AutoLift AL-6254A Installation Manual

2 POST HOIST
AutoLift AL-6254A
Asymmetric 2 Post Baseplate Vehicle Hoist
3800Kg Maximum Lifting Capacity
Design Registration Approval Number: WAH19926
Design Code: AS1418.9-1996
INSTALLATION MANUAL & OPERATION

INSTRUCTIONS
READ FIRST
DO NOT use the
machine until you read
and understand all the
dangers, warnings and
cautions in this manual.
- READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS
OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.
FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE
INJURY OR DEATH.
Specifications subject to change without notice.

Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions
which may occur therein
Advance AutoQuip
2 McDonald Crescent | Bassendean WA 6054
Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: [email protected] | W: www.aaq.net.au
Installation, Operation and Parts Manual
AutoLift AL-6254
INDEX
1. Important safety instructions… ............................................................................... 2‐3
1.1 Important notices
1.2 Qualified personnel
1.3 Danger notices
1.4 Training
1.5 Warning signs
2. Overview of the hoist ...................................................................................................4
2.1 General descriptions
2.2 Technical data
2.3 Construction of the hoist
3. Installation instructions… ........................................................................................5‐10
3.1 Preparations before installation
3.2 Precautions for installation
3.3 Installation
3.4 Items to be checked after installation
4. Operation instructions .......................................................................................... 11
4.1 Precautions
4.2 Flow chart for operation
5. Trouble shooting… .................................................................................................. 12‐13

6. Maintenance… ....................................................................................................... 13‐14
7. Annex… ....................................................................................................................14‐33
Annex1, Packing list of the whole hoist
Annex2, Overall diagram
Annex3, Floor plan
Annex4, Wiring diagram
Annex5, Hydraulic working system
Annex6, Separated drawings for the hoist
Annex7, Spare parts list
Annex8, Operation Instrictions

Annex9, Warranty
Annex10, Commissioning Report
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AutoLift AL-6254
IMPORTANT SAFETY INSTRUCTIONS

1.1 Important notices
Advance AutoQuip will offer one‐year's quality warranty for the whole machine，during which any quality problem will be properly
solved to the user's satisfaction. However, we will not take any responsibility for whatever bad consequence resulted from improper
installation and operation, overload running or unqualified ground condition.
This 2‐posts hoist is specially designed for lifting motor vehicles that weighs within its outmost lifting capacity. Users are not allowed to
use it for any other purposes. Otherwise, we, as well as our sales agency, will not bear any responsibility for accidents or damages of the
hoist. Make sure to pay careful attention to the label of the lifting capacity attached on the hoist and never try to lift cars with its weight
beyond.
Read this manual carefully before operating the machine so as to avoid economic loss or personnel casualty incurred by wrong operation.
Without our professional advice, users are not permitted to make any modification to the control unit or whatever mechanical unit.
1.2 Qualified personnel

1.2.1 Only these qualified staff, who have been properly trained, can operate the hoist.
1.2.2 Electrical connection must be done by a competent electric i a n .
1.2.3 People who are not concerned are not allowed in the lifting area.
1.3 Danger notices

1.3.1 Do not install the hoist on any asphalt surface.
1.3.2 Read and understand all safety warnings before operating the hoist.
1.3.3 The hoist, if is not specially designed upon customer’s request, is not fit for outdoor use.
1.3.4 Keep hands and feet away from any moving parts. Keep feet clear of the hoist when lowering.
1.3.5 Only these qualified people, who have been properly trained, can operate the hoist.
1.3.6 Do not wear unfit clothes such as large clothes with flounces, tires, etc, which could be caught by moving parts of the hoist.
1.3.7 To prevent evitable incidents, surrounding areas of the hoist must be tidy and with nothing unconcerned.
1.3.8 The hoist is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity.
1.3.9 Always insure the safety latches are engaged before any attempt to work near or under the vehicle.
1.3.10 Make sure to place the lifting pads to the positions as suggested by vehicle makers and when gradually lift the vehicle to the
desired height, operators should be certain that the vehicle will not slant, roll‐over or slide in lifting process.
1.3.11 Check at any time the parts of the hoist to ensure the agility of moving parts and the performance of synchronization. Ensure
regular maintenance and if anything abnormal occurs, stop using the hoist immediately and contact our dealers for help.
1.3.12 Lower the hoist to its lowest position and do remember to cut off the power source when service finishes.
1.3.13 Do not modify any parts of the hoist without manufacturer’s advice.
1.3.14 If the hoist is going to be left unused for a long time, users are required to:
a. Disconnect the power source;
b. Empty the oil tank;
c. Lubricate the moving parts with hydraulic oil.
1.4 Training
Only these qualified people, who have been properly trained, can operate the hoist.
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Attention: For environment protection, please dispose the disused oil in a proper way.
1.5 Warning signs
All safety warning signs attached on the machine are for the purpose of drawing the user’s attention to safety operation. The labels
must be kept clean and need to be replaced when they are worn‐out or have dropped. Read the explanations of the labels carefully
and try to memorize them.
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AutoLift AL-6254
OVERVIEW OF THE HOIST
2.1 General descriptions
This two‐ post hoist is composed of posts, carriages, lifting arms, cylinders and motor unit, etc.
The hoist is driven by an electro‐hydraulic system. The gear pump delivers hydraulic oil to oil cylinders and pushes upwards
its piston. The piston drives the chain to raise the carriage and the lifting arms. During the lifting process, the safety paws will
automatically and firmly lock on the safety ladder. Therefore, no dropping will happen in case of hydraulic system failure.
Safety structure:
Locking Leaver Lock Cover
Arm Lock
2.2 Technical data
Model Lifting capacity Lifting time Lifting height Height Width Width between posts
AL6254 3800kg 50 Sec 1930mm 2424mm 3436mm 2850mm
MAX.
MIN.
150mm FOUNDATION DIMENSIONS QUALITY OF
CONCRETE
PRESSURE
REACTION ON
EACH
RESISTANCE
7mm 200 mm 125mm IN MM OF SURFACE
BEARING
POINT
200 x 200 mm
Length Width Thickness 425 0.9
F72 Mesh 25-30
Kg/cm Kg/cm
2 2
5000 4000 150 Mpa
25-30MPA REINFORCED CONCRETE

