TCM X30020
TCM X30020
TCM X30020
AIRCRAFT ENGINE
ILLUSTRATED
PARTS CATALOG
This illustrated parts catalog is provided as a reference for non-production
Continental Motors aircraft engines. Part numbers cited in this catalog may have
been superseded by a later part number.
1. Locate the figure representing your installed engine specification to
determine the part number(s) required.
2. Contact an authorized Continental Motors Parts Distributor or Continental
Motors Customer Service to check the part number supersedure history.
This catalog applies only to the engine model specifications listed below. For all
other engine models, refer to http://continentalmotors.aero.
A
Change 2
Intentionally Left Blank
i
TABLE OF CONTENTS
PAGE
SECTION I - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
F i g u r e 1 - C r a n k c a s e G r o u p . . . . . . . . . . . . . . . . . . . . . . . ,. . . . . . 2
F i g u r e 6 - C r a n k c a s e Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . 13
F i g u r e 8 - S t a r t e r and A d a p t e r . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
L I S T OF A B B R E V I A T I O N S A N D S Y M B O L S
SYMBOL DEFINITION SYMBOL DEFINITION
ATTACHING PARTS
-25 36025 Washer, Tab ................ 1 C, D, 1E
-26 626487 Bolt, 1/4-20 Special ............. 1 C, D, E
ATTACHING PARTS
-31 537465 Bolt, Thru, 3/8-24 X 10-1/2 in. Ig ....... 2
-32 627739 Washer, Plain (at through bolts only) ...... 4
-33 401507 Washer, Plain, 3/8 in ............. 8
-34 MS 353 38-46 Washer, Lock, 3/8 in ............. 12
-35 2441 Nut, Plain, 3/8-24 .............. 12
2
Fig. &' Part Description Units Usable
Index No. Number 1 234 5 Per Assy On Code
ATTACHING PARTS
-56 25164 Spacer, Lifting Eye .............. 2
-57 24878 Screw, Hex Head, 1/4-28 X 1-5/8 in. ig ...... 2 A
-57 24878 Screw, Hex Head 1/4-28 X 1-5/B in. lg. .... 1 C, D, E
-57 AN4- 16A Screw, Hex Head, 1/4-28 X 1-25/3 2 in. lg. C, D, E
-58 20522 Washer, Plain, 1/4 In .............. 2
-59 MS3 5338-44 Washer, Lock, 1/4 in .............. 2
-60 Nut, Plain, 1/4-28 ............... 2
2437
ATTACHING PARTS
-67 20522 Washer, Plain, 1/4 in........ . . . . 18
!6
ATTACHING PARTS
-10 22532 Screw, 1/4-28 X 7/16 in. lg ...... 4
is
19
,1
Fl
N 25
Ju
4
Fig. & Part Description Units Usable
Index No. Number 1 2 345 Per Assy On Code
ATTACHING PARTS
-26 22534 Screw, Hex Head, 1/4-28 X 25/64 in. ig. ..... 4
5
Fig. & Part Description Units Usable
Index No. Number 1 2 3 4 5 P e r Assy On Code
ATTACHING PARTS
Washer, Plain, 5/16 in. . . . .
......... 12
Washer, Lock, 5/16 in. . . . .
......... 12
Nut, Plain, 5/16-24 ... . . .
......... 12
Washer, Plain, 5/16 in. . . . .
