (A0 and A2 terminals) ≤250 V AC
Electrical durability
Switching frequency 600 cycles/h
Number of operating cycles 2 million operating cycles
1SBC101061S0201

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3/254 ABB MOTOR PROTECTION AND CONTROL


Mechanical latching unit

The WA4 mechanical latching unit for AF09 ... AF96 contactors and NF contactor relays ensures
03

that the contactor or contactor relay remains switched on even if there is a lack or a failure of
voltage. Standard contactors can be easily converted into compact latched contactors.
The WA4 block contains a mechanical latching device with electromagnetic impulse unlatching
(AC or DC) or manual unlatching.
1SBC101058V0014

Operation
After closing, the contactor continues to be held in the closed position by the latching mechanism
WA4
should the supply voltage fail at the contactor coil terminals.
Contactor opening can be controlled:
• electrically by an impulse (AC or DC) on the WA4 block coil (the coil is not designed to be perma-
nently energized)
• manually by pressing the pushbutton on the front face of the WA4 block.

Mounting
The WA4 block is clipped onto the front face of the 1-stack contactor where it takes up two slots in
central position (see fig. below).
The two other slots may accept CA4 single pole auxiliary contacts (1 block on each side of the
E1 mechanical latch).
Additional CAL4 can be fitted on the side of the contactor in respect to the total number of
A1 E2 built-in or additional N.O. and N.C. auxiliary contacts as described in the accessory fitting details
part of each contactor type.
A2
For contactors and Rated control circuit Type Order code Pkg Weight
Wiring diagram contactor relays voltage Uc qty (1 pce)
V AC 50/60 Hz V DC kg
AF09 ... AF65, NF 1-stack 24...60 24...60 WA4-11 1SBN040100R1011 1 0.080
48...130 48...130 WA4-12 1SBN040100R1012 1 0.080
100...250 100...250 WA4-13 1SBN040100R1013 1 0.080
250...500 250...500 WA4-14 1SBN040100R1014 1 0.080
AF80, AF96 24...60 24...60 WA4-96-11 1SBN040200R1011 1 0.080
48...130 48...130 WA4-96-12 1SBN040200R1012 1 0.080
100...250 100...250 WA4-96-13 1SBN040200R1013 1 0.080
250...500 250...500 WA4-96-14 1SBN040200R1014 1 0.080

Mechanical latching unit for 24 V DC - 500 mA PLC control


AF09 ... AF38, NF 1-stack – 24 WA4-10 1SBN040100R1010 1 0.080
Note: For WA4 accessory use with contactor or contactor relay coil 30, please consult your ABB local sales organization.

B
10
For contactors and A B
0.39" contactor relays mm in. mm in.
AF09 ... 16(Z)-30-.. 45 1.77" 133.5 5.25"
AF09 ... 16(Z)-40/22-00
NF(Z)
AF26 ... 38(Z)-30-00 45 1.77" 142.5 5.61"
41
1.61" AF26 ... 38(Z)-40/22-00 45 1.77" 157.5 1.77"
AF40 ... 65-30-00 55 2.16" 167 6.57"
AF40-40/22-00 70 2.75" 170 6.70"
3 AF52-40-00 70 2.75" 170 6.70"
0.12"
60 2.36" AF80, 96-30-00 70 2.75" 172 6.77"
A 5.5 0.22" AF80-40/22-00 90 3.54" 172 6.77"
1SBC100204S0201

WA4 + AF09 ... AF96, NF 1-stack

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/255


Mechanical latching unit
Technical data

Types WA4, WA4-96 WA4

03
Coil voltage code 11, 12, 13, 14 10
Standards IEC 60947-4-1
Rated insulation voltage Ui
acc. to IEC 60947-1 690 V AC
Coil operating limits AC supply At θ ≤ 70 °C 0.85 x Uc min … 1.1 x Uc max –
acc. to IEC 60947-4-1 DC supply At θ ≤ 70 °C 0.85 x Uc min … 1.1 x Uc max At θ ≤ 70 °C 0.85 x Uc … 1.1 x Uc
Control circuit voltage
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24 … 500 V AC 50/60 Hz –
Coil consumption Average pull-in value 15 … 100 VA –
DC control voltage 50/60 Hz
Rated control circuit voltage Uc 24 … 500 V DC 24 V DC
Coil consumption Average pull-in value 15 ... 100 W 12 W
Max. electrical impulse time
On AC control supply (with load factor 1.6%) 4s –
On DC control supply (with load factor 1.6%) 4s
Min. electrical impulse time
For latching, energizing of the contactor coil 120 ms
For unlatching, energizing of the mechanical 50 ms
latching unit coil
Operating time
On contactor closing (latching) between coil energization and:
N.O. contact closing No difference with the operation of a contactor without mechanical latching unit
N.C. contact opening No difference with the operation of a contactor without mechanical latching unit
On contactor opening (unlatching) between mechanical
latching unit coil energization and:
N.O. contact opening 8 … 15 ms
N.C. contact closing 10 ... 17 ms
Ambient air temperature
Operation -25 ... +70 °C
Storage -60 … +80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Max. operating altitude ≤ 3000 m
Mounting positions Mounting positions 1, 1+/- 30°, 2, 3, 4, 5
Mechanical durability AF09 ... AF38, NF: 1 million operating cycles
AF40 ... AF65: 0.5 million operating cycles
AF80, AF96: 0.2 million operating cycles
Max. switching frequency
with on-load factor of 1.6% cycles/h 600

Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x 1 ... 2.5 mm²
2x 1 ... 2.5 mm²
Flexible with non insulated ferrule 1x 0.75 ... 2.5 mm²
2x 0.75 ... 2.5 mm²
Flexible with insulated ferrule 1x 0.75 ... 2.5 mm²
2 x 0.75 ... 1.5 mm²
L Lugs L < 8 mm
6

Connection capacity acc. to UL / CSA 1 or 2 x AWG 18 ... 14


Stripping length 10 mm
Tightening torque 1.2 Nm / 11 lb.in
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 IP20
Screw terminals Delivered in open position
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
1SBC100205S0201

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3/256 ABB MOTOR PROTECTION AND CONTROL


Other accessories

For contactors Type Order code Pkg Weight


03

qty (1 pce)
1SBC100020V0014

kg

Additional coil terminal blocks with screw terminal


1SBC100090V0014

LDC4 Additional coil terminal blocks for a bottom access to the coil terminals of contactors or contactor
relays.
AF09 ... AF96, NF LDC4 1SBN070156T1000 10 0.010

Additional coil terminal blocks with Push-in Spring terminal


LDC4K AF09 ... AF96, NF LDC4K 1SBN070159T1000 10 0.010

Protective covers
1SBC100021V0014

Sealable and transparent protective covers BX4 and non-removable BX4-CA to protect the devices
against accidental contact.
1SBC100023V0014

AF09 ... AF96 1-stack contactors and NF contactor relays BX4 1SBN110108T1000 10 0.006
BX4
4-pole CA4, 2-pole CAT4 auxiliary contact blocks and BX4-CA 1SBN110109W1000 50 0.001
TEF4 electronic timer
Note: BX4 produced since 13045 (day 045 - year 2013) are suitable for AF40 ... AF96.
BX4 -CA
Function markers AF09 ... AF370
Box of 16 blank cards (16 markers by card) printable on HTP500 thermal transfer printer and AMS
500 marking table to identify your contactors, overload relays or manual motor starters.
Marker dimensions: 7 x 20 mm (.276" x .787").
1SNC160101F0014

AF09 ... AF370 contactors, TF thermal overload relays, EF BA4 1SNA235156R2700 16 0.011
electronic overload relays and MS116, MS132 manual motor
starters
AMS 500 support plate for 8 BA4 SPRC 1 1SNA360010R1500 1 0.220
HTP500 support plate HTP500-BA4 1SNA235712R2400 1 0.290
BA4

Function markers AF400 ... AF2850


Set of 50 function markers designed to be clipped onto the front face of devices. Details can be
1SBC100044V0014

added to these markers using a ball point pen, indelible felt-tip pen or pentel white.
Self-adhesive labels (not supplied) can also be added to them.
Marker dimensions: 7 x 19 mm (.276" x .748").

BA5-50 AF400 ... AF2850 and accessories BA5-50 1SBN110000R1000 1 0.017

44.8 1.76"

6
0.24"
28 1.10"

1SBC101733S0201

BX4

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/257


Other accessories
1SBC100022V0014

For contactors Type Order code Pkg Weight

03
qty (1 pce)
kg

Mounting pieces

BP38-4 Mounting piece for replacing installed contactors fixed by screws by AF contactors.
From contactor To contactor
A26 ... A40, AL26 ... AL40 AF09 ... AF38 BP38-4 1SBN112303T1000 10 0.003
A50 ... A75, AE50 ... AE75, AF50 ... AF75 AF40 ... AF65 BP65-4 1SBN113403T1000 10 0.004
1SBC100041V0014

A95, A110, AE95, AE110, AF95, AF110 AF80 ... AF96 BP96-4 1SBN113903T1000 10 0.005

Test block
BDT4 test block is suitable for switching on contactor off-load.
Marking on the block indicates the contactor type to fit with.
BDT4
For AF09 ... AF65, NF AF09...AF96 3-pole, NF BDT4 1SBN110122T1000 10 0.007
1SBC100042V0014

BDT4
For AF80 ... AF96

78 3.07"
13 0.51"
60 2.36"
10 0.39"

45 1.77"
100 3.94"

147.7 5.81"
90 3.54"
119.5 4.70"

136 5.35"
126 4.96"

4.6 0.18"
80 3.15"
70 2.76"
90 3.54"

ø 6.2 0.24"
M6 1/4-20 UNC
4.6 0.18"

ø 4.2 0.17"
5 0.20"

M4 8-32 UNC

5 0.20"
ø 6.2 0.24"
1SBC101752S0201 - Rev. A

5 0.20" 5 0.20" M6 1/4-20 UNC


54 2.13" 70 2.76" 90 3.54"

BP38-4 BP65-4 BP96-4

Main dimensions mm, inches

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3/258 ABB MOTOR PROTECTION AND CONTROL


Additional terminal blocks

The LD terminal block is designed to increase the connecting capacity of 3-pole AF26 ... AF38
03

1SBC100038V0014

contactors on which it is fitted and for preparation of the wiring before final connection to the
contactor. LD38-4 blocks are 3-pole terminal blocks with tunnel terminals.

For contactors Type Order code Pkg Weight


qty (1 pce)
LD38-4 kg
AF26 ... AF38 LD38-4 1SBN072308R1000 2 0.070

Technical data
Types LD38-4
Rated insulation voltage Ui
acc. to IEC 60947-4-1 690 V
acc. to UL / CSA 600 V
Main terminals

Screw terminals with double connector


2 x (7 width x 5.8/9.2 depth)
Connection capacity (min. ... max.)
Rigid Solid (≤ 4 mm²) 1x 2.5...25 mm²
Stranded (≥ 6 mm²) 1x 2.5...25 mm² + 1x 2.5...16mm²
Flexible with non insulated ferrule 1x 2.5...16 mm²
1x 2.5...16mm² + 1x 2.5...10mm²
Flexible with insulated ferrule 1x 2.5...16mm²
1x 2.5...16mm² + 1x 2.5...10mm²
Connection capacity acc. to UL / CSA 1x AWG 8-4
2x AWG 8-6
Stripping length 14 mm
Tightening torque 2.5 Nm / 22 lb.in
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 IP20
Screw terminals Delivered in closed position, screws of unused terminals must be tightened
Main terminals M5
Screwdriver type Flat Ø 6.5 / Pozidriv 2
Note: The utilization of LD38-4 additional terminal blocks does not allow the use of BER and BEY connection sets.

30 1.18"
125 4.92"

1SBC101734S0201

102 4.02"

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/259


Terminal shrouds

Main terminal protection for AF40 ... AF1250 contactors.

03
The auxiliary contact blocks and coils are designed to provide an IP 20 degree of protection.
1SBC100073V0014

The main terminals, equipped with compression lugs or cable clamps, can be protected against
accidental direct contact after wiring (EN 50274) by the addition of terminal shrouds (see table
below).
LT65-30
For contactors Type Order code Pkg Weight
qty (1 pce)
kg

3-pole contactors
1SFC101038V0001

AF40 ... AF65 LT65-30 1SBN123401R1000 1 0.015


AF80, AF96 LT96-30 1SBN123901R1000 1 0.020
AF116 ... AF146, with compression lugs LT140-30L 1SFN124203R1000 2 0.070
AF190, AF205, with cable clamps LT205-30C 1SFN124801R1000 2 0.050
LT140-30L AF190, AF205, with compression lugs LT205-30L 1SFN124803R1000 2 0.220
AF190, AF205, with shorting bar or between contactor LT205-30Y 1SFN124804R1000 1 0.050
and TOL/EOL in DOL starters
1SFC101041V0001

AF265 ... AF370, with cable clamps LT370-30C 1SFN125401R1000 2 0.035


AF265 ... AF370, with compression lugs LT370-30L 1SFN125403R1000 2 0.280
AF265 ... AF370, with shorting bar or between contactor LT370-30Y 1SFN125404R1000 1 0.075
and TOL/EOL in DOL starters
AF265 ... AF370, for use with extending cable clamps, LT370-30D 1SFN125406R1000 1 0.15
LT370-30C
ATK300/2 and OZXB4
AF400, AF460 with cable clamps LT460-AC 1SFN125701R1000 2 0.100
1SFC101089V0001

AF400, AF460 with compression lugs LT460-AL 1SFN125703R1000 2 0.800


AF580, AF750 with cable clamps LT750-AC 1SFN126101R1000 2 0.120
AF580, AF1250 with compression lugs LT750-AL 1SFN126103R1000 2 0.825

4-pole contactors
LT4 60-AC
AF40, AF52 LT52-40 1SBN123402R1000 1 0.020
AF80 LT80-40 1SBN123902R1000 1 0.025
AF116 … AF140, with compression lugs LT140-40L 1SFN124203R2000 2 0.090
1SBC100075V0014

AF190 … AF205, with cable clamps LT205-40C 1SFN124801R2000 2 0.035


AF190 … AF205, with compression lugs LT205-40L 1SFN124803R2000 2 0.140
AF265 … AF370, with cable clamps LT370-40C 1SFN125401R2000 2 0.040
LT80-4 0
AF265 … AF370, with compression lugs LT370-40L 1SFN125403R2000 2 0.165
Note: W
 ith LT65-30, LT96-30, LT52-40, LT80-40, use rigid cables or flexible cables with insulated ferrules
including a stripping length ≥ 18 mm.
1SFC101199V0001

Connecting characteristics with LT ... terminal shrouds


Contactor types AC / DC operated AF40 ... 65 + LT65 ... AF80 ... 96 + LT ...

LT205-4 0

Screw terminals Screw terminals


with double connector with double connector
2 x (9.3 width x 7.9/10.3 depth) 2 x (12.4 width x 9.3/11.1 depth)
Connection capacity (min. ... max.)
Main contactor (poles)
Rigid solid 1 x 6…16 mm² or 25 …35 mm² 6…16 mm² or 25 …70 mm²
2 x 6…16 mm² or 25 …35 mm² 6…16 mm² or 35 … 50 mm²
Flexible with insulated ferrule 1 x 4…16 mm² or 25 …35 mm² 6…16 mm² or 25 …50 mm²
2 x 4…16 mm² or 25 …35 mm² 6…16 mm² or 35 …50 mm²
L Bars or Lugs L < 9.2 mm 12.2 mm
6

Connection capacity acc. to UL / CSA 1 x AWG 10…6 or AWG 4..2 AWG 6 or AWG 4..1
2 x AWG 10…6 or AWG 4..2 AWG 6 or AWG 2..1
Stripping length 18 mm 18 mm
Tightening torque
Recommended 4 Nm / 35 lb.in 6 Nm / 53 lb.in
Degree of protection
1SFC101099C0201 - Rev. C

acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529


Main terminals equipped with LT IP20
Screw terminals
Main terminals M6 M8
Screwdriver type Flat Ø 6.5 / Pozidriv 2 hexagon socket (s = 4 mm)

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3/260 ABB MOTOR PROTECTION AND CONTROL


Connections

Terminal enlargements
03

Enlargement pieces designed to increase the width of the contactor terminal pads in order to al-
1SFC101050V0001

low larger connections to be mounted.


For contactors Dimensions Type Order code Pkg Weight
hole Ø bar qty (1 pce)

LW140
mm mm kg

3-pole contactors
AF116 ... AF146 6.5 13 x 3 LW140 1SFN074207R1000 1 0.115
AF190, AF205 10.5 17.5 x 5 LW205 1SFN074807R1000 1 0.260
AF265 ... AF370 10.5 25 x 5 LW370 1SFN075407R1000 1 0.340
AF400, AF460 10.5 25 x 5 LW460 1SFN075707R1000 1 0.730
AF580, AF750 13 40 x 6 LW750 1SFN076107R1000 1 1.230
AF1250 13 50 x 10 LW1250 1SFN076407R1000 1 2.000

4-pole contactors
LW205-40

AF190 … AF205 10.5 20 x 5 LW205-40 1SFN074807R2000 1 0.306


AF265 … AF370 10.5 25 x 5 LW370-40 1SFN075407R2000 1 0.540
LW205-40
Terminal extension
Extension pieces designed to extend the main terminals of contactors for combined mounting of
contactors and connection sets.

For 3-pole contactors Dimensions Type Order code Pkg Weight


hole Ø bar qty (1 pce)
mm mm kg
AF116 ... AF146 6.5 13 x3 LX140 1SFN074210R1000 1 0.072
AF190, AF205 8.5 17.5 x 5 LX205 1SFN074810R1000 1 0.180
AF265 ... AF370 10.5 20 x 5 LX370 1SFN075410R1000 1 0.234
AF400, AF460 10.5 25 x 5 LX460 1SFN075710R1000 1 0.500
AF580, AF750 13 40 x 6 LX750 1SFN076110R1000 1 0.850

Connection sockets
Connection socket can be used to replace built-in cable clamps in AF116 ... AF146.
1SFC101049V0001

For contactor Type Order code Pkg Weight


qty (1 pce)
kg
LX140
3-pole contactors
AF116 ... AF146 LL146-30 1SFN074211R1000 6 0.102
AF190 ... AF205 LL205-30 1SFN074811R1000 1 0.166
AF265 ... AF370 LL370-30 1SFN075411R1000 1 0.173
AF400 ... AF460 LE460 1SFN075716R1000 6 0.600
AF580 ... AF750 LE750 1SFN076116R1000 6 0.750

4-pole contactors
AF116 … AF140 LL146-40 1SFN074211R2000 8 0.132
AF190 … AF205 LL205-40 1SFN074811R2000 2 0.216
AF265 … AF370 LL370-40 1SFN075411R2000 2 0.224
1SFC101073V0001

Connection module
Connection module can be fixed on AF116 ... AF146 delivered with bar terminals.

For contactor Type Order code Pkg Weight


LL146-30
qty (1 pce)
kg

3-pole contactors
AF116 ... AF146 LD146-30 1SFN074208R1000 2 0.165

4-pole contactors
AF116 … AF140 LD146-40 1SFN074208R2000 2 0.225
1SFC101046V0001

1SFC101100C0201 - Rev. C

LD146-30

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ABB MOTOR PROTECTION AND CONTROL 3/261


Terminal connecting strips and shorting bars

Parallel and series connection of 3-pole contactors:


1SBC100024V0014

03
• To obtain a star point (3 parallel-connected poles)
• To connect poles in parallel and thus increase the AC load passing through the flow path made
up of the parallel-connected poles: LP, LY, LH, LF, LG.
LY16-4 The relevant cable cross-sectional area may limit the maximum permissible current. Consult
information in table below
• To connect poles in series and thus increase the DC voltage controlled by the poles: LP, LY (only
LY16-4 and LY38-4 secable strips).
Types for connection of "n" poles with terminal insulated
1SFC101088V0001

LP n=2 no no (1)
LY n = 2 (secable LY16-4, LY38-4 connecting strips) no yes
n=3 no yes (1)
LH n=2 yes no
LF n=3 yes yes
LY185 LG n=4 yes yes
(1) LP460 ... LP750, LY185 ... LY750 not insulated. Use terminal shrouds.

For contactors max. nominal continuous current Cable Type Order code Pkg Weight
1SBC100035V0014

with "n" poles cross- qty (1 pce)


in parallel in series sectional
2 poles 3 poles 4 poles 2 poles area
A mm² kg
LH38-4
AF09 30 33 – 25 6 LY16-4 1SBN071303T1000 10 0.006
AF12 32 36 – 27
AF16 34 40 – 30
AF26 50 60 – 45 10 LY38-4 1SBN072303T1000 10 0.012
AF116 … AF146 – 240 – – LY140 1SFN074203R1000 1 0.055
AF190, AF205 – 400 – – LY185 1SFN074703R1000 1 0.200
1SBC100037V0014

AF265 … AF370 – 670 – – LY300 1SFN075103R1000 1 0.300


AF400, AF460 – 1000 – – LY460 1SFN075703R1000 1 0.450
AF580, AF750 – 1650 – – LY750 1SFN076103R1000 1 0.800
AF190, AF205 300 – – – LP185 1SFN074712R1000 2 0.300
AF265 … AF370 475 – – – LP300 1SFN075112R1000 2 0.400
LF16-4
AF400, AF460 725 – – – LP460 1SFN075712R1000 2 0.550
AF580, AF750 1200 – – – LP750 1SFN076112R1000 2 0.950
AF09 45 – – 10 LH38-4 1SBN072304R1000 2 0.012
AF12 50 – – 10
AF16 54 – – 16
1SBC100036V0014

AF26 81 – – 25
AF30, AF38 90 – – 25
AF09 62 – 16 LF16-4 1SBN071305R1000 2 0.020
AF12 70 – 25
AF16 75 – 25
LG16-4 AF26 112 – 35 LF38-4 1SBN072305R1000 2 0.040
AF30, AF38 125 – 50
AF09 – – 70 – 25 LG16-4 1SBN071306R1000 2 0.025
AF12 – – 78 – 25
AF16 – – 84 – 25

Type For contactors Dimensions


A B C
mm inch mm inch mm inch
LH38-4 AF09 ... AF16 111.20 4.38" 83 3.27" 22 0.87"
AF26 ... AF38 114 4.49" 86 3.39" 16 0.63"
C
LF16-4 AF09 ... AF16 121 4.76" 87 3.43" 23 0.91"
LF38-4 AF26 ... AF38 135.20 5.32" 103 4.06" 31 1.22"
A

LG16-4 AF09 ... AF16 124.20 4.89" 87 3.43" 23 0.91"


1SBC101735S0201 - Rev. A

Main dimensions

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3/262 ABB MOTOR PROTECTION AND CONTROL


Connection accessories for starting solutions

Connecting links with manual motor starters


03

1SBC100014V0014

The BEA insulated 3-pole connecting links are used to connect AF09 ... AF65 contactors with
the MS116 or MS132 or MS165 manual motor starters. The BEA insulated 3-pole connecting links
ensure the electrical and mechanical connection between the contactor and the associated
manual motor starter. BPR65-4 35 mm rail hooks used with BEA65-4 connecting link, allow
BEA16-4 direct mounting on 2 rails 35 mm of MS165 manual motor starters with AF40 ... AF65 contactors.

For 3-pole contactors Manual motor starter Type Order code Pkg Weight
qty (1 pce)
1SBC100078V0014

kg
AF09 ... AF16 MS116-0.16 … MS116-25, BEA16-4 1SBN081306T1000 10 0.025
MS132-0.16… MS132-25
AF26 ... AF38 MS116-0.16 … MS116-16, BEA26-4 1SBN082306T1000 10 0.025
MS132-0.16 ... MS132-10
BPR65-4
MS116-20 … MS116-32, BEA38-4 1SBN082306T2000 10 0.030
MS132-12 ... MS132-32
AF40 ... AF65 MS165-16 … MS165-65 BEA65-4 1SBN083406R1000 1 0.090
MS165-16 … MS165-65 (1) BPR65-4 (2) 1SBN113405R1000 1 0.014
Note : BEA not suitable for AF..Z contactors with DC control voltage 24 V DC (coil 30).
(1) Applicable for MS165 manufactured after week 31, 2016 (date code > 16214).
(2) Use one BPR65-4 for each contactor AF40 … AF65.
1SBC100016V0014

Connection sets for reversing contactors


The BER and BEM connection sets are used to connect the main poles of two 3-pole contactors
mounted side by side. The BER connection sets are made up of 1 upstream and 1 downstream con-
BER16-4 nections. The BEM connection sets are made up of 3 upstream and 3 downstream connections.
BER and BEM connection sets are insulated and made of solid copper bars.

For 3-pole contactors Type Order code Pkg Weight


qty (1 pce)
A1
1 3 5 1 3 5
A1 kg
2 4 6 2 4 6
AF09 ... AF16 BER16-4 1SBN081311R1000 1 0.045
A2 A2
AF26 ... AF38 BER38-4 1SBN082311R1000 1 0.100
AF40 ... AF65 BER65-4 1SBN083411R1000 1 0.175
AF80, AF96 BER96-4 1SBN083911R1000 1 0.250
BER, BEM
AF116 ... AF146 BER140-4 1SFN084211R1000 1 0.615
Reversing connections
AF190, AF205 BER205-4 1SFN084811R1000 1 1.237
AF265 ... AF370 BER370-4 1SFN085411R1000 1 2.140
AF400, AF460 BEM460-30 1SFN085701R1000 1 4.400
AF580, AF750 BEM750-30 1SFN086101R1000 1 7.300
1SFC101052V0001

Phase to phase connections


The BEP and BES connection sets are used to connect phase to phase the main poles of two con-
tactors mounted side by side. 4-pole contactors will then operate as source reversing contactors.
BEP140-30 The BEP connection sets are made up of 1 upstream or downstream connections. The BES connec-
tion sets are made up of 3 upstream or downstream connections. BEP and BES connection sets
are insulated and made of solid copper bars.

A1 A1 For contactors Type Order code Pkg Weight


1 3 5 1 3 5
qty (1 pce)
2 4 6 2 4 6
A2 A2 kg

3-pole contactors
BEP, BES AF116 … AF146 BEP140-30 1SFN084214R1000 1 0.320
3-pole phase to phase con- AF190, AF205 BEP205-30 1SFN084814R1000 1 0.534
nections AF265 … AF370 BEP370-30 1SFN085414R1000 1 0.926
AF400, AF460 BES460 1SFN085704R1000 1 2.200
AF580, AF750 BES750 1SFN086104R1000 1 3.700

A1 A1
4-pole contactors
1 3 5 7 1 3 5 7
AF116 ... AF140 BEP140-40 1SFN084214R2000 1 0.420
2 4 6 8 2 4 6 8
A2 A2 AF190 ... AF205 BEP205-40 1SFN084814R2000 1 0.710
AF265 ... AF370 BEP370-40 1SFN085414R2000 1 1.230
E0743D

1SBC101736S0201 - Rev. D

BEP
4-pole changeover
connections

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ABB MOTOR PROTECTION AND CONTROL 3/263


Connection sets for star-delta starter

The BEY and BED connection sets are used to connect the main poles of the Line, Delta and Star

03
contactors of a star-delta starter.
The connection sets are made up of:
1SBC100018V0014
• Line contactor / delta contactor:
-- BEY: upstream phase-to-phase connection
-- BED: upstream connection in parallel
• Delta contactor / star contactor: downstream connection in parallel
BEY16-4 • Star contactor: star point upstream
• Insulated, solid copper bar.

For 3-pole line, delta & star Interlock unit between delta & Type Order code Pkg Weight
contactors star contactors qty (1 pce)
kg
AF09 ... AF16 With or without VM4 or VEM4 BEY16-4 1SBN081313R2000 1 0.050
AF26 ... AF38 With or without VM4 or VEM4 BEY38-4 1SBN082713R2000 1 0.110
A1 A1 A1
AF40 ... AF65 With or without VM96-4 BEY65-4 1SBN083413R2000 1 0.200
1 3 5 1 3 5 1 3 5

2 4 6 2 4 6 2 4 6
AF80, AF96 With or without VM96-4 BEY96-4 1SBN083913R2000 1 0.250
A2 A2 A2
AF116 ... AF146 With or without VM19 BEY140-4 1SFN084413R1000 1 1.040
AF190 ... AF205 (line and delta) With or without VM140/190 BEY190-4 1SFN084813R1000 1 1.154
AF09 ... AF370
AF116 ... AF146 (star)
Line-delta-star connection
AF190, AF205 With or without VM19 BEY205-4 1SFN085213R1000 1 1.205
AF265 ... AF370 (line and delta) With or without VM205/265 BEY265-4 1SFN085413R1000 1 2.020
AF190 ... AF205 (star)
AF265 ... AF370 With or without VM19 BEY370-4 1SFN085813R1000 1 2.110
AF400 ... AF460 With or without VM750H BED460 1SFN085703R1000 1 4.700
AF580 ... AF750 (line and delta) With or without VM750H BED580 1SFN085903R1000 1 6.300
AF400 ... AF460 (star)
A1 A1 A1
1 3 5 1 3 5 1 3 5
AF580 ... AF750 With or without VM750H BED750 1SFN086103R1000 1 7.700
2 4 6 2 4 6 2 4 6
A2 A2 A2

AF400 ... AF750


Star-delta-line connection

1SBC101737S0201 - Rev. A

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3/264 ABB MOTOR PROTECTION AND CONTROL


Connection accessories for starting solutions- with Push-in Spring terminals

For contactors Auxiliary Type Order code Pkg Weight


03

contacts qty (1 pce)


1SBC100083V0014

kg

Mechanical and electrical interlock set (1)


AF09..K ... AF16..K 02 VEM4K 1SBN030113R1000 1 0.034
VEM4K AF26..K ... AF38..K
01 NC 01NC Note: - VEM4K includes a VM4 mechanical interlock unit with 2 fixing clips (BB4), a VE4K electrical interlock block
with A2 - A2 connection.
- VE4K block must be used with A2-A2 connection to respect the electrical connection diagram.
- VEM4K not suitable for AF..Z contactors with DC control voltage 12 ... 20 V DC (coil 20 and 24 V DC (coil 30).
KM1 KM2
For product availability, please consult your ABB local sales organization.
A2 A2
1SBC100084V0014

Connecting links with manual motor starters (1)


AF09..K ... AF16..K with MS132-0.16K… MS132-25K BEA16-4K 1SBN081321T1000 10 0.051
AF26..K ... AF38..K with MS132-0.16K… MS132-32K BEA38-4K 1SBN082321T2000 10 0.053
BEA16-4K
(1)For product availability, please consult your ABB local sales organization.
Note: BEA not suitable for AF..Z contactors with DC control voltage 24 V DC (coil 30).

1SBC100452S0201

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ABB MOTOR PROTECTION AND CONTROL 3/265


Connection bars

Connection between contactors/starters and moulded case circuit breakers.

03
These connection sets are solid copper bars.
1SFC101061V0001

For 3-pole contactors MCCB Type Order code Pkg Weight


qty (1 pce)
kg

BEA14 0/XT2 Vertical assembly


AF116 ... AF146 XT2 BEA140/XT2 1SFN084206R1000 1 0.058
AF116 ... AF146 XT3 BEA140/XT3 1SFN084206R1002 1 0.070
AF116 ... AF146 XT4 BEA140/XT4 1SFN084206R1001 1 0.068
1SFC101064V0001

AF190, AF205 XT4 BEA205/XT4 1SFN084806R1000 1 0.200


AF190, AF205 T4 BEA205/T4 1SFN084806R1001 1 0.190
AF265 ... AF370 T5 BEA370/T5 1SFN085406R1000 1 0.350
AF400 ... AF750 T6 BEA750/T6 1SFN086106R1000 1 0.410
BEA205/T4
AF400 ... AF750 T5 BEA750/T5 1SFN086106R1001 1 0.410
Vertical assembly with control wire terminals
(also suitable when using busbar kits for starter combinations)
AF400 ... AF750 T5 BEA750D/T5 1SFN086106R1003 1 0.720
1SFC101065V0001

AF400 ... AF750 T6 BEA750D/T6 1SFN086106R1002 1 0.720


Horizontal assembly
(also suitable when using busbar kits for starter combinations)
AF400, AF460 T4 BEA460H/T4 1SFN085907R1000 1 2.450
BEA370/T5
Connection bars between contactors and switch fuse
Connection between contactors/starters and moulded case circuit breakers.
These connection sets are solid copper bars.

For 3-pole contactors Switch fuse Type Order code Pkg Weight
qty (1 pce)
kg

Vertical assembly
AF400, AF460 OESA400 BEF460/OESA400 1SFN085708R1000 1 0.340
AF460 ... AF750 OESA630 to OESA800 BEF750/OESA800 1SFN086108R1000 1 0.740

Horizontal assembly
AF400, AF460 OESA400...LR OESA460H/OESA400 1SFN085709R1000 1 1.250
Note: The BEF connection bars provided for the A145 ... A300 contactors can be used for the AF145 ... AF300 contactors.

