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PlantPAx Distributed Control System - Templates

System Release 5.20

User Manual Original Instructions


PlantPAx Distributed Control System - Templates User Manual

Important User Information


Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which
may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage,
or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage
may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach
dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc
Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory
requirements for safe work practices and for Personal Protective Equipment (PPE).

2 Rockwell Automation Publication 9528-UM001L-EN-P - August 2023


Table of Contents

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Purpose of this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Before you Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Microsoft Operating System Software Licensing . . . . . . . . . . . . . . . . . . . . 8
PlantPAx Virtual Image Template Catalog Numbers . . . . . . . . . . . . . . . . . 9
Build Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PlantPAx Virtual Image Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 1
Basics of Virtualization Virtual Image Templates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Choose a Hypervisor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Install a Hypervisor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Copy Installer Image to DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Copy Installer Image to USB Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Use a DVD or USB Drive to Start Server. . . . . . . . . . . . . . . . . . . . . . . . 17
Assign an IP Address to the Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Using a vSphere Web Client. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 2
Deploy PlantPAx Virtual Deploy PlantPAx Virtual Image from OVA file . . . . . . . . . . . . . . . . . . . . . 25
Machines Power On the Virtual Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Windows Out of Box Experience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Initial Windows Login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
VMware Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Chapter 3
VMware ESXi vCenter Server Install a vCenter Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Create a DataCenter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Add a Host . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Create a Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Deploy Your Own Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Optional Virtual Machine Interactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Initiate Automatic Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Send Commands to Host Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Set Resource Pool Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Chapter 4
Common Windows Configuration Local Administrator User Accounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Toolbar for Programs Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Rename the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Verify Ethernet Network Adapter Settings. . . . . . . . . . . . . . . . . . . . . . . . . 55
Verify Remote Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Rockwell Automation Publication 9528-UM001L-EN-P - August 2023 3


Verify the Processor Scheduling Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Chapter 5
Configure PlantPAx System Configure the PADC Virtual Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Servers Configure the PASS Virtual Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Configure the SQL Virtual Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Install Historian Asset Framework on SQL Server . . . . . . . . . . . . . . . . . . 63
FactoryTalk Historian SE installation media . . . . . . . . . . . . . . . . . . . 64
Specify the FactoryTalk Directory Location. . . . . . . . . . . . . . . . . . . . . 66
Add Local User to the SQL Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Configure the Historian Virtual Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Historian Collective. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Additional Historian Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Configure the Batch Virtual Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Specify FactoryTalk Directory Location . . . . . . . . . . . . . . . . . . . . . . . . 71
Install FactoryTalk Batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Install FactoryTalk eProcedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Install FactoryTalk Event Archiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Complete Batch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Configure the Asset Management Virtual Server . . . . . . . . . . . . . . . . . . . 77
Configure a Firewall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Specify FactoryTalk Directory Location . . . . . . . . . . . . . . . . . . . . . . . . 78
Create a New Inbound Rule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Configure FactoryTalk AssetCentre Software. . . . . . . . . . . . . . . . . . . 80
Update FactoryTalk AssetCentre SQL Instance . . . . . . . . . . . . . . . . . 81
Configure the AppServ-OWS/AppServ-EWS Virtual Servers . . . . . . . . 82
Specify the FactoryTalk Directory Location. . . . . . . . . . . . . . . . . . . . . 82
Install PI Builder Excel Add-in for Microsoft Excel . . . . . . . . . . . . . . 83
Configure Remote Desktop Services. . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Remote Desktop Services with FactoryTalk View SE . . . . . . . . . . . . 86
Additional Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Chapter 6
PASS-C Virtual Template Configure Windows Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Ethernet Network Adapter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Configure System Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Complete SQL server 2019 Installation . . . . . . . . . . . . . . . . . . . . . . . . . 94
SQL Registered Server Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Update SQL after Computer Rename . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Add New Administrator Login to SQL . . . . . . . . . . . . . . . . . . . . . . . . . 99
Delete Old Administrator Login to SQL . . . . . . . . . . . . . . . . . . . . . . . 102
Configure AssetCentre User Account . . . . . . . . . . . . . . . . . . . . . . . . . 103
Install Historian Asset Framework . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Verify the AFServers Database and Account . . . . . . . . . . . . . . . . . . . 106
Configure the FactoryTalk Directory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Delete “Unused” Computer Names from Directory. . . . . . . . . . . . . 109
Recreate IIS_IUSRS User Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Configure FactoryTalk AssetCentre (FTAC) Server . . . . . . . . . . . . . . . . 112
Update FactoryTalk AssetCentre SQL Instance . . . . . . . . . . . . . . . . 113
4 Rockwell Automation Publication 9528-UM001L-EN-P - August 2023
Configure FactoryTalk Historian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Remove Old Computer Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Install PI Builder Excel Add-in for Microsoft Excel . . . . . . . . . . . . . 114
Additional Historian Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Install FactoryTalk Batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Install FactoryTalk eProcedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Install FactoryTalk Event Archiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Complete Batch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Configure HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Appendix A
Software Product keys and Microsoft Product Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Activations Slmgr.vbs Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Rockwell Automation Activation Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
FactoryTalk Activation Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Rockwell Automation Publication 9528-UM001L-EN-P - August 2023 5


Notes:

6 Rockwell Automation Publication 9528-UM001L-EN-P - August 2023


Preface

This template user manual describes how to leverage virtual image templates
when deploying a virtualized PlantPAx® Distributed Control System (DCS).
PlantPAx virtual image templates are pre-configured, virtual system elements
of your PlantPAx system.

This manual also describes how to manage and configure templates as


individual virtual system elements, and how to configure them to work
together.
• Define and Procure - Helps you understand the elements of the
PlantPAx system to make sure that you buy the proper components.
• Install - Provides direction on how to implement the PlantPAx system
architecture to help develop your application.
• Prep - Provides guidance on how to get started and learn the best
practices for developing your application.
• Develop - Contains the application-specific libraries and objects that
are used to construct your application that resides on the PlantPAx
architecture.
• Operate – Provides guidance on how to verify and maintain your
systems for the operation of your plant.

Summary of Changes This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Topic Page
Pass-C catalog number changed to 9528-PASSCVTENM 9

Purpose of this Manual

Virtualization is the abstracting of the operating system from the hardware to


enable running multiple virtual machines on one piece of hardware. This
manual shows how to use templates to configure virtualized system elements.

Virtual image templates are provided for the following PlantPAx system
elements:
• Process Automation System Server (PASS)
• Engineering Workstation (EWS)
• Operator Workstation (OWS)
• SQL Server - AppServ-Info (SQL)
• Process Automation Domain Controller (PADC)
• Historian Server - AppServ-Info (Historian)
• Batch Management Server - AppServ-Batch
• Asset Management Server - AppServ-Asset
• Operator Workstation Application Server - AppServ-OWS
• Engineer Workstation Application Server - AppServ-EWS
• Process Automation System Server Consolidated (PASS-C)

Rockwell Automation Publication 9528-UM001L-EN-P - August 2023 7


Before you Begin
IMPORTANT Our templates can be used with any virtualization software. We use
VMware for the procedures in this document.

Obtain PlantPAx virtual image templates by the following methods:


• Media - Order a physical copy of the virtual image template. End User is
responsible for the proper Microsoft® licensing.
• Electronic Software Delivery (ESD) - Download an electronic copy of
the virtual image template from the Product Compatibility and
Download Center (PCDC) website.

Virtual servers require Microsoft OS License Keys for Windows® Server


operating systems.

Virtual workstations require a Microsoft OS License Key for Windows


operating systems.
Tip: Remote Desktop Services uses its own method of licensing clients that log
on to Remote Desktop Services servers. This method is separate from licensing
for the Windows Server family of operating systems. Therefore, AppServ-OWS
and AppServ-EWS Remote Desktop Connections must receive a valid license.
This license is issued by a Remote Desktop Licensing Server before they can log
on to a Remote Desktop Session Host or Connection Broker.
For licensing of these components, contact your Microsoft distributor.

FactoryTalk® Activation Certificates contain serial numbers and product keys


for the Rockwell Automation products that correspond to the templates.

See PlantPAx Virtual Image Template Catalog Numbers on page 9

IMPORTANT If you already own individual product activations, these activations


can also be used to activate the virtual image templates.

A domain controller is recommended to be configured and accessible on the


network.

vSphere Web Client is used to deploy virtual machines.

vCenter server is optional and enables you to create your own virtual image
templates and increase your ability to manage a virtualized control system.

Microsoft Operating System Each server or workstation instance that is deployed from a template needs its
Software Licensing own Microsoft operating system license and Rockwell Automation® software
licenses.

The End User is responsible for properly licensing a Microsoft OS for each
template deployed. Additional licenses can be purchased from your Microsoft
distributor.

8 Rockwell Automation Publication 9528-UM001L-EN-P - August 2023


PlantPAx Virtual Image
Template Catalog Numbers
Virtual Template Cat. No. Description
USB device contains the virtual image template for the PASS. The End User is responsible for acquiring the
PASS 9528-PASSVTENM appropriate Microsoft OS license for server 2019. All required Rockwell Automation software is pre-installed but not
activated.
USB device contains the virtual image template for the engineering workstation. The End User is responsible for
EWS 9528-EWSVTENM acquiring the appropriate Microsoft OS license for Windows 10. All required Rockwell Automation software is pre-
installed but not activated.
USB device contains the virtual image template for the OWS. The end use is responsible for acquiring the
OWS 9528-OWSVTENM appropriate Microsoft OS license for Windows 10. All required Rockwell Automation software is pre-installed but not
activated.
USB device contains the virtual image template for AppServ-OWS and AppServ-EWS. The End User is responsible for
AppServ-OWS, AppServ- acquiring the appropriate Microsoft OS license for server 2019. All required Rockwell Automation software is pre-
9528-APPXWSENM
EWS installed but not activated. You must also purchase the appropriate Windows CAL from a Microsoft distributor.
IMPORTANT: Each client needs an RDS CAL license.
USB device contains the virtual image template for AppServ-Info (Historian). The End User is responsible for
AppServ-Info (Historian) 9528-APPHISENM acquiring the appropriate Microsoft OS license for server 2019. All required Rockwell Automation software is pre-
installed but not activated.
USB device contains the virtual image template for AppServ-Asset. The End User is responsible for acquiring the
AppServ-Asset 9528-APPASMENM appropriate Microsoft OS license for server 2019. All required Rockwell Automation software is pre-installed but not
activated.
USB device contains the virtual image template for AppServ-Info (SQL). The End User is responsible for acquiring
AppServ-Info (SQL) 9528-APPSQLENM both the appropriate Microsoft OS license for server 2019 and Microsoft SQL server.
USB device contains the virtual image template for AppServ-Batch. The End User is responsible for acquiring the
AppServ-Batch 9528-APPBATENM appropriate Microsoft OS license for server 2019. Most required Rockwell Automation software is pre-installed but
not activated. The FactoryTalk® Batch software is not pre-installed.
USB device contains the virtual image template for a Domain controller. The End User is responsible for acquiring
Domain controller 9528-PADCVTENM the appropriate Microsoft OS license for server 2019. You must also purchase the appropriate Windows CAL from a
Microsoft distributor.
USB device contains the virtual image template for a consolidated PASS. The consolidated PASS includes
PASS - C (Consolidated) 9528-PASSCVTENM FactoryTalk® Historian, Asset Management, OWS, and EWS. The End User is responsible for acquiring the appropriate
Microsoft OS license for server 2019. A Rockwell Automation license is required for software activation.

Rockwell Automation Publication 9528-UM001L-EN-P - August 2023 9


Build Details PlantPAx Virtual Image Template
Element Category Description
Operating system Microsoft Windows server 2019 Standard
• FactoryTalk® Services Platform
– FactoryTalk® Services Platform software, version 6.31.00
– FactoryTalk® Activation Manager software, version 5.00.11
– FactoryTalk® Linx software, version 6.31.00
Process Automation • FactoryTalk® View Site Edition Client software, version 13.00.00
System Server (PASS) Rockwell Automation software • FactoryTalk® View Site Edition Server software, version 13.00.00
• FactoryTalk® View Studio Enterprise software, version 13.00.00
• FactoryTalk® Alarms and Events software, version 6.31.00
• FactoryTalk® Diagnostics software, version 6.31.00
• FactoryTalk® Historian SE Live Data Interface, version 8.00.00
• Rockwell Automation Windows Firewall Configuration Utility, version 1.00.15
Operating system Microsoft Windows 10 Enterprise LTSC 2019
• FactoryTalk Services Platform
– FactoryTalk Services platform software, version 6.31.00
– FactoryTalk Linx software, version 6.31.00
– RSLinx® Classic software, version 4.30.00
– FactoryTalk Activation Manager software, version 5.00.11
• FactoryTalk View Site Edition Client software, version 13.00.00
• FactoryTalk View Site Edition Server software, version 13.00.00
• FactoryTalk View Studio Enterprise software, version 13.00.00
• FactoryTalk Alarm and Events software, version 6.31.00
• FactoryTalk Diagnostics software, version 6.31.00
• RSLogix 5000® Professional software, versions 20.05.00
• Studio 5000 Logix Designer® application, versions 35.00.00, 34.00.00, 33.00.00, 32.04.00,
31.02.00, 30.02.00, 28.03.00, 24.02.00, 21.03.02
Engineering Rockwell Automation software • FactoryTalk® Logix Echo™
Workstation (EWS)
• Studio 5000® Application Code Manager, version 4.02.00
• RSNetWorx™
– RSNetWorx for EtherNet/IP™ software, version 28.01.00
– RSNetWorx for ControlNet® software, version 28.01.00
– RSNetWorx for DeviceNet® software, version 28.01.00
• FactoryTalk® AssetCentre
– FactoryTalk AssetCentre Client software, version 11.00.00
• FactoryTalk Historian SE Management Tools, version 7.00.00
• Studio 5000® Logix Emulate™, version 33.00.00
• ControlFLASH Plus™ software, version 3.01.00
• ControlFLASH™ software, version 15.03.00
• Rockwell Automation Windows Firewall Configuration Utility, version 1.00.15
• Microsoft SQL Server 2012 SP4 Management Tools
Additional third-party software
• Microsoft SQL Server 2012 SP4 Client Connectivity
Operating system Microsoft Windows 10 Enterprise LTSC 2019
• FactoryTalk Services Platform
– FactoryTalk Services platform software, version 6.31.00
– FactoryTalk Linx software, version 6.31.00
Operator Workstation – RSLinx Classic software, version 4.20.00
(OWS) – FactoryTalk Activation Manager software, version 5.00.11
Rockwell Automation software • FactoryTalk Diagnostics software, version 6.31.00
• FactoryTalk View Site Edition Client software, version 13.00.00
• FactoryTalk Alarm and Events software, version 6.31.00
• FactoryTalk AssetCentre Client software, version 11.00.000
• Rockwell Automation Windows Firewall Configuration Utility, version 1.00.15
Process Automation
Domain Controller Operating system Microsoft Windows server 2019 Standard
(PADC)