F72 REINFORCED MESH
5 COMPACTED SOIL
GRAVEL SHEETING
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AutoLift AL-6254
3.1 Preparations before installation

3.1.1 Tools and equipments needed
 Appropriate lifting equipment
 Anti‐abrasion 32 grade hydraulic oil.
 Rotary Hammer Drill with 18mm masonary drill bit.
 Chalk and tape measure, magnetic level.
 Sockets and open wrenches, a set of inside hex wrenches, star and straight screw drivers.
 Hammer, 4pounds, sharp nose pliers, Ф14 Ф17,Ф18,Ф22 socket spanners。
3.1.2 List for parts checking ‐‐‐Annex 1（Packing list）
Unfold the package and check if any parts missed as per Annex 1. Please contact us in case any parts are missing, but do note
if you do not contact us and insist installing despite the lack of some parts, Advance AutoQuip as well as our dealers will not bear any
responsibility for this and will charge for any parts subsequently demanded by the buyer.
3.1.3 Ground conditions

The hoist should be fixed on a flat, level and solid concrete surface with its strength more than 3000psi, tolerance of flatness
less than 5mm and minimum thickness of 150mm. In addition, newly laid concrete ground must undergo more than 28 days
cure time.
3.2 Precautions for installation

3.2.1 Make sure the two posts stand parallel. NOTE: once both posts are firmly bolted to the concrete floor, use shims to lean the columns
outwards by 25mm to allow for deflection.
3.2.2 Joints of oil hose and steel cable must be firmly connected in order to avoid looseness of steel cable and leakage of oil.
3.2.3 All bolts should be firmly screwed up.
3.2.4 Do not place any vehicle on the hoist for trial running.
3.3 Installation
Step 1: Remove the packaging, take out the carton for accessories and cover plate.
Step 2: Firstly, put something supporting between the two posts or suspend one of the posts by a crane and then remove the bolts
from the packing frame.
Attention：Please pay special attention not to let the post fall down for it may cause casualty or bring damages to the accessories
fixed in the post.
Step 3: When the first post has been removed, place some packing under the second post and then remove the bolts from the
packing frame.
Step 4: Fix the standing position for the two posts. (See Annex 3, floor plan) .
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AutoLift AL-6254
1.Unfold the package and decide on which post the power unit will be mounted.
2.. Draw an outline of the base plate on the ground with chalk and ascertain the position for the post.
Step 5: Erect and secure first post, power side post (the post on which the control box and pump assembly will be mounted)
first and then the other post.
1. Using the base plate as a template, use a masonary drill to drill the holes.
2. Remove thoroughly the debris and dust in holes and ascertain that the posts stay right upon the circle previously marked by chalk.
3. Secure the second post as per step, 1, 2. NOTE: Torque all anchor bolts to 120 ft lbs.
Step 6: Fix the base plate & channel plate.

Raise both carriages about 800mm from the ground then rest on the safety locks. Place the channel plate between the
two base plates of the post.
channel plate
Step 7: Connect steel wire ropes.

1. Route and fix according to the following diagram of steel wire ropes connection.
2. Raise carriages on both sides approximately 800mm above the ground. Carriages must be at the same height from the floor.
3. Make sure that the mechanical safety locks on each post are fully engaged before attempting to route the wire ropes.
4. After fixing the ropes, adjust the ropes on both sides to the same tension which could be judged when the
ratchet sound emits during lifting process. Make adjustments after trial run.
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AutoLift AL-6254
5. Grease inside of each colum corners with GP grease. THIS MUST BE DONE.
Step8: Mount the power unit onto the power side post.
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AutoLift AL-6254
Step 9. Connect oil hoses

NOTE: make sure the connectors and hose are clean.
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AutoLift AL-6254
Step 10: Connect electrical wires.

