General Building Insulation: 1 TM 7 December, 2022 © ROCKWOOL Asia

Download as pdf or txt
Download as pdf or txt
You are on page 1of 42

General Building Insulation

TM 7 December, 2022  © ROCKWOOL Asia 1


Contents

ROCKWOOL at a glance
1

Insulation and Types


2

Different Properties of Insulation


3

Applications
4

TM 7 December, 2022  © ROCKWOOL Asia 4


ROCKWOOL is our BRAND – Not a Generic Name
 Stone wool ≠ ROCKWOOL

 Stone wool is one type of Mineral Wool

 Insulation includes stone wool, glass wool, cellulose,


calcium silicate, polystyrene etc.

ROCKWOOL is a brand

ROCKWOOL stone wool insulation

In India we operate as:

“ROXUL ROCKWOOL Technical Insulation.”

TM 7 December, 2022  © ROCKWOOL Asia 5


ROCKWOOL Group - A Danish Multinational
ROCKWOOL India Plant
+80
years • Gujarat 30000 Mt Capacity
Exp in Stonewool • Manufacturing for Export and local market.
EURm • Comply to local and international standard for
product characteristics.
3,088
Total Group net sales in
2021

6
Factories
In
ASIA

+120 47
Countries Mfr
w/direct sales OUR PURPOSE: Facilities
“Releasing the natural power of stone to enrich IIA Confidential | 23 July, 2022  © ROCKWOOL Asia
the modern living.”
6
About ROCKWOOL

TM 7 December, 2022  © ROCKWOOL Asia 7


Your choice of Insulation

TM 7 December, 2022  © ROCKWOOL Asia 8


7 Strength
The of stone
7 strengths wool Insulation
of stone

Fire resilience
Withstand temperatures
above 1000°C.

Circularity Thermal properties


Saving energy by maintaining
Reusable and
optimum indoor temperature and
recyclable material.
climate.

Water properties Acoustic capabilities


Manage our most precious resource​. Block, absorb or enhance sounds.

Aesthetics Robustness
Match performance Longer-lasting performance and
with aesthetics. robustness with easier installation.

TM 7 December, 2022  © ROCKWOOL Asia


Mineral Wool Family

Raw Material Generic Type

Silica/Sand/Glass Glass-Wool
MINERAL WOOL

Iron-Ore Slag Slag-Wool

Rocks/Basalt Stone-Wool

Clay Ceramic-Wool

TM 7 December, 2022  © ROCKWOOL Asia 10


How to Choose Insulation?

“Depending on application requirements & performance requirements”

Primary criteria
+ Fire performance
No insulation can
+ Thermal performance
meet perfectly in all
+ Acoustic performance
requirements!
+ Durability

Secondary criteria
+ Mechanical strength
+ Dimensional stability
+ Breathability
+ Water absorption/ repellence STONE WOOL insulation is one of the
all-round performance in the market.

TM 7 December, 2022  © ROCKWOOL Asia 12


Fire resilience
ROCKWOOL products can make the difference between a fire in a building
and a building on fire
– Our insulation is extremely resilient to fire
– Stone wool remains stable – even at extremely high EN 13501-1- Fire Classification
temperatures (above 1000º C)
– Works to contain fire and prevent it spreading
BS 476 Part 4- Non-Combustibility
– Does not contribute to the emission of significant
quantities of toxic smoke
BS 476 Part 6- Fire Propagation

BS 476 Part 7-Surface Spread of


Flame

ROCKWOOL insulation FM 4450- Class 1 Steel Deck


is heat-resistant above

1000°C ASTM E794- Melting Point

IIA Confidential | 23 July, 2022  © ROCKWOOL Asia


Fire Resilience

IIA Confidential | 23 July, 2022  © ROCKWOOL Asia 14


Thermal properties

Heat flow Stone wool Insulation keep hot and cool


air where they’re needed most
— Derives great thermal properties from tiny pockets of
air trapped within the physical structure

— Air is a good insulator. This is because heat cannot


be conducted through a void

— These air pockets allow the insulation to keep the


service at its necessary temperature

66%
of energy consumption
in buildings is used for
heating, cooling, and
ventilation

IIA Confidential | 23 July, 2022  © ROCKWOOL Asia 15


Acoustic Capabilities

Noise Reduction by Stone Wool


Stone wool Insulation is porous – it consist of coherent material and
cavities, which make it an excellent material to absorb sound.