10 Rockwell Automation Publication 9528-UM001L-EN-P - August 2023


Element Category Description
Operating system Microsoft Windows server 2019 Standard
• FactoryTalk Services Platform
– FactoryTalk Services platform software, version 6.31.00
– FactoryTalk Linx software, version 6.31.00
Application Server – RSLinx Classic software, version 4.20.00
OWS (AppServ-OWS) – FactoryTalk Activation Manager software, version 5.00.11
Rockwell Automation software • FactoryTalk View Site Edition Client software, version 13.00.00
• FactoryTalk Diagnostics software, version 6.31.00
• FactoryTalk Alarm and Event software, version 6.20.00
• FactoryTalk AssetCentre Client software, version 11.00.00
• Rockwell Automation Windows Firewall Configuration Utility, version 1.00.15
Operating system Microsoft Windows server 2019 Standard
• FactoryTalk Services Platform
– FactoryTalk Services platform software, version 6.31.00
– FactoryTalk Linx software, version 6.31.00
– RSLinx Classic software, version 4.20.00
– FactoryTalk Activation Manager software, version 5.00.11
FactoryTalk View Site Edition Client software, version 13.00.00
• FactoryTalk View Site Edition Server software, version 13.00.00
• FactoryTalk View Studio Enterprise software, version 13.00.00
• FactoryTalk Alarm and Event software, version 6.20.00
• FactoryTalk Diagnostics software, version 6.31.00
• RSLogix 5000® Professional software, versions 20.05.00
• Studio 5000 Logix Designer® application, versions 35.00.00, 34.00.00, 33.00.00, 32.03.00,
31.02.00, 30.02.00, 28.03.00, 24.02.00, 21.03.02
Application Server Rockwell Automation software • FactoryTalk® Logix Echo™
EWS (AppServ-EWS) • Studio 5000® Application Code Manager, version 4.02.00
• RSNetWorx
– RSNetWorx for EtherNet/IP software, version 28.01.00
– RSNetWorx for ControlNet software, version 28.01.00
– RSNetWorx for DeviceNet software, version 28.01.00
• FactoryTalk AssetCentre
– FactoryTalk AssetCentre Client software, version 11.00.00
• FactoryTalk Historian SE Management Tools Suite, version 8.00.00
• Studio 5000® Logix Emulate™, version 34.00.00
• ControlFLASH Plus™ software, version 4.01.00
• ControlFLASH™ software, version 15.06.00
• Rockwell Automation Windows Firewall Configuration Utility, version 1.00.15
• Microsoft SQL Server 2019 Management Tools
Additional third-party software
• Microsoft SQL Server 2019 Client Connectivity
Operating system Microsoft Windows server 2019 Standard
• FactoryTalk Services Platform
– FactoryTalk Services platform software, version 6.31.00
– FactoryTalk Activation Manager software, version 5.00.11
– FactoryTalk Diagnostics software, version 6.31.00
• FactoryTalk Alarm and Events software, version 6.31.00
Application Server
Historian (AppServ- • FactoryTalk Historian Site Edition Server, version 8.00.00
Info Historian) Rockwell Automation software • FactoryTalk Historian ActiveView software, version 8.00.00
• FactoryTalk Historian DataLink software, version 8.00.00
• FactoryTalk Historian Management software, version 8.00.00
• FactoryTalk Historian ProcessBook software, version 8.00.00
• FactoryTalk Historian SE Live Data Interface, version 8.00.00
• Rockwell Automation Windows Firewall Configuration Utility, version 1.00.15
• FactoryTalk Linx software, version 6.31.00

Rockwell Automation Publication 9528-UM001L-EN-P - August 2023 11


Element Category Description
Operating system Microsoft Windows server 2019 Standard
• FactoryTalk Services Platform
– FactoryTalk Services platform software, version 6.31.00
– FactoryTalk Diagnostics software, version 6.31.00
– FactoryTalk Linx software, version 6.31.00
Application Server – RSLinx Classic software, version 4.20.00
Asset Management Rockwell Automation software – FactoryTalk Activation Manager software, version 5.00.11
(AppServ-Asset) – FactoryTalk Alarm and Events software, version 6.31.00
• FactoryTalk AssetCentre
– FactoryTalk AssetCentre Server software, version 11.00.00
– FactoryTalk Asset Centre Client software, version 11.00.00
• Rockwell Automation Windows Firewall Configuration Utility, version 1.00.15
Additional third-party software Microsoft SQL Server Express 2016 SP2 Advanced (includes Management Studio)

Application Server Operating system Microsoft Windows server 2019 Standard


Information SQL Microsoft SQL Server Standard 2019 (includes
(AppServ-Info-SQL) Microsoft SQL Server Standard 2019 (includes Management Studio)
Management Studio)
Application Server Operating system Microsoft Windows server 2019 Standard
Batch Management
(AppServ-Batch) • FactoryTalk Services Platform
– FactoryTalk Activation Manager software, version 5.00.11
– FactoryTalk Diagnostics software, version 6.31.00
Rockwell Automation software – FactoryTalk Services platform software, version 6.31.00
– RSLinx Classic software, version 4.20.00
• FactoryTalk Batch, version 15.00.00
• Rockwell Automation Windows Firewall Configuration Utility, version 1.00.15
Operating system Microsoft Windows server 2019 Standard
• FactoryTalk Services Platform
– FactoryTalk Services platform software, version 6.31.00
– FactoryTalk Activation Manager software, version 5.00.11
– FactoryTalk Linx software, version 6.31.00
– RSLinx Classic software, version 4.20.00
• FactoryTalk View Site Edition Client software, version 13.00.00
• FactoryTalk View Site Edition Server software, version 13.00.00
• FactoryTalk View Studio Enterprise software, version 13.00.00
• FactoryTalk Alarm and Events software, version 6.31.00
• FactoryTalk Diagnostics software, version 6.31.00
PASS-C (consolidated) Rockwell Automation software • FactoryTalk Historian SE Live Data Interface, version 8.00.00
• Rockwell Automation Windows Firewall Configuration Utility, version 1.00.15
• FactoryTalk Historian SE software, version 8.00.00
• FactoryTalk AssetCentre Server, version 11.00.00
• FactoryTalk AssetCentre Client, version 1.00.00
• RSLogix 5000 Professional software, versions 20.05.00
• Studio 5000 Logix Designer application, versions 35.00.00, 34.00.00, 33.00.00, 32.03.00,
31.02.00, 30.02.00, 28.03.00, 24.02.00, 21.03.02
• Studio 5000 Application Code Manager, version 4.02.00
• ControlFLASH software, version 15.06.00
• ControlFLASH Plus software, version 4.01.00
Additional software SQL Server Express 2016

12 Rockwell Automation Publication 9528-UM001L-EN-P - August 2023


Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
Resource Description
Describes how to configure and use EtherNet/IP devices to communicate on the EtherNet/IP
EtherNet/IP Network Devices User Manual, ENET-UM006 network.
Ethernet Reference Manual, ENET-RM002 Describes basic Ethernet concepts, infrastructure components, and infrastructure features.
Provides guidance on how to conduct security assessments, implement Rockwell Automation
System Security Design Guidelines Reference Manual, SECURE-RM001 products in a secure system, harden the control system, manage user access, and dispose of
equipment.
Industrial Components Preventive Maintenance, Enclosures, and Contact Ratings Provides a quick reference tool for Allen-Bradley® industrial automation controls and
Specifications, publication IC-TD002 assemblies.
Safety Guidelines for the Application, Installation, and Maintenance of Solid-state Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides general
guidelines for the application, installation, and maintenance of solid-state control in the form of
Control, publication SGI-1.1 individual devices or packaged assemblies incorporating solid-state components.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, rok.auto/certifications. Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at rok.auto/literature.

Rockwell Automation Publication 9528-UM001L-EN-P - August 2023 13


Notes:

14 Rockwell Automation Publication 9528-UM001L-EN-P - August 2023


Chapter 1

Basics of Virtualization

Virtual Image Templates Rockwell Automation offers virtual image templates as an option to deploy a
virtualized PlantPAx® system. The PlantPAx Virtual Image Templates deliver
all system elements as pre-installed, drop-in virtual machines. The industry
also refers to virtualized system elements as virtual appliances. However, in
this manual, virtual system elements are referred to as virtual image templates
because you can use them to deploy as many virtual appliances as you want.

The virtual image templates are


delivered as an Open Virtual Virtual
Appliance (OVA) file on USB devices
or via the Web. With OVA files, you
can use any virtualization platform Hypervisor
for deployment. The guidelines that
are contained in this manual are for
setup and deployment of the Host
templates in a VMware vSphere
environment.
vSphere Web

The virtual image templates help to reduce validation costs and initial
engineering time, enhance scalability, simplify upgrades, and patch
management. Only one copy of the virtual image templates is needed for a
project.

Some of the benefits of a virtualized PlantPAx system include the following:


• Increased energy savings
• Extended system life
• Reduced system footprint and hardware cost
• Increased up time and availability
• Self-contained simulation and engineering
• Faster server provisioning
• Improved disaster recovery

Flexibility and ease of deployment are key when designing a virtual


infrastructure. Both intangibles are a part of the PlantPAx system.

Rockwell Automation Publication 9528-UM001L-EN-P - August 2023 15


Chapter 1 Basics of Virtualization

Choose a Hypervisor A hypervisor is computer software that manages a physical host server and
allocates computing resources to run multiple guest operating systems. Each
guest is a virtual machine (VM) that runs in the host server with its own
memory, storage, and CPU allocation on the host.

IMPORTANT Rockwell Automation recommends and tests on VMware


hypervisors. Other hypervisors are available; however, we describe
using PlantPAx image templates on the VMware vSphere ESXi
hypervisor.
For a production environment, we recommend a minimum of a
VMware vSphere Essentials Kit. The vSphere Essentials Kit supports
6 CPUs and a vCenter server access to key virtual components at a
minimum cost.

Depending on the make and model of your host server, the hypervisor
installation files are available directly from the manufacturer's website. These
custom downloadable packages often contain drivers for specialized
hardware. If a customized download is not available from the vendor, you can
download the hypervisor directly from the VMware website.
1. Log in to the vendor or VMware website.
2. Find the support or downloads section and search for hypervisors.
3. Select the latest version of hypervisor that is supported on your server
hardware or choose the version of which you have licensing.
4. Download the hypervisor.

Install a Hypervisor This section describes how to install the VMware vSphere ESXi hypervisor to a
host server. To install the hypervisor on your server, we recommend that you
copy the installer image (.iso) to a DVD. If desired, you can also copy the
installer image (.iso) to a USB drive (at least 1 GB).

Copy Installer Image to DVD


1. Right-click the downloaded installer image and choose Burn disk image.

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Chapter 1 Basics of Virtualization

2. Select the DVD drive where you will write the data, and select Burn.
Select Close when the DVD is completed.

Copy Installer Image to USB Drive


IMPORTANT Before starting this procedure, make sure that the USB drive has
enough space on it to hold the hypervisor 'ISO' file.

1. Right-click the downloaded installer image and choose copy.


2. Select a location on the USB drive, right-click, and choose paste.
3. When the file copy is completed, you can remove the USB drive.

Use a DVD or USB Drive to Start Server

When you start the server, make sure to choose the DVD or USB drive that
contains the installer image as the booting address. Complete these steps to
install the ESXi (hypervisor).
1. Insert the DVD or USB drive into the host physical server.
2. Select the optional booting address during the server startup.

3. Press Enter to continue'.

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Chapter 1 Basics of Virtualization

4. On the End User License Agreement (EULA) page, read the EULA, and
press F11 to accept the terms of the EULA and continue.

5. Select the disk where you will install the vSphere Hypervisor and press
Enter to continue.

6. Select the desired keyboard and press Enter to continue.

7. Type a root password, retype the password, and press Enter to continue.

IMPORTANT Remember this password; you use it again in future steps.

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Chapter 1 Basics of Virtualization

8. Press F11 to Install.

9. Remove the DVD or USB device and press Enter to shut down and
restart. The server shutdown takes a few minutes.

Assign an IP Address to the Host

You must assign an IP address to the host so that it is on the desired network
and can communicate with the client workstations. For example, you can
deploy a virtual image template in this server remotely from another
workstation on the same network.
For the displays in this section, use the arrow keys on your keyboard to move
between the fields on the pages.
1. After the system restarts, press F2 to Customize System/View Logs.