1SFC101103C0201 Rev. B

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3/266 ABB MOTOR PROTECTION AND CONTROL


Mounting plates

Mounting plates with fixing holes for the specified 3-pole contactors and overload relays.
03

For 3-pole contactors For Type Order code Pkg Weight


overload relays qty (1 pce)
1SFC101087V0001

kg

Mounting plates for Direct on line starters


AF400, AF460 E500DU PN460-11 1SFN095705R1000 1 2.120
AF580, AF750 E800DU PN750-11 1SFN096105R1000 1 2.500
PN460

For two contactors side For one or two Type Order code Pkg Weight
by side with space for overload relays qty (1 pce)
mechanical interlock kg
Mounting plates for mechanical interlocked contactors, reversing starters and two speed
starters for double windings
AF400, AF460 E500DU PN460-21 1SFN095701R1000 1 3.490
AF580, AF750 E800DU PN750-21 1SFN096101R1000 1 4.230

For main For star For Type Order code Pkg Weight
and delta contactors contactor (1) overload relays qty (1 pce)
kg

Mounting plates for star-delta starters and two speed starters for single windings
AF400, AF460 A300, AF400 E500DU PN460-41 1SFN095703R1000 1 5.310
AF580, AF750 AF400 ... AF580 E800DU PN750-41 1SFN096103R1000 1 6.320
(1) Space for mechanical interlock included.

1SFC101106C0201

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ABB MOTOR PROTECTION AND CONTROL 3/267


Adapter plates

Adapter plates with fixing holes for replacing installed contactors.

03
From contactors To contactor Type Order code Pkg Weight
qty (1 pce)
1SFC101048V0001

kg
A95, AF95, A110, AF110 AF116, AF140, AF146 PR146-1 1SFN094200R1000 1 0.300
EH150, EH160, EH175, EH210, EG160 AF190, AF205 PR210-1 1SFN094900R1000 1 0.440
EH250, EH260, EH300 AF265, AF305, AF370 PR300-1 1SFN095300R1000 1 0.560
EH370, EH550, EG315 AF400, AF460, AF580 PR460-1 1SFN095700R1000 1 0.900
PR146-1 EH700, EH800 AF750 PR750-1 1SFN096100R1000 1 0.500
OKYM150, OKYM175 AF190 PR185-2 1SFN095100R1001 1 0.500
OKYM200, OKYM250 AF265, AF305, AF370 PR300-2 1SFN095300R1001 1 0.500
OKYM315 AF400, AF460 PR400-2 1SFN095700R1002 1 0.820
OKYM400 AF400, AF460 PR460-2 1SFN095700R1001 1 0.800
OKYM500 AF580 PR580-2 1SFN096100R1002 1 0.700
EH550, EG630, OKYM630 AF580, AF750 PR750-2 1SFN096100R1001 1 1.100

l Dimensions (mm)
L
Type of the plate Dimensions Fixing holes
L I h mm
PR146-1 150 90 15 4 x ø 6.5
E2119D

PR210-1 200 132 11.5 4xø7


h
PR300-1 200 172 11.5 4xø7
PR460-1 278 198 11.5 4xø7
PR750-1 283 244 11.5 4xø7
PR185-2 202 152 11.2 4 x ø 11
PR300-2 202 152 11.2 4 x ø 11
PR400-2 278 151 11.5 4 x ø 11
PR460-2 278 176 11.5 4 x ø 11
PR580-2 283 176 11.5 4 x ø 11
PR750-2 283 255 11.5 4 x ø 14
Fixing holes according to the plate types

1SFC101107C0201

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3/268 ABB MOTOR PROTECTION AND CONTROL


Low Voltage Ride Through (LVRT) modules

RU19 is designed to meet the Low Voltage Ride Through (LVRT) requirements for grid connections
03

by staying operational during voltage dips preventing disturbances on the grid it self.
The RU19 is a separate module connected to the contactors coil connection A1-A2 creating a delay
function of the opening of the contactor. When controlled by PLC, the contactor is operated di-
rectly whitout delay functionality. The RU19 can be screw or DIN rail mounted.

For contactor Rated control circuit Type Order code Weight


voltage Pkg
Uc (1 pce)
V 50/60 Hz kg
AF116 ... AF370 use coil 33 110...120 RU19/120 1SFN170801R1001 0.400
AF400 ... AF1250 use coil 69
AF116 ... AF370 use coil 33 230...240 RU19/240 1SFN170801R1002 0.400
1SFC101223V0001

AF400 ... AF1250 use coil 70

RU19/120
AF116 ... AF1250

AF116 ... AF1250

A1 A2

X3 X4
RU19
X1 X2

For direct opening of AF400 ... AF1250


contactors, connect through built in PLC
interface.

Control inputs

49 1.93"
171 6.73"

DIN-rail
mounting

M5 screw (not provided)


5 Nm
1SFC101077D0201

RU19/240

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/269


Contactor coils, main contact sets and arc chutes

Contactor coils

03
For contactors Rated control circuit voltage Type Order code Pkg Weight
Uc min. ... Uc max. qty (1 pce)
1SFC101007F0201

V 50/60 Hz V DC kg
AF400, AF460 - 24…60 ZAF460 1SFN155770R6806 1 0.525
48…130 48…130 ZAF460 1SFN155770R6906 1 0.525
100…250 100…250 ZAF460 1SFN155770R7006 1 0.525
ZAF1650
250…500 250…500 ZAF460 1SFN155770R7106 1 0.525
AF580 ... AF1250 - 24…60 ZAF750 1SFN156170R6806 1 1.335
48…130 48…130 ZAF750 1SFN156170R6906 1 1.335
100…250 100…250 ZAF750 1SFN156170R7006 1 1.335
250…500 250…500 ZAF750 1SFN156170R7106 1 1.335
AF1350 ... AF2050 100…250 100…250 ZAF1650 (1) 1SFN156570R7026 1 set 0.900
ZP1650 (2) 1SFN166521R1070 1 0.300
AF2650 100...250 100...250 ZAF2650 (1) 1SFN156670R7026 1 set 0.900
ZP2650 (2) 1SFN166621R1070 1 0.300
ZAF460, ZAF750 : printed circuit board included.
(1) One set of two coil.
(2) Printed circuit board.

Main contact sets


The contact sets for 3-pole contactors consists of six fixed contacts, three moving contacts,
springs and the required screws.

For 3-pole contactors Type Order code Pkg Weight


qty (1 pce)
kg
AF400 ZL400 1SFN165703R1000 1 1.320
1SFC101009F0201

AF460 ZL460 1SFN165903R1000 1 1.320


AF580 ZL580 1SFN166103R1000 1 1.840
AF750 ZL750 1SFN166303R1000 1 1.840
AF1250 ZL1250 1SFN166403R1000 1 1.840
ZL1650 AF1350 For contactors produced before 2014-01-13, ZL1350 1SFN166503R1000 1 2 500
with serial number before 1S16010051403xxxx
For contactors produced since 2014-01-13, ZL1350-1 1SFN166503R1001 1 4 500
with serial number above 1S16010051403xxxx
AF1650 For contactors produced before 2014-01-13, ZL1650 1SFN166703R1000 1 3 500
with serial number before 1S16010051403xxxx
For contactors produced since 2014-01-13, ZL1650-1 1SFN166703R1001 1 4 500
with serial number above 1S16010051403xxxx
AF2050 For contactors produced before 2014-01-13, ZL2050 1SFN167003R1000 1 3 500
with serial number before 1S16010051403xxxx
For contactors produced since 2014-01-13, ZL2050-1 1SFN167003R1001 1 4 500
with serial number above 1S16010051403xxxx
AF2650 (3) ZL2650 1SFN166603R1000 1 1.200
(3) Does not include fixed contacts and screws.


Arc chutes
For contactors Type Order code Pkg Weight
qty (1 pce)
kg
AF400, AF460 ZW460 1SFN165710R1000 1 1.380
AF580, AF750, AF1250 ZW750 1SFN166110R1000 1 1.500
AF1350, AF1650, AF2050 ZW1650 1SFN166510R1001 1 4.560
AF2650 ZW2650 1SFN166610R1000 1 4.000
1SFC101137C0201 - Rev. D

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ABB MOTOR PROTECTION AND CONTROL 3/271


Accessories for
UA, UA..RA contactors and
GA75, GAE75, GAF contactors

03
3/272 Auxiliary contact blocks
3/278 Electronic timers
3/282 Mechanical and electrical interlock units
3/284 CA5, CE5, CAL, CEL18 and TEF5 fitting details
3/285 Function markers - Mounting piece
3/286 Surge suppressors for contactor coils
3/288 Interface relays
3/290 Mechanical latching units
3/292 Additional terminal blocks and others accessories
3/293 Terminals for control lead connections
3/294 Connection bar for contactors
3/295 Contactor coils and main contact sets
3/404 Voltage code table


For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

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3/272 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contact blocks

The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits for
03

1SBC580992F0301

standard industrial environments.


Types of auxiliary contact blocks for front mounting:
• CA5 1 or 4-pole block, instantaneous with N.O., N.C. contacts
• CC5 1-pole block, with N.O. leading contact or N.C. lagging contact.
CA5-10
Select the 4-pole auxiliary contact blocks CA5 type, according to the contactor type for
compliance with the standard requirements (see "Terminal Marking and Positioning").
Types of auxiliary contact blocks for side mounting:
• CAL 2-pole block instantaneous N.O. + N.C. contacts.
For clipping onto the right- and/or left-hand side of the contactors.
The auxiliary contact blocks are equipped with screw type connecting terminals delivered open,
1SBC573794F0302

protected against accidental direct contact and bear the corresponding function marking.

For contactors Auxiliary contacts Type Order code Pkg Weight


qty (1 pce)

CA5-40E kg

Front-mounted instantaneous auxiliary contact blocks, 1-pole


UA16 ... UA110 1 0 – – CA5-10 1SBN010010R1010 10 0.014
0 1 – – CA5-01 1SBN010010R1001 10 0.014
– – 1 0 CC5-10 1SBN010011R1010 10 0.014
– – 0 1 CC5-01 1SBN010011R1001 10 0.014

Front-mounted instantaneous auxiliary contact blocks, 4-pole


UA16 ... UA30 2 2 – – CA5-22M 1SBN010040R1122 2 0.060
3 1 – – CA5-31M 1SBN010040R1131 2 0.060
1 3 – – CA5-13M 1SBN010040R1113 2 0.060
0 4 – – CA5-04M 1SBN010040R1104 2 0.060
1SBC573752F0301

1 1 1 1 CA5-11/11M 1SBN010040R1118 2 0.060


UA50 ... UA110 2 2 – – CA5-22E 1SBN010040R1022 2 0.060
3 1 – – CA5-31E 1SBN010040R1031 2 0.060
4 0 – – CA5-40E 1SBN010040R1040 2 0.060
CAL5-11 0 4 – – CA5-04E 1SBN010040R1004 2 0.060
1 1 1 1 CA5-11/11E 1SBN010040R1018 2 0.060

Side-mounted instantaneous auxiliary contact blocks, 2-pole


UA16 ... UA75 1 1 – – CAL5-11 1SBN010020R1011 2 0.050
UA95, UA110, GAF185...GAF2050 1 1 – – CAL18-11 1SFN010720R1011 2 0.050
For each contactor type, refer to "Accessory fitting details" table.
Note:
-- The front-mounted auxiliary contact blocks provided for the UA75 contactors can be used with the GA and GAE types
-- The CAL auxiliary contact blocks can be used with GA contactors:
GA75-10-00: 2 x CAL5-11 blocks
GA75-10-11: 1 x CAL5-11 block
GAE75-10-00: 1 x CAL5-11 block
1SFC101033F0201

GAE75-10-11: no add-on block.


-- The CAL auxiliary contact blocks can be used with UA..RA contactors. See "Accessory fitting details" for this contactor type.

CAL18-11
1SBC101520S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/273


Auxiliary contact blocks

Technical data

03
Front mounted Side mounted
Types 1-pole CA5, 1-pole CC5, 4-pole CA5 CAL5-11 CAL18-11, CAL18-11B
Contact utilization characteristics according to IEC
Standards IEC 60947-5-1 and EN 60947-5-1
Rated insulation voltage Ui acc. to IEC 60947-5-1 690 V
Rated operational voltage Ue max. 24...690 V AC
Conventional thermal current Ith - θ ≤ 40 °C 16 A
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6A
220-240 V 50/60 Hz 4A
380-440 V 50/60 Hz 3A
500-690 V 50/60 Hz 2A
Making capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Breaking capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 6 A / 144 W
48 V DC 2.8 A / 134 W
72 V DC 1 A / 72 W
110 V DC 0.55 A / 60 W
125 V DC 0.55 A / 69 W
220 V DC 0.3 A / 66 W
250 V DC 0.3 A / 75 W
Short-circuit protection device gG type fuse 10 A
Rated short-time withstand current Icw for 1.0 s 100 A
θ = 40 °C for 0.1 s 140 A
Minimum switching capacity
A40 … A75 contactors 17 V / 1 mA –
with failure rate acc. to IEC 60947-5-4 ≤ 10-7 –
A95 … A110 contactors 24 V / 50 mA – 24 V / 50 mA (0.5 million of operating cycles)
with failure rate acc. to IEC 60947-5-4 – – ≤ 10-6
Power dissipation per pole at 6 A 0.1 W 0.15 W
Mechanical durability Number of operating cycles 10 millions (UA16 … UA75) 10 millions 5 millions (UA95 ... UA110)
3 millions (UA95 … UA110) 3 millions (GAF185 ... GAF750)
0.5 million (GAF1250 ... GAF2050)
Max. switching frequency 3600 cycles/h
Electrical durability Number of operating cycles see "Electrical durability" curves
Max. switching frequency AC-15 1200 cycles/h
DC-13 900 cycles/h

Contact utilization characteristics according to UL / CSA


Standards UL 508, CSA C22.2 N°14
Max. operational voltage 600 V AC, 250 V DC
Pilot duty A600, Q300
AC thermal rated current 10 A

Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x
1...4 mm²
2x
1...4 mm²
Flexible with ferrule 1x
0.75...2.5 mm²
2x
0.75...2.5 mm²
l L
Lugs L≤
7.7 mm 8 mm
l>
3.7 mm 3.7 mm
Tightening torque 1 Nm
Degree of protection Terminals IP20
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Screw terminals Delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
1SBC101522S0201 - Rev. B

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3/274 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contact blocks for severe industrial environments

The auxiliary contact blocks are used for the operation of auxiliary and control circuits for severe
03

industrial environments.
Types of auxiliary contact blocks for front mounting:
• CE5 1-pole block, instantaneous with N.O. contact or N.C. contact, designed in 2 protection
1SBC581011F0301

versions:
-- CE5-.. D with built-in microswitch IP40, degree of protection (IP20 on terminals)
-- CE5-.. W with built-in microswitch IP67, degree of protection (IP20 on terminals).
Types of auxiliary contact blocks for side mounting:
CE5-01W • CEL18 1-pole block with built-in microswitch IP67 degree of protection (IP20 on terminals).
Instantaneous N.O. or N.C. contact.
For clipping onto the right- and/or left-hand side of the contactors.
The auxiliary contact blocks are equipped with screw type connecting terminals delivered open,
protected against accidental direct contact and bear the corresponding function marking.

For contactors Auxiliary contacts Type Order code Pkg Weight


qty (1 pce)

kg

Front-mounting instantaneous auxiliary contact blocks, 1-pole


UA16 ... UA75 1 – – – CE5-10D0.1 1SBN010015R1010 1 0.020
– 1 – – CE5-01D0.1 1SBN010015R1001 1 0.020
1 – – – CE5-10D2 1SBN010017R1010 1 0.020
– 1 – – CE5-01D2 1SBN010017R1001 1 0.020
1 – – – CE5-10W0.1 1SBN010016R1010 1 0.020
– 1 – – CE5-01W0.1 1SBN010016R1001 1 0.020
1 – – – CE5-10W2 1SBN010018R1010 1 0.020
– 1 – – CE5-01W2 1SBN010018R1001 1 0.020
Side-mounting instantaneous auxiliary contact blocks, 1-pole microswitch auxiliary
contact N.O. or N.C.
UA95, UA110 1 0 – – CEL18-10 1SFN010716R1010 1 0.050
GAF185 ... GAF2050
UA95, UA110 0 1 – – CEL18-01 1SFN010716R1001 1 0.050
GAF185 ... GAF2050
For each contactor type, refer to "Accessory fitting details" table.
Note: The front-mounted auxiliary contact blocks provided for the UA contactors can be used with the GA and GAE types.
The side-mounted auxiliary contact blocks provided for the UA95, UA110 contactors can be used with the GAF types.

1SBC101577S0201 - Rev. C

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ABB MOTOR PROTECTION AND CONTROL 3/275


Auxiliary contact blocks

Technical data

03
Front-mounted Side-mounted
Types 1-pole CE5-..0.1 1-pole CE5-..2 CEL18-10, CEL18-01
Contact utilization characteristics according to IEC
Standards IEC 60947-5-1 and EN 60947-5-1
Rated insulation voltage Ui acc. to IEC 60947-5-1 250 V
Rated operational voltage Ue max. 125 V 250 V 125 V
Conventional thermal current Ith - θ ≤ 40 °C 0.1 A 2A 0.1 A
Ie / Rated operational current AC-14 AC-15 AC-14
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 0.1 A 2A 0.1 A
220-240 V 50/60 Hz – 2A –
Making capacity acc. to IEC 60947-5-1 6 x Ie AC-14 10 x Ie AC-15 6 x Ie AC-14
Breaking capacity acc. to IEC 60947-5-1 6 x Ie AC-14 10 x Ie AC-15 6 x Ie AC-14
Ie / Rated operational current DC-12
acc. to IEC 60947-5-1 24 V DC 0.1 A 2A 0.1 A
48 V DC 0.1 A 1A 0.1 A
72 V DC 0.1 A 0.3 A 0.1 A
110 V DC 0.1 A 0.2 A 0.1 A
125 V DC – 0.2 A –
220 V DC – 0.1 A –
Short-circuit protection device 0.1 A (FF type fuses) (1) 10 A (FF type fuses) (1) 0.1 A (FF type fuses) (1)
Minimum switching capacity
A40 … A75 contactors 3 V / 1 mA 17 V / 1 mA 3 V / 1 mA
With failure rate acc. to IEC 60947-5-4 – ≤ 10-7 –
A95 … A110 contactors 3 V / 1 mA 17 V / 1 mA –
With failure rate acc. to IEC 60947-5-4 – ≤ 10-7 –
Mechanical durability Number of operating cycles 5 millions for CE5-..D0.1 5 millions for CE5-..D2 1 million
2.5 millions for CE5-..W0.1 2.5 millions for CE5-..W2 –
Max. switching frequency 3600 cycles/h 1200 cycles/h
Electrical durability Number of operating cycles 2.5 millions for CE5-..D0.1 1 million for CE5-..D2 0.7 millions
0.7 millions for CE5-..W0.1 0.3 millions for CE5-..W2
Max. switching frequency AC-14, 1200 cycles/h
AC-15
DC-12 900 cycles/h

Contact utilization characteristics according to UL / CSA


Standards UL 508, CSA C22.2 N°14
Max. operational voltage 125 V AC / 110 V DC 250 V AC / 220 V DC 125 V
Pilot duty
AC thermal rated current 0.1 A 2A 0.1 A

Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x1...4 mm²
2x1...4 mm²
Flexible with ferrule 1x0.75...2.5 mm²
2x0.75...2.5 mm²
l L
Bars or lugs L≤7.7 mm
l>3.7 mm
Connection capacity acc. to UL/CSA 1 or 2 x
AWG 18...14
Tightening torque 1 Nm
Degree of protection Terminals IP20
acc. to IEC 60947-1 / EN 60947-1 Microswitches IP40 for CE5-..D0.1 IP40 for CE5-..D2 IP67
and IEC 60529 / EN 60529 IP67 for CE5-..W0.1 IP67 for CE5-..W2
Screw terminals Delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
(1) or HRC fuses for very fast action (6.3 x 32 mm size).
1SBC101584S0201

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3/276 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contacts
Electrical durability

Electrical durability for AC-15 utilization category


03

AC-15 utilization category according to IEC 60947-5-1 / EN 60947-5-1:


• making current: 10 x Ie with cos ϕ = 0.7 and Ue
• breaking current: Ie with cos ϕ = 0.4 and Ue.
These curves represent the electrical durability of the built-in or add-on auxiliary contacts, in relation to the breaking current.
The curves have been drawn for resistive and inductive loads up to 690 V, 40...60 Hz.

30
• 1-pole and 4-pole CA5,
20
1-pole CC5,
10
2-pole CAL5 and CAL18 add-on auxiliary contacts.
5
3
Million operating cycles

2.7
2 Example:
1
Breaking current = 1.2 A
On the opposite curve at intersection "O" 1.2 A
0.5
0.3
the corresponding value for the electrical durability is
0.2 approximately 2.7.106 operating cycles.
0.1
0.02 0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10
1.2
Breaking current (A)

Electrical durability for DC-13 utilization category


DC-13 utilization category according to IEC 60947-5-1 / EN 60947-5-1: making and breaking current = Ie with Ue value.

• 1-pole and 4-pole CA5,


100
1-pole CC5,
70 6
1.10 cycles
50 2-pole CAL5 and CAL18 add-on auxiliary contacts.
6
3.10 cycles
Breaking power (W)

20
6
10.10 cycles Example:
10 Control of DC electro-magnet: Ue voltage = 72 V DC and
5 breaking power = 70 W.
On the opposite curve at intersection "O" 72 V / 70 W
2 the corresponding value for the electrical durability is
1 approximately 2.106 operating cycles.
10 20 24 50 72 100 200 250 500
Voltage (V)
1SBC100238S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/27 7


Add-on auxiliary contacts
Terminal marking and positioning

1-pole auxiliary contacts

03
-1 -3
-1 -3
NC NO
NC NO

-2 -4
-2 -4

CA5-10 CE5-01, CEL18-01 CE5-10, CEL18-10


CA5-01

-5 -7

NC NO

-6 -8

CC5-01 CC5-10

2-pole auxiliary contacts

13X / 21X / 31X / 43X /


44X 32X 22X 14X

NO NC NC NO

14X / 22X / 32X / 44X /


43X 31X 21X 13X

CAL5-11, CAL18-11 CAL5-11, CAL18-11


(Left-side (Right-side mounted)
mounted)
17X / 25X / 35X / 47X /
48X 36X 26X 18X

NO NC NC NO

18X / 26X / 36X / 48X /


47X 35X 25X 17X

CCL5-11 CCL5-11
(Left-side (Right-side mounted)
mounted)

4-pole auxiliary contacts

11 21 31 41 21 31 41 51

NC NC NC NC NC NC NC NC

12 22 32 42 22 32 42 52

CA5-04E CA5-04M

13 21 31 43 21 31 43 53

NO NC NC NO NC NC NO NO

14 22 32 44 22 32 44 54

CA5-22E CA5-22M
13 21 33 43 21 33 43 53

NO NC NO NO NC NO NO NO

14 22 34 44 22 34 44 54

CA5-31E CA5-31M

13 23 33 43 21 31 41 53

NO NO NO NO NC NC NC NO

14 24 34 44 22 32 42 54

CA5-40E CA5-13M

13 21 35 47 21 33 45 57
1SBC101586S0201 - Rev. A

NO NC NC NO NC NO NC NO

14 22 36 48 22 34 46 58

CA5-11/11E CA5-11/11M

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3/278 ABB MOTOR PROTECTION AND CONTROL


Electronic timers

TEF5 frontal electronic timers are used for realizing timing function and are available in ON-delay
03

and OFF-delay versions.


Compact solution in cabinet compared to separate timers
TEF5 electronic timers are front-mounted and locked on contactors.
A mechanical indicator allows to show the state of the contactor.
TEF5 electronic timers are supplied by direct wiring to the coil terminals A1 - A2 of the contactor
or contactor relay. A varistor is integrated on the timer to offer a built-in protection against
1SBC101396F0014

surges in the contactor coil.


Available for a wide control voltage range 24...240 V AC/DC
TEF5-ON or TEF5-OFF allow time-delayed functions up to 100 s in 3 distinct time ranges, indepen-
TEF5-OFF dently of the control system. The time delay ranges are selected by a switch and the time delay
can be adjusted by means of a rotary switch. The timing function is activated by closing or open-
ing the device on which the timer is mounted. The OFF-delay version operates without additional
control supply.

For contactors, Time delay Delay Rated control Auxiliary Type Order code Weight
contactor relays range type circuit voltage contacts
selected by Uc Pkg
switch (1 pce)
V 50/60 Hz or DC kg
UA16 ... UA75 0.1...1 s ON-delay 24...240 1 1 TEF5-ON 1SBN020312R1000 0.065
GA75, GAE75 1...10 s OFF-delay 24...240 1 1 TEF5-OFF 1SBN020314R1000 0.065
10...100 s

1SBC101675S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/279


Electronic timers
Technical data

Contact utilization characteristics according to IEC

03
Types TEF5-ON TEF5-OFF
Standards IEC 60947-5-1 and EN 60947-5-1
Rated insulation voltage Ui
acc. to IEC 60947-5-1 400 V
Rated impulse withstand voltage Uimp 4 kV
Rated operational voltage Ue max. 240 V
Rated frequency (without derating) 50 / 60 Hz
Conventional thermal current Ith - θ ≤ 40 °C 5A
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 3A
220-240 V 50/60 Hz 1.5 A
Making capacity 10 x Ie AC-15 acc. to IEC 60947-5-1
Breaking capacity 10 x Ie AC-15 acc. to IEC 60947-5-1
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 1 A / 24 W

Short-circuit protection device gG type fuse 6A


Rated short-time withstand current Icw for 1.0 s 8 A
θ = 40 °C for 0.1 s 8 A
Minimum switching capacity 12 V / 3 mA
with failure rate acc. to IEC 60947-5-4 24 V DC 10-7
Power dissipation per pole at 3 A 0.1 W
Function diagram ON-delay OFF-delay
150 ms 1s
min. min.
Uc (A1 - A2) Uc (A1 - A2)
100 ms 100 ms
min. min.
N.O. (67 - 68) N.O. (67 - 68)

N.C. (55 - 56) N.C. (55 - 56)

t t

Bistable relay inside.


Before use, once apply Uc then switch it off in order to initialize position of the contacts.
Control circuit voltage
AC control voltage Rated control circuit voltage Uc 24...240 V AC
50/60 Hz Average consumption 1.5 mA RMS 1 mA RMS
DC control voltage Rated control circuit voltage Uc 24...240 V DC
Average consumption 1.5 mA 1 mA
Rated frequency limits 50 / 60 Hz
Supply voltage range 0.85...1.1 x Uc (at θ ≤ 70 °C)
Overvoltage protection Varistor included
Time delay range (t) selected by switch 0.1...1 s
1...10 s
10...100 s
On-load reiteration accuracy under constant conditions ≤1%
Minimum ON period 0.1 s 1s
Recovery time 0.15 s 0.1 s
Ambient air temperature Operation -25 °C ... +70 °C
Storage -40 °C ... +80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Maximum operating altitude 2000 m
Mounting positions Acc. to mounting positions permitted on contactors or contactor relays
Shock withstand 1/2 sinusoidal shock for 11 ms: no change in contact position
acc. to IEC 60068-2-27 and EN 60068-2-27 Same as contactor or contactor relay
(Mounting position 1)
Mechanical durability
Number of operating cycles 5 millions operating cycles
Max. switching frequency 3600 cycles/h 1800 cycles/h
Max. electrical switching frequency
AC-15 1200 cycles/h
DC-13 900 cycles/h
1SBC101674S0201 - Rev. A

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3/280 ABB MOTOR PROTECTION AND CONTROL


Electronic timers
Technical data

Connecting characteristics
03

Connection capacity (min. ... max.)


Rigid solid 1 x 1...2.5 mm²
2 x 1...2.5 mm²
Flexible with non insulated ferrule 1 x 0.75...2.5 mm²
2 x 0.75...2.5 mm²
Flexible with insulated ferrule 1 x 0.75...2.5 mm²
2 x 0.75...1.5 mm²
l L
Lugs L ≤ 8 mm
l > 3.7 mm
Stripping length 10 mm
Tightening torque 1 N.m / 9 lb.in
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 IP20
Screw terminals Delivered in open position, screws of unused terminals should be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
Terminal Marking 55 NC 67 NO 55 NC 67 NO
A1 A1

KM1 KM1

A2 A2
56 NC 68 NO 56 NC 68 NO

1SBC101674S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/281


Notes

03

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3/282 ABB MOTOR PROTECTION AND CONTROL


Mechanical and electrical interlock units

When mounted between two contactors, the mechanical interlock unit prevents one of the con-
03

tactors from closing as long as the other contactor is closed.


VE interlock units are used for mechanical and electrical interlocking of two AC or DC operated
contactors mounted side by side.
1SBC101429F0014

For contactors Mounting Type Order code Pkg Weight


qty (1 pce)
kg

Mechanical and electrical interlock units for two horizontal mounted contactors
VE5-2 GA75, GAE75 Rail mounting VE5-2 1SBN030210R1000 1 0.146

1SBC101525S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/283


Mechanical and electrical interlock units

Technical data

03
Types VE5-2
Contact utilization characteristics according to IEC
Standards IEC 60947-5-1 and EN 60947-5-1
Rated insulation voltage Ui acc. to IEC 60947-5-1 690 V
Rated operational voltage Ue max. 24...690 V
Conventional thermal current Ith - θ ≤ 40 °C 16 A
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 50/60 Hz 6A
220-240 V 50/60 Hz 4A
380-440 V 50/60 Hz 3A
500-690 V 50/60 Hz 2A
Making capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Breaking capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 6A
48 V DC 2.8 A
72 V DC 1A
125 V DC 0.55 A
250 V DC 0.3 A
Short-circuit protection device - gG type fuse 10 A
Rated short-time withstand current Icw for 1.0 s 100 A
θ = 40 °C for 0.1 s 140 A
Power dissipation per pole at 6 A 0.15 W
Mechanical durability
Number of operating cycles 5 millions operating cycles
Max. switching frequency 600 cycles/h

Utilization characteristics according to UL/CSA


Standards UL 508, CSA C22.2 N°14
Max. operational voltage 600 V

Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x 1...4 mm²
2x 1...4 mm²
Flexible with ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
l L
Lugs L< 8 mm
l> 3.5 mm
Tightening torque
Recommended 1 Nm
Max. 1.2 Nm
Degree of protection IP20
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Screw terminals delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
Terminal marking 01 01
NC NC
E0085D1

02 02

Technical note: when, during switching, the arc time is estimated to more than 40 ms, the closing signal of one of the two contactors must be delayed with respect to the open-
ing signal of the other contactor in order to prevent a short-circuit.
Use a TEF5 electronic timer according to application use with time lapse for GA75, GAE75 contators.
1SBC101331S0201 - Rev. B

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3/284 ABB MOTOR PROTECTION AND CONTROL


CA5, CE5, CAL, CEL18 and TEF5 fitting details
03

Many configurations are possible depending on whether these are front-mounted or side-mounted.
Contactor Main Built-in Front-mounted accessories Electronic timer Side-mounted accessories
types poles auxiliary Auxiliary contact blocks Auxiliary contact blocks Interlock unit
contacts

1-pole CA5 2-pole CAL


1-pole CE5 4-pole CA5 TEF5 1-pole CEL18 VE5

UA contactors
UA16 ... UA26 3 0 1 0 1 to 4 x CA5 or 1 x 4-pole CA5 or 1 x TEF5 + 1 to 2 x CAL5-11 –
1 to 2 x CE5 max. (1) + 1 x 1-pole CA5 or CE5 (1) + 1 x 1-pole CA5 – –
UA30 3 0 1 0 1 to 5 x CA5 or 1 x 4-pole CA5 or 1 x TEF5 + 1 to 2 x CAL5-11 –
1 to 3 x CE5 max. (1) + 1 x 1-pole CA5 or CE5 (1) + 1 x 1-pole CA5 – –
UA50 ... UA75 3 0 0 0 1 to 6 x CA5 or 1 x 4-pole CA5 or 1 x TEF5 + 1 to 2 x CAL5-11 –
1 to 5 x CE5 max. (2) + 2 x 1-pole CA5 or CE5 (1) + 2 x 1-pole CA5 – –
3 0 1 1 1 to 6 x CA5 or 1 x 4-pole CA5 or 1 x TEF5 + 1 x CAL5-11 –
1 to 5 x CE5 max. (2) + 2 x 1-pole CA5 or CE5 (1) + 2 x 1-pole CA5 – –
UA95, UA110 3 0 0 0 1 to 6 x CA5 or 1 x 4-pole CA5 – + 1 to 2 x CAL18-11 –
1 to 5 x CE5 max. (2) + 2 x 1-pole CA5 or CE5 (1) – or 1 to 2 x CEL18 –
3 0 1 1 1 to 6 x CA5 or 1 x 4-pole CA5 – + 1 x CAL18-11 –
1 to 5 x CE5 max. (2) + 2 x 1-pole CA5 or CE5 (1) – or 1 x CEL18 –

UA..RA contactors
UA16-30-10RA 3 0 1 0 – – – + 1 x CAL5-11 –
UA26-30-10RA 3 0 1 0
UA30-30-10RA 3 0 1 0 1 x CA5 – – + 1 to 2 x CAL5-11 –
1 x CE5
UA50-30-00RA 3 0 0 0 1 to 2 x CA5 – – + 1 to 2 x CAL5-11 –
UA63-30-00RA 3 0 0 0 1 to 2 x CE5
UA75-30-00RA 3 0 0 0
UA95-30-00RA 3 0 0 0 1 to 2 x CA5 – – + 1 to 2 x CAL18-11 –
UA110-30-00RA 3 0 0 0 1 to 2 x CE5 – – or 1 to 2 x CEL18 –

GA75, GAE75 contactors


GA75 1 0 0 0 1 to 6 x CA5 or 1 x 4-pole CA5 or 1 x TEF5 + 1 to 2 x CAL5-11 or 1 x VE5-2
1 to 5 x CE5 max. (2) + 2 x 1-pole CA5 or CE5 (2) + 2 x 1-pole CA5 – + 1 x CAL5-11
1 0 1 1 1 to 6 x CA5 or 1 x 4-pole CA5 or 1 x TEF5 + 1 x CAL5-11 or 1 x VE5-2
1 to 5 x CE5 max. (2) + 2 x 1-pole CA5 or CE5 (2) + 2 x 1-pole CA5 – –
GAE75 1 0 0 0 1 to 6 x CA5 or 1 x 4-pole CA5 or 1 x TEF5 + 1 x CAL5-11 or 1 x VE5-2
1 to 5 x CE5 max. (2) + 2 x 1-pole CA5 or CE5 (2) + 2 x 1-pole CA5 – –
1 0 1 1 1 to 6 x CA5 or 1 x 4-pole CA5 or 1 x TEF5 – –
1 to 5 x CE5 max. (2) + 2 x 1-pole CA5 or CE5 (2) + 2 x 1-pole CA5 – –
Notes regarding combination of CE5 with other accessories:
(1) The total number of N.O. or N.C. CE5 and other additional N.C. CA5 auxiliary contacts is limited to 3. CES auxiliary contacts not allowed in mounting position 5.
(2) The total number of N.O. or N.C. CE5 and other additional N.C. CA5 auxiliary contacts is limited to 5. 1SBC101585S0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/285


Function markers
Mounting piece

BA5-50 Function markers

03
Set of 50 function markers designed to be clipped onto the front face of devices. Details can be
added to these markers using a ball point pen, indelible felt-tip pen or pentel white.
Self-adhesive labels (not supplied) can also be added to them.
Marker dimensions: 7 x 19 mm (0.276" x 0.748").