Stone wool product are resilient and absorb vibrations, converting


acoustic and vibratory energy into heat.
50%
of the population are
regularly exposed to
traffic noise at a level
harmful to health

IIA Confidential | 23 July, 2022  © ROCKWOOL Asia


Robustness
Welcome to buildings that fashion the future

• ROCKWOOL stonewool has good resistance to external forces such


as varying degrees of temperatures, atmospheric pressures, moisture
content and/or other external stresses because of the unique structure
of the wool fibres.

• Tested to maintain its characteristics, properties and performance


when properly installed after 55 years
• Thermal properties, dimensions and thickness of our products is not
deteriorating during its lifetime

• Ease of installation

IIA Confidential | 23 July, 2022  © ROCKWOOL Asia 17


Water Properties

• Concern on corrosion of structure of building element.


• Decrease in thermal resistance, less effective in thermal insulation.
• If contaminated with organic material, fungi and mould will grow.
• Unstable due to weight, slump in the cavity of the building element losing thermal insulation
performance.

• ROCKWOOL stone wool produced with water repellency feature.

TM 7 December, 2022  © ROCKWOOL Asia 18


Circularity
ROCKWOOL Stonewool adheres to most of the Building sustainability schemes

• LEED

• WELL

• SGBC

• IGBC

• EUCEB certificate

TM 7 December, 2022  © ROCKWOOL Asia 19


Solutions for Buildings

Single skin metal roofs Dry wall partition

Flat roofs
Metal sandwich panels

Double skin metal roofs External facade


Industrial walls

False Ceiling

TM 7 December, 2022  © ROCKWOOL Asia 20


Solutions for Industrial & Technical

Offshore & Marine

Upstream,
Downstream,
Oil & Gas;
Power
Generation;
Consumption &
Manufacturing
ProRox Pipe Section
(With WR-Tech)
ProRox Slab

ProRox Wire
Mattress

IIA Confidential | 23 July, 2022  © ROCKWOOL Asia 21


Hardrock Roof
Insulation

TM 7 December, 2022  © ROCKWOOL Asia 22


ROOF SYSTEMS

Underdeck
Single skin roof Cool ‘n’ Comfort
Insulation

Overdeck Insulation Flat roof Hardrock

Sandwich Panel Roof panel Conrock

TM 7 December, 2022  © ROCKWOOL Asia 23


ROCKWOOL flat roof insulation system

▪Proven track records

▪FM Approved products

▪More than 1 million m2 installed in Asia


▪Leader in stone wool flat roof insulation in Asia
▪Specified for various solar panel, pharmaceutical, clean room, electronics manufacturing

plants

▪Total insulation performance in thermal, fire and acoustic


▪Technical support and services

TM 7 December, 2022  © ROCKWOOL Asia 24


ROCKWOOL Flat Roof Insulation System
The total roof insulation solutions........

• Insulation systems to suit all requirements and constructions

• Roof accessories to address roofing challenges

•60kPa roof system • 80kPa roof system


•Light weight with superior performance • Fully tested system
•For periodic traffic of roof • Excellent track records

• Unsurpassed performance

TM 7 December, 2022  © ROCKWOOL Asia


Hardrock 60
▪ 60kPa roof system
▪ Combination of light weight with
high performance roof board
▪ Easy to install
▪ Suitable for all types of flat roof
membrane system

TM 7 December, 2022  © ROCKWOOL Asia


Hardrock 80

▪ 80kPa roof system


▪ Excellent track records
▪ Unsurpassed performance
▪ Fully tested system
▪ Excellent acoustic performance

TM 7 December, 2022  © ROCKWOOL Asia


Fire Performance

“Non-combustible”
A1 fire classification (EN
13501-1
ROCKWOOL stone wool cannot burn and can
(Highest Euro fire
withstand more than 1000oC classification)
FM CLASS 1 – NC
(Non-Combustible)

TM 7 December, 2022  © ROCKWOOL Asia


Fire Performance

ROCKWOOLAfter
XPS insulation
After 10 minutes
5 after
minutes
fire test
after fire test