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Chapter 1 Basics of Virtualization

2. Enter the Login name and password that was created in Use a DVD or
USB Drive to Start Server.

3. Select 'Configure Management: Network.'

4. Select 'IPv4 Configuration.’

5. Select 'Set static IP address and network configuration' and press the
Space bar. (The presence of a small circle between the parentheses
indicates that this option is selected.) Select the IP address, Subnet Mask,
and default gateway address and enter the appropriate values for your
system and organization.

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Chapter 1 Basics of Virtualization

6. On the Configuration Management Network page, press <Esc> to Exit. A


message appears to confirm that you want to change the management
network of the host. Select Yes.

7. On the System Customization screen, press <Esc> to log out. You have
assigned an IP address to the host server.

Using a vSphere Web Client 1. Open a web browser and type the IP address that you created for the
hypervisor host. A security warning appears the first time that you
connect to the ESXi host server.

2. Select Advanced.

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Chapter 1 Basics of Virtualization

3. The security warning expands with an invalid certificate message. Select


Add Exception.

4. Contact your IT department if you want a security certificate for your


ESXi host server. To ignore the warning, select Confirm Security
Exception.

5. Log in to the VMware ESXi Host using the credentials created in Use a
DVD or USB Drive to Start Server. (The default user name is ‘root’.)
6. Select Navigator.

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Chapter 1 Basics of Virtualization

7. Select Manage, Licensing, Actions, and Assign License.

8. Enter the license key and Check Licenses.

9. Select Assign License. After it is assigned, a list of features that are


associated with the license is displayed.

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Chapter 1 Basics of Virtualization

Notes:

24 Rockwell Automation Publication 9528-UM001L-EN-P - August 2023


Chapter 2

Deploy PlantPAx Virtual Machines

Distributed control systems are composed of several industry-accepted system


elements. Virtual Image Templates are virtualized system elements, which
contain the software and tools that comprise a specific system element. The
templates are a framework to deploy the necessary system elements for a
PlantPAx® system in a virtual environment conveniently and consistently.

This chapter describes how to deploy PlantPAx image templates to create


virtual machines and how to configure the initial settings when powering up
for the first time.

A virtual machine acts independently and has its own resource allocation from
the host. You interact with virtual machines as if they are on a dedicated
workstation with their own physical resources.

Deploy PlantPAx Virtual This section describes the first-time deployment of a PlantPAx virtual image.
Image from OVA file The virtual image can be deployed from a purchased USB drive or from a web
download stored locally on a workstation.
TIP: If the virtual image template is sourced from a USB drive, we advise you to
copy the files to your workstation and use the copies to speed the deployment
process.

The workstation would be the same computer where you’re using the vSphere
Web Client to connect to the host server.

This deployment procedure is applicable to all PlantPAx virtual templates, and


is required every time a virtual image template is deployed for the first time
into your system.

IMPORTANT If you plan to deploy a domain controller, it’s recommended that the
domain controller is the first element that is deployed in the system.
The PADC template facilitates future activities, such as creating your
own virtual image templates and deploying virtual images to your
system at your convenience.

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Chapter 2 Deploy PlantPAx Virtual Machines

1. Open a web browser and enter the IP address that you created for the
host server. Enter the user name and password for the EXSi host, and
Select Log in

2. In the Navigator pane, select Virtual Machines and choose


Create/Register VM.

3. Select ‘Deploy a virtual machine from an OVF or OVA file’.

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Chapter 2 Deploy PlantPAx Virtual Machines

4. Enter a name for the virtual machine.


Click in the shaded area and select the .ova file to be used.
The virtual file displays with the name.

5. Select the datastore for your configuration and disk files storage..

IMPORTANT There are two main formats for storing virtual images: OVF (open
virtual format) and OVA (open virtual appliance). Our templates are
for appliances, which are self-contained virtual system elements.
VMware software labels the wizard ‘OVF Template’ but ignore
because your PlantPAx Virtual Image Templates in the OVA format
are suitable for this procedure.

6. Use defaults for network mapping and disk provisioning, and select
‘Power on automatically.’

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Chapter 2 Deploy PlantPAx Virtual Machines

7. Select Finish to upload the virtual template.

The completion percentage is shown at the bottom.

The Result column shows ‘Completed successfully’ when the template


upload finishes.

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Chapter 2 Deploy PlantPAx Virtual Machines

Power On the Virtual Machine


1. Open a web browser and enter the IP address that you created for the
host server. Enter the user name and password for the EXSi host, and
Select Log in

2. Right-click the Virtual Machine and choose Power>Power on.

IMPORTANT When powering on the virtual machine for the first time, the screen
can remain black for several minutes.

Windows Out of Box Experience

The Windows® Out of Box Experience (OOBE) consists of displays that require
customers to accept the End Users license agreement (EuLA), connect to the
internet, log in with or sign up for a Microsoft® Account, and share
information with the OEM.

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Chapter 2 Deploy PlantPAx Virtual Machines

Complete these steps for the initial configuration of all virtual machines that
were deployed using PlantPAx image templates.

Windows server 2019 virtual machines require the OOBE following


initialization:
1. Choose the appropriate location, language, and keyboard settings and
Next.
2. Enter the product key to activate windows or choose to activate later.
3. On the EULA dialog box, read the license terms and Accept.
4. Type a password for Administrator, retype the password to verify, and
Finish.

Windows 10 LTSC virtual machines require the following OOBE initialization:


1. Click ‘Skip for now’ for an internet connection.
2. On the EULA dialog box, read the license terms and Accept.
3. Type a user name and Next
4. Create a password, retype password to verify, and Finish.
5. Create security questions, and Next.
6. Click No when prompted to make Cortana your personal assistant.
7. Turn off all privacy settings for your device and Accept.
8. Enter the Windows product key.

Initial Windows Login

A logon message appears, which prompts you to press Ctrl + Alt + Delete key
combination to unlock'.
1. DO NOT press Ctrl + Alt + Delete for a virtual machine.
2. Instead press Ctrl + Alt + Insert. this is the VMware key combination to
unlock.
3. Type the Administrator password that you created and Press Enter.

If you see the Other-User logon, type 'Administrator', type the administrator
password that you created and Press Enter. Wait until you see the network
message in the following steps.
1. Select 'Yes' to allow the PC to be discoverable.

If you skipped the product key earlier, another dialog window appears to
remind you that Windows must be activated.
2. In the Product Key window, enter a valid Windows Product Key.
3. Verify that the product key is correct.
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Chapter 2 Deploy PlantPAx Virtual Machines

4. Select OK in the message window when the product key was installed
successfully.
5. Select OK in the activation window.
6. Activate the key with a KMS server; your company’s or Microsoft’s. See
Appendix A for more licensing information.

VMware Tools

The VMware vSphere Client software has better graphic performance with the
VMware Tools SVGA driver installed. The VMware Tools package also supports
required shared folders and drag-and-drop features.

Other tools in the package support synchronization of time in the guest


operating system, copy and paste between guest and host, and improved
mouse performance in some guest operating systems.

Complete these steps to install or upgrade VMware tools on the VMware


Virtual Machine.

IMPORTANT Images that are shown in this section are VMware vSphere software,
version 6.5.
1. Open a web browser and type the IP address that you created for the
host server.
2. Enter the user name and password for the local host, and click Log in.
3. From the Navigator in the left pane, right-click the virtual machine in
which you want to update or install VMware Tools. Select Guest OS and
choose Install VMware Tools.

IMPORTANT The guest OS of the virtual machine must be running.

4. Open Windows Explorer on the virtual machine image that you want to
install VMware Tools.

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Chapter 2 Deploy PlantPAx Virtual Machines

5. Select ‘This PC’ to view the tools to install on Drive D.

6. Double-click the DVD drive to initiate the install.


7. When the VMware Tools Setup Welcome window appears, select Next
to start the setup wizard.
Display Action
Choose Setup Type Select Complete
Ready to Install VMware Tools Select Install
Completed VMware Tools Setup Wizard Select Finish
VMware Tools Setup Restart Select YES

If you are using the free version of VMware ESXi hypervisor, which doesn't
include a vCenter server, then you can skip chapter 3 and proceed to chapter 4
to continue with Windows server configuration.

32 Rockwell Automation Publication 9528-UM001L-EN-P - August 2023


Chapter 3

VMware ESXi vCenter Server

A VMware vCenter server is an optional component that allows for centralized


management of your virtual infrastructure. You can manage multiple hosts
servers and access all VMs from one vSphere Web Client.

While a vCenter server may not be needed with small systems, it is highly
recommended and required with large systems. Following are some of the key
features that a vCenter server provides:
• Single sign-in authentication (Domain controller required)
• Access multiple hosts, all VMs, datastores, and networks from one
console
• Organize inventory objects such as hosts, folders, and clusters into
datacenters
• Create templates for future virtual machine deployments
• Clone existing VMs, even when powered on
• Migrate VMs between hosts and datastores
• View alerts and notifications that are required to help prevent or remedy
the emerging issues

IMPORTANT A vCenter server can contain multiple datacenters. Larger


organizations can use multiple datacenters to represent
organizational units in their enterprise. Inventory objects can
interact within datacenters, but interaction across datacenters is
limited. For example, you can move a virtual machine with vMotion
technology across hosts within a DataCenter but not to a host in
another DataCenter.

Install a vCenter Server There are two installation types for a vCenter server.
• vCenter Server for Windows® software runs on a Microsoft® Windows
server operating system. This Windows OS can run on a physical
computer or as a virtual machine on a host server.
• vCenter Server Appliance (vCSA) runs as a virtual machine based on
SUSE Linux Enterprise Server 64 bit and comes as an OVF appliance
ready for use.

There are differences in scalability (number of hosts and VMs), database


options, performance, and security in each vCenter server type. Determine
which option best fits your environment before implementing a vCenter server
for infrastructure. This section shows how to install a vCenter Server
Appliance.

Perform these steps on the workstation that you use to manage your virtual
appliances (templates and machines).

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Chapter 3 VMware ESXi vCenter Server

1. On the VMware website, download the vCenter Server Appliance 6.5


software and mount the .iso image.
2. Start the vCenter Server Appliance 6.5 installer. Choose vCenter Server
6.5 appliance>vcsa-ui-installer>win32>installer.exe.

3. Select Install. The install wizard opens.

Wizard Page Action


Introduction Select Stage 1. Deploy appliance.
End User License Agreement Check I accept the terms of the license agreement
Select vCenter Server with an Embedded Platform Services
Select Deployment Type Controller
Enter the ESXi host information of the location where the vCenter
Appliance Deployment Target server appliance is deployed, and enter the host credentials.
Certificate Warning Select YES
Set up appliance VM Enter the name for the appliance and set the root password.
Select deployment size Select the deployment size for your environment.
Select datastore Select the datastore where the VCSA appliance is stored.
Configure the networking for the VCSA appliance. Put the IP address
Configure network settings that is used in both the DNS forward and reverse lookup zones.
Ready to complete stage 1 Verify that the configuration is correct on the summary dialog box.
Install Stage 1 Deployment Complete Select continue to proceed to stage 2 setup
Stage 2 Introduction Select Next

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Chapter 3 VMware ESXi vCenter Server

Wizard Page Action


Appliance Configuration Set the Time Synchronization mode. Enable SSH Access.
SSO Configuration Enter a domain name, password, and site name.
Check to participate in the Customer Experience Improvement
Configure CEIP Program (CEIP) if interested.
Ready to complete Verify that the configuration is correct on the summary dialog box.

Create a DataCenter A DataCenter is the primary container of inventory objects such as hosts and
virtual machines.

With the creation of the DataCenter, we show you how to make a copy of a
virtual image and turn it into a template for future deployments.

IMPORTANT The images that are shown in this section are VMware vSphere Client
software, version 6.5.
1. In a Web Browser, enter the IP address of the computer where your
vCenter Server is installed.
2. Click vSphere Web Client (Flash).

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Chapter 3 VMware ESXi vCenter Server

3. Enter the Username and Password. Use the User name and password
that you created for the vCenter Server.

IMPORTANT The user name consists of the vCenter Single Sign-On user name
plus '@' plus the Domain name.
In our example, the user name is
'[email protected]'.

The DataCenter is the primary container of inventory objects such as hosts and
virtual machines.
4. From The VMware vSphere Web Client dialog box, highlight your
vCenter Server, and click 'Create DataCenter'.

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Chapter 3 VMware ESXi vCenter Server

5. When prompted, type a name for the new DataCenter (‘New DataCenter’
in our example) and click OK.

Add a Host

The host is the physical server where the virtual image is to be deployed.
1. The New DataCenter is added under the vCenter Server. Highlight the
New DataCenter and select 'Add a Host' to add a host server. The add
host wizard starts.

Wizard Page Action


Name and Location Enter the Host IP address
Connection Settings Enter the Username and Password
Host Summary Verify the settings

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Chapter 3 VMware ESXi vCenter Server

Wizard Page Action


• If you use the trial license that came with the VMware vSphere Hypervisor, select the default Evaluation License
• If you have purchased a permanent license, Select the Plus Sign to assign a new license key to this host. Enter the license key.

Assign a license

Lockdown Mode Select Disabled


Select the DataCenter that you created.
IMPORTANT: Because a vCenter server can manage multiple host servers, make sure to create/select the proper DataCenter and host server where the
VM location virtual machines reside.
These organizational features help improve your understanding of your infrastructure and help with the management of servers.
Ready to complete Verify that the configuration is correct.