For contactors Type Order code Pkg Weight


1SBC575874F0301

qty (1 pce)
kg
UA, UA..RA and accessories BA5-50 1SBN110000R1000 1 0.017
BA5-50 GA75, GAE75

BP16 Mounting piece


Mounting piece for screw fixing (M4, not supplied) of UA, UA..RA series contactors indicated in
the table below.
1SBC586724F0302

Easy handling of screwdrivers and screw driving.


Add-on mounting piece on contactor's rear face, offering a wide fixing facility.

For contactors Type Order code Pkg Weight


qty (1 pce)
kg
UA16, UA16..RA BP16 1SBN111403R1000 100 0.141

BP16

35 1.38" ø 4.5 0.18"


M4 8-32 UNC
84 3.31"

1SBC101531S0201 - Rev. B

4.5 0.18" 4.5 0.18"

Drilling plan for UA16, UA16..RA contac-


tors with BP16

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3/286 ABB MOTOR PROTECTION AND CONTROL


Surge suppressors for contactor coils

(V) The operation of inductive circuits causes overvoltages, in particular on opening of the contactor coil.
03

1000
The electromagnetic energy stored in the coil during contactor closing is restored on opening in
T (µs)
0 100
the form of surges, the slope and amplitude of which may rise to several kilovolts. A number of
1000
drawbacks are observed ranging from interference on the electronic devices to breakdown of in-
sulators and even destruction of certain sensitive components.
0 100 The graph opposite reproduces the oscillogram showing voltage discharges at the terminals of a
42 V / 50 Hz coil without peak clipping. The coil was switched by 8 series-connected poles of a
A 884D

contactor relay.
Following a burst of discharges with a very steep slope a damped oscillation emerges with a peak
value of 3500 V.
Overvoltage Factor
The overvoltage factor k is defined as the ratio of the maximum overvoltage peak value Ûs to the
peak value Ûc of the coil rated control voltage Uc:
Ûs max. Ûs max. Ûs max.
1SBC574001F0301

k = in DC: k = or in AC: k =
Ûc Uc Uc√2

3500
For example the following is obtained for the above graph: k = ≈ 60
RV5/50 42 √2

To reduce the harmful effects of these overvoltages, ABB has developed a range of surge suppres-
sors designed to reduce the k factor defined above and to limit or even completely eliminate the
high pre-damping voltage frequencies.
Each case is different, but the technical data tolerances and the generous sizing of parts have en-
abled us to reduce the number of variants.
We have chosen the following solutions: transil diodes, varistors and RC blocks.
Note: A varistor is a resistor whose value decreases to a very large extent when a certain voltage is
1SBC573891F0301

applied at its terminals.

For contactors Rated control circuit Type Order code Pkg Weight
voltage qty
RC5-1/50
Uc (1 pce)
V AC DC kg
UA, UA..RA 24...50 ● ● RV5/50 1SBN050010R1000 2 0.015
GA75, GAE75 50...133 ● ● RV5/133 1SBN050010R1001 2 0.015
110...250 ● ● RV5/250 1SBN050010R1002 2 0.015
250...440 ● ● RV5/440 1SBN050010R1003 2 0.015
UA, UA..RA 24...50 ● – RC5-2/50 1SBN050200R1000 2 0.015
GA75 50...133 ● – RC5-2/133 1SBN050200R1001 2 0.015
110...250 ● – RC5-2/250 1SBN050200R1002 2 0.015
250...440 ● – RC5-2/440 1SBN050200R1003 2 0.015
GAE75 12...32 – ● RT5/32 1SBN050020R1000 2 0.015
25...65 – ● RT5/65 1SBN050020R1001 2 0.015
50...90 – ● RT5/90 1SBN050020R1002 2 0.015
77...150 – ● RT5/150 1SBN050020R1003 2 0.015
150...264 – ● RT5/264 1SBN050020R1004 2 0.015
1SBC101527S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/287


Surge suppressors for contactor coils

Technical data

03
Varistor RV5/50 RV5/133 RV5/250 RV5/440
Rated control circuit voltage Uc 24...50 V AC 50...133 V AC 110...250 V AC 250...440 V AC
24...50 V DC 50...133 V DC 110...250 V DC 250...440 V DC
Residual overvoltage (clipping voltage) 132 V AC 270 V AC 480 V AC 825 V AC
132 V DC 270 V DC 480 V DC 825 V DC
Opening time growth factor 1.1...1.5
Operating temperature -20...+70 °C
Connection to the coil terminals (parallel mounting) Clip-on for both fixing and connection.
Fixing Clipped onto the top part of the contactor base without change in contactor overall dimensions.
Advantages High energy absorption: good damping - Unpolarized system.
Drawback Clipping as from Uvdr*, thus voltage front up to this point.
*Uvdr = Varistor operating voltage (voltage dependent resistor), tolerance ± 10 %.

RC type RC5-2/50 RC5-2/133 RC5-2/250 RC5-2/440


Rated control circuit voltage Uc 24...50 V AC 50...133 V AC 110...250 V AC 250...440 V AC
Residual overvoltage (clipping voltage) 2 to 3 x Uc max.
Opening time growth factor 1.2...1.3
Operating temperature -20...+70 °C
Connection to the coil terminals (parallel mounting) Clip-on for both fixing and connection.
Fixing Clipped onto the top part of the contactor base without change in contactor overall dimensions.
Advantages Very fast clipping - Attenuation of steep fronts and thus of high frequencies. No operating delays.

Transil diode RT5/32 RT5/65 RT5/90 RT5/150 RT5/264


Rated control circuit voltage Uc 12...32 V DC 25...65 V DC 50...90 V DC 77...150 V DC 150...264 V DC
Residual overvoltage (clipping voltage) 50 V DC 100 V DC 150 V DC 210 V DC 390 V DC
Opening time growth factor 1.5...3
Operating temperature -20...+70 °C
Connection to the coil terminals (parallel mounting) Clip-on for both fixing and connection.
Fixing Clipped onto the top part of the contactor base without change in contactor overall dimensions.
Advantages Good energy absorption - Unpolarized system - Simple, reliable system.
Drawback A certain delay on drop out which does not however reduce contactor breaking capacity.

Wiring diagrams
A1 A1 A1
E0735D

E0734D

E0733D

A2 A2 A2
Varistor RC type Transil diode

Dimensions

The add-on block does not increase the


E0844D

contactor overall dimensions


1SBC101335S0201 - Rev. A

RV5, RC5, RT5

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3/288 ABB MOTOR PROTECTION AND CONTROL


Interface relays

RA5-1 interface relay is designed to receive 24 V DC signals delivered by PLC’s or other sources
03

1SBC101005F0014

with a low output power and to restore them with sufficient power to operate the coils of the
relevant contactors.
RA5-1 interface relay is made up of a miniature electromechanical relay equipped with a
N.O. contact and with a low consumption 24 V DC coil.
The interface relay coil is controlled by the PLC while the N.O. contact ensures switching of the
power contactor.
RA5-1
Coil switching gives rise to overvoltages which have adverse effects on the electronic devices,
insulators and, more generally, on component lifetime. The RA5-1 is equipped with surge
suppressors:
• on the 24 V DC relay coil via a diode,
• on the power contactor coil via a varistor.
Furthermore, the RA5-1 is protected against relay pole reversal by a diode inserted between the E1
and E2 input terminals.

For contactors Coil voltages Rated control circuit Type Order code Pkg Weight
voltage qty (1 pce)
Uc
V 50/60 Hz V DC kg
UA, UA..RA 24...250 24 RA5-1 1SBN060300R1000 1 0.050
GA75 RA5-1 1SBN060300T1000 10 0.050

1SBC101528S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/289


Interface relays

Technical data

03
Type RA5-1
Utilization characteristics according to IEC
Standards IEC 60255-5
Rated insulation voltage Ui acc. to IEC 60947-4-1 250 V AC
Ambient air temperature
In free air operation at Uc = 24 V DC (between E1 and E2) -25…+70 °C
from 0.85 to 1.1 x Uc -25…+55 °C
Storage -40…+70 °C
Climatic withstand Complies with that of associated contactors
Maximum operating altitude 3000 m
Mounting positions No limitation
Fixing Using the contactor A1 and A2 teminal connecting parts
Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x 1...4 mm²
2x 1...4 mm²
Flexible with ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
l L
Lugs L< 8 mm
l> 3.5 mm
Tightening torque
Recommended 1 Nm
Max. 1.2 Nm
Degree of protection Protection against direct contact in acc. with EN 50274
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529 RA5-1 wired and mounted on the associated contactor
Screw terminals Delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
Working data
Surge suppression
For contactor coil Varistor
For interface relay coil Diode
Protection against polarity reversal between terminals E1 and E2 Diode
Interface relay operating time Closing and drop-out ≤ 10 ms
Total operating time, interface relay + contactor
Between energization and: N.O. contact closing 20…37 ms
N.C. contact opening 17…32 ms
Between de-energization and: N.O. contact opening 17…25 ms
N.C. contact closing 20…28 ms
Electrical input data
Control voltage (E1 and E2 terminals) Uc
Rated value 24 V DC
Max. range at ambient temperature 20 °C 19…30 V DC
Max. consumption for Uc = 24 V DC, θ = 20 °C 0.3 W
"0" status (relay open) for Uc ≤ 2.4 V DC
for Ic < 1 mA
"1" status (relay closed) for Uc ≥ 19 V DC
Max. short supply interruption immunity time 2 ms
Electrical output data
Switching voltage (A0 and A2 terminals) ≤ 250 V AC
Electrical durability
Number of operating cycles 2 millions (600 cycles/h) on UA16(RA) ... UA75(RA), GA75, GAE75 contactors
0.5 million (600 cycles/h) on UA95(RA) and UA110(RA) contactors
Connection
PLC
The "E1+" and "E2-" input terminals must be connected, according to their polarity, to the PLC output.
Output The RA5-1 is equipped with two terminal pads for connection to the A1 and the A2 terminals of the
Uc – +
≤ 250 V AC 24 V DC contactor coil.
A0 A2 E2 – E1 +
This coil is supplied between the A0 and the A2 terminals of the RA 5-1.
Mounting: terminals pads clamped inside the contactor coil terminals.
RA 5-1
1SBC101337S0201 Rev. A

A1
KM1
E0742DG

A2

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3/290 ABB MOTOR PROTECTION AND CONTROL


Mechanical latching units

For converting standard contactors into latched contactors.


03

The WB75-A block contains a mechanical latching device with electromagnetic impulse unlatching
1SBC565483F0301

(AC or DC) or manual unlatching.


Captive screw type connecting terminals, built-in cable clamps, M3.5 (+,-) pozidriv 2 screw with
screwdriver guidance; delivered untightened and protected against accidental direct ­contact.
Operation
WB75-A After closing, the contactor continues to be held in the closed position by the latching mechanism
should the supply voltage fail at the contactor coil terminals.
Contactor opening can be controlled:
• electrically by an impulse (AC or DC) on the WB75-A block coil.
(the coil is not designed to be permanently energized)
• manually by pressing the pushbutton on the front face of the WB75-A block.
Mounting
The WB75-A block is clipped onto the front face of the 1-stack contactor where it takes up two
slots. The two other slots may accept CA5... single pole auxiliary contacts (1 block on each side of
the mechanical latch).
E2676D

E1 E2
For contactors Rated control circuit Type Order code Pkg Weight
voltage qty (1 pce)
Terminal marking Uc
V 50 Hz or DC V 60 Hz kg
UA16 ... UA75, 24 24...28 WB75-A FPTN372726R1001 1 0.120
GA75, GAE75 42 42...48 WB75-A FPTN372726R1002 1 0.120
48 48...55 WB75-A FPTN372726R1003 1 0.120
110 110...127 WB75-A FPTN372726R1004 1 0.120
220...230 220...255 WB75-A FPTN372726R1006 1 0.120
230...240 230...277 WB75-A FPTN372726R1005 1 0.120
380...415 380...440 WB75-A FPTN372726R1007 1 0.120
415...440 440...480 WB75-A FPTN372726R1008 1 0.120

1SBC101526S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/291


Mechanical latching units

Technical data

03
Type WB75-A
Utilization characteristics according to IEC
Rated insulation voltage Ui acc. to IEC 60947-1 690 V
Max. electrical impulse time
On AC coil (with load factor 5 %) 20 s
On DC coil (with load factor 3 %) 8s
Min. electrical impulse time
For latching (energizing of the contactor coil) AC 50 ms (UA, GA contactors)
DC 50 ms (GAE contactors)
For pull-out (energizing of the WB block coil) AC 30 ms (UA, GA contactors)
DC 50 ms (GAE contactors)
Coil operating limits AC or DC supply 0.85…1.1 x Uc
AC control voltage 50/60 Hz
Rated control circuit voltage Uc 24…480 V AC
Coil consumption Average pull-in value 90 VA
Average holding value 60 VA
DC control voltage
Rated control circuit voltage Uc 24…440 V DC
Coil consumption Average pull-in value 110 W
Average holding value 110 W
On contactor closing (latching)
Between coil energization and:
N.O. contact closing No difference with the operation of a contactor without mechanical latching unit
N.C. contact opening No difference with the operation of a contactor without mechanical latching unit
On contactor opening (unlatching)
Between WB coil energization and: N.O. contact opening 5…25 ms
N.C. contact closing 7…28 ms
Mechanical durability
Number of operating cycles 1 million operating cycles
Max. switching frequency 3600 cycles/h with on-load factor of 8 %

Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x 1...4 mm²
2x 1...4 mm²
Flexible with ferrule 1x 0.75...2.5 mm²
2x 0.75...2.5 mm²
l L
Lugs L< 8 mm
l> 3.5 mm
Tightening torque Recommended 1 Nm

Max. 1.2 Nm
Screw terminals Delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
1SBC101333S0201

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3/292 ABB MOTOR PROTECTION AND CONTROL


Additional terminal blocks and other accessories

1SBC580742F0301

Terminal blocks
03

The LD terminal blocks are designed to increase the connecting capacity of the contactor on
which they are fitted and for preparation of the wiring before final connection on the contactor.
LD75 The LD blocks are 3-pole terminal blocks with tunnel terminals.
The LD75 terminal blocks are fixed in the 3 independent slots located above the built-in connectors.

For contactors Type Order code Pkg Weight


qty (1 pce)
kg
UA50(RA) ... UA75(RA) LD75 1SBN073508R1000 1 0.115

Technical data
Types LD75
Rated insulation voltage Ui
acc. to IEC 60947-4-1 690 V
acc. to UL / CSA 600 V
Main terminals

Screw terminals with single connector


10x11 mm
Connection capacity (min. ... max.)
Rigid Solid (≤ 4 mm²) 1x 6...50 mm²
Stranded (≥ 6 mm²) 2x 6...25 mm²
Flexible with ferrule 1x 6...35 mm²
2x 6...16 mm²
Bars 10 mm
Tightening torque 4 Nm
Degree of protection IP10
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Screw terminals Delivered in closed position
M6
Screwdriver type pozidriv 2
Note: The utilization of LD additional terminal blocks leaves the possibility to connect the following cables directly into the
contactor main terminals.

LD75
Possible cross section of rigid cable in the contactor terminals 50 mm²

Terminal enlargements
Enlargement pieces designed to increase the width of the contactor terminal pads in order to
allow larger connections to be mounted.
Sets containing 3 tin plated copper bars fixed by an isolating spacer.
1SFT98000-011C3

For contactors Dimensions Type Order code Pkg Weight


hole Ø bar qty (1 pce)
mm mm kg
LW
UA95, UA110 6.5 15 x 3 LW110 1SFN074307R1000 1 0.100
1SBC101534S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/293


Terminals for control lead connections
1SBC575763F0301

03
Terminals designed to connect the control conductors to the main poles of the UA and
GA contactors and derivative versions.
Accessories clipped into the slots placed above each power terminal connector.
The LK75 are fitted with a pin designed to hold them in place until the connector has been fully
LK75-L clamped with its power cable.
• Degree of protection IP20
• Connecting terminal delivered in open position: cable clamp and M3.5 (+,-) pozidriv 2 screw.
• Cable cross-sectional area:
-- 1 or 2 rigid conductors............................................ 1...4 mm²
1SBC575773F0301

-- 1 or 2 flexible conductors with cable end.......... 0.75...2.5 mm²


• Tightening torque for the LK screw:
-- recommended.......................................................... 1.00 Nm
-- maxi............................................................................ 1.20 Nm

LK75-F
For contactors Type Order code Pkg Weight
qty (1 pce)
kg
Right and left on: LK75-L 1SBN073552R1003 2 0.006
UA50(RA) ... UA75(RA)
GA75, GAE75
Opposite on: LK75-F 1SBN073552R1002 2 0.006
UA50(RA) ... UA75(RA)
GA75, GAE75
Note: The LK terminals provided for the UA contactors can be used with the AM types.

LK positioning

13 0.51" 19 0.75" 13 0.51" 19 0.75"


13 0.51"

11 0.43"

1SBC101535S0201 - Rev. B

LK75-L LK75-F

Main dimensions mm, inches

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3/294 ABB MOTOR PROTECTION AND CONTROL


Connection bar for contactor
1SFC101114F0001

For contactors Type Order code Pkg Weight


03

qty (1 pce)
kg

LP185 Connection bar for contactor


GAF185 LP185 1SFN074712R1000 2 0.300
GAF300 LP300 1SFN075112R1000 2 0.400
GAF460 LP460 1SFN075712R1000 4 0.550
1SFC101117F0001

GAF750 LP750 1SFN076112R1000 4 0.950


GAF1250 LP1250 1SFN076412R1000 4 1.900
GAF1650, GAF2050 LP2050 1SFN076512R1000 4 2.900

LP2050

Maximum continuous current with two parrallel connection strips per pole
Connexion kit (includes 4 pcs of connection strips) Ie max
2 x LP185 220 A
2 x LP300 370 A
1 x LP460 600 A
1 x LP750 800 A
1 x LP1250 900 A
1 x LP2050 1650 A

1SFC101185C0201 - Rev. A

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ABB MOTOR PROTECTION AND CONTROL 3/295


Contactor coils and main contact sets

Contactor coils

03
For contactors Rated control circuit Type Order code Pkg Weight
qty
1SBC573802F0302

voltage (1 pce)
Uc
V 50 Hz V 60 Hz kg
UA16, 24 24 ZA16 1SBN151410R8106 1 0.093
110 110…120 ZA16 1SBN151410R8406 1 0.093
ZA16
220…230 230…240 ZA16 1SBN151410R8006 1 0.093
230...240 240…260 ZA16 1SBN151410R8806 1 0.093
380…400 400…415 ZA16 1SBN151410R8506 1 0.093
400…415 415…440 ZA16 1SBN151410R8606 1 0.093
UA26, UA30, 24 24 ZA40 1SBN152410R8106 1 0.148
110 110…120 ZA40 1SBN152410R8406 1 0.148
220…230 230…240 ZA40 1SBN152410R8006 1 0.148
230...240 240…260 ZA40 1SBN152410R8806 1 0.148
380…400 400…415 ZA40 1SBN152410R8506 1 0.148
400…415 415…440 ZA40 1SBN152410R8606 1 0.148
UA50 … UA75 24 24 ZA75 1SBN153510R8106 1 0.166
GA75 110 110…120 ZA75 1SBN153510R8406 1 0.166
220…230 230…240 ZA75 1SBN153510R8006 1 0.166
230...240 240…260 ZA75 1SBN153510R8806 1 0.166
380…400 400…415 ZA75 1SBN153510R8506 1 0.166
400…415 415…440 ZA75 1SBN153510R8606 1 0.166
UA95, UA110 24 24 ZA110 1SFN154310R8106 1 0.170
110 110…120 ZA110 1SFN154310R8406 1 0.170
220…230 230…240 ZA110 1SFN154310R8006 1 0.170
230...240 240…260 ZA110 1SFN154310R8806 1 0.170
380…400 400…415 ZA110 1SFN154310R8506 1 0.170
400…415 415…440 ZA110 1SFN154310R8606 1 0.170
GAF460 - 24…60 ZAF460 1SFN155770R6806 1 0.525
48…130 48…130 ZAF460 1SFN155770R6906 1 0.525
100…250 100…250 ZAF460 1SFN155770R7006 1 0.525
1SFC101007F0201

250…500 250…500 ZAF460 1SFN155770R7106 1 0.525


GAF750 ... AF1250 - 24…60 ZAF750 1SFN156170R6806 1 1.335
48…130 48…130 ZAF750 1SFN156170R6906 1 1.335
100…250 100…250 ZAF750 1SFN156170R7006 1 1.335
ZAF1650 250…500 250…500 ZAF750 1SFN156170R7106 1 1.335
GAF1650 ... GAF2050 100…250 100…250 ZAF1650 (1) 1SFN156570R7026 1 set 0.900
ZP1650 (2) 1SFN166521R1070 1 0.300
ZAF460, ZAF750 : printed circuit board included.
(1) One set of two coil.
(2) Printed circuit board.

Main contact sets


The contact sets for 3-pole contactors consists of six fixed contacts, three moving contacts,
springs and the required screws.

For contactors Type Order code Pkg Weight


qty (1 pce)
kg
UA50 ZLU50 1SBN163502R1000 1 0.115
UA63 ZLU63 1SBN163702R1000 1 0.145
UA75 ZLU75 1SBN164102R1000 1 0.145
UA95 ZLU95 1SFN164302R1000 1 0.190
UA110 ZLU110 1SFN164502R1000 1 0.190
1SFC101143C0201 - Rev B

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ABB MOTOR PROTECTION AND CONTROL 3/297


Accessories for
EK550, EK1000 4-pole contactors

03
3/298 Auxiliary contact blocks
3/302 Mechanical interlock units, terminal shrouds and connection sets
3/303 Surge suppressors for contactor coils
3/305 Main contact sets - Arc chutes
3/306 Contactor coils
3/404 Voltage code table


For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

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3/298 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contact blocks

The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits.
03

Types of auxiliary contact blocks for standard industrial environments:


• CAL instantaneous with N.O. + N.C. contacts
• CCL N.O. leading contact + N.C. lagging contact.
The auxiliary contact blocks are equipped with screw type connecting terminals delivered open,
E2074D

protected against accidental direct contact, and bear the corresponding function m
­ arking.
Mounting positions of the CAL16-11 Mounting: Screwed onto the right and / or lefthand side of the EK550, EK1000 contactors.

For contactors Number Auxiliary contacts Type Order code Pkg Weight
of blocks qty (1 pce)

kg

2-pole auxiliary contacts N.O. + N.C.


EK 1 1 1 – – CAL16-11A SK829002-A 1 0.050
1 1 1 – – CAL16-11B SK829002-B 1 0.050
1 1 1 – – CAL16-11C SK829002-C 1 0.050
1 1 1 – – CAL16-11D SK829002-D 1 0.050
1 1 – – 1 CCL16-11E (1) SK829002-E 1 0.050
(1) Mounting of CCL16-11E blocks does not allow an additional second block to be added on top of it.
All DC operated EK contactors are equipped with one CCL16-11E on the right side.

1SFC101221C0201

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ABB MOTOR PROTECTION AND CONTROL 3/299


Auxiliary contact blocks

Technical data

03
Types 2-pole CAL 16-11, 2-pole CCL 16-11
Contact utilization characteristics according to IEC
Standards IEC 60947-5-1 and EN 60947-5-1
Rated insulation voltage Ui acc. to IEC 60947-5-1 690 V
Rated operational voltage Ue max. 24...690 V
Conventional thermal current Ith - θ ≤ 40 °C 10 A
Rated frequency (without derating) 50/60 Hz
Ie / Rated operational current AC-15
acc. to IEC 60947-5-1 24-127 V 6A
220-240 V 6A
380-440 V 4A
500-690 V 1A
Making capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Breaking capacity acc. to IEC 60947-5-1 10 x Ie AC-15
Ie / Rated operational current DC-13
acc. to IEC 60947-5-1 24 V DC 6A
48 V DC 6A
72 V DC 4A
125 V DC 1.8 A
250 V DC 0.6 A
Short-circuit protection device gG type fuse 10 A
Rated short-time withstand current Icw for 1.0 s 50 A
θ = 40 °C for 0.1 s 100 A
Minimum switching capacity 0.25 VA / 12 V or 0.25 VA / 5 mA
with failure rate acc. to IEC 60947-5-4
Power dissipation per pole at 6 A 0.2 W
Mechanical durability Number of operating cycles 10 millions operating cycles
Max. switching frequency 3600 cycles/h
Electrical durability Number of operating cycles see "Electrical durability" curves
Max. switching frequency 1200 cycles/h

Contact utilization characteristics according to UL / CSA


Max. operational voltage 600 V
Pilot duty A600

Connecting characteristics
Connection capacity (min. ... max.)
Rigid solid 1x 0.5...2.5 mm²
2x 0.5...2.5 mm²
Flexible with ferrule 1x 0.5...2.5 mm²
2x 0.5...2.5 mm²
Flexible with insulated ferrule 1x 0.5...1.5 mm²
2 x 0.5...1.5 mm²
L Lugs L ≤ 8 mm
6 l > 3.7 mm
Tightening torque Recommended 1.00 Nm
Max. 1.20 Nm
Degree of protection IP20
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Screw terminals Delivered in open position, screws of unused terminals must be tightened
All terminals M3.5
Screwdriver type Pozidriv 2
1SBC101656S0201

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3/300 ABB MOTOR PROTECTION AND CONTROL


Auxiliary contacts
Electrical durability

Electrical Durability for AC-15 Utilization Category


03

AC-15 utilization category according to IEC 60947-5-1 / EN 60947-5-1:


• making current: 10 x Ie with cos ϕ = 0.7 and Ue
• breaking current: Ie with cos ϕ = 0.4 and Ue.
This curve represents the electrical durability of the auxiliary contacts in relation to the breaking current.
The curve has been drawn for resistive and inductive loads up to 690 V, 40...60 Hz.

30
20

10

5
3
Million operating cycles

0.5
0.3
0.2

0.1
0.02 0.05 0.1 0.2 0.3 0.5 1 2 3 4 5 6 10
Breaking current (A)

2-pole CAL16... and CCL16... auxiliary contact blocks

Electrical Durability for DC-13 Utilization Category


DC-13 utilization category according to IEC 60947-5-1 / EN 60947-5-1:
• making and breaking current = Ie with Ue value.

Example:
100 Control of d.c. electro-magnet: Ue voltage = 72 V d.c. and
70 6
1.10 cycles breaking power = 70 W.
50
On the opposite curve at intersection "O" 72 V / 70 W the
6
3.10 cycles correspon-ding value for the electrical durability is approx-
Breaking power (W)

20
6
imately 2.106 cycles.
10.10 cycles
10

1
10 20 24 50 72 100 200 250 500
Voltage (V)

2-pole CAL16... and CCL16... auxiliary contact blocks


1SBC101657S0201

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ABB MOTOR PROTECTION AND CONTROL 3/301


Add-on auxiliary contacts
Terminal marking and positioning

2-pole auxiliary contacts

03
13 21 31 43 53 61 71 83 35 47

NO NC NC NO NO NC NC NO NC NO

14 22 32 44 54 62 72 84 36 48

CAL16-11A CAL16-11B CAL16-11C CAL16-11 D CAL16-11E

1SBC101687S0201

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3/302 ABB MOTOR PROTECTION AND CONTROL


Mechanical interlock units, terminal shrouds and connection sets

Mechanical interlock units


03

The mechanical interlock unit prevents one of the contactors from closing as long as the other
contactor is closed.
VH800 interlock unit is used for the mechanical interlocking of two horizontal mounted EK550,
A090C4

EK1000 contactors. Mounting plate is included.

For contactors Type Order code Pkg Weight


qty (1 pce)
kg

Mechanical interlock unit for two horizontal mounted contactors


EK550, EK1000 VH800 SK829070-F 1 6.000

Terminal shrouds
The use of terminal shrouds on the main terminals of EK contactors is required in electrical panels
or cubicles to be built in compliance with the rules for protection against direct contact with live
parts in acc. with EN 50274.
On EK550, EK1000 contactors:
• The auxiliary contact blocks and coils are designed to provide an IP20 degree of protection
• The main terminals, equipped with lugs or connectors, can be protected against accidental di-
rect contact after wiring (EN 50274) by the addition of terminal shrouds (see table below).
Each terminal shroud protects all the terminals on one side of the contactor. Two terminal shrouds
should be provided for each separate contactor.

For contactors Type Order code Pkg Weight


qty (1 pce)
kg
EK550 LT550-EK SK178001-LB 1 0.190
EK1000 LT1000-EK SK178001-MB 1 0.200

Connection sets
A1
1 3 5 7 7 5 3 1
A1 Connection between the main poles of two 4 -pole contactors mounted side by side so that they
2 4 6 8 8 6 4 2
operate as source reversing contactors.
A2 A2
These sets are made up of four downstream connections.
E0747D

BSS550, BSS1000 – Bare, solid copper bars.


BSS550, BSS1000 For contactors Type Order code Pkg Weight
qty (1 pce)
kg

Mechanical and electrical interlock units for two horizontal mounted contactors
EK550 BSS550 SK829090-E 1 3.300
EK1000 BSS1000 SK829090-H 1 5.500
1SFC101222C0201

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ABB MOTOR PROTECTION AND CONTROL 3/303


Surge suppressors for contactor coils

(V) The operation of inductive circuits causes overvoltages, in particular on opening of the contactor

03
1000 coil.
T (s)
0 100
The electromagnetic energy stored in the coil during contactor closing is restored on opening in
1000
the form of surges, the slope and amplitude of which may rise to several kilovolts. A number of
drawbacks are observed ranging from interference on the electronic devices to breakdown of in-
0 100 sulators and even destruction of certain sensitive components.
The graph opposite reproduces the oscillogram showing voltage discharges at the terminals of a
A 884D

42 V / 50 Hz coil without peak clipping. The coil was switched by 8 series-connected poles of a
contactor relay.
Following a burst of discharges with a very steep slope a damped oscillation emerges with a peak
value of 3500 V.
Overvoltage Factor
A078

The overvoltage factor k is defined as the ratio of the maximum overvoltage peak value Ûs to the
peak value Ûc of the coil rated control voltage Uc:
Ûs max. Ûs max. Ûs max.
RC-EH
k = in DC: k = or in AC: k =
Ûc Uc Uc√2

3500
For example the following is obtained for the above graph: k = ≈ 60
42 √2

To reduce the harmful effects of these overvoltages, ABB has developed a range of surge suppres-
sors designed to reduce the k factor defined above and to limit or even completely eliminate the
high pre-damping voltage frequencies.
Each case is different, but the technical data tolerances and the generous sizing of parts have en-
abled us to reduce the number of variants.
We have chosen the following solutions: transil diodes, varistors and RC blocks.
Note: A varistor is a resistor whose value decreases to a very large extent when a certain voltage is
applied at its terminals.

For contactors Rated control circuit Type Order code Pkg Weight
voltage qty (1 pce)
Uc
V AC DC kg
EK550, EK1000 48...110 ● – RC-EH800/110 SK829007-C 1 0.015
EK550, EK1000 24...125 – ● RC-EH800/110 SK829007-C 1 0.015
EK550, EK1000 220...600 ● – RC-EH800/600 SK829007-D 1 0.015

1SFC101223C0201

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3/304 ABB MOTOR PROTECTION AND CONTROL


Surge suppressors for contactor coils
03

Technical data
Varistor + RC RC-EH800/110 RC-EH800/600
Rated control circuit voltage Uc 48...110 V AC 220...600 V AC
24...125 V DC –
Residual overvoltage (clipping voltage) 205 V AC 1100 V AC
205 V DC –
Opening time growth factor 1.1 ... 1.15
Operating temperature -20 ... +70 °C
Connection to the coil terminals (parallel mounting) Flexible, accessible leads, equipped with forked lugs
Fixing Glued to the top part of the contactor base
Advantages - High energy absorption: good damping
- Unpolarized system
- The RC system damps the voltage front under the Uvdr (1) threshold.
(1) Uvdr = Varistor operating (voltage dependant resistor), tolerance ±10 %.