......... 2
Bolt, Hex Head, Drilled, 5/16-18
- - * - -
......... 2
6
Fig.&- Part Description Units Usable
Index No. Number 1 2 345 Per Assy On Code
ATTACHING PARTS
-35 20522 Washer, Plain, 1/4 in.............. 2
-36 MS3533844 Washer, Lock 1/4 in .. 2
-37 2437 Nut, Plain, 1/4-28 ............... 2
ATTACHING PARTS
-40 20522 Washer, Plain, 1/4 in....... . . . . . . . 4 A, C
-41 MS35 33 8-44 Washer, Lock 1/4 in....... . . . . . . . 4 A, C
-42 2437 Nut, Plain, 1/4-28. . . . . . . . 4 A, C
ATTACHING PARTS
-44 20522 Washer, Plain, 1/4 in....... . . . . . . . 2
-45 MS35 338-44 Washer, Lock, 1/4 in....... . . . . . . . 2
-46 2437 Nut, Plain, 1/4-28 ........ . . . . . . . 2
ATTACHING PARTS
-54 20522 Washer, Plain, 1/4 in ....... 4 A
. . . . . . .
-55 MS353 3844 Washer, Lock, 1/4 in. . . . . . . . 4 A
-56 2437 Nut, Plain, 1/4-28 ........ . . . . . . . 4 A
7
Fig. & Part Description Units Usable
Index No. Number 1 2 345 Per Assy On Code
3- ATTACHING PARTS
-59 20522 Washer, Plain, 1/4 in......... 8
-60 MS 35 338-44 Washer, Lock, 1/4 in ......... 8
-61 2437 Nut, Plain, 1/4-28 in ......... . . . . . . 8
ATTACHING PARTS
-79 2473 Washer, Plain, 5/16 in.. 4 E
. . . . . .
-80 MS 353 38-45 Washer, Lock, 5/16 in.. . . . . . . 4 E
-81 2439 Nut, Plain, 5/16-24 ......... 4 E
ATTACHING PARTS
-84 401506 Washer, Plain, 5/16 in .. 8
-85 MS 35 33845 Washer, Lock, 5/16 ii.. 8
-86 2439 Nut, Plain, 5/16-24 ....... 8
-87 401506 Washer, Plain, 5/16 in .. 2
-88 MS 35338-45 Washer, Lock, 5/16 in.. 2
-89 626484 Bolt, 5/16-18 X 1 in. lg...... 2
8
Figr. & Pa rt Description Units Usable
index No. Number 1 234 5 Per Assy On Cude
ATTACHING PARTS
-8 531003 Nut, Flanged, 3/8-24 ..............
-9i Nut, Flanged, 7/16-20 ..............
-10 2561 DELETED
-11 2958 DELETED
rs.
a
10
23 -- //'
12 19 1
21
9 ..
44
/I 43
36
9
.
Fig & Part Description Units Usable
Index No . Number 1 2 3 4 5 P e r Assy On Code
ATTACHING PARTS
. Washer. Plain. 1/4 i n . . . . . . . . . . . . . . 6
. Washer. 1/4 in. . . . . . . . . . . . . . . . . 6
. Screw. 1/4-20 X 1/2. . *i .n.. . . . . . . . . . . . . 6
NOTE: Intake valve inserts and intake valves in new and old cylinders are 30°and 45O respectively and.
therefore. are not interchangeable . Old and new cylinders may be intermixed .
Fig. & Part Description Units Usable
Index No. Number 1 2 345 Per Assy On Code
ATTACHING PARTS
-2 20522 Washer, Plain, 1/4 in .. 14
-.3 WS35 338-44 Washer, Lock, 1/4 in.. 14
-4 2437 Nut, Plain, 1/4-28......... 14
ID
37
39
40.
44
45
42
e- 47
I11
Fig. & Part Description Units Usable
Index No. Number 1 2 345 Per Assy On Code
5 ATTACHING PARTS
-14 # 20522 *.Washer, Plain, 1/4 in ........... I
-15 # 535091 *.Screw, Fillister Head, 1'4_ 20 X 1/2 in. 1g.