TM 7 December, 2022  © ROCKWOOL Asia


Mechanical Strength

Point load and compression resistance provides the


ability for temporary roof traffic during construction and
periodic maintenance

TM 7 December, 2022  © ROCKWOOL Asia


Mechanical Strength

Compression Strength
Excellent Compression Strength
Up to more than
80 KPa @
10% Deformation

Compression Strength

TM 7 December, 2022  © ROCKWOOL Asia


Mechanical Strength

Point Load

Excellent Point Load


Up to more than 700 N
@ 5 mm Deformation

Point Load

TM 7 December, 2022  © ROCKWOOL Asia


Thermal Performance

▪ Stone wool uses air as the thermal insulant providing the insulation properties
▪ Stone wool provide a thermal value that can last a lifetime
▪ There is no de-gassing of insulation gases over time

Closed Cell Structure Stone Wool Structure

TM 7 December, 2022  © ROCKWOOL Asia


System Performance Wind Uplift

Wind uplift testing facility

Over 8000+ ROCKWOOL


roof assemblies can be
found at www.roofnav.com

Independent test in FM:


Tested in FM Approvals for wind uplift to achieve 30 psf
for up to 200psf FM system

TM 7 December, 2022  © ROCKWOOL Asia


Water Repellency
The random fiber structure makes it unique for shedding water
Fibres are treated with special water repellent additives to meet the highest requirements
for water repellency

TM 7 December, 2022  © ROCKWOOL Asia


Polymeric Single Ply Membrane- Fastening Method

ROCKWOOL recommends telescopic


fasteners
- e.g. Ejot, SFS etc.

Fasteners bonded to metal discs


mechanically fastened to deck
e.g. OMG Rhinobond

TM 7 December, 2022  © ROCKWOOL Asia


Fixing and Fasteners
Project References

TM 7 December, 2022  © ROCKWOOL Asia 38


Project Reference • Project – M/s TCL Tirupati Phase 1 & 2

• FRI with ROCKWOOL.

TM 7 December, 2022  © ROCKWOOL Asia


Project Reference
• Project – M/s Flex Chennai

• FRI with ROCKWOOL.

TM 7 December, 2022  © ROCKWOOL Asia


IKEA Project & ROCKWOOL

Ikea Tampines, Singapore Ikea Damansara & Ikano


Power Center, Malaysia
Year completed: 2006
Year completed: 2003
Application: Roofing system
Application: Roofing system
Size: 25,000m2
Size: 30,000m2

Ikea Mega Bangna,


Bangkok, Thailand IKEA Hyderabad - completed
Year completed: 2011 Application: Roofing system

Application: Roofing Size: 25000 square metres


system
Material: HR 80 – 150mm (2 x 75mm)
Size: 25,000m2

TM 7 December, 2022  © ROCKWOOL Asia


Project Reference
• Project – M/s BOSCH R&D center-
Bangalore & Goa

• FRI with ROCKWOOL.

TM 7 December, 2022  © ROCKWOOL Asia


Project Reference
• Project – M/s Mars Pune & Hyd

• FRI with ROCKWOOL.

TM 7 December, 2022  © ROCKWOOL Asia


ROCKWOOL Online Tools

BIM Rockspec
• Website bim.rockwoolasia.com • Website: www.selector.rockwoolasia.com

• Quick Access & Free Download. • Rockspec tool have more detailed and
accessible product and system data to make
• 6 product Sub brands, 43 Building Elements, better informed specification choices in the
180 Variances & over 320 Revit's files are current time of changing construction industry.
available in BIM Database.

RT 60 U-Value Calculator
• Website:
• Website rockwoolacoustic.com
https://bim.rockwool.com/u_value-asia/
• By using ROCKWOOL RT 60, user can • This is a web-based calculation tool
select building element to provide an incorporated with BIM to provide the U-
appropriate sound reverberation time Value of the selected system which there
based on the type of the room or room are more than 290 systems available in
occupancy. the database.

IIA Confidential | 23 July, 2022  © ROCKWOOL Asia 44


Thank you!

TM 7 December, 2022  © ROCKWOOL Asia 45

You might also like