Wiring diagrams
A1
U

E0736D

A2
Varistor + RC

Main dimensions mm
30

175
57.5
E0845D

15

RC-EH

1SFC101224C0201

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ABB MOTOR PROTECTION AND CONTROL 3/305


Main contact sets
Arc chutes

Main contact sets

03
The contact sets for 4 -pole contactors consist of eight fixed contacts, four moving contacts, springs
and the necessary screws. In addition, the sets include four moving arcing contacts for EK550,
EK1000 contactors.
1SBC586473F0304

For contactors Type Order code Pkg Weight


qty (1 pce)

KZK
kg
EK550 KZK550 SK827204-B 1 2.400
EK1000 KZK1000 SK827204-F 1 3.000

Arc chutes
The arc chutes sets for EK 4 -pole contactors contain 8 pieces.

For contactors Type Order code Pkg Weight


qty (1 pce)
kg
EK550 KWK550 5223351-Z 1 3.170
EK1000 KWK1000 5223351-AN 1 3.170

1SFC101226C0201

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3/306 ABB MOTOR PROTECTION AND CONTROL


Contactor coils

For AC operated coil


03

Coils for EK550, EK1000 - AC operated.

For contactors Rated control circuit Type Order code Pkg Weight
1SBC273813F0302

voltage qty (1 pce)


Uc
(1)
V 50 Hz V 60 Hz kg
EK550, EK1000 48 - KH800 SK828100-AD 1 0.950
KH800
110 110...120 KH800 SK828100-EF 1 0.950
110...115 115...127 KH800 SK828100-EG 1 0.950
220 220...240 KH800 SK828100-EL 1 0.950
220...230 230...255 KH800 SK828100-EM 1 0.950
380…400 400...440 KH800 SK828100-ER 1 0.950
400…415 - KH800 SK828100-AR 1 0.950
(1) Other control voltages, see voltage code table.

For DC operated coil


Coils for EK550, EK1000 - DC operated with sets including a DC coil, an economy resistor and
a insertion contact.

For contactors Rated control circuit Type Order code Pkg Weight
voltage qty (1 pce)
Uc
(1)
V DC kg
EK550, EK1000 24 KP800 SK828150-DB 1 set 1.060
110 KP800 SK828150-DE 1 set 1.060
125 KP800 SK828150-DU 1 set 1.060
220 KP800 SK828150-DF 1 set 1.060
(1) Other control voltages, see voltage code table. 1SFC101227C0201

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ABB MOTOR PROTECTION AND CONTROL 3/307


Notes

03

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3/308 ABB MOTOR PROTECTION AND CONTROL

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ABB MOTOR PROTECTION AND CONTROL 3/309


Contactors and contactor relays
Terminal marking and positioning,
Dimensions

Terminal marking and positioning


3/310 AF, AF..K, AFS 3-pole contactors
3/314 AF, EK 4-pole contactors
3/317 UA, UA ... RA contactors
3/319 NF contactor relays
Dimensions
3/321 AF, AFS, AF ... K 3-pole contactors
3/357 AF, EK 4-pole contactors
3/372 GA, GAF contactors
3/379 UA, UA ... RA contactors
3/382 NF contactor relays
3/404 Voltage code table


For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

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3/310 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF96 3-pole contactors
Terminal marking and positioning
03

AF09 ... AF96 contactors - AC / DC operated


Standard devices without addition of auxiliary contacts
A1 A2 A1 A2 A1 A2
1L1 3L2 5L3 13 1L1 3L2 5L3 21 1L1 3L2 5L3

NO NC

A1 1L1 3L2 5L3 13 A1 1L1 3L2 5L3 21 A1 1L1 3L2 5L3


NO NC
NO NC

2T1 4T2 6T3 14 2T1 4T2 6T3 22 2T1 4T2 6T3


A1 A2 A1 A2 A1 A2 NO NC
A2 2T1 4T2 6T3 14 A2 2T1 4T2 6T3 22 A2 2T1 4T2 6T3

AF09 ... AF16..-30-10 (1) AF09 ... AF16..-30-01 (1) AF26 ... AF96..-30-00 (1) AF09 ... AF16..-30-10 (1) AF09 ... AF16..-30-01 (1) AF26 ... AF96..-30-00 (1)

A1 1L1 3L2 5L3 13 21 31 43 A1 1L1 3L2 5L3 13 21


NO NC NC NO NO NC

A1 A2 A1 A2 A1 A2 A1 A2
1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 NO 1L1 3L2 5L3
NO NC NC NO NO NC
A2 2T1 4T2 6T3 14 22 32 44 A2 2T1 4T2 6T3 14 22
13X
13 21 31 43 13 21 31 43 13 21 21X AF09 ... AF96..-30-22 AF26 ... AF38..-30-11
NC
NO NC NC NO NO NC NC NO NO NC
NC
A1 1L1 3L2 5L3 13X 21X
14 22 32 44 14 22 32 44 14 22 22X NO NC
14X

2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 NO 2T1 4T2 6T3
A1 A2 A1 A2 A1 A2 A1 A2 NO NC
A2 2T1 4T2 6T3 14X 22X

AF09 ... AF16..-30-22 AF26 ... AF96..-30-22 AF26 ... AF38..-30-11 AF40 ... AF96..-30-11 AF40 ... AF96..-30-11

Other possible contact combinations with auxiliary contacts added by the user

A1 1L1 3L2 5L3 13 21


A1 A2 A1 A2 A1 A2 A1 A2 NO NC
1L1 3L2 5L3 13 1L1 3L2 5L3 13 1L1 3L2 5L3 1L1 3L2 5L3

NO NO
21 2- -1 13 21 1- 2- -3 -1 NO NC
A2 2T1 4T2 6T3 14 22

NC = + NC NO NC = + NO + NC Combination 11

22 2- -2 14 22 1- 2- -4 -2
NO NO

2T1 4T2 6T3 14 2T1 4T2 6T3 14 2T1 4T2 6T3 2T1 4T2 6T3
A1 A2 A1 A2 A1 A2 A1 A2

Combination 11 = AF09 ... AF16..-30-10 + CA4-01 (1) Combination 11 = AF26 ... AF96..-30-00 + CA4-10 + CA4-01 (1)

A1 1L1 3L2 5L3 13 21 33


A1 A2 A1 A2 NO NC NO
1L1 3L2 5L3 13 1L1 3L2 5L3 13 1L1 3L2 5L3 13 1L1 3L2 5L3 13

NO NO NO NO
A1 21 33 A1 21 33 21 31 43 53 21 31 43 53 NO NC NO
A2 2T1 4T2 6T3 14 22 34

NC NO = + NC NO NC NC NO NO = + NC NC NO NO
Combination 21

22 34 A2 22 34 A2 22 32 44 54 22 32 44 54 A1 1L1 3L2 5L3 13 21 31 43 53


NO NO NO NO NO NC NC NO NO

2T1 4T2 6T3 14 2T1 4T2 6T3 14 2T1 4T2 6T3 14 2T1 4T2 6T3 14
A1 A2 A1 A2
NO NC NC NO NO
A2 2T1 4T2 6T3 14 22 32 44 54
Combination 21 = AF09 ... AF16..-30-10 + CAT4-11M Combination 32 = AF09 ... AF16..-30-10 + CA4-22M (1)
Combination 32

A1 A2 A1 A2
NO 1L1 3L2 5L3 13 NO 1L1 3L2 5L3 13

13X NO 13X NO
21X 21X
NC NC

NC
= NC
+
A1 1L1 3L2 5L3 13 13X 21X
22X 22X NO NO NC
14X NO 14X NO

NO 2T1 4T2 6T3 14 NO 2T1 4T2 6T3 14


A1 A2 A1 A2 NO NO NC
A2 2T1 4T2 6T3 14 14X 22X

Combination 21 = CAL4-11 + AF09 ... AF16..-30-10 (1) Combination 21


1SBC101463S0201 - Rev. B

Note: only AF..Z contactor with DC control voltages 12...20 V DC (coil 20) and 24 V DC (coil 30) need to respect the connection polarities indicated close to the coil terminals:
A1+ for the positive pole and A2- for the negative pole.
(1) For AF09..K ... AF38..K contactors with Push-in Spring terminals, terminal marking and positioning are the same.

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ABB MOTOR PROTECTION AND CONTROL 3/311


AF116 ... AF370 3-pole contactors
Terminal marking and positioning

03
AF116 ... AF370 contactors - AC / DC operated
Standard devices without addition of auxiliary contacts

1L1 3L2 5L3

A1 A2

A1 1L1 3L2 5L3

2T1 4T2 6T3 A2 2T1 4T2 6T3

AF116 ... AF370-30-00 AF116 ... AF370-30-00

Standard devices with factory mounted auxiliary contacts

1L1 3L2 5L3 1L1 3L2 5L3

A1 A2 A1 A2
NO 13X NO 13X 43X NO
NC 21X NC 21X 31X NC

NC 22X NC 22X 32X NC


NO 14X NO 14X 44X NO

A1 1L1 3L2 5L3 13X 21X A1 1L1 3L2 5L3 13X 21X 31X 43X
NO NC NO NC NC NO

2T1 4T2 6T3 2T1 4T2 6T3


NO NC NO NC NC NO
A2 2T1 4T2 6T3 14X 22X A2 2T1 4T2 6T3 14X 22X 32X 44X

AF116 ... AF370-30-11 AF116 ... AF370-30-22 AF116 ... AF370-30-11 AF116 ... AF370-30-22
1SFC101130C0201

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3/312 ABB MOTOR PROTECTION AND CONTROL


AF400 ... AF2850 3-pole contactors
Terminal marking and positioning
03

AF400 ... AF1250 contactors - AC / DC operated


Standard devices with factory mounted auxiliary contacts

1L1 3L2 5L3 1L1 3L2 5L3

Control with logic signal


A1 A2 A1 A2
Supply voltage
0V 24V
X5 X5
Logic 1 Logic 1 + A1 A2
signal 2 signal 2 X5 Contactor
3 3 ON
ON
1
OFF
OFF_N
2
COMMON
3
NO 13X NO 13X 43X NO
NC 21X NC 21X 31X NC AF400 ... AF1250-30-11, AF400 ... AF1250-30-22

NC 22X NC 22X 32X NC


NO 14X NO 14X 44X NO

A1 1L1 3L2 5L3 13X 21X A1 1L1 3L2 5L3 13X 21X 31X 43X
NO NC NO NC NC NO

NO NC NO NC NC NO
2T1 4T2 6T3 2T1 4T2 6T3 A2 2T1 4T2 6T3 14X 22X A2 2T1 4T2 6T3 14X 22X 32X 44X

AF400 ... AF1250-30-11 AF400 ... AF1250-30-22 AF400 ... AF1250-30-11 AF400 ... AF1250-30-22

AF1350 ... AF2850 contactors - AC / DC operated


Standard devices with factory mounted auxiliary contacts
Wiring diagrams
when used with transistor output

1L1 3L2 5L3 0V 24V


Supply voltage
+ A1 A2
X5 Contactor
ON
ON
1
A1 A2 OFF
13X 21X OFF_N
1L1 3L2 5L3

E2693DG
A1 2
NO NC
COMMON
3
E2139D3

NO NC
A2 2T1 4T2 6T3 14X 22X AF1350, AF1650
AF1350, AF1650-30-11
NO 13X AF1350 ... AF2850-30-11
NC 21X
NO 22X when used with transistor output
NO 14X
Supply voltage
0V 24V
+ A1 A2
A1 1L1 3L2 5L3 13X 21X 31X 43X X5 Contactor
NO NC NC NO
ON
ON
1
E2138D3

2T1 4T2 6T3 OFF


OFF_N
E1689D2G

NO NC NC NO 2
A2 2T1 4T2 6T3 14X 22X 32X 44X
COMMON
3
AF1350 ... AF2850-30-11 AF1350,...AF1650-30-22
AF1350 AF2850-30-22
AF1350, AF1650
1SFC101131C0201

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ABB MOTOR PROTECTION AND CONTROL 3/313


AFS09 ... AFS750 3-pole contactors for safety applications
Terminal marking and positioning

03
AFS09 ... AFS96 contactors - AC / DC operated
Standard devices

A1 A2 A1 A2 A1 1L1 3L2 5L3 13 21 31 43


NO NC NC NO
1L1 3L2 5L3 1L1 3L2 5L3

13 21 31 43 13 21 31 43
NO NC NC NO
A2 2T1 4T2 6T3 14 22 32 44
NO NC NC NO NO NC NC NO
AFS09 ... AFS96..-30-22
14 22 32 44 14 22 32 44

2T1 4T2 6T3 2T1 4T2 6T3


A1 A2 A1 A2

AFS09 ... AFS16..-30-22 AFS26 ... AFS96..-30-22

AFS116 ... AFS370 contactors - AC / DC operated


Standard devices with factory mounted auxiliary contacts

1L1 3L2 5L3

A1 A2
NO 13X
NC 21X 31X NC

NC 22X 32X NC
NO 14X
A1 1L1 3L2 5L3 13X 21X 31X
NO NC NC

2T1 4T2 6T3


NO NC NC
A2 2T1 4T2 6T3 14X 22X 32X

AFS116 ... AFS370-30-12 AFS116 ... AFS370-30-12

AFS400 ... AFS750 contactors - AC / DC operated


Standard devices with factory mounted auxiliary contacts

1L1 3L2 5L3

Control with logic signal


A1 A2
Supply voltage
0V 24V
X5
Logic 1
+ A1 A2
signal 2 X5 Contactor
3 ON
ON
1
OFF
OFF_N
2
COMMON
3
NO 13X
NC 21X 31X NC AFS400 ... AFS750-30-12

NC 22X 32X NC
NO 14X

A1 1L1 3L2 5L3 13X 21X 31X


NO NC NC
1SBC100315S0201

NO NC NC
2T1 4T2 6T3 A2 2T1 4T2 6T3 14X 22X 32X

AFS400 ... AFS750-30-12 AFS400 ... AFS750-30-12

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3/314 ABB MOTOR PROTECTION AND CONTROL


AF09 ... AF80 4-pole contactors
Terminal marking and positioning
03

AF09 ... AF38 contactors - AC / DC operated


Standard devices without addition of auxiliary contacts

A1 A2 A1 A2
1L1 3L2 5L3 7L4 1 R3 R5 7

A1 1L1 3L2 5L3 7L4 A1 1 R3 R5 7

2T1 4T2 6T3 8T4 2 R4 R6 8


A1 A2 A1 A2 A2 2T1 4T2 6T3 8T4 A2 2 R4 R6 8

AF09 ... AF80..-40-00 AF09 ... AF40..-22-00 AF09 ... AF80..-40-00 AF09 ... AF40..-22-00
AF80-22-00 AF80-22-00

Other possible contact combinations with auxiliary contacts added by the user

A1 1L1 3L2 5L3 7L4 13


A1 A2 A1 A2 A1 A2 A1 A2 NO
1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4

13 1- -3 13 21 1- 2- -3 -1
NO
A2 2T1 4T2 6T3 8T4 14

NO = + NO NO NC = + NO + NC Combination 10

14 1- -4 14 22 1- 2- -4 -2 A1 1L1 3L2 5L3 7L4 13 21


NO NC

2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4
A1 A2 A1 A2 A1 A2 A1 A2
NO NC
A2 2T1 4T2 6T3 8T4 14 22
Combination 10 = AF09 ... AF80..-40-00 + CA4-10 Combination 11 = AF09 ... AF80..-40-00 + CA4-10 + CA4-01 Combination 11

A1 A2 A1 A2 A1 1L1 3L2 5L3 7L4 13 21


NO NC
1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4
1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4

13 21 31 43 13 21 31 43
A1 13 21 A1 13 21 NO NC
A2 2T1 4T2 6T3 8T4 14 22
NO NC NC NO = + NO NC NC NO
Combination 11
NO NC = + NO NC

14 22 32 44 14 22 32 44
14 22 A2 14 22 A2 A1 1L1 3L2 5L3 7L4 13 21 31 43
NO NC NC NO
2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4
2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 A1 A2 A1 A2
NO NC NC NO
A2 2T1 4T2 6T3 8T4 14 22 32 44
Combination 11 = AF09 ... AF80..-40-00 + CAT4-11E Combination 22 = AF09 ... AF80..-40-00 + CA4-22E
Combination 22

A1 A2 A1 A2
NO 1L1 3L2 5L3 7L4 NO 1L1 3L2 5L3 7L4

13X 13X
21X 21X
NC NC

NC
= NC
+
A1 1L1 3L2 5L3 7L4 13X 21X
22X 22X NO NC
14X 14X
NO 2T1 4T2 6T3 8T4 NO 2T1 4T2 6T3 8T4
A1 A2 A1 A2 NO NC
A2 2T1 4T2 6T3 8T4 14X 22X

Combination 11 = CAL4-11 + AF09 ... AF80..-40-00 Combination 11


1SBC101480S0201 - Rev. B

Note: only AF..Z contactor with DC control voltages 12...20 V DC (coil 20) and 24 V DC (coil 30) need to respect the connection polarities indicated close to the coil terminals:
A1+ for the positive pole and A2- for the negative pole.

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ABB MOTOR PROTECTION AND CONTROL 3/315


AF116 ... AF370 4-pole contactors
Terminal marking and positioning

03
AF116 ... AF370 contactors - AC / DC operated
Standard devices without addition of auxiliary contacts

1L1 3L2 5L3 7L4

A1 A2

A1 1L1 3L2 5L3 7L4

2T1 4T2 6T3 8T4

A2 2T1 4T2 6T3 8T4

AF116 ... AF370-40-00 AF116 ... AF370-40-00

Standard devices with factory mounted auxiliary contacts

A1 1L1 3L2 5L3 7L4 13X 21X


1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 NO NC

NO NC
A1 A2 A1 A2 A2 2T1 4T2 6T3 8T4 14X 22X
NO 13X NO 13X 43X NO
NC 21X NC 21X 31X NC AF116 ... AF370-40-11

NC 22X NC 22X 32X NC


NO 14X NO 14X 44X NO
A1 1L1 3L2 5L3 7L4 13X 21X 31X 43X
NO NC NC NO

2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4


NO NC NC NO
A2 2T1 4T2 6T3 8T4 14X 22X 32X 44X

AF116 ... AF370-40-11 AF116 ... AF370-40-22 AF116 ... AF370-40-22


1SFC101215C0201

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3/316 ABB MOTOR PROTECTION AND CONTROL


EK 4-pole contactors
Terminal marking and positioning
03

EK550, EK1000 contactors - AC operated


Standard devices

1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4


13 13 43

21 21 31

22 22 32
A1 1 3 5 7 13 21 A1 1 3 5 7 13 21 31 43
14 14 44
2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4

A2 2 4 6 8 14 22 A2 2 4 6 8 14 22 32 44

EK550, EK1000-40-11 EK550, EK1000-40-11 EK550, EK1000-40-22 EK550, EK1000-40-22

Other possible contact combinations with auxiliary contacts added by the user

1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4


53 13 43 83 13 43 53 83

61 21 31 71 21 31 61 71

62 22 32 72 22 32 62 72

54 14 44 84 14 44 54 84
2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4

Combination 44 = EK550, EK1000-40-22 + CAL16-11C + CAL16-11D

A1 1 3 5 7 13 21 31 43 53 61 71 83 A1 1 3 5 7 13 21 31 43 53 61 71 83

A2 2 4 6 8 14 22 32 44 54 62 72 84 A2 2 4 6 8 14 22 32 44 54 62 72 84

Combination 44 = EK550, EK1000-40-22 + CAL16-11C + CAL16-11D

EK550, EK1000 contactors - with multifrequency coil or DC operated


Standard devices
Resistor only for
EK550, EK1000

1L1 3L2 5L3 7L4


13 47

21 35

22 36

14 48

{
2T1 4T2 6T3 8T4
V DC
R1
A1 A2

EK550, EK1000-40-21 35 36 13 14

21 22

47 48

1 L1 2 T1

A1 1 3 5 7 13 21 47 3 L2 4 T2

5 L3 6 T3

7 L4 8 T4
A2 2 4 6 8 14 22 48

EK550, EK1000-40-21 EK550, EK1000 DC operated

Other possible contact combinations with auxiliary contacts added by the user

Resistor only for Resistor only for


EK550, EK1000 EK550, EK1000

1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4


53 13 47 13 47 53

61 21 35 21 35 61

62 22 36 22 36 62

54 14 48 14 48 54
2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4

Combination 32 = EK550, EK1000-40-21 + CAL16-11C


A1 1 3 5 7 13 21 47 53 61 A1 1 3 5 7 13 21 47 53 61
1SFC101216C0201

A2 2 4 6 8 14 22 48 54 62 A2 2 4 6 8 14 22 48 54 62

Combination 32 = EK550, EK1000-40-21 + CAL16-11C

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ABB MOTOR PROTECTION AND CONTROL 3/317


UA..RA contactors
Terminal marking and positioning

03
UA..RA contactors - AC operated
Standard devices without addition of auxiliary contacts

A1 A2 A1 A2
1L1 3L2 5L3 13 1L1 3L2 5L3 13 1L1 3L2 5L3
NO NO
27 37 47 27 37 47 5-

A1 27 37 47
NO NO NO NO NO NO 13
NO NO NO NO

28 38 48 28 38 48 5- 14 28 38 48
NO NO
A2

2T1 4T2 6T3 14 2T1 4T2 6T3 14


A2 A2 2T1 4T2 6T3
UA16-30-10 RA UA30-30-10 RA UA16 ... 30-30-10 RA
UA26-30-10 RA

A1 A2
1L1 3L2 5L3 1L1 3L2 5L3

1- 27 37 47
5-
A1 27 37 47
NO NO NO
NO NO NO
1- 28 38 48 5-
28 38 48
A2

2T1 4T2 6T3


A2 2T1 4T2 6T3
UA50 ... 110-30-00 RA UA50 ... 110-30-00 RA

1SBC101574S0201

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3/318 ABB MOTOR PROTECTION AND CONTROL


UA... contactors
Terminal marking and positioning
03

UA... contactors - AC operated


Standard devices without addition of auxiliary contacts

A1 A2
1L1 3L2 5L3 13
NO

A1 1L1 3L2 5L3 13


NO
NO

2T1 4T2 6T3 14


NO
A2 A2 2T1 4T2 6T3 14

UA16 ... UA30-30-10 UA16 ... UA30-30-10

A1 A2
1L1 3L2 5L3

A1 1L1 3L2 5L3

2T1 4T2 6T3


A2 A2 2T1 4T2 6T3

UA50 ... UA110-30-00 UA50 ... UA110-30-00

Standard devices with factory mounted auxiliary contacts

A1 A2
1L1 3L2 5L3

NO 13X

NC 21X

NC 22X
A1 1L1 3L2 5L3 13X 21X
NO 14X NO NC

2T1 4T2 6T3


NO NC
A2 A2 2T1 4T2 6T3 14X 22X

UA50 ... UA110-30-11 UA50 ... UA110-30-11

1SBC101571S0201

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/319


NF contactor relays
Terminal marking and positioning

03
Standard devices without addition of auxiliary contacts

A1 A2 A1 A2 A1 A2 A1 A2 A1 13 21 31 43 A1 13 21 33 43
NO NC NC NO NO NC NO NO
13 21 31 43 13 21 33 43 13 23 33 43 13 23 33 43

NO NC NC NO NO NC NO NO NO NO NO NO NO NO NO NO NO NC NC NO NO NC NO NO
51 61 71 81 A2 14 22 32 44 A2 14 22 34 44

NF..22E NF..31E
NC NC NC NC

52 62 72 82 A1 13 23 33 43 A1 13 23 33 43 51 61 71 81
NO NO NO NO NO NO NO NO NC NC NC NC
NO NC NC NO NO NC NO NO NO NO NO NO NO NO NO NO

14 22 32 44 14 22 34 44 14 24 34 44 14 24 34 44
A1 A2 A1 A2 A1 A2 A1 A2 NO NO NO NO NO NO NO NO NC NC NC NC
A2 14 24 34 44 A2 14 24 34 44 52 62 72 82

NF..22E NF..31E NF..40E NF..44E NF..40E NF..44E

A1 13 23 33 43 53 61 71 81 A1 13 23 33 43 53 61 71 83
A1 A2 A1 A2 A1 A2 A1 A2 NO NO NO NO NO NC NC NC NO NO NO NO NO NC NC NO
13 23 33 43 13 23 33 43 13 23 33 43 13 23 33 43
NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO
NO NO NO NO NO NC NC NC NO NO NO NO NO NC NC NO
53 61 71 81 53 61 71 83 53 61 73 83 53 63 73 83 A2 14 24 34 44 54 62 72 82 A2 14 24 34 44 54 62 72 84

NO NC NC NC NO NC NC NO NO NC NO NO NO NO NO NO
NF..53E NF..62E

54 62 72 82 54 62 72 84 54 62 74 84 54 64 74 84 A1 13 23 33 43 53 61 73 83 A1 13 23 33 43 53 63 73 83
NO NO NO NO NO NC NO NO NO NO NO NO NO NO NO NO
NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO

14 24 34 44 14 24 34 44 14 24 34 44 14 24 34 44
A1 A2 A1 A2 A1 A2 A1 A2 NO NO NO NO NO NC NO NO NO NO NO NO NO NO NO NO
A2 14 24 34 44 54 62 74 84 A2 14 24 34 44 54 64 74 84

NF..53E NF..62E NF..71E NF..80E NF..71E NF..80E

A1 13 23 33 41 51 61 75 87 A1 13 23 33 43 53 61 75 87
A1 A2 A1 A2 NO NO NO NC NC NC NC NO NO NO NO NO NO NC NC NO
13 23 33 41 13 23 33 43
NO NO NO NC NO NO NO NO NO NO NO NC NC NC NC NO NO NO NO NO NO NC NC NO
51 61 75 87 53 61 75 87 A2 14 24 34 42 52 62 76 88 A2 14 24 34 44 54 62 76 88

NF..33/11 (1) NF..51/11 (1)


NC NC NC NO NO NC NC NO

52 62 76 88 54 62 76 88
NO NO NO NC NO NO NO NO

14 24 34 42 14 24 34 44
A1 A2 A1 A2

NF..33/11 (1) NF..51/11 (1)

Other possible contact combinations with auxiliary contacts added by the user

A1 13 21 33 43 53
A1 A2 A1 A2 A1 A2 A1 A2 NO NC NO NO NO
13 21 33 43 13 21 33 43 13 23 33 43 13 23 33 43

NO NC NO NO NO NC NO NO NO NO NO NO NO NO NO NO NO NC NO NO NO
53 5- -3 51 61 5- 6- -1 -1 A2 14 22 34 44 54

NO NO NC NC NC NC
Combination 41 E
= + = + +

54 5- -4 52 62 5- 6- -2 -2 A1 13 23 33 43 51 61
NO NC NO NO NO NC NO NO NO NO NO NO NO NO NO NO NO NO NO NO NC NC

14 22 34 44 14 22 34 44 14 24 34 44 14 24 34 44
A1 A2 A1 A2 A1 A2 A1 A2 NO NO NO NO NC NC
A2 14 24 34 44 52 62

Combination 41 = NF..31E + CA4-10 Combination 42 = NF..40E + CA4-01+CA4-01 Combination 42 E

A1 13 23 33 43 13X 21X
A1 A2 A1 A2 A1 A2 A1 A2 NO NO NO NO NO NC
13X 13 23 33 43 13X 13 23 33 43 13 23 33 43 13 23 33 43

NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NC
21X 21X 53 61 71 83 53 61 71 83 A2 14 24 34 44 14X 22X

NC NC Combination 51 E
= + NO NC NC NO = + NO NC NC NO
NC NC

22X 22X 54 62 72 84 54 62 72 84 A1 13 23 33 43 53 61 71 83
NO NO NO NO NO NC NC NO
NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO

14X 14 24 34 44 14X 14 24 34 44 14 24 34 44 14 24 34 44
A1 A2 A1 A2 A1 A2 A1 A2 NO NO NO NO NO NC NC NO
A2 14 24 34 44 54 62 72 84
1SBC101582S0201 - Rev. B

Combination 51 = CAL4-11 + NF..40E Combination 62 = NF..40E + CA4-22N Combination 62 E

Note: only NFZ contactor relays with DC control voltages 12...20 V DC (coil 20) and 24 V DC (coil 30) need to respect the connection polarities indicated close to the coil terminals:
A1+ for the positive pole and A2- for the negative pole.
(1) Not available with Contactor relays with Push-in Spring terminals.

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/320 ABB MOTOR PROTECTION AND CONTROL


NF add-on auxiliary contacts
Terminal marking and positioning
03

1-pole auxiliary contacts

-1 -3 -5 -7

NC NO NC NO

-2 -4 -6 -8

CA4-01 CA4-10 CC4-01 CC4-10

2-pole auxiliary contacts

13X / 21X /
44X 32X
31X / 43X /
22X 14X

NO NC NC NO

14X / 22X /
43X 31X
32X / 44X /
21X 13X

CAL4-11 CAL4-11
(Left side-mounted) (Right side-mounted)

4-pole auxiliary contacts

53 61 71 81

NO NC NC NC

54 62 72 82

CA4-13N

53 63 73 83

NO NO NO NO

54 64 74 84

CA4-40N

53 61 73 83

NO NC NO NO

54 62 74 84

CA4-31N

53 61 71 83

NO NC NC NO

54 62 72 84

CA4-22N

51 61 71 81

NC NC NC NC

52 62 72 82

CA4-04N
1SBC101582S0201 - Rev. B

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/321


AF09, AF12, AF16 3-pole contactors
Dimensions

77 3.03"
77 3.03"

03
35 1.38"
45 1.77" 71 2.80" 35 1.38"
45 1.77" 71 2.80" 2x
2 øx 4.2 0.17"
5.5 0.22" ø 4.2 0.17" M4 8-32 UNC
5.5 0.22" M4 8-32 UNC
6 0.24"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715
80 3.15"

70 2.76"
60 2.36"
5.5 0.22"
80 3.15"

70 2.76"
60 2.36"
5.5 0.22"

5 0.20"
5 0.20"
10 0.39"
10 0.39"
5 0.20"
5 0.20"

AF09, AF12, AF16 AF09, AF12, AF16

110.5 4.35" 77 3.03"


45 1.77" 71 2.80" 10 0.39" 71 2.80"
12 0.47" 45 1.77"
5.5 0.22" 5.5 0.22"
6 0.24"

6 0.24"
35 mm EN/IEC 60715

35 mm EN/IEC 60715
5.5 0.22"
80 3.15"

80 3.15"
43 1.69"

5.5 0.22"

10 0.39"

AF09, AF12, AF16 AF09, AF12, AF16


+ CA4, CC4 1-pole auxiliary contact block + CAL4-11 2-pole auxiliary contact block

110.5 4.35" 102.5 4.04"

45 1.77" 71 2.80" 10 0.39" 71 2.80" 10 0.39"


45 1.77"
5.5 0.22" 5.5 0.22"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715
80 3.15"

80 3.15"

5.5 0.22" 43 1.69"


43 1.69"

5.5 0.22"

AF09, AF12, AF16 AF09, AF12, AF16


+ CA4 4-pole auxiliary contact block + CAT4 2-pole auxiliary contact and coil terminal block

110.5 4.35" 133.5 5.26"


45 1.77" 71 2.80" 10 0.39" 71 2.80" 10 0.39"
35 1.38" 2 x45 1.77"
5.5 0.22" ø 4.2 0.17" M4 8-32 UNC 5.5 0.22"

1.1 0.04"
6 0.24"

6 0.24"
35 mm EN/IEC 60715

35 mm EN/IEC 60715
60 2.36"

40.5 1.59"
80 3.15"

80 3.15"

70 2.76"
43 1.69"

5.5 0.22" 5.5 0.22"


5 0.20"

5 0.20"

AF09, AF12, AF16..-30-22 AF09, AF12, AF16


+ TEF4 electronic timer
1SBC101682S0201 - Rev. B

(1) Note: For AF09 ... AF16 contactors, lateral distance to grounded component 2 mm 0.08" min.
24 V DC operated contactor (coil 30) depth + 20 mm + 0.79".