Attention: Only licensed electricians are allowed to carry out electrical connection.
1. Mount the control box on to the power side post.
top limit switches
motor cable connect to the

control box
2. Connect the limit switch inside the power‐side post.
3. Connect motor wire and power suppply cable including the top limit switch wire to the control box .
Step 11: Install lifting arms.

Install the lifting arms on the carriage by 38mm pins. NOTE: Long arms are to the rear of the vehicle.
Step 12: Fill Oil Tank.
Oil tank volumn is 10L. Normal work should have 80% oil inside the tank.
Usually the hoist needs 13 litres of hydraulic oil. Fill about 10 litres into the oil tank then run the hoist up and down 2 or 3 times.
Refill the remainder 3 litres of oil. It is suggested to use 32#anti‐abrasion hydraulic oil.
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AutoLift AL-6254
POWER SIDE POST OTHER POST
Step 13: Locking Mechanism.

Do refer to the operation instructions in advance and keep in mind that NO vehicle is to be placed on the hoist
during trial run.
1. Route lock cable and conduit down the inside of the motor post down to bottom channel plate, then over to the inside of the next column,
then up to the lock assembly.
2. Loop the pull cable over the pull handle latch bolt then lock off with barrel union. Apply tension to lock cable on opposite post lock latch
bracket then lock off with barrel union.
3. Check mechanical locks for correct engagement by releasing the lock during the running process. Adjust by tightening the wire cable
on the lock latch. NOTE: Hoist must be rested on locks during adjustments.
Step 14: Connect Power and do a trial run.
1. Assure all the connections are in good condition and connect the power supply.
Step 15: Fix feet protection fenders, door‐opening protections, tool trays and lock covers.
3.4 Items to be checked after installation.
S/N Check items YES NO

1 Are the posts vertical to the floor?
2 Are the two posts paralleled?
3 Is the oil hose well connected?
4 Is the steel cable well connected?
5 Are all lifting arms well fixed?
6 Are electrical connections right?
7 Are the rest joints firmly screwed?
8 Are all items need lubricating added with grease?
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AutoLift AL-6254
OPERATION INSTRUCTIONS
4.1 Precautions
4.1.1 Check all the joints of oil hose. Only when there is no leakage, the hoist can be operated.
4.1.2 DO NOT use the hoist if the safety device malfunctions.
4.1.3 Make sure the vehicle is evenly balanced on the hoist. Otherwise, Advance
AutoQuip as well as our dealers will not bear any responsibility for any consequence resulted thereby.
4.1.4 Operators and other personnel should stand in a safe area during lifting and lowering process.
4.1.5 When the hoist is raised to the desired height, switch off the power at once to prevent any operation by other personnel.
4.1.6. Make sure the safety lock is engaged before working under the vehicle and no persons or objects are under the vehicle
during lifting and lowering process.
4.2 Flow chart for operation
Raising Lowering
Start
Start
Press UP button
Press UP button to raise the carriage 5cm
Motor drives the gear pump work

Pull the locking lever downwards
Cylinder piston drives the chain work Press the unloading handle
Chain drives the carriage rise The hoist is lowered
The hoist is raised
PLEASE REFER TO OPERATIONS STICKER ON PAGE 31
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AutoLift AL-6254
TROUBLE SHOOTING
ATTENTION: If the trouble could not be fixed by the troubleshooting guide, please do not hesitate to contact us for help .We will
offer our support and service at the earliest possible time. Please email supporting and detailed or pictures to us.
TROUBLES CAUSE SOLUTION

Abrasion exists on insider surface of the posts. Grease the inside of the post.
Abnormal noise
Trash in the post. Clear the trash
The wire connection is loose. Check and make a good connection.
Motor does not run and The motor is blown. Replace it.
will not rise Connect it or adjust or replace the limit
The limit switch is damaged or the wire connection is loose.
switch.
The motor run reversely. Check the wire connection.
Overflow valve is loose or jammed. Clean or adjust it.
Motor runs but will not The gear pump is damaged. Replace it.
raise Oil level is too low. Add oil.
The oil hose became loose or dropped off. Tighten it.
The cushion valve became loose or jammed. Clean or adjusts it.
The oil hose leaks. Check or replace it.
Carriages go down The oil cylinder is not tightened. Replace the seal.
slowly after being The single valve leaks. Clean or replace it.
raised E‐magnetic valve fails to work well. Clean or replace it.
Steel cable is loose or not with same tightness Check and adjust the tightness.
The oil filter is jammed. Clean or replace it.
Raising too slow Oil level is too low. Add oil.
The overflow valve is not adjusted to the right position. Adjust it.
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AutoLift AL-6254
The hydraulic oil is too hot ( above 45°）. Change the oil.
The seal of the cylinder is abraded. Replace the seal.
Inside surface of the posts is not well greased. Add grease.
The throttle valve jammed. Clean or replace.
The hydraulic oil is dirty. Change the oil.
Lowering too slow
The anti‐surge valve jammed. Clean it.
The oil hose jammed. Replace it.
The steel cable is
No grease when installation or out of lifetime Replace it.
abraded
MAINTENANCE
Easy and low cost routine maintenance can ensure the hoist work normally and safely. Following are requirements for
routine maintenance. Frequency of routine maintenance is determined by working condition and frequency.
The following parts need lubrication.
S/N Description
1 Up pulley
2 Steel cable
3 Chain wheel
4 Chain
5 Sliding block
6 Pin
7 Arm block
8 Lifting arm
9 Tray
10 Down pulley
6.1 Daily checking items before operation