2. The Host is added under the DataCenter. The Navigator section of the
vSphere Web Client window now includes the vCenter server
(VRTXvCenter), the DataCenter (New DataCenter), and the Host
(172.18.1.13) as shown in the following image.

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Chapter 3 VMware ESXi vCenter Server

Create a Template

This section shows how to create your own templates. These templates can be
based off the original PlantPAx® virtual image template and customized into
your own templates.

Start with an existing virtual machine. This VM may receive changes such as
additional software, security patches, and configurations that you plan on
reusing throughout your infrastructure. When you are finished modifying the
VM, it is cloned, and a template is created.
To help prevent VMs from containing duplicate system identifiers, it is
recommended to run Windows SYSPREP on the operating system before
creating a template.

This template can be used to deploy other images. You can store the original
template for safekeeping in case you modify your templates.
1. Right-click the virtual image that you want to clone and choose
Clone>Clone to Template to open the wizard.

Wizard Page Action


Select a name and folder Enter a name for the new template and select a location
Select a compute resource Select a host location to store the new template
Select the disk format, storage policy, and the hypervisor that manages the resources of the server that hosts this template.

Disk Format Options:


• Same format as source - Use the same format as the original disks.
Select storage • Thick Provision Lazy Zeroed - Disk storage is allocated immediately in a default thick format. Blocks containing older data on the
storage device are cleared only when the virtual machine writes new data to the disk for the first time.
• Thick Provision Eager Zeroed - Disk storage is allocated immediately in a default thick format where blocks on the physical storage
device are formatted with zeros to overwrite any older data.
• Thin Provision - Disk storage is allocated on demand as data is written to virtual disks.
Verify that the configuration is correct.
Ready to complete IMPORTANT: The process of cloning a virtual machine to a template can take up to 30 minutes. This time is largely dependent on the
size of the hard disk drive of the virtual machine you are making a template from.

TIP: Consider the clone to virtual machine option as a manual method to back up
fully configured and running virtual machines. The cloned image can be stored
on a local or remote VMF5 datastore, or a remote datastore on a Windows server
featuring network file storage (NFS) capability.

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Chapter 3 VMware ESXi vCenter Server

Deploy Your Own Template When you have virtual image templates that are loaded into your DataCenter,
you can deploy any number of virtual images from those templates. Additional
deployments can be performed from these new templates.
1. In a Web Browser, enter the IP address of the computer where your
vCenter Server is installed.
2. Click vSphere Web Client (Flash).

3. Enter the Username and Password. Use the User name and password
that you created for the vCenter Server.

IMPORTANT The user name consists of the vCenter Single Sign-On user name
plus '@' plus the Domain name.
In our example, the user name is
'[email protected]'.

4. From the left side of the vSphere Web Client window, highlight your
vCenter Server, then select the 'VMs' tab. Select the 'VM Templates in

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Chapter 3 VMware ESXi vCenter Server

Folders' tab, then right-click the template that you plan to deploy to a
New Virtual Image. Select 'New VM from This Template'.

5. In the Name box, type a name for the virtual machine. In the Inventory
Location box, select a location to store the new virtual machine.

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Chapter 3 VMware ESXi vCenter Server

6. The 'Select storage' step appears.


• In the 'Select virtual disk format' box, select "Thin Provision'.
• In the 'VM storage policy" box, select 'Datastore Default'.
• Select the Datastore to host the cloned template.

Format Description
Same format as source Use the same format as the original disks.
Disk storage is allocated immediately in a default thick format. Blocks
Thick Provision Lazy Zeroed containing older data on the storage device are cleared only when the virtual
machine writes new data to the disk for the first time.
Disk storage is allocated immediately in a default thick format where blocks
Thick Provision Eager Zeroed on the physical storage device are formatted with zeros to overwrite any
older data.
Thin Provision Disk storage is allocated on demand as data is written to virtual disks.

7. The 'Select clone options' step appears.


• Clear 'Customize the operating system'. We recommend that no
Customization is done at this stage.
• Clear 'Customize this virtual machine's hardware (Experimental)'.
• Clear 'Power on virtual machine after creation'.

IMPORTANT When you clone a virtual machine or deploy a virtual machine from
a template, you can customize the guest operating system of the
virtual machine. Customizing guest operating systems can help
prevent conflicts if virtual machines with identical settings are
deployed.
You can specify the customization settings when you launch the
Guest Customization wizard during the cloning or deployment
process

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Chapter 3 VMware ESXi vCenter Server

8. The 'Ready to Complete' step appears. Select one of the following to verify
settings:
• If there is incorrect information, click Back to correct the information.
• If the information is correct, click Finish.

IMPORTANT The process of deploying a virtual machine from a template can


take up to 30 minutes. The time that is required is largely dependent
on the size of the hard disk drive of the template you are using to
deploy a virtual machine.

9. You can view the status of the task by finding 'Clone virtual machine' in Recent
Tasks at the bottom of the window. When the status = Completed, the cloning
is finished.

Optional Virtual Machine To help expedite the use of your virtual machines, consider the following
Interactions options:
• Initiate Automatic Startup on page 43
• Set Resource Pool Priority on page 47

Initiate Automatic Startup


1. In a Web Browser, enter the IP address of the computer where your
vCenter Server is installed. This IP address was created in Assign an IP
Address to the Host.
2. On the Welcome to VMware vSphere screen, click vSphere Web Client
(Flash).

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Chapter 3 VMware ESXi vCenter Server

3. Enter the Username and Password. Use the User name and password
that you created for the vCenter Server in Install a vCenter Server. Click
Login.

IMPORTANT The user name consists of the vCenter Single Sign-On user name
plus '@' plus the Domain name.
In our example, the user name is
'[email protected]'.
4. Select the Host Server, then select the Configure Tab, then select VM
Startup/Shutdown. On the VM Startup/Shutdown window, click 'Edit'.

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Chapter 3 VMware ESXi vCenter Server

5. Check 'Automatically start and stop virtual machines with the system'.
Click the Up Arrow to move the desired Virtual Machine host server from
the Manual Startup category up to the Automatic Startup category.
You can select additional images and click the Up Arrow or Down Arrow
to determine the startup order as shown in the following image. A
sequential number order appears.

6. When you are satisfied with the Startup order, click OK.

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Chapter 3 VMware ESXi vCenter Server

7. The Virtual Machines are now configured for Automatic Startup as


shown in the following screen capture.

IMPORTANT Following is the recommended startup order for the typical system
elements of a virtual PlantPAx system.
1. Process Automation Domain Controller - PADC
2. SQL server - AppServ-Info (SQL)
3. Process Automation System Server - PASS
4. Engineering Workstation Application Server (AppServ-EWS)
5. Redundant Process Automation System Server - PASS
6. Batch Management Server (AppServ-Batch)
7. Operator Workstation Application Server (AppServ-OWS)
8. Historian server - AppServ-Info (Historian)
10. Asset Management server (AppServ-Asset)
11. Level 3 devices and computers

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Chapter 3 VMware ESXi vCenter Server

Send Commands to Host Server

You can also send shutdown and restart commands directly to the host server
via the vSphere Web Client.
1. On the vSphere Web Client window, right-click a host server and choose
either Shut Down or Reboot.

2. In the confirmation window, type a reason for the Shut Down or Reboot
and click OK or Cancel.

Set Resource Pool Priority

You can set the priority of the resource allocation that your virtual machine requires
from the host server. The allocation of CPU and memory resources depends on
performance needs. A virtual machine can be grouped for High Performance, Normal
Performance, or Low Performance depending on its performance needs.

IMPORTANT For more information and resource pool priority recommendations


for servers and workstation, see Resource Pool Allocation in the
PlantPAx System
Reference Manual, publication PROCES-RM001.

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Chapter 3 VMware ESXi vCenter Server

1. In a Web Browser, enter the IP address of the computer where your


vCenter Server is installed. This IP address was created in Assign an IP
Address to the Host.
2. On the Welcome to VMware vSphere screen, click vSphere Web Client
(Flash).

3. Enter the Username and Password. Use the User name and password
that you created for the vCenter Server in Install a vCenter Server. Click
Login.

IMPORTANT The user name consists of the vCenter Single Sign-On user name
plus '@' plus the Domain name.
In our example, the user name is
'[email protected]'.

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Chapter 3 VMware ESXi vCenter Server

4. Right-click a host server and choose New Resource Pool.

5. Type the priority in the Name text box. For example, High Performance.
From the Shares pull-down menu, select 'High' for the CPU and Memory
Resources categories.

6. Repeat step 1 through step 5 for each virtual machine depending if the
priority is High Performance, Normal Performance, or Low
Performance.

The priority types appear in the tree for the host server.

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Chapter 3 VMware ESXi vCenter Server

7. Drag-and-drop virtual machines to the Resource Pool that matches the


needs and intended use. Settings for that resource pool are assigned.

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Chapter 4

Common Windows Configuration

The PlantPAx® system servers and workstations (virtual machines) are built on
Microsoft® Windows® operating systems that require some basic
configuration.

Windows server 2019 Standard virtual machines are as follows:


• Process Automation Domain Controller - PADC
• Process Automation System Server - PASS
• Process Automation System Server Consolidated - PASS-C
• SQL Server - AppServ-Info (SQL)
• FactoryTalk® Historian Server - AppServ-Info (Historian)
• FactoryTalk® Batch Management Server - AppServ-Batch
• FactoryTalk® Asset Management Server - AppServ-Asset
• Operator Workstation Application Server - AppServ-OWS
• Engineer Workstation Application Server - AppServ-EWS

Microsoft Windows 10 Enterprise LTSC 2019 virtual machines are as follows:


• Operator Workstation - OWS
• Engineer Workstation - EWS

This chapter describes how to set up the new operating systems after the you
power them on for the first time, complete the OOBE initializations and install
VMware Tools.

IMPORTANT If you plan to deploy a domain controller, we recommend that you


configure the domain controller before any other system element.
See publication PROCES-UM100.

Local Administrator User The default administrator account is often disabled to harden the operating
Accounts system. We suggest that you create an Administrator user account for each
user that requires administrative privileges. This safeguards server corruption
by restricting access to the default administrative account, and creates a
backup of critical system information. Each user can be delegated a separate
user account with password protection.
1. Navigate to the Control Panel.
2. Select User Accounts.
3. Select Manage another account.
4. Select ‘Add a user account’ below the Administrator icon.
5. Enter a name for the user that is being added, a password, retype the
password for verification, and a hint to remind you of the password.
6. Select Next, and then Finish on the next dialog box.
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Chapter 4 Common Windows Configuration

7. Select the user that you created.


8. Select ‘Change the account type’.
9. On the next window, select Administrator and click ‘Change
Account Type’.

10. Sign out of Windows.


11. Press Ctrl+Alt+Insert.

IMPORTANT Even though ‘Press Ctrl + Alt + Delete …’ is displayed on the screen,
you must press Ctrl + Alt + Insert to access the virtual machine. The
sequence 'Ctrl + Alt + Del' is reserved for the terminal from where
you connect to the server that hosts the virtual machine.
12. Log in with the user that was created.

Toolbar for Programs Menu Newer Microsoft operating systems lack the traditional Start Menu that
contains an easily navigated programs menu.

Create a traditional style program menu on the lower right side of the
Windows task bar using the following steps.

When complete, select the double arrow symbol next to Programs on the
task bar and launch a traditional programs menu.
1. Navigate to the Control Panel and choose File Explorer Options.

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Chapter 4 Common Windows Configuration

2. On the View Tab, select ‘Show hidden files, folders, and drives’ and click
OK.

3. Right-click on the main windows taskbar, select Toolbars>New Toolbar.


4. On the New Toolbar window, navigate to your Programs folder.
C:\ProgramData\Microsoft\Windows\StartMenu\Programs
5. Click Select Folder.

The result is a custom menu with easy access to Rockwell Software


conveniently located on the Windows taskbar.

6. Before proceeding, click the Date/Time in the lower right-hand corner of


the desktop. Verify that the Date and Time settings are correct.

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Chapter 4 Common Windows Configuration

7. Turn off the ‘Set time automatically’ feature in the Date and Time
settings.

Rename the Computer Complete these steps to rename the computer.

1. Select from the windows menu to open the Server Manager.

2. On the Server Manager window, select Local Server and then click the
computer name.

3. Select Change on the System Properties dialog box.

4. Type a new computer name.

IMPORTANT Do not use spaces, hyphens, or any special character symbols.

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Chapter 4 Common Windows Configuration

5. Select a Domain or Workgroup and click OK.

IMPORTANT We recommend that you restart your computer so that these


changes take effect.
6. Enter an administrator username and password.
7. Select OK when the welcome to domain window appears.
8. Restart the virtual machine for the changes to the settings to take effect.
9. Log in by using your domain credentials or the local user administration
account previously created.

Verify Ethernet Network The PlantPAx DCS Configuration and Implementation User Manual,
Adapter Settings publication PROCES-UM100 contains configuration information procedures
for Domain or Workgroup infrastructures, such as managing IP addresses and
computer name resolution.

To help with stable communications, we recommend configuring the speed,


duplex, and power management settings for the Ethernet adapter.

IMPORTANT The configuration parameters that are described in this section


apply to typical network infrastructures recommended for PlantPAx
systems. Note that speed/duplex settings vary depending upon the
network switch configuration.
1. Navigate to the Control Panel.
2. Select Network and Sharing Center.
3. In the Network and Sharing Center window, select Change Adapter
Settings.