Main dimensions mm, inches (1)

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/322 ABB MOTOR PROTECTION AND CONTROL


AF09, AF12, AF16 3-pole contactors
Dimensions

102.5 4.04"
03

90 3.54"
71 2.80" 10 0.39"
102.5 4.04" 80 3.15" 2x
90 3.54" 5.5 0.22" M4 8-32 UNC
71 2.80" 10 0.39"
80 3.15" 2x
5.5 0.22" M4 8-32 UNC
35 mm EN/IEC 60715
91.5 3.60"

60 2.36"
35 mm EN/IEC 60715

43 1.69"
91.5 3.60"

70 2.76"
5.5 0.22"

60 2.36"
43 1.69"

70 2.76"
5.5 0.22"

5 0.20"
5 0.20"
ø 4.2 0.17" 5 0.20"

AF09, AF12, AF16 ø 4.2 0.17" 5 0.20"


+ VEM4 mechanical and electrical interlock set
AF09, AF12, AF16
+ VEM4 mechanical and electrical interlock set

77 3.03"
45 1.77" 71 2.80" 10 77 3.03" 35 1.38"
2x 35 1.38"
0.39"
45 1.77"
5.5 0.22" 71 2.80" ø 4.2 0.17" M4 8-32 UNC 2x
ø 4.2 0.17"
5.5 0.22" M4 8-32 UNC
35 mm EN/IEC 60715
6 0.24"

60 2.36"
35 mm EN/IEC 60715

70 2.76"

5.5 0.22"
80 3.15"

70 2.76"
60 2.36"

5.5 0.22"
5 0.20"
156.1 6.15"

5 0.20"

5 0.20"

6.2
0.24" 10 0.39"
5 0.20"

AF09, AF12, AF16


+ TF42, EF19

72.7 2.86"
76.8 3.02"

AF09, AF12, AF16


+ TF42 thermal overloard relay

77 3.03"
45 1.77" 71 2.80" 10 0.39"
5.5 0.22"
35 mm EN/IEC 60715

5.5 0.22"
152.4 6.00"

17.4 0.69"

73.3 2.89"
76.8 3.02"

AF09, AF12, AF16 3-pole contactors


+ EF19 electronic overload relay
1SBC101682S0201 - Rev. B

(1) Note: For AF09 ... AF16 contactors, lateral distance to grounded component 2 mm 0.08" min.
24 V DC operated contactor (coil 30) depth + 20 mm + 0.79".

Main dimensions mm, inches (1)

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/323


AF26, AF30, AF38 3-pole contactors
Dimensions

86 3.39" 77 3.03"

03
35 1.38"
45 1.77" 45 1.77" 80 3.15" 71 2.80" 35 1.38"
2x 2x
ø 4.2 0.17" ø 4.2 0.17"
5.5 0.22" 5.5 0.22" M4 8-32 UNC M4 8-32 UNC
6 0.24"

6 0.24"

35 mm EN/IEC 60715

35 mm EN/IEC 60715

60 2.36"
80 3.15"

80 3.15"

5.5 0.22"

70 2.76"

70 2.76"
60 2.36"
5.5 0.22"

5 0.20"

5 0.20"
10 0.39"
10 0.39" 5 0.20" 5 0.20"

AF26, AF30, AF38 AF26, AF30, AF38

119.5 4.70" 86 3.39"


45 1.77" 80 3.15" 10 0.39" 80 3.15"
12 0.47" 45 1.77"
5.5 0.22"
5.5 0.22"
6 0.24"

6 0.24"
35 mm EN/IEC 60715

35 mm EN/IEC 60715
5.5 0.22"
80 3.15"

5.5 0.22"
43 1.69"

80 3.15"

10 0.39"

AF26, AF30, AF38 AF26, AF30, AF38


+ CA4, CC4 1-pole auxiliary contact block + CAL4-11 2-pole auxiliary contact block

119.5 4.70" 111.5 4.39"


45 1.77" 80 3.15" 10 0.39" 80 3.15" 10 0.39"
45 1.77"
5.5 0.22" 5.5 0.22"
6 0.24"

35 mm EN/IEC 60715

35 mm EN/IEC 60715
80 3.15"

80 3.15"
43 1.69"

5.5 0.22" 5.5 0.22"

43 1.69"

AF26, AF30, AF38 AF26, AF30, AF38


+ CA4 4-pole auxiliary contact block + CAT4 2-pole auxiliary contact and coil terminal block

111.5 4.30" 142.5 5.61"


45 1.77" 80 3.15" 10 0.39" 45 1.77" 80 3.15" 10 0.39"
5.5 0.22" 5.5 0.22"

1.1 0.04"
6 0.24"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715

40.5 1.59"
80 3.15"
80 3.15"

5.5 0.22"
43 1.69"

5.5 0.22"

AF26, AF30, AF38..-30-11 AF26, AF30, AF38


AF26, AF30, AF38..-30-22 + TEF4 electronic timer
1SBC101683S0201 - Rev. B

(1) Note: For AF26 ... AF38 contactors, lateral distance to grounded component 2 mm (0.08") min.
24 V DC operated contactor (coil 30) depth + 20 mm (+ 0.79").

Main dimensions mm, inches (1)

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/324 ABB MOTOR PROTECTION AND CONTROL


AF26, AF30, AF38 3-pole contactors
Dimensions

111.5
111.54.39"
4.39"
03

90903.54"
3.54"
80803.15"
3.15" 10100.39"
0.39" 80803.15"
3.15" 22xx
5.5
5.50.22"
0.22" M48-32
M4 8-32 UNC
UNC
35 mm EN/IEC 60715
35 mm EN/IEC 60715
91.5 3.60"
91.5 3.60"

60 2.36"
60 2.36"
43 1.69"
43 1.69"

70 2.76"
70 2.76"
5.5
5.50.22"
0.22"

5 0.20"
5 0.20"
øø
4.2
4.20.17"
0.17" 5 50.20"
0.20"

AF26, AF30, AF38 AF26, AF30, AF38


+ VEM4 mechanical and electrical interlock set + VEM4 mechanical and electrical interlock set

86 3.39" 86 3.39"
45 1.77" 45
80 1.77"
3.15" 10 35 1.38"
80 3.15" 10 35 1.38"
2x 2x
5.5 0.22" 0.39"5.5 0.22" ø 4.2 0.17" M4 0.39"
8-32 UNC ø 4.2 0.17" M4 8-32 UNC
35 mm EN/IEC 60715

35 mm EN/IEC 60715

70 2.76"

70 2.76"
60 2.36"

60 2.36"

5.5 0.22" 5.5 0.22"


5 0.20"

5 0.20"
158.9 6.26"

158.9 6.26"

5 0.20" 5 0.20"

9.2 9.2
AF26, AF30, AF38
0.36" 0.36"
+ TF42, EF19, EF45

75.7 2.98" 75.7 2.98"


79.8 3.14" 79.8 3.14"

AF26, AF30, AF38


+ TF42 thermal overload relay

86 3.39" 86 3.39"
45 1.77" 80 3.15" 10 0.39" 45 1.77" 80 3.15" 10 0.39"
5.5 0.22" 5.5 0.22"
35 mm EN/IEC 60715

35 mm EN/IEC 60715

5.5 0.22" 5.5 0.22"


155.2 6.11"

172.3 6.78"

20.4 0.80"

76.3 3.00"

79.8 3.14"
82.5 3.25"
AF26 3-pole contactors 86 3.39"
+ EF19 electronic overload relay
AF26, AF30, AF38 3-pole contactors
+ EF45 electronic overload relay

(1) Note: For AF26 ... AF38 contactors, lateral distance to grounded component 2 mm (0.08") min.
1SBC101683S0201 - Rev. B

24 V DC operated contactor (coil 30) depth + 20 mm (+ 0.79").

Main dimensions mm, inches (1)

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/325


AF40 ... AF65 3-pole contactors
Dimensions

111 4.37" 45 1.77"


2x

03
55 2.17"
7 0.28" ø 6.4 0.25" M6 ¼-20 UNC

2x
6 0.24"

ø 4.2 0.17" M4 8-32 UNC


35 mm EN/IEC 60715
119.5 4.70"

110 4.33"
100 3.94"
5.5 0.22"

4.6 0.18"
10 0.39"
5 0.20"

AF40, AF52, AF65 AF40, AF52, AF65

144 5.67"

111 4.37" 10 0.39" 111 4.37"


55 2.17" 12 0.47" 55 2.17"
7 0.28" 7 0.28"

6 0.24"
6 0.24"

5.5 0.22"

35 mm EN/IEC 60715
35 mm EN/IEC 60715

119.5 4.70"
119.5 4.70"

43 1.69"

5.5 0.22"

10 0.39"

AF40, AF52, AF65 AF40, AF52, AF65-30-00 + CAL4-11 2-pole auxiliary contact block
+ CA4, CC4 1-pole auxiliary contact block AF40, AF52, AF65-30-11

144 5.67" 136 5.35"

111 4.37" 10 0.39" 111 4.37" 10


55 2.17"
7 0.28" 0.39"
7 0.28" 55 2.17"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715
119.5 4.70"

119.5 4.70"

43 1.69"
43 1.69"

5.5 0.22" 5.5 0.22"

AF40, AF52, AF65 AF40, AF52, AF65


+ CA4 4-pole auxiliary contact block + CAT4 2-pole auxiliary contact and coil terminal block

144 5.67" 167 6.57"

111 4.37" 10 0.39" 111 4.37" 10 0.39"


55 2.17" 55 2.17"
7 0.28" 7 0.28"
6 0.24"

6 0.24"

1.1 0.04"
35 mm EN/IEC 60715

35 mm EN/IEC 60715
119.5 4.70"

119.5 4.70"

40.5 1.59"
43 1.69"

5.5 0.22" 5.5 0.22"

AF40, AF52, AF65..-30-22 AF40, AF52, AF65


+ TEF4 electronic timer
1SBC101731S0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/326 ABB MOTOR PROTECTION AND CONTROL


AF40 ... AF65 3-pole contactors
Dimensions

110 4.33" 111 4.37"


03

7 0.28" 100 3.94" M6 ¼-20 UNC


6 0.24"

M4 8-32 UNC

35 x 15 mm EN/IEC 60715
119.5 4.70"

100 3.94"
110 4.33"
5.5 0.22"

4.6 0.18"
ø 4.2 0.17"

10 0.39"
ø 6.4 0.25" 5 0.20"
AF40, AF52, AF65
+ VM96-4 mechanical interlock unit AF40, AF52, AF65
+ VM96-4 mechanical interlock set

111 4.37" 10 0.39" 111 4.37" 10 0.39"


55 2.17" 55 2.17"
7 0.28" 7 0.28"

35 mm EN/IEC 60715
35 mm EN/IEC 60715

5.5 0.22" 5.5 0.22"


208.5 8.21"

237 9.33"

5.4 0.21"
4 0.16"

106.8 4.20"
110.6 4.35"

AF40, AF52, AF65 70 2.76" 106.8 4.20"


+ TF65 thermal overload relay
110.6 4.35"

AF40, AF52, AF65


+ EF65 electronic overload relay

45 1.77"
2x
ø 6.4 0.25" M6 ¼-20 UNC

2x
ø 4.2 0.17" M4 8-32 UNC
110 4.33"
100 3.94"

4.6 0.18"

5 0.20"

AF40, AF52, AF65


+ TF65, EF65
1SBC101731S0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/327


AF80 ... AF96 3-pole contactors
Dimensions

116 4.57" 60 2.36"


70 2.76" 2x

03
7 0.28" ø 6.4 0.25" M6 ¼-20 UNC
6 0.24"

35 x 15 mm EN/IEC 60715
119.5 4.70"

110 4.33"
100 3.94"
5.5 0.22"

4.6 0.18"
10 0.39"
5 0.20"

AF80, AF96 AF80, AF96

149 5.87"
116 4.57" 10 116 4.57"
70 2.76" 12 0.47" 70 2.76"
0.39" 7 0.28"
7 0.28"

6 0.24"
6 0.24"

5.5 0.22"
35 x 15 mm EN/IEC 60715

35 x 15 mm EN/IEC 60715
119.5 4.70"
119.5 4.70"

43 1.69"

5.5 0.22"

10 0.39"

AF80, AF96 AF80, AF96-30-00 + CAL4-11 2-pole auxiliary contact block


+ CA4, CC4 1-pole auxiliary contact block AF80, AF96-30-11

149 5.87"
116 4.57" 10
70 2.76"
7 0.28" 0.39"
6 0.24"

35 x 15 mm EN/IEC 60715
119.5 4.70"

43 1.69"

5.5 0.22"

AF80, AF96
+ CA4 4-pole auxiliary contact block

149 5.87" 172 6.77"

116 4.57" 10 116 4.57" 10 0.39"


70 2.76" 70 2.76"
7 0.28" 0.39" 7 0.28"
6 0.24"
6 0.24"

1.1 0.04"
35 x 15 mm EN/IEC 60715
35 x 15 mm EN/IEC 60715

119.5 4.70"

40.5 1.59"
119.5 4.70"

43 1.69"

5.5 0.22" 5.5 0.22"

AF80, AF96..-30-22 AF80, AF96


+ TEF4 electronic timer
1SBC101732S0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/328 ABB MOTOR PROTECTION AND CONTROL


AF80 ... AF96 3-pole contactors
Dimensions

116 4.57"
140 5.51"
03

7 0.28" 130 5.12" M6 ¼-20 UNC


6 0.24"

35 x 15 mm EN/IEC 60715
119.5 4.70"

110 4.33"
100 3.94"
5.5 0.22"

4.6 0.18"
10 0.39"
ø 6.4 0.25" 5 0.20"
AF80, AF96
+ VM96-4 mechanical interlock unit
AF80, AF96
+ VM96-4 mechanical interlock set

116 4.57" 10 0.39" 116 4.57" 10 0.39"


70 2.76" 70 2.76"
7 0.28" 7 0.28"
35 x 15 mm EN/IEC 60715

35 x 15 mm EN/IEC 60715
5.5 0.22" 5.5 0.22"
211 8.31"

237 9.33"

5.4 0.21"
4 0.16"

106.8 4.20"
110.9 4.37"

AF80, AF96 106.8 4.20"

+ TF96 thermal overload relay 110.6 4.35"

AF80, AF96
+ EF96 electronic overload relay

60 2.36"
2x
ø 6.4 0.25" M6 ¼-20 UNC
110 4.33"
100 3.94"

4.6 0.18"

5 0.20"

AF80, AF96
+ TF96, EF96
1SBC101732S0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/329


AF116, AF140, AF146 3-pole contactors
Dimensions

SECTION D-D

03
14.2 0.56"

20 0.79"
3 0.12"
14.2 0.56"

14.2 0.56"

SECTION E-E
E
30 1.18" M4 8-32 UNC
10 0.39" 90 3.54" 126 4.96"

D D
55.5 0.22"

19.5 4.96"

100 3.94"
150 5.91"

30 1.18"

AF116, AF140, AF146-30-00 + CAL19 2-pole auxiliary contact block AF116, AF140, AF146-30-..(B)
AF116, AF140, AF146-30-11

SECTION D-D

22.8 0.90"

23.8 0.94" 23.8 0.94"


20 0.79"
3 0.12"

ø 6.5 0.26"
5.5 0.22"

E SECTION E-E

10 0.39" 90 3.54" 126 4.96"

D D
55.5 2.18"

19.5 0.77"
150 5.91"

30 1.18"

AF116, AF140, AF146-30-00B + CAL19 2-pole auxiliary contact block


AF116, AF140, AF146-30-11B
1SFC101118C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/330 ABB MOTOR PROTECTION AND CONTROL


AF116, AF140, AF146 3-pole contactors With built-in PLC interface (coil code 33, 34)
Dimensions

SECTION D-D
03

14.2 0.56"

20 0.79"
3 0.12"
14.2 0.56"

14.2 0.56"

SECTION E-E
E
10 0.39" 90 3.54" 142.5 5.61"

30 1.18" M4 8-32 UNC

D D
55.5 0.22"

19.5 4.96"
150 5.91"

100 3.94"

30 1.18"

AF116, AF140, AF146-30-00 + CAL19 2-pole auxiliary contact block


AF116, AF140, AF146-30-11

AF116, AF140, AF146-30-..(B)


SECTION D-D

22.8 0.90"

23.8 0.94" 23.8 0.94"


20 0.79"
3 0.12"

ø 6.5 0.26"
5.5 0.22"

E SECTION E-E

10 0.39" 90 3.54" 142.5 5.61"

D D
55.5 2.18"

19.5 0.77"
150 5.91"

30 1.18"

AF116, AF140, AF146-30-00B + CAL19 2-pole auxiliary contact block


AF116, AF140, AF146-30-11B
1SFC101118C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/331


AF116, AF140, AF146 3-pole contactors
Dimensions

29.5 1.16"

7.5 0.3"

03
126 4.96" 108 4.25" 126 4.96" 126 4.96"

24 0.94"
24 0.94"

8 0.31"
8 0.31"
90 3.54" 90 3.54"
17 0.67" 3 0.12" 15 0.59" ø 6 0.24" 17 0.67" 3 0.12"
17 0.67" 3 0.12"
13 0.51" ø 6.4 0.25" 13 0.51" ø 6.4 0.25"

228 8.98"
233 9.17"

226 8.90"
226 8.90"

AF..-30-11B
AF..-30-11

30 1.18" 41 1.61" 30 1.18"

AF116, AF140, AF146-30-11 AF116, AF140, AF146-30-11(B)


+ LX140 terminal extension + LW140(B) terminal enlargement

8x
180 7.09" 180 7.09" 126 4.96" 126 4.96" 30 1.18" 60 2.36" 30 1.18" M4 8-32 UNC
150 5.91"

150 5.91"

100 3.94"

AF116, AF140, AF146-30-11(B) AF116, AF140, AF146-30-11(B)


+ VM19 mechanical interlocking unit + VM19 mechanical interlocking unit
1SFC101118C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/332 ABB MOTOR PROTECTION AND CONTROL


AF116, AF140, AF146 3-pole contactors
Dimensions

126 4.96" 4x
03

30 1.18" M4 8-32 UNC


90 3.54" 17 0.67" 3 0.12"

100 3.94"
259 10.20"

45 1.77"
4x
M5 10-24 UNC

82.3 3.24"
6 0.24"

8 0.31" 37 1.46"

50 1.97"

AF116, AF140-30-11(B) AF116, AF140-30-11(B)


+ TF140 thermal overload relay + TF140 thermal overload relay

6x
126 4.96" 30 1.18" M4 8-32 UNC
90 3.54" 17 0.67" 3 0.12"
100 3.94"
270 10.63"

46 1.81"

21.5
0.85"
94.7 3.73"

37 1.46" 2x
105 4.13" M5 10-24 UNC

AF116, AF140, AF146-30-11(B) AF116, AF140, AF146-30-11(B)


+ EF146 electronic overload relay + EF146 electronic overload relay
1SFC101118C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/333


AF190, AF205 3-pole contactors
Dimensions

SECTION B-B

03
B 152 5.98"
4X
10 0.39" 105 4.13" ø 8.5 0.33" 35.5 1.40" 5 0.20" 35 1.38" M5 10-24 UNC

29.5 1.16"
83.5 3.29"
196 7.72"

165 6.50"
35 1.38"

AF190, AF205-30-00 + CAL19 2-pole auxiliay contact block AF190, AF205


AF190, AF205-30-11

105 4.13" 125


1524.92"
5.98" 152 5.98"
17.5 0.69" ø 8.5 0.33" 30.5 1.20" 5 0.20"
20 0.79" ø 10.5 0.41" 30.5 1.20" 5 0.20"
27 1.06"

27 1.06"

10 0.37"
10 0.39"
299 11.77"

299 11.77"

35 1.38" 45 1.77"

AF190, AF205-30-11 AF190, AF205-30-11


+ LX205 terminal extension + LW205 terminal enlargement
1SFC101119C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/334 ABB MOTOR PROTECTION AND CONTROL


AF190, AF205 3-pole contactors With built-in PLC interface (coil code 33, 34)
Dimensions

SECTION B-B
03

B 169.5 6.67"
10 0.39" 105 4.13" ø 8.5 0.33" 35.5 1.40" 5 0.20"

29.5 1.16"
83.5 3.29"
196 7.72"

35 1.38"

AF190, AF205-30-00 + CAL19 2-pole auxiliay contact block


AF190, AF205-30-11

4X
35 1.38" M5 10-24 UNC
165 6.50"

AF190, AF205
1SFC101119C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/335


AF190, AF205 3-pole contactors
Dimensions

210 8.27" 152 5.98"

03
196 7.727"

AF190, AF205-30-11
+ VM19 mechanical interlocking unit

6X
35 1.38" 70 2.76" 35 1.38" M5 10-24 UNC
165 6.50"

AF190, AF205
+ VM19 mechanical interlocking unit
1SFC101119C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/336 ABB MOTOR PROTECTION AND CONTROL


AF190, AF205 3-pole contactors
Dimensions

152 5.98"
03

105 4.13" 35.5 1.40" 5 0.20" 8x


35 1.39" M5 10-24 UNC

165 6.50"
312.5 12.3"

25.5
1.0"
82 3.23"
21 0.83"

11 0.43"

37 1.46"

ø 11 0.43" 62 2.44" 4 0.16" 50 1.97"

20 0.79" 42.5 1.67" 126 4.96"

AF190, AF205-30-11 AF190, AF205


+ TA200DU thermal overload relay + TA200DU thermal overload relay

1SFC101119C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/337


AF190, AF205 3-pole contactors
Dimensions

152 5.98"

03
105 4.13" 35.5 1.40" 5 0.20" 8x
M5 10-24 UNC

165 6.50"
342 13.46"

0.81"
20.5
112 4.42"
10 0.39"
35 1.38"

35 1.39"

17.5 0.69" 35 1.38" 35 1.38" 5 0.20"


8.5 0.33" 123 4.84"
AF190, AF205-30-11 AF190, AF205
+ EF205 electronic overload relay + EF205 electronic overload relay

1SFC101119C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/338 ABB MOTOR PROTECTION AND CONTROL


AF265, AF305, AF370 3-pole contactors
Dimensions

A
03

10 0.39" 140 5.51" 180 7.09"


19.5 0.77" ø 10.5 0.41" 35.5 1.40" 5 0.20"

33.4 1.31"
94.7 3.73"
225 8.86"

43.75 1.72"

AF265, AF305, AF370-30-00 + CAL19 2-pole contact block


AF265, AF305, AF370-30-11

4X
43.75 1.72" M5 10-24 UNC
187 7.36"

AF265, AF305, AF370


1SFC101120C0201 - Rev. B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/339


AF265, AF305, AF370 3-pole contactors with built-in PLC interface (coil code 33, 34)
Dimensions

03
10 0.39" 140 5.51" 195.5 7.70"
19.5 0.77" ø 10.5 0.41" 35.5 1.40" 5 0.20"

33.4 1.31"
94.7 3.73"
225 8.86"

43.75 1.72"

AF265, AF305, AF370-30-00 + CAL19 2-pole contact block


AF265, AF305, AF370-30-11

4X
43.75 1.72" M5 10-24 UNC
187 7.36"

AF265, AF305, AF370


1SFC101120C0201 - Rev. B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/340 ABB MOTOR PROTECTION AND CONTROL


AF265, AF305, AF370 3-pole contactors
Dimensions

165 6.50" 180 7.09" 180 7.09" 180 7.09"


03

20 0.79" ø 10.5 0.41" 20 0.79" 25ø 0.98"


10.5 0.41"
30.5 1.20" 5 0.20" ø 10.5 0.41" 30.5 1.20" 30.5 1.20"
5 0.20" 5 0.20"

31.2 1.23"
32.0 1.28"
32.0 1.28"

12.5 0.49"
12.5 0.49"
12.5 0.49"

354.5 13.96"
354.5 20.02"
354.5 20.02"

43.75 1.72" 62 2.44"


43.75 1.72"

AF265, AF305, AF370-30-11 AF265, AF305, AF370-30-11


+ LX370 terminal extension + LW370 terminal enlargement

1SFC101120C0201 - Rev. B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/341


AF265, AF305, AF370 3-pole contactors
Dimensions

280 11.02" 180 7.09"

03
225 8.86"

AF265, AF305, AF370-30-11


+ VM19 mechanical interlocking unit

8X
43.75 1.72" 96.25 3.79" 43.75 1.72" M5 10-24 UNC
187 7.36"

AF265, AF305, AF370


+ VM19 mechanical interlocking unit
1SFC101120C0201 - Rev. B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/342 ABB MOTOR PROTECTION AND CONTROL


AF265, AF305, AF370 3-pole contactors
Dimensions

180 7.09"
03

140 5.51" 35.5 1.40" 5 0.20" 8x


M5 10-24 UNC

187 7.36"
385 15.16"

29 1.14"
112 4.41"
ø 11 0.43"
14 0.55"

35 1.38"
44 1.73"

43.75 1.72"

20 1.79" 43.8 1.72" 35 1.20" 5 0.20"

123 4.84"
AF265, AF305, AF370-30-11 AF265, AF305, AF370
+ EF370 electronic overload relay + EF370 electronic overload relay

1SFC101120C0201 - Rev. B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/343


AF400 and AF460 3-pole contactors
Dimensions

11.5 0.45"
186 7.32" 216 8.5"

03
25 22.5 ø6.5 ø10.5 48.5 1.91" 6 0.24" 63 2.48"
0.98" 0.89" 0.26" 0.41"

278 10.94"
268 10.55"

248 9.76"
M5 10-24 UNC

63 2.48"

AF400, AF460-30-11 AF400, AF460

186 7.32" 181 7.13" 216 8.5"


33 1.3"

0.47"
33 1.3"

0.45"
11.5

25 0.98" ø 10.5 0.41" 25 0.98" ø10 0.39" 44 1.73" 5 0.2"


12
139 5.47"
472 18.58"
472 18.58"

78 3.07"
1SFC101121C0201 - Rev. A

63 2.48"

AF400, AF460-30-11 AF400, AF460-30-11


+ LX460 terminal extension + LW460 terminal enlargement

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/34 4 ABB MOTOR PROTECTION AND CONTROL


AF400 and AF460 3-pole contactors
Dimensions

216 8.5"
03

402 15.83"
25 0.98" ø10.5 0.41" 30 48.5 1.91" 6 0.24"
1.18"
268 10.55"

278 10.94"
63 2.48"

AF400, AF460-30-11
+ VM750H mechanical interlock unit

216 8.5" 63 2.48"


248 9.76"

M5 10-24 UNC

AF400, AF460
+ VM750H mechanical interlock unit
1SFC101121C0201 - Rev. A

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/345


AF400 and AF460 3-pole contactors
Dimensions

186 7.32" 216 8.5"

03
63 2.48" 63 2.48"
25 0.98" ø10.5 48.5 1.91" 6 0.24"
0.41"

248 9.76"
454.5 17.89"
449.5 17.7"

M5 10-24 UNC

63 2.48"
6.5 0.26" 6.5 0.26"

83 3.27"
55 2.17"
11.5 0.45"

M5 10-24 UNC 76 2.99"

ø10.5 0.41" 25 0.98" 46 1.81" 5 0.2"


63 2.48" 63 2.48" 153.5 6.02"
192 7.56"

AF400, AF460-30-11 AF400, AF460


+ EF460 electronic O/L relay + EF460 electronic O/L relay

1SFC101121C0201 - Rev. A

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/346 ABB MOTOR PROTECTION AND CONTROL


AF580 and AF750 3-pole contactors
Dimensions

242 9.53"

11.5 0.45"
210 8.27"
03

40 1.57" 22.5 ø6.5 ø12.5 48.5 1.91" 6 0.24"


0.89" 0.26" 0.49"
273 10.75"

283 11.14"

72 2.83"

AF580 and AF750-30-11

72 2.83"
249 9.8"

M6 1/4-20 UNC

AF580 and AF750


1SFC101122C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/347


AF580 and AF750 3-pole contactors
Dimensions

210 8.27" 242 9.53"

03
0.45"
11.5
40 1.57" 22.5 ø13 0.51" 43 1.69" 6 0.24"
0.89"
35.5
1.4"

105 4.13"

9.6 0.38"
141.5 5.57"
483 19.02"

72 2.83"

AF580 and AF750-30-11


+ LX750 terminal extension

1SFC101122C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/348 ABB MOTOR PROTECTION AND CONTROL


AF580 and AF750 3-pole contactors
Dimensions

11 0.43"
245 9.65" 242 9.53"
03

40 1.57" ø13 0.51" 43 1.69" 6 0.24"


1.38"
35

9.6 0.38"
141.5 5.57"
483 19.02"

92 3.62"

AF580 and AF750-30-11


+ LW750 terminal enlargement

1SFC101122C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/349


AF580 and AF750 3-pole contactors
Dimensions

210 8.27"

03
242 9.53"

11.5 0.45"
72 2.83" 72 2.83"
40 1.57" ø12.5 48.5 1.91" 6 0.24" 72 2.83"
0.49"

249 9.8"
466.6 18.37"

471.5 18.56"

M6 1/4-20 UNC

5 0.2" 5 0.2"

79 3.11"
80 3.15"
0.45"
11.5

M6 1/4-20 UNC 82 3.23"

ø12.5 0.49" 40 1.57" 60.5 2.38" 5 0.2"


83 3.27" 83 3.27" 188 7.4"
247 9.72"

AF580 and AF750-30-11 AF580 and AF750


+ EF750 electronic O/L relay + EF750 electronic O/L relay

1SFC101122C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/350 ABB MOTOR PROTECTION AND CONTROL


AF580 and AF750 3-pole contactors
Dimensions

450
03

242
25 ø12.5 30
48.5 6
273

283
E2041D

E2042D
72

AF580 and AF750-30-11


+ VM 750H mechanical interlock unit

240 72
249

(M6) (M6)
E2043D

AF580 and AF750


+ VM 750H mechanical interlock unit
1SFC101122C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/351


AF1250 3-pole contactors
Dimensions

50 1.97"

03
27 72 2.83" ø 7 0.28" 242 9.53"
1.06"
344 13.54"
313 12.32"
263 10.35"

249 9.8"

1SFC101125F0001
1SFC101124F0001

72 2.83" 72 2.83" 46.5 8 0.31"


ø13 0.51" 18.3"
210 8.27"

AF1250-30-11

72 2.83"
249 9.8"

1SFC101130F0001

M6 1/4-20 UNC

AF1250
1SFC101136C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/352 ABB MOTOR PROTECTION AND CONTROL


AF1250 3-pole contactors
Dimensions

72 2.83"
03

ø13 0.51" 53.8 2.12" 50 1.97" 242 9.53"


15 0.59"

443 17.44"
479 18.86"
263 10.35"
249 9.8"

1.34"
34

95 3.74" 95 3.74" 37 10 0.39" 1SFC101132F0001


1.46"
1SFC101131F0001

240 9.45"

AF1250-30-11
+ LW1250 terminal enlargement

1SFC101136C0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/353


AF1350, AF1650, AF2050 and AF2850 3-pole contactors
Dimensions

40 1.57" 40 1.57"

03
27 27
ø 13 40 ø 13 40
1.06" 1.06"
0.51" 1.57" 0.51" 1.57"
17 0.67" 17 0.67" 17 0.67" 17 0.67"
13 0.51" 13 0.51"
30 1.18" 13 30 1.18" 13
30 1.18" 30 1.18"
10 0.39" 0.51" 10 0.39" 0.51"
10 0.39" 10 0.39"

AF1350, AF1650 AF1350, AF1650 AF2050 AF2050


244 9.61" 244 9.61"
136 5.35" 136 5.35"136 5.35" 136 5.35" 136 5.35"
47 10 0.39" 47 10 0.39"
1.85" 1.85"

312 12.28"
392 15.43"

392 15.43"

312 12.28"

312 12.28"

1.57"

1.57"
40

40

80 136 5.35" 80 ø9 0.35"136 5.35" ø9 0.35"


3.15" 3.15" M8 5/16-18 UMC
101 101
3.98" 3.98" AF1350, AF1650, AF2050
438 17.24" 438 17.24"

AF1350, AF1650, AF2050-30-11

ø 13 40 ø 13 40
0.51" 1.57" 0.51" 1.57"
17 0.67" 17 0.67"

40 1.57" 40 1.57"

AF2650 AF2650
244 9.61" 244 9.61"
136 5.35" 136 5.35"136 5.35" 136 5.35" 136 5.35"
53 25 0.98" 53 25 0.98"
2.09" 2.09"
312 12.28"
422 16.61"

422 16.61"

312 12.28"

312 12.28"

1.57"

1.57"
40

40

80 136 5.35" 80 ø9 0.35"136 5.35" ø9 0.35"


3.15" 3.15" AF2850 M8 5/16-18 UMC
101 101
3.98" 3.98"
438 17.24" 438 17.24"

AF2850-30-11
1SFC101123C0201 - Rev. B

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/354 ABB MOTOR PROTECTION AND CONTROL


AF1350, AF1650, AF2050 and AF2850 3-pole contactors
Dimensions

244 9.61"
03

438 17.24" 47 1.85" 10 0.39" M8 5/16-18 UNC 136


5.35"

312 12.28"
674 26.54"

3.66"
93
170 6.69"
20 0.79" M6 1/4-20 UNC

80 3.15" 395 15.55"


90 3.54" 10 0.39"

136 5.35" 136 5.35" 252 9.92"

425 16.73"

10 0.39"
30 1.18"
13 0.51"
17 0.67"

27 1.06"
AF1350 and AF1650-30-11
+ EF1250DU-1250 electronic O/L relay 40 1.57"

441 17.36"

879 34.61" 66.5 2.62" 10 0.39" 72.5 2.85" 25 0.98"


263.5 10.37" 263.5 10.37"
AF1350, AF1650, AF2050, AF2850-30-11
+ VM 1650H mechanical interlock unit AF1350, AF1650, AF2050 AF2850

136 136 305 12.01" 136 136


5.35" 5.35" 5.35" 5.35"
312 12.28"

M8 5/16-18 UMC

AF1350, AF1650, AF2050, AF2850


1SFC101123C0201 - Rev. B

+ VM 1650H mechanical interlock unit

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB PUSH-IN SPRING MOTOR STARTING SOLUTION 355


AF09..K, AF12..K, AF16..K 3-pole contactors - with Push-in Spring terminals
Dimensions