ATTACHING PARTS
-30 A N960- 516 Washer, Plain, 5/16 in. . . . . . . . . 4
-31 MS 35 338-45 Washer, Lock, 5 /16 in.. . . . . . . . . 4
-32 2439 Nut, Plain, 5/16-24 ....... . . . . . . . . 4
ATTACHING PARTS
-35 20522 Washer, Plain, 1/4 in ....... . . . . . . . . 4
-36 MS353 38-44 Washer, Lock, 1/4 in ....... . . . . . . . . 4
-37 2437 Nut, Plain, 1/4-28 ........ . . . . . . . . 4
ATTACHING PARTS
-43 20522 Washer, Plain, 1/4 in ....... . . . . . . . . 12
-44 MS353 38-4 4 Washer, Lock, 1/4 in ....... . . . . . . . . 12
-45 2437 Nut, Plain, 1/4-28 ........ . . . . . . . . 12
VI. Refer to Continental Motors Corporation, Service Bulletin "M61-2", dated 1 April, 1962.
Applicable to sump assembly Part No. 626695-Al only.
4 Applicable to sump assembly Part No. 628185 only.
12
Fig. & Part Description Units Usable
Index No. Number 1 2 345 Per Assy On Code
ATTACHING PARTS
-2 2473 Washer, Plain, 5/116 in .............. 13
-3 MS 353 38-45 Washer, Lock, 5/16 in .............. 11
-4 2439 Nut, Plain, 5/16-24 ............... '7
-5 537961 Screw, Hex Head, 5/16-18 X l in. Ig .. 5
-6 539916 Bolt, Hex Head, 5/16-24 X 3-1/4 in. Ig.. 1 D, E
.18
4
1
23
&r22
4a
11
AI 2
24 26
2
4
IK
35
36 37
13
t
Fig. & Pa rt Description Units Usable
Index No. Number 1 2 345 Pe.r Assy On Code
6-9 1401 824 *.Stud, Magneto Pad, 5/16 XC1-11/2 in. Ig. 4
-10 1 401870 *.Stud, Tachometer Drive, 1/4 X I in. Ig. 3
-11 1401824 *.Stud, Starter Pad, 5/16 X 1-1/2 in.1g. 3 A, C
1402049 *.Stud, Starter Pad, 5/16 XC 3-3/4 in.1g. 3 D, E
-12 629518-3 Plug, 3/8 in.NPT .............. 1
-13 2024 Plug, 1/8 in. NPT .............. 1
-14 AN900- 10 Gasket, Annular ............... 2
-15 532432 Plug, 5/8-18 Hex Head ............ 2
-16 627762 Bushing, Oil Pump ............. 2
-17 534427 Filler Body, Oil ............... I A
535063 Filler Body, Oil ............... I C, D, E
-18 626594 Cap, Oil Filler Body .............. 1
- 19 626088 Gear, Oil Pump Drive ............. 1
-20 626087 Gear, Oil Pump Driven ............ I
-21 626090 Cover, Oil Pump ............... 1
ATTACHING PARTS
-22 36025 Washer, Tat) .................
- 23 626487 Screw, Hex Head, 1/4-20 X 5/18 in.lga......
- 24 & 21163 Seal, Tachometer Drive Housing.
- 25 & 36 100 Gasket, Generator and Tachometer Housing
-26 35342 Housing, Tachometer Drive ..........
ATTACHING PARTS
- 27 20522 Washer, Plain, 1/4 in.............
- 28 22661 Nut, Elastic Stop, 1/4-28 ...........