4. Right-click the Ethernet network connection and choose Properties.


5. If asked, type your password and click Yes.

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Chapter 4 Common Windows Configuration

6. In the Ethernet Properties dialog box, select Configure.

7. Choose the Advanced tab.


8. Select Speed and Duplex and then choose Auto Negotiation.

9. Select the Power Management tab.


10. Clear the ‘Allow the computer to turn off this device to save power’
checkbox.
11. Select OK.

Verify Remote Settings Complete these steps to configure remote settings for a virtual image to allow
remote connections to this computer.
1. Right-click the Windows Start icon and choose System.
2. Select Remote settings.
3. In the Remote Assistance Section at the top of the window, verify that the
checkbox to ‘Allow Remote Assistance connections to this computer’ is
not checked.

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Chapter 4 Common Windows Configuration

4. In the Remote Desktop Section, select the ‘Allow remote connections to


this computer’ box.
5. Select OK.

Verify the Processor Complete these steps to adjust processor scheduling for best performance in
Scheduling Setting the Windows Server operating system.
1. Right-click the Windows Start icon and choose System.
2. Select the Advanced system settings.
3. Select Settings in the Performance section.
4. Choose the Advanced tab.
5. Select Background services in the Processor scheduling section to adjust
for the best performance.
6. Select OK twice.

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Chapter 4 Common Windows Configuration

Notes:

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Chapter 5

Configure PlantPAx System Servers

IMPORTANT To use the remote SQL database, a managed service account must
be created within your domain.
See: FactoryTalk AssetCentre Installation Guide, publication FTAC-
IN005.

PlantPAx® system servers are based on Windows® Server operating systems.


This chapter describes how to configure system-specific elements and basic
Rockwell Software® setups.

Virtual templates are available for the following PlantPAx server system
elements:
• Process Automation Domain Controller - PADC
• Process Automation System Server - PASS
• SQL Server - AppServ-Info (SQL)
• FactoryTalk® Historian Server - AppServ-Info (Historian)
• FactoryTalk® Batch Management Server - AppServ-Batch
• FactoryTalk® Asset Management Server - AppServ-Asset
• Operator Workstation Application Server - AppServ-OWS
• Engineer Workstation Application Server - AppServ-EWS

The required Rockwell Automation® software for each virtual server is


included and pre-installed in the virtual image templates, but not activated.
See Software Product keys and Activations for activation procedures.

IMPORTANT If you plan to deploy a domain controller, we recommend that you


configure the domain controller before any other system element.

Configure the PADC Virtual A domain controller is a server that responds to security authentication
Server requests (logging in, checking permissions, and so forth) within the Windows
server domain. A domain grants you access to a number of network resources
(such as applications and printers) with the use of one user name and
password combination.

The PlantPAx system uses a domain controller to store user account


information, authenticate users, enforce security policies and best networking
practices such as automatic network address assignment. Domain
authentication is recommended, whether it is an existing domain or a new
one.

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Chapter 5 Configure PlantPAx System Servers

Before configuring the domain controller, complete the following tasks:


• Deploy PlantPAx Virtual Machines.
• VMware ESXi vCenter Server.
• Common Windows Configuration

Once you have completed these tasks, see the PlantPAx DCS Configuration
and Implementation User Manual, publication, PROCES-UM100, for domain
controller configuration procedures, such as:
• Creating a primary domain controller
• Creating an additional domain controller
• Configuring domain controllers
• Creating roles, areas and users
• Configuring group policy management
• Configuring group policies
• PlantPAx user policy objects

Configure the PASS Virtual The Process Automation System Server (PASS) hosts essential software
Server components to run your system. The data, human-interface (HMI), and alarm
servers reside in the PASS.

The PASS hosts the FactoryTalk® Services Platform that provides a set of
common services (such as diagnostic messages, health monitoring services,
and access to real-time data).

Before configuring the PASS Server, complete the following tasks:


• Deploy PlantPAx Virtual Machines.
• VMware ESXi vCenter Server.
• Common Windows Configuration

Once you have completed these tasks, see the PlantPAx DCS Configuration
and Implementation User Manual, publication, PROCES-UM100, for PASS
configuration procedures, such as:
• Configuring FactoryTalk components
• Configuring HMI, DATA, and ALARM servers
• Redundant PASS considerations
• Configuring runtime security

Configure the SQL Virtual The AppServ-Info (SQL) server is a database that is used to store Process data
Server for FactoryTalk® AssetCentre, FactoryTalk Batch, and FactoryTalk Historian
Asset Framework (AF) software programs. FTLinx and FactoryTalk® Alarms
and Events server also use the SQL database.

Before configuring the server, complete the following tasks:


• Deploy PlantPAx Virtual Machines.
• VMware ESXi vCenter Server.

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Chapter 5 Configure PlantPAx System Servers

• Common Windows Configuration

IMPORTANT Use this procedure if you are installing SQL Standard on this server
and are either installing a separate Historian server or are not using
a Historian server. If you install a standalone Historian Server with
SQL Express, skip this section and proceed to Configure the
Historian Virtual Server on page 69

IMPORTANT If you install both a Historian and SQL server, Complete VMware ESXi
vCenter Server on both servers before continuing with this
procedure.

Complete SQL server 2019 Installation


1. On the virtual image desktop, click the Programs icon and choose
Microsoft® SQL server 2019>Configuration Tools>Complete SQL
Server 2019 Installation.

2. Click Yes to allow the changes to be made to the device.


3. An installation wizard to complete image of SQL server 2019 appears.
Complete the wizard as follows:

IMPORTANT For the remainder of the installation, default selections are shown
and we do not recommend any changes. Some PlantPAx
configurations require these default selections. We recommend
accepting the defaults, prove the system, and make changes later.
Corresponding notice is provided where exceptions to this
configuration are considered for changing now. Otherwise, simply
click Next on the following screen captures to complete the process.
Wizard Page Action
Setup Support Rules Select OK once the rules have passed.
• Select Specify a free edition and then select Evaluation from the pull-down menu for a 90-day trial.
Product Key
• Select Enter the product key and type your key to license your software.
License Terms Read the license terms, and select ‘I accept the license terms’
Microsoft® Update Accept Default
Complete Image Rules Select Next once the rules have passed
Select Prepared Features Select Complete a prepared instance of SQL server 2019
Feature Review Review the features to be configured
Instance Configuration Select Default Instance
PolyBase Configuration Select Use this SQL Server as a standalone PolyBase-enabled Instance
Server Configuration Select Default

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Chapter 5 Configure PlantPAx System Servers

Wizard Page Action


• Select Mixed Mode
• Enter and confirm the password
• Select Add Current User

Database Engine Configuration

Select Multidimensional and Data Mining Mode


Select Add Current User

Analysis Services Configuration

Reporting Services Configuration Select Reporting Services Native Mode > Install and Configure
Feature Rules Select Next once the rules have passed
Complete Image Process Select Next once Complete
Complete Select Close to complete the wizard

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Chapter 5 Configure PlantPAx System Servers

Install Historian Asset Installation of FactoryTalk Historian Asset Framework (AF) software is
Framework on SQL Server required to take advantage of the capabilities. Where the AF software is
installed depends upon whether a Historian Collective will be used and if a
separate SQL server is used.

If you choose to use a Historian Collective, you cannot install AF software on


either of the Historian servers. We recommend that you install FactoryTalk
Historian Asset Framework (AF) software on a separate SQL server virtual
machine. Instructions are included in the SQL server section (see page 102).

If the AF software cannot be installed on the SQL server, see the FactoryTalk
Historian SE Installation and Configuration Guide for more information on
locating your Asset Framework Server. The guide is available on the Historian
server at C:\Program Files (x86)\Common Files\Rockwell\Help.

The procedures in this section apply only if you plan to do the following:
• Use FactoryTalk Historian Asset Framework in your PlantPAx system
• Install Asset Framework Server on the SQL Server

IMPORTANT If you are not installing Asset Framework on the SQL Server, not
deploying a Historian server, or installing a standalone Historian or
you can skip this section. Proceed to Add Local User to the SQL
Server on page 67.

IMPORTANT The installation files are not included in the SQL Server template. The
installation files for services platform are located in the Historian
template in c:\install files\8.00.00\FTHistorian\SE-DVDDL. If
Historian is already deployed on the network, access the installation
files through the network. Otherwise, the Historian template can be
downloaded from the Product Compatibility and Download Center
(PCDC) at
http://compatibility.rockwellautomation.com/Pages/home.aspx.

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Chapter 5 Configure PlantPAx System Servers

FactoryTalk Historian SE installation media


1. Download the FactoryTalk Historian SE installation media.
2. Copy the Historian installation files to the local hard disk drive on the
virtual SQL server into the c:\Install Files\ directory.
3. Navigate to the installation files.
c:\Install Files\8.00.00-FTHistorian-SE-DVDDL\
4. Select Setup.exe.
5. Select Asset Framework from the product pull-down menu.

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Chapter 5 Configure PlantPAx System Servers

6. Select customize and then next to accept the default configuration.

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Chapter 5 Configure PlantPAx System Servers

7. Select No for installing SQL Server 2019 Express. Edit the Database
server name to match the server that was previously installed. Leave
Installation Mode on the default configuration. Select Install.

Specify the FactoryTalk Directory Location

After the FactoryTalk Service Platform has been installed, now is a good time to
specify the network FactoryTalk Directory location, which is typically on the
PASS.
1. Select the Programs icon and choose Rockwell Software>FactoryTalk
Tools>Specify FactoryTalk Directory Location.
2. Select Yes to allow the application to make changes to the device.
3. In the FactoryTalk Directory Server Location Utility dialog box, Select
Browse (ellipsis '…').

4. Enter your FactoryTalk Directory Administration Console credentials


into the login screen and click OK.

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Chapter 5 Configure PlantPAx System Servers

5. Select Remote computer and click Browse.

IMPORTANT Browse can be inactive if Network Discovery and File Share are not
turned on. If Browse is inactive, type the computer name of the
virtual machine that is hosting the FactoryTalk Directory.
6. Navigate the network to find the computer name of the server (typically
PASS) that is hosting the FactoryTalk Directory services. Click OK.
7. Select OK to accept the location.

8. Select OK to finalize the location.


9. When prompted, enter your credentials and click OK.
10. Restart after you make this change.

Add Local User to the SQL The installers for Rockwell Automation software use Windows Authentication
Server instead of SQL Server Authentication. To complete the installation of Rockwell
Automation software in system elements that connect to the SQL server, add a
local administrator account to the SQL server login. These steps are to be
performed regardless if you use a Historian server collective.
1. On the virtual image desktop, click the Programs icon and choose
Microsoft SQL Server Tools 18>Microsoft SQL Server Management
Studio 18.

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Chapter 5 Configure PlantPAx System Servers

2. On the Connect to Server dialog box, log in to the 'sa' account with SQL
Server Authentication.

3. Type the password that you created during the SQL installation (see
Configure the SQL Virtual Server).
4. Select Connect.
5. In the Object Explorer, right-click Security and choose New>Login.

6. Select Search next to Login Name on the Login - New window.


7. Enter your security credentials.
8. On the Select User or Group dialog page, Select Advanced.

9. In the Select User or Group dialog box, Select Find Now.

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Chapter 5 Configure PlantPAx System Servers

The Search Results are populated.

10. In the Search Results area, select the local administrator account that is
logged in and select OK.

The ‘object name’ area on the Select User or Group dialog box is
populated.

11. Select OK.


12. The Login name is populated on the Login - New window.
13. Select OK.

Configure the Historian This template represents a base installation of a FactoryTalk Historian SE
Virtual Server server. The template excludes optional features, such as Advanced Server or
Datalink.

The first step is to decide whether your Historian is going to be configured as a


collective of servers or as a standalone Historian server. This decision affects
the following:
• Where the SQL database is installed
• Where the Historian Asset Framework software is installed

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Chapter 5 Configure PlantPAx System Servers

Historian Collective

A Historian collective is recommended for PlantPAx systems.

A collective is composed of two or more FactoryTalk Historian servers that are


configured to store and write identical data on each server for high availability.
The server collective receives data from one or more interfaces and responds to
requests for data from one or more clients. When one server becomes
unavailable, another server that contains the same data responds to requests
for that data.

If you are implementing a collective, you must deploy two Historian server
virtual machines. Complete all sections of this manual for each Historian
server.

Before configuring the server, complete the following tasks:


• Deploy PlantPAx Virtual Machines.
• VMware ESXi vCenter Server.
• Common Windows Configuration

Once you have completed these tasks, see the PlantPAx DCS Configuration
and Implementation User Manual, publication PROCES-UM100, for Historian
configuration procedures, such as:
• Configuring Servers for a Collective
• Creating a Collective
• Client to server connections
• Historian to FactoryTalk Directory Connection
• Configuring Redundant Node Interfaces
• Configuring PI Performance and PI Buffering
• Configuring Data Collection
• Configuring Historian Asset Framework

Additional Historian Resources

Refer to the PlantPAx DCS Configuration and Implementation User Manual,


publication PROCES-UM100, for Historian configuration procedures.

When the template is installed, we recommend that you review the FactoryTalk
Historian publication at http://literature.rockwellautomation.com/idc/
groups/literature/documents/in/hse-in025.pdf).

IMPORTANT See the pages that are referenced in the FactoryTalk Historian SE
Installation and Configuration Guide, publication HSE-IN025A:
• Verify that Historian Services are Running
• Verify that Historian Server is Updating Data for Default Tags
• Prepare PI MDB to AF Synchronization
• Create Security Mappings
• Adding the Server to the FactoryTalk Directory Connection
• Assigning License Activations to the Historian Server

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Chapter 5 Configure PlantPAx System Servers

Configure the Batch Virtual This section provides procedures to install FactoryTalk Batch independently, with
Server FactoryTalk eProcedure®, or with Event archiver.