The user must perform daily check. Daily check of safety lock system in very important – the discovery of device failure before action
could save time and prevent great loss, injury or casualty.
∙Before operation, judge whether the safety locks are engaged by sound.
∙Check whether oil hose well connected and there are no leaks.
∙Check the connections of chain and steel cable and check the power unit.
∙Check whether expansion bolts are firmly screwed.
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AutoLift AL-6254
∙Check arm locks for correct engagment.

6.2 Weekly checking items
∙Check all moving parts.
∙Check the working conditions of safety parts.
∙Check the amount of oil left in the oil tank when at full height. Otherwise the oil is too low and will need to be topped up.
6.3 Monthly checking items
∙Check the tightness of the hydraulic system and screw firm the joints if it leaks.
∙Check the lubrication and abrasion circumstance of axial pins, carriages, lifting arms and other related parts and replace in time with
new ones if they failed to work well.
∙Check the lubrication and abrasion circumstance of steel cable.
6.4 Yearly checking items
∙Empty the oil tank and check the quality of hydraulic oil.
∙Wash and clean the oil filter.
If the above maintenance suggestions are strictly followed, the hoist will always keep in a good working
condition and meanwhile accidents could be avoided to a large extent.
ANNEX
Annex 1, Packing List of the whole hoist
S/N Name Drawing# Property Qty

1 Power‐side post FL-8224D-A1 Assembly 1
2 Post FL-8224D-A2 Assembly 1
3 Carriage FL-8224D-A3 Assembly 2
4 Long arm FL-8224-A7 Assembly 2
5 Short arm FL-8224-A08 Assembly 2
6 Oil cylinder FL-8224-A4-B2 Assembly 1
7 Drive oil cylinder FL-8224-A4-B3 Assembly 1
8 Power unit Assembly 1
9 Base cover plate FL-8224-A10 Q235A 1
10 Slot base plate FL-8224-A9 Welded 1
12 Control box Assembly 1
13 Steel cable FL-8224-A6 L=8820mm Assembly 2
14 Power unit package 825*225*312mm 1
15 The carton includes the following 850*340*130mm 1
16 Protection rubber pad FL-8224-A3-B7 Rubber 2
17 Rubber oil hose L=1300 Assembly 1
18 Rubber oil hose L=2900 Assembly 1
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AutoLift AL-6254
19 Rod of the chain protection cloth FL-8224-A13 Zinc‐plating 4

20 Lifting tray FL-8224-A7-B3 Assembly 4
21 Long arm fender FL-8224-A7-B4 Powder‐coating 2
22 Short arm fender FL-8224-A8-B3 Powder‐coating 2
23 Height adapter FL-8224-A15 Zinc‐plating 4
24 Shaft FL-8224-A12 Zinc‐plating 4
25 Chain protection cloth 2700 FL-8224-A11 Assembly 2
26 Braket for Adapter FL-8224-A1-B4
27 Oil pipe cover FL-8224-A16
28 Hex head full swivel screw M6*30 Standard 4
29 Hex socket button head screw M6*10 Standard 8
30 Hex socket button head screw M8*12
31 Cross socket flat head screw M8*20 Standard 4
32 Cross socket cap head screw M6*12 Standard 4
33 Class C flat washer M6 Standard 8
34 Hex socket full screw M8*35
35 Class C flat washer M8 Standard 4
36 Spring washer M8 Standard 4
37 Hex nut M8 Standard 4
38 Hex nut M6 Standard 8
39 Circlip 38 Standard 4
40 Expansion bolt
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AutoLift AL-6254
Annex2, Overall diagram
2570
3430
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AutoLift AL-6254
Annex3, Floor plan
3390
3430
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AutoLift AL-6254
Annex4, Wiring diagram
Single phase
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AutoLift AL-6254
Three phase
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AutoLift AL-6254
Annex5, Hydraulic working system
1. Drive oil cylinder

2. Assistant oil cylinder
3. Manual unloading valve
4. Throttle valve
5. Motor
6. Coupling
7. Gear pump
8. Single –way valve
9. Over‐flow valve
10. Anti‐surge valve
11. Cushion valve
S/N Name Qty