14
Fig. & Part Description -Units Usable
Index No. Number 1 2 345 Per Assy On Code
7-1 & 36100 Gasket, Generator (See Figure 6-26) ....... Ref
No Number Generator Assembly, Complete ......... NS
ATTACHING PARTS
2473 Washer, Plain, 5/16 in .. 3
-2
-3 21213 Nut, Elastic Stop, 5/16-24 ........... 3
ATTACHING PARTS
-16 538999 Bolt, Drilled Hex Head, 5/16-18 X 3-3/8 in. 1g. . 2 A, C
-17 MS35338-45 Washer, Lock, 5/16 in .. ........... 2 A, C
-18 2473 Washer, Plain, 5/16 in .. 2 A, C
-19 2473 Washer, Plain, 5/16 in .. 3 A, C
-20 MS35338-45 Washer, Lock, 5/16 in.. 3 A, C
-21 2439 Nut, Plain, 5/16-24 .............. 3 A, C
ATTACHING PARTS
-25 401506 Washer, Magneto Flange ............ 4
-26 MS35 338-45 Washer, Lock, 5/16 in.. 4
-27 2439 Nut, Plain, 5/16-24 ............... 4
15
Fig. & Part Description Units Usable
Index No. Number 1 2 345 Per Assy On Code
16
Fig. & Part Description Units Usable
Index No. Number 1 2 345 Per Assy On Code
ATTACHING PARTS
-2 2473 Washer, Plain, 5/10 in. 5 0, E
-3 628056 Bolt, Hex Head, 5/16-24 C 5-1'3/32' n.l1g. I D, E
-4 MS35338-45 Washer, Lock, 5/16 in. 4 D, E
-5 2437 Nut, Plain, 5/16 in ........ 4 D, E
21
21 17
1
15 4
3
I
4' 14
13
6
12 21
S
' 4
'34
3.7
17
Fig. & Pa rt Description Units Usable
Index No. Numrbe r 1 2 345 Per Assy On Code
8- ATTACHING PARTS
-15 501867 *Washer, Tab .......... 1 D, E
-16 536566 *Screw, 1/4-20 X 11,'116 in. 1g. 1 D, E
ATTACHING PARTS
-25 2473 Washer, Plain, 5/16 in. 1 D, E
. . . . . . . .
-26 MS 35 338-45 Washer, Lock, 5/16 in. . . . . . . . . 1 D, E
-27 2439 Nut, Plain, Hex ........ . . . . . . . . I D, E
ATTACIIING PARTS
-35 20522 Washer, Plain, 1/4 in...... . . . . . . . . 4 D, E
-36 MS35338-45 Washer, Lock, 1/4 in ...... . . . . . . . . 4 D, E
-37 2437 Nut, Plain, 1/4-28 ....... . . . . . . . . 4 D, E
ATTACHING PARTS
-40 539058 Washer, Plain, 3/8 in ............... 2 D,E
-41 2441 Nut, Plain, 3/8-24 ................ 2 D, E
-42 2561 DELE.TED
18
SECTION III
NUMERICAL PARTS LIST
Figure Qty Figure Qty
Per Per
Part Number Index Assy Part Number Index Assy
AN123860 1-64 1 MS35338-45 5-31 4
3-93 I 6-03 11
2* 7- 17 2
AN 123861 1-44 16 7-20 3
AN123864 7-06 1 7-26 4
AN123867 5-10 1 8-04 4
AN123888 3-31 1 8- 26 1
AN1 23902 8-24 1 55*
AN123916 3-103 1 MS 35338-4.6 1-34 12
AN123990 5-28 1 1-42 4
5-33 1 16*
2* AN960-516 5-30 4
AN126606 1-06 12
MA4- 5 5-29 1
MS122122 1-05 2
AN363- 1032 5-50 1 3-19 2
5-06 5
9*
MS35756-8 8-21 1
AN4-13A 1-03 8 MS9021-038
1- 8-38
6 MS9134-01 3-38
14*
AN4-16A 1-46 8-33 1
2
1- 1 X13041 8-20
3*
19
Figure Qty Figure Qty
Per Per
Part Number Index Assy Part Number Index Assy
20
Figure Qty Figure Qty
Per Per