77 3.03" 77 3.03"
71 2.80" 35 1.38"
45 1.77" 71 2.80"
2x
45 1.77" 5.5 0.22" ø 4.2 0.17"
5.5 0.22" M4 8-32 UNC
6 0.24"

35 mm EN/IEC 60715
10.5 0.41"

35mm EN/EC 60715


80 3.15"

70 2.76"
60 2.36"
5.5 0.22"
82 3.22"

5.5 0.22"

03
5 0.20"
10 0.39" 10 0.39"
5 0.20"

AF09..K, AF12..K, AF16..K AF09..K, AF12..K, AF16..K

110.5 4.35"
77 3.03"

10.5 0.41"
71 2.80"
71 2.80"
45 1.77" 5.5 0.22"
12 0.47" 45 1.77" 5.5 0.22"
10.5 0.41"

35mm EN/EC 60715

35mm EN/EC 60715


45 1.77"

82 3.22"
72 2.83"

5.5 0.22" 5.5 0.22"


82 3.22"

10 0.39"
10 0.39"

AF09..K, AF12..K, AF16..K AF09..K, AF12..K, AF16..K


+ CA4..K 1-pole auxiliary contact block + CAL4-11K 2-pole auxiliary contact block

110.5 4.35" 132.5 5.22"


71 2.80" 71 2.80"
45 1.77" 5.5 0.22" 45 1.77" 5.5 0.22"
10.5 0.41"

35mm EN/EC 60715


10.5 0.41"

35mm EN/EC 60715

41.5 1.63"
82 3.22"

45 1.77"

82 3.22"

5.5 0.22" 5.5 0.22"

10 0.39" 10 0.39"

AF09..K, AF12..K, AF16..K AF09..K, AF12..K, AF16..K


+ CA4..K 4-pole auxiliary contact block + TEF4S electronic timer

Note: For AF09..K ... AF16..K contactors, lateral distance to grounded component 2 mm 0.08" min
24 V DC operated contactor (coil 30) depth + 20 mm (0.79").
1SBC100412S0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


356 ABB PUSH-IN SPRING MOTOR STARTING SOLUTION


AF26..K, AF30..K, AF38..K 3-pole contactors - with Push-in Spring terminals
Dimensions

77 3.03"
86 3.39" 35 1.38"
45 1.77" 80 3.15" 71 2.80"
2x
ø 4.2 0.17"
45 1.77" 5.5 0.22" 5.5 0.22" M4 8-32 UNC
6 0.24"

35 mm EN/IEC 60715
10.5 0.41"

35mm EN/EC 60715


80 3.15"

70 2.76"
60 2.36"
5.5 0.22"
82 3.22"

5.5 0.22"
03

5 0.20"
10 0.39"
15 0.59" 5 0.20"

AF26..K, AF30..K, AF38..K AF26..K, AF30..K, AF38..K

119.5 4.70"
86 3.39"

10.5 0.41"
80 3.15"
80 3.15"
45 1.77" 5.5 0.22"
12 0.47" 45 1.77" 5.5 0.22"
10.5 0.41"

35mm EN/EC 60715

35mm EN/EC 60715


82 3.22"

45 1.77"

72 2.83"
82 3.22"

5.5 0.22" 5.5 0.22"

15 0.59" 15 0.59"

AF26..K, AF30..K, AF38..K AF26..K, AF30..K, AF38..K


+ CA4..K 1-pole auxiliary contact block + CAL4-11K 2-pole auxiliary contact block

119.5 4.70" 141.5 5.57"


80 3.15" 80 3.15"
45 1.77" 5.5 0.22" 45 1.77" 5.5 0.22"
35mm EN/EC 60715
10.5 0.41"

10.5 0.41"
35mm EN/EC 60715

41.5 1.63"
82 3.22"
45 1.77"
82 3.22"

5.5 0.22" 5.5 0.22"

15 0.59"
15 0.59"
AF26..K, AF30..K, AF38..K
AF26..K, AF30..K, AF38..K
+ TEF4S electronic timer
+ CA4..K 4-pole auxiliary contact block

Note: For AF26..K ... AF38..K contactors, lateral distance to grounded component 2 mm 0.08" min
24 V DC operated contactor (coil 30) depth + 20 mm (0.79").
1SBC100423S0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/357


AF09, AF16 4-pole contactors

77 3.03" 77 3.03"

03
35 1.38" 35 1.38"
45 1.77" 45 1.77" 71 2.80" 71 2.80"
2x 2x
ø 4.2 0.17" ø 4.2 0.17"
5.5 0.22" 5.5 0.22" M4 8-32 UNC M4 8-32 UNC
6 0.24"

6 0.24"

35 mm EN/IEC 60715

35 mm EN/IEC 60715
80 3.15"

80 3.15"

70 2.76"

70 2.76"
60 2.36"

60 2.36"
5.5 0.22" 5.5 0.22"

5 0.20"

5 0.20"
10 0.39" 10 0.39"
5 0.20" 5 0.20"

AF09, AF16 AF09, AF16

110.5 4.35" 77 3.03"


45 1.77" 71 2.80" 10 0.39" 71 2.80"
12 0.47" 45 1.77"
5.5 0.22" 5.5 0.22"
6 0.24"

6 0.24"
35 mm EN/IEC 60715

35 mm EN/IEC 60715
5.5 0.22"
80 3.15"

80 3.15"
43 1.69"

5.5 0.22"

10 0.39"

AF09, AF16 AF09, AF16


+ CA4, CC4 1-pole auxiliary contact block + CAL4-11 2-pole auxiliary contact block

110.5 4.35" 102.5 4.04"

45 1.77" 71 2.80" 10 0.39" 71 2.80" 10 0.39"


45 1.77"
5.5 0.22" 5.5 0.22"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715
80 3.15"

80 3.15"

43 1.69"

5.5 0.22"
43 1.69"

5.5 0.22"

AF09, AF16 AF09, AF16


+ CA4 4-pole auxiliary contact block + CAT4 2-pole auxiliary contact and coil terminal block

(1) Note: contactor lateral distance to grounded component 2 mm 0.08" min.


24 V DC operated contactor (coil 30) depth + 20 mm 0.79".
1SBC101485S0201 - Rev. B

Main dimensions mm, inches (1)

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/358 ABB MOTOR PROTECTION AND CONTROL


AF09, AF16 4-pole contactors

133.5 5.26" 77 3.03"


03

35 1.38"
45 1.77" 45 1.77"71 2.80" 10 0.39" 71 2.80"
2x
ø 4.2 0.17"
5.5 0.22" 5.5 0.22" M4 8-32 UNC

1.1 0.04"
6 0.24"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715

40.5 1.59"
80 3.15"
80 3.15"

70 2.76"
60 2.36"
5.5 0.22" 5.5 0.22"

5 0.20"
10 0.39"
5 0.20"
AF09, AF16
+ TEF4 electronic timer AF09, AF16

102.5 4.04"
102.5 4.04"
90 3.54" 90 3.54"
71 2.80" 71 2.80" 10 0.39" 10 0.39"
80 3.15" 80 3.15" 2x 2x
5.5 0.22" 5.5 0.22" M4 8-32 UNC
M4 8-32 UNC
35 mm EN/IEC 60715

35 mm EN/IEC 60715
91.5 3.60"

91.5 3.60"

60 2.36"

60 2.36"
43 1.69"

43 1.69"

70 2.76"

70 2.76"
5.5 0.22" 5.5 0.22"

5 0.20"

5 0.20"

ø 4.2 0.17"
ø 4.2 0.17"
5 0.20" 5 0.20"
AF09..-40-00, AF16..-40-00
+ VEM4 mechanical and electrical interlock set AF09..-40-00, AF16..-40-00
+ VEM4 mechanical and electrical interlock set

(1) Note: contactor lateral distance to grounded component 2 mm 0.08" min.


24 V DC operated contactor (coil 30) depth + 20 mm 0.79".
1SBC101485S0201 - Rev. B

Main dimensions mm, inches (1)

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/359


AF26, AF38 4-pole contactors
Dimensions

101 3.98" 101 3.98"

03
45 1.77" 45 1.77" 95 3.74" 95 3.74" 35 1.38" 35 1.38"
2x 2x
5.5 0.22" 5.5 0.22" ø 4.2 0.17" M4 8-32øUNC
4.2 0.17" M4 8-32 UNC
6 0.24"

6 0.24"

35 mm EN/IEC 60715

35 mm EN/IEC 60715

60 2.36"

60 2.36"
80 3.15"

80 3.15"

70 2.76"

70 2.76"
5.5 0.22" 5.5 0.22"

5 0.20"

5 0.20"
10 0.39" 10 0.39"
5 0.20" 5 0.20"

AF26, AF38 AF26, AF38

101 3.98"
134.5 5.30"
95 3.74"
45 1.77" 95 3.74" 10 0.39" 12 0.47" 45 1.77"
5.5 0.22"
5.5 0.22"

6 0.24"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715

5.5 0.22"
80 3.15"
80 3.15"

43 1.69"

5.5 0.22"

10 0.39"

AF26, AF38 AF26, AF38


+ CA4, CC4 1-pole auxiliary contact block + CAL4-11 2-pole auxiliary contact block

134.5 5.30" 126.5 4.98"


45 1.77" 95 3.74" 10 0.39" 95 3.74" 10 0.39"
45 1.77"
5.5 0.22" 5.5 0.22"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715
80 3.15"

80 3.15"
43 1.69"

43 1.69"

5.5 0.22" 5.5 0.22"

AF26, AF38 AF26, AF38


+ CA4 4-pole auxiliary contact block + CAT4 2-pole auxiliary contact and coil terminal block

Note: For AF26 and AF38 contactors, lateral distance to grounded component 2 mm 0.08" min.
1SBC101486S0201 - Rev. A

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/360 ABB MOTOR PROTECTION AND CONTROL


AF26, AF38 4-pole contactors
Dimensions

157.5 6.20" 101 3.98"


03

45 1.77" 45 1.77" 95 3.74" 95


10 3.74"
0.39" 35 1.38"
2x
5.5 0.22" 5.5 0.22" ø 4.2 0.17" M4 8-32 UNC

1.1 0.04"
6 0.24"
6 0.24"

35 mm EN/IEC 60715
35 mm EN/IEC 60715

60 2.36"
40.5 1.59"
80 3.15"
80 3.15"

70 2.76"
5.5 0.22" 5.5 0.22"

5 0.20"
10 0.39"
5 0.20"

AF26, AF38 AF26, AF38


+ TEF4 electronic timer

126.5 4.98"
126.5 4.98"
90 3.54" 90 3.54" 95 3.74" 95 3.74" 10 0.39" 10 0.39"
80 3.15" 80 3.15" 2x 2x
5.5 0.22" 5.5 0.22" M4 8-32 UNC
M4 8-32 UNC
35 mm EN/IEC 60715

35 mm EN/IEC 60715
91.5 3.60"

91.5 3.60"

60 2.36"

60 2.36"
43 1.69"

43 1.69"

70 2.76"

70 2.76"
5.5 0.22" 5.5 0.22"

5 0.20"

5 0.20"

ø 4.2 0.17"
ø 4.2 0.17"
5 0.20" 5 0.20"

AF26..-40-00, AF38..-40-00 AF26..-40-00, AF38..-40-00


+ VEM4 mechanical and electrical interlock set + VEM4 mechanical and electrical interlock set

(1) Note: For AF26 and AF38 contactors, lateral distance to grounded component 2 mm 0.08" min.
1SBC101486S0201 - Rev. A

Main dimensions mm, inches (1)

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/361


AF40, AF52 4-pole contactors
Dimensions

113.5 4.47" 60 2.36"


70 2.76" 2x

03
7 0.28" ø 6.4 0.25" M6 ¼-20 UNC
6 0.24"

35 x 15 mm EN/IEC 60715
119.5 4.70"

110 4.33"
100 3.94"
5.5 0.22"

4.6 0.18"
10 0.39"
5 0.20"

AF40, AF52 AF40, AF52

147 5.79"
113.5 4.47" 10 113.5 4.47"
70 2.76" 12 0.47" 70 2.76"
0.39" 7 0.28"
7 0.28"

6 0.24"
6 0.24"

5.5 0.22"
35 x 15 mm EN/IEC 60715

35 x 15 mm EN/IEC 60715
119.5 4.70"
119.5 4.70"

43 1.69"

5.5 0.22"

10 0.39"

AF40, AF52 AF40, AF52


+ CA4, CC4 1-pole auxiliary contact block + CAL4-11 2-pole auxiliary contact block

147 5.79" 139 5.47"


113.5 4.47" 10 113.5 4.47" 10
70 2.76" 70 2.76"
7 0.28" 0.39" 0.39"
7 0.28"
6 0.24"

6 0.24"
35 x 15 mm EN/IEC 60715

35 x 15 mm EN/IEC 60715
119.5 4.70"

119.5 4.70"
43 1.69"

43 1.69"

5.5 0.22" 5.5 0.22"

AF40, AF52 AF40, AF52


+ CA4 4-pole auxiliary contact block + CAT4 2-pole auxiliary contact and coil terminal block
1SBC101977S0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/362 ABB MOTOR PROTECTION AND CONTROL


AF40, AF52 4-pole contactors
Dimensions

169.7 6.68"
03

113.5 4.47" 10 60 2.36"


70 2.76" 2x
7 0.28" 0.39" ø 6.4 0.25" M6 ¼-20 UNC
6 0.24"

1.1 0.04"
35 x 15 mm EN/IEC 60715
119.5 4.70"

40.5 1.59"

110 4.33"
100 3.94"
5.5 0.22"

4.6 0.18"
5 0.20"

AF40, AF52 AF40, AF52


+ TEF4 electronic timer

113.5 4.47"
140 5.51" 2x
7 0.28" 130 5.12" M6 ¼-20 UNC
6 0.24"
119.5 4.70"

110 4.33"
100 3.94"

5.5 0.22"

4.6 0.18"
10 0.39"
ø 6.4 0.25" 5 0.20"

AF40, AF52 AF40, AF52


+ VM96-4 mechanical interlock unit + VM96-4 mechanical interlock unit

1SBC101977S0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/363


AF80 4-pole contactors
Dimensions

116 4.57" 80 3.15"


90 3.54" 2x

03
7 0.28" ø 6.4 0.25" M6 ¼-20 UNC
6 0.24"

35 x 15 mm EN/IEC 60715
119.5 4.70"

110 4.33"
100 3.94"
5.5 0.22"

4.6 0.18"
10 0.39"
5 0.20"

AF80 AF80

149 5.87"
116 4.57" 10 116 4.57"
90 3.54" 12 0.47" 90 3.54"
0.39"
7 0.28" 7 0.28"

6 0.24"
6 0.24"

5.5 0.22"
35 x 15 mm EN/IEC 60715

35 x 15 mm EN/IEC 60715
119.5 4.70"
119.5 4.70"

43 1.69"

5.5 0.22"

10 0.39"

AF80 AF80
+ CA4, CC4 1-pole auxiliary contact block + CAL4-11 2-pole auxiliary contact block

149 5.87" 171.8 6.76"


116 4.57" 10 116 4.57" 10
90 3.54" 90 3.54"
7 0.28" 0.39" 7 0.28" 0.39"
6 0.24"

6 0.24"

1.1 0.04"
35 x 15 mm EN/IEC 60715

35 x 15 mm EN/IEC 60715
119.5 4.70"

119.5 4.70"

40.5 1.59"
43 1.69"

5.5 0.22" 5.5 0.22"

AF80 AF80
+ CA4 4-pole auxiliary contact block + TEF4 Electronic timer
1SBC101978S0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/364 ABB MOTOR PROTECTION AND CONTROL


AF80 4-pole contactors
Dimensions

116 4.57" 2x
180 7.09"
03

170 6.69" M6 ¼-20 UNC


7 0.28"
6 0.24"
119.5 4.70"

110 4.33"
100 3.94"
5.5 0.22"

4.6 0.18"
10 0.39"
ø 6.4 0.25" 5 0.20"

AF80 AF80
+ CA4, CC4 1-pole auxiliary contact block + VM96-4 mechanical interlock unit

1SBC101978S0201

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/365


AF116, AF140 4-pole contactors
Dimensions

SECTION A-A

03
A
10 0.39" 120 4.72" 128 5.04" 60 2.36" M4 8-32 UNC

55.5 0.22"

19.5 4.96"
150 5.91"

100 3.94"
30 1.18"

AF116, AF140-40-00 + CAL19 2-pole auxiliary contact block AF116, AF140-40-..(B)


AF116, AF140-40-11

A SECTION A-A

10 0.39" 120 4.72" 128 5.04"


55.5 2.18"

19.5 0.77"
150 5.91"

30 1.18"

AF116, AF140-40-00B + CAL19 2-pole auxiliary contact block


AF116, AF140-40-11B

240240
9.45"
9.45" 128128
5.04"
5.04" M4 8-32 UNC
60 2.36" 60 2.36" 60 2.36"
150 5.91"
150 5.91"

100 3.94"

AF116, AF140-40-11 AF116, AF140


+ VM19 mechanical interlocking unit + VM19 mechanical interlocking unit
1SFC101228C0201 - Rev. A

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/366 ABB MOTOR PROTECTION AND CONTROL


AF190, AF205 4-pole contactors
Dimensions

SECTION A-A
03

4X
A 152.5 6.00" 70 2.76" M5 10-24 UNC

10 0.39" 140 5.51" ø 8.5 0.33" 35.5 1.40" 5 0.20"

29.5 1.16"
83.5 3.29"

165 6.50"
196 7.72"

35 1.38"

AF190, AF205-40-00 + CAL19 2-pole auxiliary contact block AF190, AF205-40


AF190, AF205-40-11

170 6.69" 152.5 6.00"


10 0.39"

20 0.79" ø 10.5 0.41" 40.5 1.59" 5 0.20"


36 1.42"
319 12.56"

45 1.77"

AF190, AF205-40-11
+ LW205-40 terminal enlargement
1SFC101229C0201 - Rev. A

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/367


AF190, AF205 4-pole contactors
Dimensions

280 11.02" 152.5 6.00"

03
196 7.72"

AF190, AF205-40-11
+ VM19 mechanical interlocking unit

4X
70 2.76" 70 2.76" 70 2.76" M5 10-24 UNC
165 6.50"

AF190, AF205
+ VM19 mechanical interlocking unit
1SFC101229C0201 - Rev. A

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/368 ABB MOTOR PROTECTION AND CONTROL


AF265, AF305, AF370 4-pole contactors
Dimensions

A A
03

10 10
0.39"
0.39" 183.75
183.75
7.23"
7.23" 180180
7.09"
7.09"
19.5
19.5
0.77"
0.77" ø 10.5
ø 10.5
0.41"
0.41" 35.5
35.5
1.40"
1.40" 5 0.20"
5 0.20" 4X
87.5 3.44" M5 10-24 UNC

33.4 1.31"
33.4 1.31"
94.7 3.73"
94.7 3.73"
225 8.86"
225 8.86"

187 7.36"
43.75
43.75
1.72"
1.72"

AF265, AF305, AF370


AF265, AF305, AF370-40-00 + CAL19 2-pole auxiliary contact block
AF265, AF305, AF370-40-11

226 8.90" 180.4 7.10"


25 0.98" ø 10.5 0.41" 40.7 1.60" 5 0.20"
36 1.42"

12.5 0.49"
404.4 15.92"

1SFC101230C0201 - Rev. A

62 2.44"

AF265, AF305, AF370-40-11


+ LW370-40 terminal enlargement

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/369


AF265, AF305, AF370 4-pole contactors
Dimensions

367.5 14.47" 180 7.09"

03
225 8.86"

AF265, AF305, AF370-40-11


+ VM19 mechanical interlocking unit

4X
87.5 3.44" 97 3.82" 87.5 3.44" M5 10-24 UNC
187 7.36"

AF265, AF305, AF370


+ VM19 mechanical interlocking unit
1SFC101230C0201 - Rev. A

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


3/370 ABB MOTOR PROTECTION AND CONTROL


EK550, EK1000 4-pole contactors AC operated
Dimensions

111) 270 10.63" 111)


03

0.43" 0.43"
244 9.61" 225.5 8.88"
ø 11 0.43" 2) 139.5 5.49" 6 0.24"

23 4) M10 5)
0.91" 3/8-16 UNC

1/L1 3/L2 5/L3 7/L4

200 7.87"
272 10.71"

2/T1 4/T2 6/T3 8/T4 223 8.78"

40 1.57" 3) ø 6.2 220 8.66"


0.24"
67 2.64" 25 12.5 0.49"
0.98"

EK550

1) 1)
11 270 10.63" 11
0.43" 0.43"
244 9.61" 225.5 8.88"
2)
ø11 0.43" 139.5 5.49" 8 0.31"
4)
23 0.91"
1) Dimension for extra auxiliary contact block
M10 5)
3/8-16 UNC 2) Screw, nut and washer by-packed
3) Min. distance to uninsulated wall
4) Damping elements are included
5) Earthing screw

1/L1 3/L2 5/L3 7/L4


299 11.77"

223 8.78"

2/T1 4/T2 6/T3 8/T4


0.79"
20

3)
40 1.57"

67 2.64" 40 1.57"

EK1000

F1

a) Min. dim Makes distance F1 = 70


b) Includes space for three auxiliary contact blocks
between the contactors
c) Includes space for four auxiliary contact blocks
between the contactors
200 7.87"

220 8.66" M6 1/4-20 UNC


a) b) c)
271 10.67" - 282 11.1" - 293 11.54"

EK1000
1SBC101651S0201 - Rev. A

Main dimensions mm, inches

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/371


EK550, EK1000 4-pole contactors DC operated
Dimensions

296 11.65"

03
111) 270 10.63"
0.43"
244 9.61" 225.5 8.88"
2)
ø 11 0.43" 139.5 5.49" 6 0.24"

23 4) M10 5)
0.91" 3/8-16 UNC

1/L1 3/L2 5/L3 7/L4

200 7.87"
272 10.71"

223 8.78"
2/T1 4/T2 6/T3 8/T4

40 1.57" 3) ø 6.2 220 8.66"


0.24"
67 2.64" 25 12.5 0.49"
0.98"

EK550

1)
11 296 11.65"
0.43"
270 10.63"
244 9.61" 225.5 8.88"
2)
ø 11 0.43" 139.5 5.49" 8 0.31"
4)
23 0.91"
1) Dimension for extra auxiliary contact block
M105)
3/8-16 UNC
2) Screw, nut and washer by-packed
3) Min. distance to uninsulated wall
4) Damping elements are included
5) Earthing screw

1/L1 3/L2 5/L3 7/L4


299 11.77"

223 8.78"

2/T1 4/T2 6/T3 8/T4


0.79"
20

3)
40
1.57"

67 2.64" 40 1.57"

EK1000

F1

a) Min. dim.
b) Includes space for two auxiliary contact blocks
and the dc-unit between the contactors
200 7.87"

220 8.66" M6 1/4-20 UNC


a) b)
297 11.69" - 308 12.13"

EK1000
1SBC101653S0201 - Rev. A

Main dimensions mm, inches

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3/372 ABB MOTOR PROTECTION AND CONTROL


GA75 ... GAF2050 contactors
Terminal marking and positioning

GA75 contactors - AC operated


03

Standard devices without addition of auxiliary contacts

A1 A2 A1 A2
1L1 + 1L1 +

NO 13X 1L1 + 1L1 + 13X 21X


NC 21X A1 A1

NC 22X

NO 14X

2T1 – 2T1 – A2 A2
A2 A2 2T1 – 2T1 – 14X 22X

GA75-10-00 GA75-10-11 GA75-10-00 GA75-10-11

GAE75 contactors - DC operated

Standard devices without addition of auxiliary contacts

A1 A2 A1 A2
1L1 + 1L1 +
35X 35X
NO 13X
C NC 21X
C 35X 1L1 + 35X 1L1 + 13X 21X
D D
A1 A1
L L
5 NC 22X 5
NO 14X
36X 36X
2T1 – 2T1 – A2 A3 A2 A3
A3 A3
36X 36X
2T1 – 2T1 – 14X 22X

GAE75-10-00 GAE75-10-11 GAE75-10-00 GAE75-10-11

GAF185 ... GAF2050 contactors - AC / DC operated

+
GAF2050-10
Ith=2050A Ui = 1000V DC
Ie DC-1 = 2050A Ue = 1000V DC

IEC 60947-4-1
EN 60947-4-1
1G1129

All 3 poles must be


connected in series

Device equipped with


permmanent magnets

1L1 + 13X 21X


A1

A2
Connection bars are sold separately 2T1 – 14X 22X

GAF185 ... GAF2050-10-11 GAF185 ... GAF2050-10-11


1SBC101985S0201

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ABB MOTOR PROTECTION AND CONTROL 3/373


GA75, GAE75 1-pole contactor
Dimensions

03
108 4.25"
0.43"

0.43"

35 mm x15 EN/IEC 60715


11

11
70 2.76" 72 2.83"
ø 6.2 0.24"
6 6.5
M6 1/4-20 UNC
0.24" 0.26"

100 3.94"
110 4.33"
110 4.33"

90 3.54"
4
0.16"

11 0.43"

75 mm EN/IEC 60715
0.43"
11

10 0.39" 10 5 60 2.36" 5
0.39" 0.2" 0.2"
70 2.76" 12 0.47" 72 2.83"

GA75-10-00 GA75-10-11 GA75

108 4.25"
0.43"

0.43"

35 mm x15 EN/IEC 60715


11

82 3.23"
11

72 2.83"
ø 6.2 0.24"
6 6.5
0.24" 0.26" M6 1/4-20 UNC
110 4.33"

100 3.94"
110 4.33"

90 3.54"
4
0.16"
11 0.43"

75 mm EN/IEC 60715
0.43"
11

10 0.39" 10 5 60 2.36" 5
0.39" 0.2" 0.2"
82 3.23" 12 0.47" 72 2.83"

GAE75-10-00 GAE75-10-11 GAE75

1SBC101491S0201

Main dimensions mm, inches

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3/374 ABB MOTOR PROTECTION AND CONTROL


GAF185, GAF300 3-pole contactor
Dimensions

12 111.5 4.39"
03

0.47"
105 4.13" 160 6.3"
10 0.39"
17.5 ø 8.5 0.33" 35.5 5 0.2" 35
0.69" 1.4" 1.38"
187 7.36"

196 7.72"

165 6.5"
M5 10-24 UNC

35
1.38"

GAF185-30-11 GAF185-30-11

12 140 5.51" 180.5 7.11"


0.47"
17.5 0.69" ø 10.2 35.5 1.4" 5 0.2" 43.75 1.72"
0.4"
14 0.55"
219 8.62"

227 8.94"

187 7.36"

M5 10-24 UNC

43.75 1.72"

GAF300-30-11 GAF300-30-11
1SFC101180C0201

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/375


GAF460 3-pole contactor
Dimensions

11.5 0.45"
186 7.32" 216 8.5"

03
25 22.5 ø6.5 ø10.5 48.5 1.91" 6 0.24"
0.98" 0.89" 0.26" 0.41"

278 10.94"
268 10.55"

63 2.48"

GAF460-30-11

63 2.48"
248 9.76"

M5 10-24 UNC
1SFC101181C0201

Main dimensions mm, inches

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3/376 ABB MOTOR PROTECTION AND CONTROL


GAF750 3-pole contactor
Dimensions
03

11.5 0.45"
210 8.27" 242 9.53"

40 1.57" 22.5 ø6.5 ø12.5 48.5 1.91" 6 0.24"


0.89" 0.26" 0.49"
273 10.75"

283 11.14"

72 2.83"

GAF750-30-11

72 2.83"
249 9.8"

M6 1/4-20 UNC
1SFC101182C0201

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/37 7


GAF1250 3-pole contactor
Dimensions

50 1.97"

03
27 72 2.83" ø 7 0.28" 242 9.53"
1.06"
344 13.54"
313 12.32"
263 10.35"

249 9.8"

1SFC101125F0001
1SFC101124F0001

72 2.83" 72 2.83" 46.5 8 0.31"


ø13 0.51" 18.3"
210 8.27"

GAF1250-30-11

72 2.83"
249 9.8"

1SFC101130F0001

M6 1/4-20 UNC
1SFC101183C0201

Main dimensions mm, inches

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3/378 ABB MOTOR PROTECTION AND CONTROL


GAF1650, GAF2050 3-pole contactor
Dimensions

40 1.57"
03

27 40 1.57"
ø 13 40
1.06" 27
0.51" 1.57" ø 13 40
17 0.67" 1.06" 170.51"
0.67" 1.57"
13 0.51"
30 1.18" 17 0.67" 17 0.67"
13 0.51" 13
30 1.18"
10 0.39" 0.51" 30 1.18" 13
10 0.39" 30 1.18"
10 0.39" 0.51"
GAF1650 GAF2050
10 0.39"
AF1350, AF1650 AF2050
AF1350, AF1650 AF2050
136 5.35" 136 5.35"
136 5.35" 136 5.35"
392 15.43"

312 12.28"
392 15.43"

312 12.28"

80 136 5.35" ø9 0.35" 47 10 0.39"


3.15" 80 136 5.35" 1.85"
ø9 0.35" 47 10 0.39"
101 244 9.61"
3.15" 1.85"
3.98" 101 244 9.61"
438 17.24"
3.98"
438 17.24"
GAF1650, GAF2050-30-11

136 5.35"
312 12.28"

M8 5/16-18 UMC
1SFC101184C0201 - Rev. A

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/379


UA..RA 3-pole contactors for capacitor switching
Unlimited peak current Î

03
107 4.21"
68 2.68"

5.5 0.22" 35 1.38"


ø 4.5 0.18"
M4 8-32 UNC

120 +10 4.72" +.394"


74 2.91"

35 mm EN/IEC 60715

47 1.85"

60 2.36"
50 1.97"
4 0.16"
44 1.73" 4.5 4.5
0.18" 0.18"
UA16..RA

126.3 4.97"
87.3 3.44"

9 0.35" 45 1.77"
ø 4.2 0.17"
M4 8-32 UNC
4.72" +.394"
90 3.54"

35 mm EN/IEC 60715

47 1.85"

70 2.76"

80 3.15"
+10
120

54 2.13" 4 0.16" 4.5 4.5


0.18" 0.18"
UA26..RA

141 5.55"
102 4.02"

9 0.35" 45 1.77"
ø 4.2 0.17"
M4 8-32 UNC
90 3.54"

+.394"
35 mm EN/IEC 60715

47 1.85"

130 +10 5.12"

70 2.76"

80 3.15"

54 2.13" 4 0.16"
4.5 4.5
0.18" 0.18"
UA30..RA

140.4 5.53"
35 mm x 15 EN/IEC 60715

101.5 4"

10 0.39" ø 6.2 0.24"


M6 1/4-20 UNC
110 4.33"

114 4.49"

5.91" +10"
47 1.85"

100 3.94"
90 3.54"

4 0.16"
+10
75 mm EN/IEC 60715

150

70 2.76" 6 0.24"
5 60 2.36" 5
0.2" 0.2"
UA50..RA, UA63..RA, UA75..RA
1SBC101575S0201

Main dimensions mm, inches

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3/380 ABB MOTOR PROTECTION AND CONTROL


UA..RA 3-pole contactors for capacitor switching
Unlimited peak current Î

155.6 6.13"
03

114.4 4.5" 78 3.07"


ø 6.2 0.24"
M6 1/4-20 UNC
155.3 6.11"
148 5.83"

6 0.24"

170 +10 6.69" +10"

126 4.96"

136 5.35"
47 1.85"
75 mm EN/IEC 60715

90 3.54" 10 0.39" 6 0.24" 6 0.24"

UA95..RA, UA110..RA

1SBC101575S0201

Main dimensions mm, inches

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ABB MOTOR PROTECTION AND CONTROL 3/381


UA.. 3-pole contactors for capacitor switching
Dimensions

74 2.91"

03
68 2.68"
35 1.38"
5.5
ø 4.5 0.18"
0.22"
M4 8-32 UNC
35 mm EN/IEC 60715

60 2.36"
50 1.97"
74 2.91"

44 1.73" 4 10 0.39" 4.5 4.5


0.16" 0.18" 0.18"
UA16 UA16 drilling plan

93.6 3.69" 108.3 4.26"

9 0.35" 6.3 0.25" 45 1.77"


9 0.35" 6.3 0.25" ø 4.2 0.17"
M4 8-32 UNC

35 mm EN/IEC 60715
35 mm EN/IEC 60715
90 3.54"

70 2.76"

80 3.15"
90 3.54"

54 2.13" 4 0.16" 10 0.39" 54 2.13" 4 0.16" 10 0.39" 4.5 4.5


0.18" 0.18"
UA26 UA30 UA26, UA30 drilling plan

108 4.25"
35 mm x15 EN/IEC 60715

ø 6.2 0.24"
6 0.24" 6.5 0.26"
M6 1/4-20 UNC
110 4.33"

110 4.33"

100 3.94"
90 3.54"
74 2.91"

4
0.16"
75 mm EN/IEC 60715

70 2.76" 12 70 2.76" 10 0.39" 10 0.39" 5 60 2.36" 5


0.47" 0.2" 0.2"
UA50, UA63, UA75-30-00 UA50, UA63, UA75-30-11 Drilling plan

78 3.07"
ø 6.2 0.24"
123.5 4.86" M6 1/4-20 UNC
6.5 0.26"

6
126 4.96"

136 5.35"

0.24"
148 5.83"

148 5.83"
74 2.91"

90 3.54" 12 90 3.54" 10 0.39" 20 0.79" 6 0.24" 6 0.24"


0.47"
UA95, UA110-30-00 UA95, UA110-30-11 Drilling plan
1SBC101572S0201

Main dimensions mm, inches

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3/382 ABB MOTOR PROTECTION AND CONTROL


NF contactor relays
Dimensions

77 3.03" 77 3.03"
03

35 1.38" 35 1.38"
45 1.77" 45 1.77" 71 2.80" 71 2.80"
2x 2x
ø 4.2 0.17" ø 4.2 0.17"
5.5 0.22" 5.5 0.22" M4 8-32 UNC M4 8-32 UNC
6 0.24"

6 0.24"

35 mm EN/IEC 60715

35 mm EN/IEC 60715
80 3.15"

80 3.15"

70 2.76"

70 2.76"
60 2.36"

60 2.36"
5.5 0.22" 5.5 0.22"

5 0.20"

5 0.20"
10 0.39" 10 0.39"
5 0.20" 5 0.20"
NF..22E, NF..31E, NF..40E NF

110.5 4.35" 77 3.03"


45 1.77" 71 2.80" 10 0.39" 71 2.80"
12 0.47" 45 1.77"
5.5 0.22" 5.5 0.22"
6 0.24"

6 0.24"
35 mm EN/IEC 60715

35 mm EN/IEC 60715
5.5 0.22"
80 3.15"

80 3.15"
43 1.69"

5.5 0.22"

10 0.39"
NF..22E, NF..31E, NF..40E NF..22E, NF..31E, NF..40E
+ CA4, CC4 1-pole auxiliary contact block + CAL4-11 2-pole auxiliary contact block

110.5 4.35" 110.5 4.35"

45 1.77" 71 2.80" 10 0.39" 45 1.77" 71 2.80" 10 0.39" 35 1.38"


5.5 0.22" 5.5 0.22" ø 4.2 0.17" M4 8
6 0.24"
6 0.24"

35 mm EN/IEC 60715

35 mm EN/IEC 60715

60 2.36"
80 3.15"
80 3.15"

43 1.69"

70 2.76"
5.5 0.22"
43 1.69"
5.5 0.22"

5 0.20"
NF..22E, NF..31E, NF..40E NF..44E, NF..53E, NF..62E, NF..71E, NF..80E, NF..33/11, NF..51/11
+ CA4 4-pole auxiliary contact block

133.5 5.26"

45 1.77" 71 2.80" 10 0.39"


5.5 0.22"

1.1 0.04"
6 0.24"

35 mm EN/IEC 60715

40.5 1.59"
80 3.15"

5.5 0.22"

NF..22E, NF..31E, NF..40E


+ TEF4 electronic timer

(1) Note: contactor relay lateral distance to grounded component 2 mm 0.08" min.
1SBC101583S0201 - Rev. B

24 V DC operated contactor relay (coil 30) depth + 20 mm 0.79".

Main dimensions mm, inches (1)

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ABB MOTOR PROTECTION AND CONTROL 3/383


Notes

03

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3/384 ABB MOTOR PROTECTION AND CONTROL

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ABB MOTOR PROTECTION AND CONTROL 3/385


Other contactor application data

03
Contactor selection
3/386 Control of three-phase slip-ring motors
3/388 Autotransformer starters
3/389 Three-phase transformer switching
3/391 Lighting circuit switching
3/400 Parallel connection of main poles
3/401 Temporary or intermittent duty
3/402 Influence of the length of conductors used in contactor
control circuit
3/404 Voltage code table
3/409 Questionnaire for product specifications


For direct product details information, use product type or order code, ex:

• www.abb.com/productdetails/AF09-30-10-13
• or www.abb.com/productdetails/1SBL137001R1310

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3/386 ABB MOTOR PROTECTION AND CONTROL


Control of three-phase slip-ring motors
Contactor selection

General
03

Three kinds of contactors are used to control three-phase slip-ring motors: the stator contactor, the acceleration contactor(s) and
the rotor short-circuit contactor. Refer to the diagram opposite.
The selection tables below concern complete smooth starting, excluding specific cases, such as: intermittent operation, regenera-
tive current, controlled slipping, etc. for which you need to consult our specialised departments.
The starting and breaking technical data for slip-ring motors are defined in standard IEC 60947-4-1 in the AC-2 utilization category.
The load factor is defined by the equation:

Operating cycle
L.F. (%) = x 100
Cycle time (Operating cycle + Rest cycle)
Stator contactor
Closing of the starting current, conditioned by the value of the rotor resistances: it may reach 1.5 to 4 times rated motor operational
current.
Breaking of the rated operational current, or of the starting current, with possible regenerative current.
The following table gives the permissible values of the Ie / AC-2 rated operational stator current, as a function of load factor.
Temperature of 60 °C for AF09 ... AF370 and 55 °C for AF400 ... AF1650 maximum near the contactor.
Maximum switching frequency and electrical durability in AC-2 category: see "Technical data".