1 Motor 1
2 Hydraulic block 1
3 Overflow valve 1
4 Removable plug 2
5 Cushion valve 1
6 Oil absorbing pipe 1
7 Oil filter 1
8 Throttle valve 1
9 Oil pipe tie‐in 1
10 Unloading valve 1
11 One‐way valve 1
12 Gear pump 1
13 Plastic oil tank 1
14 Oil tank cover 1
15 Oil back pipe 1
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AutoLift AL-6254
Annex 6，Separate diagrams for the hoist
S/N Name Drawing# Qty Property Note

1 Steel cable L=8820mm FL‐8224‐A6 2 Assembly
2 Hex nut M16 GB/T6170‐2000 8 Standard
3 Class C flat washer M16 GB/T95‐1985 4 Standard
94 Expansion bolt M18*180 10 Standard
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AutoLift AL-6254

4 Rubber oil hose L=2900 1 Assembly
5 Power unit 1 Assembly
6 Rubber oil hose L=1300 1 Assembly
7 Long connector 2 Assembly
8 Drive oil cylinder FL‐8224‐A4‐B2 1 Assembly
9 Main connector 1 Zinc‐plating
10 Short connector 1 Zinc‐plating
11 Chain wheel bracket FL‐8224‐A4‐B9 2 Zinc‐plating
12 Type B circlip 25 GB/T894.2‐1986 4 Standard
13 Chain wheel shaft FL‐8224‐A4‐B11 2 Zinc‐plating
14 Bearing 2548 SF‐1 2 Standard
15 Chain wheel FL‐8224‐A4‐B10 2 Zinc‐plating
16 Retaining plate FL‐8224‐A4‐B12 2 Zinc‐plating
17 Spring washer M6 GB/T93‐1987 4 Standard
18 Hex socket cylinder head screw M6*10 GB/T70.1‐2000 4 Standard
19 Chain LH1234‐127LGB/6074‐1995 2 Standard
20 Oil cylinder FL‐8224‐A4‐B3 1 Assembly
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AutoLift AL-6254
S/N Material # Name Drawing# Qty Property Note

29 Hex socket button head screw M8*20 GB/T70.2‐2000 2 Standard
31 Retaining ring FL‐8224‐A1‐B3‐C2 2 Zinc‐plating
32 Washer GB/T894.2‐1986 2 Zinc‐plating
33 UP pulley FL‐8224‐A1‐B2 2 Zinc‐plating
35 Top cover FL‐8224‐A1‐B3‐C1 2 Welded

37 Washer Q235A
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AutoLift AL-6254

39 Down pulley FL‐8224‐A1‐B3 4 Q235A
40 Slider FL‐8224‐A3‐B6 16 Nylon 1010
41 Pulling rod FL‐8224‐A3‐B2 4 Welded
42 Pressure spring FL‐8224‐A3‐B5 4 Zinc‐plating
43 Teeth block FL‐8224‐A3‐B4 4 Q235A
44 Elastic cylindrical pin 5*35 GB/T879.1‐2000 4 Standard
47 Cross socket sunken head screw M8*16 GB/T819.1‐2000 4 Standard
48 Protection rubber pad FL‐8224‐A3‐B7 2 Rubber
49 Carriage FL‐8214D‐A3‐B1 2 Assembly
50 Cover plate FL‐8224‐A1‐B5 2 Q235A
69 Cross socket cap head screw M6*8 GB/T818‐2000 4 Standard
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AutoLift AL-6254