Part Number Index Assy Part Number In dex Assy
21
Figure Qty Figure Qty
Per Per
Part Number Index Assy Part Number Index Assy
626139 1-30 1 62697 2-4 6-29 1
626140 1-53 2 626978 5-21 1
2- 21 12 627229 3-66 1
14* 627230 Deleted
626144 2-09 1 627231 3-68 1
626146 4-01 6 627232 3-71 1
626146-Al 4- 6 627306 5-34
626158 3-32 1 627317 3- 1
626162 3-29 1 627330 4-04 6
626165 3-22 1 627336 4-05 6
626168 2- 6 6273 92A 3-58 1
626184 3-24 1 627449 7-50 12
626190 3-01 1 627496 3-50 1
626230 1-44 8 627739 1-32 4
2-1 1 8 627756 7-37 2
16 * 7-43 2
626238 3-30 1 4*
626258 3-52 1 627759 7-36 2
626263 1-50 2 7-42 2
626269 3-23 1* 4*
626278 3-75 1 627762 6-16 2
626280 3-28 1 627770 5- 48 1
626290 7-04 1 627785 6-07 1
626292 7-15 I 627801 5-46 1
626305 7- 1 627817 8-11
626350 3-20 1 627821 2- 6
626367 3-74 1 027822 2-
626390 3-90 1 627846 2- 1
626390-Al 3- 1 627852-30. 50 7- 1
626391 3-91 1 7- 1
626413 3-43 1 2*
626416 7-24 2 627852-31. 00 7-
626484 3-89 2 627852-35. 50 7- 1
626487 1-26 1 627852-36. 25 1
7-
3-73 .2 627852-39. 50 1
7-
6-23 4 7-
7* 2*
626543 7-09 2 627852- 40. 75 7-
626544 2-15 1 627852-41. 75 1
7-
626560-Al 3- 1 627 852-42. 00 1
7-
626561 3-53 1 627852-43. 75 7- 1
626564 2-05 24 627852-47. 25 1
7-
626566 2-02 12 627861 1
8-13
626594 6-18 1 627882 8-10 2
626635 2-14 1 627941 Supsd By 639614 4- 6
626642 3- 1 627966 5-13 1
626656 2-13 1 627969 7-51 1
626668 1- 1 627993 8-01 1
626683 5-42 6 628007 3-34 1
626695-Al 5- NS 628009 3- 1
6267 10 Supsd By 641917 628056 8-03 1
626710-Al siipsd By 6419l7A 1 628071 8- 1
626718 7-34 1 628075 8- 12
626753 5-01 1 628110 1- 1
626786 1-61 1 628125 8-29 1
626789 5-29 1 628145 2- 1
626794 3-02 2 628149 8-28
626844 Supsd By 633280 628155-1 8-19 1
626943 2-12 2 628166 5-11 2
3-92 2 628171 3-27 1
4* 628173 5-12
22
Figure Qty Figure Qty
& Per & Per
Part Number Index Assy Part Number Index Assy
628182 6- 1 640296 4-2 6
628185 5- 1 4-3 6
628189 3- 1 640297 4-4 6
628202 6- 1 640298 4-5 6
628246 5-07 1 641792 4-22 6
028281 1- 1 641793 4-20 6
628307 5- 1 641917 4-12 6
628309 4-15 6 641917A1 4- 6
628332 3-33 1
628412-Al 1- 1
628908 7-33 1
628919 1-23 1
628920 Supsd By 632227
628921 1-24 1
628939 4-02 6
628940 4-03 6
628952-1 5-17 1
5- 1
628952-2 5-18 1
629004 2-08 24
629158 1- 1
629465 5-19 1
629518-1 1-17 1
4-19 6
5-38 1
5-47 1
9*
629518-3 6-12 1
629518-4 3-25 1
629713 8-09 1
629784 1- 1
629786 3-03 1
630261-11 2-06 12
630540 8- 1
630574 7- 1
630575 7- 1
630604 7-41 1
63065] 2-03 1
631253 8-17 1
631254 8- 1
631255 8- 1
631201 8-39 1
631639 4-23 6
632227 1-22 1
633181 1-06 12
633280 8-30 1
633678 7-31 1
633758 2-29 1
633976 2-07 24
636679 7-32 1
637269 2-28 1
637270 2- 12
639292 1-54 2