Before configuring the server, complete the following tasks:


• Deploy PlantPAx Virtual Machines.
• VMware ESXi vCenter Server.
• Common Windows Configuration

Specify FactoryTalk Directory Location

Complete these steps to specify the FactoryTalk Directory location.


1. On the virtual image desktop, select the Programs icon and choose
Rockwell Software>FactoryTalk Tools>Specify FactoryTalk Directory
Location.
2. In the FactoryTalk Directory Server Location Utility dialog box, select
Browse (ellipsis '…').

3. In the FactoryTalk Directory Server Configuration dialog box, select


Remote Computer.
4. Enter the name of your PASS server, or select Browse (ellipsis '…'), search
for, and select your PASS server.

IMPORTANT Browse can be inactive if Network Discovery and File Share are not
enabled.
5. Select OK
6. On the FactoryTalk Directory Server Location Utility dialog box, select
OK to accept the changes.

7. Log in to the FactoryTalk server when prompted.


8. Restart the virtual machine.

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Chapter 5 Configure PlantPAx System Servers

Install FactoryTalk Batch

The Batch virtual server provides efficient, consistent predictable batch


processing and supports the reuse of code, recipes, phases, and logic.
FactoryTalk Batch combines the ISA S88 standard with proven technology that
provides the flexibility you need to supply your product to market faster.
1. On the desktop, double-click the shortcut to the Batch Installation file
folder.

2. Double-click Setup.exe.
3. When the Setup window displays, select Next.
4. Clear the checkbox for FactoryTalk Event Archiver. Leave FactoryTalk
Batch v15.00 checked.

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Chapter 5 Configure PlantPAx System Servers

5. Permission requested. Check to allow changes to this computer.

6. Accept the defaults and select Next.

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Chapter 5 Configure PlantPAx System Servers

7. Enter a user name and password for the batch server.

8. Select Install.
9. On the EULA page, read the license agreement and click 'Accept all'.
Installation takes approximately 15 minutes.
10. Select whether to activate now or later. You must be connected to the
Internet to activate now.
11. Select Close.

Install FactoryTalk eProcedure

The eProcedure template lets you step through the process of creating and
commanding a batch. You can view equipment or procedures for batches
running within the plant.

IMPORTANT You must have FactoryTalk Batch installed on the server to complete
the following procedure.
1. On the desktop, double-click the shortcut to the Batch Installation file
folder.
2. Double-click Setup.exe.
3. When the Setup window displays, select Customize.

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Chapter 5 Configure PlantPAx System Servers

4. Check FactoryTalk eProcedure v15.00 and click Next.

5. Select Network Directory and click Next.


6. Enter a user name and password for the batch server.
7. Select Modify.
8. On the EULA page, read the license agreement and Select 'Accept all'.
9. Select Close when the modification is complete.

Install FactoryTalk Event Archiver

Complete these steps to install the FactoryTalk Event Archiver to insert batch
record data.

IMPORTANT You must have FactoryTalk Batch installed on the server to complete
the following procedure.
1. On the desktop, double-click the shortcut to the Batch Installation file
folder.
2. Double-click Setup.exe.
3. When the Setup window displays, click Customize.

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4. In the FactoryTalk Batch window, select FactoryTalk Event Archiver


v14.00.

5. Select Next.
6. Enter your SQL server name. Use the Default Instance, Source Name,
and Include Batch Reports.

7. Select Next.
8. Select Modify once the connection is validated.
9. On the EULA page, read the license agreement and select 'Accept all'.
10. Select Close once the modification is complete. Installation takes
approximately 3 minutes.

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Complete Batch Installation

At this point, the FactoryTalk Batch virtual server is ready for use. Review the
Installation Guide for FactoryTalk Batch, publication BATCH-IN002.

We recommend that you use a domain. If the Batch server is in a workgroup,


complete these additional tasks:
• Add an incoming firewall rule
• Disable Administrative Approval Mode

For these procedures, see the Batch Installation Guide (‘Configure Batch
Server to run in a Workgroup’) and the eProcedure manual.
• The FactoryTalk Batch Installation Guide is in your template at C:\Install
Files\Batch Installation Software\15.00.00-FTBatch-DVD
• The FactoryTalk Batch Administrator’s Guide is in your template at c:\
Program Files (x86)\Commion Files\Rockwell\Help.

Configure the Asset An asset management server (AppServ-Asset) helps to manage and maintain
Management Virtual Server plant operations. The AppServ-Asset server provides controller data backup for
disaster recovery, diagnostics, calibration, and real-time monitoring. The
server also audits equipment and network health to improve overall
resource availability.

Before configuring the server, complete the following tasks:


• Deploy PlantPAx Virtual Machines.
• VMware ESXi vCenter Server
• Common Windows Configuration

Configure a Firewall

This section describes how to enable a firewall.

IMPORTANT Before proceeding, there must be a connection between this


computer and the computer where the FactoryTalk Directory
resides. There must also be a connection between this computer
and the SQL server.
1. On the virtual image desktop, click the Programs icon and choose
Rockwell Software>FactoryTalk Tools>Windows Firewall Configuration
Utility.
2. If the firewall has not been enabled, the following dialog box can open.
Select Yes to enable the firewall and continue.

3. In the Rockwell Software Windows Firewall Configuration Utility


window, select Accept. If no changes are required, select Exit.
4. Select OK on the Confirm Windows Firewall Changes dialog box.

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5. The utility configures the Windows firewall and the firewall is set to a
new state (if different).

Specify FactoryTalk Directory Location


In this section, you specify the location of the FactoryTalk Directory.
1. On the virtual image desktop, click the Programs icon and choose
Rockwell Software>FactoryTalk Tools>Specify FactoryTalk Directory
Location.
2. In the FactoryTalk Directory Server Location Utility dialog box, select
Browse (ellipsis '…').

3. In the FactoryTalk Directory Server Configuration dialog box, select


Remote Computer. Enter the name of your PASS server, or select Browse
(ellipsis '…'), search for, and select your PASS server.

4. On the FactoryTalk Directory Server Location Utility dialog box, select


OK to accept the changes.

5. Log in to the FactoryTalk server when prompted.


6. Restart the virtual machine.

Create a New Inbound Rule

There must be an inbound rule that allows a connection through the firewall to
the AppServ-Info (SQL) server.
1. On the virtual image desktop, click the Programs icon and choose
Administrative Tools>Windows Firewall with Advanced Security.
2. In the Windows Firewall with Advanced Security, select Inbound Rules.

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3. Right-click Inbound rules and select New Rule.

4. In the Rule Type dialog box, select Port and then select Next.
5. Select TCP and Specify local ports.
6. Type '1433' as the specific local port.
7. Select Next.
8. Select 'Allow the connection' and then select Next.
9. Make sure that all boxes are checked and select Next.

10. Enter External SQL Connection in the Name field and click Finish.
11. The firewall now permits connections to the external SQL server in a
secure manner.

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Configure FactoryTalk AssetCentre Software

Configure FactoryTalk AssetCentre (FTAC) server settings stored in the


FactoryTalk Directory.
1. Navigate Programs>Rockwell Software>FactoryTalk Asset Centre
Server>Server Settings to launch the Server Setting Utility.
2. Enter a user name and password and click OK.
3. Enter the server location by typing the new computer name.

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Update FactoryTalk AssetCentre SQL Instance

If the FactoryTalk AssetCentre server was installed before renaming the


computer and/or specifying a SQL database location, you must update the
FactoryTalk AssetCentre SQL server instance by using select AssetCentre
utilities.
1. On the FactoryTalk AssetCentre server computer, locate the application
utilities in the FTAC Server Repair folder on the desktop.
2. Start by running the FTAssetCentre.DBInstaller.exe utility, which will
install/upgrade the database. Enter the Server information based the
edition of SQL.
• Enter the SQL server computer name and instance for SQL Server
Standard. For example, PLANTPAXSQL\PAxINSTANCE
- If using the default SQL instance, enter only the SQL server computer
name.
• Enter ".\sqlexpress" if using SQL Server Express.

3. Run the FTAssetCentre.AosCatalogImport.exe utility, which imports the


AssetCentre Catalog data into the database.

4. Make note of the FTAssetCentre.DataSourceEditWizard.exe utility. This


utility can change the system password that FactoryTalk AssetCentre
server uses to connect to the SQL Server database and can also change
the SQL Server that is used by FactoryTalk AssetCentre.

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5. Restart FactoryTalk AssetCentre server computer.

Configure the AppServ- This section describes procedures for configuring an AppServ-OWS and
OWS/AppServ-EWS Virtual AppServ-EWS. The procedure is the same for both servers.
Servers Application servers for EWS and OWS allow multiple instances of EWS and
OWS workstations to be deployed by using Microsoft Remote Desktop
Services (RDS).

Before configuring the server, complete the following tasks:


• Deploy PlantPAx Virtual Machines.
• VMware ESXi vCenter Server if deployed on a server.
• Common Windows Configuration if deployed on a workstation.

The Rockwell Automation software for the AppServ-OWS and AppServ-EWS


virtual templates is included and pre-installed in the virtual image templates,
but not activated. See Software Product keys and Activations for activation
procedures. See PlantPAx Virtual Image Template Catalog Numbers for
product catalog numbers.

IMPORTANT If you already own individual product activations, these activations


also can be used to activate the instances of these virtual image
templates you deploy. Each instance requires its own Rockwell
Automation license and Microsoft license.

Specify the FactoryTalk Directory Location


IMPORTANT To complete this procedure, a PASS server must be configured on
your system. The workstation being configured must have an
established connection with the PASS server.

Complete these steps to specify the network FactoryTalk Directory location for
EWS and OWS workstations.
1. Click the Programs icon and choose Rockwell Software>FactoryTalk
Tools>Specify FactoryTalk Directory Location.
2. Click Yes to allow the application to make changes to the device.
3. In the FactoryTalk Directory Server Location Utility dialog box, click
Browse (ellipsis '…').

4. Type your FactoryTalk Directory Administration Console credentials into


the login screen and click OK.

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5. Click Remote computer and click Browse.

IMPORTANT Browse can be inactive if Network Discovery and File Share are not
turned on.
6. Navigate the network to find the computer name of the server (typically
PASS) that is hosting the FactoryTalk Directory services. Click OK.

If Browse is inactive, type the computer name of the virtual machine that
is hosting the FactoryTalk Directory.
7. Select OK to accept the location.
8. Select OK to finalize the location.

9. When prompted, type the FactoryTalk Directory Administrator


username and password and click OK.

Tip: The credentials were configured in Configure the PASS Virtual Server.

10. Restart after you make this change.

Install PI Builder Excel Add-in for Microsoft Excel

PI Builder is a Microsoft Excel® add-in that lets you use Excel to create, view,
and modify PI points and Asset Framework objects in your Historian database.
With PI Builder, you can make bulk tag edits by importing and exporting your
spreadsheet.

All functionality of the prior PI Tag Configurator has been replaced with PI
Builder, which is included with the PI SMT and PI Data Archive setup kits (as
part of the PI AF Client installer).

IMPORTANT This section is not performed for OWS. Proceed to Configure Remote
Desktop Services on page 84.

IMPORTANT Microsoft Excel software must be installed for these procedures.

If Microsoft Excel was installed after the Historian software, the AF Client
features will must be modified to include the PI Builder feature.
1. Run the PI-Server_2018-SP3-Patch-1.exe file included as part of the
installation media in the \Redist\PIServer\ folder.
2. Choose to Modify the installation and click Next.

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3. Select PI Builder on the Individual Features tab and click Next.

4. Restart the computer after the installation is complete.

To retrieve and publish PI AF objects, PI Builder must connect to a PI AF


database and for PI points a PI Data Archiver server.
1. Open your version of Microsoft Excel and click the PI Builder tab.
2. In the Connections group on the upper left corner. Select your Data
Server, Asset Server, and Database as available.

Configure Remote Desktop Services

The AppServ-OWS and AppServ-EWS provide PlantPAx users with an


alternative to the standard OWS and EWS client machine (physical or virtual).
Both application servers use Microsoft Remote Desktop Services (RDS). RDS
technology allows multiple instances of the OWS and EWS from one virtual
server.

This architecture is ideal for PlantPAx users that use thin clients as Operator
and Engineering workstations.

IMPORTANT A valid FactoryTalk activation is still required for each instance of


the OWS and EWS that is in use.

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Microsoft RDS (formerly known as Terminal Services) is a standard role that is


built into the Windows server family of operating systems. RDS provides
remote access to applications and data on a remote computer over a network.
This solution minimizes the amount of information traveling across your
network.

RDS can be used as an administrative tool to connect to a remote machine and


perform maintenance tasks. RDS can also be used as a thin client solution to
let remote clients execute applications or even access the entire desktop of the
host server.

The thin client solution is a transparent system that runs applications and
performs data processing and storage functions on a remote computer. This
solution minimizes the amount of information traveling across your network.
While multiple sessions can run on one server, each user can see only their
individual session. Only the user interface is shown on client, user input from
client is redirected over the network to the remote desktop session. User's
desktops are transmitted to clients for display by using terminal emulation
software. Similarly, the software sends command functions such as keyboard
inputs and mouse clicks across the network between the client and the server.

The PlantPax AppServ-OWS and AppServ-EWS are pre-configured with the


RDS server role. This configuration provides a thin client solution for
FactoryTalk View SE clients.

Users, with the proper credentials, can log in into the AppServ-OWS and
AppServ-EWS and run the desired application.

One Rockwell Automation software activation key is required for each remote
desktop session.

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Remote Desktop Services with FactoryTalk View SE

RDS features the following benefits with FactoryTalk View SE software:


• Increased network flexibility: RDS lets you deploy thin and ultrathin
clients on the plant floor or out in the field. The minimal requirements of
RDS clients allow for various thin products that are designed to handle
most environmental conditions. These conditions include radical
temperatures, extreme vibrations, or areas where mobility is key.