51 Top plate FL‐8224‐A1‐B3 2 Assembly
54 Hex head full swivel screw M12*20 GB/T5781‐2000 4 Standard
57 Rod of chain protection cloth FL‐8224‐A13 4 Standard
58 Chain protection FL‐8224‐A11 2 Cloth
59 Cross socket flat head screw M5*10 GB/T819.1‐2000 16 Standard
60 Square lifting pad FL‐8224‐A7‐B6 4 Rubber
61 Cross socket flat head screw M8*10 GB/T819.1‐2000 4 Standard
62 Hex socket flat head screw M8*20 GB/T70.3‐2000 8 Standard
63 Round lifting pad FL‐8224‐A7‐B3‐C4 4 Rubber
64 Lifting tray FL‐8224‐A7‐B3‐C1 4 Welded
66 Swivel sheath FL‐8224‐A7‐B3‐C2 4 Q235A
67 Circlip 38*2.5 GB/T895.2‐1986 8 Standard
68 Inside swivel sheath FL‐8224‐A7‐B3‐C3 4 Q235A
71 Hex socket flat head screw M12*20 GB/T70.3‐2000 2 Standard
72 Base cover plate FL‐8224‐A10 1 Q235A
73 Slot base plate FL‐8224‐A9 1 Welded
74 Long tensile arm FL‐8224‐A7‐B1 2 Welded
75 Long fender FL‐8224‐A7‐B4 2 Welded
76 Long arm FL‐8224‐A7‐B2 2 Welded
77 Teeth block FL‐8224‐A7‐B5 4 Q235A
78 Hex socket cylinder head screwM10*20 GB/T70.1‐2000 12 Standard
79 Pin FL‐8224‐A12 4 Welded
82 Anti‐shock pad FL‐8224‐A14 4 Rubber
84 Hex head full swivel screw M10*35 GB/T5781‐2000 4 Standard
86 Control box 1 Assembly
88 Short arm FL‐8224‐A8‐B1 2 Welded
89 Short tensile arm FL‐8224‐A8‐B2 2 Welded
90 Hex socket button head screw M8*12 GB/T70.2‐2000 8 Standard
91 Short fender FL‐8224‐A8‐B3 2 Welded
92 Height adapter FL‐8224‐A15 4 Welded
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S/N Name Drawing#/Spec. Qty Property Note
1 Guide wheel FL‐8214D‐A1‐B6 2 Assembly
2 Inner hexagon screwM6*10 GB/T70.1—2000 4
3 Guide wheel frame welding part FL‐8214D‐A1‐B3 2
4 Safety shaft FL—8214D—A1—B7 2 45
5 Torsion spring 1 FL—8214D—A1—B9 2
6 Safey hook welding part FL—8214D—A1—B4 2
7 Inner hexagon screw M8*35 GB/T70.1—2000 2
8 Screw M8 GB/T6170—2000 6
9 Torsion spring 2 FL—8214D—A1—B10 1
10 Unlock board welding part 1 FL—8214D—A1—B5 1
11 Screw M10 GB/T70.1—2000 1
12 Unlock handle FL—8214D—A1—B8 1
13 Unlock board welding part 2 FL—8214D—A2—B2 1
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Annex 7, Spare parts list
S/N Name Spec. Qty Pic. Note
1 Power switch LW26GS‐20/04 1
2 Button Y090‐11BN 3
3 Power indicator AD17‐22G‐AC24 1
4 Transformer JBK‐40VA220V‐24V 1 Same as item 7
7 Transformer JBK‐40VA380V‐24V 1
10 AC contactor CJX2‐1210/AC24 1
11 Circuit breaker DZ47‐63 C16 /3P 1
14 Circuit breaker DZ47‐63 C3 /1P 1 Same as item 13
15 Limit switch TZ8108 1
16 Control box Big 1
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Spare parts list‐‐‐mechanical part

1 Slider FL‐8224‐A3‐B6 16 Nylon 1010
2 Rubber lifting pad FL‐8224‐A7‐B3‐C4 4 Rubber
3 Y‐shape seal ring (内径）23.6*3.55 1
4 0‐shape seal ring KD 63*48*10 1
5 Anti‐dust ring DHS 40*48*5/6.5 1
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SAFETY OPERATING PROCEDURES
Vehicle Hoist
DO NOT use this machine unless the operator has been
thoroughly instructed in its safe use and operation.
Safety glasses must be worn at all Long and loose hair must be
times in work areas. contained.
Sturdy footwear must be worn at all Close fitting/protective clothing must
times in work areas. be worn.
Rings and jewellery must not be Do not stand on hoist whilst hoist is in
worn. operation.
A vehicle hoist must not be operated unless it has a current certificate of inspection.
PRE-OPERATIONAL SAFETY CHECKS

1. Ensure that vehicle hoist has operating and maintenance instructions permanently located
and clearly visible.
2. The equipment must be used in accordance with manufacturer’s instructions.
3. Check the capacity of the hoist compared to the weight of the vehicle. If vehicle is too
heavy, do not proceed.
4. Ensure the area is clean and clear of grease, oil, and objects that may be a slip/trip hazard.
5. Familiarise yourself with and check all machine operations and controls.
6. Check all safety devices are in good condition.
7. Ensure support arms are capable of being locked in position.
8. Ensure rubber pads are in good condition on all load points.
9. Faulty equipment must not be used. Immediately report suspect equipment.
OPERATIONAL SAFETY CHECKS
1. Centre vehicle on hoist, ensuring that the weight is evenly distributed to the front and rear.
2. Identify the correct jacking points.
3. Only one person shall operate the hoist at a time.
4. Ensure hoist area is clear of people and equipment before operating.
5. Never leave the hoist running unattended.
6. Check vehicle stability by looking at the jacking points.
7. Engage and check for the correct engagement of the locks.
8. At the completion of work lower the vehicle hoist and ensure all equipment is left in a safe
position.
HOUSEKEEPING
1. Switch off equipment.
2. Leave the equipment and work area in a safe, clean and tidy state.
POTENTIAL HAZARDS
 Falling objects  Trapping hazards  Crushing hazards  Entanglement hazards
This Safety Operating Procedure does not necessarily cover all possible hazards associated with the machine and should be used in conjunction with
other references. It is designed to be used as an adjunct to the operation in the safety procedures and to act as a reminder to the operatior prior to
machine use.
3.8 TONNE
2 Post Baseplate Hoist
OPERATING INSTRUCTIONS
The hoist should only be operated by personnel that have
been thoroughly trained in operation and maintenance of
the hoist.
1. Position the vehicle between the columns, turn off the

engine and apply the park brake.
2. Adjust the lifting arms until they reach the supporting

position of the vehicle.
Note: It is important that the vehicle is evenly balanced on
the hoist.
3. Make sure that all personnel are clear and there are no
obstructions around the hoist.
TO RAISE THE HOIST