Contactor types AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96
Load factor 15 % Ie / AC-2 A 18 24 33 52 64 76 79 106 124 154 184
25 % Ie / AC-2 A 15 20 31 44 54 65 68 90 111 136 163
40 % Ie / AC-2 A 13 17 26 38 46 55 58 77 94 116 139
60 % Ie / AC-2 A 11 14 22 31 38 46 48 64 78 96 115
S7 acc. to IEC 60034-1: periodical A 9 12 18 26 32 38 40 53 65 80 96
continuous duty with electrical breaking

Acceleration contactors
The sizing of these contactors is based on the AC-1 rated operational current (see "Technical data") that we recall below for the max-
imum ambient temperature of 60 °C for AF09 to AF370 and 55 °C for AF400 to AF1650.
The table below lists the factors to be applied to the AC-1 current of the contactors in order to obtain the maximal permissible value
of the rotor current after contactor closing for star connection. If delta connection is used, increase by 50 % this current. This table
takes into account the number of cycles an hour (without inching) and the current flow time per cycle, in the contactor.

Number of cycles an hour 1 3 6 12 20 30 60 120


Current flow time per cycle Factors applicable to Ie / AC-1
5s 5.2 4.9 4.7 4.3 4.0 3.7 3.4 2.8
10 s 3.8 3.6 3.4 3.1 3.0 2.8 2.6 2.2
20 s 2.8 2.7 2.6 2.5 2.4 2.2 2.0 1.6
30 s 2.4 2.3 2.2 2.1 2.1 1.9 1.7 -
40 s 2.2 2.1 2.0 1.9 1.9 1.7 1.5 -
60 s 1.9 1.8 1.8 1.7 1.7 1.5 - -

Contactors AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96
Rated operational current Ie / AC-1 A 25 28 30 40 42 42 60 80 90 100 105
for air temperature near the contactor ≤ 60 °C

Rotor short-circuit contactor


The duty of this contactor is characterized by small closing stresses. The decisive factor is the thermal stress. Delta connection of
the contactor is considered (reduce currents by 35 % if star connection is used).
The following table gives the permissible values of the rated operational rotor current, as a function of load factor.
Temperature: 60 °C for AF09 to AF370 and 55 °C for AF400 to AF1650 maximum near the contactor.

Contactor types AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96
Load factor 15 % Ie A 63 71 76 102 107 107 152 203 228 254 266
25 % Ie A 57 64 69 92 96 96 137 183 206 229 241
40 % Ie A 49 55 59 78 82 82 117 157 176 196 206
60 % Ie A 43 48 51 68 72 72 103 137 154 171 180
S7 acc. to IEC 60034-1: periodical A 36 41 44 58 61 61 87 116 131 145 152
continuous duty with electrical breaking
Rated operational rotor voltage:
1SBC101969S0201 - Rev. B

-- Maximum values for starting V 1380 (1600 in star connection) 2000


and breaking (2300 in star connection)
-- Maximum values for starting V 690 (730 in star connection) 690
and electrical braking (730 in star connection)

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ABB MOTOR PROTECTION AND CONTROL 3/387


Control of three-phase slip-ring motors
Contactor selection

Example of a three-stroke starter

03
Rotor short-circuit Acceleration
• The first stroke corresponds to energization of the motor by Stator contactor contactor
contactor
the stator contactor: all the resistances are operational in the
rotor circuit
• At the second stroke, the acceleration contactor short-circuits
the first resistance stack R2 R1

• At the third stroke, the rotor short-circuit contactor is M


activated by eliminating the last resistance stack, thus com- 3
pleting the starting period.

Contactor types AF116 AF140 AF190 AF205 AF265 AF305 AF370 AF400 AF460 AF580 AF750 AF1350 AF1650
Load factor 15 % Ie / AC-2 A 220 335 360 425 530 625 750 850 950 1150 1500 1720 2100
25 % Ie / AC-2 A 185 270 300 350 440 515 620 680 780 975 1250 1430 1750
40 % Ie / AC-2 A 150 215 250 300 370 430 515 580 650 800 1050 1200 1470
60 % Ie / AC-2 A 135 180 220 255 315 370 430 480 550 700 900 1030 1250
S7 acc. to IEC 60034-1: periodical A 116 140 190 210 265 305 370 400 460 580 750 860 1050
continuous duty with electrical breaking

Contactors AF116 AF140 AF190 AF205 AF265 AF305 AF370 AF400 AF460 AF580 AF750 AF1350 AF1650
Rated operational current Ie / AC-1 A 145 175 250 300 350 400 500 500 600 700 800 1150 1450
for air temperature near the contactor
≤ 60 °C (AF116-AF370) ≤ 55 °C
(AF400-AF1650)

Contactor types AF116 AF140 AF190 AF205 AF265 AF305 AF370 AF400 AF460 AF580 AF750 AF1350 AF1650
Load factor 15 % Ie A 330 540 580 750 830 950 1050 1200 1400 1650 1900 2400 2800
25 % Ie A 300 490 530 650 725 830 915 1050 1250 1450 1650 2100 2500
40 % Ie A 260 425 460 575 630 720 800 950 1100 1300 1450 1850 2200
60 % Ie A 230 375 400 500 575 650 700 810 975 1150 1300 1650 1950
S7 acc. to IEC 60034-1: periodical A 200 300 350 380 480 550 640 700 840 980 1150 1500 1800
continuous duty with electrical breaking
Rated operational rotor voltage:
1SBC101969S0201 - Rev. B

-- Maximum values for starting V 2200 3000


and breaking (2600 in star connection) (3600 in star connection)
-- Maximum values for starting V 690
and electrical braking (730 in star connection)

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3/388 ABB MOTOR PROTECTION AND CONTROL


Autotransformer starters
Contactor selection

General
03

Electrical distribution

An autotransformer starter allows to start a squirel cage


motor with a reduced starting current due to the reduced
voltage within the accelerating duration.
Unlike the star-delta wiring, this autotransformer starting KM1 KM2

method needs three wires and three terminals on the motor.


At the starting period, the motor is wired to the autotrans-
former taps: the star contactor "KM3" and the autotrans-
former contactor "KM2" are closed, the motor is under re- T1
Autotransformer
duced voltage. Consequently, the torque is reduced as the
square of the applied voltage. The autotransformers are
generally equipped of three taps at each phase in order to
adapt the starting parameters to the field requirements.
KM3
When the motor reaches 80...95 % of its nominal speed, the
star contactor opens. Then, the line contactor "KM1" is mak-
ing and the autotransformer contactor is opening. This
starting process is done without any network interruption.

Selection Table (Id starting current / In nominal current < 8 - Acceleration time ≤ 20s - 30 cycles / h max.)
kW motor ratings 50/60 Hz Contactors
KM1 KM2 KM3
line autotransformer taps: star
220/240 V 380/400 V 415 V 440 V 690 V 90 % 80 % 70 % 60 %
4 7.5 7.5 7.5 9 AF16 AF16 AF12 AF09 AF09 AF09
6.5 11 11 11 15 AF26 AF26 AF16 AF16 AF09 AF16
11 18.5 18.5 18.5 22 AF38 AF30 AF26 AF26 AF16 AF26
15 22 30 30 30 AF52 AF52 AF38 AF30 AF26 AF30
18.5 30 37 37 37 AF65 AF52 AF40 AF30 AF26 AF38
22 37 45 45 45 AF80 AF65 AF52 AF40 AF30 AF40
25 45 55 55 55 AF96 AF80 AF65 AF52 AF38 AF52
30 55 55 75 55 AF116 AF116 AF80 AF65 AF52 AF65
37 75 75 90 75 AF140 AF140 AF96 AF80 AF65 AF65
45 75 75 90 90 AF146 AF140 AF96 AF80 AF65 AF65
55 90 90 110 132 AF190 AF146 AF116 AF96 AF65 AF80
55 110 110 132 160 AF205 AF190 AF140 AF116 AF80 AF96
75 132 132 160 200 AF265 AF265 AF190 AF140 AF96 AF116
90 160 160 160 250 AF305 AF265 AF205 AF190 AF116 AF140
110 200 200 200 315 AF370 AF370 AF265 AF190 AF140 AF190
132 250 250 250 355 AF460 AF400 AF305 AF265 AF190 AF205
160 315 355 355 500 AF580 AF580 AF400 AF305 AF205 AF305
220 400 425 450 600 AF750 AF750 AF580 AF400 AF305 AF400
257 475 500 560 900 AF1350 AF750 AF580 AF460 AF400 AF460
315 560 600 670 1000 AF1650 AF1350 AF750 AF580 AF460 AF580
1SBC101699S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/389


Three-phase transformer switching
Contactor selection
AC-6a Utilization category according to IEC 60947-4-1

General

03
Switching the primary of 3-phase transformers, on energization of the transformer, is characterized by high current peaks due to
the magnetization phenomena.

Selection Table
The tables below show the operational ratings for:
• current peaks up to 20 to 30 times the transformer nominal current
• maximum switching frequency of 60 operating cycles per hour
• air ambient temperature ≤ 40 °C.

AC / DC operated contactors AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96
Operational power at Ue: 50/60 Hz - according to AC-6a
220 / 240 V kVA 4 5 6 10 13 14 15 19 21 23 25
380 / 400 V kVA 7 8 10 17 22 25 26 33 36 39 44
415 / 440 V kVA 8 9 11 18 24 27 28.5 36 40 43 48
500 V kVA 9 11 13 22 28 32 34.5 43 48 52 57
660 / 690 V kVA 12.5 14 18 29 37 43 45.5 57 64 68 75
Max. permissible Îpeak A 350 400 500 800 1000 1200 1250 1550 1750 1900 2100

AC / DC operated contactors AF116 AF140 AF190 AF205 AF265 AF305 AF370 AF400 AF460 AF580 AF750 AF1350 AF1650
Operational power at Ue: 50/60 Hz - according to AC-6a
220 / 240 V kVA 26 30 42 45 55 63 76 95 100 110 130 160 190
380 / 400 V kVA 46 52 73 75 94 108 132 165 170 190 240 275 350
415 / 440 V kVA 50 57 80 80 103 118 144 180 190 210 270 325 390
500 V kVA 60 68 96 100 124 143 173 220 230 250 320 – –
660 / 690 V kVA 80 90 127 130 164 188 228 290 300 310 410 – –
Max. permissible Îpeak A 2100 2400 3300 3500 4300 4900 6000 7700 8400 9300 12000 – –

1SBC101970S0201 - Rev. A

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3/390 ABB MOTOR PROTECTION AND CONTROL


Notes
03

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ABB MOTOR PROTECTION AND CONTROL 3/391


Lighting circuit switching
Contactor selection

General

03
Contactor selection criteria for control of lighting circuits are as follows:
• type, power rating and number of lamps
• connection mode
• current values on closing and in steady state
• power factor
• presence or not of correction capacitors.

Lighting circuits
In a given circuit, the number and power rating of lamps are defined and cannot result in overload. Only short-circuit protec-
tion has to be provided. gG fuses or modular circuit-breakers will be chosen for this purpose.
The lamps have very specific technical data, according to their construction type.
• Incandescent lamps have a very high current on closing: more than 15 times nominal current.
They do not introduce a large phase displacement between current and voltage
• Fluorescent tubes are equipped with a ballast whose purpose is two-fold: contribute to ignition and limit current to nomi-
nal value once steady state is reached. This ballast is a reactor that considerably lowers the power factor. It may or may not
be compensated.

Individual compensation Serial compensation in dual mounting


(parallel compensation)

S S

Selection of contactors
The following tables indicate, for each contactor type, the maximum permissible number of lamps per phase. Air tempera-
ture, near the contactor, must be limited to 60 °C. Numbers are given for a 230 V voltage distributed between phase and neu-
tral: single-phase (phase + neutral) or three-phase (3 phases + neutral) distribution, lamps are wired in star connection. In
the case of a three-phase supply without neutral, 230 V phase-to-phase, the permissible number of lamps per phase will be
that given in the tables multiplied by 0.58.

Example:
120 x 100 W / 230 V incandescent lamps - 400 V three-phase network with distributed neutral.
Calculate the number of lamps per phase: 120 : 3 = 40. On the 100 W line of the incandescent lamp table, contactor AF09 is
limited to 38 lamps per phase, you must thus select contactor AF12 which accepts up to 43 lamps per phase.
1SBC101961S0201 - Rev. B

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3/392 ABB MOTOR PROTECTION AND CONTROL


Lighting circuit switching
Contactor selection AF09 ... AF146 3-pole contactors
03

Selection table
3-pole AC / DC operated contactors AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96 AF116 AF140 AF146
Lamp characteristics Maximum permissible number of lamps per phase
W A μF
Incandescent and halogen lamps according to AC-5b
Voltage: 220/240 V AC
60 0.27 - 64 72 77 103 129 148 177 207 233 259 277 430 519 541
100 0.45 - 38 43 46 62 77 89 106 124 140 155 166 258 311 324
200 0.91 - 19 21 23 30 38 44 52 61 69 77 82 127 154 160
300 1.37 - 12 14 15 20 25 29 35 41 46 51 54 85 102 107
500 2.28 - 7 8 9 12 15 17 21 24 27 30 33 51 61 64
1000 4.55 - 3 4 4 6 7 8 10 12 13 15 16 25 31 32
Fluorescent lamps without compensation - Fluorescent lamps with electronic starter according to AC-5a
Voltage: 220/240 V AC
20 0.38 - 46 51 55 73 84 92 126 147 157 184 210 305 368 384
40 0.45 - 38 43 46 62 71 77 106 124 133 155 177 258 311 324
65 0.70 - 25 27 30 40 45 50 68 80 85 100 114 166 200 209
80 0.80 - 21 24 26 35 40 43 60 70 75 87 100 145 175 183
100 1.15 - 15 16 18 24 27 30 41 48 52 60 69 101 122 127
110 1.20 - 14 16 17 23 26 29 40 46 50 58 66 97 117 122
Fluorescent lamps with parallel compensation according to AC-5a
Voltage: 220/240 V AC
20 0.18 5 53 53 53 155 168 176 266 309 325 388 444 644 778 811
40 0.26 5 53 53 53 107 123 134 184 215 230 269 307 446 538 562
65 0.42 7 37 37 37 66 76 83 114 133 142 166 190 276 333 348
80 0.52 7 33 37 37 53 61 67 92 107 115 134 153 223 269 281
100 0.65 16 16 16 16 43 49 53 73 86 92 107 123 178 215 225
110 0.70 18 14 14 14 40 45 49 68 80 85 100 114 166 200 209
Fluorescent lamps in dual mounting according to AC-5a
Voltage: 220/240 V AC
2 x 20 2 x 0.14 - 62 69 75 100 114 125 171 200 214 250 285 414 500 521
2 x 40 2 x 0.25 - 35 39 42 56 64 70 96 112 120 140 160 232 280 292
2 x 65 2 x 0.40 - 21 24 26 35 40 43 60 70 75 87 100 145 175 183
2 x 80 2 x 0.48 - 18 20 21 29 33 36 50 58 62 72 83 121 146 152
2 x 100 2 x 0.60 - 14 16 17 23 26 29 40 46 50 58 66 97 117 122
2 x 110 2 x 0.65 - 13 15 16 21 24 26 36 43 46 53 61 89 108 112
Compact fluorescent lamps according to AC-5a
Voltage: 220/240 V AC
5 0.045 - 388 433 466 622 711 777 1066 1244 1333 1555 1777 2578 3111 3244
7 0.075 - 233 260 280 373 426 466 640 746 800 933 1066 1547 1867 1947
11 0.105 - 166 185 200 266 304 333 457 533 571 666 761 1105 1333 1390
15 0.135 - 129 144 155 207 237 259 355 414 444 518 592 859 1037 1081
20 0.160 - 109 121 131 175 200 218 300 350 375 437 500 725 875 913
23 0.180 - 97 108 116 155 177 194 266 311 333 388 444 644 778 811
1SBC101961S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/393


Lighting circuit switching
Contactor selection AF190 ... AF2650 3-pole contactors

03
Selection table
3-pole AC / DC operated contactors AF190 AF205 AF265 AF305 AF370 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 AF2650
Lamp characteristics Maximum permissible number of lamps per phase
W A μF
Incandescent and halogen lamps according to AC-5b
Voltage: 220/240 V AC
60 0.27 - 704 759 981 1130 1370 1481 1704 2148 2778 3009 3250 3972 4935 6380
100 0.45 - 422 456 589 678 822 889 1022 1289 1667 1806 1950 2383 2961 3828
200 0.91 - 209 225 291 335 407 440 505 637 824 893 964 1179 1464 1893
300 1.37 - 139 150 193 223 270 292 336 423 547 593 641 783 973 1257
500 2.28 - 83 90 116 134 162 175 202 254 329 356 385 470 584 755
1000 4.55 - 42 45 58 67 81 88 101 127 165 179 193 236 293 379
Fluorescent lamps without compensation - Fluorescent lamps with electronic starter according to AC-5a
Voltage: 220/240 V AC
20 0.38 - 500 539 697 803 974 1053 1211 1526 1974 2138 2309 2822 3507 4533
40 0.45 - 422 456 589 678 822 889 1022 1289 1667 1806 1950 2383 2961 3828
65 0.70 - 271 293 379 436 529 571 657 829 1071 1161 1254 1532 1904 2461
80 0.80 - 238 256 331 381 463 500 575 725 938 1016 1097 1341 1666 2153
100 1.15 - 165 178 230 265 322 348 400 504 652 707 763 933 1159 1498
110 1.20 - 158 171 221 254 308 333 383 483 625 677 731 894 1110 1435
Fluorescent lamps with parallel compensation according to AC-5a
Voltage: 220/240 V AC
20 0.18 5 1056 1139 1472 1694 2056 2222 2556 3222 4167 4514 4875 5958 7403 9569
40 0.26 5 731 788 1019 1173 1423 1538 1769 2231 2885 3125 3375 4125 5125 6625
65 0.42 7 452 488 631 726 881 952 1095 1381 1786 1935 2089 2554 3173 4101
80 0.52 7 365 394 510 587 712 769 885 1115 1442 1563 1688 2063 2563 3313
100 0.65 16 292 315 408 469 569 615 708 892 1154 1250 1350 1650 2050 2650
110 0.70 18 271 293 379 436 529 571 657 829 1071 1161 1254 1532 1904 2461
Fluorescent lamps in dual mounting according to AC-5a
Voltage: 220/240 V AC
2 x 20 2 x 0.14 - 679 732 946 1089 1321 1429 1643 2071 2679 2902 3134 3830 4759 6152
2 x 40 2 x 0.25 - 380 410 530 610 740 800 920 1160 1500 1625 1755 2145 2665 3445
2 x 65 2 x 0.40 - 238 256 331 381 463 500 575 725 938 1016 1097 1341 1666 2153
2 x 80 2 x 0.48 - 198 214 276 318 385 417 479 604 781 846 914 1117 1388 1794
2 x 100 2 x 0.60 - 158 171 221 254 308 333 383 483 625 677 731 894 1110 1435
2 x 110 2 x 0.65 - 146 158 204 235 285 308 354 446 577 625 675 825 1025 1325
Compact fluorescent lamps according to AC-5a
Voltage: 220/240 V AC
5 0.045 - 4222 4556 5889 6778 8222 8889 10222 12889 16667 18056 19500 23833 29611 38278
7 0.075 - 2533 2733 3533 4067 4933 5333 6133 7733 10000 10833 11700 14300 17767 22967
11 0.105 - 1810 1952 2524 2905 3524 3810 4381 5524 7143 7738 8357 10214 12690 16405
15 0.135 - 1407 1519 1963 2259 2741 2963 3407 4296 5556 6019 6500 7944 9870 12759
20 0.160 - 1188 1281 1656 1906 2313 2500 2875 3625 4688 5078 5484 6703 8328 10766
23 0.180 - 1056 1139 1472 1694 2056 2222 2556 3222 4167 4514 4875 5958 7403 9569
1SBC101961S0201 - Rev. B

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3/394 ABB MOTOR PROTECTION AND CONTROL


Lighting circuit switching
Contactor selection AF09 ... AF146 3-pole contactors
03

Selection table
3-pole AC / DC operated contactors AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96 AF116 AF140 AF146
Lamp characteristics Maximum permissible number of lamps per phase
W A μF
Low pressure sodium vapour lamps without compensation
Voltage: 220/240 V AC
35 1.4 - 9 10 12 15 15 16 23 31 35 39 42 70 85 89
55 1.4 - 9 10 12 15 15 16 23 31 35 39 42 70 85 89
90 2.1 - 6 7 8 10 10 10 15 20 23 26 28 47 57 59
135 3.1 - 4 4 5 6 7 7 10 14 15 17 19 32 38 40
180 3.1 - 4 4 5 6 7 7 10 14 15 17 19 32 38 40
Low pressure sodium vapour lamps with parallel compensation
Voltage: 220/240 V AC
35 0.6 20 12 12 12 35 36 38 55 73 81 91 100 164 198 207
55 0.6 20 12 12 12 35 36 38 55 73 81 91 100 164 198 207
90 0.9 25 10 10 10 23 24 25 36 48 55 61 66 110 132 138
135 0.9 45 5 5 5 18 18 19 34 34 36 57 59 110 132 138
180 0.9 45 5 5 5 18 18 19 34 34 36 57 59 110 132 138
High pressure sodium vapour lamps without compensation
Voltage: 220/240 V AC
150 1.8 - 7 8 9 11 12 12 18 24 27 30 33 45 54 57
250 3.0 - 4 5 5 7 7 7 11 14 16 18 20 27 33 34
400 4.4 - 3 3 3 4 5 5 7 10 11 12 13 18 22 23
600 6.2 - 2 2 2 3 3 3 5 7 7 8 9 13 16 16
1000 10.3 - 1 1 1 2 2 2 3 4 4 5 5 8 10 10
High pressure sodium vapour lamps with parallel compensation
Voltage: 220/240 V AC
150 1.0 20 12 12 12 21 22 23 33 43 49 55 60 93 112 117
250 1.5 36 7 7 7 14 14 15 22 29 33 36 40 62 75 78
400 2.5 48 5 5 5 8 8 9 13 17 19 22 24 37 45 47
600 3.3 65 3 3 3 6 6 6 10 13 15 16 18 28 34 35
1000 6.2 100 2 2 2 3 3 3 5 7 7 8 9 15 18 19
High pressure mercury vapour lamps without compensation
Voltage: 220/240 V AC
50 0.60 - 22 25 28 35 36 38 55 73 82 91 100 152 190 214
80 0.80 - 16 18 21 26 27 28 41 55 61 68 75 114 143 160
125 1.15 - 11 13 14 18 19 20 28 38 43 47 52 79 99 112
250 2.15 - 6 6 7 9 10 10 15 20 23 25 27 42 53 60
400 3.25 - 4 4 5 6 6 7 10 13 15 16 18 28 35 39
700 5.40 - 2 2 3 3 4 4 6 8 9 10 11 17 21 24
1000 7.50 - 1 2 2 2 2 3 4 5 6 7 8 12 15 17

Voltage: 380/415 V AC
2000 8.00 - 1 1 2 2 2 2 4 5 6 6 7 11 14 16
High pressure mercury vapour lamps with compensation
Voltage: 220/240 V AC
50 0.28 7 36 36 36 75 78 82 117 157 176 196 214 326 407 458
80 0.43 8 31 31 31 48 51 53 76 102 115 127 139 212 265 298
125 0.66 10 20 22 25 31 33 34 50 66 75 83 90 138 173 194
250 1.28 18 10 11 13 16 17 17 25 34 38 42 46 71 89 100
400 2.05 25 6 7 8 10 10 11 16 21 24 26 29 44 56 63
700 3.55 40 3 4 4 5 6 6 9 12 13 15 16 26 32 36
1000 4.83 60 2 3 3 4 4 4 6 9 10 11 12 19 24 27

Voltage: 380/415 V AC
2000 5.45 35 2 2 3 3 4 4 6 8 9 10 11 17 21 24
1SBC101961S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/395


Lighting circuit switching
Contactor selection AF190 ... AF2650 3-pole contactors

03
Selection table
3-pole AC / DC operated contactors AF190 AF205 AF265 AF305 AF370 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 AF2650
Lamp characteristics Maximum permissible number of lamps per phase
W A μF
Low pressure sodium vapour lamps without compensation
Voltage: 220/240 V AC
35 1.4 - 115 124 161 185 225 243 279 352 455 493 533 651 809 1046
55 1.4 - 115 124 161 185 225 243 279 352 455 493 533 651 809 1046
90 2.1 - 77 83 107 123 150 162 186 235 304 329 355 434 539 697
135 3.1 - 52 56 73 84 101 110 126 159 206 223 241 294 365 472
180 3.1 - 52 56 73 84 101 110 126 159 206 223 241 294 365 472
Low pressure sodium vapour lamps with parallel compensation
Voltage: 220/240 V AC
35 0.6 20 269 290 375 432 524 567 652 822 1063 1151 1243 1519 1888 2440
55 0.6 20 269 290 375 432 524 567 652 822 1063 1151 1243 1519 1888 2440
90 0.9 25 179 194 250 288 349 378 434 548 708 767 829 1013 1258 1627
135 0.9 45 179 194 250 288 349 378 434 548 708 767 829 1013 1258 1627
180 0.9 45 179 194 250 288 349 378 434 548 708 767 829 1013 1258 1627
High pressure sodium vapour lamps without compensation
Voltage: 220/240 V AC
150 1.8 - 74 80 103 119 144 156 179 226 292 313 338 413 513 663
250 3.0 - 44 48 62 71 86 93 107 135 175 188 203 248 308 398
400 4.4 - 30 33 42 49 59 64 73 92 119 128 138 169 210 271
600 6.2 - 21 23 30 34 42 45 52 65 85 91 98 120 149 192
1000 10.3 - 13 14 18 21 25 27 31 39 51 55 59 72 90 116
High pressure sodium vapour lamps with parallel compensation
Voltage: 220/240 V AC
150 1.0 20 152 164 212 244 296 320 368 464 600 625 675 825 1025 1325
250 1.5 36 101 109 141 163 197 213 245 309 400 417 450 550 683 883
400 2.5 48 61 66 85 98 118 128 147 186 240 250 270 330 410 530
600 3.3 65 46 50 64 74 90 97 112 141 182 189 205 250 311 402
1000 6.2 100 25 26 34 39 48 52 59 75 97 101 109 133 165 214
High pressure mercury vapour lamps without compensation
Voltage: 220/240 V AC
50 0.60 - 261 333 380 475 570 570 665 760 998 1188 1283 1568 1948 2518
80 0.80 - 196 249 285 356 428 428 499 570 748 891 962 1176 1461 1888
125 1.15 - 136 173 198 248 297 297 347 397 520 620 669 818 1016 1313
250 2.15 - 73 93 106 133 159 159 186 212 278 331 358 437 543 703
400 3.25 - 48 61 70 88 105 105 123 140 184 219 237 289 360 465
700 5.40 - 29 37 42 53 63 63 74 84 111 132 143 174 216 280
1000 7.50 - 21 27 30 38 46 46 53 61 80 95 103 125 156 201

Voltage: 380/415 V AC
2000 8.00 - 20 25 29 36 43 43 50 57 75 89 96 118 146 189
High pressure mercury vapour lamps with compensation
Voltage: 220/240 V AC
50 0.28 7 560 713 814 1018 1221 1221 1425 1629 2138 2545 2748 3359 4173 5395
80 0.43 8 365 464 530 663 795 795 928 1060 1392 1657 1790 2187 2717 3513
125 0.66 10 238 302 345 432 518 518 605 691 907 1080 1166 1425 1770 2289
250 1.28 18 122 156 178 223 267 267 312 356 468 557 601 735 913 1180
400 2.05 25 76 97 111 139 167 167 195 222 292 348 375 459 570 737
700 3.55 40 44 56 64 80 96 96 112 128 169 201 217 265 329 425
1000 4.83 60 32 41 47 59 71 71 83 94 124 148 159 195 242 313

Voltage: 380/415 V AC
2000 5.45 35 29 37 42 52 63 63 73 84 110 131 141 173 214 277
1SBC101961S0201 - Rev. B

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3/396 ABB MOTOR PROTECTION AND CONTROL


Lighting circuit switching
Contactor selection AF09 ... AF146 3-pole contactors
03

Selection table
3-pole AC / DC operated contactors AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96 AF116 AF140 AF146
Lamp characteristics Maximum permissible number of lamps per phase
W A μF
Metal halide vapour lamps without compensation
Voltage: 220/240 V AC
250 3 - 4 5 5 7 7 7 11 14 16 18 20 27 33 38
400 4 - 3 3 4 5 5 5 8 11 12 13 15 20 25 28
1000 9.5 - 1 1 1 2 2 2 3 4 5 5 6 8 11 12
2000 16.5 - 0 0 1 1 1 1 2 2 3 3 3 5 6 7