Users can gain access to an RDS over any Transmission Control Protocol/
Internet Protocol (TCP/IP) connection, including the following:
- Remote access
- Ethernet
- Internet
- Wireless
- Wide area network (WAN)
- Virtual private network (VPN)
• Lower cost of ownership: A thin client typically consists only of the
operating system and the Remote Desktop Connection software. RDS
delivers a virtual Windows Server experience from server to clients,
regardless of what operating system the client uses.
• Minimize downtime: Upgrade your entire FactoryTalk View SE
installation with one operation. Because FactoryTalk View SE products
install only on the server side, any future software upgrades are limited
to the server, making software upgrades on clients a thing of the past.
• Improve data security: A FactoryTalk View SE architecture that uses RDS
is less vulnerable to security threats. RDS lets you focus your security
measures on the server because all data is processed on the server, which
you can manage in a secure location.

RDS has the following limitations with FactoryTalk View SE software:


• The Microsoft RDS protocol does not transfer the physical display aspect
ratio (height/width proportion) from the server to its clients. Clients
must specify the display properties (resolution, aspect ratio, color depth,
and so forth) for each session they create. Verify the appearance of the
application visually on the Remote Desktop clients before placing the
system in a production environment, modifying graphics as necessary.
• If your FactoryTalk View SE client configuration (.cli) enables 'Show
Diagnostics List', the list shows all activity from all clients that run on the
same Remote Desktop session host. Although each instance of the
FactoryTalk View SE client runs in a separate session, they are all hosted
on the same computer. And, they share common log resources. This
amount of activity can be confusing for HMI operators because they see
diagnostic activity on their client that they did not initiate.

Additional Services
IMPORTANT You can add additional role services to your server depending on
your specific deployment of RDS and connectivity needs. These
added services can add additional configuration beyond which this
base RDS has been configured for.

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Tip: Remote Desktop Services uses its own method of licensing clients that log
on to Remote Desktop Services servers. This method is separate from licensing
for the Windows Server family of operating systems. Therefore, AppServ-OWS
and AppServ-EWS Remote Desktop Connections must receive a valid license.
This license must be issued by a Remote Desktop Licensing Server before they
can log on to a Remote Desktop Session Host or Connection Broker.
For volume licensing of these components, contact your Microsoft distributor.

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Notes:

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Chapter 6

PASS-C Virtual Template

This chapter describes how to configure the PASS-C virtual image template.

This option provides for multiple system elements to be consolidated on the


same server, which is referred to as PASS-C. Ideal for small and medium
systems, we suggest that your system not have more than 2000 I/O points for
this consolidated server.

The pre-built virtual images contain a Windows® server 2019 operating system
and pre-installed applications. The PASS-C image supports system elements
such as:
• FactoryTalk® Directory
• Data server
• HMI server (one server license only is required)
• Alarm server
• FactoryTalk® Historian
• FactoryTalk® VantagePoint®
• FactoryTalk® AssetCentre
• SQL server
• FactoryTalk® Batch

We recommend using the AppServ-OWS / Workstation OWS virtual image


templates that contain a Microsoft® Windows 10 Enterprise LTSC 2019
operating system and supports client-side elements. The following elements
are suitable for interfacing with a PASS-C:
• HMI Client
• FactoryTalk AssetCentre Client

Configure Windows Settings 1. Login using the administrator account and password that was created in
the previous step.
2. In the Product Key window, enter a valid Windows Server Product Key
and click OK.
3. Verify that the product key is correct and select Yes.
4. Select OK in the message window when the product key was installed
successfully.
5. Install any required drivers for your hardware (graphics, Ethernet,
chipset, and so on).

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6. Right-click the windows start icon and select ‘System’.

7. Select ‘Change Settings’.


8. Select Change on the System Properties dialog box.

9. Enter the new computer name. Click OK.

IMPORTANT Do not use spaces or any special character symbols.


10. Acknowledge any prompts that indicate that a restart is required.

IMPORTANT Do not restart your computer now.


11. Select the Advanced tab.
12. Select Settings in the Performance section.
13. Choose the Advanced tab.
14. Select Background services in the Processor scheduling section to adjust
for the best performance.
15. To help protect against viruses and security threats, select the Data
Execution Prevention tab.

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16. Select ‘Turn on DEP for essential Windows programs and services only’.

17. Acknowledge the prompt that changes take effect on restart.

IMPORTANT Do not restart your computer now.


18. Select OK to close the window.
19. On the Remote tab, select ‘Allow remote connections to this computer’.

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20. Select OK to enable the Remote Desktop Firewall exception.

21. Remove the check mark from the ‘Allow connections only from
computers ...’ box and click Apply.

IMPORTANT Do not restart your computer now.


22. Select Restart Later.
23. Navigate to the Control Panel.
24. Select Power Options.
25. Select ‘High Performance’ in the Preferred Plans section.

Ethernet Network Adapter Settings

The PlantPAx® DCS Configuration and Implementation User Manual,


publication PROCES-UM100 contains configuration information procedures
for Domain or Workgroup infrastructures, such as managing IP addresses and
computer name resolution.

To help with stable communications, we recommend configuring the speed,


duplex, and power management settings for the Ethernet adapter.

IMPORTANT The configuration parameters that are described in this section


apply to typical network infrastructures recommended for PlantPAx
systems. Note that speed/duplex settings may vary depending upon
the network switch configuration.
1. Navigate to the Control Panel.
2. Click Network and Internet.
3. Click Network and Sharing Center.

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4. In the Network and Sharing Center window, click Change Adapter


Settings.

5. Right-click the Ethernet network connection and choose Properties.


6. If asked, enter your password and click Yes.
7. In the Ethernet Properties dialog box, select Configure.

8. Select the Advanced tab.


9. Select Speed and Duplex and then choose Auto Negotiation.

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10. Select the Power Management tab.


11. Select the ‘Allow the computer to turn off this device to save power’
checkbox.
12. Select OK.
13. Restart your computer.

Configure System Software The PASS-C image contains SQL server 2019 Express instance for use with
Asset Centre and other applications. This is a free edition of SQL Server, with
some limitations, a 10 GB maximum database size, and is intended for small
PlantPAx system applications.

For larger PlantPAx system applications, a standard SQL Server prepared


instance can be completed. Standard SQL server 2019 offers an evaluation
period for 180 days, before it expires and will require a licensed product key.

IMPORTANT SQL Server Express has already been installed on this machine. If
you plan to use SQL Express, skip to SQL Registered Server Names. If
you plan to use SQL server 2019 Standard, continue with the next
procedure.

Complete SQL server 2019 Installation


Do the following if you choose to use SQL server 2019:
1. On the virtual image desktop, click the Programs icon and choose
Microsoft SQL server 2019>Configuration Tools>Complete SQL server
2019 Installation

2. Click Yes to allow the changes to be made to the device.


3. An installation wizard to complete image of SQL server 2019 appears.
Complete the wizard as follows:

IMPORTANT For the remainder of the installation, default selections are shown
and we do not recommend any changes. Some PlantPAx
configurations require these default selections. We recommend
accepting the defaults, prove the system, and make changes later.
Corresponding notice is provided where exceptions to this
configuration are considered for changing now. Otherwise, simply
click Next on the following screen captures to complete the process.

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Wizard Page Action


Setup Support Rules Select OK once the rules have passed.
• Select Specify a free edition and then select Evaluation from the pull-down menu for a 90-day trial.
Product Key
• Select Enter the product key and type your key to license your software.
License Terms Read the license terms, and select ‘I accept the license terms’
Microsoft Update Accept Default
Complete Image Rules Select Next once the rules have passed
Select Prepared Features Select Complete a prepared instance of SQL server 2019
Feature Review Review the features to be configured
Instance Configuration Select Default Instance
PolyBase Configuration Select Use this SQL Server as a standalone PolyBase-enabled Instance
Server Configuration Select Default
Select Mixed Mode
Select Add Current User

Database Engine Configuration

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Wizard Page Action


Select Multidimensional and Data Mining Mode
Select Add Current User

Analysis Services Configuration

Reporting Services Configuration Select Reporting Services Native Mode > Install and Configure
Feature Rules Select Next once the rules have passed
Complete Image Process Select Next once Complete
Complete Select Close to complete the wizard

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SQL Registered Server Names

Use the Microsoft SQL Server Management Studio to update the registered
server names. This procedure applies to SQL Express and SQL Server.
1. Log in to the computer as Administrator.
2. Navigate to Programs>Microsoft SQL Server Tool 18\Microsoft SQL
Server Management Studio 18 and launch SSMS.

3. Connect to the SQL server.


• For SQL Express, enter the server name\instance as
<ComputerName>\SQLEXPRESS

Login for SQLEXPRESS uses SQL Server Authentication 'sa' account


and default password 'Rockwell1'
• For SQL Server enter the server name without instance as simply
<ComputerName>

Login for SQL Server was defined during installation.

IMPORTANT When using SQLEXPRESS, after you complete the initial connection,
you can change your sa password under Options.

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4. In SQL Server Management Studio, use the menu to select


View>Registered Servers.

• Green icon indicates connected servers


• Blue icon indicates unconnected servers
5. Record any unconnected server names, for use in the Update SQL after
Computer Rename section.
6. Right-click any unconnected servers and select properties.
7. Use the drop-down to select the server name and then edit the registered
server name to represent this computer.

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Update SQL after Computer Rename

When you change the name of the computer that is running SQL, use the
following procedure to update system metadata for remote connections. This
procedure applies to SQL Express and SQL Server.
1. In SQL Server Management Studio, select 'New Query' from the toolbar.
2. Enter the following code into the SQLQuery*.sql field, replacing old
computer name with the unconnected server name recorded earlier and
supplying the new computer name.

EXEC sp_dropserver ‘<oldcomputername>\instance’;


GO

EXEC sp_addserver ’<newcomputername>\instance’ ,


local;
GO

3. Select the 'Execute' button, from the toolbar, to run the query.
4. To verify the update, select 'New Query' from the toolbar and enter the
following code into the SQLQuery*.sql field

select * from sys.servers;

Add New Administrator Login to SQL

Use the SQL Server Management Studio to create a security login for the new
local administrator. This procedure applies to SQL Express and SQL Server.

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1. Expand the Security folder and right-click the Logins folder to select New
Login.

2. Select Search.
3. Enter 'computername\administrator' in the object name box and select
Check Names.

4. Verify that the user is successfully verified and select OK.


5. Select Server Roles and checkboxes for public and sysadmin.

6. Select Securables and then select Search.

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7. For the Add Objects dialog, select the last option for the server
COMPUTERNAME\INSTANCE.

8. The server name appears under Securables. In the Permission section,


select Grant to enable the Connect SQL option.

9. Select OK

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Delete Old Administrator Login to SQL

Prior to deleting the old administrator, use the SQL Server Management
Studio to transfer the AssetCentre database ownership to the new
administrator.
1. To transfer AssetCentre database ownership, select ‘New Query’ from the
toolbar.
2. Enter the following code into the SQLQuery*.sql field and replace
<computername> with the current computer name.

ALTER AUTHORIZATION ON DATABASE:: AssetCentre To


[computername\Administrator];

ALTER AUTHORIZATION ON DATABASE:: LLumin_DB To


[computername\Administrator];

3. Click the 'Execute' button to run the query and change ownership.
4. Expand the Security>Logins folder from the SQL Server Management
Studio configuration tree.
5. Right-click on prior or unused Administrator accounts and choose
Delete.

6. Select OK and accept any prompts.

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Configure AssetCentre User Account


1. Right-click on AssetCentreUser under Logins and choose Properties.
2. Configure a password for the account.

3. Select OK.
4. Close SQL Server Management Studio.

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Install Historian Asset Framework

The procedures in this section apply only if you plan to do the


following:
• Use FactoryTalk Historian Asset Framework in your PlantPAx system
• Install Asset Framework Server on the Server

1. Navigate to the installation files.


c:\Install Files\8.00.00-FTHistorian-SE-DVDDL\
2. Select Setup.exe.
3. Select Asset Framework from the product drop-down menu.

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4. Select customize and then next to accept the default configuration.

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5. Select No for installing SQL Server 2019 Express. Edit the Database
server name to match the server that was previously installed. Leave
Installation Mode on the default configuration. Select Install.

Verify the AFServers Database and Account

Complete these steps to verify that the Historian AF database and user group
were added to your computer.
1. Click the Programs icon and choose Microsoft SQL Server Tools 18 >
Microsoft SQL Server Management Studio 18.

2. Enter the server name.

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• The Server name is <ComputerName> if using SQL standard


• The Server name is <ComputerName>\SQLEXPRESS’ if using SQL
Express.

IMPORTANT <ComputerName> = The computer name set in Configure Windows


Settings
3. Log on by using the ‘sa’ account and the password.

IMPORTANT After you complete the initial settings, change your logon and
password settings under Options.
4. Select Connect.
5. From the SQL Server Management Studio configuration tree, expand the
Databases folder and verify that PIFD appears in the list.

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6. Expand the Security\Logins folder and verify that the AFServers user
group was added.

7. If the PIFD database or AFServers group do not appear, reinstall the


Historian Asset Framework.
8. Close SQL Server Management Studio.

Configure the FactoryTalk 1. Navigate to the FactoryTalk Directory Configuration Wizard.


Directory

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2. Select both boxes under configure settings to configure the Network and
Local directories and click Next.

3. Enter the administrator user name and password.

IMPORTANT Step 3 must be done twice. You have to enter a user name and
password for each directory (local and network).
4. Select Close in the summary window once complete.