1. Turn the power on.
2. Press the “UP” button on the control box.
3. Raise the hoist to approximately 500mm, stop and check
that the lifting pads are evenly supporting the lifting
positions of the vehicle.
4. Continue raising the hoist to the desired working height
checking for any obstructions.
5. Once the hoist has reached the desired working height lower
the hoist onto the safety locks by means of pushing the
lowering leaver on the hydraulic power unit.
Note: Check for correct engagement on the locks.
TO LOWER THE HOIST

1. Raise the hoist 100mm or until the locks are clear.
2. Pull the locking leaver to disengage the locks.
3. Lower the hoist by means of pushing on the lowering
lever. Note: Check for any obstructions under the hoist
when lowering.
4. When the vehicle is lowered to the lowest position
swing the lifting arms away from the vehicle to the rest
position. Turn off the power.
MODEL: SERIAL NO.: APPROVALS:

AL-6254 WAH19926
Design Code: AS1418.9 -1996

Advance AutoQuip
2 McDonald Crescent | Bassendean WA 6054
P. 08 9279 1663 |F. 08 9279 1667
W. www.aaq.net.au |E. [email protected]
ADVANCE AUTOQUIP WARRANTY
GENERAL WARRANTY INFORMATION:

ADVANCE AUTOQUIP’S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO REPAIRING OR REPLACING ANY
PART OR PARTS RETURNED TO THIS FACTORY, TRANSPORTATION CHARGES PREPAID, WHICH PROVE
UPON INSPECTION TO BE DEFECTIVE AND WHICH HAVE NOT BEEN MISUSED. DAMA GE OR FAILURE TO
ANY PART DUE TO FREIGHT DAMA GE OR FAULTY MAINTENANCE IS NOT COVERED UNDER THIS
WARRANTY. ADVANCE AUTOQUIP RESERVES THE RIGHT TO DECLINE RESPONSIBILITY WHEN REPAIRS
HAVE BEEN MADE OR ATTEMPTED BY OTHERS. THIS WARRANTY DOES NOT COVER DOWNTIME EXPENSES
INCURRED WHEN UNIT IS IN REPAIR. THE MODEL NAME AND SERIAL NUMBER OF THE EQUIPMENT MUST BE
PROVIDED WITH ALL WARRANTY CLAIMS. THIS WARRANTY STATEMENT CONTAINS THE ENTIRE
AGREEMENT BETWEEN ADVANCE AUTOQUIP AND THE PURCHASER UNLESS OTHERWISE SPECIFICALLY
EXPRESSED IN WRITING. THIS NON-TRANSFERABLE WARRANTY APPLIES TO THE ORIGINAL PURCHASER
ONLY. THIS WARRANTY IS APPLICABLE TO UNITS LOCA TED ONLY IN AUSTRALIA. CONTACT ADVANCE
AUTOQUIP FOR SPECIFIC WARRANTY PROVISIONS FOR UNITS LOCA TED OUTSIDE OF THESE COUNTRIES.
STRUCTURAL COMPONENTS:
ALL STRUCTURAL AND MECHANICAL COM PONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF
FIVE YEARS, FROM THE DATE OF INVOICE, AGAINST DEFECTS IN WORKMANSHIP AND/ OR MATERIALS
WHEN LIFT IS INSTALLED AND USED ACCORDING TO RECOMM ENDATIONS.
POWER UNIT:
POWER UNIT COM PONENTS (PUMP AND RESERVOIR) ARE GUARANTEED A PERIOD OF TWO YEARS,
FROM THE DATE OF INVOICE, AGAINST DEFECTS IN WORKMANSHIP AND/ OR MATERIALS WHEN THE LIFT
IS INSTALLED AND USED ACC ORDING TO RECOMMENDATIONS.
ELECTRICAL COMPONENTS:
ALL ELECTRICAL COM PONENTS (INCLUDING MOTOR) ARE GUARANTEED A PERIOD OF ONE YEAR FOR
PARTS ONLY (EXCLUDING LABOR), FROM THE DATE OF INVOICE, AGAINST DEFECTS IN WORKMANSHIP
AND/ OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO RECOMM ENDATIONS.
PNEUMATIC (AIR) COMPONENTS:

