Denso Bore Wrap

Download as pdf or txt
Download as pdf or txt
You are on page 1of 3

Denso Bore-Wrap

Field - Applied Abrasion Resistant Outerwrap (ARO)

Composition facing out. The woven structured (checker board)


Denso Bore-Wrap is a fibreglass cloth impregnated side of the fiber is to be placed facing the surface of
with a water activated resin. the pipe. Wrap the material circumferentially to
begin, ensuring that the leading edge has a
Uses minimum of 2 layers (100% overlap). Proceed to
Denso Bore-Wrap is an Abrasion Resistant spirally wrap with a minimum 50% overlap,
Outerwrap (ARO) that offers excellent performance spraying each layer with water as it is applied, until
against impact, gouge, abrasion stresses, scarring, the wrap has extended 150mm beyond the field
and fracture to protect field joint anti-corrosion joint coating. If required by the pipeline owner,
coatings during pipeline installations in difficult additional layers can be applied by continuing the
terrain or by means of trenchless installation wrap back toward the front at this time. Then do a
methods such as directional drilling, HDD or boring. final wrap around circumferentially and end with the
Bore-Wrap creates an abrasion resistant, sacrificial fiber on top of fiber (do not leave a single layer
outer laminate which protects pre-approved field hanging from the back).
joint coatings and mainline coatings such as
epoxies, shrink sleeves, 3LPE, 3LPP and FBE. Ensure the wrap is completely saturated with water
and then immediately begin wrapping Denso Clear
Denso Bore-Wrap minimises the need for spot Outerwrap the same direction the layers of Bore-
repairs or re-pulling pipe from damage, while Wrap were applied, compress it quickly and with
providing the best mechanical protection of the tension applied. Overlap each end of the Bore-
underlying field-joint and/or mainline coatings. Wrap by at least 50 mm to ensure the ends lay flat
and the resin can be retained. 2 to 3 passes should
Characteristics suffice.
Denso Bore-Wrap:
• prevents coating damages, Once compressed, use the Denso Perforating Tool
• rapid application and cure time, to puncture Denso Clear Outerwrap. This will allow
• no mixing or VOCs, for excess resin, moisture, and CO2 from the
• tapered surface profile, reaction to escape. Perforate using enough
• outstanding abrasion, gouge and impact pressure to get through the Denso Clear Outerwrap
resistance, and but not through the layers of Bore-Wrap.
• resistant to aggressive soil conditions.
When the material has fully cured the Denso Clear
Application Outerwrap may be removed. Cure can be checked
See Instructions for Use for additional detail. by using a Shore D gauge on a high point of the
resin (avoid measuring near ridges and fibers as
Follow the anti-corrosion coating manufacturer's the gauge tip can move). The product is ready to
recommended installation procedure. When using a be used at a Shore D of 65 or greater.
two-part epoxy resin system as the anti-corrosion
coating, Denso Bore-Wrap should be applied within COLD WEATHER INSTALLATIONS: Follow
the manufacturers re-coat window to minimize procedure, however, use ethylene glycol in the
additional surface preparation requirements. sprayer 30% to 50% with the water to prevent
Roughen existing coating to de-gloss before freezing and to progress the curing process. Bore-
application of Denso Bore-Wrap, where required. Wrap will not cure on its own at temperature below
Do not open the foil pouch containing Denso Bore- 5˚C.
Wrap until you are ready to use product.

Begin wrapping 150mm in front of the field joint


coating, with the randomised angle matting surface

Page 1 of 3
Revision date: 24/10/2022
Denso Bore-Wrap
HOT WEATHER INSTALLATIONS: Follow 5°C. Do not open a bag containing Bore-Wrap until
procedure, however, use ice water in the sprayer to you are ready to use it, as Bore-Wrap cures when
slow down the curing process, thus allowing the exposed to atmospheric moisture/humidity. Care
installer more working time. must be taken when handling the sealed bags to
prevent puncturing or scuffing. If the protective foil
Availability pouch is punctured, the composite wrap will cure
Tape Roll Rolls/ Approx. within the sealed foil pouch.
width length carton coverage*
150 mm 9m 6 0.69 m2/roll Health & Safety
250 mm 6m 5 0.77 m2/roll Wear protective clothing and ensure adequate
250 mm 9m 4 1.16 m2/roll ventilation. Avoid contact with skin and eyes. See
*with 50% overlap Safety Data Sheet (SDS) for further information.
The material is sealed in a nitrogen filled foil bag
and boxed in quantities depending on roll size. Waste material
Please avoid or minimise waste wherever possible.
Storage Please do not discard waste material, including
Store in original, unopened packaging in a cool packaging, in the surrounding environment. Ensure
shaded area at ambient temperature of 23°C. Do product is fully cured before disposal and follow all
not expose to temperature above 44°C, or below relevant legislation for disposal.

Page 2 of 3
Revision date: 24/10/2022
Denso Bore-Wrap
Typical Properties

Thickness 1,041 microns/layer ISO 21809-3, Annex B


Impact 113.9 Joules RP 0394
Gauge Depth 609 microns @ 50 kg double burr CSA Z245.20 Clause 12.15
Flexibility 3 deg/PD CSA Z245.20 Clause 12.11
Abrasion Resistance 40,164 cycles/ply ASTM D-4060 C-17 Wheel
Fracture Toughness Testing 21.1 MPa m1/2 ASTD E1922
TG 131°C
Tensile Strength 230 MPa ASTM D638
Tensile Modulus 15,320 MPa ASTM D638
Tensile Elongation 1.66% ASTM D638
Flexural Strength 195 MPa ASTM D7262
Flexural Modulus 13,721 MPa ASTM D7262
Compression Strength 820 MPa ASTM D695
Shore D 78 (pull back ready at 65) ISO 868 / ASTM D2240
Specific Gravity 1.71 g/cm3 ASTM D792
Water Absorption 2h @ 0.26 grams ASTM D570
100°C
Water Absorption 24h @ 0.11 grams ASTM D570
23°C
Indentation at 10 N/mm2 No observable damage ISO 21809-3, Annex E
Adhesion to FBE/Epoxy/PU 7.38 MPa / 3.83 MPa no primer ISO 4624
Adhesion to PE/PP coatings 1.63 MPa ISO 4624
Dielectric Strength 110 V/mil ASTM D149
Working time 7 minutes
Cure Schedule 30 minutes 21°C - 26°C
Modulus of Elasticity 15.32 GPa ASTM D3039
(young's modulus)
Lap Shear 1.63 MPa ASTM D5868
Shelf Life 1 year with proper storage

Important: Winn & Coales (Denso) Ltd pursue a policy to develop and continually improve all of our products and therefore the
information given in this data sheet is intended as a general guide and does not constitute a warranty of specification. However, our
sales personnel are committed to assist the user in establishing the suitability of the product for its intended purpose and additional
specific information is available on request. Winn & Coales (Denso) Ltd operate a Quality Management System registered to BS EN
ISO 9001 (BSI Certificate no. FM01548) and an Environmental Management System registered to BS EN ISO 14001 (BSI Certificate
no. EMS583748).
Page 3 of 3
Revision date: 24/10/2022

You might also like