Delete “Unused” Computer Names from Directory


1. Navigate to
Programs>Rockwell Software>FactoryTalk Administration Console.
2. Select Network (directory) and click OK.
3. Expand System>Computers and Groups>Computers in the explorer
pane.
4. Right-click any unused computer names and choose Delete. The original
computer name, before it was renamed, typically shows up here.

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5. If a prompt appears, select Yes.

6. Expand Users and Groups>User Groups in the explorer pane.

Recreate IIS_IUSRS User Group

Ensure the IIS_IUSRS user group is a windows-linked user group by removing


the prior group and recreating for this new computer.
1. Right-click the IIS_IUSRS user group and choose Delete.
2. Select Yes.
3. Add the IIS_IUSRS user group and link with the new computer name.

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From the Explorer pane, right-click the User Groups folder and choose
New>Windows-Linked User Group.

4. Select Add.
5. Select Advanced.

6. Select Find Now, select IIS_IUSRS, and select OK.

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7. Verify that the user group is correct, and select OK.

8. Restart your computer.

Configure FactoryTalk Configure FactoryTalk AssetCentre (FTAC) server settings stored in the
AssetCentre (FTAC) Server FactoryTalk Directory.
1. Navigate Programs>Rockwell Software>FactoryTalk Asset Centre
Server>Server Settings to launch the Server Setting Utility.
2. Enter a user name and password and click OK.
3. Enter the server location by typing the new computer name, then click
Apply.

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Update FactoryTalk AssetCentre SQL Instance

If the FactoryTalk AssetCentre server was installed before renaming the


computer and/or specifying a SQL database location, you must update the
FactoryTalk AssetCentre SQL server instance by using select AssetCentre
utilities.
1. On the FactoryTalk AssetCentre server computer, locate the application
utilities in C:\Program Files (x86)\Rockwell Software\AssetCentre
Server\Bin\ directory.

2. Run the FTAssetCentre.DBInstaller.exe utility, which will install/upgrade


the database. Enter the Server information based the edition of SQL. Use
a period (.) for SQL Server Standard or enter ".\sqlexpress" if using SQL
Server Express.

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3. Run the FTAssetCentre.AosCatalogImport.exe utility, which will import


the AssetCentre Catalog data into the database.

4. Make note of the FTAssetCentre.DataSourceEditWizard.exe utility. This


utility can change the system password that FactoryTalk AssetCentre
server uses to connect to the SQL Server database and can also change
the SQL Server that is used by FactoryTalk AssetCentre.
5. Restart FactoryTalk AssetCentre server computer.

Configure FactoryTalk Remove Old Computer Names


Historian 1. Navigate to:
Programs>Rockwell Software>FactoryTalk Historian SE>FactoryTalk
Historian SE System>AboutPI-SDK
2. In the left pane, click Connections, right-click the old server names, and
choose Remove selected Server.
3. Close PI-SDK utility.

Install PI Builder Excel Add-in for Microsoft Excel

PI Builder is a Microsoft Excel® add-in that lets you use Excel to create, view,
and modify PI points and Asset Framework objects in your Historian database.
With PI Builder, you can make bulk tag edits by importing and exporting your
spreadsheet.

All functionality of the prior PI Tag Configurator has been replaced with PI
Builder, which is included with the PI SMT and PI Data Archive setup kits (as
part of the PI AF Client installer).

IMPORTANT This section is not performed for OWS. Proceed to Additional


Historian Resources.

IMPORTANT Microsoft Excel 32-bit software must be installed for these


procedures.

If Microsoft Excel was installed after the Historian software, the AF Client
features will need to be modified to include the PI Builder feature.

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1. Run the PI-Server_2018-SP3-Patch-1.exe file included as part of the


installation media under the \Redist\PIServer\ folder.
2. Choose to Modify the installation and click Next.
3. Select PI Builder on the Individual Features tab and click Next

4. Restart the computer after the installation is complete.

To retrieve and publish PI AF objects, PI Builder must connect to a PI AF


database and for PI points a PI Data Archiver server.
1. Open your version of Microsoft Excel and click the PI Builder tab.
2. In the Connections group on the upper left corner. Select your Data
Server, Asset Server, and Database as available.

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Additional Historian Resources

When the template is installed, we recommend that you review a FactoryTalk


publication at http://literature.rockwellautomation.com/idc/groups/
literature/documents/in/hse-in025.pdf).

IMPORTANT See the pages that are referenced in the FactoryTalk Historian SE
Installation and Configuration Guide, publication HSE-IN025A:
• Verify that Historian Services are Running
• Verify that Historian Server is Updating Data for Default Tags
• Prepare PI MDB to AF Synchronization
• Create Security Mappings
• Adding the Server to the FactoryTalk Directory Connection
• Assigning License Activations to the Historian Server

Install FactoryTalk Batch The FactoryTalk® Batch virtual server provides efficient, consistent predictable
batch processing and supports the reuse of code, recipes, phases, and logic.
FactoryTalk Batch combines the ISA S88 standard with proven technology that
provides the flexibility you need to supply your product to market faster.
1. On the desktop, double-click the shortcut to the Batch Installation file
folder.

2. Double-click Setup.exe.
3. When the Setup window displays, select Next.
4. Clear the checkbox for FactoryTalk Event Archiver. Leave FactoryTalk
Batch v15.00 checked.

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5. Permission requested. Check to allow changes to this computer.

6. Accept the defaults and select Next.

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7. Enter a user name and password for the batch server.

8. Select Install.
9. On the EULA page, read the license agreement and click 'Accept all'.
Installation takes approximately 15 minutes.
10. Select whether to activate now or later. You must be connected to the
Internet to activate now.
11. Select Close.

Install FactoryTalk eProcedure

The eProcedure template lets you step through the process of creating and
commanding a batch. You can view equipment or procedures for batches
running within the plant.

IMPORTANT You must have FactoryTalk Batch installed on the server to complete
the following procedure.
1. On the desktop, double-click the shortcut to the Batch Installation file
folder.
2. Double-click Setup.exe.
3. When the Setup window displays, select Customize.

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4. Check FactoryTalk eProcedure v15.00 and click Next.

5. Select Network Directory and click Next.


6. Enter a user name and password for the batch server.
7. Select Modify.
8. On the EULA page, read the license agreement and Select 'Accept all'.
9. Select Close when the modification is complete.

Install FactoryTalk Event Archiver

Complete these steps to install the FactoryTalk Event Archiver to insert batch
record data.

IMPORTANT You must have FactoryTalk Batch installed on the server to complete
the following procedure.
1. On the desktop, double-click the shortcut to the Batch Installation file
folder.
2. Double-click Setup.exe.
3. When the Setup window displays, click Customize.

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4. In the FactoryTalk Batch window, select FactoryTalk Event Archiver


v14.00.

5. Select Next.
6. Enter your SQL server name. Use the Default Instance, Source Name,
and Include Batch Reports.

7. Select Next.
8. Select Modify once the connection is validated.
9. On the EULA page, read the license agreement and select 'Accept all'.
10. Select Close once the modification is complete. Installation takes
approximately 3 minutes.

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Complete Batch Installation

At this point, the FactoryTalk Batch virtual server is ready for use. Review the
Installation Guide for FactoryTalk Batch, publication BATCH-IN002.

We recommend that you use a domain. If the Batch server is in a workgroup,


complete these additional tasks:
• Add an incoming firewall rule
• Disable Administrative Approval Mode

For these procedures, see the Batch Installation Guide (‘Configure Batch
Server to run in a Workgroup’) and the eProcedure manual.
• The FactoryTalk Batch Installation Guide is in your template at C:\Install
Files\Batch Installation Software\15.00.00-FTBatch-DVD
• The FactoryTalk Batch Administrator’s Guide is in your template at c:\
Program Files (x86)\Commion Files\Rockwell\Help.

Configure HMI

Once you have completed the previous tasks, see the PlantPAx DCS
Configuration and Implementation User Manual, publication PROCES-
UM100, for PASS configuration procedures, such as:
• Configuring FactoryTalk components
• Configuring HMI, DATA, and ALARM servers
• Redundant PASS considerations
• Configuring runtime security

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Notes:

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Appendix A

Software Product keys and Activations

This section discusses software activations and licenses that are required for
PlantPAx® virtual templates.

Microsoft® and Rockwell Automation require software licenses to fully utilize


their software.
• Microsoft uses a Product Key to activate the Windows® operating
system, remote desktop services, and Office apps.
• Rockwell Automation uses an Activation File to activate FactoryTalk®
software packages

Microsoft Product Keys The PlantPAx System 5.0 and later virtual templates utilize Windows server
2019 Standard and Windows 10 Enterprise LTSC 2019 operating systems.

Both operating systems initially power on with the Windows Out of Box
Experience (OOBE), where you have the option to enter a product key or skip
to the next step. Subsequent boots prompt to enter a product key that must be
purchased from Microsoft to activate the operating system.

Slmgr.vbs Tool

If you want to do something more advanced like remove a product key, force
an online activation, or extend the activation timer, you need Slmgr.vbs.

This command-line tool is included with Windows, and provides options


unavailable in the standard activation interface that is provided on the Update
& Security > Activation screen in the Settings app

1. Right-click the Windows icon and choose 'Command Prompt


(Admin)'.
2. At the command prompt, type 'slmgr /ipk <Product key>' and press Enter
to add your volume license key.
3. Click OK when a dialog box appears informing you that the product key
installed successfully.
4. At the command prompt, type 'slmgr /ato' and press Enter to activate
Windows.
5. Click OK when a dialog box appears informing you that the product
activated successfully.
6. Close the command prompt window.

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Appendix A Software Product keys and Activations

Rockwell Automation For continuous use of FactoryTalk® products and other Rockwell Automation®
Activation Files software products, computers running the software must have access to
activation files. FactoryTalk® Activation software provides a secure, software-
based system for activating Rockwell Automation software products and
managing software activation files. With FactoryTalk Activation software,
there is no need for a physical master disk or any physical media. Instead,
activation files are generated and distributed electronically.

Concurrent activations are locked to a central activation-server computer on


the network. The activation server manages a pool of activations are assigned
automatically to clients that need them. These activations are returned
automatically to the activation server pool when the software stops running on
the client, or when the client computer shuts down.

Client computers must be configured to obtain floating activations from the


activation server. A continuous network connection is also required for clients
to use floating activations. After a client obtains a floating activation, if the
activation server detects that the client has been disconnected, the activation is
returned to the server pool.

FactoryTalk Activation Manager

FactoryTalk Activation software provides a secure, software-based system to


apply Rockwell Automation licenses for continuous use of FactoryTalk
software and other Rockwell Automation software products.

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Appendix A Software Product keys and Activations

Consideration Details
If the components you have installed cannot be activated, for example, because the activation server is
unavailable, then the software continues to run for up to 7 days. The seven-day grace period provides time to
correct the problem with acquiring activations, without disrupting critical applications. If activation is restored
Software that is not activated within 7 days, normal operations resume. If activation is not restored, the grace period expires. After the grace
period expires, if you restart the components and activation remains unavailable, the software runs for 2 hours
in Demo mode.
Activations for Rockwell Automation software can be stored local to the system element containing the Rockwell
Automation software in question or remotely depending on your preferences and needs. Typically critical
system elements keep their activations locally in case the connection with the remote activation location is lost.
Location of activation server If you want to remotely activate Rockwell Automation software in non-critical system elements consider storing
them in a system element with uninterrupted connection to your PlantPAx DCS. Keep in mind the information in
Consideration section “Software that is not activated” when using a remote location for activations.
To make concurrent floating activations available to activation clients, first you must download the activation
files to the activation server computer, from the Rockwell Automation Activation window.
If the PASS has internet access, see ‘Open Activation Manager’ in the PlantPAx Distributed Control System
Options for adding activation files to the PASS Infrastructure Configuration User Manual, publication PROCES-UM100.
If the PASS does not have internet access, the activations can be downloaded on another computer with internet
connectivity and then transferred to the PASS.
There are two types of activation files:

Older Flexera (.LIC) non-encrypted files that are supported by older and current software versions that can be
stored locally (C:\Users\Public\Documents\Rockwell Automation\Activations) or on a Flexra USB Dongle.

Activation file types Newer CodeMeter (.wibu) encrypted files that are supported by current and future software versions that can be
stored locally (C:\ProgramData\CodeMeter\CMAct) or on a CM USB Stick.

The FactoryTalk software that is installed in the PlantPAx System 5.0 and later virtual templates are current
versions that compatible with Flexera and CodeMeter activations. CodeMeter is the preferred activation file type
going forward.

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Appendix A Software Product keys and Activations

Notes:

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PlantPAx Distributed Control System - Templates User Manual

Rockwell Automation Publication 9528-UM001L-EN-P - August 2023 127


Rockwell Automation Support
Use these resources to access support information.

Technical Support Center Find help with how-to videos, FAQs, chat, user forums, and product notification updates. rok.auto/support
Knowledgebase Access Knowledgebase articles. rok.auto/knowledgebase
Local Technical Support Phone Numbers Locate the telephone number for your country. rok.auto/phonesupport
Literature Library Find installation instructions, manuals, brochures, and technical data publications. rok.auto/literature
Product Compatibility and Download Center Download firmware, associated files (such as AOP, EDS, and DTM), and access product release rok.auto/pcdc
(PCDC) notes.

Documentation Feedback
Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our
content, complete the form at rok.auto/docfeedback.

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At the end of life, this equipment should be collected separately from any unsorted municipal waste.

Rockwell Automation maintains current product environmental information on its website at rok.auto/pec.

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