ALL PNEUMATIC (AIR) COM PONENTS (I.E. AIR CYLINDERS AND POPPET AIR VALVES) ARE GUARANTEED
FOR ONE YEAR FOR PARTS ONLY (EXCLUDING LABOR), FROM THE DATE OF INVOICE, AGAINST DEFECTS
IN WORKMANSHIP AND/ OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCO RDING TO
RECOMM ENDATIONS.
EXCLUSIONS:
WARRANTY DOES NOT INCLUDE CONSUMABLE ITEMS SUCH AS HYDRAULIC OIL, LIFTING PADS, OIL
SEALS, VEE BELTS AND SLIDING BLOCKS.
THIS WARRANTY SUPERSEDES ALL OTHER WARRANTY POLICIES PREVIOUSLY STATED AND IN ALL OTHER ADVANCE AUTOQUIP’s
PRODUCT SPECIFIC LITERATURE.
Advance AutoQuip
2 McDonald Crescent | Bas2s7endean WA 6054
Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: [email protected] | W: www.aaq.net.au
1. Details of Customer
Customer Name:
Installation Address:
2. Hoist Details
Model No:
2 McDonald Crescent
Hoist Type:
Bassendean WA 6054
Installation Date: P: 08 9279 1663 | E: [email protected]
3. Commissioning Report Yes No N/A Comments

Safety Devices
Safety devices incorporated into the design of the vehicle to AS/NZS 1418.9
Welds
Visual check all welds completed and comply to requirement of AS/NZS 1554
Hydraulic Equipment and Controls
Visual check carried out for leaks
Pneumatic Equipment and Controls
Visual check carried out for leaks
Safety Locks
Safety locks tested for correct operation
Support Pads
Checked for good working order
Wheel Stops
Supplied with the hoist and in good working order
Hoist Motion Limits
Checked for correct operation
Load Test and Speed Check
Hoist checked with load for correct operation and speed control tested
Wire Ropes
Checked wire ropes for correct installation and tension
Concrete Floor
Concrete floor is a suitable depth for installation
32
Location of Vehicle Hoist & Vehicle Clearances
Vehicle hoist or any part of the load is positioned no less than 600mm away from any
fixed structure
Provisions have been made for effective clearances above the vehicle when the hoist is in
its fully raised position.
Markings ‐ Hoist Checked for Relevant Marking Including:
Make & Model Number
Serial number
Rated Capacity
Reference to maintenance
Operation instructions
Screw and Nut Gaps
Hoist compliance plate showing design registration
Functional Test
Vehicle hoist has been tested and all safety devices, limit switches and control function
interlocks have been tested for correct operation.
Demonstration
The installer has demonstrated the operation of the vehicle hoist to the owner or
operator
Electrical Equipment and Controls
Lock off isolating switch installed
Emergency stop button installed
3. Details of Electrical Contractor

Trading Name: EC Licence Number:
Address: Telephone Number:
4. Signature
Name:
Date:
I, being the person responsible for completing the commissioning report have exercised reasonable skill and
competency when completing the report and herby certify that the vehicle hoist has been commissioned fit for
use as per the Australian / New Zealand Standard 1418.9:1996 Vehicle Hoists.
33

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2 POST HOIST

INSTALLATION MANUAL & OPERATION

DO NOT use the

machine until you read

and understand all the

dangers, warnings and

cautions in this manual.

- READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE

Specifications subject to change without notice.

5. Trouble shooting… .................................................................................................. 12‐13

Annex6, Separated drawings for the hoist

Annex7, Spare parts list

Annex8, Operation Instrictions

IMPORTANT SAFETY INSTRUCTIONS

1.2 Qualified personnel

1.3 Danger notices

a. Disconnect the power source;

b. Empty the oil tank;

c. Lubricate the moving parts with hydraulic oil.

Locking Leaver Lock Cover

2.2 Technical data

AL6254 3800kg 50 Sec 1930mm 2424mm 3436mm 2850mm

5000 4000 150 Mpa

25-30MPA REINFORCED CONCRETE

3.1 Preparations before installation

3.1.2 List for parts checking ‐‐‐Annex 1（Packing list）

3.1.3 Ground conditions

3.2 Precautions for installation

first and then the other post.

Step 6: Fix the base plate & channel plate.

Step 7: Connect steel wire ropes.

Step 9. Connect oil hoses

Step 10: Connect electrical wires.

top limit switches

motor cable connect to the

2. Connect the limit switch inside the power‐side post.

Step 11: Install lifting arms.

POWER SIDE POST OTHER POST

Step 13: Locking Mechanism.

Step 14: Connect Power and do a trial run.

3.4 Items to be checked after installation.

S/N Check items YES NO

4.2 Flow chart for operation

Motor drives the gear pump work

Chain drives the carriage rise The hoist is lowered

The hoist is raised

PLEASE REFER TO OPERATIONS STICKER ON PAGE 31

TROUBLES CAUSE SOLUTION

The following parts need lubrication.

6.1 Daily checking items before operation

∙Check arm locks for correct engagment.

S/N Name Drawing# Property Qty

19 Rod of the chain protection cloth FL-8224-A13 Zinc‐plating 4

Annex2, Overall diagram

Annex3, Floor plan

Annex4, Wiring diagram

Annex5, Hydraulic working system

1. Drive oil cylinder

S/N Name Qty

Annex 6，Separate diagrams for the hoist