Voltage: 380/415 V AC
2000 10.5 - 1 1 1 2 2 2 3 4 4 5 5 8 10 11
Metal halide vapour lamps with compensation
Voltage: 220/240 V AC
250 1.32 33 7 7 7 15 16 17 25 33 37 41 45 69 86 97
400 2.22 45 5 5 5 9 9 10 14 19 22 24 27 41 51 58
1000 5.14 85 2 2 3 4 4 4 6 8 9 10 11 18 22 25
2000 11.5 148 1 1 1 1 1 2 2 3 4 4 5 8 10 11

Voltage: 380/415 V AC
2000 6.10 60 2 2 2 3 3 3 5 7 8 9 9 15 19 21

1SBC101961S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/397


Lighting circuit switching
Contactor selection AF190 ... AF2650 3-pole contactors

03
Selection table
3-pole AC / DC operated contactors AF190 AF205 AF265 AF305 AF370 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 AF2650
Lamp characteristics Maximum permissible number of lamps per phase
W A μF
Metal halide vapour lamps without compensation
Voltage: 220/240 V AC
250 3 - 46 58 67 83 100 100 117 133 175 208 225 275 342 442
400 4 - 34 44 50 63 75 75 88 100 131 156 169 206 256 331
1000 9.5 - 14 18 21 26 32 32 37 42 55 66 71 87 108 139
2000 16.5 - 8 11 12 15 18 18 21 24 32 38 41 50 62 80

Voltage: 380/415 V AC
2000 10.5 - 13 17 19 24 29 29 33 38 50 60 64 79 98 126
Metal halide vapour lamps with compensation
Voltage: 220/240 V AC
250 1.32 33 119 151 173 216 259 259 302 345 453 540 583 713 885 1144
400 2.22 45 71 90 103 128 154 154 180 205 270 321 347 424 526 680
1000 5.14 85 30 39 44 55 67 67 78 89 116 139 150 183 227 294
2000 11.5 148 14 17 20 25 30 30 35 40 52 62 67 82 102 131

Voltage: 380/415 V AC
2000 6.10 60 26 33 37 47 56 56 65 75 98 117 126 154 192 248

1SBC101961S0201 - Rev. B

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3/398 ABB MOTOR PROTECTION AND CONTROL


Lighting circuit switching
Contactor selection AF09 ... AF370 4-pole contactors
03

Selection table
4-pole AC / DC operated contactors AF09 AF16 AF26 AF38 AF40 AF52 AF80 AF116 AF140 AF190 AF205 AF265 AF305 AF370
Lamp characteristics Maximum permissible number of lamps per phase
W A μF
Incandescent and halogen lamps according to AC-5b
Voltage: 220/240 V AC
60 0.27 - 64 77 103 114 177 207 259 430 519 704 759 981 1130 1370
100 0.45 - 38 46 62 68 106 124 155 258 311 422 456 589 678 822
200 0.91 - 19 23 30 34 52 61 77 127 154 209 225 291 335 407
300 1.37 - 12 15 20 22 35 41 51 85 102 139 150 193 223 270
500 2.28 - 7 9 12 13 21 24 30 51 61 83 90 116 134 162
1000 4.55 - 3 4 6 6 10 12 15 25 31 42 45 58 67 81
Fluorescent lamps without compensation - Fluorescent lamps with electronic starter according to AC-5a
Voltage: 220/240 V AC
20 0.38 - 46 55 73 81 126 147 184 305 368 500 539 697 803 974
40 0.45 - 38 46 62 68 106 124 155 258 311 422 456 589 678 822
65 0.70 - 25 30 40 44 68 80 100 166 200 271 293 379 436 529
80 0.80 - 21 26 35 38 60 70 87 145 175 238 256 331 381 463
100 1.15 - 15 18 24 26 41 48 60 101 122 165 178 230 265 322
110 1.20 - 14 17 23 25 40 46 58 97 117 158 171 221 254 308
Fluorescent lamps with parallel compensation according to AC-5a
Voltage: 220/240 V AC
20 0.18 5 53 53 110 110 266 309 309 644 778 1056 1139 1472 1694 2056
40 0.26 5 53 53 107 110 184 215 269 446 538 731 788 1019 1173 1423
65 0.42 7 37 37 66 73 114 133 166 276 333 452 488 631 726 881
80 0.52 7 33 37 53 59 92 107 134 223 269 365 394 510 587 712
100 0.65 16 16 16 34 34 73 86 96 178 215 292 315 408 469 569
110 0.70 18 14 14 30 30 68 80 86 166 200 271 293 379 436 529
Fluorescent lamps in dual mounting according to AC-5a
Voltage: 220/240 V AC
2 x 20 2 x 0.14 - 62 75 100 110 171 200 250 414 500 679 732 946 1089 1321
2 x 40 2 x 0.25 - 35 42 56 62 96 112 140 232 280 380 410 530 610 740
2 x 65 2 x 0.40 - 21 26 35 38 60 70 87 145 175 238 256 331 381 463
2 x 80 2 x 0.48 - 18 21 29 32 50 58 72 121 146 198 214 276 318 385
2 x 100 2 x 0.60 - 14 17 23 25 40 46 58 97 117 158 171 221 254 308
2 x 110 2 x 0.65 - 13 16 21 23 36 43 53 89 108 146 158 204 235 285
Compact fluorescent lamps according to AC-5a
Voltage: 220/240 V AC
5 0.045 - 388 466 622 688 1066 1244 1555 2578 3111 4222 4556 5889 6778 8222
7 0.075 - 233 280 373 413 640 746 933 1547 1867 2533 2733 3533 4067 4933
11 0.105 - 166 200 266 295 457 533 666 1105 1333 1810 1952 2524 2905 3524
15 0.135 - 129 155 207 229 355 414 518 859 1037 1407 1519 1963 2259 2741
20 0.160 - 109 131 175 193 300 350 437 725 875 1188 1281 1656 1906 2313
23 0.180 - 97 116 155 172 266 311 388 644 778 1056 1139 1472 1694 2056
Low pressure sodium vapour lamps without compensation
Voltage: 220/240 V AC
35 1.4 - 9 12 15 16 23 31 39 70 85 115 124 161 185 225
55 1.4 - 9 12 15 16 23 31 39 70 85 115 124 161 185 225
90 2.1 - 6 8 10 10 15 20 26 47 57 77 83 107 123 150
135 3.1 - 4 5 6 7 10 14 17 32 38 52 56 73 84 101
180 3.1 - 4 5 6 7 10 14 17 32 38 52 56 73 84 101
Low pressure sodium vapour lamps with parallel compensation
Voltage: 220/240 V AC
35 0.6 20 12 12 27 27 55 73 77 164 198 269 290 375 432 524
55 0.6 20 12 12 27 27 55 73 77 164 198 269 290 375 432 524
90 0.9 25 10 10 22 22 36 48 61 110 132 179 194 250 288 349
135 0.9 45 5 5 12 12 34 34 34 110 132 179 194 250 288 349
180 0.9 45 5 5 12 12 34 34 34 110 132 179 194 250 288 349
1SBC101961S0201 - Rev. B

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ABB MOTOR PROTECTION AND CONTROL 3/399


Lighting circuit switching
Contactor selection AF09 ... AF370 4-pole contactors

03
Selection table
4-pole AC / DC operated contactors AF09 AF16 AF26 AF38 AF40 AF52 AF80 AF116 AF140 AF190 AF205 AF265 AF305 AF370
Lamp characteristics Maximum permissible number of lamps per phase
W A μF
High pressure sodium vapour lamps without compensation
Voltage: 220/240 V AC
150 1.8 - 7 9 11 12 18 24 30 45 54 74 80 103 119 144
250 3,0 - 4 5 7 7 11 14 18 27 33 44 48 62 71 86
400 4.4 - 3 3 4 5 7 10 12 18 22 30 33 42 49 59
600 6.2 - 2 2 3 3 5 7 8 13 16 21 23 30 34 42
1000 10.3 - 1 1 2 2 3 4 5 8 10 13 14 18 21 25
High pressure sodium vapour lamps with parallel compensation
Voltage: 220/240 V AC
150 1,0 20 12 12 21 23 33 43 55 93 112 152 164 212 244 296
250 1.5 36 7 7 14 15 22 29 36 62 75 101 109 141 163 197
400 2.5 48 5 5 8 9 13 17 22 37 45 61 66 85 98 118
600 3.3 65 3 3 6 6 10 13 16 28 34 46 50 64 74 90
1000 6.2 100 2 2 3 3 5 7 8 15 18 25 26 34 39 48
High pressure mercury vapour lamps without compensation
Voltage: 220/240 V AC
50 0.60 - 22 28 35 38 55 73 91 152 190 261 333 380 475 570
80 0.80 - 16 21 26 28 41 55 68 114 143 196 249 285 356 428
125 1.15 - 11 14 18 20 28 38 47 79 99 136 173 198 248 297
250 2.15 - 6 7 9 10 15 20 25 42 53 73 93 106 133 159
400 3.25 - 4 5 6 7 10 13 16 28 35 48 61 70 88 105
700 5.40 - 2 3 3 4 6 8 10 17 21 29 37 42 53 63
1000 7.50 - 1 2 2 3 4 5 7 12 15 21 27 30 38 46

Voltage: 380/415 V AC
2000 8 - 1 2 2 2 4 5 6 11 14 20 25 29 36 43
High pressure mercury vapour lamps with compensation
Voltage: 220/240 V AC
50 0.28 7 36 36 75 79 117 157 196 326 407 560 713 814 1018 1221
80 0.43 8 31 31 48 53 76 102 127 212 265 365 464 530 663 795
125 0.66 10 20 25 31 34 50 66 83 138 173 238 302 345 432 518
250 1.28 18 10 13 16 17 25 34 42 71 89 122 156 178 223 267
400 2.05 25 6 8 10 11 16 21 26 44 56 76 97 111 139 167
700 3.55 40 3 4 5 6 9 12 15 26 32 44 56 64 80 96
1000 4.83 60 2 3 4 4 6 9 11 19 24 32 41 47 59 71

Voltage: 380/415 V AC
2000 5,45 35 2 3 3 4 6 8 10 17 21 29 37 42 52 63
Metal halide vapour lamps without compensation
Voltage: 220/240 V AC
250 3 - 4 5 7 7 11 14 18 27 33 46 58 67 83 100
400 4 - 3 4 5 5 8 11 13 20 25 34 44 50 63 75
1000 9.5 - 1 1 2 2 3 4 5 8 11 14 18 21 26 32
2000 16.5 - 0 1 1 1 2 2 3 5 6 8 11 12 15 18

Voltage: 380/415 V AC
2000 10.5 - 1 1 2 2 3 4 5 8 10 13 17 19 24 29
Metal halide vapour lamps with compensation
Voltage: 220/240 V AC
250 1.32 33 7 7 15 16 25 33 41 69 86 119 151 173 216 259
400 2.22 45 5 5 9 10 14 19 24 41 51 71 90 103 128 154
1000 5.14 85 2 3 4 4 6 8 10 18 22 30 39 44 55 67
2000 11.5 148 1 1 1 2 2 3 4 8 10 14 17 20 25 30

Voltage: 380/415 V AC
1SBC101961S0201 - Rev. B

2000 6.10 60 2 2 3 3 5 7 9 15 19 26 33 37 47 56

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3/400 ABB MOTOR PROTECTION AND CONTROL


Parallel connection of main poles

General
03

Purpose: Increasing the AC resistive load by wiring connection of main poles in parallel.
Remarks:
• Parallel connection of main poles to increase the DC resistive load is not acceptable
• Parallel connection of main poles does not increase the breaking capacity.
The table below shows the uprating factor for Ie / AC-1 max. in relation to the number of poles wired connected in parallel and for a
maximum switching frequency.
Note: The poles can be connected in parallel via following connecting strips. See details and permissible current in "Accessory" part.
• LP, LH, LY and LF for parallel connection of 2 or 3 poles
• LG for parallel connection of 4 poles.

L1 L1 L1
L2 L2 L2
L3 L3 L3

A826D

A827D
A825D

N N N

2 poles in parallel 3 poles in parallel 4 poles in parallel

Contactors Factor to be applied to the rated operational current Ie / AC-1 to obtain the permissible current
AC operated DC operated Cycles / h Ie / AC-1 with "n" poles in parallel

3-pole contactors
AF09 ... AF96 AF09 ... AF96 600 1.6 2.2 –
AF116 … AF1250 AF116 … AF1250 300 1.6 2.2 –
AF1350 … AF2650 AF1350 … AF2650 30 1.6 2.2 –

4-pole contactors
AF09 ... AF38 AF09 ... AF38 600 1.6 2.2 2.6
A45 ... A75
AF45 ... AF75 AE45 ... AE75 300 1.6 2.2 2.6
TAE45 ... TAE75
AF45 ... AF75
EK EK 300 1.6 2.2 2.8

1SBC101972S0201

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ABB MOTOR PROTECTION AND CONTROL 3/401


Temporary or intermittent duty

03
Utilization of contactors for temporary / intermittent duty
The table below shows the factor (known as "On-load factor") to be applied to the rated operational current Ie / AC-1 to obtain the
permissible operational current Ie / AC-1 in relation to the switching frequency and the current flow time per cycle.

Operating cycles per hour 1 2 3 6 12 20 30 60 120


Prefered classes acc. to IEC 60947-4-1 1 – 3 – 12 – 30 – 120
Current flow time per cycle Factors applicable to Ie / AC-1
5s 5.2 5 4.9 4.7 4.3 4.0 3.7 3.4 2.8
10 s 3.8 3.7 3.6 3.4 3.1 3.0 2.8 2.6 2.2
20 s 2.8 2.7 2.7 2.6 2.5 2.4 2.2 2.0 1.5
30 s 2.4 2.3 2.3 2.2 2.1 2.1 1.9 1.7 –
40 s 2.2 2.1 2.1 2.0 1.9 1.9 1.7 1.5 –
60 s 1.9 1.8 1.8 1.8 1.7 1.7 1.5 – –

Example:
AF09 contactor (intermittent duty, resistive load)
Rated operational current Ie / AC-1 at 60 °C
(see "Technical data: main pole utilization characteristics") 25 A
Switching frequency 2 operating cycles/h
Current flow time per cycle 20 s
Factor to be applied to the current Ie / AC-1 2.7
Permissible current: 2.7 x 25 = 67 A

1SBC101971S0201

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3/402 ABB MOTOR PROTECTION AND CONTROL


Influence of the length of conductors used in contactor control circuit

Under certain conditions the excessive length of the control circuit conductors may prevent the
03

contactor from carrying out closing and opening orders.


• no closing: due to excessive voltage drop (in AC or DC)
• no opening: due to excessive capacitance (in AC).
1SBC101014V0014

Contactor Closing (contactor with AC or DC operated coil).


The voltage drop is due to the pull-in current (pull-in power) and to the resistance of the control
circuit conductors.
AF40-30-00 The table and graph below can be used to determine the single length of line feeders (distance be-
tween the control device and the contactor coil) in relation to:
• the coil pull-in consumption.
• the supply voltage.
• the connecting wire cross-sectional area.

The graph has been drawn for a max. line voltage drop of 5 %.
Coil pull-in consumption (average value)
1SFC101133V0001

3-pole contactors AC control DC control 4-pole contactors AC control DC control


supply supply supply supply
50/60 Hz 50/60 Hz
AF09, AF12, AF16, AF26, AF30, AF38 50 VA 50 W AF09, AF16, AF26, AF38 50 VA 50 W
AF09Z, AF12Z, AF16Z, AF26Z, AF30Z, AF38Z 20 VA 20 W AF09Z, AF16Z, AF26Z, AF38Z 20 W 20 W
AF40, AF52, AF65 25 VA 25 W AF40, AF52, AF80 40 VA 40 W
AF370-30-11 AF116, AF140 185 VA 170 W
AF80, AF96 40 VA 40 W
AF116, AF140, AF146 180 VA 170 W AF190, AF205 190 VA 180 W
AF190, AF205 195 VA 185 W AF265, AF305, AF370 405 VA 445 W
AF265, AF305, AF370 405 VA 465 W
AF400, AF460 1005 VA 960 W
AF580, AF750, AF1250 940 VA 900 W
AF1350, AF1650, AF2050, AF2650 2450 VA 2290 W

Permissible single length for the control circuit conductors on contactor closing:
Depending on the coil pull-in power consumption on the supply voltage and on the control circuit conductor cross-sectional area.

40000 25000 15000 10000


single line length in m

30000 20000
10000
20000 5000
10000
5000
3000
10000 66
5000 2900 2000 0V
-6
5000 90
3000 50 V
1000 38 0V
0V
3000 2000 -4
1000 00
2000 500 V
1000 22
0V
500 300 -2
1000 30
500 300 200 V
500 200 11
300
100 0V
300 200
100
200 50 60
100 V
50
30 48
100 V
50 30 20
50 30 20 24
10 V
30 20
10
20 5
10
5 3
10
5 3 2
5 3 2 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
4 2.5 1.5 1
4 2.5 1.5 1 1 2 3 5 10 20 30 50 70 100 200 300 500 1000 2000 5000 10000

Coil pull-in consumption: in VA for AC operated contactors


Cross-sectional area (Cu) in mm2
in W for DC operated contactors
1SBC100063S0201

Example AF09 contactor: Coil voltage: 230 V 50 Hz, contactor coil pull-in power consumption: 50 VA, control circuit conductor
cross-sectional area: Cu 1.5 mm². Max. permissible length: 2900 m.

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ABB MOTOR PROTECTION AND CONTROL 3/403


Influence of the length of conductors used in contactor control circuit

Single control line length Contactor Opening (contactor with AC operated coil)

03
Under certain conditions, an AC operated contactor does not open when the control circuit is
de-energized.
This is due to a critical capacity of the excessively long control circuit line and the type of contactor
coil control layout (see diagrams A and B opposite). This may be caused by the following factors:
A841D

• high control voltage


Wiring diagram A
• low coil holding consumption
Via maintained pushbutton and 2-core
cable (with a capacity of 0.2 μF/km, for • low contactor drop-out voltage (according to IEC 60947-4-1: 0.2 to 0.75 x Uc).
example).
If lines longer than those indicated are required, the following measures must be taken:
• select a contactor with a higher rating
• select a lower control voltage
• connect "Rp" resistance in parallel with the contactor coil:
103
RP = (with C in µF)
C
The table and graph below can be used to determine the single length of line feeders (distance be-
tween the control device and the contactor coil) in relation to:
A840D

• the coil holding consumption VA


Wiring diagram B • the supply voltage
Via momentary pushbutton plus hold-in
contact and 3-core cable (with a capac-
• the capacity in μF/km (depending on the control layout).
ity of 2 x 0.2 = 0.4 μF/km, for example). Wiring diagrams A and B opposite show two supply and coil control wiring examples.
Coil holding consumption (average value)

3-pole contactors AC control supply 4-pole contactors AC control supply


50/60 Hz 50/60 Hz
AF09, AF12, AF16, AF26, AF30, AF38 2.2 VA AF09, AF16, AF26, AF38 2.2 VA
AF09Z, AF12Z, AF16Z, AF26Z, AF30Z, AF38Z 1.7 VA AF09Z, AF16Z, AF26Z, AF38Z 1.7 VA
AF40, AF52, AF65, AF80, AF96 4 VA AF40, AF52, AF80 4 VA
AF116, AF140, AF146 8.9 VA AF116, AF140, AF190, AF205 8 VA
AF190, AF205 9.3 VA AF265, AF305, AF370 16 VA
AF265, AF305, AF370 16.6 VA
AF400, AF460, AF580, AF750, AF1250 12 VA
AF1350, AF1650, AF2050, AF2650 48 VA

Permissible single length for the control circuit conductors on contactor opening:
Depending on the coil holding power consumption, on the supply voltage and on the control circuit conductor capacity.
1700 2000 2500 3300 5000 10000
Single line length in m

2000 V
1000 2000 24
3000
1000 5000
V
1000 2000
48
500 1000 3000 V
500
60
500 1000 2000
300
300 500 0V
200 300 11
200 500 1000 V
300 30
200 -2
100 200 0V
300
500
22 V
100
00
100 200
-4
50 100 300 0V
38
50 V
100 200 0V 90
-6
50
30 50
30 50 0V
20 30
66
20 50 100
30
20
10 20 30
10 50
10
17
5 10 30
5
5 10 20
3
3 5
2 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
1.7 2 2.5 3.3 5 10
0.60 0.50 0.40 0.30 0.20 0.10 1 2 3 5 7 10 20 30 50 100 200 300 500 1000
2.2 Coil holding consumption in VA
Line capacitance in μF/km
1SBC100063S0201

Example AF16 contactor: Coil voltage Uc = 500 V, 50 Hz, 2.2 VA contactor coil holding consumption, control type: diagram A, via
maintained pushbutton, and 2-core cable with a capacity of 0.2 μF/km. Max. permissible length: 17 m.

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3/404 ABB MOTOR PROTECTION AND CONTROL


Voltage code table
03

The below tables indicate the available coil voltages and corresponding digits for order codes. When placing an order, please
give the order code. Select a standard contactor from ordering detail pages. Change the coil voltage code in the order code
according to the table below. Example: for contactor AF400-30-11 and coil 100...250 V 50/60 Hz, the order code is:
1SFL577001R7011.

AF09 ... AF370 3-pole contactors


AF09 ... AF370 4-pole contactors
Auxiliary contacts
N.O.  N.C.

Type Order code

A F0 9 - 3 0 - 10 - 1 3 1 S B L 1 3 70 01R 1 3 10
AC coil code DC coil code
50/60 Hz
N.O.  N.C. 41 24...60 V -
Main contacts 11 24...60 V 20...60 V
12 48...130 V 48...130 V
13 100...250 V 100...250 V
14 250...500 V 250...500 V
Contactor type
AF.. AC / DC operated Coil 41: not available for AF116 ... AF370

AF116 ... AF370 3-pole contactors


with built-in PLC interface

AC coil code DC coil code


50/60 Hz
33 100...250 V 100...250 V
34 250...500 V 250...500 V

AF400 ... AF2650 3-pole contactors


Auxiliary contacts
N.O.  N.C.

Type Order code

A F4 0 0 - 3 0 - 11 1 S FL 57 70 01R 6 9 11
AC coil code DC coil code
50/60 Hz
N.O.  N.C.
68 - 24...60 V
Main contacts
69 48...130 V 48...130 V
70 100...250 V 100...250 V
71 250...500 V 250...500 V

AF.. Contactor type Coil 68, 69, 71: not available for AF1350 ... AF2650
AC / DC operated

AF09 ... AF38 3- and 4-pole contactors - low consumption


Low coil consumption
Auxiliary contacts
N.O.  N.C.
Type Order code

A F0 9 Z - 3 0 - 10 - 2 1 1 S B L 1 3 6 0 01R 2 1 10
AC coil code DC coil code
50/60 Hz
N.O.  N.C. 20 - 12...20 V
Main contacts 21 24...60 V 20...60 V
1SBC101601S0201 - Rev. E

22 48...130 V 48...130 V
23 100...250 V 100...250 V

Contactor type
AF..
AC / DC operated

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ABB MOTOR PROTECTION AND CONTROL 3/405


Voltage code table

03
NF contactor relays
Type Order code

NF 22 E - 13 1SBH137001R 13 22
AC coil code DC coil code
50/60 Hz
N.O.  N.C. 41 24...60 V -
Number contacts 11 24...60 V 20...60 V
12 48...130 V 48...130 V
13 100...250 V 100...250 V
Contactor type 14 250...500 V 250...500 V
NF AC / DC operated

NF contactor relays with overlapping of lagging / leading contacts


N.O. leading contacts
N.C. lagging
Type contacts
Order code

NF 33 / 11 - 13 1SBH137001R 13 39
AC coil code DC coil code
50/60 Hz
N.O.  N.C. 41 24...60 V -
Number contacts 11 24...60 V 20...60 V
12 48...130 V 48...130 V
13 100...250 V 100...250 V
Contactor type 14 250...500 V 250...500 V
NF AC / DC operated

NF contactor relays - low consumption


Low coil consumption

Type Order code

NF Z 22 E - 21 1SBH136001R 21 22
AC coil code DC coil code
50/60 Hz
N.O.  N.C. 20 - 12...20 V
Number contacts 21 24...60 V 20...60 V
22 48...130 V 48...130 V
23 100...250 V 100...250 V
Contactor type
NF AC / DC operated

NF contactor relays with overlapping of lagging / leading contacts - low consumption


Low coil consumption

N.O. leading contacts

Type N.C. lagging contacts Order code

NF Z 33 / 11 E - 21 1SBH136001R 21 39
AC coil code DC coil code
50/60 Hz
N.O.  N.C. 20 - 12...20 V
1SBC101601S0201 - Rev. E

Number contacts 21 24...60 V 20...60 V


22 48...130 V 48...130 V
23 100...250 V 100...250 V
Contactor type
NF AC / DC operated

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3/406 ABB MOTOR PROTECTION AND CONTROL


Voltage code table
03

GA contactors

Auxiliary contacts Contactors: GA Contactors: GAE


N.O.  N.C. AC coil code DC coil code
50 Hz 60 Hz 80 12 V
Type Order code
81 24 V 24 V 81 24 V
GA75 - 10 - 00 1SBL411025R 82 00 82
83
42 V
48 V
42 V
48 V
82 42 V
83 48 V
84 110 V 110...120 V 86 110 V
89 110...115 V 115...127 V 87 125 V
N.O.  N.C. 80 220...230 V 230...240 V 88 220 V
Main contacts 88 230...240 V 240...260 V 89 240 V
42 230...240 V 277 V 38 250 V
85 380...400 V 400...415 V
Contactor type
86 400...415 V 415...440 V
GA DC switching - AC operated
GAE DC switching - DC operated
Codes in bold for dual frequency coils.

GAF185 ... GAF300 contactors


Auxiliary contacts
N.O.  N.C.
Type Order code

GAF185 - 10 - 11 1SFL497025R 69 11
AC coil code DC coil code
50/60 Hz
N.O.  N.C. 72 - 20...60 V
Main contacts 69 48...130 V 48...130 V
70 100...250 V 100...250 V

Contactor type
GAF
AC / DC operated

GAF460 ... GAF1250 contactors


Auxiliary contacts
N.O.  N.C.
Type Order code

GAF460 - 10 - 11 1SFL597025R 69 11
AC coil code DC coil code
50/60 Hz
N.O.  N.C. 68 - 24...60 V
Main contacts 69 48...130 V 48...130 V
70 100...250 V 100...250 V
71 250...500 V 250...500 V
Contactor type
GAF
AC / DC operated
1SBC101601S0201 - Rev. E

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ABB MOTOR PROTECTION AND CONTROL 3/407


Voltage code table

03
GAF1650, GAF2050 contactors
Auxiliary contacts
N.O.  N.C.
Type Order code

GAF1650 - 10 - 11 1SFL677025R 70 11
AC coil code DC coil code
50/60 Hz
N.O.  N.C. 70 100...250 V 100...250 V
Main contacts

GAF Contactor type


AC / DC operated

UA..RA contactors

Auxiliary contacts
N.O.  N.C.
Contactors: UA..RA
Type Order code AC coil code
50 Hz 60 Hz
UA16 - 30 - 10 RA 1SBL181024R 84 10 81 24 V 24 V
84 110 V 110...120 V
89 110...115 V 115...127 V
N.O.  N.C. 36 190 V 220 V
Main contacts 80 220...230 V 230...240 V
88 230...240 V 240...260 V
85 380...400 V 400...415 V
Contactor type 86 400...415 V 415...440 V
UA..RA Capacitor switching - AC operated 75 200 V 200...220 V

Codes in bold for dual frequency coils.

UA contactors

Auxiliary contacts
N.O.  N.C. Contactors: UA
Type Order code AC coil code
50 Hz 60 Hz
UA16 - 30 - 10 1SBL181022R 83 10 81 24 V 24 V
83 48 V 48 V
84 110 V 110...120 V
N.O.  N.C. 89 110...115 V 115...127 V
Main contacts 36 190 V 220 V
80 220...230 V 230...240 V
88 230...240 V 240...260 V
Contactor type 42 230...240 V 277 V
UA Capacitor switching - AC operated 85 380...400 V 400...415 V
1SBC101601S0201 - Rev. E

86 400...415 V 415...440 V
75 200 V 200...220 V

Codes in bold for dual frequency coils.

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3/408 ABB MOTOR PROTECTION AND CONTROL


Voltage code table
03

EK550, EK1000 contactors


Auxiliary contacts
N.O.  N.C.
AC coil code Dual frequency coil code
Type Order code
50 Hz 60 Hz 50 Hz 60 Hz
EK550 - 40 - 11 SK827041 - AD AD
AE
48 V
-
-
110 V
EF 110 V 110...120 V
EG 110...115 V 115...127 V
AF 110 V 120 V EL 220 V 220...240 V
AG 127 V - EM 220...230 V 230...255 V
N.O.  N.C. AZ - 208 V EP 380 V 380...415 V
Main contacts AH 190 V 220 V ER 380...400 V 400...440 V
AK - 240 V
AL 220...230 V 240 V 2 auxiliary contact blocks maximum per
Contactor type contactor, ambient temperature ≤ 55 °C
AM 230...240 V -
EK AC operated or DC operated and mounting positions 2 and 6 excluded.
AN - 380 V
AP 380...400 V 440 V
AR 400...415 V -
AS - 480 V DC coil code
AT 440 V -
DB 24 V
AU 500 V -
DC 36 V
AV - 600 V
DD 48 V
DT 60 V
DG 75 V
DE 110 V
DU 125 V
DF 220 V

1SBC101601S0201 - Rev. E

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ABB MOTOR PROTECTION AND CONTROL 3/409


Questionnaire for product specifications:
Block contactors

Tel.:   e-mail:  Tel.:   e-mail: 

03
Segments:  Date: 

Application
Type: No of phases:
Control circuit
Utilisation category (AC/DC): % AC4 if any: Rated control Uc voltage: V DC AC f: Hz
Rated operational voltage Ue: V Cos j: Minimum / maximum: V to V
Surge suppressor: type:
Frequency: Hz L/R: ms Interface with PLC: mA V DC
Nominal current In: A Accessories:
Making current: A Breaking current: A Number of auxiliary contacts: N.O.: N.C.:
Duty: continuous temporary intermittent Low level contacts: mA V DC AC
Load factor (% of ON time): %
Number of cycles per hour: or per year:
Expected durability: operating cycles
Number of main poles N.O.: N.C.:
Other information:
Protection
Short circuit protection:
Type: Fuse Circuit breaker Manual motor starter
Max short circuit current: A
Motor protection: Overload relay Manual Motor
Starter Electronic overload relay
Installation
Ambient temperature:
Ambient environment:
Humidity: % Logistic and packaging
Chemical pollution:
Quantity by batch:
Other:
Delivery order:
Mounting position, see drawing below (Position 6:
Expected quantity: per year
please consult factory):
Expected first delivery date: and Qty:
Quantity on first 6 month: on first year:
Pos. 2 +30° -30°

Pos. 4
Pos. 3
Approvals and other requirements
Pos. 1 Pos. 1 ± 30° Pos. 5 Pos. 6
Reference standards:
Required approvals:
Wiring: Clamping screws or cage connectors
Customer specifications:
Cable lugs (ring tongue)
Shock and vibrations:
Other: Cross section:
Specific quality assurance clauses:
Additional comments:
Other comments:
1SBC101701S0201

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3/410 ABB MOTOR PROTECTION AND CONTROL


Questionnaire for product specifications:
Block contactors

Other comments:
03

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User Guide for the questionnaire


This document is used to define the contactor specifications according to the complete information on the application.
Do not hesitate to join some complementary documents if necessary (schemes, tables, customer specification…).
Please see below some definitions to help you :

Operating cycle
Includes one making operation and one breaking operation.

Electrical Durability
Number of on-load operating cycles that the contactor is able to carry out. It depends on the utilization category.

Mechanical Durability
Number of no-current operating cycles that the contactor is able to carry out

Load Factor
Ratio of the on-load operating time to the total cycle time x 100 (%).

Intermittent Duty
Duty during which the contactor is successively closed or open for periods which are too short to enable the contactor to achieve
thermal balance.
Temporary Duty
Duty in which the main contacts of the contactor remain closed for periods insufficient to allow the equipment to reach stabilized
temperature, the unload periods being separated by off-load periods of sufficient duration to restore the ambient temperature
Continuous Duty
Duty in which the main contacts of the contactor remain closed, with a continuous current during enough time to reach thermal sta-
bilization, but no more than eight hours without interruption.
Ambient Temperature
Air temperature close to the contactor.

Mounting Position
Comply with the manufacturer's instructions. Restrictions could be taken into account for certain mounting positions.
A contactor's duty is characterized by the utilization category together with the rated operational voltage and current indicated:

Utilization categories for contactors according to IEC 60947-4-1


Utilization categories for contactor relays according to IEC 60947-5-1
See our catalog p7/8

Making and breaking current


Current at contactor closing or at contactor opening

Time constant L/R (for DC circuit)


Ratio of the inductance to the resistance (L/R = mH/Ω = ms)
1SBC101701S0201

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com


ABB MOTOR PROTECTION AND CONTROL 3/411


Notes

03

Courtesy of Steven Engineering, Inc - (800) 258-9200 - [email protected] - www.stevenengineering.com

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