2-22 2
*4
639305 3-51 1
639614 4-6
639615 4-331
23
SECTION IV
OVERSIZE AND UNDERSIZE PARTS LIST
PART NO. NAME DESCRIPTION PART NO. NAME DESCRIPTION
24024 P0l0 Guide . 010" OS on OD 40203 4P003 Stud .003" OS on PD
24024 P020 Guide *020" OS on OD 402034P007 Stud .007" OS on PD
402034P012 Stud .012" OS on PD
2533 1P003 Stud *003" OS on PD
25331 P006 Stud *006" OS on PD 402049 P003 Stud .003" OS on PD
2533 1P009 Stud *009" OS on PD 402049 P007 Stud .007" OS on PD
402049 P012 Stud .012" OS on PD
35897 M010 Bearing . 010" US on ID
402 151P003 Stud .003", OS on PD
401801 P003 Stud *003' OS on PD 402151P007 Stud .007" OS on PD
401801P007 Stud *007" OS on PD 402151P012 Stud .012" OS on PD
401801 P012 Stud *012" OS on PD
402439P003 Stud .003" OS on PD
401804P003 Stud *003" OS on PD 402439 P007 Stud .007" OS on PD
401804P007 Stud *007" OS on PD 402 43 P0 12 Stud .012", OS on PD
401804P012 Stud *012" OS on PD
626126P020 Camishaft .020" OS on OD
401 808 P003 Stud .003" OS on PD
401808P007 Stud .007" OS on PD 626146P015 Piston .015" OS on OD
401808P012 Stud .012" OS on PD
626230M010 Bearing .010" US on ID
401809 P003 Stud *003" OS on PD
401809P007 Stud *007" OS on PD 626566P0015 Bushing .0015" OS on OD
401809 P012 Stud .012" OS on PD 626566P003 Bushing .003" OS on OD
626566P005 Bushing .005" OS on OD
40 1814P003 Stud .003" OS on PD
40 1814P007 Stud .007" OS on PD 626943M010 Bearing . 010" US on ID
4018 14P012 Stud .012" OS on PD
627330P005 Ring .005" OS on OD
401824P003 Stud .003" 0S on PD 627330P015 .015" OS on OD
Ring
401824P007 Stud .007" OS on PD
401824P012 Stud .012" OS on PD 6 27336 P005 Ring .005" OS on OD
627336 P015 Ring .015" OS on OD
4018361P003 Stud .003" OS on PD
401836P007 Stud .007" OS on PD 628145 P020 Camshaft .020" OS on OD
40183 6P01 2 Stud .012" 05 on PD
62 8309 P0 10 Guide .010" OS on OD
401870P003 Stud .003" 0S on PD 628309P020 Guide .020" OS on OD
401870P007 Stud .007" OS on PD
401870P012 Stud .012" OS on PD 628939 P005 Ring *005" OS on OD
628939 P015 Ring .015" OS on OD
401963P003 Stud .003" OS on PD
401963 P007 Stud .007" OS on PD 628940 P005 Ring .005" OS on OD
401963 P012 Stud .012" OS on PD 628940P015 Ring .015" OS on OD
401964P003 Stud .003" OS on PD 633 181P003 Stud .003" OS on PD
401964P007 Stud .007" OS on PD 633 181 P007 Stud .007" OS on PD
401964P012 Stud .012" OS on PD 633 181P012 Stud .012" OS on PD
401965P003 Stud .003" OS on PD
4019651P007 Stud .007" OS on PD
4019651P012 Stud .012" OS on PD
24
SECTION V
REPAIR PART SETS AND MATERIALS
PART NUMBER DESCRIPTION SIZE
535011 Lock Wire - 0. 040 inch diameter steel Order by the foot
25
Intentionally Left Blank
26
Change 1